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23B-IN001 - Rockwell Automation

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1. 1 HOFFMAN SEALING PLAIN M6 FLAT NARROW WASHER WASHER STANDARD M6 M6 X 16 PHILLIPS HEAD SPLIT WASHER 3 MACHINE SCREW STANDARD 6 4 NUT 5 325708 SIDE MOUNTED DEVICENET Papar H 6 RECEPTACLE WHEN ORDERED 7 H ES 025 s 8 t 7 Wa NOTE 7 I T E E 1 00 8 Esa Es Es 10 NOTE SYSTEM DATA NAMEPLATE Emmer T g li 025 5 NOTE 1 mu 100 a WINDOW 4 unc RS OPTION 334004 CH 5 s 14 1 SS d Ww Joes reell B a 15 EAS WILL BE INSTALLED BY Sek G NDTE 6 F6 CUSTDMER WHEN NEEDED e 16 MDUNT ALL TERMINAL gt BLOCKS AND FUSE 17 J NEXT TD EA4 E ca 18 mi ara FATTI B am 90 88 Ez ri Fra Fal g LI 20 am and az ES k oJ i SE ee NOTES L 1 h Esa Feil Es3 E L 1 MOUNT RHI SPEED IN THE RIGHT MOST ROM NOTE 4 AV
2. Dimensions Figure 23 Frame B Dimensions Dimensions are in millimeters and inches 405 9 15 98 2 Mr d 03 1400 3366 dmg 693 13 25 7 00 2 73 d J X TI 1 355 1 MA 13 98 342 4 1348 2 304 8 I 12 00 285 8 s I 11 25 y Ml ES D y Y b 6 35 E 0 25 1 I Optional mounting bracket orientation 50 Rockwell Automation Publication 23 1 001 September 2013 Mechanical Installation Chapter3 Figure 24 Frame Dimensions Dimensions are in millimeters and inches Frame C SE 15 09 P6 Option 16 0 457 2 lt 375 2 N 14 77 0 63 18 00 gt 14 77 i674 d 778 JL M61 y 7 00 5 75 U 460 8 18 14 4272 Es 16 82 406 4 16 00 L Allen Bradley Powertiex LU a
3. EAS WILL BE INSTALLED BY CUSTOMER WHEN NEEDED MOUNT ALL TERMINAL BLOCKS AND FUSE NEXT TD EA4 NOTE 5 NOTE 4 NOTE 4 AO PROPRIETARY EE PROPRIETARY ean rue AUR he Rockwell sora Sts Automation W He wx Seen REL AUSTEN LAYOUT DRAWING NEMA 4 4X 12 7 5 15 HP 3PH 480V PF40 AC DRIVE Sheet 2 4 c 349932 3 23 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 4 Rockwell Automation Publication 23B IN001K EN P September 2013 Figure 27 PowerFlex 40 General 0ption Layout Drawing Mechanical Installation Chapter 3 LOCAL CONTROL mE MANUAL AUTO REVERSE FORWARD REVERSE FORWARD REMOTE LOCAL RUN DFF un REMOTE 2 LOCAL i 2 4 T B nm Lavra 48
4. L TERMINAL BLOCK TB1 TERMINAL BLOCK TB2 TAY RELAY N O 2NINOLIVWOLn V TBADDOU 30 NOISSIW3d N31LIM QIZIHOHLNY JHL HUM RELAY COMMON PARAMETER A055 0 1d32X3 93H10 01 095012510 91402 03S 38 LON AIN ONI NOLLVWOLAV TI3A9208 30 NOLIVWHOJNI Alvi3hidOuid TVLLNIGIJNOD SNIVLNOD 1N3Wf120Q SIHL NOLIVWHOJNI Al VL3Iid Ouid TVLLN3OIHNOD RELAY N C I O TERMINAL BLOCK Rockwell Automation Publication 23B IN001K EN P September 2013 45 Chapter 2 46 gt o m Q lt m a 5 us o a v o D m m A gt m D a m x gt o gt lt m E Control Wiring Overview 6 18945 INI NOLWWOLNY uolewopny id O RO UN JHL HUM IQ YO 091902 0350 38 LON IWWD08 30 NOLIVWHOJNI NIVLNOD LNAWNDOG SIHL ANWLIINdOUd 17430 NOLLWWYONI A VL3Itid Ouid TVLLN3OIHNOD Figure 19 Control Logic Option R4 1734 ADNX POINT VO SCANNER CUSTOMER DEVICE NET CONNECTION SUBNET CONNECTOR CUSTOMER SUPPLIED 12 24 VDC INPUT MODULE 4 PIN RECEPTACLE 4 PIN RECEPTACLE Rockwell Automation Publication 23B IN001K EN P September 2013 PHOTOELECTRIC SENSOR A2EFP2MPBFA LT OUTPUT PHOTOELECTRIC SENSOR 42EFP2MPBF4 LT OUTPUT gt o m Q g lt m a 9
5. 8 Q Q v E gt 3 3 Es 3 4 gt S 9 9 m m A gt m m m x gt o gt lt m 18945 NOIIVW010V TDMOCH 30 NOISSIWY3d N31LIM QIZIHOHLNY JHL HUM Control Wiring Overview Chapter 2 Figure 20 Control Logic Option R5 with P3 P3T or P6 P6T EA4 BULLETIN 100 DEVICENET SYSTEM ACCESSORY V DS1 ORMCP1 2121 1 15 OR 1 27 EL uolewopny PIN RECEPTACLE wy _ WHITE s24VDC TERMINAL BLOCK TB2 SEH RELAY N O RELAY COMMON PARAMETER A055 0 1d3DX3 01 G3SOTSIG 91402 Cen 38 LON AIN ONI NOLLVWOLAV TI3A9208 30 Alvi3hidOuid TVLLNIGIJNOD SNIVLNOD 1N3Wf120Q SIHL NOLIVWHOJNI A VL3Iid Ouid TVLLN3OIHNOD RELAY N C I O TERMINAL BLOCK O 4 O 1 2 RCPT1 A PIN RECEPTACLE 1 BROWN J d 4 e uU BLACK BROWN BLUE BLACK RCPT2 A PIN RECEPTACLE 2 BROWN T7 BROWN A PIN RECEPTACLE 3 BROWN 7 WHITE BLUE 6 amp RCPT4 AEN RECEPTACLE 4 BROWN 7 WHITE d BLUE A PHOTOELECTRIC SENSOR A2EFP2MPBF4 LT OUTPUT 2 BLACK OUTPUT PHOTOELECTRIC SENSOR A2EFP2MPBF4 LT OUTPUT D BL OUTPUT BROWN _ J wg 4 BLUE _ BAK _ BROWN _ p wm 4 mE pa _ 1 0 TERMINA
6. o wv m 5 A a m m m x I gt lt m ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT 2 RS485 DSI SHIELD ljonpogy L TERMINAL BLOCK TB1 TERMINAL BLOCK TB2 RELAY N O DNI Not vWOLnv TI3MNDOU 30 NOISSIW3d NILLIYM C3ZIMOHLNY 3HLHLIM RELAY COMMON PARAMETER A055 0 1d32X3 SH3H1O 01 03501251090 31402 351 38 LON AWW ONY NOLYWOLNY TI3ADDOU 30 NOLIVWHSOJNI ANVLIIUdOUd TVI1N3 I3NOD SNIVLNOD 1N3Wf120Q SIHL NOLLVWHOJNI AuL3ltidOuid TVLLINSGIINOD RELAY N C I O TERMINAL BLOCK 38 Rockwell Automation Publication 23B IN001K EN P September 2013 Control Wiring Overview Chapter 2 Figure 12 Control Logic Option 520 TERMINAL BLOCK STOP LOCAL CONTROL OFF RUN FORWARD 2042 START RUNFWD P036 2 2 WIRE P038 4 PRESET FREQ DIR RUN REV DIGITAL COMMON LOCAL _ REMOTE o DIGITAL IN1 COMM PORT OK SSI PARAMETER A051 6 DIGITAL IN2 DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC ANALOG COMMON 4 20mA IN gt m lt o e a A s m S 5 m 5 5 a gt m 5 3 P gt 5 ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT 2 RS485 DSI SHIELD ljonpogy L TERMINAL BLOCK TB1
7. lt m ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT2 RS485 DSI SHIELD uoneuio4ny L TERMINAL BLOCK TB1 TERMINAL BLOCK TB2 TAY RELAY N O NI NOLIVWOLn V TBADDOU 30 NOISSIW3d N31LIM QIZIHOHLNY JHL HUM RELAY COMMON PARAMETER A055 0 1d32X3 53H10 01 G3SOTSIG 91402 03S 38 LON AIN ONI NOLLVWOLAV TI3A9208 30 NOLIVWHOJNI TVLLNIGIJNOD SNIVLNOD 1N3Wf120Q SIHL NOLIVWHOJNI A VL3Iid Ouid TVLLN3OIHNOD RELAY N C I O TERMINAL BLOCK 44 Rockwell Automation Publication 23B IN001K EN P September 2013 Control Wiring Overview Chapter 2 Figure 18 Control Logic Option R3 with P3 P3T or P6 P6T I O TERMINAL BLOCK STOP x START RUN FWD P036 2 2 WIRE P038 4 PRESET FREQ DIR RUN REV DIGITAL COMMON EA4 4 DIGITAL IN1 COMM PORT PARAMETER A051 6 BULLETIN 100 DEVICENET SYSTEM ACCESSORY DIGITAL IN2 I m DIGITAL IN3 DS1 ORMCP1 DIGITAL IN4 1 15 OR 1 27 OPTO COMMON 24V DC 10V DC ANALOG COMMON 4 20mA IN gt o m Q a g lt m a 9 Z 8 a v E gt 3 g 3 3 s E gt S 9 9 ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT 2 7 m A gt m m m x gt o gt lt m RS485 DSI SHIELD
8. gt m m m x gt gt lt m ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT 2 RS485 DSI SHIELD TERMINAL BLOCKTB1 TERMINAL BLOCK TB2 9 18945 RELAY amp 6 2 ONI NOLIVWOLQIV TI380D0 40 NOISSIWY3d QIZINOHLNY JHL HLIM RELAY COMMON PARAMETER A055 0 1d32X3 StBHIO OL 045601290 HO 43802 0351138 LON AVW ONY NOILYWOLNY 40 NOLIVWHOANI AlVi13ti dOud IVILN3OIHHNOD SNIVLNOD 1N3Af120Q SIHL NOLIVWHOJNI AYVL3IUdOUd TVLLN3OIHNOD RELAY N C I O TERMINAL BLOCK Rockwell Automation Publication 23B IN001K EN P September 2013 33 Chapter2 Control Wiring Overview Figure 7 Control Logic Option 54 amp 57 TERMINAL BLOCK STOP START RUN FWD P036 1 3 WIRE P038 4 PRESET FREQ DIR RUN REV DIGITAL COMMON MANUAL 2082 DIGITAL IN1 A051 4 PRESET FREQ DIGITAL IN2 A052 4 PRESET FREQ DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC ANALOG COMMON 4 20mA IN 29 ma 88 ag 55 sa s s D m 5 5 a gt m 5 3 P gt 5 ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT 2 RS485 DSI SHIELD TERMINAL BLOCK TB1 TERMINAL BLOCK TB2 RELAY N O DNI NOIIVW010V
9. For information on See page Standard Features 9 Enclosure Options 10 Communication Options 11 Power Disconnect Options 12 Operator Device Options 48 Quick Disconnects 23 1 0 Options 24 This chapter describes the standard features and operation for PowerFlex 40 Standard Configured Drives and associated options This package integrates the Standard PowerFlex 40 drive The PowerFlex 40 drive can be used for Volts per hertz or Sensorless Vector applications and offers an Autotune feature allowing the drive to adapt to individual motor characteristics The PowerFlex 40 is assembled in an enclosure which includes the following features e NEMA UL Type 4 4X indoor and outdoor applications other than direct sunlight 1 e Flange mount drive external heatsink reducing overall enclosure size e Mounting feet orientation is adjustable per customer requirements If required the drive can be removed from the front of the enclosure for ease of assembly or repair Low cost highly configurable I O inputs and or 0 10V 4 20 mA outputs that are not used by program standard features and options are available for customer use 1 The enclosure does not normally protect electrical equipment from condensation corrosion or contamination which may occur within the enclosure or enter via the conduit or unsealed openings Users must make adequate provisions to safeguard against such conditions and satisfy themselves that the equip
10. Rockwell Automation Publication 23 1 001 September 2013 23 Chapter1 _ 40 Standard Configured Drive Standard Features and Options 1 0 Options 24 DeviceNet 1 0 4 In 2 Out w Spring Return HOA and Power Disconnect Aux Contact Position 16 Code R3 This option provides a factory installed 800F door mounted operator device a 100 DNY42R and a power disconnect auxiliary contact mounted internal to the cabinet The Hand Off Auto selector switch will start the drive while held in the Hand mode and stop it in the Off mode The default speed reference comes from parameter P038 option 4 Preset Freq The selector switch has a spring return disallowing the operator to remain in Hand When in Auto the default speed reference is derived parameter A051 option 4 Preset Freq The 100 DNY42R is powered by DeviceNet and provides control based on customer control parameters This option is prewired with an auto contact from the Hand Off Auto selector switch between the I O V and INO terminals The main power disconnect auxiliary contact is wired between the I O V and INI terminals indicating if the disconnect is on or off Two inputs and two outputs are available for customer use Component Specifications Bulletin 800F Devices IEC style Internationally rated Meet IP65 IP66 and NEMA UL Type 4 4X 13 UL Listed CSA Certified 10 amp contacts Screw terminals 0 3 3 5 mm 22 12 AWG
11. same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Do not route signal and control wiring with power wiring in the To connect AC output power wiring from the drive to the motor 1 Wire the three phase AC output power motor leads by routing them according to the drive option type Note that you must punch openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards Power terminal block specifications are listed in Table 4 Do not route more than three sets of motor leads through a single conduit This will minimize cross talk that could reduce the effectiveness of noise reduction methods If more than three drive motor connections per conduit are required shielded cable must be used If possible each conduit should contain only one set of motor leads 2 Connect the three phase AC output power motor leads to terminals U V W T1 T2 T3 on the power terminal block located on the drive 3 Tighten the three phase AC output power terminals to the proper torque according to drive type as shown in Table 4 Table 4 AC Output Power Terminal Block Specifications Ierger _ 5 3 mm 10 AWG 1 3 mm 16 AWG 8 4mm 8 AWG 1 3 mm 16 AWG Recommended Torque 1 7 2 2 Nem 16 19 Ib in 2 9 3 7 Nem 26 33 1 Ma
12. 12 Drive Motor Circuit Protector Position 16 Code P3T 12 Drive Input Fused Disconnect Switch Position 16 Code P6 13 Drive Input Fused Disconnect Switch Position 16 Code P6T 13 Operator Device Ae 17 Hand Off Auto Selector Switch Position 16 Code S1 17 Auto Manual Selector Switch Position 16 Code S4 18 Start and Stop Push Buttons Position 16 Code S7 19 Forward Reverse Selector Switch Position 16 Code S8 19 Local Speed Potentiometer Code 18 20 Local Control Off Run Forward and Local Remote Selector Switches Code 20 20 Local Off Remote Selector Switch With One Normally Open Interposing Relay Code S21 21 Spring Return Hand Off Auto Selector Switch Code 522 22 Clear Fault Push Button Code S23 23 Quick Disconnects sg Fas E uya 23 DeviceNet Quick Disconnect Bottom Code 22 23 DeviceNet Quick Disconnect Left Side Code 23 23 MVO Options apaspa H 24 DeviceNet I O 4 In 2 Out w Spring Return HOA and Power Disconnect Aux Contact Position 16 Code R3 24 DeviceNet Point I O w IB4 4 Inputs Position 16 Code R4 25 DeviceNet I O 4 In 2 Out w Spring Return HOA Power Disconnect Aux Contact and 4 I O Quick Disconnects Position 16 Code R
13. 97 GC 0 38 s 0 75 I ES 1 19 1 0 75 12 7 0 50 5 cb Rockwell Automation Publication 23B IN001K EN P September 2013 Mechanical Installation Chapter 3 A B E D E G H 1 I J K L M N 0 P
14. s INDICATES SHEET NO 1 2 18 SURGE SUPPRESSOR UNDERSCORED TEXT LINE INDICATES A NORMALLY CLOSED CONTACT OFF PAGE CROSS REFERENCING NUMBERS ADJACENT TO SOURCE AND DESTINATION SYMBOLS INDICATE SHEET AND LINE NUMBERS FROMI 124 INDICATES LINE NO 24 TO 1224 INDICATES NO 1 Rockwell Automation Publication 23B IN001K EN P September 2013 Control Wiring Overview Chapter 2 Figure 2 Drive Ratings TABLE 2 DRIVE RATINGS FUSE RATINGS P6 OPTION P6 P6T OPTIONS P3 P3T OPTIONS P3 OPTION CATALOG NO FRAME VOLTAGE TYPE CATALOG NO CATALOG NO KIT NO 22B D1P4F104 342 528 LPJ AJT 194R J30 1753 140M C2E B40 363326 22B D2P3F104 342 528 LPJ AJT 194R J30 1753 140M C2E B63 363333 22B D4P0F104 342 528 d LPJ AJT 194R J30 1753 140M D8E C10 363337 22B D6P0F104 342 528 M LPJ AJT 194R J30 1753 140M D8E C16 363341 22B D010F104 342 528 LPJ AJT 194R J30 1753 140M F8E C25 363345 22B D012F104 342 528 LPJ AJT 194R J30 1753 140M F8E C25 363349 22B D017F104 342 528 LPJ AJT 194R J30 1753 140M F8E C32 363353 22B D024F104 342 528 LPJ 194R J60 1753 140M F8E C45 m D gt RDA EE 253 EE 259 lt D m 2 S 3 gt lt 5 gt E lt iesus 4 Z 66r H ONI NOLIVWOL0V 40 NOISSIWY3d Q3ZIMOHLV JHL 1432 Su3H1
15. Preset Freq 4 Preset Freq Analog Input 0 10V 4 Preset Freq 13 10V In Ctrl 4 Preset Freq Analog Input 4 20mA 4 Preset Freq 14 20mA Ctrl 4 Preset Freq Communication Port 4 Preset Freq 6 Comm Port 4 Preset Freq Speed Pot Door Preset Speed 4 Preset Freq 4 Preset Freq 13 10V In Ctrl Analog Input 4 20mA 4 Preset Freq 14 20mA In Ctrl 13 10V In Ctrl Communication Port 4 Preset Freq 6 Comm Port 13 10V In Ctrl HIM Door Preset Speed 4 Preset Freq 4 Preset Freq 6 Comm Port Analog Input 0 10V 4 Preset Freq 13 10V In Ctrl 6 Comm Port Analog Input 4 20mA 4 Preset Freq 14 20mA In Ctrl 6 Comm Port 1 Communication port will have both logic and reference control Component Specifications Bulletin 800F Devices IEC style Internationally rated Meet IP65 IP66 and NEMA UL Type 4 4X 13 UL Listed CSA Certified 10 amp contacts Screw terminals 0 3 3 5 mm 22 12 AWG maximum Hand Off Auto 3 position Maintained Selector Switch 4 contacts Legend Plate 30x 50 mm Black with white lettering Wiring 0 8 18 AWG Blue Schematics Figure 4 on page 31 Figure 5 on page 32 This option is not compatible with Codes R3 R5 4 57 520 521 or 522 Rockwell Automation Publication 23B IN001K EN P September 2013 17 Chapter1 18 PowerFlex 40 Standard onfigured Drive Standard Features and 0ptions Auto M
16. TOMOCH 30 MOES M24 NILLIYM Q37lHOHI V 3HLHLIM RELAY COMMON PARAMETER A055 0 24909 SY3H10 01 03501251090 31402 5 38 LON AWW ONY DNI NOLYWOLNY 3203 30 ANVLaIUdOUd TVILN3 I4NOD SNIVLNOD 1N3Wf120Q SIHL NOLLVWHOJNI AYVLalddOUd TVLLINSGIINOD RELAY N C TERMINAL BLOCK 34 Rockwell Automation Publication 23 1 001 September 2013 Control Wiring Overview Chapter 2 Figure 8 Control Logic Option 4 with S8 I O TERMINAL BLOCK STOP FORWARD _ REVERSE 2042 START RUN FWD P036 2 2 WIRE P038 4 PRESET FREQ DIR RUN REV DIGITAL COMMON AUTO MANUAL e 2982 DIGITAL IN1 A051 4 PRESET FREQ l OX SS1 2101 DIGITAL IN2 A052 4 PRESET FREQ DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC ANALOG COMMON 4 20mA IN gt m lt a 9 Z 8 a s gt o m 5 5 a gt m 5 3 P gt 5 ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT2 RS485 DSI SHIELD ljonpogy L TERMINAL BLOCK TB1 TERMINAL BLOCK TB2 RELAY N O DNI Not vWOLnv TI3MNDOU 30 NOISSIW3d NILLIYM C3ZIMOHLNY 3HLHLIM RELAY COMMON PARAMETER A055 0 1d30X3 SH3H1O 01 03501251090 31402 0351 38 LON AWW ONY NOLYWOLNY TI3ADDOU 30 NOLIVWHOJNI A
17. d Enclosure h Code Enclosure Code Rating C NEMA UL Type 4X N Reserved NEMA UL Type 4 i The design of the PowerFlex 40 Standard i Configured Drive supports indoor and outdoor applications that are not in direct sunlight Code Rating N Reserved Rockwell Automation Publication 23B IN001K EN P September 2013 13 14 15 16 h i j J Options Code Description 22 DeviceNet Quick Disconnect Bottom DeviceNet Quick Disconnect Left E23 Side P3 Motor Circuit Protector Motor Circuit Protector Customer wiring into top of device P6 Disconnect Switch Fused per Disconnect Switch Fused Customer wiring into top of device DeviceNet I O 4 In 2 Out w Spring R3 Return HOA and Power Disconnect Aux Contact R4 DeviceNet Point I O w IB4 4 Inputs R5 R3 plus 4 Quick Disconnects and 1 24V DC Receptacle 81 Hand Off Auto S S Start Stop Speed Ref S4 Auto Manual S S Speed Ref 57 Start and Stop S8 Forward Reverse S S Door Mounted Local Speed Pot 1 S18 Turn S20 Local Remote and Local Control Off Run Forward Selector Switches Local Off Remote with 1 N O S21 Interposing Relay S22 Spring Return Hand Off Auto S S Start Stop Speed Ref S23 Clear Fault P B Standard Features Rockwell Automation Publication 23B IN001K EN P September 2013 Chapter 1 PowerFlex 40 Standard Configured Drive Standard Features and 0ptions
18. m 1 Ce gt aux contacts aux contacts 9 Ze K K 0008 SS1 953 aux contacts mo vor 2 vines DT B FRAME DRIVE C FRAME DRIVE S S 2 FROM IE TERNAL HOLE S4 OPTION S8 OPTION S8 WHEN ORDERED S20 OPTION S21 OPTION P6 P6T OPTIONS P3 P3T OPTIONS 51 amp 522 OPTIONS Ee HAND R EA4 ee nsu 5 734 ADNX t a s B 0 0 9 550 523 OPTION HE R4 OPTION R2 amp RS UNICATION CARD S18 OPTION E Pl NETWORK SUBNET F UTPUT SIDE a JUMPER TERMINALS AND 4 ON THE INPUT SIDE USING 18GA BLUE WIRE 103819 DEVICENET See JUMPER TERMINALS 5 6 AND 7 UN THE INPUT SIDE USING 16 GA PORT BLUE WITH WHITE TRACER 1664 144183 DEVICENET PORT RS485 HIM PORT REMOTE HIM 5485 Ns PORT U u POWER TERMINAL BLOCK POWER TERMINAL BLOCK See ONLY 1 WIRE TO THE HU
19. maximum Hand Off Auto 3 position Hand spring return Off Auto maintained Selector Switch 3 0 amp 3 N C contacts Legend Plate 30x 50 mm Black with white lettering Wiring 0 8 mm 18 AWG Blue 100 DNY42R cULus Listed CSA CE DeviceLogix Rotary address switches 24V DC or 120V AC inputs High Capacity transistor or Relay outputs ODVA Compliance v2 0 Tested Power Disconnect Auxiliary Contact 1N 0 amp 1 Side mounted contacts Schematic Figure 18 on page 45 This option must be used with the drive mounted DeviceNet option D Position 12 and is not compatible with options R4 R5 S1 4 7 58 520 521 or 522 The drive mounted DeviceNet and the 100 DNY42R will appear as separate nodes on the communication system Rockwell Automation Publication 23 1 001 September 2013 PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1 DeviceNet Point 1 0 w IB4 4 Inputs Position 16 Code R4 This option provides a factory installed 1734 ADNX Point I O Scanner in combination with 1734 IB4 4 input four point 24V DC sink input The drive DeviceNet is prewired to the subnet connector of the 1734 ADNX The customer is required to make the DeviceNet connection directly to the 1734 ADNX network connector The 1734 IB4 is connected via a backplane offering four available inputs for customer use The Point I O Scanner allows data to be gathered from the drive mounted
20. Bulletin 194R 600V 200 kA short circuit withstand rating Integral class J fuses Captive terminal clamps 3 pole Rod operated UL listed CE Approved CSA ASTA and LOVAG Certified Handle Rotary style handle through the door Door interlocked Padlockable in On or Off position Defeatable in the On position True switch status indication IP66 Type 3R 3 12 4 4X Rockwell Automation Publication 23B INO01K EN P September 2013 13 Chapter1 14 PowerFlex 40 Standard onfigured Drive Standard Features and 0ptions Main Fuses F1 F3 A ATTENTION Most codes require that upstream branch circuit protection be provided to protect input power wiring Install the fuses recommended Table 2 Do not exceed the fuse ratings Failure to observe this precaution could result in damage to or destruction of the equipment Input line branch circuit protection fuses must be used to protect the input power lines If input fuses are not provided with your drive recommended fuse values are shown in Table 2 The input fuse ratings listed in Table 2 are applicable for one drive per branch circuit No other load may be applied to that fused circuit The recommended fuse type for all PowerFlex 40 Standard Configured Drives is UL Class J Table 2 Branch Fusing Voltage Rating 480V AC Drive Rating HP Fuse Rating Amps 0 5 3 1 0 6 2 0 10 3 0 15 5 0 20 7 5 25 10 30 15 50 Rockwell A
21. MCPi TLTO T3 TO THE NOTE 4 DRIVE 38 as 6 INDOOR USE ONLY LABEL USE WITH NEMA 4 DR Rockwell Img confins Mo PROTEY 39 NEMA 4X WITH DOOR MOUNTED HIM ENCLOSURES ONLY Automation HAAS ET GC 40 7 ALL EXTERNAL HARDWARE FOR MOUNTING FEET MUST EL EE C 349932 3 72 Layout Drawings Rockwell Automation Publication 23B IN001K EN P September 2013 52 Chapter 3 Mechanical Installation A B F G H 1 I J K L M N D P SIDE MOUNTED DEVICENET DIN RAIL MOUNTED RECEPTACLE WHEN DRDERED uda n oso 7 100 Sse 551 553 PBa 1 ES DATA NAMEPLATE HIM NOTE EC ae B NOTE 2 syer 16 000 e WINDOW 53 Figure 26 PowerFlex 40 Frame C Layout Drawing 22 23 24 25 26 27 29 30 31 32 33 34 35 36 37 38 39 40 41 90 88 BOTTOM MOUNTED RS RECEPTACLES NOTES 1 MOUNT SPEED PDT IN THE RIGHT MOST AVAILABLE POSITION IN ONE OF SS SWITCHES 2 APPLY LABEL 156942 AS SHOWN WHEN THERE ARE NO P3 P3T OR P6 P6T OPTIONS IF EITHER P6 P6T OR P3 P3T OPTION IS ORDERED APPLY THE HOT SURFAC
22. Option P3 10 363333 Allen Bradley 2 0 363337 Allen Bradley 3 0 363341 Allen Bradley 5 0 363345 Allen Bradley 75 363349 Allen Bradley 10 363353 Allen Bradley 15 363357 Allen Bradley Operator Handle MCP1 480V AC 0 5 5 190 HS4 Allen Bradley Option P3 or P3T 7 5 15 140M C DN66 Allen Bradley Operator Handle MCP1 480V AC 0 5 15 140M D HA Allen Bradley Adaptor Option P3 or P3T Operator Shaft Option MCP1 480V AC 0 5 5 194R NX12 Allen Bradley P3 or P3T 7 5 15 140M C DS Allen Bradley Operator Terminal 480VAC 0 5 5 0 A46006 086 012 Allen Bradley Markings 140M C TE Allen Bradley 7 5 15 A46006 091 01 Allen Bradley 140M F TE Allen Bradley Disconnect Switch DS1 480V AC 0 5 10 194R J30 1753 Allen Bradley Option or P6T 15 194R J60 1753 Allen Bradley Operator Handle DS1 480V AC 0 5 15 194R PB Allen Bradley Option or P6T Rockwell Automation Publication 23B INO01K EN P September 2013 57 Appendix B 58 Replacement Parts Description Designation Voltage HP Part Number Manufacturer Operator Shaft Option 051 480V AC 0 5 15 1948 51 Allen Bradley P6 or P6T Main Fuses F1 F2 480V AC 0 5 LPJ 3SP Bussman 3 Ferraz Shawmut 1 0 LPJ 6SP Bussman 2 0 LPJ 10 Bussman LPJ 10SP Bussman AJT 10 Ferraz Shawmut 3 0 LPJ 15 Bussman LPJ 15SP Bussman 5 0
23. TERMINAL BLOCK TB2 RELAY N O DNI Nou vWo1nv TI3MNDOU 30 NOISSIW3d NILLIYM G3ZIMOHLNY 3HLHLIM RELAY COMMON PARAMETER A055 0 1d30X3 SHIHLO 01 03501251090 31402 0351 38 LON AWW ONY DNI NOLYWOLNY TI3ADDOU 30 NOLIVWHSOJNI TVI1N3 I3NOD SNIVLNOD 1N3Wf120Q SIHL NOLLVWHOJNI AuL3ltidOuid TVLINSGIINOD RELAY N C TERMINAL BLOCK Rockwell Automation Publication 23B IN001K EN P September 2013 39 Chapter2 Control Wiring Overview Figure 13 Control Logic Option 518 TERMINAL BLOCK STOP START RUN FWD P036 2 2 WIRE P038 2 0 10V INPUT DIR RUN REV DIGITAL COMMON DIGITAL IN1 DIGITAL IN2 DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC SPEED REFERENCE RH1 10K ANALOG COMMON 4 20mA IN gt m lt o e 5 a s 5 5 5 a gt m 5 3 P gt 5 ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT2 RS485 DSI SHIELD L TERMINAL BLOCK TB1 TERMINAL BLOCK TB2 RELAY N O Not vWo1nv TI3MNDOU 30 NOISSIW3d NILLIYM Q3ZIlHOHLRV 3HLHLIM RELAY COMMON PARAMETER A055 0 1d32X3 SHIHLO 01 03501251090 31402 0351 38 LON AWW ONY NOIIVWO1 V 30 NOLIVWHOJNI TVI1N3 I3NOD SNIVLNOD 1N3Wf120Q SIHL NOLLVWHO
24. 0 OL 034501250 YO 091902 951138 LON AVW ONY ONI NOLIVWOL RV TIBADDOH 30 NOLIVWSOJNI SNIVLNOD 1N3WK1200 SIHL NOLVWHOJNI 1 4 84 ONY Rockwell Automation Publication 23 1 001 September 2013 29 Chapter2 Control Wiring Overview Figure Control Logic Options 4 C D E amp P START RUN FWD P036 5 COMM PORT P038 5 COMM PORT DIR RUN REV DIGITAL COMMON DIGITAL IN1 DIGITAL IN2 DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC 0 10V IN ANALOG COMMON 4 20mA IN 38 oz m 28 oc 2o s Hw o x gt EI m v m m 5 a E m 55 EJ a m gt lt gt a lt m ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT 2 RS485 DSI SHIELD uomneuioiny TERMINAL BLOCK TB1 B 215 TERMINAL BLOCK TB2 RELAY N O C CE66VE D NI NOLYWOLNY 40 NOISSIW Yd 219 RELAY COMMON PARAMETER A055 0 1932 Su3HIO 01035012510 G3ldOD O36n 38 LON DNI NOLIVWOLAV TI3NDDDOU 30 NOILYWYO4NI AWV13lidOtid ONY 1VLLN3OIHNOD SNIVINOD 1N3Af120Q SIHL NOLIVWHWONI Au VL3Id Old ANY 1VLLN3GIHNOO RELAY N C I O TERMINAL BLOCK 30 Rockwell Automation Publication 23 1 001 September 2013 Control Wiring Overview Chapter 2 Figure 4
25. 24V DC 10V DC ANALOG COMMON 4 20mA IN gt m lt Q gt a A s E 5 gt o 7 m 5 A a m m m x gt lt m ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT 2 RS485 DSI SHIELD ljonpogy L TERMINAL BLOCK TB1 TERMINAL BLOCK TB2 RELAY N O ONI Not vWO1nv TI3MNDOU 30 NOISSIW3d NILLIYM C3ZIMOHLNY 3HLHLIM RELAY COMMON PARAMETER A055 0 24929 SH3HLO 01 03501251090 31402 0351 38 LON AWW ONY DNI NOLYWOLNY TISADDOU 30 NOLIVWHSOJNI AlViL3ttid Old TVLLNIGIJNOD SNIVLNOD 1N3Wf120Q SIHL NOLLVWHOJNI AuL3ltidOuid TVLLINSGIINOD RELAY N C TERMINAL BLOCK Rockwell Automation Publication 23B IN001K EN P September 2013 43 Chapter2 Control Wiring Overview Figure 17 Control Logic Option 23 I O TERMINAL BLOCK STOP START RUN FWD P036 5 COMM PORT P038 5 COMM PORT DIR RUN REV DIGITAL COMMON DIGITAL IN1 A051 4 PRESET FREQ DIGITAL IN2 DIGITAL IN3 CLEAR FAULT 2021 _ O DIGITAL IN4 A054 7 CLEAR FAULT OPTO COMMON 24V DC 10V DC ANALOG COMMON 4 20mA IN gt o m Q a g lt m 5 a v Lo S m 5 A gt m a m x gt o gt
26. 3 UL Listed CSA Certified 10 amp contacts Screw terminals 0 3 3 5 mm 22 12 AWG maximum Start Push Button Flush head Green 1 N 0 contact Stop Push Button Extended head Red 1 N C contact Legend Plate 30x 50 mm Black with white lettering Wiring 0 8 mm 18 AWG Blue Schematics Figure 7 on page 34 Figure 9 on page 36 Figure 10 on page 37 This option is not compatible with Codes R3 R5 51 S20 521 22 or S23 Forward Reverse Selector Switch Position 16 Code S8 This 800F door mounted operator device is factory installed and provides a Forward Reverse selector switch When configured for 2 wire control the drive will start when the selector switch is set to Forward When the selector switch is set to Reverse the drive will run in reverse If the selector switch is operated while the drive is running a change of direction command will occur If the drive is stopped and the selector switch is operated a change of direction command will occur The speed source is parameter P070 Preset Freq 0 When configured for 3 wire control Code S7 with S8 the selector switch only changes direction The drive is started and stopped via the Start and Stop push buttons Code S7 Component Specifications Bulletin 800F Devices style Internationally rated Meet IP65 IP66 and NEMA UL Type 4 4X 13 UL Listed CSA Certified 10 amp contacts Screw terminals 0 3 3 5 mm 22 12 AWG maximum For
27. 5 26 Rockwell Automation Publication 23B INO01K EN P September 2013 3 Table of Contents Control Wiring Overview Mechanical Installation Specifications Replacement Parts Chapter 2 Control Wiring Overviews 27 Schematic was EGS 28 Chapter3 Mounting Considerations 49 Environment 2 ay 49 Maximum Ambient Air Temperature 49 Minimum Mounting 5 49 Dimensions s sa tye ewes tol Ae Out cae Eed 50 ER 52 Appendix Specifications lk kanaa ua e a A ul 55 Appendix Spare Parts Lists Aere Eege 57 Rockwell Automation Publication 23B IN001K EN P September 2013 Preface The purpose of this manual is to provide basic information needed to install PowerFlex 40 Adjustable Frequency AC Standard Configured Drives User documentation for the PowerFlex 40 Standard Configured Drives includes these Installation Instructions and the PowerFlex 40 User Manual publication 22B UMO001 Both manuals are required to properly install and operate PowerFlex 40 Adjustable Frequency AC Standard Configured Drives For information on See page Who Should Use this Manual 5 What Is Not in this Manual 5 Additional Resources 6 Manual Conventions 6 General Precaution
28. AILABLE POSITION IN ONE OF SS SWITCHES L Le Le RAIL MOUNTED 7 24 MAKE SURE TD USE LEGEND PLATE 362657 m fe s DE MOUNT 0 85 FROM P venir IF POSSIBLE 25 2 APPLY LABEL 156942 AS SHOWN WHEN THERE IS ND 9 PE a P6 P6T UR OPTIONS IF EITHER OR 150 SA r p aes 3 1 ee P6 P6T OPTION IS ORDERED APPLY THE HDT SURFACE von NOTE 1 o 122 LABEL 0 25 CENTERED ABOVE THE 156940 LABEL ens Laugs 0 25 EREEREER ose Le SE LE a ex 27 a Ld WITH P3 P3T TECH 3 FOLLOW ALL MPWS PROCEDURES VENDOR SUPPLIED sm 7 joe baten EA4 KC LITERATURE AND SUPPLIED DOCUMENTATION FOR ase BE Soon XL S m E 23 PLACEMENT AND ASSEMBLY L 1 L J ERBER HRE vu m x 4 9 d 4 WHEN OPTION P6 IS ORDERED MOUNT L1 L2 L3 SN 025 LABELS DN THE BOTTOM AND T1 T2 T3 LABELS DN THE B Mese DSi MCP1 TOP WIRE FROM TOP TO THE DRIVE n s en Be 4 H i 3 3245 ES WHEN OPTION Pei IS ORDERED MOUNT LLL2 L3 DN THE wila AND TLTE T3 DN THE BOTTOM WIRE FROM BOTTOM n n en Fa eal TD THE DRIVE 9 LIILI LI 33 P cano 9 WHEN OPTION IS ORDERED APPLY LABEL 364314 ban 919 AND TERMINAL ADAPTOR 364364 TO THE TOP AND lec as BOTTOM OF MCP1 RESPECTIVELY WIRE FROM THE b E a y T1 72 73 TO THE DRIVE 36 WHEN OPTION P3T IS ORDERED DO NOT USE THE ABOVE Le Le PARTS WIRE FROM BOTTOM OF
29. Bradley Option R3 R5 Selector Switch 552 All All 800FP SL32CR Allen Bradley AuxContact 1N 0 1 NC 051 800F X11D Allen Bradley Aux Contact MCP1 140M C ASA11 Allen Bradley Contact Block 5 N 0 592 800F X10 Allen Bradley Legend Plate 552 354614 Allen Bradley 1 0 Module EA4 100 DNY42R Allen Bradley Quick Disconnect RCPT1 RCPT4 888D F4AC2 1 Allen Bradley Quick Disconnect RCPTS 888D M4AE1 1 Allen Bradley Terminal Block TB4 1492 WTF3 Allen Bradley Fuse Block F6 1492 H6 Allen Bradley Fuse F6 MDA 3 Bussmann Option R4 DeviceNet Adaptor EA4 All All 1734 ADNX Allen Bradley Point 1 0 Terminal Base EA4 1734 1835010 Allen Bradley Input 0 Module 1B4 1734 IB4 Allen Bradley 1 P6andP6T option only 2 and P3T option only 3 5 option only 4 Option S8 when S7 is not ordered 5 Legend plates are not stocked for general sale A custom quote is required to purchase Table 13 Miscellaneous Description Designation Voltage Part Number U Manufacturer fn mer 60 Rockwell Automation Publication 23B IN001K EN P September 2013 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats an
30. Bulletin 194R switch is designed to meet disconnect switch requirements for branch circuit protection The rotary style handle is padlockable in On or Off position This option has a 200 kA short circuit withstand rating Class J fuses are supplied with the disconnect switch Incoming customer supplied power cables terminate at terminals R S T L1 L2 L3 located on the bottom of the device Component Specifications Switch A B Bulletin 194R 600V 200 kA short circuit withstand rating Integral class J fuses Captive terminal clamps 3 pole Rod operated UL listed CE Approved CSA ASTA and LOVAG Certified Handle Rotary style handle through the door Door interlocked Padlockable in On or Off position Defeatable in the On position True switch status indication IP66 Type 3R 3 12 4 4X Drive Input Fused Disconnect Switch Position 16 Code P6T The Drive Input Fused Disconnect Switch option is factory installed and provides a manual means of disconnecting input power to the drive The Allen Bradley Bulletin 194R switch is designed to meet disconnect switch requirements for branch circuit protection The rotary style handle is padlockable in On or Off position This option has a 200 kA short circuit withstand rating Class J fuses are supplied with the disconnect switch Incoming customer supplied power cables terminate at terminals R S T L1 L2 L3 located on the top of the device Component Specifications Switch A B
31. Control publication SGI 1 1 Provides general guidelines for the application installation and maintenance of solid state control Guarding Against Electrostatic Damage publication 8000 4 5 2 Provides practices for guarding against Electrostatic damage ESD PowerFlex 40 Adjustable Frequency AC Drive User Manual publication 22B UM001 Provides basic information needed to install start up and troubleshoot the PowerFlex 40 AC drive Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com You can view or download publications at Provides declarations of conformity certificates and other certification details http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative For Allen Bradley Drives Technical Support Title Allen Bradley Drives Technical Support Online at www ab com support abdrives e To help differentiate parameter names and LCD display text from other text the following conventions will be used Parameter Names will appear in brackets For example DC Bus Voltage Display Text will appear in quotes For example Enabled e The following words are used throughou
32. Control Logic Option S1 OFF HAND AUTO TERMINAL BLOCK STOP AUTO RUN START RUN FWD P036 2 2 WIRE P038 4 PRESET FREQ DIR RUN REV DIGITAL COMMON DIGITAL IN1 A051 4 PRESET FREQ DIGITAL IN2 A052 4 PRESET FREQ DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC 0 10V IN ANALOG COMMON 4 20mA IN gt m g lt m E e 5 a z 2 m A E gt m m m x gt gt m ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT 2 RS485 DSI SHIELD TERMINAL BLOCK TB1 TERMINAL BLOCK TB2 AS RELAY N O 2 NI NOLIVWOLOV 40 NOISSIWY3d N3LLIUM JHL HLIM RELAY COMMON PARAMETER A055 0 1432 SU3HLO OL 04507510 YO 02802 03538 LON AVW ONY NOLWWOLNY 30 NOLIVWHONI Adv13hid Old IVLLN3QHNOO SNIVLNOD INSWNDOG SIHL NOUVWHOJNI A V L3li dO d TWILLNIGIINOD RELAY N C TERMINAL BLOCK Rockwell Automation Publication 23B IN001K EN P September 2013 31 Chapter2 Control Wiring Overview Figure 5 Control Logic Option 1 amp S8 OFF HAND AUTO FORWARD REVERSE AUTO RUN 2042 ele JHF START RUN FWD x P036 2 2 WIRE P038 4 PRESET
33. DeviceNet and the 1734 IB4 4 input appear as one node on the communication system Refer to publication 1734 IN051 for more detail on the 1734 IB4 Component Specifications 1734 ADNX Devices IEC style Internationally rated Meet IP65 IP66 and NEMA UL Type 4 4X 13 UL Listed CSA Certified 10 amp contacts Screw terminals 0 3 3 5 mm 22 12 AWG maximum 1734 1 4 Devices Refer to publication 1734 IN051 Schematic Figure 19 on page 46 This option must be used with the drive mounted DeviceNet option D Position 12 and is not compatible with options 4 C E P Position 12 R3 or R5 Note Customer is required to supply external 24V DC AC to power 1734 ADNX scanner Rockwell Automation Publication 23B IN001K EN P September 2013 25 Chapter1 26 PowerFlex 40 Standard Configured Drive Standard Features and Options DeviceNet 1 0 4 In 2 Out w Spring Return HOA Power Disconnect Aux Contact and 4 1 0 Quick Disconnects Position 16 Code R5 This option provides a factory installed 800F door mounted operator device a 100 DNY42R mounted internal to the cabinet a power disconnect auxiliary contact four I O quick disconnects and a 24V DC male receptacle The Hand Off Auto selector switch will start the drive while held in the Hand mode and stop it in the Off mode The default speed reference comes from parameter P038 option 4 Preset Freq The selector switch has a spring return disallowing the ope
34. E LABEL 0 25 CENTERED ABOVE THE 156942 LABEL 3 FOLLOW ALL MPWS PROCEDURES VENDOR SUPPLIED LITERATURE AND SUPPLIED DOCUMENTATION FOR COMPONENT PLACEMENT AND ASSEMBLY 4 WHEN OPTION P6 IS ORDERED MOUNT 112 13 LABELS ON THE BOTTOM AND TLT2 T3 LABELS DN THE TOP WIRE FROM TOP TO THE DRIVE WHEN OPTION P6T IS ORDERED MOUNT L1 L2 L3 DN THE TOP AND TL Te T3 ON THE BOTTOM WIRE FROM BOTTOM TO THE DRIVE D WHEN OPTION IS ORDERED APPLY LABEL 364314 AND TERMINAL ADAPTOR 364364 TO THE TOP AND BOTTOM DF MCP1 RESPECTIVELY WIRE FROM THE CTLT T3 TO THE DRIVE WHEN OPTION P3T IS ORDERED DD NOT USE THE ABOVE PARTS WIRE FROM BOTTOM OF MCP1 T1 72 73 gt TO THE DRIVE 6 INDOOR USE ONLY LABEL USE WITH NEMA 4 OR NEMA 4X WITH DOOR MOUNTED HIM ENCLOSURES ONLY HIM GRRE e 18 000 HANDLE FOR P3 OPTION WITH C FRAME ENCLOSURE BOTTOM MOUNTED DEVICENET RECEPTACLE WHEN ORDERED
35. EA1 U EA1 V EA1 W EA1 PE INCOMING POWER LINES 19945 665 5 J LINE GROUND DRIVE OUTPUT NOLWWOLNY TBADDOU 30 NOISSIW3d G3ZIMOHLNW JHL HUM 16 19 LB IN 16 10 GA DRIVE OUTPUT B FRAME L 53H10 01 095012510 91402 0351 38 LON AVW 2NI NOLLVWOLAV TI3A9D2O8 30 NOLIVWHOJNI Alvi3hidOuid TVLLNSGIJNOD SNIVLNOD 1N3Wf120Q SIHL NOLIVWHOJNI Al VL3Itid Ouid TVLLN3OIHNOO MTR GROUND DRIVE OUTPUT 16 19 LB IN 16 10 GA EA1 U EA1 V EA1 W EA1 PE 26 33 LB IN 16 8 GA DRIVE OUTPUT C FRAME MTR GROUND 26 33 LB IN 16 8 GA 48 Rockwell Automation Publication 23 1 001 September 2013 Mounting Considerations Chapter 3 Mechanical Installation For information on See page Mounting Considerations 49 Dimensions 50 Layout Drawings 52 This chapter provides information on mounting a PowerFlex 40 Standard Configured Drive installation The Allen Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The following information is merely guide proper Environment Before deciding on an installation site verify that the PowerFlex Drive Packages are not installed in an a
36. ER TABLE 2 PAGE 2 FOR FURTHER DRIVE INFORMATION REFERTO USER MANUAL PUBLICATION 22B UM001C EN E POWER DISCONNECTING OPTION OPTIONS 28 JAYA 1 3 NOILdO H3MOd INYA DV DLIVW3H2S DSI PORT FRAME C ONLY REMOTE HIM 2 000 MCP1 TABLE 2 AUX CONTACTS FOR R3 OR R5 WITH OR P3T OPTION MOTOR DATA HP VOLTS FLA RPM BASE REFER TO MOTOR NAMEPLATE FOR DATA AC MOTOR p NOLIVWOLOV TI30DOU 30 NOISSIWH3d N3LLIHM Q3ZIHOHLO V JHL HUM Ad32X3 S83H10 01035012510 031402 0351138 LON AIN ONY NOLVW010V T13M 304 30 AWV13ludOtd 1VI1N3QHN02 SNIVLNOD LNSWND0G SIHL NOLIVWNO4NI Ad L3 dOud GENERAL NOTES 1 2L BUILDING GROUND TO BE GROUNDED K BY CUSTOMER NZ SIGNAL COMMON POWER EQUIPMENT GROUND 7 CHASSIS CONNECTION 2 INDICATES COMPONENTS SUPPLIED BY OTHERS INDICATES WIRE SUPPLIED BY OTHERS 3 P INDICATES TB4 TERMINAL BLOCK 4b INDICATES TERMINAL ON INDIVIDUAL COMPONENTS 4 COIL AND CONTACT CROSS REFERENCING NUMBERS ADJACENT TO COIL AND UNDER CONTACT INDICATE SHEET AND LINE NUMBERS 1 3 4 INDICATES LINE NO 3
37. FREQ DIR RUN REV DIGITAL COMMON DIGITAL IN1 A051 4 PRESET FREQ DIGITAL IN2 A052 4 PRESET FREQ DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC 0 10V IN ANALOG COMMON 4 20mA IN INYA 8S ANY LS NOLLdO 21501 JAYA DV OF X31383MOd DILYWIHDS ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT 2 RS485 DSI SHIELD Hannen TERMINAL BLOCK TB1 gt TERMINAL BLOCK TB2 RELAY N O C CE 66V D NI NOLIVWOLOV TI30208 40 NOISSIWY3d OIZIYOHLNY 3HLHJIM RELAY COMMON PARAMETER A055 0 1932 Su3HIO 01035012510 HO CET 38 LON AVIN ONY NOIIVWO1 V TIMID 30 NOLLVWHOJNI AWV13lidOtid TVLLNIGIANOD SNIVINOD 1N3Af1200 SIL NOLVWHOJNI ANWLAldOUd ONY TVIIN3QHNOD RELAY N C O TERMINAL BLOCK 32 Rockwell Automation Publication 23B IN001K EN P September 2013 Control Wiring Overview Chapter 2 Figure 6 Control Logic Option 4 TERMINAL BLOCK 2 WIRE DEVICE START RUN FWD P036 1 3 WIRE P038 4 PRESET FREQ DIR RUN REV DIGITAL COMMON AUTO MANUAL 2082 DIGITAL IN1 A051 4 PRESET FREQ DIGITAL IN2 A052 4 PRESET FREQ DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC 0 10V IN ANALOG COMMON 4 20mA IN gt ES m d m a 2 E o a 3 lt m z A E E
38. Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt P Allen Bradley Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Preface PowerFlex 40 Standard Configured Drive Standard Features and 0ptions Table of ontents Who Should Use this Manual 5 What Is Not in this Manual 5 Additional Resources 6 Manual Conventions 6 General reel de Nk a 7 Compliance Certifications eer d 7 Catalog Number Egeter Gute de pe qt 8 Chapter1 Stindard Petites a ce a sa eet EE 9 Enclos re Options eege e ere geen ee 10 NEMA UL Type 4 Position 9 Code D 10 NEMA UL Type 4X Position 9 Code 10 Communication dd ERR RR ERE ERE E 11 DeviceNet Position 12 Code D 11 EtherNet IP Position 12 Code E 11 PROFIBUS Position 12 Code P 11 ControlNet Position 12 Code C 11 Power Disconnect Options 12 Drive Motor Circuit Protector Position 16 Code P3
39. Installation Instructions Allen Bradley PowerFlex 40 Configured AC Drives atalog Numbers 23B Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information ci
40. JNI AuvL3ltidOuid TVLLINSGIINOD RELAY N C I O TERMINAL BLOCK 40 Rockwell Automation Publication 23B IN001K EN P September 2013 Control Wiring Overview Chapter 2 Figure 14 Control Logic Option 21 OFF LOCAL REMOTE I O TERMINAL BLOCK 2022 STOP START RUN FWD P036 2 2 WIRE P038 4 PRESET FREQ DIR RUN REV DIGITAL COMMON DIGITAL IN1 DIGITAL IN2 DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC ANALOG COMMON CUSTOMER PLC OUTPUT CRI 46 8 4 14 4 4 20Ma IN ANALOG OUTPUT CUSTOMER SUPPLIED AND PROTECTED 120VAC gt m lt e 5 a A s m S 7 m 5 A a m 2 m m x gt lt m OPTO OUTPUT 1 OUTPUT 2 RS485 DSI SHIELD ljonpogy L TERMINAL BLOCK TB1 TERMINAL BLOCK TB2 RELAY N O Nou vWO1nv TI3MNDOU 30 NOISSIW3d NILLIYM G3ZIMOHLNY 3HLHLIM RELAY COMMON PARAMETER A055 0 1d30X3 SH3H1O 01 03501251090 Q3d02 351 38 LON AWW ONY 2NINOLIVWOLRV TI3ADDOU 30 NOLIVWHSOJNI ANVLaIUdOUd TVI1N3 I3NOD SNIVLNOD 1N3Wf120Q SIHL NOLLVWHOJNI AuL3ltidOuid TVLINSGIINOD RELAY N C I O TERMINAL BLOCK Rockwell Automation Publication 23B IN001K EN P September 2013 41 Chapter2 Control Wiring Overview Figure 15 Control Logic Option 522 I O
41. L BLOCK STOP START RUN FWD P036 2 2 WIRE P038 4 PRESET FREQ DIR RUN REV DIGITAL COMMON DIGITAL IN1 DIGITAL IN2 DIGITAL IN3 DIGITAL INA OPTO COMMON 24V DC 10V DC ANALOG COMMON 4 20mA IN ANALOG OUTPUT OPTO OUTPUT 1 OUTPUT 2 RS485 DSI SHIELD L TERMINAL BLOCK TB1 DENOTES JUMPER TO BE REMOVED FOR USE AS CONTACT OUTPUT amp DENOTES CONNECTION FROM 24V COM THAT CAN BE REMOVED Rockwell Automation Publication 23B IN001K EN P September 2013 47 Chapter2 Control Wiring Overview Figure 21 Interconnect Wire amp Parts List DESCRIPTION DRIVE UNIT FUSES DISCONNECT MTR CIRCUIT PROT MANUFACTURER PART NO REFER TO C 349932 12 FOR CAT NO REFER TO TABLE 2 PAGE 2 3 FOR FUSE SIZE AND MANUFACTURER A B 194R J30 1753 OR 194R J60 1753 REFER TO TABLE 2 PAGE 2 3 FOR SIZE A B REFER TO TABLE 2 PAGE 2 3 FOR P3 KIT NUMBER OR P3T PART NUMBERS HIM DEVICENET MOD ETHERNET MOD PROFIBUS MOD CONTORLNET MOD AUTO MAN SS H O A SEL SW FOR REV SS CLEAR FAULT START PB STOP PB RELAY FAN SPEED POT OPERATOR LOC REM SS OFF RUN FWD SS LCL OFF REM SS RELAY H O A SEL SW H O A SEL SW DEVNET I O REL PLC HO MOD DEVICENET ADAPTER H O A SEL SW DEVNET I O REL RECEPTACLE MICRO FEMALE RECEPTACLE 24VDC 22 25 A B 22 COMM D A B 22 COMM E A B 22 COMM P A B 22 COMM C A B 800FP SM22PX11 A B 800FP SM32MX40 A B 800FP SM22PX11 A B 800F
42. LPJ 20 Bussman LPJ 20SP Bussman AJT 20 Ferraz Shawmut 75 LPJ 25 Bussman LPJ 25SP Bussman AJT 25 Ferraz Shawmut 10 LPJ 30 Bussman LPJ 30SP Bussman AJT 30 Ferraz Shawmut 15 LPJ 50 Bussman LPJ 50SP Bussman Drive Module EAT 480V AC 0 5 22B D1P4F104 Allen Bradley with Heatsink 10 22B D2P3F104 Allen Bradley 2 0 22B D4P0F104 Allen Bradley 3 0 22B D6P0F104 Allen Bradley 5 0 22B D010F104 Allen Bradley 75 22B D012F104 Allen Bradley 10 22B D017F104 Allen Bradley 15 22B D024F104 Allen Bradley Drive Module EAT 480V AC 0 5 22B D1P4H204 Allen Bradley Plate Drive 10 22B D2P3H204 Allen Bradley 2 0 22B D4P0H204 Allen Bradley 3 0 22B D6P0H204 Allen Bradley 5 0 22B D010H204 Allen Bradley 75 22B D012H104 Allen Bradley 10 22B D017H104 Allen Bradley 15 22B D024H104 Allen Bradley adaptor or connection rod 2 Part of Motor Circuit Protector Replacement Kit Rockwell Automation Publication 23 1 001 September 2013 1 Replacement Kit includes Motor Circuit Protector and top and bottom terminal labels instructions Does not include handle Replacement Parts Appendix Table 9 Communication Options Description Designation Voltage HP Part Number Manufacturer ControlNet EAT All All 22 COMM C Allen Bradley DeviceNet EAT All All 22 COMM D Allen Bradley EtherNet EAT All All 22 COMM E Allen Bradley PROFIBUS EAT 22 COMM P Allen Bradley Adaptor Frame B EAT 0 5 5 0 22B CCB A
43. P F2PX10 A B 800FP F3PX10 A B 800EP F4PX01 A B 700 HA32A1 NMB TECH 2410ML 05W B30 A B 800FP POT6 A B 800FP SM22PX10 A B 800FP SM22PX10 A B 800FP SM32PX20 A B 700 HA32A1 A B 800FP SL32PX40 A B 800FP SL32CRPX50 A B 100 DNY42R 1734 1 4 A B 1734 ADNX A B 800FP SL32CRPX50 A B 100 DNY42R A B 888D F4AC2 1 A B 888D MA4AE1 A 18 OPTION ONLY S20 OPTION ONLY 21 OPTION ONLY 22 OPTION ONLY R3 OPTION R4 OPTION ONLY R5 OPTION FUSE BUSSMANN MDA 3 EXTERNAL INTERCONNECT LEE POWER SEE DRIVE USER MANUAL FOR CABLE RECOMMENDATIONS AND RESTRICTIONS INTERCONNECTION INFORMATION gt m Q a lt m 5 E Q e v 25 m A 2 2 gt m a m x gt o gt lt m EA1 R EA1 S EA1 T LINE PE Li EAT R NO INPUT 12 EA1 S OPTION 13 EAT C FRAME PE LINE PE Li DS1 L1 P6 P6T 12 05142 OPTION 13 05143 30A DS DRIVE INPUT 16 19 LB IN 16 10 GA NO INPUT OPTION B FRAME LINE GROUND 20 LB IN DRIVE INPUT 26 33 LB IN 14 6 GA 16 8GA LINE GROUND 20 LB IN 14 6 GA INCOMING 14 LB IN 14 8 GA POWER LINES LINE GROUND uolewopny INCOMING P6 P6T POWER LINES OPTION conve LINE GROUND MCP1 L1 MCP1 L2 MCP1 L3 INCOMING P3 P3T OPTION POWER LINES MCP1 B FRAME DRIVE LINE GROUND P3 P3T OPTION MCP1 C FRAME DRIVE MCP1 L1 MCP1 L2 MCP1 L3 LINE PE
44. T and Drive Motor Circuit Protector P3T options are top fed LI 3 Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in Table 3 Table 3 Component Current Ratings and Wire Sizing PowerFlex 40 SPD Drive Rating 480V HP Continuous Current FactoryPowerWire Customer Terminal Operating Torque Rating Amps Size Wire Size 05 3 30 25mm 2 5 8 4 mm 1 6 Nem 14 AWG 14 8 AWG 14 5 75 130 3 5 2 5 8 4 mm 1 6 Nem 12 AWG 14 8 AWG 14 10 15 60 4 0 mm 25 16 0 mm 2 8 Nem 10 14 4 AWG 25 Ibein 1 Wire is Black Hypalon 2 Maximum minimum sizes that the terminal block will accept these are not recommendations Rockwell Automation Publication 23B INO01K EN P September 2013 15 Chapter1 _ 40 Standard Configured Drive Standard Features and Options d d Output Power Wiring Refer to the PowerFlex 40 User Manual for additional detailed information about output power wiring recommendations and selection possible shock hazard caused by induced voltages Also if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled to eliminate the possible shock hazard from cross coupled motor leads Failure to observe these precautions could result in bodily injury V ATTENTION Unused wires in conduit must be grounded at both ends to avoid
45. TERMINAL BLOCK STOP AUTO RUN START RUN FWD P036 2 2 WIRE P038 4 PRESET FREQ DIR RUN REV DIGITAL COMMON DIGITAL IN1 A051 4 PRESET FREQ DIGITAL IN2 A052 4 PRESET FREQ DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC ANALOG COMMON 4 20mA IN gt m lt Q o e a a S m S S m 5 5 a gt m 5 3 P gt 5 ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT 2 RS485 DSI SHIELD ljonpogy L TERMINAL BLOCK TB1 TERMINAL BLOCK TB2 RELAY N O Not vWOLnv TI3MNDOU 30 NOISSIW3d NILLIYM C3ZIMOHLNY 3HLHLIM RELAY COMMON PARAMETER A055 0 1d30X3 SH3H1O 01 03501251090 31402 0351 38 LON AWW ONY DNI NOLYWOLNY TISADDOU 30 NOLIVWHOJNI AlViL3ttid Old TVI1N3 I3NOD SNIVLNOD 1N3Wf120Q SIHL NOLLVWHOJNI AuL3ltidOuid TVLINSGIINOD RELAY N C TERMINAL BLOCK 42 Rockwell Automation Publication 23 1 001 September 2013 Control Wiring Overview Chapter 2 Figure 16 Control Logic Option 522 amp S8 I O TERMINAL BLOCK STOP FORWARD REVERSE EA 2042 olo START RUN FWD Xo P036 2 2 WIRE P038 4 PRESET FREQ DIR RUN REV DIGITAL COMMON DIGITAL IN1 A051 4 PRESET FREQ DIGITAL IN2 A052 4 PRESET FREQ DIGITAL IN3 DIGITAL IN4 OPTO COMMON
46. TPUT SIDE OF TERMINALS 1 AND SE THE HUTPUT SIDE OF TERMINAL 3 TO CONNECT BROWN WIRES RECPTACLE 1 AND RECEPTACLE ONLY GOING TO EA4 ONNECT ONLY 1 WIRE TO THE OUTPUT SIDE OF TERMINALS 5 AND 6 BLUE WIRES FROM RECEPTACLES 3 AND 4 RESPECTIVELY EN 460 PROPRIETARY INFORVATON BOTTOM WIRE COVER CAN BE REMOVED BOTTOM WIRE COVER CAN BE REMOVED Rockwell OMS DOCENT CENTANS CONFDENTAL AND PROPRIETARY AND DISCARDED IF PRESENT AND DISCARDED IF PRESENT B FRAME WITH COVER REMOVED C FRAME WITH COVER REMOVED Automation uh LAYOUT DRAWING PF40 AC DRIVE Sheet 3 NEMA 4 4X 12 0 5 15 HP 3PH 480V C C 349932 3 Rockwell Automation Publication 23 1 001 September 2013 54 Appendix A Specifications The following tables provide specifications for the PowerFlex 40 configured AC drives Specifications Tables Table 6 Standard Configured Drive Products Input 0utput Ratings Output Frequency 0 400 Hz Programmable Efficiency 97 5 Typical Approvals ox s Gi usc 0 22 2 14 Fuses and Power 140M Motor Circuit Protector Provides branch circuit protection see Table 1 on page 12 for short circuit withstand rating on grounded wye Disconnecting Means
47. WD P036 1 3 WIRE FORWARD REVERSE P038 4 PRESET FREQ 2052 DIR RUN REV DIGITAL COMMON DIGITAL IN1 DIGITAL IN2 DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC ANALOG COMMON 4 20mA IN gt m lt a 9 Z 8 a 9 a gt o m 5 5 a gt m 5 3 P gt 5 ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT2 RS485 DSI SHIELD ljonpogy L TERMINAL BLOCK TB1 TERMINAL BLOCK TB2 RELAY N O DNI Nou vWo1nv TI3MNDOU 30 NOISSIW3d NILLIYM C3ZIMOHLNY 3HLHLIM RELAY COMMON PARAMETER A055 0 1d32X3 01 03501251090 31402 351 38 LON AWW ONY NOIIVWO1 V TI3ADDOU 30 NOLIVWHSOJNI AuViL3ttid Old TVI1N3G I3NOD SNIVLNOD 1N3Wf120Q SIHL NOLLVWHOJNI AuL3ltidOuid TVLLINSGIINOD RELAY N C I O TERMINAL BLOCK Rockwell Automation Publication 23B IN001K EN P September 2013 37 Chapter2 Control Wiring Overview Figure 11 Control Logic Option 8 TERMINAL BLOCK STOP FORWARD _ REVERSE 2042 START RUN FWD P036 2 2 WIRE P038 4 PRESET FREQ DIR RUN REV DIGITAL COMMON DIGITAL IN1 DIGITAL IN2 DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC ANALOG COMMON 4 20mA IN gt m lt o e a s
48. anual Selector Switch Position 16 Code 4 This 800F door mounted operator device is factory installed and provides an Auto Manual selector switch The Auto Manual selector switch determines the source of the actual drive speed reference Using 2 wire control in Auto mode speed source is parameter A071 Preset Freq 1 In Manual mode the speed source is parameter A072 Preset Freq 2 If the door mounted speed potentiometer Option 18 is supplied and it is intended to be the speed reference in Manual mode set parameter P052 Digital In2 Sel to option 13 10V In Ctrl Refer to the table below and the PowerFlex 40 User Manual publication Auto Manual Selector Switch Code 54 22B UM001 for other options Speed Reference Parameter Settings Manual Mode Auto Mode P038 Speed Reference A051 Digital In1 Sel A052 Digital In2 Sel Preset Speed Preset Speed 4 Preset Freq 4 Preset Freq 4 Preset Freq Analog Input 0 10V 4 Preset Freq 13 10V In Ctrl 4 Preset Freq Analog Input 4 20mA 4 Preset Freq 14 20mA Ctrl 4 Preset Freq Communication Port 4 Preset Freq 6 Comm Port 4 Preset Freq Speed Pot Door Preset Speed 4 Preset Freq 4 Preset Freq 13 10V In Ctrl Analog Input 4 20mA 4 Preset Freq 14 20mA In Ctrl 13 10V In Ctrl Communication Port 4 Preset Freq 6 Comm 13 10V In Ctrl HIM Door Prese
49. cation 22COMM UM006 To review this schematic see Figure 1 on page 28 and Figure 3 on page 30 Rockwell Automation Publication 23B IN001K EN P September 2013 11 Chapter1 _ 40 Standard Configured Drive Standard Features and Options Power Disconnect Options Drive Motor Circuit Protector Position 16 Code P3 The Drive Motor Circuit Protector option is factory installed and provides a manual means of disconnecting input power to the drive The Allen Bradley bulletin 140M switch is designed to meet short circuit requirements for branch circuit protection The rotary style handle is padlockable in On or Off position See Table 1 for the short circuit withstand rating of this option Over load protection is supplied by the drive not the motor circuit protector Incoming customer supplied power cables terminate at terminals R S T L1 L2 L3 located on the bottom of the device Component Specifications Switch Allen Bradley Bulletin 140M 480V see Table 1 for short circuit withstand rating To be used only with grounded wye neutral AC distribution systems 3 pole Rod operated UL listed CE Approved CSA Certified Handle Rotary style handle through the door Door interlocked Padlockable in On or Off position Defeatable in the On position IP66 Type 3R 3 12 4 4X Drive Motor Circuit Protector Position 16 Code P3T The Drive Motor Circuit Protector option is factory installed and provides a ma
50. cover 22B CCB for frame B drives or 22B CCC for frame C drives When EtherNet IP is present no other communications option is available other than the HIM When used as a slave the HIM will have limited functionality For details related to the EtherNet IP option refer to the PowerFlex EtherNet IP Adapter User Manual publication 22COMM UM004 To review this schematic see Figure 1 on page 28 and Figure 3 on page 30 PROFIBUS Position 12 Code P The PROFIBUS option is drive mounted and consists of the PROFIBUS communication adaptor 22 and adaptor cover 22B CCB for frame B drives or 22B CCC for frame C drives When PROFIBUS is present no other communication option is available other than the HIM When used as a slave the HIM will have limited functionality For details related to PROFIBUS option refer to the PowerFlex PROFIBUS Adapter User Manual publication 22COMM UM005 To review this schematic see Figure 1 on page 28 and Figure 3 on page 30 ControlNet Position 12 Code C The ControlNet option is drive mounted and consists of the ControlNet communication adaptor 22 COMM C and adaptor cover 22B CCB for frame B drives or 22B CCC for frame C drives When ControlNet is present no other communication option is available other than the HIM When used as a slave the HIM will have limited functionality For details related to ControlNet option refer to the PowerFlex ControINet Adapter User Manual publi
51. cts Machined brass with gold over nickel plating Schematic Figure 20 on page 47 This option must be used with the drive mounted DeviceNet option D Position 12 and is not compatible with options R3 R4 S1 54 57 58 520 521 or 522 The drive mounted DeviceNet and the 100 DNYR42 will appear as separate nodes on the communication system Rockwell Automation Publication 23 1 001 September 2013 Control Wiring Overview Chapter 2 Control Wiring Overview For information on Control Wiring Overview Schematic Drawings 28 This chapter describes the control and signal wiring connection options Refer to the PowerFlex 40 User Manual for additional detailed information about control and signal wiring The Control I O Terminal Block TB1 and Relay Terminal Block TB2 located on the drive Main Control Board provide terminals for interfacing customer supplied control inputs and outputs All analog and discrete control wiring will be made at these terminals To connect control and signal wiring to the drive package 1 Wire the control and signal leads by routing them according to the drive option type Note that you must punch openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards I O terminal block specifications are listed in Table 5 Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot 2 Co
52. d forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve
53. ductive Fuses and Circuit Breakers Recommended Fuse Type UL Class J CC T or Type BS88 600V 550V or equivalent Recommended Circuit Breakers HMC circuit breaker or equivalent Protective Features Motor Protection Pt overload protection 150 for 60 Secs 200 for 3 Secs Provides Class 10 protection Overcurrent 200 hardware limit 300 instantaneous fault Control Ride Through Minimum ride through is 0 5 Secs typical value 2 Secs Faultless Power Ride Through 100 milliseconds Rockwell Automation Publication 23 1 001 September 2013 55 AppendixA Specifications Dynamic Braking Internal brake IGBT included with all ratings Environment Altitude 1000 m 3300 ft max without derating Storage lemperature 40 to 85 degrees 40 to 185 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 0 to 95 non condensing Shock operating 15G peak for 11ms duration 1 0ms Vibration operating 1G peak 5 to 2000 Hz Control Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input Within 0 5 of maximum output frequency Analog Output 2 of full scale 10 bit resolution Speed Regulation Op
54. en Loop with Slip Compensation 2 of base speed across a 40 1 speed range 1 of base speed across a 60 1 speed range Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S Curve Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 600 seconds in 0 1 second increments Intermittent Overload 150 Overload capability for up to 1 minute 200 Overload capability for up to 3 seconds Electronic Motor Overload Protection Class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL File 59272 56 Rockwell Automation Publication 23 1 001 September 2013 Spare Parts Lists Replacement Parts Appendix B The following tables provide spare part information for the PowerFlex 40 configured AC drive Table 8 Components Description Designation Voltage HP Part Number Manufacturer Motor Circuit MCP1 480VAC 05 140 2 400 Allen Bradley Protector A Option P3 or P3T 1 0 140M C2E B63 Allen Bradley 2 0 140M D8E C10 Allen Bradley 3 0 140M D8E C16 Allen Bradley 5 0 140M F8E C25 Allen Bradley 75 140M F8E C25 0 Allen Bradley 10 140 8 320 Allen Bradley 15 140M F8E C45 0 Allen Bradley Replacement Kit MCP1 480VAC 05 363326 Allen Bradley
55. ive while held in Hand mode and stop the drive in Off mode The selector switch has a spring return disallowing the operator to remain in Hand In Auto mode the drive will be stopped and started from remote contact closures In all cases the Stop input to the drive must be present before the drive will start The Hand Off Auto selector switch also determines the source of the actual drive speed reference In Hand mode speed source is parameter A072 Preset Freq 2 In Auto mode speed source is parameter 071 Preset Freq 1 If the door mounted speed potentiometer Option 518 is supplied and it is intended to be the speed reference in Hand mode set parameter A052 Digital In2 Sel to option 13 10V In Ctrl Spring Return HOA Selector Switch Code 22 Speed Reference Parameter Settings Hand Mode Auto Mode P038 Speed Reference A051 Digital In1 Sel A052 Digital In2 Sel Preset Speed Preset Speed 4 Preset Freq 4 Preset Freq 4 Preset Freq Analog Input 0 10V 4 Preset Freq 13 10V In Ctrl 4 Preset Freq Analog Input 4 20mA 4 Preset Freq 14 20mA In Ctrl 4 Preset Freq Communication Port 4 Preset Freq 6 Comm Port 4 Preset Freq Speed Pot Door Preset Speed 4 Preset Freq 4 Preset Freq 13 10V In Ctrl Analog Input 4 20mA 4 Preset Freq 14 20mA In Ctrl 13 10V In Ctrl Communication Port 4 Preset Freq 6 Comm 13 10V I
56. lVi3ttid Old TVI1N3 I3NOD SNIVLNOD 1N3f120Q SIHL NOLLVWHOJNI AuL3ltidOuid TVLLINSGIINOD RELAY N C TERMINAL BLOCK Rockwell Automation Publication 23B IN001K EN P September 2013 35 Chapter2 Control Wiring Overview Figure 9 Control Logic Option 7 TERMINAL BLOCK STOP START RUN FWD P036 1 3 WIRE P038 4 PRESET FREQ DIR RUN REV DIGITAL COMMON DIGITAL IN1 DIGITAL IN2 DIGITAL IN3 DIGITAL IN4 OPTO COMMON 24V DC 10V DC ANALOG COMMON 4 20mA IN gt m lt gt a A 3 E wv m 5 A 2 E E z gt m D m m x I gt lt m ANALOG OUTPUT OPTO OUTPUT 1 OPTO OUTPUT 2 RS485 DSI SHIELD TERMINAL BLOCK TB1 TERMINAL BLOCK TB2 RELAY N O ONI Nou vWO1nv TI3MNDOH 30 NOISSIWH3d NILLIYM G3ZIMOHLNY 3HLHLIM RELAY COMMON PARAMETER A055 0 1d32X3 SHIHLO 01 03501251090 Q3d02 0351 38 LON AWW ONY NOIIVWO1 V TI34DDOU 30 NOLIVWHSOJNI AlViL3ttid Old TIVILN3QI NOD SNIVLNOD 1N3Wf120Q SIHL NOLLVWHOJNI AuvL3ltidOuid TVLLINSGIINOD RELAY N C I O TERMINAL BLOCK 36 Rockwell Automation Publication 23 1 001 September 2013 Control Wiring Overview Chapter 2 Figure 10 Control Logic Option 57 and S8 TERMINAL BLOCK STOP START RUN F
57. late 30 x 50 mm Black with white lettering Wiring 0 8 mm 18 AWG Blue Schematic Figure 17 on page 44 This option is not compatible with Code 57 DeviceNet Quick Disconnect Bottom Code E22 A Brad Harrison 5 pin bulkhead male receptacle is provided and wired to the drive mounted DeviceNet module The connector is located through the bottom of the enclosure providing a quick disconnect This option is designed to enhance the DeviceNet offering Position 12 Code D and is not compatible with options 4 C E P Position 12 or E23 To review schematic refer to Figure 4 on page 31 review layout refer to Figure 25 on page 52 For NEMA UL Type 4 or less stringent environments the outer connector construction is made of plastic designed to withstand washdown conditions DeviceNet Quick Disconnect Left Side Code E23 A Brad Harrison 5 pin bulkhead male receptacle is provided and wired to the drive mounted DeviceNet module The connector is located through the left side of the enclosure providing a quick disconnect This option is designed to enhance the DeviceNet offering Position 12 Code D and is not compatible with options 4 C E P Position 12 or E22 To review schematic refer to Figure 4 on page 31 review layout refer to Figure 25 on page 52 For NEMA UL Type 4 or less stringent environments the outer connector construction is made of plastic designed to withstand washdown conditions
58. llen Bradley Frame C 1 75 15 22B C Allen Bradley Table 10 Quick Disconnect 0ptions Description Designation Voltage Part Number Manufacturer DeviceNet Bottom E2 All 41358N Brad Harrison DeviceNet L Side E23 All All 41358N Brad Harrison Table 11 HIM Options Description Designation Voltage HP Part Number Manufacturer Door Mounted All All 22 25 Allen Bradley IP 66 NEMA UL Type Table 12 Operator Devices Control Options Option Description Designation Voltage HP Part Number Manufacturer Option 51 Selector Switch 552 All All 800FP SM32 Allen Bradley Mounting Latch 552 800F ALP Allen Bradley Contact Block 4 N 0 552 800F X10 Allen Bradley Legend Plate 592 354614 Allen Bradley Option 54 Selector Switch 551 All All 800FP SM22 Allen Bradley Mounting Latch 551 800F ALP Allen Bradley Contact Block 1 0 551 800F X10 Allen Bradley Contact Block 1 N C 551 800F X01 Allen Bradley Legend Plate 551 354650 Allen Bradley Option 57 Push Button Green PB2 All All 800FP F3 Allen Bradley Push Button Red PB3 800FP E4 Allen Bradley Mounting Latch PB2 PB3 800F ALP Allen Bradley Contact Block 1 N 0 PB2 800F X10 Allen Bradley Contact Block 1 N C PB3 800F X01 Allen Bradley Legend Plate PB2 354666 Allen Bradley Legend Plate PB3 354859 Allen Bradley Option 58 Selector Switch 53 All All 800FP SM22 Allen Bradley Mounting Latch 553 800F ALP Allen Bradley Contact Block 1 553 800F X10 Allen Bradley Co
59. ment is properly protected For further information on criteria associated with NEMA enclosure ratings refer to NEMA standards Publication No 250 1991 When optional Door Mounted HIM is supplied enclosure is rated indoor only See enclosure options for specific enclosure style quoted Chapter1 PowerHex 40 Standard Configured Drive Standard Features and Options Enclosure Options 10 NEMA UL Type 4 Position 9 Code D The enclosure provided isa NEMA UL Type 4 painted mild steel which supports both NEMA UL Type 4 and NEMA UL Type 12 applications Type 4 enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against windblown dust and rain splashing water and hose directed water and to be undamaged by the formation of ice on the enclosure They are designed to meet hose down dust and external icing and rust resistance design tests Doors and openings will be gasket sealed There are no ventilation openings within the enclosure to allow for free exchange of inside and outside air Note If optional Door Mounted HIM is not supplied the design of the PowerFlex 40 Standard Configured Drive supports indoor and outdoor applications that are not in direct sunlight NEMA UL Type 4 Position 9 Code C The enclosure provided is a NEMA UL Type 4X The material is type 304 stainless steel Type 4X enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against corr
60. n Ctrl HIM Door Preset Speed 4 Preset Freq 4 Preset Freq 6 Comm Port 1 Communication port will have both logic and reference control Analog Input 0 10V 4 Preset Freq 13 10V In Ctr 6 Comm Port Analog Input 4 20 4 Preset Freq Component Specifications 14 20mA In Ctrl 6 Comm Port Bulletin 800F Devices IEC style Internationally rated Meet IP65 IP66 and NEMA UL Type 4 4X 13 UL Listed CSA Certified 10 amp contacts Screw terminals 0 3 3 5 mm 22 12 AWG maximum Hand Off Auto Selector 3 position Hand spring return Off Auto maintained 4 contacts Switch Legend Plate 30x 50 mm Black with white lettering Wiring 0 8 18 AWG Blue Schematic Figure 16 on page 43 This option is not compatible with Codes R3 R5 S1 S4 57 520 or S21 Rockwell Automation Publication 23 1 001 September 2013 Quick Disconnects PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter1 Clear Fault Push Button Code 523 This option provides a factory installed 800F Clear Fault push button omponent Specifications Bulletin 800F Devices IEC style Internationally rated Meet IP65 IP66 and NEMA UL Type 4 4X 13 UL Listed CSA Certified 10 amp contacts Screw terminals 0 3 3 5 mm 22 12 AWG maximum Clear Fault Push Button Flush head Black 1 contact Legend P
61. neutral distribution systems only 194R Fused Disconnect Provides branch circuit protection 200 kA short circuit withstand Class J fuses Protective Features Over Voltage 480V AC Input Trip occurs at 810V DC bus voltage equivalent to 575V AC incoming line Under Voltage 480V AC Input Trip occurs at 390V DC bus voltage equivalent to 275V AC incoming line Environment Ambient Operating Temperature NEMA 4 12 4X IP66 10 to 40 degrees 14 to 104 degrees F 1 Cooling Method Fan All drive ratings Control Carrier Frequency 2 4 kHz Drive rating and heat calculations are based on 4 kHz 1 The design of the PowerFlex 40 Standard Configured Drive NEMA 4 12 and 4X packages support indoor and outdoor applications that are not in direct sunlight When optional Door Mounted HIM is supplied enclosure is rated for indoor use only Table 7 Standard PowerFlex 40 Drives Digital Control Inputs SRC Source Mode 18 24 Volts ON 0 6 Volts OFF Input Current 6 mA SNK Sink Mode 0 6 Volts ON 18 24 Volts OFF Analog Control Inputs 4 20 Analog 250 ohm input impedance 0 10V DC Analog 100k ohm input impedance External Pot 1 10 ohms 2 Watt minimum Control Output Programmable Output form C relay Opto Outputs Analog Output 10 bit Resistive Rating 3 0A at 30V DC 3 0A at 125V AC 3 0A at 240V AC 30V DC 50 mA 0 10V 1k ohm Min Inductive Rating 0 5A at 30V DC 0 5A at 125V AC 0 5A at 240V AC Non in
62. nnect the control and signal wiring to the I O terminals located on the drive 3 Tighten the I O terminals to the proper torque according to drive type as shown in Table 5 Table 5 1 0 Terminal Block Specifications 208 460V AC 1 3 mm 16 AWG 0 13 mm 26 AWG 0 5 0 8 Nem 4 4 7 Ib in 1 Maximum minimum sizes that the terminal block will accept these are not recommendations Rockwell Automation Publication 23 1 001 September 2013 27 Chapter 2 Schematic Drawings 480 VOLTS 3PH 50 60HZ AC LINES Control Wiring Overview 9 Figure 1 Power Distribution Option DISCONNECTING MEANS AND SHORT CIRCUIT POWER DISCONNECTING OPTION PROVIDED BY OTHERS WHEN P3 P3T P6 OR P6T I PROTECTION NS t OR P6T OPTIONS OPTION ARE NOT ORDERE DEVICENET E22 CONNECTOR 23 OPTIONS CUSTOMER DEVICENET ETHERNET PROFIBUS CONTROLNET CONNECTION T CHASSIS COMM OPTION KITS DEVICENET MODULE ETHERNET MODULE PROFIBUS MODULE CONTROLNET MODULE INTERGAL KEYPAD EA1 l l 5 OPTIONAL TO 18 13 19 10 TERMINAL BOCK TB1 AUX CONTACTS FOR REFER TO PAGE 2 FOR R3 OR R5 WITH P6 OR P6T OPTION DETAILED INFORMATION 20 13 DEVICENET ONLY PowerFlex 40 DIGITAL AC DRIVE CATALOG NUMB
63. ntact Block 1 N C 553 800 01 Allen Bradley Legend Plate 553 354662 Allen Bradley Option 18 Potentiometer Operator RH1 All All 800F POT6 Allen Bradley Legend Plate RH1 362657 Allen Bradley Option 520 Selector Switch 951 552 800FP SM22 Allen Bradley Mounting Latch 951 552 800F ALP Allen Bradley Contact Block 1 951 552 800F X10 Allen Bradley Legend Plate 551 354702 Allen Bradley Legend Plate 592 354786 Allen Bradley Rockwell Automation Publication 23B INO01K EN P September 2013 59 AppendixB Replacement Parts Option Description Designation Voltage HP Part Number Manufacturer Option 521 Selector Switch 552 All All 800FP SM32 Allen Bradley Anti Rotation Switch 552 800F ALC1 Allen Bradley Mounting Latch 552 800F ALP Allen Bradley Contact Block 2 N 0 592 800F X10 Allen Bradley Legend Plate 552 354769 Allen Bradley MOV R1 V130LA10A Harris Relay CR1 700 HA 32A1 Allen Bradley Relay Socket Base R1 700 HN125 Allen Bradley Relay Retainer lip R1 700HN159 Allen Bradley 0ption S22 Selector Switch 552 All All 800FP SL32 Allen Bradley Mounting Latch 592 800F ALP Allen Bradley Contact Block 1 592 800F X10 Allen Bradley Legend Plate 552 354614 Allen Bradley Option 23 Push Button Black PB1 All All 800FP F2 Allen Bradley Mounting Latch PBI 800F ALP Allen Bradley Contact Block 1 N 0 PBI 800F X10 Allen Bradley Legend Plate PBI 382966 Allen
64. nual means of disconnecting input power to the drive The Allen Bradley bulletin 140M switch is designed to meet short circuit requirements for branch circuit protection The rotary style handle is padlockable in On or Off position See Table 1 for the short circuit withstand rating of this option Over load protection is supplied by the drive not the motor circuit protector Incoming customer supplied power cables terminate at terminals R S T L1 L2 L3 located on the top of the device Component Specifications Switch Allen Bradley Bulletin 140M 480V see Table 1 short circuit withstand rating To be used only with grounded wye neutral AC distribution systems 3 pole Rod operated UL listed CE Approved CSA Certified Handle Rotary style handle through the door Door interlocked Padlockable in On or Off position Defeatable in the On position IP66 Type 3R 3 12 4 4X Table 1 Drive Option P3 and P3T Short Circuit Withstand Ratings Drive Rating Option P3T Short Circuit Withstand Rating 0 5 1 2 3 7 5 10 and 15 HP 65 5 30 12 Rockwell Automation Publication 23B IN001K EN P September 2013 PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1 Drive Input Fused Disconnect Switch Position 16 Code The Drive Input Fused Disconnect Switch option is factory installed and provides a manual means of disconnecting input power to the drive The Allen Bradley
65. osion windblown dust and rain splashing water and hose directed water and to be undamaged by the formation of ice on the enclosure They are designed to meet hose down dust and external icing and rust resistance design tests Doors and openings will be gasket sealed There are no ventilation openings within the enclosure to allow for free exchange of inside and outside air Note If optional Door Mounted HIM is not supplied the design of the PowerFlex 40 Standard Configured Drive supports indoor and outdoor applications that are not in direct sunlight Rockwell Automation Publication 23 1 001 September 2013 Communication 0ptions PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1 DeviceNet Position 12 Code D The DeviceNet option is drive mounted and consists of the DeviceNet communication adaptor 22 COMM D and adaptor cover 22B CCB for frame B drives or 22B CCC for frame C drives When DeviceNet is present no other communication option is available other than the HIM When used as a slave the HIM will have limited functionality For details related to the DeviceNet option refer to the PowerFlex DeviceNet Adapter User Manual publication 22COMM UM0023 To review this schematic see Figure 1 on page 28 and Figure 3 on page 30 EtherNet IP Position 12 Code E The EtherNet IP option is drive mounted and consists of the EtherNet IP communication adaptor 22 COMM E and adaptor
66. rator to remain in Hand When in Auto the default speed reference is derived parameter A051 option 4 Preset Freq The 100 DNY42R is powered by DeviceNet and provides control based on customer control parameters The inputs and outputs are powered by customer supplied 24V DC This options is prewired with an auto contact from the Hand Off Auto selector switch between the I O V and INO terminals The main power disconnect auxiliary contact is wired between the I O V and terminals indicating if the disconnect is on or off The four I O quick disconnects allow the customer to quickly connect to the remaining two inputs and outputs that are available for customer use Component Specifications Bulletin 800F Devices IEC style Internationally rated Meet IP65 IP66 and NEMA UL Type 4 4X 13 UL Listed CSA Certified 10 amp contacts Screw terminals 0 3 3 5 mm 22 12 AWG maximum Hand Off Auto 3 position Hand spring return Off Auto maintained Selector Switch 3 N 0 amp 3 N C contacts Legend Plate 30 x 50 mm Black with white lettering Wiring 0 8 mm 18 AWG Blue 100 DNY42R cULus Listed CSA CE DeviceLogix Rotary address switches 24V DC or 120V AC inputs High Capacity transistor or Relay outputs ODVA Compliance v2 0 Tested Power Disconnect Auxiliary Contact 1N 0 amp 1 Side mounted contacts Receptacle Shell Black anodized machined aluminum Connector Insert Nylon Conta
67. rcuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence P P IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE
68. rea where the ambient atmosphere contains volatile or corrosive gas vapors or dust The drives are to be installed per the environmental rating they have been designed for Maximum Ambient Air Temperature PowerFlex 40 Standard Configured Drives are designed to operate at 10 to 40 C 14 to 104 F surrounding air temperature The design of the PowerFlex Standard Configured Drive supports indoor and outdoor applications that are not in direct sunlight Minimum Mounting Clearances Be sure there is adequate clearance for air circulation around the drive For best air movement do not mount drives directly above each other Note that no devices are to be mounted behind the drive This area must be kept clear of all control and power wiring Rockwell Automation Publication 23 1 001 September 2013 49 Chapter3 Mechanical Installation Figure 22 Minimum Mounting Clearances Dimensions are in millimeters and inches LA WA Drive or other device Allen Bradley o Powertiex
69. s 1 Compliance Certification 1 Catalog Number Explanation 8 Who Should Use this Manual This manual is intended for qualified personnel You must be able to program and operate adjustable frequency AC drives In addition you must have an understanding of the parameter settings and functions What Is Not in this Manual The PowerFlex 40 Configured AC Drives Installation Instructions is designed to provide only basic installation and operation information For this reason the following topics have not been included e Troubleshooting e Start Up e Programming and Parameters Please refer to the PowerFlex 40 Adjustable Frequency AC Drive User Manual publication 22B UM001 for detailed drive information Rockwell Automation Publication 23B IN001K EN P September 2013 5 Preface Additional Resources Manual Conventions These documents contain additional information concerning related products from Rockwell Automation Resource Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOO1 Description Provides basic information needed to properly wire and ground PWM AC drives Preventive Maintenance of Industrial Control and Drive System Equipment publication DRIVES TD001 Provides a checklist that may be used as a guide in performing preventive maintenance on variable frequency drives Safety Guidelines for the Application Installation and Maintenance of Solid State
70. selector switch The Local Off Remote selector switch will start the drive in Local mode and stop it in Off mode In Remote mode the drive will be stopped and started from the factory installed contact which is energized by a customer supplied and protected 120V AC source In all cases the Stop input to the drive must be present before the drive will start In both Local and Remote modes the speed source is parameter A070 Preset Freq 0 Component Specifications Bulletin 800F Devices IEC style Internationally rated Meet IP65 IP66 and NEMA UL Type 4 4X 13 UL Listed CSA Certified 10 amp contacts Screw terminals 0 3 3 5 mm 22 12 AWG maximum Local Off Remote 3 position Maintained 2 N 0 contacts Selector Switch Interposing Control Relay 1 relay 10 amp 120V AC coil Octal base Legend Plate 30 x 50 mm Black with white lettering Wiring 0 8 mm 18 AWG Blue Schematic Figure 14 on page 41 This option is not compatible with Codes R3 R5 S1 S4 57 8 520 or 22 Rockwell Automation Publication 23B INO01K EN P September 2013 21 Chapter1 22 PowerFlex 40 Standard onfigured Drive Standard Features and 0ptions Spring Return Hand Oft Auto Selector Switch Code 522 This 800F door mounted operator device is factory installed and provides a Hand Off Auto selector switch The Hand position is equipped with a spring return The Hand Off Auto selector switch will start the dr
71. shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the voltage at the drive Refer to the PowerFlex 40 User Manual for test point locations The voltage must be zero PP Pb P Certifications are applicable to approved program defined options US Canada UL UL508C CUL CAN CSA C22 2 No 14 Please refer to the PowerFlex 40 Adjustable Frequency AC Drive User Manual publication 22B UM001 for additional information Rockwell Automation Publication 23B IN001K EN P September 2013 7 Preface Catalog Number Explanation Code 23B The PowerFlex 40 Adjustable Frequency AC Standard Configured Drives catalog numbering scheme is shown below 4 5 b a Drive Type PowerFlex 40 b Voltage Rating Position 9 10 11 d e f e HIM Code Interface Module d Fixed Keypad on Drive Fixed Keypad on Drive and LCD Display with Digital Speed Control HIM on Enclosure Door F amp 22 HIM C2S Code Ph 3 amp This option changes the enclosure rating to D 3 indoor only f Amp Rating Emission Class 480V 60Hz Input Code Rating s Amps kW Hp 0 Not Filtered 1P4 1 4 0 4 0 5 2P3 2 3 0 75 1 0 g 4PO 4 0 1 5 2 0 Version 6P0 6 0 2 2 3 0 Code Version 010 10 5 4 0 5 0 4 RS485 Standard 012 12 5 5 7 5 ControlNet 017 17 7 5 10 D DeviceNet 024 24 11 15 E EtherNet IP P PROFIBUS DP
72. t Speed 4 Preset Freq 4 Preset Freq 6 Comm Port 1 Communication port will have both logic and reference control Analog Input 0 10V 4 Preset Freq 13 10V In Ctr 6 Comm Port Analog Input 4 20 4 Preset Freq Component Specifications 14 20mA In Ctrl 6 Comm Port Bulletin 800F Devices IEC style Internationally rated Meet IP65 IP66 and NEMA UL Type 4 4X 13 UL Listed CSA Certified 10 amp contacts Screw terminals 0 3 3 5 mm 22 12 AWG maximum Auto Manual 2 position Maintained Selector Switch 1 N C contact Legend Plate 30x 50 mm Black with white lettering Wiring 0 8 mm 18 AWG Blue Schematics Figure 6 on page 33 Figure 7 on page 34 Figure 8 on page 35 This option is not compatible with Codes R3 R5 S1 520 21 or S22 Rockwell Automation Publication 23 1 001 September 2013 PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1 Start and Stop Push Buttons Position 16 Code 57 This option provides factory installed 800F Start and Stop push buttons In all cases the Stop input to the drive must be present before the drive will start Using 3 wire control speed source is parameter A070 Preset Freq 0 The Stop push button may also be used as a fault reset Component Specifications Bulletin 800F Devices IEC style Internationally rated Meet IP65 IP66 and NEMA UL Type 4 4X 1
73. t the manual to describe an action Word Meaning Can Possible able to do something Cannot Not possible not able to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary Should Recommended Should Not Not recommended Rockwell Automation Publication 23B INO01K EN P September 2013 General Precautions Compliance Certification Preface ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as under sizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric
74. tches Code 20 This option provides two factory installed 800F door mounted selector switches The Local Remote selector switch determines the source of the start stop speed and direction commands In Local mode the factory default setting for parameter P038 Speed Reference 4 Preset Freq In Remote mode the factory default setting for parameter A051 Digital In1 Sel 6 Comm Port The Off Run Forward selector switch allows the drive to be started and stopped when in Local Control Component Specifications Bulletin 800F Devices IEC style Internationally rated Meet IP65 IP66 and NEMA UL Type 4 4X 13 UL Listed CSA Certified 10 amp contacts Screw terminals 0 3 3 5 mm 22 12 AWG maximum Local Control Off Run Forward position Maintained 1 contact Selector Switch Local Remote 2 position Maintained 1 contact Selector Switch Legend Plate 30 x 50 mm Black with white lettering Wiring 0 8 mm 18 AWG Blue Schematic Figure 12 on page 39 This option is not compatible with Codes R3 R5 S1 S4 S7 S8 521 or S22 Rockwell Automation Publication 23 1 001 September 2013 PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter1 Local Off Remote Selector Switch With One Normally Open Interposing Relay Code 21 This 800F door mounted operator device and interposing relay option is factory installed and provides a Local Off Remote
75. utomation Publication 23B IN001K EN P September 2013 PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter 1 Input Power Wiring Refer to the PowerFlex 40 User Manual for additional detailed information about input power wiring recommendations and selection ATTENTION Protect the contents of the options cabinet from metal chips and other debris while drilling the conduit openings Failure to observe this A precaution could result in damage to or destruction of the equipment ATTENTION Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment To connect AC input power to the drive package LI 1 Select the proper wire size according to NEC and all applicable local codes and standards Note that you must punch openings in the Option Cabinet of the desired conduit size following NEC and all applicable local codes and standards Power terminal block specifications are listed in Table 3 2 Connect the three phase AC input power leads three wire VAC to the appropriate terminals Connect the AC input power leads to terminals L1 L2 L3 on the fused disconnect switch or motor circuit protector Note Drive Input Fused Disconnect Switch P6 and Drive Motor Circuit Protector P3 options are bottom fed Drive Input Fused Disconnect Switch P6
76. ward Reverse 2 Wire 2 position Maintained 1 amp 1 N C contacts Selector Switch 3 Wire 2 position Maintained 1 N C contact Legend Plate 30 x 50 mm Black with white lettering Wiring 0 8 mm 18 AWG Blue Schematics 2 Wire Control Figure 5 on page 32 Figure 8 on page 35 Figure 11 on page 38 3 Wire Control Figure 10 on page 37 This option is not compatible with Codes R3 R5 S20 or 21 Rockwell Automation Publication 23B IN001K EN P September 2013 19 Chapter1 20 PowerFlex 40 Standard onfigured Drive Standard Features and 0ptions Local Speed Potentiometer Code 18 This option provides a factory installed 800F door mounted one turn potentiometer for speed control The device provides the speed source when no digital inputs are active When this option is provided it becomes the speed source for the Hand mode of the Hand Off Auto selector switch Option 51 and the Manual mode of the Auto Manual selector switch Option S4 Component Specifications Bulletin 800F Devices IEC style Internationally rated Meet IP65 IP66 and NEMA UL Type 4 4X 13 UL Listed CSA Certified Screw terminals 0 3 3 5 mm 22 12 AWG maximum Speed Potentiometer 1 turn 10k 2 25W 500V Legend Plate 30x 50 mm Black with white lettering Wiring 0 8 mm 18 AWG Blue Schematic Figure 13 on page 40 This option is not compatible with Codes R3 R5 Local Control Off Run Forward and Local Remote Selector Swi
77. ximum minimum sizes that the terminal block will accept these are not recommendations 16 Rockwell Automation Publication 23 1 001 September 2013 PowerFlex 40 Standard Configured Drive Standard Features and Options Chapter1 Operator Device Options Hand Off Auto Selector Switch Position 16 Code 51 This 800F door mounted operator device is factory installed and provides a Hand Off Auto selector switch The Hand Off Auto selector switch will start the drive in Hand mode and stop the drive in Off mode In Auto mode the drive will be stopped and started from remote contact closures In all cases the Stop input to the drive must be present before the drive will start The Hand Off Auto selector switch also determines the source of the actual drive speed reference In Hand mode speed source is parameter A072 Preset Freq 2 In Auto mode speed source is parameter A071 Preset Freq 1 If the door mounted speed potentiometer Option 18 is supplied and it is intended to be the speed reference in Hand mode set parameter A052 Digital In2 Sel to option 13 10V In Ctrl Refer to the table below and the PowerFlex 40 User Manual publication 22B UM001 for other options Hand Off Auto Selector Switch Code 51 Speed Reference Parameter Settings Hand Mode Auto Mode P038 Speed Reference A051 Digital In1 Sel A052 Digital In2 Sel Preset Speed Preset Speed 4 Preset Freq 4
78. your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 23B INO01K EN P September 2013 PN 217841 Supersedes Publication 238 IN001J EN P May 2013 Copyright 2013 Rockwell Automation Inc All rights reserved Printed in the U S A

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