Home

CC-Link Safety System Master Module User`s Manual

1. neii 50 m 164 05 ft 200 m 656 2 ft Indicates the overall length of the entire branch cable eng Maximum number of connected stations on the branch line Connection cable T branch terminal block connector dedicated cable block recommended 6 stations per branch e Ver 1 10 compatible CC Link e CC Link dedicated cable Terminal block Off the shelf terminal Connector FA sensor connector equivalent to ICE947 5 2 is The total number of connected stations depends on the CC Link specifications e Mixing of different brands of Ver 1 10 compatible CC Link dedicated cables is allowed e Mixing of different brands of CC Link dedicated cables is not allowed e The CC Link dedicated high performance cable cannot be used e When wiring cables for the main line side try not to remove the covering as much as possible Maximum length of main line distance between T branches and length of cable between stations Ver 1 10 compatible CC Link dedicated cable CC Link dedicated cable uses 110 W terminating Terminal registor resistor Transmission Maximum length Distance between Length of cable between Length of cable between the Pare the remote I O stations or safety master station and the speed of main line T branches remote device stations 1 ervious next station 2 625kbps 100 m 328 1 ft o No limit 30 cm 11 8 in or longer 1m o
2. Check procedure From GX Developer check if the following has been done 1 Switching the operation mode 2 Writing the program memory to the ROM area 3 Saving or changing the CPU access password 4 Initializing the PLC memory Check result Any of the operations shown in the left has been performed None of the operations shown in the left has been performed MEL SEC Le eves Corrective action Reset the safety CPU or turn OFF the power and then ON Check other items Has the power supply momentarily stopped Is an error information on communication with the remote station registered in the error history Safety remote I O stations only Has any error occurred on the safety master module Check the error history of the PLC diagnostics and special register SD53 AD DC DOWN detection count In the error history of the PLC diagnostics check the following information e No e Link ID Station No Select the safety master module on the system monitor and check the error code AC DC DOWN Error code 1500 has been registered in the error history and the count of special register SD53 has been increased AC DC DOWN Error code 1500 has not been registered in the error history or the count of special register SD53 has not been increased A CC Link Safety error The first two digits of the error code is 83 has been registered in the error history
3. Is power properly supplied to the remote station Check the power supply to the remote station Power is not supplied to the remote station or power is supplied inproperly Supply the power properly to the remote station Power is properly supplied to the remote station Check other items Is the number of connected remote stations larger than the All connect count value that is preset in network parameters Check the All connect count value preset in network parameters and the number of remote stations actually connected 9 1 Checking the Condition by Each Problem The number of remote stations actually connected is larger than the All connect count value preset in network parameters Correct the All connect count value in network parameters so that it is matched with the number of remote stations actually connected The number of remote stations actually connected is not larger than the All connect count value preset in network parameters Check other items TROUBLESHOOTING APPENDIX INDEX Q TROUBLESHOOTING Description of problem Check item Check procedure Check result MEL SEC IEN eves Corrective action A remote station is not started Is the number of connected remote stations within the allowable range Check if it is within the allowable range or not referring to Section 2 1 Overall Configuration The number of
4. gt Remote device station output RWw The following indicates the time from the moment a device of the safety CPU module turns ON or OFF until the remote device station outputs ON or OFF Calculation formula Normal value a Synchronous mode SM x n LS Remote device station processing time ms e SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to the nearest whole number Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote device station processing time is 20ms SM x n LS Remote device station processing time ms 20 x 1 3 20 43 ms b Asynchronous mode SM LS Remote device station processing time ms e SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote device station processing time is 20ms SM LS Remote device station processing time ms 20 3 20 43 ms 5 2 Transmission Delay Time 5 2 3 Safety master station Remote device station DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC LoS cries Maximum value a Synchronous mode SM x n LS x 2 Remote device station processing time ms e SM Sequence scan time of safety CPU module z e LS Link scan time R
5. Change the safety CPU operation mode to SAFETY MODE using GX Developer For how to change to SAFETY MODE refer to the QSCPU User s Manual Function Explanation Program Fundamentals End 7 1 Procedures before System Operation PROCEDURE BEFORE STARTING DATA LINK M aLS HQS eries 7 2 Module Installation Procedure The following describes the procedure from the module installation to the operation check of the safety master module NO OVERVIEW 1 Install the modules Install the safety power supply module safety CPU module and safety master module on the safety main base unit Fix the modules with screws to prevent them from being dropped short circuit and erroneous operation Refer to Section 7 3 CONFIGURATION SYSTEM 09 2 Install remote modules 2 Install remote modules such as safety remote I O modules or safety remote device modules to a control panel or a machine For how to install remote 8 modules refer to the manual of each module 5 i 3 Wiring power supply I O Connect the safety power supply module and the remote modules to power supply Also connect I O wiring for the remote modules For the wiring method z refer to the manual of each module E 2 Le 4 Check before power on Check the power supply wiring and power supply voltage for the safety power supply module and the remote modules Also check that the RUN STOP RESET switch on the safety CPU module is set
6. DATA LINK PROCESSING N O TIMEAND STATION STATUS yy PARAMETER SETTINGS AT ERROR OCCURRENCE FUNCTIONS PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC Lees CHAPTERS DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE This chapter explains the data link processing time including the link scan time and transmission delay time and status of each station at error occurrence 5 1 Link Scan Time The following shows how to culculate the link scan time for the CC Link Safety systems Link scan time LS LS BT x 27 NIx 4 8 NW x 9 6 N x 30 nix 4 8 nw x 9 6 TR ST RT F us BT Constant Transmission rate 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps BT 51 2 12 8 3 2 1 6 0 8 NI The last station number in A and B Including occupied stations but excluding reserved stations It must be a multiple of 8 NW The last station number in B Including occupied stations but excluding reserved stations It must be a multiple of 8 A The last station No of standard remote I O stations B The last station No of safety remote I O stations and remote device stations including occupied stations Last station 1to 8 9 to 16 17 to 24 25to 32 33to 40 41 to 48 49to 56 57 to 64 number NI NW 8 16 24 32 40 48 56 64 N Number of connected stations excluding reserved statio
7. Description SAFETY TEST Offline MODE MODE Indicates the information on the reserved stations specified by parameters SB0074 Reserved station g OFF No specification O O x SE71 b4 specified status _ Specification exists Information stored in SW0074 ON lt to SW0077 Slave station refresh Indicates the specification of whether to refresh or forcibly SB007C forced clear setting clear slave station data in the case of PLC CPU STOP 5E7H b12 status for PLC CPU OFF Refresh 2 E STOP ON Clears compulsorily Indicates the status of communication with safety remote O stations standard remote I O stations and remote device SB0080 Other station data link stations Reserved stations are excluded 5E8n b0 status 3 OFF All stations normal O O Faulty station exists Information stored in SW0080 to SW0083 Indicates occurrence of a watchdog timer error in other SB0081 Other station watchdog stations Reserved stations are excluded o o x 5E8x b1 timer error status OFF No error ON _ Error occurred Indicates a fuse blown status at other stations Information stored in SW0088 to SW008B Reserved stations are excluded oO O x OFF No error ON Error occurred SB0082 Other station fuse blown 5E8x b2 status Detects changes in setting switches of other stations during SB0083 Other station switch data linking Reserved stations are excluded 5E8x b3 change status OFF Noch
8. This chapter explains the specifications involving programming For explanations of special relays SM and special registers SD of the safety CPU module refer to QSCPU User s Manual Function Explanation Program Fundamentals 8 PROGRAMMING SPECIFICATIONS MEL SEC Le ves 8 1 I O Signals used for Safety CPU Module This section explains I O signals used between the safety master module and the safety a CPU module z 8 1 1 I O signal list Table8 1 shows a list of the I O signals 5 The character n in the table indicates the head I O number of the safety master module za feel fre and it depends on the module installation position and the module which is installed before vZ the master module 3 lt Example gt When the head I O number of the safety master module is X Y20 Xn0 to X n 1 F X20 to X3F Yn0 to Y n 1 F Y20 to Y3F z z Table8 1 I O signal list Signal direction Safety CPU module Safety master module Signal direction Safety CPU module Safety master module g E Module error aaa Host data link status vat Xn2 Use prohibited Yn2 Xn3 Other station data link status Yn3 D Xn4 Yn4 Xn5 Yn5 5 Xn6 Yn6 5 Xn7 Yn7 Xn8 Yn8 5 Xn9 Use prohibited Yn9 aw XnA YnA ges XnB YnB Boe Xnc Ync 8E3 _ __ _ Zgo XnD YnD ore XnE YnE 528 XnF Module ready YnF Use prohibited e X n 1 0 Y n 1 0 X n 1 1 Y
9. 1B4 1B3 1B2 1B1 1BO 5FCH 1CF 1CE 1CD 1CC 1CB 1CA 1C9 1C8 1C7 1C6 1C5 1C4 1C3 1C2 1C1 1C0 5FDH 1DF 1DE 1DD 1DC 1DB 1DA 1D9 1D8 1D7 1D6 1D5 1D4 1D3 1D2 1D1 1D0 5FEH 1EF 1EE 1ED 1EC 1EB 1EA 1E9 1E8 1E7 1E6 1E5 1E4 1E3 1E2 1E1 1E0 5FFH 1FF 1FE 1FD 1FC 1FB 1FA 1F9 1F8 1F7 1F6 1F5 1F4 1F3 1F2 1F1 1FO 8 15 8 2 Buffer Memory 8 2 2 Buffer memory details 8 PROGRAMMING SPECIFICATIONS MEL SEC LoS es 6 Link special registers SW The link special registers store the data link status using word data CPU devices to be refreshed are specified on the parameter setting screen of z GX Developer 5 For the setting details refer to CHAPTER 6 2 Buffer memory addresses 600H to 7FFH correspond to link special registers SW0000 to SWO01FF z For more details on the link special registers SW0000 to SW01FF see Section 5 8 3 2 o 5z a 09 gt SPECIFICATIONS FUNCTIONS DATA LINK PROCESSING O TIME AND STATION STATUS Oo AT ERROR OCCURRENCE N PARAMETER SETTINGS PROCEDURE BEFORE STARTING THE DATA Oe LINK N f z ZE sci go pam ou Xa awn 8 2 Buffer Memory 8 16 8 2 2 Buffer memory details 8 PROGRAMMING SPECIFICATIONS MEL SEC Le ves 8 3 Link
10. 8 Safety master station Station No 1 2 occupied station Station No 3 1 occupied station 3 Address Remote register RWr Remote register RWr 1E0h 1Eth 2 For station No 1 o 1E2h S 1E3h k S a 1E4h a 1E5h For station No 2 4 1E6h 1E7h Remote register RWr 1E8h z 1E9h 5 For station No 3 5 1EAh z 1EBh z t Su o S32 FOE 2Dch RWwFC g zS 2DDh o For station No 644 Z id 2DEh ZEE N E eas ENE EEN ET Are lt a 2DFh 6 N O Zz E Lu N ae Lu m Z lt DS we Of Pes ana N f z ZE sci go pam ou Xa awn 8 2 Buffer Memory 8 10 8 2 2 Buffer memory details 8 PROGRAMMING SPECIFICATIONS Station number Table of station numbers and corresponding buffer memory addresses Buffer memory address M ELL SEC LOS res The following tables show the station numbers and corresponding buffer memory addresses Station number Buffer memory address Station number Buffer memory address Station number Buffer memory address Station number Buffer memory address 1 1E0H to 1E3H 14 214H to 217H 27 248H to 24BH 40 27CH to 27FH 53 2BO0u to 2B3H 2 1E4n to 1E7H 15 218H to 21BH 28 24Cu to 24FH 41 280H to 283H 54 2B4u to 2B7H 3 1E8H to 1EBH 16 21CH to 21FH 29 250H to 253H 42 284H to 287H 55 2B8x to 2BBH 4 1ECuH to 1EFH 17 2204 to 223H 30 254H to 257H 43 288H to
11. DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC Le es 2 Safety master station RY Standard remote I O station output The following indicates the time from the moment a device of the safety CPU module turns ON or OFF until a standard remote I O station outputs ON or OFF Calculation formula Normal value a Synchronous mode SM x n LS Remote I O station output response time a ms e SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to the nearest whole number Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote I O station response time is 20ms SM x n LS Remote I O station response time ms 20x1 3 20 43 ms b Asynchronous mode SM LS Remote I O station output response time ms e SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote I O station response time is 20ms SM LS Remote I O station response time ms 20 3 20 43 ms 5 13 5 2 Transmission Delay Time 5 2 2 Safety master station Standard remote I O station DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC LoS cries Maximum value a Synchronous mode SM x n
12. Yes of the CC Link diagnostics 4 Refer to the troubleshooting pages N of the manual for the remote station o The hardware of the safety master module may be faulty Replace the safety master module 9 3 Check with LEDs 2 During System Operation 9 3 2 When receiving inputs or outputting data from a remote station is not possible with ERR LED on the 9 19 TROUBLESHOOTING APPENDIX INDEX 9 20 TROUBLESHOOTING MELS eG QS 9 3 3 When RUN LED on the safety master module turns OFF suddenly The RUN LED turned OFF suddenly Is POWER LED on the safety power supply module ON a Refer to the troubleshooting of the safety power supply module Is ERR LED on the safety CPU module flashing No Yes v Reset the safety CPU module with the RUN STOP RESET switch Did the RUN LED on the safety master module turn ON g The hardware of the safety master module may be faulty Replace the safety master module gt Yes Check the operations of the following hardware and identify a faulty module 1 Safety power supply module 2 Safety CPU module 3 Safety main base unit 9 3 Check with LEDs 2 During System Operation 9 3 3 When RUN LED on the safety master module turns OFF suddenly Q TROUBLESHOOTING MEL SEC IEN cries 9 4 CC Link Diagnostics Using
13. 1 to 65535 ms Example Set to 400ms Enter 200 i Seta link ID to be allotted for each safety master station in Link ID Default value 0 Setting range 0 to 7 Example Enter 1 j Set the total number of connected stations in the CC Link safety system including reserved stations in All connect count Default value 64 Setting range 1 to 64 Example Set to 4 modules Enter 4 k Specify a refresh device for remote input RX in Remote input RX Default value None Setting range Device name Select from X M B D or W Device number Within the range of the device points that the CPU has Example Enter X400 6 6 6 3 Parameter Setting Example 6 3 1 Safety master station network parameter setting 6 PARAMETER SETTING MEL SEC Le vies I Specify a refresh device for remote output RY in Remote output RY Default value None z Setting range Device name Select from Y M B D W T ST or C z Device number Within the range of the device 3 points that the CPU has 2 Example Set to Y400 m Specify a refresh device for remote register RWr in Remote register RWr Default value None z Setting range Device name Select from W D B or M Device number Within the range of the device points that the CPU has 09 Example Enter WO 3 q n Specify a refresh device for remote register RWw in Remote register E RWw a Default v
14. 5 If the problem is not resolved by the above please consult your local Mitsubishi service center or representative explaining a detailed description of the problem Forced termination of the In the remote device station initialize 3 i j f S Turn off the instruction device of the remote remote device station procedure registration the instruction device a bs B120 ne 3 device station initialize procedure registration initialize procedure of the registration was turned off before j after completion of all procedures registration completion of all procedures Target station error for ee S f The remote device station initialize procedure Turn on the remote device station initialization the remote device station a f ae f B124 A registration instruction device for a station procedure registration instruction device for initialize procedure other than the master station was turned on the master station station No 0 registration Parameter for the remote PERAN a a The remote device station initialize procedure Set the remote device station initialize device station initialize o B125 y registration instruction device was turned on procedure registration before turning on the procedure registration i i A without setting the procedure registration instruction device of the registration has not been set Remote device station an S f N SN A The initialize proced
15. 62 61 to 52 50 49 69Bu Sona Numbers 1 to 64 in the above table indicate the station numbers 1 Safety remote net Ver 1 mode 2 Off line Hardware test or Line test 4 Only the bits for the number of occupied stations are turned on 6 Only the bit for the first station number is turned on 7 This is checked and stored only when the data link is started or when parameters are updated 8 3 Link Special Relays and Registers SB SW 8 24 8 3 2 Link special registers SW N OVERVIEW CONFIGURATION SYSTEM 0 gt SPECIFICATIONS ol FUNCTIONS DATA LINK PROCESSING N O TIME AND STATION STATUS PARAMETER SETTINGS AT ERROR OCCURRENCE PROCEDURE BEFORE STARTING THE DATA Oe LINK wn 0 z ZE sci z9 TE on eo aN 8 PROGRAMMING SPECIFICATIONS Number Table8 6 Link Special Register List 6 7 Description EL SEC LE res Availability Co Available On X Not available SAFETY TEST MODE MODE Stores the consistency status between the actual installation and the parameter settings Reserved stations are excluded SW009C A matching error occurs in either of the following cases 69CH 1 Station type mismatch 2 Mismatch in number of occupied stations An error is detected only when the actually loaded module is a remote device station with the parameters set as a safety or swoo9D standard remote I O station A mat
16. CONFIGURATION SYSTEM 09 7 Return to the mode to be used In GX Developer change the mode setting from Line test to Safety z remote network Ver 1 mode and perform write to PLC z 9 A N Table7 1 LED indications and link special register states at the line test completion i LEDs on safety master Results of line test 1 Line test result 2 Line test type Status O module SW00B4 to SW00B7 6B4i to 6B7H SWOOB8 6B8n 5 All OFF All stations are normal 5 Response MST LED Flashing Partially OFF Some stations are normal 5 ERR LED OFF Station Ne data ofthestations that 0 Normal presen L RUN LED ON Station No data of the stations tha A Lines received responses are updated 9 zS How MST S All ON All stations are abnormal Bge No MST LED ON Other Error code Bea response ERR LED Flashing Station No data of the stations that than 0 BAB is stored EBS L RUN LED OFF received responses are updated i Z z z Orc MST LED Flashing Normal ERR LED OFF 0 Normal 6 L RUN LED ON g Line test 2 MST LED ON Cine ae nade D Abnormal ERR LED Flashing than 0 m L RUN LED OFF BA19 is stored m f0 zZ x Z ne Ue ox oA ww wt or 00 PROGRAMMING SPECIFICATIONS 7 8 Checking the Connection Status Line Test 7 14 8 PROGRAMMING SPECIFICATIONS MEL SEC Lees CHAPTER8 PROGRAMMING SPECIFICATIONS
17. No Modify the network parameter setting Yes al Refer to the troubleshooting of the remote station Yes a Cancel the reserved station setting No Modify the station No setting of the remote station y Modify the sequence program and the auto refresh setting 9 2 Check with LEDs 1 at System Start up 9 2 3 When receiving inputs or outputting data from a remote station is not possible despite ERR LED 9 15 TROUBLESHOOTING APPENDIX INDEX TROUBLESHOOTING MEL SEC Le ves 9 3 Check with LEDs 2 During System Operation This section explains troubleshooting using the LEDs while the system is in operation 9 3 1 When ERR LED on the safety master module turns ON or flashes with RUN LED on the safety master module being ON The ERR LED on the safety master module turns ON or flashes Check data link status of the safety master station Check this with the host station monitor of the CC Link diagnostics Is the scan time not too long for each transmission speed Data linking Yes No Shorten the sequence program Or Check status of other stations on the other station monitor of the CC Link diagnostics and identify the remote station with a link error use slower transmission speeds Is the remote station powered on No T Turn on the remote station Is the remo
18. ST C The device number must be within the device range of 2 I the safety CPU module Set a device to which remote register RWr is refreshed by the automatic refresh function Remote register Default value No setting Section 6 3 1 RWr Setting range W D B M The device number must be within the device range of the safety 2 m CPU module Set a device to which remote register RWw is refreshed by the automatic refresh function Remote register Default value No setting Section 6 3 1 RWw Setting range W D B M T ST C The device number must be within the device range of 2 n the safety CPU module Set a device to which link special relay SB is refreshed by the automatic refresh function i Section 6 3 1 Special relay SB Detentt value No setting l E l Setting range SB B M W D The device number must be within the device range of the 2 0 safety CPU module Set a device to which link special register SW is refreshed by the automatic refresh function Special register Default value No setting Section 6 3 1 SW Setting range SW W D B M The device number must be within the device range of the 2 p safety CPU module Set the number of retries for the case where a communication error occurs Section 6 3 1 Retry count Default value 3 times 2 q Setting range 1 to 7 times q Set the number of safety remote I O stations standard remote I O stations and remote device Automatic ae F Section 4 2 7
19. TIME AND STATION STATUS AT ERROR OCCURRENCE N PARAMETER SETTINGS O PROCEDURE BEFORE STARTING THE DATA Oe LINK wn 0 z ZE sci z9 TE on YA aN 8 PROGRAMMING SPECIFICATIONS MEL SEC LES ees Table8 3 Parameter Information Area List 2 2 8 2 2 Buffer memory details Address Dae Hex Dec Item Description pre me lale Default value 0101 Remote I O station Stores the set data of the bis eek se b7 bO Occupies 1 connected remote I O l p 7 T station Station Station stations and remote device 1H Occupies 1 station 1 to64 No 1 to 01401 204 to 5Fu 32 to 95 i stations 2H Occupies 2 station 01H to40H information 5 3H Occupies 3 station Remote 0 Adress 20n 1st station to openan station OH te I O stati Adress SF 64th station ih rooie device saion Occupies 1 station Station No 64 Bit corresponding to the station No turns ON 0 Standard remote station 1 Safety remote station b15 b14 b13 b12 to b3 b2 bi bO Specification of Stores the data of the 604 to 63H 96 to 99 safety remote specified safety remote 0 No setting station station Numters 1 to 64 in the above table indicate the statior numbers 64H to DF 100 to 223 Use prohibited 8 7 8 2 Buffer Memory 8 PROGRAMMING SPECIFICATIONS MEL SEC Levies 2 Remote input RX and remote output RY a Safet
20. overlapped A faulty station is found No faulty station is Check other items Modify the network parameter setting or the remote station setting Check other items station found Correct the network parameter setting and write it to the safety CPU When safety remote station Link error is set in Network parameters setting activate the other station monitor and check for a link error Link error shows error details module or replace the remote station with a safety remote module Troubleshoot the safety CPU module Communicating normally Check other items When standard remote station is set in Network parameters setting check if a safety remote station is connected as the relevant station number 9 1 Checking the Condition by Each Problem A safety remote station is connected Correct the network parameter setting and write it to the safety CPU module or replace the remote station with a standard remote module No difference between the network parameter setting and actual installation Check other items 0 zZ Q O A w l D 2 O rg E APPENDIX INDEX Q TROUBLESHOOTING Description of problem Unable to receive inputs from a remote station Unable to output data from a remote station Check item Are the safety master modules on the same base connected with a CC Link dedicated cable Check pro
21. stations that can rejoin the network in one link scan reconnection station Section 6 3 1 count Default value 1 Setting range 1 to 10 Specify whether to make the link scan synchronous or asynchronous with the sequence scan 2 r Section 4 2 1 to Section 4 2 2 Scan mode setting Default value Synchronous Section 6 3 1 Setting range Synchronous or Asynchronous 2 s Set the type of a connected safety remote I O station standard remote 1 O station or remote device station Default value Standard remote I O station 1 station occupied station No 1 hoe no reserved station to Standard remote I O station 1 station i Seion ionmain occupied station No 64 no reserved station Section 6 3 1 setting Setting range 2 t Station type Safety remote I O station standard remote I O station remote device station Number of occupied stations 1 to 4 Station No 1 to 64 Reserved station setting Not specified Specified Safety station eae P i Set a product model name production information etc of a safety remote I O station information Safety remote Set parameters of safety remote stations Section 6 3 1 station setting For setting details refer to manual of the safety remote station to be used 6 2 Parameter Setting Items 2 u 6 3 NO OVERVIEW CONFIGURATION SYSTEM 0 gt SPECIFICATIONS Oo FUNCTIONS DATA LINK PROCESSING TIME AND STATION STATUS AT
22. which the Products may be incorporated including any safety fail safe and shut down systems using the Products b MELCO is not responsible for determining the suitability of the Products for their intended purpose and use including determining if the Products provide appropriate safety margins and redundancies for the applications equipment or systems into which they are incorporated c Customer acknowledges that qualified and experienced personnel are required to determine the suitability application design construction and proper installation and integration of the Products MELCO does not supply such personnel d MELCO is not responsible for designing and conducting tests to determine that the Product functions appropriately and meets application standards and requirements as installed or incorporated into the end user s equipment production lines or systems e MELCO does not warrant any Product 1 repaired or altered by persons other than MELCO or its authorized engineers or FA Centers 2 subjected to negligence carelessness accident misuse or damage 3 improperly stored handled installed or maintained 4 integrated or used in connection with improperly designed incompatible or defective hardware or software 5 that fails because consumable parts such as batteries backlights or fuses were not tested serviced or replaced 6 operated or used with equipment production lines or systems that do not meet applicable and com
23. 17FH 29 198 to 199H 42 1B24 to 1B3H 55 1CCu to 1CDuH 4 166H to 167H 17 180H to 181H 30 19AH to 19BH 43 1B4H to 1B5H 56 1CEu to 1CFH 5 168H to 169H 18 182H to 183H 31 19Cu to 19DH 44 1B6xH to 1B7H 57 1D0x to 1D1H 6 16AH to 16BH 19 184 to 185H 32 19En to 19FH 45 1B8 to 1B9H 58 1D2x to 1D3H 7 16CH to 16DH 20 186 to 187H 33 1A0H to 1A1H 46 1BAu to 1BBH 59 1D4h to 1D5H 8 16Eu to 16FH 21 188H to 189H 34 1A2H to 1A3H 47 1BCu to 1BDH 60 1D6x to 1D7H 9 170H to 171H 22 18Au to 18BH 35 1A4H to 1A5H 48 1BEu to 1BFH 61 1D8x to 1D9H 10 172H to 173H 23 18CH to 18DH 36 1A6H to 1A7H 49 1C0H to 1C1H 62 1DAu to 1DBH 11 174H to 175H 24 18En to 18FH 37 1A8H to 1A9H 50 102H to 1C3H 63 1DCu to 1DDH 12 176H to 177H 25 190H to 191H 38 1AAu to 1ABH 51 1C04H to 1C5H 64 1DEu to 1DFH 13 178H to 179H 26 192H to 193H 39 1ACu to 1ADH 52 1C6H to 1C7H a 8 9 8 2 Buffer Memory 8 2 2 Buffer memory details PROGRAMMING SPECIFICATIONS MEL SEC Lees 3 Remote registers RWw and RWr z a Safety master station RWw Remote device station RWw S a W 1 Safety master station 3 e The data to be sent to the remote register RWw of a remote device 2 station are stored An area of 4 words is allocated to each station The refresh source CPU a devices are specified on the parameter setting screen of GX Developer For the setting details refer to CHAPTER 6 gt Be Remote device station Remote device station
24. 19 5 3 Auto Refresh Time DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MELS AC QS Example When RX 1344 points RY 1344 points RWw 168 points RWr 168 points SB 512 points and SW 512 points are refreshed in a system including a single safety master module The number of connected safety remote I O stations is 42 Auto refresh time KM1 KM2 x RX RY 16 RWw RWr KM3 x Total number of connected stations KM4 x SB 16 SW 2 6 0 0034 x 1344 1344 16 168 168 0 053 x 42 0 003 x 512 16 512 8 17 ms 5 3 Auto Refresh Time 5 20 NO OVERVIEW CONFIGURATION SYSTEM 09 gt SPECIFICATIONS FUNCTIONS n oRG 282 N0 x uze QQ5 OBEO ego gen fal 22 lt u w uj ES 2 GE N PARAMETER SETTINGS O PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE 5 4 Station Status at Error Occurrence M EL SEC LO eres Table5 1 lists station status at error occurrence in classification by station type In Table5 1 the data in the Safety master station column represent the following Remote input RX Remote register RWr Remote output RY Remote register RWw Automatic refresh operation of safety CPU module Status of refresh target CPU device Automatic refresh operati
25. 28BH 56 2BCu to 2BFH 5 1FOH to 1F3H 18 2244 to 227H 31 258H to 25BH 44 28CH to 28FH 57 2COH to 2C3H 6 1F4H to 1F7H 19 228H to 22BH 32 25CH to 25FH 45 290H to 293H 58 2C4H to 2C7H 7 1F8x to 1FBH 20 22CH to 22FH 33 260H to 263H 46 294H to 297H 59 2C8H to 2CBH 8 1FCuH to 1FFH 21 230H to 233H 34 264H to 267H 47 298H to 29BH 60 2CC to 2CFH 9 200 to 203H 22 234H to 237H 35 268H to 26BH 48 29CH to 29FH 61 2D0H to 2D3H 10 2044 to 207H 23 238H to 23BH 36 26CH to 26FH 49 2A0h to 2A3H 62 2D4nH to 2D7H 11 208H to 20BH 24 23CH to 23FH 37 270H to 273H 50 2A4H to 2A7H 63 2D8H to 2DBH 12 20CH to 20FH 25 2404 to 243H 38 274 to 277H 51 2A8H to 2ABH 64 2DCu to 2DFH 13 210H to 213H 26 2444 to 247H 39 278H to 27BH 52 2ACH to 2AFH 8 11 8 2 Buffer Memory 8 2 2 Buffer memory details PROGRAMMING SPECIFICATIONS b Master station RWr Remote device station RWr 1 Safety master station e The data to be sent from the remote register RWr of a remote device station are stored e An area of 4 words is allocated to each station The refresh target CPU devices are specified on the parameter setting screen of GX Developer For the setting details refer to CHAPTER 6 Safety master station Address Remote register RWr 2E0h 2E1h For station No 1 lt 2E2h 2E3h 2E4h 2E5h For station No 2 lt 2E6h 2E7h 2E8h 2E9h For station No 3 lt 2EAh For station No 64 Remote device station Remote device station MEL SEC Le
26. 9 2 2 When ERR LED on the safety master module turns ON or flashes with RUN LED on the safety Q TROUBLESHOOTING MELS a6 QS wies 9 2 3 When receiving inputs or outputting data from a remote station is not possible despite ERR LED OFF status of the safety master module a Inputs from a remote station cannot be received A remote station cannot output data Are remote input RX remote output RY and remote registers RWr RWw in buffer memory updated Check this with the buffer memory batch monitor function Yes Is the mode in network parameters set to Safety remote network Ver 1 mode Yes Is the remote station recognized by the safety master module Check this on the other station monitor of the CC Link diagnostics Yes Has an error occurred on the remote station Check this with the other station monitor of the CC Link diagnostics No Is the remote station set as a reserved station Check this with the other station monitor of the CC Link diagnostics No Are addresses of remote input RX remote output RY and remote registers RWr RWw correct Yes Is there duplication in station numbers Yes y The hardware of the remote station may be faulty Replace the remote station No g Change the mode in network parameters to Safety remote network Ver 1 mode
27. Buffer Buffer Buffer Buffer Buffer Station Station Station Station Station DATA LINK PROCESSING O TIME AND STATION STATUS Oo AT ERROR OCCURRENCE memory memory memory memory memory 2 number number number number number z address address address address address E 1 E0Hto E1H 14 FAH to FBH 27 114Hto 115H 40 12Ento 12FH 53 148Hto 1491 o 2 E24 to E3H 15 FCH to FDH 28 116Hto 117H 41 130Hto 1311H 54 14Anto 14BH E 3 E4n to ESH 16 FEx to FFH 29 118Hto 119 42 132 to 133H 55 14Cuto 14DH 4 E6x to E7H 17 100H to 1014 30 11AH to 11BH 43 1344 to 135H 56 14EHto 14FH z 5 E8Hto E9H 18 1021 to 1034 31 11CHto 11DH 44 136Hto 137H 57 150H to 151H 7 6 EAn to EB 19 104H to 1051 32 11Ento 11FH 45 138H to 139H 58 152Hto 153H mg 7 ECuto EDH 20 106H to 107H 33 120Hto 121H 46 13AHto 13BH 59 154H to 155H ca 8 EExto EFH 21 108H to 1091 34 122Hto 123H 47 13CHto 13DH 60 156Hto 157H we 9 FOuto F1H 22 10Ax to 10BH 35 124Hto 1251 48 13Ento 13FH 61 158Hto 1591 ie 10 F2Hto F3H 23 10CHto 10DH 36 126Hto 127H 49 1401 to 1414 62 15AH to 15BH ae 11 F4u to F5H 24 10Exnto 10FH 37 128Hto 129H 50 142Hto 143 63 15CuHto 15DH 12 F6xH to F7H 25 110Hto 1114 38 12AHto 12BH 51 144H to 145 64 15Exto 15FH 13 F8Hto F9H 26 112 to 113H 39 12CHto 12DH 52 146Hto 147H i 0 z ZE 5q gO TE on YA aN 8 2 Buffer Memory 8 8 8 2 2 Buffer memory details PROGRAMMING SPECIFICATIONS M EL SEC LE cries b
28. Change the mode to Asynchronous or reduce the transmission rate Check other items Tale measures referring to the error code of the safety CPU module A CC Link Safety error The first two digits of the error code is 83 has not been registered in the error history An error code is displayed Check other items Take measures referring to the error code list in Section 9 5 No Error is displayed Check other items Check if the ERR LED on the safety master module is ON or flashing ERR LED on the safety master module is ON or flashing ERR LED on the safety master module is OFF Take measures referring to Section 9 2 and 9 3 Check with LEDs Check other items Is the station No setting of the remote station correct Check if the station No of the remote station is matched with the station information setting in network parameters 9 1 Checking the Condition by Each Problem Correct the station information in network parameters or the station Not matched j No setting of the remote station to make them matched Matched Check other items TROUBLESHOOTING APPENDIX INDEX Q TROUBLESHOOTING Description of problem Check item Check procedure Check result MEL SEC LoS ies Corrective action A communication error occurs during communication with a remote station Check if the transmission Correct th
29. Description Stores the data link status of each station Reserved stations are excluded 0 Normal 1 Data link error occurred b15 b14 b13 b12 to b3 b2 bl bO swooso 16 15 14 13 t 4 3 2 1 swoos1 32 31 30 29 to 20 19 18 17 swoos2 48 47 46 45 to 36 35 34 33 swoos3 64 63 62 61 to 52 51 50 49 Numbers 1 to 64 in the above table indicate the station numbers Indicates the watchdog timer error status Reserved stations are excluded 0 No watchdog timer error 1 Watchdog timer error occurred b15 b14 b13 b12 to b3 b2 bi bO swoos4 16 15 14 13 to 4 3 2 swoos5 32 31 30 29 to 20 19 18 17 swoose 48 47 46 45 to 36 35 34 33 swoos7 64 63 62 61 to 52 51 50 49 Numbers 1 to 64 in the above table indicate the station numbers Stores the fuse blown status of each station Reserved stations are excluded 0 Normal 1 Abnormal b15 b14 b13 b12 to b3 e s u a e e e e 32 31 30 29 to 20 19 18 17 Numbers 1 to 64 in the above table indicate the station numbers 1 Safety remote net Ver 1 mode 2 Off line Hardware test or Line test 4 Bits for the number of occupied stations are turned on 5 It takes up to 6 seconds from when a slave station error is identified in the safety master station until the Other station data link status SW0080 to
30. Developer Version 8 40S or later 1 E IC Emergency stop switch Light curtain CC Link Safety remote I O station Emergency stop switch Safety relay 1 The available functions vary depending on the version For details refer to the following manual 3 QSCPU User s Manual Function Explanation Program Fundamentals 2 1 System Configuration 2 1 OVERVIEW SYSTEM z O OQ Wwe Z Q O OO gt SPECIFICATIONS Oo FUNCTIONS DATA LINK PROCESSING N O TIME AND STATION STATUS PARAMETER SETTINGS AT ERROR OCCURRENCE PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 2 SYSTEM CONFIGURATION M ELS AG QS wes 2 2 Applicable System This section explains applicable PLC CPU models and the number of mountable modules 2 2 1 Applicable modules and number of mountable modules 1 Applicable modules and number of mountable modules The CPU module for which the QS0J61BT12 can be mounted and its mountable number are listed in the table below Number of mountable Applicable module Remark modules Safety CPU QS001CPU Up to 2 module 2 Applicable base unit The QS0J61BT12 can be mounted in any I O slot of a safety main base unit Product name Model name Remarks Safety main base unit QS034B 3 Applicable software package The software package available for the QS0J61BT12 is listed below Product nam
31. GX Developer Check the status of each module after connecting all the modules with CC Link dedicated cables and verify that data link can be performed normally TROUBLESHOOTING 1 Host monitoring Follow the procedure below to monitor various states including the data link status of the safety master station the station to which GX Developer is connected APPENDIX a Operating procedure Diagnostics CC Link CC Link LT Diagnostics 1 Select CC Link Safety for Module Setting 2 Specify the target module for Host monitoring with Module No or I O Address 3 Click the Start Monitoring button CC Link CC Link LT Diagnostics INDEX Line Monitor Host station Module Setting 3 Link Scan Time CC Link Safey gt Host Station Safety master station CE Link Safety z Data Link Status Start Data inking mo Ee ModueNo z 1 Action Status Nomi Miem Ha H C 1 0 Address Switching Status Master Station Current pa ms r Using Loop Sse CH O Line status Nom SS CH 1 Line status EF boop Test Loop Type Twist Single Bus Monitoring other station Bees b Monitoring items 1 Host station Displays the station type of the station being monitored Safety master station 2 Data link status Displays the data link status of the host 3 Action status Displays the operating status of the host 4 Switching status Displays that the data link is controlled by the safet
32. I O station remote device station Remote VO station remote device station Remote I O station remote device station Remote I O station remote device station Terminating registor between DA and DB Terminating registor between DA and DB Remote O station remote device station i Remote O station Remote O station remote device station remote device station y al A maximum of 6 stations can be connected The number of branch lines is determined by the branch line length per branch line and the overall branch line length T7 11 7 7 T Branch Connection with the CC Link Dedicated Cable 7 7 1 T Branch system configuration r PROCEDURE BEFORE STARTING THE DATA LINK MEL SEC LoS cries 7 7 2 T Branch communication specifications list The following describes the communication specifications for T branch connection For communication specifications not listed below see Section 3 1 Item Specification Remarks Transmission speed 625kbps 156kbps For 10 5 or 2 5Mbps form T branching using repeaters Indicates the length of the cable between terminating Maximum length 100m 500m j en resistors The length of the T branch cable branch line of the main line 328 1 ft 1640 5 ft length is not included Maximum length 8m 26 25 ft Indicates the overall cable length per branch of the branch line Overall branch line
33. LS x 2 Remote I O station output response time ms e SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to the nearest whole number NO OVERVIEW Example When the sequence scan time of the safety CPU module is 20ms link scan time is 3ms and the remote I O station response time is 20ms SM x n LS x 2 Remote I O station response time ms 20x1 3x2 20 CONFIGURATION SYSTEM 09 46 ms 2 b Asynchronous mode Z SM LS x 2 Remote I O station output response time ms z e SM Sequence scan time of safety CPU module a e LS Link scan time Refer to Section 5 1 4 Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote I O station response time is 20ms z SM LS x 2 Remote I O station response time ms 20 3 x 2 20 5 46 ms 41 For the remote I O station output response time refer to the manual of the relevant standard remote I O station o p E a z Q z E a a z lt w 2 E orgo zZ Ben wos SED vs o agpo Xone 222 ZEY Kuu x GE N PARAMETER SETTINGS O PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 5 2 Transmission Delay Time 5 14 5 2 2 Safety master station Standard remote I O station DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC LES aes 5 2 3 Safety master
34. No 1 Station No 2 2 Z O z o O M a o Remote input RX Remote input RX Station No 1 Station No 1 Input Station No 2 Station No 2 Remote output RY Forced clear Remote output RY Station No 1 0 Station No 1 Station No 2 Station No 2 Remote output RY Remote register Remote register RWw Station No 1 Remote register RWr Station No 1 Station No 1 DATA LINK PROCESSING N O TIMEAND STATION STATUS yy PARAMETER SETTINGS AT ERROR OCCURRENCE FUNCTIONS E a Area that is forcibly cleared The forced clear of slave stations in case of safety CPU stop works on the remote output RY It does not function on remote input RX remote register RWw and remote register RWr EJPOINT Specifying the forced clear disables the forced output to slave stations by GX Developer when the safety CPU module stops PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 2 Detailed Explanation of Functions 4 23 4 2 10 Slave station forced clear function at safety CPU stop 4 FUNCTIONS MEL SEC Le ves Setting method In GX Developer make setting in Operational setting of the network parameter and in Case of CPU STOP setting For more details on the setting see Section 6 3 4 24 4 2 Detailed Explanation of Functions 4 2 10 Slave station forced clear funct
35. Number of 1 station 1 station 2 stations 3 stations 4 stations occupied Link points per remote station stations RX 32 points 32 points 64 points 96 points 128 points RY 32 points 32 points 64 points 96 points 128 points RWr 0 points 4 points 8 points 12 points 16 points RWw 0 points 4 points 8 points 12 points 16 points Communication method Broadcast polling method Synchronization method Flag synchronous system Coding method NRZI method Transmission path Bus RS 485 Transmission format HDLC compliant CRC32 X324 X264x23 4 224K 164X124 114X104 X84 X74 X54 KX 44X24 X41 Error control system CRC16 X16 X12 X5 1 Recommended connection cable No of I O occupied points Version 1 10 compatible CC Link dedicated cable 1 32 points I O assignment 32 intelligent points 5V DC internal current consumption 0 46A Weight 0 12kg 41 CC Link dedicated cable Ver 1 00 or CC Link dedicated high performance cable can be also used Using a cable together with another type of cable is not allowed Attach terminating resistors which match the cable type Refer to Section 7 6 2 Error detection using CRC32 is not performed for communication with standard remote I O stations or remote device stations 3 1 Performance Specifications 3 SPECIFICATIONS 3 1 1 Maximum overall cable distance for Ver 1 10 MEL SEC LoS eres The relation of the transmission speed and maximum overall cable distance wh
36. Q a stol j Q 7 DG een 90 27 4 3 54 1 08 Unit mm inch Appendix 1 External Dimensions Diagram App 1 APPENDIX MEL SEC Le ves Appendix 2 Transmission Delay Time when Module whose Serial Number First Five Digits is 10031 or Earlier is Included When even one module whose serial number first five digits is 10031 or earlier is included in the system which is configured with the safety CPU module safety master module and safety remote I O stations QSOJ65BTB2 12DT the calculation formula for transmission delay time the length of time before data transmission is completed between a safety master station and safety remote I O stations will be as follows Calculation formula e SM 1 Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 e n LS SM value that is rounded up to the nearest whole number e m Safety refresh response processing time 2 SM x n value that is rounded up to the nearest whole number 1 For the calculation of SM refer to the QSCPU User s Manual Function Explanation Program Fundamentals To use the constant scan function in the safety CPU module whose serial number first five digits is 10031 or earlier set the value to be the specified constant scan value 2ms 2 For the safety refresh response processing time and the safety remote station input output response time refer to the manual of the relevant safety r
37. STATUS AT ERROR OCCURRENCE MEL SEC LoS cries Maximum value a Synchronous mode SM x n x 2 Remote I O station input response time ms e SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to the nearest whole number NO OVERVIEW Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote I O station response time is 20ms SM x n x 2 Remote I O station response time ms 20 x 1 x 2 20 CONFIGURATION SYSTEM 09 60 ms 2 b Asynchronous mode 2 q SM LS x 2 Remote I O station input response time 1 ms E e SM Sequence scan time of safety CPU module a e LS Link scan time Refer to Section 5 1 4 Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote I O station response time is 20ms z SM LS x 2 Remote I O station response time ms 2 20 3 x 2 20 5 46 ms 41 For the remote I O station input response time refer to the manual of the relevant standard remote I O station o p E a z Q z E a a z lt w 2 E orgo zZ Ben wos SED vs o agpo Xone 222 ZEY ggu AFT N PARAMETER SETTINGS O PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 5 2 Transmission Delay Time 5 12 5 2 2 Safety master station Standard remote I O station
38. SW0083 turns on The time spent to turn it ON varies depending on the system configuration and the faulty status 8 23 8 3 Link Special Relays and Registers SB SW 8 3 2 Link special registers SW ALS a6 QS wies Availability O Available x Not available Online SAFETY TEST MODE MODE 8 PROGRAMMING SPECIFICATIONS MEL SEC LoS ves Table8 6 Link Special Register List 5 7 ANEEL ILLS O Available Not available SAFETY TEST MODE MODE Description SW008C 68Cx Indicates the switch change status of other stations that are performing H data link 0 No change SWo008sD 1 Changed 68D Other station switch b15 b14 b13 b12 to b3 b2 b bO change swoosc 16 15 14 13 t 4 3 2 1 o O SWO08E status 4 swoosD 32 31 30 29 to 20 19 18 17 68E GEE swoosE 48 47 46 45 to 36 35 34 33 swoosF 64 63 62 61 to 52 51 50 49 SWO008F Numbers 1 to 64 in the above table indicate the station numbers 68FH Stores the overlap status when the head station number of each module SW0098 is not overlapped 6981 Reserved stations are overlapped 0 Normal swo099 1 Station number overlapped Head station number only Station ee number overlap b15 b14 b13 b12 to b3 b2 bi bO O O swo09A_ status SW0098 6 7 oe Swo0099 SWO009A SWO009B swo09B 64 63
39. Safety master station Safety remote I O station standard remote I O station remote device station 1 Safety master station e The data output to safety remote I O stations standard remote I O stations and or remote device stations are stored An area of 2 words are allocated to each station The refresh source CPU devices are specified on the parameter setting screen of GX Developer For the setting details refer to CHAPTER 6 Safety master station For station No 1 lt For station al Ke 162h 163h to Safety remote I O station to f RY7EF to RY7EO For station TEP 1DEh RY7EF to RY7EO 1DFh RY7FF to RY7FO eee case se ees eseS SS coe Ses sees eee Sceeseese Table of station numbers and corresponding buffer memory addresses Leese ees essence ceseses YOF to YOO Y1F to Y10 Standard remote I O station Station No 1 1 occupied station Station No 2 1 occupied station YOF to YOO Y1F to Y10 The following tables show the station numbers and corresponding buffer memory addresses Station ou Station puter Station Burer Station n Station Butter number MenO number TON number Memory number TN number Memory address address address address address 1 160H to 161H 14 17Au to 17BH 27 194H to 195H 40 1AEu to 1AFH 53 1C8H to 1C9H 2 162H to 163H 15 17CH to 17DH 28 196 to 197H 41 1B0u to 1B1H 54 1CAu to 1CBuH 3 164 to 165H 16 17Eu to
40. Special Relays and Registers SB SW The data link status can be checked with bit data link special relays SB and word data link special registers SW The SB and SW represent the information in the buffer memory of the safety master module which are read into the devices specified with automatic refresh parameters for use The applicability of them may vary depending on the safety CPU operation mode Example When SB0200 and SW0200 are specified for SB and SW respectively refresh is performed as follows SB0000 to SBO1FF SB0200 to SBO3FF SW0000 to SWO1FF SW0200 to SWO3FF Link special relays SB Buffer memory addresses 5E0H to 5FFH Link special registers SW Buffer memory addresses600H to 7FFH MERTA V V of the safety master module are not safety information They cannot be used in programs created to control safety equipment Although SB and SW are stored in the buffer memory they cannot be read or written directly To read or write them make the auto refresh setting Do not write data to any SB SW that is not specified in this section Doing so may cause failure in data link 8 3 1 Link special relays SB Relays SB0000 to SB001F turn ON OFF by a sequence program or the device test function of GX Developer and SB0020 to SB01FF turn ON OFF automatically The values in parentheses in the number column indicate the buffer memory addresses Example When the buffer memory address is 5E0H and the bit number
41. V and SW8D5C GPPW VA GX Developer PRODUCT COMPONENTS The components of the QS0J61BT12 are listed below Item name Quantity QS0J61BT12 main unit 1 Terminating resistor 110 1 2 W brown brown brown used when wiring with the Version 1 10 compatible CC Link dedicated cable or CC Link 2 dedicated cable A 15 Memo 1 OVERVIEW MeL SEC LO ries CHAPTER1 OVERVIEW This manual describes the specifications part names and settings of the QS0J61BT12 CC Link Safety system master module hereinafter referred to as the QS0J61BT12 which is used with the MELSEC QS series programmable controller CPUs When applying the following program examples to the actual system make sure to examine the applicability and confirm that it will not cause system control problems NEMS Product Name Model Description A module which is mounted on a safety main base CONFIGURATION Josouerer SYSTEM CC Link Safety system unit and establishes connection to CC Link Safety t 3 4 ig di master module QS0J61BT12 K An S mark certified CC Link Safety system 09 master module 1 1 Overview The CC Link Safety system is a network system for which the communication error detection function of the CC Link system has been enhanced and thus it can be applied to the cases where safety is required in machine controls gt SPECIFICATIONS FUNCTIONS DATA LINK PROCESSING O TIME AND STATION STATUS
42. Visually check the connection of the terminating resistors Terminating resistors are not connected to the terminal stations or they are connected to any other stations Connect the terminating resistors supplied with the safety master module to the terminal stations in the CC Link Safety system Terminating resistors are connected to the terminal stations Check other items Are correct terminating resistors used Are CC Link dedicated cables being used Are different types of CC Link dedicated cables used together Visually check the terminating resistors Check the specifications of the cables Terminating resistors other than the ones supplied with the safety master module are connected Terminating resistors that are supplied with the safety master module are connected They are not CC Link dedicated cables Connect the terminating resistors supplied with the safety master module to the terminal stations in the CC Link Safety system Check other items Use CC Link dedicated cables Different types of CC Link dedicated cables are used together Use only one type of CC Link dedicated cables Only one type of CC Link dedicated cables is used Check other items Has any error occurred in the safety CPU module Has any error occurred on the safety power supply module Check the ERR LED of the safety CPU module Check the POWER LED on the safet
43. _ 15 5 3 Auto Refresh TiMEe e ececcccoccococooooo000000000000000000000000000000000000000000000000000000000000000000000000000 5 19 5 4 Station Status at Error Occurrence COCOOOO OOO OOOO OOO OOOO OOOOH OOOO OOO OOOO OOO OOOOH OOOO OOO OOOO HOHE OOO OOOOOOOOSOO 5 21 CHAPTER6 PARAMETER SETTING 6 1to6 9 6 1 Procedure for Parameter Setting and Data Link Startup Cocccccccccccccccccccccccccccccccccceccecoccoccocoee V 1 6 2 Parameter Setting ltEemMgse cecccccccooooooo0000000000000000000000000000000000000000000000000000000000000000000000000 2 6 3 Parameter Setting ExamplE eeeeecececesccccocccococccecccccococococosocococccococosccococccococososocococooososo G 4 6 3 1 Safety master station network parameter setting 0oooooooooooooooo00000000000000000000000000000000000000 4 CHAPTER7 PROCEDURE BEFORE STARTING DATA LINK 7 1to7 14 7 1 Procedures before System Operation ooooooooooooooooooooo00000000000000000000000000000000000000000000000000000 1 7 2 Module Installation ProcedurEe e e cceccccccccooooooo0000000000000000000000000000000000000000000000000000000000000000 2 7 3 Mounting and Installation c0coooooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000000 3 7 3 1 Handling Precautions eeeecceccoooo0000000000000000000000000000000000000000000000000000000000000000000000000 3 7 3 2 Installation Environment c0coooooooooooooooooo00000000000000000000000000000000000000000000000000000000
44. b3 b2 b1 bO SW0059 Transmission 0 to 0 ojojo 6591 rate setting maa 10Mbps O O O 5Mbps 2 5Mbps gt 625kbps 156kbps Stores the mode setting status 0 Online Safety remote net Ver 1 mode SW0060 Mode setting 2 Offline 660n status 3 Line test 1 O O O 4 Line test 2 6 Hardware test Stores the operation setting status of the module b15 b12b11b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bO o to o o o ofofofo olo o Station type 0 Master station Fixed swoo62 Module gt Input status from the data link operating faulty station O O O 6621 gt status 0 Clear Fixed Slave station refresh forced clear setting in case of PLC CPU STOP 0 Refresh 1 Clears compulsorily 1 Safety remote net Ver 1 mode 2 Off line Hardware test or Line test 8 21 8 3 Link Special Relays and Registers SB SW 8 3 2 Link special registers SW 8 PROGRAMMING SPECIFICATIONS Number Table8 6 Link Special Register List 3 7 Description MELS a6 QS wies NEULEET ILLS O Available Not available Indicates the retry count setting information when there is an error SW0064 No of retries responsa O o F s x 6641 information 1 to 7 times swo0es No of Indicates the setting information for the number of automatic return 665x automatic stations during one link scan O O x return station
45. check the function version with GX Developer 2 2 3 Module Replacement FUNCTIONS Replace the module according to the following replacement cycle Module Replacement Cycle CC Link Safety system master module 10 years DATA LINK PROCESSING O TIME AND STATION STATUS Oo AT ERROR OCCURRENCE N PARAMETER SETTINGS PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 2 2 Applicable System 2 3 2 2 2 How to check the function version 3 SPECIFICATIONS MEL SEC Le es CHAPTER3 SPECIFICATIONS This section describes the specifications of the QSO0J61BT12 3 1 Performance Specifications Table3 1 shows the performance specifications of the QS0J61BT12 Refer to the User s Manual of the CPU for the general specifications of the QS0J61BT 12 Table3 1 Performance Specifications Item Specifications Transmission rate Select from 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps Maximum overall cable distance Maximum transmission distance Differs according to transmission rate Refer to Section 3 1 1 Maximum No of connectable modules 64 modules Maximum No of link points per system Remote I O RX RY 2048 points Remote register RWr 256 points remote device station master station Remote register RWw 256 points master station remote device station Station ee Safety remote station Standard remote station y
46. connected remote stations is exceeding the limit Reduce the number of connected remote stations The number of connected remote stations is within the allowable range Check other items Is the terminal block or connector for T branch system correctly connected If the module is used in the T branch system Visually check the connection of the terminal block or connector for T branch system The terminal block or connector for T branch system is incorrectly connected Correctly connect the terminal block or connector for T branch system The terminal block or connector for T branch system is correctly connected Check other items Is the terminating resistor connected to the correct location If a repeater is used Is there any breakage on CC Link dedicated cables Check if the terminating resistor is connected to the correct location Check the CC Link dedicated cables for breakage short circuit incorrect wiring poor contact or nonconformance visually or by the CC Link diagnostics line test The terminating resistor is connected to an incorrect location Connect the terminating resistor to the correct location The terminating resistor is connected to the correct location A cable fault is found No cable fault is found Check other items Remove the cause of the fault and correct the connection Check other items If all the check results ar
47. delay of a safety remote I O station 4 28 4 2 Detailed Explanation of Functions 4 2 13 Scan synchronization function 4 FUNCTIONS MEL SEC Le eves Asynchronous mode Data link is performed without synchronization with the sequence scan Ww Safety CPU module Sequence scan H H H H ee gt X O Safety master module xX 2 buffer memory Remote input RX remote output RY 1 A Sf r A A Link scan LHe pt et tt HHHH HHHH H Z Response time of first station t Response time of target station A Response time of last station 4 S Safety remote H H H H H m 2 1 0 station response ins anz Q ee ao Input Output 3 O0 L gt b gt i c gt 1 d pie e gt lt f gt lt 9 gt lt h gt Transmission delay time transmission a Transmission delay time reception gt Sequence rie processing time SPECIFICATIONS a Delay time due to a response delay of a safety remote I O station b Delay time due to data transmission from the safety remote I O station to the safety master module c Delay time elapsed from when the safety master module receives the data until it stores them to the buffer memory d Delay time elapsed until the data on the safety master module are refreshed to the safety CPU module e Execution time of sequence processing and delay time in storage from the safety CPU module to the
48. es Station No 1 2 occupied station Station No 3 1 occupied station Remote register RWr Remote register RWr 8 2 Buffer Memory 8 2 2 Buffer memory details 8 12 NO OVERVIEW CONFIGURATION SYSTEM 09 gt SPECIFICATIONS Oo FUNCTIONS DATA LINK PROCESSING N O TIME AND STATION STATUS PARAMETER SETTINGS AT ERROR OCCURRENCE PROCEDURE BEFORE STARTING THE DATA LINK N f z ZE sci go pam ou Xa awn 8 PROGRAMMING SPECIFICATIONS MEL SEC Le aies The following tables show the station numbers and corresponding buffer memory addresses The Slave station offset size information area is not auto refreshed For checking the data use the monitoring function of GX Developer Table of station numbers and corresponding buffer memory addresses i Buffer i Buffer i Buffer 4 Buffer i Buffer Station Station Station Station Station memo memo memo number y y number memory address address address address address memory number number number 1 2E0u to 2E3H 14 314H to 317H 27 348H to 34BH 40 37CH to 37FH 53 3BOH to 3B3H 2 2E4u to 2E7H 15 318H to 31BH 28 34CH to 34FH 41 3804 to 383H 54 3B4H to 3B7H 3 2E8 to 2EBH 16 31CH to 31FH 29 350H to 353H 42 384H to 387H 55 3B8H to 3BBH 4 2ECu to 2EFH 17 320H to 323H 30 354H to 357H 43 388H to 38BH 56 3BCu to 3BFH 5 2F0u to 2F3H 18 324H to 327H 31 358H to 35BH 44 3
49. found Check other items Are terminating resistors connected to the stations located at both ends of the CC Link Safety system Are CC Link dedicated cables being used Are different types of CC Link dedicated cables used together Visually check the connection of the terminating resistors Check the specifications of the cables Terminating resistors are not connected to the terminal stations or they are connected to any other stations Connect terminating resistors suitable for the cable type to both ends of the CC Link Safety network Terminating resistors are connected to the terminal stations They are not CC Link dedicated cables Check other items Use CC Link dedicated cables Different types of CC Link dedicated cables are used together Use only one type of CC Link dedicated cables Only one type of CC Link dedicated cables is used Check other items Has any error occurred on the remote station Check the status of the remote station by the other station monitor of the CC Link diagnostics An error has occurred on the remote station No error has occurred on the remote station Perform troubleshooting for the remote module Check other items If all the check results are normal a hardware fault of the safety master module or the remote module may be probable Contact your local Mitsubishi representative A remote station is not started
50. in a single link scan in Automatic reconnection station count Default value 1 Setting range 1 to 10 Example Set to 1 Enter 1 s In the Scan mode setting set whether to synchronize the link scan with the sequence scan or not Default value Synchronous Setting range Synchronous Asynchronous t Set the station data in Station information setting Default value Standard remote I O station 1 station occupied No reserved station Setting range Station type No setting Safety remote I O station Standard remote I O station Remote device station Number of occupied stations No setting Occupies 1 station Occupies 2 stations Occupies 3 stations Occupies 4 stations Reserved station specification No setting Reserved station Example Select each of station data according to the system configuration specified in Section 6 3 CC Link station information Module 1 Exclusive station Ri Inteligent buffer select word ti en ceive Automati No Station typ Standard remote 1 0 stat Remot tion e tion ji emot ion Safety remote 1 0 station 6 8 6 3 Parameter Setting Example 6 3 1 Safety master station network parameter setting 6 PARAMETER SETTING M aLS 26 eS wes u Click the Set button located under the Safety remote station setting on the Station information screen and set the safety remote station parameters
51. is 8 5E0n b8 For the correspondence with the buffer memory see Section 8 2 2 5 Table8 5 Link Special Relay List 1 3 Availability O Available Not available Number Description Onin O ERT TEST MODE MODE Executes line tests for the stations specified by SW0008 SB0008 When executing a line test from GX Developer do not Line test request i i i i x O x 5E0u b8 q write this by sequence programs or in a device test OFF Not requested ON Requested Indicates the module access module operation status B0020 Since this is information updated by the system do no 5E2u b0 Module status write this by sequence programs or in a device test O O O OFF Normal Module operating normally ON Error Module error has occurred 1 Safety remote net Ver 1 mode 2 Off line Hardware test or Line test 8 17 8 3 Link Special Relays and Registers SB SW 8 3 1 Link special relays SB 8 PROGRAMMING SPECIFICATIONS MEL SEC LoS ries Table8 5 Link Special Relay List 2 3 Availability O Available Not available Description gt Indicates the line test request SB0008 acceptance status SB004C Line test acceptance 5E4ub12 tat OFF Not accepted x O x ee status ON Instruction acknowledged Indicates the line test completion status SB004D Line test complete o 5E4u b13 tai OFF Not executed x O x thre ee status ON _ Test comp
52. is not resolved by the above please consult your local Mitsubishi service center or representative explaining a detailed description of the problem 9 5 Error Codes 9 31 o zZ Q O A w l a O a4 E APPENDIX INDEX Q TROUBLESHOOTING MEL SEC LoS aes Table 9 1 Error Code List 6 6 Error code Detectability Error details Cause of error occurrence details Corrective action hexadecimal Perform the following procedures 1 Correct the network parameter and write it i to the PLC Mode setting error BBC1 paraiieten The network parameter is corrupted 2 If the error persists after the correction p there is a hardware error on the safety master module Consult your local Mitsubishi representative Perform the following procedures 1 Correct the network parameter and write it to the PLC Station number setting BBC2 The network parameter is corrupted 2 If the error persists after the correction error parameter there is a hardware error on the safety master module Consult your local Mitsubishi representative Multiple master stations exist on the same Reduce the number of master stations on the Master station BBC5 line same line to one overlapping error Or line noise was detected at power on Or check the line status The installed CPU module is not a safety CPU BBD3 CPU module type error madule Check the CPU module ins
53. it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative B397 Station information setting error parameter The station information parameter setting does not meet the following condition 16x A 54 x B C lt 2304 A Number of standard remote O stations B Number of remote device stations C Number of safety remote I O stations Perform the following procedures 1 Correct the network parameter and write it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative B398 B399 Exclusive station count setting error parameter All connect count setting error parameter The number of occupied stations set as the station information parameter is outside the following range Safety remote station 1 to 2 Standard remote station 1 to 4 The number of connected modules was set to a value other than 1 to 64 Perform the following procedures 1 Correct the network parameter and write it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative Perform the following procedures 1 Correct the network parameter and write it to the PLC 2 If the error persists after the correc
54. maximum overall cable length and station to station cable length follow the specifications described in the CC Link Safety System Master Module User s Manual If not following the specification the normal data transmission is not guaranteed Startup and Maintenance precautions N WARNING Do not touch the terminals while power is on Doing so could cause shock or erroneous operation Turn off all phases of the external supply power used in the system when cleaning the module or retightening the terminal block mounting screws terminal screws or module mounting screws Not doing so could result in electric shock Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Overtightening the screw may cause a drop due to the damage of the screw or module CAUTION Do not disassemble or modify the modules Doing so could cause a failure malfunctions injury or fire If the product is repaired or remodeled by other than the specified FA centers or us the warranty is not covered Completely turn off the externally supplied power
55. n 1 1 6 X n 1 2 Y n 1 2 2 X n 1 3 Y n 1 3 Z X n 1 4 Y n 1 4 E X n 1 5 Y n 1 5 z X n 1 6 Y n 1 6 E SANDT Use prohibited Y n r z X n 1 8 Y n 1 8 lt X n 1 9 Y n 1 9 X n 1 A Y n 1 A 7 X n 1 B Y n 1 B Pe X n 1 C Y n 1 C amp lt X n 1 D Y n 1 D reas X n 1 E Y n 1 E T T X n 1 F Y n 1 F 9 BE Pez IMPORTANT Q The input signals of the safety master module cannot be used in programs created for safety equipment control because they are not safety information The output signals are used by the system and use of them is not allowed for the user If any of them is used turned on off by the user normal operations cannot be guaranteed wn 0 z ZE si gO TE on eo aN 8 1 I O Signals used for Safety CPU Module 8 ao 8 1 1 I O signal list 8 PROGRAMMING SPECIFICATIONS MEL SEC Le eves 8 1 2 Details of input signals The following explains the on off timings and conditions of the input signals shown in Tables 1 1 Module error Xn0O This signal indicates whether the module is normal or faulty OFF Module normal ON Module error Module error Xn0 Module ready XnF 2 3 Host data link status Xn1 This signal indicates the data link status of the host station OFF Data link is stopped ON Data linking in progress Other station data link status Xn3 This signal indicates data link status of other stations safety remote I O stations standard re
56. parameter and write it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative 9 5 Error Codes 9 29 o zZ Q O n im al ao 2 O rg E APPENDIX INDEX Q TROUBLESHOOTING M ELS 26 eS wes Table 9 1 Error Code List 4 6 Error code Detectability Error details Cause of error occurrence details Corrective action hexadecimal B393 Scan mode setting error parameter The network parameter is corrupted Perform the following procedures 1 Correct the network parameter and write it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative B394 Automatic reconnection station count setting error parameter The parameter for the number of automatic return stations was set to a value other than 1 to 10 Perform the following procedures 1 Correct the network parameter and write it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative B396 Station number overlap error parameter A overlap station number was specified with the station information parameter Perform the following procedures 1 Correct the network parameter and write
57. refresh response processing time and the safety remote station input response time refer to the manual of the relevant safety remote I O station 5 2 Transmission Delay Time 5 2 1 Safety master station Safety remote I O station DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC LoS ries 4 Safety master station RY Safety remote I O station output The following indicates the time from when a device of the safety CPU module turns OFF or ON until when a safety remote I O station outputs OFF or ON The time can be calculated in different formulas depending on the combination of the versions of safety CPU module safety master module and safety remote I O stations to be used The same calculation formula can be used for both Synchronous and Asynchronous modes For the combination of the versions other than below refer to Appendix 2 NO OVERVIEW CONFIGURATION SYSTEM Serial number first five digits Safety CPU Safety master Safety remote station 09 module module QS0J65BTS2 8D QS0J65BTS2 4T QS0J65BTB2 12DT 10032 or higher 10032 or higher 10031 or higher 10032 or higher Calculation formula Normal value CC Link Safety line is stable SM x n LS SM x n x m Safety remote station output response time 2 ms gt SPECIFICATIONS SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up t
58. relay SB is set to SB0000 and link special register SW is set to SW0000 Safety remote I O station Remote device station Standard remote 1 O station Remote device station Station No 1 1 Station No 2 2 Station No 4 1 Station No 5 2 Safety CPU module Safety master module occupied station occupied stations occupied station occupied stations yy 7 gt a ni ra Station No 1 X41F to X400 4 RX1F to RX00 4 X1F to X00 sisnannes X43F to X420 H RX to RX20 RX1F to RX00 ation No X45F to X440 j4 RX5F to RX40 RX3F to RX20 Station No 4 X47F to X460 j4 RX7F to RX60 j4 X1F to X00 X49F to X480 iT 1 RX9F to RX80 RX1F to RX00 Station No 5 X4BF to X4A0 4 RXBF to RXAO RX3F to RX20 Station No 1 W3 to WO j4 Used by the system Used by the system W7 to W4 j4 RWr7 to RWr4 j4 RWr3 to RWr0 Station No 2 T WBtows RWBtoRWS RW7 to RWr4 Station No 4 WF to WC j4 RWrF to RWrC W13 to W10 j4 RWr13 to RWr10 RWr3 to RWr0 Station No 5 es W17 to W14 4 RWr17 to RWr14 RWr7 to RWr4 Station No 1 Y41F to Y400 RY1F to RY00 gt Y1F to YOO Y43F to Y420 Station No 2 Lol t gt RY3F to RY20 a RY1F to RYOO gt __RY5F to RY40 RY3F to RY20 gt __RY7F to RY60 vovo e IR gt RY9F to RY80 RY1F to RYOO RYBF to RYAO RY3F to RY20 Y
59. remote I O stations and saves them in its remote input RX area 4 The safety CPU module saves the remote input RX data of the safety master module to the CPU device that is specified with the auto refresh parameter This is performed in the END processing of the sequence scan Safety remote I O station Safety remote I O station Station number 1 Station number 2 Safety CPU module Safety master module 1 occupied station 1 occupied station C o x400 i RXOF to RX00 XOF to X00 i i 4 RX1FtoRx10 oo i RX2F to RX20 XOF to X00 i ed i i RX3F to RX30 i i X1F to X10 l RX4F to RX40 l i i RX7FF to RX7FO i i i A 16 point module l 32 point module 4 4 4 2 Detailed Explanation of Functions 4 2 1 Communication with safety remote I O stations 4 FUNCTIONS MELS a6 eS wes Remote output 5 The safety CPU module saves the CPU device value set by the auto refresh parameter into the remote output RY area of the safety master module This is performed in the END processing of the sequence scan 6 The safety master module sends the remote output RY values to safety remote I O stations Safety remote I O station Safety remote I O station station No 3 1 station No 4 1 Safety CPU module Safety master module occupied station occupied station RYOF to RYOO RY1F to RY10 RY2F to RY20 RY3F to RY30 RY4F to RY40 RYSF to RY
60. station is stored in word units Any size less than 1 word is rounded to 1 and 1 is stored For a reserved station OOOOH is stored For example if station No 1 occupies two stations a value is stored only to the RX RY RWw RWr size of station No 1 and the RX RY RWw RWr size of station No 2 stays at default value 0000 8 13 8 2 Buffer Memory 8 2 2 Buffer memory details 8 PROGRAMMING SPECIFICATIONS MEL SEC LoS eres Table8 4 Buffer Memory Address Mapping for Station Numbers and RX RY RWw RWr Offset and Size Buffer memory address Default Hex Station No 1 RX offset Station No 1 RX size to Station No 64 RX offset Station No 64 RX size Station No 1 RY offset Station No 1 RY size to Station No 64 RY offset Station No 64 RY size Station No 1 RWw offset Station No 1 RWw size to Station No 64 RWw offset Station No 64 RWw size Station No 1 RWr offset Station No 1 RWr size to Station No 64 RWr offset Station No 64 RWr size NO OVERVIEW CONFIGURATION SYSTEM 09 gt SPECIFICATIONS FUNCTIONS DATA LINK PROCESSING O TIME AND STATION STATUS Oo AT ERROR OCCURRENCE N PARAMETER SETTINGS PROCEDURE BEFORE STARTING THE DATA Oe LINK wn 0 z ZE sci z9 TE on eo aN 8 2 Buffer Memory 8 14 8 2 2 Buffer memory details 8 PROGRAMMING SPECIFICATIONS MEL SEC LES eies 5 Link special
61. than CC Link dedicated cables are used For the specifications and any inquiries on the CC Link dedicated cables refer to the following CC Link Partner Association website http www cc link org Remark Sooo ooo Sooo oor For details refer to the CC Link Cable Wiring Manual issued by the CC Link Partner Association eeeeoaneseseeaeeeeeeeeeeeeeneesneeeseeneeeeeeeeaeseeeeeeeeneeeenee 3 3 3 2 CC Link Dedicated Cable 3 1 2 Maximum overall cable distance for Ver 1 00 4 FUNCTIONS MELS a6 QS R CHAPTER4 FUNCTIONS This chapter explains the functions of the QS0J61BT12 4 1 Function List Table4 1 below lists the functions Table4 1 Function list 1 2 es Reference Item Description i section Communication with safety remote Performs on off data communication with safety remote I O Section O stations stations 4 2 1 Communication across a network Exchanges ON OFF information and numerical data across a Setting composed of safety and standard network composed of both safety remote stations and standard remote stations remote stations ices Refreshes devices RX RY RWr RWw on CC Link Safety to from Seci n Automatic refresh function any devices on the safety CPU based on the setting in GX Developer Ta Identifying the communication target Identifies the safety remote station connected judging whether or Section station remote I O station not it is the correct one 4 2 4
62. time refer to the manual of the relevant safety remote I O station N PARAMETER SETTINGS O PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 5 2 Transmission Delay Time 5 4 5 2 1 Safety master station Safety remote I O station DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC LoS aes 2 Safety data monitoring time The safety data monitoring time is a monitoring time in a safety remote station which is used to check that an operation from reading a safety input from an external device to receiving a safety output from a safety master module is performed normally If the operation does not complete within the specified safety data monitoring time a safety data monitoring timeout occurs and the safety remote station turns safety input output OFF The safety data monitoring time is set in Network parameter To enable the safety data monitoring time setting use GX Developer and modules described below The same calculation formula can be used for both Synchronous and Asynchronous modes GX Serial number first five digits Developer Safety CPU Safety master Safety remote station version module module QS0J65BTS2 8D QSOJ65BTS2 4T QSOJ65BTB2 12DT Ver 8 65T or later 10032 or higher 10032 or higher 10031 or higher 10032 or higher Calculation formula Safety data monitoring time gt Safety refresh monitoring time x 2 SM x n x m 10 ms
63. time used in a safety remote station Section 4 2 14 zach daa Default value 400 ms Section 5 2 1 monitoring time Setting range 1 to 65535 ms Section 6 3 1 2 h Set a link ID for each safety master module Link ID Default value 0 Section 6 3 1 Setting range 0 to 7 2 i Set the number of safety remote I O stations standard remote I O stations and remote device stations that are connected to the safety master station including reserved stations Section 6 3 1 All connect count Default value 64 2 Setting range 1 to 64 When Offline is set it does not communicate with remote stations as a safety master station CC LINK PARAMETER ERROR occurs if Hardware test or Line test is set when the safety CPU module is in any other than TEST MODE 6 2 6 2 Parameter Setting Items 6 PARAMETER SETTING MEL SEC LoS eres Table6 1 Parameter setting items 2 2 DAA oe Reference Setting item Description section Set a device to which remote input RX is refreshed by the automatic refresh function Default value N tti Section 6 3 1 Remote input RX se a PSE o SOng ais gt Setting range X M B D W The device number must be within the device range of the 2 k safety CPU module Set a device to which remote output RY is refreshed by the automatic refresh function i Section 6 3 1 Remote output RY Derant value No setting l 7 i Setting range Y M B D W T
64. to STOP DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE 5 Check operation of the safety master module Turn on the safety power supply module and conduct a hardware test to the safety master module and check the operation of the safety master module Refer to Section 7 5 PARAMETER SETTINGS O End f0 zZ x Z ne Ue ox oA ww wt or CO PROGRAMMING SPECIFICATIONS 7 2 Module Installation Procedure T 2 PROCEDURE BEFORE STARTING DATA LINK MEL SEC Lees 7 3 Mounting and Installation Handling precautions to be taken from when unpacking the safety master module until its installation are described below For details on implementation and installation of the module refer to the QSCPU User s Manual Hardware Design Maintenance and Inspection 7 3 1 Handling Precautions 1 Since the module case is made of resin do not drop it or apply strong impacts on it 2 Do not remove the PCB of each module from its case This may cause a failure in the module 3 Be careful not to let foreign matter such as wire offcuts enter the module during wiring If any foreign matter has entered remove it immediately Otherwise it may cause a fire failure or malfunction 4 The top surface of the module is covered with an ingress prevention label film to prevent foreign matter such as wire offcuts from entering the module during wiring Do not remove this label
65. turned on 8 25 8 3 Link Special Relays and Registers SB SW 8 3 2 Link special registers SW 8 PROGRAMMING SPECIFICATIONS Number Table8 6 Link Special Register List 7 7 Description MEL SEC LoS eres Availability O Available Not available SW0140 Indicates the slave stations compatible with CC Link ver 2 7401 0 Ver 1 compatible slave station 1 Ver 2 compatible slave station Sw0141 7414 Compatible b15 b14 b13 b12 to b3 b2 b1 bO CC Link ver swo14o 16 15 14 13 to 4 3 2 1 O O x 2G SW0142 information swo141 32 31 30 29 to 20 19 18 17 742 ey SW0142 48 47 46 45 to 36 35 34 33 swo0143 SW0143 64 63 62 61 to 52 51 50 49 7431 Numbers 1 to 64 in the above table indicate the station numbers Stores the CC Link version matching status between the parameters SW0144 and slave stations 7441 Reserved stations are excluded Remote device stations that can be specified with parameters are Ver 1 compatible remote device stations not Ver 2 compatible remote device stations 0 Normal SW0145 1 Matching error 7451 Example of matching error CC Link ver installation Installation Parameter SW0146 Ver 2compatible remote Ver compatible remote O O 746x status 4 device station device station Ver 1compatible remote Ver 2compatible remote de
66. with RUN LED on the safety TROUBLESHOOTING MEL SEC LoS cries TROUBLESHOOTING Is POWER LED on the remote station ON No Does the supply voltage conform to the specifications Is ERR LED on the remote station ON Is RUN LED OFF Yes gt x Use a supply voltage compliant 2 l with the specifications m Q ji Yes lt Is ERR LED on the remote station Yes gt flashing I y No The remote station may be faulty 4 Refer to the troubleshooting of the remote station Is L ERR LED on the remote station ON p s The switch setting of the remote station may be incorrect Modify the INDEX switch setting of the remote station 4 Is L ERR LED on the remote station flashing Yes No Is RD LED on the remote station flashing Yes Is SD LED on the remote station flashing No Yes The hardware of the remote station may be faulty Replace the remote station 9 3 Check with LEDs 2 During System Operation 9 17 9 3 1 When ERR LED on the safety master module turns ON or flashes with RUN LED on the safety Q TROUBLESHOOTING MEL SEC IEN sries Is the transmission speed setting correctly made Correct the transmission speed setting 2 gt Yes Are a terminating resistors connected at both ends No Connect termina
67. x n x m x 2 SM x ms 10 x 1 x 3 10 x 1 x 1 x 2 10 0 50 ms NO OVERVIEW 41 For the calculation of SM refer to the QSCPU User s Manual Function Explanation Program Fundamentals For precautions when specifying Synchronous mode in the Scan mode setting of Network parameter refer to Section 4 2 13 2 For the safety refresh response processing time refer to the manual of the relevant safety remote I O station CONFIGURATION SYSTEM 09 lt Asynchronous mode gt Safety refresh monitoring time gt SM x n x 3 LS SM x n x m x 2 SM x ms SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to the nearest whole number gt SPECIFICATIONS em Safety refresh response processing time 2 SM x n value that is rounded up to the nearest whole number FUNCTIONS Example In Asynchronous mode when the sequence scan time of the safety CPU module is 10ms the link scan time is 1ms and the safety refresh response processing time is 9 6ms SM x n x 3 LS SM x n x m x 2 SM x ms 10 x 1 x 3 1 10 x 1 x 1 x 2 10 0 51 ms o N z Q T 2 a Z Ka w 2 orgo Zz Ben wos SED vs o agpo Xone 222 ZEY ggu AFT 41 For the calculation of SM refer to the QSCPU User s Manual Function Explanation Program Fundamentals 2 For the safety refresh response processing
68. 000000000 5 7 4 Part Names and Settings cercceccccccccccsccsccccccccccccccscccvccccccsccsocsccccocscccccossoccsocsoccsoccoccsoocee 7 6 7 5 Checking the Module Status Hardware Test ccoooooooooooooooooo00000000000000000000000000000000000000000000 8 7 6 CC Link Dedicated Cable Wiring 000000000000 0000000000000 000000000000 0000000000000 000000 OOOO OED OO OO COOCOOOOS 7 10 7 7 T Branch Connection with the CC Link Dedicated Cable eesessessesseccccccccccccccccccccccsccscccccccses 7 1 7 7 1 T Branch system configuration SOOO OSSOS SHOOK HOH OH OSS HHSHHHSHOHSHHHHOHHOHHSHHOHSHHSSHHSSHHHHOHHOHOHHHHHHHHHOOSOOOS 7 11 7 7 2 T Branch communication specifications listeeocccoccocooooooooooo00000000000000000000000000000000000000 7 12 7 8 Checking the Connection Status Line Test C0000000 0000000000000000000000000000000000000000000000000000000 7 13 A 9 CHAPTER8 PROGRAMMING SPECIFICATIONS 8 1 to 8 27 8 1 I O Signals used for Safety CPU ModulE s escccccccccoooooo00000000000000000000000000000000000000000000000000000 3 2 8 1 1 I O signal liSteeeoccocoooooooooooo00000000000000000000000000000000000000000000000000000000000000000000000000000000 3 2 8 1 2 Details of input signals ccooooooooooooooooo00000000000000000000000000000000000000000000000000000000000000000000 J 3 8 2 Buffer Memory 0cooooooooooooo0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 J 5 8 2 1 Buffer memory ligteeoococoocoooooo
69. 2 For the settings refer to the manual of the safety remote module to be used w A A oO Example The following is a setting example for the QSOJ65BTB2 12DT 2 Safety remote station settings Station 6 Module Safety remote 1 0 station o Model name QSQE5BTB2 1 2DT x Module technical version A X a2 I Specify production information to find module A 6 Production information 09 EE r ims i e ee ims 3 Time of noise removal fiterx4 5 ms 2 _4 Time of noise removal fiterx6 7 Ts fe 5 Time of noise removal fiterx8 9 ims z _6 Time of noise removal fiter xA B ims Ims 5 _8 Time of noise removalfiterXEF Ts a _9 Doubling input disagreement detection time XO 1 1 2 10 Doubling input disagreement detection time x2 3 1 4 Detail o Default Check End Cancel 5 o 2 R DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE m ep TO z Ze eh o N PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 6 3 Parameter Setting Example 6 9 6 3 1 Safety master station network parameter setting PROCEDURE BEFORE STARTING DATA LINK ALS aC lN CHAPTER7 PROCEDURE BEFORE STARTING DATA LINK This chapter explains the procedure from the module installation to the data link startup 7 1 Procedures before System Operation The following describes the procedure from the module installation
70. 45F to Y440 Y47F to Y460 Y49F to Y480 Station No 4 Station No 5 PERO Station No 1 W103 to W100 1 Used by the system gt Used by the system 5 W107 to W104 7 gt __RWw7 to RWw4 gt RWw3 to RWw0 Station No 2 W10B to w108 __ gt _Rww13 to RWw8 gt RWW7 to RWw4 Station No 4 W10F to W10C gt RWwF to RWwC W113 to W110 7 gt __RWw13 to RWw10 RWw3 to RWw0 Station No 5 gt W117 to W114 7 gt _RWw17 to RWwi4 RWw7 to RWw4 SB1FF to SBO gt SB1FF to SBO SW1FF to swo 4 gt SW1FF to SW0 Q A L 1 The CPU devices assigned to RWw of safety remote I O stations are not refreshed automatically 4 2 Detailed Explanation of Functions 4 2 3 Auto refresh function FUNCTIONS MEL SEC LoS eres 3 Precautions for setting the automatic refresh parameters The following are precautions for setting the automatic refresh parameters 1 On each of safety remote I O stations 4 words in the remote register RWr RWw areas are used by the system 2 When the automatic refresh setting is not made for remote input RX remote output RY remote register RWr RWw link special relay SB and link special register SW the resulting operation is shown in Table4 3 When the automatic refresh setting is not made Table4 3 When the automatic refresh setting is not made Sa
71. 50 RY6F to RY60 YOF to YOO RY7F to RY70 Y1F to Y10 RY8F to RY80 to RY7FF to RY7FO 16 point module 32 point module Ee POINT In remote registers RWw and RWr of safety remote I O stations the system uses 4 words per station The automatic refresh setting is not necessary for them 4 2 Detailed Explanation of Functions 4 2 1 Communication with safety remote I O stations 4 5 NO OVERVIEW CONFIGURATION SYSTEM 09 SPECIFICATIONS 1 FUNCTIONS DATA LINK PROCESSING N O TIME AND STATION STATUS PARAMETER SETTINGS AT ERROR OCCURRENCE PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 FUNCTIONS MEL SEC LES ees 4 2 2 Communication across a network composed of safety remote stations and standard remote stations The following is a simplified figure showing how communication is performed when safety remote stations and standard remote stations are connected on the same network When these remote stations are connected together on the same network there are no restrictions on the order of connections and station numbers Es POINT Before creating a program for a network where both safety remote stations and standard remote stations are installed refer to the programming precautions explained in Safety Application Guide Safety master station i Safety remote I O station Remote device station Standard remote O st
72. 8CH to 38FH 57 3CO0H to 3C3H 6 2F4u to 2F7H 19 328H to 32BH 32 35CH to 35FH 45 390H to 393H 58 3C4H to 3C7H 7 2F8uH to 2FBH 20 32CH to 32FH 33 360H to 363H 46 394H to 397H 59 3C8H to 3CBH 8 2FCu to 2FFH 21 330H to 333H 34 364H to 367H 47 398H to 39BH 60 3CCH to 3CFH 9 300H to 303H 22 334H to 337H 35 368H to 36BH 48 39CH to 39FH 61 3D0H to 3D3H 10 304H to 307H 23 338H to 33BH 36 36CH to 36FH 49 3A0H to 3A3H 62 3D4H to 3D7H 11 308H to 30BH 24 33CH to 33FH 37 370H to 373H 50 3A4H to 3A7H 63 3D8H to 3DBH 12 30CH to 30FH 25 340H to 343H 38 374H to 377H 51 3A8H to 3ABH 64 3DCu to 3DFH 13 310H to 313H 26 344H to 347H 39 378H to 37BH 52 3ACH to 3AFH 4 Slave station offset size information This area stores allocation data for RX RY RWw RWr to each station number Table8 4 Buffer Memory Address Mapping for Station Numbers and RX RY RWw RWr Offset and Size shows the relation between buffer memory addresses and information to be stored a Offset The head buffer memory address of RX RY RWw RWr that is allocated to each station is stored If two or more stations are occupied a value is stored only in the head buffer address area of the station No For example if station No 1 occupies two stations a value is stored only in the RX RY RWw RWr offset area of station No 1 and the RX RY RWw RWr offset area of station No 2 stores the head buffer memory address size of the corresponding area b Size The size of RX RY RWw RWr that is allocated to each
73. 9 MITSUBISHI ELECTRIC Mitsubishi Safety Programmable Controller MEL SLC LES rie CC Link Safety System Master Module User s Manual QS0J61BT12 CCzink Safety SAFETY PRECAUTIONS Always read these instructions before using this equipment Before using the product please read this manual the relevant manuals introduced in this manual standard PLC manuals and the safety standards carefully and pay full attention to safety to handle the product correctly In this manual the safety instructions are ranked as WARNING and CAUTION A WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A Indicates that incorrect handling may cause hazardous conditions CAUTION resulting in minor or moderate injury or property damage w e e e e e e Note that the A CAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to personal safety Please save this manual to make it accessible when required and always forward it to the end user Design Precautions N WARNING When a safety PLC detects an error in an external power supply or a failure in PLC main module it turns off all the outputs Create an external circuit to securely stop the power of hazard by turning off the outputs Incorrect configuration may result in an accident Create short current protection fo
74. Checks for overlapping in number of occupied stations of remote Station number overlap checking Section Rectan mall and whether more than one master station station No 425 0 exist in the system or not Disconnects the module that cannot continue the data link f Slave station cut off function because of power off and continues the data link among normal Section modules only e When a module which has been disconnected from the data link Automatic return function because of power off returns to the normal status it automatically Section joins the data link cet Data link stop function at safety CPU Stops the data link when a stop error occurred on the safety CPU Section error module 4 2 8 Clearing inputs from data link faulty Clears input received data from a station where a data link error Section stations occurred due to power off etc 4 2 9 Slave station forced clear function at Forcibly clears output data to slave stations when the safety CPU Section safety CPU stop stops 4 2 10 Transfers error information that is generated on safety remote S cti n Error history registration function stations and CC Link Safety to the safety CPU and registers the information as error history net By assigning modules that will be connected in the future as SAOR Reserved station function reserved stations they will not be treated as data link faulty 4 9 42 stations 4 1 Function List 4 1 NO OVERVIEW CONFIGURATION SYS
75. D CC CB CA C9 C8 C7 C6 C5 C4 C3 C2 C1 CO 5EDH DF DE DD DC DB DA D9 D8 D7 D6 D5 D4 D3 D2 D1 DO 5EEH EF EE ED EC EB EA E9 E8 E7 E6 ES E4 E3 E2 E1 E0 SEFH FF FE FD FC FB FA F9 F8 F7 F6 FS F4 F3 F2 F1 FO 5FOH 10F 10E 10D 10C 10B 10A 109 108 107 106 105 104 103 102 101 100 5F1H 11F 11E 11D 11C 11B 11A 119 118 117 116 115 114 113 112 111 110 5SF2H 12F 12E 12D 12C 12B 12A 129 128 127 126 125 124 123 122 121 120 5F3H 13F 13E 13D 13C 13B 13A 139 138 137 136 135 134 133 132 131 130 5F4H 14F 14E 14D 14C 14B 14A 149 148 147 146 145 144 143 142 141 140 5F5H 15F 15E 15D 15C 15B 15A 159 158 157 156 155 154 153 152 151 150 5F6H 16F 16E 16D 16C 16B 16A 169 168 167 166 165 164 163 162 161 160 5F7H 17F 17E 17D 17C 17B 17A 179 178 177 176 175 174 173 172 171 170 5F8H 18F 18E 18D 18C 18B 18A 189 188 187 186 185 184 183 182 181 180 5F9H 19F 19E 19D 19C 19B 19A 199 198 197 196 195 194 193 192 191 190 5FAH 1AF 1AE 1AD 1AC 1AB 1AA 1A9 1A8 1A7 1A6 1A5 1A4 1A3 1A2 1A1 1A0 5FBH 1BF 1BE 1BD 1BC 1BB 1BA 1B9 1B8 1B7 1B6 1B5
76. EDs 1 at System Start up 9 13 9 2 2 When ERR LED on the safety master module turns ON or flashes with RUN LED on the safety Q TROUBLESHOOTING M ELS 26 QS wies Is the transmission speed setting correctly made Correct the transmission speed j setting 3 gt Yes Are terminating resistors connected at both ends No No y Connect terminating resistors at both ends Do the terminating resistors used conform to the CC Link dedicated cable specifications 3 Use terminating resistors compliant with the CC Link dedicated cable Yes specifications Are the CC Link dedicated cables properly connected Is it confirmed that none of the following is found wire break short circuit incorrect wiring faulty connection jonconformance with the CC Link dedicated cable specifications No y Connect the CC Link dedicated cables properly Yes Is there noise generated on the CC Link dedicated cable S Check the following and take a measure accordingly Yes Are the transmission cable and the 4 power cable placed close to each other Is FG separated from the power system grounding Reduce the transmission speed and check how often the error occurs A hardware fault of the remote module may be probable Replace the remote module 9 14 9 2 Check with LEDs 1 at System Start up
77. ERROR OCCURRENCE fi ep TO Er Ze eh o N PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 6 PARAMETER SETTING M aLS 26 QS 6 3 Parameter Setting Example This section explains the parameter setting on GX Developer For details on the GX Developer operation refer to the GX Developer Operating Manual The explanations in this section are based on the following system configuration example Safety CPU module Safety master module L Sod if Safety refresh monitoring time 200ms Safety data monitoring time 400ms Link ID 1 Transmission speed 2 5Mbps VO module Synchronous mode Station No 6 1 occupied station Device module Device module 8 point input 4 point output 1O module Station No 2 Station No 4 Production information 2001 Station No 1 1 occupied 2 occupied stations 2 occupied stations Safety remote I O station station 16 point input Remote Remote 16 point output device station device station Standard remote 1 O station 6 3 1 Safety master station network parameter setting 1 The following is an example of the parameter settings See 2 for actual settings W Network parameters Setting the CC Link list No of boards in module 1 vf Boards Blank no setting Start 1 0 No Operational setting Type Station No Master station data link
78. L SEC Le eres TROUBLESHOOTING Is POWER LED on the remote station ON Does the supply voltage conform to the specifications x Is ERR LED on the remote station A ikii Yes gt Q ON Is RUN LED OFF Use a supply voltage compliant a with the specifications QA lt T Yes Is ERR LED on the remote station Yes gt flashing I Yy No The remote station may be faulty 4 Refer to the troubleshooting of the remote module Is L ERR LED on the remote station ON INDEX pe The switch setting of the remote station may be incorrect Correct the switch setting of the No remote station Is L ERR LED on the remote station flashing Yes Is RD LED on the remote station flashing No Yes Is SD LED on the remote station flashing No Yes Is the link special register SW0069 installation status on the safety master module OFF ie Check SW009C to 009F installation parameter match Yes status and modify the station information in network parameters accordingly Is there duplication in station numbers Is the same station number shared by two or more remote stations Yes Correct the station number No Y A hardware fault of the remote station may be probable Replace the remote station 9 2 Check with L
79. N STATUS AT ERROR OCCURRENCE MEL SEC LES aes 5 2 2 Safety master station lt Standard remote I O station 1 Safety master station RX Standard remote I O station input The following indicates the time from the moment a signal is input to a standard remote I O station until a device of the safety CPU module turns ON or OFF Calculation formula Normal value a Synchronous mode SM x n x 1 Remote I O station input response time 4 ms e SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to the nearest whole number Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote I O station response time is 20ms SM x n x 1 Remote I O station response time ms 20 x 1 x 1 20 40 ms b Asynchronous mode SM LS x 1 Remote I O station input response time ms e SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 Example When the sequence scan time of the safety CPU module is 10ms the link scan time is 3ms the safety refresh response processing time is 9 6ms and the safety remote I O station input response time is 12ms SM LS x 1 Remote I O station response time ms 20 3 x 1 20 43 ms 5 2 Transmission Delay Time 5 2 2 Safety master station Standard remote I O station DATA LINK PROCESSING TIME AND STATION
80. No Enter the head I O number Default value No setting Setting range 0000 to 03E0 Section 6 3 1 2 b Case of safety CPU STOP setting Set the output data status of the remote output RY for the case of the safety CPU module stop Fixed to forced clear if the safety CPU module is in SAFETY MODE Default value Refresh Setting range Refresh Clears compulsorily Section 4 2 10 Section 6 3 1 2 q Station No Set the station number of a remote station for which the line test is performed Setting is available only when the mode is set to Line test Default value 0 All stations Setting range 0 to 64 Mode Set the operation mode For communication with slave stations select Safety remote net Ver 1 mode For operation check select Hardware test or Line test To disable communication select Off line Default value Safety remote net Ver 1 mode Setting range Safety remote net Ver 1 mode Off line Hardware test Line test Section 6 3 1 2 e Transmission speed Set the transmission speed of the module Default value 156kbps Setting range 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps Section 6 3 1 2 f Safety refresh monitoring time Set the monitoring time used between the safety master station and safety remote stations Default value 200 ms Setting range 1 to 65535 ms Section 4 2 6 Section 5 2 1 Section 6 3 1 2 9 Set the monitoring
81. O station h Delay time due to a response delay of a safety remote I O station b Sequence scan lt Link scan Safety CPU module Sequence scan Safety master module buffer memory Remote input RX remote output RY ae Link scan PH B i I H a Response time of first station Response time of target station Response time of last station Safety remote I O station response H H H a eos Input Output i BN a at b gt 4 c gt it d vie e gt it f ie h ij gt Transmission delay time reception ani Sequence gt Transmission delay time i processing time transmission a Delay time due to a response delay of a safety remote I O station b Delay time due to data transmission from the safety remote I O station to the safety master module c Delay time elapsed from the time the safety master module receives the data until it stores them to the buffer memory d Delay time elapsed until the data on the safety master module are refreshed to the safety CPU module e Execution time of sequence processing f Delay time due to data saving from the safety CPU module to the buffer memory g Delay time due to data transmission from the safety master module to a safety remote I O station h Delay time due to internal processing of a safety remote I O station i Delay time due to a response
82. OGRAMMING SPECIFICATIONS 7 4 Part Names and Settings T 6 PROCEDURE BEFORE STARTING THE DATA LINK MEL SEC Levies SLD This is a 2 piece terminal block and the module can be replaced without disconnecting the No Name Details LED indicators Indicates the data link state by turning the LEDs ON or OFF LED name Details RUN ON Module is nomnal OFF Watch dog timer error ON Communication error in all stations Turns ON when the following type of error occurs e When master station is overlapped on the same line e When there is an error in the parameter settings e When the data link monitor timer timed out QS0J61BT12 ERR e When the cable is disconnected or the transmission route is being affected a rae by noise etc 1 ee ER To check the source of the error see Section 9 4 Or see Section 8 3 2 for i details regarding SW0058 detailed LED display status Flicker A communication error station identified or remote station No overlapped MST ON Operating as master station during data link control L RUN ON Executing data link ON Communication error host L ERR Flickering of inconsistent intervals The terminating resistor is not attached Or the module and CC Link dedicated cable are affected by noise SD ON Sending data RD ON Receiving data Terminal block Nc Connect the CC Link dedicated cable for the data link NC Q Refer to Section 7 6 for details on the c
83. OOTING MEL SEC IEN eres H W Information Module Display format Module Name S0J61BT12 Product information 080910000000000 A HAW LED Information HAW SW Information ti STNO _STNo B RATE MODE CONFIG Stop monitor c H W LED Information The H W LED Information area displays the following data link information If network parameters are not set 0 is displayed for each of transmission speeds 156K to 10M Item Value RUN 1 Module is operating normally 0 Watchdog timer error ERR 1 All stations are faulty Switching between 0 and 1 There is a faulty station MST 1 Set to the master station M S 1 A master station already exists on the same line PRM 1 There is an error in the parameter settings TIME 1 The data link monitoring timer was activated LINE 1 Cable is disconnected or the transmission path is affected by noise etc 156K 1 Transmission speed is set to 156 kbps 625K 1 Transmission speed is set to 625 kbps 2 5M 1 Transmission speed is set to 2 5 Mbps 5M 1 Transmission speed is set to 5 Mbps 10M 1 Transmission speed is set to 10 Mbps TEST 1 Hardware test is being executed 9 4 CC Link Diagnostics Using GX Developer 9 25 TROUBLESHOOTING APPENDIX INDEX TROUBLESHOOTING MEL SEC Lees d H W SW Information The H W SW Information area displays the following informatio
84. Oo AT ERROR OCCURRENCE N PARAMETER SETTINGS PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 1 1 Overview 1 1 1 OVERVIEW MEL SEC Le eves 1 2 Compatibility with CC Link This product supports the following CC Link functions and performance Cyclic transmission Less restrictions on the station to station cable length CC Link Safety 1 3 Features The CC Link Safety system and the QS0J61BT12 feature the following 1 2 3 4 5 Safety network system of the highest level The CC Link Safety system is a safety network system which has obtained the highest safety level EN954 1 Category 4 IS013849 1 PL e IEC61508 SIL3 applicable to programmable controllers This allows easy construction of safety network system with high safety Communication possible in a network comprising safety remote stations and standard remote stations Safety remote stations and standard remote stations can be installed together on the same network Safety I O devices such as emergency stop buttons light curtains and safety relays can be installed together with standard I O devices such as start buttons reset buttons and indicators on the same network Safety remote station parameter setting function With GX Developer safety remote station parameters can be set easily Identifying the communication target station remote I O station By presetting the model name and productio
85. PU module on the safety master station NO OVERVIEW Safety remote station with link ID 1 with link ID 3 with link ID 3 CONFIGURATION Safety master a master a SYSTEM 09 Mismatch in link ID SPECIFICATIONS DS The connection is wrong Safety remote station with link ID 1 DATA LINK PROCESSING N O TIMEAND STATION STATUS yy PARAMETER SETTINGS AT ERROR OCCURRENCE FUNCTIONS PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 2 Detailed Explanation of Functions 4 13 4 2 4 Identifying the communication target station remote I O station 4 FUNCTIONS M ELS 26 lN 2 Identifying a safety remote station by product model name Whether the name of the model mounted on a safety remote station matches the one set with a network parameter or not is determined If they do not match CC LINK PRODUCT INFO MISMATCH Error code 8310 is saved in the error history of the safety CPU module Network parameter setting Station No 1 Station No 1 Safety remote I O station Safety remote I O station Product model name ZZZZZZ Product model name XXXX
86. RY5F to RY50 RY1F to RY10 RY6F to RY60 RY7F to RY70 Remote register RWw Used by the q system Remote register RWw RWw0 RWw1 RWw2 RWw3 RWw4 RWws5 RWw6 RWw7 41 Ona safety remote I O station 4 points of RWw are used by the system 4 8 4 2 Detailed Explanation of Functions 4 2 2 Communication across a network composed of safety remote 4 FUNCTIONS MeL SEC LE ries 4 2 3 Auto refresh function With this function data in the following devices are refreshed all together to the devices of the safety CPU module when it executes END processing remote input RX remote output RY and remote registers RWr RWw of remote stations and link special relay SB and like special register SW of the safety master module 1 Settable devices Devices settable for the auto refresh function are as follows Table4 2 Devices settable for auto refresh O Settable Not settable Bit device Word device X y mM BF sB Dw T sT c sw Elala ed aU cg Remote output RY lO Buffer memory Remote input RX O O O 5 O O O Remote register RWr s Remote register RWw Link special relay SB O Link special register SW O lOjololO O lOjolOlO O lOjololoO O lOjololoO 4 2 Detailed Explanation of Functions 4 9 4 2 3 Auto r
87. SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to the nearest whole number em Safety refresh response processing time 2 SM x n value that is rounded up to the nearest whole number Example When the sequence scan time of the safety CPU module is 10ms and the safety refresh monitoring time is 50ms Safety refresh monitoring time x 2 SM x n x m 10 ms 50 x 2 10 x 1 x 1 10 80 ms 41 For the calculation of SM refer to the QSCPU User s Manual Function Explanation Program Fundamentals 2 For the safety refresh response processing time refer to the manual of the relevant safety remote I O station 4 POINT When the safety CPU module detects CC LINK DATA RECEPTION TIMEOUT error code 8320 to 8322 increase the safety refresh monitoring time and safety data monitoring time as needed 5 5 5 2 Transmission Delay Time 5 2 1 Safety master station Safety remote I O station DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC LoS eres 3 Safety master station RX lt Safety remote I O station input The following indicates the time from when a signal is input to a safety remote I O station until when a device of the safety CPU module turns OFF or ON The time can be calculated in different formulas depending on the combination of the versions of safety CPU module safety master module an
88. TEM Se 9 O amp o fa W A G 1 FUNCTIONS DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE N PARAMETER SETTINGS O PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 FUNCTIONS 4 2 Item Scan synchronization function Safety remote station interlock function 4 1 Function List MELS 6 eS wes Table 4 1 Function list 2 2 Description Synchronous mode Performs link scan in synchronization with sequence scan Asynchronous mode Performs link scan not in synchronization with sequence scan When a communication error occurs between a safety master station and a safety remote station this function prevents automatic restart of input and output from the relevant safety remote station s Reference section Section 4 2 13 Section 4 2 14 4 FUNCTIONS MeL SEC LO ries 4 2 Detailed Explanation of Functions This section provides detailed explanation on the functions of the QS0J61BT12 gt 4 2 1 Communication with safety remote I O stations 2 The QS0J61BT12 exchanges ON OFF data of safety components e g emergency stop A buttons light curtains and safety relays connected to safety remote I O stations using its 5 remote input RX and remote output RY 3 Remote stations can be connected in any order and their station number can also
89. XX E A a Mismatch in product model name 4 14 4 2 Detailed Explanation of Functions 4 2 4 Identifying the communication target station remote I O station 4 FUNCTIONS MEL SEC LoS eres 3 Identifying a safety remote station by module technical version Whether the module technical version of the model mounted on a safety remote station matches the one selected for the network parameter or not is determined If they do not match CC LINK PRODUCT INFO MISMATCH Error code 8310 is saved in the error history of the safety CPU module NO OVERVIEW Network parameter setting Station No 1 Station No 1 Safety remote I O station Safety remote I O station Module technical version A Module technical version B Be ee CONFIGURATION SYSTEM 09 Mismatch in module technical versions 2 Z O z o O M a o 1 FUNCTIONS DATA LINK PROCESSING N O TIME AND STATION STATUS PARAMETER SETTINGS AT ERROR OCCURRENCE PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 2 Detailed Explanation of Functions 4 15 4 2 4 Identifying the communication target sta
90. a link faulty stations Depends Depends on the on the Update Update inpu input The send receive area of a normal remote device y tati Continue Continue Continue Continue station Continue Continue Continue Continue Depends Depends on the on the Update Update inpu input 1 Some types of remote I O stations allow the selection of the output mode hold clear for the case of a communication error Their operation differs depending on the setting 5 23 5 4 Station Status at Error Occurrence 6 PARAMETER SETTING MEL SEC Le ees CHAPTER6 PARAMETER SETTING z This chapter explains the parameter setting that is required to perform data link in the CC z Link Safety systems 6 2 6 1 Procedure for Parameter Setting and Data Link Startup The following explains the procedure for setting the parameters and starting the data link 5 For procedures for starting operations after the parameter setting refer to Section 7 1 E nO 09 1 Power on Turn on the safety power supply module 2 Confirm Safety CPU operation mode Check the LEDs on the safety CPU module to see that TEST MODE gt SPECIFICATIONS is active When it is in TEST MODE TEST LED on the safety CPU module is ON TEST MODE Not in TEST MODE Oo FUNCTIONS 3 Change to Safety CPU operation mode Use GX Developer to change the current operation mode to TEST MODE For how to
91. ailed description of the problem B301 Processing request error Line test request was issued while the link was Perform a line test while the link is during link stop stopped active B304 Error station detected by An error was detected in a remote station Check if the remote station is operational and line test when a line test was performed if some cable is disconnected or not Data link error on all ae 7 B307 Prohibited SB was turned on Do not turn on prohibited SB stations B308 Station number setting The station number of a slave station is Set the station number of the slave station error installation status outside of the range between 1 and 64 within the range between 1 and 64 The station number of the connected module Station number overlap is overlapped including occupied stations A B309 hee Check the modules station numbers error However duplication of the head station number is excluded The station type of the module is different from the parameter setting Example Connected Parameter module setting B30A Installation error Set a correct parameter Remote Remote I O device Remote Remote I O device Remote device The actual installation status is different from Make the actual installation status and the B30B Installation error the network parameter setting network parameter setting matched Line test request was issued before starting i 3 B30D Initial status Issue the request after st
92. al organization designated to perform the functions specified in Rule 6 and Rules 7 7 b 7 8 and 7 9 shall be the CPR SH NA 080600ENG D SH NA 080600ENG D 1006 MEE MODEL QS0J61BT12 U SY E MODEL CODE 13JR88 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
93. alue None 4 Setting range Device name Select from W D B M T ST or C Device number Within the range of the device points that the CPU has 2 O Example Enter W100 5 o Specify a refresh device for link special relay SB in Special relay SB 5 Default value None Setting range Device name Select from SB B M W or D Device number Within the range of the device points that the CPU has Example Enter SB0 DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE p Specify a refresh device for link special register SW in Special register SW Default value None Setting range Device name Select from SW W D B or M Device number Within the range of the device points that the CPU has Example Enter SW0O POINT When setting X Y B W SB and SW as refresh devices make sure that the settings do not overlap with the device numbers used on other networks etc m ep TO Er Ze eh o N PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 6 3 Parameter Setting Example 6 7 6 3 1 Safety master station network parameter setting 6 PARAMETER SETTING M ELS 26 lN q Set the number of retries to be performed when a communication error occurs in Retry count Default value 3 times Setting range 1 to 7 times Example Set to 3 Enter 3 r Set the number of modules that can rejoin the system
94. and SH 080373E debugging methods 13JU41 Sold separately GX Developer Version8 Operating Manual Safety PLC Safety Programmable Controller Explains the GX Developer functions added and modified for the compatibility with the safety SH 080576ENG programmable controller 13JU53 Sold separately Remark BRR RRR ee Printed materials are separately available for single item purchase Order the manual by quoting the manual number on the table above Model code eeeeeeceaeeeeoeeoeeeeceaeceaoevceeceeeeeeeoeoee eee eeceaeseeeeeeae eee ee ee COMPLIANCE WITH THE EMC LOW VOLTAGE AND MACHINERY DIRECTIVES To configure a system meeting the requirements of the EMC Low Voltage and Machinery Directives when incorporating the Mitsubishi programmable controller EMC Low Voltage and Machinery Directives compliant into other machinery or equipment refer to the userAfs manual for the CPU module used The CE mark indicating compliance with the EMC Low Voltage and Machinery Directives is printed on the rating plate of the programmable controller ABOUT THE GENERIC TERMS AND ABBREVIATIONS This manual uses the following generic terms and abbreviations to describe the QS0J61BT12 CC Link Safety system master module unless otherwise specified Generic Term Abbreviation Safety PLC Description Abbreviation for Programmable Controller General name for safety CPU module safety power supply module safety main base
95. ange ON _ Change detected 1 Safety remote net Ver 1 mode 2 Off line Hardware test or Line test 3 It takes up to 6 seconds from when a slave station error is identified in the safety master station until the Other station data link status SBO080 turns ON The Time spent to turn it ON varies depending on the system configuration and faulty status 8 19 8 3 Link Special Relays and Registers SB SW 8 3 1 Link special relays SB 8 PROGRAMMING SPECIFICATIONS MEL SEC LoS ves 8 3 2 Link special registers SW Data in SW0000 to SW001F are changed with a sequence program or the device test it Ss function of GX Developer and data are automatically stored in SB0020 to SBO1FF The i values in parentheses in the number column indicate the buffer memory addresses 2 Table8 6 Link Special Register List 1 7 Availability Z O Available Not available 7 j SAFETY TEST 2S MODE MODE 3 Sets the station for which line tests are executed SW0008 Line test 0 Entire system executed for all stations 608x station setting 01 to 64 Specified station only x O x 5 Default value 0 q Indicates the status of communication with the safety CPU module Since this is information updated by the system do not write this by i swo020 sequence programs or in a device test 2 6201 Module status 0 Normal O oO O 4 Other than 0 Stores an
96. anges SW0074 to SW0077 When SB0074 changes SW0067 SW0080 to SW0083 When SB0080 changes SW0068 SW0088 to SW008B eee Updated independently ee Updated independently regardless of SWo006D SWO09C to SWO09F SWOO6E SREE SW00B4 to SW00B7 gt SWo006F SW00B8 SW0070 swo071 Updated independently regardless of SB Update after Swo0072 each station is stable 8 27 8 3 Link Special Relays and Registers SB SW 8 3 2 Link special registers SW Q TROUBLESHOOTING CHAPTER9 TROUBLESHOOTING 9 1 Checking the Condition by Each Problem Description of problem Unable to perform data link for the entire system Check item Is there any breakage on CC Link dedicated cables Check procedure Check the CC Link dedicated cables for breakage short circuit incorrect wiring poor contact or nonconformance visually or by the CC Link diagnostics line test Check result A cable fault is found MEL SEC LoS eres This chapter describes the details of the problems that may occur in the CC Link Safety System and lists the check items and procedures for each of the possible problems The following lists the details of the check items and procedures for each problem occurrence Corrective action Remove the cause of the fault and correct the connection No cable fault is found Check other items Are terminating resistors connected to the stations located at both ends of the CC Link Safety system
97. arting the data link the link B310 Data link restart error Prohibited SB was turned on Do not turn on prohibited SB B311 Data link stop error Prohibited SB was turned on Do not turn on prohibited SB 9 28 9 5 Error Codes Q TROUBLESHOOTING Error code hexadecimal B384 B385 Error details Station number setting error parameter Error in total number of stations parameter Table 9 1 Error Code List 3 6 Cause of error occurrence details The network parameter is corrupted The parameter for the total number of occupied stations set in the station information exceeded 64 MEL SEC Le cries Corrective action Perform the following procedures 1 Correct the network parameter and write it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative Perform the following procedures 1 Correct the network parameter and write it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative B386 B388 Setting error in number of occupied stations parameter Station type setting error parameter All parameters for the number of occupied stations set in the station information was set to 0 The parameter for the station type in the station information was
98. ata from remote device stations Read only 3DFu 991 3E0u 992 Slave station offset Stores the offset and size of RX RY RWw RWr for Section to to eae Read only 5DF 1503 size information each remote station 8 2 2 4 H 5E0x 1504 Read write Section to to Link special relay SB Stores the data link status 5FF 1535 enabled write 8 2 2 5 H 600 1536 may be disabled H Link special register depending on Section to to Stores the data link status A JFF 2047 SW the device 8 2 2 6 H 800H 2048 to to Use prohibited aes 7FFFH 32767 8 5 8 2 Buffer Memory 8 2 1 Buffer memory list 8 PROGRAMMING SPECIFICATIONS 8 2 2 Buffer memory details MELS a6 QS The following explains the details of the items shown in Table8 2 Buffer Memory List in Section 8 3 1 1 Parameter information area This area stores the parameter settings that were written from GX Developer to the PLC For the setting details refer to CHAPTER 6 Table8 3 Parameter Information Area List 1 2 Address ok hex Dec Item Description Data range Default value OH 0 Use prohibited s5 z Stores the number of safety remote I O stations standard Number of remote I O stations and remote 1H 1 connected device stations that are 1 to 64 modules 64 modules modules connected to the safety master station including reserved stations Stores the number of retries to 2H 2 Number o
99. ation Safety remote I O station Standard remote I O station Remote device station Station No 1 Station No 2 Station No 3 Station No 4 i RWw i i gt Station No 3 i i i i Station No 4 Safety master station Station No 1 1 Station No 2 1 Station No 3 2 occupied station occupied station occupied stations E a Dd i iaionNot Rx ft i f Station No 2 RX i Station No 3 i Station No 4 a RY o oi o oe gt StationNo 2 i RY i l E No 3 i l i i Station No 4 bY o y P 5o oa opo ow IStation No 3 o o Station No 1 Statonno2 Station No 3 Station No 4 4 6 4 2 Detailed Explanation of Functions 4 2 2 Communication across a network composed of safety remote FUNCTIONS Remote input Remote register RWr Data in remote input RX and remote register RWr areas of remote stations are stored into the safety master station ELS a6 QS wl u Safety remote I O station Standard remote I O station Remote device station 5 Station No 1 1 Station No 2 1 Station No 3 2 Safety master station occupied station occupied station occupied stations 2 Remote input RX Remote input RX RXOF to RX00 _ XOF to X00 z RX1F to RX10 L X1F
100. ation of the safety master stations on the same line Is BBC5 master module duplication error stored in the link special register SWOO6A switch setting status of the safety master module p Use only one safety master station on the same network No Check data link status of the safety master station Check this with the host station monitor of the CC Link diagnostics Stop Data linking Is the scan time not too long for each transmission speed Yes Shorten the sequence program Or use slower transmission speeds Data linking Check status of other stations on the other station monitor of the CC Link diagnostics and identify a remote station with a link error a Is the remote station powered on Turn on the remote station Is the remote station a safety remote station Yes 9 2 Check with LEDs 1 at System Start up 9 11 9 2 2 When ERR LED on the safety master module turns ON or flashes with RUN LED on the safety TROUBLESHOOTING APPENDIX INDEX Q TROUBLESHOOTING MEL SEC IEN sries Is the same ID used for the link ID set in network parameters and the link ID setting on the remote station Yes Is ERR LED on the safety CPU module ON No Is the error code in the PLC diagnostics error history within the range between 8300 and 8499 os ae ji Refer to
101. ation target station remote VO Stan air dicara nohan S AAE 4 12 Internal current consumption 3 1 VO signal listes a oira n e eee 8 2 L Led indicators 22200200 cee 7 7 Line test essa pee heed b Ai pe eee bee aie 9 23 Link special registers SW 8 20 Link Special Relays SB 05 8 17 M Maximum overall cable distance 3 2 P Performance specifications 3 1 R Reserved station function 4 26 S Safety remote station interlock function 4 30 Index 1 Scan synchronization function 4 27 Slave station cut off function 4 18 Slave station forced clear function at safety CPU stop tithe tats Acasa aa e sete atihle baie aa Ahi d 4 23 Station number overlap checking function 4 17 T T Branch Connection 7 11 WARRANTY Please confirm the following product warranty details before using this product 1 Limited Warranty and Product Support a Mitsubishi Electric Company MELCO warrants that for a period of eighteen 18 months after date of delivery from the point of manufacture or one year from date of Customer s purchase whichever is less Mitsubishi MELSEC Safety programmable controllers the Products will be free from defects in material and workmanship b At MELCO s option for those Products MELCO determines are not as warranted MELCO sha
102. ault a liability for defect warranty a quality assurance negligence or other tort and a product liability in these applications a power plants b trains railway systems airplanes airline operations other transportation systems c hospitals medical care dialysis and life support facilities or equipment d amusement equipments e incineration and fuel devices f handling of nuclear or hazardous materials or chemicals g mining and drilling h and other applications where the level of risk to human life health or property are elevated REVISIONS The manual number is given on the bottom left of the back cover Print Date Manual Number Revision Sep 2006 SH NA O80600ENG A First edition Dec 2006 SH NA O80600ENG B Partial correction Appendix 1 Apr 2008 SH NA O080600ENG C Partial correction ABOUT MANUALS Section 1 3 2 1 3 1 4 1 5 2 1 5 2 2 5 2 3 5 3 6 2 6 3 1 7 7 2 9 1 9 2 2 9 3 1 Appendix 2 Jun 2010 SH NA O80600ENG D Partial correction SAFETY PRECAUTIONS Chapter 1 Addition CONDITIONS OF USE FOR THE PRODUCT Section 2 2 2 Japanese Manual Version SH 080599 C This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using th
103. be set OZ nO in any order 3 Safety CPU module Safety master module Safety remote 1 O station no Network 5 Network parameters Basas cn S 2 g Safety remote station Safety remote 7 Safety remote n parameters station parameters _INitial setting station parameters Automatic refresh parameters Buffer memory 4 Remote input RX Automatic refresh Link scan 5 Automatic refresh Remote output RY Link scan DATA LINK PROCESSING N O TIMEAND STATION STATUS yy PARAMETER SETTINGS AT ERROR OCCURRENCE FUNCTIONS Data link startup 1 After the safety PLC system is powered on network parameters in the safety CPU module are transferred to the safety master module and then a data link is started up 2 The safety master module sends safety remote station parameters which are stored in the safety CPU module to the linked safety remote I O stations The safety remote I O stations start I O operations upon reception of the safety remote station parameters PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 2 Detailed Explanation of Functions 4 3 4 2 1 Communication with safety remote I O stations 4 FUNCTIONS MEL SEC IEN sries Remote input 3 The safety master module reads input status data of safety
104. buffer memory f Delay time due to data transmission from the safety master module to the safety remote I O station g Delay time due to internal processing of the safety remote I O station h Delay time due to a response delay of the safety remote I O station DATA LINK PROCESSING N O TIMEAND STATION STATUS yy PARAMETER SETTINGS AT ERROR OCCURRENCE FUNCTIONS Setting method For the specification of the scan mode refer to CHAPTER 6 PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 2 Detailed Explanation of Functions 4 29 4 2 13 Scan synchronization function 4 FUNCTIONS MEL SEC IEN eves 4 2 14 Safety remote station interlock function Safety remote station remote station Safety refresh monitoring timer When an error causing I O stop occurs at a safety remote station or when a communication error occurs between a safety master station and a safety remote station this function prevents automatic restart of input output to from the relevant safety remote station s If the safety master station detects an error in communication with a safety remote station the corresponding station No is identified as Safety station interlock status Safety monitoring timeout error A safety remote station monitors the time intervals between sending data to the safety master station and receiving next data from the safety master station using the safety refresh monitorin
105. cedure Check if the safety master modules on the same base are connected via CC Link or not Check result Connected MELSECIEN sries Corrective action Secure a normal connection state Not connected Check other item Reset the safety CPU on the safety master station or turn the power OFF and then ON and check if the ERR LED on the safety master module flashes ERR LED on the safety master module is ON or flashing Take measures referring to Section 9 2 and 9 3 Check with LEDs ERR LED on the safety master module is OFF Check other items If all the check results are normal a hardware fault of the safety master module may be probable Contact your local Mitsubishi representative Has an error occurred on the remote station Check if the ERR LED on the remote station is flashing or not 9 1 Checking the Condition by Each Problem ERR LED on the remote station is ON or flashing Perform troubleshooting for the remote station ERR LED on the remote station is OFF Check other items If all the check results are normal a hardware fault of the safety master module or the remote module Contact your local Mitsubishi representative Q TROUBLESHOOTING Description of problem A communication error occurs during communication with a remote station Check item Has any operation including ROM writing been done to the CPU module
106. ch as power off to automatically reconnect to the data link when they return to the normal status Setting method Set the Automatic reconnection station count value in the network parameters on the GX Developer For more details on the setting see Section 6 3 4 20 4 2 Detailed Explanation of Functions 4 2 7 Automatic return function 4 FUNCTIONS WEL SEC Le ries 4 2 8 Data link stop function at safety CPU error This function stops the data link when an error that stops operation occurred on the PLC CPU of the safety master station NO OVERVIEW CONFIGURATION SYSTEM 09 2 Z O z o O M a o DATA LINK PROCESSING N O TIMEAND STATION STATUS yy PARAMETER SETTINGS AT ERROR OCCURRENCE FUNCTIONS PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 2 Detailed Explanation of Functions 4 21 4 2 8 Data link stop function at safety CPU error 4 FUNCTIONS 4 22 MEL SEC LoS ees 4 2 9 Clearing inputs from data link faulty stations The safety master station clears turns OFF input data RX received from a remote station that has a data link error Note that remote register RWr data is held 1 Input received data that are cleared The following figure shows the target buffer memory areas Kemote VY station hKemote aevice station Safety master station Station No 1 Station No 2 Remote input RX Station N
107. change to TEST MODE refer to QSCPU User s Manual Function Explanation Program Fundamentals DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE 4 Set parameters In GX Developer select in order of Parameter Network Parameter CC Link to display the Network parameter CC Link list settings screen and set network parameters Refer to Section 6 3 5 Write to PLC In GX Developer perform write to PLC to write the network parameters to the safety CPU module After that switch the power of the PLC from OFF to ON or cancel the reset state of the PLC m ep TO Er Ze eh o N End PROCEDURE BEFORE STARTING THE DATA LINK PARAMETER ERROR error code 3008 occurs on the safety CPU module if a remote station is powered ON from OFF or is reset without switching the PLC power from OFF to ON or canceling the reset state of the safety CPU module after writing the network parameters 00 PROGRAMMING SPECIFICATIONS 6 1 Procedure for Parameter Setting and Data Link Startup 6 1 6 PARAMETER SETTING 6 2 Parameter Setting Items Setting item No of boards in module Table6 1 lists the parameter setting items Table6 1 Parameter setting items 1 2 Description Set the number of modules installed with a single safety CPU module Default value No setting Setting range 1 to 2 EL SEC LO eres Reference section Section 6 3 1 2 a Start I O
108. ching error does not occur 69D when the actually loaded module is a safety or standard remote O station with the parameters set as a remote device station Also no matching error occurs when the actually loaded module is a safety remote I O station with the parameters set as a standard remote I O station and vice versa SWOOQE Installation 69Ex status 3 6 0 Normal O O x 1 Matching error Example of matching error Installation Parameter Remote device station Remote I O station SWOO9F b15 b14 b13 b12 to b3 b2 b bO 69F swoosc 16 15 14 13 to 4 3 2 1 Numbers 1 to 64 in the above table indicate the station numbers SWO00B4 Stores the line test 1 result 6B41 0 Normal 1 Abnormal SW00B5 GBS ine test 1 b15 b14 b13 b12 to b3 b2 bi bO result 4 swooB4 16 15 14 13 to 4 3 2 1 x O O SW00B6 SWOOB5 32 31 30 29 to 20 19 18 17 Nee SWOOB6 48 47 46 45 to 36 35 34 33 SWO0B7 SW00B7 64 63 62 61 to 52 51 50 49 6B71 Numbers 1 to 64 in the above table indicate the station numbers Stores the result of line tests 1 2 SW00B8 Line test 0 Normal gt z O 6B81 result 1 Stores an error code see Section 9 5 1 Safety remote net Ver 1 mode 2 Off line Hardware test or Line test 3 This register checks and stores the status only at link startup 4 Bits for the number of occupied stations are turned on 6 Only the bit for the head station number is
109. cocccococcsccocooccocoscocsccccccccococosocosocococooosos A 15 CHAPTER1 OVERVIEW 1 1to1 2 1 1 OvervieW ecseccccococooo000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 1 a 1 1 2 Compatibility with CC Link coocoooooococooooooooooooooooooooooo0000000000000000000000000000000000000000000000000000 2 1 3 Features ccoooooooooooooooooooooooooooo00000000000000000000000000000000000000000000000000000000000000000000000000000000 2 CHAPTER2 SYSTEM CONFIGURATION 2 1to2 3 2 1 System Configuration cooococoooooooooooooooooooooo00000000000000000000000000000000000000000000000000000000000000000 1 2 2 Applicable System coocooooooooooooooooooooooooo0000000000000000000000000000000000000000000000000000000000000000000000 amp 2 2 2 1 Applicable modules and number of Mountable modules seeeeseeeeeseescecceccecoeccccoccocoecoeeoe2 2 2 2 2 How to check the function version cooooocooooooooooooooooooooooo0000000000000000000000000000000000000000000 3 2 2 3 Module Replacement cooocooocoooooooooooooooooooo000000000000000000000000000000000000000000000000000000000000 3 CHAPTER3 SPECIFICATIONS 3 1to3 3 3 1 Performance Specifications coooooooooooooooooo00000000000000000000000000000000000000000000000000000000000000000000 3 1 3 1 1 Maximum overall cable distance for Ver 1 10 soccccccccccccccccccccccccccccccsocsccccccscccssoscoccoes 3 e 2 3 1 2 Maximum overall cable distance for Ver 1 00 e
110. d safety remote I O stations to be used The same calculation formula can be used for both Synchronous and Asynchronous modes For the combination of the versions other than below refer to Appendix 2 Serial number first five digits Safety CPU Safety master Safety remote station module module QSO0J65BTS2 8D QSOJ65BTS2 4T QSOJ65BTB2 12DT 10032 or higher 10032 or higher 10031 or higher 10032 or higher Calculation formula Normal value CC Link Safety line is stable SM x n x 3 SM x n x m Safety remote station input response time ms SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to the nearest whole number em Safety refresh response processing time 2 SM x n value that is rounded up to the nearest whole number Example When the sequence scan time of the safety CPU module is 10ms the link scan time is 1ms the safety refresh response processing time is 9 6ms and the safety remote station input response time is 11 2ms SM x n x 3 SM x n x m Safety remote station input response time ms 10 10 x 1 x 3 10 x 1 x 1 11 2 51 2 ms 41 For the calculation of SM refer to the QSCPU User s Manual Function Explanation Program Fundamentals 2 For the safety refresh response processing time and the safety remote station input response time refer to the manual of the relevant safety remote I O station 5 2 Tran
111. dule resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Overtightening the screw may cause a drop due to the damage of the screw or module Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause a fire failure or malfunctions The module has an ingress prevention label on its top to prevent foreign matter such as wire offcuts from entering the module during wiring Do not peel this label during wiring Before starting system operation be sure to peel this label because of heat dissipat Be sure to fix the communication cables or power cables by ducts or clamps when connecting them to the module Failure to do so may cause damage of the module or cables due to a wobble unintentional shifting or accidental pull of the cables or malfunctions due to poor contact of the cable When removing the connected communication cables or power cables do not pull the cable with grasping the cable part Remove the cable connected to the terminal block after loosening the terminal block screws Pulling the cable connected to a module may result in malfunctions or damage of the module or cable For the cables to be used in the CC Link Safety system use the ones specified by the manufacturer Otherwise the performance of the CC Link Safety system is not guaranteed As to the
112. e Refresh Clears compulsorily not checked it Clears compulsorily Clears compulsorily 5 checked Example Select Clears compulsorily Clears compulsorily checked Operational settings module 1 DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE Parameter name SYSTEMI This setting is valid only for test mode In safety mode regardless of setting during CPU STOP forced clear is performed Cancel m ep TO Er Ze eh o N PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 6 3 Parameter Setting Example 6 5 6 3 1 Safety master station network parameter setting 6 PARAMETER SETTING MEL SEC Le eves e Set a mode of the CC Link Safety system in Mode Default value Safety remote net Ver 1 mode Setting range Safety remote net Ver 1 mode Offline Hardware test Line test Example Select Safety remote net Ver 1 mode f Set transmission speed of the CC Link Safety system in Transmission speed Default value 156kbps Setting range 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps Example Select 2 5Mbps g Set the monitoring time for a safety remote station in Safety refresh monitoring time Default value 200 ms Setting range 1 to 65535 ms Example Set to 200ms Enter 200 h Set the monitoring time for a safety remote station in Safety data monitoring time Default value 400 ms Setting range
113. e normal a hardware fault of the safety master module or the remote module may be probable Contact your local Mitsubishi representative Unable to detect a faulty station Isn t the station number overlapped Check the parameters The station No is overlapped Correct the station No setting The station No is not overlapped Check other items An error is generated ona station depending on the transmission speed If the transmission speed is reduced to a lower level such as 156 kbps can communication be performed without an error Change the transmission speed to 156kbps in network parameters and check the communication status by the other station monitor of the CC Link diagnostics Communication is performed normally Modify the transmission speed setting A communication error occurs Change the transmission speed in network parameters again and check the result A remote device station is not operating normally Is there any fault in the program for the remote device station s initial setting Check the sequence program 9 1 Checking the Condition by Each Problem A fault is found in the sequence program Modify the sequence program There is no fault in the sequence program Check other items Q TROUBLESHOOTING Description of problem When multiple remote stations are powered off at 156 kbps the L RUN LED goes off tem
114. e time can be calculated in different formulas depending on the combination of the versions of safety CPU module safety master module and safety remote I O stations to be used For the combination of the versions other than below refer to Appendix 2 NO OVERVIEW CONFIGURATION SYSTEM 09 Serial number first five digits Safety CPU Safety master Safety remote station module module QS0J65BTS2 8D QS0J65BTS2 4T QS0J65BTB2 12DT z 10032 or higher 10032 or higher 10031 or higher 10032 or higher lt 5 a Calculation formula 2 Safety remote station input response time Safety data monitoring time Safety 4 remote station output response time ms Example e No of connected stations 2 safety remote stations each of them occupies o ire one station Scan mode Synchronous mode e Transmission speed 10Mbps LS 0 22ms a 0 due to LS lt 1 5ms ae e SM 10ms 558 e Safety remote station Input response time 11 2ms Output response beg time 10 4ms3 o Safety data monitoring time Safety refresh monitoring time x 2 SM x gut n x m 10 6 SM x n x 3 SM x n x m x 2 g SM x a x 2 SM x n x m 10 f 10 x 1 x 3 10 x 1 x 1 x 2 0 x2 a 10 x 1 x 1 10 80 ms e Response performance 11 2 80 10 4 7 101 6 ms y D ao 5 8 E 5 2 Transmission Delay Time 5 10 5 2 1 Safety master station Safety remote I O station DATA LINK PROCESSING TIME AND STATIO
115. e Model name Remarks Required MELSEC PLC programming GX Developer SWnD5C GPPW software n in the model name is 8 or greater 1 Product in version 8 40S or later is required 4 Usable slave stations Slave station types supported by the QSOJ61BT12 are listed below Connectable Xx Not connectable Remote station type Safety Remote I O station O Remote I O station Ver 1 compatible O Ver 1 compatible O Remote device station Ver 2 compatible x Ver 1 compatible x Intelligent device station Standard Ver 2 compatible x Ver 1 compatible x Local station Ver 2 compatible x Ver 1 compatible x Standby master station Ver 2 compatible x 2 2 2 2 Applicable System 2 2 1 Applicable modules and number of mountable modules 2 SYSTEM CONFIGURATION M aL 26 QS 2 2 2 How to check the function version The following shows how to check the function version OVERVIEW 1 How to check the function version of the QS0J61BT12 a Checking the SERIAL of the rating plate on the module side CC Link Safety MELSEC QS MITSUBISHI CC Link Safety MASTER UNIT MODEL QS0J61BT12 z O OQ Wwe Z Q O SYSTEM Serial No first 5 digits 3 SERIAL 080910000000000 A Function version 9 z Standard symbol for 5 conformance is described 5 a 4 me MITSUBISHI ELECTRIC MADE IN JAPAN b See Section 9 4 for how to
116. e contents noted in this manual 2006 MITSUBISHI ELECTRIC CORPORATION INTRODUCTION Thank you for purchasing the Mitsubishi safety programmable controller MELSEC QS series Before using the equipment please read this manual carefully to develop full familiarity with the functions and performance of the QS series PLC you have purchased so as to ensure correct use CONTENTS SAFETY PRECAUTIONS scccccccoco00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 A 1 CONDITIONS OF USE FOR THE PRODUCT eccccccoo000000000000000000000000000000000000000000000000000000000000000000 A 6 REVISIONS eseeseescecoesooscesoccoseecceccosooscecoeccosoescecoecoosoescecoesoosoesocsoesocscesocsoesossoesocsoesosseesoosossoe 7 INTRODUCTION eeeesseseesoesoosoesocsocsossoesoccocsossoesocsocsossecsocsoseossecseccsoseoscecoecsoseessecoosoossessessossose A 8 CONTENTS eeseeceseescecoecsoscecceccocooseeccecoosooseesoesoscecsecsoseocsecoecsoseoscecoocsosseccecoossossesoesoossoseeseesse 8 ABOUT MANUALS esessesseceesoosoescecoosoosoesoccoosocsoecoecoosoesoesocsescecoecsoseessecoesoossesoecoesoeseesoesoesoesoe 11 COMPLIANCE WITH THE EMC LOW VOLTAGE AND MACHINERY DIRECTIVES eseeseececccececcecceseeee A 12 About the Generic Terms and Abbreviations eeseeseesessessessessesoesoesoeseccocsocsocseccoscsecoecoesoessecoecoesoesse A 13 Product COMpOonents eeeeecececscccccococccococococococccccococcsoco
117. e nearest whole number em Safety refresh response processing time SM x n value that is rounded up to the nearest whole number Example When the sequence scan time of the safety CPU module is 10ms the link scan time is ims the safety refresh monitoring time is 50ms and the safety remote station output response time is 10 4ms Safety refresh monitoring time x 2 Safety remote station output response time SM x n x m x 2 SM x n SM ms 50 x 2 10 4 10 x 1 x 1 x 2 10 x 1 10 70 4 ms 41 For the calculation of SM refer to the QSCPU User s Manual Function Explanation Program Fundamentals 2 For the safety refresh response processing time and the safety remote station output response time refer to the manual of the relevant safety remote I O station 5 2 Transmission Delay Time 5 2 1 Safety master station Safety remote I O station DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC LoS eres 5 Response performance The response performance is the time from when a signal is input to a remote station and then sequence processing is performed in the safety CPU module until when a signal is output from a remote station When a safety remote I O station receiving input signals and another safety remote I O station sending output signals are connected to the same safety master module the following formulas can be used for calculating the response performance Th
118. e station Check item Is the auto refresh setting correctly made Check procedure Check the auto refresh setting Check result The auto refresh setting is incorrectly made MEL SEC Le cries Corrective action Modify the auto refresh setting The auto refresh setting is correctly made Check other items Is the remote station recognized by the safety master module Check the status of the remote station by the other station monitor of the CC Link diagnostics The remote station is not recognized Modify the network parameter setting The remote station is recognized Check other items Is the remote station set as a reserved station Is the station No of the remote station overlapped Is there any connected station that does not meet the network parameter setting Check the status of the remote station by the other station monitor of the CC Link diagnostics Check the station No of the remote station Conduct a line test of the CC Link diagnostics with all stations specified and check if there is a faulty The remote station is set as a reserved station Cancel the reserved station setting of the remote station by changing the station information in network parameters The remote station is not set as a reserved station The station No is overlapped Check other items Modify the station No setting The station No is not
119. e transmission speed set in network ar i Not matched parameters or the one set Is the transmission speed speed set in network on the remote station to setting of the remote parameters is matched make them matched station correct with the one set on the remote station Matched Check other items Correct the link ID set in network parameters or the Is the link ID setting of the Check if the link ID setin Not matched one set on the remote remote station correct network parameters is station to make them Safety remote I O matched with the one set matched stations only on the remote station Matched Check other items Check if any online Increase the value set for operation has been Performed the safety refresh performed from GX monitoring time Developer Not performed Check other items Was a correct safety refresh monitoring time set for the scan time Check special register D526 Maximum scan time and calculate Safety refresh monitoring time See Section 5 2 1 Check the value set for the safety refresh monitoring time The calculated Safety refresh monitoring time value is greater than the set value Examine the sequence program and reduce the scan time Or increase the set safety refresh monitoring timer value The calculated Safety refresh monitoring time value is less than the set value or is appropriate In Constant scan on PLC RAS setting of PLC parameter
120. ear on the A Wetter E stopped data spec of 5 i o Clears inputs from data All points the remote Update remote remote remote link faulty stations OFF station apa aion aion F Standard remote I O The send receive area of a remote device station station Auto refreshes 2 Stop Continue Continue the clear Depends on Alrycitie data external 4 OFF All points signals OFF Hold Update Update 1 Some types of remote I O stations allow the selection of the output mode hold clear for the case yp p 5 21 of a communication error Their operation differs depending on the setting When the safety CPU module stops due to error detection the automatic refresh processing is stopped Because of this the remote output RY in the buffer memory is held regardless of whether the slave station forced clear function at safety CPU STOP is enabled or not 5 4 Station Status at Error Occurrence DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC Le eres Table5 1 Station status at error occurrence 2 3 Safety master station Remote I O station Remote device station Data link status Remote Remote Remote Remote Remote Remote Remote Remote input register output register input register output register S 2 9 RWr GA RWw RX RWr GA RWw i Station with the fe The send receive area o
121. efer to Section 5 1 2 en LS SM value that is rounded up to the nearest whole number Example When the sequence scan time of the safety CPU module is 20ms gt the link scan time is 3ms and the remote device station processing 5 time is 20ms o SM x n LS x 2 Remote device station processing time ms z 20x1 3x2 20 09 46 ms no b Asynchronous mode SM LS x 2 Remote device station processing time ms S e SM Sequence scan time of safety CPU module g e LS Link scan time Refer to Section 5 1 4 Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote device station processing time is 20ms F SM LS x 2 Remote device station processing time ms 20 3 x 2 20 z 46 ms 1 For the remote device station processing time refer to the manual of the relevant remote device station o p E a z Q z E a a z lt w 2 E orgo zg BIE wos SEO r o agpo vo 522 ZEY A wW GFE N PARAMETER SETTINGS O PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 5 2 Transmission Delay Time 5 18 5 2 3 Safety master station Remote device station DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC LoS aes 5 3 Auto Refresh Time This section explains the auto refresh time the extended time in the END processing time which is spent for automatic refresh proce
122. efresh function N OVERVIEW CONFIGURATION SYSTEM 09 9 Zz O amp o fa W A G DATA LINK PROCESSING N O TIMEAND STATION STATUS yy PARAMETER SETTINGS AT ERROR OCCURRENCE FUNCTIONS PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 FUNCTIONS Safety remote I O station 4 10 MEL SEC Le eves 2 Operation in auto refresh When the auto refresh parameters are set the relation between the CPU devices and the refresh target devices remote input RX remote output RY remote registers RWr RWw link special relay SB and like special register SW is as shown on the system configuration example below Safety CPU module Safety master module Allocate as follows RX to X400 RY to Y400 RWw to WO RWr to W100 SB to SB0000 SW to SW0000 Remote device station Station No 5 2 occupied stations Station No 2 Remote 2 occupied stations device station Station No 1 1 occupied station Station No 4 Standard remote 1 occupied station I O station The relation between the CPU devices and the devices of each remote station is as shown below Note that this figure is illustrated based on the following setting remote input RX is set to X400 remote output RY is set to Y400 remote registers RWr RWw are set to WO and W100 respectively link special
123. emote I O station 1 Safety refresh monitoring time lt Synchronous mode gt Safety refresh monitoring time gt SM SM x n x 4 SM x n x m ms lt Asynchronous mode gt Safety refresh monitoring time gt SM SM x n x 4 LS SM x n x m ms EJPOINT When the safety CPU module detects CC LINK DATA RECEPTION TIMEOUT error code 8320 to 8322 increase the safety refresh monitoring time as needed 2 Safety master station RX Safety remote I O station input Normal value CC Link Safety line is stable SM SM x n x 3 SM x n x m Safety remote station input response time ms Normal value CC Link Safety line is unstable Safety refresh monitoring time x 2 Safety remote station input response time SM x n x 4 ms App 2 Appendix 2 Transmission Delay Time when Module whose Serial Number First Five Digits is 10031 or Earlier is Included APPENDIX 3 4 MEL SEC LoS ries Safety master station RY Safety remote I O station output Normal value CC Link Safety line is stable SM x n LS SM x n x m Safety remote station output response time ms Normal value CC Link Safety line is unstable Safety refresh monitoring time x 2 Safety remote station output response time SM x n x 4 ms Response performance Normal value Input transmission delay SM Output transmission delay e Input transmission delay SM SM x n
124. en configuring the entire system with Version 1 10 modules and cable is shown below Master Station Remote O station Remote I O station Remote I O station Remote I O station or remote or remote or remote or remote device station device station device station device station A oaimneseimn tation to station cable length Maximum overall cable distance Version 1 10 compatible CC Link dedicated cable terminating resistor of 110W used Transmisson Speed Station to station cable length Maximum overall cable distance 156kbps 1200m 625kbps 900m 2 5Mbps 20cm or longer 400m 5Mbps 160m 10Mbps 100m 3 1 2 Maximum overall cable distance for Ver 1 00 For the relation between the transmission rate and the maximum overall cable distance refer to the following CC Link Partner Association website http www cc link org 3 1 Performance Specifications 3 aa 3 1 1 Maximum overall cable distance for Ver 1 10 NO OVERVIEW CONFIGURATION SYSTEM fA SPECIFICATIONS FUNCTIONS DATA LINK PROCESSING O TIME AND STATION STATUS Oo AT ERROR OCCURRENCE N PARAMETER SETTINGS PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 3 SPECIFICATIONS MEL SEC Levies 3 2 CC Link Dedicated Cable Use CC Link dedicated cables in the CC Link Safety systems Performance of the CC Link Safety system cannot be guaranteed if any cables other
125. error code for safety CPU module Indicates the execution result of the line test that was requested by n Zz SW004D Line test SB0008 64D result 0 Normal x O Z Other than O Stores an error code see Section 9 5 Stores the details of the LED indication status no 0 OFF 9g R 8 1 ON zog REE b15b14b13b12b11b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0 a E ProreT TTT PTT zg L LINE ERROR Cable is disconnecyed or the REE transmission plath is affected by Ons SW0058 Detailed LED noise 6 TIME ERROR Responses cannot be received from O O O 6581 status any station due to the cable being o disconnected or the transmision path 0 being affected by noise gt PRM ERROR Invalid parameter value E M S ERROR Overlap master station on the same z i SW ERROR Eror in switch settings E gt MST Operating as the master station z 1 ERR Error occurrence e a RUN The module is operating normally 7 1 Safety remote net Ver 1 mode Pa lt 2 Off line Hardware test or Line test g 3 Of Pez ana O o 26 Se Zo TE A ao 8 3 Link Special Relays and Registers SB SW 8 20 8 3 2 Link special registers SW 8 PROGRAMMING SPECIFICATIONS MEL SEC Le eves Table8 6 Link Special Register List 2 7 ANEEL IA O Available x Not available SAFETY TEST Offline MODE MODE Number Description Stores the transmission rate setting 0 Cancel 1 Set b15 b8 b7 b6 b5 b4
126. esseeeeeeeeceoosececeoeoooocccocoeococeceeoeoeooee Q 15 9 3 Check with LEDs 2 During System Operation COCCOOOO COO OOOO OOOOH OOOO OOO OOOOH OOOO OOO OOOOHOOOOOOOOOOOOOO 9 16 9 3 1 When ERR LED on the safety master module turns ON or flashes with RUN LED on the safety master module being ON SOOHOHHOHOHHS SOS SH SH SSH SHH HOHOHOHHSOHHSHHSSOHSH SHS SH SHH OO COOCOO 00 0000000000000000 0O 9 16 9 3 2 When receiving inputs or outputting data from a remote station is not possible with ERR LED on the safety master module being OF Fe eocccocoooooooooooooooooooooo000000000000000000000000000000000000000 9 19 9 3 3 When RUN LED on the safety master module turns OFF suddenly eeeeesseeessseeeeesooo0000 9 20 9 4 CC Link Diagnostics Using GX BT V 6 0 RR LL LE Ly 9 21 9 5 Error Codes COC OOOO OOO OOOO OOO OOOO OOO OOOO OOOOH OOOO OOOO OOS OOOO OOO OOOOH OOOO OOO OOOO OOO OO OOO OOOO OOO OOOO OO OOOO OOOOOOOOE 9 27 APPENDIX App 1 to App 3 Appendix 1 External Dimensions Diagram COCOCOCOCOCOCOCOOCOOCOCOOCOCOOCOOOOOOOOO OOOO OOO COOCOO OOOO OOO OOO CO O00000 0000000000000O App 1 Appendix 2 Transmission Delay Time when Module whose Serial Number First Five Digits is 10031 or Earlier is Included COC OCOOOOO COO OOOO OOO OOOOH OOOO OOO OOOO OOO OOOO OOO OOOO OOO OOOO OO OOOO OOOOH OOO OOOO OOO OOOO OOO OOOO OOOOOES App 2 INDEX Index 1 to Index 1 A 10 ABOUT MANUALS Before constructing or designin
127. essing time ms e SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to the nearest whole number NO OVERVIEW Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote device station processing time is 20ms SM x n x 2 Remote device station processing time ms 20 x 1 x 2 20 CONFIGURATION SYSTEM 09 60 ms 2 b Asynchronous mode 2 q SM LS x 2 Remote device station processing time 1 ms E e SM Sequence scan time of safety CPU module a e LS Link scan time Refer to Section 5 1 4 Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote device station processing time is 20ms D SM LS x 2 Remote device station processing time ms 2 20 3 x 2 20 5 46 ms 1 For the remote device station processing time refer to the manual of the relevant remote device station o p E a z Q z E a a z lt w 2 E ogo Zz Ben wos SED vs o agpo Xone 222 ZEY ggu AFT N PARAMETER SETTINGS O PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 5 2 Transmission Delay Time 5 16 5 2 3 Safety master station Remote device station 5 17 DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC IEN ves 2 Safety master station RY
128. et Ne and stop the safety CPU module Reset and then stop the safety CPU module with the RUN STOP RESET switch Did the RUN LED on the safety master module turn ON No y Check the operations of the following hardware and identify a faulty module 1 Safety power supply module 2 Safety CPU module 3 Safety main base unit 9 2 Check with LEDs 1 at System Start up 9 10 Refer to the troubleshooting of the safety power supply module or CPU module g Check the operations of the following hardware and identify a faulty module 1 Safety power supply module 2 Safety CPU module 3 Safety main base unit g A hardware fault of the safety master module may be probable Replace the safety master module 9 2 1 When RUN LED on the safety master module does not turn ON with POWER LED on the safety Q TROUBLESHOOTING MEL SEC IEN eres 9 2 2 When ERR LED on the safety master module turns ON or flashes with RUN LED on the safety master module being ON The ERR LED on the safety master module turns ON or flashes Does the setting in network parameters match the implementedsystem configuration Check if SW009C to SWOO9F buffer memory address 69CH to 69FH are Os aa Modify the setting in network parameters or the implemented system configuration Yes There is duplic
129. eter setting do not write any data to the relevant CPU devices 9 4 CC Link Diagnostics Using GX Developer 9 23 TROUBLESHOOTING MEL SEC Le ves 4 H W Information The H W Information screen displays the operation and setting statuses of the safety master module a Operating procedure Diagnostics System monitor 1 Select the QS0J61BT12 2 Click the Module Detailed Information button 3 Click the H W Information button Module s Detailed Information Module Module Name QS0J61BT12 Product information 080910000000000 A VO Address 0 Implementation Position Main Base OSlot r Module Information Module access Possible VO Clear Hold Settings Status of External Power Supply Noise Filter Setting Fuse Status Input Type Status of I O Address Verify Agree Remote password settine status Error Display Es Display format Pi t El No Error L No Eror Code resent Error HEX C DEC Error History The display sequence of the error history is from the oldest error The latest error is displayed in the line as under Error contents Disposal Contents Disposal HAW Information b Product information The function version and serial No are displayed as follows 080910000000000 A Function Version A Serial No first 5 digits Example 9 24 9 4 CC Link Diagnostics Using GX Developer Q TROUBLESH
130. ety remote I O stations to be used For the combination of the versions other than below refer to Appendix 2 Serial number first five digits Safety CPU Safety master Safety remote station module module QS0J65BTS2 8D QS0J65BTS2 4T QS0J65BTB2 12DT 10032 or higher 10032 or higher 10031 or higher 10032 or higher For the safety refresh monitoring time that is used for calculating the maximum value of safety response time refer to the Safety Application Guide Calculation formula lt Synchronous mode gt Safety refresh monitoring time gt SM x n x 3 SM x n x m x 2 SM x ms SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to the nearest whole number em Safety refresh response processing time 2 SM x n value that is rounded up to the nearest whole number e OwhenLsS lt 1 5ms 1 whenLsS gt 1 5ms POINT When the safety CPU module detects CC LINK DATA RECEPTION TIMEOUT error code 8320 to 8322 inclease the safety refresh monitoring time as needed 5 2 Transmission Delay Time 5 2 1 Safety master station Safety remote I O station DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC LoS eves Example In Synchronous mode when the sequence scan time of the safety CPU module is 10ms the link scan time is 1ms the safety refresh response processing time is 9 6ms SM x n x 3 SM
131. f retries be performed to a 1 to 7 times 3 times communication error station Stores the number of safety Number of remote I O stations standard 3H 3 automatic return remote I O stations and remote 1 to 10 modules 1 module modules device stations that can rejoin the network in one link scan Standby master m Stores the station number of the 0 No standby master station specified 4H 4 station 0 a standby master station Fixed specification 5H 5 Use prohibited as Lid Stores a value of the data link Safety CPU down status specified for when a 7 6H 6 0 Stop Fixed 0 select safety CPU module error occurs on the safety master station Stores data showing whether TH 7 Scan mode setting the link scan is synchronous 1 Synchronous Fixed 1 with the sequence scan or not Delay information f p 8H 8 Set 0 for the delay time 0 Not specified Fixed 0 setting QHto FH 9 to15 Use prohibited oan 2 Reserved station Stores the reserved station Bit corresponding to the station number 0 Not 10H to 13H 16 to 19 ut pa specification data turns on specified Error invalid station Stores the error invalid station 141 to 17H 20 to 23 a 0 Not specified Fixed 0 specification data 18H to1FH 24 to31 Use prohibited a ae 8 2 Buffer Memory 8 2 2 Buffer memory details 8 6 N OVERVIEW CONFIGURATION SYSTEM OO gt SPECIFICATIONS Oo FUNCTIONS DATA LINK PROCESSING
132. f the safety remote I O re i as communication error station with the communication error 2 safety station Auto refreshes Stop _ Depends z the clear on All points 2 data external OFF All points signals O P Hold j be When a communication OFF A 9 i The send receive area of a normal safety or error occurs in a safety y Normal station remote 1 0 station standard remote I O station Continue Continue Continue Continue 3 Clears inputs from data link Continue Continue faulty stations Depends on the Update 2 input The send receive area of a normal remote device r o Continue Continue z station fe Continue Continue Continue Continue aR Depends Depends 4 on the on the Update Update input input Station with the The send receive area of the standard remote I O Vea i oe gs communication error station with the communication error standard station 2 O Auto F refreshes Depends Z Continue the clear on All points data external OFF 1 All point signals elas s _ Update _ g 2 When a communication S32 i The send receive area of a normal safety or Dow error occurs in a standard y Normal station g Z amp remote I O station standard remote I O station Continue Continue Continue Continue SER Clears inputs from data link Continue Continue i 2 z faulty stations Depends z g on the Update ge input 6 The send receive area of a normal remote device i Continue Co
133. fety remote station Standard remote station Data output to remote station Read write from sequence program Read write from GX Developer Data output to remote station Read write from sequence program Read write LUKOJ LLE C S Developer Remote input RX Remote output RY 01 0 Remote register RWr Read write not Read write Read write not Read write Remote register RWw 0 1 allowed allowed 3 allowed allowed Link special relay SB Link special register SW 1 Forced output to slave stations using GX Developer is also not allowed 2 Forced output to slave stations using GX Developer is allowed 3 To read or write data from the sequence program perform the automatic refresh setting Setting method For the specification of automatic refresh parameters refer to CHAPTER 6 4 2 Detailed Explanation of Functions 4 2 3 Auto refresh function 4 11 NO OVERVIEW CONFIGURATION SYSTEM 09 o A O z o O rm a a 1 FUNCTIONS DATA LINK PROCESSING N O TIME AND STATION STATUS PARAMETER SETTINGS AT ERROR OCCURRENCE PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 FUNCTIONS MEL SEC IEN es 4 2 4 Identifying the communication target station remote I O station This function determines whether a safety remote station is properly connected or n
134. for safety remote I O station standard remote I O station and remote device station They are controlled by the safety master station Slave station General name for safety remote I O station standard remote I O station and remote device station Link special relay for CC Link safety system Bit information that indicates the module operating status and data link status of the master station Expressed as SB for convenience Link special register for CC Link safety system 16 bit information that indicates the module operating status and data link status of the master station Expressed as SW for convenience Remote input for CC Link safety system Information entered in bit units from the remote station to the master station Expressed as RX for convenience Remote output for CC Link safety system Information output in bit units from the master station to the remote station Expressed as RY for convenience Remote register Write area for CC Link safety system Information output in 16 bit units from the master station to the remote device station Expressed as RWw for convenience A 13 Generic Term we nce Description Abbreviation Remote register Read area for CC Link safety system RWr Information entered in 16 bit units from the remote device station to the master station Expressed as RWr for convenience General product name for the models SW8D5C GPPW SW8D5C GPPW A SW8D5C GPPW
135. g the safety related system be sure to read the following manual Introduction manual Manual Number Model Code Manual Name Safety Application Guide Explains the overview construction method laying and wiring examples and application programs of SH 080613ENG the safety related system 13JR90 Sold seporately Related manuals Manual Number Model Code Manual Name CC Link Safety System Remote I O Module User s Manual Explains the specifications procedures and settings before system operation parameter setting and SH 080612ENG troubleshooting of the CC Link Safety system remote I O module 13JR89 Sold separately QSCPU User s Manual Hardware Design Maintenance and Inspection SH 080626ENG Explains the specifications of the QSCPU safety power supply module safety base unit and others 13JR92 Sold separately QSCPU User s Manual Function Explanation Program Fundamentals Explains the functions programming methods devices and others that are necessary to create SH 080627ENG programs with the QSCPU 13JR93 Sold separately QSCPU Programming Manual Common Instructions Explains how to use the sequence instructions basic instructions application instructions and QSCPU SH 080628ENG dedicated instructions 13JW01 Sold separately GX Developer Version 8 Operating Manual Explains the online functions of GX Developer such as the programming printout monitoring
136. g time and safety data monitoring time The safety remote station disconnects from the safety master station and waits for reconnection if not being able to receive data from the safety master station exceeding the safety refresh monitoring time or safety data monitoring time after sending data Safety master station master station t l l I I I iy A safety remote station disconnects from the 7 Safety data monitoring time 1 l L Safety data monitoring time 2 4 30 Normal reception Normal reception Normal reception ata error safety master a Lt 4 E Ei rLla lojal lool laio nia 12 al l a l I 2 jal es Safety monitoring Z i 13 Measuring time o Measuring time io z i Measuring time ente l E EIN aA occurred l fa tro T K 1 I gt i a Safety refresh monitoring timer l lJ 1 lJ Lt L 2 l I al ats ats I gt Su A i gt so o Measuring time 12 51 Measuring time dl als jal li iad ra Dep igel i A J Eo ole ef OTL M ing ti lay z l M ing ti V Safety monitoring easuring time I9 A easuring time ienen l 41 occurred Safety refresh monitoring timer 4 2 Detailed Explanation of Functions 4 2 14 Safety remote station interlock function 4 FUNCTIONS MELS a6 eS wes How to confirm the interlock status The interlock status can be confirmed b
137. i modules SW0074 Stores the reserved station setting status 6741 0 Other than reserved station 1 Reserved station Swo0075 R d wao ieee b15 b14 b13 b12 to b3 b2 bi bO station SW0074 x SW0076 specification O O P SW0075 6761 status 6 SW0076 48 47 46 45 to 36 35 34 33 SW0077 SW0077 64 63 62 61 to 52 51 50 49 6774 Numbers 1 to 64 in the above table indicate the station numbers 1 Safety remote net Ver 1 mode 2 Off line Hardware test or Line test 3 This register checks and stores the status only at link startup 6 Only the bit for the head station number is turned on 8 3 Link Special Relays and Registers SB SW 8 3 2 Link special registers SW 8 22 NO OVERVIEW CONFIGURATION SYSTEM 09 gt SPECIFICATIONS Oo FUNCTIONS DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE N PARAMETER SETTINGS O PROCEDURE BEFORE STARTING THE DATA Oe LINK wn 0 z ZE sci z9 TE on YA aN 8 PROGRAMMING SPECIFICATIONS Number swo080 6801 Sw0081 6811 sw0082 6821 SW0083 6831 SW0084 6841 Sw0085 6851 SW0086 6861 SW0087 6871 swo08s 6881 Swo0s9 6891 SW008A 68Ax SW008B 68Bx Other station data link status 5 Other station watchdog timer error occurrence status 4 Other station fuse blown status 4 Table8 6 Link Special Register List 4 7
138. information setting of the network parameters using the GX Developer For more details on the setting see Section 6 3 4 26 4 2 Detailed Explanation of Functions 4 2 12 Reserved station function 4 FUNCTIONS MEL SEC Le cries 4 2 13 Scan synchronization function Whether to make the link scan synchronized with the sequence scan or not is selected Synchronous mode Link scan is synchronized with sequence scan Therefore longer sequence scan causes longer link scan interval IMPORTANT The sequence scan time must not exceed the time given in the listed below If the scan time exceeds the limit a time out error occurs at each station Transmission rate Sequence scan time 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps 800ms 400ms 100ms 50ms 50ms If the sequence scan time exceeds the above listed value reduce the transmission rate or change the mode to Asynchronous mode Especially when using 10Mbps or 5Mbps the sequence scan time may exceeds 50ms due to instantaneous power failure of the master station Therefore take preventive measures using external devices such as a UPS Uninterruptible Power Supply Data flow in the synchronous mode is shown below a Sequence scan gt Link scan Safety CPU module Sequence scan Safety master module buffer memory Remote input RX gt lt g
139. ing from shortage of raw materials failure of suppliers to make timely delivery labor difficulties of any kind earthquake fire windstorm flood theft criminal or terrorist acts war embargoes governmental acts or rulings loss or damage or delays in carriage acts of God vandals or any other circumstances reasonably beyond MELCO s control 5 Choice of Law Jurisdiction These terms and any agreement or contract between Customer and MELCO shall be governed by the laws of the State of New York without regard to conflicts of laws To the extent any action or dispute is not arbitrated the parties consent to the exclusive jurisdiction and venue of the federal and state courts located in the Southern District of the State of New York Any judgment there obtained may be enforced in any court of competent jurisdiction 6 Arbitration Any controversy or claim arising out of or relating to or in connection with the Products their sale or use or these terms shall be settled by arbitration conducted in accordance with the Center for Public Resources CPR Rules for Non Administered Arbitration of International Disputes by a sole arbitrator chosen from the CPR s panels of distinguished neutrals Judgment upon the award rendered by the Arbitrator shall be final and binding and may be entered by any court having jurisdiction thereof The place of the arbitration shall be New York City New York The language of the arbitration shall be English The neutr
140. ion at safety CPU stop 4 FUNCTIONS MEL SEC LoS eres 4 2 11 Error history registration function When a moderate error causing I O stop occurs at a safety remote station or when a a communication fault occurs between a safety master station and a safety remote station i the error information is saved in the safety CPU module as an error log 5 1 When a moderate error occurred on a safety remote station Zz fe 3 Error information transferred from the A safety master module is registered to 3 the error history Safety CPU module ie Safety master module A 6 09 2 Error information from a safety remote station is transferred to the safety CPU module 2 A 1 If a moderate error is O detected this station sends amp an error notification to the 2 Safety remote safety master module g Safety remote 1 O station VO station Safety remote I O station o A 1 FUNCTIONS 2 When a communication error occurred between the safety master station and safety remote stations DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE the safety master module is registere 2 Error information transferred from l d to the error history Safety CPU module Safety master module 1 When an error is detected in communication with a safety remote station the erro
141. ions or station type reset the safety master station after the change Matched The bit corresponding to the relevant station No is ON Check other items Turn ON the bit corresponding to the relevant station in special registers SD1076 to SD1079 Safety station interlock cancel request For the second safety master module turn ON the corresponding bit in D1276 to SD1279 The bit corresponding to the relevant station No is not ON Check other items TROUBLESHOOTING APPENDIX INDEX Q TROUBLESHOOTING MEL SEC Lees 9 2 Check with LEDs 1 at System Start up This section explains troubleshooting using the LEDs at system start up 9 2 1 When RUN LED on the safety master module does not turn ON with POWER LED on the safety power supply module being ON The RUN LED on the safety master module does not turn ON Is POWER LED on the safety power supply module ON Yes Is the RUN STOP RESET switch on the safety CPU module set to RESET Ea Set the RUN STOP RESET switch on the safety CPU module to RUN or STOP No Is ERR LED on the safety CPU module flashing Is the mode in network parameters set to Hardware test The RUN LED turns off after Hardware test _ Change the mode setting of the network parameter to Safety remote net Ver 1 mode and after executing Write to PLC res
142. lete 2S Indicates the offline test execution status 09 There are the following offline tests line tests 1 and 2 and SB0050 Offline test status hardware test x x O 5E5x b0 OFF Not executed 2 ON Being executed o q Indicates the setup status of the transmission rate mode 2 SB0060 tti the host Hostmode setting on i os o o o T 5E6x b0 OFF Online ON _ Other than online 4 SB0061 Indicates the station type of the host 5E6u b1 Host type OFF Fixed Master station O O x Indicates the switch setting status 9 SB006A O Switch setting status OFF Normal O O O 5 5E6x b10 ON _ Setting error Error code stored in SWO06A z ire Indicates the parameter setting status 5 SBO06D Parameter setting OFF Normal A 5E6u b13 status ON _ Setting error Error code stored in SW0068 O O x cRy SER Indicates the host data link operation status TES SB006E Host station operation sav saa stat OFF Being executed O O x 528 eee status ON _ Not executed gau Orc 1 Safety remote net Ver 1 mode 6 2 Off line Hardware test or Line test 2 Z E D DE W m z X lt DS we Of Pez ana C3 O wn 0 z ZE sci g9 g i on a aN 8 3 Link Special Relays and Registers SB SW 8 18 8 3 1 Link special relays SB 8 PROGRAMMING SPECIFICATIONS MEL SEC Levies Table8 5 Link Special Relay List 3 3 LAEE ILLS O Available Not available
143. ll either repair or replace them or issue a credit or return the purchase price paid for them c For this warranty to apply 1 Customer shall give MELCO i notice of a warranty claim to MELCO and the authorized dealer or distributor from whom the Products were purchased ii the notice shall describe in reasonable details the warranty problem iii the notice shall be provided promptly and in no event later than thirty 30 days after the Customer knows or has reason to believe that Products are not as warranted and iv in any event the notice must given within the warranty period 2 Customer shall cooperate with MELCO and MELCO s representatives in MELCO s investigation of the warranty claim including preserving evidence of the claim and its causes meaningfully responding to MELCO s questions and investigation of the problem grant MELCO access to witnesses personnel documents physical evidence and records concerning the warranty problem and allow MELCO to examine and test the Products in question offsite or at the premises where they are installed or used and 3 If MELCO requests Customer shall remove Products it claims are defective and ship them to MELCO or MELCO s authorized representative for examination and if found defective for repair or replacement The costs of removal shipment to and from MELCO s designated examination point and reinstallation of repaired or replaced Products shall be at Customer s expense 4 If Custo
144. master station station number set to 0 exists on the same network and is performing communication 1 When duplication is detected the ERR LED on the safety master module turns ON and an error code is stored to SWOO6A switch setting status turning ON SBOOG6A switch setting status 2 Reducing the safety master stations to one and resetting its PLC CPU will turn off the ERR LED and clear the data of SWOO6A PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 2 Detailed Explanation of Functions 4 17 4 2 5 Station number overlap checking function 4 FUNCTIONS M ELS 26 lN 4 2 6 Slave station cut off function When a remote station becomes incapable of continuing data link due to a reason such as power off or a safety monitoring timeout error this function disconnects that remote station only allowing the other normal stations to continue the data link Safety master Down Remote station Terminating Terminating resistor resistor Continues data link excluding faulty stations About the safety monitoring timeout error If no signal has been normally received from a safety remote station for the period of the safety refresh monitoring time or longer a safety monitoring timeout error is detected If this occurs the safety master station disconnects only the relevant safety remote station and CC LINK DATA RECEPTION TIMEOUT Error code 8320 to 8329 is stored in
145. mensurate legal safety and industry accepted standards 7 operated or used in abnormal applications 8 installed operated or used in contravention of instructions precautions or warnings contained in MELCO s user instruction and or safety manuals technical bulletins and guidelines for the Products 9 used with obsolete technologies or technologies not fully tested and widely accepted and in use at the time of the Product s manufacture 10 subjected to excessive heat or moisture abnormal voltages shock excessive vibration physical damage or other improper environment or 11 damaged or malfunctioning due to Acts of God fires acts of vandals criminals or terrorists communication or power failures or any other cause or failure that results from circumstances beyond MELCO s control f All Product information and specifications contained on MELCO s website and in catalogs manuals or technical information materials provided by MELCO are subject to change without prior notice g j The Product information and statements contained on MELCO s website and in catalogs manuals technical bulletins or other materials provided by MELCO are provided as a guide for Customer s use They do not constitute warranties and are not incorporated in the contract of sale for the Products These terms and conditions constitute the entire agreement between Customer and MELCO with respect to warranties remedies and damages and supersede any o
146. mer requests and MELCO agrees to effect repairs onsite at any domestic or overseas location the Customer will pay for the costs of sending repair personnel and shipping parts MELCO is not responsible for any re commissioning maintenance or testing on site that involves repairs or replacing of the Products d Repairs of Products located outside of Japan are accepted by MELCO s local authorized service facility centers FA Centers Terms and conditions on which each FA Center offers repair services for Products that are out of warranty or not covered by MELCO s limited warranty may vary e Subject to availability of spare parts MELCO will offer Product repair services for 7 years after each Product model or line is discontinued at MELCO s or its FA Centers rates and charges and standard terms in effect at the time of repair MELCO usually produces and retains sufficient spare parts for repairs of its Products for a period of seven 7 years after production is discontinued f MELCO generally announces discontinuation of Products through MELCO s Technical Bulletins Products discontinued and repair parts for them may not be available after their production is discontinued 2 Limits of Warranties a MELCO does not warrant or guarantee the design specify manufacture construction or installation of the materials construction criteria functionality use properties or other characteristics of the equipment systems or production lines into
147. mote I O stations and remote device stations The SB0080 signal has the same contents OFF All stations normal ON There is a faulty station The faulty station status data is stored in SW0080 to SW0083 POINT _ It takes up to 6 seconds from when a slave station error is identified in the safety master station until the Other station data link status Xn3 turns ON The time spent to turn it ON varies depending on the system configuration and the error status 8 1 I O Signals used for Safety CPU Module 8 1 2 Details of input signals 8 PROGRAMMING SPECIFICATIONS M LS 26 QS nics 4 Module ready XnF This signal indicates whether the module is ready to operate a When the module reaches ready to operate status this signal turns ON automatically NO OVERVIEW b This signal turns OFF when either of the following conditions occurs 1 When an error is detected in the switch setting of the module 2 When the module error signal Xn0 turns ON CONFIGURATION SYSTEM Power ON 09 Module ready XnF Module error Xn0 gt SPECIFICATIONS FUNCTIONS DATA LINK PROCESSING O TIME AND STATION STATUS Oo AT ERROR OCCURRENCE N PARAMETER SETTINGS PROCEDURE BEFORE STARTING THE DATA Oe LINK N f z ZE sci go pa ou ro awn 8 1 I O Signals used for Safety CPU Module 8 4 8 1 2 Details of input signals 8 PROGRAMMING SPECIFICATIONS 8 2 Buffer Mem
148. n Item Value STNo Station No setting value S_STNo Unused Fixed to 0 Transmission speed setting status 004 156kbps 014 625kbps 024 2 5Mbps O34 5Mbps 044 10Mbps Mode setting status 00 Online 024 Offline 03x Line test 1 04 Line test 2 06 Hardware test B RATE MODE CONFIG SW 62 Module operation status 9 26 9 4 CC Link Diagnostics Using GX Developer Q TROUBLESHOOTING 9 5 Error Codes Error code hexadecimal MEL SEC LoS eres The table below lists the error codes that are stored in the link special registers SW and displayed on the CC Link diagnostics screen Error details Table 9 1 Error Code List 1 6 Cause of error occurrence details Corrective action Perform the following procedures 1 Check if the safety master module safety power supply module and safety CPU module are properly mounted on the safety B000 System error A system error was detected base unit 2 Check if the operation environment of the safety master module is within the general specifications for the safety CPU module 3 Check if the power capacity is sufficient 4 Check if the hardware of the safety master module safety CPU module and safety base unit is normal according to each manual In the case of failure please contact your local Mitsubishi service center B100 System error A system error was detected or representative for repair
149. n information of a safety remote station in network parameter setting safety remote stations different from the setting can be detected when connected Error history registration function Error information received from safety remote stations and the one occurred during communication with safety remote stations are registered to the error history in the safety CPU Use GX Developer to read such error history information making troubleshooting easy for the CC Link Safety system and safety remote stations 1 2 Compatibility with CC Link 2 SYSTEM CONFIGURATION MEL SEC IEN vies CHAPTER2 SYSTEM CONFIGURATION The system configuration for the CC Link Safety system is described below 2 1 System Configuration Up to 64 stations in total of safety remote I O stations standard remote I O stations and remote device stations can be connected to a single safety master station However the following conditions must all be satisfied a Number of modules occupying 1 station b Number of modules occupying 2 stations c Number of modules occupying 3 stations d Number of modules occupying 4 stations Condition 1 1xa 2x b 3 x c 4 x d 64 AS64 A Number of standard remote I O stations Condition 2 B C lt 42 B Number of remote device stations 16 x A 54 x B C lt 2304 C Number of safety remote I O stations Power supply CPU CC Link Safety master module CC Link Safety GX
150. n the Product MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulation or law MELCO prohibits the use of Products with or in any application involving power plants trains railway systems airplanes airline operations other transportation systems amusement equipments hospitals medical care dialysis and life support facilities or equipment incineration and fuel devices handling of nuclear or hazardous materials or chemicals mining and drilling and other applications where the level of risk to human life health or property are elevated MELCO SHALL NOT BE LIABLE FOR SPECIAL INCIDENTAL CONSEQUENTIAL INDIRECT OR PUNITIVE DAMAGES FOR LOSS OF PROFITS SALES OR REVENUE FOR INCREASED LABOR OR OVERHEAD COSTS FOR DOWNTIME OR LOSS OF PRODUCTION FOR COST OVERRUNS OR FOR ENVIRONMENTAL OR POLLUTION DAMAGES OR CLEAN UP COSTS WHETHER THE LOSS IS BASED ON CLAIMS FOR BREACH OF CONTRACT OR WARRANTY VIOLATION OF STATUTE NEGLIGENCE OR OTHER TORT STRICT LIABILITY OR OTHERWISE In the event that any damages which are asserted against MELCO arising out of or relating to the Products or defects in them consist of personal injury wrongful death and or physical property damages as well as damages of a pecuniary nature the disclaimers and limitations contained in these terms shall apply to all three types of damages to the fullest extent permitted by law If however the per
151. ng for occupied station number overlap When the PLC is powered OFF and then ON or when data link is started due to reset cancellation of the safety CPU module this function checks remote stations for any duplication in occupied station numbers CONFIGURATION SYSTEM Example There is duplication in occupied station numbers Remote device station station number 1 Station Station number of occupied stations 2 number 1 number 2 l l Safety remote I O station station number 2 Station number of occupied stations 1 number 2 l l Overlap lt 09 SPECIFICATIONS 1 When duplication is detected the ERR LED on the safety master module flashes and the status of the detected duplication is stored to SW0098 to SWO09B station No duplication status 2 Even if an overlap exists the safety master station continues the data link with the remaining normally functioning stations 3 Correct the station number setting of the remote station and reset the PLC CPU on the safety master station Doing so will turn off the ERR LED on the safety master module clearing the data stored in SW0098 to SWOO9B DATA LINK PROCESSING N O TIMEAND STATION STATUS yy PARAMETER SETTINGS AT ERROR OCCURRENCE FUNCTIONS 2 Checking for duplication of station number 0 When the PLC is powered OFF and then ON or when data link is started due to reset cancellation of the safety CPU module this function checks if any other
152. ns ni a b excluding reserved stations a The total number of occupied standard remote I O stations b The total number of occupied safety remote I O stations and remote device stations nw b excluding reserved stations TR Constant Constant Value TR 38 4 5 4 5 1 Link Scan Time DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC LoS eves ST Constant For Asynchronous mode only For Synchronous mode ST 0 1 or 2 whichever is greater Ignore 2 when B 0 1 800 A x 15 2 900 B x 50 RT Retry processing time only when a faulty station is detected a 8 x No of detected faulty stations 1 NO OVERVIEW a Retry and return processing time for 15t module BT x 200 R x Preset No of retries 200 R 51 6 NI x 4 8 NW x 9 6 8 Retry and return processing time for 21d or subsequent module BT x 200 P x Preset No of retries 200 P 10 8 F Return processing time only when a faulty station exists CONFIGURATION SYSTEM 09 BT x 218 x No of auto return modules no z Example When the transmission rate is 10Mbps and the scan mode is Synchronous O mode in the following system configuration assuming that there is no faulty il N station 4 Station No 1 Station No 2 eee be ees a Station No 9 e 1 occupied 1 occupied PaP 4 occupie 1 occupied Q stations stations gt Safety master Safety S
153. ntinue oO station 0 Zz Continue Continue Continue Continue Depends Depends a x on the on the Update Update u input input 3 1 Some types of remote I O stations allow the selection of the output mode hold clear for the case of a communication error Their operation differs depending on the setting 7 Ya OF mie ow we ok xz ana no Z SE Sq Oo ow ro aw 5 4 Station Status at Error Occurrence 5 22 DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC Le res Table5 1 Station status at error occurrence 3 3 Safety master station Remote I O station Remote device station Remote Remote Remote Remote Remote Remote Remote Remote input register output register input register output register 32 4 RWr RY RWw RX RWr RY RWw The send receive area of the remote device station Data link status i ais faulty station with the communication error Auto tairoshes Depends Depends Depends_ Depends Stop Continue Continue on the on the on the on the the clear data spec of spec of spec of spec of Agoi the remote the remote the remote the remote fon Hold Update Update station station station station When a communication error occurs in a remote The send receive area of a normal safety or Normal station standard remote 1 O station device station Continue Continue i Continue Continue Continue Continue Clears inputs from dat
154. o 1 Station No 2 Remote input RX Remote output RY Station No 1 Station No 2 Output Remote output RY Remote register RWr Station No 1 Remote register Station No 2 Remote register RWw Station No 1 R z a Remote register Station No 2 RWw C Jeee Area that is cleared serere Area that is not cleared is held 4 2 Detailed Explanation of Functions 4 2 9 Clearing inputs from data link faulty stations 4 FUNCTIONS Wile SEC Le ries 4 2 10 Slave station forced clear function at safety CPU stop This function forcibly clears the remote output RY to slave stations when the safety CPU a module is stopped i The following is applied depending on the remote output RY refresh device setting of the automatic refresh parameter 2 e When Y is specified the remote output RY turns off regardless of the parameter setting 5 e When any other than Y e g M is specified whether to clear the remote output 5 RY forcibly or not can be selected with a parameter The parameter setting is Z2 effective only when the safety CPU is in TEST mode In SAFETY mode or in the z wait for restart SAFETY state the remote output RY is forcibly cleared regardless of the parameter setting The figure below shows the target buffer memory areas 09 Remote I O station Remote device station Safety CPU module Safety master station Station
155. o the QSCPU User s Manual Function Explanation Program Fundamentals PARAMETER SETTINGS O 5 Conduct a hardware test In GX Developer select Parameter Network Parameters CC Link and open the Network parameter CC Link list settings screen Set Hardware test in the mode setting and perform Write to PLC Turn OFF and ON the PLC or reset the safety CPU module and then cancel the reset status Then f0 zZ x lt n ra conduct a hardware test o W aa x zZ l lt E lt ra w T E 00 To the next page PROGRAMMING SPECIFICATIONS 7 5 Checking the Module Status Hardware Test T 8 PROCEDURE BEFORE STARTING THE DATA LINK M From the previous page 4 6 Confirm the execution The MST LED on the safety master module flashes during the hardware test 7 Check the result Check the result of the hardware test with the LEDs on the safety master module and the safety CPU module Also refer to the link special relay SB006B which stores the test results Normal result The MST LED on the safety master module turns OFF the ERR LED on the safety CPU module flashes and the link special relay SB006B turns OFF Abnormal result The MST LED on the safety master module turns ON the ERR LED on the safety CPU module turns OFF and the link special relay SBOO6B turns ON If an error is detected refer to Chapter 9 TROUBLESHOOTING and identif
156. o the nearest whole number em Safety refresh response processing time 2 SM x n value that is rounded up to the nearest whole number FUNCTIONS Example When the sequence scan time of the safety CPU module is 10ms the link scan time is 1ms the safety refresh monitoring time is 9 6ms and the safety remote station output response time is 10 4ms SM x n LS SM x n x m Safety remote station output response time ms oa 2 z n 8 T lt on fa Zz lt wW 2 oko Eia poy wos SEO AS agpo vot 522 ZEY z wW GFE 10 x 1 1 10 x 1 x 1 10 4 6 31 4 ms 8 Z F 1 For the calculation of SM refer to the QSCPU User s Manual Function Explanation Program p Fundamentals u 2 For the safety refresh response processing time and the safety remote station output response z time refer to the manual of the relevant safety remote I O station X lt DS we ok xz ana 12 Z Se sx n O cae aw 5 2 Transmission Delay Time 5 8 5 2 1 Safety master station Safety remote I O station DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC Le eves Normal value CC Link Safety line is unstable Safety refresh monitoring time x 2 Safety remote station output response time SM x n x m x 2 SM x n SM ms SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to th
157. occcccccccccccccccccccccccccccccocscccsocsccccsoccoccses 3 2 3 2 CC Link Dedicated Cable 00oooooooooooo000000000000000000000000000000000000000000000000000000000000000000000000000 3 w 3 CHAPTER4 FUNCTIONS 4 1to4 31 4 1 Function List coooooooooooooooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000000000000 1 4 2 Detailed Explanation of Functions coocoooooooooooooooooooooooooooooo0000000000000000000000000000000000000000000000 3 4 2 1 Communication with safety remote I O StAatioNS eeeeccccccccccccccccccccccccccccscscccscscvcccccccccocooe 3 4 2 2 Communication across a network composed of safety remote stations and standard remote stations coooooooooooooooooooooooooooo00000000000000000000000000000000000000000000000000000000000000000000000000000 6 4 2 3 Auto refresh function esessesccccccocoooo0000000000000000000000000000000000000000000000000000000000000000000000 9 4 2 4 Identifying the communication target station remote I O Station soressessessessscccccsccscvsecees 4 12 A 8 4 2 5 Station number overlap checking function e eeeeeeeeseseseeeeeeeecooceceeceoooocsscecocoeocsoceeceoeooe 4 17 4 2 6 Slave station cut off function e eeeeseessseesseeseecssecsocsssecsoeccoocccocssocssecsseccooccsocsseeessees A 18 4 2 7 Automatic return function seesseeessesseesseesscecsoeccoocccocsocsocecssoccoocssoesseccsoecsoocsoessseess A 20 4 2 8 Data link stop function at safety CPU error
158. ology is not allowed 6 A connection method is shown below Safety master module Remote module Remote module DA DB Terminating registor DATA LINK PROCESSING O TIME AND STATION STATUS Oo AT ERROR OCCURRENCE Terminating registor DG SLD FG PARAMETER SETTINGS Each of the CC Link dedicated cables for Ver 1 10 Ver 1 00 and high RS performance cables cannot be used together with another type of cable vg If used together correct data transmission will not be guaranteed mi 8 POINT Connect the shielded wire of the CC Link dedicated cable to SLD of each module and ground the both ends of the shielded wire via FG The SLD and FG 26 are connected in the module 3o 7 6 CC Link Dedicated Cable Wiring T7 10 PROCEDURE BEFORE STARTING THE DATA LINK MEL SEC Le eves 7 7 T Branch Connection with the CC Link Dedicated Cable This section explains how to perform a T branch connection using the CC Link dedicated cable 7 7 1 T Branch system configuration The following shows a system configuration using T branch connection T branch terminal block connecter Remote I O station Remote I O station remote device station remote device station Branch line Main line Remote O station Master remote device station station Branch line Remote 1 0 station remote device station Remote
159. on of safety CPU module Status of refresh target buffer memory Table5 1 Station status at error occurrence 1 3 Safety master station Remote I O station Remote device station n Remote Remote Remote Remote Baraiinestatus register register Remote register register input RX RWr RWw input RX Rwr RWw The send receive area of a safety remote I O station Stop Stop A Safety remote I O station Hold Hold 2 i i D d D ds D d When the safety CPU The send receive area of a standard remote I O station Depends ms s a 7 ih S module on the safety Stop Stop Depends on All points on the i GRN external spec 0 Spec o spec o master station is Hold i OFF spec of the the the stopped due to an error Held signals the remote i i Data link stop Standard remote I O station pete ogres eres The send receive area of a remote device station slaton station station station Stop Stop Stop Stop Depends on All points external 4 Hold Hold Hold Hold signals OFF The send receive area of a safety remote I O station Safety remote I O station Auto refreshes St the clear oP data All point pans 2 Hold 7 Dependson pains The send receive area of a standard remote I O station external ie Auto signals D d D ds D d When data link for the refreshes pi pi Depends ohm aaa Continue on the on the on the entire system is the cl
160. onnection methods 2 DA S The terminals SLD and FG are connected inside the module e DB orge signal wires connected to the terminal block Replace the module after turning its power ro D SJ OFF DG 7 4 Part Names and Settings r PROCEDURE BEFORE STARTING THE DATA LINK MEL SEC IEN res 7 5 Checking the Module Status Hardware Test The hardware test checks whether or not each module works properly by itself Always perform this hardware test before configuring the system and for each module by itself 3 without connecting the cable Otherwise the hardware test will not be executed properly 2 CC LINK PARAMETER ERROR occurs when a hardware test is executed in a safety CPU operation mode other than TEST MODE Execute the hardware test using the following procedure 5 DZ 09 1 Connect a terminating resistor Connect a terminating resistor between safety master module terminals DA and DB 2 Power on gt SPECIFICATIONS Turn on the safety power supply module 3 Confirm TEST MODE Check the LEDs on the safety CPU module to see that TEST MODE is active Confirm that the TEST LED is ON Oo FUNCTIONS TEST MODE Not in TEST MODE DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE 4 Change to TEST MODE Use GX Developer to change the current operation mode to TEST MODE For how to change to TEST MODE refer t
161. ontact your local Mitsubishi service center or representative for repair B900 System error A system error was detected 5 If the problem is not resolved by the above please consult your local Mitsubishi service center or representative BAOO System error A system error was detected explaining a detailed description of the problem Communication of the station being tested BA19 Tested station error i eae Check the cables and the station was disabled during line test 2 Communication of all stations was disabled BA1B All stations error ie Check the cables during line test 1 BAIE RAM diagnostics error In diagnosis of RAM a hardware error was Perform the following procedures detected 1 Check if the safety master module safety In diagnosis of RAM the value written to the power supply module and safety CPU BA1F RAM diagnostics error target RAM is not matched with the read out module are properly mounted on the safety value base unit 2 Check if the operation environment of the safety master module is within the general specifications for the safety CPU module 3 Check if the power capacity is sufficient 4 Check if the hardware of the safety master module safety CPU module and safety base unit is normal according to each BBOO System error A system error was detected manual In the case of failure please contact your local Mitsubishi service center or representative for repair 5 If the problem
162. ooooooooooo000000000000000000000000000000000000000000000000000000000000000000 J 5 8 2 2 Buffer memory details 0ooocoooooooooooo00000000000000000000000000000000000000000000000000000000000000000000000 J 6 8 3 Link Special Relays and Registers SB SW COCO OCOOO OOO OOO OOO OOOO OOO OOOOH OOOOH OOO OOOO OOO OOOOH OOOOOOOOOOOOOLE 8 17 8 3 1 Link special relays SB COCO OOOO OOO OOOO OOO OOOO OOOO OOO OOOO OOO OOOO OOO OOOO OOO OOOO OOO OOO OO OOO OOOO OOOO OOOOOOOOO 8 17 8 3 2 Link special registers SW COC COCOOOO OOO OOOO OOO OOOO OOO OOOO OOO OOOO OOO OO OOOO OOOO OOO OOOO OOOO OOO OOOO OOOOSOOOCE 8 20 CHAPTERIY TROUBLESHOOTING 9 1to9 32 9 1 Checking the Condition by Each Problem ooooooooooooooooooo00000000000000000000000000000000000000000000000000 0 S 1 9 2 Check with LEDs 1 at System Start up eeeeeeeeeesesesseeceeceococececocooocccccceoeoososecoceescoseeeee 9 10 9 2 1 When RUN LED on the safety master module does not turn ON with POWER LED on the safety power supply module being ON eeesseeeeeeeesessseseceeceoooocccecocooocsocecocoeooscsceccoessosoeeeeese 9 10 9 2 2 When ERR LED on the safety master module turns ON or flashes with RUN LED on the safety Master module being ON seeeeeeeesessseeeeeeeooeococeccecooococccococooococecoesoosoceecoceosooseceeoese 9 11 9 2 3 When receiving inputs or outputting data from a remote station is not possible despite ERR LED OFF status of the safety master module eseeeeeeeee
163. ory MELS 2G QS wes The buffer memory is used for data transfer between the safety master module and safety CPU module Data are stored in the Parameter information area and I O data RX RY RWr RWw are auto refreshed to CPU devices according to the parameter settings written to the PLC The following buffer memory addresses are used for monitoring or device testing in GX Developer The contents of the buffer memory return to the default when the power is switched from OFF to ON or a reset state of the safety CPU module is canceled 8 2 1 Buffer memory list The buffer memory list is shown in Table8 2 Table8 2 Buffer Memory List Address It D oti Read Writ Reference em escription ead Write Hexadecimal Decimal i section 0 0 Parameter information Section to to Stores the parameter settings Read only DF 223 area 8 2 2 1 H E0u 224 Stores the status of inputs from safety remote I O to to Remote input RX stations standard remote I O stations and remote Read only 15FH 351 device stations Section 1601 352 Stores the status of outputs to safety remote I O 8 2 2 2 to to Remote output RY stations standard remote I O stations and remote Write only 1DF 479 device stations 1E0u 480 i Remote register A F to to RWw Stores the send data to remote device stations Write only w 2DFu 735 Section 2E0u 736 8 2 2 3 to to Remote register RWr Stores the receive d
164. ot Standard remote stations are not identified by this function The following shows the identification methods of the safety master station and the ranges allowable for respective methods 1 Identification by link ID 2 Identification by product model name 3 Identification by module technical version 4 Identification by production information Safety master station with link ID 3 Safety master station with link ID 1 1 Identifies the station having 2 Identifies the station having 4 Identifies the station having the same link ID the same model name the production information 3 Identifies the station having matched the same module technical version 4 12 4 2 Detailed Explanation of Functions 4 2 4 Identifying the communication target station remote I O station 4 FUNCTIONS MEL SEC LoS eres 1 Identifying a safety remote station by link ID Whether the link ID set in a safety master station matches the one set in a safety remote station or not is determined By using this function a mistake in connection with the master station can be found When these link IDs do not match CC LINK RECEIVED DATA ERROR Error code 8332 is saved in the error history of the safety C
165. plays the manufacturer name of the remote station 9 4 CC Link Diagnostics Using GX Developer Q TROUBLESHOOTING MEL SEC Le cries 3 Line test This test checks the operating status of the connected remote stations Normal stations are displayed blue abnormal stations red reserved stations green and unused stations gray The line test is available only when the safety CPU module is in TEST MODE TROUBLESHOOTING a Operating procedure Diagnostics CC Link CC Link LT Diagnostics 1 Select CC Link Safety for Module Setting 2 Specify the target master module for the line test with Module No or I O z Address a 3 Click the Start Monitoring button 4 Click the Line Test button 5 When checking the communication status of all stations Select All stations for Target station and click the Execute Test button x 6 When checking the communication status of a specific module 2 Select Selected station No for Target station specify the station number and click the Execute Test button Loop test m Operation state of all stations E Normal B Illegal r Loop test Target station Em 1 64 Selected station No fi POINT When conducting a line test do not write any data to bit 8 SBO008 of 5EOH and 608H SW0008 in the buffer memory Also if auto refresh devices are set for SB and SW in the network param
166. porarily Check item Does the scan time exceed the permitted value corresponding to the transmission rate Check procedure Check special register SD526 Maximum scan time Check result The permitted value is exceeded MEL SEC Le cries Corrective action Increase the transmission rate or reduce the number of retries The permitted value is not exceeded Check other items A disconnected data link error station does not auromatically return to the system even if it was restored to normal A disconnected data link error station does not auromatically return to the system even if it was restored to normal Has the module been replaced with the one having the different number of occupied stations and station type during data link Has the interlock of the safety remote station been deactivated Check if the settings in network parameters are matched with the number of occupied station and station type of the remote station If the station that is not auto returned is a safety remote station check whether special registers D1072 to SD1075 Safety station interlock status have been turned ON For the second safety master module check SD1272 to D1275 9 1 Checking the Condition by Each Problem Not matched Replace it with a module that has the same number of occupied stations and station type as the settings When changing the number of occupied stat
167. r a safety relay and a protection circuit such as a fuse and breaker outside a safety PLC When a safety remote I O module has detected a CC Link Safety error it turns off all the outputs Note that the outputs in a sequence program are not automatically turned off If a CC Link Safety error has been detected create a sequence program that turns off the outputs in the program If the CC Link Safety is restored with the outputs on it may suddenly operate and result in an accident To inhibit restart without manual operation after safety functions was performed and outputs were turned OFF create an interlock program which uses a reset button for restart CAUTION Do not bunch the wires of external devices or communication cables together with the main circuit or power lines or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that would cause erroneous operation Installation Precautions CAUTION Use a safety PLC in the environment that meets the general specifications described in the QSCPU User s Manual Hardware Design Maintenance and Inspection Using this PLC in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product While pressing the installation lever located at the bottom of module insert the module fi
168. r information is transferred to the safety CPU N PARAMETER SETTINGS O Safety remote I O station Safety remote I O station Safety remote I O station Communication fault occurred PROCEDURE BEFORE STARTING THE DATA LINK CO PROGRAMMING SPECIFICATIONS 4 2 Detailed Explanation of Functions 4 25 4 2 11 Error history registration function 4 FUNCTIONS M ELS 26 lN 4 2 12 Reserved station function This function prevents safety remote I O stations standard remote I O stations and remote device stations that are not connected that will be connected in the future from being treated as Data link faulty station by the safety master station Safety master station Reserved station Reserved station Station No 4 Station No 6 1 Safety remote I O Remote device I Remote device I Standard remote station station station I O station 1 occupied station 2 occupied stations l2 occupied stations l 1 occupied station l Station that will be connected in the future Station No 1 Station No 2 Station No 7 Safety remote I O station 1 occupied station ml POINT When any of safety remote I O stations standard remote I O stations and remote device stations that are already connected is specified as a reserved station the data link with the specified station is disabled Setting method Set reserved stations in Station
169. r longer 156kbps 500 m 1640 5 ft Maximum length of main line not including the branch line length Distance between T branches Terminal registor 2 P ij 7 po Length of branch line 8m 26 25ft or shorter R Indicates a remote I O station or a remote device station Length of branch line 8m 26 25ft or shorter 7 7 T Branch Connection with the CC Link Dedicated Cable T 12 7 7 2 T Branch communication specifications list N OVERVIEW CONFIGURATION SYSTEM 0 gt SPECIFICATIONS oO FUNCTIONS DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE PARAMETER SETTINGS O f0 zZ x Z ne Ue ox oA ww wt or 00 PROGRAMMING SPECIFICATIONS PROCEDURE BEFORE STARTING THE DATA LINK M aL H0 aS cries 7 8 Checking the Connection Status Line Test After connecting all the modules with CC Link dedicated cables check if the safety remote I O stations standard remote I O stations and remote device stations are correctly connected and if a data link is established between them Line test 1 checks the status of communication with all modules that have been connected Line test 2 checks the status of communication with specific modules Perform the line test according to the following procedure 1 Confirm Safety CPU operation mode Check the LEDs on the safety CPU module to see that TEST MODE is active Confirm
170. relays SB The link special relays store the data link status using bit ON OFF data CPU devices to be refreshed are specified on the parameter setting screen of GX Developer For the setting details refer to CHAPTER 6 Buffer memory addresses 5E0H to 5FFH correspond to link special relays SB0000 to SBO1FF For details on the link special relays SBO000 to SBO1FF see Section 8 3 1 The following table shows the relationship between buffer memory addresses 5E0H to 5FFH and link special relays SB0000 to SBO1FF Address b13 b12 b11 5E0H F E D C B A 9 8 7 6 5 4 3 2 1 0 5E1H 1F 1E 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 5E2 H 2F 2E 2D 2C 2B 2A 29 28 27 26 25 24 23 22 21 20 5SE3H 3F 3E 3D 3C 3B 3A 39 38 37 36 35 34 33 32 31 30 5E4H 4F 4E 4D 4C 4B 4A 49 48 47 46 45 44 43 42 41 40 5E5H SF 5E 5D 5C 5B SA 59 58 57 56 55 54 53 52 51 50 5E6H 6F 6E 6D 6C 6B 6A 69 68 67 66 65 64 63 62 61 60 5SE7H 7F 7E 7D 7C 7B 7A 79 78 77 76 75 74 73 72 71 70 5E8H 8F 8E 8D 8C 8B 8A 89 88 87 86 85 84 83 82 81 80 5E9H OF 9E 9D 9C 9B 9A 99 98 97 96 95 94 93 92 91 90 5EAH AF AE AD AC AB AA AQ A8 A7 AG AS A4 AB A2 At AO 5EBH BF BE BD BC BB BA B9 B8 B7 B6 BS B4 B3 B2 B1 BO 5ECH CF CE C
171. ren t there more than one safety master module on the same CC Link network Has any error occurred on the safety master module Check if the safety master modules on the same base are connected via CC Link or not Connected Not connected Correct the connection Check other items Reset the safety CPU module or turn the power OFF and then ON and then check if the ERR LED on the safety master module flashes Select the safety master module on the system monitor and check the error code ERR LED on the safety master module is ON or flashing Take measures referring to Section 9 2 and 9 3 Check with LEDs ERR LED on the safety master module is OFF An error code is displayed Check other items If all the check results are normal a hardware fault of the safety master module may be probable Contact your local Mitsubishi representative Take measures referring to Section 9 5 No Error is displayed Check other items Check if the ERR LED on the safety master module is ON or flashing 9 1 Checking the Condition by Each Problem ERR LED on the safety master module is ON or flashing Take measures referring to Section 9 2 and 9 3 Check with LEDs ERR LED on the safety master module is OFF Check other items Q TROUBLESHOOTING Description of problem Unable to receive inputs from a remote station Unable to output data from a remot
172. s 1 to 10 stations SW0066 Delay timer Sai 6661 information xed to Q Ms O O SW0067 Parameter Stores the parameter information area to be used 6674 information OH CPU built in parameters Fixed O O as sw0068 Host Stores the parameter setting status parameter 0 Normal O O oO 6681 status 1to Stores an error code see Section 9 5 Stores the overlap station number status and parameter consistency of SW0069 Installation each station 669x status 3 ene O O 2 1to Stores an error code see Section 9 5 Details are stored in SW0098 to 9B and SW009C to OF Swo06A_ Switch setting es oo setting status t Norma i O O O 66An status 1to Stores an error code see Section 9 5 SWO06D Max link scan Stores the maximum value of the link scan time x 66D time in 1ms units O O SWOO6E Current link Stores the current value of the link scan time 7 x 66En scan time in 1ms units O O SW006F Min link scan Stores the minimum value of the link scan time O oO rv 66Fx time in 1ms units SW0070 Total number Stores the last station number set in the parameter x 6701 of stations 1 to 64 stations O O SW0071 Max Stores the highest station number setting of the station number setting 671 connected switch among stations that are performing data link O O x 6714 station number 1 to 64 stations swo072 Number of 672u connected Stores the number of modules that are performing data link O O x
173. seeeseseeeeeeeseseseeeeeeeeoococccocoeosoceccecoosoocsseeeoes 4 21 4 2 9 Clearing inputs from data link faulty stations eeeeeesessseeeeeeeeceosceccceocoococececooososccecoeoe 4 22 4 2 10 Slave station forced clear function at safety CPU Stop ssercescccccccccccccccccccccccccccccccoscosees 4 23 4 2 11 Error history registration functione eeeeeeeeeeeeesseseeeeeceooocecceoeooocccceceoooosocecoeceocseceecesesee 4 25 4 2 12 Reserved station function eseeeseesseessseesseeceoecoocscoccssocseccoocccoessecosoecsoocsocssseessesesoee A 2G 4 2 13 Scan synchronization fUNCtION eeseeeeesseeseeeeeceossececeeocoooocccecooooococecocoeossccecoseosooseeeee A 27 4 2 14 Safety remote station interlock function eeeeeeseseeseeeeeeesesseeeececeoooocccocoeooosececoesoesoseee A 30 CHAPTERS DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE 5 1 to 5 23 5 1 Link Scan Time ccocoooocooooooooooooooooooooo000000000000000000000000000000000000000000000000000000000000000000000000 F 1 5 2 Transmission Delay Time cocooooooooooooooooooooo00000000000000000000000000000000000000000000000000000000000000000 F 3 5 2 1 Safety master station Safety remote I O Station ccccccccccccccccccccccccccscccccsccccccccccccccccccvcece 5 3 5 2 2 Safety master station Standard remote I O station sseesessesccscsssccccccsccscccccccscccccccccsscose 5 4 5 2 3 Safety master station Remote device Station eeecccccccccccccccccccccccccccccccccccccccccccccccoccoces D
174. set a value greater than Max scan time Or check other items Was a correct safety data monitoring time set Check the safety data monitoring time setting value The calculated Safety data monitoring time is shorter than the set value Increase the value set for the safety data monitoring timer Check if the maximum scan time SD526 is within the constant scan time The maximum scan time SD526 exceeds the constant scan time Increase the constant scan setting value and also correct the value for the safety refresh monitoring timer and the safety data monitoring timer Isn t the station No overlapped Check the station No setting of the remote station 9 1 Checking the Condition by Each Problem The station No is overlapped Correct the station No setting The station No is not overlapped Check other items Q TROUBLESHOOTING Description of problem A communication error occurs during communication with a remote station Check item Is there any breakage on CC Link dedicated cables Check procedure Check the CC Link dedicated cables for breakage short circuit incorrect wiring poor contact or nonconformance visually or by the CC Link diagnostics line test Check result A cable fault is found MEL SEC LoS eres Corrective action Remove the cause of the fault and correct the connection No cable fault is
175. set to other than 0 and1 Perform the following procedures 1 Correct the network parameter and write it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative Perform the following procedures 1 Correct the network parameter and write it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative B38B Remote device station setting error parameter The parameter for the number of remote device stations was set to 43 or more in the station information Perform the following procedures 1 Correct the network parameter and write it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative B391 Retry count setting error parameter The retry count parameter was set to a value other than 1 to 7 Perform the following procedures 1 Correct the network parameter and write it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative B392 PLC down select error parameter The network parameter is corrupted Perform the following procedures 1 Correct the network
176. sion by the mounted or removed station will not be guaranteed Always power off the system in advance when removing the terminating resistor to change the system If itis removed and mounted while the system is energized correct data transmission will not be guaranteed NO OVERVIEW 2 x CONFIGURATION SYSTEM 09 gt SPECIFICATIONS FUNCTIONS DATA LINK PROCESSING O TIME AND STATION STATUS Oo AT ERROR OCCURRENCE PARAMETER SETTINGS f0 zZ x Z ne Ue ox oA ww wt or 00 PROGRAMMING SPECIFICATIONS 7 3 Mounting and Installation T 4 7 3 1 Handling Precautions PROCEDURE BEFORE STARTING DATA LINK 7 3 2 Installation Environment ALS a6 COS aries For the installation environment refer to the QSCPU User s Manual Hardware Design Maintenance and Inspection 7 3 Mounting and Installation 7 3 2 Installation Environment r PROCEDURE BEFORE STARTING THE DATA LINK MEL SEC Le ees 7 4 Part Names and Settings z This section explains the part names of the safety master module together with the LED g x indications and the setting method of the switches 3 QS0J61BT12 RUN L RUN MSD RD lt 1 2 ERR L ERR 2 Z 09 gt SPECIFICATIONS FUNCTIONS DATA LINK PROCESSING O TIME AND STATION STATUS Oo AT ERROR OCCURRENCE PARAMETER SETTINGS f0 zZ x Z ne Ue ox oA ww wt or 00 PR
177. smission Delay Time 5 6 5 2 1 Safety master station Safety remote I O station N OVERVIEW CONFIGURATION SYSTEM 09 gt SPECIFICATIONS FUNCTIONS oa 2 z n 8 T lt on fa Zz lt wW 2 OREO zE Bee wos SED cso agpo Xone 228 ZEY gau GFE N PARAMETER SETTINGS O PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC Lees Normal value CC Link Safety line is unstable Safety refresh monitoring time x 2 Safety remote station input response time 2 SM x n x m x 2 SM x n SM ms SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to the nearest whole number em Safety refresh response processing time SM x n value that is rounded up to the nearest whole number Example When the sequence scan time of the safety CPU module is 10ms the link scan time is ims the safety refresh monitoring time is 50ms and the safety remote station input response time is 11 2ms Safety refresh monitoring time x 2 Safety remote station input response time SM x n x m x 2 SM x n SM ms 50 x 2 11 2 10 x 1 x 1 x 2 10 x 1 10 71 2 ms 41 For the calculation of SM refer to the QSCPU User s Manual Function Explanation Program Fundamentals 2 For the safety
178. sonal injury wrongful death and or physical property damages cannot be disclaimed or limited by law or public policy to the extent provided by these terms then in any such event the disclaimer of and limitations on pecuniary or economic consequential and incidental damages shall nevertheless be enforceable to the fullest extent allowed by law In no event shall any cause of action arising out of breach of warranty or otherwise concerning the Products be brought by Customer more than one year after the cause of action accrues Each of the limitations on remedies and damages set forth in these terms is separate and independently enforceable notwithstanding the unenforceability or failure of essential purpose of any warranty undertaking damage limitation other provision of these terms or other terms comprising the contract of sale between Customer and MELCO 4 Delivery Force Majeure a Any delivery date for the Products acknowledged by MELCO is an estimated and not a promised date MELCO will make all reasonable efforts to meet the delivery schedule set forth in Customer s order or the purchase contract but shall not be liable for failure to do so Products stored at the request of Customer or because Customer refuses or delays shipment shall be at the risk and expense of Customer MELCO shall not be liable for any damage to or loss of the Products or any delay in or failure to deliver service repair or replace the Products aris
179. ssing of the safety CPU module Calculation formula KM1 KM2 x RX RY 16 RWw RWr KM3 x Total number of connected stations KM4 x SB 16 SW ms e RX Remote input RX points refreshed by the safety master station RY Remote output RY points refreshed by the safety master station e RWw Remote register RWw points refreshed by the safety master station e RWr Remote register RWr points refreshed by the safety master station eSB Link special relay SB points refreshed by the safety master station e SW Link special register SW points refreshed by the safety master station Total number of connected stations Total number of connected remote stations Including reserved stations KM1 Constant Number of modules mounted mern 2 One safety master module is mounted 2 6 Two safety master modules are mounted 3 9 10 6 h w KM2 Constant 1 0 0034 0 0043 KM3 Constant 1 2 0 053 0 066 KM4 Constant 1 2 0 003 0 00375 41 1 and 2 in the table indicate the combination of the versions of modules 1 Combination of the safety CPU module safety master module and safety remote I O station QSOJ65BTB2 12DT whose serial number first five digits is 10032 or higher For the safety remote I O station QSOJ65BTS2 8D and QSOJ65BTS2 4T the serial number first five digits 10031 or higher is targeted 2 Combination other than 1 5
180. station lt Remote device station 1 Safety master station RX lt Remote device station input RWr The following indicates the time from the moment a signal is input to a remote device station until a device of the safety CPU module turns ON or OFF Calculation formula Normal value a Synchronous mode SM x n x 1 Remote device station processing time 1 ms e SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 en LS SM value that is rounded up to the nearest whole number Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote device station processing time is 20ms SM x n x 1 Remote device station processing time ms 20 x 1 x 1 20 40 ms b Asynchronous mode SM LS x 1 Remote device station processing time 1 ms e SM Sequence scan time of safety CPU module e LS Link scan time Refer to Section 5 1 Example When the sequence scan time of the safety CPU module is 20ms the link scan time is 3ms and the remote device station processing time is 20ms SM LS x 1 Remote device station processing time ms 20 3 x 1 20 43 ms 5 15 5 2 Transmission Delay Time 5 2 3 Safety master station Remote device station DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC LoS cries Maximum value a Synchronous mode SM x n x 2 Remote device station proc
181. t lt remote output RY gt lt y lt ms S i Link scan Era HH HHH L H e HHH Response time of first station YY i i i Response time of target station i i i Response time of last station H H i Safety remote I O station response H H ae H Input Output 00 _ gt a p b reg lt d ie e rete g meh gt m Transmission delay time reception lt Sequence processing Transmission delay i 5 ls Mee i i time time transmission a Delay time due to a response delay of a safety remote I O station b Delay time due to data transmission from a safety remote I O station to the safety master module c Delay time elapsed from the time the safety master module receives the data until it stores them to the buffer memory d Delay time elapsed until the data on the safety master module are refreshed to the safety CPU module e Execution time of sequence processing 4 2 Detailed Explanation of Functions 4 2 13 Scan synchronization function 4 27 N OVERVIEW CONFIGURATION SYSTEM iS SPECIFICATIONS DATA LINK PROCESSING N O TIMEAND STATION STATUS yy PARAMETER SETTINGS AT ERROR OCCURRENCE FUNCTIONS PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 FUNCTIONS M ELS 26 Sues f Delay time due to data transmission from the safety master module to a safety remote I O station g Delay time due to internal processing of a safety remote I
182. talled ule Perform the following procedures 1 Check if the safety master module safety power supply module and safety CPU BC00 System error A system error was detected A hardware error is detected on any of the BD86 CPU error is detected safety CPU module safety master module and safety base module are properly mounted on the safety base unit 2 Check if the operation environment of the safety master module is within the general specifications for the safety CPU module 3 Check if the power capacity is sufficient 4 Check if the hardware of the safety master module safety CPU module and safety base unit is normal according to each BF00 System error A system error was detected manual In the case of failure please contact your local Mitsubishi service center or representative for repair 5 If the problem is not resolved by the above please consult your local Mitsubishi service center or representative explaining a detailed description of the problem 9 32 9 5 Error Codes APPENDIX MEL SEC Le cries Ce APPENDIX Appendix 1 External Dimensions Diagram TROUBLESHOOTING This section describes the external dimensions of the QS0J61BT12 K QS0J61BT12 x L RUN a 3 i g v 1 NC S S 2 NC os a 4 SLD
183. tandard Reserved Remote station remote remote station device station 1 0 station I O station I O station a N z Q T 2 a Z Ka w 2 orgo zZ Ben wos SED vs o agpo Xone 222 ZEY Kuu lt AFT BT 0 8 6 NI 9 16 a 1 b 6 3 NW 9 16 F N 4 ni 7 nw 6 TA 38 4 7 LS 0 8x 27 16x4 8 16x 9 6 4 x 30 7 x 4 8 6x 9 6 38 4 405 6 us 0 41 ms PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 5 1 Link Scan Time 5 2 DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE MEL SEC Levies 5 2 Transmission Delay Time This section explains the transmission delay time the length of time before data transmission is completed 5 2 1 Safety master station amp Safety remote I O station 1 Safety refresh monitoring time The safety refresh monitoring time is used to check that safety data link is normally performed between the safety master station and safety remote stations If a response from a safety remote station is not received within the safety refresh monitoring time a safety monitoring timeout occurs and safety I O data turn OFF The safety refresh monitoring time is set as a network parameter The following shows how to calculate the safety refresh monitoring time The time can be calculated in different formulas depending on the combination of the versions of safety CPU module safety master module and saf
184. te station a safety remote station Is ERR LED on the safety CPU module ON Yes s the error code in the error history of PLC diagnostics within the range from 8300 to 8499 i Yes Refer to the troubleshooting of the y safety CPU module Is the error code 8300 Is it a remote station error Po Yes An error occurred on a remote station Refer to the troubleshooting No of the safety remote module Is the error code 8320 or 83227 Is it an initial monitoring time out error Is it an error monitoring time out error E Yes Check the transmission speed setting and the transmission path condition Is the error code 8321 Is it a safety refresh monitoring timeout error Is it a safety data monitoring timeout error No Yes Check the operations of the following hardware and identify a faulty module 1 Remote module 2 Safety master module 3 Safety CPU module 4 Safety main base unit is the scan time exceeding the value set for the safety refresh monitoring timer and or the safety data monitoring timer Yes Y Modify the value set for the safety refresh monitoring timer and or the safety data monitoring timer Or shorten the sequence program 9 16 9 3 Check with LEDs 2 During System Operation 9 3 1 When ERR LED on the safety master module turns ON or flashes
185. that the TEST LED is ON TEST MODE Not inTEST MODE 2 Change to Safety CPU operation mode Use GX Developer to change the current operation mode to TEST MODE if the safety CPU module is not in TEST MODE For how to change to TEST MODE refer to the QSCPU User s Manual Function Explanation Program Fundamentals 3 Select Line test In GX Developer select in order of Parameter Network Parameters CC Link to display the Network parameter CC Link list settings screen On the screen set the mode to Line test and specify a transmission speed to be used 4 Specify the test type and station No Specify the test type and station No on the Network parameter CC Link list settings screen of GX Developer 1 Line test 1 Specify station No 0 2 Line test 2 Specify the station No of the relevant remote station To the next page 7 13 7 8 Checking the Connection Status Line Test r PROCEDURE BEFORE STARTING THE DATA LINK MEL SEC IEN res From the previous page 5 Conduct a line test After performing Write to PLC from GX Developer turn OFF and ON the PLC or reset the safety CPU module and then cancel the reset status Then conduct the specified line test NO OVERVIEW 6 Check the result Check the result of the line test with the LED on the safety master module Also refer to the link special registers SW00B4 to SW00B7 SWOOB8 which store the test results Refer to Table7 1
186. the error history of the safety CPU module station Remote station Safety refresh monitoring time A ma x ifs rt ra my o via a a a Se eo monitoring timer 1 amp Measuring time 8 ri 5 Measuring time 7 8 a a Measuring time E l 4 2 4 4s La l J l Normal reception Data error Data error Sate mastenstaton stops data link with the target station Normal reception Safety master station j j E e Safety remote station 4 18 4 2 Detailed Explanation of Functions 4 2 6 Slave station cut off function 4 FUNCTIONS WEL SEC LO ries EJPOINT In the event of cable disconnection the data link cannot be performed because there is no terminating resistor The ERR LED on the safety master module ee gt turns ON Safety 5 master 7 station Remote Remote E m station station J93 09 X Terminating Disconnection Terminating resistor resistor 2 Z O z o O M a o 1 FUNCTIONS DATA LINK PROCESSING N O TIME AND STATION STATUS PARAMETER SETTINGS AT ERROR OCCURRENCE PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 2 Detailed Explanation of Functions 4 19 4 2 6 Slave station cut off function 4 FUNCTIONS MEL SEC IEN ves 4 2 7 Automatic return function This function allows remote stations that have been disconnected from the data link due to a cause su
187. the troubleshooting of the Yes safety CPU module Is the error code 8300 Is it a remote station error p Refer to the troubleshooting of the remote station No s the error code 8310 Is there a mismatch in the safety remote station product information aad Modify the product information setting in network parameters No Is the error code 8320 or 8322 Is it an initial monitoring time out error Is it an error monitoring time out error ce Check if the transmission speed setting is proper and if the transmission path has any problem No Is the error code 8321 Is it a safety refresh monitoring timeout error Is it a safety data monitoring timeout error No Yes Is the scan time exceeding the value set for the safety refresh monitoring timer and or the safety data monitoring timer No gt Check the operations of the following I hardware and identify a faulty module Yes 1 Safety remote module v 2 Safety master module Modify the value set for the safety refresh 3 Safety CPU module monitoring timer and or the safety data 4 Safety main base unit monitoring timer Or shorten the sequence program 9 12 9 2 Check with LEDs 1 at System Start up 9 2 2 When ERR LED on the safety master module turns ON or flashes with RUN LED on the safety TROUBLESHOOTING ME
188. ther understandings whether written or oral between the parties Customer expressly acknowledges that any representations or statements made by MELCO or others concerning the Products outside these terms are not part of the basis of the bargain between the parties and are not factored into the pricing of the Products THE WARRANTIES AND REMEDIES SET FORTH IN THESE TERMS ARE THE EXCLUSIVE AND ONLY WARRANTIES AND REMEDIES THAT APPLY TO THE PRODUCTS MELCO DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 Limits on Damages a MELCO S MAXIMUM CUMULATIVE LIABILITY BASED ON ANY CLAIMS FOR BREACH OF WARRANTY OR CONTRACT NEGLIGENCE STRICT TORT LIABILITY OR OTHER THEORIES OF RECOVERY REGARDING THE SALE REPAIR REPLACEMENT DELIVERY PERFORMANCE CONDITION SUITABILITY COMPLIANCE OR OTHER ASPECTS OF THE PRODUCTS OR THEIR SALE INSTALLATION OR USE SHALL BE LIMITED TO THE PRICE PAID FOR PRODUCTS NOT AS WARRANTED Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC61508 and EN954 1 ISO13849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunction or failure The user of this Product shall comply with any and all applicable safety standard regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other tha
189. ting ri both ends Do the terminating resistors N used conform to the CC Link dedicated o cable specifications y Use terminating resistors compliant with the cable Yes Are the CC Link dedicated cables properly connected Is it confirmed that none of the following is found wire break short circuit incorrect wiring faulty connection nonconformance with the CC Link dedicated cable specifications ie Connect the cables properly Is there noise generated on the CC Link dedicated cable No Check the following and take a I measure accordingly Yes Are the CC Link dedicated cable v and the power cable placed close to eachother The hardware of the remote station may be Is FG separated from the power faulty Replace the remote station system grounding Reduce the transmission speed and check how often the error occurs 9 18 9 3 Check with LEDs 2 During System Operation 9 3 1 When ERR LED on the safety master module turns ON or flashes with RUN LED on the safety Q TROUBLESHOOTING M aS a6 QS wies 9 3 2 When receiving inputs or outputting data from a remote station is not possible with ERR LED on the safety master module being OFF Anputs from a remote station cannot be received A remote station cannot output data Has an error occurred on the remote station Check this with the other station monitor
190. tion there is a hardware error on the safety master module Consult your local Mitsubishi representative B39B 9 30 Reserved station setting error 9 5 Error Codes All stations were set as reserved stations Perform the following procedures 1 Correct the network parameter and write it to the PLC 2 If the error persists after the correction there is a hardware error on the safety master module Consult your local Mitsubishi representative Q TROUBLESHOOTING Error code Detectability hexadecimal Error details Table 9 1 Error Code List 5 6 Cause of error occurrence details MELSECIEN ries Corrective action Perform the following procedures B400 System error A system error was detected 1 Check if the safety master module safety power supply module and safety CPU module are properly mounted on the safety B500 System error A system error was detected base unit 2 Check if the operation environment of the safety master module is within the general B600 System error A system error was detected specifications for the safety CPU module 3 Check if the power capacity is sufficient B700 System error A system error was detected 4 Checkit the hardware of the safety master module safety CPU module and safety base unit is normal according to each B800 System error A system error was detected manual In the case of failure please c
191. tion remote I O station 4 FUNCTIONS 4 16 MEL SEC IEN sries 4 Identifying a safety remote station by production information When product information has been specified in the network parameter setting whether it matches the actual one or not is determined If the product information set in the network parameter setting does not match that of the actual safety remote station CC LINK PRODUCT INFO MISMATCH Error code 8310 is saved in the error history of the safety CPU module Network parameter setting Station No 1 Station No 1 Safety remote I O station Safety remote I O station Product model name ZZZZZZ Product model name ZZZZZZ Production information 123 Production information 125 Mismatch in production information Setting method For the specification of link ID product model name module technical version or product information refer to CHAPTER 6 4 2 Detailed Explanation of Functions 4 2 4 Identifying the communication target station remote I O station 4 FUNCTIONS MEL SEC LoS eres 4 2 5 Station number overlap checking function This function checks the status of the remote stations connected to the safety master station to check if there is duplication in occupied station numbers and if more than one station have station number 0 in the system NO OVERVIEW 1 Checki
192. to X10 Remote input RX z RX2F to RX20 XOF to X00 RX3F to RX30 L X1F to X10 _ Remote input RX 9 z RX4F to RX40 RXOF to RX00 nO RX5F to RX50 RX1F to RX10 RX6F to RX60 RX7F to RX70 to RX7FF to RX7FO Remote register RWr 09 SPECIFICATIONS 4 Used by the system Remote register RWr RWr0 RWr1 RWr2 RWr3 RWr4 RWr5 RWr6 RWr7 1 FUNCTIONS DATA LINK PROCESSING TIME AND STATION STATUS AT ERROR OCCURRENCE 1 On a safety remote I O station 4 points of RWr are used by the system N PARAMETER SETTINGS O PROCEDURE BEFORE STARTING THE DATA LINK 00 PROGRAMMING SPECIFICATIONS 4 2 Detailed Explanation of Functions 4 2 2 Communication across a network composed of safety remote 4 FUNCTIONS M ELS AG COS aries Remote output Remote register RWw Data in remote output RY and remote register RWw areas of the safety master station are sent to respective remote stations Safety remote I O station Standard remote I O station Remote device station Station No 1 1 Station No 2 1 Station No 3 2 Safety master station occupied station occupied station occupied stations Remote output RY Remote output RY RYOF to RYOO YOF to YOO RY1F to RY10 Y1F to Y10 Remote output RY RY2F to RY20 YOF to YOO RY3F to RY30 Y1F to Y10 Remote output RY RY4F to RY40 RYOF to RY00
193. to system startup 1 Install the modules Install the safety power supply module and the safety master module on the safety main base unit and wire the system After pre operation check conduct a hardware test on the safety master module Refer to Section 7 2 2 Connect the cables Connect remote modules to the safety master module via CC Link dedicated cables and then make settings of the remote modules Refer to Section 7 6 3 Write parameters to PLC Perform write to PLC using GX Developer to write network parameters to the safety CPU module Refer to Section 6 1 4 Line test In a line test check status of a data link between the safety master module and all the remote modules If any problem is found in the line test modify network parameters and safety parameters according to the results of the test After that check settings of the remote modules and connection status of the CC Link dedicated cables Refer to Section 7 8 5 Write user program Perform the write to PLC function of GX Developer to write a user program to the safety CPU module 6 Check operation of the user program After writing the user program switch power of the PLC from OFF to ON or cancel the reset state of the CPU module and then execute the user program Check the CC Link Safety operation status I O signal status etc using GX Developer s monitor function etc Make sure the program runs properly 7 Change to SAFETY MODE
194. type LC parameter auto start Mode Safety remote net Ver 1 mode w ansmission speed 156kbps x Safety refresh monitoring time Safety data monitoring tit D All connect count Remote input RXx lalSjS 5 3 ES ynchronous Delay infomation setting Station information setting Remote device station initial setting 5 4 Indispensable settings No setting Alreadyset J Setifitismeeded No setting Z Alreadyset Setting item details Acknowledge XY assignment 6 4 6 3 Parameter Setting Example 6 3 1 Safety master station network parameter setting 6 PARAMETER SETTING MEL SEC LoS eres 2 Set the network parameters in the following steps a Set the No of boards in module for which the network parameters are to be set NO OVERVIEW Default value None Setting range 1 to 2 Boards Example Set 1 Board b Set the Start I O No for the master station CONFIGURATION SYSTEM Default value None Setting range 0000 to 03E0 Example Enter 0000 09 c Set a parameter name for Operational settings Setting no parameter 2 name will not affect the operation of the CC Link system 7 Default value None g Setting range 8 characters or less 4 Example Enter SYSTEM1 d Set whether to refresh or forcibly clear data at PLC CPU STOP in Operational settings A 6 Default value Refresh Clears compulsorily not checked 8 Setting rang
195. unit CC Link safety master module and CC Link safety remote I O module Standard PLC QS0J61BT12 General name of each module for MELSEC Q series MELSEC QnA series MELSEC A series and MELSEC FX series Used for distinction from safety PLC Abbreviation for QS0J61BT12 CC Link Safety System Master Module Safety master module Standard master module Safety CPU module Other name for QSOJ61BT 12 General name for CC Link system master modules Abbreviation for QS001CPU type safety CPU module Cyclic transmission Safety master station Safety remote I O station Transmission method to periodically communicate the contents of remote I O and remote registers Station which controls the CC Link Safety system One station is required per system Remote station which handles only the informaion in bit units Compatible with the safety communications Standard remote I O station Remote O station Remote station which handles only the information in bit units Not compatible with the safety communications General name for safety remote I O station and standard remote I O station Remote device station Safety remote station Remote station which handles information in both bit and word units Not compatible with the safety communications Other name for safety remote I O station Standard remote station Remote station General name for standard remote I O station and remote device station General name
196. until the wiring is complete Before operating the system be sure to remove the label to allow adequate heat dissipation 5 Crimp terminals with insulated sleeves cannot be used with the terminal block Covering the wiring parts for the crimp terminals with mark tubes or insulated tubes is recommended 6 Always touch a grounded metal to discharge the static electricity charged in the human body before handling the module Failure to do so may cause a failure or malfunctions of the module 7 Tighten the module mounting screws within the following ranges Screw name Tightening torque range Module mounting screw M3 screw 0 36 to 0 48N m Terminal block terminal screw M3 screw 0 42 to 0 58N m Terminal block mounting screw M3 5 screw 0 66 to 0 89N m 8 To mount the module on a base unit fully insert the module fixing tab into the fixing hole in the base unit and press the module into position Be sure to tighten the module mounting screws within the specified tightening torque range Improper installation may result in malfunction failure or drop of the module 7 3 Mounting and Installation 7 3 1 Handling Precautions PROCEDURE BEFORE STARTING DATA LINK M aLS HQS eries EJPOINT 1 Always turn the power of the corresponding station OFF before mounting or removing the terminal block If it is mounted or removed without turning OFF the power correct data transmis
197. ure execution setting was Set the remote device station initialize initialize procedure aa B126 changed after the initialize procedure start procedure registration before turning on the registration setting change error was instructed instruction device of the registration 9 5 Error Codes 9 27 1 zZ Q O A w l D 2 O v4 E APPENDIX INDEX Q TROUBLESHOOTING Error code Error details Table 9 1 Error Code List 2 6 Cause of error occurrence details MEL SEC Le ves Corrective action hexadecimal Perform the following procedures 1 Check if the safety master module safety power supply module and safety CPU module are properly mounted on the safety B200 System error A system error was detected base unit 2 Check if the operation environment of the safety master module is within the general specifications for the safety CPU module 3 Check if the power capacity is sufficient 4 Check if the hardware of the safety master module safety CPU module and safety base unit is normal according to each manual In the case of failure please contact your local Mitsubishi service center B300 System error A system error was detected or representative for repair 5 If the problem is not resolved by the above please consult your local Mitsubishi service center or representative explaining a det
198. used in the system before mounting or removing the module Not doing so may result in a failure or malfunctions of the module Restrict the mounting removal of a module base unit and terminal block up to 50 times IEC61131 2 compliant after the first use of the product Failure to do so may cause the module to malfunction due to poor contact of connector Before touching the module always touch grounded metal etc to discharge static electricity from human body etc Not doing so may result in a failure or malfunctions of the module Disposal Precautions CAUTION When disposing of this product treat it as industrial waste CONDITIONS OF USE FOR THE PRODUCT 1 Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC61508 EN954 1 ISO13849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunction or failure The user of this Product shall comply with any and all applicable safety standard regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulation or law MELCO prohibits the use of Products with or in any application involving and MELCO shall not be liable for a def
199. vice station device station b15 b14 b13 b12 to b3 b2 b1 bO SW0144 SW0147 SW0145 an SW0146 SW0147 Numbers 1 to 64 in the above table indicate the station numbers swo148_ Parameter Indicates in which mode the system is operating 7481 mode 0 Remote net ver 1 mode Fixed O O x Host F SW0149 Indicates in which mode the host is operating 7491 parameter 0 Remote net ver 1 mode Fixed O O O mode 1 Safety remote net Ver 1 mode 2 Off line Hardware test or Line test 4 Bits for the number of occupied stations are turned on 6 Only the bit for the head station number is turned on 8 3 Link Special Relays and Registers SB SW 8 26 8 3 2 Link special registers SW NO OVERVIEW CONFIGURATION SYSTEM 09 gt SPECIFICATIONS Oo FUNCTIONS DATA LINK PROCESSING N O TIME AND STATION STATUS PARAMETER SETTINGS AT ERROR OCCURRENCE PROCEDURE BEFORE STARTING THE DATA Oe LINK wn 0 z ZE sci z9 TE on YA aN 8 PROGRAMMING SPECIFICATIONS MEL SEC LES aes The timing when the data in a link special register SW is updated differs depending on the link register number Table8 7 lists the update timings of link special registers Table8 7 Update timing of the link special registers Link special ae r oF Data update timing Link special register Data update timing register SW0060 When SB0060 ch
200. x 3 SM x n x m Safety remote station input response time e Output transmission delay SM x n LS SM x n x m Safety remote station output response time Maximum value Safety remote station input response time Sarety refresh monitoring time x 3 SM x n x 6 Safety remote station output response time Appendix 2 Transmission Delay Time when Module whose Serial Number App 3 First Five Digits is 10031 or Earlier is Included Ce TROUBLESHOOTING APPENDIX INDEX INDEX A Auto refresh function 4 4 9 Automatic return function 4 20 C CC Link dedicated cable 3 3 CC Link diagnostics 000005 9 21 Communication across a network composed of safety remote stations and standard remote stations 4 6 Communication with safety remote I O stations aR iota ate ais a ANNA e Meth a a te co 4 3 Compatibility with CC Link 1 2 Compliance with the EMC and low voltage directives adi ata he av tend aor Bel ee De hides A 12 D Data link stop function at safety CPU error 4 21 Details of input signals 8 3 E Error history registration function 4 25 External dimensions diagram App 1 H Handling Precautions 000 7 3 Hardware Test 2000ee ee eaee 7 8 H W Information 2 0005 9 24 I Identifying the communic
201. xing tab into the fixing hole in the base unit until it stops Then securely mount the module with the fixing hole as a supporting point Incorrect loading of the module can cause a failure or drop Secure the module to the base unit with screws Tighten the screw in the specified torque range If the screws are too loose it may cause a drop of the screw or module Overtightening may cause a drop due to the damage of the screw or module Completely turn off the externally supplied power used in the system before mounting or removing the module Not doing so could result in damage to the product Do not directly touch the module s conductive parts or electronic components Doing so may cause malfunctions or a failure Wiring Precautions N WARNING Be sure to shut off all phases of the external supply power used by the system before wiring Not completely turning off all power could result in electric shock or damage to the product When energizing or operating the module after installation or wiring be sure to close the attached terminal cover Not doing so may result in electric shock A 3 Wiring Precautions CAUTION Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the mo
202. y master station Safety remote I O station standard remote I O station remote device station NO OVERVIEW 1 Safety master station e The data input from safety remote I O stations standard remote 1 O stations and or remote device stations are stored An area of 2 words are allocated to each station The refresh target CPU devices are specified on the parameter setting screen of GX Developer For the setting details refer to CHAPTER 6 CONFIGURATION SYSTEM 09 Safety remote I O station Standard remote I O station Safety master station Station No 1 1 occupied station Station No 2 1 occupied station ff PARR RRR SSeS ttsas aka Sas meen Seseesssrass 5 POR SATE Sree estes 1 Roe nears Hssessessersa 1 Address Remote output RX i 2 I E0h RXFtoRXO 1 XoFtoxoo a For station No 1 i Hat H i 4 E1h RX1F to RX10 X1F to X10 H re E2h RX2FtoRX20 i XOF to X00 m For station No 2 l T 1 t i Oo E3h RX3F to RX30 X1F to X10 1 44 1 1 1 4 i i ot i i i i 1 1 i 1 1 i i 1 1 1 1 1 1 H 1 1 I 1 1 1 i 1 l 1 1 1 1 to to i ot i i i I H I 1 1 1 i 4 9 il RX7EF to RX7E0 gt oO 1 1 For station No 64 15Eh i i 2 15Fh RX7FF to RX7FO m i Oo 1 1 1 1 1 The following tables show the station numbers and corresponding buffer memory addresses Table of station numbers and corresponding buffer memory addresses
203. y master station 5 Using Line Displays the line in use 6 Line status Displays the line status 7 Line type Displays the line type 9 4 CC Link Diagnostics Using GX Developer 9 21 Q TROUBLESHOOTING 9 22 MEL SEC Levies 2 Other station monitoring Follow the procedure below to monitor the states such as the data link status of a remote station stations other than the one to which GX Developer is connected a Operating procedure Diagnostics CC Link CC Link LT Diagnostics 1 Select CC Link Safety for Module Setting 2 Specify the target master module for other station monitoring with Module No or I O Address 3 Click the button 4 Click the Monitoring other station button CC Link CC Link LT Diagnostics Other station Reserve Invalid Error Station Type OccupiedNumber __ OO Ste Safety remote 1 0 1 Normal Pf Fremote 170 i Normal th Stop Monitoring Close b Monitoring items 1 Station Displays the head station number of each station 2 Reserve Displays whether or not a reserved station is set Reserved station is set Reserved station is not set 3 Invalid error Not used in CC Link Safety systems 4 Station type Displays the station type 5 Occupied number Displays the number of occupied stations 6 Status Displays the link status of the module 7 Transient error Not used in CC Link Safety systems 8 Manufacturer name Dis
204. y power supply module 9 1 Checking the Condition by Each Problem ERR LED is ON or flashing Perform troubleshooting for the safety CPU module ERR LED is OFF POWER LED is OFF POWER LED is ON Check other items Turn OFF the power and then ON If the error persists replace the safety power supply module Check other items 9 1 TROUBLESHOOTING APPENDIX INDEX Q TROUBLESHOOTING Check item Check result MEL SEC IEN sries Corrective action Description of problem Unable to perform data link for the entire system Doesn t the sequence scan time exceed the allowable value for each transmission speed 156kbps 800ms 625kbps 400ms 2 5Mbps 100ms 5Mbps 50ms 10Mbps 50ms Check procedure Check special register D526 Maximum scan time The maximum scan time exceeds the allowable value Modify the sequence program to shorten the scan time or reduce the transmission speed The maximum scan time is the allowable value or less Check other items Is the mode set for the safety master module Safety remote network Ver 1 mode Check the mode setting in network parameters The set mode is not Safety remote network Ver 1 mode Change the mode setting for the safety master module to Safety remote network Ver 1 mode The mode is set to Safety remote network Ver 1 mode Check other items A
205. y the cause of the error aS AC QS If the hardware test is completed normally the safety master module enters the watchdog timer error state Accordingly INTELLIGENT FUNCTION MODULE DOWN error code 1403 is gen erated on the safety CPU module 7 5 Checking the Module Status Hardware Test r PROCEDURE BEFORE STARTING THE DATA LINK MEL SEC Le ves 7 6 CC Link Dedicated Cable Wiring This section explains how to connect the safety master module safety remote I O module standard remote I O module and or remote device module with CC Link dedicated cables NO OVERVIEW 1 The cable connecting sequence is not related with the station No 2 Be sure to connect the terminating resistors compatible with the cable type to the modules on both ends of the CC Link Safety system Connect each terminating resistor between DA and DB CONFIGURATION SYSTEM 09 3 In the CC Link Safety system the terminating resistor to be used is different depending on the applied cable Cable type Terminating resistor Version 1 10 compatible CC Link dedicated cable 1109 1 2 W CC Link dedicated cable Ver 1 00 brown brown brown 130Q 1 2 W brown orange brown gt SPECIFICATIONS CC Link dedicated high performance cable This resistors are encosed with QS0J61BT12 4 The safety master module can be connected to any location other than both ends FUNCTIONS 5 Star top
206. y the fact that the bit corresponding to the station number is ON in the special register SD1072 to SD1075 Safety station interlock status If the safety remote station is connected to the second safety master module check the special register SD1272 to SD1275 If the bit corresponding to the station No is OFF it does not indicate the interlock status How to clear the interlock In special register SD1076 to SD1079 Safety station interlock clear request turn the bit corresponding to the station No from OFF to ON If the safety remote station is connected to the second safety master module make a Clear request at the special register SD1276 to SD1279 ES POINT For the special registers SD refer to the QSCPU User s Manual Function Explanation Program Fundamentals Safety station interlock status OFF OFF OFF SD1072 Safety station interlock clear request i i i H SD1076 i H Recognizes it iturned OFF Ko END processing END processing END processing Error in Clears interlock status Error in Clears interlock status communication with starting initial communication communication with starting initial communication safety remote station safety remote station 4 2 Detailed Explanation of Functions 4 2 14 Safety remote station interlock function 4 31 N OVERVIEW CONFIGURATION SYSTEM 09 2 Z O z o O wm a o

CC-Link Safety System Master Module User`s Manual

Contents

Download Pdf Manuals

Related Search

Related Contents