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Gossen Metrawatt METRISO 5000 D-PI - GMC

1. 64 GMC I Messtechnik GmbH 11 3 Voltage at Device Under Test During Insulation Resistance Test Test voltage U at the device under test depending upon its resistance R at nominal voltage 100 500 1000 2400 and 5000 V UN 4 100 Uy 100 V 80 N 60 40 20 R KQ 0 x oe 2 a ee UN 4 GMC Messtechnik GmbH Uy 1000 V R MA UN 4 2400 20005 1500 1000 5004 Uy 2400 V RMO UN 4 5000 4000 3200 3000 24005 2000 1000 Uy 5000 V 20 65 11 4 Index B Beeper ACOUSTIC MAA AA AAA eae eet 35 SAMAL nn 24 c Current limiting in the event of arc over 13 D Data management Data Del hgis kakne egonun i 51 Processing 50 Description COPYING 24 06 nekk 50 EIEUMGA voetrgajadelejatetale lol ittih 50 EARLY sed ceo csscosceccscccecceccceem teen nee 49 Entry options 49 Display messages 58 Memory DEIEING RS cotetatdedetetoleietotntt t 4 4 0 07 52 OCCUPANCY iiviccccccccccccceomm eeta 48 TESUNG lalla AM elas 51 Printing test results 53 Selecting device under test 48 Discharge Automatic after insulation test 29 Dielectric during capacitance measure MCN Sest em 44 E Electrical isolation 13 66 F Fuses Vala varisere kk LASE SS SA
2. GMC I Messtechnik GmbH print out is generated including all DUTs for which measured data are stored to memory 5 3 2 Memory Test The memory module is checked for errors with this function Errors can be corrected in some cases Follow the instructions which appear at the display Test Memory press 3 times MEMORY TEST Address allocat b COMPLETE Checksum object STORAGE Checksum data BI a Hen Main menu START Continue 51 5 4 Clearing the Memory This command deletes data records previously saved to memory for all DUTs Full memory capacity is made available by means of this procedure A Attention Data should be downloaded to a PC and saved before clearing the memory 18 AM Select a Command Submenu Function cE Device data Browse data Organize data gt Delete data aj The complete data storage will be deleted w All saved data A AM will be losti g h Menu Main menu C HELP Ere Delete data storage Execute the Command 52 A security acknowledgement must be entered before memory is cleared Final deletion is initialized with the i STORE key E Clearing the memory entirely may takes several seconds Mem ory cleared is then displayed t oti delete i AN Peel dlete A Menu TART Main menu CHER Delete data storage GMC I Messtechnik GmbH 6 Printing Test Results gj Function c2 f The test instrument s report functions can be activated
3. 40 C Storage temperature 20 C 60 C without battery set Relative humidity max 75 no condensation allowed Elevation to 2000 m Mechanical Design METRISO 5000 D PI Display Multiple display with dot matrix 128 x 64 pixels Dimensions WxHxD 255 mm x 133 mm x 240 mm Weight approx 5 kg with batteries Mechanical Design METRISO 5000 D PI and PROFITEST 204HP HV Feature B1 B2 Dimensions PROFITEST 204HP HV WxDxH 254 mm x 130 mm x 285 mm METRISO 5000 D PI and PROFITEST 204HP HV completely mounted on Caddy204 W x D x H 380 mm x 250 mm x 650 mm Weight PROFITEST 204HP HV approx 8 kg METRISO 5000 D PI and PROFITEST HP HV completely assembled approx 13 kg Feature B1 PROFITEST 204HP 2 5kV nominal Range of Reso Measuring Intrinsic Uncertainty Use lution Uncertainty Test Tee 250 V 2 5 KV 1V 5 rdg 5 d 2 5 rdg 5 d Measured Quantity 10 0 200 mA 2 7 rdg 5 d 5 rdg 5 d Current AC Feature B2 PROFITEST 204HV 5 4kV Tn Range of Resolu Measuring Intrinsic Uncertainty Use tion Uncertainty Test ge 650 V 1 00 kV 1V 2 7 rdg 0 5 rdg 1 00 KV 5 35 kV 2 5 rdg 0 3 rdg Measured Identity 1 0 10 0 mA A 7 rdg 5 d 5 rdg 5 d Current AC i 56 GMC I Messtechnik GmbH 8 Data Interfaces 8 1 RS 232 Serial Interface The data interface socket connector 4 is used to connect the SECUTEST PSI module fea
4. OR STORING DISABLED ADDRESS RANGE 58 Z Meaning Cause Remedy METRISO 5000 D PI Countdown runs here until residual voltage is less than 60 V All clear after an insulation test voltage at test probes less than 25 or 60 V depending upon measuring unction The test has been passed The test results are not within allowable limit values Mains cable not plugged in Plug in the mains cable see chapter 3 4 on page 20 Mains fuse is blown Replace the mains fuse see chapter 10 1 on page 61 Indicates type of voltage Alternating voltage with superimposed direct voltage direct voltage alternating voltage Insulation measurement Interference voltage at the test probes measurement aborted Warning against high voltage voltage at the test probe between 1 000 V and 5 000 V Warning concerning a source of danger voltage at the test probe between 25 V and 1 000 V This symbol appears after the voltage measurement value has been fro zen see chapter 4 6 on page 46 No measurement has been performed The measurement has already been saved to memory See text at the display Press the START key to repair GMC I Messtechnik GmbH Displays and Error Messages Meaning Cause Remedy ERROR J Anero has occurred while saving data to memory Save data to a PC and then clear the memory CAN T EE REPAIRED Recommendat EEE See text at the display Press the START key to rep
5. cc cccceccssecssscecssssssssssscecessssssessssesssees 41 4 3 2 Starting the Tes 4 4 Breakdown Voltage mmemmmmnannn 42 4 4 1 Setting Test Parameters scarna 43 4 4 2 Starting the Test occas 43 4 5 Capacitance Measurement and Determination of Dielectric Discharge optional 44 4 5 1 Setting Test Parameters 4 5 2 Startingithe Test 1141244 teatama ve vea Koiva LULU UMA data 4 6 Voltage Measurement protection against residual voltage 46 4 6 1 Setting Test Parameters ccscsiecsisccsesssssseecsseadecesssesteaveesseees 47 4 6 2 Starting THE TESE viscid reise Sn Aion ee taka 47 GMC I Messtechnik GmbH Contents 5 5 1 5 1 1 5 1 2 5 1 3 5 2 5 3 5 3 1 5 3 2 5 4 6 7 8 8 1 8 1 1 8 1 2 8 1 3 10 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 Page Processing Reorganizing and Deleting Data 48 Select Device under Test DUT mmmmmmemmemeannnenaanananne 48 Entering Descriptions csccsessssesesetesstsessseeessssveestentavened vati 49 Copying Descriptions Deleting Descriptions Processing Data checking measured values 50 Data Reorganization Deleting Already Printed Data Memory Lest aiaiai nul ei etic oir settee ies Clearing the Memoriaal a ei as Printing Test Results mmmmimeneneneneneneneaenenenemem 53 Characteristic V
6. 61 Hz Power consumption lt 18VA Set of batteries NiMH 9 6 V 3 Ah charging time 6 hours Number of measurements with nominal current per VDE 0413 700 GMC I Messtechnik GmbH Power Supply PROFITEST 204HP HV Line voltage 207 V 253 V 49 Hz 61 Hz Power consumption PROFITEST 204HP 2 5kV max 700 VA PROFITEST 204HV 5 4kV max 100 VA Electrical Safety Standards IEC 61010 1 2001 EN 61010 1 2002 VDE regulations VDE 0411 Part 1 2002 Pollution degree 2 Protection P 40 METRISO 5000 D PI Measuring category Insulation measurement 5000 V DC no overvoltage Voltage measurement 1000 V CAT II Safety class PROFITEST 204HP HV Safety class Safety shutdown Fuses if instrument overheats mains F 3 15 250 55 Electromagnetic Compatibility EMC METRISO 5000 D PI Product standards EN 61326 1 2006 Interference Emission EN 55022 Class A Interference Immunity Test Value EN 61000 4 2 Contact atmos 4 kV 8 kV EN 61000 4 3 10 V m EN 61000 4 4 Mains connection 2 kV EN 61000 4 5 Mains connection 1 kV EN 61000 4 6 Mains connection 3 V EN 61000 4 11 0 5 period 100 Warning This is a class A device This device may cause radio interference in residential areas If this is the case the owner may be required to imple ment appropriate corrective measures Ambient Conditions Accuracy 0 C 40 C Operating temperature 5 C
7. GMC Messtechnik GmbH Contents 1 ed 2 2 1 2 2 2 2 1 2 2 2 2 2 3 2 2 4 2 3 3 1 3 1 1 3 2 3 2 1 3 2 2 3 2 3 3 3 3 4 3 4 1 3 5 3 6 3 7 3 7 1 3 7 2 3 7 3 3 7 4 3 7 5 Page Applications vic ccs new entneen el a eee 8 List of Available F atureS 1414 0133050 citar ta jak iin 9 Safety Features and Precautions m rrrnenenenanana 10 Checklist for High Voltage Tests mmr 11 Significance of Symbols Symbols on the Device 14 siiiivisesevaema avaneva varane tamen 12 Symbols in the Operating Instructions mmmm 12 Symbols in the User Interface 12 Symbols in the User Interface with Feature B1 B2 13 Special Safety Precautions and Instructions Tor FGature BI B 2 3 bites ca telat Aan E Aine Aa ea 13 EEA Battery Operation Feature C1 not with B1 B2 Removing the Device Base and Inserting or Replacing he Battery Pack 1 4 1 10 04t us jvers ketast pekt vene via vei aata 15 Initial Start Up with Feature B1 B2 mmmmeran 17 Retrofitting Feature B1 B2 17 Key Switch feature B1 or B2 s s s 17 ndication of Operating States ccccccseceseesssseesseeesees 18 Mounting the METRISO 5000 D PI with Feature B1 B2 to the Trolley TE ATUFO 91951413 set seo M saal ka eha a ma 19 Mains Connection t sns iit cdna ia a karina 20 DC Operation automotive charging adapter in
8. If only the batteries are to be charged instrument is ready for operation in SETUP position please ensure that the test instrument cannot be used by unauthorized personnel during the charging process GMC I Messtechnik GmbH 3 1 1 Removing the Device Base and Inserting or Replacing the Battery Pack Please observe instructions included in this chapter if the device is to be retrofitted with a battery pack or if the battery pack requires replacement IN Attention Before dismantling the device base Disconnect the device from the measuring circuit at all poles Disconnect the device from mains power Turn the device off set the switch to OFF Close the cover and position the handle at the side of the de vice gt Turn the device upside down i e place it onto its cover 2 Unwind the test cables from the cable uptake at the side gt Remove the guard cable from the device base if one is in cluded feature G1 gt Loosen the three Phillips head screws at the bottom of the de vice base Lift the device base up and set it down at the side of the de vice with the feet at the bottom gt Place the battery pack onto the two rubber cushions in the re cess in the device base such that the connector cable with plug connector from the battery pack is on the same side as the device s connector cable with socket connector Double check The opening at the side of the base coincides with the dev
9. charged e Make sure that connector measurement and test cables are not damaged i e broken insulation kinks interruptions etc e The instrument may only be used indoors e Impulse withstand voltage of up to 2 5 kV may occur in measurement category systems with 230 400 V 10 e f only the batteries are to be charged instrument is ready for operation in SETUP position please ensure that the test in strument cannot be used by unauthorized personnel during the charging process e Measurement may only be performed on voltage free equip ment and devices e Measurements may not be performed under moist ambient conditions where condensation has occurred or in explosive atmospheres e Do not disconnect the measurement cables until the device under test has been fully discharged e Observe accident prevention regulation BGV A3 Electrical Systems and Equipment e Do not perform measurements alone always have a second person help if possible e Make sure that measurement cables are connected correctly e Do not touch the test probes at any point beyond the finger guard The METRISO 5000 D PI may not be used e f visible damage is apparent e With damaged connector measuring or test cables test ca bles may not under any circumstances be mechanically dam aged or kinked because impaired insulation characteristics may otherwise result e lf these no longer function flawlessly e lf the signal lamps on the PR
10. measurement to the field at the bottom left See chapter 5 1 1 on page 49 regarding entry The measured values at the display are overwritten when the next t 2 0 1KV a O6mA Uras 2 50k4 HAS 2 5kV IMA4 100m 200mA C2 ET Press briefly Save results Press amp hold Save results and initialize entry field In the continuous operation mode test duration set to gt gt gt gt gt gt gt no values are saved to memory for Uy and r 38 Aborting the High Voltage Test Before Completion The high voltage test can be aborted prematurely at any time by releasing the trigger at the high voltage switching pistol If testing is aborted by releasing the trigger at the high voltage switching pistol before the selected test duration has elapsed displayed Uy and values may deviate from the last measured values as a result 0227 Note Breakdown Voltage e If interrupting current Imax is exceeded LT Trax before the selected test voltage has been reached test voltage Uy and current Imax Measured at this point in time appear at the display preceded by the gt symbol and are saved to memory The appropriate SSi is displayed simultaneously GMC I Messtechnik GmbH 4 2 4 Pulse Control Mode We recommend selecting the pulse control mode for troubleshooting purposes arc over pinpointing Interrupting current Imax is fixed to a value of approximately 125 mA with feature B1 and to approximately 5 MA with feature B2 in the
11. module has been connected Communications between the test instrument and the high voltage module can be tested as described in chapter 3 7 4 AN Attention Before beginning work the test instrument the high voltage cables and the high voltage pistols must be inspected to assure that they are in flawless condition see also chapter 10 5 on page 62 4 2 1 Performance Test preparation for testing Execute the following performance test in the specified order from a through e a Key Switch Set the key switch to the 0 position e Neither the green nor the red signal lamps may light up 34 b Voltage Test Set the key switch to the I position e The green signal lamps must light up gt Select the insulation test with the IN or the Md key TEST A Select the Test Open the Submenu The test voltage parameter is switched from Unom or Ustep to AC HV Set parameters for test duration test voltage interrupting cur rent Imax and rise time to the desired values see chapter 4 2 2 on page 36 227 Note Do not set Imax to pulse control mode Function ca o Insulation Test Polarization Ind DAR Withstand Breakdown Capacitance DE Voltage Measurement Press the START key e The red signal lamps must light up e The following values appear at the LCD U V mA Maaz SKY 204 HF THU The following symbols appear 200mA Ready GMC I Messtechnik GmbH A A
12. Cd Hg 63 11 Appendix 11 1 Glossary Absorption Ratio Ratio between insulation resistance values measured after 30 and 60 seconds Dielectric Discharge Maximum allowable statistical deviation from the measured mean value Dwell Time per Step Polarization Index Ratio between insulation resistance values measured after 1 and 10 minutes MAX Max allowable current before high voltage is switched off T Interrupting current for high voltage test Rins Insulation Resistance Limit Rins Limit value for insulation resistance Rise time time during which test voltage climbs to Uac max Test duration at maximum test voltage Uac max not including rise time TR Unc MAX Maximum test voltage for high voltage testing Ubrk Breakdown Voltage Uins Test Voltage Uing end Ramp Function Upper Limit Umeas Measuring Voltage Unom Nominal Test Voltage Ur Voltage value before exceeding interrupting current during high voltage testing Ustep Test voltage as ramp sequence Urest Test Voltage Var Variable Test Voltage 11 2 Minimum Display Values in Consideration of Measuring Error Table for determining minimal display values for insulation resis tance in consideration of the instrument s measuring error Limit Value Minimum Display Value Limit Value Minimum Display Value
13. DAR Withstand Breakdown Capacitance DD voltage Measurement 4 5 1 Setting Test Parameters Set Parameters eet E SMa TEST TAAL Limit el F Limit En W Men next Fla Change value maaan value EAR start tests HELP For resetting parameter values to default setting see page 22 GMC I Messtechnik GmbH 4 5 2 Starting the Test B lt 0114F bron EEEN MEHL ESCAFE DD ecco eee CHARGING Zlim MEES IH ImAITEST 15 COl m 1 00 U2 25 RUNNIN Guu After capacitance has been determined the instrument automati cally continues with dielectric discharge testing This takes about 30 minutes However the measurement can be aborted at any time by pressing the MENU key Only capacitance is displayed in Sq 100 hF 120 Clim 1a nF Ea 1 0 F uxz54 fa E Press briefly Save results Press 8 hold Save results and activate the entry field A description of the measurement with up to 15 characters can be entered to the information field at the bottom See chapter 5 1 1 regarding entry GMC I Messtechnik GmbH 45 4 6 Voltage Measurement protection against residual voltage EN 60204 requires that voltages in excess of 60 V occurring at all accessible machine components during operation must drop to a residual voltage value of 60 V or less within a period of 5 seconds after supply power has been switched off Testing for the absence of voltage is performed by means of a voltage measurement which i
14. TEST voltage over the selected rise time during the breakdown voltage test If voltage breakdown occurs before this value is reached breakdown voltage Uprk is displayed If the selected test voltage is reached testing is continued at this voltage level until the time period selected under test duration has elapsed If no breakdown occurs before the selected test duration has Select the Test elapsed the test has been passed in which case the following display appears Uprk Breakdown voltage is displayed in all JAG MENU other cases Open the Submenu UMA Uins gt lt Rise le Test Duration tis a ton Applications For the recognition of cracks and holes in the insulation 42 Polarisation Ind DAR PWithstand Breakdown Capacitance DD Voltage Measurement GMC I Messtechnik GmbH 4 4 1 Set Parameters Setting Test Parameters TE ki Rise time 18 4 Test durat 64 W en next F Change value EAR start tests t HELF Significance of Parameters with Variable and Fixed Test Voltage Test voltage Unom Test voltage in fixed steps 100 250 500 V 1 00 1 50 2 00 2 50 5 00 kV Uyar Variable test voltage 100 V 5 00 kV Uins Test voltage see fixed steps above Rise Time after which maximum test voltage will be reached 5s 300 5 Test duration Test duration at maximum test voltage AUTO 18 1205 gt gt gt gt continuous burn
15. TRADE ASSOCIATION FOR PRECISION ENGINEER ING AND ELECTRICAL ENGINEERING See enclosed bro chure Attention Observe DIN VDE 0104 regulations Setup and Operation of Electrical Test Equipment Attention If safety test probes are used the operator must inspect them to assure that the test probes and their cables are in flawless condition before placing them into service All equipment must be inspected for visible external damage before use see chapter 10 3 on page 61 through chapter 10 5 on page 62 Attention Before initializing any tests and before enabling test equip ment make sure that all means of access to the danger zone are closed and that all persons have exited the danger zone A Attention High Voltage When the trigger at the high voltage switching pistol is pulled to the first point of discernible mechanical resis tance the test probe is exposed If the trigger is pulled beyond this point of mechanical re sistance high voltage is applied to the test probe as suming the high voltage module is in the standby mode A Attention High Voltage Touch neither the test probe nor the device under test during the high voltage test Life endangering high voltage of up to 5 35 kV is present at the test probes of the high voltage module Limitation of Liability PCs located in proximity to the test eguipment may crash in the event of arc over resulting in possible data loss All data and
16. and right for releasing the cover ng the handle Handle and bar function as a tilt stand GMC I Messtechnik GmbH battery is disconnected still connected to the mains 16 Inlet plug for supply power with fuse compartment 17 Connector jack for guard cable feature G1 18 Connection for automotive charging adapter J1 19 Device base Outside With uptake for measurement cable test probes and alligator clips Inside Uptake for guard cable with test probe feature G1 battery compartment A Attention Connect 5 m long Leadex 5000 accessory extension cable feature H1 to measurement cable only 227 Note Maximum rated voltage to earth is 1000 V even if perma nently connected measurement cables for 2 kV CAT II are permissible PROFITEST 204 HP HV High Voltage Module Connection Panel High Voltage Switching Pistol Retrofitting with a high voltage module feature B1 or B2 can only be performed by GMC I Service GmbH The high voltage module is then controlled by METRISO 5000 D PI 1 2 3 4 5 02 Inlet plug for high voltage module supply power with fuse insert Key switch for prevention of unauthorized start up Connection for external signal lamps see chapter 3 2 3 on page 18 High voltage module ready for operation when signal lamp is lit up green High voltage module ready to switch on when signal lamp is lit up red C
17. clock can be set with this function The clock continues to run after supply power has been discon nected Date and time are included in the test reports Entries are made using the following formats Date DD MM YYYY Day Month Year Time hh mm Hour Minute aE Function ca lO a E Display contrast Time and Date Select Date Time Beeper Self test E MENU Setting date and time eer Ea DEVE 17 61 2002 t A in eae Time 89 47 and select date or time n l PrlalChange value TART Pos Henn Select Return START Select Cursor Position Change Values GMC Messtechnik GmbH 23 3 7 3 Beeper Settings The beeper can be completely deactivated or activated as indi cated in the table below Beeper deactivated Beeper upon key stroke Beeper upon good bad measurement results Intermittent beeper for high voltage gt 1000 V Intermittent beeper for operation with Feature B1 B2 a good measurement result passed is indicated with one long acoustic signal Beeper activated Beeper for measuring functions a bad result failed with three brief acoustic signals 24 Beeper for high voltage SETUP e AN AY Select Beeper Open Entry Menu Select Beeper Function Function ca j Display contrast Time and Date Beeper Self test Set beeper function Beeper when measuring Pra select mode HEH ETAR Exit function GMC I Messtec
18. mode For resetting parameter values to default setting see page 22 GMC I Messtechnik GmbH 4 4 2 Starting the Test START a U D Esn TEE Utest toa 10 0 IN ImA TEST 12 UH 5 00KU U 254 RUNNIN G u STORE Press briefly Save results Press amp hold Save results and activate the entry field A description of the measurement with up to 15 characters can be entered to the information field at the bottom See chapter 5 1 1 regarding entry 43 4 5 Capacitance Measurement and Determination of Dielectric Discharge optional Capacitance measurement is performed with adjustable test volt age by charging with constant current The measurement is per formed with automatic range selection One of the nominal test voltages Unom or a freely selectable test voltage Uyar can be used Dielectric Discharge Test DD This test was developed for use with large machines and is per formed as its name indicates during discharge It designates the ratio of the discharge current after one minute and the product of voltage by capacitance Ipisch 1 min DD e 1000 DD values gt 4 Troubleshooting is reguired DD values 2 4 Maintenance is recommended DD values lt 2 DUT is OK no immediate action is required Application Determination of the magnitude of absorbed contami nation or moisture 44 TEST gi Select the Test Open the Submenu Function cE Insulation Test Polarization ind
19. pro grams should be suitably saved and computers shut down before performing the high voltage test PCs may crash even ifno RS 232 connection has been established The manufacturer of the test instrument assumes no liability for direct or conseguential damages to computers or peripheral devices or for data loss during performance of the high voltage test Furthermore the manufacturer assumes no liability for defects at devices under test resulting from the high voltage test This applies in particular to electronic components included in the device under test Observe checklist for performance of high voltage tests in chapter 2 1 GMC I Messtechnik GmbH 3 Initial Start Up The METRISO 5000 D Pl test instrument is supplied with a base which serves as a compartment for storing test cables the guard cable feature G1 the test probes and the battery pack feature C1 A Attention The test instrument may only be operated if the base is properly attached and secured 3 1 Battery Operation Feature C1 not with B1 B2 The battery pack is required for operation of the METRISO 5000 D PI without mains power The battery back includes 8 NiMH bat teries No other battery packs may be used The battery pack is charged automatically by the integrated mains power pack Optional use of an automotive charging adapter is also possible The device must be switched on in this case any switch position other than OFF A Attention
20. pulse control mode If this value is exceeded test voltage is switched off within 0 5 ms After approximately 0 6 s test voltage is increased from O to its final value within a period of 0 2 s or is switched back off if interrupting current is exceeded 0 6s Rise Test break Set Imax to gt gt gt gt gt gt gt in order to activate the pulse control mode see chapter 4 2 2 on page 36 If continuous operation is required set test duration to gt gt gt gt gt gt gt as well see chapter 4 2 2 on page 36 GMC Messtechnik GmbH 4 2 5 Ending the High voltage Test gt Release the triggers at the high voltage pistols Press the MENU key The signal lamps change from red to green gt The test system must be removed from service signal lamps off if left unattended Set the key switch to the O position and remove the key and secure the device against unauthorized use 39 4 3 Polarization Index Measurement A polarization index test is recommended for electrical machines This procedure involves expanded testing of insulation resistance DC measuring voltage from the METRISO 5000 D PI is applied to the insulation for a duration of 10 minutes Measured values are documented after one minute and after ten minutes If the insula tion is good the value measured after ten minutes is higher than the value measured after one minute The relationship between the two measuremen
21. repair GMC I Messtechnik GmbH 10 Maintenance 10 1 Replacing the Mains Fuse A Attention Disconnect the device from the measuring circuit at all poles before opening the fuse compartment Disconnect the device from the mains A Attention Use only specified original replacement fuses Bypassing or repairing fuses is prohibited If fuses with other current ratings breaking capacities or blowing characteristics are used the device may be damaged Open the fuse compartment at the inlet socket with a suitable tool e g a screwdriver gt Replace the blown fuse with a new fuse with identical specifi cations gt Close the fuse compartment GMC I Messtechnik GmbH 10 2 Testing of Rechargeable Batteries Check the batteries for leakage or damage at short regular inter vals and after long periods of storage If damage or leakage has occurred carefully and completely clean the electrolyte from the instrument with a damp cloth and replace the batteries with a new battery pack accessory no before placing the instru ment back into service If the battery test see chapter 3 7 4 on page 25 indicates that backup battery voltage or rechargeable battery voltage has dropped below the minimum allowable value recharge the battery pack or have the backup battery replaced by GMC I Service GmbH 227 Note Prior to lengthy periods of rest e g holiday we recom mend removing the rechargeable batteri
22. service each time it is used A LS mem Attention Even if only minimal damage is discovered at the test ca bles or high voltage pistols it is advisable to send them immediately to the GMC I Messtechnik GmbH Repair and Replacement Parts service department 62 10 6 Replacing Bulbs in the External Signal Lamps Feature F1 A Attention Before replacing bulbs in the external signal lamps dis connect them from the connector terminals at the test instrument gt Unscrew the red or green lens by turning it counterclockwise Remove the defective bulb from the bayonet socket and insert anew 12 to 15 V 2 W bulb with BAQs base e g OSRAM miniwatt T10 no 3453B gt Screw the lens back into place by turning it clockwise 10 7 Software Internal test instrument software can be updated with the help of a PC and an interface cable for the RS 232 interface The soft ware is downloaded to the flash EPROM in the METRISO 5000 D PI The data file with the desired software version is transmitted to the test instrument via the serial interface with the help of the update function included with WinProfi software Previously installed software is overwritten in the process Downloading Procedure 2 Establish a connection between the PC and the METRISO 5000 D PI gt Switch the PC and the test instrument on Continue as described in chapter 3 7 5 on page 26 GMC I Messtechnik GmbH gt Note After updating t
23. time Tp Setting limits 1 00 120 s the continuous operation symbol gt gt gt gt gt gt gt can be selected at under 1 00 s with the Md key Rise time time during which test voltage rises to the selected value Unc max Setting limits 100 ms 99 9 s Select Parameter Set Value Test voltage Ur TR E sO E saku T E EA E en next Fla Change value EAR start tests t HELP Time Tp Rise lt 4 Test period p gt Test duration Decline constant 0 1 s GMC I Messtechnik GmbH 4 2 3 High Voltage Testing Sequence A Attention Before initializing any tests and before enabling the test equipment make sure that all means of access to the danger zone are closed and that all persons have exited the danger zone Set the key switch to the I position The test instrument is switched to the standby mode The green signal lamps are illuminated Check the test parameters gt Press the START key The test instrument is switched from the standby mode to ready for operation The red signal lamps are illuminated U ERSA Y START ie aoe SN A MAe S0KU IHA 100mA Hh42 5kW Z00H HFIHU 700mA Ready A Attention High Voltage Touch neither the test probes nor the device under test during the high voltage test Life endangering high voltage of up to 5 3 kV is present at the test probes of the high voltage module Posi
24. with the Print data Yia selector switch in the printer position The following functions are P5I Module available e Print out values at the PSI module feature 11 Measured values for a selected object can be printed out at the utilized printer module via the serial interface Select Printer e Download templates from a PC see WinProfi PC software in MENU chapter 3 7 5 Report layouts can be specified by the user A template with a header a text body and a footer is required to this end A tem plate created by the user at a PC can be downloaded to the Te 7 F test instrument via the serial interface aai Frinting object amA dong Description Printer Menu Select an Object ora Number general Description MEMORY o Pra Change value t HELF a Heno Escape ETART Printout START Start Printing Status A filled file cabinet indicates that measurement data have already been saved to memory for the selected DUT A printer symbol appears as long as data is being transmitted to the printer A print out which has already been started can only be aborted by turning the se lector switch An error message is generated if the printer does not work Printing must be restarted in this case GMC I Messtechnik GmbH 53 7 Characteristic Values Insulation Test Voltage Nominal Values Variable Nominal Current Intrinsic Uncertainty Standards DIN EN
25. 00 V 1 00 1 50 2 00 2 50 5 00 kV Uyar Variable test voltage 100 V 5 00 kV in 50 V steps Uins Test voltage Limit Rins Limit value for insulation resistance If value stays below limit value measurement failed Test duration Maximum test duration in seconds lt Auto gt measurement until steady state is reached Time in sec Measurement 1 to 120 seconds gt gt gt gt cont measurement stop with MENU key Time in min log Measurement 2 to 60 minutes with automatic storage of 30 measured values at egual time intervals including information on the current test time see chapter 4 1 4 on page 32 Significance of Parameters with Step Voltage Test v Ustep Test voltage as a sequence of steps Uunsyenp Final value of the step sequence 250 V 5 00 kV in steps of 250 V ARtim Maximum allowable statistical deviation from the mea sured mean value At 250V Dwell time per step 108 50 s Resetting parameter values to default setting see page 22 0237 Note In the event of very high insulation resistances the capacitive influence of the person performing the measurement and or of the measuring cable may distort the measured value GMC I Messtechnik GmbH 4 1 2 Starting the Test Unom Uvan Display of results after completion of test 4 1 3 Starting the Test Ustep ms 286GO pa 103k V lim SUOPS2 IN ImA TEST 15 UN LOOKU U 25 RUNNIN Guu ri 286GQ P lt 25 V F ite at TEST UN 1 00kU F ucz
26. 1 or B2 GMC I Messtechnik GmbH 3 2 2 Key Switch feature B1 or B2 The key switch prevents unauthorized start up of the high voltage module Keep the key in a safe place which can only be accessed by authorized personnel Torn the key to the O position and remove after each test has been completed a Note When the key is removed or the high voltage module is turned off the menu functions for the high voltage module cannot be accessed at the METRISO 5000 D PI 17 3 2 3 Indication of Operating States Signal Lamps at the High Voltage Module The signal lamps integrated into the high voltage module indicate two different operating states Test instrument ready for use e Key switch is in the I position ON e Power supplies for signal and control circuits at the high voltage module are switched on e Test voltage supply circuits are still switched off and are still secured against inadvertent activation A Attention All safety precautions required before entering the dan ger zone must now have been implemented amongst others set up WS1 warning signs and ZS2 auxiliary signs in accordance with DIN 40008 part 3 Instrument ready for operation AN e The menu for starting the voltage test has been opened and the START key has been activated e The power supply circuit for the safety test probe is still switched off assuming the trigger has not been pulled at th
27. 2 Form 3 mi Winprofi Editor o x Fie Edit Search Window nf PROTO_V1 PRN 1oP l ja TURBO DRIVE Machine Inc Industrial Equipment and Support P 0 Box 666 Hellhoundsville TW5 9RT England CERTIFICATE FOR PROOF OF COMPLIANCE FOR INDUSTRIAL MACHINES Verification of safety for the electrical equipment of industrial machines according EN 60204 1 IEC 264 1 DIN VDE 6113 Common data of machine under test Description Number DESC Number of protocol GMAC Equipment used for tests NAME GSER Date of tests GDATE Responsible person R Schweiger The following protocol confirms that all tests for proof of electrical safety of the described machine according to the standards mentioned above have been carried out with great care The tests have been carried out by skilled persons according DIN UDE 8165 Part 1 5 75 Subclause 3 2 1 The machine under test does GRESULT 8 meet the requirements of EN 60204 1 IEC 204 1 DIN UDE 8113 Comment GMC Messtechnik GmbH 4 Performing Tests Each of the following tests is automatically assigned to one cur rently available object number Any given test which is saved to memory with the STORE key is stored with reference to this number The object number can be entered in the DUT data menu see chapter 5 1 on page 48 Measuring mode operation is always carried out according to the follow ing sequence e Select the desired t
28. 54 OK Re 8 0 8MO e 200kV ater 102 HIGH TEST I UEND 5 00KV VOLTAGE RUNMIMGes Fis 8 5 1 MQ Rmax 02 8 103 END 5 ODKU pejus E 31 Uins RIMS 1 15 8 49M 3 15 8 51M y 0 25 B 56M 2 25 B 50M 4 25 8 51M Eka 51 jaon ayar 4 00 B 51 Statistical analysis 0 50 B 51H 2 50 8 51H 4 50 8 526 0 15 8 51H 2 15 8 50H 4 15 8 52M 1 00 8 53M 3 00 8 52H 5 00 8 53M 1 25 8 51H 1 25 8 53 1 50 8 50 3 50 8 51 4K 4 285 Press the CURSOR DOWN or CURSOR UP keys to return to the previous LCD display 287 Note If the measuring range is exceeded overflow of display range no statistical analysis will be performed In this case the individual measured values are listed but no value for ARmax is calculated 9 Press briefly Save results Press amp hold Save results and activate the entry field A description of the measurement with up to 15 characters can be entered to the information field at the bottom See chapter 5 1 1 regarding entry 32 4 1 4 Data logger function min log as of firmware version AH Test voltg Mani i Select Parameter INS g Limit Fins 1AB Fara Test durat l min og meter Hen next Fla Change value EAR start tests 1 HELP If you choose time parameter setting min log from the menu exactly 30 measured values are automatically stored during the selected test duration at time intervals between 4 seconds and 2 minutes This makes data logger operation possible
29. 55 Replacement siise kd 61 l Interference voltage during insulation test 29 Interrupting current Display messages 13 in case of breakdown voltage 38 in pulse control mode 39 M Measuring of Absorption index 40 Breakdown voltage 42 CGapacitahce s A lupus arr k LUULU LAA 44 High resistances 33 Polarization index 40 Voltage noaua 46 P Power failure n 13 Product Support Hotline 68 R Residual voltage Determining the value 46 Display of discharge time 46 S Safety measures Gontrol Circuits 4 vy eevee ene 11 Frequency Converters 11 Neutral conductor 11 PELV CICUS KIGU 11 PREFSONS ia aaa a asa E aiai 11 TN SYSLEMSA EEEE 11 Signal lamp Optical a EE 35 Statistical analysis during insulation measurement 32 Storage batteries Display of measuring voltage 25 Display of remaining capacity Operation with battery pack Recharging during mains operation 20 T Test voltage during HV test in pulse control mode 39 on device under test 65 during insulation test Fixed steps sxcseeecooreeeeeeebe 31 on device under test 65 variable 50 Vsteps 31 during insulation test as a sequence of SLEDS naaa A 31 W WinProfi Installation and program
30. 61557 1 2007 Test Voltage Test Voltage DIN EN 61557 2 2008 100 V 250 V 500 V 1 00 kV gt 1 0mA 0 25 rdg VDE regulations VDE 0413 Part 1 2007 1 50 kV 2 00 KV 2 50 kV gt 0 4 mA 5 rdg VDE 0413 Part 2 2008 5 00 kV gt 0 1 mA 3 5 rdg 100 V 1 00 kV 21 0 mA 15 rdg Insulation Resistance gt 1 00 kV 2 50 kV gt 0 4 mA 5 rdg gt 2 50 KV 5 00 kV 20 1 mA 3 5 rdg Display Range Measuring Test Voltage Intrinsic Uncer Measuring Uncer Q Range Q tainity tainty Variable test voltage selectable in 50 V steps 1005006 060M 1006 100V 250V 10 dg 50 15 rdg 470 Short circuit current less than 2 mA with test voltage to 1 00 kV gt 10 0 G 50 0 G 25 rdg 5d 60 rdg 20 d 0 00M 250G 0 40M 50 0G gt 250V 1 00kV 7 rdg 5d 10 rdg 7 d Voltage Measurement 250 0 G 250 G 2 25 rdg 5d 50 rdg 20 d Measuring Range Frequency Impedance Intrinsic Measuring 0 00M 999G 0 40 M 200G gt 1 00 KV 5 00 KV 7 rdg 54 10 rdg 7 d in Hz Uncertainty Uncertainty gt 200 G 999 G 25 rdg 50 50 rdg 20 d i i voltage 2 5 rdg 5 d 5 rdg 5 d Test duration automatic until measured value stabilizes 50V A a0 K ac dc 15 500 2 5 tg 209 5 rdg 50 manual 1 120 s or continuous measurement lock function 50 V 1 00 kV ac dc gt 500 1k 10 rdg 2d 12 5 rdg 5 d Polarization Index PI Absorption
31. HHIHG r MARSYRWITEST 15 2 l m FUHHIHG TI Trax PHASE TEHF TOO HIGH LAMF DEFECT 60 The measuremen The displayed hig The displayed hig The displayed hig ains cable no Key switch se Blown fuse Defective signal No data transfe Defective signal Meaning Cause has been saved to memory METRISO 5000 D Pl with feature B1 or B2 h voltage module has been detected h voltage module has been detected h voltage module has not been detected plugged in 0 0 lamp between METRISO 5000 D PI and 204HP HV lamp High voltage module ready to be switched on High voltage is present at the test probes during measurement Do not touch the test probes The specified limit value Imax has been exceeded Current limiting has switched the device to the standby mode Test completed successfully Residual voltage less than 25 V Phase angle display Continuous operation with high test power during high voltage testing One of the two signal lamps in the high voltage module is defective Remedy Turn device on with key switch Turn device on with key switch Plug in the mains cable Set the key switch to 1 Replace the fuse Service See Device defective error message Replace signal lamp service Allow the device to cool for approximately 10 minutes Send the high voltage module to GMC I Service GmbH for
32. OFITEST204HP 2 5kV feature B1 and PROFITEST204HV 5 4kV feature B2 high voltage modules are defective In such cases the devices must be removed from service and secured against any possible inadvertent use Send the instrument to our Repair and Replacement Parts service department in such cases see chapter 12 on page 67 GMC I Messtechnik GmbH Opening of Eguipment Repair The eguipment may be opened only by authorized service per sonnel to ensure the safe and correct operation of the eguipment and to keep the warranty valid Even original spare parts may be installed only by authorized service personnel In case the eguipment was opened by unauthorized personnel no warranty regarding personal safety measurement accuracy conformity with applicable safety measures or any conseguential damage is granted by the manufacturer 2 1 Checklist for High Voltage Tests A Attention Measurements may not be performed under moist ambi ent conditions where condensation has occurred or in explosive atmospheres Personnel Safety gt Turn the machine under test off and lock it in the off position Perform insulation resistance measurement Make sure that the system is grounded Go Oo 8 Secure the danger zone with barriers closing even narrow en trance ways Set up warning signs such that they are plainly visible Set up warning lamps such that they are plainly visible Attach the emergency stop button in a plainly
33. Operating Instructions A GOSSEN METRAWATT METRISO 5000 D PI Digital High Voltage Insulation Test Instrument P SEOUTEST PS ce td 4 ni Test instrument may only be operated under the supervision of a qualified electrician trons AA A GOSSEN METRAWATT METRISO 5000D P 7 GMC I Messtechnik GmbH 1 Function selector switch Switch positions SETUP General device settings Print out measured values and reports 9 10 11 12 13 14 15 During battery operation During mains operation transformer is OFF TEST Socket connector for RS 232 interface LCD panel Select data memory function Switches the test instri Select measuring and ument off test parameters and execute measurements and tests EN Select main menus and subme MA Select main menus and subme Signal lamp for test passed green MENU i STORE START Cover SECUTEST PSI printer module nus and adjust values nus and adjust values est failed red Key for selecting and guerying menus for setting parameters for returning to the main menu and for stopping the measurin g process Before performing a measurement Key for querying context sensitive help After performing a measurement Key for saving measured values and parameters to memory Key for starting the selected test Signal lamp testing yellow Pushbuttons left and right for releasi Pushbuttons left
34. Ratio DAR Frequency Measurement Measuring Range Impedance Intrinsic Measuring Uncertainty Uncertainty 15 0 Hz 1 00 kHz 0 5 rdg 20 1 rdg 2 d Measured quantity voltage 50 V 1 kV 00 00 01 00 99 50 min 00 00 10 00 99 50 min 0 10 4 00 9 80 min 00 00 00 30 99 50 min 00 00 01 00 99 50 min 0 10 1 60 9 80 min PI and DAR are calculated values Insulation measurement specifications apply Breakdown Voltage Parameter Setting Range Intrinsic Uncertainty Measuring Uncertainty Voltage range 100 5 000 V 10 rdg 8 d 15 rdg 10 d Rise time 5 300s i Measuring time Nous 12084 i EE auto continuous measurement 54 GMC I Messtechnik GmbH Capacitance Measurement Display Measuring Test Voltage Intrinsic Uncertainty Measuring Range Range Uncertainty 100 450V 10 rdg 5 d 15 rdg 8 d 0 00 10 0 uF 0 10 5 00 pF 500 5 kV 5 rdg 5 d 10 rdg 8 d Dielectric Discharge DD Limit DD 0 10 2 00 9 80 Reference Conditions Ambient temperature 23 C 2 K Relative humidity 40 60 Measured guantity freguency 50 Hz 10 Hz during voltage measurement Line voltage waveshape Sinusoidal deviation between RMS and rectified value lt 1 Power Supply METRISO 5000 D PI Line voltage 207 V 253 V 49 Hz 61 Hz or depending on country specific design 108 V 132 V 59 Hz
35. UTEST PSI Entry with the help of a barcode scanner accessory no B3261 or RFID scanner accessory no Z751G Entry from a terminal Entry with PC keyboard via the PROFI MFII adapter accessory no Z504H GMC I Messtechnik GmbH Entry using keys at the METRISO 5000 D PI Select Letter Number or Character E Move Cursor Left Move Cursor Right Completed entries must be acknowledged with the MENU key The entry is then saved to memory Alternatively the Store key can be pressed at the PSI module Up to 250 characters can be entered The entry line scrolls auto matically A comment can be entered for each test step in the same way immediately after the test has been performed However the length of these comments is limited to 15 characters 49 5 1 2 Copying Descriptions Select the object with the description to be copied and press the MENU key 3 times Select the new object and press the MENU key The copied text is displayed and can be edited 5 1 3 Deleting Descriptions Simultaneously press the i STORE and START keys The description is deleted and the cursor is sent to the first char acter entry position in the description field 50 5 2 Processing Data checking measured values Measured values can be checked with this function and individ ual measurements can be deleted if desired E Function EF Le Device data gt Browse data Organize data Dele
36. ace of the insulation material from flowing from the measurement cable to the measurement cable instead of through the insulation material itself Guard Cable H Measurement Cable Measurement Cable Contact Ring l Conductor Insulation Material Guard Rings Insert the plug from the guard cable into the appropriate jack in the test instrument gt Plug the alligator clip onto the guard cable test probe gt Connect the alligator clip to the guard ring between the two measuring points at the insulation material under test gt Refer to chapter 4 1 2 on page 31 regarding the measuring se quence GMC I Messtechnik GmbH 287 Note The following materials can be used as guard rings alu minum foil copper foil or metallic hose clamps 33 4 2 High Voltage Test with Feature B1 B2 The electrical eguipment of the machine under test must withstand a test voltage of twice its own rated voltage value or 1000 V whichever is greater applied between the conductors of all circuits and the protective conductor system for a period of at least 1 second The test voltage must have a frequency of 50 Hz and must be generated by a transformer with a minimum power rating of 500 VA 32 gt Note Feature B must be included for testing in accordance with DIN VDE 0113 Feature B2 is used for testing at up to 5 kV The METRISO 5000 D Pl automatically recognizes which type of high voltage
37. air Memory in no longer able to save new measurement data Save data to a PC and then clear the memory lat TEEME See text at the display Transmit data to a PC or print them out and then delete A Hew objects cannot DUTs which are no longer necessary or clear the entire E be entered anymore memory No data have yet been saved to this data record Printing is not possible Check connections at the printer and make sure paper is available E Check the printer for possible errors Data are being transferred to the printer The printer may wait until data transmission has been entirely completed before it starts printing Coan A filled file cabinet indicates that measurement data have already been E saved to memory for the selected DUT ooo h The data record has been deleted for a DUT The printer is not working Check the data record Be Ho usable data in memory DE Printout Error The printer is not working vneck tne connection between the printer and the Check connection Then press the START key Busy printing data The printer is working correctly Turn the selector switch in order to abort the print out Abort by turning switch GMC I Messtechnik GmbH 59 Displays and Error Messages Ca eT A 200mA ku IlmA PROFITEST 284 H HP not found Green signal lamps do not light up PROFITEST 284 H HP not found Red signal lamps do not light up Fea Ready HAH SKVITEST 15 200mA GU
38. alues eieeierenenennnnanananananananananas 54 Data Interfaces miim RS 232 Serial Merate acs esate kki aada aada Software Analysis of Measurement Results ih Interface Specification and Protocol n Connector Pin Assignments mmmmemnmeeennnennanenenanen Displays and Error Messages Causes Remedies 58 M nna OE 125 5 013 4 ae araea a r ap eua 61 Replacing the Mains Fuse 61 Testing of Rechargeable Batteries oo we BI Housing and Test Probes vesassenssninosiiercininian 61 Measurement Cables mmemetennnanananananane 5 02 High Voltage Module Test Cables Feature B1 B2 62 Replacing Bulbs in the External Signal Lamps Feature F1 102 SOMWANG e paa niin a kellukad eilane small id 62 RECalIDrallON karaat minisari mA ME UA A 63 Device Return and Environmentally Compatible Disposal 63 GMC I Messtechnik GmbH Contents Page 11 ADDONGIX 2 0 on an Ree ee 64 11810 UGIOSSALY eine acest cee Wis aki Utah i anteaters 64 11 2 Minimum Display Values in Consideration of Measuring Error 111444 tsitaadist alad alad 64 11 3 Voltage at Device Under Test During Insulation Resistance Test 65 114450 INGEN re aedmaasik O ahi add 66 12 Repair and Replacement Parts Service Calibration Center and Rental Instrument Service 67 13 Product Support sanin ann aai 68 z 1 Applicat
39. an one of those included with the instrument it can be downloaded with the help of WinProfi PC software The data file with the desired language is transmit ted to the test instrument via the serial interface The previously installed language is overwritten Software updates can be downloaded with the help of the same program regardless of the currently installed language 287 Note You can use WinProfi software at the PC side included with the METRISO 5000 D PI to download a language to the test instrument This software includes all of the func tions required for communications between the METRISO 5000 D PI and the PC A description of the program is included in the online user s manual which can be accessed from WinProfi WinProfi is currently applicable up to Windows 7 32 Bit 26 A Installing WinProfi to the PC and Starting the Program 2 Download the WinProfi software from our homepage http www gossenmetrawatt com gt gt Products Software Software for Testers WinProfi gt Unzip the zip file winprofi zip Install the software on your PC by executing file Setup_WinProfi_Vx xx exe gt Select the desired language for the WinProfi software and for the user interface of the test instrument 2 Follow the instructions which appear at the monitor The program is added to your start menu after installation Displaying and printing out the online user s manual contains informati
40. asic settings can be selected for the test instrument with the selector switch in the SETUP position SELJE Function c iA Display contrast Time and Date Beeper Self test Select Parameter Open Menu for Entering Parameters All setting and changes entered to the menu accessed in the SETUP switch position are saved to memory automatically and are retained after disconnecting the device from mains power Exit Function Restoring default setting standard values Switch off the test instrument switch position OFF Then press and hold the MENU and i STORE keys simultane ously and turn the function key to TEST position The standard values of the default setting are thus restored 22 3 7 1 Adjusting Contrast and LCD Illumination Contrast can be increased or decreased with this function LCD illumination can be switched on or off as well SETUP av Select Display Contrast Open Entry Menu Adjust Contrast Switch Illumination On or Off Function FC i Display contrast Time and Date Beeper Self test setting Display co ntrast NE display Mend Exit ETaRT Backlight Background illumination is switched off automatically after approximately 2 5 min utes if none of the keys are activated during this time Each time a key is activated background illumination is extended for an additional 2 5 minutes GMC I Messtechnik GmbH 3 7 2 Setting Date and Time The test instrument s internal
41. aution danger Permanently connected measurement cables Trigger switch As opposed to the high voltage pistol without switch the high voltage Switching pistol is identified with a red clamping ring on the connector cable underneath the handle Recessed safety test probe GMC I Messtechnik GmbH PC Program WinProfi for communication with METRISO 5000 D PI The free PC starter software WinProfi is used for communication with your METRISO 5000 D PI test instrument WinProfi is avail able on our homepage with the following content and functions e up to date test instrument software for loading a different language for the user interface for loading an updated software version e Transmission of measurement data from the test instrument to the PC e preparation and modification of templates for test reports at the PC and transmission of the templates to the test instrument e preparation printout and filing of test reports at the PC The following interface cables and or converters are required for communication between test instrument and PC 23241 RS232 tester RS232 PC RS232 USB Converter Z501L RS232 tester USB PC not possible via the RS232 terminal of a connected SECUTEST PSI Up to date PC software free of charge starter or demo software for data management report and list generation is available from our homepage for download WinProfi is currently applicable up to Windows 7 32 Bit
42. device is automatically sup plied with power from the batteries The automotive charging adapter feature J1 can be used to operate the device and charge the batteries GMC I Messtechnik GmbH 3 5 User Interface Measuring and testing with the METRISO 5000 D PI is quick and easy The integrated user interface provides the operator with in formation regarding required operating steps operator errors measurement results and more for all measuring functions All in formation and measurement results appear at a dot matrix LCD panel in plain text The integrated user interface is entirely adequate for the great majority of all tests and measurements Nevertheless operators should carefully read and understand the contents of these oper ating instructions 3 6 Help Functions Help texts can be queried and displayed at the LCD for all mea suring and test functions and for practically all settings Example Display Contrast Function SETUP Function ca j 4 Display contrast Time and Date Beeper Self test Switch Position GMC I Messtechnik GmbH Press the STORE key in order to query online help STORE Query Help odify contrast acklight on off START 2 Press the same key once again or the MENU key in order to exit the help function Exit Help or Start the selected function directly from the help menu by pressing the START key Start Function 21 3 7 Setup Various b
43. e high voltage pistol e The test probes are secured against inadvertent contact as suming the triggers at the high voltage pistols have not been pulled 18 A AN se N Attention All means of access to the danger zone must be closed when the high voltage module is in the standby mode The device must be sent to GMC I Service GmbH in order to replace lamps External Signal Lamps feature F1 The external signal lamps indicate the same operating states as the signal lamps integrated into the high voltage module They provide additional security at the test site and must be plainly vis ible beyond the boundaries of the danger zone The external signal lamps can only be connected to the 12 V 5 W output jack at the high voltage module feature B1 or B2 237 Note For reasons of safety only Z504D signal lamps available from GMC Messtechnik GmbH may be used Refer to chapter 10 7 on page 62 regarding lamp replacement GMC I Messtechnik GmbH 3 3 Mounting the METRISO 5000 D PI with Feature B1 B2 to the Trolley feature D1 gt Set the complete unit consisting of test instrument and high voltage module onto the trolley s platform 1 such that the cover of the test instrument can still be opened gt Secure the test instrument s handle to the vertical supports with the handle clamps 3 Loosen the screws in the handle clamps 9 to this end with a 4 mm hollow hex wrench gt Push the handle clamps 3 over
44. e designation Specify the designation of the basic M5810 instrument in your order as ticle number order code for a METRISO 5000 D PI well as any features which deviate from feature 0 Test instrument for German speaking countries with DAkkS calibration certificate and SECUTEST PSI printer module M5810 A01 11 GMC I Messtechnik GmbH 9 2 Safety Features and Precautions The METRISO 5000 D PI test instrument and the PROFITEST204HP 2 5kV and PROFITEST204HV 5 4kV high voltage modules have been manufactured and tested in accor dance with the following safety regulations Standard DIN EN 61557 1 2007 DIN EN 61557 2 1998 05 IEC 61010 1 2004 EN 61010 1 2002 VDE 0413 Part 1 2007 VDE 0413 Part 2 1998 05 VDE 0411 Part 1 2002 If used for its intended purpose safety of the user the instrument and the device under test is assured VDE regulation Read the operating instructions completely and carefully before using the device and follow all instructions included therein The operating instructions should be made available to all users Observe the following safety precautions e The instrument may only be connected to a 230 V or 120 V electrical system depending on the country specific design which is protected with a fuse or circuit breaker with a maxi mum nominal current rating of 16 A e Be prepared for the occurrence of unexpected voltages at de vices under test for example capacitors may be dangerously
45. egulation Notes Regarding SECUTEST PSI Operating Instructions In combination with the METRISO 5000 D PI the SECUTEST PSI printer module is only used for printing out measured values and for entering comments with the alphanumeric keypad The following chapters from the SECUTEST PSI operating instructions are relevant as regards operation together with the METRISO 5000 D PI e Chapter 2 Safety Features and Precautions e Chap 3 1 and 3 2Installing the Batteries and the PSI Module e Chapter 12 Characteristic Values e Chapter 13 Maintenance e Chapter 14 Repair and Replacement Parts Service The following functions are not active or only make sense in com bination with a SECUTEST test instrument e Display print and store reports to memory e Statistics e Operation with a barcode scanner GMC I Messtechnik GmbH 1 1 List of Available Features Features Country version user interface language mains plug type PROFITEST204HP 2 5kV not with C1 PROFITEST204HV 5 4kV not with C1 Set of batteries not with B1 B2 Guard 5000A measurement cable LEADEX 5000 extension cable SECUTEST PSI printer module 1 If the high voltage module is purchased after the basic instrument it can only be retrofitted by our service department i 2 Only for line voltage 207 V 253 V 49 Hz 61 Hz Example of a complete typ
46. ent interference voltage at the test probes All clear after an insulation test voltage at test probes less than 25 V Timer function symbolizes test duration This symbol appears after the voltage measure ment value has been frozen see chapter 4 6 on page 46 Indicates progress of the test Indicates storage of the measurement value GMC Messtechnik GmbH 2 2 4 Symbols in the User Interface with Feature B1 B2 High voltage module ready to be switched E ZOJ HFH 200mA Ready on or PEA KUTEOHHFIHU l ma Ready EET Life endangering high voltage of up to 5 35 kV 200mA Ready is present at the test probes of the high or voltage module ir KV Z04HF HU l ma Ready Test completed successfully residual voltage less than 25 V Display of phase angle PHASE g The specified limit value Imax has been exceeded Current limiting has switched the device to the standby mode The last voltage value measured before interrupting current was exceeded as well as interrupting current limit value Imax are displayed I gt Trax Excessive temperature inside the test instrument high voltage test Allow the device to cool for approximately 10 minutes TEHF TOO HIGH 2 3 Special Safety Precautions and Instructions for Feature B1 B2 Precautions for the prevention of unauthorized start up e Key switch GMC Messtechnik GmbH Precautions for the prevention of inadvertent start up Multiple key operati
47. es This helps to prevent excessive depletion or leakage of batteries which under unfavourable circumstances may cause damage to the instrument 10 3 Housing and Test Probes No special maintenance is required Keep outside surfaces clean and dry Use a slightly dampened cloth for cleaning Avoid the use of solvents cleansers and abrasives A Attention No condensation may be permitted to occur at the test instrument the test cables or the device under test because high voltage may otherwise cause leakage cur rent at the surfaces Insulated components may also conduct high voltage in this case Measurements may not be performed under moist ambient con ditions where condensation has occurred or in explosive atmo spheres 61 10 4 Measurement Cables Inspect the measurement cables for mechanical damage at regu lar intervals A AN sn L Attention Even if only minimal damage is discovered at the test ca bles it is advisable to send them immediately to GMC Service GmbH 10 5 High Voltage Module Test Cables Feature B1 B2 Wind the test cables onto the provided cable uptakes at the back of the trolley feature D1 after each use if included Test cables may not under any circumstances be mechanically damaged or kinked because impaired insulation characteristics may other wise result Inspect the test cables and the high voltage pistols for mechani cal damage before placing the high voltage module into
48. est e Enter test parameters if required e Start the measurement or return to the initial menu e Save measured values to memory and enter a description if desired Observe the following for all tests e Safety features and precautions see chapter 2 e Disconnect the device under test from all sources of voltage first e Test for absence of voltage e Do not disconnect the measurement cables until the device under test has been fully discharged GMC I Messtechnik GmbH 4 1 Insulation resistance Test Test voltage can be set between 100 V and 5 000 V for this test This voltage as well as the allowable limit value for insulation resistance can be selected as a test parameter Voltage at the device under test appears at the LCD in addition to measured insulation resistance Discharge After the measurement has been completed the device under test is discharged automatically in order to assure zero voltage The falling voltage value can be observed at the display during the discharging process The measured insulation resistance value remains in memory during this period of time Interference Voltage If voltage is present at the test probes after mea surement is started an external voltage warning AAA appears at the display The level of the interference voltage is shown at the display The insulation test is aborted after the test probes have been removed from the DUT The test has to be conducted again on t
49. ficates Our spectrum of offerings is rounded out with free test equipment management An on site DAKKS calibration station is an integral part of our service department If errors are discovered during calibration our spe cialized personnel are capable of completing repairs using original replacement parts As a full service calibration laboratory we can calibrate instru ments from other manufacturers as well 67 13 Product Support When you need service please contact GMC I Messtechnik GmbH Product Support Hotline Phone 49 911 8602 0 Fax 49 911 8602 709 e mail support gossenmetrawatt com Edited in Germany e Subject to change without notice e A pdf version is available on the internet A GOSSEN METRAWATT Phone 49 911 8602 111 GMC I Messtechnik GmbH Fax 49 911 8602 777 S dwestpark 15 E Mail info gossenmetrawatt com 90449 N rnberg Germany www gossenmetrawatt com
50. for measur ing durations between 2 and 60 minutes In this case the residual time of the current measurement is not indicated in seconds but in minutes While the test is being performed icon Stored is briefly shown in the display and the yellow signal lamp Testing disappears briefly each time a measured value is being stored If the signal generator is activated an acoustic signal sounds addi tionally In this function the current test time is stored for each measure ment instead of the parameter for the test duration to ensure the temporal correlation between measured value and time of mea surement Oss Note Before the start of each test with data logger as described in chapter 5 1 select a new device under test to avoid the measured values being stored successively within the same DUT This considerably facilitates the subsequent evaluation of the stored measured values GMC I Messtechnik GmbH 4 1 5 Measurements with the Guard Cable feature G1 The measurement of very high resistances necessitates extremely minimal measuring current and may be rendered problematic as a result of influences such as electromagnetic fields humidity or surface current An accurate test set up is thus absolutely essen tial A guard cable must be used for measurements within a range of 100 GQ 10 GQ 1 TQ in order to prevent surface current from distorting measurement results The guard rings prevent current at the surf
51. he de energized DUT 29 A AN sun L Attention Do not touch the test probes during measurement A direct voltage of up to 5000 V is present between the test probes Note Testing the Measurement Cables Initial testing should be performed after short circuiting the measurement cables with their test probes The instrument should display nearly zero MQ A broken mea surement cable can be detected in this way TEST Select the Test Open the Submenu Function cE Insulation Test Polarization ind DAR Withstand Breakdown Capacitance DE voltage Measurement 30 4 1 1 Setting Test Parameters The type of utilized test voltage can be selected here e Fixed test voltage e Variable test voltage e g lower test voltage for voltage sensitive components e Test voltage in a sequence of steps Ustgp step voltage e g in order to allow for better evaluation of insulation quality with re gard to dielectric strength Additional parameters must be set as well depending upon the Limit Fins BAON selected type of test voltage T Test durat 68 5 mater Men nesct Fla Change value Select Parameter EAR start tests 1 HELF Set Value t D Ya ra Y i IM END TAk AF Lim Arti te Re Hen nat Fla Change value ETART start tests HELP GMC I Messtechnik GmbH Significance of Parameters with Variable and Fixed Test Voltage Test voltage Unom Test voltage in fixed steps 100 250 5
52. he instrument restarts voltage measurement 46 When the display is frozen voltage measurement is not started again until e The START key is pressed e The measured value is saved to memory by pressing the i Store key e Voltage measurement is restarted from the menu e Or voltage at the test probes climbs back up to a value of greater than 60 V or if the next measured value after a mea surement of greater than 60 Vis even higher i e if a climbing tendency can be observed Both elapsed time and the prevailing voltage value after allowable discharge time has elapsed are saved to memory by pressing the i Store key If no discharge takes place only the voltage value is saved Note If for example conductors are exposed when a machine is switched off e g if plug connectors are disengaged and if these are not protected against direct contact maximum allowable discharge time is 1 second TEST A Select the Test Open the Submenu Function ca Insulation Test Polarisation ind DAR Withstand Breakdown Capacitance DE Voltage Measurement GMC I Messtechnik GmbH 4 6 1 Setting Test Parameters The discharge time during which the voltage value must drop to a non hazardous value of less than 60 V can be specified as a limit value between 1 0 and 9 00 seconds The following message appears in order to indicate that the limit has been reached residual voltage less than 60 V Setting
53. he software reinstall the desired lan guage to the test instrument as well even if the language will not be changed This assures that all of the additional functions included in the update are correctly displayed 10 8 Recalibration The respective measuring task and the stress to which your mea suring instrument is subjected affect the ageing of the compo nents and may result in deviations from the guaranteed accuracy If high measuring accuracy is required and the instrument is fre quently used in field applications combined with transport stress and great temperature fluctuations we recommend a relatively short calibration interval of 1 year If your measuring instrument is mainly used in the laboratory and indoors without being exposed to any major climatic or mechanical stress a calibration interval of 2 3 years is usually sufficient During recalibration in an accredited calibration laboratory DIN EN ISO IEC 17025 the deviations of your instrument in rela tion to traceable standards are measured and documented The deviations determined in the process are used for correction of the readings during subsequent application We are pleased to perform DAkkS or factory calibrations for you in our calibration laboratory Please visit our website at www gossenmetrawatt com Company DAkkS Calibration Center or FAQs Calibration questions and answers By having your measuring instrument calibrated regularly you fu
54. hnik GmbH 3 7 4 Executing the Self Test This function displays important device data first If required dis play lamp and relay functions as well as other options can be tested automatically and results appear at the display SELIP Function c fC a AE Display contrast Time and Date Beeper 2 Self test Select Self Test Type METREISO S HAO PI A ME Version system 180 214 41 Date system 20 AA Open Entry Menu Llersion meas unit AA 211 81 Date meas unit 128 HAS Calibration date i 11 2442 Device number ix 34 HenuEeturn ETD Start tests LCD Test Neighboring horizontal and vertical segments of the LCD panel are activated separately or test images are indicated by means of the following tests If one of the segments fails to blink send the test instrument to an authorized service center for repair GMC I Messtechnik GmbH Battery Voltage and LED Test Continue Test Results OK E Test failed component component Battery Voltage Backup Battery LEO ROH yellow LED OK reen 2 LED FAILED red AC high voltage Erant HEHU Stop test 000000 Error message defective not available e g batteries not inserted or high voltage module not available 237 Note Before a check mark appears to indicate correct func tioning the L switch EDs must first blink and the relays must 25 3 7 5 Downloading a Language or a Software Update If you reguire a language other th
55. ice s connection panel 15 Connect the two cables to each other and secure the connec tion with the snap hooks Position the cable such that is cannot be pinched during sub sequent assembly gt Carefully set the device onto the base as shown in the photo by grasping the handle with one hand and guiding the bottom of the device into position with the other hand Grasp the base and the device and turn the entire unit upside down gt Secure the base with the included screws and washers 16 GMC I Messtechnik GmbH A A N mani L Attention Use only the screws furnished with the device together with washers Longer screws may reduce creepage dis tances or damage the device If a battery pack feature C1 has been installed and the device is not connected to the mains the battery symbol appears at the display when the device is switched on and the number of dark bars displayed in the symbol indicates the battery charge level After installing the battery pack the device is automatically sup plied with power from the batteries 3 2 Initial Start Up with Feature B1 B2 3 2 1 Retrofitting Feature B1 B2 Retrofitting with a high voltage module feature B1 or B2 can only be performed by GMC I Service GmbH The METRISO 5000 D PI serves to determine the insulation value in anon destructive manner If it is too low it is possible to detect the weak point with the high voltage module B
56. ights up and the green LED goes out The red ED lights up during programming sequences After transmission has been completed the LED goes out and the device is restarted The message Transmission done appears at the PC A Attention The instrument may not under any circumstances be switched off during transmission nor may the connec tion between the instrument and the PC be interrupted e Subsequently select Language loading the respective lan guage if applicable WinProfi System File Protocol Update Help Language Firmware Extended Function Sea tee Update all 27 D Organizing Report Data gt Connect the test instrument directly via cable Z3241 with the PC 287 Note Do not connect the PC to the PSI module e Sending and receiving data System Eie Protocol Update Help Receive File Send File Print Data e Printing out data System Eile Protocol Update Help Receive File Send File Print Data Protokollauswaht Available Protocol Files S1 Print List E GA 1 HAUS01 001 3545 2 GET 12 Zoo Lage Grabber GET Read protocols trom tle Output to LA Form1 Font gt Add to print list a iter OK Seledion form Stondord lt Remove from print list ASD ot form ALL Add all protocols to print list a Cancel OForm3 e Editing and transmitting report templates System File Update Help Fom1 Send Protocol Forms Form
57. ions The METRISO 5000 D PI insulation measuring instrument is in compliance with the following standards and regulations Standard DIN EN 61557 1 2007 DIN EN 61557 2 2008 VDE 0413 Part 1 2007 VDE 0413 Part 2 2008 Equipment for testing measuring or monitoring protective mea sures in systems with line voltages of up to 1000 V AC and 1500 V DC part 2 insulation resistance measuring instruments The instrument is suitable for the measurement of insulation resis tance at voltage free devices and equipment with nominal volt ages of up to 1000 V It is also suitable for the measurement of insulation resistance with values of up to 1 TQ and open circuit voltages of up to 5000 V The instrument is also equipped with a 1000 V measuring range for direct and alternating voltages This provides users with the advantage of checking devices under test for the absence of volt age and discharging capacitive devices under test All of the values required for approval reports can be measured with this instrument The SECUTEST PSI module feature 11 a printer which can be inserted into the cover which includes an integrated interface and keypad expands the range of possible applications for the METRISO 5000 D PI All measured data can be archived with the help of measurement and test reports which can be printed out directly via a PC This is a very important feature especially with regard to product reliabil ity VDE r
58. l fill the requirements of a quality management system per DIN EN ISO 9001 Verification of specifications or adjustment services are not part of the calibration For products from our factory however any necessary adjustment is frequently performed and the observance of the relevant specification is confirmed GMC Messtechnik GmbH 10 9 Device Return and Environmentally Compatible Disposal The instrument is a category 9 product monitoring and control instrument in accordance with ElektroG German Electrical and Electronic Device Law This device is not subject to the ROHS directive We identify our electrical and electronic devices as of August 2005 in accordance with WEEE 2002 96 EG and K ElektroG with the symbol shown to the right per DIN EN 50419 These devices may not be disposed of with the trash Please con tact our service department regarding the return of old devices If you use batteries or rechargeable batteries in your instrument or accessories which no longer function properly they must be duly disposed of in compliance with the applicable national regula tions Batteries or rechargeable batteries may contain harmful sub stances or heavy metal such as lead PB cadmium CD or mer cury Hg They symbol shown to the right indicates that batteries or rechargeable batteries may not be disposed of with the K trash but must be delivered to collection points specially provided for this purpose Pb
59. mps must light up and the red signal lamps may not light up e Indicator Signals Signal Lamps Two lamps are included on the test instrument arranged diagonally for the indication of operating states If both ready for operation lamps red go out test voltage is no longer generated Do not start voltage testing unless all signal lamps indicate correct operation Replace defective lamps as described in chapter 10 6 under Maintenance Acoustic Signals acoustic signal on or measuring mode operation Ready A Repetitive seguence i T T T il 0 1 2 3 ts TT it it im 0 1 2 3 t s A 0 1 2 3 t s Refer to chapter 3 7 3 on page 24 regarding activation Test in Progress 4 Repetitive sequence Ir gt IMAX Single sequence 35 4 2 2 Setting Test Parameters for High Voltage Testing The following parameters can be set in the standby mode with illuminated green signal lamps Test v UAG MAX IMAX AC HV Max test voltage final value after Tp has elapsed Setting limits HP 2 5kV 250 V 2 50 kV HV 5 4kV 650 V 5 35 kV Max allowable current before high voltage is switched off Setting limits HP 2 5kV 10 0 250 MA HV 5 4kV 0 50 10 0 mA The pulse mode symbol gt gt gt gt gt gt gt can be selected with the Md key at less than 10 0 or 0 50 mA Tp 36 Test duration at maximum test voltage Unc max not including rise
60. nvolves measuring discharge time with the METRISO 5000 D PI Elapsed time as of disconnection from supply power is displayed continuously at the LCD during discharge until the limit value of 60 is reached In addition to voltage type AC DC or AC DC frequency is mea sured and displayed as well The mean value is always read out In addition to voltage and frequency voltage type AC DC or AC DC appears at the symbol field in the display If voltage drops by more than 5 of the measured value during a single measuring period approx 0 7 sec while performing a volt age measurement which results in a value of greater than 60 V a time measurement is started automatically in order to test protec tion against residual voltage This time measurement can be observed at the display in the symbol field Time measurement is stopped after voltage drops to below the limit value of 60 V Time required to discharge down to 60 V then appears at the display in seconds Voltage measurement continues until maximum allow able discharge time has elapsed normally 5 seconds The results of the voltage measurement are then frozen and the DATA HOLD symbol appears at the display If the 60 V limit value is not reached before allowable discharge time has elapsed the voltage value is frozen and time measurement continues until the 10 second time limit has elapsed If voltage is still greater than 60 V after 10 seconds the test is aborted and t
61. on Before test voltage can be applied to the test probes by acti vating the trigger at the high voltage switching pistol the START key must be pressed at the primary device Two hand operation Each of the high voltage pistols is eguipped with a trigger Both triggers must be activated simultaneously in order to ex pose both test probes High voltage switching pistol pistol with yellow marking with double safety feature If the trigger at the high voltage switching pistol is pulled to the first point of mechanical resistance the test probe is exposed High voltage is not applied to the test probe until the trigger is pulled beyond this point assuming the device is switched on General Safety Precautions Integrated signal lamps indicate the switching status of the test instrument Test probes are electrically isolated from the mains This prevents current from flowing from the high voltage switching pistol to earth Current limiting in the event of arc over If the current limit value entered as a device parameter is ex ceeded due to arc over switching to the standby mode takes place automatically When mains voltage is restored after a power failure switching to the standby mode takes place automatically 13 A A A A A 14 Attention The vent slots in the bottom of the high voltage module may not be covered Attention Observe the Rules for Electrical Testing Eguipment issued by the GERMAN
62. on concerning the software which is not included in these operating instructions WinProfi GMC I Messtechnik GmbH B Prerequisites for Software Update or Exchange of Data 2 Find the interface to which the METRISO 5000 D PI is con nected File Protocol Update Help Search Device Calibration Info Time and Date Copyright Printer Setup Exit 022 Note Always start this function first before performing an update or changing report templates After starting this function WinProfi loads the report files required specifically for the connected instrument Due to the fact that WinProfi has been created for use with several types of test instruments incorrect test reports may otherwise be loaded or erroneous options may be made available gt Querying information regarding current software version File Protocol Update Help Search Device Calibration Info Time and Date Copyright Printer Setup Exit GMC I Messtechnik GmbH C Transmitting a Software Update to the Test Instrument System File Protocol Update Help Language Firmware Extended Function Tenemi Update all VI gt PC Select Update all from the update menu Follow the instruc tions which appear at the monitor Depending upon the utilized PC updating takes from 1 to 2 min utes The green LED indicates that the instrument is ready to receive data Ifthe PC and the test instrument are correctly synchronized the yellow LED l
63. preparation 20 User INtermace ennea decane alae 21 Help FUNCION S oeii aaa Sete te ea eres 21 OGIUP innn haninn a a E da maa RTIA 22 Adjusting Contrast and LCD Illumination mmmmm 22 Setting Date and Time cscccscccssccsssssescsessesssesssssseevessteswenstans 23 Beeper Settings Executing the Self Test i c csccsscsisccescessevsssssesstssssessaesanseesseendens 25 Downloading a Language or a Software Update 26 Contents 4 Performing Tests imenenenenenenannanananananananananananananana 41 Insulation resistance Test 4 1 1 Setting Test Parameters ncccenicncrrerrirririirri 4 1 2 Starting the Test Uyom Uvan 43 Starting the Test Usep 2rdkisasisiv nidaaatu s a n nies 4 1 4 Data logger function min log as of firmware version AH 32 4 1 5 Measurements with the Guard Cable feature G1 33 4 2 High Voltage Test with Feature B1 B2 mmmmnnn 34 4 2 1 Performance Test preparation for testing ms 34 4 2 2 Setting Test Parameters for High Voltage Testing 36 4 2 3 High Voltage Testing Sequence ccecceecseeetecseeeesseseessesees 37 4 2 4 Pulse Control Mode stasis aa eine CA AE 4 2 5 Ending the High voltage Test 4 3 Polarization Index Measurement cccccceceseseseseeeeseeeeseeeeteteteneeees 40 4 3 1 Setting Test Parameters
64. ry can be tested as well e Clear Memory This command deletes data records previously saved to mem ory for all objects Full memory capacity is made available by means of this procedure Memory Occupancy Current memory occupancy is continuously displayed as a bar graph for the first three menu items listed above Depending upon the number of objects stored to memory max 254 up to 1 600 measurements can be saved 48 5 1 Select Device under Test DUT k Function c j E S Device data Browse data Select a Command Organize data E MENU Delete data Submenu Object no Select Number Eselet Upjecty GP Description g general Description MEMORY HEH Cont ta Change value Return ETRE Delete A filled file cabinet indicates that measurement data have already been saved to memory for the selected object Status GMC I Messtechnik GmbH 5 1 1 Entering Descriptions aal iSelect Object e Description general Description MEMORY AES Heh Cont l Change value Return ETRE Delete Description Description A description can be entered here for an object which is displayed and subsequently printed out when the respective object is selected There are five different ways to enter descriptions Convenient entry with the PSI module feature 11 In this case descriptions are entered using the alphanumeric keypad included with the PSI module see operating instruc tions for SEC
65. start 26 Transmission and print out of report data 28 GMC I Messtechnik GmbH 12 Repair and Replacement Parts Service Calibration Center and Rental Instrument Service When you need service please contact GMC Service GmbH Service Center Thomas Mann Str 20 90471 Nurnberg Germany Phone 49 911 817718 0 Fax 49 911 817718 253 e mail service gossenmetrawatt com www gmci service com This address is only valid in Germany Please contact our representatives or subsidiaries for service in other countries DAKKS Calibration Laboratory for Measured Electrical Quantities D K 15080 01 01 accredited as per DIN EN ISO IEC 17025 2005 Accredited quantities direct voltage direct current value direct current resistance alternating voltage alternating current value alternating current active power alternating current apparent power DC power capacitance frequency and temperature GMC I Messtechnik GmbH Competent Partner GMC I Messtechnik GmbH is certified in accordance with DIN EN ISO 9001 2008 Our DAkkS calibration laboratory is accredited by the Deutsche Akkreditierungsstelle GmbH National accreditation body for the Federal Republic of Germany in accordance with DIN EN ISO IEC 17025 2005 under registration number D K 15080 01 01 We offer a complete range of expertise in the field of metrology from test reports and proprietary calibration certificates right on up to DAKKS calibration certi
66. sting has been completed Testing Without Short Circuiting Separately test all conductors from all circuits against the pro tective conductor the machine could be damaged in the case of arc over Functions Test gt The machine must be tested for correct functioning after the high voltage test especially as regards safety functions 11 2 2 Significance of Symbols 2 2 1 Symbols on the Device The symbols on the device have the following meanings CE Indicates EC conformity Life endangering for the operator if the wiring dia gram and the operating instructions are not observed Warning concerning a source of danger attention observe documentation This device may not be disposed of with the trash Fur ther information regarding the WEEE mark can be accessed on the Internet at www gossenmetrawatt com by entering the search term WEEE Report functions Data management 2 2 2 Symbols in the Operating Instructions A Life endangering for the operator if instructions identified with this symbol are not observed Danger for the operator and the device if instruc tions identified with this symbol are not observed 2 2 3 Symbols in the User Interface 2 73 za ri zi T a i J E 4 o on co oo High voltage warning Voltage at the test probe between 1000 and 5000 V Warning concerning a source of danger Voltage at the test probe between 25 and 1000 V Insulation measurem
67. t values is the polarization index Charged material within the insulation is aligned due to the application of measuring voltage over a long period of time resulting in polariza tion The polarization index indicates whether or not the charged material contained in the insulation can still be moved thus allow ing for polarization This in turn is an indication of the condition of the insulation The following rules apply in general PI values lt 1 Troubleshooting is required Pl values 1 2 Maintenance is recommended Pl values 2 4 DUT is OK no immediate action is required Preventive maintenance can be planned according to the number of tests to be performed PI values gt 4 DUT is in flawless condition Applications Determination of moisture and contamination levels 40 Absorption Index DAR DC Charging Test The absorption index test is part of the polarization index test Insulation resistance measurements are placed in relationship to one another after 30 and 60 seconds Application Faster version of the polarization index text TEST es Select the Test Open the Submenu Function ca j Insulation Test Polarisation Ind DAR Withstand Breakdown Capacitance DO voltage Measurement GMC I Messtechnik GmbH 4 3 1 Setting Test Parameters Select Parameter Set Value Significance of Parameters Linz Hor 22 HELI Limit LETT gt h rga aioa Len nator Hend next W Change val
68. te data Select a Command Select an Object Delete the Object Data record deleted appears after deletion of the respective measurement has been started In order to delete a data record the i Store key must be pressed and held for approximately 1 second thus avoiding inadvertent deletion If the key is not released all subseguent data records are then deleted seguentially at a rate of 1 record per second fala Object data IHSULATIOH TEST 8 7 Mit ELIM Ant H 1 4 F 002 aMi 168 U Time AUTO Hote zLki Hen ETART Main menu MEME Delete e forwback GMC I Messtechnik GmbH 5 3 Data Reorganization 5 3 1 Deleting Already Printed Data Data for individual DUTs which have already been printed out in report form or DUTs which have been entered although no mea sured values have been saved for them yet can be deleted here if desired e ALY Select a Command E Function ca Device data Browse data b rganize data Delete data Submenu Start Deletion E Delete the Object Security acknowledgement must be entered before deleting each individual object As soon as objects whose data have already been printed out in report form have been deleted a message to this effect appears Ifthe START key is pressed once again a ama recorded objects TEST of Data storage with error correction MEMORY 07577 Henn Continue ETART Execute HELP START
69. the handle and retighten the screws 9 Wind the two cables from the safety test probes onto the bot tom cable uptake 2 at bottom gt Then wind the two cables from the test instrument s test probes onto the top cable uptake 2 at top gt Secure the cables and the test probes with the included rub ber straps 12 IN Attention Observe regulations for portable test eguipment in ac cordance with DIN VDE 0104 3 6 gt Note Wind the test cables from the safety test probes onto the provided cable uptakes at the back of the trolley after each use Test cables may not under any circumstances be mechanically stressed or kinked because impaired insulation characteristics may otherwise result Do not forget that externally caused damage is not always rec ognizable GMC I Messtechnik GmbH M Item Designation Qty Order Number E 1 Base 1 3 117 193 01 2 Cable uptake 2 3 326 653 01 8 Handle clamp 2 3 326 652 01 4 Cover 2 3 164 609 01 5 Wheel 2 3 419 038 01 6 Washer 4 3 740 013 01 7 Retaining ring 2 3 743 024 59 8 Screw 6 3 712 007 10 A 9 Hent 6 3 730 119 12 10 Screw 2 3 716 018 24 11 Trolley frame 1 3 121 111 01 12 Rubber strap 2 3 326 627 01 13 Protective cover 1 3 171 302 01 Caddy 204 Trolley IN Attention Inspect
70. the max discharge time Limit Value see Fara Test durat s bbbbb meter 3 Heng next Fla Change value Test duration is always set to continuous measurement in this case because residual voltage testing is triggered automatically and voltage measurement is always active for safety reasons For resetting parameter values to default setting see page 22 GMC I Messtechnik GmbH 4 6 2 Starting the Test E 232 v e 499 Hz ton EECC MAX 10004 TEET 15 tlim 5 00 ACY DC RUNAINGe Press briefly Save results Press amp hold Save results and activate the entry field A description of the measurement with up to 15 characters can be entered to the information field at the bottom See chapter 5 1 1 regarding entry 47 5 Processing Reorganizing and Deleting Data Previously stored data and data records can be processed with the selector switch in the data management position The following functions are available e DUT data An object number can be assigned here and measurements can be saved with reference to the selected number Beyond this a description can be entered for the respective object e Data Processing Individual data resulting from a measurement e g insulation measurement performed on a previously selected object can be displayed with this function and subsequently deleted if de sired e Data Reorganization Previously entered objects can be deleted from memory with this function and memo
71. the test cables for mechanical damage before placing the high voltage module into service each time it is used 19 3 4 Mains Connection Ui y 230V green yellow gt Connect the test instrument to 230 V or 120 V mains power depending on the country specific design with the included mains connector cable 20 A Attention If a connection via earthing contact outlet is not possible disconnect the mains from all sources of voltage before connecting the cables of the coupling socket via pick up clips with the mains connections as shown in the draw ing If a battery pack has not been installed the mains connection symbol NCE appears after the test instrument has been switched on If a battery pack has been installed feature C1 it is automatically recharged The battery symbol appears at the display and the blinking bars shown in this symbol indicate the remaining capacity which still needs to be charged The device need not be disconnected from mains power after the batteries have been fully charged overcharge protection 3 4 1 DC Operation automotive charging adapter in preparation If a battery pack feature C1 has been installed and the device is not connected to the mains the battery symbol appears at the display when the device is switched on and the number of dark bars displayed in the symbol indicates the battery charge level After installing the battery pack the
72. tion the high voltage pistols in close proximity to the de vice under test GMC Messtechnik GmbH Pull both triggers but only pull the trigger at the high voltage switching pistol up to the first point of mechanical resistance The test probes are enabled 2 Establish contact with the electrical circuits Pull the trigger of the high voltage switching pistol to 2 F 0 k VV em O6mA I F m the limit stop UMAs 2 S0k BAHA 2 5KVTEST 15 IMAH L0lmA 200mA RUNWING High voltage is now switched to the test probes Test time is indicated by an internal beeper which can be activated or deactivated and GET 2 h 1 k V visually by the timer symbol HA fon ta 1 r O6mA The test continues until test DmAme S0kl PHASE TEST time selected rise time plus TMAH 100ma F Ga test duration has elapsed ton 000 gt For subsequent testing of neighboring circuits allow the trigger to return to the first point of mechanical resistance establish contact with the next circuit and pull the trigger to the limit stop once again Testing is started anew 37 Saving Measured Values After the test seguence has been completed the last measured Uy and values remain at the display Results can be saved to memory with or without a comment An automatically generated consecutive number is assigned to the results for allocation to the respective test A description with up to 15 characters can be entered for the
73. ttention High Voltage Touch neither the test probes nor the device under test during the high voltage test Life endangering high voltage of up to 5 3 kV is present at the test probes of the high voltage module Pull the trigger of the identified high voltage switching pistol to the limit stop and hold e The following values and symbols appear at the LCD Ur acquired voltage value SET CaS lz 00 0 mA or 0 00 mA 200mA FUNMING e After the specified test time has elapsed test voltage is switched off automatically and the pee eer P Ga following appears e Ifthe trigger switch is release prematurely the test is aborted c Shutdown Functions gt Short circuit the two high voltage pistols gt Pull the trigger of the identified high voltage switching pistol to the limit stop and hold e The instrument is shut down immediately e The green signal lamps must light up and the red signal lamps may not light up e The following values appear at the LCD UT XXX V lr gt XXX mA The last voltage value measured before interrupting current was exceeded and breaking current limit value Imax are displayed I gt I max TEST The following symbols appear GMC I Messtechnik GmbH d Power Failure Press the START key e The red signal lamps must light up Set the key switch to the 0 position and wait at least 1 sec ond Set the key switch to the I position e The green signal la
74. ture 11 a barcode scanner acces sory no B3261 or the PROFI MFII interface adapter accessory no Z504H for entering data with a PC keyboard Test results can be printed out at the SECUTEST PSI as a report by listing measured values only An IBM compatible PC can also be connected to this interface thus allowing for data exchange Pins 9 and 6 may not be short jumpered to pin 5 8 1 1 Software Analysis of Measurement Results Test reports can be conveniently created at a PC and down loaded to the test instrument with the included software 8 1 2 Interface Specification and Protocol The interface included with the METRISO 5000 D PI complies with the RS 232 standard Technical Data Baud rate 9600 baud fixed Character length 8 bit Parity none Stop bits 1 GMC I Messtechnik GmbH All METRISO 5000 D PI control functions can also be remote controlled via this interface Signal and display values can be read out as well A description of the interface protocol as well as commands and syntax can be requested from GMC Messtechnik GmbH 8 1 3 Connector Pin Assignments RxD TxD 1 NC 2 TxD PSI 3 RxD PSI 5 14 3 2 1 4 NC gt 6 O 5 GND 6 NC 4 O 0 7 NC 8 GND 9 8 17 6 8 NC gt 7 9 9 V 9V 5V 57 9 Displays and Error Messages Causes Remedies Displays and Error Messages Cl CHARGING THE REZIDUAL VOLTAGE RESIDUAL VOLTAGE een LESS THEN SO se
75. ue Ethel start tests 1 HELF Uinsjom Nominal insulation voltage 100 250 500 V 1 00 1 50 2 00 2 50 5 00 kV PI t2 t1 Polarization index PI is the relationship between insula tion resistance values measured after 1 minute PI t1 and after 10 minutes PI t2 Other durations can be selected if required PI limit Selected polarization index limit value appears in the footer in the measuring menu DAR t2 t1 Absorption ratio DAR is the relationship between insu lation resistance values measured after 30 seconds DAR t1 and after 60 seconds DAR t2 Other dura tions can be selected if required DAR limit Selected absorption ratio limit value appears in the footer in the measuring menu For resetting parameter values to default setting see page 22 GMC I Messtechnik GmbH 4 3 2 Starting the Test The two countdown timers DAR fo IN 1mA Fins was 26 4 PI 2 0 OAR 1 4 Un 1 00kW 10 00 and 82 00 display remaining test time for each respective function Press briefly Save results STORE 5 2 1 pr 2 0 1 Tama ues BE Press amp hold Save results and activate the entry field A description of the measurement with up to 15 characters can be entered to the information field at the bottom See chapter 5 1 1 regarding entry 41 4 4 Breakdown Voltage Step Voltage Test DC Charging Test Voltage is increased up to the limit value selected maximum test
76. visible fashion Warn personnel working in the area of possible danger Go 8G 8 Always turn the test instrument off with the key switch and re move the key before leaving the work area GMC Messtechnik GmbH Safety Precautions for the Machine Under Test recommended Review the circuit diagrams and make a note of all electrical circuits Disconnect the neutral conductor from the mains Short circuit each electrical circuit to itself Disconnect control circuits with overvoltage arresters if the ar resters would be triggered by utilized test voltage Disconnect PELV circuits no high voltage testing is required for these circuits gt Test insulation at each circuit with 1000 V If insulation resistance is OK at 1000 V no failures should occur during the high voltage test gt Disconnect frequency converters gt Caution in TN systems The protective conductor is connected to the neutral conduc tor in the junction box High voltage is thus applied between the phase conductors and the neutral conductor The neutral conductor must be cut if necessary because it is not disconnected from the mains by means of fuses ggg 9 Setting Up the Test Instrument High Voltage Test Test all circuits conductors against the protective conductor all switches in the mains circuit must be turned on and testing must be performed upstream and downstream from all relays and contactors gt Remove all shorting devices after te

Gossen Metrawatt METRISO 5000 D-PI - GMC

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