SMP Tiltrotator User Manual
Contents
1. Description Dipper Quick coupler Tiltrotator Bucket Tool Hydraulic control valves Attachment Rotator housing Quick coupler Grapple attachment bracket INTRODUCTION Declaration of Conformity SMP Parts develop and manfacture all products in accordance with european legislation and the machinery directive 2006 42 EG Together with the delivered products there is also a CE certificate that guarantees that the equipment is manufactured according to legislation Identification Plate The identification plate gives information about the model designation serial number and manufacturing year There is also a CE logotype on the plate SMP Parts AB indicating that the product fulfills the machinery directive Fill the fields with the information copied from the manufacturing plate on the tiltrotator Bergsjovagen 3 O SE 820 71 Ilsbo C Patented Coupler Volume SAE Tooth O Art nr 60944 SAFETY Safety and Warnings This chapter describes safety related information that needs to be taken into consideration before during and after using the equipment DANGER WARNING CAUTION and Note statements are used throughout this manual to emphasize important and critical information You must read these statements to help ensure safety2. 11 INSTALLATION Functions The Tiltrotator is activated either by a switch or a pedal inside the driver cab Manouvering the tiltrotator with thumb rollers in the joystick handles Left joystick handle Right joystick handle Manouvering the tiltrotator with rocker switches in the joystick handles Left joystick handle 12 INSTALLATION Installation of the Electrical and Hydraulic System The Tiltrotator electrics and hydraulics are installed depending on the type of machine equipment and control system Always follow the machine manufacturers instructions and guidelines of how to install auxiliary equipment in a safe and correct way Connecting the Hydraulics The hydraulic system is designed to work with a hydraulic pressure of 21 Mpa and a flow of 60 l min The type size and length of hydraulic hoses and couplings can differ depending on type of machine Therefore it is sometimes neccesary to make new hoses locally Ensure that the hydraulic hoses are the correct length to prevent damage which can be caused by stretching or crushing Make sure that the hydraulic hoses and nipples are fitted and tightened according to the supplier recommendations Connecting the Electrics The electrical components a
3. Art nr 67257 67265 67267 67225 67230 Description ROTATOR HOUSING ST12 AXIAL BEARING 306 5x245 5x3 SLIDING RING 244 5x16 5x3 WORM GEAR ST12 SLIDING RING 316x10x3 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41v 42 43 44 45 46 47 48 49 67229 67268 A 67323 67324 67215 A 63148 66193 67270 63896 67259 67272 67273 67322 67275 63145 67276 63992 67277 67278 61295 63070 60753 60037 76821 61636 76731 A 63221 60763 76705 67196 76439 76730 61688 62955 76791 76729 63187 63191 61186 60099 60788 60411 60754 62890 RELEASER DA17 250 COVER ST12 BUSHING COM 80 85X40 BEARING SCREW ST12 WORM SCREW ST12 CABLE GLAND 65x50x8 RELEASER DA17 300 BEARING SUPPORT SCREW 10 9 MF6S M10x20 FRICTION PLATE ST12 SHIMS thickness 0 2 mm SHIMS thickness 0 2 mm BUSHING COM 50 55X50 O RING 115x2 GUIDE PIN L 20x30 O RING 322x2 BLEED NIPPLE M10X1 O RING 323x6 O RING 241x2 NORDLOCK WASHER M14 SCREW MC6S 12 9 M14x40 LUBRICATION NIPPLE 1 8 PIPE PLUG 1 2 TILT AXEL COMPL ST12 FRICTION PLATE 90 50 5x3 COVERPLATE ST12 HYDRAULIC MOTOR SCREW MCGS 12 9 M12x30 CYLINDER AXLE COMPL CYLINDER 63 32 326 ST10 CAPCYL MOUNT ST6 SWIVEL HOLDER ST12 SWIVEL ST WB 802 50 55x50 WASHER SWIVELPLATE WASHER ST12 EMBLEM 95 x 45 GOLD SCREW MCS M5 x 8BRASS SCREW MC6S 12 9 M16x130 NORDLOCK WASHER M10 SCREW M6S 8 8 M12x30 SCREW MC6S 10 9 M14x30 NORDLOCK WAS
4. Activated error control disconnects all functions if a function is activated with current on To resume cancel and reset the current to the control unit Error messages fault tracing Short flash The error lamp flashes when a function is activated This is completely normal Continuous light l the error lamp lights continuously when a function is activated this output has a shortcircuit Continuous light when the quick coupling function is activated Control system P only The error lamp lights continuously if one of the outputs is interrupted i e there is no contact with the magnet coil on the valve The error lamp goes out when the interrupted output is activated NOTE If several outputs are interrupted all outputs must be activated to extinguish the error lamp NOTE Starting the excavator with battery booster Always disconnect the control unit to protect it from over voltage 16 INSTALLATION 3B Error O Dump Fuse 7 5 Amp 3A Pa 12 24V Gra Jora Switch NENE opel Quick coupler Connectors on the Control Unit 12 24V Input Power input from excavator battery and ignition switch Pin Description Gnd Ground Gnd Ground 12 24V 12 24V Switch The switch connects inputs for quick coupling buttons and output signals for dump The dump signal is received as both supply voltage and ground Pin Description Gnd Dump ground
5. 46 47 48 49 50 72165 60401 60754 60084 63882 63881 63842 63840 63846 63839 B 63884 63145 61554 63913 63883 63221 63222 57231 63879 C 60095 61295 60753 72179 62080 63893 63896 60762 72164 63992 63844 B 61561 63845 63895 63841 63837 B 60302 60141 60367 72168 63870 A 62837 63188 TILT AXEL COMPL ST6 SCREW MC6S 12 9 M12X 45 NORDLOCK WASHER M12 SPLIT NUT LM6M M12 FZB BUSHING WB702 40 44x30 SLIDING PLATE SLIDING RING 93x70x3 FRICTION PLATE 225x186 5x3 RELEASER DA17 225 FRICTION PLATE ST6 O RING 246x4 GUIDE PIN L 20x30 SHIMS T 0 5 SHIMS T 0 2 CABLE GLAND 55x40x8 HYDRAULIC MOTOR EPM 125 CUP SCREW 12 9 M12x25 CYLINDER AXLE COMPL ST9 14 ROTATOR HOUSING ST6 SCREW 12 9 M14x70 NORDLOCK WASHER M14 LUBRICATION NIPPLE 1 8 CAP CYL MOUNT ST6 BUSHING WB800 WF35 39 50x35 CYLINDER 63 32x255 ST6 SCREW 10 9 MF6S M10x20 SCREW 8 8 M10x20 COVER ST6 BLEED NIPPLE M10X1 COVER ST6 O RING 220x2 RELEASER DA17 190 SCREW MC6S 12 9 M14x120 SLIDING RING 231x226x2 5 STEERING WORM GEAR ST6 LUBRICATION NIPPEL 1 8 45GR SPLIT NUT LM6M M10 FZB SCREW 12 9 M10X30 SWIVEL HOLDER ST6 BEARING SUPPORT ST6 RIVET EMBLEM SPARE PARTS 27 SPARE PARTS ST 10 amp DIAS OC LST10 W Lu WORM WHE WORM SCR FRICTION P 61628 A 63290 C 6 ATE ST10 ATE 270 223X3 LU HI I 629 A FRICTION P SLIDING RING 227 222X16 631 A SLIDING RING 277 272X10 COVER ST
6. Dump supply voltage out Supply voltage to switch lock in n signal to switch lock Gnd Ground to switch lamp Supply voltage to switch lamp Gana ca Ratan CICJEJKIEJEJ co LO m re lt u N SMP Parts AB Output Output signals to valves on the tiltrotator Pin Description Output signal to quick coupler Gnd Ground from quick coupler 1A 1B 2A 2B Output signal to corressponding 3A 3B input signal Input Input signals from function switches Pin Description Supply to buttons or depending on jumper setting 1A Tilt left 1B Tilt right 2A Rotation left 2B Rotation right 3A Extra function left 3B Extra function right 17 INSTALLATION Connectors On Dipper Boom Control System P 10 Slot connector Pin Cable no Description Modified configuration 1 1 Output signal to quick coupler Do not change 2 2 Ground from quick coupler Do not change 3 3 Ground Do not change 4 4 Ground Do not change 5 5 Extra function right 6 6 Tilt left 7 7 Tilt right 8 8 Rotation left 9 9 Rotation right 10 10 Extra function left 18 INSTALLATION Installing Control System PRO Macs ST For installation instructions of the control system PRO read separate manual Connectors On Dipper Boom Control System PRO Macs ST 14 Slot connector Pin Cable no 1 1 12 2 2 3 3 4 4 13 5 5 6 6 7 7 14 8 8 9 9 10
7. 6707 668 789 830 850 860 920 2 x 40 Endless 360 12 24 40 80 40 80 50 100 18 21 18 35 18 35 23 4 34 1 522 529 7 7 10 CONTROL SYSTEM Control System The tiltrotator is equipped with different types of control systems and valves based on customer needs and the model of the tiltrotator Control Systems TS TSXC The tiltrotator is connected to the excavators double acting auxiliary hydraulics The manoeuvring is performed via the excavators control system with joystick handle thumb rollers or rocker switch Control System TXXSC TXXC Tiltrotator with Grip Module The tiltrotator is connected to the excavators double acting auxiliary hydraulics The manoeuvring is performed via the excavators control system with joystick handle thumb rollers or rocker switch Control System P and PRO macs RT The tiltrotator is connected to the excavators single acting auxiliary hydraulics and is operated with the control system provided by SMP The tilt and rotor functions of the PRO system have proportionally controlled valves to enable exact precision during operation NOTE The quick coupler locking mechanism will only function properly with quick couplers provided by SMP If any other type of quick coupler is to be installaed contact SMP for information regarding functionality and how to install 10 Installation The tiltrotator can be installed either by attaching it to the excavator arm quick coupler or be directly mounted onto
8. and to prevent damage to the product The statements are defined below DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury lt may also be used to alert against unsafe practices Note A note statement is used to notify people of installation operation or maintenance information that is important but not hazard related General Warning Signs on Machinery Equipment WARNING READ THE USER MANUAL NEVER STAND UNDER ALOAD RISK OF CRUSHING BY MOVING PARTS SAFETY ZA DANGER Never stand under a load Always pay attention to the machines working area Unauthorized persons are not allowed to enter the working area ofthe machine during operation Always ensure that the machine is completely stopped during maintenance and repairs ZA WARNING Do not install the tiltrotator before you have read and understood the instructions given in the user manual ZA WARNING Incorrect installation can affect the safety If there are any uncertainties contact your local dealer or SMP Parts ZA WARNING Make sure that the hydraulic system does not contain any pressure befo
9. the dipper arm Quick coupler attachment To ensure correct installation make sure that the tiltrotator is placed onto a flat surface without obstacles 1 Attach the tiltrotator to the excavator quick coupler lock the quick coupler according to the excavator manufacturer instructions Carefully check that the tiltrotator is completely locked 2 When the tiltrotator is securely locked lift it slightly above the ground to release and pressure locked inside the hydraulics Connect the hydraulic hoses and electric cables Make sure that the cable and hose have suitable lengths for the installation 3 When the tiltrotator is installed check the functionality Check if there is a risk of collision between the bucket tool and machine 4 Carry out a daily inspection before taking the equipment into use ZA WARNING Do not install the tiltrotator before you have read and understood the instructions given in the user manual ZA WARNING Incorrect installation can affect the safety If there are any uncertainties contact your local dealer or SMP Parts ZA WARNING Make sure that the hydraulic system does not contain any pressure before demounting the pressure hoses to the locking function Hydraulic oil under pressure can penetrate your skin and cause serious injury Fit plugs onto the hoses to be able to operate the excavator arm during the installation INSTALLATION
10. 0 info smpparts com www smpparts com Tiltrotator User Manual 67184 EN REV2015 12
11. 10 632 A o A Le 6 6 28 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 63055 61646 B 61634 61635 61636 63221 63334 58667 A 63148 63335 63147 73061 57231 A 73060 61141 60753 63145 63896 63992 60928 61295 60411 60072 60754 60734 60763 60084 63187 63191 73282 61715 62955 61716 73174 62080 63265 60749 61794 74092 63384 63385 63386 63383 SCREW MC6S 12 9 M16x140 ROTATOR HOUSING ST10 RELEASER DA17 410 RELEASER DA17 270 90 50 5x3 HYDRAULIC MOTOR EPM 125 CUP FRICTION PLATE 118x81 4 BEARING SUPPORT ST9 10 CABLE GLAND 65x50x8 BUSHING WB802 85 80x30 BUSHING WB802 50 55x40 TILT AXEL COMPL ST10 CYLINDER AXLE COMPL ST6 10 COVER PLATE LUBRICATION NIPPLE M6 LUBRICATION NIPPLE R1 8 GUIDE PIN L 20x30 SCREW 10 9 MF6S M10x20 BLEED NIPPLE M10X1 SCREW M6S 8 8 M10x16 FZB NORDLOCK WASHER M14 SCREW MC6S 10 9 M14x30 FZB PIPE PLUG 3 8 NORDLOCK WASHER M12 SCREW MC6S 8 8 M12x 40 FZB SCREW MCGS 8 8 M12 x 30 FZB SPLIT NUT LM6M M12 FZB EMBLEM 95 x 45 GOLD SCREW MCS M5 x 6 BRASS SWIVEL HOLDER ST10 O RING 285x4 50 55x50 O RING 274x2 CYLINDER HOLDER BUSHING WB800 WF35 39 50x35 CYLINDER 63 32 NORDLOCK WASHER M16 SCREW MC6S 12 9 M16x75 WHASHER SHIM ST10 T 0 2 SHIM 222 167X0 5 SHIM T 0 5 SHIM 222 167X0 2 SPARE PARTS 29 SPARE PARTS ST 12 Pos u A U N
12. 10 1 1 12 15 17 3 6 14 18 Description Ground solenoid 1A 1B Solenoid 1A tilt left Solenoid 18 tilt right Ground solenoid 2A 2B Solenoid 2A rotation right Solenoid 2B rotation left Ground solenoid 3A 3B Solenoid 3A extra 1 Solenoid 3B extra 1 Ground from quick coupler Output signal to quick coupler Ground solenoid 5A 5B Solenoid 5A Extra 2 Solenoid 5B Extra 2 19 INSTALLATION Pre Delivery Inspection After the installation is completed 1 2 3 4 O ND u 20 Check the functionality of the tiltrotator Check for leakages on the hydraulic system Attach a bucket or a tool and operate the tiltrotator to its end positions Check and make sure that the tiltrotator bucket or tool is perfectly secured and that no hoses or cables are stretched or crushed Grease according to lubrication chart Clean the equipment before delivery to end customer Fill in local after sales contact information on the back cover of this manual Copy the information from the manufacturing plate and fill in the corresponding fields on the manufacturing plate illustrated on page 6 of this manual Place this manual together with other documentation in the carrier machine OPERATION ZA WARNING This manual only covers parts related to the tiltrotator and is a complement to the carrier vehicle user manual Make sure to read and fully understand the instructions given for how to operate the carrier ve
13. 15 O RING 315x2 5 CAP CYL MOUNT ST28 22 15 BUSHING WB700 WF 40 44 54x30 CAP CYLMOUNT ST15 CYLINDER 63 32 COVER ST15 SCREW 12 9 M12x25 SWIVEL HOLDER ST15 SVIVEL SPLIT NUT LM6M M14 FZB EMBLEM 95 x 45 GOLD SCREW MCS M5 x 6 BRASS WASHER ST15 SCREW MC6S 12 9 M16x140 SCREW MC6S 12 9 M12x 40 COVER ST15 PIPE PLUG 3 8 GUIDE PIN L 20x30 SPARE PARTS 33 SPARE PARTS ST 22 OS o U AR U N gt Y Ne A Aria o e o Art nr Description 63070 SCREW MC6S 12 9 M14 x 40 61295 NORDLOCK WASHER M14 65996 O RING 139 29X3 53 ORAR00254 65787 SLIDING RING ST22T 22 65782 B WORM SCREW ST22 65785 SLIDING PLATE 140x100 4 JM07 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 63878 60372 60749 61200 71327 63406 63491 65997 60037 65784 65793 65783 63145 65790 60734 60754 63404 65788 65791 60753 59088 60373 60763 59083 65796 B 63428 63405 62983 63763 57702 71396 61253 63222 65794 65995 65786 65789 65781 65144 65987 63187 63191 71395 63764 60084 BUSHING WB702 110 115x50 SCREW MC6S 12 9 M16x60 NORDLOCK WASHER M16 SPLIT NUT LM6M M16 FZB TILT SHAFT CONNECTOR ST22 SLIDING PLATE 140x 80 50 3 BUSHING WB700 80X85X60 SHIMS ST22 BEARING SUPPORT T 0 2 PIPE PLUG 3 8 SLIDING PLATE ST22 O RING 417 96x7 HUB ST22 GUIDE PIN L 20x30 RELEASER DA17 410 SCREW MC
14. 6 60037 63359 63347 63352 64011 63351 C 63368 60754 60734 63404 63361 63353 63357 59088 61295 63070 60373 63405 63428 59083 63349 B 63346 63358 63370 63369 63885 6221 63992 72317 63210 60763 92076 63510 63509 63764 63390 C 64013 60084 72138 SCREW MC6S 12 9 M16x35 NORDLOCK WASHER M16 TILT AXLE COMPL ST 28 BUSHING WB700 80X85X60 SLIDING PLATE 140x 80 50 3 PIPE PLUG 3 8 O RING 470X6 SLIDING RING ST28 T 25 SLIDING PLATE ST28 SHIMS HUB ST28 T 0 5 HUB ST28 GUIDE PIN 25X95 NORDLOCK WASHER M12 SCREW MC6S 12 9 M12x 40 HYDRAULIC MOTOR EPMH 200 SHUP CABLE GLAND 80X65X8 BUSHING WB802 65 70X40 O RING 450 10 CYLINDER AXLE COMPL ST 28 NORDLOCK WASHER M14 SCREW MC6S 12 9 M14 x 40 SCREW MC6S 12 9 M16x75 HYDRAULIC CYLINDER 80 50 425 BUSHING WB700 WF 40 44 54x30 CAP CYL MOUNT ST28 22 15 WORM GEAR ST28 SLIDING RING ST28 T 12 O RING 418X8 O RING 400X6 O RING 457 x 2 COVER ST28 RUBBER STEEL WASHER BLEED NIPPLE M10X1 SVIVEL COVER ST28 SCREW MC6S 12 9 M6x8 SCREW MCGS 12 9 M12 x 30 WASHER ST28 SCREW MC6S 12 9 M14x180 SCREW MC6S 12 9 M18x180 SVIVEL ROTATOR HOUSING ST28 SHIMS ST28 BEARING SUPPORT T 0 5 SPLIT NUT LM6M M12 FZB SWIVEL HOLDER ST28 SPARE PARTS 37 SMP Parts AB About SMP Parts SMP is a leading designer and manufacturer of high quality equipment and tools for excavators and backhoe loaders Our company prides itself on producing products and solutions that are of
15. 6S 12 9 M12x 40 NORDLOCK WASHER M12 HYDRAULIC MOTOR EPMH 200 SHUP CABLE GLAND 80x60x8 BUSHING WB802 60 65x40 LUBRICATION NIPPLE 1 8 CYLINDER AXLE COMPL ST 21 SCREW MC6S 12 9 M16x75 SCREW MCGS 12 9 M12 x 30 CAP CYL MOUNT ST28 22 15 ROTATOR HOUSING ST22 BUSHING WB700 WF 40 44 54x30 HYDRAULIC CYLINDER 80 50 425 BLEED NIPPLE M10X1 SCREW MC6S 12 9 M16 x 180 WASHER ST22 COVER ST22 SCREW 12 9 M12x20 SCREW 12 9 M12x25 COVER ST22 O RING 405 26X3 53 ORARA00282 SLIDING RING ST22 T 15 RELEASER DA17 350 WORM GEAR ST22 SHIMS ST22 HUB T 0 2 BEARING SUPPORT ST22 EMBLEM 95 x 45 GOLD SCREW MCS M5 x 6 BRASS SWIVEL HOLDER ST22 SWIVEL SPLIT NUT LM6M M14 FZB SPARE PARTS 35 SPARE PARTS ST 28 o u osnau A W N sg w a h 3 i A y of h 47 AR gt lat AP X gt MYS gt 7 NI MA e e QU Ye _00 BSS AS R DEN NER E No gt gt a 42 N I 15 DZ D IA 18 19 RZ REY Art nr Description 63191 SCREW MCS M5 x 6 BRASS 60753 LUBRICATION NIPPLE R1 8 63187 EMBLEM 95 x 45 GOLD 58944 BEARING SUPPORT ST28 63360 O RING 150X4 63350 B WORM SCREW ST28 63355 SLIDING PLATE 150X120 3 63354 BUSHING WB802 120 125X50 10 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 60392 60749 59086 63491 6340
16. HER M12 PIPE PLUG 1 8 SPARE PARTS 31 SPARE PARTS ST 15 NE WN W NS VEN CU D ABEJ Ni D Pos Art nr Description 1 63070 SCREW MC6S 12 9 M14 x 40 2 61295 NORDLOCK WASHER M14 3 63773 BEARING SUPPORT ST15 4 62976 FRICTION PLATE 134x95 4 5 63732 B WORM SCREW ST15 6 63794 SHIMS T 0 2 ST15 7 63795 SHIMS T 0 5 ST15 8 63796 SHIMS T 1 0 ST15 9 63740 BUSHING WB802 90 95x40 10 63746 FRICTION PLATE 112x61 3 JMO7 32 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 60603 71390 61201 63734 63793 63792 63791 63733 B 63739 63737 60763 60754 63404 63148 63147 60753 63736 63730 71388 60373 60749 63731 A 63738 63735 63778 59083 63428 71345 63772 63741 A 63222 71539 63764 60084 63187 63191 71540 63055 60734 71382 60037 63145 BUSHING WB802 60 65x40 TILT SHAFT CONNECTOR ST15 SPLIT NUT LM6M M14 FZB SLIDING PLATE ST15 SHIMS 267 208 T 1 0 ST15 SHIMS 267 208 T 0 5 ST15 SHIMS 267 208 T 0 2 ST15 HUB ST15 RELEASER DA17 320 O RING 350x6 SCREW MCGS 12 9 M12 x 30 NORDLOCK WASHER M12 HYDRAULIC MOTOR EPMH 200 SHUP CABLE GLAND 65x50x8 BUSHING WB802 50 55x40 LUBRICATION NIPPLE R1 8 SLIDING RING 268x20x4 ST15 ROTATOR HOUSING ST15 CYLINDER AXLE COMPL ST15 SCREW MC6S 12 9 M16x75 NORDLOCK WASHER M16 WORM GEAR ST15 RELEASER DA17 410 SLIDING RING 324x12x4 ST
17. SMP Tiltrotator User Manual SMP Parts AB ST6 ST10 ST12 ST15 n ST22 ST28 SMP Parts AB Congratulations on your SMP purchase Carefully study this user manual before using the product The manual explains the safety aspects for using this product and how to get the most out if it to maximize the products life cycle Take care of your SMP product and it will take care of you Welcome to SMP Parts AB Do not hesitate to contact us for further information www smpparts com Contents Introduction About This Manual General Declaration of Conformity Identification Plate Safety Safety and Warnings Technical Specifications Technical Data Control system Control System Installation Installation Functions Installation of the Electrical and Hydraulic System Pre Delivery Inspection Operation Functions Troubleshooting Service and maintenance Service and Maintenance Lubrication Chart Spare parts ST6 ST 10 ST 12 ST 15 ST 22 ST 28 O O R R 22 22 24 25 26 28 30 32 34 36 INTRODUCTION About This Manual This user manual is intended to be used together with the SMP Tiltrotator during installation operation and regular maintenance This manual is a guide of how to use and maintain the tiltrotator in a correct way SMP reserves the right to change the contents of this manual at any time and without prior notice This user manual can be ordered at SMP Parts The op
18. ble between the connector and lever This is so that the machine can easily be reset to its original settings at a later date Changing functions TXXX systems The easiest way to change the function is to swap the cables in the connector on the pin When changing enter the new configuration in the table below for future use Pin Cable no Description Modified configuration 1 Lock output 4 2 2 Lock ground 3 3 ground 4 4 Output 1A 5 5 Output 1B 6 6 Output dump 1 7 7 Output 2A 15 INSTALLATION Installing Control System P Function description The control unit can drive 6 1 valves as well as 1 x DUMP The DUMP signal is active when one of the other functions is activated The DUMP function activates the auxiliary hydraulics on the excavator to distribute oil flow to the tiltrotator The control unit is short circuit protected and automatically reduces the current in the event of overload 12 24V Power input from the excavator battery och ignition switch Switch The switch connects inputs for quick coupling buttons and output signals for dump The dump signal is received as both supply voltage and ground Output Output signals to valves on the tiltrotator Input Input signals from function switches Jumper settings Jumper INPUT is to select positive or negative control on the INPUT connector Jumper INP CHK is to activate fault control on in signals
19. erator of the equipment must carefully study and make sure to fully understand this manual and its contents before using the equipment The safety information given in this manual is only relevant to the SMP Tiltrotator independent of the carrier machine and tools This user manual is an original instruction according to the machinery directive 2006 42 EG General The SMP Tiltrotator is installed into the excavator digger arm to enable tilting and rotation of a bucket or tool The tools attached to the tiltrotator should be tools that are intended for use during work with an excavator The tiltrotator is not designed for and should not be used during a task that requires high torque such as ploughing for cables or with a ripper To minimize the risk of personal injuries and damage to equipment and before using the equipment make sure to read understand and pay attention to all warnings given in signs and instructions on the equipment and in the instruction manuals Always make sure that there are no unauthorized persons located within the designated working area of the excavator Before using the equipment make sure that the tiltrotator and equipment is completely fastened both to the excavator and the tiltrotator quick coupler F Pos ES a BI m EJ O BS gt Tom En ds EMO AC AN ak i ei in TER pes in kowala ill Ley Sende I Re SUE RH 3 INTRODUCTION
20. hicle before taking this Tiltrotator into use ZA WARNING Before taking the Tiltrotaror into use make sure that you have read and fully understood the instructions of how to use and operate the tiltrotator ZA DANGER Never stand under a load Always pay attention to the machines working area Unauthorized persons are not allowed to enter the working area of the machine during operation Always ensure that the machine is completely stopped during maintenance and repairs ZA WARNING Do not install the tiltrotator before you have read and understood the instructions given in the user manual ZA WARNING Never use equipment attached to a quick coupler if the locking mechanism is not in locked position 21 OPERATION Functions The Tiltrotator is activated either by a switch or a pedal inside the driver cab Manouvering the tiltrotator with thumb rollers in the joystick handles Left joystick handle Manouvering the tiltrotator with rocker switches in the joystick handles Left joystick handle 22 Right joystick handle Right joystick handle OPERATION Troubleshooting Insufficient functionality can depend on a number of reasons This list explains some of the possible faults to check for Check for blocki
21. ng materials such as stones or debris that can block the mechanical functions of the tiltrotator Check for mechanical damage Check the functionality of the excatavor Check for leakage Check fuses in case of an electrical short circuit Make a judgement if the fault can be repaired by yourself or if a technician needs to repair the fault Contact your local aftersales contact person NOTE SMP ire CE Please have your Manufacturing Number Type ae ae and Manufacturing Year available when you A SE contact SMP Parts so that we can help you as an I quickly as possible This information can be found gt ia Year 3 on page 6 of this manual O O ZA WARNING Do not carry out any repairs if you do not have the expertise or knowledge of how to perform the repair ZA CAUTION Always use protective clothing when working with the equipment ZA WARNING The machine must always be completely turned off during service and maintenance 23 SERVICE AND MAINTENANCE Service and Maintenance To ensure a long life cycle and to get the most out of the products regular service and maintenance is of high importance ZA CAUTION Always use protective clothing when working with the equipment ZA WARNING The machine must always be completely turned off during service and maintenance Daily Maintenance Operate the tiltrotator to check its functi
22. onality Visually check shaft locking pins and nuts Check for leakages in the hydraulic system Check for cracks and damage Check that the quick coupler is correctly fastened to both the excavator and the bucket Clean the tiltrotator from dirt Lubricate according to lubrication chart Check for axial play contact your SMP after sales contact person if needed Check fastenings on shafts tighten locking screws and nuts if needed Maintenance every 6 months or 500 operating hours whichever comes first Tightening of the tilt cylinder bracket clamp Check and re tighten screws on tilt cylinder shafts Annual Maintenance or 1000 operating hours whichever comes first Check and re tighten screws on the swivel joint bolting to be carried out by a SMP authorized workshop 24 SERVICE AND MAINTENANCE Lubrication Chart Lubricate the tiltrotator with grease daily or after 8 working hours Pump two to three times for each grease nipple If a grease nipple does not work properly replace the nipple and clean the groove SPARE PARTS os Art nr Description P 1 60753 LUBRICATION NIPPLE R1 8 2 61562 O RING 85X2 3 63914 SHIMS T 0 2 4 61555 ST6 SHIMS T 0 5 5 63843 FRICTION PLATE 93 70x3 6 63838 B WORM SCREW 7 63899 BUSHING WB702 65 70x30 8 60072 PIPE PLUG 3 8 10 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
23. re designed to function both with 12V or 24V Ensure that the cabling is the correct length to prevent damage which can be caused by stretching or crushing ZA WARNING Always make sure to fuse up the power lead wire in case of a short circuit in the electrical system An electrical short circuit can cause damage to the excavator electrical system or in worst case cause a fire that could lead to serious injury or death 13 INSTALLATION Installing The Control System Connector on dipper arm Install the connector on the left hand side of the dipper arm seen from the driver s seat This enables the driver to have the best possible view of the cable and connector Install the cable so that it follows the hydraulic hoses connected between the tiltrotator and the machine Driver s cab Install the control unit on the right hand side inside the driver s cab so that the driver can see if any error code is presented on the display The control unit is the same type for both TXXX and P control systems Read more information about the control unit in chapter Installing control system P DELIRIO WA ARE SU F BA SA ed LE m su mu p i E a TI Lo 14 INSTALLATION Installing Control System TXXX Lever The system includes a push button set The cable can be connected to the existing lever instead of the push button set When replacing the lever and when there is no corresponding connector cut the ca
24. re maintenance or repair work The hydraulic oil is under high pressure and can penetrate your skin causing serious injury ZA WARNING Never use your hands when checking for a leakage The hydraulic oil is under high pressure and can penetrate your skin causing serious injury ZA WARNING When the tiltrotator is being installed the load tipping limit must be checked to prevent and minimize the risk of injury ZA WARNING Never use equipment attached to a quick coupler if the locking mechanism is not in locked position and the bucket tool is not completely secured ZA WARNING Use protective clothing when working with the equipment Technical Data TECHNICAL SPECIFICATIONS 7 J A OOOO a d Q oQk 4 RATO n IT AZ ICE I ro E e x B Model ST6 Weight kg gt 140 Height A mm 720 740 Length B mm 496 Axle distance C mm 345 375 Width D mm 415 470 Tilting angle 5 Rotation E Electrical system V Oil flow min max L min 30 70 Working pressure min max MPa 18 21 Tilting moment at 21 MPa kNm 25 Rotation speed sec 7 rev Dimensions can vary depending on type of tilting cylinders and quick coupler y g on ty Tilting moment can vary depending on type of tilt cylinder ST10 gt 260 870 890 590 640 430 480 600 30 60 18 21 223 SIMS ST22 ST28 gt 370 S550 gt 906 1002 1060 1130 1080 1130 726 807 910 1000 920 1040 465 560 570 620 570
25. the highest quality and safety standards We are a very customer focused company and by adapting our products we can modify the solution for each customer s specific challenge or task at hand Since 1980 SMP Parts has been developing and producing equipment for mini excavators tractor loaders and wheel drive track drive excavators Some of the products we offer are quick couplers excavator buckets grading buckets and a range of other accessories SMP s own patented quick hitch was launched in 1983 and in 1985 the Swingotilt tiltrotator was developed In 1987 the AREMA GROUP AB took over the company and in 1989 SMP began selling to the Norwegian market In 1992 all manufacturing was moved to the present site in Ilsbo Sweden and a year later a sales office in Germany opened SMP Parts have over 100 employees most of which work at the factory in Ilsbo Sweden but we also have employees in Norway and Germany SMP Parts operates in Sweden Norway Finland Denmark Germany England Spain and the Benelux countries with a number of dealers in each country All development and manufacturing is carried out in the main headquarters and factory in Sweden To meet the requirements of quality function and finish SMP has over the years invested in a modern and efficient fleet F Download a digital copy of this manual M Headquarters factory SMP Parts AB Bergsj v gen 3 SE 820 71 Ilsbo Sweden Tel 46 650 356 50 Fax 46 650 3566
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