INSTRUCTION MANUAL - The Renovator Products
Contents
1. 00 ces 23 Types of wood joints 0 0 eee 23 Creating a butt joint 20 0 0 eee 24 Creating a mitre joint nnn aana eee 25 Creating a leg and railjoint 0 0 0 0 000 0008 26 Creating a set back joint 0 0 cc eee 27 Creating a 90 degree panel joint 005 28 Creating edge jOINS 1 eee 29 Tips and troubleshooting 00 c eee eee eee 30 Using the Join A Jig for the first time 30 Dring UDS ced cod aretha edd dhs hd dowd doeng oboe ee Se 30 Gluing your Work 0 eens 30 Reducing wood splitting 0 0 0 cee 31 WVAUEANNY cee Sen see hee EEES Gow eee hem ere were Rome Soe are Bw eee Boe aes 32 One 1 year limited replacement warranty statement 32 Warranty conditions 0 0 0 0 cc eee 32 What s not covered by warranty 00000 sees 32 Warranty notes 0 0c ee eee 33 i sanmi tas Fay a Sir l os Tauerig N M kuar Page 2 Join A Jig User Manual Welcome About the Join A Jig The Join A Jig Wood Joining System enables you to create professional joins without the need for glue dowels or biscuit joiners eliminating the need to do time consuming measurements and realignment View from underneath 2 Screw into place 1 Angle Drilled Holes Why read this manual Take the time to read this manual so you can create craftsman like joins Following a few simple2. fa rand a avalppans _ Limited Contents WEICON carman 2 004 oreo oe aren Sn Se a So ees 3 About the Join A Jig 2 0 6 eee 3 Why read this manual 0000 cee ees 3 SUPPO a a ee ee ee ee 3 DONC EEEN EEEE EEEE ENE ENEE ENE EEEE TTE EEEE 4 Safety TSS 2426440626 6404 5085 688468 EE REEERE KERERE 4 Work area safety nannan aaa eee 4 Personal safety nannan aana 5 Dust safety nananana aaa eee eee 5 Power tool use and care 1 ee 6 What s Included 20c2 c 3iccbesekiowhs ted ineke te dinehe es 7 Whats in the kif cascctceesebedeeeeebedeeesadedeeedads T Parts of the Join A Jig 2 ee 8 About Join A Jig Screws 0 2 ees 9 About Join A Jig Plastic Plugs nananana anaana 10 Using the Join A Jig 1 1 0 cee 11 OVEIVIEW 2 ee eee teen eens 11 Securing the Join A Jig to the workbench 11 Selecting the correct SCreW 1 ee 12 Setting the Depth Collar 0 0 14 Setting the Drill Guide Height 0 00000 15 Securing the workpiece 0 0 00 ees 16 Drilling the workpiece 0 0000 eee eee ees 17 Joining workpieces 0 cee 18 Hiding the pocket holes 00 0 cece eee ees 19 Using the Mini Join A Jig 2 2 ee 19 Making TCDANS lt 4 a4 on ob SS et ed oho ed o4 heh ee ee eee 21 Using a spacer block 0 00 cece ees 22 Join A Jig User Manual Page 1 Creating Wood Joints
3. Clamping Recess About Join A Jig Screws Join A Jig Screws are made from coated zinc and are engineered to not break or split the timber The large washer head is designed to sit firmly in the bottom of the pocket hole for maximum joint strength The half threaded shank ensures that the threads sit primarily in the second workpiece preventing the threads from working against each other and pushing the joint apart as the screw is driven The self tapping tip eliminates the need to pre drill holes in the second workpiece The self tapping tip of each screw drills its own hole as it is driven so even the hardest wood such as hickory and oak does not split Call our Customer Service Team on 0800 002 999 in New Zealand or 1800 890 840 in Australia for information about ordering Join A Jig Screws Page 9 What s Included About Join A Jig Plastic Plugs Ten white Join A Jig Plastic Plugs for hiding pocket holes are included with the kit Call our Customer Service Team on 0800 002 999 in New Zealand 1800 890 840 in Australia or 1800 200 3111 in United States for information about ordering Join A Jig Plastic Plugs If you require wooden plugs we recommend contacting your local hardware dealer Page 10 Join A Jig User Manual Using the Join A Jig Overview Using your Join A Jig involves the following steps v Making sure the Join A Jig is secured to the workbench v Selecting the co
4. are used when building tables chairs and similar furniture There are generally two types of leg and rail joints Flush rail and set back Creating a flush rail joint Follow these instructions to make a flush rail joint 1 Clamp the leg to the workbench 2 In the rail drill the pocket holes required 3 Use the Square Drive to drive screws through the rail to the leg Leg a a Page 26 Join A Jig User Manual Creating Wood Joints Creating a set back joint Follow these instructions to make a set back joint 1 Clamp the leg to the workbench 2 Use a spacer the same width as the desired set back and clamp the spacer to the leg 3 In the rail drill the pocket holes required 4 Use the Square Drive to drive in the screws Leg Spacer Join A Jig User Manual Page 27 Creating Wood Joints Creating a 90 degree panel joint 90 degree panel joints are commonly used when building bookshelves and cabinetry Follow these instructions to make a 90 degree panel joint 1 Using a square draw a line then clamp a straight edge spacer to the line 2 Butt the shelf up against the spacer edge 3 Drill the pocket holes where required on the shelf 4 Use the Square Drive to drive in the screws Note As you drive the screws the shelf will be pulled firmly against the spacer edge Shelf Page 28 Join A Jig User Manual Creating Wood Joints Creating edge joins Edge joining is used to join workpieces edg
5. pointers will help you to avoid common mistakes that can spoil your project Support If you experience problems with the Join A Jig or its performance please call our Customer Service Team for assistance vy 1800 890 840 in Australia vy 0800 002 999 in New Zealand y 1800 200 3111 in United States m a E ra Or scan this QR code to go straight to the Fab Ete Join A Jig website Join A Jig User Manual Page 3 Safety Safety first Your Join A Jig is a professional tool Your enjoyment will rely on observing a high level of personal safety as well as protecting the safety of others This section sets out important safety guidelines for using your Join A Jig Work area safety Follow the guidelines below to ensure your work area is safe to use the Join A Jig Safety guidelines e Keep work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to mishandle the tool Page 4 Join A Jig User Manual Safety Personal safety Follow the guidelines below to ensure your personal safety while operating the Join A Jig Safety guidelines e Stay alert watch what you are doing and use common sense whe
6. returned to the place of purchase will be replaced under this warranty New Zealand Contact Brand Developers Limited Unit H 686 Rosebank Road Avondale 1026 Auckland New Zealand Private Bag 93204 Parnell Auckland 1151 NZ Customer Care 0800 002 999 Australia Contact Brand Developers Aust Pty Ltd 461 Plummer Street Port Melbourne VIC 3207 AUST Customer Care 1800 890 840 United States Contact Brand Developers USA LLC 2440 Clements Ferry Road Charleston South Carolina 29492 USA USA Customer Care 1800 200 3111 Join A Jig User Manual Page 33 Exclusively Distributed by Brand Developers Australia New Zealand United States Brand Developers Aust Pty Ltd 461 Plummer Street Port Melbourne VIC 3207 AUSTRALIA AUST Customer Care 1800 890 840 Brand Developers Limited Unit H 686 Rosebank Road Avondale 1026 Auckland NEW ZEALAND NZ Customer Care 0800 002 999 Brand Developers USA LLC 2440 Clements Ferry Road Charleston South Carolina 29492 USA USA Customer Care 1800 200 3111 P_JAJ MAN BDIV2
7. 4 Join A Jig User Manual Using the Join A Jig Setting the Drill Guide Height The height of the Drill Guide can be adjusted for varying workpiece thicknesses Follow the instructions below to set the Drill Guide to the correct thickness 1 Retract the drill guide locking pin 2 Raise or lower the Drill Guide to match the workpiece thickness with the correct Drill Guide Adjustment Marking 3 Release the drill guide locking pin CS Join A Jig User Manual Page 15 Using the Join A Jig Securing the workpiece Follow these instructions to secure your workpiece in the Join A Jig 1 Place the workpiece in the Join A Jig 2 Slide the Clamp Handle up to the workpiece 3 Lock the workpiece in place by squeezing the Clamp Handle grips Page 16 Join A Jig User Manual Using the Join A Jig Drilling the workpiece The Join A Jig Step Drill Bit drills a flat bottomed pocket hole and the stepped tip drills down further to create a pilot hole for the Join A Jig Screws To drill pocket and pilot holes in the workpiece secure the Step Drill Bit in your drill and then drill the holes using the Drill Guide VAL Placing pocket holes When planning where to place the pocket holes keep these rules in mind 1 All workpieces require at least two screws along any one side to stop them from twisting 2 Allow at least 65mm of facing material to drill the pocket hole Anything less and the St
8. Join A Jig can only be used on timber 16mm thick and up You can use your Join A Jig to make repairs to existing furniture and cabinetry Follow these instructions to make repairs Step Action 1 Remove the Drill Guide from the Join A Jig and align the bottom edge of the Drill Guide with the edge of the joint being repaired 2 Clamp the Drill Guide in place Note You need to make your own spacer for timber thicknesses 20mm and up 3 Drill the pocket holes screw to join the two pieces 4 Use the Square Drive to insert a self tapping screw in each pocket hole and drive the together j Join A Jig User Manual Page 21 Using the Join A Jig Using a spacer block The Drill Guide is set to centre a screw in 16mm 19mm material The Drill Guide also comes with a 5mm spacer block already attached to centre a screw in 20mm 23mm material You will need to make your own spacer blocks to compensate for thicker material 16mm 19mm No spacer blocks are required 20mm 23mm Attach the 5mm spacer block supplied to the bottom of the Drill Guide Note When new this is already attached 24mm and up Create your own spacer block As a general rule use a 5mm spacer block to compensate for each 5mm increase in workpiece thickness Call our Customer Service Team on 0800 002 999 in New Zealand 1800 890 840 in Australia or 1800 200 3111 in United States for information about ordering Join A J
9. e to edge such as when making a table top Tip For best results join workpieces that are no wider than 150mm This helps prevent the finished piece from bowing Follow these instructions to join workpieces edge to edge Note You may choose to only drill pocket holes on 1 edge of each workpiece 1 Drill a pocket hole 50mm in from each end of the workpieces 2 Drill the remaining pocket holes every 100mm to 200mm 3 Clamp the workpieces to keep them flush 4 Use the Square Drive to drive in the screws Join A Jig User Manual Page 29 D s O i T Q 2 O Some J T T 2 jo Tips and troubleshooting Using the Join A Jig for the first time Before you use your Join A Jig for the first time we recommend you make a few test joints on scrap material Drilling tips Here are some tips when drilling pocket holes v Keep the Join A Jig free from sawdust especially around the Step Drill Guide Build up of sawdust in and around the Drill Guide can misalign the pocket holes you are attempting to drill Yy When drilling pocket holes into long or wide pieces of timber use a 35mm high packer aligned to the Join A Jig to help support the far end of the workpiece Gluing your work You can add extra strength to your joins if needed by applying wood glue between the workpieces you are joining together After applying the glue you can immediately carry on with your job as there should be
10. easonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Warranty conditions Your warranty is subject to the following conditions e The item has not been misused abused neglected altered modified or repaired by anyone e The item has been subjected to fair wear and tear e The item has not been used for trade professional or hire purposes e The item has not sustained damage through foreign objects substances or accident What s not covered by warranty Your warranty does not cover e Components that are subject to natural wear and tear caused by normal use in accordance with operating instructions e Unauthorised improper maintenance handling or overload is excluded from this warranty Page 32 Join A Jig User Manual Warranty notes e For guarantee claims you will need to submit a proof of purchase in the form of a valid receipt that displays the date and place of purchase e This warranty does not replace but is in addition to your statutory rights e This warranty does not apply to accessories supplied with the item e This warranty applies only to the original purchaser and may not be transferred e Replacement items will be covered by the limited warranty for the balance of the warranty period from the date of the original purchase e Only the defective product or parts
11. ep Drill Bit will cut into the top edge of the workpiece as well as the facing side 3 Drill a pocket hole at each end of the workpiece and add further holes to add strength where necessary 4 Positioning screws in areas where more than two workpieces meet requires careful planning Mark out the pocket hole positions before drilling Join A Jig User Manual Page 17 Using the Join A Jig Joining workpieces Once you have drilled pocket holes in your workpiece you can join it to another workpiece Refer to Creating wood joints for more information on the types of joints you can create using the Join A Jig Follow these instructions to join two workpieces together 1 Release the workpiece from the Join A Jig by squeezing the Quick Release Trigger and sliding back the Clamp Handle 2 Align the two workpieces and clamp them together securely 3 Use the Square Drive to insert a self tapping screw in each pocket hole and drive the screw to join the two pieces together There is no need to drill a pilot hole in the second workpiece As you drive the screw the screw shank follows the pilot hole in the first workpiece The self tapping screw then drills its own hole in the second workpiece Tip To ensure square joins we recommend clamping your work hl lt lt ee Page 18 Join A Jig User Manual Using the Join A Jig Hiding the pocket holes You can finish the job by hiding the pocket holes using the Joi
12. g Choosing a thread Use this table to select the correct thread for the timber you are using Type of thread Description Coarse Softwood such as e Pine e Cedar e Plywood e MDF e Particle board e Melamine e Kahikatea e Matai e Totara e Kauri Fine Hardwoods such as e Mahogany e Teak e Oak e Macrocarpa e Rimu e Tawa e Silver amp Red Beech e Jarrah e Australian Red Cedar e Eucalyptus Gum Note Call our Customer Service Team on 0800 002 999 in New Zealand 1800 890 840 in Australia or 1800 200 3111 in United States for information about ordering Join A Jig Screws Join A Jig User Manual Page 13 Using the Join A Jig Setting the Depth Collar For optimal joint strength you need to set your Join A Jig Depth Collar so that the pocket holes are drilled at the correct depth for your workpiece Setting the correct drill depth means that the self tapping screw will exit at the centre of the first workpiece Follow the instructions below to set the maximum plunge depth of the Step Drill Bit using the Depth Collar 1 Loosen the Depth Collar using the Allen Key 2 Align the tip of the Step Drill Bit with the measurement on the Depth Setting Gauge that best matches the thickness of the workpiece 3 Fasten the Depth Collar using the Allen Key Example For a 35mm workpiece align the Step Drill Bit tip with the 35mm mark on the Depth Setting Gauge Adjust to size Page 1
13. ig Safety guidelines e Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use clamps or another practical way to secure and support the workpiece to a stable platform Holding the work by your hand or against the body leaves it unstable and may lead to loss of control Only use accessories that are recommended for the Join A Jig Never use the Join A Jig around flammable or volatile substances or use any volatile substances to clean the Join A Jig Page 6 Join A Jig User Manual What s Included What s in the kit This table list the components included in your retail kit Jig A Jig Wood Joining System 1 Square Driver 1 Step Drill Bit 1 Collar for Step Drill Bit 1 Join A Jig Screws 3 9x32mm Zinc 600 Join A Jig Screws 3 9x51mm Zinc 100 Join A Jig Plastic Plugs 10 Allen Key 1 DVD 1 Manual 1 Join A Jig DIY Project Plans 50 Mini Join A Jig 1 5mm Spacer Block 1 Join A Jig User Manual Page 7 3 A mt T O Q D Q What s Included Parts of the Join A Jig This table describes the parts of the Join A Jig Part Clamp Handle Quick Release Trigger Clamp Pad Drill Guide Drill Guide Locking Pin Screw Fixing Holes 4 Clamping Recess Drill Guide Adjustment Markings Depth Collar Depth Setting Gauge 5 mm Spacer Block Page 8 Descrip
14. ig spacer blocks Drill Guide Spacer Blocks Page 22 Join A Jig User Manual Creating Wood Joints Types of wood joints The Join A Jig allows you to create a range of joints including vy Butt joints y Mitre joints Leg and rail joints y 90 degree panel joints Creating these joints will help you build projects from the Join A Jig Ready to Build plans that came with your Join A Jig Join A Jig User Manual Page 23 o a A te O O or o T Creating Wood Joints Creating a butt joint Butt joints are commonly used when making frames and cabinets Frames are made on a flat plane and include a horizontal rail into which the pocket holes are drilled These are connected to a vertical piece called a style Follow these instructions to make a butt joint 1 Drill at least two pocket holes on the back of the rail to make sure the joint will not twist 2 Clamp the joint 3 Use the Square Drive to drive in the screws Note The Drill Guide lets you drill two pocket holes at the same time without having to move your workpiece A T Page 24 Join A Jig User Manual Creating Wood Joints Creating a mitre joint Mitre joints are commonly used on picture frames because no end grain shows Follow these instructions to make a mitre joint age Join A Jig User Manual Page 25 Creating Wood Joints Creating a leg and rail joint Leg and rail joints
15. n using the Join A Jig Do not use the Join A Jig while you are tired or under the influence of drugs alcohol or medication Use personal protective equipment Always wear eye protection and ear protection If operating in a dusty environment wear a dusk mask see next page Do not overreach Keep proper footing and balance at all times Keep your hands clear of the work area and always dress properly Dust safety Some dust created by the Join A Jig from drilling and other construction activities on certain materials may contain chemicals known to cause cancer birth defects or other harm These chemicals include arsenic boron and chromium from chemically treated timber Follow the guidelines below to ensure your personal safety from dust while operating the Join A Jig Join A Jig User Manual Page 5 Safety guidelines Always work in a well ventilated area Use dust masks specifically designed to filter microscopic particles as well as other approved safety equipment Avoid long periods of exposure to dust from sanding sawing grinding drilling and other construction activities Wear protective clothing and wash exposed areas with soap and water Do not allow dust to get into your mouth eyes or on exposed skin This may promote the absorption of harmful chemicals Direct dust particles away from your face and body Power tool use and care Follow the guidelines below when using your Join A J
16. n A Jig Plastic Plugs Plastic Plugs allow you to quickly fill all pocket holes Tips Vv Be sure the screws are tightened all the way into the pocket hole to get the best fit before you fill the hole y Make sure the clutch on your drill is set low enough to avoid over driving the screws Wooden plugs To fill pocket holes using wooden plugs insert the plug into the pocket hole and firmly tap the plug until it is tight in the pocket hole Note Wooden plugs are not supplied with the Join A Jig and will need to be purchased from a hardware store or made Using the Mini Join A Jig Note The Mini Join A Jig can only be used on timber 16mm thick and up The Mini Join A Jig can be used when you need to create pocket holes off site or make repairs in hard to reach places The Positioning Slides let you adjust the Mini Join A Jig to nine different settings for correct jig and screw placement Join A Jig User Manual Page 19 Using the Join A Jig Follow these instructions to drill pocket holes using the Mini Join A Jig 1 Set the Positioning Sliding Arms on the Mini Join A Jig and Depth Collar on the Drill Bit to match the workpiece thickness 2 Do one of the following 3 Drill the pocket holes Clamping Location P Reversible Positioning Sliding Arms Drill Guide Push Here to Slide Page 20 Join A Jig User Manual Using the Join A Jig Making repairs Note The Mini
17. no need to wait for the glue to dry before using the Join A Jig Page 30 Join A Jig User Manual Tips and troubleshooting Reducing wood splitting Here are some tips on how to reduce the chances of wood splitting v Always clamp your work securely to reduce the chance of movement and vibration v Always use Join A Jig Screws Screws are designed to reduce splitting and to give you the strongest joint v Always use fine thread screws in hardwood A fine thread displaces less timber when being driven reducing the chance of splitting y Lubricate the screw with paraffin or bees wax to reduce friction when driving v Before you drive a screw home screw it part way out then back in again This removes any wood shavings or sawdust from the hole reducing the chance of splitting Join A Jig User Manual Page 31 gt ofa 4 4 Warranty One 1 year limited replacement warranty statement If your product becomes defective due to faulty material or workmanship within a period of 1 year from the date of purchase we warrant to do the following e For New Zealand Consumers We will replace the product with a new product free of charge or repair the product at our cost at our discretion e For Australian Consumers Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other r
18. rrect screw for the job Y Setting the depth at which your workpiece will be drilled using the Depth Collar and the Drill Guide y Securing the workpiece in the Join A Jig Yy Drilling the workpiece y Joining workpieces together Cc 2 CO E F D Qa O T r Q y Hiding the pocket holes Securing the Join A Jig to the workbench Before using the Join A Jig you need to make sure that it is secured to the workbench You can secure it either permanently or temporarily Permanently attach the Join A Jig to the Secure it using the four workbench Screw Fixing Holes Tip Remember to remove the rubber grip pads from the underside of the Join A Jig and keep them in a safe place Temporarily attach the Join A Jig to the Clamp it firmly using the workbench so that you can take it off site Clamping Recess Join A Jig User Manual Page 11 Using the Join A Jig Selecting the correct screw When selecting the Join A Jig Screw for your workpiece you need to choose the correct screw length and the correct thread Selecting the correct screw length Use this table to find the correct screw length for your workpiece Page 12 16mm 19mm 22mm 25mm 29mm 32mm 35mm 38mm 32mm 32mm 32mm 32mm 51mm 51mm 51mm 51mm 16mm Marking 19mm Marking 22mm Marking 25mm Marking 29mm Marking 32mm Marking 35mm Marking 38mm Marking Join A Jig User Manual Using the Join A Ji
19. tion Squeezing the Clamp Handle grips holds the workpiece securely in place Releases the workpiece Prevents the timber from being dented when you tighten the Clamp Handle The hardened zinc drill guides are the core of the Join A Jig As you drill the pocket holes the Step Drill Bit follows these guides at a precise angle calculated to provide optimal joint strength The Drill Guide can be used in the Join A Jig or can be removed and used for repairing existing joints Locks the Drill Guide into place while you adjust its height for different workpiece thicknesses Used to permanently secure the Join A Jig to your workbench Tip Remember to remove the rubber grip pads from the underside o f the Join A Jig and keep them in a safe place Used to temporarily clamp the Join A Jig to your workbench Indicate the Drill Guide s height setting Sets the maximum plunge depth of the drill Helps you find the correct Depth Collar setting for varying workpiece thicknesses For repairs Compensates for an addition 5mm increase in workpiece thickness Join A Jig User Manual What s Included m Drill Guide meee amp justmen Handle r Markings lamp Pad Sa Quick Release SS Drill Guide A i Trigger a A Locking Pin Ef A Depth LEI Collar 4 Depth Setting Gauge EN r Join A Jig User Manual ooo oococce occocc ceo ooccccse Cooocococcsco W pease Screw Fixing Holes 4
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