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TASKI Service Tool - Diversey - E

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1. Parameter Values MID Forward Speed 84 MID Reverse Speed 45 Drive Current Limit 120 Amps Brush Current Limit 38 Amps Service Timers Vacuum Current Limit 30 Amps TEES Max water Flow at minimum s 14 Traction Service time Max water Flow at maximum s 100 95 OHours 1 Total Service time 650h Total on time Hous 2 Brush on time OHous 3 Programmable Times Service 4 337 TotalOn 5 139933 Brush 6 564 Press Program to update controller itimers 7 Program Picture 8 Service timers Traction Service time Current running hours of the traction unit saved in the control ler This value can be modified under Programmable Times Service 2 Total ON time Current up time of the machine saved in the controller This val ue can be modified under Programmable Times Total On 3 Brush ON time Current running hours of the brush unit saved in the controller This value can be modified under Programmable Times Brush Remarks Programmable timers are usually used to preset the values ofa new controller to the values of the replaced one 4 Service Programs the new value for Traction Service 5 Total On Programs the new value for Total On time 6 Brush Programs the new value for the Brush On time Edition V2 00 2011 2 8 Copyright 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool 7 Program button Download
2. 00 2011 2 12 Copyright 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool 2 5 Explanation of parameters ues Mid Forward Speed 100 Set maximum speed for forward direction Mid Reverse Speed fm 100 Set maximum Set maximum speed for backwards direction for backwards direction Drive Current Limit 120A 150A Set error for max current on drive mo tor Brush Current Limit 100A Set error level for max current on brush mo tor Vacuum Current Limit 30A 5A 50A Set error level for max current on vacuum motor Max water flow at minimum speed 14 0 100 Adjust the amount of solution used at min speed Max water flow at maximum speed 100 0 100 Adjust the amount of solution used at max speed Total Service time 650h Oh 10000h Set service timer when the service LED should turn on Table 1 Parameter explanation 2 6 Additional information 21 February 2011 Edition V2 00 2011 2 13 Copyright 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS 2 6 1 Turtle mode TASKI Service Tool The turtle mode is always 50 of the maximum speed regardless of the Mid Forward Speed setting 2 7 2 7 1 2 7 1 1 Error code group 00XX 01XX 02XX 07XX 08XX OAXX Firmware OBXX 13XX 14XX 15XX 16XX 17XX 18XX 1 BXX 1DXX EXX 21XX 2CXX 2FXX 3 1 XX internal 32XX 36XX 3 AXX 75XX 76XX 77XX 78XX 79XX 80XX 21 Februa
3. 2011 Copyright 2011 Diversey Inc TASKI Service Tool WWWNNNDN N NO UI UI U1 A A HRA A 0 0 1 TASKI Service Tool TASKI Diversey 1 General 21 February 2011 Edition V2 00 2011 Copyright 2011 Diversey Inc 02 5 TASKI service tool general fm GTS TASKI Service Tool 1 General 1 1 General information 1 1 1 Part reference ACAUTION Explicitly mentioned parts are defined by references corresponding to the e spares spare parts list E g Tank axle 02 118 corresponds to the parts list on e spares sub assembly 2 position 118 1 1 2 Consumable supplies ACAUTION If you have to remove cable ties then position the new ones at the original place f you have to remove self locking nuts you should replace them by new ones 1 1 3 Direction description ACAUTION On the RH always means on the right hand side of the machine in working direction when you are standing behind the machine On the LH always means on the left hand side of the machine in working direction when you are standing behind the machine 1 1 4 Power source ACAUTION Depending on the work it might be required to remove the power source mains batteries from the machine During communication download the machine will be under power 21 February 2011 Edition V2 00 2011 1 2 Copyright 2011 Diversey Inc 02 5 TASKI service tool general fm GTS TASKI Service Tool 1 2 Required material 1 2 1
4. as being shorted to ve connections Check for a short circuit in the wiring harness The squeegee linear drive has been de Check for contamination on the actuator X tected as being shorted to OV connections Check for a short circuit in the wiring harness Table 10 14XX Short circuit P2 plug 15XX Solenoid breaks Fault description Corrective action LA LA A fault has been detected with the sole Check wiring to the solenoid brake Re X noid brake pair or replace as necessary Excessive current on the solenoid brake Check wiring to the solenoid brake Re X has been detected pair or replace as necessary Table 11 15XX Solenoid breaks Edition V2 00 2011 21 February 2011 Copyright 2011 Diversey Inc 2 20 GTS 16XX Battery 15 0 TASKI service tool swingo 2500 3500 fm TASKI Service Tool Fault description Corrective action 5 The battery voltage has been detected as Check if the battery is overcharged or X too high damaged Check all battery cabling and connections are in good order Discon nect the charger if connected Table 12 16XX Battery 17XX Internal relays Fault description Corrective action a N N N A possible controller fault has been de Try disconnecting the batteries wait for X tected 30 seconds then reapply power and switch on If the fault is still exhibited then replace the controll
5. binding or bent shafts Internal signals relating to the traction Check connections to the traction motor X motor drive have become unreliable If the fault is still exhibited then replace Likely to be caused by noise the controller Traction speed switch inputs are not at Check wiring to the traction speed selec X the expected levels tion switch Table 28 78XX Traction motor 21 February 2011 Copyright 2011 Diversey Inc Edition V2 00 2011 2 28 GTS 79XX Short circuit P3 plug 15 0 TASKI service tool swingo 2500 3500 fm Fault description Corrective action o o a a N N Emergency Stop input has been activated Check wiring to the E Stop switch X Belly button has been activated Check wiring to the belly button switch X Table 29 79XX Short circuit P3 plug 80XX Service mode Fault description Corrective action 5 o oo Indicates successful activation of the Power cycle to exit service mode X service mode Table 30 80XX Service mode 21 February 2011 Copyright 2011 Diversey Inc Edition V2 00 2011 TASKI Service Tool TASKI Service Tool TASKI Diversey 3 Revision 21 February 2011 Edition V2 00 2011 Copyright O 2011 Diversey Inc GTS 3 Revision Date Chapter 30 04 2010 6 30 04 2010 6 27 07 2010 all 09 11 2010 5 10 11 201
6. is still exhibited then replace the controller Table 18 21XX Processor Firmware 2CXX Battery Fault description Corrective action O O The battery voltage has been detected as Check condition of batteries and ensure being too low The threshold for this test the cabling is in good order Charge bat is 16V teries The battery voltage has been detected as Check condition of batteries and ensure being too low The threshold for this test the cabling is in good order Charge bat is 14V teries Table 19 2CXX Battery 2FXX Throttle adjustment Fault description Corrective action LL N The throttle has been detected as being Power cycle ensuring that the throttle is in X displaced at start up the neutral position Table 20 2FXX Throttle adjustment 21 February 2011 Copyright 2011 Diversey Inc Edition V2 00 2011 TASKI Service Tool GTS 15 0 TASKI service tool swingo 2500 3500 fm 31XX Short circuit P2 plug traction internal TASKI Service Tool Fault description Corrective action o la s o o o o m m m m A possible controller fault has been de Try disconnecting the batteries wait for X X X X tected 30 seconds then reapply power and switch on If the fault is still exhibited then replace the controller Table 21 31XX Short circuit P2
7. value parameter file and power cycle Table 24 3AXX Parameter conflict 75XX LCD communication Fault description Corrective action LA N The communications have timed out be Check wiring and connections between X tween the Trio and LCD Modules the Trio and LCD module If the fault persists then replace the Trio or LCD module Table 25 75XX LCD communication 21 February 2011 Edition V2 00 2011 2 26 Copyright O 2011 Diversey Inc GTS 76XX Brush motor 15 0 TASKI service tool swingo 2500 3500 fm Fault description Corrective action E Les d sal e te to to N N N N N N The brush motor has been detected as Check brush motor connections and wir X open circuit ing Check motor carbon brushes Excessive brush current has been detect Check brush unit for foreign objects X X X ed Check brush motors rotate freely Check brush motors for binding or bent shafts Check operation of deck raise and lower Inhibit 2 active This is likely to be inhib This is a warning to indicate that an in X iting the brushes hibit is active Check positioning and wir ing of the inhibit switch Excessive brush current detected on Check brush unit for foreign objects X start up Check brush motors rotate freely Check brush motors for binding or bent shafts Check operation of brush unit raise and lower Table 26 76XX Brush motor 77XX Vacuum motor Fault description Co
8. water flow at maximum gt 100 Total Service time 650h Picture 3 View drop down menu 1 Tool bar Switch the tool bar ON OFF 2 Status Bar Switch the status bar ON OFF Edition V2 00 2011 2 5 Copyright 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool Status bar 1 2 3 Ok Trio Program Equal R Downloaded PCProg Status OK The controller is connected Comms lost the controller has lost communication to the computer 2 Status Controller Type TRIO type that is currently connected to the computer in this case TRIO 3 Status check Comparison of parameter files with editor Service Tool and ma chine parameters E g If you changed a value in the list and did not download it to the controller then the status will be Program Not Equal If controller and Service Tool have the same parameter settings the status will be Program equal 2 4 3 3 The controller drop down menu Downloaded PCProg File Edit View a pis lt A Tools Configure Help 1 Write to Controller All A 2 Read from Controller 2 1 er Parameter MID Forward Speed 84 MID Reverse Speed 45 Yo Drive Current Limit 120 Amps Brush Current Limit 38 Amps Vacuum Current Limit 30 Amps Max water Flow at minimum s 14 Max water flow at maximum s 100 95 Total Service time 650h Picture 5 Controller drop down menu Write to Controller Downlo
9. 0 5 11 11 2010 6 11 11 2010 all 16 02 2011 all 18 02 2011 Table 1 Revision 21 February 2011 Copyright 2011 Diversey Inc 20 0 TASKI service tool revision fm Content swingo 2500 3500 V2 swingo 2500 3500 V2 all swingo 350 755 855 1255 swingo 350 755 855 1255 swingo 2500 3500 V2 all all Forward Elementary Description New error code list USB adapter picture removed Using FM9 Adjusted General chapter Added TASKI swingo 350 Adjusted vacuum motor in error list new TASKI logo Separated from whole book only 2500 3500 Removed as not necessary for each description Edition V2 00 2011 TASKI Service Tool Revision V1 10 V1 10 V1 10 V1 20 V1 20 V1 20 V1 20 V2 00 V2 00 3 2 TASKI Service Tool TASKI Diversey 4 Glossary 21 February 2011 Edition V2 00 2011 Copyright 2011 Diversey Inc TASKI_Service_Tool_Manual_2500_3500_V2 00_2011 02MIX fm GTS Glossar A Actual firmware 2 2 Automatic Switch OFF function 2 4 B Batteries 1 2 C Consumable supplies 1 2 Content of Service Tool set 2 2 Controller drop down menu 2 6 Controller info 2 7 D Direction description 1 2 E Editing parameters 2 11 ERROR code list 2 14 Exiting the Service Tool 2 12 Explanation of parameters 2 13 Explanation of the Service Tool 2 5 F File drop down menu 2 5 G General 1 2 H Handling single parameters 2 11 How to install the Service Tool 2 3 Installatio
10. Flow at minimum 5 14 Max water flow at maximum s 100 Total Service time 650h Options Com port Kommunikationsanschluss COM1 r Tag file 2 TASKIVO02 tag Browse Password Change Picture 10 Options In the case that you have to use a USB port you will have to change the COM port in the above shown window under Com port Com port Select the communication port you wish to use 2 Tag file Intended to be used only for developer version of the Service Tool 3 Password Intended to be used only for developer version of the Service Tool 21 February 2011 Edition V2 00 2011 2 10 Copyright 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool 2 4 3 5 Editing parameters 2 Downloaded PCProg 1 al wel amp 515 el alal Parameter Values MID Forward Speed 84 95 MID Reverse Speed 45 Drive Current Limit 120 Amps Brush Current Limit 38 Amps Vacuum Current Limit 30 Amps Max water Flow at minimums 14 Max water Flow at maximum s 100 Total Service time 650h Edit Parameter Parameter Vacuum Current Limit Existing value 30 Amps 5 Amps 2 Information Sets the maximum vacuum motor current 4 5 Update Editor Progtam Controller Help Cancel Picture 11 Editing parameters 1 Write to controller Writes the current data from the EDITOR to the controller 2 Editor display Shows the set values th
11. TASKI Service Tool TASKI Diversey TASKI swingo 2500 3500 V2 Na for a cleaner healthier future Edition V2 00 2011 TASKI_Service_Tool_Manual_2500_3500_V2 00_2011 02IVZ fm GTS Index 1 21 1 HR UN gt NN LL No W N N N OMNAUAWN 5 99 0 52255222 45 NNN General General information Part reference Consumable supplies Direction description Power source Required material Tools Material TASKI swingo 2500 3500 V2 General Ordering information Content of Service Tool set Purpose of the Service Tool Installation of the Service Tool System requirements How to install the Service Tool Connections amp operation How to interact with a controller built in a machine How to interact with a controller on the desk How to operate the Service Tool Automatic Switch OFF function of the controller Activate new values of parameters in the controller Explanation of the Service Tool The file drop down menu The view drop down menu and status bar The controller drop down menu The tool drop down menu Editing parameters Handling single parameters Exiting the Service Tool Explanation of parameters Additional information Turtle mode ERROR code list Scrubber System Faults External to TRIO 2 1 Error code group 3 2 Error codes 3 Revision 4 Glossary 5 Notes 21 February 2011 Edition V2 00
12. Tools A standard range of tools is required e g Fork spanners Allen keys Torx keys 1 2 2 Material According to which Service Tool your are using the necessary equipment has to be available A CAUTION The above listings are only a recommendation for the technical training 21 February 2011 Edition V2 00 2011 1 3 Copyright 2011 Diversey Inc TASKI Service Tool TASKI Diversey 2 TASKI swingo 2500 3500 V2 21 February 2011 Edition V2 00 2011 Copyright 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool 2 TASKI swingo 2500 3500 V2 2 1 General 2 1 1 Ordering information Actual firmware V2 2 18a Order No 4123194 19604 81 2 1 2 Content of Service Tool set 1x Communication cable 1x Jumper P3 for programming the controller in the workshop 1x CD to install the software on the PC Laptop 1x User manual Picture 1 Content of service tool set 2 1 3 Purpose of the Service Tool The purpose of this Service Tool is to adjust parameters and timers or to read out infor mation from the TRIO controller of TASKI swingo 2500 3500 V2 Complete functionality for this Service Tool is given on TRIO controllers beginning with version 4 You can find the controller version on the label with the format e g D50134 4 actual version D80851 4 where the number behind the dot stands for version 4 Con trollers with a lower version as 4 have limited functionalities basic
13. ad new values from PC to controller 2 Read from controller Upload current values from controller to PC 21 February 2011 Edition V2 00 2011 2 6 Copyright 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool 2 4 3 4 The tool drop down menu E Downloaded PCProg File Edit view Controller Tools Configure Help All Controller Info Service Timers System log Parameter MID Forward Speed MID Reverse Speed Drive Current Limit 120 Amps Brush Current Limit 38 Amps Vacuum Current Limit 30 Amps Max water flow at minimum s 15 Max water Flow at maximum s 99 95 Total Service time 650 h Picture 6 Tool drop down menu Controller info S Downloaded PCProg Edit View controller Toole Configure Help A 1 SNS S Blu Alo vl Parameter Values MID Forward Speed 84 95 MID Reverse Speed 45 95 Drive Current Limit 120 Amps Brush Current Limit 38 Amps Vacuum Current Limit 30 Amps Max water flow at minimum s 14 Max water Flow at maximum s 100 Total Service time 650h Controller information X 1 Controller ID Trio 2FW 207 Picture 7 Controller Info 1 Controller type 2 Controller firmware revision 21 February 2011 Edition V2 00 2011 2 7 Copyright 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS Service timers 21 February 2011 TASKI Service Tool All lag S misi e alel vl
14. ally just reading out data 21 February 2011 Edition V2 00 2011 2 2 Copyright 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool 2 2 Installation of the Service Tool 2 2 1 System requirements Microsoft windows 95 98 2000 NT XP or 7 CD ROM drive 20MB free storage space on hard drive Free serial or USB port 2 2 2 Howto install the Service Tool CAUTION You must have administrator rights in order to install this software Older versions of th s software must be removed before a new installation The installation of the Service Tool is fully automatic Simply insert the CD into the CD drive wait a few seconds then follow the instructions on the screen Accept the license agreement and complete the installation If the CD fails to start automatically just double click SETUP EXE on the CD The Service Tool will be automatically installed at the following path on your hard disc PROGRAMM RCM PC Programmer Taski PC Programmer D51212 When installation is completed an icon will appear on the PC s desktop and in the Win dows START MENU Double clicking the icon will start the Service Tool The Service Tool default communication port is COM 1 Any other COM port can be se lected by using TOOLS gt OPTIONS gt COM PORT within the Service Tool Remarks This Service Tool software is also available in e spares 21 February 2011 Edition V2 00 2011 2 3 Copyrig
15. as exceeded 21A drive wiring then cycle power Excessive current has been detected on Check if sgueegee is not jammed or X the sgueegee linear drive output the damaged also check the sgueegee linear peak current has exceeded 21A drive wiring then cycle power Excessive current has been detected on This could be related to a faulty pump or X the pump output it s associated wiring Check for a block age or obstruction in pipes Excessive current has been detected on This could be related to a faulty magnetic X the magnetic valve output valve or it s associated wiring Check for a blockage or obstruction in pipes Excessive current has been detected on Check for a faulty beacon or it s associ X the warning beacon ated wiring Table 9 13XX Over current P2 plug 21 February 2011 Edition V2 00 2011 2 18 Copyright O 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool Fault description Corrective action la m o U a la N N m m m m m m m m m m m m Excessive current has been detected on This output signal which operates an X the alarm circuit output alarm has exceeded 2 Amps Check for a faulty device or it s associated wiring Excessive current has been detected on 12 Amps has been detected for more than X the brush unit linear drive output 1 second on the brush unit linear drive output Check if b
16. at will be down loaded to the controller in case of a write to controller action 3 Slide bar Here you can set the value that you wish to download to the con troller 4 Update Editor Writes the set value to the editor 5 Program controller Writes the set value to the controller To ensure that the data is written down to the controller you MUST use the write to con troller button 1 2 4 3 6 Handling single parameters If you only want to see the specific parameter from one aggregate then select the re quired parameter from the drop down menu 21 February 2011 Edition V2 00 2011 2 11 Copyright 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool 2 4 3 7 Exiting the Service Tool S Downloaded PCProg File Edit View Controller Tools Configure Help au xui ej mia el alal MID Forward Speed 84 MID Reverse Speed 45 95 Drive Current Limit 120 Amps Brush Current Limit 38 Amps Vacuum Current Limit 30 Amps Max water flow at minimum 5 14 Max water flow at maximum s 100 Total Service time 650h PCProg x A Save changes to Downloaded non tr Picture 12 Exiting the software Ja Yes 2 Nein No 3 Abbrechen Cancel When closing the Service Tool you will be asked whether or not you want to save the pa rameters on the PC According to your wish select Yes No or Cancel 21 February 2011 Edition V2
17. er A possible controller fault has been de Try disconnecting the batteries wait for X tected Traction relay check failed 30 seconds then reapply power and switch on If the fault is still exhibited then replace the controller A possible controller fault has been de Try disconnecting the batteries wait for X tected Brush amp vacuum relay check failed 30 seconds then reapply power and switch on If the fault is still exhibited then replace the controller Table 13 17XX Internal relays 21 February 2011 Copyright 2011 Diversey Inc Edition V2 00 2011 2 21 GTS 18XX Processor 15 0 TASKI service tool swingo 2500 3500 fm TASKI Service Tool Fault description Corrective action o N o o oo oo A possible controller fault has been de Try disconnecting the batteries wait for X X tected 30 seconds then reapply power and switch on If the fault is still exhibited then replace the controller Table 14 18XX Processor 1BXX Processor Fault description Corrective action CHE A possible controller fault has been de Try disconnecting the batteries wait for X tected 30 seconds then reapply power and switch on If the fault is still exhibited then replace the controller A possible controller fault has been de Check squeegee is not jammed or dam X tected aged also check the ac
18. he controller you have to reset the controller by 21 February 2011 Edition V2 00 2011 2 4 Copyright O 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool switching the machine ON OFF 2 4 3 Explanation of the Service Tool Remarks Most of the pull down commands are also available as symbols on the task bar 2 4 3 1 The file drop down menu amp Untitled PCProg File Edit View Controller Tools Configure Help ios jaz sl slul ol Alo wi CHTEP 5 Print Preview Print Format 6 7 Print Setup Send 8 Q Recent File Ext 10 Picture 2 File drop down menu Open an existing parameter file Save a new parameter file with the ending prt Save a new parameter file with an ending of your choice Print the parameter file Preview the file before printing Print format parameters can be changed Select and configure printer Prepare an email with the parameter file attached Link to recent opened files O Close the Service Tool NN 600 K 9 2 4 3 2 The view drop down menu and status bar 21 February 2011 S Downloaded PCProg File Edit Eu Controller Tools Configure Help ar et ae s sy e alal ul v Status Bar 2 Values Parameter MID Forward Speed 84 MID Reverse Speed 45 Drive Current Limit 120 Amps Brush Current Lirit 38 Amps Vacuum Current Limit 30 Amps Max water flow at minimum s 14 Max
19. ht O 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool 2 3 Connections amp operation 2 3 1 How to interact with a controller built in a machine For programming operations you can connect the Service Tool cable to a controller at any time regardless of the operating condition of the controller The TASKI swingo 2500 3500 must be switched ON before program transfer can begin To connect the controller to the PC use the programming cable as follows Insert the D type plug into the serial port or use the USB adapter and plug it into a free USB port Insert the Molex 4 pin connector into the controller Switch on the machine 2 3 2 Howto interact with a controller on the desk Insert the D type plug into the serial port or use the USB adapter and plug it into a free USB port Insert the Molex 4 pin connector into the controller connect the jumper to the connector P3 of the controller Connect the BATT and BATT connectors of the control ler to a 24V DC power supply and switch on the power supply 2 4 How to operate the Service Tool CAUTION Ensure the Service Tool cable has been disconnected from the controller before you start operating the machine 2 4 1 Automatic Switch OFF function of the controller When programming a controller be aware that the machine will turn OFF after 5 minutes 2 4 2 Activate new values of parameters in the controller To activate new parameter values in t
20. ice Tool 02XX EPROM Fault description Corrective action o A controller error has been detected Try disconnecting the batteries wait for X 30 seconds then reapply power and switch on If the fault is still exhibited then replace the controller Table 4 02XX EPROM 07XX Foil keyboard control Fault description Corrective action 5 A fault has been detected on the input Check for shorts on foil keyboard and X switch wiring tank level signal wiring Check for con tamination on connectors Check brush deck position potentiometer Table 5 07XX Foil keyboard control 21 February 2011 Copyright 2011 Diversey Inc Edition V2 00 2011 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool 08XX Throttle Fault description Corrective action N m s m N 00 00 00 co co co co 00 o o o o o o o o A throttle error has been detected Check throttle wiring for short or open X X X circuits Repair or replace as necessary If the problem persists try disconnecting the batteries wait for 30 seconds then reapply power and switch on If the fault is still exhibited then replace the con troller A throttle error has been detected Check throttle wiring for short or open X X X X circuits Repair or replace as necessary If the problem persists try disconnecting the batter
21. ies wait for 30 seconds then reapply power and switch on If the fault is still exhibited then replace the con troller 2 active throttle signals have been detect Check for foreign objects contamination X ed by both the controller and LCD mod of 3 way connector on LCD module ules Table 6 08XX Throttle OAXX Battery EPROM Processor Firmware Fault description Corrective action o A loss of power has been detected Check battery connections Re cycle X power Table 7 OAXX Battery EPROM Processor Firmware 21 February 2011 Copyright 2011 Diversey Inc Edition V2 00 2011 GTS OBXX EPROM Processor Firmware 15 0 TASKI service tool swingo 2500 3500 fm TASKI Service Tool Fault description Corrective action a t m m o o A possible controller fault has been de Disconnected batteries wait for 30 sec X X tected onds then reapply power and switch on If the fault persists then replace the con troller Table 8 OBXX EPROM Processor Firmware 13XX Over current P2 plug Fault description Corrective action ja m U a la N e m m m m m m m m m m m Excessive current has been detected on Check if brush unit is not jammed or X the brush unit linear drive output the damaged also check the brush unit linear peak current h
22. n of the Service Tool 2 3 TASKI Service Tool Interact with controller in machine 2 4 Interact with controller on desk 2 4 M Material 1 3 N Notes 5 1 O Operate the Service Tool 2 4 Options 2 10 Ordering information 2 2 P Part reference 1 2 Purpose of the Service Tool 2 2 R Reguired material 1 3 Revision 3 1 S Service timers 2 8 System Log 2 9 System reguirements 2 3 T Tool drop down menu 2 7 Tools 1 3 Turtle mode 2 14 V View drop down menu and status bar 2 5 21 February 2011 Edition V2 00 2011 Copyright 2011 Diversey lnc TASKI Service Tool TASKI Diversey 5 Notes 21 February 2011 Edition V2 00 2011 Copyright 2011 Diversey Inc
23. plug traction internal 32XX Processor EPROM Fault description Corrective action SE ez N N N N m m m m m m A possible controller fault has been de Try disconnecting the batteries waitfor X X X X X tected 30 seconds then reapply power and switch on If the fault is still exhibited then replace the controller A possible controller fault has been de Fix whatever condition is causing the in X tected hibit signal This could be related to the dirty water tank full switch or the clean water tank empty switch Table 22 32XX Processor EPROM 21 February 2011 Copyright O 2011 Diversey Inc Edition V2 00 2011 2 25 GTS 36XX Processor 15 0 TASKI service tool swingo 2500 3500 fm TASKI Service Tool Fault description Corrective action N m co a lt ca U e LU o o o o o o o o o wo to to to to to to to to to m m m m m m m m m m A possible controller fault has been de Try disconnecting the batteries wait for X X X X X X X X X X tected 30 seconds then reapply power and switch on If the fault is still exhibited then replace the controller Table 23 36XX Processor 3AXX Parameter conflict Fault description Corrective action 5 lt m A parameter has been programmed with Program controller with default factory X an illegal
24. rrective action N N N N N N N N The vacuum motor has been detected as Check vacuum motor connector is cor X open circuit rectly inserted Check vacuum motor and wiring for continuity Check motor carbon brushes Table 27 77XX Vacuum motor 21 February 2011 Copyright 2011 Diversey Inc Edition V2 00 2011 TASKI Service Tool 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool Fault description Corrective action SM ec o o N N N N N N N N Excessive vacuum current has been de Check vacuum motor for obstructions or X tected blockages Check vacuum motor rotates freely Check motor for binding or bent shafts Excessive vacuum current has been de Check vacuum motor and wiring for short X X tected circuits Check motor rotates freely Table 27 77XX Vacuum motor 78XX Traction motor Fault description Corrective action S Iiz m JO o o o o co oo oo 00 oo oo N N N N N The traction motor has been detected as Check connections to traction motor X open circuit on start up Excessive traction current detected Check traction motor and wiring for short X circuit Traction motor output is in foldback Check vehicle is not overloaded or being X driven on too steep an incline Check traction motor for obstructions Check traction motor rotates freely Check mo tor for
25. rush unit deck is not jammed or damaged Check associated wiring Excessive current has been detected on 12 Amps has been detected for more than X the squeegee linear drive output 1 second on the squeegee linear drive output Check if squeegee linear drive is not jammed or damaged Check associat ed wiring Excessive current has been detected on Check for short circuits on the traction X the internal traction relay wiring If the problem persists then re place the controller Excessive current has been detected on Check for short circuits on all of the out X the internal output relay put wiring If the problem persists then replace the controller Table 9 13XX Over current P2 plug 21 February 2011 Edition V2 00 2011 2 19 Copyright 2011 Diversey Inc GTS 15 0 TASKI service tool swingo 2500 3500 fm TASKI Service Tool 14XX Short circuit P2 plug Fault description Corrective action N m lt lt lt lt The brush unit linear drive has been de Check for contamination on the actuator X tected as being shorted to ve connections Check for a short circuit in the wiring harness The brush unit linear drive has been de Check for contamination on the actuator X tected as being shorted to OV connections Check for a short circuit in the wiring harness The squeegee linear drive has been de Check for contamination on the actuator X tected
26. ry 2011 Copyright O 2011 Diversey Inc ERROR code list Edition V2 00 2011 Scrubber System Faults External to TRIO EPROM EPROM EPROM Foil keyboard control Throttle Battery EPROM Processor EPROM Processor Firmware Over current P2 plug Short circuit P2 plug Solenoid breaks Battery Internal relays Processor Processor Parameter list Switch OFF sequence Processor Firmware Battery Throttle adjustment Short circuit P2 plug traction Processor EPROM Processor Optometry conflict LCD communication Brush motor Brush motor Traction motor Short circuit P3 plug Service mode 15 0 TASKI service tool swingo 2500 3500 fm GTS 2 7 1 2 Error codes 00XX EPROM Fault description Corrective action A controller error has been detected Try disconnecting the batteries wait for 30 seconds then reapply power and switch on If the fault is still exhibited TASKI Service Tool CE then replace the controller Table 2 00XX EPROM 01XX EPROM Fault description Corrective action 5 o A controller error has been detected Try disconnecting the batteries waitfor X 30 seconds then reapply power and switch on If the fault is still exhibited then replace the controller Table 3 01XX EPROM 21 February 2011 Edition V2 00 2011 Copyright O 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Serv
27. s the values set under Programmable Timers to the controller System Log All SWS S e e Ale vl Parameter Values MID Forward Speed 84 MID Reverse Speed 45 Drive Current Limit 120 Amps Brush Current Limit 38 Amps Vacuum Current Limit 30 Amps Max water flow at minimum 5 14 Max water flow at maximum s 100 Total Service time 650h System Log CODE COUNT TRIP 0x7802 29 Traction motor in foldback state Ox1D02 7 Front end reconfiguration change trip 0x7601 6 Brush current foldback brushes running at current 1l Refresh Clear Picture 9 System log 1 CODE ERROR code display Can show up to 8 different codes The ninth code will then take the place of one the tenth code will then take the place of two and so on 2 COUNT Shows the amount of times an ERROR occurred The maximum count is 255 3 TRIP Short description of the meaning of the ERROR code Remarks With the Refresh button you can reload the log buffer With the Clear button you can clear the log buffer with OK you close the window 21 February 2011 Edition V2 00 2011 2 9 Copyright 2011 Diversey Inc 15 0 TASKI service tool swingo 2500 3500 fm GTS TASKI Service Tool Options All ala el S 8 e Ala Parameter Values MID Forward Speed 84 95 MID Reverse Speed 45 Yo Drive Current Limit 120 Amps Brush Current Limit 38 Amps Vacuum Current Limit 30 Amps Max water
28. tuator wiring then cycle power Table 15 1BXX Processor 21 February 2011 Copyright 2011 Diversey Inc Edition V2 00 2011 2 22 GTS 1DXX Parameter list 15 0 TASKI service tool swingo 2500 3500 fm Corrective action Fault description e e The controller has been successfully re Power cycle to resume operation X programmed Table 16 1DXX Parameter list 1EXX Switch OFF sequence Fault description Corrective action n nl Lu An inhibit has been activated Fix whatever condition is causing the in X X hibit signal This could be related to the interface box solution or waste water sensor An active inhibit has been detected or Fix whatever condition is causing the in X there could be a fault hibit signal This could be related to the interface box solution or waste water sensor Check switch wiring to ensure Table 17 1EXX Switch OFF sequence 21 February 2011 Copyright 2011 Diversey Inc Edition V2 00 2011 TASKI Service Tool GTS 21XX Processor Firmware 15 0 TASKI service tool swingo 2500 3500 fm Fault description Corrective action M sa la A possible controller fault has been de Try disconnecting the batteries wait for tected 30 seconds then reapply power and switch on If the fault

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