caution
Contents
1. sa ca J12 J13 16P FLAT CABLE STRIP 16P M MON A SW1 A H POWER SWITCH S cu co rtoco S cuco ruo ol Leen ps ep ep ASADOR AAA TIT RI RY A i ONLY FOR EXTERNAL MEASUREMENT SYSTEM KB1 KEYBOARD 16P FLAT CABLE Lost START STOP J4 El MOLEX 4P M FASTON MALE 6 3mm MODE ESC SET OK TIT i WM ji Ge xo Bt anM jJ Z EN EE GER M x k Ph a ON RAS N 24 february 2005 INT SIDE 2 SIGNAL __________ 1 2 p GNDA 7 q CH PZIA L J PZOXID fk b INT SIDE 2 SIGNAL __________ 1 b SNDA EE 7 q CH PZ1B L J PZOXID F EXT SIDE KOS s o SIGNAL 1 ase A Se To a TA Pz2 L J PZOXID KE Es FH FH 2 EH 3 FH 4 Eis EH 6 J AMP 6P M ENCODER J17 AMP 2P M ade CON1 SWITCH SAFETY COVER itle GLOBAL WIRING DIAGRAM B2000 1Ph Size Document Number Rev B B2000 1Ph 00 D dle Od GOUT 06 004 ISS Q FASEP 2000 S R L FIRENZE ITALY2. SET gt when SOF X XX software version is displayed It will appear CA L on the left display SET Press lt SET gt to start the calibration program Lal SET lin 180 Insert the distance measurement IN Fig 8 SET Fic 7 14 Insert the diameter measurement DIA SET Spin the wheel using the wheel spinner Fig 9 CO d NOTE ACC EL impress greater speed RED UCE reduce the speed GO OD the speed is corrected Turn the wheel untilthe writing 60 P UT is displayed SET Apply a 60g adhesive weight on the internal side of the wheel Fig 11 Press lt S E T gt while the wheel is maintained in the point of the application of the weight on the display of F left appears C 2 SZ E Spin the wheel using the wheel spinner fee A sf Fic 9 End of calibration Press lt MODE ESC gt to return to normal balancing mode Fic 10 Fasep 2000 srl Rev 1 0 Balatron 202 User s Manual October 10 2006 4 2 How to control the calibration of Wheel Balancer SET ue select Press lt gt to select CAL TEST Place a wheel on the flange Fic 12 CI d Insert the distance measure IN Fig 13 SET Urs Insert the diameter measure DIA SET Execute the first wheel calibration launch using the appropriate wheel spinner Fig 14 d NOTE ACC EL impress greater speed RED UCE reduce the speed SC GO OD the speed is corrected Turn the wheel until the writing 60 PUT is displa
3. ee S 1 1 1 1 erte GER 1 1 2 SPA O AAA eae et ee eee ee ee ee ee a eee ee 2 2 2 1 MOVNO DCUM EEN 2 2 2 2 Assembling the unil A A o 2 2 2 3 is A asinus urin uynuy is usu ae ae pu misi 2 2 2 4 lgctical HOOKUP EEN 2 2 3 USE WE eene EEN 3 1 3 1 Meaning of keys at the keyboard 3 1 3 2 Meaning of Led Indicators o ooooo eee eee eee 3 1 4 EMO EE 4 1 4 1 How to calibrate the Wheel Balancer 4 1 4 2 How to control the calibration of Wheel Balancer _ 4 2 5 MEASUREMENT AND CORRECTION OF UNBALANCE 5 2 5 1 Placing the wheel rim on the wheel balancer 5 2 5 2 Input of Rim Dimensions sucia hk he he A A ek nsn ninas 5 2 5 3 Input of Rim Dimensions 22522 talon eee tee be eb ee eR ee ee ere ere 5 3 5 4 How to apply the weight using ALU SE indicator 5 3 6 HOW TO USE SPLIT WEIGHT FUNCTION 000 ccc eee eee ees 7 2 7 E PUINGTIONS MENU EEN 8 1 7 1 Enter in the special functions menu 8 1 7 2 Diagnostic program of sensors eee een 8 1 7 3 Salt PODA ata E ARA E E AA ER 8 1 7 4 I Or EE 8 1 NA urami S Ehe enee ss i A ll 1h 8 r EE EEN i B Environmental Data Safety Features and Requirements nanana aaea tee eee ens i C Errors and Malfunctions recognized by the Computer i Fasep 2000 srl
4. relevant Safety requirement 2 2 Fasep 2000 srl Rev 1 0 Balatron 202 User s Manual October 10 2006 3 USE THE CONTROL PANEL FiG 5 Panel Balatron 2000 3 1 Meaning of keys at the keyboard These instructions apply to Normal Operating Mode Other function maybe activated by these keys in other operating modes see Special Functions ei Aler EE To select balancing type Dynamic Static Alu A a geet Confirm selection COPE te aaa ee we EE EE EEN To select Operator 1 or Operator 2 FINES era os sc i ee NEEN To select reading scale SEUNG S u u ee a se kai ee usha sha eee ee ee To select specific functions So TARTESTOPS ivan pro e Starts stops wheel spinning 6 lt DISTANCE EE Set internal side measure f lt WIDIH E coc o ae pa Wed tea u dodo Set width measure 8 lt DIAMETER EE Set diameter measure 3 2 Meaning of Led Indicators I EEN indicate location of weight required ENEE EE indicate amount of weight required Q LEE indicate the point of application of the weights Flashing Moto Mode ON 3 1 Fasep 2000 srl Rev 1 0 Balatron 202 User s Manual October 10 2006 4 CALIBRATION 4 1 How to calibrate the Wheel Balancer d NOTE the following symptoms indicate need for calibration a check calibration program fails b constant low or high weight readings c indicated point of unbalance constantly wrong d more than 2 spins required to balance wheels repeatedly E Switch on the wheel balancer Press lt
5. CB electrical and mechanical parts should be done only by an Authorized FASEP 2000 Service Center Errors and Malfunctions recognized by the Computer Errors may apply to some model only Shaft does not rotate ERR 16 Calibration memory error Rotation Direction is wrong ERR 17 Rod in uncorrected position Rotation speed is not ready ERR 18 Excessive weight detected Rotation speed is wrong too low or too high ERR 19 Reserved Position Sensor or Position Disk failure ERR 20 Excessive Deceleration Safety Safety cover is open ERR 21 Error in inputting data Measuring cycle was interrupted ERR 22 Brake error Calibration weight was not inserted ERR 23 Reserved Activation code not correct ERR 24 Insufficient air pressure PL version Overflow in calculations ERR 25 Reserved Serial number is wrong ERR 26 Piezo sensor error Serial number not inserted ERR 27 Wheel is not securely tightened on the shaft Reserved ERR 28 Laser error Uncorrected password ERR 29 Reserved E2prom error Fasep 2000 srl Rev 1 4 Balatron 221 211 User s Manual COLORS TABLE B BLACK 1 1 0 BI BLUE Br BROWN G GREEN LBI LIGHT BLUE Vor ELN SPEAKER ONLY FOR VS YG YELLOW GREEN VERSION EE W WHITE ONLY FOR VS VERSIO Se eebe mea Se Ka Lee ONLY FOR ALU SE SYSTEM p E S eee A DIAMETER 10K L S 2 AMP 4P M S RC1 TT Oo Br Bl MG TPE _ la J18 19 Lu 7 AMP 4P M
6. Fasep 2000 srl Rev 1 0 Balatron 202 User s Manual October 10 2006 BALATRON 202 USER S MANUAL FiG 1 Balatron 202 For any information please contact www fasep it e mail info fasep it FASEP 2000 srl Via Faentina 96 50030 Ronta Fi Italy Tel 39 055 840 3126 Fax 39 055 840 3354 Fasep 2000 srl Rev 1 0 Balatron 202 User s Manual October 10 2006 WARNING This document contains information which is the property of FASEP 2000 srl and all rights are reserved This manual shall not be photocopied or reproduced in any way without the prior written consent of FASEP 2000 srl FASEP 2000 srl reserves the right to revise products firmware software or documentation without obligation to notify any person or organization The information contained in this document is subject to change without warning Prior of the installation of the unit described in this manual user should read this manual carefully to be instructed properly on installation use and maintenance of the unit Failing to read this manual and operate accordingly may cause damage to the user or the unit FASEP 2000 srl shall not be responsible for inconvenience breakdown accidents due to uncomplete knowledge of this manual or uncomplete application of recommendations described in this manual FASP 2000 srl shall not be responsible for inconvenience breakdown accidents due to unauthorized modifications of the unit use of non original or unauthorized acc
7. Rev 1 0 Balatron 202 User s Manual October 10 2006 1 PRESENTATION 1 0 Intended Use This unit is designed to measure and correct static and dynamic unbalance of vehicle wheel the dimension and weight of which are within the working range of the machine see Technical Data appendix for reference This unit is meant for a professional use Operator shall be properly trained before use Training Course is not included in the price of the unit and must be purchased separately This unit is designed for indoor use only see Environmental Data appendix for reference A CAUTION This unit is designed to spin vehicle wheels only within the range of dimensions and weight approved see Technical Data appendix for reference Special adaptors suit this purpose Do not attempt to use the machine to spin anything else Unproper locking may cause the part being spun to be ejected causing damage to the unit itself the operator or anything in the in the neighborhood 1 1 Definitions 1 3D console 2 Nameplate label 3 Flange holders 4 Weights and tolls compartments 5 Foot pedal brake 1 1 Fasep 2000 srl Rev 1 0 Balatron 202 User s Manual October 10 2006 2 2 1 INSTALLATION Lib Moving the unit In order to facilitate the transport it is supplied in packs equips you of pallets To transport the machine on site use suitable lifting or mobile industrial handling equipment WARNING When the unit has to
8. be moved never lift balancer by motor shaft or by neighborhood of it Assembling the unit For ease of transportation the wheel balancer might be disassembled into units If necessary assembling instruction are provided within each package Installation The wheel balancer must be installed on a firm and level ground NOTE The machine must be secured to the floor Using four holes in the base and anchor bolts provided Electrical Hookup CAUTION Failure to follow these instructions can results in damage to unit or create an electrical hazard and will void warranty Electrical hookup is to be provided by a qualified electrician A fusible wall mounted switchbox is required at the installation site This switch should provide on off control and overload protection for your wheel balancer only The switchbox should be fused with time delay fuse s in accordance with the power rating specified on your wheel balancer Electrical connection of the machine should be by plug connectors The balancer must be effectively connected to ground The electric cord is regularly provided with a ground terminal Make sure that Power Rate Specifications for your wheel balancer refer to nameplate on the wheel balancer comply with those provided by the external power source CAUTION After electrical hookup has been performed unit is ready to operate Always observe pertinent safety precautions when operating the unit see Appendix tables for an overview of
9. essories see Accessories listing in this manual for a list of original accessories available for this model FASEP 2000 srl shall not be responsible for any inconvenience breakdown accidents caused directly or indirectly by not qualified service Service to any parts by not qualified persons will void warranty and will void any right of the owner of the unit SYMBOLS AND CONVENTIONS To speed the retrieval of main information and make easy to understand the instructions this manual uses the following typing conventions lt NAME OF THE PUSH BUTTON gt Used to indicate name of push buttons on the control panel DISPLAY Used to indicate text or number visible on the displays on the control panel ADVICES Contain useful advices or solutions evidence d with respect to the rest of the text d NOTE Notes contain important information evidenced to the rest of the text w WARNING Warning messages appears corresponding to procedures that if not properly observed may lead to loose of data or cause damage to the unit A CAUTION Caution messages appears corresponding to procedures that if not properly observed may Cause injuries to the user Fasep 2000 srl Rev 1 0 Balatron 202 User s Manual October 10 2006 TABLE OF CONTENTS SA A Pee ee ey ee ee eee eee er ere er ere eee ii SYMBOLS AND CONVENTIONS ci iii sii dcia ll l l eee ee eee eee lu ii ASADO KHN GC EE iii 1 AO A uu tiba usu ia uu ii E 1 1 1 0 E SA ee ee ee ee ee a ee ie cee
10. isable distance input system Enable Disable width input system Increase distance width measure Enable Disable PL system Screen saver selection from 1 to 5 0 disable Enable Disable voice system Sensibility to external vibration Input system speed Enable Disable fast cycle Enable Disable automatic position system Enable Disable Admin mode Set minimum tire matching level Load Factory Setup Balatron 202 User s Manual APPENDIX A Technical Data Absorbed power Speed Balancing Measuring time Precision Wheel balancer dimensions FiG 32 Balatron 202 measures October 1 0 2006 5W 75 125 RPM 4 15 seconds 1grs 1 28 ounce 108 Lt mm L2 mm 1080 P mm P2 mm 1250 Peso kg 70 B Environmental Data Safety Features and Requirements Environmental Data Operating conditions This unit is designed for indoor use only Temperature 0 to 45 C Relative Humidity 5 to 80 a 40 Storage conditions Package is designed for indoor storage only Temperature 25 to 70 C Relative humidity 5 at 95 to40 C Safety Features 1 The Balance Weights Holder may be removed for servicing It is secured to the machine body through screws so that only voluntarily it may be removed Removal of this protection is therefore restricted to Authorized Service Engineers 2 The Control Panel may be removed for servicing It is secured to the machine body through screws so that only volu
11. ntarily it may be removed Removal of this protection is therefore restricted to Authorized Service Engineers WY WARNING d NOTE FASEP 2000 srl shall not be responsible for any inconvenience breakdown accidents caused directly or indirectly by unauthorized service Service to any parts by unauthorized engineers will void warranty and will any right of the owner of the unit A safety cover is not required for hand launch wheel balancer Balatron 202 User s Manual E Oe Ol ERR ERR ERR ERR ERR ERR ERR ERR ERR ERR ERR ERR ERR ERR ERR O OO lt O Q a GJ N F kA a a a a gi P GG N O October 1 0 2006 General Safety Requirement before using servicing this unit Read this instruction manual before operating or servicing the wheel balancer Make sure electrical power source conforms to requirements shown on nameplate see also model identification chart for reference Make sure the unit has a stable position and it s bolted to the ground when using the unit Protect power leading to the unit from damage When work area is being washed make sure unit is adequately protected Remove all stones and mud lodged in tire treads before balancing the wheel Do not touch spinning wheel Make sure counterweights are securely attached before checking residual unbalance when servicing the unit Make sure power sources are disconnected before service on the unit is performed Service to P
12. on the left FiG 29 Apply the weight Fig 30 Balatron 202 User s Manual 6 HOW TO USE SPLIT WEIGHT FUNCTION October 1 0 2006 6 1 Measure the unbalance of the wheel Once the measurement of unbalance is calculated press lt FUNC gt to enter split function FUNC SET Turn the wheel until POS 1 is displayed Si Mark the tyre when the first spoke selected is at 12 o clock Turn the wheel until POS 2 is displayed SET Mark the tyre when the second spoke selected is at 12 o clock SET 6 2 The weight in grams for external side is displayed only when the wheel is in a correct position 12 o clock 7 1 7 2 7 3 7 4 Balatron 202 User s Manual October 1 0 2006 SPECIAL FUNCTIONS MENU Enter in the special functions menu Switch on the wheel balancer Press lt SET gt before SOF X XX will disappear CAL CAL tSt CAL rod SEn Sor StA tiS USr Set tEc Set Ser nuM Act Cod Calibration of wheel balancer Control of the calibration of electronic sensors Calibration of electronic input sensors Diagnostic of sensors Statistic about the use of machine User setup Technical Setup Serial number Inserting Activation Codes Diagnostic program of sensors Switch on the wheel balancer Press lt SET gt before SOF X XX will disappear SelectSen Sor andpress lt SET gt rPM Balancing speed PS1 PS1 voltage PS2 PS2 voltage tO Encoder is in the zero position Pos Angle of position senso
13. r from 0 to 255 dis Value of distance sensor d lA Value of diameter sensor OUT Value of width sensor Cou Safety cover is open or closed PED Air pedal only PL version AIR Pressure gauge only PL version Statistic program Switch on the wheel balancer Press lt SET gt before SOF X XX will disappear Select St a tis and press lt SET gt t Ot SUC c11 0s from 11 to 17 117 Os CAL pne User Setup Total number of spin Percent of runs with a good result Percent of wheels with diameter lt 11 Percent of wheels with the indicated diameter Percent of wheels with diameter gt 17 Number of calibrations Number of PL test only PL version Switch on the wheel balancer Press lt SET gt before SOF X XX will disappear Select USa SET and press lt SET gt ScA LE Cut ott Uni Out Uni Umb Fin AL biP EME StP Cou Er rod in rod out STE P PNE U SCR EEN VOI CE Snr Timer Fas t APS ADM IN OPT rES Et Set 1 or 5 grams step 0 05 0 25 ounces Set minimum weight to be displayed Unit of measure for the width O inch 1 millimeters Unit of measure for the weight O grams 1 once Display of final 0 normal 1 blink 2 Go OD Enable Disable beep in position Motor brakes in case of emergency stop On or OF F OF F motor power is cut OFF safety cover is not installed On the motor starts only if the safety cover is closed Aut closing of safety cover the motor starts automatically Enable D
14. the wheel Fig 17 Fig 18 IB input Select the wheel width Fig 20 FiG 17 Fic 18 FiG 19 FiG 20 Balatron 202 User s Manual 5 2 2 DYNAMIC MODE STATIC MODE ALU with motorbike extension FUNC Press FUNC to select MOT ON Install motorbike extension on the external measurement rod Press MODE to select the operating mode Select the wheel diameter Select the distance of the wheel Fig 22 Fig 23 Select the wheel width Fig 25 Press FUNC to select MOT OFF to return to normal balancing mode October 1 0 2006 OUT FiG 22 FiG 23 FiG 24 FiG 25 Balatron 202 User s Manual October 1 0 2006 5 3 Input of Rim Dimensions 921 After setting wheel dimensions execute the wheel launch using the appropriate wheel spinner d NOTE Acc El impress greater speed rEd UCE reduce the speed Go od the speed is corrected 502 When appears the blinking writing ST OP stop the wheel and apply the appropriate weights 5 0 0 H unbalance shown is 0 press lt FINE gt to show residual unbalance S EU qn TA h Ki Ip p naa To a IRE A KN Fic 26 inside weight indication FiG 27 outside weight indication 5 4 How to apply the weight using ALU SE indicator Optional O Place the weight Fig 29 Turnthe wheel to the position Fig 26 Fig 27 Move the rod until appears on the display picture
15. yed SET Ay Apply a 60g adhesive weight on the internal side of the me 8 Execute the second wheel calibration launch Press lt FINE gt to see actual values 60 0 3 is correct result check When all LED left side are lit calibration weight must be at exactly 6 o clock If no press lt FUNC gt to calibrate position FUNC Turn the wheel until the calibration weight is a Y e wheel until the calibration weight is located at 6 SET FiG 15 Press lt MODE ESC gt to return to normal balancing mode 5 1 5 5 1 9 1 1 d A 5 2 9 2 1 Balatron 202 User s Manual MEASUREMENT AND CORRECTION OF UNBALANCE Placing the wheel rim on the wheel balancer October 1 0 2006 Select the cone or flange suitable for the wheel to be balanced Specific mounting instructions are delivered with each flange NOTE The operation of centering and tightening of the wheel on the flanges is of basic importance for correct balancing Good results depend on proper performance of these procedures Clean accurately all cones shaft and adapter surface before placing the wheel on the wheel balancer CAUTION Always make sure flanges are correctly locked on the motor shaft and wheel is correctly locked on the flange being used Input of Rim Dimensions DYNAMIC MODE STATIC MODE ALU MODE Press MODE to select the operating mode SSC EE Les input Select the wheel diameter gt b Input Select the distance of
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