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MANUALplus 620

1. UR LRL LAUR LAUR LRL 1 1011 ES z Kei N Do d ES 2 se Vu UD BS Um i E 1 000 AAA 201001 13342 288 4 295 304 67 PLC inputs and outputs PL 6000 PLB 62xx PLB 61xx mm Tolerancing ISO 8015 ISO 2768 m H
2. e 7 fe 11 8 8 g 8 e ER heal 6 2 e 8 ws Som e s OS wg 1 7 ERN e e b o E e 5 E e E i RE ci 280 66 Keyboard and screen MB 720T mm 110 0 3 Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 450 0 3 426 0 2 L IL TL IL IL IL IL IL IL IL IL IL 434 0 5 Front panel opening Mounting surface 24 3 01 22 5 0 2 PLB 6001 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 4842
3. 6 mm 0 2 mm Space for air circulation nm eL B ILI OUS d SESCH IS Kies Si 9659 en ww AE e ILI CH e 2 a to 0 e g 1 e E SS e 5 19 PL 6x04 139 PL 6x06 183 PL6x08 227 32 UL 148 Y o E 22 PL 550 mm Tolerancing ISO 8015 1 B B WW EX ISO 2768 m H 148 6 mm 0 2 mm PL 510 550 139 PL 511 183 PL 512 227 S 132 95 1 TL Sy RI E 8 Y UH ES 78 4 8 Space for air circulation 68 Power supply units PSL 130 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 234 212 e CH o 9 H o e 24 75 goa 69 Electronic handwheels HR 410 mm ISO 2768 m H lt 6mm 0 2 mm Tolerancing ISO 8015
4. Keys Orange ID 679843 31 ID 679843 54 x ID 679843 C8 Ly ID 679843 D4 ID 679843 32 ID 679843 55 ID 679843 C9 ID 679843 35 ID 679843 53 ID 679843 88 ID 679843 D3 Gray fS 7 7 D 679843 03 MF ip 679843 13 OSJ ip 679843 93 251 ip 679843 B9 VIS iem 24 D 679843 04 D 679843 14 157 ID 679843 94 D 679843 C1 B X D 679843 05 D 679843 43 L J ID 679843 B1 GET D 679843 C2 Y X D 679843 06 2 D 679843 44 B ID 679843 B2 2524 D 679843 C3 D 679843 07 Ct D 679843 67 U ID 679843 B3 Eg D 679843 4 D 679843 08 es D 679843 68 ut ID 679843 B4 D 679843 C5 D 679843 09 At D 679843 69 US ID 679843 B5 23 D 679843 D9 asl x D 679843 10 A D 679843 70 ID 679843 B6 201 D 679843 1 D 679843 11 28 D 679843 91 Wa ID 679843 B7 D 679843 12 La D 679843 92 W ip 679843 88 Machine E t functions e D 679843 01 D 679843 30 D 679843 74 D 679843 C6 sae FCT Black D 679843 02 D 679843 40 D 679843 76 c D 679843 C7 FCT Black SPEC D 679843 16 D 679843 56 A D 679843 95 FCT D 679843 D6 Black mm ES D 679843 22 D 679843 57 B D 679843 96 2 D 679843 E3 2 n Black FCT D 679843 23 D 679843 59 2 D 679843 A1 D 679843 E4 FN FN AW 1 D 679843 24 D 679843 60 4 D 679843 A2 ove D 679843 E6 FN g FN 2 D 679
5. Leave space for air circulation and servicing Keep the following in mind during mounting and electrical installation National regulations for power installations nterference and noise immunity Operating conditions Mounting position The following components fulfill the requirements for IP 54 dust protection and splash proof protection MANUALplus 620 when properly installed Machine operating panel when properly installed Handwheel All electric and electronic control components must be installed in an environment e g electrical cabinet housing that fulfills the requirements of protection class IP 54 dust and splash proof protection in order to fulfill the requirements of contamination level 2 All components of the OEM operating panel must also comply with protection class IP 54 just like the HEIDENHAIN operating panel components 61 Electromagnetic compatibility Intended place of operation Likely sources of interference Protective measures 62 Protect your equipment from interference by observing the rules and recommendations specified in the Technical Manual This unit fulfills the requirements for EN 50370 1 and is intended for operation in industrially zoned areas Interference is produced by capacitive and inductive coupling into electrical conductors or
6. P OOo pp e L t De fe 200 31 333 Adapter cable for HR 410 and HR 520 mm Tolerancing ISO 8015 ISO 2768 m H lt 6 mm 0 2 mm D Mounting opening up to wall thickness 5 4 Mounting opening for wall thickness 5 4 or more 70 HR 130 HR 150 HR 180 with control knob mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 0 08 A 36 7 0 5 o A 0 03 SW 5 5 4 4 M3 M3x5 0 25 70 71 HRA 110 mm Tolerancing ISO 8015 ISO 2768 mH HR 150 lt 6mm 0 2 mm 58 1 53 EA I Y 140 5 248 X31 24V p LO 5 5 9 5 Y 9 230 0 2 Handwheel selection switch mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 24 1 20 max 2 6 0 1 _ 8
7. CN 450 20 Me T 426 0 2 12 Q d d t ypy 8 a3 8 2 a E 0 g C 5 H e C gi 1 e WR CJ C C 5 1 TC SS SSC 1 4 aha 24 3 2 2 426 0 2 4x M5 N H R N 2710 5 D 430 1 Front panel opening Mounting surface Space for air circulation 63 Controller unit CC 6106 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 74 5 0 5 _ M 25 05 5 24 75 12 e Y E om e 1 Y 81515 He Ch LO Oj 9 6 o S EE E 3 E 1 Y 280 5 22 541 64 CC 6108 CC 6110 mm Tolerancing ISO 8015 ISO
8. 31 Empty ho sirig eas 24 25 Encoder mpute 47 BEE 41 Error 52 uk Ets 58 Expansion 23 Export 16 78 F Feedforward 2 2 02 222 48 48 G 44 Geat ranges oh eee ts 45 H Handwheel selection switch 32 HEROS EE 42 FIR 190 tenerte eir 32 71 naso c 32 71 180 31 71 31 70 DEET 32 72 HSGI ost tton eee 41 HSC adapter tese 27 HSCI control components 16 ek 52 VO Rcs 24 25 Incremental 5 47 Input resol tiOn stein 6 Integrated 48 Integrated PEG oem ttes 55 Inverter 39 IOconfig i geen eege te 24 25 J Ee 49 Jerk so ctore EA 49 K 50 L DING Al emor itte Pee tes 52 Load Adaptive Control LAC 52 Load monitoring 51 54 Machine
9. 30 goo ste cases EE 44 Torque Control 44 Touch probes er 224 tg 29 asd om n ek 54 Traverse 43 24141600 a redet t 75 U 21 66 21 66 UEC AIT 21 66 UEG 1136 eee 20 cto Pes 58 USB hb i cte tts 59 73 User f rlcti ns s o eas 10 V Voltage 16 Workpiece measurement 29 79 HEIDENHAIN DR JOHANNES HEIDENHAIN GmbH Dr Johannes Heidenhain Straf e 5 83301 Traunreut Germany 49 8669 31 0 FAX 49 8669 5061 E mail info heidenhain de www heidenhain de DE HEIDENHAIN Vertrieb Deutschland 83301 Traunreut Deutschland 08669 31 3132 FAX 08669 32 3132 E Mail hd heidenhain de HEIDENHAIN Technisches B ro Nord 12681 Berlin Deutschland 030 54705 240 HEIDENHAIN Technisches B ro Mitte 07751 Jena Deutschland 03641 4728 250 HEIDENHAIN Technisches B ro West 44379 Dortmund Deutschland 0231 618083 0 HEIDENHAIN Technisches B ro S dwest 70771 Leinfelden Echterdingen Deutschland 0711 993395 0 HEIDENHAIN Technisches B ro S dost 83301 Traunreut Deutschland 08669 31 1345 AR NAKASE SRL B1653AOX Villa Ballester Argentina www heidenhain com ar AT HEIDENHAIN Techn B ro
10. Y CN d 9 gt 2x 2 5 5 5 101 0 72 Interface accessories Line drop compensator for encoders with EnDat interface mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 127 Connection to KTY USB hub mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 50 175 Cover cap accessory 109 100 0 2 70 0 2 50 0 2 Mounting surface 73 USB extension cable with hubs mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 1000 5000 nz0 4 L Ordering length KTY adapter connector mm Tolerancing ISO 8015 ISO 2768 m H lt 6mm 0 2 mm Leave space for connecting cable 74 Touch probe TT 160 with a cuboid probe contact 110 03 40 220 0 01 A 75 General information Documentation Technical documentation User documentation Other documentation 76 MANUALplus 620 Technical M
11. 8 Main 16 Master kevwor 2 2 4 0 17 Maximum spindle 45 MB 7201 eiie 22 67 OT ce iss ie EDS 16 63 Memory medium 17 Module for analog 28 Module for PROFIBUS DP 28 Monitoring functons 50 Mounting and electrical installation 61 N Nonlinear 52 O Online 53 Operating 42 Opposing spindle option 132 45 REN 14 Osclloscope 2 2 54 soa d 25 60001 23 68 BEA AME Sis iene tee ctae 25 PLA H 08 04 04 24 BEBO DO seer rite 25 PEB 6001 27 67 PLB G1 23 PIEB6106 isnt 23 6108 d CU I E e MM 23 PEB 6204 ea tet tende 23 620 i rtt talus 23 86208 e 23 Ph AXES Servers a 44 55 PLC basic 57 PEGOeSIgr iR Rs 56 18 2 2 22 55 PLC 55 55 PEG Soft Keys e en v
12. LLL IAIN 39e duu02 40 0W 0 9 qe2 10 s1010 J 1 XX 9L8GZE 69X 91 205 mor WW ___91 70 67708 012 Md E SC 69X z9X L9X 10 s10 0 295 DEL 154 ji 39 Accessories 989 99 00 TL 9915 xx Lv0095 989 99 002 01214111 XX p89 8S OGL OIN 11 069 44 11 2 9An2910Jd YNd 0095 22 XX L 9 99 lt lt 10 692928 uos pal 0 89 CS XX P6LOLOL E is Fa XX Cv0099 XX v640 0L ks 09 LL ES gt 620201 5110 51 09 SL 09 51 pu 1110 097 LL Cl XX 0 896 6670 01 9670 01 SLL DAN 00929 GER X029 1 XX ZLEELOL gt 5140 51 Op 51099 SL u 169699 3S 009X 809 9 n 6 16 XX LLOEEQ E Dann 1 121889 SLL 230 F 1 L qnu gen E jo uonoeuuoo sixe Bojeue XXX 00 00 90 H VIND 999 L9 14 B 9 7 9 788289 LE
13. 4 analog outputs 10 V 4 analog inputs for PT 100 thermistors Weight 0 2 kg For unused slots ID 383022 01 PC software for configuring HSC and PROFIBUS components PL 550 PLC input output system for PROFIBUS DP PL 550 PLC inputs and outputs are also available via the external modular PL 550 PLC input output system It consists of a basic module and one or more I O modules and is connected to the MC main computer via the PROFIBUS DP interface The PLC I O modules are configured with the PC software lOconfig The additional module for PROFIBUS DP Page 28 must be installed in the MC before the PLB 550 is connected to the control PL 550 Basic module Basic module with PROFIBUS DP interface The PLB 550 has slots for four I O modules It serves as a PROFIBUS slave A total of 32 slaves can be connected to the MC with integrated PROFIBUS interface board PROFIBUS single master They are mounted on standard NS 35 rails DIN 46 227 or EN 50 022 PLB 550 ID 507872 01 Supply voltage 24V DC Power consumption z20W Weight 0 36 kg bare modules The modules consist of one module with digital inputs outputs and one analog module For partially occupied basic modules the unused slots must be occupied by an empty housing PLD 16 8 ID 360916 11 module for PL 5x0 with 16 digital inputs and 8 digital outputs The max power output per module is 200 W A load of up to 2 can be placed on each output No more
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15. Additional control loop 6 18 6 Additional Axis 7 D 370292 01 Additional control loop 7 18 7 Additional Axis 8 D 370293 01 Additional control loop 8 18 8 Software option 1 01 D 632226 01 Cycle programming Teach in Contour description with ICP Cycle programming Technology database with 9 workpiece material tool material combinations 9 Software option 2 01 ID 632227 01 smart Turn smart Turn Contour description with ICP Programming with smart Turn Technology database with 9 workpiece material tool material combinations 10 Software option 3 01 ID 632228 01 Tools and technology Tools and Tool database expanded to 999 entries technology Technology database expanded to 62 workpiece material tool material combinations Tool life monitoring with exchange tools 11 Software option 4 01 ID 632229 01 Thread Thread recutting Thread recutting Handwheel superimposition during thread cutting 17 Touch probe 01 ID 632230 01 Tool measurement and workpiece measurement functions Determining tool setting dimensions with a tool touch probe Determining tool setting dimensions with an optical gauge Automatic workpiece measurement with a workpiece touch probe 18 HEIDENHAIN DNC 01 D 526451 01 Communication with external PC applications over COM 60 component 24 D 634621 01 Gantry axes in masterslave torque control 44 42 DXF import D 632231 01 Load and convert DXF contours 46 Python OEM 01 D 579650 01 Pyth
16. 710 90 01 OZ uiBue 610 JOSH 10 788 1201 any asn L7 wx 96012986 eg 15 Bulsnoy 10120uu02 P xx Leg 9oql uet 01 01 e qeo ay 09195 WOZ lt s uiBue 6101 eui 2 cs 42 896 woz 01 L LO S800LE D ZEZ SY PZ A ud 82 10 51 SIN 24 2 Bunoeuuoo Bunsixe 10 e qeo Bunoeuuoo 10 XX p9699 uoisu81X3 0 86 9 6 13 depy uondo DIE 10 90 0 60 4 E OSL UH oz 160192 692 89 50 wos 10 0 9915 10 076095 Cee 102 GIN OEL HH jM 629182 10 98 E en 022868 89962 xceov9ez o 858 E Ol HH soi 9 66 997960 T 088 14 10 6 8 1 WOOL 40 Technical description Digital control design Uniformly digital HSCI In the uniformly digital control design from HEIDENHAIN all components are connected to each other via purely digital interfaces The control components are connected via HSCI HEIDENHAIN Serial Controller Interface the new real time protocol from HEIDENHAIN for Fast Ethernet and the encoders are connected via EnDat 2 2 the bidirectional interface from HEIDENHAIN This achieves a high degree of availability for
17. Operation with following error Operation with feedforward control Compensation of torque ripples Control loop cycle times Double speed control loops option 49 48 Actual current Actual speed Actual position MANUALplus 620 can be operated with following error or feedforward control The term following error denotes the distance between the momentary nominal position and the actual position of the axis The velocity is calculated as follows Se V velocity ky position loop gain Sa following error Feedforward means that the speed and the acceleration are adjusted to fit the machine Together with the values calculated from the following error it forms the nominal value This greatly reduces the following error to within a few um The torque of synchronous torque and linear motors is subject to periodic oscillations one cause of which can be permanent magnets The amplitude of this torque ripple depends on the motor design and under certain circumstances can have an effect on the workpiece surface After the axes have been commissioned with the TNCopt software the Torque Ripple Compensation TRC of the CC 61xx or UEC 11x can be used to compensate it The cycle time for path interpolation is defined as the time interval during which interpolation points on the path are calculated Double speed control loops permit higher PWM frequencies as well as shorter cycle times
18. loop gain and short reaction times to changing machining forces and so make the high contour accuracy and surface quality of the workpiece possible Single speed control loops are usually sufficient for linear or torque motors and for conventional axes Double speed control loops option 49 are preferred for HSC spindles and axes that are difficult to control In the default setting all axes are set to single speed Each axis that is switched from single speed to double speed can reduce the number of available control loops by one PWM frequencies greater than 5 kHz require double speed control loops for which option 49 must be enabled With Current controller Speed controller Position controller Single speed Double speed Same as speed 4000 Hz controller 5000 Hz 6666 Hz 8000 Hz 10000 Hz 1 Possible only with option 49 The number of enabled control loops depends on the SIK see Main computer or on additionally enabled control loops which can also be ordered as needed later Modular CC 61xx controller units with PVVM interface to the inverters Compact UEC UMC inverters with integrated controller unit Controller units main computers and inverters operate in any desired combination 19 CC 61xx UEC 11x 20 The CC 61xx controller units feature Position controller soeed controller current controller HSCI interfaces PWM interfaces to the UM UR UE power modules Interfaces to the speed an
19. on site support In the event of a fault HEIDENHAIN guarantees the rapid supply of a replacement control system usually within 24 hours in Europe Our service engineers are naturally at your disposal by telephone if you have any questions on the interfacing of the control or in the event of faults TNC support 49 8669 31 3101 E mail service nc support heidenhain de PLC programming 49 8669 31 3102 E mail service plc heidenhain de NC programming 49 8669 31 3103 E mail service nc pgm heidenhain de Measuring systems 49 8669 31 3104 E mail service ms support heidenhain de Lathe controls 49 8669 31 3105 E mail service lathe support heidenhain de On request HEIDENHAIN engineers will calibrate your machine s geometry e g with a KGM grid encoder HEIDENHAIN provides technical customer training in the following subjects NC programming e PLC programming TNC optimization TNC service Encoder service Special training for specific customers For more information on dates registration etc call in Germany 49 8669 31 2293 or 31 1695 49 8669 31 1999 E mail mtt heidenhain de www heidenhain de 77 Subject index A Absolute 5 47 ACCOSSOTIOS se ipee 5 Additional modules 28 API DATA ai nhe 54 AXOSu A sea es 43 Axis feedback control 48 B it tete td 52
20. Basic 23 dade 44 Bus 54 C Cable 36 C axis operation option 55 45 6 06 ls dete e 20 64 CC76108 aede tte ens 20 CC 6108 ES 6110 5 0 65 EE DEE 20 CE CN EE 20 04 04 00 28 Commissioning and diagnostic aids 53 Compensation of torque ripples 48 Components referee 4 53 Connecting 31 Context sensitive help 50 Controller 22222 2 19 Control loop cycle times 48 Crossover Position Filter CPF 52 Cycle 19 Data 58 Degrees of 61 Digital control design 41 Digital servo control 48 Display step t eee 6 DNC 60 Double 19 Double speed control loops 48 nez 53 Driven trees 46 Electromagnetic compatibility 62 Electronic handwheels
21. a separate window 51 Error compensation Overview Linear error Nonlinear error Backlash Hysteresis Reversal spikes Static friction Sliding friction Thermal expansion Load Adaptive Control LAC option 143 Crossover Position Filter CPF 52 MANUALplus 620 automatically compensates mechanical errors on the machine Linear error can be compensated over the entire travel range for each axis The MANUALplus 620 can compensate for ball screw pitch errors and sag errors simultaneously The compensation values are stored in a table The play between table movement and rotary encoder movement on direction changes can be compensated in length measurements by spindle and rotary encoder This backlash is outside the controlled system The hysteresis between table movement and motor movement is also compensated in direct length measurements In this case the hysteresis is within the controlled system In circular movements reversal spikes can occur at quadrant transitions due to mechanical influences The MANUALplus 620 can compensate for these reversal spikes At very low feed rates high static friction can cause the slide to stop and start repeatedly for short periods This is commonly known as stick slip The MANUALplus 620 can compensate for this problem condition Sliding friction is compensated by the speed controller of the MANUALplus 620 To compensate thermal expansion the machin
22. feed rate Constant surface speed Input 60000 Screw pitch mm No of motor pole pairs at 5000 Hz 4 mm min or mm revolution 7 For further information refer to the MANUALplus 620 ID 634865 xx catalog 1 As ordered 2 On motors with two pole pairs 43 43 Specifications Cycle times of main computer Block processing Cycle times of controller unit Path interpolation Fine interpolation Position controller Speed controller Current controller Permissible temperature range MANUALplus 620 Mc 3 ms CC UEC 3ms Single speed 0 2 ms Double speed 0 1 ms option 49 Single speed 0 2 ms Double speed 0 1 ms option 49 Single speed 0 2 ms Double speed 0 1 ms option 49 Tint 3333 Hz 150 us 4000 Hz 125 us 5000 Hz 100 us 6666 Hz 75 us with option 49 8000 Hz 60 us with option 49 10 000 Hz 50 us with option 49 Operation In electrical cabinet 5 C to 40 C In operating panel 0 C to 50 C Storage 20 C to 60 C For further information refer to the MANUALplus 620 ID 634865 xx catalog 1 As ordered 2 On motors with two pole pairs Page 48 48 48 Machine interfacing Machine interfacing MANUALplus 620 Page Error compensation 4 52 Linear axis error d 52 Nonlinear axis error d 52 Backlash d 52 Hysteresis reversal spikes 4 52 Thermal expansion 4 52 Integrated PLC d 55 Program format Statement list
23. from the actual and nominal values of any other axes in the system This enables you to realize complex simultaneous movements of several NC or PLC axes The mutual dependence of the axes is defined in mathematical formulas Axes can be controlled by the PLC They are programmed through M functions or OEM cycles The PLC axes are positioned independently of the NC axes and are therefore designated as asynchronous axes Spindle and opposing spindle Overview Display and programming Spindle positioning Spindle speed limi tation Spindle override Maximum spindle speed Gear ranges Operating mode switchover Position controlled spindle Encoder C axis operation option 55 Opposing spindle option 132 For machines featuring a higher level of automation you can position the spindle or opposing spindle or switch to C axis operation Spindle speed Constant shaft speed 1 to 99999 rom Constant surface speed 1 to 9999 m min Input resolution and display step 0 001 MANUAL plus 620 monitors the actual speed Speed limiting can be defined via parameters and in the feed rate spindle tool menu TSF menu 50 to 150 96 The maximum spindle speed is calculated as follows 60000 min NPP 5000 Hz PWM frequency in Hz NPP Number of pole pairs A specific parameter set can be defined for each gear range The gears are switched via the PLC Up to 10 gear ranges
24. machine parameters accessory Machine parameter editor for the control all support information additional data and input limits are shown for each parameter Configuration of machine parameters Comparison of parameters from different controls mporting of service files easy testing of machine parameters in the field Rule based creation and management of machine configurations for multiple controls together with PL Cdesign 5 DriveDiag DriveDiag permits quick and easy troubleshooting of the drives ER The following diagnostic functions are available Reading and displaying the electronic ID labels of motors with EON 13xx or ECN 13xx as well as the inverter modules UVR 1xxD and UM 1xxD Displaying and evaluating the internal control conditions and the status signals of the inverter components Displaying the analog values available to the drive controller Automatic test for proper function of motors and inverters of position encoders and speed encoders see contes Pasar ta an etera reb med pargoch pot ES Toren etc Hee pen trn 0 C0000 DriveDiag can be called directly from the control via the Diagnosis Soft key It is also available for downloading as PC software accessory from HESIS Web Including FileBase on t
25. of the speed controller This makes improved current control for spindles possible and also higher control performance for linear and torque motors Machine Feed motor with rotary encoder for rotor speed and position Machine slide with linear encoder Jerk Jerk limiting Smoothed jerk The derivative of acceleration is referred to as jerk A linear change in acceleration causes a jerk step Such motion sequences may cause the machine to oscillate To prevent machine oscillations the jerk is limited to attain optimum path control The jerk is smoothed by nominal position value filters The MANUALplus 620 therefore mills smooth surfaces at the highest possible feed rate and yet keeps the contour accurate The operator programs the permissible tolerance in a cycle Special filters for HSC machining HSC filters can specifically suppress the natural frequencies of an individual machine The desired accuracy and a very high surface quality are attained w TY y 49 Monitoring functions Description Context sensitive help KinematicsDesign accessory 50 During operation the control monitors the Amplitude of the encoder signals Edge separation of the encoder signals Absolute position of encoders with distance coded reference marks Current position following error monitoring Actual path traversed movement monitoring Position deviation at
26. panel The combination of visual display unit and main computer is especially advantageous if the computer is housed in the operating panel All that is required then is the power supply and an HSCI line to the controller in the electrical cabinet The maximum permissible number of individual HSCI participants is listed below HSCI components Maximum number MC SCI master 1 in the system CC UEC UMC SCI slave 4 drive control motherboards distributed to CC UEC UMC as desired MB PLB 6001 SCI slave 2 in the system PLB 61xx PLB 62xx SCI slave 7 in the system HR On MB or 1 in the system PLB 6001 PLD H xx xx FS n PLB 6xxx FS 10 in the system Total maximum of PLD H xx xx PLA Hoocxx _ In PLB xxx 25 in the system ES 41 Operating system HEROS 5 42 The MANUALplus 620 runs HEROS 5 HEIDENHAIN Real time Operating System This future oriented operating system features powerful functions Display of PDF files Drawings work instructions etc can be opened directly on the control Direct Internet access from the MANUAL plus 620 thanks to the integrated browser You can open various file formats directly on the MANUAL plus 620 and also edit some of them with the appropriate editors Text files txt ini Graphic files gif jpg png Tables xls csv Internet files html e Standardized display format for operating system dialogs Setting up a firewall for ad
27. standstill Nominal speed value Checksum of safety related functions Supply voltage Buffer battery voltage Operating temperature of the MC and CPU Run time of the PLC program Motor current and temperature Temperature of the power module e DC link voltage With EnDat 2 2 encoders he CRC checksum of the position value he EnDat alarm Error1 EnDat status alarm register OxEE he EnDat alarm Error2 he Edge speed of 5 us he transmission of the absolute position value on the time grid In the case of hazardous errors an EMERGENCY STOP message is sent to the external electronics via the control is ready output and the axes are brought to a stop The correct connection of the MANUAL plus 620 in the machine s EMERGENCY STOP loop is checked when the control system is switched on In the event of an error the control displays a message in plain language The HELP and ERR keys provide the user with context sensitive help This means that in the event of an error message the control displays information on the cause of the error and proposes solutions The machine tool builder can also use this function for PLC error messages KinematicsDesign is a PC program for creating adaptable kinematic configurations It supports Complete kinematic configurations Transfer of configuration files between control and PC Kinematics descriptions developed for the iTNC 530 can also be converted to kinematics descriptio
28. sterreich 83301 Traunreut Germany www heidenhain de AU FCR Motion Technology Pty Ltd Laverton North 3026 Australia E mail vicsales fermotion com BE HEIDENHAIN NV SA 1760 Roosdaal Belgium www heidenhain be BG ESD Bulgaria Ltd Sofia 1172 Bulgaria www esd bg BR DIADUR Industria e Com rcio Ltda 04763 070 Paulo SP Brazil www heidenhain com br BY GERTNER Service GmbH 220026 Minsk Belarus www heidenhain by CA HEIDENHAIN CORPORATION Mississauga OntarioL5T2N2 Canada www heidenhain com CH HEIDENHAIN SCHWEIZ AG 8603 Schwerzenbach Switzerland www heidenhain ch CN DR JOHANNES HEIDENHAIN CHINA Co Ltd Beijing 101312 China www heidenhain com cn CZ HEIDENHAIN s r o 102 00 Praha 10 Czech Republic www heidenhain cz DK A S 2670 Greve Denmark www tp gruppen dk 743682 24 5 9 2014 H Printed in Germany ES H FR GB GR HK HR HU JP KR MX MY NL NO PH Vollstandige und weitere Adressen siehe www heidenhain de For complete and further addresses see www heidenhain de FARRESA ELECTRONICA S A 08028 Barcelona Spain www farresa es HEIDENHAIN Scandinavia AB 02770 Espoo Finland www heidenhain fi HEIDENHAIN FRANCE sarl 92310 S vres France www heidenhain fr HEIDENHAIN G B Limited Burgess Hill RH15 9RD United Kingdom www heidenhain co uk MB Milionis Vassilis 17341 Athens Greece www heidenhain gr HEIDENHAIN L
29. systems MANUALplus 620 Page Main computer MC 7410T 16 Memory medium CFR CompactFlash memory card 17 NC software license On SIK component 17 Screen 12 1 inch color flat panel display integrated Operating panel Integrated Machine operating panel MB 720T 22 6001 HSC adapter for OEM machine operating panel 27 Controller unit 6 control loops CC 6106 20 8 control loops CC 6108 10 control loops CC 6110 Voltage supply PSL 130 26 PLC inputs With HSCI PL 6000 consisting of PLB 62xx basic module system PL or PLB 61xx 23 outputs interface expansion PL and I O modules On UEC 20 With PROFIBUS PL 550 consisting of PLB 550 basic module and WO modules 25 DP interface Additional modules for analog axes spindles in the HSCI system 28 Module for PROFIBUS DP Inverter systems Compact inverters and modular inverters Inverters with 4 control loops UEC 111 20 integrated controller unit 5 control loops UEC 112 20 6 control loops UEC 113 20 Connecting cables 4 36 For further information refer to the nverter Systems for HEIDENHAIN Controls brochure 1 May be necessary depending on the configuration Please note The MC main computer does not have any PLC inputs outputs Therefore one PL 6000 or one UEC is necessary for each control They feature safety relevant inputs outputs as well as the connections for touch probes Accessories Accessories MANUALplus 620 Page Electronic handwhe
30. than four outputs may be loaded with 2 A at any given time Weight 0 2 kg PLA 4 4 ID 366423 01 Analog module for PL 5x0 with 4 analog inputs for PT 100 thermistors 4 analog inputs for 10 V Weight 0 2 kg Empty housing For unused slots ID 383022 01 lOconfig PC software for configuring HSC and PROFIBUS components accessory 25 Accessories Power supply for HSCI components PSL 13x To power the HSCI components HEIDENHAIN offers the PSL 13x power supply unit Either line voltage and DC link voltage or only line voltage is provided to the PSL 18x The PSL 13x provides the safely separated 24 V DC NC power supply required for the HSCI components by EN 61800 5 1 The NC supply voltage and the PLC supply voltage are separated from each other by basic insulation mei Supply Line voltage 400 V AC 10 50 Hz and voltage DC link voltage 400 V DC to 750 V DC Power consumption 1000 W SES Outputs 24VDC s20A double insulation from line power 5 DC s 16 only for PSL 135 electrically connected with 24 NC PLC 24 V DC lt 20 A basic insulation from line PSL 130 power Total 32A 750W The PSL 130 serves as a 24 V DC power supply unit for supplying the HSCI components If a UEC controller unit is used then the PSL 130 is not necessary if the total current consumption of the connected HSCI components does not exceed 3 5 A HSCI components Current consumption 24 V DC NC Mai
31. the entire system It can be diagnosed and is immune to noise from the main computer to the encoder These outstanding properties of the uniformly digital design from HEIDENHAIN guarantee not only very high accuracy and surface quality but rapid traverse speeds as well Please refer to the Uniformly Digital Technical Information sheet for more detailed information HSCI the HEIDENHAIN Serial Controller Interface connects the main computer controller s and other control components HSCI is based on 100BaseT Ethernet hardware A special interface component developed by HEIDENHAIN makes short cycle times for data transfer possible Main advantages of the control design with HSCI Hardware platform for flexible and scalable control system e g local axis systems High noise immunity due to digital communication between components Hardware basis for the implementation of functional safety Simpler wiring initial operation configuration Inverters connected via proven PWM interface Large cable lengths the entire system HSCI up 70 m High number of possible control loops High number of PLC inputs outputs Controller units can be installed elsewhere CC or UEC controller units up to nine PL 6000 PLC input output modules and machine operating panels such as the MB 720 from HEIDENHAIN can be connected to the serial HSCI bus of the MC main computer The HR handwheel is connected directly to the machine operating
32. 0 HRA 110 Handwheel selection switch Snap on keys for HR Overview The snap on keys make it easy to replace the key symbols In this way the HR handwheel can be adapted to different requirements The snap on keys are available in packs of 5 keys Axis keys Orange Gray Machine functions Spindle functions Other keys A D 330816 42 X D 330816 24 U D 330816 43 ID 330816 37 B D 330816 26 LY D 330816 36 D 330816 38 0 D 330816 23 Z D 330816 25 W D 330816 45 m ma D 330816 95 V D 330816 69 x D 330816 0W 10 330816 0R a SE At D 330816 96 W D 330816 0G Be D 330816 0V 10 330816 0D Y B D 330816 97 W D 330816 0H 297 D 330816 0N lt ID 330816 0E B Iv D 330816 98 1V5 330816 71 ID 330816 0M 2 D 330816 65 y En E D 330816 99 Ive D 330816 72 NG D 330816 67 J ID 330816 66 GE GERE GE C D 330816 0A D 330816 63 CT D 330816 68 24 D 330816 19 YA D 330816 0B X D 330816 64 17 ID 330816 21 z4 D 330816 16 z A y U D 330816 0C xX D 330816 18 D 330816 20 21 D 330816 0L V Xt vm D 330816 70 ID 330816 17 10 ID 330816 0P ZH D 330816 0K SPEC TEN ID 330816 0 3 ID 330816 75 D 330816 0T S D 330816 86
33. 09 d902X 7 8102 VVvOZX VLOZX 20 012896 AG 19 99608 EH 20 8 ES 926179 D en gt 96 9 o 6686 x n a Z0 0LLL9E 2 zz 1equ3 01 z 2 20 012896 r 19 043u09 i _ 99605 XX LEQEES 2 844 ZO 1eQU3 8 21 woz 4 Hag AP XX L99EES 27 21 22 XX 926Lv9 g02X 7 8SLX V8LX WSLX x 00SX puz S22 XXX9 99 x Z0SX XXL DIAN voosx xxy 5 VcOSX 38 Inverter system 40 0W 0 9 qe2 10 s101o N 995 91 77 0 6 7042 pepeeu 10 0 0 4amod 10 8 010 295 10 6 7092 V S 50043 69X c9X Lex 70 6 052 ji LLL INN 50343 eur 1211 Ave 0 9 qe2 10 51030 295 ji GOL AN papaau ji
34. 10 6 Ib ID 662638 xx Controllers Speed inputs Position inputs Inverters UEC 111 UEC 112 UEC 113 4 5 6 digital control loops 4 5 6 x 1 or EnDat 2 2 4 5 6 x 1 Vpp or EnDat 2 2 Rated current 3833Hz 6 0 12 0 A 9 0 18 0 A 24 0 36 0 A maximum current limax at a PWM frequency of 4000 Hz 11 0 8 3 16 5 22 0 33 0 5000 Hz 5 0 10 0 A 75 15 0 A 20 0 30 0 A 6666 Hz 4 2 8 4 A 6 3 12 6 A 16 8 25 2 A 8000 Hz 3 6 73 A 5 5 11 0 A 14 6 21 9 A 10000 Hz 3 0 6 0 A 4 6 9 2 A 12 2 18 3 A Supply voltage 400 V 3 AC x 10 96 50 Hz or 480 V 3 AC 6 10 96 60 Hz Rated power of DC link 14 kW Peak power of DC link 18 25 kW Power loss at ly 450 W DC link voltage 565 V DC Integral braking resistance 2 1 kW 27 kW Power pack for HSCI components 24VDC 3 5A Module width 150 mm Weight 14 kg UEC 111 ID 1081002 xx UEC 112 ID 1081003 xx UEC 113 ID 82847 1 xx 1 Axes 0 2 s cyclic duration factor for duty cycle time of 10 s with 70 rated current preload Spindle 10 s cyclic duration factor for duty cycle time of 60 s with 70 rated current preload 2 1st value 40 cyclic duration factor for 10 minutes duty cycle time S6 40 2nd value 4 s cyclic duration factor for 20 seconds duty cycle time 3 1st value Continuous duty 2nd value Peak power 1 5 cyclic duration factor for 120 seconds duty cycle time 21 Machine operating panel MB 720T 22 Po
35. 2768 m H lt 6 mm 40 2 mm 24 75 CC 6108 8 control loops CC 6110 10 control loops 0 99 5 0 5 50 0 2 _ 2 5 5 30 g 12 280 5 22 541 480 45645 yr C 9 HF In DI LU DI 0100 420 Lu UO AC HL XE gt gt XT T TE 65 UEC 111 UEC 112 UEC 113 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 100 0 2 24 75 9 10
36. 55 PED 16 8 cs idee eret oes 25 PLD H 08 16 00 24 PLD H 16 08 00 24 Position controlled spindle 45 Power us ient ere ede 26 Proper minimum 61 PSL 130 sss neci eas 26 69 Python OEM Process 56 R Real time coupling function 44 Remolools 5 42 22 60 Reversal 52 HS 232 t ua 58 S SIK 17 Single speed 19 Sliding s tiere 52 Smoothed hts 49 Snap on 33 34 SOWA Ee 5 6 Spindle override tis 45 Spindle Synchronism 46 Static frICtIOn uc aet e s 52 Synchronized 44 System PL ns 23 T tes 54 sees 54 Thermal 52 s 17 53 59 TNCr MOPIUS 59 54 TOO 43 Tool
37. 55 Program input at the control By external USB keyboard 55 Program input by PC 4 55 PLC memory 350 MB 55 PLC cycle time 9 ms to 30 ms adjustable 55 PLC inputs outputs A PLC system can consist of max seven PLB 61xx and max 2 MB 7xxT or one 23 PLB 6001 A total maximum of 1000 inputs outputs is supported 20 PLC inputs 24 V DC Via PL UEC 23 PLC outputs 24 V DC Via PL UEC 23 Analog inputs 10 V Via PL 23 Inputs for PT 100 thermistors Via PL 23 Analog outputs 10 V Via PL 23 PLC functions 4 55 PLC soft keys 4 55 PLC positioning 4 55 PLC basic program 4 57 Integration of applications 56 High level language programming Python programming language used in combination with the PLC option 46 56 User interfaces can be custom Inclusion of specific user interfaces from the machine tool builder option 46 56 designed 1 Further PLC inputs outputs via PL 550 for connection to MC with PROFIBUS DP additional module Machine interfacing MANUALplus 620 Page Commissioning and diagnostic 53 aids DriveDiag Software for diagnosis of digital drive systems 53 TNCopt Software for putting digital control loops into service 53 ConfigDesign Software for creating the machine configuration 53 Integrated oscilloscope 4 54 Trace function 54 API DATA function 4 54 Table function 4 54 OnLine Monitor OLM 4 53 Log d 54 TNCscope 4 54 Bus diagnostics 4 54 Data interfaces 4 Ethernet 2x 1000BASE T 58 USB Rear US
38. 843 25 E D 679843 61 5 D 679843 D 679843 E7 D 679843 26 22221 D 679843 62 D 679843 A4 22 D 679843 E8 D 679843 27 dd D 679843 63 D 679843 A5 D 679843 28 gy D 679843 64 LA D 679843 A6 LR D 679843 29 D 679843 73 ex D 679843 A9 34 Spindle functions Other keys 0 Red H D 679843 18 D 679843 47 ID 679843 52 ID 679843 99 1 1 gt Green amp D 679843 19 D D 679843 48 ID 679843 65 ID 679843 D8 9 Green 1 gt D 679843 20 gt D 679843 49 ES ID 679843 71 ID 679843 F3 100 gt D 679843 21 E D 679843 50 ID 679843 72 Li e E CA D 679843 46 D 679843 51 ID 679843 89 Black Iess D 679843 15 A D 679843 38 22 D 679843 75 D 679843 D2 amp m NC Green 524 D 679843 17 E D 679843 39 D 679843 90 D 679843 D5 NC Red D 679843 33 D 679843 41 D 679843 97 8 D 679843 D7 p Black m Black D 679843 34 259 D 679843 42 D 679843 98 D 679843 E2 ER ES D 679843 35 D 679843 45 24 D 679843 A7 D 679843 E5 TAT FM v ESS D 679843 36 KC D 679843 58 12 22 D 679843 A8 D 679843 F2 p Ip 679843 37 L ID 679843 66 D 679843 D1 35 Cable overview Control system with UEC
39. A Support of quick change systems 12 User function Technology database Conversational languages E gt o Option MANUALplus 620 Access to cutting data after definition of workpiece material cutting material and machining mode The CNC PILOT distinguishes between 16 machining modes Each workpiece material tool material combination includes the cutting speed the main and secondary feed rates and the infeed for the 16 machining modes Automatic determination of the machining modes from the cycle or the machining unit Cutting data is entered in the cycle or in the unit as default values 9 workpiece material tool material combinations 144 entries 62 workpiece material tool material combinations 992 entries English German Czech French Italian Spanish Portuguese Dutch Swedish Danish Finnish Norwegian Slovenian Slovak Polish Hungarian Russian Cyrillic Romanian Turkish Chinese traditional and simplified Korean 13 Options Option Option Asof NC ID Remark Page number software 54843x 0 Additional Axis 1 D 354540 01 Additional control loop 1 18 1 Additional Axis 2 D 353904 01 Additional control 2 18 2 Additional Axis 3 D 353905 01 Additional control loop 3 18 3 Additional Axis 4 D 367867 01 Additional control loop 4 18 4 Additional Axis 5 D 367868 01 Additional control loop 5 18 5 Additional Axis 6 D 370291 01
40. B 3 0 58 Front USB 2 0 RS 232 C 58 Protocols 58 Standard data transfer 4 58 Blockwise data transfer 4 58 LSV2 58 1 Further PLC inputs outputs PL 550 for connection to MC with PROFIBUS DP additional module Encoder inputs CC 6106 6108 CC 6110 UEC 111 UMC 111 UEC 112 UEC 113 47 Incremental 1 47 absolute EnDat 2 2 47 Incremental 1 47 absolute EnDat 2 2 47 Nominal value outputs UEC 113 47 PWM 10 19 Motor connections 6 19 User functions User function Short description Operating modes Standard MANUALplus 620 Basic version and 2 axis spindle Driven tool and auxiliary axes U V W C axis and driven tool Y axis B axis Parallel axes U V W display function and compensation Opposing spindle Digital current and shaft speed control Manual operation Teach in mode Program run Setup functions Programming Cycle Programming 10 HUM 4 4 lt 4 17 17 17 OO OO CO OO CO Manual slide movement through axis direction keys intermediate switch or electronic handwheels Graphic support for entering and running cycles without saving the machining steps in alternation with manual machine operation Thread reworking thread repair in a second workpiece setup Sequential linking of fixed cycles where each cycle is run immediately after input or is graphically simulated and subsequently saved All are pos
41. HEIDENHAIN MANUALplus 620 The Contouring Control for CNC and Cycle Lathes Information for the Machine Tool Builder September 2014 Contouring control with drive system from HEIDENHAIN General information MANUALplus 620 System test Expendable parts Standards Note Validity Requirements Contouring control for CNC and cycle lathes e Suitable for horizontal and vertical lathes Up to 3 principal axes X Z and Y B axis closed loop spindle and opposing spindle C1 C2 axis and driven tools 5 axis simultaneous machining X Z Y B and C axes Up to 3 programmable auxiliary axes U V W for control of steady rest tailstock and opposing spindle The position of a parallel secondary axis can be shown combined with its principal axis Compact design Screen keyboard and computer all in one unit HEIDENHAIN inverter systems and motors recommended Uniformly digital with HSCI interface and EnDat interface 12 1 inch TFT color flat panel display Storage medium CompactFlash memory card Programming of turning drilling and milling operations with smart Turn according to DIN or via cycles e TURN PLUS for automated smart Turn program generation e ICP free contour programming for turning and milling contours For simple tool holders Multifix tool turrets or magazines Controls motors and encoders from HEIDENHAIN are in most cases integrated as components in larger systems In these cases
42. LC Weight 0 36 kg bare 1 PLB 6xxx completely filled incl TS TT For more details regarding power supply for 24 V DC NC see Power supply for HSCI components System PL Necessary once for each control system except with UEC ncludes connections for TS and TT touch probes as well as TL e Safety relevant inputs outputs 12 free inputs 7 free outputs PLB 6204 for 4 I O modules ID 591832 03 PLB 6206 for 6 I O modules ID 630054 03 PLB 6208 for 8 I O modules ID 630055 03 Expansion PL For connection to the system PL to increase the number of PLC inputs outputs PLB 6104 for 4 I O modules ID 591828 03 PLB 6106 for 6 I O modules ID 630058 03 PLB 6108 for 8 I O modules ID 630059 03 Up to seven PLB 6xxx can be connected to the control The maximum cable length results from the maximum permissible length of the HSCI chain of 70 m 23 modules for HSCI Empty housing lOconfig accessory 24 There are I O modules with digital and analog inputs and outputs For partially occupied basic modules the unused slots must be occupied by an empty housing PLD H 16 08 00 module with 16 digital inputs and ID 594243 02 8 digital outputs PLD H 08 16 00 module with 8 digital inputs and ID 650891 02 16 digital outputs Total current Outputs 0 to 7 2 A per output lt 8 A simultaneously Power output Max 200 W Weight 0 2 kg PLA H 08 04 04 Analog module for PL 6xxx with ID 675572 02 8 analog inputs 10 V
43. SPEC Black E ECT D 330816 1Y 4 ID 330816 76 27 ID 330816 81 255 ID 330816 87 Black 2 E D 330816 30 5 J ID 330816 77 U U ID 330816 82 ID 330816 88 Black Eu FA E D 330816 31 10 330816 78 ID 330816 83 2 8 ID 330816 94 Black BB E 25 D 330816 32 HH ID 330816 79 8 5 ID 330816 84 D 330816 00 FN ec 1 D 330816 73 ip 33081680 2 D 330816 89 D 330816 91 FN AN D 330816 74 D 330816 0S D 330816 85 D 330816 3L 0 Red en Red ES D 330816 08 D 10 330816 40 D 330816 47 ID 330816 48 3 Green Green 5 D 330816 09 D 330816 41 22 D 330816 46 ID 385530 5 Black Red E D 330816 01 D 330816 50 e D 330816 90 XJ 330816 93 L w Soon _ D 330816 61 D 330816 33 D 330816 27 J ID 330816 0Y Green WW a Black Black 11 D 330816 11 Ki D 330816 34 D 330816 28 D 330816 4M Red Black Gu D D 330816 12 D 330816 13 D 330816 29 St D 330816 3M Green Green at D 330816 49 D 330816 22 D 330816 92 7 ID 330816 3N 33 Snap on keys for control Overview The snap on keys make it easy to replace the key symbols In this way the keyboard can be adapted to different requirements The snap on keys are available in packs of 5 keys
44. TD Kowloon Hong Kong E mail sales heidenhain com hk Croatia gt SL HEIDENHAIN Kereskedelmi K pviselet 1239 Budapest Hungary www heidenhain hu PT Servitama Era Toolsindo Jakarta 13930 Indonesia E mail ptset group gts co id NEUMO VARGUS MARKETING LTD Tel Aviv 61570 Israel E mail neumo neumo vargus co i HEIDENHAIN Optics amp Electronics India Private Limited Chetpet Chennai 600 031 India www heidenhain in HEIDENHAIN ITALIANA S r l 20128 Milano Italy www heidenhain it HEIDENHAIN K K Tokyo 102 0083 Japan www heidenhain co jp HEIDENHAIN Korea LTD Gasan Dong Seoul Korea 153 782 www heidenhain co kr HEIDENHAIN CORPORATION MEXICO 20290 Aguascalientes AGS Mexico E mail info heidenhain com ISOSERVE SDN BHD 43200 Balakong Selangor E mail isoserve po jaring my HEIDENHAIN NEDERLAND B V 6716 BM Ede Netherlands www heidenhain nl HEIDENHAIN Scandinavia AB 7300 Orkanger Norway www heidenhain no Machinebanks Corporation Quezon City Philippines 1113 E mail info machinebanks com PL PT RO RS RU SE SG SK SL TH TR UA US VE VN APS 02 384 Warszawa Poland www heidenhain pl FARRESA ELECTRONICA LDA 4470 177 Maia Portugal www farresa pt HEIDENHAIN Reprezentant Romania Brasov 500407 Romania www heidenhain ro Serbia gt BG OOO HEIDENHAIN 115172 Moscow Russia www heidenhain ru HEIDENHAIN Scandinavia AB 12739 Skarhol
45. a 710270782 68819 IOSH CH 0 uiBue 16301 OSH Bunoeuuoo Bunsixe Buipueixe 40 e qeo Bunoeuuoo sjulod uone1edes 10 e qeo uoisu81X3 36 Control system with CC 0 68 10 196 E8E AG XX 68EZE 10 012 89 AG 822 NOH 922 NOH gt 621 NOH 99608 09 AL 24 Jo uoroeuuoo JUO Hl ejpuids 10 xew 199668 10 0 101 1e1depy tt LL em _ 21 we DOCLEQEES 822 NOH 922 NOH 621 NOH 066896 62201299 S ll E XX L68EZE XX GLLZEE D WOE equa jeues p sjeuBis YIM 38 iin WOE i Xx vL 888 sindui uonisog BEES XX 8 60 EEN 661016 L 189 41 X 0 v862 281 47 81 609862 woz 48 61 609 71027082 Xx 68819 IOSH 5 QZ 6101 JOSH e qeo Bunoeuuoo Bunsixe 10 63104 10 uoisua1x3 0 SLX m 904 paads 09 E Em XX 9LE9EE XX ZOEOVE
46. a cuboid probe contact SE 660 Electronic handwheels Overview HR 410 Connecting cables HR 180 The standard MANUALplus 620 supports the use of electronic handwheels Up to two HR 180 panel mounted handwheels for connection to the position inputs In addition the MB machine operating panel or the PLB 6001 HSCI adapter can be connected with One HR 130 panel mounted handwheel or Up to three HR 150 panel mounted handwheels via HRA 110 or One HR 410 portable handwheel Any combination is possible Cycle machines typically have two HR 180 and depending on requirements one HR 410 or if too few position inputs are free up to three HR 150 through the HRA 110 handwheel adapter For CNC machines usually only one HR 130 or HR 410 is used Portable electronic handwheel with Keys for actual position capture and the selection of 5 axes Keys for traverse direction and three preset feed rates Three keys with machine functions see below Emergency stop button and two permissive buttons 24 V Magnetic holding pads All keys are designed as snap on keys and can be replaced by keys with other symbols see Snap on keys Keys W o detent With detent HR 410 FCT A FCT B ID 2964 FCTC Spindle right left ID 2964 stop NC start stop ID 296469 55 ID 535220 05 spindle start for PLC basic program Weight 1 kg Connecting cable spiral cable to HR 3 m Connecting cable with me
47. ailable cover cap can be used to protect the ports from contamination Cover ID 508921 01 We recommend using HEIDENHAIN software to transfer files between the MANUAL plus 620 and a PC This PC software package helps the user to transfer data from the PC to the control The software transfers data blockwise with block check characters BCC Functions Data transfer also blockwise Remote control only serial 9 File management and data backup of the control Reading out the log e Print out of screen contents Text editor Managing more than one machine Requirements e Windows 2000 XP Vista 7 8 operating system At least 10 MB free hard disk space Serial or Ethernet interface In addition to the features you are already familiar with from TNCremo TNCremoPlus can also transfer the current content of the control s screen to the PC live screen This makes it very simple to monitor the machine TNCremoPlus ID 340447 xx 59 DNC applications Overview HEIDENHAIN DNC option 18 RemoTools SDK accessory 60 The development environments on Windows operating systems are particularly well suited as flexible platforms for application development in order to come to terms with the increasingly complex requirements of the machine s environment The flexibility of the PC software and the large selection of ready to use software components and standard tools in the development environment enab
48. anual Inverter Systems and Motors Technical Manual TS 260 Mounting Instructions TS 460 Mounting Instructions TS 444 Mounting Instructions TS 642 Mounting Instructions TS 740 Mounting Instructions TT 160 Mounting Instructions TT 460 Mounting Instructions MANUALplus 620 MANUALplus 620 User s Manual smart Tum and DIN Programming User s Manual Miscellaneous TNCremo User s Manual TNCremoPlus User s Manual PLCdesign User s Manual CycleDesign User s Manual KinematicsDesign User s Manual MANUALplus 620 brochure Touch Probes brochure Inverter Systems brochure Motors brochure HEIDENHAIN DNC brochure Remote Diagnosis with TeleService Product Overview Touch Probes CD ROM CP 640 MP 620 Programming Station Demo Version CD ROM Technical Information Uniformly Digital D 747323 xx D 208962 xx D 808652 9x D 808653 9x D 632757 9x D 666024 9x D 632761 9x D 808654 xx D 808655 xx D 1079948 xx D 685556 xx As integrated help As integrated help As integrated help As integrated help As integrated help D 1082181 xx D 1113984 xx D 622420 xx D 208893 xx D 628968 xx D 348236 xx D 344353 xx D 737139 xx PDF Service and training Technical support Replacement control system Hotline Machine calibration Seminars HEIDENHAIN offers the machine manufacturer technical support to optimize the adaptation of the TNC to the machine including
49. are supported For controlling the spindle e g wye delta connection different parameter sets can be stored You can switch between the parameter sets in the PLC The position of the spindle is monitored by the control HEIDENHAIN rotary encoder with sinusoidal voltage signals 1 Vpp or EnDat interface For milling drilling and boring cycles either the spindle or opposing spindle is switched to C axis operation or a separate C axis drive is activated Input resolution and display step 0 001 The option Opposing Spindle is necessary in order to work with an opposing spindle The option Spindle Synchronism is included in the option Opposing Spindle 45 Driven tool Overview Display and programming Spindle speed limitation Spindle Synchronism option 131 46 The driven tool is used for drilling and tapping holes as well as for milling in M19 or C axis operation Programs for the driven tool can be input in manual operation via cycles with smart Turn or in the DIN editor Speed of the driven tool Constant shaft speed 1 to 99999 rom Constant surface speed 1 to 9999 m min The MANUALplus 620 monitors the actual speed Speed limiting can be defined via parameters and in the feed rate spindle tool menu TSF menu The option Spindle Synchronism is necessary for special operations with a driven tool e g polygonal turning This option is included in the option Opposing Spindle Encode
50. ays Each option can only be enabled once Option enabling is independent of the general key The OEM daily key generator generates an enabling key for the protected area of the machine tool builder This grants the operator access to the area on the day the key was generated CFR CompactFlash SIK component ii HEIDENHAIN OEM Option Key Generator X HEIDENHAIN SL Software Key Generator This software makes it possible to generate an activation code for software options on HEIDENHAIN controls These are then enabled completely but can only be activated once and only for a limited time Enter the necessary values and press Generate to generate the desired activation code Tool tips help you automatically when entering the values Serial No SN Option Days 30 OEM Key r CSC Activation key 17 NC software There are always three control loops enabled in the basic version license and The controller unit must be designed for the corresponding enabling of number of activated control loops Maximum numbers control loops UEC 111 4 control loops UEC 112 5 control loops e CC 6106 UEC 113 6 control loops CC 6108 8 control loops CC 6110 10 control loops You can find the usual SIK combinations in the following table Other versions are available upon request SIK with software license and enabling for SIK Control Included options loops 3 e Teach
51. bes ask for our brochure titled Touch Probes The TS touch trigger probes have a stylus for probing workpieces The HEIDENHAIN controls provide standard routines for datum setting and workpiece measurement and alignment The touch probes are available with various taper shanks Assorted styli are available as accessories Touch probes with cable connection for signal transmission for machines with manual tool change New generation touch probe for NC machines TS 260 Touch probe with radio and infrared transmission for machines with automatic tool change see page 30 for the fitting transmitter receiver unit New generation touch probe with compact dimensions Hybrid technology Signal transmission via radio and infrared signals Large transmission range and long operating time Mechanical collision protection and thermal decoupling 4 TS 460 22253 n TS 460 with cylindrical shank Touch probes with infrared signal transmission for machines with automatic tool change see page 30 for the fitting transmitter receiver unit Compact dimensions battery free power supply through integrated air turbine generator over central compressed air supply Activation via switch in taper shank High probing accuracy and reproducibility low probing force 29 Tool measurement TT 160 TT 460 Cuboid probe contact Transceiver unit 30 The touch probes for tool measurement from HEIDENHAIN are suited for p
52. comprehensive tests of the complete system are required irrespective of the specifications of the individual devices In particular the following parts in controls from HEIDENHAIN are subject to wear Buffer battery Fan Standards ISO EN etc apply only where explicitly stated in the catalog Microsoft Windows Windows Vista and Internet Explorer are registered trademarks of Microsoft Corporation Intel Intel Core and Celeron are registered trademarks of Intel Corporation The features and specifications described here apply for the following control and NC software versions MANUALplus with NC software versions 548430 03 export license required 548431 03 no export license required This catalog supersedes all previous editions which thereby become invalid Subject to change without notice Some of these specifications require particular machine configurations Please note also that for some functions a special PLC program must be created by the manufacturer Contents Contouring control with drive system from HEIDENHAIN Overview tables HSCI control components Accessories Cable overview Technical description Data transfer and communication Mounting information Overall dimensions General information Subject index Please refer to the page references in the tables with the specifications 16 26 36 41 58 61 63 76 78 Overview tables Components Control
53. d position encoders Interfaces for power supply via inverter SPI interfaces for expansion modules e g CMA H CC 6110 CC 6106 CC 6108 Digital control loops Max 8 single speed Speed inputs 8x 1 or EnDat 2 2 8x 1 or EnDat 2 2 Weight 4 1kg 4 7 kg ID 662636 xx ID 662637 xx Position inputs PWM outputs The UEC 11x compact inverters not only include the inverter but also a controller with PLC inputs and outputs and an integrated z braking resistor They form a complete solution for machines with a limited number of axes and low power demands Controllers Position controller speed controller current controller HSCI interface y nterfaces to the speed and position encoders Inverters Power electronics Braking resistor Connections for motor holding brakes Additional DC link connection on the front for connection of a PSL 130 System PL Interfaces for one workpiece touch probe and one tool touch 7 probe Integrated PLC expandable with PL 61xx UEC 113 UEC 11x 38 free inputs 23 free outputs 7 of which can be switched off UEC 11x FS 38 free inputs 28 free outputs 7 of which can be switched off 8 free FS inputs 8 free FS outputs Configuration with PC software a 1 1 1 Connections for axis motors and spindle motor 41 6110 Max 10 single speed 10 x 1 or EnDat 2 2 10 x 1 Vpp or EnDat 2 2 10 4 8 kg
54. ditional data security Axes Overview Display and programming Traverse range Tool carriers The MANUALplus 620 is a contouring control for lathes with one spindle and a slide X Z and Y for tool movement For rearface machining of the workpiece an optional opposing spindle can be operated in addition to the main spindle The control can offset the display of movements in the Z axis with those of its secondary axis W Additional axes are available for positioning steady rests and the tailstock The MANUALplus 620 is suitable for various machine configurations and supports horizontal as well as vertical lathes Some examples of machine configurations Feed rate in mm min mm revolution Feed rate override O 96 to 150 96 e Maximum feed rate at 5000 Hz 60000 min Screw pitch mm No of motor pole pairs 99 999 9999 to 99999 9999 mm The machine tool builder defines the traverse range It is also possible for the operator to limit the traverse range if he wishes to reduce the working space with software limit switches A protection zone for the spindle Z can also be specified The MANUALplus 620 supports quick change tool posts Multifix tool turrets and tool magazines The tool carriers ca
55. drive C axis with separate drive Vertical PLC soft key row Displaying and managing PLC error messages Hydraulic control Hydraulic chuck Control of the coolant system internal external air M functions Lubrication Chip conveyor Operation of the second spindle alternately with the first S coded spindle Touch probes PLC support for handwheels Control of doors Tool change for multifix tools Positioning of the tool turret with three phase motor 57 Data transfer and communication Data Interfaces Overview Ethernet Protocol Network connection Data transfer rate RS 232 C Data transfer rate Protocols Standard data transfer Blockwise data transfer LSV2 Adapter block USB USB cables 58 The MANUALplus 620 is connected to PCs networks and other data storage devices via data interfaces The MANUALplus 620 can be interconnected via the Ethernet interface The control features a 1000BaseT Twisted Pair Ethernet connection to the data network Maximum transmission distance Unshielded 100 m Shielded 400 m The MANUALplus 620 communicates using the TCP IP protocol NFS file server e Windows networks SMB Approx 400 to 800 Mbps depending on file type and network utilization Data interface according to DIN 66 020 or EIA standard RS 232 C Maximum transmission distance 20 m 115 200 57 600 38 400 19 200 9600 4800 2400 1200 600 300 150 110 bps The MANUAL plus 620 can tra
56. dynamic control loops The MANUALplus 620 features the serial EnDat 2 2 interface includes EnDat 2 1 for the connection of absolute encoders Note The EnDat interface on HEIDENHAIN encoders differs in its pin assignment from the interface on Siemens motors with integrated absolute rotary encoders Special adapter cables are available Incremental and absolute linear angle or rotary encoders from HEIDENHAIN can be connected to all position encoder inputs of the controller unit Incremental and absolute rotary encoders from HEIDENHAIN can be connected to all speed encoder inputs of the controller unit Channel inputs Signal level Input frequency Interface Speed Incremental signals z 350 kHz 350 kHz Absolute position values EnDat 2 22 02 Incremental signals 1 33 kHz 350 kHz 350 kHz Absolute position values EnDat 2 22 22 1 Switchable 2 Includes EnDat 2 1 47 Digital servo control Integrated inverter Position controllers soeed controllers current controllers and inverters are integrated in the MANUALplus 620 HEIDENHAIN synchronous or asynchronous motors are connected to the MANUALplus 620 Velocity Acceleration feedforward feedforward Digital Position Digital speed current controller control controller Power stage Nominal a gt position 4 Nominal Nominal speed current Axis feedback control
57. e s expansion behavior must be known The temperature can be recorded via thermistors connected to the analog inputs of the MANUALplus 620 The PLC evaluates the temperature information and transfers the compensation value to the NC LAC option 143 enables you to adapt controller parameters dynamically depending on the load or friction In order to optimize changed control behavior at differing loads adaptive feedforward controls can exploit data on acceleration holding torque static friction and friction To increase the stability of the position control loop in systems with resonances the position signal from the position encoder which is filtered through a low pass filter is combined with the position signal from the motor speed encoder which is filtered through a high pass filter This signal combination is made available to the position controller as actual position value The possible position controller gain ky factor is increased significantly by this The filter separation frequency is set specifically for each axis via machine parameters The CPF can be used only in dual encoder systems i e on drive motors with speed encoder and position encoder Commissioning and diagnostic aids Overview The MANUALplus 620 provides comprehensive internal commissioning and diagnostic aids It also includes highly effective PC software for diagnosis optimization and remote control ConfigDesign PC software for configuring the
58. earface machining with option 132 11 User function DIN PLUS programming 4 4 4 Standard Option 131 132 132 MANUALplus 620 Programming in DIN 66025 format Extended command format IF THEN ELSE Simplified geometry programming calculation of missing data Powerful fixed cycles for area clearance recessing recess turning and thread machining Powerful fixed cycles for boring drilling and milling with the C axis Powerful fixed cycles for boring drilling and milling with the Y axis Subprograms Technology functions for full surface machining Moving to a fixed stop Parting control Spindle synchronization Converting and mirroring Mechatronic tailstock vA Programming with variables 8 9 Contour description with ICP vA Program verification graphics for workpiece blank and finished part VA Turret assignment and other setup information in the DIN PLUS program Conversion of smart Turn units into DIN PLUS command sequences vA Parallel programming fe Parallel simulation Program verification Graphic simulation of the cycle process or of the cycle smart Turn or DIN PLUS program graphics 4 Display of the tool paths as pencil trace or cutting path graphics special identification of the rapid traverse paths J Machining simulation 2 D material removal graphic 55 Side or face view or 2 D view of cylindrical surface for verification of C axis machining 4 Display of programm
59. ed contours 54 View of the tilted plane B axis machining 4 View of face and YZ plane for verification of Yaxis machining Three dimensional display of the workpiece blank and finished part 132 Simulation of mirrored contours for rearface machining Shifting and magnifying functions vA Block scan in the simulation B axis machining 54 Machining with the B axis 1 Tilting the working plane 54 Rotating the machining position of the tool Eccentric machining 135 Cycles for eccentric turning and for the manufacture of oval and polygonal contours 135 Superimpositioning of traverse movements of the X and Y axes synchronous to the rotational motion of the spindle Machining time 4 Calculation of machining times and idle times analysis 4 Consideration of switching commands triggered by the CNC 4 Representation of time per individual cycle per tool change Tool database 4 For 250 tools 10 For 999 tools 4 Tool description can be entered for every tool 4 Automatic inspection of tool tip position with respect to the contour 4 Compensation of tooltip position in the X Y Z plane s High precision correction via handwheel capturing compensation values in the tool table Automatic tool tip and cutter radius compensation Tool monitoring for lifetime of the insert tool tip or the number workpieces produced 10 Tool monitoring with automatic tool change after expiration tool life Management of multipoint tools multiple inserts or reference points V
60. els HR 180 panel mounted handwheels for connection to position inputs plus 31 HR 130 panel mounted handwheel or HR 410 portable handwheel Workpiece touch probes TS 260 touch trigger probe with cable connection or 29 TS 460 touch trigger probe with radio or infrared transmission or TS 444 touch trigger probe with infrared transmission or TS 642 touch trigger probe with infrared transmission or TS 740 touch trigger probe with infrared transmission Tool touch probes With cuboid probe contact as accessory 30 TT 160 touch trigger probe or TT 460 touch trigger probe with radio or infrared transmission USB hub 4 59 Programming station DataPilot MP 620 2 Control software for PCs for programming archiving and training Full version for single user or network license Demo version free of charge Snap on keys For the control 34 For the handwheel 33 1 New generation of touch probes 2 For more information refer to the Programming Station Lathe Controls brochure Accessories Software MANUALplus 620 Page PLCdesign PLC development software 56 KinematicsDesign Software for creating kinematics and initializing DCM 50 TNCremo Data transfer software 59 TNCremoPlus Data transfer software with live screen 59 TNCkeygen Software for enabling SIK options for a limited time and for day by day access to the 17 OEM area TNCscope Software for data recording 54 TeleService Software for remote diagnostics monitori
61. he Internet End users have read access whereas the code number for the machine tool builder gives access to comprehensive testing possibilities with DriveDiag TNCopt PC software for commissioning digital control loops accessory Functions Commissioning the current controller Automatic commissioning of the speed controller Automatic optimization of sliding friction compensation Automatic optimization of the reversal spike compensation Automatic optimization of ky factor Circular interpolation test contour test Requirements DriveDiag and TNCopt place the following demands on the PC e Windows 2000 XP Vista 7 operating system At least 15 MB free memory on the hard disk Serial or Ethernet interface Online Monitor The online monitor is a component part of the MANUALplus 620 OLM and is called over a code number It supports commissioning and diagnosis of control components by e Display control internal variables for axes and channels Display of controllerinternal variables if a CC is present Display of hardware signal states Various trace functions Activation of spindle commands e Enabling control internal debug outputs 53 Oscilloscope Logic signals TNCscope accessory API DATA Table function Trace function Log TeleService accessory Bus diagnosis 54 The MANUALplus 620 features an integrated oscilloscope Both X t and X Y graphs are possib
62. he SIK component contains the NC software license for enabling control loops and software options It gives the main computer an unambiguous ID code the SIK number The SIK component is ordered and shipped separately It must be inserted in a special slot in the MC main computer The SIK component with the NC software license is available in various versions depending on the enabled control loops and options Further control loops can be enabled later by entering a keyword HEIDENHAIN provides the keyword which is based on the SIK number When ordering please indicate the SIK number of your control When the keywords are entered in the control they are saved in the SIK component This enables and activates the options Should service become necessary the SIK component must be inserted in the replacement control to enable all required options There is a master keyword general key for putting the MANUAL plus 620 into service that will unlock all options for a duration of 90 days After this period only those options with the correct keywords will be active The general key is activated via a soft key TNCkeygen is a collection of PC software tools for generating time limited enabling keys for HEIDENHAIN controls OEM Key Generator is used to generate enabling keys for software options by entering the SIK number the option to be enabled the duration and a manufacturerspecific password The enabling period is limited to 10 to 90 d
63. he active lines of the statement list are marked For the purposes of error diagnostics all error messages and keystrokes are recorded in a log The entries can be read using the PLCdesign or TNCremo software for PCs PC software for remote diagnostics remote monitoring and remote operation of the control For more information please ask for the Remote Diagnosis with TeleService Technical Information sheet In Diagnosis mode the structure of the HSCI PROFIBUS system as well as the details of the HSCI PROFIBUS components can be displayed in a clearly laid out screen For HSCI components this is possible even to the level of individual terminals Prosras tJ v Jen pes 12 OSCILLOSCOPE OSCILLOSCOPE Integrated PLC Overview PLC inputs outputs PLC programming PLC soft keys PLC positioning PLC axes The PLC program is created by the machine manufacturer either at the control or with the PLC development software PLCdesign accessory Machine specific functions are activated and monitored via the PLC inputs outputs The number of PLC inputs outputs required depends on the complexity of the machine PLC inputs and outputs are available via the external PL 6000 PLC input output systems or the UEC 11x The PLC inputs outputs and the PROFIBUS DP capable I O system must be configured with the lOconfig PC software Format Statement list Memory 350 MB Cycle time 9 ms to 30 ms adjus
64. in option 8 ID 733 604 03 e smart Turn option 9 ID 733 604 53 Thread recutting option 11 C axis machining option 55 3 e Teach in option 8 ID 733 604 05 ID 733 604 55 4 Additional axis 1 option 0 ID 733 604 06 e Teach in option 8 ID 733 604 56 C axis machining option 55 Italics indicate export version Enabling further Further control loops can be enabled either as groups or control loops individually The combination of control loop groups and individual control loops makes it possible to enable any number of control loops Up to 20 control loops are possible Control loop groups Option 4 additional control loops 1 ID 634613 01 8 additional control loops ID 634614 01 Individual control loops Option 1st additional control loop DEN D 354540 01 2nd additional control loop D 353904 01 3rd additional control loop D 353905 01 Ath additional control loop D 367867 01 bth additional control loop D 367868 01 6th additional control loop D 370291 01 7th additional control loop LEN D 370292 01 8th additional control loop 7 D 370293 01 18 Controller unit Controller unit Single speed Double speed Cycle times Number of control loops Versions Due to the very short cycle times of the position speed and current controllers the controller units from HEIDENHAIN are equally suited for conventional drives for direct drives linear motors torque motors and for HSC spindles They permit a high
65. ing operations The basis is the unit which is the complete description of a machining block geometry technology and cycle data Dialog boxes divided into overview and detail forms Fast navigation between the fillable forms and input groups via the smart keys Context sensitive help graphics Start unit with global settings Transfer of global values from the start unit Transfer of cutting values from technology database Units for all turning and recessing operations for simple contours and ICP contours Units for boring drilling and milling operations with the C or Y axis for simple holes milling contours and drilling and milling patterns as well as those programmed with ICP Activating deactivating special units for the C axis subroutines and section repeats Verification graphics for blank and finished part and for C and Y axis contours Turret assignment and other setup information in the smart Turn program Parallel programming Parallel simulation Automatic smart Turn program generation with Automatic tool selection Automatic turret assignment Automatic calculation of cutting data Automatic generation of machining sequence in all working planes also for C axis machining with option 55 and Yaxis machining with option 70 Automatic cutting limitation through clamping devices Automatic generation of work blocks for rechucking during full surface machining Automatic generation of work blocks for r
66. into device connections caused by e g Strong magnetic fields from transformers or electric motors Relays contactors and solenoid valves High frequency equipment pulse equipment and stray magnetic fields from switch mode power supplies Power lines and leads to the above equipment Keep a minimum distance of 20 cm from the MC CC and its leads to devices that carry interference signals Keep a minimum distance of 10 cm from the MC CC and its leads to cables that carry interference signals For cables in metallic ducting adequate decoupling can be achieved by using a grounded separation shield Shielding according to EN 50 178 Use equipotential bonding conductors with a cross section of 6 mm Use only genuine HEIDENHAIN cables and connecting elements Overall dimensions Main computer MC 7410T mm Tolerancing ISO 8015 ISO 2768 m H lt 6 mm 0 2 mm
67. le The following characteristic curves can be recorded and stored in six channels Actual value and nominal value of the axis feed rate Contouring feed rate Nominal and actual position Following error of the position controller Content of PLC operands Encoder signal 0 A and 90 B Difference between position and speed encoder Nominal velocity value Integral action component of the nominal current value Torque determining nominal current value Simultaneous graphic representation of the logic states of up to 16 operands markers words inputs outputs counters timers Marker M e Input 1 Output 0 Timers T Counter e poLogik X PC software for transferring the oscilloscope files to a PC With TNCscope you can record and save up to 16 channels simultaneously The API DATA function enables the control to display the states or contents of the symbolic API markers and API double words This function requires that your PLC program use the symbolic memory interface Note The API DATA function does not provide usable display values with the iTNC 530 compatible memory interface API 1 0 The current conditions of the markers words inputs outputs counters and timers are displayed in tables The conditions can be changed through the keyboard The current content of the operands and the accumulators is shown in the statement list in each line in hexadecimal or decimal code T
68. le you to develop PC applications of great use to your customers in a very short time for example Error reporting systems that for example send the customer a text message to his cell phone reporting problems on the currently running machining process e Standard or customerspecific PC software that decidedly increases process security and equipment availability Software solutions controlling the processes of manufacturing systems nformation exchange with job management software The HEIDENHAIN DNC software interface is an attractive communication platform for this purpose It provides all the data and configuration capabilities needed for these processes so that an external PC application can evaluate data from the control and if required influence the manufacturing process To enable you to use HEIDENHAIN DNC effectively HEIDENHAIN offers the RemoTools SDK development package It contains the COM components and the ActiveX control for integration of the DNC functions in development environments RemoTools SDK ID 340442 xx For more information refer to the HEIDENHAIN DNC brochure Mounting information Clearances and mounting Proper minimum clearance Mounting and electrical installation Degrees of protection When mounting the control components please observe proper minimum clearances space requirements length 20 and position of the connecting cables
69. main computer itself Export versions are available only for the easily replaceable storage medium and the SIK component The MC 7410T main computer is designed for direct installation in the operating panel It combines the 12 1 inch screen and the control keyboard in one extremely compact unit Keyboard Power loss Weight MC 7410T Integrated 43 W 5 6kg ID 1034791 MC 7410T Options Memory medium SIK component Master keyword general key TNCkeygen accessory The capabilities of the MANUALplus 620 can also be adapted retroactively with options to meet new requirements These options are described on page 14 They are enabled by entering keywords based on the SIK number and are saved in the SIK component Please indicate your SIK number when ordering new options A CFR CompactFlash Removable compact flash memory card is used as storage medium It contains the NC software and is used to store NC and PLC programs The storage medium is removable and must be ordered separately from the main computer Please note These CFRs use the fast SATA protocol CFast for significantly shorter access times They are not compatible with the previous CFRs and can be used only in conjunction with the MC 74xx main computers CFR CompactFlash 8 GB Free capacity for NC programs 18 GB Free capacity for PLC programs 350 MB ID 1075055 01 ID 1075055 51 Export license required No export license required T
70. men Sweden www heidenhain se HEIDENHAIN PACIFIC PTE LTD Singapore 408593 www heidenhain com sg KOPRETINA TN s r o 91101 Trencin Slovakia www kopretina sk NAVO d o o 2000 Maribor Slovenia www heidenhain si HEIDENHAIN THAILAND LTD Bangkok 10250 Thailand www heidenhain co th T amp M M hendislik San LTD STi 34728 Umraniye Istanbul Turkey www heidenhain com tr HEIDENHAIN Co Ltd Taichung 40768 Taiwan R O C www heidenhain com tw Gertner Service GmbH B ro Kiev 01133 Kiev Ukraine www heidenhain ua HEIDENHAIN CORPORATION Schaumburg IL 60173 5337 USA www heidenhain com Maquinaria Diekmann S A Caracas 1040 A Venezuela E mail purchase diekmann com ve AMS Co Ltd HCM City Vietnam E mail davidgoh amsvn com MAFEMA SALES SERVICES C C Midrand 1685 South Africa www heidenhain co za Zum Abheften hier falzen Fold here for filing
71. n be located in front of or behind the workpiece 43 Synchronized axes option 24 B axis option 54 Torque control Real time coupling function option 135 PLC axes 44 Synchronized axes move in synchronism and are programmed with the same axis designation With HEIDENHAIN controls parallel axis systems gantry axes such as on portal type machines or tilting tables can be moved synchronously to each other through high accuracy and dynamic position control With gantry axes more than one slave axis can be assigned to one master gantry axis They may also be distributed to several controller units With a B axis it is possible to drill bore and mill in oblique planes Programming as usual can be done in the main plane Moreover by tilting the B axis and rotating the tool you can bring it into positions that enable you for example to use a single tool to machine in the longitudinal and transverse directions on the main and opposing spindles The number of required tools and tool changes can thus be reduced Torque control is used on machines with mechanically coupled motors for which e a defined distribution of drive torque is desired Or parts of the controlled system show a backlash effect that can be eliminated by tensioning the servo drives e g toothed racks The real time coupling function Synchronizing Functions allows the cyclic calculation of a position offset for an axis
72. n computer MC 7410T 18A Machine operating panel PLB 6001 0 2 A without handwheel MB 720T 0 2 A without handwheel PLC inputs outputs PLB 62xx 0 3 A without touch probe PLB 61xx 0 2A PLD 0 05A PLA 0 1A Handwheels 0 05 A Touch probes See specifications of the touch probes Module width Degree of Weight protection PSL 130 50 mm IP 20 2 1 kg ID 575047 04 26 HSCI adapter machine operating panel PLB 6001 The PLB 6001 HSCI adapter is required in order to connect an OEM specific machine operating panel to the MANUALplus 620 The spindle speed and feed rate override potentiometers of the TE 7xx and the HR handwheel are also connected to this adapter HSCI interface Connection for HR handwheel nputs outputs for keys key illumination Terminals for 72 inputs and 40 outputs Screw fastening or top hat rail mounting gt PLB 6001 e Configuration of the PLC inputs outputs with the lOconfig computer software PLB 6001 ID 668792 01 Weight 12 kg 27 Additional modules Overview Module for analog axes Module for PROFIBUS DP 28 The additional modules are directly connected to the HSCI control system through a slot on the MC main computer Digital drive designs sometimes also require analog axes or spindles The additional module CMA H 04 04 00 Controller Module Analog HSCl makes it possible to integrate analog servo drives in an HSCI system The CMA H is connec
73. ng and operation 54 RemotTools SDK Function library for developing customized applications for communication with 60 HEIDENHAIN controls TNCtest Software for creation and execution of acceptance tests 1 Available to registered customers for downloading from the Internet 2 Available to all customers without registration for downloading from the Internet Specifications Specifications Axes Axes B axis C1 C2 axis Synchronized axes MANUALplus 620 Up to six closed loop linear axes X Z U V W Standard Y Option d Option Option Page 43 PLC axes Spindles Up to three closed loop spindles Main spindle 45 Opposing spindle Driven tool 46 Speed 60 000 45 Operating mode switchover 4 45 Position controlled spindle 4 45 Spindle orientation 4 45 Gear shifting 4 45 NC program memory 18 GB 16 Input resolution and display step 43 Linear axes X axis 0 5 um diameter 1 um U V W Z axis 1 um Rotary axes B C1 C2 axis 0 001 Interpolation Straight line In 2 axes max 100 optional in 3 principal axes ii Circular In 2 axes radius max 999 m optional additional linear interpolation of the third axis C1 C2 axis Interpolation of X and Z linear axes with the C1 C2 axis option axis 5 axis interpolation between X 2 Y B C axes option ii Axis feedback control 48 With following error With feedforward With jerk limiting Maximum
74. ns for the TNC 640 620 320 128 If KinematicsDesign is connected with a control online operation is also possible with the programming station software then machine movements can be simulated graphically along with axis traverse Possible display views include a wire model or a pure listing of the transformation chain The TNC 640 and iTNC 530 can also depict the entire work envelope Load monitoring option 151 Tool wear Tool breakage Load monitoring option 151 monitors the load that occurs during machining processes in order to detect the wear or breakage of tools By performing a reference operation for each machining step the nominal load on the drives is determined The actual drive load is then continuously compared to the nominal load Up to four drives can be monitored per machining step Two definable limit values lead to appropriate error reactions should a tool wear out or break If the load and or the load integral exceed the limit value for tool wear the MANUALplus 620 marks the current tool as worn out With active tool life monitoring the tool will automatically be replaced by a defined replacement tool the next time it is called If the load exceeds the limit value for tool breakage the MANUAL plus 620 immediately stops machining cycle stop Meaningful error messages are issued if the limit values are exceeded Furthermore the MANUAL plus 620 can display the load values numerically and graphically in
75. nsfer data using various protocols The data is transferred character by character The number of data bits stop bits the handshake and character parity must be set by the user The data is transferred blockwise A block check character BCC is used to ensure data integrity This method improves data security Bidirectional transfer of commands and data according to DIN 66 019 The data is divided into blocks and transferred For connecting the interface to the electrical cabinet or operating panel RS 232 C adapter 9 pin ID 363987 02 25 pin 10 310085 01 The MANUALplus 620 features USB ports for the connection of standard USB devices such as the mouse drives etc There are four USB 3 0 ports on the rear of the MC 7xxx One easily accessible USB 2 0 port is on the front of the unit A cover cap protects it from contamination The USB ports are rated for a maximum of 0 5 A Cable length up to 5 m ID 354770 Cable length 6 m to 30 m with integrated ID 624775 xx amplifier USB 1 1 USB hub Cover Software for data transfer TNCremo accessory TNCremoPlus accessory If you need further USB ports or if the supply current is not sufficient a USB hub is required The USB hub from HEIDENHAIN offers four free USB 2 0 ports USB hub ID 582884 02 24 V DC power supply max 300 mA The USB hub can be installed in the operating panel in such a way that two USB ports can be accessed from the outside An optionally av
76. on application on the TNC 56 process 49 Double speed axis D 632223 01 Short control loop cycle times for direct drives 19 54 B axis machining 01 D 825742 01 B axis Tilting the working plane rotating the machining 44 position of the tool 55 D 633944 01 C axis machining 45 63 TURN PLUS 01 D 825743 01 TURN PLUS Automatic generation of smart Turn programs 70 Y axis machining 01 D 661881 01 Y axis machining 14 Option number 94 77 78 Option Parallel axes 4 additional axes 8 additional axes 101 130 OEM option 13 13 13 e 143 15 Spindle synchronism Opposing spindle Synchronizing functions Load Adapt Control Load monitoring As of NC software 54843x e 03 03 01 01 01 03 01 03 ID Remark D 679676 01 Support of parallel axes U V W Combined display of principal axes and secondary axes D 634613 01 4 additional control loops D 634614 01 8 additional control loops D 579651 01 Options of the machine tool builder D 579651 30 D 806270 01 Synchronization of two or more spindles D 806275 01 Opposing spindle spindle synchronism rearface machining D 1085731 01 Expanded synchronization of axes and spindles D 800545 01 LAC Load dependent adaptation of control parameters D 1111843 01 Monitoring of the tool load Page 18 18 46 45 44 52 51 15 HSCI control components Main compu
77. r The Python OEM Process option is an effective tool for the machine tool builder to use an object oriented high level programming language in the control PLC Python is an easy to learn script language that supports the use of all necessary high level language elements Python OEM Process can be universally used for machine functions and complex calculations as well as to display special user interfaces Userspecific or machine specific solutions can be efficiently implemented Numerous libraries on the basis of Python and GTK are available regardless of whether you want to create special algorithms for special functions or separate solutions such as an interface for machine maintenance software The applications created can be included via the PLC in the familiar PLC windows or they can be displayed in separate free windows that can be expanded to the control s full screen size 5985235 PLC basic program The PLC basic program serves as a basis for adapting the control to the requirements of the respective machine It can be downloaded from the Internet These essential functions are covered by the PLC basic program Controlling all axes Clamped axes Homing the axes reference end positions Positioning the axes after reference run Compensating the axis temperature Feed rate control Spindle control and orientation Spindle brake Gear switching via M functions C axis via main
78. rams Conversion of cycle programs to smart Turn programs User function Interactive contour programming ICP smart Tum programming TURN PLUS Standard Option 8 9 8 9 8 9 8 9 8 9 8 9 8 9 8 9 8 9 55 8 9 55 70 132 8 9 42 9 9 9 9 9 9 9 9 9 55 70 9 55 9455 70 MANUALplus 620 Contour definition with linear and circular contour elements Immediate display of entered contour elements Calculation of missing coordinates intersections etc Graphic display of all solutions for selection by the user if more than one solution is possible Chamfers rounding arcs and undercuts available as form elements Input of form elements immediately during contour creation or by superimposition later Changes to existing contours can be programmed Machining attributes available for individual contour elements C axis machining on face and lateral surface Description of individual holes and hole patterns only in smart Turn Description of figures and figure patterns for milling only in smart Turn Creation of freely definable milling contours Y axis machining on the and ZY planes only in smart Turn Description of individual holes and hole patterns Description of figures and figure patterns for milling Creation of freely definable milling contours Programming of the rear face for full surface machining with the C and Y axes DXF import Import of contours for lathe and mill
79. robing tools directly on the machine The MANUAL plus 620 has standard routines The MANUALplus 620 automatically saves the results of measurement in a tool table It is also possible to measure tool wear between two machining steps The MANUALplus 620 compensates the changed tool dimensions automatically for subsequent machining With the triggering TT touch probes the cuboid probe contact is deflected from its rest position upon contact with a stationary or rotating tool sending a trigger signal to the MANUALplus 620 control New generation touch probe signal transmission to the control over connecting cable Next generation touch probe hybrid technology signal transmission via radio or infrared beam see below for fitting transmitter receiver unit The TT tool touch probes include a disk shaped probe contact For use with lathes it must be replaced by the cuboid probe contact The radio or infrared transmission is established between the TS or TT touch probe and the SE transceiver unit SE 660 For radio or infrared transmission hybrid technology shared SE for TS 460 and TT 460 next generation SE 540 For infrared transmission integration in the spindle head SE 642 For infrared transmission shared SE for TS and TT The following combinations are possible SE 540 SE 642 TS 444 Infrared Infrared TS 460 Infrared Infrared TS 642 Infrared Infrared TS 740 Infrared Infrared TT 460 Infrared Infrared TT 160 with
80. rs Overview Incremental encoders Reference mark Evaluation of reference marks Output signals Absolute encoders EnDat interface Encoder inputs For speed and position control of the axes and spindle HEIDENHAIN offers both incremental and absolute encoders Incremental encoders have as measuring standard a grating consisting of alternate lines and spaces Relative movement between the scanning head and the scale causes output of sinusoidal scanning signals The measured value is calculated from these signals When the machine is switched on the machine axes need to traverse a reference mark for an accurate reference to be established between measured value and machine position For encoders with distance coded reference marks the maximum travel until automatic reference mark evaluation for linear encoders is only 20 mm or 80 mm depending on the model or 10 or 20 for angle encoders The routine for traversing the reference marks can also be started for specific axes via the PLC during operation reactivation of parked axes Incremental encoders with sinusoidal output signals with 1 levels are suitable for connection to HEIDENHAIN numerical controls With absolute encoders the position information is contained in several coded tracks Thus an absolute reference is available immediately after switch on Reference mark traverse is not necessary Additional incremental signals are output for highly
81. sible in single block and full sequence modes DIN PLUS programs smart Turn programs Cycle programs Workpiece datum setting Definition of tool change point Definition of protection zone Definition of machine dimensions Manual programs Tool measurement by touching the workpiece Tool measurement with a TT tool touch probe Tool measurement with an optical gauge Workpiece measurement with a TS workpiece touch probe Turning cycles for simple and complex contours and contours described with ICP Contour parallel turning cycles Recessing cycles for simple or complex contours as well as contours defined with ICP Repetitions with recessing cycles Recess turning cycles for simple and complex contours and contours described with ICP Undercut and parting cycles Engraving cycles Threading cycles for single or multi start longitudinal taper or API threads threads with variable pitch Cycles for axial and radial drilling pecking and tapping operations with the C axis Thread milling with the C axis Axial and radial milling cycles for slots figures single surfaces and polygons as well as for complex contours defined with ICP for machining with the C axis Helical slot milling multi start with the C axis Deburring of ICP contours Linear and circular patterns for drilling boring and milling operations with the C axis Context sensitive help graphics Transfer of cutting values from technology database Use of DIN macros in cycle prog
82. table Command Bit byte and word commands set Logical operations e Arithmetic commands Comparisons Nested calculations parentheses e Jump commands Subprograms e Stack operations e Submit programs e 952 timers e 48 counters Comments PLC modules 100 strings The machine manufacturer can display his own PLC soft keys in the vertical soft key row on the screen All closed loop axes can be also positioned via the PLC PLC positioning of the NC axes cannot be superimposed on NC positioning Axes can be controlled by the PLC They are programmed by M functions or OEM cycles The PLC axes are positioned independently of the NC axes 55 PLCdesign accessory Python OEM Process option 46 56 PC software for PLC program development The PC program PLCdesign can be used for easy creation of PLC programs Comprehensive examples of PLC programs are included Functions Easy to use text editor Menu guided operation Programming of symbolic operands Modular programming method Compiling and linking of PLC source files Operand commenting creation of the documentation file Comprehensive help system Data transfer between the PC and control Creation of PLC soft keys PC requirements e Windows 2000 XP Vista 7 8 operating system At least 20 MB free memory on the hard disk Serial interface Ethernet interface recommended Internet Explore
83. tal armor Connecting cable without metal armor Adapter cable for HR HRA to MC Extension cable to adapter cable Dummy plug for standard handwheels See also Cable overview on Page 36 Panel mounted handwheel with ergonomic control knob for connection to a position encoder input HR 180 With detent ID 540940 08 Weight z 0 7 kg HR 180 D 312879 01 D 29668 7 x D 296467 xx D 296466 xx D 281429 xx D 271958 03 31 HR 130 HR 150 HRA 110 32 Panel mounted handwheel with ergonomic control knob It is attached to the MB 7x0 or the TE 7 5 either directly or via an extension cable HR 130 Without detent ID 540940 03 With detent ID 540940 01 Weight 0 7 kg Panel mounted handwheel with ergonomic control knob for connection to the HRA 110 handwheel adapter HR 150 Without detent ID 540940 07 With detent ID 540940 06 Weight 0 7 kg Handwheel adapter for connection of up to three HR 150 panel mounted handwheels and two switches for axis selection and for selecting the subdivision factor The first two handwheels are permanently assigned to axes 1 and 2 The third handwheel is assigned to the axes over a selection switch accessory or by machine parameters The position of the second selection switch accessory is evaluated by the PLC for example to set the proper interpolation HRA 110 ID 261097 04 Weight 1 5 kg Handwheel With turning knob and cable ID 270908 xx selection switch HR 130 HR 15
84. ted to the HSCI control system through a slot on the underside of the CC or UEC Every controller unit has slots for two boards The CMA H does not increase the total number of available axes every analog axis used reduces the number of available digital control loops by one Analog control loops also need to be enabled on the SIK The analog control loop outputs can only be accessed via the NC and not via the PLC Additional module for analog axes spindles Expansion board for CC 61xx or UEC controller units e 4 analog outputs 10 V for axes spindle Spring type plug in terminals CMA H 04 04 00 ID 688721 01 An expansion board can be used to provide the MANUALplus 620 with a PROFIBUS interface at any time This makes the connection to a PROFIBUS DP field bus system possible The PROFIBUS module is integrated in the control system by using a slot in the MC The interface is configured with lOconfig Additional module for PROFIBUS DP Expansion board for the MC main computer Connection for D sub connector female 9 pin PROFIBUS DP additional module ID 828539 01 Module for PROFIBUS DP Touch probes Overview Workpiece measurement TS 260 TS 460 TS 444 TS 642 TS 740 Touch probes for tool and workpiece measurement are connected via the system PL 62xx or the UEC UMC These touch probes generate a trigger signal that saves the current position value to the NC For more information on the touch pro
85. ter Main computer Voltage supply Export version Versions 16 The MC 7410T main computer consists of Intel Celeron 1047 processor 1 4 GHz dual core 2 GB SDRAM main memory MANUAL plus operating panel with soft keys 12 1 inch TFT color flat panel display resolution 1024 x 768 pixels HSCI interface to the controller unit and to other control components USB port with cover cap on front Further interfaces for use by the end user Ethernet USB 3 0 RS 232 C V 24 To be ordered separately and installed in the main computer by the OEM CFR memory card with the NC software SIK component System Identification Key for enabling the control loops and software options The following HSCI components are necessary for operation of the MANUAL plus 620 MC main computer Controller unit PLB 62xx PLC input output unit system PL integrated in UEC MB 720T machine operating panel or PLB 6001 HSCI adapter for connection of an OEM machine operating panel 24 V DC of power are supplied to the main computer and other HSCI components by the PSL 13x supply unit For the entire HSCI system the 24 V DC NC supply voltage for the control components is required to be safely separated voltage PELV It must not be connected to the 24 V DC supply voltage for PLC components e g holding brakes Because the complete NC software is saved on the CFR memory medium no export version is required for the
86. wer supply 24 V DC 4 W 9 36 exchangeable snap on keys 16 of them are not labeled and freely definable via the PLC e Operating elements Keys pre assigned by PLC basic program Control voltage on NC start NC stop emergency stop 4 MB 720T axis keys rapid traverse key spindle right spindle left spindle stop jog spindle to right jog spindle to left spindle positioning clamp spindle spindle switchover chip removal chip removal backwards tool change at right tool change at left unlock door e Spindle speed and feed rate override potentiometer Two holes for additional keys or keylock switches 7 free PLC inputs and 5 free PLC outputs Keys illuminated addressable via PLC 72071 ID 1043707 01 Weight 0 9 kg aa el IC IY C PL 6000 PLC input output systems with HSCI PL 6000 The PLC inputs and outputs are available via external modular PL 6000 PLC input output systems They consist of a basic module and one or more input output modules A total maximum of 1000 inputs outputs is supported The PL 6000 units are connected to the MC main computer via the HSCI interface The PL 6000 units are configured with the PC software PLB 62xx Basic modules There are basic modules with HSCI interface available for 4 6 or 8 modules They are mounted on standard NS 35 rails DIN 46 227 or EN 50 022 Supply voltage 24 V DC Power consumption 48 W at 24 V DC NC 21 W at 24 V DC P
87. xX COEOVE wig 1A 10 726 OLE AG vep yu equa 09 s xy Ge XX 0vv68c L XX LV89EE TA ino INMd 1 DV 004 9019 LOZX 209 Segen EN 1 a a a EI ENOEI E 0 7 37 Encoders 10240722 xeui ea 2 woz xeu 08 9 XX GLLZEE 849 2 1eqU3 08XX NOH 2 1 96 9 09669 XX P66SEL equa OLXX Cal 2 1 lt wig XX LE9EES eg XX PLL8SS c01equ3 8X21 18221 wigg ES Wg NEU 99 4 729664 ad 9 1 21 21 ddA L uonisog XX E8 60 dda 48 61 9096 ui 189 31 2101 68141 81 82101 ml EL H ddA 18v 41 0 86 68 41 91 629862 woz 8 7 6

MANUALplus 620

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