vivio ew10aa(uk) - kymco healthcare
Contents
1. 28 8 1 MAINTENANCE 28 9 2 PARKING wie TERE EEE oai 29 8 3 TROUBLESHOOTING vcececceceuceceueuveusuvausavens 29 9 SPECIFICATION TABLE 31 1 Introduction Dear User Thank you for purchasing your new KYMCO Healthcare VIVIO Powered Wheelchair The VIVIO Powerchair is manufactured with cutting edge technology Please note that this product requires routine maintenance to keep its performance and safety This manual contains the key information regarding the correct operation maintenance and adjustment of your powerchair which are essential for safe and comfortable use It is recommended that you read this manual carefully as inappropriate handling may lead to injuries or accidental damage X The descriptions regarding the appearance and use are helpful for preventing possible accidents xX This manual is accompanied with a product warranty which should be kept in a safe place 2 Notice for Driving Safety 2 1 Before Driving Before driving users should be familiar with correct usage and operation and respect the safety of operation e The traffic rules of this Powerchair are the same as those applied for pedestrians Note eFor your safety please respect the traffic rules for pedestrians This Powered wheelchair is to be used on pathways walkways parks etc but the speed should be limited Follow the indicated direction of the ro2. Tippers Arm Rests and Controller e Operation 1 Forward push the joystick forward 2 Backward pull the joystick backward 3 Turning left push the joystick leftward 4 Turning right push the joystick rightward 5 The electromagnetic brake takes effect and causes the vehicle to stop when the joystick is released from any of four directions it was turned i e forward backward leftward rightward e Horn Button The horn makes sound when this button is pressed and the horn is silenced when the button is released e Brake The electromagnetic brake works like a handbrake and takes effect and causes Powerchair to remain stopped when the joystick is kept at neutral position 11 e Battery Overload Protector 1 A wheelchair uses two batteries connected in series see Figure 1 2 If the wheelchair is overloaded the overload protector 100A is popped out Press the protector back to turn on the wheelchair again see Figure 2 3 Turn off the Powerchair before recharging Overload a Figure 1 Figure 2 e Rear Anti Tippers This is for your safety when driving on an incline and is to help prevent the Powerchair from tipping over The length of the Anti Tipper is adjustable Never exceed the safe incline stated in this manual 1 Lift the bar lock see Figure 2 2 Lift the bar lock to adjust bar length see 7 i Figure 1 Figure 2 Figure 3 12 Arm Rest The height of the armrest can be
3. park at a place where it is exposed to direct sunlight rainfall or dew 3 If the vehicle is to be parked for a long time remove the pin cables of battery after it is the fully charged 8 3 Troubleshooting e Visit your KYMCO Healthcare approved Dealer for any failures or maintenance You can perform the following examinations before contacting your Dealer Problem Key of Examinations and Solutions Is the power turned off Turn the power on Is the battery charged Motor is not Is the power indicator shown in green operational If not charge the battery Is the charger connected to the wheelchair Remove the charger and 24V output cable Turn on the wheelchair again after charging 29 Key of Examinations and Solutions Are there abnormal sounds or loosening of the joystick when pushed forward or pulled backward Turn on front rear lights check if they are lighted up as intended and see if there is dirt on the housing Turn on front rear warning lights check if they are lighted up as intended and see if there is dirt on the housing 30 9 Specification Table Motor electromagnetic brake Hand brake 136kg Vehicle Clearance Brake System 31 User Manual for Powered Wheelchair Kwang Yang Motor Co Ltd Second Edition Jul 2014 All rights reserved Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co Ltd is str
4. the batteries are fully charged e Do not interrupt the charging process before the batteries are fully charged elf the 24V output cable is not removed when the charging process is complete the electricity will be slowly consumed even if the power of the charger is cut off eThe batteries should be fully charged before use if the Powerchair has not been turned on for a long time The time required for charging varies with the temperature of environment it is longer in winter than in summer Only the original KYMCO Healthcare charger should be used and the batteries should be fully charged Failure to do so may cause damage to batteries Unauthorized disassembling and modification of the charger is prohibited e Charge the batteries at a location with good ventilation Do not expose the charger to direct sunlight or places with high humidity such as the presence of rain or dew eDo not cover the Powerchair with raincoat or other impermeable objects when charging eDo not charge at a temperature lower than 10 C or higher than 50 C or the charging efficiency is affected or even causes damage to the batteries e Keep away from flammable objects when charging to avoid the risk of fire or explosion eDo not smoke during charging because the batteries generate oxygen and hydrogen Charge the batteries in a well ventilated area e Do not plug in or remove the 24V output cable and pin connector of the charger with wet
5. tread pattern and replace the tires with a depth of less than 0 5 mm Note 1 Slipping may occur and longer braking distances when the depth of tread patterns is less than 0 5 mm Replace the tires as soon as possible to avoid danger 2 The tire pressure should be maintained at an optimal value of 2 3 2 5 kgf cm 7 Electromagnetic Interference EMI Electromagnetic interference EMI may occur on your Powerchair by the electromagnetic energy from radio stations TV broadcasters FM signal emitters two way wireless power sources and mobile phones EMI will cause the control system of the Powerchair to lose function leading to unintended start up or random movements In addition to the possibilities of accidental damage and injuries EMI may cause permanent damage to the control system All Powerchairs resist a certain degree of electromagnetic waves i e immunity level and have passed EMI testing of 20 V m the unit of measure for electromagnetic force which means that it is immune to the possible and negative effects caused by typical EMIs Some of the electromagnetic fields can be avoided easily but some are not You can reduce the risks of EMIs to minimum by gaining of the knowledge shown below e EMI is generated by three major sources 1 Mobile radio transceiver antennae attached For example the transmission unit in the handheld transceivers used by traffic police or rescuers as well as the mobile phones an
6. KYMCO Healthcare Limited VIVIO Folding Powered Wheelchair User Manual Contents 1 INTRODUCTION 3 tiscctsinannveeseavevaavawsaevcewevaeea 1 2 NOTICE FOR DRIVING 5 2 2 1 BEFORE DRIVING cceceececeuceceuseceueuveusuvausauas 2 2 2 WHEN DRIVING vivsisvsdvasentvrtenidvadwendennevenesves 3 2 3 LOADING LIMITATION FOR 5 2 4 INFORMATION REGARDING ELECTROMAGNETIC SAFETY noi 6 2 5 DAILY EXAMINATION 8 3 INTRODUCTION OF COMPONENTS 0 9 4 OPERATION cccccccacccceccccucsususseseueucuseueauees 10 4 1 DASHBOARD ccccccecceccuccccuceususecsuceceuseusans 10 4 2 HOW TO USE KYMCO cee ceueeeeueees 10 4 3 HOW TO USE THE JOYSTICK HORN BRAKE BATTERY OVERLOAD PROTECTOR REAR ANTI TIPPERS ARM RESTS AND 11 4 4 TURNING ON 14 4 5 DISMANTLING FOR 16 4 6 VIVIO TRANSPORTATION amp SECURING POINTS 18 5 RECHARGING AND 20 5 1 RECHARGING 20 5 2 CHARGER vou veerwiaddudsuitvcwrensadovadwer tanec 22 5 3 POWER 22 7 ELECTROMAGNETIC INTERFERENCE EMI 25 8 MAINTENANCE AND TROUBLESHOOTING
7. ad when the wheelchair proceeds to the end of paths eThe Powerchair should be carefully handled when traveling through busy roads or business areas eDo not use the Powerchair if you are under the influence of alcohol or if you are tired eWe do not recommend the use of your VIVIO Powerchair in the evening or at night Please follow the traffic signs for pedestrians e Practice Using Your New VIVIO Powerchair Note While becoming familiar with your Powerchair try practicing in wide open areas such as parks and sports fields Practice should be started from easy tasks for example acceleration deceleration braking turning going backward and going up and downward slopes observe safe incline for driving Note eThe speed switch should be turned to the range specified At the beginning of practicing the switch should be adjusted to minimum speed eFor your first drive you should be accompanied by someone to take care of your safety A higher speed can be selected when you feel confident for safe use of your Powerchair e The VIVIO Powerchair is to be used by a single user only Note e Never carry another person including children with you on your Powerchair e Do not carry or drag goods with your Powerchair xXx The maximum load for your Powerchair is 115 kg goods included see specification table 2 2 When Driving e Perform daily examinations refer to 2 5 daily examinations for detai
8. adjusted when the flat head handle screw is unscrewed Flat head handle screw Note e Unscrew the flat head handle screw to a degree that allows the armrest to be adjusted easily Do not put too much force onto the screw or the plastic coat may be squeezed out e Controller position Bar The controller e bar can be installed on either left or right arm rest unscrew the flat head screw and move it forward or backward to match your need e Flat head handle screw 13 4 4 Turning on Driving 1 To maintain safety on your Powerchair the control joystick should be adjusted to suit your most comfortable driving position 2 If you are concerned with the remaining electricity available in the battery check the power gauge and see if the power gauge is full 3 Set a proper speed with the speed switch 4 Move the vehicle forward backward leftward or rightward with normal operation of the joystick 5 Check if the electromagnetic brakes work as intended 6 Before driving on the road check the safety of the surroundings and confirm that the safety belt is used properly Correctly insert the tongue into the buckle as shown Note Properly use the safety belt when drivina 14 Do not turn off the power during driving because it is similar to the effect of an electromagnetic brake and may be dangerous Do not place electric communication devices at the side of the joystick as this may be dangerous Dri
9. d hands being caught keep hands away when disassembling and assembling e Parking 1 Release the joystick to allow the Powerchair to slow down and stop 2 Turn off the power Note e The parking distance varies with the speed of moving forward or backward so the brake should be actuated automatically Park on a flat surface and turn off the power before getting off the vehicle Figure 8 17 4 6 Transportation Securing Points The VIVIO powerchair has provision for 4 tie down points in the main frame for securing it during transportation ir in motor vehicles Even though the VIVIO has passed the Crash Test to ISO 7176 part 19 we recommend that the user does not occupy the powerchair during transportation if possible The tie down points are clea labeled for identification Front tie down points Note always fit the kerb climber for tie down transportation Guide for securing the VIVIO using the provided 4 tie down points e Ensure the powerchair is facing in a forward direction in the motor vehicle e Only secure the tie down strapping to the designated 1 Re a T points labeled with the pa We anchoring symbols Rear tie down points Make sure the straps are tight and that there is no slack present in any of the tie down strapping 18 Never use any adjustable moving or removable parts of the powerchair for fixing and securing purposes such as foo
10. d personal communication devices on the market are all examples of EMI sources Note Electromagnetic signals are typically emitted from transceivers when the power is turned on or during use 25 2 Police cars firefighting trucks ambulances taxis and other vehicles with antennae are equipped with middle distance handheld transceivers 3 Commercial communication systems radio and TV broadcasters are examples of long distance transceivers Note Handheld transceivers hand computer AM FM radio TV CD stereo and recorder and other devices or equipment may cause EMI e Effects of EMI on the KYMCO VIVIO Powerchair The Electromagnetic effect becomes more prominent when the vehicle is driven in proximity of electromagnetic emitters and antennae especially when the driver uses radio wave sources such as transceivers Unexpected release of substantial electromagnetic energy leading to controller damages or failures may happen if wireless devices are used when driving To prevent the dangers associated with EMIs exercise caution for the following warnings 26 Note e Your vehicle may be affected by equipment or devices generating electromagnetic force such as radio and TV broadcasters two way wireless communication devices and mobile phones You can prevent your vehicle from uncontrollable operations or brake failures by respecting the following precautions 1 Do not use mobile radio transceivers s
11. discharge Wash with copious water if any electrolyte fluid gets onto skin or clothes e Cleaning the Battery The battery undergoes rapid discharge when it comes Ne into contact with dirty water sulfate solution dust or other waste Clean the battery with the following procedures Turn off the power off Remove the seat and clean any dust Remove the lid rear and signal lighting pin connector Clean any soiling with a clean cloth Avoid short circuiting of the battery pins during disassembling and take out the batteries with caution Clean the surface of battery with clean wet clothing 23 Warm water should be used if the connector of battery is covered with white powder Note e When necessary visit KYMCO Healthcare approved Dealer to clean maintain or replace the batteries e Check if the pins of the batteries and the jackets are installed as correctly e Do not use the batteries to charge other communication or electric devices e Battery capacity varies with the ambient condition the driving distance is shorter in winter Fully charge the batteries before use if the Powerchair has not been used for a long time e Both of the batteries should be replaced to avoid the new batteries being non functional 6 Tire e Tire 1 Examine the tire pressure before use If Pneumatic tires are fitted 2 Examine for damage and cracking on the side surfaces of the tires 3 Examine the depth of
12. e will cause the Powerchair to stop when it is used to go downward on a slope avoid damage of the controller and braking system never turn the power switch off when going downward on a slope 2 3 Loading Limitation for Safety e Maximum loading See specification table for maximum loading X A load exceeding the stated limitation may cause damage or failure of your Powerchair which can be a safety concern 0 2 4 Information regarding electromagnetic safety 1 Do not use personal communication devices such as mobile phones or stock devices Turn off the Powerchair when these electromagnetic sources transmit 2 Keep away from electromagnetic waves from TV or radio broadcasters 3 ensure safety turn off the power when there are problematic functions or any suspected failure 4 Unpredictable failure of the Powerchair could happen if non original components are used 5 Contact your approved Kymco dealer in the rare occasion of malfunction or any abnormal operation Note The radio waves from radio TV broadcasters and personal mobile communication devices may affect the normal operation of your Powerchair Follow all safety notices to reduce the risk of abnormal conditions and to maintain the normal operation of Powerchair To avoid damage to you Powerchair do not lean on pull up the joystick controls Note The normal operation of the Powerchair could be affected by radio waves fr
13. hands or plug in or remove these objects when they are wet because of the risk of electric shock 5 2 Charger The red and orange indicators light up when charging the orange indicator turns to green when the battery is fully charged Charging indicator Power indicator 5 3 Power Gauge 1 When the power gauge is reduced to the last level when the power is turned on the batteries are short of electricity and require charging immediately 2 When the power gauge is full it is okay to drive 3 Power consumption depends on the time and method of driving For example repeated turning stopping and starting or climbing hills requires more power Note eThe cooling fan in the charger should be operating when the power switch of the charger is turned on Do not use the charger with a non functional cooling fan eThe charger should not be exposed to prolonged sunlight or placed on the ground for a long time Maintain indoor storage at a cool dry place 22 5 4 Battery 1 Do not charge or store the battery at a temperature lower than 10 C or higher than 50 C to prevent damage or reduced life of the batteries secondary to icing or overheat The VIVIO Powerchair uses a closed lead acid battery which does not require electrolyte supply at maintenance or battery substitution Do not use motor oil gasoline or solvents when cleaning the battery Use wet clothes instead of dry clothes to prevent static
14. ictly prohibited T300 EW10AA A1 32 KYMCO PES KYMCO Healthcare UK Limited 30 North Road Bridgend Industrial Estate Bridgend CF31 3TP Tel 44 0 1656 670095 FAX 44 0 1656 858353 E mail sales kymcohealthcare co uk Web site www kymcohealthcare com FOLUR KWANG YANG MOTOR CO LTD No 35 Wan Hsing Street San Min Distrist Kaohsiung Taiwan Republic of ROC Telephone 886 7 3822526 FAX 886 7 3950021 33
15. ls e Do not move any body part out of the Powerchair Note Moving body parts outside the Powerchair may cause it to lose balance which may lead to injuries or even falling e Avoid getting clothes trapped in the wheels When proceeding to an intersection or railroad crossing Note e Before crossing an intersection please ensure your own safety avoid getting the wheel into the rail gaps and respect traffic rules e Do not use Your VIVIO Powerchair under the following environments 1 Ensure your own safety by staying away from busy muddy rocky narrow roads and paths beside canals or fairways or those without fences or barriers 2 Do not use the Powerchair at night or on rainy foggy or excessively windy days 3 Avoid making make S shape turns or sudden U turns 4 Do not take automatic escalators when using this Powerchair e About mobile phones and other electric devices 1 Do not use mobile phones or other radio communication equipment when using your Powerchair 2 Do not charge mobile phones or other electric wares with the battery system e Going up or down a slope 1 Do not climb onto precipitous slopes 2 When driving on reasonable slopes drive slowly and turn down the speed switch to a minimum 3 Keep speed slow when going downwards on a slope 4 Note Never disengage the drive levers or to neutral while going upward or downward on a slope To ensure safety the magnetic brak
16. om radio TV broadcasters and personal wireless communication devices To reduce the risk of abnormal operation and brake failure the following should be respected 1 Do not use personal wireless communication devices e g mobile phones after turning on the power Avoid using the Powerchair at the source of radio waves such as radio TV broadcasters and radio stations Turn off the power if it is safe to do so when there is abnormal operation or brake failure Do not use non original components because the radio wave generated by such components could cause unpredictable effects to the Powerchair Note it is not possible to determine the effect of radio wave on powered vehicles Vehicles experiencing abnormal conditions under normal operation should be sent to the KYMCO Healthcare approved Dealer for maintenance 2 5 Daily Examination Examine the following items before driving Ask for further examinations from your Dealer or partners before use if you find any abnormal functioning X Is there any loosening X Can it be turned forward backward leftward or right xX Does Powerchair move forward when the Joystick joystick is pushed forward X Does the Powerchair move backward when the joystick is pulled backward X Does the Powerchair stop safely when the joystick is released Speed X Does it function well and allow adjustment awitan freely button X Are there abnormal motor sounds X Does the mot
17. or drive smoothly X Does the power gauge light up when the Power power is turned on gauge XIs there sufficient battery power for your Motor journey Horn X Does the horn work correctly Seat X Is the seat well locked and secure XxX Are there any breakages or other damage to Tire the tires X Check the depth of the tread patterns Other x Are there abnormal sounds Note Visit your KYMCO Healthcare approved Dealer for examinations and maintenance if you spot any problem They are qualified to check your Powerchair 3 Introduction of Components 1 Controller 2 Arm rest 3 Back rest 4 Battery assembly 5 Rear anti tipper 6 Rear wheels 7 Motor 8 Frame 9 Front wheels 10 Leg rests 4 Operation 4 1 Dashboard 1 Power gauge 3 Horn button 4 Speed indicator 2 Power switch 5 Speed decrease button 6 Speed increase button Joystick Dashboard 4 2 How to Use Kymco EWC e Power Switch Press the button once and the power gauge lights up power turned on Press the button again and the power gauge goes out power turned off e Speed Switches 12 Speed decrease button the speed gauge is reduced by one level when this button is pressed once E Speed increase button the speed gauge is increased by one level when this button is pressed once 10 4 3 How to use the Joystick Horn Brake Battery Overload Protector Rear Anti
18. trests armrests backrests or wheels etc Seek advice form you anchoring system provider on how best to attach the tie down system correctly to your motor vehicle Tie Down Front Tie Down Rear 19 5 1 Recharging Battery Complete the following procedures i 2 wis aa 5 Recharging and Battery Turn the charger power switch to OFF as shown in the right figure Connect the 6 a round pin of 24V output cable of charger to the charging socket under the joystick of 3 Charging Connect the 220V cable to the ket 24V charger socket and household socket Turn the charger ON see right figure The charging process starts when the red power indicator of the charger and orange charging indicator light up The charging process normally lasts for 8 hours sometimes it may become 8 12 hours the battery status is related to the temperature of environment refer to 5 4 Battery The charging process is complete when the charging indicator turns from orange to green Turn off the charger and remove the 24V output cable from the charging socket gt Turn On 20 Note eDo not remove the 24V output cable before the completion of charging The life of the batteries may be significantly reduced or even be damaged if the battery is frequently used after inadequate charging Please ensure that
19. uch as wireless interphones mobile phones and personal communication devices and avoid turning on these devices on 2 Keep away from radio or TV broadcasters 3 To ensure safety turn off the power when there are unintended operation and brake failure 4 Using non original components may cause the vehicle to be affected by EMI it is difficult to estimate the effect of EMIs on your vehicle 27 8 Maintenance and Troubleshooting 8 1 Maintenance 1 Frequent maintenance is required for your Powerchair if driving on grassy sandy or graveled roads 2 To prevent damage of electrical components and computer units the Powerchair should be cleaned with clothes soaked in water or motor oil but not chemical solvents 3 Examination and service should be carried out by your KYMCO Healthcare approved Dealer Unauthorized self maintenance or self service may lead to unwanted damage 4 Clean the vehicle with soft clean clothes soaked in neutral or mild cleansing agents Note e Before vehicle maintenance turn off the power and remove the 24V output cable of the charger eDo not clean with water jet spray as it may lead to malfunction of electric circuits Do not use gasoline or volatile solvents as they may affect the contour of vehicle or cause damage Do not apply vehicle wax 8 2 Parking e Your VIVIO Powerchair should be parked under the following conditions 1 Check if power is turned off 2 Do not
20. ve carefully in busy traffic and crowded areas Pay attention to any object or person around the vehicle when moving and reversing When the lever is turned When the lever is turned to to this position the this position the Powerchair can be moved Powerchair is locked into manually by pushing drive and can be operated electrically but not manually Ss 3 AN 87502 ADA2 E20 87501 ADA2 E20 15 4 5 Dismantling for Transportation e Disassembling disassemble the device in the order shown in the figures Remove the battery binder see Figure 1 Remove battery contacts and left right motor contacts see Figure 2 Remove battery see Figure 3 Remove battery holder latch see Figure 4 Remove battery holder Remove rear auxiliary handle see Figure 5 Remove Kerb Rider if fitted see Figure 6 Remove the cushion and the velcro of back rest Figure 7 9 Retract leg rests to the sides 10 Pull and fold up the seat base see Figure 8 Ne ONDUA W e Assemble assemble the components in reverse order of disassembling Connect the battery and main cables and check that the cables are well connected as shown in the figure a 1 Figure 1 Figure 2 Figure 2 16 Figure 3 Figure 6 Figure 7 Note e Turn off the power before disassembling and assembling The vehicle can be turned on and driven on the road only when the cables and components are assembled properly To avoi
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