Al-Meister ALM3220 User Manual
Contents
1. 1d7 ACmlet 0 0 9 Feeder Cover AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 2 NAMES AND FUNCTION 2 2 INTERIOR SETION B Lamination Section D ss 1 COMPONENTS ims w 7 UpperFlmRoll ft Trimmer Unit 1 Feeder Tray Extension For letter double letter and digital paper size laminations AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 2 NAMES AND FUNCTION 2 3 0PERATION PANEL READY ECO START START Press to start operation STOP Press to stop operation RESET RESET Press to return to the operation mode and to reset the counter a SCROLL UP Press to raise set value DOWN SCROLL DOWN Press to reduce set value MODE MODE Press to select MODE setting TEMP TEMP SPEED Press to select temperature or speed setting Press continuously to see the current temperature POWER ni POWER LAMP Indicates the power is on READY READY LAMP Indicates that the set temperature has been achieved ECO LAMP Lights during the power saving mode E ERROR LAMP Lights when an operation error occurs To aid in servicing note the error message that is generated on the LCD display LCD DISPLAY Shows status of the settings See Chapter LCD DISPLAY 10 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 2 NAMES AND FUNCTION 2 4 LCD DISPLAY WARM UP WARM UP Indicates the machine is being heated up Operation is not possible during this time2. TEMP 210 3 _ F 1 Indicates the set temperature in Fahrenheit When the machine is heated up the buzzer beeps three times Y READY appears if machine is fully heated If the machine has been properly threaded it is ready to be run in automatic mode READY TEMP 210 SPEED 40 MAR IN ON SET COUNT MULTI BET BONNI MULTI B 4 5 2 TEMP indicates the set temperature in Fahrenheit 3 SPEED indicates the set speed in inches per minute 4 MARGIN indicates that the trimming and cutting is with without margin on the front and back leading and trailing edges of the laminated paper A margin is a sealed edge of film around the laminated paper Example MARGIN ON A 0 12 laminated frame has been added to your CUT ADJUST setting OFF No laminated frame has been added to your CUT ADJUST setting 5 SET COUNT indicates number of the papers to be processed Example SET COUNT MULTI laminates all the paper in the feeder tray 012 100 indicates the set number 100 and the number of processed sheets 12 11 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 2 NAMES AND FUNCTIONS 2 5 OTHER SWITCHES AND KEYS Open the trimmer cover T I V CN F L 1m rm 3 n k Rs YER E H T 1 1 Manual Feed switch 2 Manual Cut Switch 1 Manual MOVE Switch Use to set feed film or to take out paper when it is stuck To feed f
3. The picture shows how to set letter Release your hand from the tray The spring action will push the paper upwards towards the feeder roller If necessary attach the extension tray for double letter and digital paper sizes 31 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 5 OPERATION cont d 5 4 START OPERATION eOpen Front Cover and make sure Operation Handle is down in the Laminate position Check the settings TEMP 210 SPEED 40 Make sure READY lamp is on MARGIN ON SET COUNT MULT I Press START key Operation starts Press STOP key during the operation to stop the lamination Lamination will stop when the process is done FILM END Our exclusive AL Roll Film has a special feature that allows the end of the film roll to be detected The last 20 of each roll of film is colored in black When this black leader passes the Cutter Sensor a lamination error is displayed and operation stops immediately 32 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 5 OPERATION cont d 5 5 ECO MODE Power Saving Mode ECO MODE enters when the machine is idle ECO MODE 0 the operation panel is not touched for more than 15 minutes TEMP 150 130 Z F Buzzer will sound 1 minute before entering ECO MODE ECO MODE will be deactivated by pressing any key 1 Current temperature 2 ECO MODE temperature 130F 5 6 TERMINATE LAMINATION 1 Make sure the lamination has
4. electric shock or any danger do not install the machine in a place like S In direct sunshine or near an air conditioner J In extremely humid dry area S In an extremely cold area G In near a heating appliance or extremely hot area S In an extremely dusty area S On an uneven or shaky floor POWER SUPPLY EARTH WIRE 1 Use appropriate power supply Always connect to AC120V Unstable voltage may cause electric shock fire or damage to the machine Always avoid using multiple outlet connections 2 Pay attention to the amperage Unless the amperage is enough it may cause fire or malfunction Do not share the electrical outlet with other devices 3 Connect earth wire Ensure a ground connection is correctly made to avoid any danger or electrical problems 4 Handle power cord with care Do not set the machine on the power cord Do not pull the power cord forcibly Do not place the machine near heated equipment Do not alter the power cord Damage to the power cord may cause fire electric shock or damage to the machine AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt GENERAL CAUTIONS Always follow these instructions for safe operation 1 What to wear In order to avoid any possible danger edo not wear neck ties or necklaces that are loose edo not wear loose clothes If entangled turn off the power or unplug immediately eBe careful that your hair does not get caught in the machine 2 Operation e Alw
5. finished 2 Raise Lamination Handle to prevent damaging the heat rollers 3 Turn off Power Switch Disconnect the power plug 4 Make sure that the fan stops and LCD display disappears 33 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 6 TROUBLESHOOTING PROBLEM CHECK IF SOLUTION PAGE There are many reasons Open the Trimmer cover between the for cutting errors Some Cutter and Trimmer modules If loose film reasons are not related is present pull it up over the cover Close directly to the cutter the cover with the film exiting through unit the cover press RESET then press the manual CUT Switch The loose film should CUTTING ERROR error or CUTTER DOES NOT CUT WELL be cut Pull it out through the Trimmer cover Be sure the guides under the Trimmer Cover are set to point the film towards the exit of the machine If the error is not solved contact your dealer or Dry Lam service department adhesion wii high the lowest setting that adhesion will allow More than 1 sheet of Remove the paper Bring Paper Pressure paper is fed Paper is Lever down by one notch Ruffle the very thin papers well Flatten the papers Press RESET key Paper is fed on the bias Remove paper Widen paper guide a little direction Press RESET key The surface of feeding Remove paper Open feeder cover Wipe rollers is not clean residue from the feeder rollers with a soft clo
6. lt Rev 2 gt 5 OPERATION 5 1 WARM UP Connect the power cord to the wall socket Turn on the power switch This display appears for 3 seconds ALM3220 I WARM UP WARM UP display appears on the screen TEMP 210 The POWER lamp lights 22 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 5 OPERATION cont d 5 2 SETTINGS 5 2 1 SET TEMPERATURE N Press TEMP SPEED key once The default is set at 210F TEMP 210 Foy Press UP or DOWN key to set temperature Temperature can be set in 10F by STH increments The temperature display blinks Press TEMP SPEED key to confirm the temperature This table shows an example of temperature settings for different film and paper thicknesses It pays to experiment with different temperatures and speeds to achieve quality laminations Film thickness Copying paper Thicker paper 210F 40 min 220F 40 min 3mil 4mil 220F 40 min 230F 40 min 230F 40 240F 40 min 23 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 5 OPERATION cont d 5 2 2 SET SPEED Press TEMP SPEED key twice on the READY screen SETTING The default is set at 40 min SPEED 40 inch7min Press UP or DOWN key to set speed The speed can be set by 4 min increments The speed display blinks Press TEMP SPEED key to confirm the speed Press TEMP SPEED key again to return to the
7. push both sheets of film all the way through the machine There should only be 1 of threading card exposed at the fronts of the chambers at this time If the threading card will not pass a point about 4 into the machine it is likely being AN stopped by the film guides on the Cutter Unit The threading card MUST pass yet another CAUTION 4 or so beyond that point before the lamination handle is lowered 10 Do NOT lower the Lamination handle at this time 11 Turn on the power switch if not already on 12 Push the Manual MOVE Switch towards the exit of the machine The threading card and film should start to move If they do not move it may be necessary to push the threading card firmly at the chambers to make it engage the rollers at the exit In one or two seconds the threading card along with two sheets of film should exit the discharge If the card and film to do exit the machine within 5 seconds STOP Film could be accumulating within the machine If this is allowed to continue damage to the machine CAUTION will occur 17 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 4 SET LAMINATION FILM cont d If the threading card and film do not emerge from the discharge within 5 seconds pull the threading back out of the nip and repeat the threading process at step 6 If the machine is not threaded properly damage will occur 13 When the card film combination emerges lower the Lamination Handle 14 Pe
8. the film roll end should match up with the one on the mandrel holder NOTE If the film roll is incorrectly loaded adhesive may contact the heat chambers or rollers and cause damage 15 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 4 SET LAMINATION FILM cont d 5 For the lower film roll place it back from the mandrel holders in the feeder area 6 Pull about 8 10 of the film off the roll and place it behind and up around the lower rotating idler bar Loosen the two tension controllers if necessary Place the film roll in the lower mandrel holders firmly Lay the end of the film back on top of the film roll NOTE If the film roll is incorrectly loaded adhesive may contact the heat chambers or rollers and cause damage 7 Raise the Lamination Handle to the OPEN position to separate the chambers and heat rollers 8 Pull the upper film off the roll Pull it down and over the upper rotating idler bar Bring the end of the film down until it just touches the lower film This should overlap both chambers by a few inches Bring the lower sheet of film up and over the upper sheet of film There should now be two sheets of film crossing overlapping the heat chambers by about 8 16 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 4 SET LAMINATION FILM 9 Using an 11 long threading card push both sheets of film between the chambers and into the nip Holding the card level continue to
9. you Fujipla then will take care of the efficient recycling and treatment of electric and electronic waste together with the management of the local collection site AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt CONTENTS 11 COMPONENTS _ INCLUDED COMPONENTS 7 2 NAMESANDFUNCTIONS 21 EXTERIOR 1 1 1 8 22 INTERIOR 19 0 2 3 OPERATIONPANEL 10 2 4 LlCDDISLAY jh 2 5 OTHER SWITCHES AND KEYS 12 3 INSTALATION 3 1 INSTALLAL MEISTER B 3 2 INSTALLFEEDERTRAY B 3 3 INSTALEXITTRAY 33 3 4 INSTALL WASTE COLLECTION BOX 3 5 CONNECT POWER CORD 4 SETLAMINATIONFILM S OPERATION 51 6 TROUBLESHOOTING 0 2 ENENM C j 1 2 1 2 2 2 3 2 4 2 5 3 1 3 2 3 3 3 4 3 5 5 1 2 4 5 6 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt COMPONENTS Please check all these components are included e ALM 3220 e Feeder Tray e Feeder Tray Extension e Exit Tray e Power Cord e Instruction Manual e Waste Collection Box e Stand e Stand Assembly Instructions e Tool for assembling Stand e Screws for assembling Stand AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 2 NAMES AND FUNCTIONS 2 1 EXTERIOR 4 Lower Tension Controller 13 6 FeederTray 15 ExitTray 8 frntCovr
10. AL MEISTER ALM3220 INSTRUCTION MANUAL Lega EIS AUTO LAMINATOR ALM3220 Thank you very much for purchasing the FUJIPLA ALM3220 Auto Laminator Please read through this manual carefully before operation Please keep this manual and refer to it whenever necessary Ver 1 1 US AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt IMPORTANT The following safety precautions must be observed for your safety during the operation of this product Please read the cautions and warnings carefully Please keep this manual and refer to it whenever necessary N General Caution N lll Electric Shock Indicates possible electric shocks under the specified conditions Tangling Warning Indicates possible injuries caused by tangling in rotating N machine part Amputation Warning Indicates possible serious injuries such as finger amputation iil Heat Warning Indicates possible injuries caused by extreme heat S Don t Do Indicates unspecified acts that are forbidden w Unplug immediately Indicates a dangerous situation that needs you to unplug the power immediately These two different words are used on the machine according to the level of danger N WARNING In the case of incorrect use there can be serious injury N CAUTION Injury to the operator or damage to equipment possible There can also be a machine malfunction AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt INSTALLATION To avoid fire
11. anual lt Rev 2 gt 4 SET LAMINATION FILM cont d laminated piece If the laminated piece curls upward loosen the two upper controllers or tighten the two bottom controllers If the exiting laminated piece curls downward do the opposite and make the lower controllers looser than the upper controllers 17 When the laminator has warmed up and the READY light is on use the manual MOVE switch to run film out of the laminator until all of the bubbles wrinkles and creases disappear from the lamination and the film is laying flat on the heat shoes If these lamination defects are not disappearing ina reasonable amount of film footage 3 or 4 feet slightly increase tension on the controllers equally 18 Test for film curl If not already done push the manual MOVE switch forward until about one 1 foot of film has exited the laminator Then using a pair of scissors cut the laminated film at a point approximately one 1 inch out from the laminator Be sure to identify the upper side of the film from the lower side of the film 19 Hold the film vertically about 2 inches from the cut side Look at the film from the side Lower ui 19 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 4 SET LAMINATION FILM cont d elf the curl is less than 1 2 from the vertical plane there is no need to adjust elf the curl is more than 1 2 to the lower side tighten the two upper tension controllers with half t
12. ays close the covers e When you are in a closed room ventilate well eDo not spill water on the machine or handle it with wet hands eDo not leave the machine during operation The socket outlet should be installed near the equipment and be easily accessible 3 in an emergency elf a malfunction occurs switch off and or unplug immediately e Contact your dealer or Dry Lam service department eDo not attempt to disassemble repair alter the machine yourself 4 Others In order to avoid serious personal injury or damage to the machine e Do not use the machine for any other purposes than what it was designed for e Do not put heavy items on the machine or subject it to physical abuse e Always unplug the machine before moving it eRemember that the laminated objects can be very hot eMachine may be damaged when incorrectly used e Do not drop metal items such as paper clips or staples inside the machine eDo not remove the covers from the machine or otherwise defeat the safety switches eNever alter or modify the machine eDo not remove caution labels from the machine eAlways use our exclusive AL ROLL lamination film AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt REQUIREMENTS OF PAPERS TO BE LAMINATED Do not laminate eMoney or valuable securities ePaper with staples eFlammable paper or material that is affected by heat such as vinyl chloride or polyethylene eDocuments that are unique and irreplaceable ePaper thic
13. e cursor by using UP or DOWN key Press MODE key confirm ES UE DOWN Rr eee L 2 a eee Pa SET COUNT Set the number you want to laminate MARGIN SET Make cuts either with or without margin CUT ADJUST Adjusts the cutting positions at the leading and trailing edges of the sheet TOTAL COUNT Indicates the accumulated number of laminations 27 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 5 OPERATION cont d SET COUNTER continued SET COUNT Select SET COUNT MULT I m Press UP or DOWN key to enter numeric values You can set up to 200 sheets 2 Unspecified number of lamination is displayed as multi ea DS Press the MODE key one more time to confirm The display returns to the previous display 28 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 5 OPERATION cont d SET COUNTER continued Example of setting 100 sheets In this example 0 finished number 100 set value TEMP 210 SPEED 40 MARGIN OFF Lamination errors do not affect counting SET COUNT 0 7100 Example of setting multi READY TEMP 210 SPEED 40 MARGIN OFF SET COUNT MULTI The default is set to multi When you select multi all the papers in the feeder tray will be laminated 5 2 5 MARGIN SET MARGIN SET gt ON OFF Select MARGI N SET Press UP
14. ker than 0 4mm including film thickness ePaper that discolors and changes in quality with heat such as thermal papers and crayoned pictures ePaper that contains a lot of moisture eltems other than paper ePaper that is curved or has creases CLEANING Be sure that the machine is unplugged Before cleaning the machine turn off the power and let the machine cool down Wipe off stains with a soft cloth When stains are persistent use a firmly squeezed soft cloth soaked in a small quantity of water or detergent Wipe off the residue of detergent with a cloth soaked in water RECYCLING INFORATION This is a serviceable electronic device which contains components which need to be replaced at the end of their effective lives You can help control emerging risks by disposing the electronic device and your domestic waste separately Electric and electronic devices are marked with a crossed out waste bin indicating that these products should not be dumped together with domestic waste If being dumped together with domestic waste electric and electronic equipment there may be a severe impact on the environment as well as human health due to the possibly of hazardous materials Fujipla provides in accordance with the European WEEE directives an easy way to recycle waste of electric and electronic equipment Please dispose of your electric and electronic equipment waste by using your local collection site for this type of waste The disposal will be free for
15. l film thickness 4mil 5 mil film thickness 13 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 3 INSTALLATION 3 4 SET WASTE COLLECTION BOX Open the door Set the waste collection box to the right so that there is no space between the box and the side Connect power cord to the machine firmly 14 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 4 SET LAMINATION FILM 1 Always use the exclusive lamination film for ALM3220 Always use a combined set of upper and lower film together Prior to loading film inspect the rolls for possible shipping damage AN Do not install damaged rolls of film on the ALM3220 CAUTION 2 Open the cover at the trimmer Adjust the levers to the FILM 5 SET position Adjust both left and right levers Do not close the cover for the next step Always make sure that the levers are at the film AN set position when threading Otherwise the CAUTION threading card will get caught on the trimmer blades Damage to the trimmer blades may occur without Margin 3 Open the covers in the following order Front Cover Feeder Cover and Film Cover Feeder Cover can only be opened when the front cover is open NOTE Components on the inside of the machine get very hot Always be careful 4 Loosen the two tension controllers if necessary Set the roll of film in the upper mandrel holders Either film roll may be used in either upper or lower position However the black tape on
16. or DOWN key to turn MARGINS on or off Press MODE key to confirm 29 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 5 OPERATION cont d 5 2 6 CUT ADJUST This function adjusts the cutting positions at both the leading and trailing edges of the paper Select Cut Adjustment from the Mode display An gt zn uias CE Attention Please read and take note of the value i nch shown on the display before adjusting Each unit B OO inch has its own value The numbers seen are relative only to this particular machine F cutting position at the front end leading edge OOWH MODE B cutting position at the back end trailing edge n Press TEMP SPEED key and move the cursor to F or B Set value using the UP Down buttons Adjustment can be done between 0 20 and 0 20 Press MODE key or wait for 5 sec to get back to the mode display 5 2 7 TOTAL COUNT TOTAL COUNT Select TOTAL COUNT from MODE display The accumulated number of 4 1 laminations is shown Counts up to 99999999 until counter is reset RESET Press RESET key to return the counter to O 30 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 5 OPERATION cont d 5 3 SET PAPER Loosen knobs to adjust the paper guide left according to paper size Press the edge of the feeder tray downward Keep pressing it while loading paper Place paper in the feeder tray correctly
17. orward turn the switch to left To feed backward turn the switch to right Set the trimmer adjuster to Film Set position MOVE cts 2 Manual CUT Switch Use when setting film or cutting film which is stuck in the laminator It only works once t does not work when a cutting error has occurred CAUTION Manual Switch works on any setting If film does not exit the discharge in less than 5 seconds STOP Film may be accumulating within the machine If this is allowed to continue damage to the machine will occur When you use the manual MOVE Switch move enough film out the discharge to grab on to Then CUT the film by using the manual CUT Switch Pull out the cut film paper from the discharge After the film waste has been pulled from the discharge the machine is ready to be run in automatic mode Do NOT run the MOVE switch again unless CUT is performed immediately afterward 12 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 3 INSTALLATION 3 1 INSTALL AL MEISTER 1 Allow an area about 18 around the machine for operation Read the safety instructions about the installation carefully 3 2 SET FEEDER TRAY Attach the tray by holding the feeder tray downward When you laminate materials in double letter and digital paper sizes set the extension tray on the feeder tray as shown Attach the exit tray firmly in the holes Select upper or lower holes according to the film thickness 1 5mil 3 mi
18. our fingers do not get cut Lamination scrap might not go straight down to the waste collection box Turn the switch off remove all the scraps and prohibited from touching the cutter unit during removing them the OPEN position to OPEN position Press RESET key Roll film has run out Remove the empty film rolls Press RESET i key Load new film rolls CAUTION Heat Chambers may be HOT PAPER STUCK error Paper is stuck in Open Feeder and Trimmer Covers Remove lamination section all the papers and laminated paper that cutter section or are stuck inside Press RESET key trimmer section Lamination scrap is Open trimmer cover Remove all the stuck in Trimmer lamination scraps Press RESET key section CAUTION Be careful that your fingers do not get cut PAPER STUCK errors are If you have cleared all paper film from the also the result of paper path and the error remains contact feeder cutter or your dealer or Dry Lam service discharge sensors department sending messages to system control at the wrong time The most common source is from the Cutter Sensor COVER OPEN error Either the Feeder or Close the cover s Press RESET key Trimmer covers are open 35 OVERHEAT error TEMP SENSOR BREAK error TEMP SENSOR SHORT error LAMINATION MOTOR ERROR error TRIMMER DOES NOT CUT WELL LEFT AND RIGHT MARGINS ARE NOT EQUAL AL MEISTER ALM3220 Instruction Manual l
19. position desired then secure with magnets Check if the paper is fed If paper is skewing within the film area correctly adjust the Paper Pressure adjustment lever 36 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt CREASES APPEAR IN Tension knobs too Tighten the tension controllers slightly on THE LAMINATED FILM loose each side of the film rolls Do not apply any more tension than necessary SPECIFICATIONS AL MEISTER ALM3220 Width 16mil including film thickness Thickness Film Thickness 1 5 5mil Exclusive AL Roll Film Paper Thickness 3 10mil Laminating Speed 20 48 min 170F 270F Approx 5 min AC 120V 60 Hz 900W Dimensions W x L x H 51 0 W X22 0 D X 43 3 H with Stand Feeder Tray Feeder Tray Extension and Exit Tray installed Laminator 110 LBS Stand 48 5 LBS 200 pages copying paper Exit Tray capacity 200 pages copying paper laminated with 4mil film Finished Size W x D Letter w margin 8 74 X 11 24 w o margin 8 38 X 10 88 Double Letter w margin 11 24 X 17 24 w o margin 10 88 X 16 88 Digital Paper w margin 12 24 X 18 24 w o margin 11 88 X 17 88 The finished size is accurate to within less than 20mil either way Remarks Within the range of 32F to 105F 68 40F recommended an altitude below 6600 Attachments Box 1 Feeder Tray Extension Feeder Tray Exit Tray Power Cord This manual Waste Collection Box Box 2 Stand Stand A
20. previous display 24 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 5 OPERATION cont d 5 2 3 SET MARGIN Open the trimmer cover Adjust both the left and right levers to set either with or without margin The lever should be fixed in the appropriate groove firmly Close the cover 1 Without margin without laminated frame 2 With margin with laminated frame 3 Without margin without laminated frame 4 With margin with laminated frame 5 FILM setting position E With Margin p Without Margin 1 and 2 for letter size and double letter size widths 3 and 4 for digital paper size widths NOTES e When setting film always set the lever to 5 Position of Film Set Otherwise the threading card used for film setting may cause damage to the trimmer blades and will not exit properly e When there is film remaining in the trimmer unit you cannot change the setting 25 5 OPERATION cont d READY TEMP 270 SPEED 40 MARGIN ON SET COUNT MULTI TEMP 210 SPEED 40 MARGIN OFF SET COUNT MULTI 26 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt Lamination with laminated frame is shown as MARGIN ON Lamination without laminated frame is shown as MARGIN OFF AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 5 OPERATION cont d 5 2 4 SET COUNTER SET COUNT MARGIN SET Press MODE key CUT ADJUST TOTAL COUNT TEMP SPEED ee N Mov
21. rform the remainder of this procedure with the machine warmed up READY light on Before running paper in the machine in automatic mode examine the lamination quality of the film 15 It is very important to look at the film as it exits the discharge It should be well laminated clear and free of wrinkles If wrinkles are observed adjust the tension knobs slightly on the film rolls If the film is curled that could be an indication that the tension of one of the film rolls is tighter than the other Film must exit the machine flat If there is curl in manual mode using the manual MOVE switch there may be curl during automatic mode which will produce errors and possible damage to the machine 16 Adjustment of tension controllers Rix s There are four 4 tension controllers Two for the gt lower film roll and two for the upper film roll The purpose of the tension controllers is apply resistance or drag on the film rolls which makes the film lay flat on the heat chambers and thereby eliminates creases and bubbles in the lamination It is recommended that the right side and left side controllers on each roll be adjusted with the same amount of tension The top pair of controllers versus the bottom pair of controllers may vary slightly only to eliminate curl in the I H m L Ini dM e necp OL BET es Nub PER m ms E Sas Met Fed RP 18 AL MEISTER ALM3220 Instruction M
22. ssembly Instructions Tool and screws for assembling Stand Corners are cut square Warm up time may differ according to the environment 37
23. t Rev 2 gt Turn off the power Then turn on the power The problem will be solved in most cases If the problem is not solved contact your dealer or Dry Lam service department Turn off the power Contact your dealer or Dry Lam service department Do not dismantle Turn off the power Contact your dealer or Dry Lam service department Do not dismantle Turn off the power Then turn on the power The problem will be solved in most cases If the problem is not solved or happens frequently contact your dealer or Dry Lam service department Do not dismantle the machine Lamination scrap is Open Trimmer Cover Remove all the stuck in trimmer lamination scrap CAUTION Be careful that section your fingers do not get cut Lamination scrap might not go straight down to the waste collection box Turn the switch off Remove all the scraps e o department Do not dismantle Paper not centered Set Trimmer levers to Position Of Film Set within the film area Push the START button and laminate one Check if the trimmer sheet of paper Look at how the paper is adjustment levers are centered within the film area If it is not correctly set centered adjust the paper tray adjustment screw or the paper tray guides to center the paper within the film area Set Trimmer levers as desired and run again Adjust the trimmer adjustment levers It may be necessary to set the levers at positions that do not have slots You may set the levers at any
24. th Press RESET key Are cuts being made Go to MODE CUT ADJUST Make a note through paper and film of the settings for F and B Increase the rather than through film settings to cut through only film or alone If paper is decrease the setting to hit paper directly skewing within the film from the side the cutter may not be hitting the side of the paper straight on Damage to the Cutter Turn off the power Contact your dealer or Unit Dry Lam service department Do not dismantle PAPER JAM error Paper is stuck between Open Feeder Cover Remove all stuck feeding section and paper For more solutions look at lamination sections FEEDING ERROR above Press RESET key CAUTION Lamination section may be hot 34 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt LAMINATION ERROR error Paper is stuck in Open Feeder and Trimmer covers Remove lamination section any the stuck paper by using Manual Feed cutter section or Switch Cut the film with the manual CUT trimmer section switch Pull out any paper film Press RESET key CAUTION Chambers are HOT Be careful that your fingers or clothes do not get caught in the rollers When using the Manual MOVE Switch set the trimmer adjustment levers to POSITION OF FILM SET Be careful that your fingers do not get cut Lamination scrap is Open Trimmer Cover Remove all the stuck in the trimmer lamination scrap Press RESET key Be section careful that y
25. urn elf the curl is more than 1 2 to the upper side loosen the two upper tension controllers with half turn Minimizing the curl may avoid problems as shown below If film is allowed to curl it will curl up or down into interior areas of the machine This will results in errors and possible damage to the machine The proper tension set with new film rolls will likely be too great as film rolls are reduced in size This will result in noise poor performance and increased wear on the heat chambers Also as film rolls reduce in diameter due to use curling may begin If so re adjusting the tension controllers may be necessary Other results of poor tension controller settings The corner of the laminated film is folded B Lamination scrap comes out with laminated film 20 AL MEISTER ALM3220 Instruction Manual lt Rev 2 gt 4 SET LAMINATION FILM cont d C LAMINATION ERROR appears on the display In these cases remove the jammed film Follow the trouble shooting procedures of the instruction manual 20 When film is properly overlapped there are no wrinkles or bubbles and film exits without curl the machine is properly setup and ready to be run in automatic mode 21 Set the Trimmer levers at their desired positions 22 Close all the covers the order of Film Cover Feeder Cover and Front Cover The machine is ready for automatic operation 21 AL MEISTER ALM3220 Instruction Manual
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