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MVX9000 AF Drives User Manual - Galco Industrial Electronics

1. Modbus Groups py Description Range default eins 0315H 50 22 5 34 Reserve Operation Enable 00 Enable Reverse Operation 00 01 Disable Reverse Operation 00 Stop operation after momentary power loss 01 Continue operation after momentary power 0316H 50 23 5 35 eeu Poe he loss speed search from Speed Reference 00 02 Continue operation after momentary power loss speed search from Minimum Speed 0317H 50 24 5 35 Maximum Allowable Power 19 3 to 5 0 sec 2 0 Loss Time 0318H 50 25 5 35 Pause Time after Momentary 3 to 10 0 sec 0 5 Power Loss 0319H 50 26 5 a6 Mamun Speed Search 30 to 200 150 Current Level 031AH 50 27 5 36 VPPer Limit of Output 0 1 to 400 0 Hz 400 0 Frequency 031BH 50 28 5 36 Lower Limit of Output 0 0 to 400 0 Hz 0 0 Frequency 031CH 50 29 5 37 Skip Frequency 1 0 0 to 400 0 Hz 0 0 031DH 50 30 5 37 Skip Frequency 2 0 0 to 400 0 Hz 0 0 031EH 50 31 5 37 Skip Frequency 3 0 0 to 400 0 Hz 0 0 031FH 50 32 5 37 Skip Frequency Bandwidth 0 1 to 20 0 Hz 0 0 0320H 50 33 5 37 Auto Restart After Fault 00 to 10 00 00 Disable 01 Keypad based on 20 03 setting 0321H 50 34 5 38 PID Set Point Location 02 Al1 external 0 10V 00 03 Al2 external 4 20mA 04 PID set point 50 43 00 Positive Al1 0 10V F i 01 Negative Al1 0 10V 0322H 50 35 5 38 Feedback Signal Selection 02 Positi
2. Page er U Modbus Groups T Description Range default sanoe 20 01 0000H 50 05 5 4 Motor Nameplate Frequency 10 0 to 400 0 Hz 60 0 230V drives 2 0 to 255V 230 0001H Sion 5 4 Motor Nameplate Voltage Ives 460V drives 2 0 to 510 V 460 00 Master frequency determined by digital keypad up down 01 Master frequency determined by keypad potentiometer 0002H 20 03 5 4 Source of Master Frequency 02 Master frequency determined by 0 to 10V 01 50 01 input on Al terminal 03 Master frequency determined by 4 to 20mA input on Al terminal 04 Master frequency determined by RS 485 communication interface 00 Operation commands by digital keypad 01 Operation commands by external control terminals keypad STOP is effective i 02 Operation commands by external control 0003H 20 04 5 4 Source of Operation terminals keypad STOP is ineffective 00 50 02 command 03 Operation commands by RS 485 interface keypad STOP is effective 04 Operation commands by RS 485 interface keypad STOP is ineffective 20 05 0004H 60 01 5 5 Motor Rated Current 30 to 120 FLA 20 06 ste 0005H 50 09 5 5 Minimum Output Frequency 0 1 to 20 0 Hz 1 5 20 07 0006H 50 04 5 5 Maximum Output Frequency 50 0 to 400 0 Hz 60 0 20 08 F 2 0007H 50 12 5 5 Acceleration Time 1 0 01 to 600 0 sec 10 0 20 09 7 0008H 50 13 5 5 Deceleration Time 1 0 01 to 600 0 sec 10 0 Cutler Hammer MVX9000 User Manual Appendix B P
3. D Mounting Screw Holes D Nameplate Label G Bottom Door 4 Digital Keypad G Upper Door Ventilation Holes D L1 L2 13 Input Terminals Control Input Output Terminals Q B1 B2 External Braking Resistor 71 172 713 Output Terminals MOTOR Brak Ea rt Ti T2 T3 BI 82 Ti n 13 Cutler Hammer MVX9000 User Manual Chapter 2 Overview of the MVX9000 Drive Digital Keypad Operation The digital keypad includes the display panel and the keypad The display panel provides the parameter display and shows the operation status of the AC drive The keypad provides programming and control interface Description of Digital Keypad MVX9000 KEYPAD LED Indicators LED Indicators a Lamp lights during Run Lamp Lights to indicated a N Frequency Input Hz Output 4 Stop Fwd Rev operations Amps and User Defined units F RUN STOP FWD REV H LED Display Indicates motor and drive parameter Potentiometer p For setting input speed command N START Key Start Command Up Down and Right Left Keys START STOP RESET Scrolls display enter exit Pao Stop command and Parameter mode chang 4 p REET reset the drive aft
4. gt 1 11 bits character frame Odd lt lt amp databits gt 11 bits character frame 5 62 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Communication Protocol kel ear a ela exer Data characters EE Si ASCII Mode ISTX _ Start character 3AH ADR 1 ADRO Communication address CMD 1 _ 8 bit address consists of 2 ASCII codes Contents of data Maximum 20 word registers LRC check sum 8 bit check sum consists of 2 ASCII codes END1 END characters END 0 END 1 CR ODH END 0 LF OAH RTU Mode START JA silent interval of more than 10 ms Communication address 8 bit address Command code 8 bit command a of data DA C Maximum 20 word registers TA 1 TAO RC CHK Low CRC check sum CRC CHK 16 bit check sum consists of 2 8 bit characters ah END A silent interval of more than 10 ms Cutler Hammer MVX9000 User Manual 5 63 Chapter 5 Descriptions of Parameter Settings ADR Communication Address Valid communication addresses are in the range of 0 to 254 A Communication address equal to 0 means broadcast to all AC drives In this case the MVX9000 will not reply with any message to the master device For example communication to MVX9000 with address 16 decimal ASCII mode ADR 1 ADR 0 1 0 gt 1 31H 0 30H RTU mode ADR 10H CMD Command code and DATA data
5. i MOTOR Braking EE EA Ti 72 T3 Bi B2 L E J ra N O00 4 OO0OO0O0O0000000000 n PP O OI T1 T2 T3 Table 3 2 Wire Type 75 C Copper Only Catalog Number Voltage Max Current A Wire Gauge Torque Rating Horsepower Input Output AWG kgf cm MVXF50A0 2 1 phase 240 VAC 0 5 Hp 6 3 12 14 MVXF50A0 2 3 phase 240 VAC 0 5 Hp 3 2 12 14 MVX001A0 2 1 phase 240 VAC 1 Hp 11 5 12 14 14 MVX001A0 2 3 phase 240 VAC 1 Hp 6 3 12 14 MVX002A0 2 1 phase 240 VAC 2 Hp 15 7 12 MVX002A0 2 3 phase 240 VAC 2 Hp 9 12 14 MVX003A0 2 1 phase 240 VAC 3 Hp 27 8 MVX003A0 2 3 phase 240 VAC 3 Hp 15 8 12 15 MVX005A0 2 240 VAC 5 Hp 19 6 8 10 MVX007A0 2 240 VAC 7 5 Hp 28 8 MVX001A0 4 480 VAC 1 Hp 4 2 12 14 MVX002A0 4 480 VAC 2 Hp 5 7 12 14 14 MVX003A0 4 480 VAC 3 Hp 6 12 14 MVX005A0 4 480 VAC 5 Hp 8 5 8 14 MVX007A0 4 480 VAC 7 5 Hp 14 8 12 15 MVX010A0 4 480 VAC 10 Hp 23 8 10 Cutler Hammer MVX9000 User Manual 3 7 Chapter 3 Storage and Installation Wiring Notes Please read prior to Installation Yes CAUTION A Do not connect the AC power to the T1 T2 T3 terminals it will damage the AC drive WARNING A Make sure that all screws are tightened to the proper torque rating shown in Table 3 2 During installation follow all local e
6. 03 Operating commands determined by the RS 485 communication interface Keypad STOP key is enabled 04 Operating commands determined by the RS 485 communication interface Keypad STOP key is not enabled 50 03 Stop Method Range Default 00 00 Ramp to stop 01 Coast to stop This parameter determines how the motor is stopped when the AC drive receives a valid stop command Ramp The AC drive decelerates the motor to the Minimum Output Frequency based on the time set in Pr 50 12 Coast The AC drive stops the output instantly upon command and the motor free spins until it comes to a complete stop H Freq z Motor ON m Time Stops according gt Free running lt _ to stop to deceleration time Operation command ON OFF ON OFF Ramp Coast 5 28 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 50 04 Maximum Output Range 50 0 to 400 0 Hz Default 60 Frequency Unit 0 1Hz This parameter determines the AC drive s Maximum Output Frequency All the AC drive accelerations and decelerations are scaled to correspond to this maximum output frequency 50 05 Motor Nameplate Range 10 0 to 400 0Hz Default 60 Frequency Unit 0 1Hz This value should be set according to the rated frequency of the motor as indicated on the motor nameplate Motor Nameplate Frequency determines the volts hertz ratio For example if the drive is rated for 460 VAC out
7. Cutler Hammer MVX9000 User Manual Appendix D Dimensions MVX003A0 2 230V 1ph 3ph 3 0HP MVX005A0 2 230V 3ph 5 0HP MVX007A0 2 230V 3ph 7 5HP MVX005A0 4 460V 3ph 5 0HP MVX007A0 4 460V 3ph 7 5HP MVX010A0 4 460V 3ph 10HP Unit mm inches MVX9000 Sensorless ector i T M TTT gt pu lt ANU lt i T MOTOR Braking ars sae rm 3 Ti T2 T3 BI B2 Cutler Hammer MVX9000 User Manual Appendix E Declaration of Conformity EC Declaration of Conformity According to the Low Voltage Directive 73 23 EEC and the Amendment Directive 93 68 EEC Digital Keypad For the following equipment AC Motor Drive Product Name MVXF50A0 2 MVX001A0 2 MVX002A0 2 MVX003A0 2 MVX005A0 2 MVX007A0 2 MVX001A0 4 MVX002A0 4 MVX003A0 4 MVX005A0 4 MVX007A0 4 MVX010A0 4 Model Name is herewith confirmed to comply with the requirements set out in the Council Directive 73 23 EEC for electrical equipment used within certain voltage limits and the Amendment Directive 93 68 EEC For the evaluation of the compliance with this Directive the following standard was applied EN 50178 The following manufacturer importer is responsible for this declaration Eaton Cutler Hammer Company Name 31 1 Shien Pan Road Kuei San Industrial Zone Taoyuan Shien Taiwan 333 Company Address Cutler Hammer MVX9000 User Manual E 1 Appendix E Declaration of Conformity EC Declar
8. Braking Resistors No of Braking Minimum Voltage Tora e kafam Resistors Model Units Torque Resistance HP kw eee Used 10 ED rates 1 2 0 37 0 216 80W 2000 K13 000034 0821 1 220 1000 1 0 75 0 427 80W 2000 K13 000034 0821 1 125 800 230 V 2 1 5 0 849 300W 700 K13 000034 0824 1 125 55Q Series 3 2 2 1 262 300W 700 K13 000034 0824 1 125 350 5 3 7 2 08 400W 400 K13 000034 0825 1 125 250 7 5 5 5 3 111 250W 600 K13 000034 0826 1 125 160 1 0 75 0 427 80W 7500 K13 000034 0841 1 125 2600 2 1 5 0 849 300W 2500 K13 000034 0843 1 125 1900 460 V 3 2 2 1 262 300W 2500 K13 000034 0843 1 125 1450 Series 5 3 7 2 08 400W 1500 K13 000034 0844 1 125 950 7 5 5 5 3 111 250W 2000 K13 000034 0845 1 125 600 10 7 5 4 148 350W 2250 K13 000034 0846 1 125 450 Note Braking Torque 10 Estimated Duty braking torque at 10 duty cycle in Cutler Hammer MVX9000 User Manual Appendix C Accessories EMI Filter Cross Reference Model of AC Drive hp Voltage EMI Filter MVXF50A0 2 1 2 hp 230Vac Single phase K13 000034 0111 MVX001A0 2 1 hp 230Vac Single phase K13 000034 01 11 MVX002A0 2 2 hp 230Vac Single phase K13 000034 0111 MVX003A0 2 3 hp 230Vac Single phase K13 000034 0112 MVXF50A0 2 1 2 hp 230Vac Three phase K13 000034 0113 MVX001A0 2 1 hp 230Vac Three phase K13 000034 0113 MVX002A0 2 2 hp 230Vac Three phase K13 000034 0113 MVX003A0 2 3 hp 230Va
9. For the single phase rated AC drives the AC power can be connected to any two of the three input terminals R L1 S L2 T L3 Note This drive is not intended for the use with single phase motors Route the power and control wires separately or at a 90 degree angle to each other If a filter is required for reducing EMI Electro Magnetic Interference install it as close as possible to the AC drive EMI can also be reduced by lowering the Carrier Frequency If the AC drive is installed in the place where a load reactor is needed install the filter close to U T1 V T2 W T3 side of AC drive Do not use a Capacitor or L C Filter Inductance Capacitance or R C Filter Resistance Capacitance unless approved by Cutler Hammer When using a GFCI Ground Fault Circuit Interrupt select a current sensor with sensitivity of 200mA and not less than 0 1 second detection to avoid nuisance tripping Motor Operation Precautions When using the AC drive to operate a standard 3 phase induction motor notice that the energy loss is greater than for an inverter duty motor Avoid running a standard induction motor at low speed Under these conditions the motor temperature may rise above the motor rating due to limited airflow produced by the motor s fan When the standard motor operates at low speed the output load must be decreased If 100 output torque is desired at low speed it may be necessary to use a special inverter duty r
10. In this example the analog input or potentiometer is programmed to run a motor in both the forward and reverse directions A motor will be idle Ohz when the analog input or potentiometer is at the mid point of its scale Defaults 20 07 60Hz Maximum Output Frequency 30 07 100 Potentiometer Offset 30 08 1 Bias polarity 30 09 200 Potentiometer Slope 30 10 1 Potentiometer Direction Max Output 20 07 Freq Potentiometer Scale 5 12 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 30 11 Digital Input Terminal Range Default 02 DI1 DI2 01 DI1 FWD STOP DI2 REV STOP 02 Two Wire Operation mode DI1 RUN STOP DI2 REV FWD 03 3 Wire Operation mode DI1 RUN DI2 REV FWD DI3 STOP Setting 01 Rosfrozjro pu pr p13 pis pis prefjcomjao an friovjarz com porjpoc o0 REV STOP FWD STOP Setting 02 Rosjrozjro1 RUN STOP Setting 03 Rosjrozjro1 RUN Cutler Hammer MVX9000 User Manual 5 13 Chapter 5 Descriptions of Parameter Settings 30 12 Digital Input Terminal Range Default 05 DI3 00 Not Used 01 External Fault N O 02 External Fault N C 03 External Reset N O 04 External Reset N C 05 Preset Speed Switch 1 06 Preset Speed Switch 2 07 Preset Speed Switch 3 08 Jog 09 2 Acceleration Deceleration time selection 10 Control Location I O terminals 11 Control Location keypad 12 Control Lo
11. Setting 1 If the output current falls below Pr 70 11 then the drive will generate an output fault the drive will stop and show Uc on the keypad display 70 13 Under Current Detection Range Default 1 0 Time 0 0 to 20 0 sec The parameter determines the delay time before an under current output fault will occur Cutler Hammer MVX9000 User Manual 5 53 Chapter 5 Descriptions of Parameter Settings Group 80 Display 80 01 Software Version Default xx x This parameter is read only and shows the software version of the AC motor drive 80 02 AC Drive Rated Current Default xx x Display This parameter is read only and shows the rated current of the AC drive 80 03 Manufacturer Model Range Default xx Information 00 MVXF50 0 2 01 MVX001 0 2 02 MVX002 0 2 03 MVX003 0 2 04 MVX005 0 2 05 MVX075 0 2 06 Reserved 07 Reserved 08 MVX001 0 4 460V 3 Phase 1Hp input 3A output 09 MVX002 0 4 460V 3 Phase 2Hp input 4A output 10 MVX003 0 4 460V 3 Phase 3Hp input 5A output 230V 3 Phase 1 Phase 0 5Hp input 2 5A output 230V 3 Phase 1 Phase 1 0Hp input 5A output 230V 3 Phase 1 Phase 2 0Hp input 7A output 230V 3 phase 1 Phase 3 0Hp input 10A output 230V 3 Phase 5 0Hp input 17A output 230V 3 Phase 7 5Hp input 25A output nnan 11 MVX005 0 4 460V 3 phase 5Hp input 8 2A output 12 MVX075 0 4 460V 3 Phase 7 5Hp input 13A output 13 MVX010 0 4 460V 3 Phase 10Hp input 18A output
12. This parameter is read only and displays the drive model number 5 54 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 80 04 Present Fault Record Range 80 05 Default 00 no fault occurred Over current oc Over voltage ov Overheat oH Overload oL Overload 1 oL1 Overload 2 oL2 External Fault EF CPU failure 1 CF 1 CPU failure 2 CF2 CPU failure 3 CF3 Hardware Protection Failure HPF Over current during acceleration OCA Over current during deceleration OCd Over current during steady state operation OCn Ground fault or fuse failure GFF Reserved 3 Phase input power loss External Pause Function bb Auto Adjustable accel decel failure CFA Software protection code codE Second Most Recent Range See Parameter 80 04 Default 00 Fault Record 80 06 Third Most Recent Fault Range See Parameter 80 04 Default 00 Record 80 07 Keypad Start Up Display Range Default 00 Command Frequency F Output Frequency H Output Current A User Defined Unit U Output Voltage u Unit Temperature t Forward Reverse Direction Frd or rEu Counter c Displayed only when enabled PLC Steps Displayed only when enabled PID Feedback Displayed only when enabled Cutler Hammer MVX9000 User Manual 5 55 Chapter 5 Descriptions of Parameter Settings 80 08 User Defined Multiplier 80 09 External Terminal Scan Time 80 10 Parameter L
13. 0303H 50 04 5 29 Maximum Output Frequency 50 0 to 400 0 Hz 60 0 0304H 50 05 5 29 Motor Nameplate Frequency 10 0 to 400 0 Hz 60 0 0305H 50 06 5 29 Motor Nameplate Voltage zo pelo 290V 230 0 460V 0 1 to 510 0 V 460 0 0306H 50 07 5 29 Mid point Frequency 0 1 to 400 0 Hz 1 5 0307H 50 08 5 30 Mid point Voltage 290V 9 110299 0 V 10 8 460V 0 1 to 510 0 V 20 0 0308H 50 09 5 30 Minimum Output Freq 0 1 to 20 0 Hz 1 5 0309H 50 10 5 30 Minimum Output Voltage 230V 0 110909 V 10 0 460V 0 1 to 100 0 V 20 0 030AH 50 11 5 30 Sensorless Vector Enable PO D ie 00 01 Enable 030BH 50 12 5 32 Acceleration Time 1 0 01 to d 600 0 sec 10 00 030CH 50 13 5 32 Deceleration Time 1 0 01 to d 600 0 sec 10 00 030DH 50 14 5 32 Acceleration Time 2 0 01 to d 600 0 sec 10 00 030EH 50 15 5 32 Deceleration Time 2 0 01 to d 600 0 sec 10 00 030FH 50 16 5 33 Transition Point for Acceleration 0 0 Disable a 1 to Acceleration 2 Above min freq Enable 0 0 to 400 0 Hz 0310H 50 17 5 33 Transition Point for Deceleration 0 0 Disable ia 1 to Deceleration 2 Above min freq Enable 0 0 to 400 0 Hz 0311H 50 18 5 33 Acceleration S curve 00 to 07 00 0312H 50 19 5 33 Deceleration S curve 00 to 07 00 0313H 50 20 5 34 109 Acceleration Deceleration 10 01 to 4 600 0 sec 1 00 0314H 50 21 5 34 Jog Frequency 0 1 to 400 0 Hz 6 0 Cutler Hammer MVX9000 User Manual B 5 Appendix B Parameter Tables
14. 20 07 Freq GOA Zl ern reris raro sus 35 iiz 7 o a 80 r z Zz Bias ov lt gt 10V Adjustment i OHz OV 5V 10V Potentiometer Scale 4mA 12mA 20mA Cutler Hammer MVX9000 User Manual 5 9 Chapter 5 Descriptions of Parameter Settings Example 3 This example shows an analog command range of 0 to 5 Volts with an output of Ohz to Maximum Output Frequency Defaults 20 07 60HzZ Maximum Output Frequency 30 07 0 Potentiometer Offset 30 08 0 Bias polarity 30 09 200 Potentiometer Slope 30 10 0 Potentiometer direction Calculation of gain 30 09 1 S x 100 200 Max Output 20 07 Pren Gain adjustment 0 0 8 4 Ree 4 AGH rA EET fo al 0 60 ov lt gt 5V OHz OV 5V Potentiometer Scale 5 10 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Example 4 In this example a 1 volt negative bias is used In a noisy environment it is advantageous to use negative bias to provide a noise margin 1V in this example Defaults 20 07 60Hz Maximum Output Frequency 30 07 10 6 60 x 100 Potentiometer Offset 30 08 1 Bias polarity 30 09 100 Potentiometer Slope 30 10 0 Potentiometer Direction Max Output 20 07 Freq BOM Z e E 54Hz ee eee It s OHZ OHz Negati Potentiometer Scale bias Hz FOV 1V 10V Cutler Hammer MVX9000 User Manual 5 11 Chapter 5 Descriptions of Parameter Settings Example 5
15. 50 34 PID Set Point Location 50 35 Feedback Signal Selection 50 36 P Gain adjustment 50 37 I Integration adjustment 50 38 D Derivative adjustment 50 39 Upper Limit of Integral Control 50 40 PID Output Delay Filter Time Range Default 00 00 Disable 01 Keypad based on setting of 20 03 02 Al1 external 0 10V 03 Al2 external 4 20mA 04 Parameter 50 43 non variable set point Range Default 00 00 Positive Feedback Al1 0 10V 01 Negative Feedback Al1 0 10V 02 Positive Feedback Al2 4 20mA 03 Negative Feedback Al2 4 20mA This parameter selects the PID analog feedback type Range 0 0 to 10 0 Default 1 0 Range 0 0 to 100 0 seconds Default 1 0sec Units 0 1seconds When parameter is set to 0 0 the function is disabled Range 0 0 to 1 0 sec Default 0 0sec Units 0 1 seconds When parameter is set to 0 0 the function is disabled Range 00 to 100 Default 100 Range 0 0 to 2 5 seconds Default 0 0sec Units 0 1seconds 5 38 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 50 41 4 20mA Input Loss Range 0 1 to 3600 seconds Detection Time 00 Disabled Default 60sec Units 0 1second If the 4 20mA input falls below 4mA the drive will consider this a loss of input speed command Upon loss of 4 20mA the AC drive will begin to record time If the time set in 50 41 is reached the AC drive will follow the operation selection in 50
16. Detection range cues Max Output a ge range Freq PHI TFT 4Hz Desired Freq ee weneeneneecenens adgeentnee Detection 40 05 ti K7 range E 2Hz Preset Freq Time Attained E o or 40 06 40 07 OFF Desired Freq Attained 4003 40 04 OFF ON OFF or 40 06 40 07 Desired Freq Attained amp Preset Freq Attained 40 06 Relay Extension Output Range See Parameter 40 03 Default 00 RO4 RO5 RO6 40 07 Relay Extension Output Range See Parameter 40 03 Default 00 RO7 RO8 RO9 Available settings are the same as 40 03 to 40 04 These parameters select the function of the optional extension I O These parameters are not visible on the MVX9000 until the extension I O is installed Cutler Hammer MVX9000 User Manual 5 27 Chapter 5 Descriptions of Parameter Settings Group 50 AC Drive Control 50 01 Source of Master Range Default 01 Frequency 00 Master Frequency determined by digital keypad on the drive 01 Master Frequency determined by keypad potentiometer 02 Master Frequency determined by 0 10V on terminal Al 03 Master frequency determined by 4 20mA on terminal Al2 04 Master frequency determined by RS485 50 02 Source of Operation Range Default 00 Command 00 Operating commands determined by the Digital Keypad 01 Operating commands determined by the External Control Terminals Keypad STOP key is enabled 02 Operating commands determined by the External Control Terminals Keypad STOP key is not enabled
17. to address 0100H of MVX9000 with address 01H ASCII mode Command message Response message STX a STX ni ADR 1 0 ADR 1 0 ADR 0 zy ADRO 4 CMD 1 0 CMD 1 0 CMD 0 6 CMD 0 6 OF O d Data address pi oF O OF oO Data address ZE ZE 7 7 7 Data content 7 o oO LRC CHK 1 7 LRC CHK 1 T LRC CHK 0 4 LRC CHK 0 T END 1 CR END 1 CR END 0 LF END 0 LF RTU mode Command message Response message ADR ote ADR 01H CMD 06H CMD 06H Data address 01H 01H 00H Data address 00H Data content 17H Data content 17H 70H 70H CRC CHK Low 86H CRC CHK Low 86H CRC CHK High 22H CRC CHK High 22H Cutler Hammer MVX9000 User Manual 5 65 Chapter 5 Descriptions of Parameter Settings CHK check sum ASCII mode LRC Longitudinal Redundancy Check is calculated by summing up module 256 the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2 s complement negation of the sum For example reading 1 word from address 0401H of the AC drive with address 01H STX a ADR1 0 ADR 0 iq CMD 1 0 CMD 0 EY Starting data address 0 Z 0 ZE 0 0 Number of data OF ZE 01H 03H 04H
18. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 Not Used all unused output terminals of the AC drive should be set to 00 Ready The output terminal will be active when the drive has no faults and is ready to run Inverter Running The output terminal will be active when the drive is generating an output from the T1 T2 T3 terminals Inverter Fault The output terminal will be activated when faults occur oc ov oH oL oL1 EF cF3 HPF ocA ocd ocn GF Warning The output terminal will be active when there is a fault with communication or PID feedback At Speed The output terminal will be active when the drive output frequency reaches the value set by your command source Zero Speed The output terminal will be active when the drives U V W terminals are generating no output Above Desired Frequency The output terminal will be active when the output frequency is above the desired frequency 40 05 Below Desired Frequency The output terminal will be active when the output frequency is below the desired frequency 40 05 PID supervision Over Voltage Warning The output terminal will be active when output voltage of the drive exceeds 90 of the maximum voltage limit Over Heat Warning The output terminal will be active when temperature of the drive exceeds 90 of the maximum heat limit Over Current Stall Warning The output terminal is active whe
19. 01H 00H 01H 0AH LRC CHK 1 F Dee s complement negation of OAH is LRC CHK 0 6 END 1 CR END 0 LF RTU mode ADR 01H CMD 03H Starting address 21H 02H Number of data 00H count by word 02H CRC CHK Low 6FH CRC CHK High F7H CRC Cyclical Redundancy Check is calculated by the following steps Step 1 Load a 16 bit register called CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command message with the low order byte of the 16 bit CRC register putting the result in the CRC register Step 3 Shift the CRC register one bit to the right with MSB zero filling Extract and examine the LSB Step 4 If the LSB of CRC register is 0 repeat step 3 else Exclusive or the CRC register with the polynomial value AQ01H 5 66 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Step 5 Repeat step 3 and 4 until eight shifts have been performed When this is done a complete 8 bit byte will have been processed Step 6 Repeat steps 2 to 5 for the next 8 bit byte of the command message Continue doing this until all bytes have been processed The final contents of the CRC register are the CRC value When transmitting the CRC value in the message the upper and lower bytes of the CRC value must be swapped i e the lower order byte will be transmitted first The following is an example of CRC generation using C language The function takes two arguments Unsigned cha
20. 04 5 45 calculated via auto tune or 00 to 65535 m Ohms 00 entered manually 0404H 60 05 5 46 DC Braking Current Level 00 to 100 00 0405H 60 06 5 46 DC Braking Time upon 0 0 to 5 0 sec 0 0 Start up 0406H 60 07 5 46 DO Braking Time upon 0 0 to 25 0 sec 0 0 Stopping 0407H 60 08 5 47 Erequency point for DC 0 0 to 60 0Hz 0 0 Braking 0408H 60 09 5 47 Torque Compensation 00 to 10 00 0409H 60 10 5 48 Slip Compensation 0 00 to 10 00 0 0 040AH 60 11 5 48 PWM Carrier Frequency 1 to 15 KHz 9 Cutler Hammer MVX9000 User Manual Appendix B Parameter Tables 70 PROTECTIVE Modbus Groups a Description Range default Ara 0500H 70 01 5 49 Over voltage Stall Prevention 20 Disable 01 01 Enable Over Current Stall Prevention 00 Disable 0501H 10 02 5 49 during Acceleration 20 to 200 150 Over Current Stall Prevention 00 Disable OS0ZH Il 0 03 e 28 during Operation 20 to 200 190 00 Disabled 01 Enabled during constant speed operation drive halted after fault 02 Enabled during constant speed operation 0503H 70 04 5 50 oot De eet OE Ode Saraton connues afer fault 00 03 Enabled during operation drive halted after fault 04 Enabled during operation operation continues after fault 0504H 70 05 5 51 Over Torque Detection Level 30 to 200 150 0505H 70 06 5 51 Over
21. Be sure to check the capability and limitations of the motor and machine before operating the inverter Otherwise there is the danger of injury A CAUTION If you operate a motor at a frequency higher than the inverter standard default setting 50HZ 60Hz be sure to check the motor and machine specifications with the respective manufacturer Only operate the motor at elevated frequencies after getting their approval Otherwise there is the danger of equipment damage Cutler Hammer MVX9000 User Manual vV Safety Instructions This page intentionally left blank vi Cutler Hammer MVX9000 User Manual Table of Contents Safety ISU UCTIONNS s ar cesses ccs ass assess anra anaapa aaar saksccacscksssass cues bcadectspaddectepcadsetencecdedeececerton i pale Messages flare cnt eer ariel at alee ie A a dee ete etree eee i Definitions and Symbols ih cachet eee eed ea ld eed dead ev ded i Hazardous Fligh V lta eis fas tce tise AEE EE x suanen TSA A ET i Warnings Notes and Cautions se isisa ea aae e aa adp ined aaa EAE eadeeseet ee ii Table of Contents ssi csc a ae a a as Sead aaie vii Chapter 1 Introduction esos ec 5 ccrpsccaes cece bat ap ies chap scenes socaanchameceesaamace nceataaeaceemacenersneanaceete 1 1 Chapter 2 Overview of the MVX9000 Drive cccccccseeeeeeeeeeeeeeeeeeeeeneeeeeeeeeeeeeeees 2 1 RECEIVING and INSPECUON mrss eani a EEREN ARA ATALERA EAN EA echt RAAE cadets 2 1 Digital Keypad Oper
22. External Fault N O 02 External Fault N C 03 External Reset N O 04 External Reset N C 05 Multi Speed 1 06 Multi Speed 2 07 Multi Speed 3 08 Jog 09 Second Acceleration Deceleration Time 10 Control Place I O Terminal 11 Control Place Keypad 12 Control Place Communication 13 Increase Speed 14 Decrease Speed 15 Forward Reverse 16 Parameter Lock 17 Acceleration Deceleration Prohibit 18 Run Enable 19 Base Block N O 20 Base Block N C 21 PID Disable 22 Run PLC Program 23 Pause PLC Program 24 Counter Trigger signal 25 Counter Reset 26 First second Source of Master Frequency 05 06 07 03 Cutler Hammer MVX9000 User Manual Appendix B Parameter Tables Modbus Groups oe Description Range default sacs 010FH 30 16 5 22 Final Count Value 00 to 9999 00 0110H 30 17 5 22 Intermediate Count Value 00 to 9999 00 0111H 30 18 5 22 1st Preset Speed 0 0 to 400 0 Hz 100 0 0 0 0112H 30 19 5 22 2nd Preset Speed 0 0 to 400 0 Hz 100 0 0 0 0113H 30 20 5 23 3rd Preset Speed 0 0 to 400 0 Hz 100 0 0 0 0114H 30 21 5 23 4th Preset Speed 0 0 to 400 0 Hz 100 0 0 0 0115H 30 22 5 23 5th Preset Speed 0 0 to 400 0 Hz 100 0 0 0 0116H 30 23 5 23 6th Pre
23. Hammer MVX9000 User Manual 5 19 Chapter 5 Descriptions of Parameter Settings Settings 19 20 Setting 19 allows an input terminal to generate an External Pause When the External Pause signal is received the AC drive will stop all output and the motor will coast to a stop When the External Pause control is removed the AC drive will start its speed search function synchronize with the motor speed and then accelerate to Master frequency Rosfrozjro pi pr2 p13 pis pis prefjcomjao an 10v a12 com po1 poc 20 Pause N C 19 Pause N O External ee OFF OFF signal Speed synchronization detectio Output Speed search starts with the frequency reference value Output voltage Capacitor gt discharge 50 25 Min base block time Speed search operation Setting 21 Allows an input terminal to disable PID operation as shown below Rosfrozjro pi pr2 p13 pis pis prefjcomjao an 0v a12 com po1 poc 21 PID Disable 5 20 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Settings 22 23 A setting of 22 allows an input terminal to enable the AC drives internal PLC program and a setting of 23 allows an input terminal to pause the PLC program kojoa ou pal ou or ppop noos OOo 23 Pause PLC 22 Run PLC Settings 24 A digital input terminal may be used to increase the AC drive s internal coun
24. Torque Detection Time 0 1 to 10 0 sec 0 1 sores ER 00 Constant Torque 0506H 70 07 5 51 Rey ermal Sverioae 01 Variable Torque 01 02 Inactive 0507H 70 08 5 52 Electronic Thermal Motor i359 tg 300 sec 60 Overload Time 00 AVR enabled 0508H 70 09 5 52 Auto Voltage Regulation AVR OL AVR disabled 00 02 AVR disabled during deceleration 03 AVR disabled during stop 0509H 70 10 5 53 Auto Energy Saving 90Diabl 00 01 Enable 0 0 Disable 050AH 70 11 5 53 Under Current Detection Value 0 1 to No Load Amps 0 0 O50BH 70 12 5 53 Under Current Detection Mode 0 or 1 0 050CH 70 13 5 53 Under Current Detection Time 0 0 to 20 0 sec 1 0 Cutler Hammer MVX9000 User Manual B 9 Appendix B Parameter Tables 80 KEYPAD DISPLAY Modbus Groups Page Description Range default User settings 0600H 80 01 5 54 Software Version 0601H 80 02 5 54 AC Drive Rated Current Display HAH 0602H 80 03 5 54 Manufacturer Model Information 00 MVXF50 0 2 230V 1ph 3ph 0 5HP 01 MVX001 0 2 230V 1ph 3ph 1 0HP 02 MVX002 0 2 230V 1ph 3ph 2 0HP 03 MVX003 0 2 230V 1ph 3ph 3 0HP 04 MVX005 0 2 230V 3ph 5 0HP 05 MVX007 0 2 230V 3ph 7 5HP 06 Reserved 07 Reserved 08 MVX001 0 4 460V 3ph 1 0HP 09 MVX002 0 4 460V 3ph 2 0HP 10 11 MVX005 0 4 460V 3ph 5
25. User Manual 5 45 Chapter 5 Descriptions of Parameter Settings 60 05 DC Braking Current Level 60 06 DC Braking Time upon a Start 60 07 DC Braking Time upon a Stop Range 0 to 100 Default 00 Unit 1 This parameter determines the amount of DC Braking Current applied to the motor during start up and stopping When setting DC Braking current please note that 100 is equal to the rated output current of the drive It is recommended to start with a low DC Braking Current Level and then increase until proper holding torque has been attained Range 0 0 to 5 0 seconds Default 0 0 Unit 0 1seconds This parameter determines the duration of time that the DC Braking Current will be applied to the motor upon a start command of the AC drive DC Braking will be applied for the time set in this parameter until the Minimum Frequency is reached during acceleration Range 0 0 to 25 0 seconds Default 0 0 Unit 0 1seconds This parameter determines the duration of time that the DC braking current will be applied to the motor upon a stop command of the AC drive Parameter 50 03 must be set to RAMP to stop for DC braking to be enabled 5 46 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 60 08 Frequency Point forDC Range 0 0 to 60 0Hz Default 0 0 Braking Unit 0 1Hz This parameter determines the Frequency Point for DC Braking to begin upon a stop command Ma
26. abnormal 2 Check whether the input voltage falls within the rated AC drive input voltage Switch on the AC drive ep gp l The external terminal DI1 COM When external terminal DI1 COM is closed the drive s output will be E goes from OFF to ON turned off and will display EF e 0 0 failure Ground fault The AC drive output is abnormal When the output terminal is grounded short circuit current is 50 more than the AC drive rated current the AC drive power module may be damaged The short circuit protection is provided for AC drive protection not user protection External Pause AC drive output is turned off q Auto acceleration deceleration Don t use the auto acceleration deceleration function Ground fault Check whether the IGBT power module is damaged Check for possible poor insulation on the output wires or on the motor When the external input terminal pause is active the AC drive output will be turned off Disable this pause and the AC drive will begin to work again Cutler Hammer MVX9000 User Manual Chapter 7 Troubleshooting and Fault Information Warning codes g Warning Descriptions Corrective Actions Illegal command code The The corrective action can be set with the Transmission Fault command code received in the Treatment parameter 90 04 command message is not available for the AC drive Warning Name Illegal data address The data address r
27. characters The format of data characters depends on the command code The available command codes are described as follows Command code 03H read N words The maximum value of N is 12 For example reading continuous 2 words from starting address 2102H of AMD with address 01H ASCII mode Command message Response message STX K STX K ADR 1 0 ADR 1 0 ADR O T ADR 0 T CMD 1 0 CMD 1 0 CMD 0 37 CMD 0 3 2 Number of data 0 n Count by byte 4 Starting data address 0 Content of starting data as 2 address T 0 2102H 7 Number of data 0 Ko Count by word 0 0 2 Content of data address 0 LRC CHK 1 D 2103H 0 LRC CHK 0 T 0 END 1 CR LRC CHK 1 T END 0 LF LRC CHK 0 T END 1 CR END 0 LF RTU mode Command message Response message ADR 01H ADR 01H CMD 03H CMD 03H Starting data address 21H Number of data 04H 02H Count by byte Number of data OOH Content of data address 17H count by word 02H 2102H 70H CRC CHK Low 6FH Content of data address 0O0OH CRC CHK High F7H 2103H OOH CRC CHK Low FEH CRC CHK High 5CH 5 64 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Command code 06H write 1 word For example writing 6000 1770H
28. circuit capable of delivering not more than 5 000 rms symmetrical amperes 240 V maximum For models with suffix B WARNING Suitable for use on a circuit capable of delivering not more than 5 000 rms symmetrical amperes 480 V maximum For models with suffix C HIGH VOLTAGE Be sure to ground the unit Otherwise there is danger of electric shock and or fire HIGH VOLTAGE Wiring work shall be carried out only by qualified personnel Otherwise there is a danger of electric shock or fire gt amp Be D 4 4 Cutler Hammer MVX9000 User Manual Chapter 4 Start up Procedures Wire and Fuse Sizes The maximum motor currents in the application determine the recommended wire size The following table gives the wire size in AWG The Power Motor column applies to the inverter input power output wires to the motor the ground connection and any other component shown in the system wiring diagram The Signal Lines column applies to any wire connecting to the External I O Connection inside the bottom front panel half door Table 4 1 Wire Size Motor Output kW HP Inverter Model ane kW HP Power Lines Signal Lines 0 4 1 2 MVXF50A0 2 AWG14 2 1 mm 75 1 MVX001A0 2 AWG14 2 1 mm 1 5 2 MVX002A0 2 1 phase AWG12 3 3 mm 1 5 2 MVX002A0 2 3 phase AWG14 2 1 mm 2 2 3 MVX003A0 2 1 phase AWG 8 8 4 mm 2 2 3 MVX003A0 2 3 phase AWG
29. e used for active fault resetting fault history is reset if ENTER is pressed on the Fault History menu group in Main Menu or if ENTER is pressed while in the Fault History menu e in programming mode press RESET key to cancel previous action and back up one step Left Arrow navigation button movement to left in display mode enter parameter group mode in parameter edit mode exits mode backs up one step cancels edited parameter exit from a parameter edit mode Right Arrow e navigation button movement to right e enter parameter group mode e enter parameter mode from group mode gt v lt 1 Up and Down Arrows e move either up or down the group list in order to select the desired group menu e move either up or down the parameter list in order to select the desired parameter in the group e increasing decreasing of reference value on the keyboard when selected Speed POT e increase decrease reference value on the keypad when selected Cutler Hammer MVX9000 User Manual Chapter 2 Overview of the MVX9000 Drive Explanation of Display Messages Table 2 2 Displayed Message Descriptions Ye Z N S rN FTN d Kips on Z ra Mu 2 a os ZJ The AC drive Input Frequency Reference The Actual Operation Frequency
30. factory default settings See the initialization instructions in the Programming section 4 10 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings This chapter contains the descriptions of the MVX9000 parameters Parameters are addressed and changed via the keypad for the MVX9000 For more information on keypad operation see Keypad Operation located in Chapter 2 Parameters are grouped in a page arrangement Each page will contain a list of the parameters associated with that group Move into the page groups from the display menu by using the right arrow key Display Hz AMPS USER Cm 40 30 20 cy v Select the desired parameter group by using the up and down keys Once the parameter group is located use the right arrow key to enter the group Use the up and down keys to scroll the parameters on that page O lt 2 40 30 20 gt 40 01 40 02 40 03 40 04 40 05 O S2 Once the parameter has been located use the right arrow key to view the parameter setting F Run stop FWD REY o E 2 23 SFT O F Run stop Fwo REV g El E Se Kos Cutler Hammer MVX9000 User Manual Ch
31. for this example 5 42 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 50 46 Time Duration of 1st Preset Speed 50 47 Time Duration of 2nd Preset Speed 50 48 Time Duration of 3rd Preset Speed 50 49 Time Duration of 4th Preset Speed 50 50 Time Duration of 5th Preset Speed 50 51 Time Duration of 6th Preset Speed 50 52 Time Duration of 7th Preset Speed 50 53 Auto Acceleration Deceleration Range 0 to 9999 Default 0 Unit 1 sec Range 0 to 9999 Default 0 Unit 1 sec Range 0 to 9999 Default 0 Unit 1 sec Range 0 to 9999 Default 0 Unit 1 sec Range 0 to 9999 Default 0 Unit 1 sec Range 0 to 9999 Default 0 Unit 1 sec Range 0 to 9999 Default 0 Unit 1 sec 50 46 to 50 51 set the operation time of each Preset Speed during the PLC operation mode The maximum value of these parameters is 9999 seconds and is displayed as 9999 Note If a time is set to 0 0 Sec the corresponding speed will be skipped This is used to reduce the number of program steps Default 00 Linear acceleration and deceleration 01 Auto acceleration and linear deceleration 02 Linear acceleration and auto deceleration 03 Auto acceleration and deceleration 04 Auto acceleration and deceleration but limited by 50 12 to 50 15 Linear acceleration and deceleration times are based on 50 12 to 50 15 If this parameter is set to 03 the AC drive will accelerate and decele
32. mode lt 7 data bits odd parity 1 stop bit gt 0700H 90 01 5 58 Communication Protocol 00 03 MODBUS RTU mode lt 8 data bits no parity 2 stop bits gt 04 MODBUS RTU mode lt 8 data bits even parity 1 stop bit gt 05 MODBUS RTU mode lt 8 data bits odd parity 1 stop bit gt 0701H 90 02 5 58 RS 485 Communication 01 to d 254 01 00 4800 baud 0702H 90 03 5 58 Transmission Speed OE JOON paud 01 02 19200 baud 03 38400 baud 00 Display fault and continue operating 0703H 90 04 5 59 Transmission Fault Treatment 2 Display fault and RAMP to stop 03 02 Display fault and COAST to stop 03 No fault displayed and continue operating 0 0 Disable 0704H 90 05 5 59 Over time Detecti 0 0 ver time Detection 0 02150 Use B 12 Cutler Hammer MVX9000 User Manual Appendix C Accessories Fuse Specification Chart Smaller fuses than those shown in the table are permitted B l MVXF50A0 2 3 phase 3 2 MVX001A0 2 1 phase MVX001A0 2 3 phase 5 MVX002A0 2 1 phase MVX002A0 2 3phase 9 100 JJN 100 1 xwe Nes Owe em I a DR MVX003A0 2 1 phase 7 MVX003A0 2 3 phase 5 8 xe 15 MVX005A0 2 MVX007A0 2 MVX001A0 4 0 42 JJS 10 MVX002A0 4 57 JJS 15 JJS 20 JJS 50 JJS 70 oy NIN MVX003A0 4 TE MVX005A0 4 MVX007A0 4 14 MVX010A0 4 18 gt 70 Recommended Fuses for UL approval Equivalent fuse types J class CC class T class and Type BS88 wi
33. ratio between Minimum Frequency and Mid Point Frequency can be determined This parameter must be equal to or greater than Minimum Output Voltage 50 10 and equal to or less than Motor Nameplate Voltage 50 06 During Sensorless Vector this parameter is disabled Range 0 1 to 20 0Hz Default 1 5 Unit 0 1Hz This parameter sets the Minimum Output Frequency of the AC drive V F curve This parameter must be equal to or less than the Mid Point Output Frequency 50 07 Range 230V series 0 1 to 50V Default 10 0 Range 460V series 0 1 to 100V Default 20 0 This parameter sets the Minimum Output Voltage of the AC drive V F curve This parameter must be equal to or less than Mid Point Output Voltage 50 08 During Sensorless Vector this parameter is disabled Below are three examples of how a V F curve may change due to the setting of parameters 50 04 to 50 10 Range Default 00 00 Disabled 01 Enabled This parameter enables the Sensorless Vector function When the drive is set for Sensorless Vector the starting torque will be 150 at 1hz Also the Mid Point Output Frequency Mid Point Output Voltage and Minimum Output Voltage are disabled For the best results please conduct the following 1 Set the correct motor nameplate voltage and Base Frequency 2 Conduct an Auto tune See parameter 60 03 3 Set the Minimum output Frequency 50 09 to 0 1Hz 5 30 Cutler Hammer MVX9000 User Manual Chapter 5 Description
34. the AC drive s output voltage to meet the value set in 50 06 Motor Nameplate Voltage Example If 50 06 is set at 200 VAC and the input voltage is varying between 200V to 264VAC the drive s output voltage will automatically be limited to 200 VAC Without AVR function the motor nameplate voltage may vary between 180V to 264VAC due to the input voltage varying between 180V to 264 VAC Selecting value 2 enables the AVR function and also disables the AVR function during deceleration This offers a quicker deceleration and is most commonly used 5 52 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 70 10 Auto energy saving Range Default 00 00 Disable auto energy saving operation 01 Enable auto energy saving operation Output Voltage 100 Ee A le ie BIE RB A RR ee FOA ee ea With energy saving enabled the drive automatically adjust the output voltage based on the output power level The maximum output voltage reduction is 30 Output voltage Frequency base 70 11 Under Current Detection Range Default 0 0 Value 0 0 Disabled 0 1 to No Load Amps The under current detection level of the AC drive The value must be smaller than or equal to Motor No Load current Pr 60 02 70 12 Under Current Detection Range Default 0 Mode Oor1 Setting 0 If the output current falls below Pr 70 11 then the drive will generate an output fault via one of the digital outputs
35. 0 1 97 DI8 COM Digital input 8 3 0 0 12 IET 5 i i E C 10 Cutler Hammer MVX9000 User Manual Appendix D Dimensions Digital Keypad Unit mm inches 64 6 2 54 60 0 2 36 30 5 1 20 2 0 0 08 37 6 1 48 D m j ia o 1 i Y L S v i ert gt Lp NI Ke oA 3 a START a D o lt gt RESET Zo t we ENTER a x yoy b J 1 M4 P0 7 D4 8 3X For Mounting Screws 2 3 D4 8 2X Connection Holes For Extension Cable Screws Cutler Hammer MVX9000 User Manual Appendix D Dimensions Digital Keypad Mounting Panel A Unit mm inches Thickness ee lee oe HOLE DIMENSION FOR MOUNTING Remove Adhesive Paper 25 0 0 20 3X 1 8 0 07 in va Cut Out For The ia f Extension Cabel i re 7 F g 40001 57 37 6 1 48 Water Resistant Gasket Adhesive Paper Backing D 2 Cutler Hammer MVX9000 User Manual Appendix D Dimensions MVXF50A0 2 230V 1ph 3ph 0 5HP MVX001A0 2 230V 1ph 3ph 1 0HP MVX002A0 2 230V 1ph 3ph 2 0HP MVX001A0 4 460V 3ph 1 0HP MVX002A0 4 460V 3ph 2 0HP MVX003A0 4 460V 3ph 3 0HP Unit mm inches i d iam no E N Cutler Hammer gt F RN sme wo Ray MVX9000 Sensorless Vector A WARNING MOTOR braking rt ri TRB dss
36. 0HP 12 MVX003 0 4 460V 3ph 3 0HP MVX007 0 4 460V 3ph 7 5HP 13 MVX010 0 4 460V 3ph 10HP HH 0603H 80 04 5 55 Present Fault Record 00 No Fault occurred 00 0604H 80 05 5 55 Second Most Recent Fault Record 01 Over current oc 00 0605H 80 06 5 55 Third Most Recent Fault Record 02 Over voltage ov 03 Overheat 0H 04 Overload oL 05 Overload 1 oL1 06 Overload 2 oL2 07 External Fault EF 08 CPU Failure 1 CF1 09 CPU Failure 2 CF2 10 CPU Failure 3 CF3 11 Hardware Protection Failure HPF 12 Over current During Accel OCA 13 Over current During Accel OCd 14 Over current During Steady State OCn 15 Ground Fault or Fuse Failure GFF 16 Reserved 17 3 Phase Input Power Loss 18 External Pause Function bb 19 Auto Adjust Accel Decel Failure cFA 20 Software Protection Code codE 00 B 10 Cutler Hammer MVX9000 User Manual Appendix B Parameter Tables Modbus Groups F Description Range default eines 00 Command Frequency F 01 Output Frequency H 02 Output Current A f f 03 User Defined U 00 Keypad Display selection O wi Out
37. 12 3 3 mm 3 7 5 MVX005A0 2 AWG10 5 3 mm 18 to 20 AWG 5 5 7 1 2 MVX007A0 2 AWG8 8 4 mm on olen 0 75 1 MVX001A0 4 1 5 2 MVX002A0 4 AWG14 2 1 mm 2 2 3 MVX003A0 4 4 0 5 MVX005A0 4 AWG14 2 1 mm 5 5 7 1 2 MVX007A0 4 AWG12 3 3 mm 7 5 10 MVX010A0 4 AWG10 5 3 mm Note 1 Field wiring must be made by a UL listed and CSA certified closed loop terminal connector sized for the wire gauge involved Note 2 Be sure to consider the capacity of the circuit breaker to be used Note 3 Be sure to use larger wires for the power lines in the distance exceeds 20 meters Cutler Hammer MVX9000 User Manual 4 5 Chapter 4 Start up Procedures Table 4 2 Fuse Specification Chart Smaller fuses than those shown in the table are permitted Model Input Output Line Fuse Current A Current A I A Bussmann P N MVXF50A0 2 1 phase 6 3 2 5 25 JJN 25 MVXF50A0 2 3 phase 3 2 2 5 10 JJN 10 MVX001A0 2 1 phase 11 5 5 45 JJN 45 MVX001A0 2 3 phase 6 3 5 20 JJN 20 MVX002A0 2 1 phase 15 7 7 60 JJN 60 MVX002A0 2 3 phase 9 7 25 JJN 25 MVX003A0 2 1 phase 27 10 100 JJN 100 MVX003A0 2 3 phase 15 10 40 JJN 40 MVX005A0 2 19 6 17 60 JJN 60 MVX007A0 2 28 25 100 JJN 100 MVX001A0 4 4 2 3 10 JJS 10 MVX002A0 4 5 7 4 15 JJS 15 MVX003A0 4 6 5 20 JJS 20 MVX005A0 4 8 5 8 2 30 JJS 30 MVX007A0 4 14 13 50 JJS 50 MVX010A0 4 23 18 70 JJS 70 Recommen
38. 3 000034 0117 Used on 5 7 5 HP 460V Three Phase Models lt e Cutler Hammer MVX9000 User Manual C 7 Appendix C Accessories EMI Filter K13 000034 0118 Used on 10 HP 460V Three Phase Models C 8 Cutler Hammer MVX9000 User Manual Appendix C Accessories Din Rail Adapter P N MVXDR Units mm inches To mount the drive on a Din Rail adapter place the drive and mounting plate on the rail and push the lever toward the rail For Models MVXFSOA0 2 MVX001A0 2 MVX002A0 2 MVX001A0 4 MVX002A0 4 MVX003A0 4 Cutler Hammer MVX9000 User Manual C 9 Appendix C Accessories Remote Kit P N MVXRM 5 meter keypad cable Unit mm ft in 2 278 26 5 5000 36 5 164 1 09 1 04 16 5 1 44 0 65 oP m LY g pCa 15 0 38 0 0 59 1 50 Extension Input Output P N MVXEIO Unit mm inches 73 9 2 91 26 4 1 04 60 0 2 36 il 10 5 0 41 25 20 0 99 Terminal T 3 I erminal name symbols R04 R05 Digital Output Relay Refer to User Manual 40 04 RO6 RO5 Digital Output Relay E T N Cutler Hammer RO7 RO8 Digital Output Relay Refer to User Manual 40 04 Relay output contact E T N RO9 RO8 Digital Output Relay RO7 RO8 N C Contact Cutler Hammer RO9 RO8 amp N O Contact MVXEIO DI7 COM Digital input 7 Refer to User Manual 30 12 90 0 3 54 35 5 1 40 ji 50
39. 42 50 42 4 20mA Input Loss Range Default 00 Operation 00 Warn and Stop operation 01 Warn and continue to run at last known speed command This parameter selects the operation of the AC drive after a loss of 4 20mA input is detected and the time set in 50 41 is reached This parameter is disabled if 30 04 is set to 0 OmA 50 43 PID Set Point Range Default OOhz 0 1 to 400 0hz 0Ohz Disabled Units 0 1hz This parameter sets the frequency target value for the PID function 50 44 PLC Operation Mode Range Default 00 00 Disable PLC operation 01 Execute one program cycle 02 Continuously execute program cycles 03 Execute one program cycle step by step 04 Continuously execute program cycles step by step This parameter selects the function of the PLC operation The PLC program may be used in lieu of any External Controls Relays or Switches The AC drive will change speeds and directions according to the user s programming Cutler Hammer MVX9000 User Manual 5 39 Chapter 5 Descriptions of Parameter Settings Example 1 50 44 1 Execute one cycle of the PLC program 30 18 to 30 24 Frequency of 1st to 7th step speeds 30 12 to 30 15 Digital Input Terminals set one to 22 40 03 to 40 04 Digital Relay Output Terminals may be set to 15 through 18 50 45 Direction of operation for 1st to 7th step speed 50 46 to 50 52 Operation time of 1st to 7th step speeds Frequency Program operation comm
40. 5 7 5 Rated Output Capacity kVA 1 1 9 2 7 3 8 6 5 9 5 Output Rating Rated Output Current A 2 5 5 7 10 17 25 Max Output Voltage V Proportional to input voltage Rated Frequency Hz 0 1 to 400 Hz Rated Voltage 180 to 264 VAC Input Rating Frequency Tolerance 50 60 Hz 5 1 phas e 3 phase Rated Input 6 3 3 2 11 5 6 3 15 7 9 27 15 19 6 28 Current Control System SPWM Sinusoidal Pulse Width Modulation Output Frequency Resolution 0 1Hz Overload Endurance 150 of rated current for 1 minute Control Acceleration Deceleration Time 0 01 to 600 00 seconds Characteristics Torque Characteristics Including the auto torque auto slip compensation starting torque can be 150 at 1Hz in vector 3Hz in V F V F Pattern Adjustable V F pattern or sensorless vector Stall Prevention Level Set to percentage of rated current Operating Characteristics Keypad Set by UP DOWN keys or potentiomenter Frequency Potentiometer 5KW 0 5W 0 to 10VDC or 0 to 5V Input impedance Setting External Signal 47KW RS 485 interface 4 to 20mA Input impedance 250Q 1 to 7 step speeds PID feedback Operation Keypad Set by START STOP RIGHT and LEFT keys Setting S FWD STOP REV STOP RUN STOP FWD REV 3 wire control External Signal P Signal serial communication Digital Input Signal Multi step selections 1 to 7 Jog acceleration deceleration inhibit first second acceleration deceleration switch counter External
41. 60V Series Model Number MVX__ _AO _ 001 002 003 005 007 010 Max Applicable Motor Output kW 0 75 1 5 2 2 3 7 5 5 7 5 Max Applicable Motor Output HP 1 2 3 5 7 5 10 Rated Output Capacity kVA 2 3 3 1 3 8 6 2 9 9 13 7 Output Rating Rated Output Current A 3 4 5 l 8 2 13 18 Max Output Voltage V Proportional to input voltage Rated Frequency Hz 0 1 to 400 Hz Rated Voltage 342 to 528 VAC Input Rating Frequency Tolerance 50 60 Hz 5 3 phase Rated Input Current 4 2 5 7 6 8 5 14 23 Control System SPWM Sinusoidal Pulse Width Modulation Output Frequency Resolution 0 1Hz Overload Endurance 150 of rated current for 1 minute Control Acceleration Deceleration Time 0 01 to 600 00 seconds Characteristics i i ion i Torque Characteristics ane phe ace oe es starting torque can V F Pattern Adjustable V F pattern or sensorless vector Stall Prevention Level Set to percentage of rated current Keypad Set by UP DOWN keys or potentiomenter Frequency Potentiometer 5KW 0 5W 0 to 10VDC or 0 to 5V Input impedance Setting External Signal 47KW RS 485 interface 4 to 20mA Input impedance 250Q 1 to 7 step speeds PID feedback Operation Keypad Set by START STOP RIGHT and LEFT keys Setting External Sianal FWD STOP REV STOP RUN STOP FWD REV 3 wire control Operating Signal 9 serial communication Characteristics Digital Input Signal Multi step selections 1 to 7 Jog acceleration deceleration inhibit first second acceleration deceleration swi
42. BB Pause PLC operation Terminals have 5V potential and must be brought to DC common to enable Sinking Digital Output Indication Operating Up to frequency Desired frequency Non zero B B Abnormal indication Local Remote indication PLC Low Voltage Analog Output Signal Analog frequency current signal output Other Functions AVR S Curve Over Voltage Over Current stall prevention Fault records checking Carrier Frequency adjustable DC injection braking Momentary power loss restart Frequency limit setting Parameter lock reset Frequency input operation method selection Reverse run inhibit etc Protection Self testing Over voltage Over current Under voltage Overload Overheating External Fault Ground Fault t Cooling Systems Forced air cooling Environment Installation Location Altitude 1 000 m or lower keep from corrosive gasses liquid and dust Pollution Degree 2 Ambient Temperature 10 C to 50 C Non Condensing and not frozen 10 C to 40 C for the models of 5 5kW and higher Storage Temperature 20 C to 60 C Ambient Humidity Below 90 RH non condensing Vibration 9 80665 m s2 1G less than 20Hz 5 88m s2 0 6G at 20 to 50Hz Cutler Hammer MVX9000 User Manual Appendix A Technical Data Voltage Class 4
43. Chapter 3 Storage and Installation Control Terminal Wiring Factory Settings RO3 RO2 ROI DII DI2 DI3 DI4 DI5 DI6 COM AO AI1 10V AI2 COM DOIDOC Factory setting N O Relay output inverter running Factory Setting N C Relay output Digital output Bias Run Stop 1 Potentiometer Reverse Forward lt Preset speed 1 Preset speed 2 Preset speed 3 Reset Full scale voltmeter 0 to 10 VDC Factory setting output frequency Wire type 75 C copper only Note For Wire Gauge and Torque tightening specifications please refer to the next page Table 3 1 Terminal symbols _Terminalname Remarks _ __ _ _ _ _ _ _ _ RO1 RO2 Digital Output Rela Refer to 40 04 Relay output contact RO3 RO2 Digital Output Relay Soh ne Conch D01 DCM Digital photocouple output Refer to 40 03 RJ 12 Serial communication port RS 485 serial communication interface 10V COM_ Power Supply 10 V Al2 COM Analog current input 0 20mA or 4 to 20mA Input DI2 COM Digital input 2 to to Refer to 30 11 DI6 GND Digital input 6 Note Use twisted shielded twisted pair or shielded lead wires for the control signal wiring It is recommended to run all signal wiring in a separate steel conduit The shield wire should only be connected at the drive Do not connect shield wire on both ends 3 6 Cutler Hammer MVX9000 User Manual Chapter 3 Storage and Installation Main Circuit Wiring
44. MV X9000 AF Drives User Manual AC Cutler Hammer E T N Cutler Hammer MVX9000 Sensorless Vector Mvx9000 WARNING Sensorless Vector NING BEF Safety Instructions Safety Messages For the best results with the MVX9000 inverter carefully read this manual and all of the warning labels attached to the inverter before installing and operating it and follow the instructions exactly Keep this manual handy for quick reference Definitions and Symbols A safety instruction message includes a hazard alert symbol and a signal word WARNING or CAUTION Each signal word has the following meaning A HIGH VOLTAGE This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death gt gt D CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous Hig
45. PORT LCR 0x80 the BRDL BRDH can be access as LCR b7 1 outportb PORT BRDL 12 set baudrate 9600 12 115200 9600 outportb PORT BRDH 0x00 outportb PORT LCR 0x06 set protocol lt 7 N 2 gt 06H lt 7 E 1 gt 1AH lt 7 0 1 gt 0AH lt 8 N 2 gt 07H lt 8 E 1 gt 1BH lt 8 0 1 gt 0BH for i 0 i lt 16 i while inportb PORT LSR amp 0x20 wait until THR empty outportb PORT THR tdat i send data to THR i 0 while kbhit if inportb PORT LSR amp 0x01 bO 1 read data ready rdat i inportb PORT RDR read data form RDR 5 68 Cutler Hammer MVX9000 User Manual Chapter 6 Maintenance and Inspection Modern AC drives are based on solid state electronics technology Preventive maintenance is required to operate this AC drive in optimal condition and to ensure a long life A monthly check up of the AC drive by a qualified technician is recommended Before the check up always turn off the AC Input Power to the unit Wait at least 2 minutes after all display lamps have gone out and then confirm that the capacitors have fully discharged by measuring the voltage between B1 and Ground using a multi meter set to measure DC Periodic Inspection Check the following periodically to detect Whether the motors are operating as expected Whether the installation environment is abnormal Whether the cooling system is operating as expected Whether any irregular vi
46. Range Default 00 or Percent 00 Frequency hz 01 Percent This parameter allows the display to reference Frequency or Percentage 30 26 Digital Extension Input Range See Parameter 30 12 Default 00 DI7 30 27 Digital Extension Input Range See Parameter 30 12 Default 00 DI8 Available settings are the same as 30 12 to 30 15 These parameters select the function of the optional extension I O These parameters are not visible on the MVX9000 until the extension I O is installed Cutler Hammer MVX9000 User Manual 5 23 Chapter 5 Descriptions of Parameter Settings Group 40 Outputs 40 01 Analog Output Signal 40 02 Analog Output Gain Range Default 00 00 Output Frequency 0 to Maximum Output Frequency 01 Output Current 0 to 250 of the rated AC drive current 02 PID Feedback Signal 0 to maximum feedback 03 Output Power 0 to 100 of the rated AC drive power This parameter selects the reference value for the 0 10V analog output AO to COM Range 0 to 200 Default 100 Unit 1 This parameter may be set during operation The parameter sets the voltage range for analog output terminals AO to COM The analog output voltage is directly proportional to the selection made in 40 01 If setting 00 is chosen the analog output voltage on AO to COM is directly proportional to the output frequency of the AC drive With 40 02 set at 100 the Maximum Output Frequency of the AC drive correspon
47. Settings Settings 05 06 07 These three inputs select the preset speeds defined by P30 18 to P30 24 Switch 1 Switch 2 Switch 3 P 30 18 ON OFF OFF P 30 19 OFF ON OFF P 30 20 ON ON OFF P 30 21 OFF OFF ON P 30 22 ON OFF ON P 30 23 OFF ON ON P 30 24 ON ON ON ia ia pe or ponja Ati at jat eon volnoG OO 07 Multi Speed 3 Freq 30 18 30 22 Time Master Freq H ae aa Switch 1 Switch 2 Switch 3 Operation Command ti ON OF 5 16 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Setting 08 Jog operation may only be initiated while the motor is stopped Refer to P50 20 P50 21 Rosfrozjro pr pr2 p13 pis pis prefcomjao an friovjarz com porjpoc 08 Jog Setting 09 Digital input terminals DI3 DI6 may be used to change from the first to the second accel decel time Rosfrozjro pi pr p13 pis pis prefjcomjao an rov a12 com po1 poc 09 2nd Acceleration Deceleration time selection Settings 10 11 12 Used to select the Operation Command location of the AC drive Rosfrozjro pi pr p13 pis pis prefcomjao an friovjarz comjporjpoc OO 10 Control location 1 O terminals 11 Control location keypad o O 12 Control location communication Cutler Hammer MVX9000 User Manual 5 17 Chapter 5 Descriptions of Parameter Settings Settings 13 14 Sett
48. a low to high transition on a Digital Input Terminal DI3 to DI6 A selected Digital Relay Output Terminal may be programmed to activate upon completion of the final count Range 00 to 9999 Default 00 This parameter sets the intermediate count value for the MVX9000 internal counter The counter is incremented by a low to high transition on a Digital Input Terminal DI3 to DI6 The count will start at c01 A selected Digital Relay Output Terminal may be programmed to activate upon completion of the intermediate count Range 0 0 to 400 0 Hz Default 0 0 Hz Unit 0 1 Hz Range 0 0 to 400 0 Hz Default 0 0 Hz Unit 0 1 Hz 5 22 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 30 20 Preset Speed 3 Range 0 0 to 400 0 Hz Default 0 0 Hz Unit 0 1 Hz 30 21 Preset Speed 4 Range 0 0 to 400 0 Hz Default 0 0 Hz Unit 0 1 Hz 30 22 Preset Speed 5 Range 0 0 to 400 0 Hz Default 0 0 Hz Unit 0 1 Hz 30 23 Preset Speed 6 Range 0 0 to 400 0 Hz Default 0 0 Hz Unit 0 1 Hz 30 24 Preset Speed 7 Range 0 0 to 400 0 Hz Default 0 0 Hz Unit 0 1 Hz These parameters may be set during operation The Digital Input Terminals refer to 30 11 to 30 15 are used to select one of the MVX9000 Preset Speeds The speeds frequencies are determined by 30 18 to 30 24 Preset Speeds 30 18 to 30 24 in conjunction with 50 46 to 50 52 provide the process logic control PLC function 30 25 Display Frequency Hz
49. aluation of the compliance with this Directive the following standard was applied EN61800 3 EN55011 EN50081 2 EN50082 2 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN61000 4 8 Cutler Hammer MVX9000 User Manual 3 3 Chapter 3 Storage and Installation Basic Wiring Diagram Users must connect wiring according to the following circuit diagram Braking resistor optional Please see appendix C for detail Veceeceeeceerenereeees Main Circuit Power NFB R IL1 6 G siL2 S d TIL3 S oa Grounding resistance 230V less than 1000 460V less than 100 Factory default N C relay output Forward Stop 120VAC 24VDC 5A Factory default inverter fault Digital output 48VDC 50mA ED Factory default Inverter running DOC VR 1KQ Master Frequency setting factory default is potentiometer DC 0 10V which is on the digital keypad O 10V 10MA MAX Factory default output frequency Analog voltage RJ 12 aratra 0 10VDC 4 445V Main circuit power r QAI1 POT RS 485 te terminals jipe a Series HM roa O Control circuit terminals e eries S6 an ii A i aaaeaii agi Al2 Current interface 1 4 SG Shielded leads 5 NC s 6 Reserved for copy keypad NOTE Do not plug a Modem or telephone line to the RS 485 communication port permanent damage may result Terminal 1 amp 2 are the power sources for the optional copy keypad and
50. and Program operation output indication Program step complete Program operation completed 30 18 10Hz 30 15 22 50 46 10 aed a de Ryan te as a ae Ge ae 30 19 20Hz 4003 15 50 47 12 30 20 40Hz 40 04 16 50 48 15 Ws che alta he Gah eh hs te ae Wwe a ee 2st E 30 21 60 Hz 50 44 01 50 49 15 30 22 50 Hz 59 45 00 50 50 08 A 30 23 30 Hz 50 51 17 s n ee 4 30 24 15 Hz 50 52 17 bsos 50 7 50 48 50 49 t ggg 50 51 BOSE Se S i ee 5 40 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Example 2 50 44 01 Execute one cycle through the PLC program In this example the PLC program runs continuously It should be noted that the times of reverse motion may be shorter than expected due to the acceleration deceleration time Frequency 30 18 10Hz 30 15 22 50 46 10 GORE eke ace Se ela aes eee cian ie ee N 30 19 20Hz 4003 145 50 47 12 30 20 40Hz 40 04 16 50 48 15 BOYZ a a Bieta aie ww Goda aa 30 21 60Hz 50 44 01 50 49 15 30 22 50Hz 50 45 34 50 50 08 k y i 30 23 30 Hz 50 51 17 AOTIZ 8 ee a m E ee 4 s 5 30 24 15 Hz 50 52 17 FWD Time Application Note Changing the value of Jog parameters 50 20 and 50 21 will interrupt PLC program execution PLC program execution will not be interrupted when other parameter values are changed Cutler Hammer MVX9000 User Manual 5 41 Chapter 5 Descriptions of Parameter Settings 50 45 PLC Forwa
51. and do not restrict the air flow to the heat sink fins The AC drive generates heat Allow sufficient space around the unit for heat dissipation as shown in the figure below Figure 3 1 Mounting in an Enclosure M h Air Flow E N Cutler Hammer f A When mounting in an enclosure allow for the recommended free space Failure to allow adequate air flow may result in drive over temperature 3 2 Cutler Hammer MVX9000 User Manual Chapter 3 Storage and Installation Wiring DANGER Hazardous Voltage Before opening the AC drive covers Disconnect all power to the AC drive Wait five minutes for DC bus capacitors discharge Any Electrical or mechanical modification to this equipment without prior written consent of Eaton Cutler Hammer will void all warranties and may result in a safety hazard in addition to voiding the UL listing Short Circuit Withstand Suitable for use on a circuit capable of delivering not more than 5 000 rms symmetrical amperes for all 460V Models the maximum is 480 Volts for all 230V Models the maximum is 240 Volts Applicable Codes All MVX9000 AC drives are Underwriters Laboratories Inc UL and Canadian Underwriters Laboratories cUL listed and therefore comply with the requirements of the National Electrical Code NEC and the Canadian Electrical Code CEC Installation intended to meet the UL and cUL requirements must follow the instructions provided i
52. apter 5 Descriptions of Parameter Settings Use the ENTER key to enter the programming mode The displayed parameter will flash indicating the parameter can be changed Q o v E Use the up and down keys to change the parameter setting Press ENTER to enter the new parameter setting RUNt sTor ewo Rev ae HF If the parameter change is successful the keypad will display the END message and return to the parameter number display If the parameter change is unsuccessful the keypad will display an error Err message the parameter will not be changed and the parameter number will again be displayed Note some parameters cannot be changed while in the Run Start mode a g F Run stor Fwo Rev F Run stor Fwo Rev H H Engl Eee i a PN AFIA T rN AFIA r Successful Unsuccessful Parameter Change Parameter Change To exit the programming mode press the left arrow key to return to the display mode 5 2 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Parameter Groups The parameters are grouped according to the following descriptions 10 Reserved and not displayed 20 Basic Grouping Start Up scecivesseieccceiaesssacceastunaceesdeearesueebec
53. arameter Tables 30 INPUTS Modbus Groups Description Range default User settings 0100H 30 01 Minimum reference value 0 10V 0 0 to 10 0 V 0 0 0101H 30 02 Maximum reference value 0 10V 0 0 to 10 0 V 10 0 0102H 30 03 Invert reference signal 0 10V 00 Not inverted 01 Inverted 00 0103H 30 04 Minimum reference value 4 20mA 0 0 to 20 0 mA 4 0 0104H 30 05 5 6 Maximum reference value 4 20mA 0 0 to 20 0 mA 20 0 0105H 30 06 5 6 Invert reference signal 4 20mA 00 Not inverted 01 Inverted 00 0106H 30 07 5 7 Potentiometer Offset 0 0 to 100 0 0 0 0107H 30 08 5 7 Potentiometer Bias Polarity 00 Positive 01 Negative 00 0108H 30 09 5 7 Potentiometer Slope 0 1 to 300 0 100 0 0109H 30 10 5 7 Potentiometer Direction 00 Forward Motion Only 01 Reverse Motion Enable 00 010AH 30 11 5 13 Digital Input Terminal D11 DI2 01 DI1 FWD STOP DI2 REV STOP 02 DI1 RUN STOP DI2 REV FWD 03 DI1 RUN momentary N O DI2 REV FWD DI3 STOP momentary N C 02 010BH 010CH 010DH 010EH 30 12 30 13 30 14 30 15 5 14 Digital Input Terminal DI3 Digital Input Terminal D14 Digital Input Terminal DI5 Digital Input Terminal DI6 00 Not used 01
54. at the output terminals T1 T2 and T3 The output current present at the output terminals T1 T2 and T3 The value of the user defined units The output voltage present at the output terminals T1 T2 and T3 The temperature of the unit The AC drive forward run status The AC drive reverse run status Parameter group selection The specific parameter selection End displays for approximately 1 second if input has been accepted After a parameter value has been set the new value is automatically stored in memory Err displays if the input is invalid Cutler Hammer MVX9000 User Manual 2 5 Chapter 2 Overview of the MVX9000 Drive This page intentionally left blank 2 6 Cutler Hammer MVX9000 User Manual Chapter 3 Storage and Installation Storage The AC drive should be stored in the shipping carton before installation In order to retain the warranty coverage the AC drive should be stored properly when it is not to be used for an extended period of time Some storage suggestions are Store in a clean and dry location free from direct sunlight or corrosive fumes Store within an ambient temperature range of 20 C to 60 C Store within a relative humidity range of 0 to 90 and non condensing environment Store within an air pressure range of 86 kPA to 106kPA Environment Operation Air Temperature 1 2 HP 5HP 7 5 HP 10HP Relative Humidity Atmospher
55. ated motor Cutler Hammer MVX9000 User Manual 3 9 Chapter 3 Storage and Installation This page intentionally left blank 3 10 Cutler Hammer MVX9000 User Manual Chapter 4 Start up Procedures This chapter will explain the installation of the MVX9000 Microdrive Be sure to read and follow all instructions for a successful installation A WARNING This equipment should be installed adjusted and serviced by qualified electrical maintenance personnel familiar with the construction and operation of the equipment and the hazards involved Failure to observe this precaution could result in bodily injury Step by Step Installation Read all instructions and warnings associated with mounting the MVX9000 Select a suitable mounting location Check the inverter mounting dimensions for footprint and mounting hole locations Connect the wiring for the inverter input Connect the wiring to the motor Perform a power up test PNG CORSO Re OI oS Make observations and re check the installation Mounting Location Step 1 Study the following caution messages associated with mounting the inverter A CAUTION Be sure to install the unit on flame resistant material such as a steel plate Otherwise there is the danger of fire A CAUTION Be sure to install the unit on a perpendicular wall which is not subject to vibration Otherwise it may fall and cause injury to personnel A CAUTION Be sure not
56. ating frequency at which it was running prior to the power failure Max Allowable Power Loss Time Allowable Max power loss time Input 50 24 Power speed synchronization 50 23 01 detection 50 23 02 Output _ speed search starts with Speed search starts with 9 _ Power the Master Frequency minimum output frequency j e Output Baseblock f f Basler Voltage ue 5025 speed search 50 27 Upper Limit of Output Range 0 1Hz to 400 0Hz Frequency Unit 0 1Hz Default 400 0 Hz This parameter must be equal to or greater than the Lower Limit of Output Frequency 50 28 50 28 Lower Limit of Output Range 0 0Hz to 400 0Hz Default 0 0 Hz Frequency Unit 0 4Hz The Upper and Lower Limit parameters are to prevent operation at frequencies where machine damage may occur If the Upper Limit of Output Frequency is set at 50Hz and the Maximum Output Frequency is set at 60Hz the actual Maximum Output Frequency will be limited to 50Hz If the Lower limit of Output Frequency is set at 10Hz and the Minimum Output Frequency is set at 1 0Hz then any Command Frequency between 1 10Hz will generate a 10Hz output from the drive This parameter must be equal to or less than the Upper Limit of Output Frequency 50 27 5 36 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 50 29 Skip Frequency 1 50 30 Skip Frequency 2 50 31 Skip Frequency 3 50 32 Skip Frequ
57. ation of Conformity According to the Electromagnetic Compatibility 89 336 EEC and the Amendment Directive 93 68 EEC For the following equipment AC Motor Drive Product Name MVXF50A0 2 MVX001A0 2 MVX002A0 2 MVX003A0 2 MVX005A0 2 MVX007A0 2 MVX001A0 4 MVX002A0 4 MVX003A0 4 MVX005A0 4 MVX007A0 4 MVX010A0 4 Model Designation is herewith confirmed to comply with the requirements set out in the Council Directive 89 336 EEC for electromagnetic compatibility and the Amendment Directive 93 68 EEC For the evaluation of the compliance with this Directive the following standard was applied EN61800 3 EN55011 EN50081 2 EN50082 2 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN61000 4 8 The following manufacturer importer is responsible for this declaration Eaton Cutler Hammer Company Name 31 1 Shien Pan Road Kuei San Industrial Zone Taoyuan Shien Taiwan 333 Company Address E 2 Cutler Hammer MVX9000 User Manual Cutler Hammer a part of Eaton Corporation is a worldwide leader providing customer driven solutions From power distribution and electrical control products to industrial automation Cutler Hammer utilizes advanced product development world class manufacturing and offers global engineering services and support For more information on Cutler Hammer products call 1 800 525 2000 or 1 616 982 1059 for engineering services call 1 800 498 2678 or visit our web site at www cu
58. atorin eaaa a aE A E 2 3 Chapter 3 Storage and Installation sssssssnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 3 1 o 1e e E E A O E E E A E E A E eerie 3 1 ENVrODNEN E iaa ahd ete nadh ehiatiith aainiantlith asin aie 3 1 Mounting Area eieiei ecient ede dine et eel td ade deg ht adv at et DNE gee ete 3 2 WING ciate as cele iis eas cule Ae ae ae asa aude elas eee uke eae 3 3 Applicable Codes Aste sein devia a eave aul ie ances seeds aie tase e a ea Atari a a Sae eT aaee Aten 3 3 Basic Wiring Diagram ecse pouccuctl E AE ihedtetaa E EA cei bdbsccteth sdccitamecceiids 3 4 External Wingene ieie ei vad vei EEEN AAKE e AA EAEAN Adages ee vidige eet Ulan dee HlAgev ih eee dl lag E EO 3 5 Control Terminal Wiring Factory Settings ce eeecceeeeeee eeeeteeeeeenneeeeeeeaeeeeeeaeeeeeeaeeeseecaeeeeseeaeeeseneeeeseaas 3 6 Main Circuit Win 2 iistrcristetate Stites fencers tantcads A AAO maga teeta tetera 3 7 Motor Operation Precautions 2 2 ts as eastern AGevetie nd eee eG ee ees lea eee eer 3 9 Chapter 4 Start up Procedures cccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeaeeeeeeeeeeeseeeees 4 1 Stlep by Step Installation s ertissa Mapes sats RAA a taze dick a shaved Eaa aeae siete cate 4 1 MOUNTING LOCATON saracccsctccccciencdsiesnsbe chess AAE EEE EEE lad etcesd AEE EOTS 4 1 Inverter MOUNTING aeinn on eenaa eel eset sage estes itd estes id eset sage dev site seu vince eel MA eset uhde vel sindeeee anes en
59. bration or sound occurred during the operation Whether the motors are overheating during the operation Note Always check the input voltage of the AC drive with a Voltmeter Periodic Maintenance A WARNING Disconnect AC power before proceeding Tighten the AC drive input and output power screws if necessary These screws might loosen due to vibration or temperature changes 2 Check if the conductors or insulators are corroded and damaged 3 Check the insulation resistance with Mega ohm meters 4 If the AC drive is not to be used for a long periods of time turn the power on at least once every two years and confirm that it still functions properly To confirm functionality disconnect the motor and energize the AC drive for at least 5 hours before attempting to run a motor with it Clean off any dust and dirt with a vacuum cleaner Place special emphasis on cleaning the ventilation ports and PCBs Always keep these areas clean as accumulation of dust and dirt can cause unforeseen failures Cutler Hammer MVX9000 User Manual 6 1 Chapter 6 Maintenance and Inspection This page intentionally left blank 6 2 Cutler Hammer MVX9000 User Manual Chapter 7 Troubleshooting and Fault Information The AC drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected the corresponding protective functions will be activat
60. c Three phase K13 000034 0113 MVX001A0 4 1 hp 460Vac Single phase K13 000034 0114 MVX002A0 4 2 hp 460Vac Single phase K13 000034 0114 MVX003A0 4 3 hp 460Vac Single phase K13 000034 0114 MVX005A0 2 5 hp 230Vac Three phase K13 000034 0115 MVX007A0 2 7 1 2 hp 230Vac Three phase K13 000034 0115 MVX005A0 4 5 hp 460Vac Three phase K13 000034 0116 MVX007A0 4 7 1 2 hp 460Vac Three phase K13 000034 0116 MVX010A0 4 10 hp 460Vac Three phase K13 000034 0117 If users want to operate the AC motor drive in coordination with the EMI filters manufactured by CUTLER HAMMER refer to the above table for the appropriate I O terminals of the applicable filters A The filter will cause a high leakage circuit Grounding is required C 4 Cutler Hammer MVX9000 User Manual Appendix C Accessories EMI Filters EMI Filter K13 000034 0111 Used on 0 5 2 HP 230V Single Phase Models POWER IN Cutler Hammer MVX9000 User Manual C 5 Appendix C Accessories EMI Filter K13 000034 0113 Used on 0 5 3 HP 230V Three Phase Models _ EMI Filter K13 000034 0115 Used on 1 3 HP 460V Three Phase Models PAIR Ae C 6 Cutler Hammer MVX9000 User Manual Appendix C Accessories EMI Filter K13 000034 0116 Used on 5 7 5 HP 230V Three Phase Models i NN jj Fi Tera SP x a amp GaN WE Gen W7 We Wy D a A SI EMI Filter K1
61. cation communication 13 Increase Master Frequency 14 Decrease Master Frequency 15 Forward Reverse 16 Parameter Lock 17 Acceleration Deceleration Inhibit 18 Run Enable 19 PAUSE N O 20 PAUSE N C 21 PID Disable 22 Run PLC 23 Pause PLC 24 Counter input 25 Counter reset 26 First Second source of Master Frequency 30 13 Digital Input Terminal Range See Parameter 30 12 Default 06 DI4 30 14 Digital Input Terminal Range See Parameter 30 12 Default 07 DI5 30 15 Range See Parameter 30 12 Default 03 Digital Input Terminal DI6 5 14 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Explanations Digital Input Terminal Settings 01 02 When an External Fault input signal is received the AC drive output will turn off the drive will display E F on digital Keypad and the motor will coast to a stop Normal operation will resume after the External Fault is cleared and the AC drive is reset pri pra prs pis is prefcomjao an fiovfarzjcomjpoijpoc 02 External Fault N C 01 External Fault N O Settings 03 04 The External Reset has the same function as the Reset key on the Digital keypad It is used to reset the drive after a fault pn pia 1s pis pis piefcomjao an fiovfarzjcomjpoijpoc 04 External Reset N C 03 External Reset N O Cutler Hammer MVX9000 User Manual 5 15 Chapter 5 Descriptions of Parameter
62. ccceeeceeeeeeeecneeeeeenieeeeeecaeeeeeenaeeeeeenaeeeeeeaes C 3 EMI Filter Cross Referen Ce ereere AE EEEE AA este did aches cede dese AA eae C 4 EMEFIETS tesnia SAA a ein ee el Atta Aa A ahead E SA T ails C 5 Din Rail Adapter P N MVXDR cvziescecauth cicedeccnuc cede a a ads a a aa Menthid aaan C 9 Remote Kit P N MVXRM ac20e aeneiih dele a ri alee a Ate ead gies C 10 Extension Input Output P N MY XEO siare a a E A O AAR EARE C 10 viii Cutler Hammer MVX9000 User Manual Chapter 1 Introduction This chapter describes the purpose and contents of this manual and the intended audience This chapter also explains conventions used in this manual and lists related publications How to Use This Manual The purpose of this manual is to provide you with information necessary to install set parameters troubleshoot and maintain the AC motor drives To guarantee safe operation of the equipment read the safety guidelines at the beginning of this manual before connecting power to the AC motor drives Keep this operating manual handy and distribute to all users for reference Chapter 1 Introduction is the chapter you are reading now Chapter 2 Overview of the MVX9000 Drive describes receiving and inspection procedures and provides an introduction to digital keypad operation Chapter 3 Storage and Installation describes planning for drive installation and drive mounting This chapter also includes requirements and conn
63. ct direction via the analog input command Setting of 01 allows both forward and reverse direction as shown in example 5 below The above parameters Pr 30 07 to 30 10 are used when the source of frequency command is the analog input Al1 Al2 or keypad potentiometer 0 to 10V DC or 4 to 20mA DC Refer to the following examples for programming these parameters Cutler Hammer MVX9000 User Manual 5 7 Chapter 5 Descriptions of Parameter Settings Example 1 This example shows a standard 0 10V analog input either from the keypad potentiometer or an external source A OV input Ohz and 10V input maximum output frequency Defaults 20 07 60Hz Maximum Output Frequency 30 07 0 Potentiometer Offset 30 08 0 Bias polarity 30 09 100 Potentiometer slope 30 10 0 Potentiometer direction Max Output 20 07 Freq 10 bd Ce ee OHz OV 10V 4mA Fen 20mA Potentiometer Scale Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Example 2 This example shows a 10Hz positive offset with full use of the 0 10V analog input or potentiometer scale A OV input 10Hz and 10V input maximum output frequency Defaults 20 07 60Hz Maximum Output Frequency 30 07 16 7 10hz 60hz x 100 Potentiometer Offset 30 08 0 Bias polarity 30 09 83 3 Potentiometer Slope 30 10 0 Potentiometer Direction Calculation of Potentiometer Slope 30 09 1 30 07 x 100 83 3 Max Output
64. d Time Duration of 6th Preset 0332H 50 51 5 43 Speed 0 to 9999 0 0333H 50 52 5 43 Time Duration of 7th Preset 0 to 9999 0 Speed 00 Linear Acceleration Deceleration 01 Auto Acceleration Linear Deceleration JEA 250636 isa Aut Acceleration Debeleration oo a tor AO Deceleration 00 03 Auto Acceleration Deceleration 04 Auto Acceleration Deceleration Stall Prevention Limited by 50 12 to 50 15 0 0 Disabled 0335H 50 54 5 44 Sleep Frequency 0 1 to 400Hz Enabled 0 0 0336H 50 55 5 44 Wake Frequency 0 1 to 400Hz 0 0 0337H 50 56 5 44 Sleep Time Delay 0 0 to 600 sec 1 0 00 Master Frequency determined by digital keypad up down 01 Master Frequency determined by keypad potentiometer 0338H 50 57 5 44 Second Source of Master 02 Master Frequency determined by 0 to 00 Frequency 10V input on Al terminal with jumpers 03 Master Frequency determined by 4 to 20mA input on Al terminal with jumpers 04 Master Frequency determined by RS 485 communication interface Cutler Hammer MVX9000 User Manual B 7 Appendix B Parameter Tables 60 MOTOR CONTROL Page P User Modbus Groups Description Range default settings 0400H 60 01 5 45 Motor Rated Current 30 to 120 FLA 0401H 60 02 5 45 Motor No Load Current 00 to 99 0 4 FLA 00 Disable 0402H 60 03 5 45 Motor Auto Tuning 01 DC test 00 02 DC test and no load test Motor s Stator Resistance 0403H 60
65. ded Fuses for UL approval Equivalent fuse types J class CC class T class and Type BS88 with a 600V limit 4 6 Cutler Hammer MVX9000 User Manual Chapter 4 Start up Procedures Table 4 3 Heat Loss Data When mounting the MVX9000 in an enclosure the following inverter heat loss should be considered Failure to provide adequate cooling may cause premature failure of the inverter and or overtemperature faults Model Watts Lost at 9 kHz MVXF50A0 2 1 phase 20 MVXF50A0 2 3 phase 20 MVX001A0 2 1 phase 38 MVX001A0 2 3 phase 38 MVX002A0 2 1 phase 75 MVX002A0 2 3 phase 75 MVX003A0 2 1 phase 110 MVX003A0 2 3 phase 110 MVX005A0 2 185 MVX007A0 2 275 MVX001A0 4 38 MVX002A0 4 75 MVX003A0 4 110 MVX005A0 4 185 MVX007A0 4 275 MVX010A0 4 375 Cutler Hammer MVX9000 User Manual Chapter 4 Start up Procedures Wiring the Inverter to Incoming Power Step 6 In this step connect the wiring to the input of the inverter First determine whether the inverter model requires three phase power only or if it can accept either singe phase or three phase power All models have the same power connector terminals labeled L1 L2 L3 and Ground Refer to the specifications label on the side of the inverter for the acceptable power source types For inverters which can accept single phase power use terminals L1 and L2 A CAUTION Be sure that the in
66. drive will stop decelerating and maintain a constant output frequency The drive will resume deceleration when the voltage drops below the factory preset value Note With moderate inertia loads over voltage during deceleration will not occur For application with high inertia loads the AC drive will automatically extend the deceleration time If deceleration time is critical for the application then a dynamic braking resistor should be used DC bus voltage Over voltage detection level time Output Freq time Over voltage Stall Prevention Range Default 150 00 disable 20 to 200 enable Unit 1 A setting of 100 is equal to the Rated Output Current of the drive Under certain conditions the AC drive output current may increase abruptly and exceed the value specified by 70 02 This is commonly caused by a rapid acceleration or excessive loading on the motor When 70 02 is enabled the AC drive will stop accelerating and maintain a constant output frequency The AC drive will only resume acceleration when the current drops below the value set in 70 02 Cutler Hammer MVX9000 User Manual 5 49 Chapter 5 Descriptions of Parameter Settings 70 03 Over Current Stall Range Default 150 Prevention during 00 disable Operation 20 to 200 enable Unit 1 During steady state operation with the motor load rapidly increasing the AC drive output current may exceed the limit specified in 70 03 When
67. ds to 10VDC on AO If setting 01 is chosen the analog output voltage is directly proportional to the output current of the AC drive With 40 02 set to 100 10 VDC corresponds to 250 of AC drive rated current Note Any type of voltmeter may be used If the meter reads full scale at a voltage less than 10 volts then 40 02 should be set by the following formula 40 02 meters full scale voltage 10 x100 For Example When using the meter with full scale of 5 volts adjust 40 02 to 50 5 24 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 40 03 Digital Output Terminal Range 00 to 20 Default 02 D01 40 04 Relay Output Terminal Range 00 to 20 Default 03 RO1 RO2 RO3 00 Not Used Ready Inverter Running Inverter Fault Warning See warning codes in Chapter 7 At speed Zero Speed Above desired frequency 40 05 Below desired frequency 40 05 PID supervision Over voltage supervision Over heat supervision Over current stall supervision Over voltage stall supervision Low voltage indication PLC program running PLC program step complete PLC program completion PLC program pause Terminal count value attained Preliminary count value attained Reverse direction notification Under current detection O 25 Counter reset Cutler Hammer MVX9000 User Manual 5 25 Chapter 5 Descriptions of Parameter Settings Function Explanations 00
68. e Digital Keypad display is an LED readout of drive parameter selections and drive operation status Letters or numbers appear in the display according to which keys you press Digital Keypad Keys Digital Keypad keys are flat labeled push button type devices that allow you to select drive parameters and monitor drive operation Parameter A parameter is selected through the Digital Keypad Parameters in this manual are expressed as Parameter Group Number a decimal and a Parameter number Press Press a key on the Digital Keypad Control Panel to select a parameter Refer to Chapter 2 Overview of the MVX9000 Drive Digital Keypad 1 2 Cutler Hammer MVX9000 User Manual Chapter 1 Introduction Warranty and Liability Information CUTLER HAMMER warrants the product delivered in the CUTLER HAMMER shipping package to be free from defects in material and workmanship under normal use and service for twenty four 24 months from date of manufacturing Products that fail during this period will be repaired or replaced at CUTLER HAMMER s discretion with the same or a functionally equivalent product provided the original purchaser A returns the failed product and B provides proof of original date of purchase This warranty does not apply in the judgment of CUTLER HAMMER to damage caused during shipment handling storage or accidental misuse The original purchaser of the product must obtain a Return Material Auth
69. e equipment and the hazards involved Failure to observe this precaution could result in bodily injury gt D WARNING Use 75 C Cu wire only or equivalent WARNING Suitable for use on a circuit capable of delivering not more than 5 000 rms symmetrical amperes 240 V maximum WARNING Suitable for use on a circuit capable of delivering not more than 5 000 rms symmetrical amperes 480 V maximum WARNING Disconnect AC power before proceeding CAUTION There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity To avoid damage to these components do not touch these components or the circuit boards with metal objects or your bare hands Pe gt D Cutler Hammer MVX9000 User Manual iii Safety Instructions gt CAUTION Ground the MVX9000 using the ground terminal The grounding method must comply with the laws of the country where the AC drive is to be installed Refer to the Basic Wiring Diagram in Chapter 3 CAUTION Do not connect the AC power to the T1 T2 T3 terminals it will damage the AC drive CAUTION Be sure to install the unit on flame resistant material such as a steel plate Otherwise there is the danger of fire CAUTION Be sure to install the unit on a perpendicular wall which is not subject to vibration Otherwise it may fall and cause inj
70. e pressure Installation Site Altitude Vibration Storage Temperature Relative Humidity Atmosphere pressure Transportation Temperature Relative Humidity Atmosphere pressure Vibration Pollution Degree UL Type 0 Pollution Degree 2 Relative Humidity Atmosphere pressure 10 C to 50 C 14 F to 122 F 10 C to 40 C 14 F to 104 F 0 to 90 no condensation allowed 86 to 106 kPa below 1000m Maximum 9 80 m s 1G at less than 20Hz Maximum 5 88 m s 0 6G at 20Hz to 50Hz 20 C to 60 C 4 F to 140 F Less than 90 no condensation allowed 86 to 106 20 C to 60 C 4 F to 140 F Less than 90 no condensation allowed 86 to 106 kPa Maximum 9 80 m s 1G at less than 20Hz Maximum 5 88 m s 0 6G at 20Hz to 50Hz good for a factory type environment Less than 90 no condensation allowed 86 to 106 Cutler Hammer MVX9000 User Manual Chapter 3 Storage and Installation Mounting Area Improper installation of the AC drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to observe these precautions may void the warranty Do not mount the AC drive near heat radiating elements or in direct sunlight Do not install the AC drive in a place subjected to high temperature high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles Mount the AC drive vertically
71. ec Unit 0 1seconds During a power loss if the power loss time is less than the time defined by this parameter the AC drive will resume operation If the Maximum Allowable Power Loss Time is exceeded the AC drive output is then turned off If the power loss occurs while the AC drive is under heavy load it is possible that all available ride through power will be dissipated in the motor and the AC drive will shut down quickly less than 1 second Range 0 3 to 10 seconds Default 0 5 sec Unit 0 1 seconds When a momentary power loss is detected the AC drive waits for a specified time interval determined by 50 25 before resuming operation This time interval should be set to a value where the residual output voltage due to regeneration is nearly zero before the drive resumes operation This parameter also determines the wait time after performing an external PAUSE and Fault Reset function Cutler Hammer MVX9000 User Manual 5 35 Chapter 5 Descriptions of Parameter Settings 50 26 Maximum Speed Search Range 30 to 200 Current Level Unit 1 Default 150 Following a momentary power failure the AC drive will start its speed search operation only if the output current is greater than the value determined by 50 26 When the output current is less than that of 50 26 the AC drive output frequency is at a speed synchronization point The drive will begin to accelerate or decelerate the motor back to the oper
72. eceived in the command message is not available for the AC drive Illegal data value The data value received in the command message is not available for the AC drive Slave device failure The AC drive 3 E uy is unable to perform the requested action J C n Communication time out Motor overload Check the 1 Reduce the motor load parameter settings 70 04 70 06 2 Adjust the over torque detection setting to an appropriate setting PID feedback loss The corrective action can be set with treatment of the erroneous feedback signals parameter 50 42 Auto Tune Error Check whether the AC drive s wiring is correct Copy Keypad check error for Check whether the communication wiring is correct and m Z mn 5 c H saving the date of each parameter function is normal It allows copying when the voltage and horsepower is the same T The Drive check error for saving to Check whether the communication wiring is correct and D Pai the drive function is normal It allows copying when the voltage and cigi horsepower is the same c Under current fault Check parameters 70 11 to 70 13 7 4 Cutler Hammer MVX9000 User Manual Appendix A Technical Data Voltage Class 230V Series Model Number MVX__ _AO _ F50 001 002 003 005 007 Max Applicable Motor Output kW 0 4 0 75 1 5 2 2 3 7 5 5 Max Applicable Motor Output HP 0 5 1 2 3
73. ections for wiring Chapter 4 Start up Procedures provides a detailed explanation of digital keypad operation Chapter 5 Descriptions of Parameter Setting provides detailed explanations for all parameter settings Chapter 6 Maintenance and Inspection describes maintenance procedures Chapter 7 Troubleshooting and Fault Information lists the fault displays descriptions and corrective actions Appendix A Technical Data lists standard specifications Appendix B Summary of Parameter Settings provides brief descriptions of all parameters and their settings Appendix C Accessories provides information about circuit breakers fuses braking resistors and other accessories for the Cutler Hammer MVX9000 Drives Appendix D Dimensions displays keypad and drive dimensions Appendix E is a Declaration of Conformity Cutler Hammer MVX9000 User Manual 1 1 Chapter 1 Introduction Intended Audience The audience for this manual has Knowledge of standard electrical wiring practices electronic components and electrical schematic symbols The audience for this manual will install start up and service the Cutler Hammer MVX9000 Drives Conventions Used in this Manual Listed below are terms and language conventions used in this manual These terms and conventions are defined here to help you understand their meanings and applications throughout this manual Digital Keypad Display Th
74. ed The following faults are displayed as shown on the AC drive digital keypad display The three most recent faults can be read on the digital keypad display by viewing 80 04 through 80 06 Note Faults can be cleared by resetting at the keypad or with the Input Terminal Common Problems and Solutions Fault Name Fault Descriptions Corrective Actions Check that the motor horsepower corresponds to the AC drive output power Check the wiring connections between the AC drive and motor for possible short circuits me AC drive detects ani abnormal Increase the acceleration time 20 08 increase in current Check for possible excessive loading conditions at the motor If there are any abnormal conditions when operating the AC drive after a short circuit is removed it should be sent back to manufacturer Check that the input voltage falls within the rated AC drive input voltage Check for possible voltage transients The AC drive detects that the DC bus voltage has exceeded its Bus over voltage may also be caused by motor regeneration maximum allowable value Either increase the deceleration time or add an optional braking resistor Check whether the required braking power is within the specified limits 1 Make sure that the ambient temperature falls within the specified temperature range os The AC drive temperature sensor 2 Make sure that the ventilation holes are not obstructed E E detects exc
75. eet enhance 5 4 SOND UTS eee A St OAT Aaa cack ices sua tice A A T 5 6 AQ OUIDUNS eee p avaneas eos oiav sens oet A 5 24 50 AC Drive Control cccecccecccecceeeeeeeeeeeeeeeeeeeeeeeeeeseeeseeeseeeseeeseeeeeees 5 28 60 Motor Controls svieouienie a a a 5 45 70 Protective FUNCTIONS cccccceecceeeeeee eee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeees 5 49 80 Display tt ceca caudate aaa aaaea A A a aa Seane 5 54 90 CommunicationS esssseseeeeeseeeseerttrrtrerrrrrrrertrrrrrrrrtrrrrrertrertrertren 5 58 Cutler Hammer MVX9000 User Manual 5 3 Chapter 5 Descriptions of Parameter Settings Group 20 Basic Grouping Quick Start 20 01 Motor Nameplate Frequency 20 02 Motor Nameplate Voltage 20 03 Source of Master Frequency 20 04 Source of Operation Command Range 10 0 to 400 0Hz Default 60 0 Unit 0 1Hz This value should be set according to the rated frequency of the motor as indicated on the motor nameplate Motor nameplate Frequency determines the volts hertz ratio For example if the drive is rated for 460 VAC output and the Motor nameplate Frequency is set to 60Hz the drive will maintain a constant ratio of 7 66 v Hz The setting value must equal to or greater than the Mid Point Frequency 50 07 Range 230V series 2 0 tod 255V Default 230 0 Range 460V series 2 0tod510V Default 460 0 This parameter determines the motor nameplate voltage of the AC drive The motor nameplate voltage
76. ency Bandwidth 50 33 Auto Restart After Fault Range 0 0 to 400 0 Hz Default 0 0 Unit 0 1 Hz Range 0 0 to 400 0 Hz Default 0 0 Unit 0 1 Hz Range 0 0 to 400 0 Hz Default 0 0 Unit 0 1 Hz These three parameters determine the three Skip Frequencies that in conjunction with 50 32 Skip Frequency Bandwidth will cause the AC motor drive to skip operation at each frequency band Range 0 0 to 20 0 Hz Default 0 0 Unit 0 1 Hz This parameter determines the frequency band for a given Skip Frequency Half of the Skip Frequency Band is above the Skip Frequency and the other half is below Programming this parameter to 0 0 disables all skip frequencies output freq 191022 a en ae er eee 50 30 Adjustable range 50 31 0 Speed command frequency Decelerating aa A OE 50 Freq to be skipped Accelerating Range 00 to 10 Default 00 Number of times to restart After a fault occurs allowable faults over current OC over voltage OV the AC drive can be reset restarted automatically up to 10 times Setting this parameter to 0 will disable the reset restart operation after any fault has occurred When enabled the AC drive will restart using the speed search function which starts at the Master Frequency reference value To set the fault recovery time after a fault please see 50 25 Pause Time Cutler Hammer MVX9000 User Manual 5 37 Chapter 5 Descriptions of Parameter Settings
77. er a parameter settings TT e fault occurs J ENER lt ENTER Key J Enter key used in Parameter mode to enter and change values Explanation of the LED Indicators LED Displays RUN STOP FWD REV Red lamp lights during REV operation Red lamp lights during FWD operation Red lamp lights by pressing STOP Red lamp lights by pressing RUN Lamp lights to indicate input frequency reference Lamp lights to indicate output Hz Lamp lights to indicate output amps C J gt T Lamp lights to indicate user defined units Cutler Hammer MVX9000 User Manual 2 3 Chapter 2 Overview of the MVX9000 Drive Table 2 1 Keypad Operators Start This button operates as Start button for normal operation e Motor START from the panel active control place has to be selected at Panel Enter This button in the parameter edit mode is used to enter the programming mode and enter the parameter selection e used for parameter edit confirmation acceptance confirmation of the edited parameter value with exit from parameter edit mode Stop Reset This button has two integrated operations The button operates as Stop button for normal operation In the parameter edit mode it is used to cancel previous action and back up one step and in fault mode it is used to reset the fault Stop e motor STOP from the panel active control place has to be selected at Panel Reset
78. essive heat 3 Remove any foreign objects from the heatsink and check for possible dirty heat sink fins 4 Provide enough spacing for adequate ventilation 2 r e daira ghia ibang Check that the input voltage falls within the rated AC drive s input 0 0 ae 9 voltage a gt aw minimum value Cutler Hammer MVX9000 User Manual 7 1 Chapter 7 Troubleshooting and Fault Information Fault Name Fault Descriptions Corrective Actions The AC drive detects excessive Check if the motor is overloaded drive output current Note The AC drive can withstand Reduce the torque compensation setting in 60 09 up to 150 of the rated current for a Maxine 60 seconds Replace the AC drive with one that has a higher output capacity next HP size Check for possible motor overload Check electronic thermal overload setting Internal electronic overload trip Increase motor capacity Reduce the current level so that the drive output current does not exceed the value set by the Motor Rated Current 60 01 Motor overload Check the Reduce the motor load parameter settings 70 04 through 70 06 Adjust the over torque detection setting to an appropriate setting Over current during acceleration 4 Check for possible poor insulation at the output line te NONE An CUIL at MOTOR output Decrease the torque boost setting in 60 09 2 Torque boost too high ai Increase the acceleration time 3 Acceleration Time tooShor
79. fer to 30 12 to 30 15 or when a frequency other than 0 is set in parameters 50 16 and 50 17 In the diagram shown below the acceleration and deceleration times of the AC drive are between 0 Hz and Maximum Output Frequency 50 04 If the Maximum Output Frequency is 60 Hz Minimum Output Frequency 50 09 is 1 0Hz and acceleration and deceleration times are set to 10 seconds The actual time for the AC drive to accelerate from start up to 60 Hz is 9 83 seconds and the deceleration time is also 9 83 seconds Remember the drive always starts timing from OHz Frequency Max Output Freq 50 04 Time l 50 12 or 50 14 50 13 or 50 15 Acceleration Time Deceleration Time 5 32 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 50 16 Transition Point for Range Default 0 0 Acceleration Time 1 to 2 0 0 Disabled 0 1 to 400hz Enabled 50 17 Transition Point for Range Default 0 0 Deceleration Time 1 to 2 0 0 Disabled 0 1 to 400Hz Enabled 50 18 Acceleration S Curve Range Default 00 00 Disabled 01 to 07 Enabled 50 19 Deceleration S Curve Range See Parameter 50 18 Default 00 The above two parameters are used to smooth out the transition between the acceleration deceleration and steady state speed The S Curve is enabled with settings of 1 to 7 with the highest number generating the smoothest transition Freq S curve Enabled S curve characteristics characte
80. frequency to 2 1 kHz or less and derate the output current to 80 or less Chapter 5 covers how to change parameters such as the carrier frequency Keep any other heat producing equipment as far away from the inverter as possible When installing the inverter in an enclosure maintain the clearance around the inverter and verify that its ambient temperature is within specification when the enclosure door is closed Do not open the main front panel door at any time during operation Step 3 Before proceeding to the wiring section temporarily cover the inverter s ventilation openings Paper and masking tape is all that is needed to do this This will prevent harmful debris such as wire clippings and metal shavings from entering the inverter during installation Inverter Mounting Step 4 Locate the applicable drawing in the Appendix for the inverter unit Dimensions are given in inches millimeters format Note Some inverter housings require two mounting screws while others require four Be sure to use lock washers or other means to ensure screws do not loosen due to vibration Cutler Hammer MVX9000 User Manual 4 3 Chapter 4 Start up Procedures Wiring Preparation Step 5 It is very important to perform the wiring steps carefully and correctly Before proceeding please study the caution and warning messages below A WARNING Use 75 C Cu wire only or equivalent WARNING Suitable for use on a
81. h Voltage A HIGH VOLTAGE Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery Cutler Hammer MVX9000 User Manual i Safety Instructions Warnings Notes and Cautions A Always read this manual thoroughly before using MVX9000 AC Motor Drives HIGH VOLTAGE Be sure to ground the unit Otherwise there is danger of electric shock and or fire HIGH VOLTAGE Wiring work shall be carried out only by qualified personnel Otherwise there is a danger of electric shock or fire A A A WARNING AC input power must be disconnected before any maintenance Do not connect or disconnect wires and connectors while power is applied to the circuit Maintenance must be performed by qualified technicians gt WARNING A hazardous voltage charge may still remain in the DC link capacitor even if the power has been turned off T
82. hassis ground wiring as you used on the power input wiring in the previous step After completing the wiring e Check all wire connections both at the inverter and motor to make sure they are secure e Close all access doors e Remove any covering placed on the inverter ventilation openings Cutler Hammer MVX9000 User Manual Chapter 4 Start up Procedures Powerup Test Step 8 After wiring the inverter and motor perform a powerup test The procedure that follows is designed for the first time use of the drive Verify the following conditions before conducting the powerup test e The previous steps in this chapter have been followed e The inverter is new and securely mounted to a non flammable vertical surface e The inverter is connected to a power source and motor e No additional wiring of the inverter connectors or terminals has been done e The power supply is reliable and the motor is a known working unit e The motor is mounted and is not connected to any load The following instructions apply to the powerup test or to any time the inverter is powered and operating Please study the following instructions and messages before proceeding with the powerup test 1 The power supply must have fusing suitable for the load Check the fuse size chart presented in Step 5 if necessary 2 Be sure you have access to a disconnect switch for the drive input power if necessary However do not turn off power to the inver
83. he drive This parameter sets the Over Torque Detection level in 1 increments The AC drive rated current is equal to 100 Range 0 1 to 10 0sec Default 0 1sec Unit 0 1 sec This parameter sets the Over Torque Detection Time in units of 0 1 seconds Range Default 01 00 Inverter Motor auxiliary fan cooled or high temp rated motor 01 Standard Motor self cooled motor shaft mounted fan 02 Disable This function is used to limit the output power of the AC drive when powering a self cooled motor at low speed Cutler Hammer MVX9000 User Manual 5 51 Chapter 5 Descriptions of Parameter Settings 70 08 Electronic Thermal Motor Range 30 to 300 seconds Default 60sec pvenoad Unit 1 seconds This parameter can be set during operation The parameter determines the time required to activate the It electronic thermal motor overload function The graph below shows l t curves for 150 output power for 1 minute Operation 5 time min Time min 30 5 28 26 60Hz or more 24 4 a 22 20 50H34 18 16 3 14 10H34 12 2 5Hz 6 4 2 1 0 100 120 140 160 180 200 Overload O 20 40 60 80 100120 140 160180 200 Overload Endurance curve 70 09 Auto Voltage Regulation Range Default 00 AVR 00 AVR function enabled 01 AVR function disabled 02 AVR function disabled during deceleration 03 AVR function disabled upon a stop command The AVR function automatically regulates
84. ing 13 and 14 enables the digital input terminal to incrementally increase decrease the Master Frequency each time an input is received Rosfrozjro pu pr p13 pis pis prefjcomjao an friovjarz jcomjporjpoc OO 14 Decrease Master Frequency 13 Increase Master Frequency Setting 15 A digital input may be used to select direction Rosfrozjro p11 pr p13 pis pis prefjcomjao an friovjarz comjporjpoc 15 Forward Reverse Setting 16 A digital input terminal may be used to disable users from changing the parameters Rosfrozjro p11 pr2 p13 pis pis prefjcomjao an friovjarz comjporjpoc 16 Parameter lock 5 18 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Setting 17 A digital input terminal may be used for acceleration deceleration inhibit When the command is received acceleration and deceleration is stopped and the AC drive maintains a constant speed See diagram below Rosfrozjro pi pr p13 pis pis prefjcomjao an 0v a12 com po1 poq 17 Acceleration Deceleration inhibit Frequency Master Frequency Acceleration inhibit Deceleration inhibit Deceleration inhibit inhibit Actual operation frequency f i Time Accel Decel on INNIDI Start command OFF Setting 18 Rosfrozjro pr pr p13 pis pis prefcomjao an friovjarz comjporjpoc 18 Run Enable Cutler
85. ing 4 3 Wiring F ropra eaa aA E A iat Gednensbtdancantcadeedsatdecteetdecs TNN 4 4 Wiring the Inverter to INCOMING POWET iieiea re iie inaa eaea E ERE AARAA EER ERE TAAA 4 8 Wiring the Motor to the Inverter Output aasssessssrssssssssssrnesnnransiennestnnnnnsannasnnnandennatnaaannnannaanaaan nan naanaa nana 4 8 Powerup Test strstr ieee teenie E E A E T 4 9 Chapter 5 Descriptions of Parameter SettingS ccccccsssssseeeeeeeeeeeeeeeeeeeeeeeeeeeees 5 1 Parameter GroUDS iT aaa a a a a ap Medd a e aaa a E e aaa 5 3 Cutler Hammer MVX9000 User Manual vii Table of Contents Group 20 Basic Grouping Quick Start ec eee nee nee nee reed rete ee ee raeee ee taeeeeeeeeeeeniaeeeee 5 4 Group 30 Nputs sxer EE E E TA EE A Lt 2 oad oat E EAE ek ata ata 5 6 Group 40 Outputs in cine ee as Aa eee eee i aed ee 5 24 Group 50 AC Drive Control 0 ccccccececeeeesececeeeeeeeeeeeaeaeeceeeeeeesecaaaeceeeeesesecacaeeeeeeeeeeseesecaeeeeneseseesiaeeees 5 28 Group 60 Motor Control veces isn ie eea teria ented sae eaaa amended ater Ada i a Aa a 5 45 Group 70 Protective FUNCHONS saieseccsetl cece detec aa a e ar a ea aa E a aaaea cevebacceteenazsanthe cieeublal 5 49 Group 60 Display rheenen a a aaa a dest aoe E a eh aaa nes enue a aa legendas 5 54 Group 90 Communications ccccccccecececeecneceeeeeeeeeeeaeceeeeesecsaaaeaeeeeeeesecaaaeaeeeeeeesecacaaeeeeeeeessecsuceeeeees 5 58 Chapter 6 Ma
86. input switch is used 5 44 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Group 60 Motor Control 60 01 Motor Rated Current 60 02 Motor No Load Current 60 03 Motor Auto Tuning 60 04 Motor s Stator Resistance Default xx x A Enter the motor s nameplate rated amps The value must be between 30 to 120 of the drive s rated output current This parameter sets the drive s output current limit This parameter may be set during operation Default xx x A Enter the motor s no load current in Amps If the motor no load amps are not known leave this parameter at factory default The value must be between 0 to 99 of the drive s rated output current and also less than parameter 60 01 60 02 has a great effect on how accurate the slip compensation function works An incorrect setting will cause poor slip compensation This parameter may be set during operation Range Default 00 00 Disabled 01 DC test only 02 DC test and no load current test To conduct the auto tuning feature select 01 or 02 and then press Start If the motor is loaded it is recommended to select 01 Range 00 to 65535 m Ohms Default 00 Units milli ohms This parameter determines the motor s line to line resistance The value may be entered manually or via the Auto Tune feature 60 03 This value should be entered when using Sensorless Vector control Cutler Hammer MVX9000
87. intenance and INSPeCtiOn cccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeenaes 6 1 Perodic Inspection irise a eee ie ee de denis ed Me ae es 6 1 Periodic Maintenance air an ENE E E sd gkaes AEA E AE 6 1 Chapter 7 Troubleshooting and Fault Information ssssssssessessnnnnnnnnnnnnnnnnnnnnnnnnnnn 7 1 Common Problems and Solutions 0 cece tee nee ne ee eee reed erties eer eee eee neeeeenaeeeenaeeeeee 7 1 Warming Codes aeaa a A A T AT T e 7 4 MYX 9000 Parameter LISUING ererat ienr er a e a AA es A en e a A B 1 20 BASIC GROUPING Quick Start cccccecececececeeeeeceeeeeeceeeceaeeceeceaeecaeeeeesereeeeeeseeeseesieesneeseaeeeaees B 1 30 INPUTS Astonia Ath Beenie ei eh ee At ee B 2 AQ OUTPUTS a See Aa eee ie Seah he Se a D a oe Slee B 4 50 DRIVE CONTROL wesc enh Ares nae dr deaee aaea bandon hea een cel ase eat ee ans ees B 5 60 MOTOR CONTROL wrists ce e a a a eftedin peecatha tated el aE OREA EEEE B 8 70 PROTEC UNE tence liaising a ache vie ee at a a ee B 9 80 KEY PAD DISPLAY a a ts Ade a an ciadeedahsdact sacts a a ANE B 10 90 COMMUNICATION PARAMETERS cc ccceecceceeeceeeeeeceeeesaeeecaeeceaeeesaeeesaaeseeeeeeseaeeeseaeeeeeeeeaas B 12 Fuse Specification CMa x aeae pee Sct ant deen shea inetd caveat pee th deg aa a tt eye aenedaa de Nake este eth C 1 Wiring Tableacciciehs hehe heheh eee be as ee catenin C 2 All Braking Resistors amp Braking Units Used in AC Drives 0 c
88. ive This parameter must be equal to or less than the Mid Point Frequency 50 07 20 07 Maximum Output Range 50 0 to 400 0 Hz Default 60 0 Frequency Unit 0 4Hz This parameter determines the AC drive s Maximum Output Frequency All the AC drive accelerations and decelerations are scaled to correspond to this maximum output frequency 20 08 20 09 Acceleration Time 1 Range 0 01 to 600 00 sec Default 10 00 sec Deceleration Time 1 Unit 0 01 second These parameters may be set during operation 20 08 is used to determine the time required for the AC drive to ramp from 0 Hz to its Maximum Output Frequency 20 07 The rate is linear unless S Curve is Enabled 20 09 is used to determine the time required for the AC drive to decelerate from the Maximum Output Frequency 20 07 down to 0 Hz The rate is linear unless S Curve is Enabled Cutler Hammer MVX9000 User Manual 5 5 Chapter 5 Descriptions of Parameter Settings Group 30 Inputs 30 01 Minimum Reference Value 0 10V 30 02 Maximum Reference Value 0 10V 30 03 Invert Reference Signal 0 10V 30 04 Minimum Reference Value 4 20mA 30 05 Maximum Reference Value 4 20mA 30 06 Invert Reference Signal 4 20mA Range 0 0 to 10 0 V Default 0 0 Unit 0 1 This parameter sets the analog voltage input value referenced to the Minimum Output Frequency 50 09 Range 0 0 to 10 0 V Default 10 0 Unit 0 1 This parameter set
89. lectrical construction and safety codes for the country in which the drive is installed Make sure that the appropriate protective devices circuit breaker or fuses are connected between the power supply and AC drive Make sure that the leads are connected correctly and the AC drive is properly grounded Use ground leads that comply with AWG MCM standards and keep them as short as possible Multiple MVX9000 units can be installed in one location All the units should be grounded directly to a common ground terminal The MVX9000 ground terminals may also be connected in parallel as shown in the figure below Make sure there are no ground loops Yes No Forward eth running When the AC drive output terminals U T1 V T2 and W T3 are connected to the motor terminals T1 T2 and T3 respectively the motor will rotate counterclockwise as viewed from the shaft ends of the motor when a forward operation command is received To reverse the direction of motor rotation switch over any of the two motor leads Make sure that the power source is capable of supplying the correct voltage and required current to the AC drive Do not attach or remove wiring when power is applied to the AC drive Do not inspect components unless the inside POWER lamp has turned off Cutler Hammer MVX9000 User Manual Chapter 3 Storage and Installation Do not monitor the signals on the circuit board while the AC drive is in operation
90. n Wiring Notes as a minimum standard Follow all local codes that exceed UL and cUL requirements Refer to the technical data label affixed to the AC drive and the motor nameplate for electrical data The Line Fuse Specification in Appendix C lists the recommended fuse part number for each MVX9000 part number These fuses or equivalent must be used on all installations where compliance with U L standards is required According to the Low Voltage Directive 73 23 EEC and the Amendment Directive 93 68 EEC Digital Keypad the following AC Motor Drives MVXF50A0 2 MVX001A0 2 MVX002A0 2 MVX003A0 2 MVX005A0 2 MVX007A0 2 MVX001A0 4 MVX002A0 4 MVX003A0 4 MVX005A0 4 MVX007A0 4 MVX010A0 4 is herewith confirmed to comply with the requirements set out in the Council Directive 73 23 EEC for electrical equipment used within certain voltage limits and the Amendment Directive 93 68 EEC For the evaluation of the compliance with this Directive the following standard was applied EN 50178 According to the Electromagnetic Compatibility 89 336 EEC and the Amendment Directive 93 68 EEC the following equipment AC Motor Drive MVXF50A0 2 MVX001A0 2 MVX002A0 2 MVX003A0 2 MVX005A0 2 MVX007A0 2 MVX001A0 4 MVX002A0 4 MVX003A0 4 MVX005A0 4 MVX007A0 4 MVX010A0 4 is herewith confirmed to comply with the requirements set out in the Council Directive 89 336 EEC for electromagnetic compatibility and the Amendment Directive 93 68 EEC For the ev
91. n the Over current stall function is enabled Over Voltage Stall Warning The output terminal will be active when the over voltage stall function is enabled Low Voltage The output will be active when the input voltage drops below the minimum voltage limit PLC Program running The output terminal will be active when the PLC function is running PLC Program Step complete The output terminal will be active when each PLC step is completed PLC Program Completed The output terminal will be active when the PLC function has completed and stopped PLC Program Pause The output terminal will be active when the PLC function has been paused Final count value attained The output terminal will be active when the count reaches the setting in 30 16 Intermediate count value attained The output terminal will be active when the count reaches the setting in 30 17 Reverse direction notification The output terminal will be active when the drive is in reverse Under current detection The output terminal will be active when the output current is under Pr 70 11 and the time has exceeded Pr 70 13 5 26 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 40 05 Desired Frequency Range 0 0 to 400 0 Hz Default 0 0 Attained Unit 0 1Hz If a Digital Relay output terminal is set to function as Desired Frequency then the output will be activated when the programmed frequency is attained Freq
92. o avoid personal injury do not remove the cover of the AC drive until all DISPLAY LED lights on the digital keypad are off Please note that there are live components exposed within the AC drives Do not touch these live parts WARNING The AC drive may be destroyed beyond repair if incorrect cables are connected to the input output terminals Never connect the AC drive output terminals T1 T2 and T3 directly to the AC main circuit power supply WARNING Hazardous Voltage Before opening the AC drive covers Disconnect all power to the AC drive Wait five minutes for DC bus capacitors discharge Any Electrical or mechanical modification to this equipment without prior written consent of Eaton Cutler Hammer will void all warranties and may result in a safety hazard in addition to voiding the UL listing Cutler Hammer MVX9000 User Manual Safety Instructions A WARNING Wait at least 2 minutes after all display lamps have gone out and then confirm that the capacitors have fully discharged by measuring the voltage between B1 and Ground using a multi meter set to measure DC WARNING Opening the Drive voids the warranty gt WARNING Make sure that all screws are tightened to the proper torque rating shown in Table 3 2 WARNING This equipment should be installed adjusted and serviced by qualified electrical maintenance personnel familiar with the construction and operation of th
93. ock and Configuration 80 11 Run Elapsed Time Days Range 0 01 to 160 00 Default 1 00 Unit 0 01 The User Defined Multiplier selects the multiplying factor for the user defined unit The display value is calculated as follows Display value output frequency x User Defined Multiplier The display window is only capable of showing four digits yet by using the decimals in the display area 4 digit numbers are displayed The decimal points change the value of the number as shown below Display Number Represented The absence of a decimal point indicates a four digit integer A single decimal point between the middle and the right most numbers is a true decimal point it separates ones and tenths as in 30 5 thirty and one half A single decimal point after the right most number is not a true decimal point instead it indicates that a zero follows the right most number For example the number 12300 would be displayed as 1230 This parameter can be set during operation Range 1 to 20 Default 1 Unit 2msec This function scans the I O terminals to help eliminate false signals due to noise Actual Scan Time 80 09 X 2 m seconds Range Default 00 00 All parameters may be set and displayed 01 All parameters are read only 02to09 Not used 10 Resets all parameters to the factory defaults This parameter allows the user to return all parameters to Defaults Units Days read only 5 56 Cutle
94. ominal slip within a range of 0 to 10 When the output current of the AC drive is greater than the motor no load current 60 02 the AC drive will adjust its output frequency to help keep rotor speed constant The maximum increase in output frequency is determined by the setting of this parameter A setting of 5 will increase output frequency from 60hz to 63hz percentage This parameter may be set during operation Range Default 09 01 fc 1KHz 02 fc 2KHz 03 fc 3KHz 15 fc 15KHz The parameter selects the carrier frequency for the PWM Pulse Width Modulated function Electromagnetic Carrier Frequency Acoustic Noise Noise Leakage Heat Dissipation Current 1KHz Significant Minimal Minimal 15KHz Minimal Significant Significant From the above table we see that the carrier frequency for the PWM function has a significant influence on the electromagnetic noise heat dissipation of the AC drive and the acoustic noise of the motor 5 48 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Group 70 Protective Functions 70 01 Over voltage Stall Prevention 70 02 Over Current Stall Prevention during Acceleration Range Default 01 00 Disable Over Voltage Stall Prevention 01 Enable Over Voltage Stall Prevention During deceleration the AC drive s DC bus voltage may exceed its maximum allowable value due to motor regeneration When this function is enabled the AC
95. orization RMA number from CUTLER HAMMER prior to returning any defective product When purchased through an Authorized Distributor the Distributor should supply an RMA number to their customer The maximum liability of this warranty is limited to the purchase price of the product In no event regardless of cause shall CUTLER HAMMER be liable a for penalties or penalty clauses of any description or b for certification not otherwise specifically provided herein and or indemnification of purchaser or others for costs damages or expenses each arising out of or related to the product or services of any order or c for any damages resulting from loss of profits use of products or for any incidental indirect or consequential damages even if advised of the possibility of such damages Related Publications Brochure Publication Number BR04002001E Technical Document Publication Number TD04002001E Manual Publication Number 5011614100 Contact Name Number Eaton Corporation Cutler Hammer Business Unit 1000 Cherrington Parkway Moon Township PA 15108 4312 Tel 1 800 525 2000 www cutler hammer eaton com Cutler Hammer MVX9000 User Manual 1 3 Chapter 1 Introduction This page intentionally left blank 1 4 Cutler Hammer MVX9000 User Manual Chapter 2 Overview of the MVX9000 Drive Receiving and Inspection This MVX9000 AC drive has gone through quality control tests at the factory before shipment Af
96. put Voltage u ososH 80 07 5 55 leo mero appear l p ge u when scrolling through disp ay 05 Unit Temperature t modes 06 Forward Reverse Direction Frd rEv display only when enabled Counter c display only when enabled PLC steps XX display only when enabled PID Feedback 0607H 80 08 5 56 User Defined Multiplier 0 01 to 160 00 1 00 0608H 80 09 5 56 External Terminal Scan Time 01 to 20 01 00 All parameters can be set and read P ter Lock and 0609H 80 10 5 56 CI S 01 All parameters are read only 00 10 Reset all parameters to the factory defaults O60AH 80 11 5 56 Elapsed Time Run Day 0 to 65535 show 6553 0 O60BH 80 12 5 57 Elapsed Time Run Minutes 0 to 65535 show 6553 0 O60CH 80 13 5 57 Elapsed Time Power on Day 0 to 65535 show 6553 0 O60DH 80 14 5 57 Elapsed Time Power on 0 to 65535 show 6553 0 Minutes 00 Disable 01 Scroll every 5 seconds after 1 minute O60EH 80 15 5 57 Automatic Display Scroll delay 00 02 Scroll every 15 seconds after 1 minute delay Cutler Hammer MVX9000 User Manual B 11 Appendix B Parameter Tables 90 COMMUNICATION PARAMETERS Page aA User Modbus Groups Description Range default settings 00 MODBUS ASCII mode lt 7 data bits no parity 2 stop bits gt 01 MODBUS ASCII mode lt 7 data bits even parity 1 stop bit gt 02 MODBUS ASCII
97. put and the Motor Nameplate Frequency is set to 60Hz the drive will maintain a constant ratio of 7 66 v Hz The setting value must equal to or greater than the Mid Point Frequency 50 07 50 06 Motor Nameplate Voltage Range 230V series 0 1 to 255 0V Default 230 0 Range 460V series 0 1 to 510 0V Default 460 0 This parameter determines the motor nameplate voltage of the AC drive The motor nameplate voltage setting must be smaller than or equal to the rated voltage of the motor as indicated on the motor nameplate The setting value must equal to or greater than the Mid Point Voltage 50 08 50 07 Mid Point Output Range 0 1 to 400 0Hz Default 1 5 Frequency Unit 0 1Hz The parameter sets the Mid Point Frequency of V F curve With this setting the V F ratio between Minimum Frequency and Mid Point frequency can be determined This parameter must be equal to or greater than Minimum Output Frequency 50 09 and equal to or less than Motor Nameplate Frequency 50 05 During Sensorless Vector this parameter is disabled Cutler Hammer MVX9000 User Manual 5 29 Chapter 5 Descriptions of Parameter Settings 50 08 Mid Point Output Voltage 50 09 Minimum Output Frequency 50 10 Minimum Output Voltage 50 11 Sensorless Vector Enable Range 230V series 0 1 to 255V Default 10 0 Range 460V series 0 1 to 510V Default 20 0 The parameter sets the Mid Point Voltage of any V F curve With this setting the V F
98. put voltage matches the inverter specifications e Single Three phase 200 to 240 V 50 60 Hz up to 2 2k W e Three phase 200 to 230 V 50 60 Hz above 2 2kW e Three phase 380 to 460 V 50 60 Hz A CAUTION Power Input Power Output Be sure not to connect an AC power supply to the output terminals Li L2 L3 T41 T2 T3 Otherwise there is the danger of injury oO 000 and or fire git Note L1 L2 L3 Three phase 200 to 230V 50 60 Hz Three phase 380 to 460V 50 60 Hz Any two inputs Single phase 200 to 240V 50 60 Hz Wiring the Motor to the Inverter Output Step 7 Connect the three phase AC induction motor to the output of the inverter The motor must be a three phase induction motor It should also come with a chassis ground lug If the motor does not have three power input leads stop the installation and verify the motor type Other guidelines for wiring the motor include e Use an inverter grade motor for maximum motor life 1600 V insulation e For standard motors use the AC reactor accessory if the wiring between the inverter and motor exceeds 30 feet 10 meters in length Connect the motor to the terminals indicated on the inverter The terminals are labeled T1 T2 and T3 Connect the chassis ground lug on the inverter The motor chassis ground must also connect to the same point Use a star ground single point arrangement and never daisy chain the grounds point to point Use the same wire gauge on the motor and c
99. r data a pointer to the message buffer Unsigned char length the quantity of bytes in the message buffer The function returns the CRC value as a type of unsigned integer Unsigned int crc_chk unsigned char data unsigned char length int j unsigned int reg_crc OxFFFF while length reg_crc datat for j 0 j lt 8 j if reg_crc amp Ox01 LSB b0 1 reg_crc reg_crc gt gt 1 OxA001 selse Reg_crc reg_crc gt gt 1 return reg_crc Cutler Hammer MVX9000 User Manual 5 67 Chapter 5 Descriptions of Parameter Settings Communication program of PC The following is a simple example of how to write a communication program for Modbus ASCII mode on a PC using C language include lt stdio h gt include lt dos h gt include lt conio h gt include lt process h gt define PORT Ox03F8 the address of COM1 the address offset value relative to COM1 define THR Ox0000 define RDR Ox0000 define BRDL 0x0000 define IER Ox0001 define BRDH 0x0001 define LCR 0x0003 define MCR 0x0004 define LSR 0x0005 define MSR 0x0006 unsigned char rdat 60 read 2 data from address 2102H of AC drive with address 1 unsigned char tdat 60 0 1 0 3 2 1 0 2 0 0 0 2 D 7 r n void main int i outportb PORT MCR 0x08 interrupt enable outportb PORT IER 0x01 interrupt as data in outportb PORT LCR inportb
100. r Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 80 12 Run Elapsed Time Minutes 80 13 Power On Elapsed Time Days 80 14 Power On Elapsed Time Minutes 80 15 Automatic Scroll Display Units Minutes read only Units Days read only Units Minutes read only Range Default 00 00 Disable 01 Scroll every 5 seconds after a 1 minute delay 02 Scroll every 15 seconds after a 1 minute delay This parameter selects the automatic display scroll mode If parameter 80 15 is set to 01 or 02 the display will scroll through all available views and repeat Cutler Hammer MVX9000 User Manual 5 57 Chapter 5 Descriptions of Parameter Settings Group 90 Communications 90 01 Communication Protocol 90 02 Communication Address 90 03 Transmission Speed Range Default 0 0 Modbus ASCII mode lt 7 N 2 gt Modbus ASCII mode lt 7 E 1 gt Modbus ASCII mode lt 7 0 1 gt Modbus RTU mode lt 8 N 2 gt Modbus RTU mode lt 8 E 1 gt Modbus RTU mode lt 8 0 1 gt ahWND This parameter may be set during operation Range 01 to 254 Default 01 If the AC drive is controlled by RS 485 serial communication the communication address must be set via this parameter I Computer 3 D DNR P m This parameter may be set during operation Range Default 01 00 Baud rate 4800 data transmission speed bits sec 01 Baud rate 9600 data
101. rate in the fastest and smoothest means possible by automatically adjusting the time of acceleration and deceleration Cutler Hammer MVX9000 User Manual 5 43 Chapter 5 Descriptions of Parameter Settings If the application has a high duty cycle of starts and stops or the load changes often it is recommended to use linear Acceleration and Deceleration for stability 50 54 Sleep Frequency Range Default 0 0 0 0 Disabled 0 1 to 400hz Enabled The Master Frequency point where the AC drive begins to Sleep and stop its output Note The sleep frequency must be smaller than or equal to the wake frequency 50 55 Wake Frequency Range Default 0 0 0 0 to 400hz The Master Frequency point where the drive begins to output again 50 56 Sleep Time Delay Range Default 1 0 0 0 to 600 sec The time delay before going into a sleep mode Actual running Frequency Command output frequency f 50 55 Wake Frequency 50 54 An prena es Sleep Frequency a i ne lt 50 56 OHz Sleep Time Delay 50 57 Second Source of Master Range Default 00 Frequency 00 Second Master Frequency by digital keypad up down 01 Second Master Frequency by keypad potentiometer 02 Second Master Frequency by 0 to 10V input on Al1 03 Second Master Frequency by 4 to 20mA input on Al2 04 Second Master Frequency by RS 485 This parameter determines the Second Source of Master Frequency when a digital
102. rd Reverse Range 0 to 127 Default 0 Motion This parameter controls the direction of motion for the multi speeds 30 18 to 30 24 during the PLC function To generate the setting for this parameter the following equation must be solved direction of speed 7 x value of bit 7 direction of speed 6 x value of bit 6 direction of speed 5 x value of bit 5 direction of speed 4 x value of bit 4 direction of speed 3 x value of bit 3 direction of speed 2 x value of bit 2 direction of speed 1 x value of bit 1 Value 64 3216 8 4 2 1 Bit 7 6 5 al 3 al 7 Direction bit of 1st speed 30 18 Direction bit of 2nd speed 30 19 Direction bit of 3rd speed 30 20 Direction bit of 4th speed 30 21 Direction bit of 5th speed 30 22 Direction bit of 6th speed 30 23 Direction bit of 7th speed 30 24 Direction of Speed values Forward 0 Reverse 1 Example In this example the Preset Speeds 6 and 2 are to go in reverse direction and all others are to move in a forward direction As shown in the table above each bit has an associated value Bit 7 64 Bit 6 32 Bit 5 16 Bit4 8 Bit 3 4 Bit 2 2 and Bit 1 1 Then each direction has a number associated with it as stated below Use the number 0 for a Forward direction Use the number 1 for a Reverse direction With the above information the equation can be solved 0 x 64 1 x 32 0 x 16 0 x 8 0 x 4 1 x 2 0 x 1 0 32 0 0 0 2 0 50 45 34
103. red mode along with the serial port communication protocol in 90 01 and 90 03 Code Explanation ASCII mode Each 8 bit data is the combination of two ASCII characters For example a 1 byte data 64 Hex shown as 64 in ASCII consists of 6 36Hex and 4 34Hex Character 0 1 2 3 4 5 6 T ASCII 30H 31H 32H 33H 34H 35H 36H 37H code Character 8 9 A B C D E P ASCII 38H 39H 41H 42H 43H 44H 45H 46H code RTU mode Each 8 bit data is the combination of two 4 bit hexadecimal characters For example 64 Hex Cutler Hammer MVX9000 User Manual 5 61 Chapter 5 Descriptions of Parameter Settings Data Format 10 bit character frame For 7 bit character 7 N 2 Pr 92 0 Stat g 6 4 1 2 3 4 5 e SOP Stop bt 9 ESES LE ER bt bit lt _ __ 7 bit character 10 bit character frame j 7 E 1 Pr 92 1 0 1 2 3 4 5 6 Even Stop PoE Lt parity bit lt __ 10 bit character frame j 7 0 1 Pr 92 2 Start 4 7 bit character opto ee g a e 6 Odd Stop parity bit lt _ _ 7 bit character gt 10 bit character frame gt 11 bit character frame For 8 bit character 8 N 2 Pr 92 3 lt __ amp databits gt lt lt 11 bits character frame Even Stop parity bit e i b databits
104. ristics S curve Disabled Time Normal Acceleration Time Normal Deceleration Time 1or2 4or2 Cutler Hammer MVX9000 User Manual 5 33 Chapter 5 Descriptions of Parameter Settings 50 20 Jog Acceleration Range 0 01 to 600 00 seconds Default 1 00 sec Deceleration Time Unit 0 01 seconds This parameter sets the acceleration and deceleration time for the Jog operation 50 21 Jog Frequency Range 0 1 to 400 0 Hz Default 6 0 Hz Unit 0 1 Hz This parameter may be set during operation Frequency Jog Freq 50 21 le 50 20 gt le 50 20 Acceleration time Deceleration time Jog Operation Command ON OFF 50 22 Reverse Operation Range Default 00 Enable 00 enable REV operation 01 disable REV operation This parameter enables the AC Motor Drive s ability to operate in the reverse direction 5 34 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 50 23 Momentary Power Loss and Flying Start Operation 50 24 Maximum Allowable Power Loss Time Ride Through 50 25 Pause Time after Momentary Power loss delay before restart Range Default 00 00 Operation stops after momentary power loss 01 Operation continues after momentary power loss and flying start search starts with the Master Frequency reference value 02 Operation continues after momentary power loss and flying start search starts with the minimum frequency Range 0 3 to 5 0 seconds Default 2 0 s
105. s of Parameter Settings Voltage 50 06 50 08 50 10 Frequency 0 50 07 50 04 50 09 50 05 Standard V F Curve Voltage 50 06 50 0 50 10 Frequency 50 09 50 07 50 05 50 04 Custom V F Curve Voltage 50 06 i i Frequency 50 09 50 07 50 05 50 04 Fan Pump V F Curve Cutler Hammer MVX9000 User Manual 5 31 Chapter 5 Descriptions of Parameter Settings 50 12 Acceleration Time 1 50 13 Deceleration Time 1 50 14 Acceleration Time 2 50 15 Deceleration Time 2 Range 0 01 to 600 00 seconds Default 10s Unit 0 01 seconds Range 0 01 to 600 00 seconds Default 10s Unit 0 01 seconds Range 0 01 to 600 00 seconds Default 10s Unit 0 01 seconds Range 0 01 to 600 00 seconds Default 10s Unit 0 01 seconds These parameters may be set during operation 50 12 This parameter sets the time required for the AC drive to ramp from 0 Hz to its Maximum Output Frequency 50 04 The rate is linear unless S Curve is Enabled 50 13 This parameter sets the time required for the AC drive to decelerate from the Maximum Output Frequency 50 04 down to 0 Hz The rate is linear unless S Curve is Enabled The second acceleration and deceleration times 50 14 and 50 15 are identical to the standard acceleration and deceleration times 50 12 and 50 13 The second acceleration and deceleration times are used only when a Digital input terminal is programmed to select between times 1 and 2 Re
106. s the analog voltage input value referenced to the Maximum Output Frequency 50 04 Range Default 00 00 Not inverted 01 Inverted Range 0 0 to 20 0 mA Default 4 0 Unit 0 1 This parameter sets the analog current input value referenced to the Minimum Output Frequency 50 09 Range 0 0 to 20 0 mA Default 20 0 Unit 0 1 This parameter sets the analog current input value referenced to the Maximum Output Frequency 50 04 Range Default 00 00 Not inverted 01 Inverted Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Potentiometer Gire Range 0 0 to 100 0 Default 0 0 Unit 0 1 This parameter may be set during operation This parameter provides a frequency offset for the analog input Example Potentiometer Offset 10hz 60hz x 100 30 08 Potentiometer Bias Range Default 00 Polarity 00 Positive Bias 01 Negative Bias This parameter may be set during operation This parameter sets the Potentiometer Bias Frequency to be positive or negative 30 09 Potentiometer Slope Range 0 1 to 300 0 Default 100 0 Unit 0 1 This parameter may be set during operation This parameter sets the slope or ratio of analog input vs output frequency Example Potentiometer Slope 1 30 07 x 100 83 3 30 10 Potentiometer Direction Range Default 00 00 Forward motion only 01 Reverse motion enable must be in negative bias This parameter allows the user to sele
107. set Speed 0 0 to 400 0 Hz 100 0 0 0 0117H 30 24 5 23 7th Preset Speed 0 0 to 400 0 Hz 100 0 0 0 0118H 30 25 5 23 Display Hz or 90 Ereduleney 32 00 01 Percentage 0119H 30 26 5 23 Extension Input DI7 same 30 12 to 30 15 00 011AH 30 27 5 23 Extension Input DI8 same 30 12 to 30 15 00 Cutler Hammer MVX9000 User Manual B 3 Appendix B Parameter Tables 40 OUTPUTS Page Modbus Groups Description Range default User settings 0200H 40 01 5 24 Analog Output Signal 00 Frequency Hz 01 Current A 02 Feedback signal 0 100 03 Output Power 0 100 00 0201H 40 02 5 24 Analog Output Gain 00 to 200 100 Digital Output Terminal 0202H 40 03 5 25 DO1 DCM 0203H 40 04 Relay Output Terminal RO1 RO2 RO3 00 Not used 01 Ready 02 Inverter Running 03 Inverter Fault 04 Warning PID feedback loss communication fault 05 At speed 06 Zero speed 07 Above Desired Frequency 40 05 08 Below Desired Frequency 40 05 09 PID supervision 10 Over Voltage Warning 11 Over Heat Warning 12 Over Current Stall Warning 13 Over Voltage Stall Warning 14 Low voltage 15 PLC Program running 16 PLC Program Step completed 17 PLC Program completed 18 PLC Operation paused 19 Final count value attained 20 Intermediate count value at
108. setting must be smaller than or equal to the rated voltage of the motor as indicated on the motor nameplate The setting value must equal to or greater than the Mid Point Voltage 50 08 Range Default 01 00 Master Frequency determined by digital keypad on the drive 01 Master Frequency determined by keypad potentiometer 02 Master Frequency determined by 0 10V on terminal Al1 03 Master Frequency determined by 4 20mA on terminal Al2 04 Master Frequency determined by RS485 Range Default 00 00 Operating commands determined by the Digital Keypad 01 Operating commands determined by the External Control Terminals Keypad STOP key is enabled 02 Operating commands determined by the External Control Terminals Keypad STOP key is not enabled 03 Operating commands determined by the RS 485 communication interface Keypad STOP key is enabled 04 Operating commands determined by the RS 485 communication interface Keypad STOP key is not enabled Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 20 05 Motor Rated Current Default xx x A Enter the motor s nameplate rated amps The value must be between 30 to 120 of the drive s rated output current This parameter sets the drive s output current limit This parameter may be set during operation 20 06 Minimum Output Range 0 1 to 20 0Hz Default 1 5 Frequency Unit 0 4Hz This parameter sets the Minimum Output Frequency of the AC dr
109. should not be used while using RS 485 communication 1 2 3hp 230V MVX9000 drives are both single and 3 phase input ready For single phase input models select any two input power terminals For three phase input use all three input power terminals 3 4 Cutler Hammer MVX9000 User Manual Chapter 3 Storage and Installation External Wiring Power Supply Magnetic contactor Line Reactor Braking Resistor Load Reactor Items Explanations Input Power Please follow the specific power supply requirement shown in Appendix A Please check the Fuse Specification table in Fuse i Appendix C for proper fuse selection Please do not use a Magnetic contactor as the Magnetic ON OFF switch of the AC drive this will reduce contactor the operating life of the AC drive The contactor Optional should only be used as a safety device for disconnecting power to the drive Line Load To improve the power factor An AC Reactor may Reactor be necessary when capacity is above 1000kVA Optional jand the wiring distance is within 10m EMI filter Used to reduce the electromagnetic interference Optional Braking Used to reduce stopping time of the motor Please Resistor refer to the Breaking Resistor table in Appendix C Optional for specific Braking Resistors Note Please refer to Appendix C for more details on the Circuit Breaker and Fuse Specification tables Cutler Hammer MVX9000 User Manual
110. ster Frequency Min output Start point Freq for DC time s 60 06 Operation command zd A DC Braking Current Note DC Braking during Start up is used for loads that may move before the AC drive starts such as fans and pumps These loads may also be moving in the wrong direction Under such circumstances DC Braking can be executed to hold the load in position before applying a forward motion DC Braking during stopping is used to decrease stopping time and also to hold a stopped load in position For high inertia loads a dynamic braking resistor may be needed for quick decelerations 60 09 Torque Compensation Range 00 to 10 Default 00 Units This parameter selects the of increased voltage upon acceleration of the AC drive This is helpful during start up to obtain a higher initial starting torque Increased voltage to the motor also increases current and heat Always start with a low Torque Compensation value and slowly increase until sufficient starting torque is achieved This parameter may be set during operation Cutler Hammer MVX9000 User Manual 5 47 Chapter 5 Descriptions of Parameter Settings 60 10 Slip Compensation 60 11 PWM Carrier Frequency Range 0 00 to 10 00 Default 0 00 for V F Default 1 00 for vector An increasing load on an asynchronous motor will cause an increase in motor slip This Slip Compensation parameter may be used to compensate for the n
111. t Replace the AC drive with one that has a higher output capacity 4 AC drive output capacity is too next HP size small mm gt Over current during deceleration 4 Check for possible poor insulation at the output line Shor irgu at motor g tpur Increase the deceleration time Deceleration me tooShort Replace the AC drive with one that has a higher output capacity AC drive output capacity is too next HP size small Over current during steady state operation i Short circuit at motor output Check for possible poor insulation at the output line Sudden incressein motor Check for possible motor stall loading Replace the AC drive with one that has a higher output capacity AC drive output capacity is too next IE See small Switch off power supply Internal memory cannot be Check whether the input voltage falls within the rated AC drive programmed input voltage Switch the AC drive back on Hardware protection failure Return the drive to the factory 1 Check the connections between the main control board and the Internal memory cannot be read power board 2 Reset the drive to factory defaults 7 2 Cutler Hammer MVX9000 User Manual Chapter 7 Troubleshooting and Fault Information Fault Descriptions Corrective Actions Software protection failure Return the drive to the factory 1 Switch off power supply Cc Drive s internal circuitry is cer
112. tained 21 Reverse direction notification 22 Under current detection 02 03 0204H 40 05 5 27 Desired Frequency Attained 0 0 to 400 0 Hz 0 0 Digital Output RO4 ROS 0205H 40 06 5 27 pGe same as 40 03 to 40 04 Digital Output RO7 RO8 0206H 40 07 5 27 RO9 same as 40 03 to 40 04 Cutler Hammer MVX9000 User Manual Appendix B Parameter Tables 50 DRIVE CONTROL Modbus Groups ie Description Range default anes 00 Master Frequency determined by digital keypad up down 01 Master Frequency determined by keypad potentiometer 0300H 50 01 5 28 Source of Master Frequency 02 Master Frequency determined by 0 to 01 10V input on Al1 terminal 03 Master Frequency determined by 4 to 20mA input on Al2 terminal 04 Master Frequency determined by RS 485 communication interface 00 Operation command by digital keypad 01 Operation command by external control terminals keypad STOP is effective 02 Operation command by external control S fO t 0301H 50 02 5 28 A paa terminals keypad STOP is ineffective 00 03 Operation command by RS 485 interface keypad STOP is effective 04 Operation command by RS 485 interface keypad STOP is ineffective 0302H 50 03 5 28 Stop Methods 90 Rampie Stop 00 01 Coast to Stop
113. tch counter External BB Pause PLC operation Terminals have 5V potential and must be brought to DC common to enable Sinking Digital Output Indication Operating Up to frequency Desired frequency Non zero B B Abnormal indication Local Remote indication PLC Low Voltage Analog Output Signal Analog frequency current signal output Other Functions AVR S Curve Over Voltage Over Current stall prevention Fault records checking Carrier Frequency adjustable DC injection braking Momentary power loss restart Frequency limit setting Parameter lock reset Frequency input operation method selection Reverse run inhibit etc Protection Self testing Over voltage Over current Under voltage Overload Overheating External Fault Ground Fault t Cooling Systems Forced air cooling Environment Installation Location Altitude 1 000 m or lower keep from corrosive gasses liquid and dust Pollution Degree 2 Ambient Temperature 10 C to 50 C Non Condensing and not frozen 10 C to 40 C for the models of 5 5kW and higher Storage Temperature 20 C to 60 C Ambient Humidity Below 90 RH non condensing Vibration 9 80665 m s2 1G less than 20Hz 5 88m s2 0 6G at 20 to 50Hz Cutler Hammer MVX9000 User Manual Appendix B Parameter Tables MVX9000 Parameter Listing 20 BASIC GROUPING Quick Start
114. ter When an input is received the counter is increased by 1 The counter input may be connected to an external Pulse Signal Generator to count a process or unit of material See the diagram below Rosfrozjro pi pr2 p13 pis pis prefjcomjao an r0v a12 com po1 poc 24 Counter input 2ms Indication value CO C1 C2 3 C4 5 1 C24 trigger enable Counter trigger signal Multi function input terminal J 4 2ms g The trigger timing Signal output with 30 17 30 17 3 can t be less than r 2ms lt 250Hz counter value is attained 40 03 40 04 or 40 06 40 07 Signal output with 30 16 30 16 5 counter value is attained 40 03 40 04 or 40 06 40 07 Cutler Hammer MVX9000 User Manual 5 21 Chapter 5 Descriptions of Parameter Settings 30 16 Final Count Value 30 17 Intermediate Count Value 30 18 Preset Speed 1 30 19 Preset Speed 2 Settings 25 A digital input terminal may be used to reset the counter as shown below pri Diz pis praf pis prsfconao an ev ar2 com po1 D0c Q 25 Counter reset Settings 26 A digital input terminal may be used to select the first or second Source of Master Frequency as shown below iiit paa xs mta prs ank pomas Ara paivaa ponjooaog 26 First second source of frequency command Range 00 to 9999 Default 00 This parameter defines the final count value for the MVX9000 internal counter The counter is incremented by
115. ter during its operation unless it is an emergency 3 Turn the inverter s front panel potentiometer to the MIN position fully counterclockwise A CAUTION The operation of the inverter can be easily changed from low speed to high speed Be sure to check the capability and limitations of the motor and machine before operating the inverter Otherwise there is the danger of injury A CAUTION If you operate a motor at a frequency higher than the inverter standard default setting 50HZ 60Hz be sure to check the motor and machine specifications with the respective manufacturer Only operate the motor at elevated frequencies after getting their approval Otherwise there is the danger of equipment damage Cutler Hammer MVX9000 User Manual 4 9 Chapter 4 Start up Procedures Powering the Inverter If you have followed all the steps cautions and warnings up to this point you re ready to apply power After doing so the following events should occur e The numeric 7 segment LEDs will illuminate e The Hz Stop and Fwd LEDs will illuminate If the motor starts running unexpectedly or any other problem occurs press the STOP button Only if necessary should you remove power to the inverter as a remedy Note If the inverter has been previously powered and programmed the LEDs other than the POWER LED may illuminate differently than as indicated above If necessary you can initialize all parameters to the
116. ter receiving the AC motor drive please check for the following Check to make sure that the package includes an AC drive and User Manual Inspect the unit to insure it was not damaged during shipment Make sure that the part number indicated on the nameplate corresponds with the part number of your order Nameplate Information Example of 0 5HP 230V AC drive E T N Cutler Hammer Catalog Number gt at No MVXF50A0 2 Style Number gt JStyle No Input Spec gt Input 200 240Vac 50 60Hz 1ph 6 3A 3ph 3 2A Output Spec Output 0 240Vac 3ph 2 5A 0 5HP _ Frequency Range 0 1 400Hz Output Output frequency Rang A us Serial Number Bar Code gt UU UT UIT meres 107821 16036223 Ind Cont Eq OOO CE F50A02T2410002 MADE IN XXXXXX Catalog Number MVX F50 A O 2 a 2 240 VAC 4 480 VAC Enclosure Version Type Motor Horsepower Model Number F50 0 5 HP 0 4 kW 001 1 0 HP 0 7 kW 002 2 0 HP 1 5 kW 003 3 0 HP 2 2 kW ooo 300 on anoa Ono e efa afe w vU A ITW aan SS Style Number The style number contains the same information as the catalog number and is used internally for ordering purposes Cutler Hammer MVX9000 User Manual 2 1 Chapter 2 Overview of the MVX9000 Drive External Parts and Label Locations
117. th a 600V limit Cutler Hammer MVX9000 User Manual C 1 Appendix C Accessories Wiring Table Catalog Number Voltage Max Current A Wire Gauge Torque Rating Horsepower Input Output AWG kgf cm MVXF50A0 2 1 phase 240 VAC 0 5 Hp 6 3 12 14 MVXF50A0 2 3 phase 240 VAC 0 5 Hp 3 2 12 14 MVX001A0 2 1 phase 240 VAC 1 Hp 11 5 12 14 14 MVX001A0 2 3 phase 240 VAC 1 Hp 6 3 12 14 MVX002A0 2 1 phase 240 VAC 2 Hp 15 7 12 MVX002A0 2 3 phase 240 VAC 2 Hp 9 12 14 MVX003A0 2 1 phase 240 VAC 3 Hp 27 8 MVX003A0 2 3 phase 240 VAC 3 Hp 15 8 12 15 MVX005A0 2 240 VAC 5 Hp 19 6 8 10 MVX007A0 2 240 VAC 7 5 Hp 28 8 MVX001A0 4 480 VAC 1 Hp 4 2 12 14 MVX002A0 4 480 VAC 2 Hp 5 7 12 14 14 MVX003A0 4 480 VAC 3 Hp 6 12 14 MVX005A0 4 480 VAC 5 Hp 8 5 8 14 MVX007A0 4 480 VAC 7 5 Hp 14 8 12 15 MVX010A0 4 480 VAC 10 Hp 23 8 10 C 2 Cutler Hammer MVX9000 User Manual Appendix C Accessories All Braking Resistors amp Braking Units Used in AC Drives Note Please only use CUTLER HAMMER recommended values Other resistor values will void Cutler Hammer s warranty Please contact the nearest Cutler Hammer representative near you for use of the special resistors The resistors should be at least 10 cm away from AC drive to avoid possible noise Applicable Motor ae Full Load Specification
118. this occurs the output frequency will decrease to prevent an Over Current Fault The drive will accelerate back to the command frequency only when the output current drops below the level specified by 70 03 Output current output current over current over current detection _ ever ew Ngeres Norre per greener eeceeneaee detection level PNAS Fi et ee es level 70 03 time time output ie F des te e oe 3 freq Bo Ses te Gee ee ae a output ya freq 7 time Over current Stall Prevention Over current Stall Prevention during Acceleration during Operation 70 04 Over Torque Detection Range Default 00 Mode OL2 00 Over Torque detection disabled 01 Over Torque detection enabled during constant speed operation and operation halted after Over Torque Detection 02 Over Torque detection enabled during constant speed operation and operation continues after Over Torque Detection 03 Over Torque Detection enabled during operation and operation halted after Over Torque Detection 04 Over Torque detection enabled during acceleration and operation continues after Over Torque Detection 5 50 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 70 05 Over Torque Detection Level 70 06 Over Torque Detection Time 70 07 Electronic Thermal Overload Relay Selection Pt Range 30 to 200 Default 150 Unit 1 A setting of 100 is proportional to the Rated Output Current of t
119. tler hammer eaton com For Cutler Hammer Adjustable Frequency Drives technical information and support please call 1 800 322 4986 Eaton Corporation Cutler Hammer business unit 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www cutler hammer eaton com 2002 Eaton Corporation All Rights Reserved E T N Cutler Hammer so
120. to let the foreign matter enter vent openings in the inverter housing such as wire clippings spatter from welding metal shavings dust etc Otherwise there is the danger of fire Cutler Hammer MVX9000 User Manual 4 1 Chapter 4 Start up Procedures A CAUTION Be sure not to install or operate an inverter which is damaged or has missing parts Otherwise it may cause injury to personnel A CAUTION Be sure to install the inverter in a well ventilated room which does not have direct exposure to sunlight a tendency for high temperature high humidity or dew condensation high levels of dust corrosive gas explosive gas inflammable gas grinding fluid mist salt damage etc Otherwise there is the danger of fire Step 2 The installation should be made on a solid non flammable vertical surface that is a relatively clean and dry environment In order to ensure enough room for air circulation around the inverter to aid in cooling maintain the specified clearance around the inverter specified in the diagram d h Air Flow E N Cutier Hammer 4 2 Cutler Hammer MVX9000 User Manual Chapter 4 Start up Procedures Please observe this checklist while mounting the inverter The ambient temperature must be in the range of 10 to 50 C 1 2 to Shp The ambient temperature must be in the range of 10 to 40 C 7 5 to 10hp If the range will be up to 50 C set the carrier
121. transmission speed bits sec 02 Baud rate 19200 data transmission speed bits sec 03 Baud rate 38400 data transmission speed bits sec Users may set parameters and control the operation of the AC drive via the RS 485 serial interface This parameter is used to set the transmission speed between the PC and the MVX9000 This parameter may be set during operation 5 58 Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings 90 04 Transmission Fault Range Default 03 Treatment 00 Display Fault and Continue Operating 01 Display Fault and RAMP to Stop 02 Display Fault and COAST to Stop 03 No Fault Displayed and Continue Operating 90 05 Over time Detection Range Default 0 0 Watch Dog Timer 0 1 120 0 seconds 0 0 Disable This parameter is used for communication loss When this parameter is set to any value over 0 0 the timer is enabled The value set in this parameter is the time allowed between two command strings Cutler Hammer MVX9000 User Manual 5 59 Chapter 5 Descriptions of Parameter Settings Table 5 1 Communication Mapping Table Modbus Groups Description _ __ 0705H 90 06 Communication frequency reference 0706H 90 07 Communication command 0707H Communication for EF RESET 9 9 9 0708H Status monitor for error code 0709H 0 10 Status monitor for AC drive Bit 2 Bit 3 4 Bit 5 7 Bit 8 Bit 9 070AH 90 11 Status monitor for comm
122. unication frequency 070BH 90 12 Status monitor for output frequency 070CH 90 13 Status monitor for output current Low word Hi word 070FH 90 16 Status monitor for output voltage 0710H 90 17 Status monitor for unit temperature Bit 0 1 00 no function 01 Stop 10 Run 11 JOG Run Bit 2 3 Reserved Bit 4 5 00 no function 01 Forward 10 Reverse 11 Change direction Bit 6 15 Reserved Bit 0 1 EF On Bit 1 1 Reset Bit 2 15 Reserved 0 No Fault occurred 1 Over current oc 1 Hardware Protection Failure HPF 2 Over current during accel OCA 00 Stop 1 Decelerate during the drive stopping 1 Source of frequency by Al 0 0 to 400 0 Hz 0 00 to 655 35 00 to 65535 0 0 to Max Vac 0 0 to Max degree C 0 0 to Max Vdc Cutler Hammer MVX9000 User Manual Chapter 5 Descriptions of Parameter Settings Computer Control There is a built in RS 485 serial interface RJ 12 Jack at the top of the drive near the Input power The pins are defined below 1 15V 2 GND 3 SG 4 SG 5 NC 6 lt 1 6 Reserved for communication keypad Each MVX9000 AC drive has a pre assigned communication address specified by 90 02 The computer then controls each AC drive according to its address The MVX9000 can be set up to communicate on a Modbus network using one of the following modes ASCII American Standard Code for Information Interchange or RTU Remote Terminal Unit Users can select the desi
123. ury to personnel CAUTION Be sure not to let the foreign matter enter vent openings in the inverter housing such as wire clippings spatter from welding metal shavings dust etc Otherwise there is the danger of fire CAUTION Be sure not to install or operate an inverter which is damaged or has missing parts Otherwise it may cause injury to personnel gt bP BP D D CAUTION Be sure to install the inverter in a well ventilated room which does not have direct exposure to sunlight a tendency for high temperature high humidity or dew condensation high levels of dust corrosive gas explosive gas inflammable gas grinding fluid mist salt damage etc Otherwise there is the danger of fire gt CAUTION Be sure that the input voltage matches the inverter specifications e Single Three phase 200 to 240 V 50 60 Hz up to 2 2k W e Three phase 200 to 230 V 50 60 Hz above 2 2kW e Three phase 380 to 460 V 50 60 Hz Cutler Hammer MVX9000 User Manual Safety Instructions A CAUTION Power Input Power Output Be sure not to connect an AC power supply to the output terminals L1 L2 L3 T1 T2 T3 Otherwise there is the danger of oO 000 injury and or fire Note L1 L2 L3 Three phase 200 to 230V 50 60 Hz Three phase 380 to 460V 50 60 Hz Any two inputs Single phase 200 to 240V 50 60 Hz AN CAUTION The operation of the inverter can be easily changed from low speed to high speed
124. ve Al2 4 20mA 00 03 Negative Al2 4 20mA 0323H 50 36 5 38 P Gain Adjustment 0 0 to 10 0 1 0 0324H 50 37 5 38 I Gain Adjustment 0 00 to 100 0 sec 1 00 0325H 50 38 5 38 D Gain Adjustment 0 00 to 1 0 sec 0 00 0326H 50 39 5 38 Upper Limit of Integral Control 00 to 100 100 0327H 50 40 5 38 PID Output Delay Filter Time 0 0 to 2 5 sec 0 0 4 20mA Input Loss Detection 00 Disable ec ct al crak ed ec deal A 0 1 to 3600 sec Sp 0329H 50 42 5 39 4 20mA Input Loss Operation 20 Warn and Inverter Stop 00 01 Warn and Continue Operation 032AH 50 43 5 39 PID Set Point 0 0 to 400 0 Hz 100 0 0 0 00 Disable PLC performing 01 Execute one program cycle 032BH 50 44 5 39 PLC Operation Mode 02 Continuously execute program cycles 00 03 Execute one program cycle step by step 04 Continuously execute program cycles step by step 032CH 50 45 5 42 PLC Forward Reserve Motion 00 to 127 00 B 6 Cutler Hammer MVX9000 User Manual Appendix B Parameter Tables Modbus Groups ae Description Range default ings 032DH 50 46 5 43 Time Duration of 1st Preset 0 to 9999 0 Speed 032EH 50 47 5 43 Time Duration of 2nd Preset 0 to 9999 0 Speed 032FH 50 48 5 43 Time Duration of 3rd Preset 0 to 9999 0 Speed 0330H 50 49 5 43 Time Duration of 4th Preset 0 to 9999 0 Speed 0331H 50 50 5 43 Time Duration of 5th Preset 0 to 9999 0 Spee

MVX9000 AF Drives User Manual - Galco Industrial Electronics

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