- Brooks Instrument
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1. ccccccceeeeeeeeeeeeeeeeeceeeeeeeeeeeeeaaeeeseaaeeseceeeeseeeeeeesnaeeesaas 1 1 1 2 L056 EIS IER eegene eege 1 3 1 3 Example LR 056 Type Plate 1 5 3 1 LR 056 Touch Kales lai eet a ae 3 1 3 2 Menu System Rev POS duzekeetdebuse e d et Seege ASSEN Henger 3 3 Table Page Number Number 1 1 LR 056 Electrical Connections 2 ssareciticsecteentis eeidiseeian eeeneebiots vei nando Lied due Fee 1 4 2 1 LR 056 Output Cable Descriptions 0 cceceececeeeeeeeeeeeeeeeeeeeeaaeeeeceeeeeeeeeeseaaaeesecaeeeeseneeeeesaeeeeaes 2 3 Contents Brooks LR 056 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG February 2012 Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG February 2012 1 1 Introduction 1 2 Intended Use Section 1 Introduction Brooks LR 056 This manual covers the Brooks LR 056 Pressure Transducer Display as shown in Figure 1 1 below Included herein is general information operating specifications installation operation removal instructions and product warranty information The LR 056 provides a local display of process pressure which improves safety and quality control of gas delivery systems The LR 056 allows a 4 20 mA sensor to digitally display its pressure and send to a final destination The sensor such as the Brooks SolidSense II pressure transducer transmitter connects to the back of th2. Menu 10 Setting the switch off point for switch point 2 Gay After confirming S2oF by pushing both buttons the value can be set at a gt amp 4b l which switching point 2 is deactivated To complete the setting push both em am os buttons simultaneously So router Note For further information refer to the figures in menu 11 Menu 11 Hysteresis and compare mode of set point 1 Hysteresis Compare mode Set Point 1 After confirming HY1 resp CP 1 by pushing both buttons the hysteresis or compare modes for switching point 1 can be switched over To complete the setting push both buttons simultaneously Note The following figures show the difference between hysteresis and compare mode as well as its inverting To invert the respective modes you must exchange the values for switch on point an switch off point 3 5 Section 3 Operation Installation and Operation Manual X LR 056 PD eng Part Number 541B171AAG Brooks LR 056 February 2012 Menu 11 Hysteresis and compare mode of set point 1 Continued signal signal active active inactive Compare Mode signal gna signal active active inactive inactive Hysteresis Mode Hysteresis Mode Inverted Menu 12 Hysteresis and compare mode of set point 2 After confirming S2on by pushing both buttons the value can be set at which switching point 2 is activ
3. Menu 12 HY 2 CP2 Hysteresis and compare mode Menu 13 dion Switch on delay S1 Menu 14 d1off Switch off delay S1 Menu 15 d2on Switch on delay S2 Menu 16 d2off Switch off delay S2 Menu 17 HIPr Maximum pressure Menu 18 LoPr Minimum pressure Menu 19 dLdS Measured value update display 3 3 Section 3 Operation Installation and Operation Manual X LR 056 PD eng Part Number 541B171AAG Brooks LR 056 February 2012 3 5 Menu List Menu 1 Access Protection AIR Prion PAssword on DU E TU PAssword off If the password is active the menu PAon appears Before being able to perform settings in the menu system you must first enter the password Proceed as follows for deactivation push both buttons simultaneously to confirm the menu item PAon Next set the password using the 4 or e buttons and confirm it by pushing both buttons simultaneously The menu system is now unlocked and PAof appears on the display You can now proceed as desired If the password is inactive the menu PAof appears To activate the access protection press both buttons simultaneously Next set your password by using the A or er buttons confirm the password by pushing both buttons simultaneously The menu system is now locked completely and PAon appears on the display The default setting for the password is 5 Note Modification of the password is described in the spe
4. PAon resp PAof It can be changed by special menu 4 In case the password has been lost there is a possiblility to reset the password You can do this by loading the defaults via special menu 3 Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG February 2012 3 4 Structure of the Menu System Special menu 1 FSS Code Nr 0238 Full scale set Special menu 2 oFS Code Nr 0247 Offset set Special menu 3 LoAd Code Nr 0729 Defaults Special menu 4 PAS Code Nr 0835 Password Special menu 5 ocon ocof Message Code Nr 0015 Note The gray menus in this figure are only available on devices with one or two contacts Display mode measure value is displayed Menu 1 PAon PAof Access Protection entry to special menus Pa of Password inactive Menu 2 dP Decimal position Menu 3 ZP Decimal position Menu 4 EP End point Menu 5 FILt Damping Menu 6 HILo Exceeding message Menu 7 Sion Switch on point S1 Menu 8 Stof Switch off point S1 Menu 9 S2on Switch on point S2 Menu10 S2of Switch off point S2 AT button with this button you scroll through the menu system forwards ascending sequence of menus W button with this button you scroll through the menu system backwards decending sequence of menus Figure 3 2 Menu System Rev P08 Section 3 Operation Brooks LR 056 Menu 11 HY 1 CP 1 Hysteresis and compare mode
5. Prior to returning any device to the factory visit the Brooks web site www BrooksInstrument com for a Return Materials Authorization Number RMA or contact one of the locations provided on p 2 1 All devices returned to Brooks require completion of Form RPR003 1 Brooks Instrument Decontamination Statement along with a Material Safety Data Sheet MSDS for the fluid s used in the instrument Failure to provide this information will delay processing by Brooks personnel Copies of these forms can be downloaded from the Brooks website www BrooksInstrument com or are available from any of the Brooks Instrument locations provided on p 2 1 2 5 Transit Precautions To safeguard against damage during transit transport the device to the installation site in the same container used for transportation from the factory if circumstances permit 2 6 Removal from Storage Upon removal of the device from storage a visual inspection should be conducted to verify its as received condition If the device has been subject to storage conditions in excess of those recommended refer to 2 3 Recommended Storage Practice on p 2 1 if applicable it should be subjected to a pneumatic pressure test in accordance with applicable vessel codes Installation and Operation Manual Section 2 Installation X PR LR 056 PD eng Part Number 541B171AAG February 2012 Brooks LR 056 2 7 Mechanical Connections Install the LR 056 Pressure Transducer Disp
6. message LI pas After confirming HILo by pushing both buttons the alarm for exceeding the range of the display can be activated The status can be set on on or emm a off To complete the setting push both buttons simultaneously High Low Pressure Note Please note that the exceeding message HI or Lo if turned on appears in change with the contact message special menu 5 ocon Menu 7 Setting the switch on point for switch point 1 TC After confirming S1on by pushing both buttons the value can be set at m a which switching point 1 is activated To complete the setting push both l J E buttons simultaneously SEN Note For further information refer to the figures in menu 11 Menu 8 Setting the switch off point for switch point 1 l N L e L After confirming S10F by pushing both buttons the value can be set at H which switching point 1 is deactivated To complete the setting push both gt buttons simultaneously Set Point 1 oF Note For further information refer to the figures in menu 11 Menu 9 Setting the switch on point for switch point 2 Gy ae Lee After confirming S2on by pushing both buttons the value can be set at which switching point 2 is activated To complete the setting push both o emm buttons simultaneously Set Point 2 on Note For further information refer to the figures in menu 11
7. 07 West Vine Street Neonstraat 3 1 4 4 Kitasuna Koto Ku P O Box 903 6718 WX Ede Netherlands Tokyo 136 0073 Japan Hatfield PA 19440 0903 USA T 31 0 318 549 300 T 81 0 3 5633 7100 T 215 362 3700 F 31 0 318 549 309 F 81 0 3 5633 7101 F 215 362 3745 E Mail BrooksEu BrooksInstrument com E Mail BrooksAs Brookslinstrument com E Mail BrooksAm BrooksInstrument com www Brooksinstrument com BROOKS Copyright 2012 Brooks Instrument LLC All rights reserved Printed in U S A INSTRUMENT
8. 6 February 2012 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual Contents X PR LR 056 PD eng Part Number 541B171AAG February 2012 Brooks LR 056 Paragraph Page Number Number Section 1 Introduction 1 1 WATO GU CHOI ME 1 1 1 2 Matat leto WEE 1 1 1 3 ett lee 1 2 Section 2 Installation 2 1 General ere ea ee ec es 2 1 2 2 Receipt of Equipment ccccccccceecceeeeceseeeeeeceaaeeeeeaeeeeeenaeeeceaaeeeeaeeeeceaaeeeesaaaesegaeeseeeeaeeesieeeseaaeees 2 1 2 3 Recommended Storage Pract wiecccscia cstiredniesdetevased iea a E a EA EENG 2 1 2 4 Return e E EE 2 2 2 5 Transit WEE 2 2 2 6 Removal from Storaas erriren iaai a eae a a aaa aaa ATEA AES 2 2 2 7 Mechanical Connm ctionS ssnin a ied nie ase 2 3 2 8 Electrical CGonnechons moissonneur ainaani ada Pend uaa inaen iEn ana Na Eea DIAEA a inai 2 3 2 9 Power SUDDIY sii ore ee ee ees 2 4 2 10 Removal and Hepl acement 2 4 Section 3 Operation 3 1 Operating and Display Elements ssseeeoeeeeeseeeeeesseenssssnnttsetstenssstnnetntttntensstnnsnnnnennnnstnanssennsnnn 3 1 3 2 Menu Operation EE 3 2 3 3 Password EE EE 3 2 3 4 Structure of the Menu SyStem wits eistecvesis td tok eege a a E EA AER ad niet 3 3 3 5 IST E 3 4 3 6 sPeClall MGNUS eiisc 43 iil ee ae ee ea 3 8 3 7 Maintenance and PHemoval 3 10 Warranty Local Sales Service Contact Information Back Cover Figure Page Number Number 1 1 LR 056 Pressure Transducer Display
9. AAG Brooks LR 056 3 2 Menu Operation February 2012 3 3 Password System The menu system is a closed system allowing you to scroll both forward and backward through the individual set up menus to navigate to the desired setting item All settings are permanently stored in an EEPROM and therefore available again even after disconnecting from the supply voltage The menu system and the menu items have been designed as simple as possible Following each individual item it is described allowing for a straightforward and quick configuration of your device The structure of the menu system for devices with or without contacts is identical The device with one contact deviates from the one without contacts by five additional menus A device with two contacts has an additional 10 menus These additional menus have a gray background for clear identification Note Please follow the manual meticulously and remember that changes of the adjustable parameters switch on point switch off point etc only become effective after pushing both buttons simultaneously and after leaving the menu The device is equipped with an access protection to permit operation of the complete menu system only by authorized personnel 1 Activating the access protection will lock the complete menu 2 The deactivation of the access protection by the password will unlock the complete menu Note The password can be activated and deactivated through menu
10. Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG February 2012 Brooks LR 056 Pressure Transducer Display Accurate Miniature Plug In Displays for Point of Use Pressure Monitoring LR 056 Pressure Transducer Display BROOKS www BrooksInstrument com INSTRUMENT Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG Brooks LR 056 February 2012 Essential Instructions Read before proceeding Brooks Instrument designs manufactures and tests its products to meet many national and international standards These products must be properly installed operated and maintained to ensure they continue to operate within their normal specifications The following instructions must be adhered to and integrated into your safety program when installing operating and maintaining Brooks Instrument products e To ensure proper performance use qualified personnel to install operate update program and maintain the product e Read all instructions prior to installing operating and servicing the product If this instruction manual is not the correct manual please see back cover for local sales office contact information Save this instruction manual for future reference A WARNING Donot operate this instrument in excess of the specifications listed in the Instruction and Operation Manual Failure to heed this warning can result in serious personal injury and or damage to the equipment If yo
11. Set Point 2 ott Menu 17 High Pressure LI OL biog High Pressure Menu 18 Low Pressure fi Loi Low Pressure After confirming d2oF by pushing both buttons the switch off delay after reaching switching point 2 can be set The permissible range reaches from 0 to 100 seconds in 0 2 second steps To complete the setting push both buttons simultaneously After confirming HIP by pushing both buttons the maximum pressure during the measurement process will be shown on the display If both buttons are activated with one second the stored value will be erased Please note that the value will not remain stored if the power supply is interrupted current loop After confirming HIPr by pushing both buttons the minimum pressure during the measurement process will be shown on the display If both buttons are activated with one second the stored value will be erased Please note that the value will not remain stored if the power supply is interrupted current loop Menu 19 Measured value update Display delay display After confirming dLdS by pushing both buttons the measured value update in the display can be set The time can be set in which cycles the update in the display should occur The permissible range reaches from 0 2 up to 10 seconds in 0 2 second steps To complete the setting push both buttons simultaneously 3 7 3 8 Section 3 Operation Brooks LR 056 3 6 Special Menus In
12. ated To complete the setting push both buttons simultaneously Note For further information refer to the figures in menu 11 Hysteresis Compare mode Set Point 2 Menu 13 Setting the switch on delay for set point 1 After confirming dion by pushing both buttons the switch on delay after 1 reaching switching point 1 can be set The permissible range reaches from ees 0 to 100 seconds in 0 2 second steps To complete the setting push both delay Set buttons simultaneously 3 6 Point 1 on Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG Section 3 Operation Brooks LR 056 February 2012 Menu 14 Setting the switch off delay for set point 1 IC aD ee LI Li delay Set Point 1 ott After confirming d1oF by pushing both buttons the switch off delay after reaching switching point 1 can be set The permissible range reaches from 0 to 100 seconds in 0 2 second steps To complete the setting push both buttons simultaneously Menu 15 Setting the switch on delay for set point 2 a E E gt gt 4 LiL UI delay Set Point 2 on After confirming d2on by pushing both buttons the switch off delay after reaching switching point 2 can be set The permissible range reaches from 0 to 100 seconds in 0 2 second steps To complete the setting push both buttons simultaneously Menu 16 Setting the switch off delay for set point 2 delay
13. ation Manual Section 3 Operation X PR LR 056 PD eng Part Number 541B171AAG February 2012 Brooks LR 056 3 1 Operating and Display Elements LR 056 BROOKS INSTRUMENT V Button j A A Button Figure 3 1 LR 056 Touch Pad For indication of active contacts the display is used Depending on the active contact a message is given out in change with the measured value For more information see Section 3 6 Special Menus menu 5 The display of the measured value as well as the configuration of the individual parameters occurs through a menu via a 4 digit seven segment display The individual functions can be set with the help of two miniature push buttons on the front of the device under the LED readout 1 A button with this button you move forward in the menu system ascending sequence of the menus or increase the displayed value 2 e button with this button you move backward in the menu system descending sequence of the menus or decrease the displayed value 3 both buttons simultaneously if both buttons are pushed simulaneously the device changes between display and configuration mode you also confirm the menu items and the set values for them Note When setting the values you can increase the counting speed by keeping the respective button CA or w pushed for more than 5 seconds 3 1 3 2 Section 3 Operation Installation and Operation Manual X LR 056 PD eng Part Number 541B171
14. cial menu 4 Menu 2 Setting the decimal point position decimal Point Menu 3 Setting the zero point uy a LL Zero Point Menu 4 Setting the end point LU LL End Point Menu 5 Setting the damping Filter 3 4 After confirming dP by pushing both buttons the position of the decimal point can be selected Set the desired position by using the A or e button To complete the setting push both buttons simultaneously After confirming ZP by pushing both buttons the zero point can be selected The value set is shown when the output signal of the transmitter is 4 mA zero point To complete the setting push both buttons simultaneously After confirming EP by pushing both buttons the end point can be set The value programmed will be shown when the electrical output signal of the transmitter is 20 mA end point To complete the setting push both buttons simultaneously After confirming FILt by pushing both buttons the time constant for a simulated low pass filter can be set This function allows getting constant display value although the measuring values changes very often The permissible range reaches from 0 4 up to 30 seconds in 0 2 second steps To complete the setting push both buttons simultaneously Installation and Operation Manual Section 3 Operation X PR LR 056 PD eng Part Number 541B171AAG February 2012 Brooks LR 056 Menu 6 Activation of the exceeding
15. confirming it with both buttons this function will be automatically be turned on or off If ocon is indicated in the display messages will be given out If ocof is indicated in the display no messages will be given out when the contacts are active Please note the the exceeding message HI or Lo if turned on by menu 6 HILO appears in change with the contact message 3 9 3 10 Section 3 Operation Installation and Operation Manual X LR 056 PD eng Part Number 541B171AAG Brooks LR 056 February 2012 3 7 Maintenance and Removal EEN A WARNING If it becomes necessary to remove the instrument from the system power to the device must be disconnected This device is maintenance free If desired the device may be cleaned using a non aggressive cleaning solution To return the device for repair refer to Section 2 4 Return Shipment for instructions Disposal of the device must comply with RoHS regulations European Directives 2002 96 EC and 2003 108 EC and your local ordinances Refer to the back cover of this manual for warranty information Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG February 2012 Brooks LR 056 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG Brooks LR 056 February 2012 LIMITED WARRANTY Seller warrants that the Goods manufactured by Seller will be free f
16. e LR 056 with a 4 pin Bendix connector The LR 056 connects to the loop through a 2 wire pigtail cable and offers a real time reading for a single channel The LR 056 has two user programmable setpoints which define a window if the window is entered or left an output signal is generated This manual is organized into the following sections Section 1 Introduction Section 2 Installation Section 3 Operation Back Cover Warranty and Sales Service Contacts It is recommended that this manual be read in its entirety before attempting to operate the Brooks LR 056 devices INSTRUMENT i D Figure 1 1 LR 056 Pressure Transducer Display The LR 056 pressure transducer display is suitable for all transducers transmitters with a Mil Bendix plug and a signal of 4 20 mA analog output The device can be freely programmed via two push buttons located on the front of the device The set parameters are being stored in an EEPROM and thus are being kept also in the event of a power failure Limit exceeding in both directions can be displayed as a message The integrated smart electronics permanently monitors all functions of the display The device shall be used in accordance with the described intended use No liability is assumed and warranty claims are excluded in case of improper application modification or damage to the device Section 1 Introduction Installation and Operation Manual X LR 056 PD eng Part Number 541B171AAG Broo
17. ged components even though they appear to function properly exhibit early failure Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG February 2012 Brooks LR 056 Dear Customer We appreciate this opportunity to service your pressure measurement and control requirements with a Brooks Instrument device Every day customers all over the world turn to Brooks Instrument for solutions to their gas and liquid control applications Brooks provides an array of flow pressure and level measurement and control products for various industries from biopharmaceuticals oil and gas fuel cell research and chemicals to medical devices analytical instrumentation semiconductor manufacturing and more The Brooks product you have just received is of the highest quality available offering superior performance reliability and value to the user It is designed with the ever changing process conditions accuracy requirements and hostile process environments in mind to provide you with a lifetime of dependable service We recommend that you read this manual in its entirety Should you require any additional information concerning Brooks products and services please contact your local Brooks Sales and Service Office listed on the back cover of this manual or visit www BrooksInstrument com Yours sincerely Brooks Instrument Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG Brooks LR 05
18. ges to the offset and range that had been carried out To load the defaults set the number 0729 Confirm by pushing both buttons simultaneously LoAD appears in the display Pressing the two buttons again loads the defaults Please note that the password will also be set on its default To change the password set the number 0835 using the A org buttons Confirm by pushing both buttons When confirmed with both buttons SEtP appears in the display Next set a password using the A or e buttons It can freely chosen 0 to 9999 However it must not be identical with the code numbers of the special functions This means the numbers 0238 0247 0729 and 0835 are exempt Finally confirm the password by pressing both buttons To activate the password follow the steps in the PAon menu 1 pg 3 4 Special menu 5 Active contact message Open collector on Open collector off For identification of active contacts the display is used Depending on the active contact messages on1 or on2 will be given out in change with the measured value If both contacts are active the message on12 will be indicated in the display If no contact is active no message will given out If an indication of this message is not desired it can be turned off by this special menu To turn the function on or off which gives the message out set the number 0015 using the A or W buttons When
19. hell or gland and shielded at both ends over 360 Degrees The shield should be terminated to an earth ground Card Edge Connectors are standard non metallic The cables used must be screened with 100 shield to comply with CE certification The shield should be terminated to an earth ground For pin configuration Please refer to the enclosed Instruction Manual ESD Electrostatic Discharge A CAUTION This instrument contains electronic components that are susceptible to damage by static electricity Proper handling procedures must be observed during the removal installation or other handling of internal circuit boards or devices Handling Procedure 1 Power to unit must be removed 2 Personnel must be grounded via a wrist strap or other safe suitable means before any printed circuit card or other internal device is installed removed or adjusted 3 Printed circuit cards must be transported in a conductive container Boards must not be removed from protective enclosure until immediately before installation Removed boards must immediately be placed in protective container for transport storage or return to factory Comments This instrument is not unique in its content of ESD electrostatic discharge sensitive components Most modern electronic designs contain components that utilize metal oxide technology NMOS SMOS etc Experience has proven that even small amounts of static electricity can damage or destroy these devices Dama
20. ities located around the world to provide rapid response and support Each location utilizes primary standard calibration equipment to ensure accuracy and reliability for repairs and recalibration and is certified by our local Weights and Measures Authorities and traceable to the relevant International Standards Visit www Brooks nstrument com to locate the service location nearest to you START UP SERVICE AND IN SITU CALIBRATION Brooks Instrument can provide start up service prior to operation when required For some process applications where ISO 9001 Quality Certification is important it is mandatory to verify and or re calibrate the products periodically In many cases this service can be provided under in situ conditions and the results will be traceable to the relevant international quality standards CUSTOMER SEMINARS AND TRAINING Brooks Instrument can provide customer seminars and dedicated training to engineers end users and maintenance persons Please contact your nearest sales representative for more details HELP DESK In case you need technical assistance Americas G 888 554 FLOW Jf Europe 31 0 318 549 290 Asia FF 81 0 3 5633 7100 Rohs Due to Brooks Instrument s commitment to continuous improvement of our products all specifications are subject to change without notice sidis Amphenol Aerospace Brooks Instrument LLC Brooks Instrument LLC Brooks Instrument Brooks Instrument Brooks Instrument 4
21. ks LR 056 February 2012 1 3 Specifications EN AWARNING Do not operate this instrument in excess of the specifications listed in this manual Failure to heed this warning can result in serious personal injury and or damage to the equipment Performance Display Type 4 digit red LED with 7 segments Range 1999 to 9999 Polarity Automatic displayed in vacuum Decimal Point Adjustable by customer Accuracy 0 1 full scale 1 digit Digital Damping 0 3 to 30 seconds programmable Value Update 0 1 to 10 seconds programmable Conversion Rate Temp Coefficient 10 times second 0 01 F S CH Mechanical Material Aluminum black anodized Digit Height Width 7mm 4 85mm Pigtail Length 2m standard optional length available on request Stability Vibration 10g RMS 20 to 2000 Hz Shock 100g 11 msec App Shipping Weight Electrical Power requirements 200g Current loop powered transducer voltage 6 Vdc loop voltage drop Input 4 20 mA 2 wire loop powered Connections Input Back mount 4 pin female Bendix connector factory wired for 4 20 mA transducer Output Top mount 6 wire cable Pressure Warnings Setpoint Contact Rating Resistive Load Optional 1 or 2 warnings programmable ina window with 2 limits max 00 MA V_ 24 Vdc electrically isolated Rain 450 Ohm 24 Vdc Power P nax 200 mW Inductance 4 7 mH Switching Cycles gt 100M Delay Ti
22. lay as follows CAUTION Failure to follow these procedures may adversely affect the product s performance and could void the product warranty Inspect but DO NOT unwrap any parts until installation Contact your Brooks representative with any problems 1 Remove the display from the box Remove the outer protective bag and discard 2 Do not use any force when installing the device 3 Plug the display onto the transmitter 4 Turn the MIL Bendix male and female plugs together till the internal part of the plug snaps in 5 To turn the display in the required position the adjusting screw must be loosened first by a 1 16 wrench The adjusting screw is in the boring on the bottom side of the device opposing to the cable After loosening the screw turn the display in the required position Do Not over tighten the adjusting screw 2 8 Electrical Connections CAUTION The connection should be conducted with no power being present to the available connections 1 Establish the electrical connection of the device with the plug on display using the pin configuration shown on the type plate of the device and Table 1 1 Section 1 of this manual Table 2 1 below describes the output cable connections Table 2 1 LR 056 Output Cable Descriptions Electrical Cable Description Connection Color P red This line must be connected with the positive power supply black This line must be connected with the negative power su
23. me 0 to 100 seconds Protection Short Permanent short circuit protection Reverse No damage at reverse polarity but no function Access Protection available Data Storage Non volatile EEPROM min max value memory Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG February 2012 Environmental Temp Range Operating Storage Compliance CE RoHS Figure 1 2 LR 056 Dimensions Section 1 Introduction Brooks LR 056 13 to 185 F 25 to 85 C 40 to 185 F 40 to 85 C Compliant to EMC Directive EN61326 Compliant to ROHS Regulations Section 1 Introduction Installation and Operation Manual X LR 056 PD eng Part Number 541B171AAG Brooks LR 056 February 2012 Table 1 1 LR 056 Electrical Connections 4 pin Bendix Pigtail 6 Wire Cable Connector Layout F E 109 Supply Supply Contact 1 Contact 1 Contact 2 Contact 2 Mil Bendix Plug PT 06A8 4S Transmitter Se ae te l Pin Configuration Pin Configuration Electrical connection MIL Electrical connection cable colors Bendix plug DIN 47100 4 pin Zaire 2 wire system Supply D system Contacti B Contact2 Conan o Contact2 yellow green Ground Table 1 2 LR 056 Product Configuration External Connector 1 2m Pigtail 2 Custom Connection 1 Black Configuration A by Brooks Z by Customer Setpoint Co
24. nfiguration 0 None 1 1 2 2 Model LR056 Pressure Range Setpoints and Engineering Units to be specified at time of order 1 4 Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG February 2012 1 4 Product Identification Section 1 Introduction Brooks LR 056 EE The device can be identified by its type plate It provides the most important data By the ordering code the product can be clearly identified For identification of the firmware the program version e g P07 will appear for about 1 second in the display after starting up the device Please have this information on hand when calling for support and or service Input _ Product Designation VS black 1C blue Pin lt 1E white i i 2C yellow Configuration SE LOW Number Serial Figure 1 3 Example LR 056 Type Plate Section 1 Introduction Brooks LR 056 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual X LR 056 PD eng Part Number 541B171AAG February 2012 Installation and Operation Manual Section 2 Installation X PR LR 056 PD eng Part Number 541B171AAG February 2012 Brooks LR 056 2 1 General This section provides installation instructions for the Brooks LR 056 Pressure Transducer Displays Refer to Section 1 of this manual for dimensions and connections 2 2 Receipt of Equipment BEE When the instrument is received the outside packing case
25. on of the full scale too Special menu 2 Resetting the display on deviation of offset Offset Set During the life of the device the offset which is nominally set at 4 000 mA may shift This would result in the plug in display showing a signal value deviating from the measuring range zero point originally set The software of the device has a function to remove this phenomenom For resetting the display on deviation of the offset set the number 0247 using the A or e buttons Confirm by pushing both buttons simultaneously of S appears in the display If the offset differs from the ambient pressure it is necessary to place the device under pressure This pressure must correspond to the zero point of the pressure measuring range H you then confirm with both buttons the signal being emitted in the display wil be stored as offset The display will then show the zero point although the sensor signal in the offset is displaced Please note that the output signal is not effected by this change Simultaneously with the displacement of the offset the full scale will be equally displaced Installation and Operation Manual X PR LR 056 PD eng Part Number 541B171AAG Section 3 Operation Brooks LR 056 February 2012 Special menu 3 Load defaults Load defaults Special menu 4 Set new password Set Password The plug on display software can switch the device back to the defaults This can be used to cancel any chan
26. pply Contact 1 blue This line gives the positive connection collector of the Darlington transistor of contact 1 or 2 out The connection Contact 2 yellow depends on application desired from the customer Contact 1 white This line gives the negative connection emitter of the Darlington transistor of contact 1 or 2 out The connection Contact 2 brown depends on application desired from the customer ee This line must be grounded by the plug or the pressure port Note If an extension of the cable is necessary a sheathed and twisted multicore cable is recommended 2 3 Section 2 Installation Installation and Operation Manual X LR 056 PD eng Part Number 541B171AAG Brooks LR 056 February 2012 2 9 Power Supply The supply created by the electronics of the plug on display is approximately 6 Vdc Please take this into consideration when planning your power supply The limits for the power supply can be calculated as follows minimum supply V V 6Vdc S min MU min maximum supply V V 6Vdc S max MU max V mumin Minimum supply of the used transmitter V mu max Maximum supply of the used transmitter 2 10 Removal and Replacement EEN CAUTION Dispose of used display units in compliance with local regulations 1 Remove power to the display 2 Disconnect the Input Output connection 5 If replacing the display follow Mechanical Installation steps in paragraph 2 7 Installation and Oper
27. rom defects in materials or workmanship under normal use and service and that the Software will execute the programming instructions provided by Seller until the expiration of the earlier of twelve 12 months from the date of initial installation or eighteen 18 months from the date of shipment by Seller Products purchased by Seller from a third party for resale to Buyer Resale Products shall carry only the warranty extended by the original manufacturer All replacements or repairs necessitated by inadequate preventive maintenance or by normal wear and usage or by fault of Buyer or by unsuitable power sources or by attack or deterioration under unsuitable environmental conditions or by abuse accident alteration misuse improper installation modification repair storage or handling or any other cause not the fault of Seller are not covered by this limited warranty and shall be at Buyer s expense Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period or ninety 90 days whichever is longer This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller BROOKS SERVICE AND SUPPORT Brooks is committed to assuring all of our customers receive the ideal flow solution for their application along with outstanding service and support to back it up We operate first class repair facil
28. should be checked for damage incurred during shipment If the packing case is damaged the local carrier should be notified at once regarding his liability A report should be submitted to your nearest Product Service Department Brooks Instrument 407 W Vine Street P O Box 903 Hatfield PA 19440 USA Toll Free 888 554 FLOW 3569 Tel 215 362 3700 Fax 215 362 3745 E mail BrooksAm BrooksInstrument com www BrooksInstrument com Brooks Instrument Brooks Instrument Neonstraat 3 1 4 4 Kitasuna Koto Ku 6718 WX Ede Netherlands Tokyo 136 0073 Japan P O Box 428 Tel 81 0 3 5633 7100 6710 BK Ede Netherlands Fax 81 0 3 5633 7101 Tel 31 0 318 549 300 Email BrooksAs BrooksInstrument com Fax 31 0 318 549 309 E mail BrooksEu BrooksInstrument com Remove the envelope containing the packing list Carefully remove the instrument from the packing case Make sure spare parts are not discarded with the packing materials Inspect for damaged or missing parts 2 3 Recommended Storage Practice Ee EE If intermediate or long term storage of equipment is required it is recommended that the equipment be stored in accordance with the following a Within the original shipping container b Storage temperature 85 C 185 F maximum 40 C 40 F minimum 2 1 2 2 Section 2 Installation Installation and Operation Manual X LR 056 PD eng Part Number 541B171AAG Brooks LR 056 February 2012 2 4 Return Shipment
29. stallation and Operation Manual X LR 056 PD eng Part Number 541B171AAG February 2012 To access the special menus you must be in menu 1 PAon Select the menu item PAon with the A or e buttons and confirm it by pushing both buttons simultaneously 1 appears in the display To navigate to the special menus proceed as described below Special menu 1 Correction of the display on deviation of full scale Full Scale Set During the life of the device full scale which is nominally set e g at 20 000 mA may shift As a consequence a deviating signal value in reference to the end point of nominal pressure range may be transmitted The software of the device has a function to remove this phenomenom For correction of the display on deviation of the full scale of the transmitter select 0238 by using A or e buttons Confirm it by pushing both buttons simultaneously FS S appears in the display Now it is necessary to place the device under pressure using a known pressure reference This pressure must correspond to the end point of the pressure measuring range If you then push both buttons the signal being emitted from the transmitter will be stored as the full scale The display will then show the end point although the full scale sensor signal is displaced Please note that the output signal is not effected by this change Besides a later resetting of the display on deviation of offset causes a deviati
30. u do not understand any of the instructions contact your Brooks Instrument representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources Operation 1 Slowly initiate flow into the system Open process valves slowly to avoid flow surges 2 Check for leaks around the flow meter inlet and outlet connections If no leaks are present bring the system up to the operating pressure Please make sure that the process line pressure is removed prior to service When replacement parts are required ensure that qualified people use replacement parts specified by Brooks Instrument Unauthorized parts and procedures can affect the product s performance and place the safe operation of your process at risk Look alike substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place to prevent electrical shock and personal injury except when maintenance is being performed by qualified persons A WARNING For liquid flow devices if the inlet and outlet valves adjacent to the devices are to be closed for any reason the devices must be completely drained Failure to do so may resultin thermal expansion of the liq
31. uid that can rupture the device and may cause personal injury All pressure equipment with an internal pressure greater than 0 5 bar g anda size larger than 25mm or 1 inch falls under the Pressure Equipment Directive PED The Specifications Section of this manual contains instructions related to the PED directive Meters described in this manual are in compliance with EN directive 97 23 EC All Brooks Instrument Flowmeters fall under fluid group 1 Meters larger than 25mm or 1 inch are in compliance with PED category Il or Ill Meters of 25mm or 1 inch or smaller are Sound Engineering Practice SEP European Electromagnetic Compatibility EMC The Brooks Instrument electric electronic equipment bearing the CE mark has been successfully tested to the regulations of the Electro Magnetic Compatibility 2004 108 EC EMC directive 89 336 EEC Special attention however is required when selecting the signal cable to be used with CE marked equipment Quality ofthe signal cable cable glands and connectors Brooks Instrument supplies high quality cable s which meets the specifications for CE certification If you provide your own signal cable you should use a cable which is overall completely screened with a 100 shield D or Circular type connectors used should be shielded with a metal shield If applicable metal cable glands must be used providing cable screen clamping The cable screen should be connected to the metal s
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