Produktname (Times New Roman - CEDES Safety & Automation AG
Contents
1. User Manual 4 6 Installation Due to the large optical aperture angle and the au tomatic calibration feature there is no alignment needed as long as the light curtains are within the specified aperture angle picture For installation of the light curtains please note that e both cables exit the profile in the same direction e they are securely fastened e they must not be bent or be exposed to tension e the cable is not stretched or squeezed e the cable is well fastened and routed e ensure a cable radius gt 80 mm e avoid dirt on the light curtains e avoid contamination by oil or greasy fluids e avoid interference with other infrared sources like single opto sensors energy saving lamps direct sun light etc e Make sure that operating range corresponds with specifications of the emitter light curtain Installation of control unit The connection diagram inside the control unit ex plains correct connection and use e Fix the control unit with 4 Screws e Connect the earth terminal with low imped ance lt 10 Q to protective earth of the power supply e Connect the blue connector receiver curtain to the receiver terminal and the white connector emitter curtain to the emitter terminal Make sure the connectors are properly secured e For controller with test input 45CSA 104458 Connect 0 V and 24 VDC to the test input con necior e Connect the desired output signals e Connect power2. amp Automation AG www cedes sa com 11 cegard Process Eco User Manual 6 CE declaration of conformity EU Declaration of Conformity Identification of the product Light Curtain for Factory Automation Name and address of the manufacturer Name and address of the authorised representative Cedes Safety amp Automation AG Rockwell Automation B V Science Park Aantonsstrasse 14 Rivium Promenade 160 CH 7302 Landquart 2909 LM Capelle aan den Ijssel Switzerland The Netherlands This declaration of conformity is issued under the sole responsibility of the manufacturer Object of the declaration Allen Bradley Process Eco 45CSA Series reference the attached list of catalogue numbers The object of the declaration described above is in conformity with the relevant EU harmonisation legislation 2006 95 EC Low Voltage Directive LVD 2004 108 EC EMC Directive EMC References to the relevant harmonised standards used or references to the specifications in relation to which conformity is declared EN 60950 1 2006 AI1 2009 Information teclmology equipment Safetv Part 1 General requirements AI 2010 Al2 2011 Applicable clauses only EN 61000 6 4 2007 Electromagnetic compatibility EMC Part 6 4 Generic standards Emissions standard for industrial environments EN 61000 6 2 2005 Electromagnetic compatibilitv EMC Part 6 2 Generic standards Immunity for industrial environments A
3. e Set Jumper JP1 Potentiometer and Switch S see chapter Operation on page 9 e Close controller cover and screw tightly e Switch power on Light curtains calibration takes place within ap proximately 5 seconds The buzzer is beeping during calibration e Test controller output signal by interrupting light curtain cegard Process Eco is now ready CEDES Safety amp Automation AG User Manual 4 7 Operation Danger 120 240 Volts Disconnect power before opening the control unit The diagram of the control unit on page 5 picture explains the connection and operation 4 7 1 Buzzer Switch S Switch S activates the buzzer The buzzer will be heard when the light curtain is interrupted 4 7 2 Criss cross beam mode Jumper JP1 JP1 set Criss cross beam mode on JP1 off Criss cross beam mode off With the criss cross beam mode is active the small est object size detected is in the area of high resolu tion figure 2 page 6 In this area the minimum object size detected f is equivalent to half the ele ment separation distance plus 7 mm beam diame ter In order for the criss cross mode to function properly a minimum operating distance must be obeyed With the criss cross beam mode off the response time is reduced Minimum object size detected in this mode is equal to the element separation dis tance e plus 7 mm beam diameter 4 7 3 Output off delay potentiometer The outp
4. C 0 5A 30VDC 8A f 17 240VAC DC max 5 VA Power and output con nector LIN RR criss cross zeen Criss Cross beams off Criss Cross beams off Output Output 8A 250 VAC 8A 250 VAC Erd i Tomm Power SCH Power P EcoC 230 Rel P EcoC 24 Rel T Catalog No 45CSA 102075 Catalog No 45CSA 104458 ES Safety amp Automation AG www cedes sa com 7 cegard Process Eco 4 3 Features e Self calibrating fault tolerant e Easy installation without alignment e Dense surveillance area e Robust and reliable e Integrated diagnostics e Very low price due to economy of scale e Off time delay adjustable 4 4 Applications cegard Process Eco is ideal for more comfort on machines and automation processes IMPORTANT WARNING This product is not a safety sensor to protect human life or human injury from dangerous parts of machinery 4 5 Functional description Between emitter E and receiver R a high density surveillance area is built up with straight and crossed beams A built in calibration feature of each individual beam to eliminate any adjustment sup press light interference or control influence from dirt Automatically adjust the power to provide the opti mal operating conditions These features give ce gard Process Eco an outstanding functional reliabil ity Any interruption of the surveillance area by an object or a person will be detected and the output signal will be switched 8 www cedes sa com
5. User Manual C E D E S Safety amp Automation AG A Rockwell Automation Company Light array cegard Process Eco Deutsch IMPORTANT NOTE FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL CAREFULLY FAILURE TO DO SO MAY CAUSE CUSTOMER COMPLAINTS AND SERIOUS CALL BACKS KEEP IN STRUCTION MANUAL ON SITE CEDES Safety amp Automation AG Version 1 4 Jan 2014 Part No 102 153 E cegard Process Eco User Manual 1 Part list Process Eco System 45CSA 103608 Mxxxx According configuration sheet Mxxxx with 8 16 24 or 32 elements consisting of A Controller B Emitter C Receiver D This manual E Connection cable Emitter with plug or attached R Connection cable Receiver with plug or attached Control unit EcoC 230 Rel 45CSA 102075 17 240 VAC DC Relay Control unit EcoC 24 Rel T 45CSA 104458 24 VDC Relay Test input Connection Cable 445L 106507 Connection Cable 8 Pin 5 Meter MiniDin M RJ45 45CSA 104481 Connection Cable 8 Pin 15 Meter MiniDin M RJ45 Extension Cable 445L 102793 Extension Cable 8 Pin 3 Meter MiniDin M MiniDin F LTTE 2 www cedes sa com CEDES Safety amp Automation AG User Manual cegard Process Eco 2 Typical Applications Overhang Excess monitoring Further applications e For detection and counting of small and large objects e For large surveillance zones i e transport con veyor systems e For guarding objects from access and
6. dditional information ear of CE Marking LVD 2002 Signed for and on behalf of the above named manufacturer Place and date of issue Landquar t Switzerland 05 Nov 2013 Name function Daniel L Nachtigall Technical Leader Product Certification Engineering Signature Catalogue Number Series Des cription Directive ective 45CSA 103608 Mxxxx Process Eco Emitter Receiver Pair w 17 240Vac control unit 4 5CSA 103608 Mxxxx Process Eco Emitter Receiver Pair w 15 30 Vde control unit 45CSA 102075 Process Eco Control Unit 17 240Vac input relay output 45CSA 104458 Process Eco Control Unit 15 30Vdc input relay output I Ifno series number is given then all series are covered 2 Yes Product is certified to this directive N R This directive is not required for this product CEDES e S 41 81 307 8200 Fax 41 81 307 8201 e csa info ra rockwell com e www cedes sa com Safety amp Automation AG CEDES Safety amp Automation AG reserves the right to modify or change technical data without prior notice Copyright 2011 Rockwell Automation Inc All rights reserved
7. dity 5 95 non condensing Operation vibration shock IEC 60068 2 6 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directive Weight 350 g Electrical lifespan gt 100 10 operating cycles Mechanical lifespan gt 20 10 operating cycles Light curtain Operation wave length Infrared approx 900 nm No of sensors per light curtain 8 16 24 32 Material housing ABS color blue similar to RAL 5005 0 5mor3 8m according configuration Mxxxx for criss cross beams see minimum working distance restriction Minimum operating range i a Typical response time without relay delay 8 16 24 32 elements with criss cross beams Jumper on 32 ms 58 ms 82 ms 110 ms without criss cross beams Jumper off 23 ms 40 ms 57 ms 78 ms Max Response time without relay delay 8 16 24 32 elements with criss cross beams Jumper on 64 ms 116 ms 164 ms 220 ms without criss cross beams Jumper off 46 ms 80 ms 114 ms 156 ms Light curtain length According to configuration Mxxx max 2 4 m Position mounting holes mm According to configuration Mxxx Cable length Standard Pigtail with Mini Din 5 m connector cable each Customer specification Fixed cable no connector emitter up to 10 m receiver up to 30 m Temperature range Operation 20 65 C Storage 20 70 C 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directive Aluminum anodized standard or black anodized CEDES Safety
8. e Test input 24 VDC Pin OV and 24V connected e Check installation and cables e Clean emitting and receiving surfaces e Interfering of foreign light sources e g sun or IR sensors e Change control unit e Change emitter and receiver edge Receiver R defective e Check wiring and connectors e Connect E R light curtain with protec tive earth e Replace receiver light curtain Emitter E defective e Check wiring and connectors e Connect E R light curtain with protec tive earth e Replace emitter light curtain R amp E defective e Check wiring and connectors e Connect control unit and E R light curtain with protective earth Object not detected aka e Check for specular reflection from nearby parts and surfaces LED on O LED off LED flashing 10 www cedes sa com CEDES Safety amp Automation AG User Manual cegard Process Eco 5 Technical Data Control unit Type EcoC 230 Rel EcoC 24 Rel T Catalog No 45CSA 102075 45CSA 104458 Power supply 17 240 VAC DC 24 VDC 20 Current consumption without load max 280 mA 250 VAC 8A 250 VAC 8A 125 VDC 0 5 A 125 VDC 0 5 A Relay output 30 VDC 8 A 30 VDC 8 A min 5 VDC 10 mA min 5 VDC 10 mA 6 pin terminal block 6 amp 2 pin terminal block Off time delay 0 10 seconds Indicators LED Power beam status failure Enclosure rating control unit IP54 Temperature range Operation 20 65 C Storage 20 70 C Operation humi
9. many more Object counting 3 Application Restrictions CAUTION DO NOT USE THIS LIGHT CURTAIN FOR THE PROTECTION OF DANGEROUS MACHINERY NOR IN EXPLO SIVE ATMOSPHERES NOR RADIOACTIVE ENVIRONMENTS USE ONLY SPECIFIC AND APPROVED TYPES OF SAFETY DEVICES FOR SUCH APPLICATIONS OTHERWISE SERIOUS INJURY OR DEATH OF PERSONNEL MAY OCCUR CEDES Safety amp Automation AG www cedes sa com 3 cegard Process Eco User Manual 4 Installation uuu Dau ER e Emitter E Receiver R Other light sources Other light sources 4 www cedes sa com CEDES Safety amp Automation AG User Manual cegard Process Eco WAGO Connector 6x 5 08 24V Common Common nc nc no Test Input 45CSA 104458 only WAGO Connector 2x 5 08 Switch Controller Process Eco mm Jumper 0 10 s Timer Output Relay NC NO h Common CEDES Safety amp Automation AG www cedes sa com 5 cegard Process Eco User Manual 4 1 Process Eco opto edges Area of dense resolution Emitter Receiver Criss cross Beams Figure 2 Criss cross beams 6 www cedes sa com CEDES Safety amp Automation AG User Manual cegard Process Eco 4 2 Dimensions of Process Eco control unit 128 5 05 CED 5 0 2 a F JP1 Jumper Potentiometer ps bs Switch S Buzzer Ka Test input connector only on 45CSA 104458 Relais max 250VAC 8A 125VD
10. ut can be delayed after the protective area is no longer interrupted The delay time is adjustable with the potentiometer between 0 10 s Default is Os CEDES Safety amp Automation AG www cedes sa com cegard Process Eco 4 7 4 Test input This function is only available on the controller EcoC 24 Rel T 45CSA 104458 The test input is used for turning the emitter off and thereby provoking the controller output to also switch off This functionality allows higher level con troller to test the complete light curtain system For normal operation of the light curtain system 24 VDC must be connected to the test input 1 Test Input 24 VDC Common NC Light beam interrupted 2 Test Input 24 VDC Common NO Light beam not interrupted 3 Test Input 0 VDC Light beam not interrupted 4 Test Input 0 VDC Common NC Light beam interrupted Common NC 24V Test Input OV min 300 ms Relay Output max 200 ms max 200 ms Figure 3 Timing of the test input 4 8 Cleaning the light curtain Use soapy water only Any use of abrasive or inap propriate cleaning solvents may cause loss of range or failure cegard Process Eco User Manual 4 9 Trouble shooting eg EMITTER E RECEIVER R Person or object detected e Normal operation No object Surveillance area not interrupted output in off position Normal operation e Check power supply e Change fuse order spare fuse
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