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Modular Controller Series

1. SENSE INPUT COM VDC INPUT COM SENSE N TC RTD N TC RTD EXC w RTD EXE w RTD EXE JUMPER al N c N C aj 0 10 V VDC a 0 10 V 4 20 mA a 4 20 mA wi OP1 Heater Circuit OP1 COM o OP2 RTD Voltage 3 0P2 com Ns HCM OPT S HCM OPT INPUT COM mA DC INPUT COM ne lt n TC RTD N TC RTD a ie Heater Current Monitor a 0 10 V a 0 10 V 4 20 mA mA DC o 4 20 mA Thermocouple and Millivolt Current CSPI D2 INPUT CONNECTIONS SENSE INPUT COM VDC INPUT COM SENSE x n TC RTD N TC RTD hai EXC JUMPER w PROC RTD EXC __ VDC PROC RTD EXC SENSE 3 a INPUT COM VDC a INPUT COM SENSE 4 a TC RTD m a TC RTD EXC JUMPER x PROC RTD EXC VDC PROC RTD EXC Heater qro a OP4 OP4 COM
2. RS232 PG CBLPROGO E i a uN OR V a CBLxxxxx CBLxxxxx Use appropriate communications cable See Ordering Information for descriptions of the available cables WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley equipment CBLXxxxx PORT 3 ETHERNET CONNECTION 0 0 GREEN AMBER LED sce 2 YELLOW LED E Standard Ethernet cable H l E iii TL a L7 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com MASTER PORT PIN OUTS 1 COMMON 2 24VDC 10 3 n c POWER CONNECTOR PIN 1 e cCTS Rx COMM COMM Tx RIS PIN 6 RS232 PG PORT IE Cf L EXPANSION PORT RA aD A TxA me T al e FA E eTxB PIN 1 rege RTS PIN 6 h pD
3. 0 0 GREEN AMBER LED sce 2 YELLOW LED E Standard Ethernet cable H l E iii TL a L7 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com MASTER PORT PIN OUTS 1 COMMON 2 24VDC 10 3 n c POWER CONNECTOR PIN 1 e cCTS Rx COMM COMM Tx RIS PIN 6 RS232 PG PORT D E IE Ck l EXPANSION PORT RA 5 i g 3 i et H e al eile eTxB PIN 1 eg me RTS PIN 6 h lt Tja MT E am i uH eCTS PIN 1 Rx COMM COMM tx ETHERNET NIC COMMUNICATING WITH THE MASTER CONFI GURI NG A MASTER The Master is configured using Crimson 2 0 software Crimson 2 0 is available as a free download from Red Lion s website or it can be ordered on CD Updates to Crimson 2 0 for new features and drivers are posted on the website as they become available By configuring the Master using the latest version of Crimson 2 0 you are assured that your unit has the most up to date feature set Crimson 2 0 so
4. 1 00 min clearance BOTTOM Figure 2 Attach Slave Bases To DIN Rail go fa Cl B a a DIN RAIL ERR miaa 20 Figure 4 Installation Complete POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the master Ideally the shortest length possible should be used The wire used to connect the master s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after
5. 5 TxEN 0C 5V ge l 4 RxB RX 3 RxA 130K 5 TxEN 0C ze aT 6 GND V Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNI CATIONS The Master s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS USER COMMUNICATION PORTS TX RX LEDS STS STATUS LED The green Status LED provides information regarding the state of the Master as well as the rest of the system This includes indication of the various stages Startu p Routine Note LEDs are not available on the Programming Port RS232 PG INDICATION Master is currently running the boot loader and or being flash upgraded by Crimson steady Master is operating properly Rapidly Flashing Error States INDICATION One or more slave modules are missing from the 1 blink pause repeat system Master and installed modules will perform normally in this state Missing configuration or
6. j usB PG RS485 RS232 o red lign i 0 eruerner E CTS PIN 1 Rx RTS PIN 6 COMM COMM Tx ETHERNET nic COMMUNICATING WITH THE MASTER CONFIGURING A MASTER The Master is configured using Crimson 2 0 software Crimson 2 0 is available as a free download from Red Lion s website or it can be ordered on CD Updates to Crimson 2 0 for new features and drivers are posted on the website as they become available By configuring the Master using the latest version of Crimson 2 0 you are assured that your unit has the most up to date feature set Crimson 2 0 software can configure the Master through the RS232 PG port USB PG port or Ethernet port The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Master Port Pin Outs for wiring information CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the
7. 3 EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMD proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 A unit should be mounted in a metal enclosure which is properly connected to protective earth a The mounting clip that connects to the DIN rail should have the DIN rail connected to protective earth 2 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the module and leave the other end of the shiel
8. f lt AARARA MODULE BASE WIRING WIRING CONNECTIONS All conductors should meet voltage and current ratings for each terminal Also cabling should conform to appropriate standards of good installation local codes and regulations When wiring the module use the numbers on the label to identify the position number with the proper function Strip the wire leaving approximately 1 4 6 mm of bare wire exposed Insert the wire into the terminal and tighten ATTACH THE MODULE BASE 4 5 In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 6 To protect relay contacts that control inductive loads and to minimize radiated and conducted noise EMI some type of contact protection network is normally installed across the load the contacts or both The most effective location is across the load a Using a snubber which is a resistor capacitor RC network or metal oxide varistor MOV across an AC inductive load is very effective at reducing EMI and increasing relay contact life b Ifa DC inductive load such as a DC relay coil is control
9. m AAAAAA SG MODULE BASE SG MODULE BASE WIRING WIRING CONNECTIONS All conductors should meet voltage and current ratings for each terminal Also cabling should conform to appropriate standards of good installation local codes and regulations When wiring the module use the numbers on the label to identify the position number with the proper function Strip the wire leaving approximately 1 4 6 mm of bare wire exposed Insert the wire into the terminal and tighten SSS do Oo2ZzZz O O 1 1 qaaaNnzz COOOza4a 1314151617 18 ooooo0g0 i OPT 3 rod i OG FO Fo ki erminals 13 to 18 TAAR S Qaaqaaunu POSSOT OOOO H 7 7 8 9 101112 BERAI erminals 7 to 12 ooon on 0 feel 1 2 cL Terminals 1 to 6 roaraa Cn Ol rt tol 345 6 ooog o orm aN Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com INPUT CONNECTIONS VDC SIG EXC LE TEX rEXC SEN EXC VDC SIG SIG SIG SIC SIG SIG SIG COM T SEN EXC COM COM EXC SIG SIG 2 Wire Single Ended Input 4 Wire Bridge Input 6 Wire Bridge Input BRIDGE COMPLETION RESISTORS For single strain gage applications bridge comp
10. CF LED Unit is writing to the CompactFlash either because Flickering it is storing data or because the PC connected via the USB port has locked the drive 1 Flashing Slowly Incorrectly formatted CompactFlash card present 1 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 0 User Manual 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LI MI TED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subseque
11. Outputs 1 4 Solid State Version LEDS STS STATUS LED The Status LED is a dual color LED that provides information regarding the state of the module This includes indication of the various stages of the start up routine power up as well as any errors that may occur Startup Routine Module is currently running the boot loader and or being flash upgraded by Crimson This occurs for four seconds during a power up Rapidly Flashing Red Steady Red Module switching to configuration Green Module performing normally FI RMWARE UPGRADE The module s firmware is stored in flash memory to prevent software hardware conflicts and so that software features may be added in the future During a download Crimson compares its own library of firmware files with those stored in the Master module If they do not match Crimson will download the necessary files The Master then checks to make sure that the I O modules contain the same firmware If they contain a different revision the Master will automatically copy those files into the module s flash memory During this process the module LEDs will flash rapidly starting with the top row and Error States Solid Red Module not controlling and not communicating Module is controlling properly but has lost communication with the Master Green Pulsing Red OP1 OP2 OP3 OP4 OUTPUT STATUS LED The OP1 OP2 OP3 and OP4 LEDs are factory configured to indi
12. SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the module to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the module CAUTION Risk of electric shock A CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com GENTEAL SPECIFICATIONS w nN 1 POWER Derived from system backplane CSDIO draws 170 mA max load on power input of MASTER Modules may be hot swapped replaced while powered up LEDs STS Status LED shows module condition IN1 IN8 LEDs are lit when associated input is active OP1 OP6 LEDs are lit when associated output is active ALM Alarm LED is lit when an internal alarm condition exists MEMORY Non volatile memory retains all programmable parameters MASTER also stores the parameters in order to reprogram modules that are repl
13. Supplied with CSMSTR Master Module COMPACTFLASH CARD CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the Master s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers data logging and trending CompactFlash Insert Top Side Towards Left Note Do not remove or insert the CompactFlash card while power is applied Information stored on a CompactFlash card can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT 16 file format 3 TOP DEPRESS Z 4 1 00 min clearance 1 00 min clearance BOTTOM Figure 2 Attach Slave Bases To DIN Rail go fa Ei DIN RAIL ERR miaa 20 Figure 4 Installation Complete POWER SUPPLY REQUIREMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cab
14. 1 96 2 23 inch lbs 0 22 0 25 N m 16 MOUNTING Snaps on to standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 17 WEIGHT 7 oz 198 4 g Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com BLOCK DIAGRAM PORT 1 ISOLATED ISOLATED PROGRAMMING EXC S1G Z OP1 RELAY W si INPUT RELAY COM ve OP2 RELAY EXC PORT 2 pete L COMMUNICATIONS INPUT2 OP3 RELAY SIG COM z v 7 V 5 POWER POWER 24VDC SUPPLY SUPPLY ISOLATED ISOLATED ISOLATED PORT 3 SSR OP1 SSR1 LINEAR 0 10V ETHERNET OUTPUTS OP2 SSR2 OUTPUT 0 20mA y y V CSMSTR MASTER CSSG1_ STRAIN GAGE MODULE EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of 5 In extremely high EMI environments the use of external EMI suppression immunity to Electromagnetic Interference EMI proper installation and wiring devices such as Ferrite Suppression Cores for signal and control cables is methods must be followed to ensure compatibility in each application The type effective The following EMI supp
15. 800 258 9200 www stevenengineering com HARDWARE I NSTALLATI ON DIN rail should be mounted horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure proper thermal regulation O qD Figure 1 Attach CSMSTRLE Master To DIN Rail dh gt f Eh ER y ke z 5 D lt DIN RAIL 2 a a0 Figure 3 Attach Termination Plug Supplied with CSMSTRLE Master Module COMPACTFLASH CARD CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the Master s CompactFlash socket Cards are available at most computer and office supply retailers The CompactFlash can be used for optional database storage only CompactFlash Insert Top Side Towards Left Note Do not remove or insert the CompactFlash card while power is applied Information stored on a CompactFlash card can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT 16 file format TOP Z DEPRESS 4 1 00 min clearance
16. Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls Red Lion Controls Red Lion Controls Red Lion Controls India China Headquarters Europe 54 Vishvas Tenement Unit 101 XinAn Plaza 20 Willow Springs Circle Printerweg 10 GST Road New Ranip Building 13 No 99 Tianzhou Road York PA 17406 NL 3821 AD Amersfoort Ahmedabad 382480 Gujarat India ShangHai P R China 200223 Tel 1 717 767 6511 Tel 31 0 334 723 225 Tel 91 987 954 0503 Tel 86 21 6113 3688 Fax 1 717 764 0839 Fax 31 0 334 893 793 Fax 91 79 275 31 350 Fax 86 21 6113 3683 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSMSTRLE B Drawing No LP0672 Released 03 09 MODELS CSMSTRLE ENHANCED MODULAR CONTROLLER SERIES MASTER CE c UL US LISTED IND CONT EQ 34AD GENERAL DESCRI PTI ON The Model CSMSTRLE is a communications and control platform designed for use with Modular Controller Series slave modules The CSMSTR uses a proprietary high speed serial protocol to commun
17. CONSTRUCTION Case body is burgundy high impact plastic Installation Category I Pollution Degree 2 9 CONNECTIONS Removable wire clamp screw terminal blocks Wire Gage 28 16 AWG terminal gage wire Torque 1 96 2 23 inch lbs 0 22 0 25 N m 10 MOUNTING Snaps on to standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 11 WEIGHT 6 oz 170 1 g CSTC8 SPECIFICATIONS Electrostatic discharge EN 61000 4 2 Criterion B 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A Criterion Bt 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion A Criterion B 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A 12 INPUTS Channels 8 single ended Effective Resolution Full 16 bit Sample Time 50 msec 400 msec depending on number of enabled inputs ENABLED SCAN TIME INPUTS READING RATE 1 50 msec 20 Hz 100 msec 10 Hz 150 msec 6 7 Hz 200 msec 5 Hz 250 msec 4 Hz 300 msec 3 3 Hz 350 msec 2 9 Hz 400 msec 2 5 Hz Common Mode Rejection gt 110 dB 50 60 Hz Normal Mode Rejection gt 90 dB 50 60 Hz Temperature Coefficient 0 01 C Step Response Time One scan time to within 99 of final value Types T E J K R S B N C Slope amp Offset Provides sensor error corr
18. File E302106 UL508 CSA 22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 2006 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion B 4 KV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion B 10 V m Fast transients burst EN 61000 4 4 Criterion B power 2 kV T O signal 1 kV T O signal connected to power 2 kV Surge EN 61000 4 5 Criterion B power 1kV L L 2 kV L G signal 1kV RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 The module s with analog input and or output signals may have their signals deviate during disturbance but self recover when the disturbance is removed 10 WEIGHT 12 90z 365 7g TYPE MODEL NO Master Module slot DESCRIPTION Modular Controller Master Comms Ethernet PART NUMBER CSMSTRV2 Modular Controller with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size and expansion CSMSTRSX Modular Controll
19. For applications requiring large loads to be controlled several DIN rail mount relays are available The modules can operate in On Off P PI or PID control mode and use an on demand Auto Tune that establishes the tuning constants The PID constants may be fine tuned through the serial or Ethernet interface The modules employ a unique overshoot suppression feature which allows the quickest response without excessive overshoot The modules can also be operated in manual mode providing the operator with direct control of the output Internal power management circuits allow the modules to be replaced while power is applied which reduces downtime in the event of a relay failure All configuration information is stored locally within each module as well as in the Master so replacement modules do not need to be configured The Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The backplane connection provides power and communication to the module and snaps easily onto standard top hat T profile DIN rail CONFI GURATI ON The Modular Controller Series is configured with Windows compatible Crimson software The software is an easy to use graphical interface which provides a means of communication configuration as well as commissioning and calibration of new systems 1 DEDICATED SINGLE AND DUAL PID MODULES FOR THE MODULAR CONTROLLER SERIES HOT SWAPPABLE REPLACEMENT REDUCES DO
20. INPUTS READING RATE 1 50 msec 20 Hz 100 msec 10 Hz 150 msec 6 7 Hz 200 msec 5 Hz 250 msec 4 Hz 300 msec 3 3 Hz 350 msec 2 9 Hz 400 msec 2 5 Hz CSINV8 SPECIFICATIONS 21 INPUTS Channels 8 single ended Ranges 0 10 VDC or 10 VDC Effective Resolution Full 16 bit Programmable Scaling 30 000 Linearizer 100 Points CSINV8LO only Sample Time 50 msec 400 msec depending on number of enabled inputs ENABLED SCAN TIME INPUTS READING RATE 1 50 msec 20 Hz 100 msec 10 Hz 150 msec 6 7 Hz 200 msec 5 Hz 250 msec 4 Hz 300 msec 3 3 Hz 350 msec 2 9 Hz 400 msec 2 5 Hz Common Mode Rejection gt 110 dB 50 60 Hz Normal Mode Rejection gt 90 dB 50 60 Hz Step Response Time One scan time to within 99 of final value Input Impedance 10 Q Max Continuous Overload 100 mA 19 ACCURACY 0 1 of span 20 INPUT FAULT RESPONSE Upscale Drive Input Fault Alarm bit set high ALM LED illuminates below 3 mA and above 23 mA for 0 20 mA range below 3 mA and above 23 mA for 4 20 mA signals Common Mode Rejection gt 110 dB 50 60 Hz Normal Mode Rejection gt 90 dB 50 60 Hz Step Response Time One scan time to within 99 of final value Input Impedance 10 M Q Max Continuous Overload 50 V 22 ACCURACY 0 1 of span 23 INPUT FAULT RESPONSE Upscale Drive Input Fault Alarm bit set high ALM LED illuminates below 10 4 VDC an
21. Outside Band Acting Reset Action Programmable automatic or latched Standby Mode Programmable enable or disable Hysteresis Programmable Sensor Fail Response Upscale 12 ANALOG DC OUTPUT optional CSPID1 only Selectable programmable for 0 10 VDC 0 20 mA or 4 20 mA Resolution Voltage 500 uV Current 1 uA Accuracy 0 1 of full scale 18 to 28 C 0 2 of full scale 0 to 50 C Update Time 0 0 to 60 0 sec Compliance for current output only 500 Q max Minimum load voltage output only 10 KQ min Outputs are independently jumper selectable for either 10 V or 20 mA The output range may be field calibrated to yield approximate 10 overrange and a small underrange negative signal 13 HEATER CURRENT MONITOR INPUT optional Type Single phase full wave monitoring of load currents Input 100 mA max input for use with external current transformers Input Resistance 5 Q Accuracy 3 0 full scale 5 to 100 of range Frequency 50 to 400 Hz Minimum output on time for break alarm 350 msec 14 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 40 to 85 C Operating and Storage Humidity 85 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 10 to 150 Hz 0 075 mm amplitude in X Y Z direction 1 g Shock According to IEC 68 2 27 Operational 25 g 10g relay 11 msec in 3 directions Altitude Up to 2000 meters 15 CERTIFICATIONS AND CO
22. RTD Voltage O n a HM a HCM SAME AS HCM HCM 1 a HCM i lt TE INPUT COM mA DC INPUT COM n TC RTD N TC RTD al T PROC RTD Exc mA DC c PROC RTD EXC Heater Current Monitor lt TH INPUT COM mA DC INPUT CoM x o TC RTD be o TC RTD i o PROC RTD EXC 4 mA DC PROC RTD EXC Thermocouple and Millivolt Current 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com CSPI D1 OUTPUT CONNECTIONS Power Power Load Ne ae oe oe hy LILOL6 8 Z oP OP1 COM T oP2 OP2 COM 7 HCM OPT HCM OPT Outputs 1 and 2 Relay Version Load C t AC J U an ac VY lt u ZILOL G 8 Z OP1 OP1 COM OP2 OP2 COM Outputs 1 and 2 Triac Version Load i Power Tt me 1 Power T A ZL OL 6 8 oP 4 OP1 COM l oP2 4 OP2 COM aL HCM OPT HCM OPT Outputs 1 and 2 Solid State Version Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering co
23. Torque 1 96 2 23 inch lbs 0 22 0 25 N m 18 MOUNTING Snaps on to standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 19 WEIGHT CSPID1 7 oz 198 4 g CSPID2 7 oz 198 4 g BLOCK DI AGRAM PORT 1 ISOLATED ISOLATED ISOLATED ISOLATED sos i xo PROGRAMMING T OP1 RELAY T OP1 RELAY A 0 im INPUTS ana OP2 RELA o Ay PUTS E op2 reLa 0 mee oat RELAY E A saa Nee RELAY TL OP2 RELAY ns EE ea b PORT 2 HceM OUTPUTS APTE T Hc OUTPUTS OP3 RELAY COMMUNICATIONS 3 i cal I op4 RELAY T C ae ane a v y 9 POWER POWER POWER ZANDE SUPPLY SUPPLY SUPPLY ISOLATED ISOLATED ISOLATED ISOLATED ISOLATED L OP1 SSR1 L OP1 TRIAC1 PORT 3 SSR OP1 SSR1 LINEAR 0 10V SSR oP2 SSR2 TRIAC OP2 TRIAC2 ETHERNET OUTPUTS OP2 SSR2 OUTPUT 0 20mA OUTPUTS OP3 SSR3 OUTPUTS OP3 TRIAC3 OP4 SSR4 OP4 TRIAC4 B E F Niy u CSMSTR_ MASTER CSPID1 PID MODULE CSPID2 PID MODULE Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com
24. ie 4 17 105 9 or torsos ARARAN Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended S 1 w PECI FI CATI ONS POWER Derived from system backplane CSPID1 draws 150 mA max load on power input of MASTER CSPID2 draws 125 mA max Modules may be hot swapped Replaced while powered up LEDs STS Status LED shows module condition OP1 OP2 OP3 OP4 Indicate status of outputs 1 2 3 and 4 ALM or AL1 and AL2 Alarm LEDs are lit during any internal alarm condition Default configuration MEMORY Non volatile memory retains
25. of span 0 4 of span 10K Q min 1 30 000 0 to 10 VDC 1 60 000 0 1 of span 0 2 of span 10 to 10 VDC 0 1 of span 0 2 of span 1 60 000 0 to 20 mA 0 1 of span 0 2 of span 500 Q max 1 60 000 4 to 20 mA 0 1 of span 0 2 of span 500 Q max 1 48 000 The accuracy is specified after 20 minutes warmup in a non condensing environment and includes linearity errors 6 ISOLATION LEVEL The outputs are isolated from each other and are isolated from the power supply 500 V 50 60 Hz for 1 minute between any of the outputs and the CS Master power supply input 7 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 40 to 85 C Operating and Storage Humidity 85 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 10 to 150 Hz 0 075 mm amplitude in X Y Z direction 1 g Shock According to IEC 68 2 27 Operational 25 g 11 msec in 3 directions Altitude Up to 2000 meters oo CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 ULS508 CSA C22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity Electros
26. Alarm bits is high the LED turns on The alarms may be disabled for unused inputs CONFIGURATION Programming is done via Crimson a Windows compatible configuration interface Please see the Crimson manual for more information Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com ORDERING INFORMATION MODEL NO DESCRIPTION PART NUMBER Modular Controller Master Multi Comms ports and Ethernet CSMSTRV2 Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size CSMSTRSX Master Module CSMSTR and expansion slot Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size CSMSTRGT and expansion slot with increased SDRAM 8 Channel Thermocouple Module CSTC8000 8 Channel 0 4 20 mA Input Module CSINI800 8 Channel 0 4 20 mA Input Module 100 Point Linearizer CSINI8LO Input Modules gale 8 Channel 10 V Input Module CSINV800 8 Channel 10 V Input Module 100 Point Linearizer CSINV8LO CSRTD 6 Channel RTD Module CSRTD600 Communications Programming Cable for CS G3 amp Paradigm Series CBLPROGO Cables CBL 10 feet Communications Cables CBLXxxxx Crimson Programming Software SFCRM D Crimson Programming Software Manual and Download Cable SFCRK Rail Stops Qty 2 RS
27. Controller Series is configured with Windows compatible Crimson software The software is an easy to use graphical interface which provides a means of configuration and commissioning of new systems as well as routine module re calibration SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the module to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the module An independent and redundant temperature limit indicator with alarm outputs is strongly recommended A CAUTION Risk of electric shock A CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit GENERAL SPECIFICATIONS 1 POWER Derived from system backplane 75 mA load on power input of MASTER Module may be hot swapped replaced while powered up 2 LEDs STS Status LED shows module condition ALM Alarm LED is lit during any internal alarm condition 3 MEMORY Non volatile memory retains all programmable parameters MASTER also stores the parameters in order to reprogram
28. Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS USER COMMUNICATION PORTS TX RX LEDS STS STATUS LED rR The green Status LED provides information regarding the state of the Master as well as the rest of the system This includes indication of the various stages Sta rtup Routine Note LEDs are not available on the Programming Port RS232 PG INDICATION r Master is currently running the boot loader and or Rapidly Flashing being flash upgraded by Crimson ETHERNET LEDS steady Master is operating properly LED INDICATION YELLOW Solid Link Established YELLOW Flashing Network Activity Error States GREEN 10 BASE T Communications AMBER 100 BASE TX Communications INDICATION One or more slave modules are missing from the 1 blink pause repeat system Master and installed modules will perform normally in this state Missing configuration or configuration being 2 blinks pause repeat updated by Crimson Quantity of module bases does not match 3 blinks pause repeat configuration file Master will not communicate with the modules until the error is corrected Termination plug not installed or one or more bases are malfunctioning Master will not communicate with the modules until the plug is reinstalled and power is cycled 4 blinks pause repeat
29. Master Port Pin Outs for wiring information Note The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNI CATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The Master s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications TROUBLESHOOTING If for any reason you have trouble operating connecting or simply have questions concerning your new Master contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net RS232 PORTS The Master has two RS232 ports There is the RS232 PG port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Master has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5V 5V 130K Fd 130K 7 TxB TxB 1 1 EP ls Ha TxA TxA 130K 2 130K 2
30. Virtual HMI up to QVGA 320 x 240 size and expansion slot Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion slot with CSMSTRGT increased SDRAM RS232 Programming Cable CBLPROGO Communications Cables 10 feet CBL USB Cable CBLUSBOO Communications Cables CBLxxxxx Software SFCRM2 Crimson 2 02 Modular Controller Manual and Download Cable SFCRM2MC Power Supply PSDR DIN Rail Mounted Power Supply PSDRXXXX XCCN CANopen option card for Modular Controller or Data Station Plus XCCNO000 A i XCDN DeviceNet option card for Modular Controller or Data Station Plus XCDN0000 ccessories XCPB PROFIBUS option card for Modular Controller or Data Station Plus XCPBDP00 XCRS RS232 485 option card for Modular Controller or Data Station Plus XCRS0000 G3CF CompactFlash Card G3CFxxxx Rail Stops Qty 2 RSRSTPOO Accessories Replacement Base CSBASE00 Replacement Termination Plug CSTERMOO 1 Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables 2 Use this part number to purchase Crimson on CD with a printed Modular Controller Manual USB cable and RS 232 cable 3 Otherwise download free of charge from www redlion net Industrial grade two million write cycles 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area
31. arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP Red Lion Controls Red Lion Controls BV 31 Kaki Bukit Road 3 20 Willow Springs Circle Basicweg 11b 06 04 05 TechLink York PA 17406 NL 3821 BR Amersfoort Singapore 417818 Tel 1 717 767 6511 Tel 31 0 334 723 225 Tel 65 6744 6613 Fax 1 717 764 0839 Fax 31 0 334 893 793 Fax 65 6743 3360 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSSG1 B Drawing No LP0626 Released 1 07 MODEL CSSG1 MODULAR CONTROLLER SERIES STRAIN GAGE MODULE
32. both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Master has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5V 5V 130K 7 130K 7 a TxB xl 1 S T 8 S O18 TxA TxA 130K H2 130K 2 5 TxEN 0C 5V ge l 4 RxB RX 3 RxA 130K 5 TxEN 0C a GND Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNI CATIONS The Master s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS USER COMMUNICATION PORTS TX RX LEDS STS STATUS LED rR The green Status LED provides information regarding the state of the Master as well as the rest of the system This includes indication of the various stages Sta rtup Routine Note L
33. configuration being 2 blinks pause repeat updated by Crimson Quantity of module bases does not match 3 blinks pause repeat configuration file Master will not communicate with the modules until the error is corrected Termination plug not installed or one or more bases are malfunctioning Master will not communicate with the modules until the plug is reinstalled and power is cycled 4 blinks pause repeat ETHERNET LEDS LED INDICATION YELLOW Solid Link Established YELLOW Flashing Network Activity GREEN 10 BASE T Communications AMBER 100 BASE TX Communications 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LI MI TED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out
34. data acquisition modules communications drivers and cables 6 OP1 OP2 OP3 OUTPUT STATUS LED The OP1 OP2 andOP3 LEDs are factory configured to indicate the status of the outputs The LEDs turn on when the output is active These LEDs may be remapped to various other module properties ALM ALARM LED The Alarm LED is factory configured to indicate the presence of an alarm Whenever one of the seven alarms is active the LED turns on This LED may be remapped to various other module properties FIRMWARE UPGRADE The module s firmware is stored in flash memory to prevent software hardware conflicts and so that software features may be added in the future During a download Crimson compares its own library of firmware files with those stored in the Master module If they do not match Crimson will download the necessary files The Master then checks to make sure that the I O modules contain the same firmware If they contain a different revision the Master will automatically copy those files into the module s flash memory During this process the module LEDs will flash rapidly starting with the top row and progressing through the remaining rows until the process is complete CONFIGURATION Programming is done via Crimson a Windows compatible configuration interface Please see the Crimson manual for more information PART NUMBER CSMSTRV2 CSMSTRSX CSMSTRGT CSSG10RA CSSG10SA CSSG11RA CSSG11SA CBL
35. effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the module and leave the other end of the shield unconnected and insulated from earth ground 3 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible HARDWARE INSTALLATION SEPARATE BASE FROM MODULE TO THE DIN RAIL jal di 7 z a AAAARA a MODULE BASE WIRING WIRING CONNECTIONS All conductors should meet voltage and current ratings for each terminal Also cabling should conform to appropriate stand
36. features may be added in the future During a download Crimson compares its own library of firmware files with those stored in the Master module If they do not match Crimson will download the necessary files The Master then checks to make sure that the I O modules contain the same firmware If they contain a different revision the Master will automatically copy those files into the module s flash memory During this process the module LEDs will flash rapidly starting with the top row and Steady Red progressing through the remaining rows until the process is complete Green Module performing normally Error States Module switching to configuration CONFIGURATION s Programming is done via Crimson a Windows compatible configuration Solid Red Module not controlling and not communicating interface Please see the Crimson manual for more information Module is controlling properly but has lost Green Pulsing Red communication with the Master ORDERING INFORMATION Modular Controller Master Multi Comms ports and Ethernet Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size Master Module CSMSTR and expansion slot Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion slot with increased SDRAM a Eight Inputs Six Relay Outputs
37. modules that are replaced 4 ISOLATION LEVEL 500 Vrms 50 60 Hz for 1 minute between the Signal Inputs and the CS Master Power Supply Input 5 COMMUNICATIONS Provided by the CS Master Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com GENERAL SPECIFICATIONS CONT D 6 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA C22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 Power supplied from backplane via Master Module 4 CSRTD600 7 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 40 to 85 C Operating and Storage Humidity 85 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 10 to 150 Hz 0 075 mm amplitude in X Y Z direction 1 g Shock According to IEC 68 2 27 Operational 25 g 11 msec in 3 directions Altitude Up to 2000 meters 8
38. my ll aly oa ole oH cTS PIN 1 Rx COMM COMM tx ETHERNET NIC COMMUNICATING WITH THE MASTER CONFIGURING A MASTER The Master is configured using Crimson 2 0 software Crimson 2 0 is available as a free download from Red Lion s website or it can be ordered on CD Updates to Crimson 2 0 for new features and drivers are posted on the website as they become available By configuring the Master using the latest version of Crimson 2 0 you are assured that your unit has the most up to date feature set Crimson 2 0 software can configure the Master through the RS232 PG port USB PG port Ethernet or CompactFlash The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Master Port Pin Outs for wiring information The CompactFlash can be used to program a Master by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target Master and powered Refer to the Crimson 2 0 literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers
39. resistive load 1 8 HP 125 VAC Life Expectancy 100 000 cycles at maximum load rating Decreasing load increasing cycle time and use of surge suppression such as RC snubbers increases life expectancy Triac CSPIDITA only Type Optically isolated zero crossing detection Rating 120 VAC Min 20 VAC Max Load Current 1 0 A across Operating Temperature Range Min Load Current 5 mA Offstate Leakage Current 1 mA Max Operating Frequency 20 to 400 Hz Protection Internal Transient Suppression Fused Triac CSPID2TO and CSPID2TM only Type Optically isolated zero crossing detection Rating 120 VAC Min 20 VAC Max Load Current 0 5A 25 C 0 4A 50 C Min Load Current 5 mA Offstate Leakage Current 1 mA Max Operating Frequency 20 to 500 Hz Protection Internal Transient Suppression Fused 10 CONTROL MODES Control On Off P PI or PID Output Time proportioning or linear CSPID1 only Cycle Time Programmable from 0 0 to 60 0 sec Auto Tune When selected sets proportional band integral time derivative time values and output dampening time Probe Break Action Programmable response Sensor Fail Response Upscale Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com 11 ALARMS Modes Manual Absolute High Acting Absolute Low Acting Deviation High Acting Deviation Low Acting Inside Band Acting
40. those stored in the Master module If they do not match Crimson will download the necessary files The Master then checks to make sure that the I O modules contain the same firmware If they contain a different revision the Master will automatically copy those files into the module s flash memory During this process the module LEDs will flash rapidly starting with the top row and progressing through the remaining rows until the process is complete 5 CSINI CSINV 7 8 T 8 a A a A 38 2628 a7 2 av SUL SEXY 8X8 oO OO ZZ o 64 22 a F a a x a ra F a ro x a 4 5 6 4 5 6 FIFTEEN Fa FT FA lt lt sE E ok Zan A A 21 2722 SB Bs 848484 3r 7 8 9101112 7 8 9101112 il 2 3 1 2 Ss i Fl Fd ry Fl Fd z E 3 ar e228 aU 2135 os 6 8 d 8 4 8 8 SFF 123456 123456 LIL r dd aa d5 lt lt aa EE gt gt Error States Solid Red Module not controlling and not communicating Module is controlling properly but has lost communication with the Master Green Pulsing Red ALM ALARM LED The Alarm LED indicates the presence of an input fault condition When one or more Input Fault
41. to 600 C 328 to 1100 F 200 to 600 C 328 to 1100 F 80 to 215 C 112 to 419 F 100 Q platinum Alpha 003919 120 Q nickel Alpha 00672 Nn D o0 PROCESS INPUT ACCURACY MAX CONTINUOUS 20mA 0 1 span 10 Ohm 100 mA 16 bit TEMPERATURE INDICATION ACCURACY 0 3 of span 1 C Includes NIST conformity cold junction effect A D conversion errors temperature coefficient and linearization conformity at 23 C after 20 minute warm up ISOLATION LEVEL 500 Vrms 50 60 Hz for 1 minute between the following OPI OP2 OP3 OP4 Linear Output CSPID1 only Signal Inputs and HCM CS Master Power Supply Input COMMUNICATIONS Provided by the CS Master A D CONVERTER 16 bit resolution DISCRETE OUTPUTS CSPID1 Outputs 1 and 2 available as Solid State NFET Form A relay or Triac Output 3 is a Form C relay CSPID2 Outputs 1 through 4 available as Form A relay Solid State NFET or Triac Solid State Output Type Switched DC N Channel open drain MOSFET Current Rating 1 A max VDS ON 0 3V I1A VDS MAX 30 VDC Offstate Leakage Current 0 5 mA max Form A Relay Output Type N O Current Rating 3 Amps 125 VAC 1 10 HP 125 VAC Life Expectancy 200 000 cycles at maximum load rating Decreasing load increasing cycle time and use of surge suppression such as RC snubbers increases life expectancy Form C Relay Output Type SPDT Current Rating 5 Amps 125 VAC or 28 VDC
42. 7 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSPID1 F Drawing No LP0542 Released 03 09 MODEL CSPID MODULAR CONTROLLER SERIES PID MODULES Uy US LISTED IND CONT EQ 34AD GENERAL DESCRI PTI ON The Model CSPID series modules are full featured PID controllers designed for use with the Modular Controller Series The CSPID1 is a single loop controller while the CSPID2 is a dual loop controller The design of the system provides a true modular PID control platform for multi zone control applications The modules can accept a wide range of thermocouple RTD 0 10 V 0 4 20 mA signals With multiple discrete outputs plus an optional analog output CSPID1 only the CSPID modules can perform virtually any combination of time proportioning or linear control for heat cool or heat cool applications The discrete outputs may also be assigned to one of seven internal soft alarms The CSPID1 s optional linear output can be assigned to transmit virtually any internal variable The CSPID modules connect and communicate via a backplane connection to the CSMSTR Modular Controller Series Master The CSMSTR equipped with serial ports as well as an Ethernet port allows the system to share data with PCs PLCs and SCADA systems The Master supports any combination of up to 16 CS Series modules The CSPID modules are available with various discrete output combinations including relays open drain MOSFETs and triac outputs
43. 8 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER Derived from system backplane 250 mA max load on power input of MASTER Module may be hot swapped replaced while powered up Modules per Master A single Master can support up to 11 CSSG1 modules combined with any 5 other module types For applications that require more than 11 CSSG1 modules please contact technical support 2 LEDs STS Status LED shows module condition OP1 OP2 OP3 Indicate status of outputs 1 2 and 3 ALM Alarm LED is lit during an internal alarm condition Default configuration 3 MEMORY Non volatile memory retains all programmable parameters The MASTER also stores the parameters in order to reprogram any modules that are replaced 4 INPUTS SOFTWARE SELECTABLE INPUT RANGE ACCURACY 18 TO 28 C 10 TO 75 RH 20 000 mVDC 0 02 of reading 3 uV ACCURACY 0 TO 50 C 0 TO 85 RH 0 07 of reading 4 uV 33 000 mVDC 0 02 of reading 5 uV 0 07 of reading 7 uV 200 00 mVDC 0 02 of reading 30 pV 0 07 of reading 40 uV After 20 minute warm up Accuracy over the 0 to 50 C range includes the temperature coefficient Connection Type 4 wire bridge differential 2 wire single ended Sample Time 67 msec 15 readings per second Common Mode Range with respect to input common 0 to 5 VDC Common Mode Rejection gt 100 dB DC to 120 Hz Temperature Coef
44. BASE TX ETHERNET CONNECTION PROVIDES NETWORKING CAPABILITY SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES MODULES SUPPORTS UP TO NINE PROTOCOLS SIMULTANEOUSLY with expansion card The design of the Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The controller snaps easily onto standard top hat T profile DIN rail SOFTWARE The CSMSTR is programmed with Crimson 2 0 software for Windows 2000 or later platforms The software is an easy to use graphical interface which provides a means of communication configuration as well as commissioning and calibration of new systems CONTENTS OF PACKAGE CS Master Termination Plug Terminal Block for connecting power SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instru
45. Digital Modules CSDI0141 Eight Inputs Six Solid State Outputs Communication a Programming Cable for CS G3 amp Paradigm Series Cables 10 feet i ME 1 Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables PART NUMBER CSMSTRV2 CSMSTRSX CSMSTRGT CSDIO14R CSDIO14S CBLPROGO CBLXxxxxx SFCRM SFCRK RSRSTPOO CSBASE00 CSTERMO0O Communications Cables Crimson Programming Software Crimson Programming Software Manual and Download Cable Rail Stops Qty 2 Replacement Base Replacement Termination Plug 2 Free at www redlion net 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses
46. EDs are not available on the Programming Port RS232 PG INDICATION r Master is currently running the boot loader and or Rapidly Flashing being flash upgraded by Crimson ETHERNET LEDS steady Master is operating properly LED INDICATION YELLOW Solid Link Established YELLOW Flashing Network Activity Error States GREEN 10 BASE T Communications AMBER 100 BASE TX Communications INDICATION One or more slave modules are missing from the 1 blink pause repeat system Master and installed modules will perform normally in this state Missing configuration or configuration being 2 blinks pause repeat updated by Crimson Quantity of module bases does not match 3 blinks pause repeat configuration file Master will not communicate with the modules until the error is corrected Termination plug not installed or one or more bases are malfunctioning Master will not communicate with the modules until the plug is reinstalled and power is cycled 4 blinks pause repeat CF LED Unit is writing to the CompactFlash either because Flickering it is storing data or because the PC connected via the USB port has locked the drive 1 Flashing Slowly Incorrectly formatted CompactFlash card present 1 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unle
47. G modules are available with relays or open drain MOSFET outputs For applications requiring large loads to be controlled several DIN rail mount relays are available The modules can operate in On Off P PI or PID control mode and use an on demand Auto Tune that establishes the tuning constants The PID constants may be fine tuned through the serial or Ethernet interface The modules employ a unique overshoot suppression feature which allows the quickest response without excessive overshoot The modules can also be operated in manual mode providing the operator with direct control of the output Internal power management circuits allow the modules to be replaced while power is applied which reduces downtime in the event of a relay failure All configuration information is stored locally within each module as well as in the Master so replacement modules do not need to be configured The Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The backplane connection provides power and communication to the module and snaps easily onto standard top hat T profile DIN rail CONFIGURATION The Modular Controller Series is configured with Windows compatible Crimson software The software is an easy to use graphical interface which provides a means of configuration and commissioning of new systems as well as routine module re calibration STRAIN GAGE MODULE FOR THE MODULAR CONTROLLER SERIE
48. GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 To reduce the chance of noise spikes entering the unit via the power lines connections should be made to a clean source Connecting to circuits that also power loads such as contactors relays motors solenoids etc should be avoided 2 The unit should be mounted in a metal enclosure which is properly connected to protective earth 3 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect
49. MPLIANCES SAFETY UL Listed File E302106 UL508 CSA C22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards TEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 2006 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge Electromagnetic RF fields Fast transients burst EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 power T O signal T O signal connected to power Surge EN 61000 4 5 power signal RF conducted interference EN 61000 4 6 Emissions Emissions Notes EN 55011 Criterion B 4 kV contact discharge 8 kV air discharge Criterion B 10 V m Criterion B 2 kV 1 kV 2 kV Criterion B 1 kV L L 2 kV L G 1 kV Criterion A 3 V rms Class A 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 The module s analog input and or output signals may deviate during disturbance but self recover when disturbance is removed 4 Power supplied from backplane via Master Module 16 CONSTRUCTION Case body is burgundy high impact plastic Installation Category I Pollution Degree 2 17 CONNECTIONS Removable wire clamp screw terminal blocks Wire Gage 28 16 AWG terminal gage wire
50. ORT 3 I L 4 20mA I1 4 20mA ETHERNET V W V CSMSTR MASTER CSOUT400 ANALOG OUTPUT MODULE 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 A unit should be mounted in a metal enclosure which is properly connected to protective earth a The mounting clip that connects to the DIN rail should have the DIN rail connected to protective earth 2 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their
51. PROGO CBLXxxxx SFCRM SFCRK RSRSTPOO CSBASE00 CSTERMO0O Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Co
52. R USB PG gt Tn E CBLUSB OO ETHERNET 4 Ethernet Crossover Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com COMMUNI CATION PORTS RS232 PG N PROGO oooo A V CBLxXxxxxx cai CBLxxxxxx Use appropriate communications cable See Ordering Information for descriptions of the available cables WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley equipment Ca CBLxXxxxxx GREEN AMBER LED YELLOW LED Standard Ethernet cable T 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com MASTER PORT PIN OUTS 1 COMMON 2 24V 20 3 N C on COMM COMM Tx RTS PIN 6 POWER CONNECTOR ects PIN 1 Rx RS232 PG PORT os a RS232 PG i 1P usB PG
53. RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com HARDWARE INSTALLATION SEPARATE BASE ATTACH THE MODULE BASE ATTACH MODULE TO BASE FROM MODULE TO THE DIN RAIL Y m E P veges m AAARAA co oc MODULE BASE ARARAA MODULE BASE WIRING Ay WIRING CONNECTIONS All conductors should meet voltage and current ratings for each terminal Also cabling should conform to appropriate standards of good installation local codes and regulations When wiring the module use the numbers on the label to identify the position number with the proper function Strip the wire leaving approximately 1 4 6 mm of bare wire exposed Insert the wire into the terminal and tighten Terminals 13 to 18 Terminals 7 to 12 Terminals 1 to 6 INPUT CONNECTIONS OUTP
54. RSTP00 Accessories Replacement Base CSBASE00 Software Replacement Termination Plug CSTERMO0O 1 Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables 2 Free at www redlion net 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liabilit
55. Range 30 to 70 C Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 10 to 150 Hz 0 075 mm amplitude in X Y Z direction for 1 5 hours g N ORDERI NG I NFORMATI ON MODEL NO DESCRIPTION Modular Controller Master Comms Ethernet Master Module CSMSTR increased SDRAM RS232 Programming Cable Communications Cables 10 feet Communications Cables Software Power Supply SFCRM2 PSDR XCDN XCPB Accessories G3CF CompactFlash Card 2 Rail Stops Qty 2 Replacement Termination Plug Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size and expansion slot Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion slot with Crimson 2 0 2 Modular Controller Manual and Download Cable DIN Rail Mounted Power Supply CANopen option card for Modular Controller or Data Station Plus DeviceNet option card for Modular Controller or Data Station Plus PROFIBUS option card for Modular Controller or Data Station Plus XCRS RS232 485 option card for Modular Controller or Data Station Plus XCRS0000 oo Shock According to IEC 68 2 27 Operational 25 g 11 msec in 3 directions Altitude Up to 2000 meters 7 CONSTRUCTION Case body is burgundy high impact plastic and stainless
56. S HOT SWAPPABLE REPLACEMENT REDUCES DOWNTIME AUTO ADDRESSING MINIMIZES CONFIGURATION TIME PID CONTROL WITH REDUCED OVERSHOOT LOAD CELL PRESSURE AND TORQUE BRIDGE INPUTS SOFTWARE SELECTABLE LOW LEVEL INPUTS 20 mV 33 mV or 200 mV FULL SCALE SOFTWARE SELECTABLE 5 VDC or 10 VDC BRIDGE EXCITATION DIGITAL TARE re zero BATCH TOTALIZER AND PEAK VALLEY ON DEMAND AUTO TUNING OF PID SETTINGS DC ANALOG OUTPUT WINDOWS CONFIGURATION SOFTWARE 1 max min RECORDING SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller A Z CAUTION Risk of Danger CAUTION Risk of electric shock Read complete instructions prior to installationand operation of the unit DIMENSIONS In inches mm 1 24 3 5 4 17 105 9 Tt ad AAAAAD Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 58
57. S232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the CSMSTRSX Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card 3 LEDs STS Status LED indicates condition of master TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity 4 MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On board SDRAM CSMSTRSX 2 Mbytes CSMSTRGT 8 Mbytes Memory Card CompactFlash Type II slot for Type I and Type II cards 5 REAL TIME CLOCK Typical accuracy is less than one minute per month drift Crimson 2 0 s SNTP facility allows synchronization with external servers Battery Lithium Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage This unit is NOT field serviceable All work must be done by a qualified technician 6 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature
58. TD 5 6 4 eee ee ZFoolzood Reee ge So Lot lok moe O 0 a T a 3 q oe ra F a 3 x oo 3 4 4 5 6 A A E Zoo Zod CO O00 00 Su xs ox FrFrFreE FEF OoNnNWOWnW L 1I i Ot 044 7 8 9 101112 7 8 9 10 11 12 1 2 1 2 3 j l EF IE Soo tzood CO O00 00 Sa xen x FrFrerFFE eonuw ow L I i Ot 0 4 12345 6 12345 6 an W WW NW ZZ W WwW nw EXC JUMPER gt LEDS STS STATUS LED The Status LED is a dual color LED that provides information regarding the state of the module This includes indication of the various stages of the start up routine power up as well as any errors that may occur Startup Routine Module is currently running the boot loader and or being flash upgraded by Crimson This occurs for four seconds during a power up Rapidly Flashing Red Steady Red Module switching to configuration Module performing normally FIRMWARE UPGRADE The module s firmware is stored in flash memory so that software hardware conflicts are avoided and so that software features may be added in the future During a download Crimson compares its own library of firmware files with
59. UT CONNECTIONS o oO g DO wo oO ono M N 00 SER SER ZZ22222 ZZ2222 83 3 33 3 13 14 15 16 17 18 13 14 15 16 17 18 7 8 9 1011 12 7 8 9 10 11 12 z z N w N a H er Aw nes er Nw ns S23 To 555355 355355 S 22 On jeu So5 00358 S368 353 7 8 9 101112 7 8 910 1112 23456 23456 A I O 0 Load M F S O Load F Power Sinking Input Sourcing Input Relay Version Solid State NFET Version 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS STS STATUS LED The Status LED is a dual color LED that provides information regarding the state of the module This includes indication of the various stages of the start up routine power up as well as any errors that may occur Startup Routine Module is currently running the boot loader and or being flash upgraded by Crimson This occurs for four seconds during a power up Rapidly Flashing Red ALM ALARM LED The Alarm LED indicates the presence of a fault condition FIRMWARE UPGRADE The module s firmware is stored in flash memory so that software hardware conflicts are avoided and so that software
60. Uy US LISTED IND CONT EQ 34AD GENERAL DESCRIPTION The Model CSSG is a full featured single loop PID controller designed for use with the Modular Controller Series The module accepts low level signals from a variety of bridge type transducers such as load cells pressure transducers torque transducers etc An optional second signal input is available providing math capabilities between the two input channels average differential etc Each input channel provides a software selectable 5 V or 10 V stable bridge excitation voltage capable of driving up to four 350 Q bridges combined total per module The inputs are software selectable for 20 mV 33 mV or 200 mV full scale With solid state or relay outputs plus an analog output the CSSG module can perform virtually any combination of time proportioning or linear control The discrete outputs may also be assigned to one of seven internal soft alarms and the linear output can be assigned to transmit virtually any internal variable In addition digital tare re zero batch totalizer and peak valley max min are provided The modules connect and communicate via a backplane connection to the CSMSTR Master module The Master equipped with serial ports as well as an Ethernet port allows the system to share data with PCs PLCs and SCADA systems The Master supports up to 16 CS Series modules when using CSSG modules refer to Power specifications The CSS
61. WNTIME AUTO ADDRESSING MINIMIZES CONFIGURATION TIME FULLY ISOLATED DESIGN PROVIDES RELIABLE OPERATION PID CONTROL WITH REDUCED OVERSHOOT UNIVERSAL INPUTS ACCEPT TC RTD 0 10 V and 0 4 20 mA SIGNALS ON DEMAND AUTO TUNING OF PID SETTINGS DC ANALOG OUTPUT OPTIONAL CSPID1 ONLY HEATER CURRENT INPUT OPTIONAL ENSURES DETECTION OF HEATER CIRCUIT FAILURE WINDOWS CONFIGURATION SOFTWARE ALARMS Each loop within the modules has seven internal soft alarms which can be assigned to trigger any output This includes four process alarms two heater current and one input fault alarm ANALOG OUTPUT OPTION CSPI D1 ONLY The optional DC Analog Output 10 V or 20 mA can be independently configured and scaled for control or re transmission purposes HEATER CURRENT MONITOR OPTION The optional Heater Current Monitor input is useful for early warning of heater degradation or heater circuit failure The input connects to a current transformer with an output of 100 mA AC to ensure that proper heater current is present when the control output is on and that little or no current is present when the output is off This option provides immediate warning of a circuit short or open instead of waiting for a high or low temperature shutdown alarm A A CAUTION Risk of Danger CAUTION Risk of electric shock Read complete instructions prior to installation and operation of the unit DIMENSIONS In inches mm 1 24
62. a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit www redlion net for a complete list of our PSDR Series of Class 2 power supplies NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk SimpleTech and SMART brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 To reduce the chance of noise spikes entering the unit via the power lines connections should be made to a clean source Connecting to circuits that also power loads such as contactors relays motors solenoi
63. aced INPUTS DIP switch selectable for sink or source Maximum voltage 30 VDC reverse polarity protected Off Voltage lt 1 2 Volts On Voltage gt 3 8 Volts Input Impedance Source Mode 10K ohms Sink Mode 20K ohms Input Frequency Filter switch on 50 Hz Filter switch off 300 Hz Actual useable frequency limited by communication to external device OUTPUTS Outputs available as FORM A relay or Solid State NFET Form A Relay Output Type N O The following pairs of relays share the common terminal 1 amp 2 3 amp 4 5 amp 6 Current Rating by pair 3 Amps 30 VDC 125 VAC resistive 1 10 HP 125 VAC Life Expectancy 200 000 cycles at maximum load rating Decreasing load increasing cycle time and use of surge suppression such as RC snubbers increases life expectancy Solid State Output Type Switched DC N Channel open drain MOSFET Contact Rating 1 ADC max VDS ON lt 0 2V 1A VDS MAX 30 VDC Offstate Leakage Current 0 5 UA max LOGIC BOOLEAN MODE Count Frequency 200 Hz input when input is directly connected soft wired to the counter Logic Propagation Delay 400 msecs max Timer Accuracy 0 2 ISOLATION LEVEL 500 Vrms 50 60 Hz for 1 minute between the following Inputs Outputs CS Master Power Supply Input COMMUNICATIONS Provided by the CS Master BLOCK 9 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 40 to 85 C Operating and St
64. age wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit www redlion net for a complete list of our PSDR Series of Class 2 power supplies 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference b
65. all programmable parameters MASTER also stores the parameters in order to reprogram modules that are replaced INPUT GENERAL Sample Time 67 msec 15 Hz Common Mode Rejection gt 110 dB 50 60 Hz Normal Mode Rejection gt 40 dB 50 60 Hz Temperature Coefficient 0 019 C Step Response Time 200 msec typ 250 msec max THERMOCOUPLE INPUTS Types T E J K R S B N C Input Impedance 20 M Q Lead Resistance Effect 0 25 uV Q Cold Junction Compensation Less than 1 C typical 1 5 C max over 0 to 50 C ambient temperature Resolution 0 1 MEASUREMENT RANGE 200 to 400 C 328 to 752 F 200 to 730 C 328 to 1346 F 200 to 760 C 328 to 1400 F 200 to 1250 C 328 to 2282 F 0 to 1768 C 32 to 3214 F 0 to 1768 C 32 to 3214 F 149 to 1820 C 300 to 3308 F 200 to 1300 C 328 to 2372 F 0 to 2315 C 32 to 4199 F 5 mV to 56 mV WIRE COLOR ANSI BS 1843 Blue White Red Blue Violet Brown Red Blue White Yellow Red Blue Brown Red Blue White No Standard Blue White No Standard Blue No Standard No Standard Yellow Orange Red No Standard Orange Blue No Standard N A N A RTD INPUTS Type 2 or 3 wire Excitation 150 pA Lead Resistance 15 Q Max Resolution 1 or 0 1 INPUT TYPE 100 Q platinum Alpha 00385 RANGE 200
66. ards of good installation local codes and regulations When wiring the module use the numbers on the label to identify the position number with the proper function Strip the wire leaving approximately 1 4 6 mm of bare wire exposed Insert the wire into the terminal and tighten ATTACH THE MODULE BASE 3 5 In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 6 To protect relay contacts that control inductive loads and to minimize radiated and conducted noise EMI some type of contact protection network is normally installed across the load the contacts or both The most effective location is across the load a Using a snubber which is a resistor capacitor RC network or metal oxide varistor MOV across an AC inductive load is very effective at reducing EMI and increasing relay contact life b Ifa DC inductive load such as a DC relay coil is controlled by a transistor switch care must be taken not to exceed the breakdown voltage of the transistor when the load is switched One of the most effective ways is to place a diode across the inductive load Most RLC products with solid state outputs have internal zener diode protection H
67. ax 1 717 764 0839 www redlion net Bulletin No CSMSTRV2 B Drawing No LP0641 Released 03 09 MODEL CSMSTRV2 MODULAR CONTROLLER SERIES MASTER c UL US LISTED IND CONT EQ 34AD GENERAL DESCRI PTI ON The Model CSMSTRV2 is a communications and control platform designed for use with Modular Controller Series slave modules The CSMSTRV2 uses a proprietary high speed serial protocol to communicate via backplane connection with up to 16 slave modules Through the same connection the Master also provides power to the modules When powered up the CSMSTRV2 automatically identifies and addresses connected slave modules By storing the configuration information of all of the modules the CSMSTRV 2 is able to automatically configure modules if they are replaced The Master provides high speed RS232 422 485 communication ports and an Ethernet port for connection to PCs PLCs and SCADA systems An extensive list of master and slave protocol drivers are available to allow the COMSTRV2 to share and exchange variable data with external devices The 10 Base T 100 Base TX Ethernet port can also be used to connect and share data with other devices at high speeds The CSMSTRV2 was designed as a direct replacement for the original CSMSTRSE This new model provides benefits such as support via Crimson 2 0 software which allows configuration files to be uploaded To save programming time files originally created in Crimson 1 0 cdb fil
68. bog am ja 134 7 1 CONTROLLER SERIES MASTER PROVIDES ENHANCED FEATURES FOR DATA ACQUISITION OR MULTI ZONE PID CONTROL APPLICATIONS WEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA LOGS AND VIRTUAL HMI VIRTUAL HMI OFFERS BUILT IN PC BASED SCADA FUNCTIONALITY PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES IN THE MODULAR CONTROLLER SERIES STORES MODULE CONFIGURATION INFORMATION AND AUTOMATICALLY REPROGRAMS REPLACED MODULES EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY UNLIMITED INTEGRATION METHODS 10 BASE T 100 BASE TX ETHERNET CONNECTION PROVIDES NETWORKING CAPABILITY SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES MODULES COMPACTFLASH SLOT ALLOWS PROCESS DATA TO BE LOGGED DIRECTLY TO CSV FILES The design of the Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The controller snaps easily onto standard top hat T profile DIN rail SOFTWARE The CSMSTR is programmed with Crimson 2 0 software for Windows 2000 or later platforms The software is an easy to use graphical interface which provides a means of communication configuration as well as commissioning and calibration of new systems CONTENTS OF PACKAGE CS Master Termination Pl
69. but self recover when disturbance is removed 11 WEIGHT 15 1 oz 456 4 g PART NUMBER CSMSTRV2 CSMSTRSX CSMSTRGT CBLPROGO USB Cable CBLUSBOO CBLXxxxx SFCRM2MC PSDRxxxx XCCNO000 XCDNO000 XCPBDP0O G3CFXxxx RSRSTPOO Replacement Base CSBASE00 CSTERMOO 1 Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables 2 Use this part number to purchase Crimson on CD with a printed Modular Controller Manual USB cable and RS 232 cable Otherwise download free of charge from www redlion net 3 Industrial grade two million write cycles 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com HARDWARE I NSTALLATI ON DIN rail should be mounted horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure proper thermal regulation O qD Figure 1 Attach CSMSTR Master To DIN Rail dh gt f Eh ER y ke z 5 D lt DIN RAIL 7 20 Figure 3 Attach Termination Plug
70. cate the status of the outputs The LEDs turn on when the output is active These LEDs may be remapped to various other module properties CSPID2 only ALM OR AL1 amp AL2 ALARM LED The Alarm LEDs are factory configured to indicate the presence of an alarm Whenever one of the seven alarms is active the LED turns on These LEDs may be remapped to various other module properties CONFI GURATI ON Programming is done via Crimson software a Windows compatible configuration interface Please see the Crimson manual for more information progressing through the remaining rows until the process is complete ORDERING I NFORMATION MODEL NO DESCRIPTION PART NUMBER CSMSTRV2 Modular Controller Master Multi Comms ports and Ethernet Modular Controller Master with multiple protocol converter Ethernet and expansion slot CSMSTREE Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size and expansion slot Master Module CSMSTR CSMSTRSX Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion slot with increased SDRAM CSMSTRGT CSPID1RO CSPID1RA CSPID1RM CSPID1S0 CSPID1SA CSPID1SM CSPID1TA CSPID2RO CSPID2RM CSPID2S0 CSPID2SM CSPID2T0 CSPID2TM CBLPROGO CBLXxxxx Single Loop Module Relay Outputs Single Loop Module Relay Outpu
71. ctions prior to installation and operation of the unit CompactFlash is a registered trademark of CompactFlash Association Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECI FI CATIONS 1 N POWER 24 VDC 10 400 mA min 1 module 3 5 Amps max 16 modules Expansion Card Must use Class 2 or SELV rated power supply COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the CSMSTRSX Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card LEDs STS Status LED indicates condition of master TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On b
72. d above 10 4 VDC BLOCK DIAGRAM FOR CSTC8 CSRTD6 CSINI8 amp CSINV8 PORT 1 PROGRAMMING i1 PORT 2 COMMUNICATIONS Y POWER ISOLATED INPUTS V 24VDC SUPPLY ISOLATED PORT 3 ETHERNET V CSMST TR MASTER CSTC8 CSRTD6 CSINI8 CSINV8 POWER SUPPLY 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 A unit should be mounted in a metal enclosure which is properly connected to protective earth a The mounting clip that connects to the DIN rail should have the DIN rail connected to protective earth 2 Use shielded screened cables fo
73. d unconnected and insulated from earth ground 3 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible HARDWARE CSPI D1 ONLY ANALOG OUTPUT OPTION Select either Voltage or Current output by placing the output jumpers in the appropriate location The output jumpers are located on the side of the CSPID1 module 5 In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC part number FCORO0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 6 To protect relay contacts that control in
74. ding the state of the module This includes indication of the various stages of the start up routine power up as well as any errors that may occur Startup Routine Module is currently running the boot loader and or being flash upgraded by Crimson This occurs for four seconds during a power up Rapidly Flashing Red Steady Red Module switching to configuration Green Module performing normally Error States Solid Red Module not controlling and not communicating Module is controlling properly but has lost Green Pulsing Red communication with the Master ORDERING INFORMATION TYPE MODEL NO DESCRIPTION Modular Controller Master Multi Comms ports and Ethernet Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size Master Module CSMSTR and expansion slot Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion slot with increased SDRAM Single Loop One SG Input Relay Outputs Analog Out CSSG1 Strain Gage Control Modules Communications Cables 10 feet Software 2 Free at www redlion net Single Loop One SG Input Solid State Outputs Analog Out Single Loop Two SG Inputs Relay Outputs Analog Out Single Loop Two SG Inputs Solid State Outputs Analog Out LOO o a 1 Visit www redlion net for a complete list of PID modules
75. ds etc should be avoided 2 The unit should be mounted in a metal enclosure which is properly connected to protective earth 3 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the master and leave the other end of the shield unconnected and insulated from earth ground WIRING POWER CONNECTION all OOO0000 OOO0000 OOO0000 OQOO0000 OOO0000 OOO0000 COMMON i 24 VDC COMM E 24 N C 4 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclos
76. ductive loads and to minimize radiated and conducted noise EMI some type of contact protection network is normally installed across the load the contacts or both The most effective location is across the load a Using a snubber which is a resistor capacitor RC network or metal oxide varistor MOV across an AC inductive load is very effective at reducing EMI and increasing relay contact life b Ifa DC inductive load such as a DC relay coil is controlled by a transistor switch care must be taken not to exceed the breakdown voltage of the transistor when the load is switched One of the most effective ways is to place a diode across the inductive load Most RLC products with solid state outputs have internal zener diode protection However external diode protection at the load is always a good design practice to limit EMI Although the use of a snubber or varistor could be used RLC part numbers Snubber SNUB0000 Varistor ILS11500 or ILS23000 Note Reference manufacturer s instructions when installing any EMI suppression device 7 Also care should be taken when connecting input and output devices to the instrument When a separate input and output common is provided they should not be mixed Therefore a sensor common should NOT be connected to an output common This would cause EMI on the sensitive input common which could effect the instruments operation Visit RLC s web site at www redlion net for more information on EMI guidel
77. e proximity or if the installation should not be mixed Therefore a sensor common should NOT be connected is near a commercial radio transmitter Also Signal or Control cables within to an output common This would cause EMI on the sensitive input common an enclosure should be routed as far away as possible from contactors which could effect the instruments operation control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs Visit RLC s web site at www redlion net for more information on EMI Therefore keep cable runs as short as possible guidelines Safety and CE issues as they relate to Red Lion Controls products 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com HARDWARE ANALOG OUTPUT OPTION Select either Voltage or Current output by placing the output jumpers in the appropriate location The output jumpers are located on the side of the CSSG1 module Co E Eo Voltage Current INSTALLATION SEPARATE BASE ATTACH THE MODULE BASE ATTACH MODULE TO BASE FROM MODULE TO THE DIN RAIL LN Aaj O UY
78. ection Input Impedance 20 M Q Lead Resistance Effect 0 25 uV Q Cold Junction Compensation Less than 1 C typical 1 5 C max over 0 to 50 C ambient temperature CSRTD6 SPECIFICATIONS 15 RTD INPUTS Channels 6 single ended Effective Resolution Full 16 bit Sample Time 67 msec 400 msec depending on enabled inputs INPUTS READING RATE 133 msec 7 5 Hz P6400 msec 25 He Common Mode Rejection gt 110 dB 50 60 Hz Normal Mode Rejection gt 90 dB 50 60 Hz Temperature Coefficient 0 01 C Step Response Time One scan time to within 99 of final value Type 2 or 3 wire Excitation 1504A 2 Resolution 0 1 WIRE COLOR ANSI BS 1843 Blue White Red Blue Violet Brown Red Blue White Yellow Red Blue Brown Blue White Blue White Blue MEASUREMENT RANGE 200 to 400 C 328 to 752 F 200 to 730 C 328 to 1346 F 200 to 760 C 328 to 1400 F 200 to 1250 C 328 to 2282 F 0 to 1768 C 32 to 3214 F 0 to 1768 C 32 to 3214 F 149 to 1820 C 300 to 3308 F 200 to 1300 C 328 to 2372 F 0 to 2315 C 32 to 4199 F Yellow Red No Standard No Standard No Standard No Standard Orange Red Orange Blue No Standard No Standard 13 TEMPERATURE INDICATION ACCURACY 0 3 of span 1 C Includes NIST conformity cold ju
79. either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the module to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the module CAUTION Risk of electric shock A CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER Derived from system backplane CSOUT draws 180 mA max load on power input of MASTER Modules may be hot swapped replaced while powered up 2 LEDs STS Status LED shows module condition ALM Alarm LED is lit when an internal alarm condition exists 3 MEMORY Non volatile memory retains all programmable parameters MASTER also stores the parameters in order to reprogram modules that are replaced 4 COMMUNICATIONS Provided by the CS Master 5 OUTPUTS Channels 4 independent outputs Response Time 25 msec max to within 99 of final value Output Range software selectable ACCURACY 18 to 28 C 10 to 75 RH ACCURACY 0 to 50 C 0 to 85 RH OUTPUT RANGE COMPLIANCE RESOLUTION 0 to 5 VDC 0 2
80. er with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size and expansion CSMSTRGT slot with increased SDRAM RS232 Programming Cable CBLPROGO Communications Cables 10 feet USB Cable CBLUSBOO Communications Cables CBLXxxxxx Software SFCRM2 Crimson 2 0 Modular Controller Manual and Download Cable SFCRM2MC Power Supply PSDR DIN Rail Mounted Power Supply PSDRXXXX G3CF CompactFlash Card 3 G3CFxxxx i Rail Stops Qty 2 RSRSTP00 Accessories Replacement Base CSBASE00 Replacement Termination Plug CSTERMOO 1 Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables The CSMSTRV2 was designed as a direct replacement for the original CSMSTRSE This new model provides benefits such as support via Crimson 2 0 software that allows configuration files to be uploaded To save programming time files originally created in Crimson 1 0 cdb files may be imported into Crimson 2 0 2 Use this part number to purchase Crimson on CD with a printed Modular Controller Manual USB cable and RS 232 cable 3 Otherwise download free of charge from www redlion net Industrial grade two million write cycles 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com HARDWARE I NSTALLATI ON DIN rail sh
81. es may be imported into Crimson 2 0 The design of the Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The controller snaps easily onto standard top hat T profile DIN rail DIMENSIONS In inches mm ey EIT He 4 15 105 4 t 134 7 PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES IN THE MODULAR CONTROLLER SERIES PROVIDES POWER AND COMMUNICATIONS TO MODULES THROUGH BACKPLANE CONNECTOR STORES MODULE CONFIGURATION INFORMATION AND AUTOMATICALLY REPROGRAMS REPLACED MODULES EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY UNLIMITED INTEGRATION METHODS 10 BASE T 100 BASE TX ETHERNET CONNECTION PROVIDES NETWORKING CAPABILITY SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES MODULES SUPPORTED BY CRIMSON 2 0 SOFTWARE OLDER CRIMSON 1 0 FILES MAY BE IMPORTED INTO CRIMSON 2 0 SOFTWARE The CSMSTRV2 is programmed with Crimson 2 0 software for Windows 2000 or later platforms The software is an easy to use graphical interface which provides a means of communication configuration as well as commissioning and calibration of new systems CONTENTS OF PACKAGE CS Master Termination Plug Terminal Block for connecting power SAFETY SUMMARY All sa
82. etween a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 To reduce the chance of noise spikes entering the unit via the power lines connections should be made to a clean source Connecting to circuits that also power loads such as contactors relays motors solenoids etc should be avoided 2 The unit should be mounted in a metal enclosure which is properly connected to protective earth 3 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the master and leave the other end of the shield unconnected and insulated from earth ground WIRING POWER CONNECTION j I O00 OOO OOO O00 O00 Ooo COMMON 24 V me COMM Z 24 N C 4 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR co
83. fety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit A Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com S 1 N PECI FI CATI ONS POWER 24 VDC 10 400 mA min 1 module 3 Amps max 16 modules Must use Class 2 or SELV rated power supply COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud RS232 PG Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vo
84. ficient ratio metric 20 ppm C max Step Response Time 200 msec max to within 99 of final process value Input Impedance 100 MQ Max Continuous Overload 30 V PV Range 30 000 to 30 000 Effective Resolution 16 bit 5 BRIDGE EXCITATIONS Software selectable 5 VDC 2 65 mA max 10 VDC 2 125 mA max combined excitation 1 plus excitation 2 Temperature coefficient ratio metric 20 ppm C max Max four 350Q bridges per module 6 ISOLATION LEVEL 500 Vrms 50 60 Hz for 1 minute between the following OP OP2 OP3 Linear Output Signal Inputs the 2 input channels are not isolated from each other CS Master Power Supply Input Outputs OP and OP2 of SSR model are not isolated from each other 7 COMMUNICATIONS Provided by the CS Master 8 DISCRETE OUTPUTS Outputs 1 and 2 are available as Solid State NFET or Form A relay Output 3 is a Form C relay Solid State Output Type Switched DC N Channel open drain MOSFET Current Rating 1 A max VDS ON 03V 1A VDS MAX 30 VDC Offstate Leakage Current 0 5 mA max Form A Relay Output Type N O Current Rating 3 Amps 125 VAC 1 10 HP 125 VAC Life Expectancy 200 000 cycles at maximum load rating Decreasing load increasing cycle time and use of surge suppression such as RC snubbers increases life expectancy Form C Relay Output Type SPDT Current Rating 5 Amps 125 VAC or 28 VDC resistive load 1 8 HP 125 VAC Life Expectancy 100 000 cycles at maximum load
85. for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the Master Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson 2 0 and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson 2 0 is installed This may have already been accomplished if your Master was configured using the USB port Once the driver is installed connect the Master to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 0 user manual Note The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNI CATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The Master s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications 6 TROUBLESHOOTING If for any reason you have trouble operating connecting or simply have questions co
86. ftware can configure the Master through the RS232 PG port USB PG port Ethernet or CompactFlash The USB PG port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson 2 0 The RS232 PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If making your own cable refer to the Master Port Pin Outs for wiring information The CompactFlash can be used to program a Master by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target Master and powered Refer to the Crimson 2 0 literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the Master Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson 2 0 and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson 2 0 is installed This may have already been accomplished if your Maste
87. he recommended methods of connecting the shield in switch care must be taken not to exceed the breakdown voltage of the order of their effectiveness transistor when the load is switched One of the most effective ways is to a Connect the shield to earth ground protective earth at one end where the place a diode across the inductive load Most RLC products with solid unit is mounted state outputs have internal zener diode protection However external diode b Connect the shield to earth ground at both ends of the cable usually when protection at the load is always a good design practice to limit EMI the noise source frequency is over 1 MHz Although the use of a snubber or varistor could be used c Connect the shield to common of the module and leave the other end of the RLC part numbers Snubber SNUB0000 shield unconnected and insulated from earth ground Varistor ILS11500 or ILS23000 3 Never run Signal or Control cables in the same conduit or raceway with AC Note Reference manufacturers instructions when installing any EMI power lines conductors feeding motors solenoids SCR controls and suppression device heaters etc The cables should be run through metal conduit that is properly 7 Also care should be taken when connecting input and output devices to the grounded This is especially useful in applications where cable runs are long instrument When a separate input and output common is provided they and portable two way radios are used in clos
88. icate via backplane connection with up to 16 slave modules Through the same connection the Master also provides power to the modules When powered up the CSMSTR automatically identifies and addresses connected slave modules By storing the configuration information of all of the modules the CSMSTR is able to automatically configure modules if they are replaced The Master provides high speed RS232 422 485 communication ports and an Ethernet port for connection to PCs PLCs and SCADA systems An extensive list of master and slave protocol drivers are available to allow the CSMSTR to share and exchange variable data with external devices The 10 Base T 100 Base TX Ethernet port can also be used to connect and share data with other devices at high speeds DIMENSIONS In inches mm t 3 09 78 5 te 4 15 105 4 k pr 134 7 ADDS MULTIPLE PROTOCOL CONVERSION FUNCTIONALITY TO DATA ACQUISITION AND MULTI ZONE PID CONTROL APPLICATIONS PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES IN THE MODULAR CONTROLLER SERIES STORES MODULE CONFIGURATION INFORMATION AND AUTOMATICALLY REPROGRAMS REPLACED MODULES EXTENSIVE BUILT IN DRIVER LIST ALLOWS EASY DATA MAPPING TO PLCs PCs AND SCADA SYSTEMS INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY UNLIMITED INTEGRATION METHODS 10 BASE T 100
89. ines Safety and CE issues as they relate to Red Lion Controls products CSPI D2 ONLY INPUT J UMPERS Select the desired input type for each channel by positioning the jumper appropriately For thermocouple inputs the jumper position can be ignored m RTD 2 20mA 10V r RTD 20mA 10V INSTALLATION SEPARATE BASE FROM MODULE TO THE DIN RAIL iT PID MODULE BASE ATTACH THE MODULE BASE 4 ATTACH MODULE TO BASE PID MODULE BASE Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com WIRING T WIRING CONNECTIONS All conductors should meet voltage and current ratings for each terminal Also cabling should conform to appropriate standards of good installation local codes and regulations When wiring the module use the numbers on the label to lomi a Terminals 13 to 18 identify the position number with the proper function Strip the wire leaving ii approximately 1 4 6 mm of bare wire exposed Insert the wire into the Terminals 7 to 12 EEEE 7 terminal and tighten H Terminals 1 to 6 EEEE CSPI D1 INPUT CONNECTIONS
90. ion of the various stages of the start up routine power up as well as any errors that may occur Startup Routine Module is currently running the boot loader and or being flash upgraded by Crimson This occurs for four seconds during a power up Rapidly Flashing Red Steady Red Green Module performing normally Error States Module switching to configuration Solid Red Module not controlling and not communicating Module is controlling properly but has lost Green Rulsing Red communication with the Master ORDERING INFORMATION ALM ALARM LED The Alarm LED indicates the presence of a fault condition FIRMWARE UPGRADE The module s firmware is stored in flash memory so that software hardware conflicts are avoided and so that software features may be added in the future During a download Crimson compares its own library of firmware files with those stored in the Master module If they do not match Crimson will download the necessary files The Master then checks to make sure that the I O modules contain the same firmware If they contain a different revision the Master will automatically copy those files into the module s flash memory During this process the module LEDs will flash rapidly starting with the top row and progressing through the remaining rows until the process is complete CONFIGURATION k X y F x Programming is done via Crimson a Windows compatible configuration i
91. le between the supply and the master Ideally the shortest length possible should be used The wire used to connect the master s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Visit www redlion net for a complete list of our PSDR Series of Class 2 power supplies NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk SimpleTech and SMART brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com EMC INSTALLATION
92. led by a transistor switch care must be taken not to exceed the breakdown voltage of the transistor when the load is switched One of the most effective ways is to place a diode across the inductive load Most RLC products with solid state outputs have internal zener diode protection However external diode protection at the load is always a good design practice to limit EMI Although the use of a snubber or varistor could be used RLC part numbers Snubber SNUB0000 Varistor ILS11500 or ILS23000 Note Reference manufacturers instructions when installing any EMI suppression device Also care should be taken when connecting input and output devices to the instrument When a separate input and output common is provided they should not be mixed Therefore a sensor common should NOT be connected to an output common This would cause EMI on the sensitive input common which could effect the instrument s operation N Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products ATTACH MODULE TO BASE m AAARAA MODULE BASE a Terminals 13 to 18 Terminals 7 to 12 Terminals 1 to 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com INPUT CONNECTIONS CSTC CSR
93. letion resistors must be employed externally to the module Only use metal film resistors with a low temperature coefficient of resistance Load cells and pressure transducers are normally implemented as full resistance bridges and do not require bridge completion resistors OUTPUT CONNECTIONS Load Load Power be x OP1 COM _ Power Be OP3 COM a O OP1 or q OP3 N O 4H Power ry u OP2 COM gt OP3 N C Power PAN a VY i i aj OP2 N C SIG2 OPT gt ANALOG EXC2 OPT ANALOG Outputs 1 and 2 Relay Version Output 3 Load 5 _ n OP1 COM mil oe oo ower a P o oP SFA NO NS wo OP2 COM a z OPS N C Power gt N C i BRS Recorder 2 E gt ANALOG Z SIG2 OPT Controller _ S EXC2 OPT Valve ete ANALOG Outputs 1 and 2 Solid State Version Analog Output 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS STS STATUS LED The Status LED is a dual color LED that provides information regar
94. m OPI OP1 COM OP2 OP2 COM OP3 ZIL OLG 8 L OP3 COM OP4 OP4 COM HCM HCM HCM HCM 8L LL 91 SL vt eb Outputs 1 4 Relay Version 4iiit eO eO OeOR gt O lt AC ate OP1 OP1 COM OP2 OP2 COM OP3 OP3 COM ZL tL OL 6 8 L OP4 OP4 COM HCM HCM HCM 4 N HCM 8L LLI St vl eh Outputs 1 4 Triac Version 6 a OPS N O g OP3 COM a OPS N C a N C Recorder S ANALOG OPT Controller _ Valve etc ANALOG OPT Analog Output Load C Power a OP3 N 0 or tt x OP3 COM Power 4g OP3 N C a N C I ANALOG OPT a ANALOG OPT Output 3 Load 1 N P ower _T AG a o Power 2 es a oO yi7 Z Power T e Power ic a NA gt a a a c OP1 OP1 COM OP2 OP2 COM OP3 OP3 COM OP4 OP4 COM HCM HCM HCM N HCM
95. mpany s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP Red Lion Controls Red Lion Controls BV 31 Kaki Bukit Road 3 20 Willow Springs Circle Basicweg 11b 06 04 05 TechLink York PA 17406 NL 3821 BR Amersfoort Singapore 417818 Tel 1 717 767 6511 Tel 31 0 334 723 225 Tel 65 6744 6613 Fax 1 717 764 0839 Fax 31 0 334 893 793 Fax 65 6743 3360 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CS8 F Drawing No LP0556 Released 5 07 MODELS CSTC CSRTD CSINI CSINV MODULAR CONTROLLER SERIES ANALOG INPUT MODULES c UL US LISTED IND CONT EQ 34AD GENERAL DESCRIPTION The Model CSTC CSRTD CSINI and CSINV are 16 bit analog input modules designed for use with the Modular Controller Series These modules provide a means of high density signal measurement for data acquisition applications The CSTC module accepts a wide range of thermocouple types while the CSRTD accepts various RTD inputs The CSINI and CSINV accept 0 4 20 mA and 10 V process signals respectively The modules connect and communicate via a backplane connection to the CSMSTR Modular C
96. ncerning your new Master contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net RS232 PORTS The Master has two RS232 ports There is the RS232 PG port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PG port can be used for either master or slave protocols RS422 485 PORT The Master has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5V 5V 130K 7 130K T xl TxB 7 TxB D gt 7 xl lt p gt H8 O18 TxA TxA 130K 2 130K 2 5 TxEN OC 5 TxEN OC y ee aa 6 GND 5V 130K t 4 RxB RX 3 RxA 130K 6 GND Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNI CATI ONS The Master s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion Courtesy of Steven
97. nction effect A D conversion errors temperature coefficient and linearization conformity at 23 C after 20 minute warm up 14 PROBE BREAK RESPONSE Upscale drive Input Fault Alarm bit set high ALM LED illuminates Lead Resistance 15 Q Max Resolution 0 1 Slope amp Offset Provides sensor error correction INPUT TYPE RANGE 100 Q platinum Alpha 00385 200 to 600 C 328 to 1100 F 100 Q platinum Alpha 003919 200 to 600 C 328 to 1100 F 120 Q nickel Alpha 00672 80 to 215 C 112 to 419 F 16 TEMPERATURE INDICATION ACCURACY 4 to 28 C environment Linear resistance 0 Q to 300 Q E 0 1 of span over 18 E 0 2 of span over 0 to 50 C environment Includes NIST conformity A D conversion errors temperature coefficient and linearization conformity at 23 C after 20 minute warm up 17 PROBE BREAK RESPONSE If channel is enabled upscale drive Input Fault Alarm bit set high ALM LED illuminates Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com CSINI8 SPECIFICATIONS 18 INPUTS Channels 8 single ended Ranges 0 20 mA or 4 20 mA Effective Resolution Full 16 bit Programmable Scaling 30 000 Linearizer 100 Points CSINI8L0 only Sample Time 50 msec 400 msec depending on number of enabled inputs ENABLED SCAN TIME
98. nd SCADA systems The Master supports any combination of up to 16 CS Series modules Internal power management circuits allow the modules to be replaced while power is applied which reduces downtime in the event of a relay failure All configuration information is stored locally within each module as well as in the Master so replacement modules do not need to be configured The Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The backplane connection provides power and communication to the module and snaps easily onto standard top hat T profile DIN rail DIMENSIONS In inches mm 1 24 i315 4 17 105 9 PAARAN 1 SERIES DIGITAL MODULE ADDS REMOTE I O CAPABILITY TO THE MODULAR CONTROLLER SERIES EIGHT INPUT SIX OUTPUT DIGITAL MODULE INPUTS ISOLATED FROM OUTPUTS INPUTS INDEPENDENTLY SWITCH SELECTABLE FOR SINK OR SOURCE SIGNALS INPUTS INDEPENDENTLY CONFIGURABLE FOR HIGH OR LOW ACTIVE STATE INPUTS INDEPENDENTLY SWITCH SELECTABLE FOR HIGH OR LOW FREQUENCY SIGNALS RELAY OR NFET OUTPUT MODELS AVAILABLE CONFIGURATION The Modular Controller Series is configured with Windows compatible Crimson software The software is an easy to use graphical interface that provides a means of communication configuration as well as commissioning and calibration of new systems
99. nstallations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 A unit should be mounted in a metal enclosure which is properly connected to protective earth a The mounting clip that connects to the DIN rail should have the DIN rail connected to protective earth 2 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the module and leave the other end of the shield unconnected and insulated from earth ground Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close pr
100. nt sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls Red Lion Controls Red Lion Controls Red Lion Controls India China Headquarters Europe 54 Vishvas Tenement Unit 101 XinAn Plaza 20 Willow Springs Circle Printerweg 10 GST Road New Ranip Building 13 No 99 Tianzhou Road York PA 17406 NL 3821 AD Amersfoort Ahmedabad 382480 Gujarat India ShangHai P R China 200223 Tel 1 717 767 6511 Tel 31 0 334 723 225 Tel 91 987 954 0503 Tel 86 21 6113 3688 Fax 1 717 764 0839 Fax 31 0 334 893 793 Fax 91 79 275 31 350 Fax 86 21 6113 3683 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red lon Tel 1 717 767 6511 F
101. nterface Please see the Crimson manual for more information MODEL NO DESCRIPTION PART NUMBER Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to QVGA 320 x 240 size and expansion slot Master Module CSMSTRSX Modular Controller Master with multiple protocol converter data logger web server with Virtual HMI up to VGA 640 x 480 size CSMSTRGT and expansion slot with increased SDRAM Analog Output Module CSOUT 4 Channel Analog Output Module CSOUT400 10 feet Modular Controller Master Multi Comms ports and Ethernet CSMSTRV2 CSMSTR Ganinuhicalisn Caples Programming Cable for CS G3 amp Paradigm Series CBLPROGO Replacement Termination Plug Communications Cables CBLXxxxx Crimson Programming Software SFCRM Crimson Programming Software Manual and Download Cable SFCRK Rail Stops Qty 2 RSRSTPOO Accessories Replacement Base CSBASE00 CSTERMOO 1 Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables 2 Free at www redlion net LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or re
102. ntrols and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 5 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible 6 In extremely high EMI environments the use of external EMI suppression devices is effective The following EMI suppression devices or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 Line Filters for input power cables Schaffner part number FN610 1 07 RLC part number LFIL0000 Schaffner part number FN670 1 8 07 Corcom part number 1 VR3 Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products PROGRAMMI NG PORTS RS232 PG CBLPROGO 5 i N O
103. o 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 2006 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion B 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion B 10 V m Fast transients burst EN 61000 4 4 Criterion B power 2 kV T O signal 1 kV T O signal connected to power 2 kV Surge EN 61000 4 5 Criterion B power 1kV L L 2 kV L G signal 1kV RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 The module s with analog input and or output signals may have their signals deviate during disturbance but self recover when the disturbance is removed 11 WEIGHT 15 1 oz 456 4 g TYPE MODEL NO DESCRIPTION PART NUMBER Modular Controller Master Comms Ethernet CSMSTRV2 Modular Controller Master with multiple protocol converter Ethernet and CSMSTRLE expansion slot Master Module CSMSTR Modular Controller Master with multiple protocol converter data logger web CSMSTRSX server with
104. oard SDRAM 2 Mbytes Memory Card CompactFlash Type II slot for Type I and Type II cards Used for optional database storage only REAL TIME CLOCK Typical accuracy is less than one minute per month drift Battery Lithium Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage This unit is NOT field serviceable All work must be done by a qualified technician ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 Operational 5 to 150 Hz in X Y Z direction for 1 5 hours 2 g s ORDERI NG INFORMATION 9 Shock According to IEC 68 2 27 Operational 25 g 11 msec in 3 directions Altitude Up to 2000 meters CONSTRUCTION Case body is burgundy high impact plastic and stainless steel Installation Category I Pollution Degree 2 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in Ib 0 5 to 0 6 N m MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 10 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA 22 2 N
105. of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls Red Lion Controls Red Lion Controls Red Lion Controls India China Headquarters Europe 54 Vishvas Tenement Unit 101 XinAn Plaza 20 Willow Springs Circle Printerweg 10 GST Road New Ranip Building 13 No 99 Tianzhou Road York PA 17406 NL 3821 AD Amersfoort Ahmedabad 382480 Gujarat India ShangHai P R China 200223 Tel 1 717 767 6511 Tel 31 0 334 723 225 Tel 91 987 954 0503 Tel 86 21 6113 3688 Fax 1 717 764 0839 Fax 31 0 334 893 793 Fax 91 79 275 31 350 Fax 86 21 6113 3683 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red lon Tel 1 717 76
106. on According to IEC 68 2 6 10 to 150 Hz 0 075 mm amplitude in X Y Z direction 1 g Shock According to IEC 68 2 27 Operational 25 g 10g relay 11 msec in 3 directions Altitude Up to 2000 meters 13 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA C22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards TEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion B 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion B 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 Power supplied from backplane via Master Module 14 CONSTRUCTION Case body is burgundy high impact plastic Installation Category I Pollution Degree 2 15 CONNECTIONS Removable wire clamp screw terminal blocks Wire Gage 28 16 AWG terminal gage wire Torque
107. ontroller Series Master The CSMSTR equipped with serial ports as well as an Ethernet port allows the system to share data with PCs PLCs and SCADA systems The Master supports any combination of up to 16 CS series modules allowing a total of 128 signals to be monitored via a single Master Internal power management circuits allow the modules to be replaced while power is applied which reduces downtime All configuration information is stored locally within the module as well as in the Master so replacement modules do not need to be configured The Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The backplane connection provides power and communication to the module and snaps easily onto standard top hat T profile DIN rail DIMENSIONS In inches mm 1 24 ao 4 17 105 9 t AAAAAN DEDICATED HIGH DENSITY INPUT MODULES FOR THE MODULAR CONTROLLER SERIES MODELS AVAILABLE TO ACCEPT 10 V 0 4 20 mA THERMOCOUPLE AND RTD INPUTS 10 V AND 0 4 20 mA INPUT VERSIONS FULLY SCALABLE 10 VAND 0 4 20 mA INPUT VERSIONS AVAILABLE WITH 100 POINT LINEARIZATION UNUSED INPUTS CAN BE DISABLED TO INCREASE OVERALL READING RATE IDEAL FOR DATA ACQUISITION APPLICATIONS AUTO ADDRESSING MINIMIZES CONFIGURATION TIME CAN BE USED IN CONJUNCTION WITH ANY CS SERIES MODULES CONFIGURATION The Modular
108. orage Humidity 85 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 10 to 150 Hz 0 075 mm amplitude in X Y Z direction g Shock According to IEC 68 2 27 Operational 25 g 10g relay 11 msec in 3 directions Altitude Up to 2000 meters 10 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA C22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity Electrostatic discharge EN 61000 4 2 Criterion B 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion A 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 Power supplied from back plane via Master Module 11 CONSTRUCTION Case body is burgundy high impact plastic Installation Category I Pollution Degree 2 12 CONNECTIONS Removable wire clamp screw terminal block
109. ould be mounted horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure TOP proper thermal regulation Z DEPRESS 1 00 min clearance i aad ee ee E m bas at DIN RAIL O Jafa fu A 1 00 min clearance gt f m y BOTTOM Figure 1 Attach CSMSTR Master To DIN Rail Figure 2 Attach Slave Bases To DIN Rail l DIN RAIL lt DIN RAIL Figure 3 Attach Termination Plug Figure 4 Installation Complete Supplied with CSMSTR Master Module POWER SUPPLY REQUI REMENTS It is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the master Ideally the shortest length possible should be used The wire used to connect the master s power supply should be at least 22 g
110. owever external diode protection at the load is always a good design practice to limit EMI Although the use of a snubber or varistor could be used RLC part numbers Snubber SNUB0000 Varistor ILS11500 or ILS23000 Note Reference manufacturer s instructions when installing any EMI suppression device 7 Also care should be taken when connecting input and output devices to the instrument When a separate input and output common is provided they should not be mixed Therefore a sensor common should NOT be connected to an output common This would cause EMI on the sensitive input common which could effect the instrument s operation Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products ATTACH MODULE TO BASE m AAAAAR MODULE BASE 4 loo l yp4o4 SrHH ZZ arr ag ee os ie Os 2 3 T1T1 ee rate Terminals 13 to 18 hoe oe oe Terminals 7 to 12 J OOOO y ON V om oaj OF I onmjV Terminals 1 to 6 OOOO OM V Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LEDS STS STATUS LED The Status LED is a dual color LED that provides information regarding the state of the module This includes indicat
111. oximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible eS HARDWARE INPUT SWITCHES Each input is independently configurable for sinking or sourcing signals A filter capacitor is also selectable for avoiding contact bounce FILTER E seen z SRC SNK 7 Peer s ON SRC Connects an internal 10KQ pull down a Saat resistor to common E 6 goer 7 OFF SNK Connects an internal 20KQ pull up O FILTER resistor to 5V sE SRC SNK L z Z r FILTER C 5 L sRc SNK 7 FILTER a eR a ON Connects a capacitor to the input thereby SRC SNK O reducing the input response to 50 Hz ae ile G OFF Provides maximum input response of 300 Hz r FILTER i SRC SNK L i lt ON 3 5 In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward pa
112. placement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls AP 31 Kaki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360 Courtesy of Steven Engineering Inc 230 Ryan Way South San Franci
113. r 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the CSMSTRSX Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card LEDs STS Status LED indicates condition of master TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs MEMORY On board User Memory 4 Mbytes of non volatile Flash memory On board SDRAM 2 Mbytes ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 5 to 150 Hz in X Y Z direction for 1 5 hours 2 g s Shock According to IEC 68 2 27 Operational 25 g 11 msec in 3 directions Altitude Up to 2000 meters CONSTRUCTION Case body is burgundy high impact plastic and stainless steel Installation Category I Pollution Degree 2 ORDERI NG INFORMATION 7 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in lb 0 5 to 0 6 N m MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed
114. r all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the module and leave the other end of the shield unconnected and insulated from earth ground Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible eS HARDWARE INSTALLATION SEPARATE BASE FROM MODULE TO THE DIN RAIL 1 ora vests
115. r was configured using the USB port Once the driver is installed connect the Master to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 0 user manual Note that using the USB port for frequent data transfers is not recommended For frequent data transfers it is recommended that the Ethernet connection be used Through the Ethernet connection a web page can be set up to view logged data Refer to the Crimson 2 0 manual for details Note The USB port is for system set up and diagnostics and is not intended for permanent connection ETHERNET COMMUNI CATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The Master s RJ45 jack is wired as a NIC Network Interface Card TROUBLESHOOTING If for any reason you have trouble operating connecting or simply have questions concerning your new Master contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Crimson 2 0 manual contains additional information on Ethernet communications RS232 PORTS The Master has two RS232 ports There is the RS232 PG port and the COMMS port Although only one of these ports can be used for programming
116. rating Decreasing load increasing cycle time and use of surge suppression such as RC snubbers increases life expectancy 9 CONTROL MODES Control On Off P PI or PID Output Time proportioning or linear Cycle Time Programmable from 0 0 to 60 0 sec Auto Tune When selected sets proportional band integral time derivative time values and output dampening time Input Fault Response Upscale 10 ALARMS Modes Manual Absolute High Acting Absolute Low Acting Deviation High Acting Deviation Low Acting Inside Band Acting Outside Band Acting Reset Action Programmable automatic or latched Standby Mode Programmable enable or disable Hysteresis Programmable Input Fault Response Upscale 11 ANALOG DC OUTPUT Jumper Selectable programmable for 0 10 VDC 0 20 mA or 4 20 mA Resolution Voltage 500 uV Current 1 pA Accuracy 0 1 of full scale 18 to 28 C 0 2 of full scale 0 to 50 C Update Time 0 0 to 60 0 sec Compliance for current output only 500 Q max Minimum load voltage output only 10 KQ min Output is independently jumper selectable for either 10 V or 20 mA The output range may be field calibrated to yield approximate 10 overrange and a small underrange negative signal 12 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 40 to 85 C Operating and Storage Humidity 85 max relative humidity non condensing from 0 to 50 C Vibrati
117. rcle Printerweg 10 GST Road New Ranip Building 13 No 99 Tianzhou Road York PA 17406 NL 3821 AD Amersfoort Ahmedabad 382480 Gujarat India ShangHai P R China 200223 Tel 1 717 767 6511 Tel 31 0 334 723 225 Tel 91 987 954 0503 Tel 86 21 6113 3688 Fax 1 717 764 0839 Fax 31 0 334 893 793 Fax 91 79 275 31 350 Fax 86 21 6113 3683 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSOUT A Drawing No LP0663 Released 4 07 MODEL CSOUT MODULAR CONTROLLER SERIES 4 CHANNEL ANALOG OUTPUT MODULE c UL US LISTED IND CONT EQ 34AD GENERAL DESCRIPTION The model CSOUT is an analog output module designed for use with the Modular Controller Series The module provides four isolated outputs that are independently programmable for output ranges of 0 5V 0 10V 10V 0 20mA or 4 20mA Internal scaling is provided to accommodate virtually any application The modules connect and communicate via a backplane connection to the CSMSTR Modular Controller Series Master The CSMSTR equipped with serial ports as well as an Ethernet port allows the system to share data with PCs PLCs and SCADA systems The Master supports up to 16 CS Series modules refer to the Power specifications Internal power management circui
118. red lon Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSMSTRSX E Drawing No LP0610 Released 02 09 MODELS CSMSTRSX AND CSMSTRGT ENHANCED MODULAR US LISTED IND CONT EQ 34AD GENERAL DESCRI PTI ON The Model CSMSTR is a communications and control platform designed for use with Modular Controller Series slave modules The CSMSTR uses a proprietary high speed serial protocol to communicate via backplane connection with up to 16 slave modules Through the same connection the Master also provides power to the modules When powered up the CSMSTR automatically identifies and addresses connected slave modules By storing the configuration information of all of the modules the CSMSTR is able to automatically configure modules if they are replaced The Master provides high speed RS232 422 485 communication ports and an Ethernet port for connection to PCs PLCs and SCADA systems An extensive list of master and slave protocol drivers are available to allow the CSMSTR to share and exchange variable data with external devices The 10 Base T 100 Base TX Ethernet port can also be used to connect and share data with other devices at high speeds The virtual HMI feature allows you to create and control an HMI from any networked PC An onboard CompactFlash slot provides storage for the Master s built in data logger DIMENSIONS In inches mm le 3 09 78 5 t 4 15 105 4
119. ression devices or equivalent are of the electrical noise source or coupling method into a unit may be different recommended for various installations Cable length routing and shield termination are very Fair Rite part number 0443167251 RLC part number FCOR0000 important and can mean the difference between a successful or troublesome TDK part number ZCAT3035 1330A installation Listed are some EMI guidelines for a successful installation in an Steward part number 28B2029 0A0 industrial environment 6 To protect relay contacts that control inductive loads and to minimize radiated 1 A unit should be mounted in a metal enclosure which is properly connected and conducted noise EMI some type of contact protection network is to protective earth normally installed across the load the contacts or both The most effective a The mounting clip that connects to the DIN rail should have the DIN rail location is across the load connected to protective earth a Using a snubber which is a resistor capacitor RC network or metal oxide 2 Use shielded screened cables for all Signal and Control inputs The shield varistor MOV across an AC inductive load is very effective at reducing screen pigtail connection should be made as short as possible The EMI and increasing relay contact life connection point for the shield depends somewhat upon the application b Ifa DC inductive load such as a DC relay coil is controlled by a transistor Listed below are t
120. riod limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls Red Lion Controls Red Lion Controls Red Lion Controls India China Headquarters Europe 54 Vishvas Tenement Unit 101 XinAn Plaza 20 Willow Springs Ci
121. rt number 28B2029 0A0 6 To protect relay contacts that control inductive loads and to minimize radiated and conducted noise EMI some type of contact protection network is normally installed across the load the contacts or both The most effective location is across the load a Using a snubber which is a resistor capacitor RC network or metal oxide varistor MOV across an AC inductive load is very effective at reducing EMI and increasing relay contact life b Ifa DC inductive load such as a DC relay coil is controlled by a transistor switch care must be taken not to exceed the breakdown voltage of the transistor when the load is switched One of the most effective ways is to place a diode across the inductive load Most RLC products with solid state outputs have internal zener diode protection However external diode protection at the load is always a good design practice to limit EMI Although the use of a snubber or varistor could be used RLC part numbers Snubber SNUB0000 Varistor ILS11500 or ILS23000 Note Reference manufacturer s instructions when installing any EMI suppression device 7 Also care should be taken when connecting input and output devices to the instrument When a separate input and output common is provided they should not be mixed Therefore a sensor common should NOT be connected to an output common This would cause EMI on the sensitive input common which could effect the instrument s operation Visit
122. s Wire Gage 28 16 AWG terminal gage wire Torque 1 96 2 23 inch lbs 0 22 0 25 N m 13 MOUNTING Snaps on to standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 14 WEIGHT 6 6 oz 187 1 g DIAGRAM PORT 1 ISOLATED ISOLATED l ISOLATED F ISOLATED PROGRAMMING 1 1 1 1 com 1 2 rz L COM 1 2 A _ W INPUTS NEET 3 INPUTS OUTPUTS 4 m 2 PORT 2 COM 3 4 3 COMMUNICATIONS 83 3 L 5 RELAY T m6 OUTPUTS COM 3 4 A COM 5 6 e ISOLATED PSOE 4 ie ne zi PORT 3 0 AE ETHERNET L com 5 6 587 E 6 2avoct POWER POWER POWER L 7 5 SUPPLY SUPPLY SUPPLY L CSMSTR_ MASTER CSDIO14S CSDIO14R 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various i
123. sco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No CSDIO E Drawing No LP0558 Released 11 06 MODEL CSDIO MODULAR CONTROLLER espion STS IN oP1 IN2 OP2 IN3 OP3 1IN4 OP4 INS OPS IN6 OP6 IN7 INB ALM red ijn c US LISTED IND CONT EQ 34AD GENERAL DESCRIPTION The Model CSDIO series modules are digital I O modules designed for use with the Modular Controller Series The CSDIO14 offers eight inputs and six outputs that can be used to monitor contact or sensor inputs and actuate relays solenoids PLC inputs etc The inputs accept standard DC inputs or contact closures and are configured for Sink Source signals via external switches Additionally each input has a switch selectable input filter that can be used to prevent contact bounce Each input may also be software configured as a high active or low active input The modules are available with relay or NFET outputs that are capable of switching up to one amp each NFET DC only For applications requiring large loads to be controlled several DIN rail mount relays are available The CSDIO modules connect and communicate via a backplane connection to the CSMSTR Modular Controller Series Master The CSMSTR equipped with serial ports as well as an Ethernet port allows the system to share data with PCs PLCs a
124. ss they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 0 User Manual 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LI MI TED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty
125. steel Installation Category I Pollution Degree 2 POWER CONNECTION Removable wire clamp screw terminal block Wire Gage Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in Ib 0 5 to 0 6 N m 9 MOUNTING Snaps onto standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 10 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA 22 2 No 14 M05 LISTED by Und Lab Inc to U S and Canadian safety standards IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 2006 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion B 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion B 10 V m Fast transients burst EN 61000 4 4 Criterion B power 2 kV T O signal 1 kV T O signal connected to power 2 kV Surge EN 61000 4 5 Criterion B power 1kV L L 2 kV L G signal 1kV RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 The modules with analog input and or output signals may have their signals deviate during disturbance
126. tatic discharge EN 61000 4 2 Criterion B 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion A 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 3 Power supplied from back plane via Master Module 9 CONSTRUCTION Case body is burgundy high impact plastic Installation Category I Pollution Degree 2 10 CONNECTIONS Removable wire clamp screw terminal blocks Wire Gage 28 16 AWG terminal gage wire Torque 1 96 2 23 inch lbs 0 22 0 25 N m 11 MOUNTING Snaps on to standard DIN style top hat T profile mounting rails according to EN50022 35 x 7 5 and 35 x 15 12 WEIGHT 7 oz 198 4 g BLOCK DIAGRAM PORT 1 PROGRAMMING ISOLATED ISOLATED L 0 5V L 0 5V 7 VF o 7ov VF o 1ov CHANNEL 1 y 10v CHANNEL 2 y_L 4 10v OUTPUT OUTPUT PORT 2 I 0 20mA I 0 20mA COMMUNICATIONS I j 4 20mA I j 4 20mA y g V Se POWER ROWER ISOLATED ISOLATED SUPPLY SUPPLY Vil 03y vE Pov CHANNEL 3 y L 10v CHANNEL 4 y L 10v OUTPUT OUTPUT ISOLATED I 0 20mA 1 0 20mA B
127. the shield to common of the master and leave the other end of the shield unconnected and insulated from earth ground WIRING POWER CONNECTION all OOO0000 OOO0000 OOO0000 OQOO0000 OOO0000 OOO0000 COMMON i 24 VDC COMM E 24 N C 4 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 5 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible 6 In extremely high EMI environments the use of external EMI suppression devices is effective The following EMI suppression devices or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 Line Filters for input power cables Schaffner part number FN610 1 07 RLC part n
128. ts Analog Output Single Loop Module Relay Outputs Heater Current Input CSPID1 Single Loop Module Solid State Outputs Single Loop Module Solid State Outputs Analog Output Single Loop Module Solid State Outputs Heater Current Input PID Control Modules Single Loop Module Triac Outputs Analog Output Dual Loop Module Relay Outputs Dual Loop Module Relay Outputs Heater Current Input Dual Loop Module Solid State Outputs CSPID2 Dual Loop Module Solid State Outputs Heater Current Input Dual Loop Module Triac Outputs Dual Loop Module Triac Outputs Heater Current Input Communications Cables 10 feet Programming Cable for CS G3 amp Paradigm Series Communications Cables Crimson Programming Software SFCRM Software SFCRK RSRSTPOO CSBASE00 CSTERMOO Crimson Programming Software Manual and Download Cable Rail Stops Qty 2 Replacement Base Accessories Replacement Termination Plug 1 Visit www redlion net for a complete list of PID modules data acquisition modules communications drivers and cables 2 Free at www redlion net 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a pe
129. ts allow the modules to be replaced while power is applied which reduces downtime All configuration information is stored locally within each module as well as in the Master so replacement modules do not need to be configured The Modular Controller Series high density packaging and DIN rail mounting saves time and panel space The backplane connection provides power and communication to the module and snaps easily onto standard top hat T profile DIN rail DIMENSIONS In inches mm 1 24 31 5 4 17 105 9 PAARAN 1 HIGH DENSITY ANALOG OUTPUT MODULE FOR THE MODULAR CONTROLLER SERIES AVAILABLE OUTPUTS INCLUDE 0 to 5 VDC 0 to 10 VDC 10 VDC AND 0 4 20 mA DC OUTPUTS ARE ISOLATED FROM EACH OTHER AND FROM THE BACKPLANE OUTPUTS ARE SOFTWARE CONFIGURED AND FULLY SCALABLE AUTO ADDRESSING MINIMIZES CONFIGURATION TIME CAN BE USED IN CONJUNCTION WITH ANY CS SERIES MODULES CONFIGURATION The Modular Controller Series is configured with Windows compatible Crimson software The software is an easy to use graphical interface that provides a means of communication configuration as well as commissioning and calibration of new systems SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to
130. ug Terminal Block for connecting power SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller An independent and redundant temperature limit indicator with alarm outputs is strongly recommended CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit A CompactFlash is a registered trademark of CompactFlash Association Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECI FI CATIONS 1 POWER 24 VDC 10 400 mA min 1 module 3 5 Amps max 16 modules Expansion Card Must use Class 2 or SELV rated power supply COMMUNICATIONS USB PG Port Adheres to USB specification 1 1 Device only using Type B connection Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud RS232 PG Port R
131. umber LFIL0000 Schaffner part number FN670 1 8 07 Corcom part number 1 VR3 Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products PROGRAMMI NG PORTS RS232 PG CBLPROGO ih OR gt TESH me li CBLUSB00 OR ETHERNET Ethernet Crossover GREEN AMBER LED YELLOW LED 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com COMMUNI CATION PORTS RS232 PG CBLPROGO E i a uN OR V a CBLxxxxx CBLxxxxx Use appropriate communications cable See Ordering Information for descriptions of the available cables WARNING Do NOT use a standard DH 485 cable to connect this port to Allen Bradley equipment CBLXxxxx PORT 3 ETHERNET CONNECTION
132. ure should be routed as far away as possible from contactors control relays transformers and other noisy components 5 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible 6 In extremely high EMI environments the use of external EMI suppression devices is effective The following EMI suppression devices or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite part number 0443167251 RLC part number FCOR0000 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 Line Filters for input power cables Schaffner part number FN610 1 07 RLC part number LFIL0000 Schaffner part number FN670 1 8 07 Corcom part number 1 VR3 Visit RLC s web site at www redlion net for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products PROGRAMMI NG PORTS RS232 PG CBLPROGO ih OR gt TESH me li CBLUSB00 OR ETHERNET Ethernet Crossover GREEN AMBER LED YELLOW LED 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com COMMUNI CATION PORTS
133. y imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP Red Lion Controls Red Lion Controls BV 31 Kaki Bukit Road 3 20 Willow Springs Circle Printerweg 10 06 04 05 TechLink York PA 17406 NL 3821 AD Amersfoort Singapore 417818 Tel 1 717 767 6511 Tel 31 0 334 723 225 Tel 65 6744 6613 Fax 1 717 764 0839 Fax 31 0 334 893 793 Fax 65 6743 3360 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com

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