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User Manual MicroCal™

1. As Left test results Test Setup Screen Create unique test profiles Ascending Descend ing Both or Custom e Define number of test points mn UUT Setup Screen S N Input Output C 1 e Create unique site specific UUT ID s Re Cal Accuracy FS High M e Select a Test Setup to associate to UUT Define the parameters of a UUT that will be tested e The UUT setup selection is utilized across multiple Excitation ZEE T INH2020C mADC screen functions Software Version V1 20A Filter Length System Screen Firmare Version V6 26 Excitation 23 9 VDC l E e Communications software revisions of the Serial Number SW DEV Battery Level 16 8 VDC 100 0 Mi Cal ICO Next Calibration Due 04 21 2015 System Volume 32 cu in M e Visual indication of battery level e Set default settings for the unit Edit Defaults Set Engineering Units e Select engineering units to be used across all functions 10 5 0 CALIBRATOR SETUP 5 1 USER INTERFACE PANEL The user interface panel includes the pressure and electrical connections to the unit under test See Diagram 4 User Interface Panel Diagram 4 5 2 BATTERY CHARGING The MicroCal is assembled calibrated and tested at the factory The battery as received will be in a partially charged state Before operation please be sure to fully charge the battery to get maximum portable use of the device TO CHARGE THE BATTERY e Connect the AC power adapter
2. OPEN COARSE COURSE Button Lu LLI Q A INH202 FINE FINE Button Setpoint 0 25 9 102 ES Cancel Button Set Point Window GO Button Vent Button 20 6 34 RUN TEST EXPERT SYSTEM Differences from General Diagrams 10 amp 11 Automatically starts test in As Found condition records As Found data Automatically performs recal if As Found data is found to be outside limits on UUT page Performs recal maximum of three tries before flagging UUT as No Recal Records successful recal As Left Test data available as As Found and As Left data pair in MicroCal Manager Software 21 6 4 TEST SETUP GENERAL QUON eS 1 12 Test Points Setting up Test Profiles Database Diagram 13 Profiles are pressure settings used during testing Program has capability of creating additional test profiles besides the default test profiles that are installed If a new profile setup is required tap the TEST SETUP tab Select NEW button Type new TEST ID in box Select TEST ID to copy if desired from drop down list and press OK Once you ve entered your new TEST ID select the number of data points box highlight the number and change it Go to PROFILETYPE drop down window press down arrow and select from the list of Ascending Descending Both or Custom Note When using both the number of data points MUST be odd it cannot be even If leak test is required check PERFORM L
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4. 13 0 RECALIBRATION amp WARRANTY INFORMATION Please contact a Setra application engineer 800 257 3872 978 263 1400 before returning unit for repair to review information relative to your application When returning a product to Setra please call 800 257 3872 or email orders setra com to obtain RMA number before send ing unit s back to us Once an RMA number has been assigned to you please send the package back to the below address To download return form visit www setra com support service Setra Systems Inc 159 Swanson Road Boxborough MA 01719 1304 Attn RMA Do not return accessories when sending in unit for repair or calibration To assure prompt han dling please make sure the RMA number is on the outside of the box and a copy of the service request form is included in the shipment If applicable include a copy of the PO for the return in the shipment Calibration Services Setra maintains a complete calibration facility that is traceable to the National Institute of Standards amp Technology NIST Setra warrants its Model MicroCal to the original consumer purchaser against defects for a period of one year from the date of sale by SETRA as shown in its shipping documents Without charge SETRA will repair or replace products found to have manufacturing defects within the warranty period The serial number or date code must not have been removed defaced or otherwise changed SETRA must be notified in advance of any re
5. As Found As Left Found As Found Found As Left As Found As Found Test Profiles EDIT PC Database Transfer gt lt Transfer lipointtest 21pointtest 3pointtest 5pointtest Bpointtest Tpointtest Test Profile ID Profile Type Number Of Test Points 11 Connect Uploading Unit Under Test database from Pocket PC Unit Under Test DELETE Pocket PC Database 11 pointtest 21 pointtest 3pointtest 5pointtest Bpointtest Tpointtest 11pointtest Ascending from Pocket PC Perform Leak Test Pass Fail Fail Fail Fail Fail Fail Fail R fresh Test Results PERE 2 01 wC C Unit Y File Name 0 TwC amp 13 2007 14 31 21 DAT TwLC C Unit amp 13 2007 14 34 48 DAT 0 TwC C Unit amp 13 2007 15 11 53DAT 0 1wC C Unit amp 13 2007 16 48 8DAT 0 TwC C Unit 13 2007 16 58 23DAT 01 C Unit amp 13 2007 17 11 57 DAT To review a particular test See Diagram 35 below the Refresh Test Results button Press drop down arrow at the Click on ID in box Micro Cal Manager Rev 2 04 right of the ID box Diagram 34 Select the ID of the Unit Under Test from the drop down list above the test results list just UUT Profiles Test Profiles NEW DELETE EDIT NEW DELETE Uploading Unit PC Database Pocket PC Database PC Database Pocket PC Database Under Test database from Pocket PC Transfer gt lt Tr
6. Supply External Power Supply O SIG SIG Current External 3 Wire External 4 Wire External Excitation Excitation Excitation 8 0 CALIBRATING TESTING A TRANSDUCER TRANSMITTER MANUAL CALIBRATION Typical Select UUT Profile from either drop down on real time screen or by going to the UUT tab from real time screen drop down or from UUT tab Select UUT ID from list and verify Select REAL TIME tab If on UUT tab Connect UUT according to UUT Connection Guide See Section 7 0 Press the Setpoint button and select FS It will generate the lowest pressure of the UUT range wait until pressure is achieved At this point you may adjust the zero adjustment on the UUT until the output is within desired tolerance Once zero is adjusted press the Setpoint button and select FS button top of drop down Target pressure will again update in window wait until pressure is achieved You may adjust the span potentiometer until within desired specification Unit should be calibrated at this point To verify select TEST tab AUTOMATED TEST Select RUN TEST tab Select UUT from list if not available follow instructions for creating new If test profile is not desired select NEW from list Press RUN button and wait for completion EXPERT SYSTEM TEST See page 37 36 EXPERT SYSTEM TEST For Model 269 1 Select UUT Test Tab 2 Select Auto Detect from UUT ID drop down box Wait for software promp
7. entered into the ID box on the dialog To copy a profile simply highlight the desired profile within the list window and then press NEW The data from the selected profile will appear in the edit window The new profile will be copied to the database from which the profile to be copied was selected See Diagram 32 Micro Cal Manag r Rev 2 04 UUT Profiles 4 p Test Profiles EDIT NEW DELETE EDIT NEW DELETE Uploading Unit PC Database Pocket PC Database PC Database Pocket PC Database Under Test database from Pocket PC Transfer gt lt Transfer Transfer gt lt Transfer Unit Under Test database uploaded 2641001wB11T1C 26841001wB11T1C lipointtest lipointtest from Pocket PC 2641001WB2DTIC 2641001wB2DT1C 21 pointtest 21 pointtest Uploading Test 2641001wWD11T1C 2641001wWD2DT1C 3pointtest 3pointtest Profile database from 2641001 WD2DT1C 2641005WB2DT1C Spointtest Spointtest Pocket PC 2641005WB11T1C 2641005wD2DTIC Epointtest Epointtest Run database 2641005WB2DTIC 2 amp 410RSwBTITIC 7pointtest 7pointtest pty em 2 gt Uploading Test BUT ID 2641001 WBTITIC Test Profile ID Tipointtest hon Peck Pe UUT Type CURR Profile Type Ascending All data uplo DEA ccuracy 1 000 FS Number Of Test Points 11 from Pocket PC InputR ange 1 000 to 1 000 inwC Perform Leak Test NO d OutputR ange 4 000 to 20 000 m Settling Time 5000 ms Excitation 24 0 VDC
8. the data is saved the button will read Record Test Results 10 To review data Tap REVIEW TEST RESULTS button 11 Toexpand collapse the Test Profile Results window double tap anywhere inside Test Results Eod list Target Pressure Re Zero 9 Unit Under Test UUT Identity 2641005WB11T1C M z Target Target Actual viai Pressure Output Pressure Test Profile Profile ID i sap ris Mi 10000 5000 20000 Results Window As Found As Left ee T3 2 5000 0 000 12000 Test Selection 3 000 5 000 4 000 Do Test Stop Record Data Review Data Diagram 10 Test Tab 18 m UD l5 e il Pus il LLI Tm x EL A O Pressure INWC 20C Diagram 11 6 31 RUN TEST Dial Gauge Differences from General Diagrams 10 amp 11 Pressing RUN button brings up separate test page with dither control Diagram 12 Qutput columns removed from Test Profile Results window 6 32 RUN TEST P SWITCH Differences from General Diagrams 10 amp 11 Pressing RUN button brings up separate test page with dither control Diagram 12 Qutput columns removed from Test Profile Results window 0 C column added to indicate the state of the pressure switch 0 Open C Closed 19 6 33 RUN TEST DITHER CONTROL PAGE Manual Pressure Incrementing Screen Instructions Diagram 12 Test Point Indicator Displays present test point number Target Pressure Displays present test point target pressure Eng Units Display Di
9. wC 5V Llnit x Diagram 35 43 Once a UUT ID is selected the test results list will update to display only the test results from that UUT See Diagram 36 The test results for each UUT can be distinguished using date time of test and As Left As Found status Micro Cal Manager Rev 2 04 UUT Profiles q p Test Profiles Connect EDIT NEW DELETE EDIT NEW DELETE Uploading Unit PC Database Pocket PC Database PC Database Pocket PC Database Under Test database from Pocket PC Transfer gt lt Transfer Transfer gt Transfer Unit Under Test database uploaded 01 wC C Lnit A 0 1 WC_C Unit lipointtest 11 pointtest from Pocket PC 0 0 WC_10V Unit o 0 C 21pointtest 21pointtest Uploading Test HT wC 5V LUnit 0 1 wC 5V Lnit 3pointtest 3pointtest 0 25 WC_10 Unit 0 25 WC_10 Unit 5pointtest 5pointtest H0 25wC 5V Unit 0 25 wC 5V Unit pointtest Bpointtest 0 25 WC C Unit Tpointtest Tpointtest lt l gt Profile database from 0 25 WC C Unit lt i im 2 0 1 WC_C Unit Test Profile ID 11 pointtest CURR Profile Type Ascending 1 000 FS Number Of Test Points 11 0 100 to 0 100 inwC Perform Leak Test NO 4 000 to 20 000 m 10000 ms E 24 0 VDC UUT ID Refresh Test Results Req d Chil Stability 0 0003 finw C Max Leak Rate 0 075000 inw Cs gt Default Test Profile 5pointtest He DT WC Date Time Teste
10. 000 ms Excitation 24 0 WDC Req d Ctrl Stability 0 0003 finw C Max Leak Rate 0 000100 irw Cs Default Test Profile 3pointtest Date Time Tested As Found As Left Pass Fail File Name Diagram 33 42 9 3 TEST RESULTS DATA memory 2 At bottom of screen there is a list box showing all the test results data files stored in On connect all the data files from the Pocket PC are copied to the main PC database Ifa file already exists with the same name the file will not be copied If a new data file is created while connected the new files can be uploaded by pressing the Refresh Test Results button This will repeat the file upload procedure performed on connect See Diagram 34 Micro Cal Manager UUT Profiles EDIT PC Database NEW Rev 2 04 DELETE Pocket PC Database Transfer gt Transfer 0 1 wC C Unit HT WC 5V Lnit 0 25 WC_10 Unit 0 25 WC_5V Unit 0 25 wC C Unit assum s Default T est Profile Date Time Tested 06 13 2007 14 31 21 06 13 2007 14 34 49 06 13 2007 15 11 53 06 13 2007 16 48 08 06 13 2007 16 58 23 06 13 2007 17 11 57 C Unit a gt 01wWC a HTC TOV Unit HTC 10V Unit 3 0 1 wC 5V Unit 0 25 wC 10V Unit 0 25wC 5V Unit 0 1 wC C Unit CURR 1 000 FS 0 100 to 0 100 inwC 4 000 to 20 000 m 10000 ms 24 0 VDC 0 0003 inw C 0 075000 finw Cs 5pointtest
11. 1WD11T1C 2641001WD2DTIC 3pointtest Spointtest Profile database from 2641001 WD2DT1C 2641 005WB2DTIC Spointtest 5pointtest Pocket PC 2641 005WB11T1C 2641005wWD2DT1C Epointtest Bpointtest Test Profile database 7pointtest Tpointtest uploaded from 2641005wB2DTiC f 26410R5wB11T1C lt gt lt y Uploading Test 2641001wB11T1C 11pointtest Rasen iss CURR Profile Type Ascending All data uploaded 1 000 FS Number Of Test Points 11 from Pocket PC 1 000 to 1 000 inw C Perform Leak Test NO 4 000 to 20 000 m i 5000 ms jon 24 0 VDC UUT ID Refresh Test Results Req d Ctrl Stability 0 0003 finw C Max Leak Rate 0 000100 irw Cs O Print Default Test Profile 3pointtest z Pass Fail File Name Date Time Tested As Found As Left Diagram 28 Profile Quick Display Below the database list is a window which will display the proper ties of the selected profile Once a profile is selected from either database it is loaded from its database and the data is then displayed in this window See Diagram 29 1 To select a profile simply click on the ID in the list 2 Only one profile can be selected at a time from both PC and MicroCal database lists Micro Cal Manager Rev 2 04 UUT Profiles r Test Profiles EDIT NEW DELETE EDIT NEW DELETE Uploading Unit PC Database Pocket PC Database PC Database Pocket PC Database Under Test database from Pocket PC Tran
12. 1wB11T1C A lipointtest Tipointtest 2641001wWB2DT1C 2641001wB2DT1C 21pointtest 21pointtest 2641001WD11T1C 2641001WD2DT1C 3pointtest 3pointtest Profile database from 2641001wD2DT1C 2641 005WB2DT1C 5pointtest Bpointtest Pocket PC 2641005wWB11T1C 2641005WD2DT1C amp pointtest Bpainttest Test Profile database 2641 005WB2DT1C 26410R5WBIITIC 7pointtest 7pointtest uploaded from lt gt lt gt Uploading Test 2641 001WBTITIC Test Profile ID Tipointtest Ba AR e CURR Profile Type Ascending 1 000 FS Number Of Test Points 11 1 000 to 1 000 inw C Perform Leak Test NO 4 000 to 20 000 m 5000 ms 24 0 VDC UUT ID Refresh Test Results 0 0003 finw C 0 000100 irw Cs Print 3pointtest Date Time Tested As Found As Left Pass Fail File Name Diagram 26 Profile Selection With each profile set there are two list windows for existing profiles One is labeled PC DataBase the other MicroCal Database See Diagram 27 Micro Cal Manager Rev 2 04 UUT Profiles Test Profiles EDIT NEW DELETE EDIT NEW DELETE Uploading Unit PC Database Pocket PC Database PC Database Pocket PC Database Under Test database from Pocket PC Transfer gt Transfer Transfer gt lt Transfer Unit Under Test database uploaded 2641001wB11T1C 2641001wB11T1C T1pointtest 11pointtest from Pocket PC 2641001WB2DTIC 2641001 WB2DTIC 21 pointtest 21 poin
13. AC adapter is shipped in Accessory Box see Diagram 3 to AC supply connector on back of unit or use optional desktop charger 869974 G e Initial battery charging will take approximately 2 4 hours 11 5 3 REPLACE amp INSTALL BATTERY Open Battery Door Rotate the black knob counter clockwise and pull up on the battery door Remove Installed Battery Pull tab and lift out battery Install Charged Battery Align pins inside the battery compartment with the receptacle on charged battery Place battery into compartment unit the battery is fully seated lose Battery Door Rotate the black knob counter clockwise rotate the door to the closed position and release knob to lock into position Reference Door Diagram 5 12 5 4 REFERENCE INSTALLATION CHANGING MICROCAL PRESSURE MODULE MCPM Diagram 6 The MicroCal is designed with 2 pressure reference bases These MCPM reference mod ules can be added in field into either base Software will automatically detect installed reference Open Reference Door See Diagram 6 Rotate the black knob counterclockwise and pull up on the reference door Remove Installed Reference Loosen black thumbscrew 3 o clock position by rotating counter clockwise Install New Reference Align the MCPM reference so the knob is in the 3 o clock position Press down on the MCPM housing until fully seated Tighten black thumbscrew by rotation clockwise Close Reference Door Pull the reference door d
14. Band Worst Case Over a Temperature Range of 10 F to 130 F Non Linearity 0 1 FS Hysteresis 0 05 FS Non Repeatability 0 02 FS Thermal Zero Shift lt 0 32 FS Thermal Span Shift lt 0 24 FS Zero Offset 3 0 296 FS Span Offset 0 296 FS 1J3 FS Long term stability error not included 48 Non Repeatability The ability of a transducer to reproduce output readings when the same pressure value is applied to it consecutively under the same conditions and from the same direction 5VDC ee OVDC O PSI 100 PSI Hysteresis The maximum difference in output at any pressure value within the specified range when the value is approached with increasing and decreasing pressure 5 VDC OVDC O PSI 100 PSI Long Term Stability The ability of a transducer to reproduce output readings obtained during its original cali bration at room conditions for a specified period of time 0 1 FS Original calibration After 6 months O PSI 100 PSI 49 Zero Offset Zero output is factory set to within a certain 96 of full scale Results in a shift up or down of the calibration curve Does not affect linearity or accuracy accuracy Zero shift 0 2 FS No span shift Linearity still 0 1 FS yw S So NS L pz A No zero or span shift Linearity 0 1 FS 0 PSI 100 PSI Span Offset Span output is factory set to within a certain of full scale Results in a change in the sl
15. Diagram 31 Micro Cal Manager Rev 2 04 UUT Profiles Test Profiles ef _ r ww DELETE dI r NEW DELETE Uploading Unit PC Database Pocket PC Database PC Database Pocket PC Database Under Test database from Pocket PC Transfer gt lt Transfer Transfer gt lt Transfer Unit Under Test database uploaded 2641001wB11T1C 2641007 WB11T1C 11 pointtest 11 pointtest from Pocket PC 2641001 WB2DT1C 2641001 WB2DT1C 21 pointtest 21 pointtest Uploading Test 2641001WD11T1C 2641001WD2DTIC Spointtest Spointtest Profile database from 2641001wWD2DT1C 2641005wWB2DT1C 5pointtest 5pointtest Pocket FC 2641005WB11T1C 2641005wWD2DT1C Bpointtest Bpointtest 2641005WB2DTIC 26410R5wB11T1C Y Tpointtest 7pointtest Perge amp lt gt Uploading Test 2641001wB11T1C Test Profile ID Tipointtest data fes UUT Type CURR Profile Type Ascending All data uplo dad Ccuracy 1 000 FS Number Of Test Points 11 from Pocket PC InputR ange 1 000 to 1 000 finw C Perform Leak Test NO i OutputR ange 4 000 to 20 000 Settling Time 5000 ms Excitation 24 0 VDC ULT ID Refresh Test Results Req d Ctrl Stability 0 0003 finw C 7 Max Leak Rate 0 000100 iw Cs Print z Default Test Profile 3pointtest Date Time Tested As Found As Left Pass Fail File Name Diagram 31 41 New Button This button opens a dialog box to create a unique profile Profile ID must be
16. EAK TEST box Tosave press SAVE button Note Save will be grayed out when data has been saved To delete a profile select TEST PROFILE from list and push DELETE button Ascending Descending and Both will set up a profile with evenly spaced points in the di rection implied by the type For custom point spacing see the Custom Profile Editor Page Test Target Point FS Target Pressure Profile ID est Spointtest PR pe BE Target g A Number of Pressure Output utpu of Test Points 1 100 00 5 000 20 000 50 00 0 000 12 000 Profile Profile Type Descending oo 5 000 4000 Type Perform m Perform Leak Test Leak Test NEW SAVE DELETE 9 Q Diagram 13 22 CREATE CUSTOM TEST SETUP This test setup page allows custom entry of target pressure target output or target 96 FS Full Scale to be stored for a test by selecting Custom from the PROFILE TYPE drop down To change double click value in any field and enter a new value The remaining fields will update automatically To accept changes press OK To ignore changes press Cancel To edit a field highlight value and type in new value Diagram 14 Pressure Output of Test Points 1 5 000 20 000 2 50 00 0 000 12 000 Profile Type Custom Ma oo 5 000 4 000 m Perform Leak Test NEW SAVE J DELETE Diagram 14 6 41 TEST SETUP DIAL GAUGE Differences from General Diagram 13 Qutput column rem
17. EFAULT TEST PROFILE ID of default test profile to be used when automatically setting up an AUTO DETECT UUT SETTLING TIME Settling time to be used when automatically setting up an AUTO DE TECT UUT CONTROL STABILITY Required control stability to be used when automatically setting up an AUTO DETECT UUT Max Leak Rate Maximum leak rate to be used when automatically setting up an AUTO DETECT UUT RE CAL ACCURACY Re cal accuracy to be used when automatically setting up an AUTO DETECT UUT Note This value is used to determine if the MicroCal should adjust the unit despite a passing As Found test DEFAULT ACCURACY Accuracy to be used when automatically setting up an AUTO DE TECT UUT Note This value is used to program all AUTO DETECT units with the same Pass Fail specification if one is not already specified USE DEFAULTS FOR AUTO DETECT UUT S Checking this box allows the software to automatically program an AUTO DETECT UUT profile using the values stored on this page Note Not checking this box will cause the software to prompt the operator to enter these values during the initial setup AUTOMATICALLY RECALIBRATE Checking this box allows the software to automati cally recalibrate a unit if its highest error is outside the re cal accuracy and or pass fail accuracy Note Not checking this box will cause the software to prompt the operator to OK CANCEL recalibration Default Profile ID acq ur RET Default Accuracy Settli
18. Setra 269 This feature is for automated calibrations is optional and can be useful for transducers that have drifted but are not yet failing by avoiding a failing result at the next calibration Enter the transducer s lowest and highest pressure in the LOW and HIGH boxes in the Input column Enter the transducers corresponding lowest and highest output in the LOW and HIGH boxes in the Output column Select Test Profile from drop down list or create a new one save UUT go to PROFILE page and create NEW return to UUT and select newly created profile for default profile and press SAVE Select Excitation Level from drop down list Select UUT Type from drop down list See Page 28 for UUT Type details Save Once all parameters have been changed tap the SAVE button at bottom Note Save button will be grayed out when data has been saved Delete Select UUT from list of available UUT ID s at the top of the screen Tap DELETE button at bottom of the page More Press to access remaining UUT setup items 24 UUT ID Box Profile Template ID UUT Serial Numbe UUT Accuracy Accuracy Spec Where UUT Is Adjusted Excitation Diagram 15 I Real Time Run Test Test Setup UUT Sel UUT Type Specs Ideal peaioosweittic E pe CURR ew UUT ID Setup Bpontet ave New 1010101 25 Uu NM UUT PAGE Page 2 of 2 Enter the UUT Part Number Enter the UUT Model Enter the UUT Manuf
19. UUT UNIT UNDER TEST SETUP 24 6 5T UUTSETUPSDIAD GAUGE ttem 28 0 52 VUTSETUR PAS WITCH u a ba aa eden 28 0 93 UUT SETUP EXPERT SYSTEM ett 29 aaa eee aqhana 30 7 0 UNIT UNDER TEST ONNECTI0N 35 8 0 CALIBRATING TESTING A TRANSDUCER TRANSMITTER 35 9 0 MICROCAL MANAGER INTERFACE 9 1 SETUP FOR MICROCAL CONNECTION 38 9 2 GRAPHICAL USER INTERFACE SETUP 39 2 3 TESTRESULEES DATUR resines entente 43 10 0 MICROCAL SPECIFICATIONS 11 1 MEASUREMEN dit ense O 46 TOA CONERO 46 103 GENERAL SPECIFICATIONS 46 11 0 ADDITIONAL RESOURCES TTE GLOSSARY OFT ERIM icit RS pit 47 11 2 INTERPRETING PRESSURE TRANSDUCER SPECIFICATIONS 48 12 0 SPAREPARIS SE ACCESSUBIDS ua 52 13 0 RECALIBRATION amp WARRANTY 53 1 0 SAFETY INSTRUCTIONS Use the calibrator only as specified in the manual otherwise the protection provided may be impaired Do not operate the calibrator in explosive gas vapor or dust environments The calibrator is designed to operate from 14 4 VDC removable Lithium lon battery source or from the AC adaptor that is
20. UUT ID Refresh Test Results Req d Ctrl Stability 0 0003 inwC s Max Leak Rate 0 000100 iriw C s Print Default Test Profile 3pointtest Date Time Tested amp s Found As Left Pass Fail File Name Diagram 32 Delete Button This button will delete a profile from the database it exists within Data cannot be recovered so a verification dialog box will pop up asking operator to verify that delete is really desired See Diagram 33 Micro Cal Manager Rev 2 04 uml e UUT Profiles p Test Profiles EDIT NEW DELETE EDIT NEW DELETE Uploading Unit PC Database Pocket PC Database PC Database Pocket PC Database Under Test database from Pocket PC Transfer gt Transfer Transfer Transfer Unit Under Test database uploaded 2641001 WB11T1C 2641001 WB11TTC Tipointtest 11pointtest from Pocket PC 2641001wB2DT1C 2641001wB2DT1C 21pointtest 21pointtest Uploading T est 264100TWD11TIC 2641001TWD2DTIC 3pointtest 3pointtest Profile database from 264100TwWD2DT1C 2641005wWB2DT1C Spointtest 5pointtest Pocket PC 2641 005WB11T1C 2641 005WD2DTIC Epointtest Epointtest Test Profile database 7pointtest Tpointtest uploaded from Pocket PC Uploading Test Results data files 2641005WB2DTIC 26410R5wel1Tic 3 lt 2641001 WB11T1C CURR 1 000 FS InputR ange 1 000 to 1 000 in WC Outputh ange 4 000 to 20 000 m Settling Time 5
21. User Manual MicroCal Advanced Modular Pressure Calibrator 000 257 3872 setra com Table of Contents TO SAPETEINSTRUCTIONS re bm em 5 2 INTRODUCTION RR 6 3 0 STANDARD EQUIPMENT BREAK0UL 7 4 0 OPERATING FEATURES NUES rn 8 AZ UNUS fm 8 4 3 CALIBRATOR SCREEN OVERVIEW 9 5 0 CALIBRATOR SETUP DL USER INTERFACE PANEL scettr oci mettre 11 Ded BATTERY CHARGING u 2 u 11 5 3REPLACE amp INSTALLBATTERY 12 5 4 REFERENCE INSTALLATION I ette et tet te 14 2 9 GEITINGSTARIED uuu ente ode e oen 14 6 0 MICROCAL INTERFACE SCREENS 6 1 APPLICATION DETINIIDNS L aee ete eth eth 16 0 2 REALE TIME GENERAL L y addu 16 6 21 REAL TIME DIAL GAUGE 17 622 REALTIME Po WV GH sca au REDE EUH MED 17 6 23 REAL TIME EXPERT SYSTEM eere 17 a anu 18 631 RUN TEST DIAL GAUGE l 2 oett e Ente 19 Lob SSWIIW u u u ulat mansa 19 6 33 RUN TEST DITHER CONTROL PAGE 20 0 34 RUN TEST EXPERTS TSTEMG a ode 21 OT TEST SETUP GENERAT uu 22 5 TEST SETUP DIAL GAUGE stel nuyu u uu 23 6 42 TEST SETUP PRESSURE SWITCH sss 23 6 5
22. acturer Enter the required pressure Settling Time at target in milliseconds 99 999 max and 0 min 5 000 recommended Pressure settling time is time allowed at pressure point before data is acquired ENTER MAXIMUM LEAK RATE in box This is PASS FAIL criteria for leak check function measured in change of pressure per second Enter the required pressure stability for data acquisition in the Control Stability field Enter the System Volume value 64 is default To increase speed of pressure control increase this value The software automatically programs this value based on testing performed at Setra It is recommended that the preprogrammed values always be used To accept the changes made tap SAVE To reject the changes made select new profile 26 UUT Part Numbe Part Number Create New UUT Profile UUT Mode Model UUT Manufacture Manufacturer Accept Changes Settling Time for Data Aca ss TA Delete UUT Profile Max Leak Rate Allowable Max Leak Rate 4 for Pass Fail System Volume Adjust Pressure Control Stability 0 0003 Control Sensitivity Pressure Stability Required ea P for Data Acq sition 6 9 Run Test Diagram 16 2f 6 51 UUTTYPE DIAL GAUGE Differences from General Diagram 15 Qutput fields hidden Excitation field hidden 6 52 UUT TYPE P SWITCH Differences from General Diagram 15 Output fields converted to Manual Reset check boxes Excitation field hid
23. ansfer Transfer gt Transfer Unit Under Test database uploaded 01 wC C Lnit amp 04 wC C Unit 11 pointtest 11 pointtest from Pocket PC H0 wC 10V Unit H0 wC 10V Unit 21pointtest 21pointtest Uploading Test 0 1 WC 5V Unit 0 1 WC 5V Unit 3pointtest 3pointtest poe ao from ocke 0 25 wC 10V Unit H0 25 5V Lnit 0 25 WC C Unit 0 25 wC lt iil gt lt 01 WC_C Unit 0 25 wC 10V Unit 0 25 5V Lnit 5pointtest Bpointtest Tpointtest 11 pointtest 5pointtest Bpointtest 7pointtest CURR Profile Type Ascending curacy 1 000 FS Number Of Test Points 11 A ta uploade InputR ange 0 100 to 0 100 Perform Leak Test NO OutputRange 4 000 to 20 000 m Settling Time 10000 ms Excitation 0 VDC UUT ID Refresh Test Results Req d Ctrl Stability 0 0003 inw C Max Leak Rate 0 075000 inwC s 7 01 WC C Unit Print Default Test Profile 5pointtest found 0 1 Ww C C Unit 0 1 WC_10V Unit 3 Date Time Tested As Found As Left 0 1 WC_5 Unit 06 13 2007 14 31 21 As Found 025 wC 1 DAT 06 13 2007 14 34 49 As Found CUM B DAT 06 13 2007 15 11 53 As Found NU aedes B DAT 06 13 2007 16 48 08 As Left Min tia DAT 06 13 2007 16 58 23 As Found y BDAT 06 13 2007 17 11 57 Found 2 3 D WC TOV Unit y DAT 1 0 wC 5V LInit 0 1 wC 10V Unit D 1wC 5V Unit D 1 wC C Unit 0 25 wC 10V Lhnit D 25
24. d AsFound AsLeft Pass Fail File Name 06 13 2007 14 31 21 As Found Fail 01WC CUnit E 13 2007 14 31 21 06 13 2007 14 34 49 As Found Fail 0 1WC_C Unit_6_13_2007_14_34_49 DAT 06 13 2007 15 11 53 As Found Fail O 17WC_C Unit_6_13_2007_15_11_53 DAT 06 13 2007 16 48 08 As Left Fail O1WC_C Unit amp 13 2007 16 48 8DAT 06 13 2007 16 58 23 As Found Fail 0 17WC_C Unit_6_13_2007_16_58_23 DAT 06 13 2007 17 11 57 As Found Fail 0 1TwC C Unit amp 13 2007 17 11 57 DAT Diagram 36 To print As Left or As Found data only 1 Selectany profile desired from the list of test results 2 Press Print button See Diagram 37 Micro Cal Manager Rev 2 04 UUT Profiles Test Profiles Connect EDIT NEW DELETE EDIT NEW DELETE Uploading Unit PC Database Pocket PC Database PC Database Pocket PC Database Under Test database from Pocket PC Transfer gt lt Transfer Transfer gt Transfer Unit Under Test database uploaded D 1 WC_C Unit A 014 wC C LUnit 11 pointtest lipointtest from Pocket PC 0 1 WC_10V Unit H1 wC 10V Unit 21pointtest 21 pointtest Uploading Test 0 1 WC_5Y Unit 0 1 WC_5V Unit Spointtest Spointtest Profile database from 0 25 WC_10 Unit 0 25 WC_10 Unit 5pointtest 5pointtest 0 25 WC_5V Unit 0 25 WC_5 Unit Bpointtest Bpointtest 0 25 WC CU M 4 025 wC C Unit Tpointtest Tpointtest gt lt gt 2 01 WC_C Unit Tes
25. den LO HI labels changed to OPEN CLOSE Profile selection locked out P SWITCH amp DIAL GAUGE UUT PAGE P Switch shown Diagram 17 UUT ID Box UUT UUT Type New UUT ID Setup Profile Template ID Manual to Copy From S N bx ek Save New UUT ID UUT Accuracy bius Delete UUT ID Recalibration Accuracy Re Col Bonum WS Cee m Excitation VDC INH2020C Manual Reset Check Boxes P Switch RealTime Run Test Test Set Dm system OPEN CLOSE Input P Switch Diagram 17 28 6 53 UUT SETUP EXPERT SYSTEM No Differences from General See Section 6 5 29 6 6 SYSTEM Screen Instructions Diagram 18 Data and system values Software Version Version of software on MicroCal Firmware Version Version of firmware on calibrator microprocessor board Serial Number Serial number of device Calibration Date Date of last calibration Filter Length The number of samples taken when a data point is collected during an automated test It is also the number of samples taken when HOLD SAMPLE button is pressed on Real Time page The software will read this number of samples and return the average as the data value Maximum value will be 100 System Volume This variable cannot be set by the user The value shown is fixed system volume excluding transducer Excitation This value is the current excitation being provided to EXC Battery Level This value is the current battery voltage level Shows adapter power level
26. e measurement relative to a reference pressure FS Full Span The range of measured values over which a transducer is intended to measure specified by the upper and lower limits Ex 0 to 100 PSIG FS is 100 PSIG O to 5 VDC 800 1100 MB FS is 300 MB P I Term common to process industries meaning pressure in current out Ex 3 15 PSIG Input to 4 20 mA DC Output Pressure Transducer An electromechanical device for translating fluid pressure values into voltages across a high impedence 5k ohms or greater load Pressure Transmitter An electromechanical device for translating fluid pressure values across currents generally 4 20 mA into a low impedence load Proof Pressure The maximum pressure that may be applied without changing perfor mance beyond specifications typically 0 596 FS zero shift Range The spread between the maximum and minimum pressures between which the transducer has been designed to operate Span The algebraic difference between the limits of the range Ex 0 1 to 5 1 Volts DC span is 5VDC Sometimes used to designate full scale output i e 5 VDC 47 11 2 INTE PRESSURE TRANSDUCER SPECIFICATIONS Accuracy Expressed in 96FS as constant temperature Accuracy as RSS non linearity hysteresis and non repeatability ROOM SUM SQUARES RSS NON LINEARITY 0 1 0 01 HYSTERESIS 0 05 0 0025 NON REPEATABILITY 0 02 0 000496 0 0129 0 012996 0 11 FS at constant temperature Total Error
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28. from general operation for Pressure Switch calibration Expert System Departures from general operation for Expert System calibration 6 2 REALTIME GENERAL Screen Instructions Diagram 9 Real Time page is constantly updating and is used to see the output and pressure being applied for calibration purposes and test purposes acts as a digital indicator APPLIED PRESSURE WINDOW Displays system pressure When a new pressure set point is selected the text will turn yellow while pressure is outside of target control band Re quired control stability for UUT Text will turn green when target pressure is reached SETPOINT The go to pressure macro buttons are configured by the selected UUT pressure range These can be used to manually step through pressure setpoints for calibration or when making manual adjustments For all units the top most button will display the UUTS FS Pressure Value The bottom most button will display the UUT s FS Pressure Value Pressing any of the buttons enters the pressure value on the button into the target pressure window and calls the Go to Pressure function VENT Opens both positive and negative pressure ports to each other and atmosphere TARE Zeros out internal pressure standard and re zero s mechanical components in controller GO TO PRESSURE Calls controller to generate pressure point set in pressure target box HOLD Stops any process in action MONITOR Switches calibrator into monitoring mode This allo
29. ft file Press Print button See Diagram 39 Before data can be sent to the printer the 2 selected files must be verified as a valid pair Data is validated as follows Only 2 files being requested for print operation Only one As Found and one As Left file As Left data file s date time stamp comes after that of As Found data file UUT Profiles Test Profiles for each test results data file match As Left data file date time stamp is within 24 hrs after that of As Found file Micro Cal Manager Rev 2 04 UUT Profiles EDIT NEW DELETE PC Database Pocket PC Database Transfer gt Transfer 01 wC C Unit 01 WC C Unit H 1 wC 10V LUnit 4 0 1 wC 10V Lnit H1 wC 5V LUnit H1 wC 5V LUnit 0 25 wC 10V LUnit 0 25 wC 10V Lnit 25 wC 5V Unit 0 25 WC 5V Lnit O25 WC CUnit CUnt V lt j gt 01 wC C Unit URE A 00 FS 0 100 to 100 Tid 4 000 to 20 00 10000 0 000 3 inw C e D enin inw Cs Default Test Profile 5pointtes Date Time Tested 06 13 2007 14 31 21 06 13 2007 14 34 49 As Found 06 13 2007 15 11 53 Found 06 13 2007 16 48 08 As Left 06 13 2007 15 58 23 Found 06 13 2007 17 11 57 As Found s Found As Left UUT ID Test Profiles EDIT NEW DELETE PC Database Pocket PC Database Transfer lt Transfer 11 pointtest 11 pointtest 21 pointtest 21 pointtest 3pointtest 3pointtest 5pointtest 5pointtest Bpointte
30. included Do not use AC adapters chargers or batteries other than those supplied by Setra If supplying external excitation to the Unit Under Test in a measure mode do not exceed 30 VDC There are no user serviceable parts internally removing the internal cover will void warranty Return the unit to the factory for re certification or repair BEST PRACTICES FOR CALIBRATOR OPERATION Use the shortest length of tubing from the calibrator to the Unit Under Test during pressure testing avoid vibration of the tubing Avoid movement of the calibrator during operation avoid locating in a high vibration environment Keep reference door closed when not changing modules Allow the calibrator to warm up for 30 minutes before use The calibrator can be turned on during transport 2 0 INTRODUCTION DOCUMENTING PROCESS CALIBRATOR The Setra MicroCal is a pressure generating modular pressure documenting calibrator The calibrator has been designed and optimized to meet the needs of our customers for a capable system for the calibration troubleshooting and documentation of very low pressure measuring information The design of the MicroCal exploits years of experience in the calibration of Setra trans ducers as well as NASA patented and Setra exclusive licensed technology Major Features Diagram 1 7 Touchscreen Display capable of storing thousands of Units Under Test UUT data files Portable battery powered system capab
31. itation feature will not likely be required TURN ON MISWIRE WARNING will make a dialog box pop up when it appears the UUT wiring or plumbing has been reversed or if the UUT pressure range appears to be set incorrectly TURN ON TEST RESULTS SAVE WARNING will make a dialog box appear at any point where unsaved test results could be deleted STOP AT EACH TEST POINT Manual step through test will stop a test in progress at each pressure point and require user to press OK on pop up dialog ADD EXTRA DIGIT RESOLUTION Add extra digit to pressure display increases pressure resolution shown on real time page Adds one digit to the end RESTORE FACTORY SETTINGS resets settings to factory programming EDIT AUTO DETECT Settings opens a page to access settings for AUTO DETECT units 269 See Diagram 21 Display Trend Graph on T Warm u Display Trend Graph on UUT Warm Turn On Miswire Warning Miswire Warnin p g Display Test Results Display Test Results In Graph all Turn On Excitation Setting Warning ee arning Manual Step Through Testy li Turn On Test Results Save Warning Test Results 7 Save Warning Extra Digit Resolution m Add Extra Digit Resolution RESTORE FACTORY SETTINGS Restore Factory Defaults EDIT AUTODETECT DEFAULTS Opens AUTO DETECT Default Settings Page SAVE CHANGES CANCEL CHANGES Diagram 19 32 AUTO DETECT DEFAULT SETTINGS PAGE Used for Setra Expert System defaults for use with Model 269 D
32. le of full operation throughout a typical work day Closed loop pressure control which is immune to the effects of ambient pressure perturbations doors closing people moving around Very low internal reference pressure standards which are selectable to match customer needs Auto zero pressure tare function Ability to source power to the UUT or use external power supply High resolution pressure control capable of precise generation and pressure control in the micro inch of water column pressure ranges Leak testing High accuracy MCPM modular pressure references give flexibility and accuracy to the end customer Modular battery to ensure all your calibrations are able to be completed High Pressure Port Low Pressure Port Electrical Connections for Unit Under Test 6 3 0 STANDARD EQUIPMENT BREAKOUT THE ITEMS BELOW ARE INCLUDED IN YOUR CALIBRATOR Calibration Certificate Diagram 2 Calibrator User Manual MicroCal senmana Electronic Test Lead Kit Rechargeable Battery Pneumatic Fittings amp Tubing AC Power Adapter Accessory Box Pressure Module Box What s Included User Manual Rechargeable Battery AC Power Adapter Electronic Test Kit Pneumatic Fittings amp Tubing What s Included Up to 4 Pressure Reference Modules Per Box Diagram 3 4 0 OPERATING FEATURES 4 1 THE MICROCAL PERFORMS THE FOLLOWING MAJOR FUNCTIONS e User interface for setups display and storage e Data transfer to and fr
33. ng Time Input Settling Time ms Default Accuracy FS Input Required Control Control Stability 0 0005 ms Re Cal Accuracy 0 15 FS Re Cal Accurac Stability Input U Maximum Leak Rate Input Wewa ias ms Input Use Defauts For Load Defaults For New AUTO DETECT UUTs AUTO DETECT Automatically Recalibrate RESTORE FACTORY UUT Check Box eee Automatically Recalibrate Check Box SAVE CHANGES CANCEL CHANGES Diagram 20 33 ENGINEERING UNITS SCREEN This page is used to convert the displayed engineering units on the MicroCal All values are stored as a default in WC Displayed values are then converted using conversion values below INH2O20C mmHGOC atm INH2O60F Pa psi INH204C mmH200C INHGOC mTorr INHG60F Torr cmH204C kgfcm2 cmHG0C SAVE CANCEL Press to set units to Press to exit w out presently selected changing units Diagram 21 34 7 0 UNIT UNDER TEST CONNECTION Standard See Diagram 22 Attach the unit in a secure location 2 Hook up the pneumatic lines attaching the high port HI on the calibrator to the high port on the UUT and the low port LO on the calibrator to the low port on the UUT 3 Hook up electrical lines See Diagram 23 for wiring options Unit Under Test Diagram 22 Model MRC Pneumatic Lines Electrical Lines 24VDC O 9 xcom P Switch SPST Diagram 23 3 Wire Internal Excitation 4 Wire Internal Excitation Current Internal Excitation External Power
34. oCal Provides a central location for all data within a given facility database management and easy data entry and manipulation 9 1 SETUP FOR PC CONNECTION 1 Connect MicroCal to PC via micro USB cable 2 Verify device is connected on Windows Mobile Device Center CONNECTED should now appear in Windows Mobile Device Center window 3 Run MicroCal Manager software Micro Cal Manager Rev 2 04 UUT Profiles Test Profiles F i Connect EDIT NEW DELETE EDIT NEW DELETE PC Database Pocket PC Database PC Database Pocket PC Database Transfer gt Transfer Transfer Transfer Test Profile Data Test Profile Data Test Profile Data LILIT Type s Accuracy 25 3f Test Profile Data UUT Data UUT Data UUT Type Xs Accuracy 3t ULT ID Refresh Test Results O Print Date Time Tested Found As Left Pass Fail File Name Diagram 24 4 Press CONNECT button See Diagram 25 5 Screen will update with data from both PC and MicroCal Micro Cal Manager Rev 2 04 UUT Profiles gt Test Profiles EDIT NEW DELETE EDIT NEW DELETE Uploading Unit PC Database Pocket PC Database PC Database Pocket PC Database nder Test database om Pocket PC Transfer gt Transfer Transfer Transfer Unit Under Tes 2641001 WB11T1C 264100TWBTITIC Tipointtest Tipointtest from Pocket PC 2641001wWB2DT1C 2641001WB2DT1C 21 point
35. om MicroCal Manager Database e Monitors battery voltage e Stores data for UUT test profiles and test results e SO Certification 4 2 PORTABILITY CALIBRATOR IS FULLY PORTABLE AND POWERED BY e 24 DC external 120 240 power adapter included e Using the removable battery which has been designed for operation throughout a typical workday after a full charging cycle The Li lon battery is rated at 14 4 VDC 6 6 Amp hour AH 4 3 CALIBRATOR SCREEN OVERVIEW Setpoint 0 000 TARE CONTROL HOLD MONITOR VENT Uug 2641005WB11T1C Exc 24 VDC REF2 5 00 to 5 00 INH2020C PRESSURE a e UUT amet FS arget arget Actual TEST Pressure Output Pressure 100 00 5 000 20 000 1 2 50 00 0 000 12 000 3 0 00 5 000 4 000 As Found As Left Run Stop Tare Review Test Results OMMCEMCNMCNEO Ps Pressure Output of Test Points 1 100 00 5 000 20 000 2 50 00 0 000 12 000 3 00 5000 4000 Profile Type m Perform Leak Test NEW SAVE DELETE Real Time Screen e Displays installed references e Actively read Applied Pressure UUT Output Error Apply user selectable pressure for manual cali bration Enable either Control apply pressure or Monitor read pressure from system e Select UUT profiles Run Test Screen e Select UUT Profiles e Select Test Setup e Automatically run pressure test based on UUT and test setup selections e Store and recall As Found
36. ope of the curve Does not affect linearity or accuracy Span shift 0 2 FS Linearity shift 0 1 FS L 0 2 FS 10mV xw S span shift Linearity 0 1 FS 0 PSI 100 PSI Thermal Effects The change in the zero and span output that occurs due to temperature changes Thermal Zero Shift lt 0 4 FS 100 F Thermal Span Shift lt 0 3 FS 100 F Example Temp Range 10 F to 130 F Max temp change from 70 F 80 F 80 F x 0 4 0 32 FS DZ DT 80 F x 0 3 0 24 FS DZ DT Zero shift lt 0 32 FS Span shift lt 0 24 FS 50 Non Linearity Best Fit Straight Line BFSL Method Relationship of a calibration curve to a specified straight line 5 1 VDC 0 1 VDC O PSI 100 PSI Example 0 1 FS End Point Method Relationship of a calibration curve to a specified straight line through its end points 5 0 VDC OVDC 0 PSI 100 PSI Example 0 05 FS Terminal Method Relationship of a calibration curve to a specified straight line with end points at zero and full scale RS232 OUTPUT 0 PSI 100 PSI Example 0 12 FS o1 12 0 SPARE PARTS amp ACCESSORIES Part Item 869973 G Spare Battery 869974 G Desktop Charger 869923 Accessory Kit Screwdriver Silicon Tube Misc Fittings 869920 Harness Cable End Ass y 2 Wire 869904 10 2 Wire Electro Pneumatic Harness 10 ft 869921 Harness Cable End Ass y 4 Wire 869905 10 4 Wire Electro pneumatic Harness 10 ft 52
37. oved from test preview window 6 42 TEST SETUP P SWITCH Differences from General Diagram 13 Output column changes to 0 C column to indicate expected switch status OPEN CLOSE Test Profile ID selection locked out Profile type selection locked out Test point entry window locked out Leak Test selection locked out 23 6 5 UUT UNIT UNDER TEST SETUP GENERAL 10 11 12 13 Screen Instructions Diagram 15 UUT setup screeen is used for inputing UUT profiles into the UUT database Select an Existing Profile Go to the UUT ID drop down box click the down arrow and select your unit from the list Create a New Profile Tap NEW button on right of page a dialog box will appear prompting user to enter new UUT ID Enter new ID in the box and select UUT to copy if desired from drop down list below Press OK to create the new profile or CANCEL to cancel action Note To automatically setup a UUT using Setra s configurable part number simply enter the Setra part number as the new ID then press OK If the number entered is a valid configurable number the UUT will be automatically setup Enter the UUT s Serial Number in the field provided In the Accuracy field enter the pass fail accuracy for the UUT In the recal Accuracy field enter an accuracy greater than the one entered in the Accuracy field at which you would like the calibrator to recal the transducer in spite of a passing result Note Only use with
38. own and rotate the black knob counter clockwise Diagram 6 5 5 GETTING STARTED 1 Open calibrator top 2 Turn on calibrator power by toggling the power button towards the back of the unit power switch on left side of the calibrator see Diagram 7 3 Once calibrator is powered up re zero function begins automatically Please wait for completion User will hear operation of solenoid valves and stepper motor 4 Software will startup with Real Time Page Select desired UUT from drop down to begin performing calibrations See Section 6 5 to setup new UUT profiles Power Switch 08232 LEMO Connector Expert System Interface Location Diagram 7 14 Go to Pressure Enable Monitor Only Macro Buttons Mode No Pressure Control Enables Pressure Control Pressure References WY LL A a o TARES Internal Pressure 0 000 TARE Standards CONTROL Snapshot of Data MONITOR VENT Vents Pressure to Atmosphere eke Access Stored UUT Profiles Exc 24 VDC Excitation to Unit Under Test Bar Graph of Error FS Navigation Buttons Diagram 8 Real Time Screen 15 6 0 MICROCAL INTERFACE SCREENS The MicroCal Interface is tab based split into 5 major sections at the bottom of the screen 6 1 APPLICATION DEFINITIONS General This describes operation for the broadest range of applications Dial Gauge Departures from general operation for Dial Gauge calibration P Switch Departures
39. ram 9 Monitor Only Control button locked out automatically controlled by the process head connection disconnection 17 6 3 RUN TEST GENERAL Screen Instructions Diagram 10 1 Tap the RUN TEST tab at the bottom of the page 2 Select desired UUT from the drop down box at the top of the page If desired UUT is not there see Page 24 for creating a new UUT 3 View the TEST drop down box and confirm that profile selected is the desired pressure test profile if not select desired profile from drop down list or if desired test profile is not there see Page 22 for creating a new test setup Select AS FOUND or AS LEFT radio button Tap TARE and wait until completed This zeroes the ref unit Tap RUN button To stop a test in process tap the STOP button This will stop and cancel the test 8 Target pressure will be generated and data will be automatically recorded at each pressure point Note If the Display Test Results in Graph Option is selected see Edit Defaults page a graph will appear displaying pressure vs error after the pressure sequence has been completed Diagram 11 9 To record data Tap RECORD TEST RESULTS button Note Record Test Results Button has 3 states indicating the save status of test results When no test results are available to save the button reads No Results To Save When results on screen have been saved the button will change to Test Results Saved After a test is complete and before
40. rofiles EDIT NEW DELETE EDIT NEW DELETE Uploading Unit PC Database Pocket PC Database PC Database Pocket PC Database Under Test database m Pocket PC tabase uploaded 2641001WB11T1C A 2541001TwBTITIC 11pointtest 11pointtest from Pocket PC 2641001WB2DT1C 2641 001WB2DT1C 21pointtest 2641001WD11T1C 2641001WD2DT1C 3pointtest 2641 001WD2DT1C 2641 005wWB2DT1C 5pointtest 2641005WB11T1C 2641 005wD2DT1C Bpointtest 2641005wB2DT1C 26410R5wBllITIC pointtest lt gt lt gt 21 pointtest 3pointtest 5pointtest Bpointtest Tpointtest Profile database from Pocket PC Test Profile database uploaded from Pocket PC Uploading Test Results data files lipointtest from Pocket PC Profile Type Ascending 1 000 FS Number Of Test Points 11 1 000 to 1 000 in WC Perform Leak Test NO 4 000 to 20 000 5000 ms ion 24 0 VDC UUT ID Refresh Test Results Req d Ctrl Stability 0 0003 inw C z Max Leak Rate 0 000100 inw Cs C C Print Default Test Profile 3pointtest z 2641001wB11T1C CURR Date Time Tested As Found As Left Pass Fail File Name Diagram 30 Edit Button This button opens a dialog box containing the information for the selected file At this point the data may be manipulated and saved ID cannot be changed with this function To change ID copy the profile See New Button section following giving it a new ID then delete the old version See
41. sfer gt lt Transfer Transfer lt Transfer Unit Under Test database uploaded 2641001WB11T1C 2541001TwBTITIC 11pointtest 11pointtest from Pocket PC 2641001WB2DTIC 2641001 WB2DTIC 21 pointtest 21 pointtest Uploading Test 2641001WD11T1C 2641001wD2DT1C 3pointtest 3pointtest Profile database from 2641001TwWD2DTI1C 2641005wWB2DT1C 5pointtest Bpointtest Packet PC 2641 005WB11TIC 2641005wD2DT1C Bpointtest Bpointtest Test Profile database 2641005WB2DT1C 26410R5wB11T1C 7pointtest 7pointtest Leider from lt gt lt gt ocket PC 2641001 WB11T1C CURR 1 000 XFS 1 000 to 1 000 inw C 4 000 to 20 000 5000 ms 24 0 VDC 0 0003 inw C 0 000100 inw Cs 3pointtest Max Leak Rate Default Test Profile _As Found As Left Date Time Tested Pass Fail File Name Diagram 29 40 1 Transfer Buttons gt amp lt These buttons will copy a selected profile from the database it currently exists within to the other remaining database if a profile is selected in the PC database and Transfer gt button is pressed the profile will now be copied to the MicroCal database When transferring profiles if a profile of the same ID exists in the Copy To database the profile will be overwritten on the Copy To database See Diagram 30 Micro Cal Manager Rev 2 04 UUT Profiles 5 Test P
42. splays pressure units Pressure Display Window Displays present pressure during test OPEN CLOSE Indicator Available only with P Switch indicates open closed status of switch Take Data Button Forces data collection for Dial Gauge Tells software that the UUT is indicating the present target pressure Target Pressure Button Set pressure target to original target defined by test profile for present test point Vent Button Stops the test in progress and vents MicroCal pressure ports to atmosphere Halt Pauses pressure control Leaves system closed to allow for quick re acquisition of target pressure Set Point Window Displays present set point for the MicroCal pressure controller Updates when test point number is changed or when dither controls are used Also allows user entry GO Button Updates pressure target within MicroCal to that displayed in the set point window Starts pressure control FINE Button Decreases pressure set point by 0 196 of UUT span FINE Button Increases pressure set point by 0 196 of UUT span COARSE Decreases pressure set point by 196 of UUT span COARSE Increases pressure set point by 1 of UUT span Cancel Button Stops test in progress and erases any data taken Leaves unit in vented State Pressure k Test Point Target Display ndicator m l Indicator eeu Window P Switch Only Eng Units Display Analog manometer test Point 1 of 3 Target pressure 0 25 INH2020C COARSE FINE
43. st Bpointtest pointtest Tpointtest Test Profile ID 11 pointtest Profile Type Ascending Number Of Test Points 11 Perform Leak Test NO Pass Fail File Name Fail 45 Connect Uploading Unit Under Test database from Pocket PC Unit Under Test database uploaded from Pocket PC Uploading Test prone i Ma from Test Profi database uploaded from Uploading Test Results data files from Pocket All data uploaded from Pocket PC Refresh Test Results 701 WC CUnit fp n eres Diagram 39 10 0 MICROCAL SPECIFICATIONS 10 1 MEASUREMENT UNCERTAINTY 1 YR 0 015 Reading 0 002 mA Physical 50 to 95 F 10 to 35 C 32 to 160 F 0 to 71 C 18x 14 7 x 7 1 10 2 CONTROL Temperature Effect Outside Operating Temperature Additional 0 005 F5 F 10 3 GENERAL SPECIFICATIONS Plug In O Ring Quick Connects Electrical Connections Banana Plug Jacks 46 11 0 ADDITIONAL RESOURCES 11 1 GLOSSARY OF TERMS Atmospheric Pressure Pressure of the atmosphere at the Earth s surface NIST standard atmospheric pressure 1 01325 bar Burst Pressure The maximum pressure that may be applied to the positive pressure port without rupturing the sensing element Capacitive Sensing Detection and measurement of pressure through the change in voltage across a capacitor one plate of which is a diaphragm which deflects slightly with changes in applied pressure Differential Pressure Pressur
44. t Profile ID 11pointtest CURR Profile Type Ascending 1 000 FS Number Of Test Points 11 0 100 to 0 100 inwC Perform Leak Test NO 4 000 to 20 000 m 10000 ms 24 0 VDC UUTID Refresh Test Results Req d Ctr Stability 0 0003 finw C Max Leak Rate 0 075000 inw CZs P Default Test Profile 5pointtest 4 01 wC CUnit Date Time Tested AsFound AsLeft Pass Fail File Name 06 13 2007 14 31 21 As Found Fail DTwC C Unit 6 13 2007 14 31 21 DAT 06 13 2007 14 34 49 As Found Fail TwC C Unit 6 13 2007 14 34 49 DAT 06 13 2007 15 11 53 As Found Fail DLTwC C Unit 6 13 2007 15 11 53DAT 06 13 2007 16 48 08 As Left Fail OTwC C Unit amp 13 2007 16 48 8DAT 06 13 2007 16 58 23 As Found Fail OTwC C Unit amp 13 2007 16 58 23DAT 06 13 2007 17 11 57 As Found Fail ULTwC C Unit 6 13 2007 17 11 57 DAT Diagram 37 44 This will bring up a printer selection dialog Select printer from here and press OK button See Diagram 38 Print rx Printer Name Wboxpsi5bWBOXPRQ02 30 Marketing Properties Status Ready Type GA 1310 PS v1 0 Where Marketing Comment Toshiba 5560CT E Print to file Print range Copies All Number of copies 1 C Pages from 1 to 1 13 i3 Collate Selection 127 12 NNNM Diagram 38 To print an As Left As Found pair the test results must be selected manually Select As Found file then while holding CTRL key select As Le
45. t to plug EPIC cable into Transducer 3 Remove Process Head from pressure sensor and plug in EPIC connected to MicroCal top panel header FIRST TIME UUT AUTO DETECT The MicroCal will automatically download and save a new UUT Profile from a Setra 269 A UUT ID Selection Screen will appear B Enter tag number or UUT ID number C Tap OK D UUT Part Number Screen will appear Complete part and tap OK E All setup data for UUT will be automatically downloaded and stored under new UUT ID Number F Ready to initiate test Select Test Tab 5 Press Do Test and wait for completion A If As Found data is within the user selected Re Cal Accuracy The MicroCal saves the test data as both As Found and As Left and the calibration testing is complete B If As Found data is outside the user selected Re Cal Accuracy The MicroCal initiates automatic zero and span adjustments Auto Re Cal The MicroCal will perform the Re Cal process up to three times to meet the designated Re Cal Accuracy One correction is usually sufficient to Re Cal a UUT however if Re Cal is not achieved then the MicroCal displays the following message UNABLE TO ADJUST UNIT TO SPECIFIED RE CAL ACCURACY C Any Re Cal process will result in test data being saved in As Found and Left data files 6 Remove EPIC Connector from UUT and replace UUT Process Head to return UUT to regular operation 9 0 MICROCAL MANAGER INTERFACE 37 The Micr
46. test 21pointtest Uploading Test 2641001WD11Ti1C 2641001wWD2DTIC 3pointtest Spointtest Profile database from 2641 001WD2DTIC 2641 005wB2DT1C Spointtest Spointtest Pocket PC 2641 005WB11T1C 2641005wWD2DT1C Bpointtest Bpointtest Test Profile database 7pointtest 7pointtest uploaded from 2641005WB2DTIC 26410n5wB11TIC 3 lt 2641001wB11T1C CURR 1 000 XFS InputR ange 1 000 to 1 000 inw C Output ange 4 000 to 20 000 Settling Time 5000 ms E citation 24 0 WDC Req d Ctrl Stability 0 0003 finw C Max Leak Rate 0 000100 irw Cs Default Test Profile 3pointtest Date Time Tested As Found As Left Pass Fail File Name Diagram 25 38 9 2 GRAPHICAL USER INTERFACE SETUP The interface is divided into sections corresponding to the pages on the MicroCal software DATA SETS UUT Unit Under Test Profiles These define a transducer so the MicroCal knows what it s working with See Diagram 26 Portion outlined in red Test Profiles Determines how a test is performed See Diagram 26 Portion outlined in blue Test Results Actual data files created when a test is recorded on the PC See Diagram 26 Portion outlined in green Micro Cal Manager Rev 2 04 UUT Profiles Test Profiles EDIT NEW DELETE EDIT DELETE PC Database Pocket PC Database PC Database Pocket PC Database Transfer gt lt Transfer Transfer gt lt Transfer 2641 001WB11T1C 264100
47. ttest Uploading Test 2641001wD11T1C 2641001TwD2DT1C 3pointtest 3pointtest Profile database from 264100TWD2DT1C 2641005wWB2DT1C Spointtest 5pointtest Pocket PC 2641 005WB11TIC 2641 005wWD2DTIC Epointtest Epointtest Test Profile database 2641005WB2DT1C 26410R5WB11T1C Y 7pointtest 7pointtest MM lt gt 2641001wB11T1C CURR ccuracy 1 000 FS Input ange 1 000 to 1 000 inwC DutputR ange 4 000 to 20 000 Settling Time 5000 ms Excitation 24 0 VDC Req d Ctrl Stability 0 0003 finw C Max Leak Rate 0 000100 irw Cs Default Test Profile 3pointtest Date Time Tested _ As Found s Left Pass Fail File Name Diagram 27 39 MicroCal Database This list Shows what test profiles are currently on the MicroCal After editing any profile said profile will automatically download to the MicroCal This ensures that the list window always accurately reflects what is on the MicroCal See Diagram 28 Micro Cal Manager Rev 2 04 UUT Profiles q Test Profiles EDIT NEW DELETE EDIT NEW DELETE Uploading Unit PC Database Pocket PC Database PC Database Pocket PC Database Under Test database from Pocket PC Transfer gt lt Transfer Transfer gt lt Transfer Unit Under Test database uploaded 2641001 WB11T1C 2641001 WB11T1C 11 pointtest 11 pointtest from Pocket PC 2641001 WB2DT1C 2641001 WB2DT1C 21 pointtest 21 pointtest Uploading Test 264100
48. turns any products returned to SETRA must be transportation prepaid The foregoing warranty is in lieu of all warranties express implied or statutory including but not limited to any implied warranty of merchantability for a particular purpose Setra5 liability for breach of warranty is limited to repair or replacement or if the goods cannot be repaired or replaced to a refund of the purchase price SETRAS liability for all other breaches is limited to a refund of the purchase price In no instance shall SETRA be liable for incidental or consequential damages arising from a breach of warranty or from the use or installation of its products No representative or person is authorized to give any warranty other than as set out above or to assume for SETRA any other liability in connection with the sale of its products For all CE technical questions contact Setra Systems USA EU customers may contact our EU representative Hengstler GmbH Uhlandstr 49 78554 Aldingen Germany Tel 49 7424 890 Fax 49 7424 89500 o3 54 55 _ 6LZLO VW yBnosogxog py uosuews 65 2U sule1s S eras GLOZ Z V TVONSS eos 55 LNN uwopdoup Wo ajqe eAe 96 IM SGI_LNN peyrpouu 10 918912 Ajmau au 9 de pue sebueup ayew 199195 wo qj LAN 9 159 323 es qi LANAN Ajlpow oL esn 0 peai si Uoid 159 Mau pue 11 Aes yH s1utod 159 JO Jequunu JO adA 1ndino uon
49. when 24V adapter is connected Edit Defaults button brings up default settings page see Diagram 19 pg 32 Set Engineering Units Opens the Engineering Units Selection Page for more see Diagram 21 30 Software Version Software Version V1 20A Firmware Version Firmare Version 6 26 Serial Number Serial Number SW DEV Next Calibration Next Calibration Due 04 21 2015 Due Date Default System Edit Defaults Setting Diagram 18 31 Filter Length samples 23 9 VDC Filter Length Excitation Excitation Battery Level 16 8 VDC 100 0 Battery Level System Volume 32 cu in System Volume Set Engineering Units 5 6 Eng Units Setting EDIT DEFAULTS PAGE DISPLAY TREND GRAPH ON UUT WARM UP will make a graph appear when the test page is opened or the UUT ID is changed on test page The graph will show UUT output vs time to allow the operator to see if the UUT has a warm up drift and output has stabilized This feature is not likely to be required if the units to be tested are normally connected to a power supply DISPLAY TEST RESULTS IN GRAPH will make a graph appear at the end of the automat ed test Graph will show the UUT output error seen during test vs applied pressure TURN ON EXCITATION WARNING SETTING will make a dialog box appear on screen anytime the excitation is about to be changed to a higher level This is used to help prevent damage to unit If all units to be tested can accept 24VDC exc
50. ws calibrator to be used as pressure measurement device CONTROL Switches calibrator into control mode This allows the calibrator to be used for pressure control and as a measurement device Error Graph is an auto scaling display of the present error of the UUT S output as com pared to the applied pressure The red bars on the graph represent the UUT S accuracy specification limits The labels will display the present range of the graph The arrow showing the error will turn red when the error is outside of tolerance 16 Enable Monitor Only Mode No Pressure Go to Pressure Control Macro Buttons Enables Pressure Control Installed Pressure References l TARES Internal REF2 5 00 to 5 00 INH2020C Setpoint TARE Pressure Standards Applied CONTROL HOLD Stops Pressure Control Pressure E MONITOR VENT SE rs to REF1 Not Installec UUT S UUT Access Stared UUT Output E ip Exc 24 VDC Excitation to Unit nder lest Terminal Error Graph Based Error 2 50 0 0 2 50 Diagram 9 Navigation Buttons 6 21 REALTIME DIAL GAUGE Differences from General Diagram 9 Qutput and Error windows hidden Bar Graph of Error is hidden 6 22 REALTIME P SWITCH Differences from General Diagram 9 Qutput window changes to OPEN CLOSE indicator capture window Error window changes to OPEN CLOSE indicator capture window Bar Graph of Error is hidden 6 23 REALTIME EXPERT SYSTEM Differences from General Diag

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User Manual MicroCal™