KAM® SC SAMPLER CONTROLLER
Contents
1. from the Change Configurations menu use the UP and DOWN switches to scroll through the menu When the cursors bracket the desired setting push or turn SELECT to change When you have selected an individual setting the prompts that follow will vary depending on the settings Use the FIELD switch to change entry fields the UP and DOWN switches to change values In the case of Set Date and Time use the FIELD switch to move between year date hours etc When you have entered all the values hit SELECT You will be asked to Save New Settings Use UP and DOWN switches to toggle between Yes and No To save your settings make sure that the display reads Yes and hit SELECT You must do this for EVERY setting you wish to change The screen will return to the Configurations menu Select MENU or EXIT at any time to return to the main SCMANUAL 0313 9 KAM CONTROLS INC OPERATION CONTINUED CONFIGURATIONS SETTINGS Batch Mode Flow M Pls b API Grav Meterizer SCMANUAL 0313 This allows the user to automatically or manually start new batches First use the up down buttons to select Auto or Man If you wish to manually start batches select Man and save the setting when prompted If you would like to automatically begin new batches select Auto You will then be prompted to select Time or Flow If you would like to automatically start new batches based on time intervals select Time You will then be asked to se2. ECTOR CONTROLLER OWD ULTRASONIC 4 20mA Sana FLOW METER MIXING SYSTEM AND SIGNAL TO SAMPLER CONTROLLER CUSTOMER SUPPLIED 2 BALL VALVE NUTS BOLTS AND GASKET CUSTOMER SUPPLIED 1 4 TUBING METERIZER POWER TO METERIZER amp SAMPLE SIGNAL TO CONTROLLER i RECIEVERS CUSTOMER POWER SUPPLY KAM CONTROLS INC SCMANUAL 0313 INSTALLATION CONTINUED WIRING Terminal X1 1 CHS 5 s 110AC power input ground wire 2 AC N 110AC power input neutral 3 AC L 110AC power input line Terminal X7 1 24V 24Vdc In for 24Vdc controller option or 24Vdc out for 110ac controller 2 GND System ground 3 TXD RS232 TX for downloading batch information 4 RXD RS232 RX for downloading batch information 5 GND System ground 6 GND System ground 7 SOL 2 To control a 24V solenoid valve or relay 8 GND System ground 9 IAS SOL To control a sampler solenoid or sampler relay 10 GND System ground 11 AINT 4 20mA analog input for OWD Oil Water Detector 12 GND System ground 13 AIN2 4 20mA analog input for online weight scale 14 GND System ground 15 T2Y 12Vdc supply for flow meter fused with an 800mA fuse 16 GND System ground 17 FM PLS Flow meter input 0 12Vdc pulses 18 12V 12Vdc supply for flow meter fused with a
3. OWN and FIELD switches to change the number of seconds between samples and then the SELECT switch to enter the new setting 5 Use the UP switch to select Yes and then the SELECT switch to enter the new setting EMO DETECTED This screen indicates that an Emergency Manual Override has stopped sampling SCMANUAL 0313 14 KAM CONTROLS INC
4. TEL 1 713 784 0000 FAX 1 713 784 0001 Email Sales Kam com Sampler Controller MELD LELECI User Manual SCMANUAL 0613 KAM CONTROLS INC 3939 Ann Arbor Drive Houston Texas 77063 USA www KAM com SECTION TITLE Introduction Mounting Options e Theory of Operation Features Applications Specifications e Specifications Installation e Typical Sampling System e Wiring Operation e User Interface Main Menu e Change Configurations Menu e Configurations Settings Start New Batch Automatic s Start New Batch Manual Emergency Manual Override PAGE ADR L L LG KM K o 0 Ln KAM CONTROLS INC reserves the right to make changes to this document without notice SCMANUAL 0313 KAM CONTROLS INC Sampler Controller www Kam com L 10 5 8 MTG CEN o SCMANUAL 0313 2 KAM CONTROLS INC INTRODUCTION CONTINUED THEORY OF OPERATION The KAM SC Sampler Controller is an extremely user friendly way to regulate and monitor sample size with the KAM IAS sampler Through a localized input operators enter values for multiple factors such as pipe size fluid gravity total number of sample grabs and cargo size This information combined with continuous data from a flow me
5. he Save New Settings screen make sure Yes is selected and hit SELECT to save changes K Start a new batch to confirm that the controller shows the correct flow rate Calibration Example 1 Flow rate on the controller 25 000 bbl hr Correct Flow rate 22 000 bbl hr Current Pulses per Barrel Factor 1000 25 000 22 000 1 136 1000 x 1 136 1136 new pulses per barrel factor Allows flow meter to compensate for density change Default is 10 Range is 10 90 If you have a Meterizer select Yes when prompted You will be asked for the Default Meterizer Pulses Per ml Default is 4 See your meterizer data sheet for specific number You will also be asked for the default sample size This is actual volume of individual samples which is manually set on the sampler probe Default is 2 5 ml Then you will be asked if you wish to Continue Sampling When Samples Ordered is Reached If you wish to do so select yes and you will be asked if you wish to Activate Solenoid 2 when Samples Ordered is Reached This would be for situations with a second Sample Receiver or an alarm 10 KAM CONTROLS INC OPERATION CONTINUED Batch Sz bbls Total Smp Samp Receiver Default Sampler Solenoid Duration Dfit Seconds btwn smp Level Switch OWD Weight Scale Conneded Weight Scale 2 SCMANUAL 0313 Batch size in barrels Default is 500 000 Default samples over the entire batch This value is determined by the size of
6. lect Time btw batch in hours Use the UP DOWN buttons to select the number of hours between batches If you would prefer to start new batches based on flow select Flow This allows the user to configure the Sampler Controller to use the pulses from the flow meter to calculate the correct flow rate The normal setting is 1000 That means that 1000 pulses from the flow meter count as one barrel 500 pulses count as 0 5 barrels etc Increasing the pulses per barrel will decrease the flow rate calculated by the controller because it will take more pulses to count as one barrel Decreasing the pulses per barrel will increase the flow rate To recalculate the proper pulses per barrel follow the steps below A Use the MENU or EXIT switch to return to the Main Menu B Start a new batch and fill in all the correct information C Wait a minute to until the controller shows a steady flow rate D Divide the flow rate showing on the controller by the actual flow rate going through the line verified by tank gauging or an additional flow meter The result is the calibration factor F Exit out of the batch with the MENU or EXIT switch G From the main menu select Change Config and select Flow M Pls b H Multiply the number showing there by your calibration factor The result of that will be your new Pulse per Barrel Factor Round off any decimals I Use FIELD UP DOWN switches to enter the new Pulses per Barrel Factor J Hit SELECT At t
7. n 800mA fuse 19 GND System ground 20 MET PLS Flow meter input 0 12Vdc pulses 21 DIG IN2 Digital input for level switch 22 GND System ground 23 DIG IN1 Digital input for level switch 24 GND System ground SCMANUAL 0313 6 KAM CONTROLS INC INSTALLATION CONTINUED SAMPLER CONTROLLER TERMINAL BLOCK X1 1 CHS 2 AC N 3 AC L 1 24V 2 GND 3 TXD 4 RXD 5 GND 6 GND 7 SOL2 8 GND 9 IAS SOL 10 GND 11 AIN1 12 GND 13 AIN2 14 GND 15 12V DC OUT 16 GND 17 FM PLS 18 12V DC OUT 19 GND 20 MET PLS 21 DIG IN2 22 GND 23 DIG IN1 24 GND CUSTOMER SUPPLIED POWER 24VDC 24VDC 2A 24VDC gt SAMPLER RECEIVER 24VDC SOLENOID VALVE ISOKINETIC AUTOMATIC SAMPLER 24VDC SOLENOID VALVE FLOW METER 12VDC INPUT FLOW METER GND FLOW METER PULSES METERIZER 12VDC INPUT m s METERIZER GND S SAS METERIZER PULSES OUT NORMALLY CLOSED EMERGENCY SWITCH ttt titt SCMANUAL 0313 7 KAM CONTROLS INC USER INTERFACE The Controller has a set of switches for user interface The TE S explosion proof version has selector switches and the Nema GUIDE MIEI See AX version has push button switches E N ON OFF Switch turns the power to the controller on or off MENU or EXIT takes you to the main menu FIELD moves cursor from character to character SELECT used to enter menus and to accept
8. pler Controller select yes You will then be prompted to Continue Sampling if Closed If you have a second receiver select yes and then yes again when prompted to Activate Solenoid 2 if Closed If you are using an OWD Oil Water Detector to monitor water concentrations in real time select yes You will then be prompted to select the equivalent water percentages for the 4 20mA range 4 mA is usually equivalent to 0 water The 20 mA equivalent should be determined during OWD calibration If you are using a weight scale to confirm the volume in the sample receiver first select yes and then you will be prompted to enter equivalent weights for the 4 20mA range Refer to your weight scale data sheet for these values You will then be prompted to set the Weight Setpoint or point at which the receiver is full You may select to continue sampling after the weight setpoint is reached in cases where you have a second sample receiver connected You will then be asked to Activate Solenoid 2 after Weight Setpoint Finally you will be asked to enter the weight of the empty Sample Receiver Empty Weight You will be prompted to enter equivalent weights for the 4 20mA range 11 KAM CONTROLS INC OPERATION CONTINUED START A NEW BATCH FLOW BASED OR AUTOMATIC MODE 1 From the Main Menu enter the Start a New Batch menu using the SELECT switch 2 Using the UP switch select Auto and then use the SELECT switch to enter 3 U
9. se the UP DOWN and FIELD switches to change the batch size and then the SELECT switch to enter the new setting 4 If the API gravity of the fluid has changed use the UP DOWN and FIELD switches to set the new API gravity This will allow the flow meter to compensate for the change in density SCMANUAL 0313 12 KAM CONTROLS INC OPERATION CONTINUED 5 Use the UP switch to Select Yes and then the SELECT switch to enter the new setting Once you start a new batch the controller will display the current status of the sampling operation The first line will show the date and time on the following format Year Month Day Hr Min Sec The Second line will show the volume counted in barrels Line 3 will show the flow rate Line 4 will show Sample Ord that represents the number of times the Sampler Controller has activated the sampler solenoid If you have an OWD connected you may scroll down the status menu to see the current water percentage If you have a meterizer connected the status menu will also display samples received START A NEW BATCH TIME BASED OR MANUAL MODE 1 From the Main Menu enter the Start a New Batch menu using the SELECT switch 2 Using the UP switch select Manual and then use the SELECT switch to enter SCMANUAL 0313 13 KAM CONTROLS INC OPERATION CONTINUED 3 Use the UP DOWN and FIELD switches to change the batch size and then the SELECT switch to enter the new setting 4 Use the UP D
10. settings I UP used to scroll between menus increase numbers and to change options in the menu DOWN used to scroll between menus decrease numbers and to change options on the menu MENU EXIT UP DOWN MAIN MENU START NEW BATCH enters the menu for a new batch PLAYBACK LOG select to download batch information VIEW CONFIG SET read only menu showing all current settings CHANGE CONFIG menu to view and change main settings such as number of samples flowmeter calibration factor number of receivers etc RESET TO FACTORY restores controller to the factory default setting CHANGE CONFIGURATIONS MENU 1 From the main menu use the DOWN switch to navigate cursor to CHANGE CONFIG and press or turn the SELECT switch 2 You will be prompted for a passcode Using the FIELD UP and DOWN switches enter the pass code 900000 If the code is correct you will see the configurations menu If you have the wrong code the display will return to the main menu In the configurations menu you can change the following settings by scrolling through the display and selecting each item Set date and time e Samp Receiver Batch Mode e Smp Dur sec Flow M pls b flow meter pulses per barrel Sec Betwen Smp s API Grav e Level Switch Meterizer e OWD Batch Size bbls Weight Scale Total Smp total samples Weight Scale 2 Contrast SCMANUAL 0313 8 KAM CONTROLS INC OPERATION CONTINUED 3 To change individual settings
11. ter enables the KAM SC to calculate the flow volume required for sampling and to regulate the sampling sequence appropriately via a solenoid valve on the sampler Additionally the KAM SC receives data from the sampler and is able to display flow rate total volume pressure temperature total samples taken and sampler performance FEATURES User friendly e User programmable Local LCD display Time day month amp year Container overfill shutoff Automatically switch between containers APPLICATIONS Marine tanker loading unloading lightering Blending Additive injection Pipeline Truck loading unloading Production Refinery Power plant fuel oil Research SCMANUAL 0313 KAM CONTROLS INC x l Dh Power Requirements 24 VDC 110 or 220 VAC 50 60 Hz Panel Mount Dim 7 x5 x 1 5 175mm x 127mm x 40mm Mounting NEMA IV 8 120mm x 10 255 mm x 6 150mm Explosion Proof Enclosure 10 5 x 13 Enclosure Weight NEMA IV 15 lbs 6 8kg Explosion proof 55 Ibs 24 9kg Inputs Flow meter pulse input Meterizer pulse input Analog 2 for OWD and scale Digital 2 switch and emergency stop Outputs High current 2 to solenoid valve s Interface RS 232 SCMANUAL 0313 4 KAM CONTROLS INC LTRASONIC FLOW METER CUSTOMER SUPPLIED 2 BALL VALVE NUTS BOLTS AND GASKET ISOKINETIC AUTOMATI SAMPLER SAMPLE RECEIVER HOUSING als FT SAMPLER DET
12. the container where the sample is going and the sample size of the sampler Most users want to sample 80 percent of the capacity of the container If this is the case the formula for determining the number of samples of over the entire batch is the following Total Smp sample container size in milliliters x 8 sampler sample size in milliliters Conversion Factors 1 Gallon 3785mL 3 Gallon 11356mL 5 Gallon 18927mL Example Container size 5 Gallon Sampler Sample size 3mL Number of Samples of Entire Batch 18927mlx 8 3ml 5047 Most users would round down to 5000 Number of sample receivers 1 or 2 you have connected to system Default is 1 If you have 2 sample receivers in use select 2 You will then be prompted to enter the percent of samples to activate sol 2 If you have a meterizer or weight scale this should be set at 100 This the amount of time the solenoid on the sampler stays activated This may be changed in situations where the sampler is unable to keep up with flow but should not be set below 1 5 seconds 2 seconds is the preferred setting This determines the seconds between samples for Manual Sampling Mode only A setting of 10 sets the controller to activate the sampler solenoid every 10 seconds a setting 60 sets the controller to activate the sampler solenoid to every minute etc This setting can be changed every time you start a new batch in manual mode If you have a Level Switch connected to your Sam
Download Pdf Manuals
Related Search