User`s Manual - Silgal
Contents
1. The control panel buttons are described below Function Buttons lt F1 gt lt F4 gt The buttons have different functions depending on mode and display view A text symbol describing the function in current display view is shown above each button on the lower text row Buttons are indicated by bold angle brackets lt gt and text in this manual Example lt F1 gt Auto Control Buttons red etse Also written as Enter is used to enter password login in setup mode to select setting options and to enter parameter values lt lt gt Erases the character to the left of the cursor when entering parameter values MB806 090205u doc 11 Operation modes A MB806 090205u doc User s Manual Numerical Buttons Use the numerical buttons to enter values and passwords Cursor Buttons red lt a gt and lt y gt Move cursor up or down These buttons also control manual elevator movements in the elevator control display view 4 and lt p gt Move cursor to the previous or next option Powering up After completed initiation the Main menu is shown on the control panel Main menu To control the machine the following operation modes can be selected from the Main menu Automatic mode Opt menu Optional Misc Functions Hand mode Manual mode Setup mode Selecting operation mode You can select the desired operation mode from Main menu as follows To enter Automatic mode press F12. Elevator max limit 723 6mm tl SET GO i j j j i AFi EFEFEF i 26 Press F2 1 to go to elevator control Use the red buttons A and v to move the elevator to desired level press F1 to return to Max limit sub menu press F3 Set to store current elevator position as the elevator max limit Fine adjustments are possible by manually modifying the numerical value and pressing F4 GO to verify position Do not press F3 Set after manually modifying the position value Elevator max limit 723 6mm tl SET GO i j i j i a a a tray 27 Press lt F1 gt to go back to the previous screen Finishing the Setup The operation setup is now completed Set the machine in production mode as described in the section Automatic mode in Chapter 3 page 13 The machine contains moving parts that can cause A damage and personal injury if handled incorrectly Read the safety instructions in Chapter 1 Safety MB806 090205u doc 31 User s Manual 5 Maintenance MB806 090205u doc The maintenance instructions in this chapter comprise weekly monthly and six month maintenance for the machine The maintenance is very important for a continuous operation without unintentional stops Follow the maintenance instructions carefully and keep the machine clean Lubricants Unless other is stated use the OKS 270 grease Grease should be applied in small amounts just to give
3. MB806 090205u doc User s Manual Hand mode is used to manually move the elevator unit pusher and other controllable machine functions Select Hand mode by pressing F3 Hand in the Main MAIN MENU Auto Opt Hand Setup menu Parameter Button lt F1l gt gt lt F2 gt Not used lt F3 gt p gt F4 gt NNNmm Fl gt F2 Home F3 Speed sel FA Speed sel lt A gt Up lt Y gt Down lt F1 gt gt F2 4 lt F3 gt p gt F4 gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt On Off gt lt Fl gt gt F2 4 lt F3 gt p gt F4 gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt Off On gt Lal Eti es ee FA n Description First display view in Hand mode Return to Main menu Not used in this display Select next Hand sub menu Enter current Hand sub menu This value shows the current position of the elevator unit in millimetres with reference to the home position sensor that gives a signal to the PLC when the elevator unit is in its uppermost position Return to previous display Start an elevator home positioning Toggle Low High speed Toggle Low High speed Manually move the elevator upward Manually move the elevator downward Return to Main menu Select previous Hand sub menu Select next Hand sub menu Enter current Hand sub menu Return t
4. lt F2 gt Not used lt F3 gt Def gt lt F4 gt t gt Type User s Manual Description Return to Main menu Select previous Setup sub menu Select next Setup sub menu Enter selected Setup sub menu Return to previous display Go to elevator control Sets the current elevator unit position as the lowermost allowed elevator position Move the elevator to the position entered at NNNmm Distance in millimetres from home position to max limit Return to Main menu Select previous Setup sub menu Not used Enter selected Setup sub menu Return to previous display Reset all settings to factory default settings Change machine type Available types are 1 Loader 2 Unloader 22 Passwords Password Tete Tele We Oe es es ee MB806_090205u doc User s Manual A password is required to change view some of the settings under the Setup sub menu A password is not required to operate the machine during production Password levels Settings that require a password are assigned different password levels depending on how critical the setting is Available password levels are e Password 1 Password 2 Password 3 Password 4 Password 5 Password 6 Password 7 Password 8 Parameter lt Button gt lt H gt User level 1 The password is 1 by default User level 2 The password is 2 by default Service level The password is 3 by default Manufacture
5. 14 98 920 Int 49 89 14 98 920 www oks germany com 35
6. F3 Set after manually modifying the position value p _ 1l SET GO on a I3 AN Press F1 to go back to the previous screen 29 User s Manual Setting the Slot amount This value must equal the total number of slots in the magazine 19 Locate the Slot amount sub menu and press F4 gt Setup Slot amount 4 20 Type in a new value at NN and press Enter Slot amount NN slots j i L dr r2frslr4l 21 Press F1 to go back to the previous screen Setting the home positioning interval This value determines how often the elevator will perform a home positioning during production Automatic mode ON The numerical value represents number of magazine changes between home positionings 22 Locate the Home interval sub menu and press F4 gt Setup Home interval 4 gt NE EIE KB EIN E73 AN 23 Type in a new value at NNN and press Enter Home interval NN Mags 24 Press F1 to go back to the previous screen MB806 090205u doc 30 User s Manual Setting max limit Max limit is the maximum allowed moving distance stroke length for the elevator unit The distance is measured from home position at the physical uppermost elevator position A manufacturer password is required to change the value as an Max limit is always set at the manufacturer incorrect distance can cause machine damage 25 Locate the Max limit sub menu
7. a thin film Specifications and part s for the lubricants are found in the end of this chapter 32 User s Manual Weekly Clean the machine Clean the machine all over Monthly Lubricate elevator lead screw Apply grease to the whole length of the lead screw Six month Lubricate elevator guides Apply a small amount of grease to the whole length of the two guides Elevator guide Figure 5 1 Lead screw and elevator guide Lubricate pusher guide Apply a small amount of grease to the whole length and both sides of the pusher guide Pusher guide Figure 5 2 Pusher guide MB806 090205u doc 33 User s Manual Lubricate guide for width adjustment Unloader Apply a small amount of grease to the whole length and both sides of the guide for width adjustment Guide for width adjustment Figure 5 3 Guide for width adjustment MB806 090205u doc 34 User s Manual Lubricant specifications MB806 090205u doc This section contains lubricant data for e OKS 270 grease OKS 270 OKS 270 is the base lubrication grease for the machine Data Full product name OKS 270 Type Grease paste Colour Whitish Flash point gt 210 C Supplier in Sweden TriboTec AB Box 203 435 24 M lnlycke Sweden Phone Nat 031 88 78 80 Int 46 31 78 80 www tribotec se Manufacturer OKS Spezialschmierstoffe GmbH Triebstrafse 9 D 80993 M nchen Phone Nat 089
8. action to continue production The messages below a short buzzer sound and a lit yellow lamp indicate one of these states 1 Change magazine Description The machine has finished processing current magazine Action Change magazine tocontinue production 2 Close door Description The magazine door is open Action Close the door to continue production During production machine status messages e g PCB infeed outfeed are displayed Return to previous menu Toggle magazine start position Top The uppermost magazine slot is slot number 1 Board processing will begin from the top of the magazine and continue downwards Btm The lowermost magazine slot is slot number 1 Board processing will begin from the bottom of the magazine and continue upwards Not used Not used Number of magazine slots to move before next PCB is loaded unloaded A value of 2 will skip one slot between each PCB during loading unloading Number of the first magazine slot that will be filled emptied Loader Shows number of PCBs left in the magazine Unloader Shows number of empty slots in the magazine Note Start slot stepping and first magazine slot can only be changed if production is stopped Automatic mode is OFF 14 Hand mode Hand Elevator Elevator position NNNmm Home Speed Low Hand Elevator brake E Elevator brake On Off Hand PCB conveyor E PCB conveyor On Off
9. move machine elements in case of emergency See the following sections entitled Emergency Stop Button and Emergency Movement of Machine Elements in this chapter e Apart from weekly maintenance described in Chapter 5 Maintenance the machine is to be serviced by authorised personnel only e No hands or fingers are allowed in the vicinity of moving parts e Ensure that all covers and shields are intact mounted and closed while the machine is in operation e Do not disable or disengage any safety switches or sensors e Do not use chemicals or other substances that may have any influence on the operator or other personnel involved in machine operation User s Manual Emergency stop button There is one emergency stop button on the machine placed left of the control panel The emergency stop button is red and stops all machine movements immediately when pressed down An emergency stop button is released by being pulled up and or turned counter clockwise The emergency stop button must be pressed down when hands fingers tools or other objects are in the risk area of movable machine elements Restart To restart the machine after an emergency stop 1 Release the emergency stop buttons by pulling them up and or turning them counter clockwise 2 Start the operation as normal Emergency movement of machine elements A MB806_090205u doc The elevator cannot be moved by hand If an accident has occurred and a
10. 3 to adjust width of the PCB conveyor or press F4 to change width adjustment to automatic if automatic width adjustment optional function is used in the production line Width adjustment In Out Man on a I3 m 9 Press F1 repeatedly to go back to Main menu Setting upper slot level Upper slot level is the level of the uppermost slot in the magazine Following steps require a magazine on the elevator Go to elevator control under Hand menu and manually move the elevator to a position where a magazine can be placed on the elevator 10 Press F4 Setup in Main menu locate Upper slot head menu and then press F4 to enter Upper slot sub Upper slot 693 8mm tl SET GO menu NE KE E73 EN E73 NN 11 Press F2 1 to go to elevator control use the red buttons A and v to move the elevator to desired level press F1 to return to Upper slot sub menu press F3 Set to store current elevator position as the uppermost available magazine slot Fine adjustments are possible by manually modifying the numerical value and pressing F4 GO to verify position Instructions on how to use the numerical buttons are found on page 12 Upper slot 693 8mm tl SET GO i Te LIC es a a 12 Press F1 to go back to the previous screen 28 MB806 090205u doc User s Manual Setting lower slot level Lower slot level is the level of the lowermost slot in the maga
11. Auto To enter Options menu press F2 Opt To enter Hand mode press F3 Hand To enter Setup mode press F4 Setup Press F1 repeatedly to return to Main menu from any sub menu In case of emergency use the emergency stop button to stop all machine movements immediately 12 User s Manual Automatic mode Automatic mode is used for production i e to provide the production line with printed circuit boards Loader and to gather them up at the end of the line Unloader HOLLE Select Automatic mode by pressing lt F1 gt Auto in the Main menu See page 10 for work mode descriptions in Automatic mode MB806_090205u doc 13 User s Manual MB806 090205u doc Automatic mode display views Parameter Button lt F1l gt gt lt F2 gt p gt lt F3 gt EJECT lt F4 gt 0 1 Message lt F1l gt gt lt F2 gt StPos gt lt F3 gt lt F4 gt Stepping NN StartSlot NN PCBs NN Description Automatic mode This display view is shown when entering Automatic mode Return to Main menu Automatic mode is set to OFF Select next Auto sub menu see below Press lt F3 gt to change magazine Press lt F4 gt to toggle state between 0 and 1 0 Automatic mode is OFF Production disabled 1 Automatic mode is ON Production enabled Shows different messages during production Automatic mode ON Two machine states require operator
12. F4 OK gt for reset and return to previous display See alternatives below Trying to modify a not modifiable parameter or to change a setting without entering correct Password level will generate this message for a few seconds on the control panel Enter a valid password before changing parameters The PLC is in programming mode Flip the Stop Run switch on the PLC to Run position The emergency stop button is pressed down Pull up the emergency stop button Restart the machine An elevator movement was requested and the elevator is not home positioned Perform a home positioning or start production Auto mode An elevator movement was requested and the pusher is not fully retracted Check air pressure check pusher home position sensor An elevator movement was expected but no position encoder signals were received within one second Remove jammed object change motor relays check motor voltage or replace the elevator motor 24 MB806_090205u doc Alarm message lt Button gt Pusher timeout Cause Action PCB infeed timeout Cause Action Elevator reached max limit Cause Action Automatic width adj error Cause Action Elevator direction error Cause Action PCB conveyor jam sensor blocked Cause Action PCB from magazine timeout Cause Action User s Manual Description The pusher did not reach expected end position in or out
13. User s Manual In Line MB806 Single Loader MB807 Single Unloader User s Manual This manual is intended for the inline device specified on the previous page The manual contains information to assist the operator to start and operate the device properly and to maintain it Hardware and software mentioned in this document are subjected to continuous development and improvement Consequently there may be minor discrepancies between the information in the document and the performance and design of the hardware and software Specifications dimensions and other statements mentioned in this document are subject to change without prior notice Conventions In this manual angle brackets are used to indicate certain button names Example Enter stands for the ENTER button The manufacturer and its suppliers shall not be liable for any damages related to the software or hardware or for any other damages whatsoever caused by the use of or inability to use any manufacturers product This is applicable even if the manufacturer has been advised of the damage risk Under any circumstances the manufacturer s entire liability shall be limited to replace such defective software or hardware which was originally purchased from the manufacturer Printed in Sweden MB806_090205u doc II User s Manual Contents T SAFETY ger 1 Emergency Stop DUTLOU Emm 2 Emergency movement of machine elements ssess
14. agazine changes are performed 19 Setup Slot amount 4 Slot amount NN slots Setup Home interval 4 Home interval NN Mags Setup Info buzzer time 4 Info buzzer ON time NNs Setup PCB infeed timeout 4 gt PCB infeed timeout NNs MB806 090205u doc Parameter Button lt F1l gt gt lt F2 gt 4 lt F3 gt p gt F4 gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt Not used NN lt Fl gt gt lt F2 gt 4 lt F3 gt p gt lt F4 gt gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt Not used NN lt F1l gt gt lt F2 gt 4 lt F3 gt p gt lt F4 gt gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt Not used NN lt F1l gt gt lt F2 gt 4 lt F3 gt p gt F4 gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt Not used NN User s Manual Description Return to Main menu Select previous Setup sub menu Select next Setup sub menu Enter selected Setup sub menu Return to previous display Total number of slots in the magazine Return to Main menu Select previous Setup sub menu Select next Setup sub menu Enter selected Setup sub menu Return to previous display Number of processed magazines between home positionings A value of 0 zero deactivates the func
15. ay Toggle PCB pusher status Note The PCB pusher will not move to Out position unless the elevator is home positioned and positioned somewhere between upper and lower magazine slot level Return to Main menu Select previous Hand sub menu Select next Hand sub menu Enter current Hand sub menu Return to previous display Not used in this display Not used in this display Toggle Smema signal status Displays Smema function for current machine type Out BA Smema Out Board Available for Loader In RDY Smema In Ready to receive for Unloader Return to Main menu Select previous Hand sub menu Select next Hand sub menu Enter current Hand sub menu Return to previous display Toggle green lamp status Toggle yellow lamp status Toggle red lamp status Return to Main menu Select previous Hand sub menu Select next Hand sub menu Enter current Hand sub menu Return to previous display Not used in this display Not used in this display Toggle buzzer status 16 User s Manual Option menu Options and Misc settings Width Width adjustment In Out Mode j j j L dr re irsi rai MB806_090205u doc The Option menu contains optional and miscellaneous functions and is easily accessed directly from the Main menu Select Option menu by pressing F2 Opt in Main menu MAIN MENU Auto Opt Hand Setup Parameter Button lt F1 gt gt lt F2 gt Reserved l
16. e e One sign above board outfeed MB806_090205u doc Warnings MB806 090205u doc User s Manual Attention Throughout the manual this symbol is used to call your attention to commands that starts machine movements or other events that need special attention The symbol often refers to the warning signs which must be obeyed to eliminate the risk of injury If there are instructions accompanying this symbol they must be followed Figure 1 3 Attention 2 Installation Site preparation User s Manual The machine is delivered on a pallet Before unpacking the machine make sure that the site is prepared as described below Then unpack and position the machine on the site When the machine is located on its site install it as described last in this chapter Prior to installing the machine ensure that there is electric power and compressed air available on the site See requirements below Make sure the environmental conditions meet the requirements specified below Note that it must be a free space of at least one meter around the machine except for other devices and machines included in the production line Power supply requirements MB806 090205u doc Voltage Supply voltage 240 VAC Voltage tolerance 10 Frequency 50Hz Power consumption 900 Watt maximum Compressed air The compressed air must be dry and clean Pressure 6 bar Largest particle size 5 micron User s Manual Environmental r
17. equirements MB806 090205u doc Temperature Operating 5 to 40 C 41 to 104 F Storage 40 to 60 C 40 to 140 F Relative humidity Operating 9596 non condensing Storage 100 Dust and dirt The machine does not require a clean room environment but the level of dust and dirt must be kept as low as possible The maintenance intervals are shortened by high temperature and dusty or dirty environment Installation A MB806_090205u doc User s Manual The installation must be carried out by authorized service personnel Placing the unit Ensure that the floor is sturdy Place the machine on its site To be able to install maintain and service the machine there must be a free space of at least one meter around it except for other devices and machines included in the conveyor line Levelling Level the complete line carefully along the conveyor belts Use a spirit level across and along the elevator and adjust the feet of the machine The machine must stay steady on all feet when the adjustment is finished Mains supply Mains supply is to be connected by an authorised electrician The internal power supply can be adapted to two different mains voltage levels 115 or 230 VAC Use the selector switch on the front of the power supply to select correct setting according to available mains voltage Disconnect mains supply using the main switch or by unplugging the mains cable before changing selector switch po
18. eseeseeeeeeeeee eene 2 Warning sions mAsa a a os nye epit adio test e SEELA Taa Eee E a 3 AAEE nE ak AAE E T T E ET TT 4 2 INSTALLATION itm eet i ed EEE ETE EE EE EA 5 Site DIGDAEAUIOEL siriene aeinn aea bete Mitte enu ces PUR Eo EE ARI EY P E E a 5 Powersupply reguirementS corir nen en nito RR er das aS meros o a refus eU UE 3 Environmental requiremerits 21 ee reete ta ne tree Un EROR SERE iieri bates pe pa iroitti 6 Installation c cr 7 Se PRODUCT DESCRIPTION ee aaaea eane emet a ETER ETa aM rere rhe 8 IMAI Parts R TT T E E E 9 General TUFICEOTI ooo beri te isre ess reise EEEE CEE EEEE SEEE S E estes sr oinei 10 C ntrolp nel seroso a EE a E RAE A T EEE SEEE TAER 11 Operation MOdESa aire tein tea teles tete cute OEE E cta ipee UU EA bee eri uda 12 Automatic TOG Ncc 13 H nd TOG deer dot dtd een ta atl a Qus Cadet ae sed e D ut stds ste Cote D i ded 15 OCOD MENU cL HR CE 17 SOCUP ned REP 18 PASS WORCSuio wound aen o Qoo die ttm be ecce dicam dS tans HL ce DIS 23 ICI PE 24 Signal Dlggee M C 26 4 OPERATION SETUP iioii dod iatan Ear ence Pot oa P Ult ded eiie eclipse erben 27 Setting up the machine for Operation sc ai ices sae ai ede dE Rua br ape Esa dda Ed aAR EH Reds apud 27 S5 UMAINTENANGB 22x ee hee eterni iM tc tni quiae 32 L bricant specificatio
19. gt lt F1 gt gt lt F2 gt Load gt lt F3 gt Save gt lt F4 gt Del gt Parameters MAIN MENU Auto Opt Hand Setup j j j tri trois i ray Description Setup first display view This view is displayed when entering Setup mode Return to Main menu Not used in this display Select next Setup sub menu Enter selected Setup sub menu Return to Main menu Save current machine settings Load a previously saved recipe Delete a previously saved recipe Recipes can be used for example when recurrent magazine settings are used Recipe menu is used to save store load recall and delete recipes A recipe contains the following parameters Elevator position for upper magazine slot Elevator position for lower magazine slot Total number of slots in the magazine Total number of slots in the magazine Start slot stepping and start position 18 User s Manual Setup Upper slot 4 Upper slot NNNmm Td SET GO Setup Lower slot E Lower slot VNNNmm tl SET GO Setup Mag Change level 4 Mag change level NNNmm tl SET GO MB806 090205u doc Parameter Button lt F1l gt gt F2 4 lt F3 gt p gt lt F4 gt gt lt F1l gt gt lt F2 gt 11 lt F3 Set gt lt F4 GO gt NNNmm lt F1 gt gt lt F2 gt 4 lt F3 gt p gt lt F4 gt gt lt F1l gt gt lt F2 gt 11
20. lt F3 Set gt lt F4 GO gt NNNmm lt F1 gt gt lt F2 gt lt gt lt F3 gt p gt F4 gt lt Fl gt gt lt F2 gt t gt lt F3 Set gt lt F4 GO gt NNNmm Description Return to Main menu Select previous Setup sub menu Select next Setup sub menu Enter selected Setup sub menu Return to previous display Go to elevator control Sets the current elevator unit position as the level of the uppermost slot in the magazine Move the elevator to the position entered at NNNmm Distance in millimetres from home position to first slot This value can be changed manually via the control panel Do not press F3 Set after a manual change Return to Main menu Select previous Setup sub menu Select next Setup sub menu Enter current Setup sub menu Return to previous display Go to elevator control Sets the current elevator unit position as the level of the lowermost slot in the magazine Move the elevator to the position entered at NNNmm Distance in millimetres from home position to last slot Return to Main menu Select previous Setup sub menu Select next Setup sub menu Enter selected Setup sub menu Return to previous display Go to elevator control Sets the current elevator unit position as the position where magazine changes will be performed Move the elevator to the position entered at NNNmm Distance in millimetres from home position to the position where m
21. n emergency movement of the elevator unit is required use the following procedure 1 Leave the power on Do NOT turn off the main power switch 2 Pullup the emergency stop button if pressed down 3 Press F1 to skip elevator home positioning 4 Press F2 Hand gt in Main menu to enter Hand mode 5 Press F4 to enter Elevator control 6 Use buttons F2 ft and F3 to move the elevator and remove the jammed object Warning signs User s Manual The warning signs on the machine must be observed as this machine contains moving and electrically live parts All signs must be kept clean and readable If a sign is missing it must be replaced immediately Electric shock The sign warns of electric shock Units on which this sign is placed contain dangerous voltage levels Power must be switched off before opening the unit Only authorised service personnel are allowed to operate the machine when the unit is open Figure 1 1 Electric shock This sign is applied as follows on the machine e One sign on each openable cover on the electrical cabinet elevator mechanism unit Moving parts risk of injury The sign warns of moving machine parts If this sign is placed on the machine there is a risk of injury if any body part is near moving parts Power must be switched off before service or maintenance Figure 1 2 Moving parts risk of injury This sign is applied as follows on the machin
22. nit B When production is started via the control panel the magazine is automatically positioned at the first magazine slot A printed circuit board is pushed out from the magazine to the following machine by the Out pusher C When the pusher arm is back in its innermost position home position the elevator unit moves the magazine vertically to next slot containing a PCB and is ready to push out a new PCB to the following machine When the magazine is empty it is automatically transported to the magazine change level to be removed replaced by the operator Unloader An empty magazine is placed on the elevator in the elevator unit B When production is started via the control panel the magazine is automatically positioned at the first magazine slot Printed circuit boards from the preceding machine are transported onto the PCB conveyor C and are pushed into the magazine by the In pusher C When the pusher arm is back in its innermost position home position the elevator unit moves the magazine vertically to next empty slot and is ready to receive a new PCB into the magazine When the magazine is full it is automatically transported to the magazine change level to be removed replaced by the operator MB806_090205u doc 10 User s Manual Control panel Figure 3 2 Control panel General The machine is controlled from a control panel The various display views and operation modes are described in the following sections
23. ns d ere iet Eee i rra med eiu dee seqit tet opa e Epid da a n qu dut a Ru 35 Figures Figure T 1 Electric SHOCK o sciet etienne oer POE e Dre na re shes dad eras ven o pA UN 3 Figure 1 2 Moving parts risk of injuty e Deoa ret eni teer rote e pee da get oe tee ie P Te Rep rU R HRS qd 3 Fig re 1 3 Attention ass iser ete e ERE e eee taa kso Te e ok over eh e Vive ea EE epe Ea ERE ve A Ue Re Pha eee 4 Figure 3 1 Single Loader Unloader main parts eee teret ra neto tea teo edel aeneae dee 9 Fig te 3 2 C ntrol Panels ooh r e quu musei eave te ben dt cose sd 11 Figure 3 3 Signal TOWER Sy ii seca OE De te diee ere va ne e i eR e debeo rele bx eda E Nene ER Rua 26 Figure 5 1 Lead screw and elevator guide nere tret e dre eer et ena en eee nara pega 33 Figure 5 2 Pusle r SUIGG ere batterie ker car nce REESE ACRI RE RR PER els A REDE KR EUR RU can RENS RUE 33 Figure 5 3 Guide for width adjustment ee eeeeccceecceeceeeceeeceeeceeeceeeeceeeeeeeeeeeeeeeeeees 34 MB806 090205u doc III 1 Safety MB806_090205u doc User s Manual Before starting the machine it is necessary that the operator foreman and any other personnel involved in machine operation maintenance or service understand and obey the following e Trained personnel must operate the machine only e Anyone operating this machine must obey all warning signs e All personnel involved in machine operation must understand the use of the emergency stop button and how to
24. o previous display Not used in this display Not used in this display Toggle break status Return to Main menu Select previous Hand sub menu Select next Hand sub menu Enter current Hand sub menu Return to previous display Not used in this display Not used in this display Run PCB conveyor Note Unloader only 15 User s Manual Hand PCB pusher E PCB pusher In Out Hand Smema signal 4 Smema Function On Off Hand Light tower lt gt Smema Function Gre Yel Red Hand Buzzer E MB806 090205u doc Parameter Button lt F1 gt gt lt F2 gt lt gt lt F3 gt p gt F4 gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt In Out gt lt F1l gt gt F2 4 lt F3 gt p gt lt F4 gt gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt On Off gt Function lt F1l gt gt lt F2 gt 4 lt F3 gt p gt lt F4 gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt Red gt lt Fl gt gt lt F2 gt lt gt lt F3 gt p gt lt F4 gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt On Off gt Description Return to Main menu Select previous Hand sub menu Select next Hand sub menu Enter current Hand sub menu Return to previous display Not used in this display Not used in this displ
25. r level 1 Manufacturer level 2 Not used Not used Not used Description Password login view Use the numerical buttons to enter password for desired security level and close with lt Enter gt Close password login The action taken depends on the following If no password is entered this view is left without any action If wrong password is entered it is deleted and a new password can be entered or the view can be left by pressing lt Enter gt again If correct password for any security level is entered the message Level is will be displayed for a few seconds showing the corresponding security level before the previous display view is shown again 23 User s Manual Alarms Alarms An alarm that occurs in any mode is indicated with a buzzer sound red warning light and an alarm text on the control panel The alarm text remains on the control panel display until the alarm is reset by pressing FA OK or Enter or the power is turned off Alarm table The table below contains the alarm texts that are displayed in case of an alarm Alarm message Button FA OK gt Alarm message Access denied Cause Action PLC stopped Cause Action Emergency stop Cause Action Elevator not home positioned Cause Action Pusher not home Cause Action Elevator jammed Cause Action MB806_090205u doc Description Press lt
26. sition User s Manual 3 Product Description MB806 090205u doc This chapter describes the machine The description is divided into the following main sections e Main parts of the machine page 9 e General function page 10 e Control panel and buttons in the panel page 11 e Operation modes page 12 e Alarms and messages page 23 e Signal tower and buzzer page 24 Main parts MB806 090205u doc User s Manual Figure 3 1 Single Loader Unloader main parts The following main parts are pointed out in the figure above by the letters Main parts A Status indicator Light tower B Elevator unit C In pusher Out pusher PCB conveyor D Control panel E Emergency stop F Electrical cabinet elevator mechanism User s Manual General function The Single Loader is designed to Load PCBs from a rasterized magazine to an electronics production line The Single Unloader is designed to Unload PCBs from an electronics production line into a rasterized magazine In both modes Loader Unloader PCBs are transported to from a removable magazine which if desired can be moved between different machines in the production Each work mode is described in detail below Letters within brackets in following descriptions refer to the main parts pointed out on previous page Loader A magazine containing PCBs is placed on the elevator in the elevator u
27. t Green light indicates running machine i e the machine is in production in Automatic mode 26 User s Manual 4 Operation Setup Setting up the machine for operation MB806 090205u doc The setup procedures in this chapter are intended to be performed in a continuous sequence Therefore the activity numbering is made consecutively throughout the chapter Pusher Arm Position 1 Setthe pusher arm horizontal position by adjusting the pusher arm sideways to touch the PCBs in the centre Starting Up 2 Switch on the machine with the main power switch and wait until Main menu is displayed MAIN MENU Auto Opt Hand Setup i i i j Poti trois fray 3 Press F2 Hand gt and lt F4 to enter elevator control Elevator position 123 4mm Home Speed Low i j i j i dr reirei ral 4 Press F2 Home gt to start a home positioning of the elevator unit The elevator unit will then search for the home position sensor located near its physical uppermost position 5 When home positioning is done Press F1 twice to go back to Main menu 27 MB806 090205u doc User s Manual Adjusting width Unloader 6 Select Option menu by pressing F2 Opt in the Main MAIN MENU Auto Opt Hand Setup menu Soe 7 Press F4 Width gt to enter Width adjustment menu Options and Misc settings Width NE KB E73 5 3 79 NUN 8 Press lt F2 gt or F
28. t F3 gt Reserved lt F4 gt Width gt lt Fl gt gt lt F2 gt In gt lt F3 gt Out gt lt F4 gt Mode gt Description Option menu This view is displayed when entering Option menu Return to Main menu Reserved for customer specific functions Reserved for customer specific functions Enter Width adjustment sub menu Return to previous display Decrease width Increase width Toggle width adjustment mode Available modes are 1 Man Manual width adjustment 2 Auto Automatic width adjustment Note 1 Auto mode is only selectable if the optional hardware for automatic width adjustment is installed Note 2 Buttons lt F2 gt In and lt F3 gt Out are disabled if Auto mode is selected Note 3 On the Loader the width adjustment sub menu is only accessible in special cases 17 User s Manual Setup mode Setup Recipes Parameters MB806 090205u doc This mode is used to set up the machine for operation Password login is required to change most settings in Setup mode Trying to modify a not modifiable parameter or to change a setting without entering correct Password level will generate the message Access denied for a few seconds on the control panel Setup sub menus are described on the following pages Select Setup mode by pressing F4 Setup in the Main menu Parameter Button lt Fl gt gt lt F2 gt Not used lt F3 gt gt gt F4
29. tion Return to Main menu Select previous Setup sub menu Select next Setup sub menu Enter selected Setup sub menu Return to previous display Time in seconds for how long the buzzer should sound when an info message is displayed on the operator s panel during production A value of 0 zero deactivates the function Return to Main menu Select previous Setup sub menu Select next Setup sub menu Enter selected Setup sub menu Return to previous display Maximum allowed completion time for a PCB infeed from an external machine Note Unloader only 20 User s Manual Setup PCBs in same slot 4 gt Number of PCBs in same magazine slot N PCBs Setup PCB max wait time 4 PCB max waiting time on conveyor NNN seconds Setup Allow empty slots 4 Allow NN empty slots before magazine change MB806 090205u doc Parameter Button lt F1l gt gt F2 4 lt F3 gt p gt lt F4 gt gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt Not used N A lt F1l gt gt lt F2 gt 4 lt F3 gt p gt F4 gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt Not used NNN lt F1 gt gt lt F2 gt 4 lt F3 gt p gt F4 gt lt Fl gt gt lt F2 gt Not used lt F3 gt Not used lt F4 gt Not used NN Description Return to Main menu Select previous Se
30. tup sub menu Select next Setup sub menu Enter selected Setup sub menu Return to previous display Number of PCBs that are pushed in to the same magazine slot Note Unloader only Use this function with caution A value higher than 1 may cause damage to PCBs Return to Main menu Select previous Setup sub menu Select next Setup sub menu Enter selected Setup sub menu Return to previous display Maximum allowed time for a PCB to remain on the PCB conveyor before the buzzer sounds and an info message is displayed A value of 0 zero deactivates the function Note Unloader only Return to Main menu Select previous Setup sub menu Select next Setup sub menu Enter selected Setup sub menu Return to previous display Maximum allowed number of empty slots before the magazine is automatically ejected Note 1 Loader only Note 2 A slot is considered empty if the board jam sensor located at Loader outfeed is not activated during a PCB out pushing cycle 21 Setup Elevator max limit 4 Elevator max limit NNNmm fil SET GO Setup Machine type PI Machine type 7 Type Def fil MB806 090205u doc Parameter Button lt F1l gt gt lt F2 gt 4 lt F3 gt p gt F4 gt lt Fl gt gt lt F2 gt 11 lt F3 gt Set gt lt F4 gt GO gt NNNmm lt F1l gt gt lt F2 gt a gt lt F3 gt lt F4 gt gt lt Fl gt gt
31. within predefined time Check air pressure check pusher end position sensors The PCB conveyor did not receive a PCB within expected time Increase infeed timeout time See page 20 The elevator has reached the maximum allowed software distance away from the home position sensor Go to elevator menu and perform a home positioning Automatic width adjustment is not working properly Remove jammed object and restart the machine An elevator movement was performed and the encoder signals received by the PLC are inverted Change motor relays check motor voltage or replace the elevator motor The PCB conveyor jam sensor was activated when an elevator movement was requested Remove object activating the sensor The PCB outfeed cycle was not completed within expected time Remove jammed board 25 Signal tower MB806 090205u doc User s Manual The machine is equipped with a Signal tower beacon Figure 3 3 Signal tower Buzzer A built in buzzer is on when an alarm is active Reset alarms by pressing F4 OK or Enter The buzzer also sounds shortly when the magazine is nearly full if that function is activated and when a magazine change is required Red light Red light indicates active alarm Yellow light Yellow light indicates a state that requires operator action With Automatic mode ON an Info message is shown on the control panel simultaneously with this light Green ligh
32. zine 13 14 15 Locate Lower slot head menu and then press F4 to enter Lower slot sub menu Lower slot 27 3mm tl SET GO NE KEEN EN E73 AN Press F2 1 to go to elevator control use the red buttons A and v to move the elevator to desired level press F1 to return to Lower slot sub menu press F3 Set to store current elevator position as the lowermost available magazine slot Fine adjustments are possible by manually modifying the numerical value and pressing F4 GO to verify position Do not press lt F3 gt Set after manually modifying the position value Lower slot 27 3mm tl SET GO Le j j j am FIL F FS A FA Press lt F1 gt to go back to the previous screen Setting magazine change level Magazine change level is the level where magazine changes will be performed 16 17 18 Locate Mag Chng level head menu and then press lt F4 gt to enter Mag Chng level sub menu Mag change level 35 2mm tl SET GO EE GE EN E73 AN Press F2 1 to go to elevator control use the red buttons A and v to move the elevator to desired level press F1 gt to return to Mag Chng level sub menu press F3 Set to store current elevator position as the level where magazine changes will be performed Fine adjustments are possible by manually modifying the numerical value and pressing F4 GO to verify position Do not press
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