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MC200系列矢量型变频器

1. Chan Profi Func Factory Name Setting range ge bus code setting code FO Basic Function Groupe G T option 0 G option Depend FO 00 A 3 S 1 Models indicator 1 T option on model 0 open loop V F Control indd mode F0 01 ope moce 1 Torque control mode 0 7 2 2 Open loop vector 31 mode1 3 Open loop vector mode 2 0 Normal running 1 Simple PLC running 2 Wobble 3 4 F0 02 Running mod Tnte 0 nning mode oND Proccess PID running Multi Step speed running 0 Keypad control 1 Outer Terminal control F0 03 Running setup mode 0 2 Host communication control 0 Digital setting Main frequency source A 1 Al1 setting F0 04 0 2 Al2 setting 3 Host setting mode 0 Digital setting Auxiliary frequency 1 Al1 setting FO 05 0 source B 2 Al2 setting 3 communication setting 0 Main frequency Frequency scale 1 of source FO 06 auxiliary frequency y i 0 1 Maximum operation source frequency Frequency scale 2 of FO 07 auxiliary frequency O 100 000 source 0 A Main frequency source setting 1 B auxiliary frequency Frequency source source setting FO 08 0 selection 2 A B main plus auxiliary frequency source setting 3 Max frequency source setting among A and B A 32 B Keypad reference F0
2. F7 02 Input terminal status 115 F7 03 Output terminal status 116 F7 04 Preset frequency 117 F7 05 Output frequency 118 F7 06 Output current 119 F7 07 Output voltage 120 F7 08 Output power 121 F7 09 Preset speed 122 F7 10 Output speed 123 F7 11 Preset line velocity 124 F7 12 Output line velocity 125 F7 13 Load rate 126 F7 14 PID reference 127 F7 15 PID feedback 128 F7 16 DC bus voltage 129 F7 17 IGBT module temperature 130 F7 18 Total quantity of electricity 0 60000 131 F7 19 Total operated time 0 0 6000 0h 132 Clear sr pel oui of O Clear of verboten total F7 20 quantity 0 A 133 electricity Clear of total quantity F7 21 Clear of total running time Yosa of verboten 0 A 134 1 Clear F7 22 Software version 135 F8 Auxiliary function group F8 00 Jog frequency setting 0 10 400 00Hz 5 0 AX 136 F8 01 Jog Acc time setting 0 1 600 0s 5 0 A 137 F8 02 Jog Dec time setting 0 1 600 0s 5 0 A 138 F8 03 Acc time 2 0 1 3600 0s 20 0 A 139 F8 04 Dec time 2 0 1 3600 0s 20 0 A 140 F8 05 Acc time 3 0 1 3600 0s 20 0 A 141 F8 06 Dec time 3 0 1 3600 0s 20 0 A 142 F8 07 Acc time 4 0 1 3600 0s 20 0 A 143 F8 08 Dec time 4 0 1 3600 0s 20 0 A 144 F8 09 Low jump frequency 1 limit 0 00 400 00Hz 0 00 A 145 F8 10 High jump frequency 1 0 00 400 00Hz 0 00 A 146 40 limit F8 11
3. F7 00 Display in stop Display in running Setting 0 Output frequency 1 Preset frequency Output current 2 Output voltage 3 Synchronous speed Motor Synchronous speed 4 Preset Line speed Line speed 5 Preset frequency Load rate Func Factory Name Setting range Change code setting F7 01 Speed coefficient 0 01 100 00 A 1 00 This function sets the speed coefficient when the line speed or load speed is required to display on the LED monitor Displayed line speed or load speed Frequency x Speed coefficient Func Factory Name Setting range Change code setting F7 02 Input terminal status F7 03 Output terminal status 76 Showing the connection and disconnection status of invetor input terminal as figure 6 23 and 6 24 F R RUN X5 X4 X3 X2 XI 3 gt terminal connected with COM gt terminal disconnected with COM Figure6 23 input terminal states 159455 Y1 Y2 Relay H gt Terminal with No input 7 gt Terminal with input q 7 Figure6 23 output terminal states Func Factory Ar Name Setting range Change setting F7 04 Preset frequency F7 05 Output frequency F7 06 Output current F7 07 Output voltage F7 08 Output power F7 09 Preset speed F7 10 Output speed F7 11 Preset line speed F7 12 Output line speed F7 13 Load rate F7 14 PID reference F7 15 PID feed
4. 49 e To ensure normal motor tuning set the motor nameplate parameters correctly To ensure the control performance the motor s power should fit the inverter power generally within 2 grades below or 1 grade above Func f Factory Name Setting range Change code setting Sen aa 0 001 65 5350 x Depend resistance on model F1 06 Rotor resistance 0 001 65 5350 x Depend on model Motor leakage F1 07 0 01 655 35mH x Den inductance on model F1 08 Motor mutual 0 01 655 35mH 2 Depend inductance on model F1 09 eo current 0 5 1000A N Depend with no load on model Motor 0 No operation F1 10 auto tuning x 0 process 1 Start tuning e Before tuning the parameters on the nameplate of the motor must be input correctly F1 00 F 1 04 First set F1 10 to 1 after confirmation inverter will perform auto tuning functions After tuning value of F1 10 will be set to 0 automatically The high control performance is based on these parameters Please don t change these parameters casually F2 Vector Control Function F2 00 F2 13 are only valid for vector control mode and invalid for V F control Func Factory e Name Setting range Change Lin F2 00 ASR proportional gain 1 0 100 A 30 F2 01 ASR integration time 1 0 00 10 00s A 0 50 F2 02 ASR switching frequency 1 0 0 400 00Hz A 5 00 F2 03 ASR proportional gain 2 0 100 A 20 F2 04 ASR integration time 2
5. When crossing of the control signal cable with power motor cable is inevitable the crossing Motor cable Power Control signal cable Power motor cable Control signal cable Figure 2 2 Wiring requirement 109 2 High frequency low resistance shielded armored plaited wire netting cables should be used 3 Use shielded cable as the control cable Besides the shielding metal net must be connected to the metal case through cable clamps at both ends C Grounding 1 There are 3 grounding methods as listed below 1 Dedicated grounding terminal the best Other Inverter equipment O PE 2 Shared grounding terminal acceptable 110 Figure 2 3 Dedicated grounding terminal Other Inverter equipment O PE Figure 9 Shared grounding terminal 3 Shared grounding cable unacceptable Other equipment Inverter PE Other equipment Figure 2 6 Shared grounding cable b 2 Grounding cable connection attentions 1 Reduce the grounding resistance to the minimum by selecting cables as thick as possible Besides the flat cable is preferable to the round cable for the former one has lower high frequency impedance Because the grounding cable should be the shorter the better the grounding point should be near the inverter 2 If 4 core cables are used one of the 4 cores should be grounded at inverter side with the other end of it grounded at motor sid
6. Signal lost handle means input analog signal is smaller than setting checking analog signal When inverter is running one should check the external terminal input signal 0 Disable checking 1 if signal is lost the inverter stops 2 if signal is lost the inverter runs as 80 frequency 3 if signal is lost the inverter runs as the setting of F4 17 control 2 reset when stop or cut off Func x Factory Name Setting range Change code setting Input frequency os savino KAR F4 20 1 Do not saving AF A 0 e When set the frequency with X4 X5 chose as follow O saving AF save the frequency which is adjusted by X4 X5 1 Do not saving AF do not save the frequency which is adjusted by X4 X5 2 when stop or power off AF is reseted 62 1 pulse signal Func Factory Name Setting range Change code setting F 0 switch signal F4 21 Type of input signals AX 0 e There are two type of signals 0 or1 when the external terminal X4 X5 is used to defined the input signal when the input signal is pulse it should satisfy T1 gt 2ms T2 gt 2ms shown as figure 6 8 eo Time T1 T2 Figure 6 8 pulse signal input Func f Factory Name Setting range Change code setting F4 22 Input pulse frequency 0 01 2 00Hz A 0 01 unit F4 22 sets the unit of the input signals from X4 amp X5 terminals Func Chan Factory N
7. 19Q 3700W 100 MCL 4 0370 MC200T0450T4 MC200G0450T4 16Q 4500W 100 MCL 4 0550 MC200T00550T4 MC200G0550T4 13Q 5500W 100 MCL 4 0550 MC200T0750T4 MC200G0750T4 10Q 8000W 100 MCL 4 0550x2 MC200T0900T4 MC200G0900T4 80 9000W 100 MCL 4 0550x2 MC200T1100T4 MC200G1100T4 70 11 000W 100 MCL 4 0550x2 MC200T1320T4 MC200G1320T4 50 15000W 100 MCL 4 1600 MC200T1600T4 MC200G1600T4 3 50 20000W 100 MCL 4 1600 MC200T1850T4 MC200G1850T4 3 50 20000W 100 MCL 4 2200 MC200T2000T4 MC200G2000T4 30 25000W 100 MCL 4 2200 MC200T2200T4 MC200G2200T4 30 25000W 100 MCL 4 2200 MC200T2500T4 MC200G2500T4 2 50 30000W 100 MCL 4 2200x2 MC200T2800T4 MC200G2800T4 2 50 30000W 100 MCL 4 2200x2 99 MC200T3150T4 MC200G31500T4 MC200T3550T4 20 35000W 100 MCL 4 2200x2 Note 1 When the needed braking torque is not 100 it is possible to adjust the reristance about value in the table abave according to inverse proportion of real torque needed it is means that the increasment of the brake torque base on 100 named the decrement of the brake resistor is and vice versa Attention The brake torque is no lesser than the 150 torque named otherwise enquires to the service 2 After adjusting the resisitance of the brake resistor the resistor power P take it as long time duty must be adjusted also and can be calculated as following P 7002 R Where R is the brake resistor 3 The resisitance of brake res
8. User password setting 0 9999 0 268 0 Disable FH 01 Parameter lockedup 0 269 1 Enable ranean See 0 No operation FH 02 Parameter initialization s 0 270 1 Recover factory setting 0 Disable FH 03 Fault record clear 0 271 1 Enable 47 Chapter 6 Detailed Function Introduction A means that the parameter can be revised during inverter s running and stopping state x means that the parameter can not be revised during running means that the actually measured or fixed parameters can not be revised O means that the parameter is set by the manufacturer and can not be changed by the user FO Basic Function Func i Factory Name Setting range Change f code setting 0 G D d F0 00 G T option x SRSA gla AT on mode eThis parameter only for user to check the factory type unavailable to change e0 For type G series applicable to constant torque load Overload capability 150 rated current for 1 minutes e1 For type T series applicable to constant torque load Overload capability 130 rated current for 1 minutes Func Factory Name Setting range Change K code setting 0 open loop V F Control mode 1 Torque control mode FO 01 Control mode x 0 2 Open loop vector mode 1 3 Open loop vector mode 2 This parameter is for control model of invertor can be seted in different circumstances e0 V F Control lt is
9. 3 Individual screened cables should be used for analoge signal and digital signal 4 For relay s control signal if the voltage is not over 48V Same kind of calbes can be used as for digital input signal twisted pair line is recommendated for relay s control signal 5 For keep off the control signal from noise keep the cable less than 30cm and isolated with power line 24 Twisted pair single screened line should be used for input frequency order from outside yx The connection of terminals of control loop The connecting of control cable must 360 degree earthing Isolate the lining of duct pilot and main pilot with other power line Cover every cable when lining to have enough IP and EMC protection 1 list out the cables which will be connected 2 Divided cables into left and right according signals in and out avoiding cables cross in the cabinet 3 Seperate the cabel of each group according to the size 4 If more than one cable go through one cover the cover must be sealed by sealat Monolayer shielded cable connect shield layer to the shortst erthing point two layer shielded cable connect shield layer to the shortst erthing point yxDon t connect the shielding layer of the same kind cable to one earthing point Don t connect the other side of shielding layer to the earth or indirective earthing withservral nFof high frequency and high voltage capacitor such as 3 3nF 3000V The shielding layer also can direct earthin
10. 346 g9 185 200kw 330 165 330 165 880 902 829 533 346 11 220 355kw 440 220 440 220 1038 1060 987 643 346 11 400 450kw 560 280 560 280 1214 1236 1163 763 349 11 15 Chapter 3 Installation And wiring 3 1 Installation after long term storage Capacitor must be handled if the inveter has been stored over 2 years V 100 75 0 5 1 2 4 6 8 T h No need to handled if storage is less than 1 year Supply power voltage for 1 hour before installed if storage is between 1 to 2 years PAON a Se Supply power voltage according to the broken line if storage is between 2 to 3 years srnssnnnnnenen Supply power voltage according to the dashed line if storage is over 3 years Figure3 1 process of re handle the capacitor 3 2 Installation Please mount the inverter inside a well ventilated location generally in vertical way The selection of mounting environment should take the following items into account 1 Ambient temperature It is required to be within the range of 10 C 40 C If the temperature is higher than 40 C the inverter should be derated by 30 when the temperature rises by every 5 C at the same time the ventilation and heat dissipation should be enhanced 2 Humidity should be lower than 90 with no dew condensation 3 Be away from the location full of dust or metal powder 4 Mount in the location free of corrosive
11. 4 Multi Step speed running e0 general setup frequency by Keypad or outer terminal Initial frequency are prereference for F0 09 it can be adjusted by operate the key A V e1 Simple PLC running User can set reference frequency hold time running direction and acceleration deceleration time for relative segment by setting FC parameters in Simple PLC and multi segment function group e2 Wobble running Wobble canbe name as frequency also it can preset acceleration deceleration time and frequency periodic variable running especially in textile industry where machine speed varias as wound roll diameter varias the setup mode and frequency can be set by wobble e3 Proccess PID running Right setup must be done befor running PID control is widely used in the feld of proccss 44 variable exist such as constant pressure constant temperature and so on The running frequency of inverter is PID effected frequency e4 Multi Segments speed running In this function the inverter runs as multi segments speed The running segment speed can be selected by F4 terminals and running frequency can be selected by FC parameters Func f Factory Name Setting range Change f code setting 0 Keypad control Running command F0 03 1 outer Terminal control x 0 Setup mode 2 Host communication control e Select inverter s running control command control commands of the i
12. 0 00 10 00s A 1 00 F2 05 ASR switching frequency 2 0 0 400 00Hz A 10 00 50 eF2 00 and F2 01 are the parameters when the running frequency is lower than the PID frequency F2 03 and F2 04 are the parameters when the running frequency is higher than the PID frequency the band of the PI switching frequency1 and PI switching frequency2 is obtained by the change of these two group PI patameters PI parameter F2 00 F2 01 F2 03 F204 pee R202 F2 05 Output frequency F Figure 6 2 PI parameter diagram e The system dynamic response can be faster if the proportion gain P is increased However if P is too large the system tends to oscillate The system dynamic response can be faster if the integration time I is decreased However if I is too small the system becomes over adjusted and tends to oscillate Speed loop PI parameters and system inertial have close relations In view of the different load characteristics need in default on the basis of PI parameters be adjusted to meet the needs of various occasions Func Factory Name Setting range Change f code setting F2 06 ACR proportional gain 0 0 1000 0 A 100 0 F2 07 ACR integral gain 0 0 1000 0 A 100 0 e The bigger of the proportional gain P the faster of the response but oscillation may easily occur If only proportional gain P is applied in regulation the bias cannot be eliminated In order to eliminate the
13. 0 10V and current signal in 45 0 20mA which determined jumper wire J1 and J2 in the main control panel 2 Select Al2 as main input 3 communication setup which means that the main frequency input is communication setup by Host Func Factory Name Setting range Change i code setting 0 Digital setting Auxiliary 1 Al1 setting F0 05 x 0 frequency source 2 Al2 setting 3 communication setting eThe parameter is the path to selecte inverter auxiliary frequency reference B eWhen take auxiliary frequency source as independent frequency reference path the select mothed is the same as main frequency source A Details refer to description F0 04 There is following special when auxiliary frequency source is take as overprinting reference Taking auxiliary frequency source as digital reference presetup frequency does not effect and the setting frequency can be adjusted based on the main reference frequency by operating the key A V or UP DOWN in mult function input terminals Taking auxiliary frequency source as analog input reference Al1 Al2 or pulse input reference input terminal group F4 refers to description F0 06 and FO 07 Func Factory Name Setting range Change code setting Frequency scale 1 0 Main frequency source FO 06 of auxiliary S 0 1 Maximum operation frequency frequency source Func Factory Name Setting range Ch
14. 03 Acc time 2 0 1 3600 0s A 20 0 F8 04 Dec time 2 0 1 3600 0s A 20 0 F8 05 Acc time 3 0 1 3600 0s A 20 0 F8 06 Dec time 3 0 1 3600 0s A 20 0 F8 07 Acc time 4 0 1 3600 0s A 20 0 F8 08 Dec time 4 0 1 3600 0s A 20 0 e F8 03 F8 08 define Acc Dec time 2 3 and 4 respectively Acc Dec time 1 2 3 and 4 Acc Dec time 1 is defined in F0 14 and F0 15 can be selected through control terminals as inverter s Acc Dec time in running process The acceleration and deceleration time can be selected by combination of multifunctional ON OFF input terminals determined by F4 Group 79 Func Factory Name Setting range Change code setting Low jump frequency 1 F8 09 0 00 400 00Hz A 0 00 limit High jump frequency F8 10 0 00 400 00Hz A 0 00 1 limit Low jump frequency 2 F8 11 0 00 400 00Hz A 0 00 limit High jump frequency F8 12 0 00 400 00Hz A 0 00 2 limit Low jump frequency 3 F8 13 0 00 400 00Hz A 0 00 limit High jump frequency F8 14 0 00 400 00Hz A 0 00 3 limit e Jump frequency is set to prevent the output frequency of inverter from meeting the mechanical resonant point of load In Jump frequency parameters set the system s mechanical resonant central frequency at most three frequency values can be setup shown in Figure 6 25 Output freq Setting ferq 80 Figure 6 25 jump frequency Func Factor
15. 09 0 10 400 00Hz 50 00 10 frequency FO 10 Highest output frequency 50 00 400 00Hz 50 00 11 FO 11 High frequency limit 0 50 400 00Hz 50 00 12 FO 12 Low frequency limit 0 1 400 00Hz 1 00 13 Carrier frequency FO 13 0 8 1 14 Regulation FO 14 Acc time1 0 1 3600s 20 0 15 FO 15 Dec time1 0 1 3600s 20 0 16 F1 Motor Parameters Depend F1 00 Motor rated power 0 75 450KW 17 on model F1 01 Motor rated voltage 220 440V 380 18 Depend F1 02 Motor rated current 1 0 1000 0A 19 on model F1 03 Motor rated frequency 20 400 00Hz 50 00Hz 20 Depend F1 04 Motor rated speed 500 24000rpm 21 on model 3 Depend F1 05 Stator resistance 0 001 65 5350 22 on model r Depend F1 06 Rotor resistance 0 001 65 5350 23 on model Motor leakage Depend F1 07 0 01 655 35mH 24 inductance on model y Depend F1 08 Motor mutual inductance 0 01 655 35mH 25 on model Excitation current with no Depend F1 09 0 5 1000A 26 load on model 0 In vain Motor auto tuning 1 parameter measure and F1 10 0 27 process test F2 Vector Control F2 00 ASR proportional gain 1 0 100 30 28 33 1 allowable automatic F2 01 ASR integration time 1 0 00 10 00s 0 50 A 29 F2 02 ASR switching frequency 1 0 00 400 00Hz 5 00 A 30 F2 03 ASR proportional gain 2 0 100 20 A 31 F2 04 ASR integration time 2
16. 46 Output when external setting signal lose 17 Y1 pulse output 18 Relay output Y1 Frequency up output Y2 Frequency down output A 15 A 0 64 0 Running A signal is output when the inverter is running 1 Stopping A signal is output when the inverter has stopped 2 Frequency reached A signal is output when the output frequency reaches the reference frequency 3 Specified Frequency 1 reached A signal is output when the output Specified frequency 1 reaches the reference frequency 4 Specified Frequency 2 reached A signal is output when the output Specified frequency 2 reaches the reference frequency 5 Inverter over load pre alarm A signal is output when the output current exceeds F9 00 1 6 External alarm When this terminal is disconnected from COM a signal is output 7 Keypad operation When F0 04 0 a signal is output 8 Under voltage stopping When undervoltage causes the inverter to stop a signal is output 9 PLC running When F02 1 and the inverter is in PLC operation a signal is output 10 PLC cycle finished When F02 1 and after cycle of the PLC operation is finished a signal is output 11 PLC acycle finished When F02 1 and after a cycle of the PLC operation is finished a 0 5s signal is output 12 PLC stage finished When F02 1 and after any stage of PLC operation is finished a 0 5s signal is output 13 Feedback overhigh When feedback signal is higher than u
17. Change ule F3 02 VF1 frequency 1 00 400 0 Hz x 6 00 F3 03 VF1 voltage 0 380V x 6 F3 04 VF2 frequency 1 00 400 0 Hz x 15 00 F3 05 VF2 voltage 0 380V x 34 F3 06 VF3 frequency 1 00 400 0 Hz x 25 00 F3 07 VF3 voltage 0 380V x 95 F3 08 VF4 frequency 1 00 400 0 Hz x 35 00 F3 09 VF4 voltage 0 380V x 186 F3 10 VF5 frequency 1 00 400 0 Hz x 45 00 F3 11 VF5 voltage 0 380V x 307 There are ten parameters in F3 02 F3 11 to set the self define V F curve shown in figure 6 4 The setting of V F curve is defined by load of motor Notice VF1frequency lt VF2 frequency lt VF3 frequency lt VF4 frequency lt VF5 frequency VF1voltage lt VF2 voltage lt VF3 voltage lt VF4 voltage lt VF5 voltage Overtop lower voltage reference may lead overheat of the moter even burn down the inverter may stallout or protection due to overcurent F1 F2 F3 F4 F5 F6 F V1 V5 VF1 VF5 voltage point F1 F5 VF1 VF5 frequency point V6 rated voltage F6 rated frequency Figure 6 4 seft define V F curve 54 Func Factory Name Setting range Change code setting Auto slip F3 12 0 00 10 00Hz A 0 00 compensation The motor s slip changes with the load torque which results in the variance of motor speed The inverters output frequency can be adjusted automatically through slip compensation according to the load torque Therefore the change of speed due to the load change can be reduced The value of compensated slip is
18. FC 06 Multi frequency 7 0 00 400 00HZ A 35 00 FC 07 Multi frequency 8 0 00 400 00HZ A 40 00 FC 08 Multi frequency 9 0 00 400 00HZ A 45 00 FC 09 Multi frequency 10 0 00 400 00HZ A 50 00 FC 10 Multi frequency 11 0 00 400 00HZ A 45 00 FC 11 Multi frequency 12 0 00 400 00HZ A 40 00 FC 12 Multi frequency 13 0 00 400 00HZ A 35 00 FC 13 Multi frequency 14 0 00 400 00HZ A 25 00 FC 14 Multi frequency 15 0 00 400 00HZ A 15 00 FC 15 Multi frequency 16 0 00 400 00HZ A 8 00 When F0 02 is set multiply segments it should be set FC 00 FC 15 to ensure the property Func Factory Name Setting range Change i code setting 0 Run N cycles After the stop 1 After program run N cyclical by Pattern operation FC 16 last section of frequency rate x 0 mode movement 2 Continuous cycle FC 16 0 stop after running for N cycle FC 16 1 run at setup frequency in last phase after running for one cycle FC 16 2 continuous circulation running according to setup phase parameters Func F Factory Name Setting range Change f code setting FC 17 segments of process 1 16 A 4 These parameters are used to set the segments of process 106 Func Factory Name Setting range Change code setting PLC operation cycle FC 18 1 5000 x 1 number hese parameters are used to set the loop times
19. FC 19 Phase 1 running time 0 1 3600 0s 4 0 A 229 Phase 1 runing direction and FC 20 P 1 4 0 1 1 0 A 230 speed up down time FC 21 Phase 2 running time 0 1 3600 0s 4 0 A 231 Phase 2 runing direction and FC 22 A 1 4 0 1 1 0 A 232 speed up down time FC 23 Phase 3 running time 0 1 3600 0s 4 0 A 233 Phase 3 runing direction and FC 24 1 4 0 1 1 0 A 234 speed up down time FC 25 Phase 4 running time 0 1 3600 0s 4 0 A 235 Phase 4 runing direction and FC 26 A 1 4 0 1 1 0 A 236 speed up down time FC 27 Phase 5 running time 0 1 3600 0s 4 0 A 237 Phase 5b runing direction and FC 28 speed up down time 1 4 0 1 1 0 A 238 FC 29 Phase 6 running time 0 1 3600 0s 4 0 A 239 Phase 6 runing direction and FC 30 A 1 4 0 1 1 0 A 240 speed up down time FC 31 Phase 7 running time 0 1 3600 0s 4 0 A 241 Phase 7 runing direction and FC 32 A 1 4 0 1 1 0 A 242 speed up down time FC 33 Phase 8 running time 0 1 3600 0s 4 0 A 243 Phase 8 runing direction and FC 34 1 4 0 1 1 0 A 244 speed up down time 45 FC 35 Phase 9 running time 0 1 3600 0s 4 0 A 245 Phase 9 runing direction and FC 36 1 4 0 1 1 0 A 246 speed up down time FC 37 Phase 10 running time 0 1 3600 0s 4 0 A 247 Phase 10 runing direction and FC 38 1 4 0 1 1 0 A 248 speed up down time FC 39 Phase 11 running time 0 1 3600 0s 4 0 A 249 Phase 11 runing
20. Func Factory Name Setting range Change code setting FA 04 High limit 20 0 100 0 A 100 0 FA 05 Low limit 0 0 50 0 A 0 0 ewhen the setting value is lower than the value of FA 05 it will run with the value of FA 05 when the setting value is higher than the value of FA 04 it will run with the value of FA 04 shown in figure 6 34 reference Figure 6 34 setting limit Valid range 91 Func 1 Factory Name Setting range Change code setting 0 Al1 Chois of close loop 1 Al2 FA 06 feed back signal x 0 2 AI1 AI2 3 Communication setting eThese parameters are used to set the channel of PID feedback e0 feedback signal is Al1 e1 feedback signal is AI2 e2 feedback signal is the sum of Al1 and Al2 e2 feedback signal is the communication signal Func h Factory Name Setting range Change f code setting FA 07 Proportional gain P 0 0 200 00 A 20 00 These parameters are used to set Kp of PID the max frequency is Kp 200 Func A Factory Name Setting range Change 4 code setting FA 08 Integration time Ti 0 01 100 00s A 2 00 eThis function parameters used to set inverter internal PID adjustor integral time constant I Mainly for the elimination of static error If integral time constant is big response is slow vice versa Func s Factory Name Setting range Change code setting FA 09 Diffe
21. OL1 pre alarm point Motor overload The motor has been overlaod OLP2 and the temprature will reche the The same as OL2 pre alarm protection point Braking resistor Temperature of brake reristor Check and change greater dbH overheating utrhigh brake reristor Communication Er485 Communication overtime The same as Er14 abnormal 7 3 decryption If user forget the security code input 1234 at FH 00 at the same time press and to get decryption 96 Chapter 8 Preservation And Maintenance Potential hazards exist due to aging wear and tear of inverter internal components as well as environmental influences to the inverter such as temperature humidity PH value particles vibration etc Therefore daily inspection periodic preservation and maintenance must be performed to the inverter and its driving mechanism during their storage and operation If the inverter is transported for a long distance routine inspections such as integrity of components and tightening of screws must be done before using the inverter During normal operation clean the dust inside the inverter periodically and check if the screws become loose If the inverter has not been used for a long time it is recommended to energize it once every six months for more than half an hour to prevent the internal electronic elements from becoming unusable AN Danger When power is turned on for inverters stored for more th
22. Sed Unni EK IWUU LS RUN JOG FWD REV Unit indicator Function indicator MENE ENTER 1 Function selection Save key Menu and escape gt ESC pas DATA a l T Digit revise key k JOG key gt JOG 62 SHIFT key RUN key MSI N STOP RESET lt LY XQ Figure 4 1 Panel and keys i STOP Fault RESET key 25 4 2 Function description of panel key s function Function description of the is shown in Table 4 1 Key Name Function Menu Switchover of states of programming and others displaying MENU selection ESC parameter and Switchover of the menus In programming and state pressing this key returns to the previous menu switchover ENTER Function In program state press this key to enter the next menu and DATA data finish saving the parameters in third level menu state increase function code menus or data setup accomplish A Up special operation with gt gt Increase of data or code decrease function code manu or data setup accomplish EG Down special operation with gt gt Decrease of data or code In the state of RUN and STOP press this key to display Shift parameters when setting data it can change the data s revising bit accomplish special operation with Aand V In the panel control mode press this key for JOG operation JOG JOG the inverter stops after you release the key Running RUN direction Pr
23. damages Wear and tear of the bearing aging of the fan vanes Criteria After the power is cut off for the inverter check if abnormal conditions such as crack exists on fan vanes and other parts When the power is turned on for the inverter check if inverter running is normal and check if there is any abnormal vibration 2 Electrolyte capacitors Possible cause of damages high ambient temperature and aging of electrolyte due to large pulse current induced by frequent leaping changes of loads Criteria Check if frequent over current or over voltage failures occur during inverter start up with load Check if there is any leakage of liquids Check if the safety valve protrudes Measure static capacitance and insulation resistance 99 8 4 Storage Of Inverter 1 Storage conditions shall satisfy storage requirements Table 8 2 Storage environment of inverter Environmental Requirements Remark conditions Ambient temperature shall not exceed 30 C Condensation and during long term freeze resulted by Ambient storage of the sudden 20 C 60 C temperature inverter in order temperature to prevent changes should be deterioration of avoided capacitor properties Relative 20 90 humidity No direct sunlight no dust no Inverter can be covered by plastic corrosive or explosive gases no Storage films and desiccant can be used oil fog no vapor water drops conditions and no vibration Salt cont
24. dependent on the motor s rated slip which can be calculated as P4 09 fb n P 60 f is motor rated frequency n is motor rated speed and P is pole pairs of motor Func q Factory Name Setting range Change code setting 0 No action F3 13 AVR function A 0 1 Action AVR Auto Voltage Regulation function ensures the output voltage of inverter is stable no matter how the DC bus voltage changes During deceleration if AVR function is disabled the deceleration time will become short but the current will become long If AVR function is enabled all the time the deceleration time will be long but the current will be small Func Factory Name Setting range Change gt code setting Auto energy 0 Disabled F3 14 2 A 0 saving selection 4 Enabled Auto energy saving selection the inverter will automatically tune the output voltage according to the load current for saving energy 0 Disable saving energy 1 Enable saving energy Func f Factory Name Setting range Change code setting Maximum output F3 15 220V 440V x 380 voltage Voltage limited F3 16 10 00 400 00Hz x 50 00 frequency start point Maximum output voltage is set as the rated operation voltage indicated on the motor 55 nameplate Base frequency is the rated frequency of the motor indicated on the motor nameplate It is also the maximum output voltag
25. direction and FC 40 N 1 4 0 1 1 0 A 250 speed up down time FC 41 Phase 12 running time 0 1 3600 0s 4 0 A 251 Phase 12 runing direction and FC 42 1 4 0 1 1 0 A 252 speed up down time FC 43 Phase 13 running time 0 1 3600 0s 4 0 A 253 Phase 13 runing direction and FC 44 i 1 4 0 1 1 0 A 254 speed up down time FC 45 Phase 14 running time 0 1 3600 0s 4 0 AX 255 Phase 14 runing direction and FC 46 7 1 4 0 1 1 0 A 256 speed up down time FC 47 Phase 15 running time 0 1 3600 0s 4 0 A 257 Phase 15 runing direction and FC 48 1 4 0 1 1 0 A 258 speed up down time FC 49 Phase 16 running time 0 1 3600 0s 4 0 A 259 Phase 16 runing direction and FC 50 1 4 0 1 1 1 A 260 speed up down time PLC running time unit 0 1 sec Rest s 0 x 261 Timing unit 1 1 min FD Serial Communication function group FD 00 Local address 0 31 1 A 262 0 1200 1 2400 FD 01 Baud rate selection 2 4800 3 A 263 3 9600 4 19200 46 0 no parity N 8 1 1 even parity E 8 1 2 odd parity 0 8 1 FD 02 Data format 3 264 3 no parity N 8 2 4 even parity E 8 2 5 odd parity 0 8 2 Communication failure FD 03 0 2 10 0s 2 0 265 predication time Communication error 0 No action FD 04 1 Alarm and continue to run 0 266 handling 2 Stop FE Reserved function FF Factory population of parameter Manufacturer password FF 00 0 65535 0 267 setup FH User Password FH 00
26. drawing wind from outside the cabinet 5 Seal the seams on the cabinet to keep the dust out 6 All the cable air inlets on the cabinet should be covered with dust screen For easy clearing and maintenance the dust screen should be movable and made of metal The size of the screen mesh should be small enough to keep the floc out 7 The control cabinet must be cleaned periodically of dust and floc In a very dusty environment the interval for cleaning should be about a month 106 Appendix 2 Guides to Inverter EMC Design amp Installation For your reference this section introduces inverter EMC design and installation The covered topics clude 1 Noise suppression 2 Wiring 3 Grounding 4 Surge absorption by external equipment 5 Current leakage 6 installation planning and attention 7 Power source filter application 8 Radiated noise handling A Noise suppression The influence to peripheral equipments of noise generated by inverter when it operation is concern to the type of noise of the inverter and noise transit channelas well as the design installation wiring grounding of the driving system 1 Noise type See the following figure Noise type Static inducted noise Circuit conducted noise Path 1 Space conducted noise Electromagnetic inducted noise Paths 7 8 Motor cable Power cable Inverter radiated noise radiated noise rated noise Path 4 Path 5 Path 6 Noise conducted Noi
27. electromagnetism noise and current harmonic wave are decreased as well as leakage current is enlarged Inverter is suggested to used in lower carrier frequency Factory Func code Name Setting range Change i setting F0 14 Acc time1 0 1 3600s A 20 0 FO 15 Dec time1 0 1 3600s A 20 0 e Acc time means the inverter outputs from zero frequency to the highest output frequency shown in Figure 6 1 as t1 Dec time means the inverter outputs from the lowest output frequency to zero frequency shown in Figure 6 1 as t2 48 F max F set MC200G T series inverter has 4 groups of acceleration and deceleration time output frequency t1 i F0 14 1 aa Actual Acceleration Time 1 FO 15 Time T Actual Deceleration Time Figure 6 1 Definition of Acc Dec time 1st group FO 14 F0 15 2nd group F8 03 F8 04 3rd group F8 05 F8 06 4td group F8 07 F8 08 The acceleration and deceleration time can be selected by combination of multifunctional ON OFF input terminals determined by F4 Group F1 Motor Parameters Func Factory Name Setting range Change i code setting F1 00 Motor rated 0 75 450KW x Depend power on model F1 01 Motor rated 220 440V x 380 voltage F1 02 Motor rated 1 0 1000 0A x Depend current on model F1 03 oe aes 20 400 00Hz x 50 00Hz frequency F1 04 Motor rated 500 24000rpm Depend speed on model
28. failure 0 After power recovery the LED displays the fault code Lu inverter does not start 1 after power recovery when the inverter detects that the DC voltage is greater than the undervoltage protection level it restarts from OHz after the period of F6 01 Fig 6 16 DC voltage Undervoltage point Motor Speed Output frequency Figure 6 16 Restart from OHz Time Time 2 If the time of power failure exceeds F6 02 the inverter won t start the motor automatically after the power recovery even if F6 00 1 2 or 3 and the DC voltage is greater than the undervoltage protection level The inverter will start the motor after receiving the start command 70 DC voltage Undervoltage point Motor Speed i i Time i Output i frequency Time i G Error signal i Under voltage alarm output i DC voltage Undervoltage point Output frequency Error signal e a Figure 6 18 flying restart T lt F6 02 3 After power recovery when the DC voltage is greater than the undervoltage protection 71 level after the period of F6 01 the inverter searches the motor speed based on its output frequency before power failure then restarts from the frequency corresponding to the searched motor speed Func Factory Name Setting range Change code setting F6 03 Start frequency 0 10 10 00Hz x 1 00 F6 04 Start frequency 0 0 20 0s 0 5 A holdi
29. multiple function terminal X1 X5 as the input signal of process PID Set the multiple function terminal X1 X5 as the time of acceleration or deceleration Refer table 6 01 Set the change of panel and external multiply function terminal this setting is used with FO0 03 Main frequency source and auxiliary frequency source B are the choise of real requency Table 6 01 Acc Dec time selection Xi6 Xi5 Acc or Dec time selection OFF OFF Acc time1 Dec timet F0 14 FO0 15 OFF ON Acc time2 Dec time2 F8 03 F8 04 ON OFF Acc time3 Dec time3 F8 05 F8 06 ON ON Acc time4 Dec time4 F8 07 F8 08 Notice ON indicates that this terminal is close with COM Off indicates that it is cut off Xi indicates a terminal of X1 X5 for example Xi6 means a terminal to be defined as 6 Table 6 02 MS multi section speed running selection Xi4 Xi3 Xi2 Xi1 setting multi frequency OFF OFF OFF OFF 1 Selection multi frequency 1 FC 00 OFF OFF OFF ON 2 Selection multi frequency 2 FC 01 OFF OFF ON OFF 3 Selection multi frequency 3 FC 02 OFF OFF ON ON 4 Selection multi frequency 4 FC 03 57 OFF ON OFF OFF 5 Selection multi frequency 5 FC 04 OFF ON OFF ON 6 Selection multi frequency 6 FC 5 OFF ON ON OFF 7 Selection multi frequency 7 FC 06 OFF ON ON ON 8 Selection multi frequency 8 FC 07 ON OFF OFF OFF 9 Selection mul
30. over Terminal X4 0x105 OH 0x113 Er10 temprature abnormal Inverter overlaod Terminal X5 0x106 OL1 0x114 Er11 pretection abnormal i Terminal RUN 0x107 OC3 Output erthing 0x115 Er12 abnormal Terminal F R 0x108 ErO Storage abnormal 0x116 Er13 abnormal Communication 0x109 Er1 Outer alarm 0x117 Er14 abnormal U phase transducer Outer reference 0x10A Er2 0x118 Er115 abnormal missed V phase transducer Motor overload 0x10B Er3 0x119 OL2 abnormal pretection W phase transducer Feedback utralow 0x10C Er4 Ox11A Er16 abnormal protection Temrature Feedback ultrahigh 0x10D Er5 0x11B Er17 transducer abnormal protection Under voltage Ox10E LU j protection 121
31. possible to the inverter with the wiring as short as possible 9 4 Keypad Communication Cable Available cables length 1 5m 2m 5m 10m 15m 20m 500m 102 9 5 Specifications of AC input output and DC reactor Inverter AC Input reactor AC Output reactor DC reactor Power Current Inductance Current Inductance Current Inductance kw A mH A uH A mH 1 5 5 3 8 5 1 5 6 11 2 2 7 2 5 7 1 6 11 4 0 10 19 10 0 6 12 6 3 5 5 15 1 0 15 0 25 23 3 6 7 5 20 0 75 20 0 13 23 3 6 11 30 0 60 30 0 087 33 2 15 40 0 42 40 0 066 33 2 18 5 50 0 35 50 0 052 40 1 3 22 60 0 28 60 0 045 50 1 08 30 80 0 19 80 0 032 65 0 80 37 90 0 16 90 0 030 78 0 70 45 120 0 13 120 0 023 95 0 54 55 150 0 12 150 0 019 115 0 45 75 200 0 10 200 0 014 160 0 36 90 250 0 06 250 0 011 180 0 33 110 250 0 06 250 0 011 250 0 26 132 290 0 04 290 0 008 250 0 26 160 330 0 04 330 0 008 340 0 18 185 400 0 04 400 0 005 460 0 12 200 490 0 03 490 0 004 460 0 12 220 490 0 03 490 0 004 460 0 12 250 530 0 03 530 0 003 650 0 11 280 600 0 02 600 0 003 650 0 11 315 660 0 02 660 0 002 800 0 06 355 400 2 0 04 400 2 0 005 460 2 0 12 400 490 2 0 03 490 2 0 004 460 2 0 12 450 490 2 0 03 490 2 0 004 650 2 0 11 500 530 2 0 03 530 2 0 003 650 2 0 11 103 9 6 Specification of input filter and output filter Inverter Power kw Input Filter Output Filter 0 75 1 5 NFI 005 NFO 005 2 2 NFI 010 NFO 010 4 0 NFI 010 NFO 010 5 5 NFI 020 NFO 020 7 5 NFI 020 NFO 020 11 NFI 03
32. power and auxiliary equipment according to the requirments Confirm following before switch on power supply whether input power cable connecting at input terminal of L1 L2 and L3 output terminal U V and W connect with input terminal of machine Control terminals connect with control equipment correctly and terminal status is OFF Load Motor is idle load 30 Confirm whether invetor is normal when power on LED digital tube twinkling 50 00 and Hz indicator light on when invetor Power status is normal LED showing code for error when erroring check the error code and treadment Operate the invetor keyboard for idle loading Idle load Press RUU key on key board to start the invetor Motor should smoothly spped up to setup frequency in speed up time 1 After indle load normal connect machine to load running Load running Press RUN key on the key board to start the invertor Motor should smoothly spped up to setup frequency in speed up time 1 4 6 3 inverter operation of trial running yx switch on the power supply 1 confirm the following before switch on the power supply Whether voltage of power is correct 380V 3 phase and 50 60 HZ Whether power line connect the input terminal L1 L2 and L3 p output terminal U V and W connect with input terminal of machine Control terminal connect with control equipment correctly and terminal status is OFF Moter is idle load If a
33. suitable for general purpose application Can be used in the case when one inverter drives more than one motor e1 F0 01 setup as 1 means torque control mode It is suitable for the application with low accuracy torque control the speed of motor is determined by load in this mode And one triver can qrive one motor only 43 e2 F0 01 setup as 2 means vector control mode 1 It is suitable for no pulse encoder generator PG equipped and is used for the application which requires high performance such as higher torque at low speed higher speed accuracy large range of ajustabel speed and quicker dynamic response And one triver can qrive one motor only 3 F0 01 setup as 3 means vector control mode 2 It is suitable for no pulse encoder generator PG equipped is used for the application which requires high performance with higher start torque and larger range of ajustabel speed than NO PG vector control mode 1 Attention Ajusting vecter control parameter group 2 can optimize the performance of inverter but the high performance can be get when the accurate motor parameter is known So nameplate parameter must be right set and motor measure and test must be done for getting accurate motor parameter befor selecting the vector control mode Func Factory Name Setting range Change E code setting 0 Normal running 1 Simple PLC running F0 02 Running mode 2 Wobble running x 0 3 Proccess PID running
34. to use it in following cases The ratio of the power supply capacity to inverter capacity is greater than 10 1 Input voltage unbalance rate of 3 phase power supply is more than or equal to 3 The power factor on the input side is required to improve It may be creased up to 0 75 0 85 The effect is very good to use putput AC reactor for keeping down the transmitting interference and inductive disturbance and keeping down the vibration of the motor voltage 9 2 2 DC Reactors When the power capacity is greater than 600 kVA or far more greater than the inverter s or the needs of the power factor is very important a DC reactor should be used in connecting on direct current bus P1 and P The DC reactor can be used together with the AC reactor It also effectively decreases the higher harmonics and can raise the power factor up to 0 95 9 3 EMI Filter Radio noise filter suppresses not only the transimit of electromagnetic interference generated by inverter but also the interference by external radio interference and power supply permanent impact as well as surge interference the transient shock amp surge interference with the inverter The radio noise filter should be adopted in following cases The requirement of anti radio interference is highly emphasized Meeting CE UL and CSA standards is required There are devices with poor anti interference ability around the inverter The filter should be located as close as
35. 0 0 100 0 100 0 A 66 corresponding setting Al1 filter time for input F4 10 0 00 10 00s 1 00 A 67 signal F4 11 Al2 input lower limit 0 00 10 00V 0 01 A 68 F4 12 Al2 lower limit 0 0 100 0 0 0 A 69 F4 13 AI2 upper limit 0 00 10 00V 10 00 A 70 Al2 er limit F4 14 upper Im 0 0 100 0 100 0 A 71 corresponding setting Al2 filter time for input F4 15 0 00 10 00s 1 00 A 72 signal Action selection at 0 No detect external analog 1 Stop F4 16 Oe 0 x 73 frequency speed 2 operate with 80 of original command missing frequency 36 3 Running set by F4 7 External running F4 17 frequency speed 0 10 400 00Hz 40 00 74 command missing Alf checking analog F4 18 0 00 10 00 0 00 75 signal off line Al2 checking analog F4 19 0 00 10 00 0 00 76 signal at off line 0 saving AF F4 20 Input frequency control 1 Do not saving AF 0 77 2 reset when stop or cut off i f 0 switch signal F4 21 Type of input signals i 0 78 1 Pulse signal F4 22 Input pulse frequency unit 0 01 2 00Hz 0 01 79 F4 23 I O pulse ratio 0 01 10 00 1 00 80 F5 Output terminal Group F5 00 Relay output selection 0 Running 15 81 F5 01 Y1 function selection 1 Stopping 0 82 2 Frequency reached 3 Specified Frequency 1 reached 4 3 Specified Frequency 2 reached 5 Inverter over load pre alarm 6 External alarm 7 Key
36. 0 00 10 00s 1 00 A 32 F2 05 ASR switching frequency 2 0 00 400 00Hz 10 00 A 33 F2 06 ACR proportional gain 0 0 1000 0 100 0 A 34 F2 07 ACR integral gain 0 0 1000 0 100 0 A 35 F2 08 Speed detection filter time 0 001 0 1s 0 005s A 36 F2 09 Slip compensation rate of VC O 200 100 A 37 F2 10 Motor torque limit 20 200 150 A 38 F2 11 Braking torque limit 0 150 80 A 39 F3 V F Control Group 0 linear voltage and frequency F3 00 V F curve mode 1 arbitrarily voltage 0 Z 40 and frequency F3 01 Torque boost 0 50 5 x 41 F3 02 VF1 frequency 1 00 400 00Hz 6 00 x 42 F3 03 VF1 voltage 0 380V 6 x 43 F3 04 VF2 frequency 1 00 400 00Hz 15 00 x 44 F3 05 VF2 voltage 0 380V 34 x 45 F3 06 VF3 frequency 1 00 400 00Hz 25 00 x 46 F3 07 VF3 voltage 0 380V 95 x 47 F3 08 VF4 frequency 1 00 400 00Hz 35 00 x 48 F3 09 VF4 voltage 0 380V 186 x 49 F3 10 VF5 frequency 1 00 400 00Hz 45 00 x 50 F3 11 VF5 voltage 0 380V 307 x 51 F3 12 Auto slip compensation 0 00 10 00Hz 0 00 A 52 0 Disable automatic F3 13 AVR function voltage regulation 0 A 53 34 voltage regulation 0 Disable save energy mode F3 14 Auto energy saving selection k 0 A 54 1 allowable automatic save energy mode F3 15 Maximum output voltage 220V 440V 380 x 55 Voltage limited frequency F3 16 f 10 00 400 00Hz 50 00 x 56 start point F4 linput te
37. 00 0 50 0 A 187 FA 04 Higher limit of reference 20 0 100 0 100 0 A 188 FA 05 Lower limit of reference 0 0 50 0 0 0 A 189 0 AI Close loop feedback 1 Al2 FA 06 i 0 x 190 signal selection 2 AI AI2 3 Communication setting FA 07 Process PID gain constant 0 0 200 00 20 00 191 Process PID Integration FA 08 0 01 100 00s 2 00 192 time Ti Process PID Differential FA 09 0 0 100 0s 0 0 A 193 time Td Process PID Sample cycle FA 10 T 0 01 10 00s 0 5 194 FA 11 Tolerance 0 0 99 9 0 1 195 0 Positive FA 12 forced direction 0 x 196 1 Negative PID feedback lower limit FA 13 j 0 0 100 0 20 0 A 197 detection feedback upper limit FA 14 0 0 100 0 80 0 A 198 detection feedback over low limit FA 15 0 0 100 0 20 0 A 199 protection value 43 feedback overtop limit FA 16 0 0 100 0 80 0 200 protection value FA 17 Protection time 0 1 3000 0s 1800 0 A 201 FB Wobble frequency runing Group 0 Reference FB 01 1 Reference Al1 Reference mode of middle FB 00 2 Reference Al2 0 x 202 wobble frequency 3 Reference Al1 AI2 4 Communication setting wobble running middle FB 01 0 10 400 00Hz 30 00 A 203 frequency FB 02 Wobble frequency AF1 0 10 60 00Hz 10 00 x 204 FB 03 Kick frequency AF2 0 00 60 00Hz 2 00 x 205 wobble frequency running FB 04 0 1 3600
38. 03 0 2 10 0s A 2 0 overtime 05 This parameter can be used to set the response delay in communication in order to adapt to the MODBUS master Func Factory Name Setting range Change code setting ee 0 No action Communication error FD 04 1 Alarm and continue to run A 0 action 2 Stop O inverter does not connect with upper computer 1 the time of communication is more than the time set by FD 03 keep current states 2 the time of communication is more than the time set by FD 03 stop FE Reserved function FF Factory Reserved This group is the factory set parameter group The user DO NOT try to open these group parameters otherwise it will cause the inverter abnormal operation or damage FH User Password Func s Factory Name Setting range Change f code setting FH 00 User password setting 0 9999 A 0 The password protection function will be valid when set to be any nonzero data When FH 00 is set to be 00000 user s password set before will be cleared and the password protection function will be disabled After the password has been set and becomes valid the user can not access menu if the user s password is not correct Only when a correct user s password is input the user can see and modify the parameters Please keep user s password in mind Func s Factory Name Setting range Change code settin
39. 0s 5 0 A 206 speed up time wobble frequency running FB 05 i 0 1 3600 0s 5 0 A 207 speed down time Kick frequency speed up FB 06 0 1 3600 0s 0 1 A 208 time Kick frequency speed FB 07 0 1 3600 0s 0 1 A 209 down time FC Simple PLC and mult speed function group FC 00 Multi frequency 1 0 00 400 00HZ 5 00 A 210 FC 01 Multi frequency 2 0 00 400 00HZ 10 00 A 211 FC 02 Multi frequency 3 0 00 400 00HZ 15 00 A 212 FC 03 Multi frequency 4 0 00 400 00HZ 20 00 A 213 FC 04 Multi frequency 5 0 00 400 00HZ 25 00 A 214 FC 05 Multi frequency 6 0 00 400 00HZ 30 00 A 215 FC 06 Multi frequency 7 0 00 400 00HZ 35 00 A 216 FC 07 Multi frequency 8 0 00 400 00HZ 40 00 A 217 FC 08 Multi frequency 9 0 00 400 00HZ 45 00 A 218 FC 09 Multi frequency 10 0 00 400 00HZ 50 00 A 219 FC 10 Multi frequency 11 0 00 400 00HZ 45 00 A 220 FC 11 Multi frequency 12 0 00 400 00HZ 40 00 A 221 FC 12 Multi frequency 13 0 00 400 00HZ 35 00 A 222 44 FC 13 Multi frequency 14 0 00 400 00HZ 25 00 A 223 FC 14 Multi frequency 15 0 00 400 00HZ 15 00 A 224 FC 15 Multi frequency 16 0 00 400 00HZ 8 00 A 225 0 proramm run N cycles After the stop 1 Last section FC 16 Program operation mode program running 0 x 226 after program run N cyclical 2 Program circle running FC 17 Segment of Proram running 1 16 1 A 227 FC 18 Circles of Proram running 1 5000 1 x 228
40. 1 A 1 0 time FC 45 Phase 14 running time 0 1 3600 0s A 4 0 Phase 14 direction and Acc Dec FC 46 1 4 0 1 A 1 0 time FC 47 Phase 15 running time 0 1 3600 0s A 4 0 Phase 15 direction and Acc Dec FC 48 1 4 0 1 A 1 0 time FC 49 Phase 16 running time 0 1 3600 0s A 4 0 Phase 16 direction and Acc Dec FC 50 1 4 0 1 A 1 1 time These functions set the run directions run time and acceleration deceleration times 102 3x Simple drawing of PLC FC 00 25 FC 01 35 FC 02 40 FC 03 60 FC 04 80 FC 05 60 FC 06 50 FC 07 40 Freq FC 08 35 FC 19 1 0 FC 21 0 8 FC 23 1 0 80HZ FC 25 1 5 FC 27 2 0 FC 29 2 0 FC 31 1 3 70HZ FC 05 FC 33 1 0 FC 35 1 4 60HZ FC 06 50HZ 40HZ 30HZ 20HZ 15HZ 10HZ ONE M gt gt gt FC 19 FC 21 FC 23 FC 25 FC 27 1FC 291FC 311 FC 33 1FC 35 Figure 6 39A Action specification When F0 02 1 FC 16 2 FC 17 9 the inverter start with the frequency FC OO till the setting frequency by FC 08 it will not be stop when STOP is entered shown in figure 6 39A 03 FC 00 10 FC 01 15 FC 02 20 FC 03 70 FC 04 80 FC 05 60 FC 06 50 FC 07 40 FC 08 35 FC 19 1 0 FC 21 0 8 FC 23 1 0 FC 05 FC 25 1 5 FC 27 2 0 FC 29 2 0 FC 31 1 3 FC 06 FC 33 1 0 FC 35 1 4 Freq 70HZ 60HZ 50HZ 40HZ 30HZ 20HZ 15HZ 10HZ OHZ l4 p lt gt Figure 6 39B Action specification When F0 02 1 FC 16 2 FC 1
41. 200T0220T4 30 45 22 MC200T0300T4 40 60 30 MC200T0370T4 49 75 37 MC200T0450T4 50 91 45 MC200T0550T4 72 112 55 MC200T0750T4 100 150 75 MC200T0900T4 116 176 90 MC200T1100T4 138 210 110 MC200T1320T4 167 253 132 MC200T1600T4 200 304 160 MC200T1850T4 224 340 185 MC200T2000T4 250 377 200 MC200T2200T4 280 426 220 MC200T2500T4 310 475 250 MC200T2800T4 390 530 280 MC200T3150T4 445 590 315 MC200T3550T4 500 705 355 MC200T4000T4 575 752 400 MC200T4500T4 647 843 450 2 4 Specifications Items Specifications Rated voltage Three phase 380V 50Hz 60Hz Input frequency Rated Voltage 320V 460V Voltage unbalance rate lt 3 frequency 5 Output voltage Three phase 0 380V Output frequency 0 1Hz 400Hz Output Overload G 150 rated current for 1 minutes T 130 rated capability current for 1 minutes Modulation modes SVPWM Control mode without PG feedback vector control Torque control Optimized V F Control Running Panel control outer terminal control control by serial command input port of host computer modes Speed setting Operating panel seting Up Down terminal seting analog Al1 Al2 seting and host host computer mode communication seting Speed setup Digital setting 0 01 10 C 40 C analog seting Control definition 0 05 25 C 10 C function Speed setup Digital setting 0 01Hz analog setup 1 2000 highest accuracy frequency Speed control Without PG fee
42. 26 1 if use the inverter to drive a motor set F8 26 0 Setting F8 26 1 cancels the dead time compensation it may reduce oscillation when the inverter used as power supply F9 Protection and Fault Func Factory Name Setting range Change Code setting Motor overload 0 Disable F9 00 protection mode A 0 1 Enable selection Motor overload F9 01 protection factor 20 105 A 100 selection eF9 00 0 No motor overload protection used when the motor is in short time overload working mode or when selecting external thermal relay When selecting this mode inverter 84 has no over load protection to the motor When the inverter drives a motor with matched capacity the motor overload protection factor can be set to 100 at this time if the output current is lower than 150 inverter s rated current motor s overload protection function will be disabled when the output current is equal to 150 inverter s rated current motor overload protection will be disabled either because the inverter overload protection will occur first When the inverter s capacity is bigger than that of motor in order to perform over load protection to motor with different specifications please set the motor s over load protection factor Time 3min Cold start 1min 20sec Warm start 50 100 150 180 Figure 6 28 motor overload protection Func Fact
43. 3PH 0 400V 0 400Hz 30A Rated output capacity current frequency range and voltage Guangzhou Bmiler Electric Technology Co Ltd lt Company name OLE FAR 00000 TTT LE Bar code SN101101503078 Product S N 2 3 Models and types Ned Rated capacity Rated output Motor power KVA current A KW MC200G0007T4 1 6 2 5 0 75 MC200G0015T4 2 4 3 7 1 5 MC200G0022T4 3 6 59 2 2 MC200G0040T4 6 4 9 7 3 7 MC200G0055T4 8 5 13 5 5 MC200G0075T4 11 18 7 5 MC200G0110T4 17 24 11 MC200G0150T4 21 30 15 MC200G0185T4 24 38 18 5 MC200G0220T4 30 45 22 MC200G0300T4 40 60 30 MC200G0370T4 49 75 37 MC200G0450T4 50 91 45 MC200G0550T4 72 112 55 MC200G0750T4 100 150 75 MC200G0900T4 116 176 90 MC200G1100T4 138 210 110 MC200G1320T4 167 253 132 MC200G1600T4 200 304 160 MC200G1850T4 224 340 185 MC200G2000T4 250 377 200 MC200G2200T4 280 426 220 MC200G2500T4 310 475 250 MC200G2800T4 390 530 280 MC200G3150T4 445 590 315 MC200G3550T4 500 705 355 MC200G4000T4 575 752 400 Rated capacity Rated output Motor power een KVA current A KW MC200T0015T4 2 4 3 7 1 5 MC200T0022T4 3 6 5 5 2 2 MC200T0040T4 6 4 9 7 4 0 MC200T0055T4 8 5 13 5 5 MC200T0075T4 11 18 7 5 MC200T0110T4 17 24 11 MC200T0150T4 21 30 15 MC200T0185T4 24 38 18 5 MC
44. 6 NFO 036 15 NFI 036 NFO 036 18 5 NFI 050 NFO 050 22 NFI 050 NFO 050 30 NFI 065 NFO 065 37 NFI 080 NFO 080 45 NFI 100 NFO 100 55 NFI 150 NFO 150 75 NFI 150 NFO 150 90 NFI 200 NFO 200 110 NFI 250 NFO 250 132 NFI 250 NFO 250 160 NFI 300 NFO 300 185 NFI 400 NFO 400 200 NFI 400 NFO 400 220 NFI 600 NFO 600 250 NFI 600 NFO 600 280 NFI 900 NFO 900 315 NFI 900 NFO 900 355 NFI 1200 NFO 1200 400 NFI 1200 NFO 1200 104 Chapter 10 Record of user parameter setup number parameter User setup Factory value number parameter User setup Factory value 104 Appendix 1 Application Requirements In Dusty Environment such as cable industry In a dusty environment particularly where metal dust or floc may accumulate proper dust proof measures are necessary to ensure inverter normal operation A Installation planning 1 The inverter should be equipped in cabinet 2 It is recommended to install the inverter at the middle or lower part of the cabinet the inverter should be located vertically Big parts which may keep out the wind are avoid to located in direct over and under of the inverter Do not mount ky parts directly above or below the inverter to avoid blocking the wind path 3 The clearance around the inverter should be at least 300mm as shown by H1 amp H2 in the following figure H12300mm 4 x FA contr
45. 7 9 enter RUN to start the inverter till finish FC 08 it will only be stop when STOP is entered Func Factory Name Setting range Change code setting 0 1 sec FC 51 Timing unit x 0 1 1 min 0 Second s Each Phase s running time is recorded by second 1 Minute m Each Phase s running time is recorded by minute 104 FD Seria Communication Ww Tips something about communication please refer lt communication protocol gt Func Factory Name Setting range Change code setting FD 00 Local address 0 31 A 1 O This parameter determines the slave address used for communication with master Func 3 Factory Name Setting range Change code setting 0 1200 1 2400 FD 01 Baud rate selection 2 4800 A 3 3 9600 4 19200 This parameter can set the data transmission rate during serial communication Notice The baud rate of master and s lave must be the same 3 no parity N 8 2 4 even parity E 8 2 5 odd parity 0 8 2 Func j Factory Name Setting range Change code setting 0 no parity N 8 1 1 even parity E 8 1 2 odd parity 0 8 1 FD 02 Data forma A 3 eThese parameters are used to the data type of RS485 the type of inverter and upper computer must be the same Func r Factory Name Setting range Change code setting Communication FD
46. D voltage output current motor speed load line vilocity Display External meter Setting frequency output frequency output display current all O 10VDC or 0 20mAa output Protection functions Overcurrent protection overvoltage protection undervoltage protection overload protection phase break protection etc 10 Options Braking unit AC input reactor DC reactor romote cable keypad mounting box EMI filter etc Environment Indoors free from direct sunlight dust corrosive gas combustible gas oil mist steam water drop or salt Altitude Lower than 1000m deration is needed above 1000m i Ambient Environment 100 40C temperature Humidity 20 90 RH noncondensing Vibration Lower than 5 9m s2 0 69 Storgae 20 C 60 C temperature Protection level IP20 Structure Coooling Forced air cooling Installation Wall mounted 11 2 5 Inverter Size mm 2 5 1 Panel Size k 65mm gt gt 18mm lt UNNI D 10160003 05 fi PRG RUN JOG FWD REV 100mm Figure 2 3 Panel Size 69MM gt 20mm 4 I 118mm 113mm Ngee I m Figure 2 4 Keypad box size unit mm 12 2 5 2 MC200G Series Outline Size The Demention of Series MC200G Inverter E Table 2 1 Dimensions of MC200G s
47. F is reference frequency Rise time of traverse Indicates the time rising from the lowest traverse frequency to the highest traverse frequency Fall time of traverse Indicates the time falling from the highest traverse frequency to the lowest traverse frequency Output freq Freq upper limit FB 00 Freq lower limit y x FB 04 FB 05 Time Running Stopping Figure 6 38 Traverse operation diagram FC Simple PLC Simple PLC running function and MS multi section speed running are used for realizing the inverter s variable speed running according to certain regulations For MS multi section speed running the switching of multi frequency and the change of running direction is realized through external control terminals such as X1 X2 and X3 and different combination of RUN and F R For Simple PLC running function not only one circulating Multi frequency can be defined in function codes but also the Multi frequency running time direction and circulation times can also be defined in function codes Func Factory Name Setting range Change code setting FC 00 Multi frequency 1 0 00 400 00HZ A 5 00 FC 01 Multi frequency 2 0 00 400 00HZ A 10 00 FC 02 Multi frequency 3 0 00 400 00HZ A 15 00 FC 03 Multi frequency 4 0 00 400 00HZ A 20 00 99 FC 04 Multi frequency 5 0 00 400 00HZ A 25 00 FC 05 Multi frequency 6 0 00 400 00HZ A 30 00
48. I That is because the cable s high frequency impedance is so big that it cannot be used as a bypass The correct installation method is to stick the filter directly to the conductive metal inverter casing Note to remove the insulation paint and ensure reliable connection 116 H Inverter s radiated noise Inverter s operating principle makes its radiated noise inevitable Usually inverters are installed in metal control cabinets The equipment outside the metal cabinet is little affected by the inverter s radiated emissions It is the inverter motor power cable that is the major radiation source Operate according to the cable connection requirements listed above and you can suppress the cable radiated noise effectively As for the radiation on other peripheral equipment in the cabinet you should consider it when designing the cabinet area division The points to note include inter area insulation wiring layout filtering and connection and application of power line filter 117 Appendix 3 COMMUNICATION PROTOCOL Series MC200G T inverter which providing RS485 communicating interface the international standard of Modbus commnunicational protocol for master and slave communication mode is used in it With PC PLC and host computer users can accomplish integrated control setting inveter control oder running frequency parameter alteration running status and error information obersvation to satisfy applicable de
49. Low jump frequency 2 limit 0 00 400 00Hz 0 00 A 147 High jump frequency 2 F8 12 oye q 0 00 400 00Hz 0 00 A 148 limit F8 13 Low jump frequency 3 limit 0 00 400 00Hz 0 00 A 149 High jump frequency 3 F8 14 Bane 4 0 00 400 00Hz 0 00 A 150 limit Suspend frequency when F8 15 0 00 400 00Hz 5 00 A 151 startting Suspend time when F8 16 0 0 10 0s 0 0 A 152 startting Suspend frequency when F8 17 0 00 400 00Hz 5 00 A 153 stopping Suspend time when F8 18 0 0 10 0s 0 0 A 154 stopping 0 RUN F8 19 Spinning direction 1 F R 0 x 155 2 F R inhibit 0 cut over disable F8 20 Running order to cut over 1 Running according to cut 0 x 156 over signal 0 cut over disable F8 21 friquency order to cut over 1 Running according to cut 0 x 157 over signal Speed up down cutting 0 Disable F8 22 0 x 158 over frequency selection 1 Enable Speed up down cutting F8 23 0 00 400 00Hz 20 00 x 159 over frequency Cooling fan control 0 Auto running mode F8 24 0 A 160 selection 1 Run all the time F8 25 RUN F R dead time 0 0 3000 0s 0 0 A 161 0 Disable For frequency F8 26 Power supply function 69ntrol 0 x 162 1 For inverter F9 Protection and Fault Group 41 0 Disable F9 00 Motor overload 0 163 1 Enable Electronic overtemperature F9 01 20 105 100 164 protection Inverter over load pre
50. MC200 Series Inverter User Manual Chapter 1 Safety Consideration 1 1 Unpacking Upon unpacking please confirm the following e Any damage occurred during transportation e Check whether the model and specifications on the nameplate of inverter are in accordance with your order If there is any error please contact your supplier 1 2 Safety Rules AN Danger Operations which are not performed according to requirements may cause serious equipment loss or personnel injury AN Attention Operations which are not performed according to requirements may cause medium hurt or light hurt or material loss Installation AN Danger eDon install the inverter on metal or other nonflammable materialie otherwise there is a danger of accident eDon t install the inverter in the site with explosive gases otherwise there is a danger of explosion eKeep away from combustible material otherwise there is a danger of fire AN Attention eHold the bottom of the Inverter in moving for danger of droping eBe sure the place installing inverter is solide for danger of falling eKeep away from water and wet for danger of short circuit eGet rid of all conductive material such as screw cable pieces and so on and flammable material inside the machine eSheld for the sunshine or shorten the usage wiring Cable Connection And Distribution Danger eOnly qualifi
51. MOTOR Applicable model MC200G 18 5kw 400kw MC200T 22kw 450kw 20 Inverter power terminal description Terminal Description L1 L2 L3 Three phase power input terminal 380V 50 60Hz BR Reserved terminals for braking resistor P1 Reserved terminals for DC reactor Output terminal for negative DC bus the braking resistor is i connencted between this and terminal U V W AC output terminals Earth terminal for power supply protection yx Power input terminals L1 L2 L3 1 Power input terminals L1 L2 and TL3must be connected with three phase power supply via MCCB or ELCB Generally the phase sequence need not be considered 2 Electro magnetic contactor is recommended to be installed at the input side and the contactor must be interlock with output fault relay so the fault part can be isolated and the safety is ensured 3 In order to reduce the coupled noise per power line suitable noise filter can be installed at the input side of Inverter yw Inverter power put terminals U V W 1 It is strictly prohibited to connect the power input terminals to the U V W power output terminals or connect the power input terminals to the P1 PR terminals 2 The U V W output terminals should be connected to three phase AC motor correctly If the motor rotary direction is wrong exchange the connections of any two phases 3 Capacitors and surge suppre
52. P RESET on panel 3 Outer terminals REST and COM onece to be connected Table 7 1 Alarms and trouble shootings Fault Troubles di i d a Type of faults Possible fault reasons aa PIER SN code hooting 1 Electric wiring short circuit 2 motor damaged 1 Inspection of wiring oc CBT fault 3 Power switching elements 2 Inspection of motor protection damaged 3 Ask for technical 4 Internal short circuit of bridge in Sevice IGBT 1 Input voltage abnormal 1 Check input DC bus 5 INPU power LU 3 phase open phase supply Under voltage She aL 2 Ask for service 2 Failure inside inverter 1 3 phase Input voltage abnormal fy Check se pase input OU Over voltage power 2 Failure inside inverter 2 Ask for service 91 1 Low power of inverter 2 V F curve or torque boost setup is not suitable There are conductor short circuit in inverter 1 Check the motor and wiring 2 Adjust Acc time 3 Adjust V F curve or torque boost 3 Damaged fan 4 Abnormal detection circuit temperature OC2 Over current 3 Acc time including the tuning 4 Select inverter with process is too short proper capacity Direct erthing 5 Check input power 4 Inverter capacity is too low supply 5 Too heavy load 6 Check whether input phase loss occurs 1 Output of the inverter erthing 1 Check the wire OC3 Output erthing connection of the motor 2 Inverting module failed 2 Ask for
53. The to ground leakage current will flow not only into the inverter but also other equipment through the grounding cable It may mis operate equipment such as relays and leakage breakers The leakage current is positively proportional to the carrier frequency and the length of motor cable Solution 112 1 Lower the carrier frequency 2 Shorten the motor cable 3 In the inverter and control system use the leakage breaker especially designed for high harmonic surge equipment 2 Inter cable leakage current The leakage current that flows through the capacitor among inverter output cables may generate high harmonic that can mis operate the external thermal relay The small capacitye inverters 7 5kW or smaller that has output cables longer than 50m is particularly easy to mis operate the external thermal relay Solution 1 Lower the carrier frequency 2 Install an AC output resistor at the output side 3 It is recommended to use thermal sensor to monitor the motor temperature or use the inverter s own overload protection function electronic thermal relay instead of external thermal relay F Inverter EMC location and installation guide 1 Installation location In the inverter motor drive system the inverter and peripheral equipment such as control devices and sensors are usually mounted in the same cabinet You can suppress the interference from inside the cabinet by installing radio noise filter and AC resistor at
54. a alter and check 29 4 6 trial run of invetor 4 6 1 Checking before trial run yr Machine installation 1 environment available for running freely flowing of the cooled air 2 invertor correctly installed on flour and vertical untindery wall yr electrical installation 1 main power suplly input power voltage should fit with the setup input voltage 2 main electric cable link to L1 L2 and L3 tightening torque meet the needs 3 install appropriate mian power fuse and breaker 4 Connect the cable of invetor to U V and W terminal tightening torque meet the needs 5 Avoid others cable from the invertor cable 6 Setup of voltage of brake resistor fan and invertor 7 No power factor correction capacitor beside the cable 8 Outside control of invetor has been connected 9 No tools outside materials and dusts for drilling left inside the invetor 10 Don t connect main power supply input power voltage at the output terminal 11 Sheld covered for the invetor terminai box of the motor and other equipment 4 6 2 Sequency of trial operation Follow the Table 4 3 in MC200G MC200T trial operation when try running the inverter Table 4 3 Sequency of trial operation operation content Install the invertor following the installation setup installation confirm whether satisify the installation requirement choose auxiliary equipment and lines which suitable for the capacity and connect correctly connection Connect the
55. ach other to realize electromagnetic decoupling effect 8 Earthing bars should be used for decoupling among areas The cables form different 114 areas should be placed in different tubes 9 Filters when needed should be installed at the interfaces between different areas 10 All bus cables such as RS485 and signal cables led out from the cabinet must be shielded 2 Attention to Inverter electrical installation The inverter electrical installation is shown below Power transformer Inverter power cable Isolation transformer Power cable for control equipment PLC or Metal control AC input reactor cabinet equipment Metal cabinet x Inverter Control signal cable bd De AC output reactor Figure 2 9 Inverter electrical installation 1 The motor cable is grounded at the inverter side it is recommended to ground the motor and inverter separately best 2 It is a must in the cabinet to use shielded armored cables as the motor cable and control cable Connect the shielding metal net with two ends of the grounding cable The metal net should not be folded up lest the shielding effect should be reduced Note that cable clamp 115 must be used here 3 Ensure good conductivity between the installation board bolt and the inverter metal case The serrate washer and conductive installation board are re
56. actory Name Setting range Change G Code setting Thermal protection for 0 Do not warm for thermal F9 09 s l A 0 braking resistor 1 warn for thermal F9 09 this function is used to set the warning of thermal resistor to protect the inverter and braking resistor 87 Func Factory Name Setting range Change code setting Inverter output phase 0 Protection disabled F9 10 A 0 failure protection 1 Protection enabled 0 Output phase loss protection inhibit 1 Output phase loss alarm the inverter stops output motor coasts to stop and the relay acts Func Factory EE Name Setting range Change ai F9 11 Last fanlt type F9 12 2nd last fanlt type F9 13 3rd last fanlt type F9 14 Running frequency at last fault F9 15 Output current at last fault F9 16 Bus voltage at last fault F9 17 IGBT module temperature at last fault F9 18 Times of excess voltage protection F9 19 Times of excess current protection F9 20 Times of excess thermal protection F9 11 F9 13 are used for memorizing the latest three fault types F9 14 F9 17 record the voltage current frequency and IGBT module temperature at the last fault for checking 88 F9 18 F9 20 record the times of excess voltage current and thermal respectively FA PID Pocess PID control is a common used method in process control such as flow
57. alarm 0 Disable F9 02 0 165 setup 1 Enable Over voltage stallout 0 Disable F9 03 i 1 166 stall function selection 1 Enable Over current stallout function 0 Disable F9 04 i 1 167 selection 1 Enable G 20 150 G 120 F9 05 Over current stallout value 168 T 20 130 T 110 0 Disable F9 06 Iner brake unit efectiv 1 169 1 Enable F9 07 Auto reset 0 7 0 170 F9 08 Auto reset time interval 1 0 20 0s 5 0 171 0 No Remind of resistor over heat Protection of brake resistor F9 09 1 Remind of resistor 0 172 over heat over heat 0 Open phase tection disabled F9 10 Open phase protection Ones 0 173 1 Open phase protection enabled F9 11 Latest fault record 174 F9 12 The last fault record 175 The latest faut record befor F9 13 176 last F9 14 Running frequency at fault 177 F9 15 Output current at last fault 178 F9 16 Bus voltage at last fault 179 42 IGBT module temperature at F9 17 180 last fault F9 18 Over voltage protection times 181 F9 19 Over current protection times 182 F9 20 Over heat protection times 183 FA PID Function group 0 PID running FA 00 PID running mode 1 Open loop 0 x 184 reference PID runnin Open loop reference 9 A1 FA 01 i 1 AI2 185 source selection G 2 AI1 AI2 0 x FA 02 Close loop reference 3 Communication setting 186 source selection 4 FA 03 setting FA 03 Digital reference 0 0 1
58. ame Setting range f code ge setting F4 23 I O pulse ratio 0 01 10 00 A 1 00 F4 23 sets the ratio of the output pulse from Y1 amp Y2 terminals to the input pulse from X4 amp X5 terminals When you want multiple inverters to run synchronously you may connect Y1 amp Y2 of No 1 inverter to X4 amp X5 terminals of No 2 inverter respectively and set F513 amp F514 properly Then by adjusting No 1 inverter s X4 amp X5 terminals No 1 and No 2 inverters can be made running synchronously In this case Y2 need to be set Frequency up F5 01 18 and Y3 be set Frequency down F5 02 18 63 Inverter 1 Figure 6 9 synchronization control F5 Group output terminal There are two mutiply function digital output terminals one mutiply function relay output terminal two mutiply function analog output terminal Inverter 2 Func code Name Setting range Change Factory setting F5 00 Relay output selection F5 01 Y1 function selection F5 02 Y2 function selection 0 Running 1 Stopping 2 Frequency reached 3 Specified Frequency 1 reached 4 Specified Frequency 2 reached 5 Inverter over load 6 External alarm 7 Keypad operation 8 Lower voltage stopping 9 PLC running 10 PLC cycle finished 11 PLC a cycle finished 12 One stage of PLC operation finished 13 Feedback overhigh 14 Feedback overlow 15 Fault alarm
59. an two years voltage regulator shall be used to increase the voltage slowly to avoid hazards of electric shock and explosion AN Danger Personal injury may be tended to by mis operation because during inverter operation the voltage is very high Within a certain time after the power is cut off it is dangerous for a higher voltage in the inverter Maintenance of inverters can only be done by qualified professionals Before maintenance operation maintenance personnel must take off personal metal articles such as watches rings Working uniforms and tools used during the operation must satisfy insulation requirements to avoid electric shock 94 AN Attention The following must be verified before inspection and maintenance of inverter to avoid electric shock hazards Before the following four checks are completed it is forbidden to touch power circuit terminals and any other parts inside the inverter directly or with metal tools Switch off power supply of the inverter and wait for no less than 10 minutes Open the inverter cover board after all indicator LED lamps are off Charge indicator lamp at lower part inside inverter right side is off Measure the voltage by DC voltmeter between power circuit terminals P and N is below DC 36V using a DC voltmeter 8 1 Daily Preservation And Maintenaningce Daily Maintenaning shoul be done well when operation the inverter so as to ensure
60. ange Change code setting S curve accel start stage F6 06 0 0 5 0s A 1 0 time S curve accel end stage F6 07 0 0 5 0s A 1 0 time S curve decel start stage F6 08 0 0 5 0s A 1 0 time F6 09 S curve decel end stage 0 0 5 0s A 1 0 73 time This function is widely used in applications which require smooth start and stop such as elevators belt conveyor etc The curvature of S curve is codetermined by ACC DEC time start section time and end section time Output freq F6 06 T1 F6 07 F6 08 T2 F6 09 i i I 1 i i i 1 I Time Figure 6 22 S curve acc dec Func f Factory Name Setting range Change code setting 0 Dec to stop F6 10 Stopping mode 1 Coast to stop A 0 2 Dec to stop DC braking 0 Dec to stop mode When the inverter receives stop command it lowers its output frequency and decelerates to stop according to the preset Dec time and Acc Dec mode 1 Coast to stop mode After the inverter receives the stop command it stops its output immediately the motor will stop according to its inertia 2 Dec to stop DC braking mode The inverter slows down and blocks the output when its operating frequency drops to F6 11 the inverter applies the DC current F6 12 to the motor which stops following another period of time F6 13 74 Func Factory Name Setting range Change h code setting I
61. ange f code setting Frequency scale 2 of F0 07 auxiliary frequency 0 100 x 000 source e It is used to determine the range of auxiliary frequency source ajuste when auxiliary frequency source is take as overprinting reference F0 08 are setup as 2 In Analog setting mode auxiliary input is adjusted based on main input 46 If auxiliary reference input channel is selected then the Analog input will be added to main input with the form of auxiliary adjusting value to form total input for example the frequency input in analog mode or the analog close loop input Func Factory Name Setting range Change code setting 0 A Frequency 1 B F0 08 command x 0 selection 2 A B 3 Max A B This parameter can be used to select the reference frequency command 0 Only frequency command source A is active 1 Only Frequency command source B is active 2 Both Frequency command source A and B are active Reference frequency reference frequency A reference frequency B 3 Either Frequency command source A or B is active Reference frequency Max reference frequency A reference frequency B A Factory Func code Name Setting range Change setting Keypad F0 09 reference 0 10 400 00Hz A 50 00 frequency eWhen F02 is set to be 0 this parameter is the initial value of inverter reference frequency Func Factor
62. back F7 16 DC bus voltage IGBT module F7 17 temperature Inverter s basic running state parameters can be selected to be displayed through this function code 78 Func a Factory Name Setting range Change i code setting Total quantity of F7 18 0 60000 electricity F7 19 Total operated time 0 0 6000 0h Clear of total quantity 0 Disabled F7 20 A 0 of electricity 1 Enabled F7 21 Clear of total running 0 Disabled A 0 time 1 Enabled eF7 18 indicate the summary of electric quantity electric quantity F7 18 power 1000 unit KW h eF7 19 indicate the running time unit h eF7 20 and F7 21 is used to clear F7 18 and F7 19 respectively Func 3 Factory Name Setting range Change code setting F7 22 Software version F 7 22 showing the software version of invetor F8 Auxiliary Parameters Func Factory Name Setting range Change code setting F8 00 Jog frequency setting 0 10 400 00Hz A 5 0 F8 01 Jog Acc time setting 0 1 600 0s A 5 0 F8 02 Jog Dec time setting 0 1 600 0s A 5 0 e The meaning and factory setting of F8 01 and F8 02 is the same as F0 14 and F0 15 No matter what the value of F6 00 and F6 10 are jog will start as start directly mode and stop as deceleration to stop mode Func Factory ee Name Setting range Change Bening F8
63. bias apply the integral gain to achieve PI regulator Func 4 Factory Name Setting range Change X code setting F2 08 Speed detection filter time 0 001 0 1s A 0 005s 51 eWhen the inverter is run in vector control mode this parameter is used to filter of moment when the perturbation is rather big it can boost the time parameter when the motor chatter it can decrease the parameter eThe output torque of the inverter may vary widely and the response may be quickly when the filte time small Func R Factory Name Setting range Change code setting F2 09 Slip compensation rate of VC 0 200 A 100 eThe parameter is used to adjust the slip frequency of vector control and improve the precision of speed control for sensorless vector control Properly adjusting this parameter can effectively restrain the static speed bias Vice versa Func g Factory Name Setting range Change code setting F2 10 Motor torque limit 20 200 A 150 F2 11 Braking torque limit 0 150 AS 80 Torque limit is used to limit the torque current output by speed regulator Torque limit value 0 0 200 is the inverter s rated current percentage If the torque limit value is 100 then the torque current limit is the inverter s rated current In the regenerative braking state the braking toque limit F2 11 should be adjusted properly When large braking torque is required an
64. bove are positive the power supply may be switched on are terminals for connecting outer brake unit 8 The post purchase services is not cover the damages caused by connetion error mentioned above NO oO fF WD Idle load running When motor is idle loading operate the invertor with key board trial running the motor operate following in trial running 1 setup the reference frequency The factory set reference frequency is 50 OHz Before trial running confirm the frequency F0 09 value is not over the factory set frequency 2 start the invertor Press the RUN key and release the motor start to rotary until reach the setup frequency Set the function data F8 19 which can change the direction of motor rotary Press STOP then motor rotary slowing down till stop 3 observation of running status 31 O When change the command of invertor or rotary direction observe whether the motor vibration and noising Confirm whether unexpected things happen when running the invertor yx loading running After indle load normal connect machine to load running 1 connect the machine loading After the motor stop connect loading machine fastening screw and fix the machine load to the axis of the motor 2 start the invertor Press the RUNN key on key board as in idle loading Press STOP to shut off the motor 3 observation the running status Confirme the direction of loading mahine OWhen change the command of invertor or r
65. commended 4 If there is only one two sensitive device s you can mount power filter directly near the sensitive device That will be rather cost saving G Guides to Power filter application Power source filter should be used in the equipment that may generate strong EMI or in the equipment that is sensitive to EMI 1 The effect of power source filter 1 The power line filter is a bi directional low pass filter through which only the DC current and 50Hz mains frequency current can pass The EMI current with high frequency cannot pass it Therefore its function is to prevent the EMI to from certain equipment from passing through it 2 The power line filer helps the equipment meet the EMC requirement on conducted emission and electromagnetic susceptibility It also suppresses the radiated disturbance of the equipment 2 Attentions to Power line filter installation 1 Inside the cabinet the filter should be mounted close to the power cable inlet The filter s own power cable in the cabinet should be as short as possible 2 If the filter input and output cables are laid too close to each other the high frequency EMI will bypass the filter by coupling directly through the filer input and output cables The filer will then be useless 3 Usually there is a dedicated grounding terminal at filter s case However if a cable is used to connect the filter to the inverter casing the filter would be useless in reducing high frequency EM
66. creasing input signal 59 Func Factory Name Setting range Change code setting 0 Two line mode 1 Out i d F4 05 uter running mode 4 Two line mode 2 x 0 selection 2 Three line mode This function define three ways of control invetor with outside terminal as figure 6 5 6 6 and 6 7 showing K1 K2 Run K1 RUN command K2 F R OFF OFF STOP COM OFF ON F R ON OFF RUN ON ON STOP Figure 6 5 Two line control mode 1 K1 K2 Run K1 RUN command K2 F R OFF OFF STOP COM OFF ON STOP ON OFF RUN ON ON F R Figure 6 6 Two line control mode 2 STOP RUN Run K command STOP STOP RUN RUN Figure 6 7 Three line control mode 60 Func 3 Factory Name Setting range Change code setting F4 06 Al1 lower limit 0 00 10 00V A 0 01 Al1 lower limit corresponding 0 0 F4 07 0 0 100 0 A setting F4 08 Al1 upper limit 0 00 10 00V A 10 00 Al1 upper limit corresponding 100 0 F4 09 0 0 100 0 A setting F4 10 Al1 filter time for input signal 0 00 10 00s A 1 00 These parameters determine the relationship between analog input voltage and the corresponding setting value When the analog input voltage exceeds the range between lower limit and upper limit it will be regarded as the upper limit or lower limit The analog input Al1 can only provide volta
67. dback vector control 0 5 accuracy 25 C 10 C Speed control without PG feedback vector control 1 100 range Torque control without PG feedback vector control lt 200ms response Start torque without PG feedback vector control 150 0 5Hz Torque control 5 accuracy Reference voltage output branches 1 of 10V 5mA output Control voltage 24 V 100mA or external power supply through PLC output terminal 2 of 10V 10 V DC iuputs and selected by the Analog input jumpers position at VI or Cl on main board Analog output 2 0f 0 20mA output programmable and kinds of output selectable Running order FWD STOP and REV STOP _ insutruction input input contactor terminals Control I O t 7 of multipal function input terminals where 5 are signal Programmable programmable and the other 2 is special fou operating relay output and transmitting FAM output 1 of frequency signal the signal s frequency is the of the inverter s output frequency Open collector 14 kinds optional running states selectable the output maximum output current is 50mA Programmable 14 optional running states selectable contact capacity relay output 250V AC 3A or 30V DC 1A Alarm relay output contact capacity 250V AC 3A or 30V DC 1A Serial port RS 485 port standard Modbus communication protocol 5 digit display setting frequency output frequency output LE
68. de and send them in a fixed format to host computer when communication fault PDU respons them as error code and exception code In which the error code equals function code plus 0x80 and exception code states detail error cause The example of exception code Meaning Meaning exception code ed exception code Sas description description Command code Parameter cannot 0x01 0x06 error be changed Parameter cannot 0x02 Password error 0x07 be changed in running User s password 0x03 Illegal address 0x08 protection 0x04 Illegal data 0x09 Parameter locked Data numbers Factory password 0x05 Ox0A error error Nots 1 inverter pre alarm information code Dispa of Dispay of code BEM Fault code pay Fault inverter inverter 0x0000 In normal 0x0004 OLP2 Motor overlaod In direct current Brake reristor 0x0001 dd 0x0005 dbH braking overheat Outer reference Communication 0x0002 ErA 0x0006 ER485 missed abnormal Inverter overload 0x0003 OLP1 pre alarm 120 Inverter fault code code Dispay of Dispay of Fault code Fault inverter inverter Power element 0x101 OC1 Ox10F Er6 Interfere stop protection Terminal X1 0x102 OC2 Over current 0x110 Er7 abnormal Over voltage Terminal X2 0x103 OU i 0x111 Er8 pretection abnormal Output phase Terminal X3 0x104 0x112 Er9 missed abnormal Inverter
69. description 1 Command code 0x03 00000011 read Word continous read up to 16 words Exsample for the slave of inverter which addresss is 0x01 the sart address of EMS memory is 0x0009 read 2 words the frame strycture is descripted as foolows RTU host computer cmmand information Inverter Starting Numbers of Command CRC checke address address data 0x01 0x03 0x0009 0x0002 0x1409 RTU slave computer reply inforomation yener Command Mbas Data value Data value CRC checke address data 0x01 0x03 0x04 0x1388 0x1388 0x73CB 2 Command code 0x06 00000110 write a Word Exsample write data 5000 0x1388 to the storage address 0x0009 in slave inverter which addresss is 0x01 the frame strycture is descripted as foolows RTU host computer cmmand information Inverter address Command addresss data CRC checke 0x01 0x06 0x0009 0x1388 0x549E RTU slave computer reply inforomation Inverter address Command addresss data CRC checke 0x01 0x06 0x0009 0x1388 0x549E 117 3 The cheche mode of communication frame The cheche mode of communication frame include 2 parts which are bit check of byte and total data check of the frame CRC checke Bit check of byte User may select the different mode of the cheche Odd parity even parity or no parity mode this may influence the checke bit setup of every byte The meaning of odd pari
70. dusts aggressive gass and so on eWater Apply the invetor away from place where could be trickled For instance don t apply the invetor underneath the water pipe for the pipe will get frost Don t apply invetor in somewhere humidity is too high or could get frost eDont apply other equipment which will have nagetive effects to cool air circulating surrounding the invetor Confirm the cooling wind port of invetor is at the correct place without affecting the air sirculating eNotes of Regarding Disposal When disposing the inverter pay attention to the following Explosion risk of capacitor The capacitors in the main circuits may explode when they are burned Waste gas when plastic parts are burned Poisonous gas may be generated when front panel is burned Dispose method Please dispose the inverter as industrial rubbish Chapter 2 Models And Specifications 2 1 Model Description MC 200 G T 0110 T4 Voltage level T1 1 220V Inverter series Loading G Heavy Loading T2 3x 220V T4 3x 380V Motor power KW 0110 11KW T Light Loading 2 2 Nameplate The nameplate is at the upward side of the right lateral plate of the case of the inverter The contents are shown in Figure 2 2 anllee BMLLER INVERTER MODEL MC200G0150T4 lt _ __ Inverter model POWER 15KW lt Motor power INPUT AC 3PH 400V 50 60Hz Rated input phase voltage current and frequency OUTPUT AC
71. e It is most desirable if both motor and inverter have their own grounding terminals 3 If various parts of the control system share the same grounding point the noise due to grounding leakage current will affect the peripheral equipment Therefore in a control system the inverter and other vulnerable electronic equipment such as computer and sensors should be grounded separately 4 In order to lower the high frequency impedance the fixing bolts of various equipment can be used as the high frequency terminal that is connected to the cabinet rear panel Note that the insulation paint must be removed 111 5 The grounding cables should be laid away from the I O cables of noise sensitive equipment Note that the grounding cable should be as short as possible D Surge absorber is necessary when using relay contactor and magnetic brake When noise generating devices such as relay contactor and magnetic brake are used wherever the installation position is surge absorbers must be used Varistor Lo 220VAC Diode Lo 24VDC es RC filter Lo 220VAC Inverter Figure 2 7 Surge absorber for noise generating device E Leakage current and its handling method The following figure shows the path of leakage current The leakage can be classified into to ground leakage and inter cable leakage The current strength is related to the carrier frequency and capacitor 1 To ground leakage current
72. e of the inverter The base frequency must match the motor rated frequency otherwise the motor may be damaged F4 Group Input Terminals MC200G T standard unit has 5 multi funcation data input terminal which X4 and X5 can be used as pulse signal terminal and 2 stimulative input terminals Func Factory Name Setting range Change code setting F4 00 X1 terminal function 0 No function x 0 F4 01 X2 terminal function 1 MS multi section speed A 0 F4 02 X3 terminal function terminal 1 A 0 zo Datemnaltuneton Ve mull section speed A 7 terminal 2 3 MS multi section speed terminal 3 4 MS multi section speed terminal 4 5 Multi Acc Dec time terminal1 6 Multi Acc Dec time terminal2 7 RUN amp JOG control input JOGF 8 F R amp JOG control input JOGF F4 04 X5 terminal function IX 9 9 External Reset RESET input 10 3 wire running control 11 Reserved 12 Reserved 13 External interrupt normally closed contact input 14 External interrupt normally open contact input 15 Switcht between panel operation and external terminal command 56 16 Swit between main frequency A and B 17 UP DOWN terminal clear command 18 PID option 19 Coast to Stop input 20 X1 X3 Reserved X4 Frequency increase command UP X5 Frequency decrease command DOWN Set the multiple function terminal X1 X5 as the input signal of speed Refer table 6 02 Set the
73. e parameter cannot be changed when the inverter running and same parameter cannot be changed no matter what state of inverter in Please pay attention to the scope of setup of the parameter unit and relative reference when change function code parameter Addess description of other function function description Deon Data meaning description R Wpropert uncti ipti i ipti P of addres 9 P pe Communication 0x0001 corotation control command 0x2000 0x0002 inversrotation WIR address 0x0003 stop 0x0001 in corotation State address of 0x0002 in inversrotation 0x2001 R inverter 0x0003 Inverter stand by 0x0004 in failure Communication Communication setup scope 0x2100 W R ferequency address 0 00 400 00 Communication setup scope 0 0 PID reference address 0x2101 W R 100 0 Communication setup scope 0 0 PID feedback address 0x2102 W R 100 0 Inverter failure Ox2F00 Details see note 1 on page 119 address R Inverter pre alarm Ox2F01 Details see note 2 on page 119 information address 119 commad code error Password error Illegal address Illegal data MOdBus ME Numbers of data error communication failure 0x2F02 R Can not be changed parameter address Can not be changed in running User s password protection Parameter locked Factory s password error 5 The response when in communication error the inverter will response error co
74. each this terminal will output signals at acceleration and constant speed If there are no output signals this terminal keeps states at deceleration if there are some output signals the output signal of this terminal disappears shown in figure 6 11 and 6 12 Output freq Output freq F5 04 viv 7 F5 06 Func Factory Name Setting range Change code setting AO1 output 0 Setup frequency F5 08 A 1 selection 1 Output frequency 2 Output current AO2 output do F5 09 A 2 selection 0 output signals pro rata setting frequency according to the hightest output frequency 1 output signals pro rata output frequency according to the hightest output frequency 2 output signals pro rata motor current according to the rated current Current or voltage is decided by switch of panel shown in figure 6 13 67 current current 2C0 1C0 A01 1V0 J3 Voltage J4 Voltage Figure 6 13 analog output select Func Factory Name Setting range Change code setting AO1 zero offset F5 10 0 200 IX 100 adjustment F5 11 AO1 gain setup 0 200 A 100 0 Positive polarity F5 12 AO1 polarity A 0 1 Negative polarity AO2 zero offset F5 13 0 200 A 100 adjustment F5 14 AO2 gain setup 0 200 A 100 AO1 output signal 0 Positive polarity F5 15 A 0 polarity 1 Negative polarity Adjust some parameters to revise the output ana
75. eat noise and vibration will slightly increase eThe electro thermal protective value of motor If the ratings of applied motor are not in compliance with the inverte especial when that of invertor is mor than that of motor be sure to adjust the protective value to guarantee the safe running of motor e3 phase input modified into 2 phase input The modification from 3 phase input to 2 phase input is not allowed to MC200 or fault may occur If there are only two phases available in the field the phase loss protection function should be disabled before the inverter is derated for operation eLong term runing whith mormal motor at low speed is not suitable because the radiating condition becomes worse and the temperature of the motor is rising higher in this case If it is necessary to run long term at low speed and constant torque the special electric motor must be selected eThe mechanical resonance point of load Running in some output frequency range the inverter may encounter the mechanical resonance point of load eguipment Jump frequencies can be adjusted to avoid it eRunning at frequency above 50Hz If running at frequency above 50Hz besides the increment of vibration and noise the ranges of running speed of motor shaft and mechanical device have to be guaranteed Be sure to make an enquiry first Fist be sure to confirm that if it is match between the ranges of running speed of mortor shaft and mechanical equipment and the spe
76. ed of the motor when the invertor runs at frequency above 50Hz except the increment of vibration and noise eLubrication of mechanical devices Be sure to make an enquiry first when the mechanical devices such as deceleration box and gear as well as motor etc run at low speed for a long term because damages may occur due to the worsening lubricating effect eUsage outside the range of rated voltage MC200 is not available beyond specified range of operation voltage for easy to damage the inner components If have to please use corresponding voltage regulation device eNegative torque load Petencial load The motor runs in 4 quadrants with petencial load negative torque may occur in this condition Braking units should be equipped with the inverter or circuit break fault may occur due to over current and over voltage For 0 75kw 15kw only braking resistor is needed because the inverter has built in braking unit For 18 5kw 450kw external braking unit and braking resistors should be equiped eCapacitor and varistors Because the inverter outputs PWM pulse wave capacitor and varistors should not be connected with the output terminals of the inverter or the inverter may trip or components may be damaged as shown in Figure 1 1 MC200 Figure 1 1 Be sur to bachout the capacitor for increase power factor or pressure sensitive resistor for lightning protection connected with the output terminals as shown in F
77. ed personnel can perform wire connection job otherwise there is a danger of shocking eWire connection job can only be done when the mains are cut off otherwise there is a danger of shocking eThe earth terminal of frequency converter must be connected to earth reliably otherwise there is a danger of shocking elnstall the cover plate properly before power up otherwise there is a danger of shock or explosion eDon t mix input terminals and output terminals otherwise there is a danger of explosion or material loss eThe inverters on shelf over 2 years should be ramped up by voltage regulator before power up otherwise there is a danger of shock or explosion eDo not touch the control terminals when it is live otherwise there is a danger of shock eDo not operate on inverter with wet hand otherwise there is a danger of shock AN Attention eNo capacitor noise filter surge absorptor at the output side of invetor eBe sure correctly connect the U V and W of the cable between output side and electronic motor this affects the direction of electronic motor moving eDon t short circuit P P1 PB and otherwise there is a danger of fire eBe sure to connect the main loop terminal with cable lug firmly otherwise there is a danger of short circuit eNo connect terminals except for KA KB KC on control the bord directly with 220V power supply otherwise there is a danger of the inverter damage eExposed parts of c
78. eed 4 Motor speed F5 17 PO pulse gain 1 200 10 A 98 F6 Start and Stop Control group F6 00 Revolution tracking starl 0 Restart inactive when 0 x 99 38 control power recover 1 Restart from OHZ 2 lower voltage alarm when over overcompensated in revolution tracking starting 3 revolution tracking starting F6 01 Speed search waiting time 0 2 2 0s 0 2 100 Allowable time for F6 02 0 1 5 0s 0 2 101 momentary power failure F6 03 Start frequency 0 10 10 00Hz 1 00 102 F6 04 Start frequency holding time 0 0 20 0s 0 5 103 0 Line Speed Acc Dec F6 05 Acc Dec selection 0 104 1 Curve rule Speed Acc Dec S curve character time for F6 06 0 0 5 0s 1 0 105 start stage S curve character time for F6 07 0 0 5 0s 1 0 106 start end stage S curve character time for F6 08 start stage when speed 0 0 5 0s 1 0 107 down S curve decel end stage F6 09 _ 0 0 5 0s 1 0 108 time 0 Speed down to stop 1 Coast to stop F6 10 Stopping mode 0 109 2 Speed down to stop DC braking Initial frequency of DC F6 11 0 00 60 00Hz 5 00 110 injection braking F6 12 DC braking weight 0 100 20 111 F6 13 DC braking time 0 1 20 0s 5 0 112 F7 Panel Display F7 00 Display on LED 0 5 0 113 F7 01 Speed coefficient 0 01 100 00 1 00 114 39
79. egative terminal of 485 special 485 terminals Al1 GND Analog input 1 Common terminal for outer voltage and current seting of inverter Analog Use VI CI jumper of J1 J2 socket to input i p AI2 GND Analog input 2 select voltage O 10VDC or current 0 20mA input Fault relay KB KA Noramlly open Relay output for fault alarm of inverterg output KB KC Noramlly closed Contact rating 250Vac 3A 30Vdc 1A ei AO1 GND Analog input 1 Multipal stimilative output terminal on O a 10V fil 0 20mA AO1and AO2 have P AO2 GND Analog input 2 same function potentiometer power supply Max output Power 10V A Gwapewel supply current 10mA supply Sensor power supply fs EOS Max output current 100mA Digital earthing Digital terminals common earthing COM terminal isolate from GND Shield GND Analoge earthing Analoge terminal common earthing terminal isolate from the COM yx Cables for the control ternimials 1 Because analog input signal is easily interfered by external disturbance so phase shielded twisted pair cable must be used the cable length must be as shorter as possible and the shield layer must be grounded well This kind of cable is recommended for the transmite the pulse coded signal Individual routing should be made for different analoge signal and a common line for back is not to take too 2 It s beeter to use Phase shielded cale multiple twin twisted pair single screened cable may be used also
80. ent shall also be controlled 2 Long term storage can result in performance deterioration of electrolyte capacitor Electrolyte capacitor shall be periodically energized for the purpose of preservation It is recommended to energize the inverter under long term storage every 6 months for more than thirty minutes The inverter can running without load 106 8 5 Warranty Of Inverter Warranty repair services will be provided by our company in case the following situations occur on the inverter body 1 The warranty range is confined to the drive only Warranty period is 12 months starting from the product delivery to user date or 18 months starting from the product delivery date from factory will charge reasonable fee for repair and maintenance outside the warranty period 2 Even within warranty time range 12 months maintenance will also be charged in the following situations 1 Damages incurred to the drive due to mis operations which are not in compliance with the User Manual 2 Damages incurred to the mis wiring 2 Damages incurred to the drive due to fire flood abnormal voltage etc 3 Damages incurred to the drive due to the improper use of drive functions 3 The service fee will be charged according to the actual costs If there is any contract the contract prevails 01 Chapter 9 Options 9 1 Braking Assembly MC200G sieries 15Kw inverter and MC200T 18 5 Kw as well as the lowers o
81. eries inverters Installation Size mm Hole Inverter power s diameter A A1 B B1 C H E W L D mm 0 75 4 0kw 100 100 180 195 185 130 151 5 5 5 7 5kw 142 142 287 302 265 170 165 26 11 15kw 200 200 342 357 320 225 189 26 18 5 30kw 200 200 447 463 423 298 196 96 2 37 55kw 200 200 572 588 548 352 272 oT 75 90kw 200 220 618 635 592 388 279 98 2 110 132kw 330 165 330 165 809 835 762 493 346 9 160 185kw 330 165 330 165 880 902 829 533 346 o11 13 200 315kw 440 220 440 220 1038 1060 987 643 346 011 355 400kw 560 280 560 280 1214 1236 1163 763 349 011 2 5 3 MC200T Series Outline Size The Dimensions of MC200T series inverters Table 2 1 Dimensions of MC200T series inverters Installation Size mm Hole Inverter power PENE A A1 B B1 C H E Ww L D mm 1 5 5 5kw 100 100 180 195 185 130 151 5 7 5 11kw 142 142 287 302 265 170 165 26 15 18 5kw 200 200 342 357 320 225 189 26 22 37kw 200 200 447 463 423 298 196 96 2 14 45 75kw 200 200 572 588 548 352 272 T 90 110kw 200 220 618 635 592 388 279 98 2 132 160kw 330 165 330 165 809 835 762 493
82. es After last time completed the next 8 bytes is exclusive or olone whith the current value of the register The final value in the register is the CRC value after all bytes completed in the frame This kind of calculate method is the international standard CRC checke method When editoring the CRC arithmetic user may refer to corrlative arithmetic and programming computing program to meet the neede of cheching In ladder logic CKSM calcute CRC according to the content of the frame look up table method may be used for calculation and this method simple for program fast for yuning speed and large ROM space taken for the program 118 4 The definition of communication data address This part is the definition of communication data address for running of the inverter and acquiring the state information of the inverter as well as the function parameter setup Presentation rule of the function code parameter address Take function group as the higher byte of register address that means the following such as 0x00 FO 0x01 F1 0x02 F2 0x03 F3 0x04 F4 0x05 F5 0x06 F6 0x07 F7 0x08 F8 0x09 F9 OxOA FA Ox0B FB OxOC FC Ox0D FD OxOE FE OxOF FF 0x10 FH is higher byte and the number of the function code converting to hex is nececary is the lower byte of the register Exsample the address of function F0 09 is 0x0009 0x00 0x09 and the address of function FA 11 is OxOAOB 0x0A 0x0B Attention there are sam
83. ess this key to reverse the inverter s running direction shift The key is for stoping the running of the inverter in running STOP Stop at oct RESET state and for resetting in fault state Press this key double Reset times for emergent stop 26 4 3 description of LED display and indicator display and indicator Name description 5 digital LED display which can display the output frequency LED i display output electric current output voltage transmit synchronous speed load factor line speed and error PRG Programming status lamp lamp on when invetor is in status of grogramming Operation status lamp lamp on when invetor is in operation lamp RUN off when invetor is power off lamp is twinkling when the setup frequency is lower than the starting frequency and the invetor is operating without output JOG JOG running indicator indicator on when invertor in JOG running FWD Corotating moving indicator indicator on when the invertor is corotational REV Reverse running indicator indicator on when invertor is reversing Hz Frequency indicator indicator on when LED display shows the number of frequency A Electric current indicator indicator on when LED display shows the number of electric current V Voltage indicator indicator on when LED display shows the number of voltage Hz A synchronous speed indicator Hz and A indicators on simoutanously when LED display whows the nu
84. external brake resistor or brake unit should be used otherwise overvoltage fault may occur F3 V F Control Factory Func code Name Setting range Change setting V F curve 0 linear F3 00 BG 0 Control mode 1 self define These parameters are used to set the type of V F curve 0 Linear voltage frequency mode constant torque load as curve 0 in Figure 6 3a 1 User defined curve It can be defined through setting F3 02 F3 11 as curve 0 in Figure 6 3b 52 Output voltage V V MAE ooo 25 2 s2oeec2 tes i i i 1 V boost i Output frequency F l 1 F cut off F basic V max Figure 6 3a Output voltage V VMAX Lo Ssee02 oc Je 5ceces V boost Output frequency F F cut off F basic V Max Figure 6 3b Func 4 Factory Name Setting range Change code setting F3 01 Torque boost 0 50 x 5 OG In order to compensate the low frequency torque boost the output voltage in the low frequency The value of torque boost should be determined by the load The heavier the load the larger the value Notice This value should not be too large otherwise the motor would be over heat or the inverter would be tripped by over current or over load If F3 01 is set to 0 the inverter will boost the output torque according to the load automatically 53 Func f Factory AT Name Setting range
85. f power inverter have built in braking units the user only needs to select external braking resistors But when the more power than 18 5 Kw is used braking units should be selected except that of braking resistors 9 1 1 Braking Unit MCL 4 0185 Brake assembly Reference Standard number motor power 0185 0370 0550 Voltage level 4 380V 2 220V Figure 9 1 Model description of braking unit 9 1 2 Selection of braking Resistor To meet the requirement on braking torque of 100 and brake unit utility rate of 10 ED the configuration of brake resistor and brake unit is listed below Table 9 1 Configuration of braking unit and braking resistor Braking resistor Braking torque Inverter model Braking unit model MC200G0007T4 a 9000 75W 100 Built in MC200T0015T4 MC200G0015T4 if 4600 150W 100 Built in MC200T0022T4 MC200G0022T4 aa 3150 220W 100 Built in MC200T0040T4 MC200G0040T4 ne 175Q 400W 100 Built in MC200T0055T4 98 MC200G0055T4 1200Q 550W 100 Built in MC200T0075T4 MC200G0075T4 1009 750W 100 Built in MC200T0110T4 MC200G0110T4 ai 70Q 1100W 100 Built in MC200T0150T4 MC200G0150T4 i 47Q 1500W 100 Built in MC200T0185T4 MC200G0185T4 380 2000W A MCL 4 370 MC200T0220T4 MC200G0220T4 320 2200W 100 MCL 4 0370 MC200T0300T4 MC200G0300T4 230 3000W 100 MCL 4 0370 MC200T0370T4 MC200G0370T4
86. f the inpu terminal F R 1 Check input signals 2 Ask for service Er14 communication fault 1 Mis setup of communication parameters 2 Damage of communication cable 1 Re setup communication parameters 2 Check communication cable Er15 Analog input disconnection 1 Signal interrupt of analog input terminals 2 Mis setup of measurement analog line broken 1 Check analog inpu signal 2 re setup of line broken measurement analog Feedback IR i Ep 1 Mis setup of Feedback ultralow Kr o ae ultralow protection Er16 ultralow protection 2 Re setup of PID 2 Mis setup of PID parameters 7 parameters protection Feedback in AN 1 Mis setup of Feedback ultrahigh eat ae Gere i ultrahigh protection Er17 ultrahigh protection i 2 Re setup of PID 2 Mis setup of PID parameters parameters protection 95 7 2 Early warning Type Type of faults Possible fault reasons Troubleshooting DC braking point Inverter is in direct current brake No action the fault died dd state now away after direct current out brake finished 1 Check analog input Bom outofouien 1 the analog input signal broken signals ErA reference broken 2 Mis setup of line broken 2 Re setup of line broken broken fault ee measurement analog input type Inverter overload The inverter has been overlaod OLP1 and will reche the protection The same as
87. g 0 Disable FH 01 Data protection IN 0 1 Enable Setting FH 01 0 can only changr some data Setting FH 01 1 can lock the data preventing illegal change When the inverter is installed Please set FH 01 1 106 Func f Factory Name Setting range Change code setting 0 No operation FH 02 Parameter initialization x 0 1 Recover factory setting FH 02 1 Recovery of factory setting value Setup FH 02 1 and confirm inverter will recover all the parameters between F0 00 FH 03 to the default factory setting value Func gt Factory Name Setting range Change code setting 0 Disable FH 03 Fault record clear A 0 1 Enable Setting FHO3 1 will clear the fault records of F9 11 F9 20 07 Chapter 7 Trouble shooting 7 1 Fault Alarm And Trouble Shooting When the inverter is abnormal protection function acts LED displays fault code the trouble output relay acts and the inverter stops output and the motor free glide to stop The list of trouble and shooting for inverter series MC200G T is shown in table 7 1 After fault alarm occurs fault phenomenon should be recorded in detail the fault should be processed according to Table 7 1 Directions in order to reset the fault code there are three method may be used 1 Switch off the power of the inverter re switch on it after the indicators on panel are total black out 2 Knob down STO
88. g braking process braking resistor should be connected between and PBh when the consumption torque is no enough for use details see Chapter 9 for caiculetion and selection of the braking resistor 2 The cable of braking resistor should be less than 5m and twisted pair line should be used in the cable 3 The temperature of the braking resistor will rise due to energy release So in installation ensure safety protection good ventilation and heat dissipation yr Terminals for external braking unit 1 Because the inverters include 18 5KW and above in model MC200G 22KW and above in model MC200T do not equip an innerbraking unit a braking unit can be connected between and of the inverter and the braking resistor can be connected between and PB of the braking unit See Chapter 9 for the specifications of braking resistor and braking unit 2 The cable between the inverter and braking unit should be shorterless than 5m so does the cable between braking resistor and braking unit 3 Note Do not mistaken the and poles of inverter and braking unit The braking resistor cannot be connected between the terminals of P and N directly or there may be fire accident 22 yr Earth terminal 1 Earth terminal must be grounded well and the grounding resistor should not be higher than 40 so as to avoid electric shock and fire accident The area of section of the line of erthing cable is no less than the area of sect
89. g the both sides if there is no obvious potential difference in the two sides of same erth line If there is no obvious potential difference in the two sides of the erth line twisted pair shoud be keep and as short as possible to the terminal Twist signal line and back line to reduce the electric mangnitic disturbance by inductive coupling yx Connetion 1 Connect the shield cable to the RS485 port on the control terminal board the shield layer should be grounded well 2 The inverter communicates with PC and PLC through standard RS485 port thus the modification of function codes and direct monitoring can be realized by host computer 25 3 Connection of serial communication port is shown in Figure 3 3 Terminal Terminal description name 5V power 5V Supply Transimit TXD data line data line x FG t Supply GND GND Host PC RS485 RS232 converter RS232 serial port Terminal Terminal description name Signal 485 Signal Teminal Control board RS485communication port I I l l 1 ITerminal Terminal l description name 1 Can be connected Teminal ports l l l I Connect with RS485 port l l i Twisted cable With shielding layer l Signal 485 Teminal Figure 3 3 Connection of serial communication port yr Notes on relay cable connection Please refer Table 3 1 for the selection of relay cable Surge suppressing circuit shou
90. gas or combustible gas 5 Mount in the location where vibration is less than 5 9m s2 0 6G 6 Mount in the location free of direct sunlight 14 7 The inverter should be installed in a metal cabinet which can prevent unauthorized person from touching If there are any special requirements on mounting please contact us in advance In order to have good radiating the inverter must be mounting vertically For the requirements enforce wind cooling the mounting space and the distance far from others is no less than the refenrence shown in Figure 3 2 VVVF Figure 3 2 When several inverters are in one cabinet they should be side to side setup so as to decrease the infruence of heat each other When top and bottom setup has to be mounted clapboard must be set in order to resisit the bottom heat infruence the top If there is a draught fan on the top of the cabinet the air volume of the draught fan air should no less than the volume of the total outputs of inverters If there is no draught fan on the top of the cabinet the top of the cabinet shoul be open as possible When the top of the cabinet cannot be open the out port of the air in the top of the cabinet and in port of the air in the bottom of the cabinet must be reserved and the total area must be no less than the total area of inverters head faces The input wind risistans of input pord should as small as possible If the invert is mounted on the wall of the console t
91. ge input and the range is OV 10V For different applications the corresponding value of 100 0 analog setting is different For details please refer to description of each application eu is the parameter of filtering time Increasing the filtering time slows down the response but strengthens the immunity to the disturbance Reducing the filtering time speed up the response but weakens the immunity Func Factory Name Setting range Change code setting F4 11 AI2 lower limit 0 00 10 00V EN 0 01 F4 12 AI2 lower limit corresponding 0 0 100 0 0 0 AN setting F4 13 Al2 upper limit 0 00 10 00V A 10 00 Al2 upper limit corresponding 100 0 F4 14 0 0 100 0 A setting F4 15 Al2 filter time for input signal 0 00 10 00s A 1 00 Please refer to description of Al1 Notice When Al1 and Al2 are set as 0 10V and 0 20mA respectively the corresponding voltage range is 0 5V MC200 provide 2 input analog signal 61 Func Factory Name Setting range Change gt code setting 0 No detect Action selection at 1 Stop F4 16 external analog 7 0 o i frequency speed 2 run as 80 of previous command missing frequency 3 Running set by F4 7 F4 17 External running 0 10 400 00Hz A 40 00 frequency F4 18 Al1 checking analog 0 00 10 00 A 0 00 signal off line F4 19 Al2 checking analog 0 00 10 00 IX 0 00 signal at off line
92. he draftiness should be keep and console must not be closed shown in Fig 3 3 VVVF1 VVWVF2 Figure 3 3 15 3 3 Wiring Danger eAfter the power is switched off all the LEDs on the panel are off at least for 10 minutes then the cover can be removed only eWiring work can be performed only when the Charge light is off and the voltage between the and terminals is lower than 36V eWiring in the inverter can only be done by professional person certified eWire connections must be checked before operate when emergency stopping or protection circuit occured AN Attention eBefore usage check whether the mains voltage meets the requirement of inverter input voltage e The inverter has gone through voltage withstand test in factory eUsers shall not conduct voltage withstand test again eRefer to Chapter 9 Options if brake unit or resistor is needed yx Fuse or MCCB must be connected between mains and inverter input terminals L1 L2 L3 Refer to Table 3 1 for the types of breakers and MCCB yxThe PE terminal must be reliably connected to the protective earthing terminal of the supply The cross section of earthing cable must be at least the same as the input cables and the grounding resistance should not be higher than 0 20 v Check that the inverter power cables are connected to the inverter properly yxAfter finishing the cable connection please check 1 Whether all the connect
93. hick pipe 2mm or thicker or cement trench The cable should be through a metal pipe and has its shilding coat grounded You may use the 4 core cable as the motor power cable Ground one core at inverter side with the other end of it connected to the motor case 108 ODE When the signal cables are parallel to or bound together with the power cables the static and electromagnetic induction will cause the noise transmit through the signal cable misoperating the related equipment Solution 1 Avoid laying the signal cables parallel to the power cable or bind them together 2 Keep the susceptible peripheral equipment away from the inverter 3 Keep the susceptible signal cables away from the input output cables of inverter Shielded cables should be used as the signal or power cable Lead them through metal pipes respectively would achieve better effect The metal pipes should be at least 20cm away from each other If a closed loop is formed between the peripheral equipment and the inverter wiring the grounding leakage of the inverter will misoperate the equipment Solution Remove the grounding of the peripheral equipment must be orthogonal B Wiring requirement 1 The control signal cables and power motor cables should be laid separately and kept away as far as possible to avoid interference This is particularly important when the cables are parallel and extend for a long distance
94. hould be comfirmed by all of the network equipments There is a transmission time interval like 4 bytes in order to state the end of the frame After thant a new frame is going to be teansimited RTU dada frame formation mu Start at least 4 Slave End at least 4 4 Function bytes mourn in computer ERS dada check bytes mourn in silence address silence e PDU A information frame must be transimited as a dada stream if the time interval exceed 1 5 bytes the receiver will clear those imperfect information and known the following bytes as address segment of new frame As the same when time interval of the start of a new frame frome last frame is less than 4 time bytes the receiver will known it as the following of last frame Because the error of frame increct CRC check value leads communication fault 116 Standard structure of RTU frame START transmission time mor than 4 bytes Slave computer address or communication address inverter address 0 127 decimal system Obroadcast address 0x03 Read parameters from slaves setup value Function command 1 16 0x06 Write slave parameters Data with 0 16 word which part is the main content of dada communication and the core of data exchange in communication CRC Check value Checke value CRC check value 16BIT END transmission time mor than 4 bytes E Command code and communication data
95. igure 1 1 or the inverter may trip or components may be damaged because the inverter outputs PWM pulse wave eLightning strike protection There are lightning overcurrent devices inside the inverter which has auto protection function eSpetial usage Please inquiry our technological consultants for advise when any method different from the wiring diagram in this handbook is necessry 1 4 Environmental conditions of inverter application etemperature lout Ambient temperature C 50 60 Figure 1 2 eHumidity level Humidity level in air not higher than 95 without frost eAltitude and deration When the altitude is higher than 1000m the cooling effect of inverter is deteriorated because of the rareness of air derating must be considered Figure 1 3 indicates the relationship between the altitude and rated current of inverter If the altitude is higher than 3000m please contact the manufacturer U out 0 1000 2000 3000 4000 Meter m 0 1000 2000 3000 4000 Meter m Figure 1 3 eVibration and attacking No falling down the flore Don t apply the invetor at the place where often vibrating mechanical strength ratings as tolerance 0 075mm 10 58Hz acceleration 9 8m s2 gt 58 Hz e Electromagnetic radiation Don t apply the invetor near the source of electromagnetic radiation e Air polution Don t apply the invetor under environment of air pollution for instance the place where has
96. ill the current is lower than the point Then the inverter continues to accelerate as shown in Figure 6 30 During inverter steady state operation if the output current exceeds the overcurrent stall level the inverter will lower its output frequency And when the output current drops to a 86 certain value below the stall level the inverter reaccelerates to the set frequency See Fig 6 31 Output current Output current Stall overcurrent Stall point overcurrent i i i point 1 I I i l i l Output i i frequency I Output frequency Figure 6 30 Acc Stall overcurrent protection Figure 6 31 Running Stall overcurrent protection Func y Factory Name Setting range Change j code setting 0 Disable F9 06 Enable built in braking A 1 1 Enable In the condition of Inertia load and braking frequently it need install brake resistor and breaking components Please refer table 9 1 Func Factory Name Setting range Change Code setting Fault auto reset F9 07 0 7 A 0 times F9 08 Reset interval 1 0 20 0s A 5 0 After the inverter fails in running process the inverter stops its output then performs auto fault reset and continues running after the reset interval defined in F9 08 Fault auto reset time is defined by F9 07 When the fault auto reset time is setup to 0 there is no auto reset function and only manual reset can be done Func F
97. input L 380V 50 60HZ RUN STOP command REV STOP command Analog output 0 10V 0 20mA Analog output y EE 0 10V 0 20mA Multifunction input terminals Fault relay output 3A 250VAC 2A 30VDC Output signal 1 collector open ciecuit output Output signal 2 collector open ciecuit output 10VPower 0 20mA Power Analog 0 10v 24VDC 100mA intput 0 20mA 10 10V Standard RS485 communication port O in the figure stands for the main loop terminal amp for control terminals Figure 3 2 Basic wiring diagram 19 yx AI Al2 selectable input voltage or current signal per jumping J1 J2 on the control board selectet V side or side xx 0 75KW 15KW inverter braking device inside Conneting braking resisitor between BR and is needed when using For using of the control terminals Refer to Chapter 5 and Chapter 6 3 3 3 The power Input Output and Earth Terminals 3AC380V 0 75KW 450KW AN Danger Be sure of the erthing terminal of the inverter is erthing reliable otherwise electric shock Or fire accident may occur L1 L2 L3 U v W BR Se POWER MOTOR Applicable model MC200G 0 75kw 4 0kw MC200T 1 5kw 5 5kw L1 L2 L3 U V WwW BR POWER MOTOR Applicable model MC200G 5 5kw 15kw MC200T 7 5kw 18 5kw L1 L2 L3 POWER P1 U V W
98. ion of the line of L1 L2 L3 power cable 2 The inverter must have its own outer earth point The earth cable should be as short as possible It is recommended to use dedicated green yellow earth cable 3 3 4Connecting of control Terminals yx control board terminal description layout Alt Al2 GND 10V 24V A01 A02 GND 485 485 KA KB KC X1 X2 X3 X4 X5 RUN F R COM Y1 Y2 Table 3 2 The list of Control board terminals and it s description Type Symbol Name Terminal function description Y1 COM mee collector The range of power voltage 0 24V p The range of output current SOMA Digital Output The range of 24V pull up resistor utpu Y2 COM Open collector output 2 2k 10kQ X1 COM De input terminal1 Multifunction input X2 COM V Optical isolation compati ble bipolar terminal 2 i i i input Digital Input X3 COM Se sn AE termina The range of input voltage 9 30Vdc Multifunction input X4 COM Pu Input impedance 3 3kQ terminal 4 X5 COM ee input terminal 5 RUN CO p RUN inverter per short to digital RUN t l Running M gd ground COM Control i F R COM F R terminal Control the output of the inverter to change the derection of the motor rotary 23 Communic 485 Positive terminal of 485 special terminals ation Communication port N
99. ions are right 2 Whether there is any connection missed or forgotten 3 Whether there is any short circuit in the cable connection 16 Table 3 1 MCCB circuit breaker and cable specifications Input output cables Control cables Input breaker mm mm Inverter power Control terminals MCCB A Input Output cable 0 75kw 10 2 5 2 5 1 1 5kw 16 4 4 1 2 2kw 16 4 4 1 4 0kw 25 6 6 1 5 5kw 25 6 6 1 7 5kw 40 6 6 1 11kw 63 8 8 1 15kw 63 8 8 1 18 5kw 100 14 14 1 22kw 100 16 16 1 30kw 125 25 25 1 37kw 160 25 25 1 45kw 200 35 35 1 55kw 200 45 45 1 75kw 250 70 70 1 90kw 315 70 70 1 110kw 400 100 100 1 132kw 400 150 150 1 160kw 630 150 150 1 185kw 630 250 250 1 200kw 630 250 250 1 220kw 800 150x2 150x2 1 250kw 800 185x2 185x2 1 280kw 1000 185x2 185x2 1 315kw 1200 240x2 240x2 1 355kw 1280 240x2 240x2 1 400kw 1500 185x3 185x3 1 450kw 1500 185x3 185x3 1 17 3 3 1 Connecting Optional Parts yr AC input reactor You may choose AC input reactor to improve input power factor and reduce high harmonic current yx EMI filter at input side You may choose EMI filter to suppress high frequency noiseinterference from the drive power lines vr Contactor The contactor can be used to cut off power supply in case of fault But do not use contactor to control the start or stop of the motor yx DC reactor In order t
100. istor should ensure that the current through the resistor Ic is smaller than brake unit s maxmum output current The maximum output current of brake units are listed as table 9 2 Table 9 2 Maximum output Current of brake units Brake unit model Max transient current A MCL 4 0185 50 MCL 4 0370 75 MCL 4 0550 100 The current of the brake resistor Ic can be calculated as Ic 800 R 9 1 3 Connections And Functions Of External Braking Unit 1 Connection of braking unit and braking resistor is shown in Figure 9 4 2 Main functions Adjustable braking voltage Brake resistor time out protection Radiator overheat protection Module abnormal alarm Fault display and fault relay output 100 Automatic cut off of braking resistor power and relay alarm output Both cables connecting braking unit with the inverter and connecting braking unit with braking resistor should be no longer than 5m otherwise twisted pair cables should be used there MC200G0007T4 MC200G0150T4 MC200T0015T4 MC200T0185T4 BR Inverter braking resistor MC200G0185T4 MC200G4000T4 MC200T0220T4 MC200T4500T4 Inverter braking unit braking resistor Figure 9 2 Connection of braking unit and braking resistor 101 9 2 AC amp DC Reactors 9 2 1 AC Reactors The input AC reactor can suppress the higher harmonic of the inverter input current and obviously improve the power factor So it is recommended
101. ive are normal No observation abnormal heat 3 Noise 3 Listening 3 No abnormal noise 1 Comprehensive 1 No abnormal i At any eee Motor 1 Vibration i observation vibration and no ime listening abnormal noise 2 Heat 2 Point 2 No abnormal heat 96 thermometer i 3 No abnormal 3 Noise 3 Listening noise d Power input 1 Satisfyin the vi M 1 Voltmeter a AE voltage specification 2 Inverter output 2 Rectifying 2 Satisfying the Operation voltage voltmeter specification Inverter output At any 68 Satisfying the status 3 Ammeter ge ying current time specification parameters 4 Internal 4 Point 4 Temperature rise is temperature thermometer lower than 40 C 8 2 Periodic Maintenance Depending on the operation environment and periodic inspection can be made by the user at 3 to 6 months intervals in compliance with the maintenance precautions The periodic maintenance can avoid inverter faults and can thus ensure the stable operation with high performance for a long time AN Attention 1 Maintenance of the inverter can only be performed by qualified professionals 2 Metal parts such as screws washers conductors and tools must not be left inside the inverter to avoid damages to the inverter 3 Modification of inverter internal structure is strictly forbidden to ensure normal running
102. ld be added for the inductive load such as relay contactor for example RC circuit be careful that the leakage current should be lower than the relay maintenance current voltage sensitive resistor or diode used in DC circuit but the polarity must be paid attention The components of suppressing circuits must be as close to the relays as possible yx Checking connetion Check following after connection Any mistatke of connecion Any thrum or bolt left inside the equipment Whether the bolt not hard up Whether the bare conductor of terminal connecting with other ternimal 26 3 3 5 Setting jumpers and switch on the control board Before usage all the jumpers on the control board must be set up in right mode Position of jumpers and switches on the control board is shown in Figure 3 4 Note Al1 Al2 input modes selection If short circuit bar is in 1VI 2VI side select voltage input 0 10V If short circuit bar is in 1CI 2CI side select current 184908 ped ay input 0 20mA Default setting short circuit bar is in 1CI 2CI side AO1 AO2 input modes selection If short circuit bar is in 1VO 2VO side select voltage input 0 10V If short circuit bar is in 1CO 2CO side select current input 0 20mA Default setting short circuit bar is in 10O 2CO side Figure 3 4 Jumpers and switch on the control board 27 Chapter 4 Display and operate Of Inverte 4 1 Panel Description LED display
103. log analog output output 100 k 100 Output freq Output freq 68 positive bias Setup freq 0 zero bias B Negative polarity Figure 6 14 analog output Setup freq negative bias Func s Factory Name Setting range Change code setting 0 Setting frequency 1 Output frequency F5 16 PO Output selection JX 1 2 Speed 3 Motor speed F5 17 PO pulse gain 1 200 A 10 This function define the output 0 the output frequency pro rata setting frequency output frequency setting frequency Hz xPO pulse rate 1 the output frequency pro rata output frequency output frequency output frequency Hz xPO pulse rate 2 the output frequency pro rata synchronize speed output frequency synchronize speed r min xPO pulse rate 3 the output frequency pro rata motor speed output frequency motor speed r min xPO pulse rate When PO output frequency 0Hz electrical level is low shown in figure 6 15 Figure 6 14 Time 69 F6 Start and Stop Control Func Factory Name Setting range Change code setting 0 Restart inactive when power recover 1 Restart from OHZ Revolution tracking start 2 lawer ee oc em F6 00 when over x 0 control overcompensated in revolution tracking starting 3 flying restart F6 01 Speed search waiting time 0 2 2 0s A 0 2 Allowable time for momentary F6 02 0 1 5 0s A 0 2 power
104. mands A Content of protocol The Modbus Serial Communication Protocol defines frame content and formation in use which include the formations of host computer holling and broadcasting frame and slave computer responsion frame The frame content orgeniaed by host computer include slave computer address or broadcasting address executive command dada and error checking and so on The frame of slave is the same structure as the host computer the frame content include action confirmation dada baching and error checking and so no A fault frame will be as a response by slave computer feedback to the host computer when slave computer receive error or can not compelet the action asked by the host B Bus structure Interface mode RS485 Hardware interface RS485 asynchronous Serial half duplex transite mode Synchronization only one of the host and the slave can send and the other reseive data In Serial asynchronous communication process the communication message formation will be taken and one frame by one frame Topological structure single host mult slave system C Protocol specification This inverter series communication protocol is host slave communication protocol which is a kind of serial asynchronous communication protocol only one machine host computer can estalishe the protocol which called as inquiry command Other machines slave computers only can response through delivering dada or doing action according to inquir
105. mber of synchronous speed under the setup frequency Hz V load factor indicator A and V indicator on simoutanously when LED displays the number of load factor of invertor A V Line speed Imap Hz and V lamps on simoutanously when LED displays the nuber of the line speed of invertor 27 4 4 Swift of LED display Running state display output frequency Stopping state display setting frequency Running state display output curent Stopping state display setting frequency Running state display output voltage Stopping state display setting frequency Running state display motor speed Stopping state display synchronous speed Running state display running linear velocity Stoppingstate display setting linear velocity Running state display load rate of the inverter Stopping state display setting frequency Figure 4 2 Swift of LED display 28 4 5 function data alter and check GE Cs 1000 display frequency states PRG RUN JOG FWD REV states of programming display function code FU G I PRG RUN JOG FWD REV Modify function code VA BA display function code e eacgan DATA 58586 PRG RUN JOG FWD REV E g 0D vu PRG RUN JOG FWD REV MENU ESC Modify data EYE mw 107 67 HEHHE PRG RUN JOG FWD REV ENTER DATA 8 os ev display function code PRG RUN JOG FWD REV MENU ESC display frequency states eee Cs 1000 PRG RUN JOG FWD REV Figure 4 3 Function dat
106. ng time Start frequency It is the initial frequency when the inverter starts from zero frequency In the Acc and Start process if the preset frequency is lower than the start frequency inverter s output frequency becomes zero Start frequency is effective in each Acc process in RUN and F R running process Start frequency holding time the running time at start frequency in Acc Start process Start frequency holding time is effective in each Start process and FWD REV running switching process Output freq Start freq lt gt Time 1 F6 04 Figure 6 19 Start mode RUN F R and Stop diagram Func A Factory Name Setting range Change A code setting 0 Line Acc Dec F6 05 Acc Dec selection x 0 1 S curve Acc Dec Acc Dec modes 0 and 1 are valid in Start Stop FWD REV Acc and Dec process 0 Straight line mode In Acc Dec process the relationship between output frequency and Acc Dec time is linear The output frequency increases or decreases at the constant slope as shown in Figure 6 20 72 Output freq 14 i T2 i Time Figure 6 20 Linear Acc Dec 1 S curve mode In Acc Dec process the relationship between output frequency and Acc Dec time is nonlinear The output frequency increases or decreases according to the S curve shown in Figure 6 21 Output freq Time Figure 6 21 S Curve Acc Dec Func i Factory Name Setting r
107. nitial frequency of DC F6 11 0 00 60 00 x 5 00 injection braking F6 12 DC braking weight 0 100 x 20 F6 13 DC braking time 0 1 20 0s x 5 0 Initial frequency of DC injection braking It is the frequency when the inverter s output frequency is decreased to zero along the Dec curve in Dec to stop process When the inverter is in Dec to stop process if the preset frequency is lower than the initial frequency of DC injection braking then the output frequency become zero Initial frequency of DC injection braking is valid in the Dec process when the inverter is switching between RUN and F R states If the user selects DC injection braking function this frequency is also the initial frequency of DC injection braking in stopping process DC injection braking current percentage of braking current when the inverter stops in DC injection braking mode DC injection braking time the time for maintaining output DC injection braking current in inverter s stopping process When the DC injection braking time is set to 0 0 the DC injection braking function is disabled 75 F7 Panel Display Func Factory Name Setting range Change code setting F7 00 Display on LED 0 5 A 0 F7 00 Display on LED This function selects which information is displayed on the LED monitor when the power of the inverter is turned on Table6 03 LED display
108. ns constant feedback value input value Error limit feedback value Time Figure 6 36 Error limit Factory Func code Name Setting range Change setting 0 Positive FA 12 PID control polarity x 0 1 Negative FA 12 0 If error reference feedback is positive this function will increase the output frequency if error is negative this function will decrease the output frequency FA 12 1 If error reference feedback is positive this function will decrease the output frequency if deviation is negative this function will increase the output frequency Controlled object Figure 6 37 PID control polarity Real feedback frequency 96 Func Factory Name Setting range Change code setting FA 13 PID lower limit 0 0 100 0 A 20 0 FA 14 PID upper limit 0 0 100 0 A 80 0 These parameters are used to set the min and max value which are defined by multiply terminal F5 01 F5 02 Func Factory Name Setting range Change code setting Protection for low A 20 0 FA 15 0 0 100 0 feedback Protection for high A 80 0 FA 16 0 0 100 0 feedback FA 17 Proctection time 0 1 3000 0s A 1800 0 In the process of PID control if the output frequency reaches limit frequency feedback below ultra low protection value of time more than feedback protect time frequency converter and downtime alarm In the proces
109. nverter include Start Stop FWD REV andJOG e 0 running command issued by keypad Running command is issued by pressing the keys of RUN STOP RESETand JOG on the Keypad Normer reverse commands is controlled by setting parameter F8 19 e 1 Running command is issued by external terminals such as RUN F R JOG and X1 X5 terminal function must be defined The details function definition of External terminals refers to F4 input terminal group e 2 Running command can be issued through internal RS485 serial communication port by host The inverter with RS485 port which use international standard Modbus communication protocol for details refer to APPENDIX 3 parameter group and relevant description Func Factory Name Setting range Change N code setting 0 Digital setting Main 1 Al1 setting F0 04 reference input ch x 0 2 Al2 setting annel selection A 3 Host setting mode eThe parameter is the path to selecte inverter main frequency reference A 0 Digital reference memory the initial are presetup frequency The setting frequency canbe changed by operating the key A W or UP DOWN in mult function input terminals The word memory mentioned here means that setting frequency is the same as the setting frequency befor electric power off 1 Refrenced by Al1 and 2 Refrenced by Al2 those means the reference is setup by analog input signal terminals Al1 and Al2 may be voltage signal in
110. o protect the inverter against power supply interference and reduce high harmonic current a DC reactor should be used in the following cases 1 When a switch controlled reactive power compensation capacitor or a phase controlled thyristor load shares the same power source with the inverter the inverter input rectifier circuit may be damaged as the capacitor switch to cut over causing reactive power transient leading sharp voltage change or the phase controlled thyristor load causes harmonic and wave nick 2 When the imbalance among the 3 AC input phases exceeds 3 3 When it is required to raise the power factor at inverter input side to 0 93 4 When the inverter is in connection with a large capacity transformer the current on the inverter power source may damage the rectification circuit Generally a DC reactor should be used when the transformer capacity is larger than 550kVA x EMI filter at output side You may use EMI filter to suppress the interference noise and leakage current at the inverter output side vr AC output reactor When the cable between inverter and motor is longer than 20m you can use a reactor at AC output side to suppress the overcurrent caused by cable capacitance The reactor can also suppress inverter s EMI yx See Chapter 9 Options for the technical parameters of optional parts 18 3 3 2 Basic Wiring Diagram DCL DC reactor Braking unit and braking resistor external external I 3 phase
111. of process Func Factory Name Setting range Change i code setting FC 19 Phase 1 running time 0 1 3600 0s AN 4 0 FC 20 Phase 1 direction and Acc Dec time 1 4 0 1 A 1 0 FC 21 Phase 2 running time 0 1 3600 0s A 4 0 FC 22 Phase 2 direction and Acc Dec time 1 4 0 1 A 1 0 FC 23 Phase 3 running time 0 1 3600 0s A 4 0 FC 24 Phase 3 direction and Acc Dec time 1 4 0 1 A 1 0 FC 25 Phase 4 running time 0 1 3600 0s A 4 0 FC 26 Phase 4 direction and Acc Dec time 1 4 0 1 A 1 0 FC 27 Phase 5 running time 0 1 3600 0s A 4 0 FC 28 Phase 5 direction and Acc Dec time 1 4 0 1 A 1 0 FC 29 Phase 6 running time 0 1 3600 0s A 4 0 FC 30 Phase 6 direction and Acc Dec time 1 4 0 1 A 1 0 FC 31 Phase 7 running time 0 1 3600 0s A 4 0 FC 32 Phase 7 direction and Acc Dec time 1 4 0 1 A 1 0 FC 33 Phase 8 running time 0 1 3600 0s A 4 0 FC 34 Phase 8 direction and Acc Dec time 1 4 0 1 A 1 0 FC 35 Phase 9 running time 0 1 3600 0s A 4 0 FC 36 Phase 9 direction and Acc Dec time 1 4 0 1 A 1 0 FC 37 Phase 10 running time 0 1 3600 0s A 4 0 Phase 10 direction and Acc Dec FC 38 1 4 0 1 A 1 0 time FC 39 Phase 11 running time 0 1 3600 0s A 4 0 t01 Phase 11 direction and Acc Dec FC 40 1 4 0 1 A 1 0 time FC 41 Phase 12 running time 0 1 3600 0s A 4 0 Phase 12 direction and Acc Dec FC 42 1 4 0 1 A 1 0 time FC 43 Phase 13 running time 0 1 3600 0s A 4 0 Phase 13 direction and Acc Dec FC 44 1 4 0
112. of the inverter Note Do not touch directly the static sensitive IC elements on the control board inside the inverter General inspections 1 Check if screws of control terminals are loose If loose tighten them with screw driver 2 Check if the contact of main circuit terminals is good or not and whether copper bus connections are overheated 3 Check if there are damages on power cables and control cables specially check if there are any cuts on the cable skin which is in contact with the metal surface 97 4 Check if insulation binding tapes on power cable connection lugs fall off 5 Clean thoroughly the dust on the printed circuit board and ventilation ducts Vacuum cleaner is recommended 6 Before performing insulation tests all connections between inverter and power source as well as between inverter and motor should be removed and all main circuit input output terminals should be short circuited with conductors Then proceed insulation test to the ground Certified 500V megohmmeter or corresponding range of insulation tester must be used Do not use instruments with defects Insulation test of single main circuit terminal to ground is forbidden otherwise the inverter might be damaged Do not perform insulation test to control terminals to avoid inverter damages After testing short circuit conductors of main circuit terminals must be disconnected 7 Precautions to be taken when the insulation test of m
113. ol pt dust filter must be used XXXXXXX naria H22300mm 4 3 Figure 1 Inverter installation 4 If the keypad has to be removed in use the holes on inverter front panel must be sealed with adhesive tape to keep the dust out If the tape is removed during maintenance remember to seal the holes again before powering the inverter 5 Inverters running in dusty environment must be cleaned periodically The interval should be set to 2 3 months or shorter for where the more dust there is the more risky it is to the 105 inverter 6 Follow the requirements in this manual when stallation and operation If there is any questions please contact the technical supporter in time B Ventilation dust control and maintenance of control cabinet 1 Overall requirement The cabinet should be sealed with specially designed inlet and outlet for ventilation On top of the cabinet there should be air outlet protection grid and cover On bottom of the cabinet there should be bottom plate cable inlet air inlet and dust screen 2 Air duct design should be reasonable so that an effective air duct free airflow helps prevent dust accumulation 3 The cabinet top should be mounted with protection grid and protection cover The height of the protection cover should not block the ventilation 4 The inlet of the axial flow fan inside the cabinet should be covered with protection grid Make sure the fan rotation direction is correct
114. onnecting cable lugs in main circuit must be bound with insulation ape otherwise there is a danger of short circuit Maintenance AN Attention eMaintenace can not be done until 10 minutes after power off when the charge indicator is out or the voltage of positive negative busbar is confirmed below 36V eOnly qualified personnel replacing the components Do not leave any leads or metal inside the inverter otherwise there is a danger of fire eAfter replacement of control panel the parameters must be changed before power up otherwise there is a danger of material damage Award eNever privately alter the invetor otherwise there is danger of getting shock eOperate as industrial waste when the invetor rejected don t burn it otherwise there is a danger of explosion CAUTION N CAUTION 1 Connect the ground cable Failure to observe this warning may result in an electric shock or fire 2 Do not connect AC power to an output terminal U V W Failure to observe this warning may result in injury or fire 3 Turn off the power for maintenance or inspection check that the voltage between DC terminals P and N is less than 30 VDC Failure to observe this warning may result in an electric shock 1 3 Notes On Usage eElectronic motor heating noising and vibration Series MC200 is voltage model inverter which output voltage is PWM wave with some harmonic component Therefore the h
115. ory Name Setting range Change code setting Inverter over load 0 Disable F9 02 A 0 pre alarm setup 1 Enable When output current of inverter exceeds the value of F9 05 inverter will output a pre warning signal OLP1 Func 7 Factory Name Setting range Change code setting Over voltage stall 0 Disable F9 03 A 1 function selection 1 Enable 85 Over voltage stall function selection 0 disabled 1 enable In inverter s Dec process the actual motor speed may be higher than the output synchronized speed of the inverter due to the load inertia At this time the motor will feed the energy back to the inverter resulting in the voltage rise on the inverter s DC bus If no measures being taken tripping will occur due to over voltage DC bus voltage Stall Overvoltage point Output frequency Figure 6 29 Over voltage stall function Func Factory Name Setting range Change Code setting Over current stall 0 Disable F9 04 A 1 function selection 1 Enable Stall over current G 20 150 G 120 F9 05 A point T 20 130 T 110 During the Acc Dec running surge current occurs due to the mismatch of Dec time and motor inertia or the sudden change of load Stall overcurrent protection is to detect the output current and compare it with the stall overcurrent point When the actual current exceeds the stall overcurrent point the inverter stops the Acc Dec process t
116. otary direction observe whether the motor vibration and noising When running swift the gt gt to observe whether the electricity is too large 32 Chapter 5 Function Parameter list 1 Function parameter groups MC200 Series inverter function parameters are divided into 17 groups according to their functions each group contains several function codes that can be set to different values When use keypad operation the parameter group corresponds to first level menu function code corresponds to second level menu function code s setting value corresponds to third level menu 2 Contents of function table Column 1 function code serial number of function parameters Column 2 Name complete name of function parameters Column 3 Setting range function parameters valid setting range displayed on the LCD of keypad Column 4 Factory setting function parameters primary setting value before delivery Column 5 revise function parameters revise characteristic that is whether the function parameter can be revised Column 6 type name and serial number of function parameters A means that the parameter can be revised during inverter s running and stopping state x means that the parameter can not be revised during running means that the actually measured or fixed parameters can not be revised O means that the parameter is set by the manufacturer and can not be changed by user 3 Function LIST
117. otor is performed Before insulation test of the motor is performed connections between the motor and the inverter must be dismantled After dismantling perform the insulation test of the motor separately to avoid damage of the inverter Note withstand test of the inverter is already done in the factory It is not necessary for the user to make withstand test again in order to avoid potential damage of its internal components 8 3 Replacement Of Inverter Consumable Parts Main consumable parts for the inverter are cooling fan and electrolyte capacitors for filters Their lifetimes depend largely on their application environment and preservation Their lifetimes in normal conditions are listed below Part Lifetime Fan 30 000 40 000 hours Electrolyte capacitors 40 000 50 000 hours Relay TA TB TC About 100 000 times 98 The user can determine normal replacement frequency according to the reference lifetime of these consumable parts and according to the inverter working conditions However when abnomaly is discovered during inspection the component must be replaced at once During replacement the types and electrical parameters of the elements should be completely consistent with or very much the same as the original ones Note Replacing original elements using the spare elements of different type and different electrical parameters may damage the inverter 1 Cooling fans Possible cause of
118. pad operation 8 Lower voltage stopping 9 Programm running F5 02 Y2 function selection 10 Programm cycle finished 1 83 11 Programm running cycle finished 12 Programm stage running finished 13 Feedback overtop output 14 Feedback overlow output 15 Fault alarm 16 outer setting signal dropout output 17 Y1 friquency pulse output 37 18 Relay Reserved Y1 Frequency speed up output Y2 Frequency speed down output Frequency reach F5 03 0 00 10 00Hz 1 00 A 84 detection band Specified detection F5 04 0 10 400 00Hz 30 00 A 85 frequency 1 Specified detection F5 05 0 00 10 00Hz 1 00 A 86 frequency 1 width Specified detection F5 06 0 1 400 00Hz 40 00 A 87 frequency 2 Specified detection F5 07 0 00 10 00Hz 1 00 A 88 frequency 1 width F5 08 AO1 output selection 0 Setup frequency 1 A 89 1 Output frequency F5 09 AO2 output selection 2 Output current 2 IX 90 AO1 zero offset F5 10 0 200 100 A 91 adjustment F5 11 AO1 gain setup 0 200 100 A 92 i 0 Positive polarity F5 12 AO1 polarity i 0 A 93 1 Negative polarity F5 13 AO2 output signal offset 0 200 100 JX 94 F5 14 AO2 output signal gain 0 200 100 A 95 10 Positive polarity F5 15 AO1 output signal polarity y 0 A 96 1 Negative polarity 0 Setting ferquency i 1 Output ferquency F5 16 PO Output selection 1 A 97 3 Sp
119. pments U phase sensor Er2 U phase current sensor damaged Ask for service abnormal V phase sensor Er3 V phase current sensor damaged Ask for service abnormal 93 W phase sensor Er4 W phase current sensor damaged Ask for service abnormal Temperature Er5 Damage of omgee sensor PER sensor fault on power module radiator 1 Check and to remove the Ambient electromagnetic Er6 Interfere stop interference sources interference too strong f 2 Ask for service Er7 X41 Terminal fault 1 inquality of the inpu terminal X1 1 Check input signals J onana 2 damage of the inpu terminal X1 2 Ask for service 1 inquality of the inpu terminals Er8 X2 Terminal fault X2 en 2 damage of the inpu terminal X2 1 inquality of the inpu terminals 5 Er9 X3 Terminal fault x3 1 eg en Signals 2 Ask for service 2 damage of the inpu terminal X3 1 inquality of the inpu terminals 1 Check t l Er10 X4 Terminal fault X4 pee Nr 2 damage of the inpu terminal X4 1 inquality of the inpu terminals 1 Check t l Er11 X5 Terminal fault XS Ne kje 2 damage of the inpu terminal X5 1 inquality of the inpu terminals RUN Terminal RUN tle Cae Ta signals Er12 2 Ask for service fault 2 damage of the inpu terminal f RUN Check input signals 94 Er13 F R Terminal fault 1 inquality of the inpu terminals F R 2 damage o
120. pper feedback this terminal close 14 Feedback overlow When feedback signal is lower than lower limit feedback this terminal close 15 Fault alarm When the inverter alarms this terminal close 16 output of external setting signal losting When the external analog input signal lost this terminal close 65 17 Y1 pulse output Refer to F5 16 amp F5 17 18 Relay output Y1 Frequency up output Y2 Frequency down output Func Factory Name Setting range Change code setting F5 03 Frequency reach 0 00 10 00Hz A 1 00 detection band Set the Frequency reach detection band When some input terminal frequency reach this terminal will output signals at acceleration and constant speed If there are no output signals this terminal keeps states at deceleration if there are some output signals the output signal of this terminal disappears shown in figure 6 10 Output freq Setup freq 7 _y F5 03 Detection F5 03 range Time Y1 Y2 Func Chan Factory Pari Name Setting range setting F5 04 Specified detection 0 10 400 00Hz 30 00 frequency 1 F5 05 Specified detection 0 00 10 00Hz 1 00 frequency 1 width a F5 06 Specified detection 0 1 400 00Hz 40 00 frequency 2 F5 07 Specified detection 0 00 10 00Hz 1 00 frequency 2 width 66 Set the arbitrary Frequency When some input terminal frequency r
121. pressure and temperature control The principle is firstly detect the bias between preset value and feedback value then calculate output frequency of inverter according to proportional gain integral and differential time Func Chan Factory Name Setting range b Code ge setting O only PID run FA 00 PID run mode x 0 1 open loop PID e This function is used to set PID mode When F0 02 3 this function is active eWhen FA 00 0 it means only PIN run 89 reference om Controlled object feedback feedback samplingk a feedbac transducer signa Figure 6 32 only PID P is proportional gain Ti is integration time Td is differential time When FA 00 1 open loop PID run FA 01 PID controller feedback Figure 6 33 open loop PID run 90 Func z Factory Name Setting range Change code setting Choise of open loop 0 Al1 FA 01 setting 1 AI2 2 AI1 AI2 x 0 FA 02 Choise of Be 3 communication setting setting 4 FA 03 setting e This function is used to set the channel of PID running eThe setting value is pro rata to feed back signals Func 7 Factory Name Setting range Change code setting Reference digital FA 03 0 0 100 0 A 50 0 setting eThis function is used to set the parameters of PID Range from 0 0to 100 0
122. ral operation is strong The oscillation will be reduced as the integral time is lengthened Response After adjustment Time 93 Reducing short cycle oscillation If the oscillation cycle is short and oscillation occurs with a cycle approximately the same as the differential time setting it means that the differential operation is strong The oscillation will be reduced as the differential time is shortened DUIE agjusumens Response Before adjustment v After adjustment Time If oscillation cannot be reduced even by setting the differential time to 0 then either lower the proportional gain or raise the PID primary delay time constant 94 feedback feedback Time Figure 6 35A Figure 6 35B feedback feedback time Smaller Kp and longer integral time leads smaller both Kp and integral time Surge too long the convergence continue surge proccess Figure 6 35C Figure 6 35D Func 4 Factory Name Setting range Change i code setting FA 11 Error limit 0 0 99 9 A 0 1 Definition relative error of close loop system input value feedback value input valuex100 95 If relative error of close loop system is bigger than the setting value of error limit then the PID regulator will adjust the error If relative error of close loop system is in the Setting range of error limit then stop PID regulating PID regulator s output maintai
123. reference by outer terminal Altand Al2 terminal X 1 5 16 be connected to terminal COM frequency command Al1 will to exchange with AI2 Func Factory Name Setting range Change code setting Deceleration 0 Disable F8 22 switching frequency 5 0 l 1 Enable choice Deceleration F8 23 0 00 400 00Hz x 20 00 switching frequency e F8 22 Select the drive during acceleration and deceleration whether during deceleration automatically switch addition and subtraction time speed F8 22 0 Accelerating or decelerating process does not automatically switch increases the deceleration time F8 22 1 Accelerating or decelerating during acceleration and deceleration the output frequency is lower than the switching frequency acceleration according to F8 07 deceleration according to F8 08 Accelerating or decelerating during acceleration and deceleration the output frequency is higher than the switching frequency acceleration according to F8 15 deceleration according to F8 14 If there are some input of acceleration and deceleration command acceleration and deceleration are Computed with time of the input acceleration and deceleration F8 23 set the switch frequency shown in figure 6 26 82 Output freq F8 23 F8 07 FO 15 F0 14 F8 08 When output frequency gt F8 23 run cccording to the time1 of acceleration and deceleration F0 15 F0 14 When output frequency lt F8 23 r
124. rential time Td 0 0 100 0s A 0 0 Optimize the responsiveness by adjusting these parameters while driving an actual load Adjusting PID control Use the following procedure to activate PID control and then adjust it while monitoring the response 1 Enabled PI D control P0 02 3 2 Increase the proportional gain Kp as far as possible without creating oscillation 3 Reduce the integral time Ti as far as possible without creating oscillation 92 4 Increase the differential time Td as far as possible without creating oscillation Func Facto 3 Name Setting range Change x code setting FA 10 Sample cycle T 0 01 10 00s A 0 5 Sampling cycle T refers to the sampling cycle of feedback value The PI regulator calculates once in each sampling cycle The bigger the sampling cycle the slower the response is Making fine adjustments First set the individual PID control constants and then make fine adjustments Reducing overshooting If overshooting occurs shorten the differential time and lengthen the integral time Response Before adjustment After adjustment Time Rapidly stabilizing control status To rapidly stabilize the control conditions even when overshooting occurs shorten the integral time and lengthen the differential time Reducing long cycle oscillation If oscillation occurs with a longer cycle than the integral time setting it means that integ
125. rminal group F4 00 X1 terminal function 0 No function 0 A 57 F4 01 X2 terminal function 1 MS multi section speed 0 We 58 F4 02 X3 terminal function erd 0 A 59 F4 03 X4 terminal function 2 MS muli section speed EIE terminal 2 3 MS multi section speed terminal 3 4 MS multi section speed terminal 4 5 Multi speed up down time terminal1 6 Multi speed up down time terminal2 7 Corotation amp JOG input JOGF F4 04 X5 terminal function 9 A 61 8 Reverse amp JOG input JOGF 9 OuterReset RESET input 3 wire running control input 11 Reserved 12 Reserved 13 External interrupt normally closed contact input 14 External interrupt normally open contact input 15 Switcht between panel 35 operation and external terminal command 16 Exchange sets between main frequency source A and auxiliary frequency source B 17 UP DOWN terminal clear command 18 utility preference of PID process 19 input 20 X1 X3 Reserved X4 Frequency increasing emergency shutdown terminal UP X5 Frequency decreasing terminal DOWN 0 Two line control mode 1 F4 05 Sere unning mor 1 Two line control mode 2 0 x 62 selection 2 Three line control mode F4 06 Al lower limit 0 00 10 00V 0 01 A 63 Alt lower limit F4 07 0 0 100 0 0 0 A 64 corresponding setting F4 08 Al1 upper limit 0 00 10 00V 10 00 A 65 Alt er limit F4 09 upper Im
126. s of PID control if the output frequency reaches limit frequency feedback above ultra high protection value of time more than feedback protect time frequency converter and downtime alarm 97 FB Wobble frequency Wobble frequency function which means that the setting frequency flaps around the setting center frequency are applied in spinning and chemical fiber Func Factory Name Setting range Change code setting 0 FB 01 setting 1 Alt setting center of running 2 Al2setting FB 00 i x 0 frequency setting 3 Al1 Al2setting 4 Communication setting These parameters are used to set the channel of running frequency center Func Factory Name Setting range Change code setting center of running FB 01 0 10 400 00Hz A 30 00 frequency These parameters are used to set the center of running frequency Func Factory Name Setting range Change code setting FB 02 Wobble frequency AF1 0 10 60 00Hz x 10 00 Sudden jump frequency FB 03 0 00 60 00Hz x 2 00 AF2 FB 04 Rise time of traverse 0 1 3600 0s AS 5 0 FR DE IST GAIN TH FB 05 0 1 3600 0s A 5 0 Fall time of traverse Acc time of jitter FB 06 0 1 3600 0s A 0 1 frequency Dec time of jitter FB 07 0 1 3600 0s A 0 1 frequency Traverse operation is widely used in textile and chemical fiber industry The typical 98 application is shown in following figure Center frequency C
127. se conducted by by grounding loop of leakage current power cable Path 2 Figure 3 Noise type 107 2 Noise suppression methods The methods of noise suppression are listed in the table below Means of noise transmission Noise and its suppression method When peripheral equipment share the same power source with the inverter the noise transmitted through the power line may misoperate the peripheral eqipment Solution Mount a noise filter at inverter input side or isolate the peripheral equipment with an isolated transformer or power filter 000 Electronic equipment such as computers measuring meters radio equipment and sensors when in the same cabinet with inverter with their wiring close to the inverter may misoperate due to radio interference Solution 1 The susceptible equipment and its signal lines should be kept away from the inverter Use shielded cable for the signal line Ground the shielding coat Protect the signal cable with a metal pipe and keep it off the inverter input output cable When crossing of the signal line and the inverter input output cables is inevitable make sure it is orthogonal 2 Mount radio noise filter or linear noise filter choke coil to the input output side of the inverter to suppress the radio noise 3 The shielding coat for the cable connecting inverter and the motor should be thick The wiring can be arranged through t
128. service 1 Lower the ambient temperature The fan running in normal when inverter operation 1 Too high ambient temperature 2 Clear air duct excess The frequency of the pulse 4 must be seted as default OH limereraankss 2 Blockage of air duct ne 3 Replace fan Ambient temperature must not be excess admissible value of the inverter 4 Ask for service 92 1 Too short Acc time 2 Heavy load 3 Direct current brake exceed 1 Prolong Acc time 2 Select more power inverter 5 Adjust V F curve 4 Use speed tracing restart function OL1 Inverter overload 4 Restart the motor in running after momemtary stop 3 Fall the direct current 5 V F curve is not suitable brake voltage and rise the brake time 4 Check mains voltage 5 Select inverters with bigger ratings 1 Setup motor overload protection factor correctly 1 Wrong setting of motor Se NGhuse ule SUE load protection overload protection Se 2 VIF curve is not suitable voltage OLD Motor overload 3 Very low power supply voltage Select special motors for 4 locked rotor or overlaod of the long term low speed motor running 5 Motor choked or sudden change of load 4 Check the load of the motor 5 Check load 1 Press STOP RESET to Read write error of parameter Er0 Storage abnormal rage reset OG 2 Ask for service a Fene eu lilt valid in outer alarm Sats dite reason terminals Peripheral equi
129. ssors are forbidden to be installed at the output side of the inverter 4 lt is strictly prohibited to short or earth the output terminals of the inverter 5 To suppress the EMI of the inverter users may install the dedicated optional noise filter at the output side of the inverter or lead the power output cables through erthing metal tubes and separate them from the control cables 6 When the cable between the inverter and motor is too long the high frequency current caused by distributed capacitors may make the inverter in protection tripping operation because of the over current at the same time the current displaying accuracy falls because 21 of the rising of leakage current so the cable length should not be longer than 100m in normal if the cable is longer than 100m then filter should be used or lower the carrier frequency yr Terminals for DC reactors P1 1 DC reactor is going to be used for improving the power factor When doing this the short circuit bar should be removed first because the bar is connected between P1 and in the factory befor delivery 2 Do not remove the short circuit bar between P1 and and do tighten the screws otherwise the inverter can not work in normal Xx Terminals for braking resistor BR 1 A braking unit has been built in the inverter for MC200G0007T4 MC200G0150T4 MC200T0015T4 MC200T0185T4 because them need braking resistor only normaly in order to consume the energy durin
130. the operation environment is under good condition Daily operation data parameter setting data and parameter modifications shall be well recorded to set up complete inverter application logs Various abnormal working conditions can be discovered in time through daily preservation and inspection This can facilitate prompt investigation of the abnormal conditions in order to solve the problems quickly These routine preservation and maintenance can ensure normal operation of the equipment and can extend the lifetime of inverter Daily inspections to be performed are listed in Table 8 1 95 Table 8 1 Daily inspections Main inspections Items to be KR Inspection iter checked gt Frequency Means method content 1 Ambient temperature shall be lower than 40 C 1 Point 1 Temperature i otherwise the rated LEG thermometer humidity values should be hygrometer decreased Humidity shall meet the Operation At any requirement environment time 2 No dust accumulation no 2 Dust vapor 2 Observation traces of water leakage leakage and no condensate 3 Visual 3 No abnormal color 3 Gases examination and and smell smelling Neue DComprehensive 1 Smooth operation 1 Vibration A k f observation without vibration 2 Fan is working in 2 Point At any good condition Inverter 2 i 3 thermometer e cooling ang time Speed and air flow heating comprehens
131. the cabinet input It is necessary to consider the EMC of various equipments inside the cabinet as early as the system design stage In the inverter motor drive system the inverter brake unit and contactor are all strong noise sources that can affect the normal operation of sensitive peripheral equipments such as sensors You can install the peripheral equipments in different EMC areas according to their electrical natures to isolate them from the noise source This is the best way to reduce interference 113 The inverter EMC location is shown in the following figure Power cable Input filter Input Area III Reactor Inverter i Sensors i Linear noise Filter Area IV i Mechanical system Area VI Grounded isolation board Motor cable Detection signal line Figure 2 8 Inverter EMC installation area classification The following is the description of the installation area classification 1 Area I transformer for control power supply control system and sensor 2 Area II interface for control signal and cables The devices mounted here should have certain immunity level 3 Area Ill noise generating devices such as input reactor inverter brake unit and contactors 4 Area IV output noise filter 5 Area V Power source including the cables connecting the radio noise filter 6 Area VI Motor and its cables 7 The areas should be all isolated and at least 20cm away from e
132. ti frequency 9 FC 08 ON OFF OFF ON 10 Selection multi frequency 10 FC 09 ON OFF ON OFF 11 Selection multi frequency 11 FC 10 ON OFF ON ON 12 Selection multi frequency 12 FC 11 ON ON OFF OFF 13 Selection multi frequency 13 FC 12 ON ON OFF ON 13 Selection multi frequency 14 FC 13 ON ON ON OFF 15 Selection multi frequency 15 FC 14 ON ON ON ON 16 Selection multi frequency 16 FC 15 Terminal for external FWD FWD Jog running control JOGF JOGR In esternal terminal control mode F0 03 1 JOGF is Jog forward running setup as 7 JOGR is Jog reverse running setup as 8 Terminal for inputting external reset signal RESET When fault alarm occurs reset the inverter The function is the same with STOP RESET key on the Panel Three line control mode TLC In terminals control mode F4 05 2 this function is used toset the input of FWD REV running command when three line running control mode is selected Refer to F4 05 for the introduction of three line running control mode Normally close contacts for inputting external interrupt command Normally open contacts for inputting external interrupt command When the inverter is in running process after external interrupt signal is received the inverter will decrease its output frequency to zero according to the Acc Dec mode and continues running at zero frequency Once the external interrupt signal disappears the inverter will con
133. tinues to run at the frequency before interruption according to the preset Acc Dec mode Two kinds of input modes for external interruption Terminal 14 uses normally open input mode and terminal 13 uses normally closed input mode 58 Switch between panel control mode and external terminal control mode Notice terminal function is defined by F8 20 F8 20 0 this function is disable When F8 20 1 the running command can not be set by F0 03 This function is used for selecting the physics channel that inputs inverter s running control command Selecting between keypad and external terminal to input control commands swit between main frequency A and B Condition F8 21 1 When selecting relative terminal Xi connect with terminal COM mian ferequency source A is to be exchanged with auxiliary ferequency source B When selecting relative terminal Xi disconnect with terminal COM mian ferequency source and with auxiliary ferequency source B are both to recover to that original UP DOWN clear command This terminal is used to clear the frequency set via external terminals set the frequency by frequency increase command UP decrease command DOWN ls stop input hen this terminal is close inverter will be power off and give alarm signal Frequency increase command UP When X4 is seclected this terminal ia used as increasing input signal Frequency decrease command DOWN When X5 is seclected this terminal ia used as de
134. ty bit A odd parity bit is added before transmission which is used to state the numbers of 4 in the dada to be transmited 1 for even and 0 for odd of the numbers keeping parity of the data constant The meaning of even parity bit A even parity bit is added before transmission which is used to state the numbers of 4 in the dada to be transmited 0 for even and 1 for odd of the numbers CRC check mode CRC Cyclical Redundancy Check Using RTU frame format which include a frame error checke segment base on CRC method calculation CRC segment consist of 2 bytes include 16 bits binary number checked the content of the frame and added in the frame after caculating by the transimission equipment Reseiving machine re calculat the CRC frame received and compare to valu of CRC segment received if not equal a transimission error is exist CRC logging OxFFFF fist then transfer a process which processes more than 6 bytes in a row of the frame and the current value in the storage Only 8 bits data in every byte in effect to CRC start bit end bit and checke bit are all in vain In CRC producing process evry 8 bit character is exclusive or olone whith the content of the storage the result moves to direction of LSB and 0 is padded in MSB LSB is extract for checking if LSB equals 1 the register is exclusive or olone whith the pre setup value of the storage if LSB equals 0 then do nothing The whole process is to repeat 8 tim
135. un cccording to the time4 of acceleration and deceleration F8 07 F8 08 figure 6 26 acceleration and deceleration switch frequency Func Factory Name Setting range Change Code setting 0 Auto running mode F8 24 Cooling fan control A 0 1 Run all the time eThis function sets the operation mode of the cooling fan When the power goes on the cooling fan first conducts self test then runs according to the control mode 0 If the temperature inside the inverter is higher than the set value assigned by factory the cooling fan begins to run and when the temperature is below the assigned value the cooling fan will stop 1 The cooling fan always runs at any temperature Func 7 Factory Name Setting range Change Code setting F8 25 RUN F R dead time 0 0 3000 0s A 0 0 eRUN F R dead time The waiting and holding time before the motor changes its spinning direction after the inverter s output frequency is decreased to zero It is the time taken by the motor to change its spinning direction when the inverter receives F R command during its 83 running process The time is shown in Figure 6 27 Run freq Figure 6 27 FWD REV dead time Func h Factory Name Setting range Change code setting Power supply function 0 Disable F8 26 x 0 selection 1 Enable elf you use the inverter as a power supply to drive a transformer set F8
136. y Name Setting range Change code setting F0 10 kignet end 50 00 400 00Hz 50 00 frequency eThe user shoul pay attention to that hightest output frequency is base of frequency setting and velocity The anology input signals are source of the hightest output frequency when the setting of anology input signals is 100 it is the hightest input frequency 47 Func f Factory Name Setting range Change code setting High frequency FO 11 ar 0 50 400 00Hz A 50 00 imi eHigh frequency limit setting High frequency limitsHighest output frequency Func Factory Name Setting range Change code setting Low frequency FO 12 0 1 400 00Hz A 1 00 imit eLow frequency limit is the minimum frequency which the customer is allowed to set Inverter begins to run from starting frequency F6 03 If the setting frequency is smaller then the low frequency limit the inverter will run in the low frequency limit till the inverter stops or the setting frequency bigger than the low frequency limit Factory Func code Name Setting range Change setting Carrier FO 13 frequency 0 8 1 Regulation e The carrier frequency is the PWM wave of inverter s output which impacts motor operation noise and hot effect When the condition temperature is high or the load of motor is rather big the carrier frequency need be decreased While the carrier frequency is increased
137. y Name Setting range Change p code setting Pause frequency at F8 15 0 00 400 00Hz A 5 00 starting F8 16 Pause time at starting 0 0 10 0s A 0 0 Pause frequency at F8 17 0 00 400 00Hz A 5 00 stopping Pause time at F8 18 0 0 10 0s A 0 0 stopping e This function is used to keep output frequency at starting or stopping by setting the pause output frequency motor will be keep in usual states Func Factory Name Setting range Change code setting 0 RUN F8 19 Spinning direction 1 F R x 0 2 F R inhibit e Select the relationship between inverter s actual output direction and the direction control command when the inverter is in running state 0 The same with command direction 1 Contrary to command direction 2 F R prohibited Func Factory Name Setting range Change k code setting 0 Disable F8 20 Running Odor Swift x 0 1 Enable e This function parameters used to implement the panel running commands and external terminals switching between instructions 81 To realize this function also need to install an external input terminals X 1 5 15 refer F4 00 F4 04 Func Factory Name Setting range Change code setting 0 Disable F8 21 Frequency odor swift x 0 1 Enable e 0 to cut over in vain to cut over function of Al1 and Al2 in vain 1 running with cut over signal when ferequency
138. y command given by host The host may be computer PC and industrial control equipment as well as programmable controller PLC and so on and the slave may be this inverter series or other control equipment with the same communication protocol The host may communicate with one of the slaves and also can to release information to all of the slaves For alonely inquiry command the slave will give back a information to the host known as respanse For broadcasting information the slaves are no need to give response to the host 115 D Communication frame structure The Modbus protocol communication dada formation of this series inverter is RTU The formation of every byte is as follows Codding system 8 bit binary system 16 system 0 9 A F The bit of byte include start bit 8 dada bits parity bit t and stop bit 11 bte character frame No parity bit Start 3 A s 3 1 Stop bit Bit1 Bit2 Bits Bit4 Bits Bit6 Bit7 Bit8 even parity bit bit i i Odd parity bit It is always start with 4 bytes mourn in silence in RTU mode After that the sequence of dada tobe transmited are address of slave computer operate command code dada and CRC check word every segment is composed by Hexadecimal number 0 9 A F The network equipments are always monitoring the activity of communication buseven if in mourn in silence When fist segment address information be resieved the word s

MC200系列矢量型变频器

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