Factory Gateway User Manual (Pro-Designer Compatible) - Pro
Contents
1. Pro face Human Machine Interface Prodface A Factory Gateway User Manual Pro Designer Compatible Preface Thank you for purchasing the Pro face Graphic Logic Controller Factory Gateway Series hereby referred to as Factory Gateway or Factory Gateway unit This unit is designed to be connected to an External Device PLC etc that does not have its own Ethernet interface via the Pro Designer system s Ethernet con nection Pro Designer also allows the Factory Gateway unit to communicate with a host level PC without specialized programming This allows data collection and sharing of data with other PLC units Also Pro Designer s packaged software Pro eView allows you to display and to operate a maintenance screen from a host level or a remote PC In this manual s examples the Mitsubishi MELSEC AnA Series PLC is used whenever possible connected in a one to one relationship with a Factory Gateway unit lt Note gt It is forbidden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of Digital Electronics Corporation of Japan 2 The information provided in this manual is subject to change without notice 3 This manual has been written with care and attention to detail however should you find any errors or omissions contact Digital Electronics Corpo ration and inform them of your findings Please be awa2. JOL OPR Keo sn Installation O TD me Guide RST O E jelele d b m P 26668885 This unit has been carefully packed with special attention to quality However should you find anything damaged or missing please contact your local Factory Gateway distributor immediately 8 Factory Gateway Series User Manual Preface UL c UL CSA Application Notes The FGW SE41 24V is a UL c UL CSA recognized unit UL File No E220851 The FGW SE41 24V unit conforms to the following standards m UL508 Electrical Control System for Industry m CAN CSA C22 2 No 1010 1 Safety reguirements for electrical eguipment for measurement and laboratory use FGW SE41 24V UL Registration Model 3080034 01 lt Notes gt m The Factory Gateway must be installed in other equipment E If the unit is installed in an area with no air conditioning system be sure to attach the DIN rail to the rear of the unit Also be sure the unit is installed so it is at least 100 mm away from all of the unit s directions except the rear side If these requirements are not met the heat generated by the unit s internal components may cause the unit to fail to meet UL standards requirements E The power supply unit connected to the I O unit must be a UL c UL CSA approved Class 2 power supply unit or Class 2 trans former When the Factory Gateway or multiple I O units under load are
3. the 8 side face rotary switches are used To set these switches you must first remove the right face Rotary Switch Cover The factory settings are all 0 Also the Factory Gateway unit s IP address is set using HEX The example below uses an IP address DEC of 192 168 0 1 po Press Decima 12 168 0 1 Hexadecimal Co AB oo of A le Z Q S J s BEBE AAA A AA A AHA Rotary Switch s see se fae seed feed ee 32 1 EM ISA MD SM sD sD K 8 ier 1 g G ir a ay w a e g EB Settings BSS HSH SHS SH Ba Be sure to enter all IP address settings prior to connecting Note the Factory Gateway unit to the power supply If power is XW connected to the Factory Gateway unit prior to setting these switches a communication illegal IP address error will occur In this case please disconnect the Factory Gate way units power supply set these switches and recon nect the power supply e The Subnet Mask and Default Gateway settings are not set via these switches They are set using the Pro Designer software and then sent to the Factory Gateway unit L I Pro Designer On line Help e The IP Addresses should be set as follows 00 00 00 01 gt 7F FF FF FE 0 0 0 1 to 127 255 255 254 80 00 00 01 gt BF FF FF FE 128 0 0 1 to 191 255 255 254 C0 00 00 01 gt DF FF FF FE 192 0 0 1 to 223 255 255 254 After setting the IP Addresses be sure to reat
4. 2 Specifications 2 3 Interface Specifications 2 3 1 Serial Interface COM This interface can be either RS 232C or RS 422 It connects the FACTORY GATEWAY to the Host PLC This interface uses a socket type connector Pin Assignments _Pin SignalName Condition Recommended Parts Connector Cover Cable Stes x J o o o o o o o o o o o O 9 O 0 o 0 O o O o O o s f Receive data R523201 e f oR Data SetReady R523201 Peco creieansl o S r Terinaton R52 Dsub25pin plug XM2A 2501 OMRON Dsub25pin cover XM2S 2511 OMRON Dsub25pin cover XM2S 2521 OMRON Jack Screws XM2Z 0071 OMRON CO MA VV SB5P x 23AWG Hitachi Cable Ltd Use rough metric type M2 6x0 45 p threads used to secure the cable s set screws Pro Designer On line Help 2 4 Factory Gateway Series User Manual Chapter 2 Specifications Use the following instructions to create your own cable e With an RS 422 cable The following pins must be shorted as follows 18 CSB and 19 ERB 21 CSA and 22 ERA e Connecting the RS 422 cable s 9 TRMX and 10 RDA pins inserts a termination resistance of 100Q between 10 RDA and 16 RDB e When making a cable for a Memory Link system use a 4 wire type cable With an RS 232C cable e Do NOT use the following pins 9 TRMX 10 RDA 11 SDA 15 SDB 16 RDB 18 CSB 19 ERB 21 CSA 22 E
5. insulating sleeve important When the FG terminal is connected be sure the wire is grounded Not grounding the Factory Gateway unit will result in excess noise and vibration The SG and FG terminals are connected internally in the Factory Gate way unit When connecting the SG line to another device be sure that the de sign of the system does not produce a shorting loop La e Wherever possible use thick wires max 2 mm for power Note terminals and twist the wire ends before attaching the ring Da3 terminals e Be sure to use the following size ring terminals Over 3 2mml0 13in Under Ring Terminal 7 Suggested Ring Terminal V2 MS3 made by JST 3 2 Factory Gateway Series User Manual Chapter 3 Installation and Wiring Oe TOBASE TO STA m om O RxD RST KO iO i gt Io z KO FG FG 1 BE Ring Terminals fom Is Power Input Front Terminal Block Positive Electrode Negative Electrode Frame ground connected to FGW chassis When connecting the power cord be sure to follow the procedures given below 1 Confirm that the Factory Gateway s Power Cord is disconnected from the power supply 2 Use a screwdriver to remove the Power Input Terminal Block s clear plastic cover 3 Remove the screws from the middle three 3 term
6. sure to use a grounding resistance of 100Q or less and a 2mm or thicker wire or your country s applicable standard When wiring the Factory Gateway be sure that the rated voltage and terminal layout are within the designated range If the voltage supplied differs from the rated voltage or in correct wiring or grounding is performed it may cause a fire or unit malfunction Use only the designated torque to tighten the Factory Gateway s terminal block screws If these screws are not tightened firmly it may cause a short circuit fire or Fac tory Gateway malfunction Be careful that metal filings and wiring debris do not fall inside the Factory Gateway since they can cause a fire Factory Gateway malfunction or incorrect operation Unit Disposal When this unit is disposed of it should be done so accord ing to your country s regulations for similar types of indus trial waste 6 Factory Gateway Series User Manual Preface General Safety Precautions e Do not install the Factory Gateway where the ambient tem perature can exceed the allowed range Doing so may cause the Factory Gateway to malfunction or shorten its opera tion life e Do not restrict or limit the Factory Gateway s naturally oc curring rear face ventilation or store or use the Factory Gateway in an environment that is too hot Do not use this unit in areas where large sudden tempera ture changes can occur These changes can cause c
7. Data error Run time Application program error including a PLC communication error Unit malfunction For details see 4 1 1 LED Sta tus Indicators Factory Gateway Series User Manual Chapter 2 Specifications H Serial I F TxD When this indicator blinks data is being sent I Serial I F RxD When this indicator blinks data is being re ceived J Reset Switch RST Resets the Factory Gateway unit K DIP Switches When Pro Designer Runtime 1s installed using an Ethernet network in either a new factory settings Factory Gateway unit or a Factory Gateway unit that has already been set up using GP PRO PBIII system data be sure to turn Factory Gateway unit dip switches 5 and 6 ON System Overwrite Enabled If Pro Designer runtime has been previously installed the Factory Gateway unit s dip switches do not need to be changed The Factory Gateway unit s factory shipped dip switch settings are OFF This setting is recommended for protecting the Factory Gateway unit s data L DIN Rail Attachment Holder M M Rotary Switches These switches are used to set the uni s IP Address The factory settings are 0 For details see 3 5 Setting IP Addresses F mam TOOL TOBASE T CYSTA G r o 9 ma H Right Side
8. O power z Main circuit power Unit Dia 3 Lightning surge absorber Factory Gateway Series User Manual Chapter 3 Installation and Wiring 3 2 3 Grounding A CAUTION Do NOT use common grounding since it can lead to an accident or machine breakdown Connect the FG terminal found on the back of the Factory Gateway unit to an Another device exclusive ground diagram A A Exclusing Grounding BEST Make sure that the grounding resistance is less than 1000 IN 1 The FG and SG lines are connected internally in the Factory Gateway important The grounding wire should have a cross sectional area of at least 2 mm Create the grounding point as close to the Factory Gateway unit as possible and keep the wire as short as possible Replace thin wire with a thicker wire and place it in a duct When connecting the SG line to another device be sure that the design of the system does not produce a shorting loop If exclusive grounding is not possible use a common connection point diagram B B Common Grounding OK Another device Another device La If the equipment does not function properly when grounded Note disconnect the ground wire from the FG terminal Factory Gateway Series User Manual 3 5 Chapter 3 Installation and Wiring 3 2 4 I O Signal Line Cautions e To help prevent noise and interference problems separate all communication lines from power lines
9. RA e Connect the 1 FG terminal only if it is required by a con nected device A A This FACTORY GATEWAY uni s serial port is not isolated When the host PLC unit is also not isolated and to reduce the risk of damag ing the RS 422 circuit be sure to connect the 7 SG Signal Ground terminal Pin 14 VCC DC 5V Output is not protected To prevent damage or unit malfunction use only the designated level of current Factory Gateway Series User Manual 2 5 Chapter 2 Specifications 2 6 A Tool Connector 2 4 Part Names and Functions Connects the data transfer cable when transfer ring data for maintenance B Ethernet I F LOBASE T Provides a 1OBASE T interface C Network Status LED These LEDs are positioned vertically and indicate the Ethernet data transfer status TOOL O PR TOBASE TE STA O BD O RD 9 RST Notconnected to Transferrin Ready to transfer data D Serial I F Dsub 25pin Used for the Dsub25 pin s RS 232C and RS 422 cables Is connected to the Host PLC 2 3 Interface Specifications E Power Input Terminal Block Connects the power cord F Power LED PWR This LED indicates the Factory Gateway s status Green ___Normaloperton 0 Unit malfunction network Network trouble Front Not Lit No power is available G Error Status LED STA Factory Gateway Status Normal operation System program error
10. This section is used only for maintenance by Pro face Do not open this cover Factory Gateway Series User Manual Chapter 2 Specifications 2 5 Dimensions Unit mm in 37 1 46 910 35 105 4 13 810 311 14 g A D J s e O PR SE T O STA O TxD ORD RST C O U 5 131 5 16 S g S55 mil o Front Right Side 2 8 Factory Gateway Series User Manual Installation Wiring Cautions Tool Connector Ethernet Cable Connector IP Address Settings GO RON Chapter 3 Installation and Wiring 3 1 Installation The following information explains how to attach a 35mm DIN rail to the Factory Gateway Attachment Place the unit s curved bottom R DIN Rail lip over the bottom of the DIN rail and tilt the unit up until the Factory top face attachment clip clicks Gateway into place A A Be sure that the top and bottom faces of the unit are correctly ori l ented and that the unit is vertical Incorrect installation may prevent Important heat from dissipating correctly When removing the unit from the attachment clips hold the unit with your hand to prevent it from falling To prevent the Factory Gatew
11. asedoatuoussiie 2 8 3 1 Enstalla 10m soi cccsececcsiasadascsasdeaceossesdcneskabescoousedonnssnensasosasnsessabeccmatednsdenscoscenspacke 3 1 3 2 Wiring Cautionnnnnnnnnnnnnnn 3 2 3 2 1 Connecting the Power Cord 2 oo eu r 3 2 3 2 2 Connecting the Power Supply sssssvosiinv v Tarasa oni 3 4 3 2 3 AGBOUNGIN 8 scinni scot ete viictus eta e anki aa e aeiia ieee 3 5 3 2 1 UO Stenal Line Canons 2142 0 lata ie Pa na o 3 6 3 3 Tool Conhetoorr 3 6 3 4 Ethernet Cable Connector 3 7 N Factory Gateway Series User Manual Preface 3 5 IP Address Settinssssssssssssss 3 8 CHAPTER 4 TROUBLESHOOTING 4 1 Troubleshooting 4 1 4 1 1 LED Status TMIdICAOTS sitka u k av 4 2 4 1 2 Diagnosing Problems s ii sk k i eeu a eee alee 4 3 4 2 Periodic Check Points sro o a 4 4 Factory Gateway Series User Manual 3 Preface Essential Safety Precautions This manual includes procedures that must be followed to operate the FACTORY GATEWAY correctly and safely Be sure to read this manual and any related materials thoroughly to understand the correct operation and functions of the FACTORY GATEWAY unit E Safety Symbols Please pay attention to the following safety symbols and their meanings Indicates situations that may result in major AN WARNING machine damage severe bodily injury or death if the instructions are not followed Indicates situations that may result in AN C A UTION damage to the machinery o
12. ay unit from being dislodged from the DIN Rail due to being struck or bumped from the side the following Stabilizer Clips are recom mended BNL5P IDEC Corporation HDV 1 TOYO GIKEN Corporation Removal Up Use a standard screwdriver to 1 force the uni s attachment clip Standard Ie s up until the top of the unit is Screwdriver If freed from the rail Next tilt th P A reed from the rail Next tilt the DIN Rail unit down and remove L 7 1 4 When removing the unit from the attachment clips hold the unit with your hand to prevent it from falling Factory Gateway Series User Manual 3 1 Chapter 3 Installation and Wiring 3 2 Wiring Cautions 3 2 1 Connecting the Power Cord A WARNINGS e To avoid an electric shock prior to connecting the Factory Gateway s power cord terminals to the power terminal block confirm that the Fac tory Gateway s power supply is completely turned OFF via a breaker or similar unit e The Factory Gateway FGW SE41 24V unit is designed to use only DC24V input Any other power level can damage both the Factory Gateway and the power supply e Since there is no power switch on the Factory Gateway unit be sure to attach a breaker type switch to its power cord e When the FG terminal is connected be sure the wire is grounded Oth erwise an electric shock can occur when the unit is broken To avoid a short caused by loose ring terminals be sure to use ring terminals with an
13. by placing them in a separate duct e If different wires must be placed in the same duct separate them with an earthed grounded divider 3 3 Tool Connector A data transfer cable can be attached to the Factory Gateway unit s tool connector The location of the Factory Gateway unit s tool connector is shown in the follow ing diagram A WARNINGS To prevent an electrical shock be sure to unplug the Factory Gateway uni s power cord from the main power supply prior to attaching or detaching any connectors to or from the Fac tory Gateway O PIR BASE T O STA u O RxD RST Tool Connector 3 6 Factory Gateway Series User Manual Chapter 3 Installation and Wiring 3 4 Ethernet Cable Connector The Factory Gateway Ethernet interface is IEEE802 3 compliant and transmits data at 10 Mbps The Ethernet connector s location is shown below m TOOL O O PR BASE TO STA O TxD O RxD Ethenet interface RST Ge t Pro face strongly recommends that a trained engineer install wj your Ethernet network e You may not be able to use the 1 1 connection by a cross cable depending on PCs or network cards Be sure to con nect those with a hub Factory Gateway Series User Manual 3 27 Chapter 3 Installation and Wiring 3 8 3 5 IP Address Settings To set the Factory Gateway unit s IP address
14. ccur Do not modify the Factory Gateway unit Doing so may cause a fire or an electric shock Do not use the Factory Gateway in an environment where flammable gasses are present since operating the Factory Gateway may cause an explosion Wiring e To prevent an electric shock be sure to confirm that the Factory Gateway s power cord is not connected to the main power when connecting any cords cables or lines to the Factory Gateway Be sure to replace the Factory Gateway s plastic terminal block cover after wiring is completed since operating the Factory Gateway without the cover may lead to an electric shock Do not use power beyond the Factory Gateway s specified voltage range Doing so may cause a fire or an electric shock Maintenance e The Factory Gateway uses a lithium battery for backing up its internal clock data If the battery is incorrectly replaced the battery may explode To prevent this please do not replace the battery yourself When the battery needs to be replaced please contact your local Factory Gateway dis tributor Factory Gateway Series User Manual 5 Preface A CAUTIONS Installation e Be sure to securely connect all cable connectors to the Factory Gateway A loose connection may cause incorrect input or output Wiring e Ground the Factory Gateway s FG line separately from other units FG lines Putting these FG lines too close may cause an electric shock or unit malfunction Be
15. icates the Pro Designer Ver 4 0 or later Software Indicates the software that displays screens created bythe Screen Pro eView Creation Software using Internet Explorer PLC Abbreviation for Programmable Logic Controller Indicates additional important information Note Indicates an important hint or explanation 10 Factory Gateway Series User Manual Chapter 1 Introduction 1 1 System Design 1 System Design 2 Accessories The following diagram represents the main selection of devices connectable to the Factory Gateway unit E Factory Gateway RUN Mode Peripherals RUN Mode Client Jes es Internet Factory Gateway Unit 1 3 Edit Mode 11111111111 Pro eView Client Ethernet RS 232C Cable 4 GP410 IS00 O RS 422 Cable GP230 1811 0 GP230 IS12 0 5 for Multi link cable RS 422 Connector Terminal Adapter GP070 CN10 0 2 Port Adapter SC ll Cable GP070 MDCB11 Host Mitsubishi PLC A Series 6 Program Port I F Cable GP430 IP10 O Mitsubishi PLC FX Series 6 Program Port I F Cable GP430 IP11 O 7 Certain PLC types and models cannot be con
16. inals align the Ring Termi nals and reattach the screws See 3 2 2 Connecting the Power Supply A AX y N e Confirm that the wires are connected correctly The torque required to tighten these screws is 0 5 Nem 4 Replace the Power Input Terminal Block s clear plastic cover J Suggested Ring Terminal V2 MS3 made by JST Factory Gateway Series User Manual 3 3 Chapter 3 Installation and Wiring 3 2 2 Connecting the Power Supply WN a Important When supplying power to the Factory Gateway unit separate the input output and operation unit lines see Diagram 1 To increase the noise resistance quality of the power cord twist each power wire before attach ing the Ring Terminal The power supply cord must not be bundled or positioned close to main circuit lines high voltage high current or input output signal lines see Diagram 2 Connect a lightning surge absorber see Diagram 3 to deal with power surges To avoid excess noise make the power cord as short as possible Ground the surge ab sorber E1 separately from the Factory Gate way unit E2 Select a surge absorber with a maximum circuit voltage that is greater than that of the power supply s peak voltage Dia 1 7 z FGW Unit Main FGW power Power ar source m O device O power source Dia 2 Main power FGW source Power i I O power source
17. lectrostatic Discharge ContactDischarge M ethod 6kV complies with IEC 61000 4 2 Level 3 2 1 3 Structural Grounding 1009 max or your country s applicable standard External Dimensions W37mm x H131mm x D105mm 1 46 in x 5 16 in x 4 13 in Vibration Resistance Weight aoprov 05ko 1325 Natural air circulation 2 2 Factory Gateway Series User Manual Chapter 2 Specifications 2 2 Functional Specifications 2 2 1 Memory 2 2 2 Clock Clock Accuracy 65 seconds month atroom temperature Ge re The FACTORY GATEWAY uni s internal clock has a slight error At normal operating temperatures and conditions with the FACTORY GATEWAY operating from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a problem the user should be sure to monitor this error and make adjustments when required MAZAI Pro Designer On line Help 2 2 3 Interfaces Asynchronous Transmission RS 232C RS 422 Data Length 7 or 8 bits Serial Interface COM Stop Bit 1 or 2 bits Parity None Odd or Even Data Transmission S peed 2 400 to 115 200bps EEE8023 IBASE Asynchronous TTL level nonprocedural command I F Tool Connector Used for transferring data between the P ro Designer and the Factory Gateway Factory Gateway Series User Manual 2 3 Chapter
18. nected Sea Pro Designer On line Help Factory Gateway Series User Manual Mitsubishi PLC Controller A Q C FX Series 6 PLCs etc 2 Port IEEE Adapter Il GPO70 MD11 1 1 Chapter 1 Introduction E Factory Gateway Edit Mode Peripherals Ethernet 2 1 Qez Fy gt gt Ethernet 2 Data Transfer Cable i GPW CBO2 OV m er Personal Computer gt Ss a Ga Ga 4 Factory Gateway PLC Interfaces Interfaces 1 Ethernet 4 RS 232C Port 2 Tool Connector 5 RS 422 Port 3 Serial Interface 6 Programming Console Port 2 For the full range of compatible PCs refer to the following manual Pro Designer On line Help 3 Normally maintenance data transfer is possible using an Ethernet network How ever depending on the data transfer cable used a Factory Gateway System Error may occur preventing communication 1 2 Factory Gateway Series User Manual Chapter 1 Introduction 1 2 Accessories All optional equipment listed here is produced by Digital Electronics Corporation E Available Software Software used to create screen data and to set protocol to use the remote monitoring feature P ro eView or the data sharing featu
19. onden sation to form inside the unit possibly causing the unit to malfunction Do not allow water liquids metal or charged particles to enter inside the Factory Gateway s case since they can cause either a Factory Gateway malfunction or an electrical shock Do not use or store the Factory Gateway in direct sunlight or in excessively dusty or dirty environments Do not store or use the unit where strong jolting or exces sive vibration can occur e Do not store or use the Factory Gateway where chemicals such as organic solvents etc and acids can evaporate or where chemicals and acids are present in the air Corrosive chemicals Acids alkalies liquids containing salt Flammable chemicals Organic Solvents Do not use paint thinner or organic solvents to clean the Factory Gateway Do not connect or disconnect the communication cable to the host machine while the power is ON Factory Gateway Series User Manual 7 Preface Factory Gateway Models The Factory Gateway Series in this manual refers to the following Factory Gate way model number Series Name Model Number Comments UL c UL CSA Approved Factory Gateway FGW SE41 24V CE Marked Package Contents The following items are included in the Factory Gateway s package Before using the Factory Gateway please confirm that all items listed here are present E Factory Gateway Unit 1 E Installation Guide 1 FGW SE41 24V a
20. operated with a single power supply the amount of current consumption and full load current of the I O units must be within the rated load of the Class 2 power supply unit or Class 2 power supply transformer Be aware that the number of points which can be turned ON simultaneously may be limited depending on the amount of load and load current value EI A Class 2 power supply unit or Class 2 power supply transformer is 30V and at SA or less output less than 100VA Prescribed by National Electrical Code CE Marking Notes The FGW SE41 24V is a CE Marked unit that conforms to EMC directives EN55011 Class A and EN61000 6 2 lt Caution gt While this unit is officially marked as conforming to the relevant EMC directives it is the user s final application of this unit in a larger system i e the machinery wiring control panel installation method etc that will determine if this unit maintains or loses this conformance marking Therefore it is strongly advised that the user investigate and confirm whether their overall system i e all related machinery and equipment also conforms with these EMC directives Factory Gateway Series User Manual 9 Preface Documentation Conventions The list below describes the documentation conventions used in this manual Indicates important information or procedures that must be followed m 1 es i 1 Important for correctand risk free software device operation Screen Creation ind
21. ps sHon Side face connector cover Factory Gateway Series User Manual 1 3 Memo 1 4 Factory Gateway Series User Manual Chapter 2 Specifications IPN General Specifications Functional Specifications Interface Specifications Part Names and Functions Dimensions 2 1 General Specifications 2 1 1 Electrical Rated Voltage DO Rated Voltage Range DC 19 2V to DC 28 8V Allowable Voltage Drop In Rush Current Voltage Endurance AC 500V 20mA for 1 minute between charging and FG terminals 10M Q or more atDC 500V between charging and FG terminals Factory Gateway Series User Manual Chapter 2 Specifications 2 1 2 Environmental Ambient Operating 0 0 Storage Temperature 20 C to 60 C Ambient Humidit 10 RH to 90 RH non condensing wetbulb temperature 39 C max Storage Humidit 10 RH to 90 RH i non condensing wetbulb temperature 39 C max Air Purity Dust 0 1mg m max non conductive levels Atmosheric Endurance Factory Gateway 800hP a to 1 114hP a 2000 meters max Operation Altitude IE C61131 2 J IS B 3501 compliant 147m s three times for each X Y Z direction IE C61131 2 J IS B 3501 compliant When Vibration is NOT Continuous 10Hz to 57Hz 0 075mm 57Hz to 150Hz 9 8m s When Vibration is Continuous 10Hz to 57Hz 0 035mm 57Hz to 150Hz 4 9m s 10 tmes 80 min for each X Y Z direction Noise Immunity Noise Voltage 1200Vp p Pulse Duration lus E
22. r minor bodily injury if the instructions are not followed A WARNINGS System Design e Please design your system so that equipment will not mal function due to a communication fault between the Factory Gateway and its host controller This is to prevent any pos sibility of bodily injury or material damage Do not use the Factory Gateway unit as a warning device for critical alarms that can cause serious operator injury machine damage or production stoppage Critical alarm in dicators and their control activator units must be designed using stand alone hardware and or mechanical interlocks The Factory Gateway is not appropriate for use with air craft control devices aerospace equipment central trunk data transmission communication devices nuclear power control devices or medical life support equipment due to these devices inherent requirements of extremely high lev els of safety and reliability 4 Factory Gateway Series User Manual Preface A WARNINGS e When using the Factory Gateway with transportation ve hicles trains cars and ships disaster and crime preven tion devices various types of safety equipment non life support related medical devices etc redundant and or fail safe system designs should be used to ensure the proper degree of reliability and safety Installation High voltage runs through the Factory Gateway Never dis assemble the Factory Gateway otherwise an electric shock can o
23. re of Internet Explorer on Factory Gateway prve license PS EPROI Software license tp use Pro eView on Factory Gateway E Tool Connector Product Name Model No 4 Cable to connectFactory Gateway with a PC and Data Transfer Cable tie fo transfer screen data from P ro Designer J Normally maintenance data transfer is possible using an Ethernet network How P ro Designer Ver 4 0 or later PS DWE01 V40 including P ro eView ever depending on the data transfer cable used a Factory Gateway System Error may occur preventing communication E Serial Interfaces RS 232C Cable P 410 1S 00 0 Interface cables between the host PLC and the RS 422 Cable P230 IS 11 0 Factory Gateway RS 422 Terminal Block Conversion adapter to convertserial data to Adapter prvi RS 422 format Interface unittnatallows use of both Factory 2 PortAdapter II GP070 M D11 gateway and M itsubishi A Q C and FX series equipmentin the same location 2 PortAdapter Il Cable GP070 MDCB11 eainess Me e a rc hat Adapter Il M tsubishi A Series Programming P ortI F Cable GP 430 IP 10 0 Connects directly fo M its ubishi s PLC I F Programming Console Simultaneous use of Mitsubishi FX Series GP 430 IP 11 0 program console however is not possible Programming Portl F Cable 7 For details about the range of connectable PLCs LEI Pro Designer On line Help m Maintenance Items produci Name Modei No Comecorcover f
24. re that Digital Electronics Corporation shall not be held liable by the user for any damages losses or third party claims arising from any uses of this product All Company Manufacturer names used in this manual are the registered trade marks of those companies Copyright 2002 Digital Electronics Corporation Factory Gateway Series User Manual 1 Preface Table of Contents Pretace E N HU 1 Essential Safety Precautions 4 General Safety Precautions 7 Factory Gateway ModelsS essooesosesooccssccssocescoossooeesocsssecssocesocecoosessesssecesocesoosssosesse 8 Package Gontenttttt 8 UL c UL CSA Application Notes 9 CE Marking No teeeeeee 9 Documentation Conventions 10 L i System Desiiiggggggszsszss asss sias saate 1 1 1 2 ccessorieeee 1 3 2 1 General Specifications sesssesocssessoesocesessoesoossessoesoosscessesooesosssessossoessesssse 2 1 Plead El ctrica Caa a a a o 2 1 21 2 VE VAL OA ME NELA k kut de a E aR Sid Se asi naeeeas 2 2 DAO SUMMIT Sy Sc cued lo ot kua o to o 2 3 2 2 Functional Specifications 2 3 PDA Memory ul 2 3 2 22n NOC u sond E A T A dana 2 3 2 2 3 nterfaeeeeeeee e A ia a 2 3 2 3 Interface Specifications 2 4 2 3 1 Serial Interface COM a aa e e a iE ia 2 4 2 4 Part Names and Functions eesssesssessseessoosssossosesssesssocssoossoosesosessessseessoose 2 6 2 5 DIMENSIONS zis kcsssicesaciaswitcoavadosudoseadadenscuessales pesuccsasabaasousesebees subs desacetuso
25. ress settings Confirm the contents of system variables for storing error messages using Pro eView or the data sharing feature and perform appropriate treatment depending on each error BA Normally OFF If lit a hardware error has occurred Orange or EO Reinstall the run time system using the run time installer via OFF 8 3 the data transfer cable Factory Gateway Error Possible hardware error Green Transferring data Transferring data the data transfer cable Possible hardware error Confirm the contents of system variables for storing error messages using Pro eView or the data sharing feature and perform appropriate treatment depending on each error Orange Run time Application Error ep o mn mn Run time Application Error When a hardware error occurs please contact your local Pro ote 5 face distributor for service and repair NS p 2 4 2 Factory Gateway Series User Manual Chapter 4 Troubleshooting 4 1 2 Diagnosing Problems The following solutions may solve the problem E Unable to transfer data CAUSE The network settings are incorrect SOLUTION Enter them correctly in Pro Designer and transfer the project file again CAUSE2 The protocol settings are incorrect SOLUTION Using Pro Designer confirm if the correct Device PLC has been set If an incorrect protocol has been set correct the setting and transfer the project file again CAUSE3 The protocol communica
26. tach the cover Factory Gateway Series User Manual 1 Troubleshooting 2 Periodic Check Points Chapter 4 Troubleshooting 4 1 Troubleshooting The following information explains how to troubleshoot the Factory Gateway unit The first steps should always be to check the following items e Is the Factory Gateway receiving the correct level of power e Is the Device PLC receiving the correct level of power e Is the Factory Gateway correctly connected tot he Device PLC e Is the Factory Gateway unit s current protocol data correct for the type of Device PLC that is connected Factory Gateway Series User Manual 4 1 Chapter 4 Troubleshooting 4 1 1 LED Status Indicators The Factory Gateway unit uses two LED indicators PWR nad STA to display the status of the Factory Gateway unit The following table describes the problems indicated by these LEDs and gives suggestions for how to solve each problem Lamp Name Problem Condition Possible Solution s FF Power supply is not operating reen Normally OFF Iflit a hardware error has occurred Orange Reinstall the run time system using the run time installer via OFF s 3 the data transfer cable Factory Gateway Error Iflit a hardware error has occurred ol 9 gt o mn mn Green No problem Run time system is operating Normally the data transfer cable Iflit a hardware error has occurred Correctthe unit s current rotary switch IP Add
27. tion settings are incorrect SOLUTION Enter them correctly in Pro Disigner and transfer the project file again E Unable to Refer to Data or Perform Data sharing with Pro eView CAUSE Pro Designer Data Sharing data settings are incorrect SOLUTION Enter them correctly in Pro Designer and transfer the project file again CAUSE2 The network settings are incorrect SOLUTION Enter them correctly in Pro Designer and transfer the project file again For troubleshooting details refer to Pro Designer On line Help Stes NE Factory Gateway Series User Manual 4 3 Chapter 4 Troubleshooting 4 4 4 2 Periodic Check Points To keep your Factory Gateway unit in good condition be sure to inspect the following points periodically Operation Environment e Is the operating temperature within the allowable range 0 C to 55 C e Is the operating humidity within the specified range 10 RH to 90 RH wet bulb temperature of 39 C or less e Is the operating atmosphere free of corrosive gasses Electrical Specifications e Is the input voltage DC 19 2V to DC 28 8V appropriate Related Items e Are all power cords and cables connected properly Have any become loose e Is the DIN rail holding the unit securely Factory Gateway Series User Manual
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