IG4300 Owner`s Manual NTP Edit 2
Contents
1. I OFF 1j II abe D ji 2 2 Control panel Air Filter Cover Circuit Protector 240V AC Receptacle LED Monitor Output Indicator GREEN Overload Alarm RED Low Oil Alarm RED Choke 21 010 Electric Starter 30A 120V Receptacle GFCI Receptacle In 0 j l Ground Terminal P Il i Air Filter Cover Voltage Selection Switch Smart Throttle 2 3 Serial Number Location The engine serial number is stamped on the engine block to the left of the oil drain plug In most cases the battery will have to be removed to view it clearly Refer to this number when ordering parts or making technical inguiries Engine serial number Please record this information below and keep this manual in a safe place along with the bill of sale Serial Number Date of Purchase Place of Purchase 3 PRE OPERATION CHECK Be sure to check the generator on a level surface with the engine stopped Under no circumstances can this generator be installed in an enclosed compartment 3 1 Engine Oil Level 1 CAUTION M Using non detergent oil or 2 stroke engine oil could shorten the engine s service life E Use a high detergent premium quality 4 stroke2. ssi aL EAN 1937 B wor 015 nd I5 75 K ces immuna C mee omo uw PERS ww OAS 998 2011 4 M 0 POWER L 24 7 2 Maintenance Schedule 1 REGULAR SERVICE PERIOD Perform at every indicated monthly or operating hour interval whichever occurs first EVERY 3 EVERY 6 EVERY MONTHS MONTHS MONTHS OR OR OR ITEM 50HRS 100HRS 300HRS Engine oil Check Change Air cleaner Check Clean replace Spark plug Clean adjust Spark arrester Clean Fuel sediment cup Clean Valve clearance Check adjust Fuel tank and strainer Clean Fuel lines Check Every 2 years Replace as necessary 3 NOTE 1 Log hours of operation to determine proper maintenance 2 Service more frequently when used in dusty conditions 3 These items should be serviced by an authorized KIPOR service center unless the owner has the proper tools and is mechanically proficient Refer to the KIPOR Generator and Engine shop manuals To locate a parts dealer in North America visit the website www kipornorthamerica com 7 3 Changing oil Drain the oil while the engine is still warm to assure rapid and complete drainage ly 9 Upper limit Lower limit Oil drain bolt Oil dipstick
3. 5 7 Air Conditioner Operation For best results the SMART throttle switch should be in the off position Bring the generator to a normal operating temperature before applying the air conditioning load Always allow a 2 minute wait period when manually cycling an air conditioner off and on longer wait period may be required under unusually hot weather conditions Additionally all other loads should be turned off until the air conditioner has started and is performing normally It is also important to follow the air conditioner manufacturer s instructions for starting and restarting for proper operation Some air conditioner manufacturers offer a start capacitor as an extra cost option The lack of a start capacitor can cause the air conditioner to draw too high a starting current and overload the generator Contact your air conditioner dealer if you consistently have problems starting your air conditioner with the generator 5 8 DC Power Application The DC receptacle may be used for charging 12 volt automotive type batteries only It is not designed to operate DC motors Output voltage is 15 30V DC output will vary according to the position of the Smart throttle switch a Connect the charging cable to the DC receptacle of the generator and then to the battery terminals T WARNING IM To prevent the possibility of creating sparks near the battery connect the charging cable first to the generator then to the battery Disconnect the cable fir
4. Use the wrench to remove the spark plug 4 Clean any dirt from around the spark plug base Spark plug wrench Chin sni xa 5 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 6 Measure the plug gap with feeler gauge The gap should be 0 028 0 031in 0 7 0 8mm Correct as necessary by carefully bending the side electrode Plug gap AN 0 7 0 8mm 3 A 0 028 0 031in 7 Install the spark plug carefully by hand to avoid cross threading 8 After a new spark plug has been seated by hand it should be tightened 1 2 turn with a wrench to compress the sealing washer If a used plug is being reinstalled it should only require 1 8 to 1 4 turn after being seated 9 Reinstall the spark plug cap 10 Close and latch the service door The spark plug must be securely tightened An improperly tightened CAUTION plug can become very hot and possibly damage the generator Never use a spark plug with an improper heat range 7 6 Spark arrester maintenance Back cover Remove the generator rear cover to access the spark arrestor Remove the spark arrestor from the muffler by unscrewing the clamp Clean the spark arrestor with a stiff wire brush Replace if the wire mesh is perforated or torn Reinstall the spark arrester o a PKN Reinstall rear cover A WARNING Milf the generato
5. Environmental Protection Agency EPA and the California Air Resources Board CARB clean air standards The regulations dictate that the manufacturer provide operation and maintenance standards regarding the emission control system Tune up specifications are provided in the Specifications section and a description of the emission control system may be found in the appendix to this manual Adherence to the following instructions will ensure your engine meets the emission control standards Modification Modification of the emission control system may lead to increased emissions Modification is defined as the following e Disassembling or modifying the function or parts of the intake fuel or exhaust system e Modifying or destroying the speed governing function of the generator 23 Engine faults that may affect emission Any of the following faults must be repaired immediately Consult with your authorized Kipor service center for diagnosis and repair Hard starting or shut down after starting Unstable idle speed Shut down or backfire after applving an electrical load or afterfire Black smoke and or excessive fuel consumption Replacement parts and accessories The parts making up the emission control system applied to Kipor engine have been specificallv approved and certified by the regulatory agencies You can trust the replacement parts supplied by Kipor have been manufactured to the same production standard as the
6. Freguency 60 HZ Maximum Output 4300W 35 8A 17 9A Rated Output 4000W 33 3A 16 7A DC Output 12V 5 0A Engine Model KG280 Engine Type 4 Stroke overhead valve single cylinder Displacement 277 cc Compression Ratio 8 5 1 Rated Power 5 5 HP 3600 RPM Cooling System Forced Air Ignition System Transistorized Oil Capacity 1 2 qt 1 1L Fuel Tank Capacity 3 1 gal 11 6 L Rated Load Run Time 5 hours Noise level no load full load 23 7m 62 67 dB Spark Plug WR7DC Length 30 9 in 785 mm Width 18 5 in 470 mm Height 22 4 in 569 mm Weight Tune Up Specifications Spark Plug Gap Valve Clearance cold Intake 0 0039 0008 in 0 10 0 02 mm Valve Clearance cold Exhaust 0 0059 x 0008 in 0 10 0 02 162 Ibs 72 5 kg 0 024 0 028 in 0 6 0 7 mm 33 11 WIRING DIAGRAM Inverter Unit 12 WHEEL KIT 1 Axle shaft 2 2 5 swivel locking wheel 3 Bolt M8X16 4 Wheel 5 Bolt M6X16 35 Wheel Assembly Installation a Install the left and right axle plates l b Insert axle through the plate 1 Install washer the wheel 2 and an outer washer d Secure with a cotter pin 3 1 Wheel 2 Axle 3 Cotter Pin 4 Washer B Install the locking swivel wheel a Align the hole in the wheel plate with the predrilled holes in the
7. away from the fuel tank at all times The portable generator is not meant to be used as permanent back up power system for the home permanentiv installed stationary generator is designed to be safelv used for this specific purpose Indicates a strong possibility of severe personal injury or death if instructions are WARNING not followed Indicates a possibility of personal injury or eguipment damage if instructions are A CAUTION p yot p jury quip g not followed NOTE Gives helpful information ff a problem should arise or if you have any questions about the generator consult an authorized dealer or service center 1 CAUTION Our generators are designed to give safe and dependable service if operated according to the instructions Read and understand the Owner s Manual before operating the generator Failure to do so could result in personal injurv or equipment damage CONTENTS 1 SAFETY INSTRUCTIONS eee eee ee eee eee ere eee rere ee eee ere anakan aka dahan naas aan nan aan ana kanan 1 2 COMPONENT LOCATIONS 3 24 Outside View ere eer reer ere ere reer rere ere reer rere ere reer rere er eer err er eer err err ere ere reer rere ere ere ere ree reer errr ree 3 22 Control Panel PPP 4 2 3 Serial Number and Bar Code Location Resassaasesueskaseassssesuessasasusssessnssasessessoseassskesenssasenae 5 3 PRE OPERATION CHECK PI 6 3 1 Engine Oil ann nana nan ana ana naa aa nana
8. chassis b Secure with 4 M6X16 bolts 1 2 5 locking swivel wheel 2 M6X16 bolt 36 13 WARRANTY 13 1 Kipor Power Eguipment Limited Warranty LENGTH OF WARRANTY Generators are covered by this warranty from the date of original retail purchase for a period of two years for residential use and one year for commercial applications Units used in rental fleets or as demonstration models will be considered commercial usage Starting batteries included with a generator are warranted for a period or one year by the manufacturer Kipor must warrant the emission control system for a period of two years provided there has been no improper maintenance abuse or neglect See the emission control warranty in the section immediately following the limited warranty description The warranty coverage is continual from the original date of purchase and does not restart upon the replacement of any part or complete unit Individual parts replaced at any point during the warranty period are only eligible for warranty coverage for the balance of the original warranty period ELIGIBILITY To be eligible for warranty service the product must be purchased in the United States or Canada from an authorized dealer This warranty applies to the original retail purchaser only and is not transferable Proof of purchase is required Goods exported from North America as well as goods sold at auction are excluded from warranty coverage Warranty coverage will only b
9. corrosion 8 3 Fuel Treatment and Generator Exercise Any small engine is very susceptible to fuel varnishing Fuel systems have very small orifices and passageways which can easily become clogged by fuel residue that takes the form of gum and varnish This can lead to hard starting and rough running and possibly cause the engine not to start at all As EPA regulations dictate no kits available to renew a carburetor carburetor replacement will be necessary Fuel preservatives readily available at leading RV and marine dealers Regulariv add a fuel preservative to the generator fuel tank or fuel supply Drain the carburetor bowl prior to any storage period longer than 30 days Exercise the generator by running it at 50 load for two hours every month This insures fresh fuel is run through the fuel system and prevents varnishing In addition seals and engine components are lubricated and the chance of carbon buildup in the upper cylinder head is lessened Any moisture that has accumulated in the generator windings is baked out as well as keeping the battery charged 30 9 TROUBLESHOOTING When the engine will not start NO Is there fuel in the tank Refill the fuel tank YES NO Is the engine switch on WI Tum the engine switch on YES Is the fuel valve on Is there enough oil in the engine YES Is there a spark from the spark plug WARNING sure there is no spilled fuel around the spark
10. err rrerrereererrerreveererrerrevee rr rrerresr ere rre ere seer nan ana nahan reer rere etree rere 29 8 3 Fuel Treatment and Generator Exercise 29 9 TROUBLESHOOTING 30 10 SPECIFICATIONS ee eee eee eee eee rere eee ee kaan kana nana sana nana anna aa naa aan aa hana naa hana aan aa aa aan 32 11 WIRING DIAGRAM eee eee rere eee ere eee eee nana aan AA Naa Aan aan AA AAA AAA AA nan Banana AA nanna mnn naa nan 33 12 WHEEL KIT INSTALLATION T0000 reer eee ree ee eee reese eee eee nana na kanan nana ana ka 34 13 WARRANTY eee ee eee anakan nana nan ana aa nana aa nahan han ana Kana Aa aa aan AA naa Banana nana A 242 36 13 1 Limited Warranty Kipor Power Products APP 36 13 2 Emission Control Warrantv 37 13 3 California Emissions Control Warranty Statement 39 14 EMISSION CONTROL SYSTEM 40 1 SAFETY INSTRUCTIONS A WARNING lll Our generators are designed to give safe and dependable service if operated according to these instructions Read and understand the owner s manual before operating the generator Failure to do so could result in personal injury or equipment damage E Exhaust gas contains poisonous carbon monoxide 7 WARNING i WARNING Never run the generator enclosed area Be sure to provide adeguate ventilation The muffler becomes very hot during operation and remains hot for several minutes aft
11. for every 10 5 5 C above 85 F 29 C The normal operating range of the generator is 20 to 113 F 29 to 45 C CAUTION I Do not operate the generator when the ambient temperature is below 20 F 29 E Do not operate the generator when the ambient temperature is above 113 F 45 C 5 GENERATOR USE 5 1 Warnings and Cautions prevent electrical shock from faulty appliances the generator WARNING should grounded Connect length of heavy cable between the generator s ground terminal and an external ground source llConnections for standby power to a building s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes Improper connections can allow electrical current from the generator to back feed into the utility lines Such back feed may electrocute utility company workers or others who contact the lines during a power outage when utility power is restored the generator may explode bum or cause fires in the building s electrical system Do not connect this generator to an automatic transfer switch Serious damage to the engine and inverter module may result CAUTION ME Limit operation requiring maximum power to 30 minutes For continuous operation do not exceed the rated power of 2800 watts or 23 3 amps E Do not exceed the current limit specified for any one receptacle Do not modify or use the generator for oth
12. original parts The use of replacement parts or accessories which are not designed by Kipor may affect the engine emission performance The manufacturers of replacement parts and accessories have the responsibility to guarantee that their replacement products will not adversely affect emission performance Maintenance Maintain the generator according to the maintenance schedule in this section Service items more frequentiv when used in dusty areas or under conditions of high load temperature and humiditv Air Qualitv Index only for California certified models CARB reguires that an air guality index label be attached to every certified engine showing the engine emission information for the emission duration period The label is provided for the user to compare the emission performance of different engines The lower the air index the better the engine emission performance The description of durability is helpful for the user to learn the engine emission duration period and the service life of emission control system Refer to the warranty section of this owner s manual for more information EMIZZJON CONTROL IMPOSIMATON Y MANN ZUMAL MEWT TEOD ta Karan I u DA P 1508914 Cm ye KRL JON POEL OM Or Mule THIS CEUTICIED Te OPERATE MC STS ADL LETWATZ Wwrbra me Ape HOPE CF amm
13. otherwise 21 6 STOPPING THE ENGINE 6 1 Normal Shutdown 1 Switch off the connected eguipment and disconnect from the generator 2 Turn off the engine switch 3 Turn the fuel valve lever to the OFF position 6 2 Emergency Stop Turn the start switch to the OFF position CAUTION Continually stopping the generator with a load applied can lead to damage of the control module 22 7 The purpose of the maintenance and adjustment schedule is to keep the generator in the best operating condition E Shut off the engine before performing any maintenance If the engine WARNING must be run make sure the area is well ventilated The exhaust contains poisonous carbon monoxide gas A CAUTION Use genuine Kipor parts or the equivalent The use of replacement parts which are not of eguivalent guality may damage the generator 7 1 Emission Control System Emission source Exhaust gas contains carbon monoxide nitrous oxide NOx and hydrocarbons It is very important to control the emissions of NOx and hydrocarbons as they are a major contributor to air pollution Carbon monoxide is a poisonous gas The emission of fuel vapors is a source of pollution as well The Kipor generator engine utilizes a precise air fuel ratio and emission control system to reduce the emissions of carbon monoxide NOx hydrocarbons and evaporative fuel emissions Regulation Your engine has been designed to meet current
14. to further treat the engine exhaust 4 A secondary air injection valve adds combustion air to ignite unburned fuel in the exhaust Contact your authorized Kipor service center to obtain the correct replacement parts and service on this system hu Canister l N 1 s ATHE ara li A connection IRE Air filter housing mh NA Carburetor Flange nut M6 9 e Main metering jet Filter element Air filter cover Inlet System 41 Fuel tank cap Fuel tank assembly Inner pallet of fuel tank cap Inner sleeve of fuel tank cap Washer Inner gasket of Fueling port filter fuel tank cap Oil scale assembly Pre fall barb TT Material and certificate number X6800BM Q 08 006 Fuel switch assembly Carbon jar 380cc Atmosphere AN Screw Certificate number C L 05 012 Carbon jar fixed moun Negative pressure pipe Bolt connecting air filter Fuel System 42 Generator Frame Canister Service Door Side Carbon Canister Location Secondary Air Gasket SM f Bolt e Muffler with Catalyst Gasket Spark Arrestor Connection to exhaust manifold 43 Exhaust System 44
15. 0A Receptacle The GFCI ground fault circuit interrupter shuts off power to the protected receptacles if a ground fault or current imbalance between two conductors is detected If the reset button pops out the appliance connected to the receptacle may be defective If the appliance appears to be in good condition press the reset button until a click is heard This will restore power If the reset button pops out again 14 disconnect all appliances disconnected immediately and have them inspected by gualified electrician before attempting to use them again Do not attempt to operate appliances if the ground fault circuit interrupter reset 7 WARNING button pops out repeatediv during use Only the ground fault circuit interrupter receptacle provides ground fault protection 5 3 Voltage Selection Switch The voltage selection switch has two positions AC120V and AC120 240V 1 When the voltage selection switch is in the 120 240V position the generator supplies both 120V and 240V AC power If you operate the generator with the switch in this position the electric current is limited to 15 amps to the 120V receptacles although it can provide 15 amps at 240V from the 120 240V receptacle 2 When the voltage selection switch in the 120V position the generator supplies 120V AC only It can supply a full 30 amps to the 30 Amp receptacle or 20A to the GFCI receptacle Total current is limited to 33 amps at rated load 5 4 AC Operation 1
16. 1 Open the left side maintenance cover 2 Remove the oil dipstick 3 Remove the drain bolt and drain the oil There is a rubber plug in the bottom of the generator pan that can be removed to facilitate draining the oil The generator will have to be raised off the ground and supported while the oil drains Retighten the bolt securely 4 Refill with the recommended oil and check the level 5 Close the left side maintenance cover 7 4 Air cleaner service A dirty air cleaner will restrict airflow to the carburetor and allow dirt into the engine Service the air cleaner regularly Service more freguently when operating the generator in extremely dusty areas A WARNING MDo not use gasoline or low flashpoint solvents for cleaning They are flammable and explosive under certain conditions A CAUTION Never run the generator without the air cleaner Rapid engine wear may result 26 Filter Element Air Filter Cover Filter 1 Open the service door 2 Unsnap the clips and remove the air cleaner cover 3 If the paper element is dirty or torn replace it with a new one Do not attempt to clean the element 5 Reinstall the air cleaner cover 6 Close and latch the service door 7 5 Spark plug service Recommended spark plug WR7DC To ensure proper engine operation the spark plug must be properlv gapped and free of deposits 1 Open the service door 2 Remove the spark plug cap 3
17. KPOR WUXI KIPOR POWER CO LTD SINEMASTER DIGITAL GENERATOR 1G4300 OWNER S MANUAL This page intentionally blank PREFACE Thank you for purchasing a Kipor Generator This manual covers the operation and preventive maintenance of the IG4300 generator with EPA and California Air Resources Board CARB certification if so designated All information in this publication is based on the latest product information available at the time of printing We reserve the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This manual should be considered a permanent part of the generator and should remain with it if it is resold Pay special attention to statements preceded by the following words Failure to properly follow these precautions can result in property damage T WARNING property g serious injury or DEATH Read all labels and the owner s manual before operating this generator Generators produce carbon monoxide a poisonous colorless odorless gas that can cause death or serious injury Indoor use of a generator can kill guickly Generators should be used outdoors only Generators should be used outdoors only and away from garages and open windows and protected from rain and snow Always stop engine before refueling Wait 5 minutes before restarting Keep any source of ignition
18. STARTING THE ENGINE I When starting the generator after adding fuel for the first time or after CAUTION long term storage or after running out of fuel turn the fuel valve lever to the ON position then wait for 10 to 20 seconds before starting the engine 4 1 Starting Procedure 4 1 a Turn the fuel valve lever to the ON position i ail Kan 1G4300 Fuel Switch Ir AT i INT it 10 CEN A J TEH 11 he iy yx ugs pu BIL 4 War EE 1 L f 4 1 b Pull the choke knob out to the CLOSED position Do not use the choke if the engine is already warm or the ambient air temperature is high CNN al ill f j D D P i i dl Choke knob 4 1 c Insert the engine key and turn the engine switch to ON position Engine switch 4 1 d Electric Start turn the engine switch to the START until the engine has started Do not operate the starter for more than 10 seconds Manual Start pull the starter grip lightly until resistance is felt then pull the starter grip briskly toward the arrow as shown below Starter gri
19. Start the engine and make sure the green output indicator light comes on 2 Confirm that the appliance to be used is switched off then plug in the appliance A CAUTION Be sure that all appliances in good working order before connecting them to the generator If an appliance begins to operate abnormally becomes sluggish or stops suddeniv turn off the generator engine switch immediatelv Disconnect the appliance and examine it for signs of malfunction 5 5 Output and Overload Indicators The green output indicator light will remain on during normal operating conditions If the generator is overloaded to the point that the max power Mw q OUTPUT INDICATOR rating of 35 8 amps is exceeded or if there is a short in the connected appliance the output indicator will go out and the overload indicator LOW OIL will go on and current to the connected appliance will be shut off ALARM Stop the engine if the overload indicator light comes ON and investigate the overload source The engine will continue to run even though it is not producing any AC power The engine must be stopped and then the generator restarted to resume normal operation CIRCUIT PROTECTOR TER The two 120V receptacles are rated at 20 and 30 amps respectively mas AP Should this current be exceeded the circuit protection device will DA x the push button popping out Reduce the load to the receptac
20. aa aan aa Nan AAA aa ANA AA AAA aan AAN AN AAA AA Nan BAN AAA AA Na Aa mnn aa anna 6 3 1 Fuel PPP nana nana nan 7 3 3 Air Cleaner IA anna nana P000 2 7 4 STARTING THE ENGINE hana nanah an aan aan ana ana nana nahan naa nan AAA aah an aa ana nana anna na aa nan 9 4 1 Starting Procedure Pee ere eee ere ere rere ere errr rere ere ere reer eee reer rere er err eee ere er errr reer eee ere ee eee eee eee 9 4 2 High Altitude Operation Pre rere reer rere ere ere ere ree ree rer rere ere reer rer rere Ann nn An nn eee tere 22 12 4 3 Ambient Temperature 12 5 GENERATOR USE sesnsssnnnssannsnsnnnssannnasnnnasannnasnnnssannnnsnnnnssnnnasnnnssannnasannnssnnnnsannnnsnnnssannnesnnnnnn 13 5 1 Warnings and Cautions IA n Ann nn ana nnn nn ann mn ann 13 52 AC Power Applications eee eer re nanna nn hana anna naa naa han ana aan aan aa hana aa aan aa aan aan ana nahan 14 53 Voltage Selection Switch 15 5 4 AC Power Operation eee eee eee eee eee reer eee eee eee ee eee eee ee eee eer eee eee hasan an ah aa aa an aa 15 55 Output and Overload Indicators PPP 16 5 6 Smart Throttle 17 5 7 Air Conditioner Operation IMAM an nan ana aman naa nana aman nana aa nana 18 58 DC Power Operation eee eee eee ree eee reer eee ee ere eee eee ee rere eee ee rere eee eee reer eee ee ere eee 18 5 9 Low Oil Alarm System Ann errr rer rere ree ere ree 20 5 10 Digital Displ
21. ay Panel Dennen ene eee e none anka nanna nanna na nana nahan aan aan Aa aa nana aa nana 20 6 STOPPING THE ENGINE 22 6 1 Normal Shutdown IMAM nahan ana nahan nan sana ana nan ana ann 22 6 2 Emergency Stop eee eee eee eee eee nan aa naa naa aa aa naa nanna nn aa nana aa aa A 22 7 MAINTENANCE eee ARA eee reer aan aan aka 23 7 1 Control System Inn nana nana nan ana sana ana 23 7 2 Schedule 25 T 3 Changing Oil nana naa nan nan nahan ana aa AAA NAN NAN AAN AA KANAN AAN AA NAN KAN AA NAN KARNA AAA AAA AN AAN AAN 25 7 4 Air Cleaner Service ee eee eee eee eee ee eee eee eee rere teeter eee eee asah ana aa aa aa an an aa aa aa ana na 26 7 5 Spark Plug Service PPI 27 7 6 Spark Arrestor Maintenance Pa aan naa 28 8 TRANSPORTING STORAGE AP AAA KAA NAN Nana Ana naa aan aan ana 29 8 1 Transporting eee eee eee ee eee er eee eee eee eee eee eee eee eee er eee ere ere ere hana aa ah ana aa aa aa ah an mana aa aan ana 29 8 2 Extended Storage Pere rere
22. ch the product was not designed or any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorized alteration or any causes other than defects in material or workmanship This warranty does not extend to normal maintenance items such as belts hoses spark plugs and filters past the first scheduled replacement or service interval for these items whichever comes first Coast will pay for minor adjustments for a period of ninety days from the purchase date of the generator DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITATION OF IMPLIED WARRANTIES Kipor denies any responsibility for loss of time or use of the product transportation commercial loss or any other incidental or consequential damage Any implied warranties are limited to the duration of this written limited warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages Therefore the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 37 13 2 Emission Control System Warranty Warranty Statement e The U S Environmental Protection Agency EPA and the California Air Resources Board CARB require manufacturers of small off road engines to warranty their products with a two year warranty for those components that are specified as be
23. d to a DC motor or transformer EM The DC receptacle may be used while the AC power is in use The DC receptacle is protected from an overload with a fuse If the DC circuit is overloaded the 5 amp fuse will blow and power to the DC receptacle will cease The red light on the DC panel will illuminate The fuse is located to the left of the receptacle and is accessed by snapping open the access door Replace the fuse with one of the same capacity Using a higher rated fuse may cause damage to the generator alternator il 1 il 5 fuse Min E PT 5 9 Low oil alarm system The low oil alarm system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase falls below safe limit the oil alarm system will automatically shut down the engine the engine switch will remain in the ON position If the low oil alarm system shuts down the engine the red low oil alarm indictor light will come on when you operate the starter and the engine will not run If this occurs search for any oil leaks Add engine oil to resume normal operation OFF q OUTPUT INDICATOR 4 OVERLOAD lt bud 10 ET 5 9 Digital Display Panel The generator features a digital panel that displays operating parameters and service reminders Pressing the button will cycle the display through voltage current frequency battery voltage and accumu
24. e provided by authorized dealers in the United States and Canada COVERAGE Parts labor and regular shipping costs will be covered for any failure that is proven to be a failure of material or workmanship under normal use during the applicable warranty time period It is the responsibility of the end user to return the product to the nearest authorized repair center as directed by the warranty administration center In the event that the generator is deemed not repairable or the necessary repair would be economically unfeasible the Kipor distributor will pay for shipping of the unit from the repair center to the designated distributor facility and the shipping of a replacement unit Kipor or its distributor reserves the right to repair or replace these parts at its option The return of defective parts may be requested Anything replaced under warranty becomes the property of Kipor TO OBTAIN WARRANTY SERVICE Contact any authorized dealer or contact our national customer service center at Phone 503 445 0199 E mail service kiporpowersystems com If contacting us by e mail be sure to include a description of the problem as well as all return contact information such as address phone number fax number e mail etc Engine serial number and proof of purchase are required EXCLUSIONS This warranty does not extend to parts affected or damaged by accident and or collision normal wear fuel contamination or degradation use in an application for whi
25. engine oil certified to meet or exceed U S automobile manufacturer s requirements for API Service Classification SG SF Select the appropriate viscosity for the average temperature in your area SAE Viscosity Grades Single viscosity Multi viscositv Ambient Temperature Open the left maintenance cover Remove and wipe the oil dipstick with a clean rag Check the oil level bv inserting the dipstick in the filler hole tighten the dipstick and screw it out If the oil level is below the end of the dipstick refill with recommended oil to the top of the oil filler neck Dipstick 2 Upper limit Lower limit MRunning the engine with insufficient oil can cause serious engine CAUTION damage IM The Low Oil Alarm System will automatically stop the engine before the oil level falls below a safe limit However to avoid the inconvenience of an unexpected shutdown it is still advisable to visually inspect the oil level regulariv 3 2 Fuel Fuel tank capacitv 3 1 gal 11 6 L Use unleaded 87 octane regular grade automotive gasoline If the fuel level is low refill to the shoulder of the fuel strainer see fig 4 Never use an oil gasoline mixture or dirtv gasoline Avoid getting dirt dust or water in the fuel tank After refueling tighten the fuel filler cap securelv Gasoline is extremely flammable and is explosive under certain A WARNING conditio
26. ent Attn Aftermarket Support 12021 NE Airport Way Ste E Portland OR 97220 39 13 3 CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT The California Air Resources Board CARB and Kipor Power Eguipment are pleased to explain the emissions control system warranty on your 2011 and later small off road engine SORE In California new SOREs must be designed built and eguipped to meet the State s stringent anti smog standards Kipor must warrant the emissions control system on your SORE for the period of time listed below provided there has been no abuse neglect or improper maintenance of your SORE Your emission control system may include parts such as the carburetor fuel tank fuel cap fuel lines the ignition system and catalyst muffler Also included may be hoses belts clamps connectors and other emission related assemblies When a warrantable condition exists Kipor Power Eguipment will repair your small off road engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage The emissions control system is warranted for two years If any emissions related part on your engine is defective the part will be repaired or replaced by Kipor Power Eguipment Owner s Warranty Responsibilities 1 As the SORE owner you are responsible for the performance of the required maintenance listing in your owner s manual Kipor recommends that you retain all receipts covering maintenance on your SORE but K
27. er purpose other than what it was intended Also observe the following when using the generator e Do not attempt to connect generators in parallel e Donotconnect an extension to the exhaust pipe e Do not operate with any covers removed or in a closed compartment When an extension cable is required make sure you use the proper size and length e 16 Gauge Cords Any 16 gauge cord between 0 and 100 feet long will adequately handle tool and appliance loads up to 10 amps 14 Gauge Cords a 14 gauge cord between 0 and 50 feet long will adequately handle loads between 10 and 15 amps e 12 Gauge Cords If your load is between 10 and 15 amps and the length of the cord is 50 to 100 feet you need a 12 gauge cord to safely power any tool Keep the generator away from other electric cables or wires such as commercial power supply lines You may use DC receptacle when using AC supply 5 2 AC Power Application The generator has the capability to provide 120V and 240V AC Power It can do so simultaneously depending on the needs of the user However it is important to understand the receptacles their current limitations and how to distribute power efficiently V HR as PERFORMANCE MONITOR 98 pla pi ALARM LOW Oll lt 9 EN pcs UL 120V 20A GFCI Receptacle 20 240V 30A Receptacle Voltage Selection Switch 20V 3
28. er stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors The engine exhaust system will be heated during operation and remain hot immediatelv after stopping the engine To prevent burns pav attention to the warning marks attached to the generator The generator must be operated outside with adeguate ventilation It WARNING cannot be operated in an enclosed compartment of anv vehicle or garage area To ensure safe operation Gasoline is extremely flammable and explosive under certain conditions Refuel in a well ventilated area with the engine stopped 4A WARNING HKeep away from smoking materials sparks and other sources of combustion when refueling the generator Always refuel in a well ventilated location MH Wipe up spilled gasoline at once E Restrict use of the generator in high hazard risk areas E Connections for standby power to a building s electrical system must A WARNING be made by a qualified electrician and must comply with all applicable laws and electrical codes Improper connections can allow electrical current from the generator to back feed into the utility lines Such back feed may electrocute utility company workers or others who contact the lines during a power outage and when utility power is restored the generator may explode burn or cause fires in the building s electrical system This generator is not des
29. igned to be connected to an automatic transfer switch Serious damage to the engine and inverter module may result Always make a pre operation inspection before you start the engine WARNING MPlace the generator at least three feet or one meter away from buildings or other eguipment during operation E Operate the generator on a level surface to prevent fuel spillage or oil starvation Know how to stop the generator quickly and understand operation of all the controls Never permit anyone to operate the generator without proper instructions Keep children and pets away from the generator when it is in operation Never operate the generator with the door open or any panels removed Do not operate in any enclosure such as an RV compartment Keep away from rotating parts while the generator is running The generator is a potential source of electrical shocks when misused do not operate with wet hands E Do not operate the generator in rain or snow or let it get wet 2 2 COMPONENT LOCATIONS 21 Outside view Carbon Canister Spark Plug CTT Oil Dipstick E Control Panel Service Door dl L A i pa Inlet f AN HO Je ic CUM Battery Air Filter Fuel Level Indicator Fuel Filler Air Qualitv Index Starter Grip Air Exhaust Muffler Warning 1G4300 Fuel Switch
30. ing part of the emission control system Kipor Power Eguipment EPA CARB offer the following explanation of the Emission Control Warranty e In the United States and California new small off road engines must be designed built and equipped to meet stringent emission standards Kipor must warrant the emission control system on your generator engine for the periods of time listed below provided there has been no abuse neglect improper maintenance or unauthorized application of your small off road engine e Ifa warrantable condition is determined Kipor Power Equipment will repair your small off road engine at cost to you including diagnosis parts and labor Coverage Emissions control parts on the engine are warranted for a period of two years subject to provisions set below If any covered part on your engine is defective the part will be repaired or replaced by Kipor Power Equipment Owner s Responsibilities You are responsible to maintain the engine as defined in your Kipor Generator Owner s Manual Kipor recommends that you retain all record receipts covering maintenance on your engine but Kipor Power Equipment cannot deny warranty claims based on the lack of receipts or for your failure to perform all scheduled maintenance You may be denied warranty coverage if a part has failed due to abuse neglect improper maintenance or unapproved applications You are required to bring your generator to an authorized Kipor generator dea
31. ipor cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance 2 As the SORE owner you should however be aware that Kipor may deny your warranty coverage if your SORE or a part has failed due to abuse neglect improper maintenance or unapproved modifications 3 Your are responsible for presenting your SORE to a Kipor authorized service center as soon as the problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty coverage you should contact Kipor s North American support office Kipor Power Systems Phone E mail service kiporpowersystems com Address Kipor Power Systems 12021 NE Airport Way Ste E Portland OR 97220 40 14 EMISSION CONTROL SYSTEM If so designated your generator has an engine that has been approved by the California Air Resources Board Other than the tune up procedures specified in the maintenance section no additional maintenance is reguired The emission control system has the following components 1 Fuel System The fuel tank cap indicator and hoses are specially designed and constructed to not allow fuel vapors to permeate and be released to the atmosphere 2 Acarbon activated canister collects gasoline vapors from the fuel tank and returns them to the combustion chamber for burning 3 A catalyst is built into the muffler
32. lated hours Push the button to read the desired parameter Operating Parameters 1 240V With the voltage switch in the 120V position the parameters are as follows 1 AC voltage expressed in volts 2 Current expressed in amps 3 Frequency expressed in Hertz 4 Accumulated operating hours 4 Battery voltage expressed in DC volts 20 With the voltage switch in the 120 240V position the parameters will be different as the display looks at both 120V AC legs 1 Total Voltage both legs 2 Single Voltage leg A 3 Single Voltage leg B 4 Leg A current value 5 Leg B current value 6 Frequency 7 Accumulated operating hours 8 Battery Voltage Service Reminders When the specified service interval is reached the display the following codes SV1 Change oil SV2 N A diesel models SV3 Service air cleaner SVA N A diesel models SV5 Adjust valve clearance SV6 Check fuel tank and fuel lines To see the prescribed service intervals see chapter 7 Maintenance When a service reminder is displayed you can press the selection button to restore the operating parameter however the service code will be displayed again in two seconds After the specified maintenance item is addressed the code can be cleared by holding down the selection button for five seconds and the service interval clock will be reset Do not ignore the service reminder and have the scheduled preventive CAUTION maintenance performed Serious engine damage may result
33. le and Mm activate and cut all current to the receptacle This will be indicated bv A reset the circuit protector bv pushing in the button a m wre T MBefore connecting an appliance to the generator check that it is in good order and that its electrical rating does not exceed that of the generator When an electric motor is started both the overload indicator light and the output indicator light may go on simultaneously This is normal if the overload indicator light goes off after about four seconds If the overload indicator light stays on consult a service center 5 6 SMART Throttle When the SMART throttle is placed in the on position engine speed is kept at idle automatically when the electrical load is disconnected and returns to the proper speed required by the electrical load when the load is reconnected The engine speed varies according to the amount of load applied to the generator Placing the smart throttle in the on position is recommended to minimize fuel consumption and engine noise while in operation I When high electrical load appliances are connected simultaneously A NOTE turn the SMART throttle switch to the OFF position to reduce voltage fluctuation The SMART throttle system does not operate efficiently if the electrical appliance will be used in a rapid on off or low to high rpm mode When the smart throttle is in the off position the engine runs at rated load RPM
34. ler for repairs as soon as a problem exists For emissions warranty service contact your nearest dealer A listing is available from service kiporpowersytems com or by calling 503 445 0199 Emission Control System Parts Coverage under this warranyt extends only to the emissions control parts listed below 1 Fuel System A Carburetor gaskets B Fuel lines fittings and clamps C Fuel filter if equipped D Fuel pump if equipped E Carburetor 2 Intake System A Air cleaner assembly B Intake manifold 3 Ignition System A Ignition coil B Spark plug 4 Exhaust System A Catalytic converter if equipped B Exhaust manifold 38 Gaskets 5 Crankcase Breather System A Breather assembly B Breather tube 6 Air Injection System A Secondary air injection valve 7 Fuel Tank Evaporative Emissions Control System A Fuel tank B Fuel cap C Carbon canister and brackets 8 Miscellaneous Items used in above A Hoses connectors and fittings B Electrical switches Warranty Provisions 1 Claims Warrantv claims shall be filed in accordance with the provisions of the Kipor warrantv and policies established with the authorized repair center network 2 Exclusions Warrantv coverage shall be denied for failure of an emissions control svstem part caused bv abuse neglect improper maintenance or application as described in the Kipor Generator Owners Manual Additionally coverage mav be denied for the use of add on parts m
35. ns HRefuel in a well ventilated area with the engine stopped Keep all smoking materials sparks and any other source of combustion away from the generator during refueling MDo not overfill the fuel tank there should be no fuel in the filler neck After refueling make sure the fuel filler cap is closed properly and securely careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine IM Avoid repeated or prolonged contact with skin or breathing of vapor KEEP OUT OF REACH OF CHILDREN Fuel surface Fuel surface Strainer Gasoline containing alternate fuels If you decide to use a gasoline containing ethanol be sure its octane rating is no lower than the specification Do not use blend that contains more than 1090 ethanol Do not use any gasoline containing methanol 3 3 Air Cleaner Check the air cleaner element to be sure itis clean and in good condition Open the left side maintenance cover Remove the air cleaner cover remove the paper element from the air cleaner cover and check the element Replace the element if dirty or the filter paper is torn Air cleaner base Air filter element Air cleaner cover T CAUTION Never run the engine without the air cleaner Rapid engine wear will result from contaminants such as dust and dirt being drawn through the carburetor into the engine 4
36. odified parts or parts that are not equivalent to original Kipor generator parts in performance and durabilitv 3 Length of Coverage Power Equipment warrants to the original retail purchaser and each subseguent owner that the emissions control svstem shall be free of defects in materials and workmanship for a period of two vears from the date of the original retail customer 4 Repair or Replacement Cost Repair or replacement of anv emissions control svstem part will be repaired at no charge to the owner including diagnostic labor which would determine an emissions control svstem defect exists if the repair is performed at an authorized Kipor repair center 5 Consequential Damage Repairs will extend to other engine damaged the failure of emission control svstem part 6 Maintenance The emissions control svstem and associated parts are warranted for defects during the warrantv period oniv The warrantv does not cover anv replacement of parts that are replaced as required bv the maintenance schedule in the Kipor Generator Owner s Manual Anv replacement part that is equivalent in function and durabilitv mav be used for maintenance or repairs Questions If you have questions regarding your rights and responsibilities under this emissions system warrantv you may contact the Kipor Aftermarket Support office By email service kiporpowersystems com By phone 503 445 0199 By mail Kipor Power Eguipm
37. p Engine switch Fig 9 a Fig 9 b E Do not allow the starter grip to snap back Return it slowly by hand 7 CAUTION Pu I Do not let the starter rub against the generator body or the rope will wear out prematurelv 4 1 e Push the choke knob in to the OPEN position as the engine warms up EL ade i 0 nil Uo Ad lt O n A ic i Choke Knoh 4 2 High altitude operation At high altitude the standard carburetor air fuel mixture will be excessively rich Performance will decrease and fuel consumption will increase High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor If you always operate the generator at altitudes higher than 5000 feet or 1500 meters above sea level have your authorized dealer install a high altitude main jet Even with suitable carburetor jetting engine horsepower will decrease approximately 3 596 for each 1000 feet or 305 meter increase in altitude The effect of altitude on the horsepower will be greater than this if no carburetor modification is made T CAUTION E Operation of the generator at an altitude lower than the carburetor is jetted for may result in reduced performance overheating and serious engine damage caused by an excessively lean air fuel mixture Be sure to have any modification reversed at lower altitudes 4 3 Ambient Temperature Generator output generally derates 1
38. plug Spilled fuel may ignite NO Is the fuel reaching the carburetor If the engine still does not start take the generator to an authorized Kipor service center NO Turn the fuel valve on NO Add the recommended oil Replace the spark plug Still no spark Take the generator to an authorized KIPOR service center To check 1 Remove the spark plug cap and clean any dirt from around the spark plug 2 Remove the spark plug and install the spark plug in the plug cap 3 Set the plug side electrode on the cylinder head to ground 4 Crank the engine sparks should jump across the gap To check 1 Turn off the fuel valve and loosen the drain screw 2 Fuel should flow from the drain when the fuel valve is turned on 31 AC Appliance does not operate Is the output indicator light ON Is the overload indicator Take the generator to a Kipor light ON service center Check the electrical appliance or Take the generator to an equipment for any defects authorized KIPOR service center B Replace the electrical appliance or equipment Take the electrical appliance or equipment to an electrical shop for repair No output at the DC receptacle Is the fuse blown Replace the fuse Take the generator to an authorized KIPOR service center 32 10 SPECIFICATIONS 164300 Rated Voltage 120 240
39. r has been running the muffler will be very hot Allow it to cool before proceeding The spark arrester must be serviced every 100 hours to maintain its A CAUTION efficiency Minspect the spark arrester screen for holes or tears Replace as A NOTE necessary 7 TRANSPORTING STORAGE 8 1 Transporting When transporting the generator turn the fuel valve lever OFF and keep the generator level to prevent fluid spillage Fuel vapors or spilled fuel may ignite Transporting the generator with gasoline in the fuel tank is prohibited 8 2 Extended Storage 1 Be sure the storage area is free of excessive humidity and dust 2 Drain the fuel a Open the left side maintenance cover b Turn fuel valve lever to ON and then loosen the carburetor drain screw Drain the gasoline from the carburetor and fuel tank into a suitable container Tighten the carburetor screw close the fuel valve lever and left side maintenance cover 3 Once a month recharge the battery 4 Change the engine oil 29 5 Remove the spark plug and pour atablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil and then reinstall the spark plug 6 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help protect it from internal
40. st at the battery ll Before connecting the charging cable to a battery that is installed in a vehicle disconnect the vehicle s battery ground cable Reconnect the vehicle s ground cable after the charging cables are removed This procedure will prevent the possibility of a short circuit and sparks if accidental contact is made between a battery terminal and the vehicle s frame or body lI Do not attempt to start an automobile engine with the generator still connected to battery The generator may be damaged the positive battery terminal to the positive charging cord Do not reverse the charging cables or serious damage to the generator and or battery may occur The battery gives off explosive gases keep sparks flames and cigarettes away Provide adequate ventilation when charging A CAUTION b Start the generator The battery contains sulfuric acid electrolyte Contact with skin or eyes may cause severe burns Wear protective clothing and a face shield A If electrolyte gets on your skin flush with water If electrolytes gets in your eyes flush with water for at least 15 minutes and call a physician B Electrolyte is poisonous If swallowed drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician Keep out of reach of children The DC output is to be used to charge batteries only Serious damage to the stator windings can occur if connecte
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