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UDE - Jay-electronique

1. Additional Tool information Cont from page 2 no y One or both leds green or orange flash Serial link yes accessory v rot ee IU ED ee Connect the receiver serial link board and set the option Dialog UD switch to RS232 orange led should come on steady software v5 1minimum ref UDWR36 y In the Dialog UD software read the receiver EEPROM memory no yv Orange led on Pozidriv screwdrivers yes No 2 and See No 1 motherboard y 16mm box replacement 4 Serial link board present no a spanner procedure 220mm SN270100 oui Allen wrench Vv flat nose gt pliers RESET the j Set the RS232 switch to Normal motherboard mm and reset the motherboard 1 Receiver switched ON 2 Press S2 y button no Orange led on oui y Remove the RS232 board and reset the motherboard yv Orange led on yes no gt gt y Checked Check of radio module customer transmitter or Test transmitter UDE Use the checked customer transmitter or test transmitter serial link PC and switch on the UDR in RS232 mode Y In the Dialog UD software go the EEPROM programming menu Read the receiver EEPROM memory y For the receivers equipped with the IR startup function untick this option to continue the diagnosis y Symboles Save the new parameters in t
2. Additional Continued Tool information from page 1 Power supply fuse ratings 12VDC F1 1A v TO on A Check of power supply fuses 48VAC F1 0 8A continuity test 115VAC F2 315mA 230VAC F1 160mA AA 6mm flat tip Fuses in good condition and compliant with respect to no gt gt screwdriver power supply voltage Replace fuses for yes subseguent part of diagnosis y Sae Tuse Check of safety relay fuses F3 amp ae A continuity test y 6mm flat tip Fuses in good condition and compliant no p screwdriver Replace fuses for yes 4 4 subsequent part of diagnosis y Check that all boards are properly connected in housing AA Boards properly connected no y yes Record this information on intervention sheet and reconnect the boards correctly Be carefull with power supply y voltage and wiring Functional check of receiver UDR see receiver sales reference J Switch on the receiver POZIDRIV screwdriver No 2 No 1 16mm box See motherboard y spanner replacement Yellow led on no 2 5mm Allen procedure wrench SN270100 flat nose pliers yes Continued wv onpage3 Symbols Continuee Diagnosis Stop Diagnosis PRODUCT INTERVENTION SHEET TO BE COMPLETED sub assy to be replaced PR0123 Receiver fuse kit PR0123 Receiver fuse kit PR0124 4 A B Receiver motherboard SJ270050 02 2 6
3. 3 If the transmitter is equipped with the IR start up option 3 1 Fill in pre printed descriptive labels and fasten them to locations indicated in document SN260380 3 2 Assemble IR start up option as instructed in document SN260355 3 3 Insert the electronic key if present _ 3 4 Connect the battery pack If the transmitter is not equipped with the IR start up option 3 1 Fill in pre printed descriptive labels and fasten them to locations indicated in document SN260380 3 2 Reconnect the ribbon cable linking the last button board to the motherboard bottom connector 3 3 Install the assembly formed by the motherboard radio module in the elastic supports on the cover 3 4 Connect 12 pins ribbon cables linking the motherboard to the IHM board 3 5 Close the housing 3 6 Install housing protective foams according to assembly procedure in document SN260265 3 7 Insert the electronic key if present n 3 8 Connect the battery pack aad changing the equipped 176 rue Lavoisier cover or eguipped housing cover wormaonor s 22 aie CEDEX U D E Filename SN260260 02 EN P65 Fax 33 0 4 76 41 44 44 DOC REF SN 260260 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Changing the UDE protective foams Protective foams kit Reference uuuuuu LL LLU LL LLM LL oii i uod PR0143 PR0143 Tools n 10 Torx s
4. PRODUCT INTERVENTION SHEET TO BE COMPLETED PR0120 R or PR0208R AA Radio quality rate 100 Receiver radio module PR0124 4 A B no y Do you have the means to measure the radio module characteristics na See receiver La Un MID yes o o Radio module is replacement older than 5 years procedure SN270110 y lt r Test the radio module no on the test bench Customer has llo a Receiver motherboard PR0120 R or PR0208R yes gt p Receiver radio module PR0120 R or PR0208R yeS PP Receiver radio module PR0120 R or PR0208R a reported transmission _y cutouts Radio module performance is no satisfactory yes 4 no y Check of relay states Safety and horn relays pull in gt gt Receiver radio module PR0124 4 A B when on button of UDE is pressed i yes Measure the contact resistance of the safety relays horn relay and Symbols Stop Diagnosis auxiliary relay if auxiliary board is present AA E Receiver motherboard PR0124 4 A B Receiver motherboard UDWR35 Relay contact resistance is R lt 2Q yes Continued Y onpage5 no z Carte auxiliaire SJ270050 02 4 6 PRODUCT
5. Tool Additional Continued INTERVENTION information from page 4 SHEET TO BE COMPLETED y Press the stop palmswitch button sub assy to be of the UDE replaced Pozidriv screwdrivers See vy No 2 motherboard Safety contact n 7 PR0124 4 A B No 1 replacement ately contacts open o Receiver motherboard 16mm box procedure spanner SN270100 yes 2 5mm Alle Vv wrench flat nose Unlock stop palmswitch button and press ON then pliers press one by one transmitter function buttons yes Action are transmitted no ec Noe eee tee ar O yi O O Install the test relay board in place ref PR0122 of the faulty relay boards Pozidriv y screwdrivers Repeat the test No 2 No 1 a v motherboari Parr box replacement 4 Action are transmitted no a PAO VAB spanner procedure Motherboard 2 5mm Alle SN270100 wrench Nu flat nose PR0122 pliers gt gt Relay board Digital mutimeter Measure the contact resistance of the relays y Contact resistance of each function n a PR0122 relay is R lt 2Q Relay board yes y Test of IR start up option y IR start up option present in receiver no Symbols yes y In the Dialog UD software under the UDR parameters menu read the receiver EEPROM memory AA Tick the IR startup option AA Save the new parameter y Set the serial option switch to Normal mode y Shut down the receiv
6. AY Serial link accessory ref UDWR32 PAR For UDE version from A001 to C002 included Tool for assembly disassembly the stop palmswitch button ref PRO130 Repair label roller of 1000 labels ref PRO229 N Connection kit ref PR0116 see doc SE260310 PC micro computer 486 DX4 100Mhz min windows 95 98 Me 2000 XP 32MB RAM serial port 6 3 Measures Digital multimeter e Battery test tool ref PO1572 only on JAY Electronique plant 6 2 Standard tools Screwdriver TORX No 10 Screwdriver POSIDRIV No 2 Screwdriver POSIDRIV No 1 4mm tubular socket wrench 2 5mm hex head wrench 6mm flat tip screwdriver 16mm box wrench Electronics technician flat nose pliers Cutter Soldering iron 6 4 Power supplies e Stabilised power supply 0 24VDC 1 A min with fine voltage adjustment tenth of a volt AC power supply 24 48 VAC 1 A min SN350100 00 5 5 Help to fill the UD intervention sheet 1 Terms used in maintenance interventions and invoicing 1 1 Type of intervention Repair REP Return to serviceable condition following diagnostic by replacement of sub assembly s Overhaul REV Upgrading of sub assemblies to integrate product evolutions Ex replacement of wiring to prevent disconnection Modification TRA Modification of a product function subsequent to a customer request Ex Change of t
7. Item Description Quantity A Self tapping screw 3x8 B Button board type x Disassembly 1 Disconnect the battery pack 2 Open the UDE housing using the n 10 Torx or n 2 Pozidriv screwdriver and remove protective foams 3 For UDE version lower than D001 disconnect the power supply wires 4 Disconnect the ribbon cable linking the motherboard to the IHM board 5 Remove the screw securing the button board to be replaced Button board to be replaced is connected to motherboard 5 1 Pivot the button board and disconnect the ribbon cable connecting it to the lower button board 5 2 Remove the assembly formed by the radio module motherboard button board and disconnect the ribbon cable connecting them go to point n96 Button board to be replaced is located between other button boards 5 1 Pivot the board and disconnect the ribbon cable linking it to the lower button board 5 2 Remove the screw securing the upper button board pivot it and disconnect the ribbon cable linking it to the button board to be replaced go to point n 6 Button board to be replaced is located above the IHM board 5 1 Remove the screw securing the upper button board then pivot it and disconnect the ribbon cable linking it to the button board to be replaced Remove the button board Assembly 1 Button board replaced is located just below the motherboard 1 1 Connect the button board to the assembly formed by the radio module
8. from page 1 Check of function and On horn buttons Check condition of the capsules tightness push in and rotary operation check for automatic return on COMSR if applicable y Function buttons in good condition yes Check function labels Check label readability and general condition Additional Tool information see procedures SN260290 n 10 Torx ETTO TE n 1 Posidriv and for on PSS screwdrivers button SN260260 Gi Cutter Labels kit E SE260301 east n 10 Torx Accessories ae screwdriver SE260310 es yv Labels in good condition yes y UDE strap transmitter fastening and shoulder strap are in good condition yes y Check of ribbon cable connections Check ribbon cables are securely engaged in connectors on IHM board and motherboard y All ribbon cables properly connected no v Record this information on the intervention sheet and correctly connect the ribbon cables pp Check of power supply contact pins Check the condition of the 2 UDB2 connection pins and the overall condition oxydation y Power supply contact pins in good condition yes v see procedure for UDE version A001 to C002 Mechanical check of stop palmswitch button Check that stop palmswitch locks and unlocks correctly SN260310 i Or see changing the equipped cover y Stop pal
9. yes y Charge the battery pack Symbols abbreviations Continue Diagnostic t Stop Diagnostic END Battery pack is functional PRODUCT INTERVENTION SHEET TO BE COMPLETED sub assy to be replaced UDB2 Battery pack UDB2 Battery pack UDB2 Battery pack M P UDB2 Battery pack J250020 02 2 2 Re power supply 12 00 V Multimeter r Connect to main Vdc white black wire BPS 176 rue L rue Lavoisier procedure Filename SN250060 P65 MONTBONNOT St MARTIN 38334 St ISMIER CEDEX AE UDB2 SN 250060 01 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization LE 17 11 2004 A 15 08 18 EDITION DE DOSSIER DOS011 DOSSIER DOSGEN R26 E 003 UD REPAIR DATA PACKAGE UDE TRANSMITTER PART ARTICLE DOSGEN R26 FOURNISSEUR 38JA10 JAY ELECTRONIQUE S A ETAT VALIDE ET ACTIF 176 RUE LAVOISIER 38330 MONTBONNOT ST MARTIN COMMENTAIRE DATE CREATION 26 07 2004 DATE ENVOI FRS 0 00 0000 DATE DE FIN 0 00 0000 CONSULTAT FRS 0 00 0000 DATE ACC RECEPT 0 00 0000 DOSSIER SOURCE E 002 DOSSIER GENERAL DE PRODUCTION LIGNES ASSOCIEES N ORDRE DOCUM OUTIL ETAT DESIGNATION 0 SN 260220 02 V LIST OF TOOLS UDE 02 SN 260225 00 V DETERMINE VERSION OF UDE TRANSMITTER UDE OS SE 260201 00 V EXPLODED VIEW UDE VERSION
10. Repair labels must be applied after each intervention under warranty or not Repair labels can be ordered under reference APPAREIL CONTROLE LE Product checked on PRO229 a roller of 1000 labels y S Date of intervention day month year Name of certified repair center and technician initials 2 UDE transmitter electronic key and appaired UDR receiver descriptive labels If the unit has been transformed the information on the transmitter and receiver nameplates must be changed accordingly To do so use blank nameplates filled in as follows Pi fb lectronique Faeswmentome version number product file UDE main reference Ref UDE version number and complementary reference If update write the last version Le os Freq 433 050 43 Gen Old serial nb Serie CY If repair without update write the Old date Date p65 old version number UDR main reference Pi f lectronique F 30330 Montbonnol and complementary reference N Ref UDR ID code Old serial nb Freg 433 050 434 790MHz 7 Power supply voltage Alim V Version number Old date _ see ee si comments upper as UDE version nb Se Associated UDE reference y nu T ae UDE Ass Dead man function duration ToutlR UDR labels see UDR data repair package Electronic key parameter Key ID code labels Radio ch
11. BPDV BPDV BPSV COM3R BPSV COM2 COM2 COM3R BPSV COM3 COM3 COM3R COM2 COM2 COM3R COM3R COM2 COM3 Covers mip doc SN260320 Non IR UDE housing cover references PR0114 6 and PRO114 10 no more available IR UDE housing cover references PR0132 6 and PR0132 10 no more available Function label kits UDWE mp see doc SE260300 for contents Mechanical kit for 5 rotary switches PR0057 COM mi doc SN260300 aay GREEN electronic key reference UDWE21 no more available Transmitter housing bottom references PRO131 6 and PR0131 10 no more available Transmitter connection kit HIP goc SE260310 for contents Screws supplies kit PRO141 HIP doc SE260310 for contents UDE strap Ribbon cable spare part no more available Mechanical kit for 10 pushbuttons PR0057 BP mi doc SN260290 e IHM board reference PR0118 no more available Transmitter housing seal references PR0129 6 and PR0129 10 no more available Stop palmswitch button mip doc SN260310 1 This part has undergone major technical changes the x transmitter must therefore be upgraded accordingly ana Reference Refer to instructions in document SN260230 a mip doc Z assembly disassembly procedure Description MONTeONNOT st MAFTN Sea SI ISMER CEDEX U D E Filename SE260201 00 EN P65 Fecaeaunyc TUN Aas version A001 to A005
12. Receiver motherboard Receiver housing Rubber cable gland kit IR window for UDF module IR module electronic board Serial option Radio module for UDR version A001 to B002 included Radio module for UDR from version B003 1 UDF IR module 10m cable kit 2 UDF IR module 10m cable kit 16 or 24 pin male connector cable 10 m cable extension kit for UDF IR module Plastic cable gland kit Common wiring accessory Serial link accessory 1 4 wave antenna 400 MHz Other 400 MHz Antenna Receiver antenna extension 5m support Receiver antenna extension 2m support Functional check OK product alone Functional check OK product associated Unrepairable product JAY ELECTRONIQUE Sub Total TE SN350120 00 2 2 LE 25 11 2004 A gt DOSSIER ARTICLE FOURNIS ETAT COMMENT DATE CR DATE EN DATE DE CONSULT DATE AC DOSSIER SEUR AIRE EATION VOI FRS FIN AT FRS C RECEPT SOURCE 12 03 53 EDITION DE DOSSIER DOSGEN R25 E 003 UD REPAIR DATA PACKAGE UDB2 UBC PART DOSGEN R25 38JA10 VALIDE ET ACTIF 26 07 2004 0 00 0000 0 00 0000 0 00 0000 0 00 0000 E 002 DOSSIER GENERAL DE PRODUCTION N ORDRE 01 02 03 04 05 DOCUM OUTIL SN 250040 02 SE 250020 02 SN 250050 02 SJ 250020 02 SN 250060 01 LIGNES ASSOCIEES ETAT DESIGNATION v LIST OF
13. motherboard 1 2 Connect the ribbon cable from the lower button board to the button board replaced 1 3 Insert the assembly formed by the radio module motherboard in the resilient mountings on the housing go to point n 2 Button board replaced is located between other button boards 1 1 Connect the ribbon cable from the button board replaced to the upper board 1 2 Connect the ribbon cable from the lower board to the button board replaced go to point n 2 Button board replaced is located just above the IHM board 1 1 Connect the ribbon cable from the board replaced to the connector on the upper button board Install the button boards in the cover and screw them to the housing Connect the ribbon cable linking the motherboard to the IHM board For UDE version lower than D001 connect the power supply wires Install protective foams see doc SN260265 and close the housing Connect the battery pack SEEPS choraing etuncton roma O O sonnet a CEDEX button board Filename SN260320 02 EN P65 R UDE Doc rer SN 260320 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Changing the motherboard without IR start up option Motherboard without IR start up option kit Reference i LL LLI IIIIIIUUIIUUHIIIAU PR02070 PRO207 0 TOOLS sco EDUNET FN n 10 Torx 2 5mm Allen wrench Parts list Item Description Quantity A UDE motherboard no
14. no motherboard UDWE22 V X no Symbols Continue diagnosis t Stop diagnosis continued on page 8 Electronic Key SJ260050 02 7 8 Additional Tool information See procedure oie to change button board screwdriver SN260320 TN ci see procedure 2 5mm to change the Allen motherboard wrench SN260350 or IR Symbols gt Continue diagnosis am Stop diagnosis from page 7 Incorrect ID code Both leds flash 3 times yes v Copy the electronic key ID code in transmitter UDE procedure described in manual corrective or additive sheet Final test of sub Button board y error Both leds flash 4 times yes v Proceed by a substitution replacing one by one button board by test button board y Problem persists assemblies no a Final test of sub yes EEPROM y error Both leds flash 7 times yes v Change the electronic key by test electronic key with correct configuration AA assemblies Problem persists no E Final test of sub yes y Both leds flash 8 times assemblies Final test of sub assemblies Conclusion All sub assemblies operate correctly yes yes END of diagnosis After repair perform final test doc SJ
15. DOC REF SE260201 00 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization UDE exploded view for version A006 to A010 included Note The figure below shows a transmitter with 6 function buttons Plug in EEPROM memory 1 reference PRO113 no more available Transmitter housing bottom references PRO131 6 and PR0131 10 no more available Transmitter radio module mip doc SN260360 U KI Transmitter Ni connection kit mib doc SE260310 for contents Transmitter motherboard 9 reference PR0119 no more available i Screws supplies ee kit IR transmission i PR0141 sub assembly T S mI doc SE260310 for reference PR0121 no more available Pm j Se ib i contents Button board PR0117 1 BPSV BPSV 7 COM3 COM3 i My i S UDE strap 2 BPDV BPDV 8 BPSV COM3R k wy i BPSV COM2 COM2 COM3R BPSV COM3 COM3 COM3R COM2 COM2 COM3R COM3R COM2 COM3 Covers mip doc SN260320 mur rn pushbuttons PR0057 BP Non IR UDE housing cover RS DN gt ms doc SN260290 references PR0114 6 and PR0114 10 no more 7 available IR UDE housing cover references PR0132 6 and PR0132 10 no more available J y W Function label 1 AS e IHM board kits i reference PR0118 no more available UDWE lt see doc SE260300 for contents Transmitter housing seal references PRO129 6
16. Test UBC adapter or stabilised power supply set for 12vdc Additional information TECHNICAL DIAGNOSTIC UBC UDB2 PRODUCT INTERVENTION SHEET TO BE COMPLETED For preparation of estimate sub assy to be START replaced Check of changes to battery packs Check compliance of battery pack See document y Changes to Battery pack complies with respect UDB2 battery packs i no gt gt ple ae to technical changes table Battery pack a yes v Visual inspection of adapter Check condition of adapter connector jack and wires UBC Yy adapter 7 tae 2 or Adapter in good condition 7 no gt Pr PR0148 connector cable yes P M v Functional check of adapter y y UBCU UBCW UBC1 y yv Connect the adapter to the mains and measure the r 1 Check continuity of wiring output voltage je nn Voltage output is HN fee So et Y 12 volts no ea UBC Wiring continuit ag iri inuity or no pp gt OK PR0148 connector cable P M yes J yes Visual inspection of battery pack Check condition of seal shell and strength of pack once inserted in back of transmitter y UDB2 Battery pack in good condition no bp Battery pack P M yes yv Functional check MD Connect battery pack to adapter or power supply using Jack cable AA Check if battery pack
17. a panel opens in order to select ached a file to be loaded peers Y Peon CEF Codeideni 000 Frequence arun w Homme mort en seconde F Toul M Miovtesse I CTUEL z Ra i i EL a leo Type GUD 10 Bowo wf Select the file and click select Saas The software upgrade is automatically run ESAU Duphcaton ciet Lecture de PUDE Ecrire de PUDE Changes la verson Solt fig 2 Once the upgrade is completed If the transmitter is a part of a complete upgrade passage of C001 version to D002 or if it is about the upgrade D001 to D002 please redo two UDE descriptive labels so that those contain the correct D002 version number If the upgrade concerns only a bug fix on UDE C001 version IR please redo two descriptive labels UDE so that those contain the correct C002 version number lectronique Upgrading transmitter program Format A4 EDR S MAAN y YN CEDEX U D E Filename SN260235 00 EN P65 T l 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 DOC REF SN260235 00 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Connecting a power supply to transmitter UDE battery threshold test Open UDE housing with TORX N 10 screwdriver and remove protective foams Unlock the stop palmswitch button Stabilised power supply y 4 Vdc Coarse Fine adjustment adjustment
18. i 1 ToutIR electronic ke ara labels to be sticked on Aa n of this Radio channel tae rn Dossier Old number document and send to customer Coupled T crane option uSpeed option Y N Associated receiver ID code 0000 SE Des Masking 1111111111 if if option not used function not used 3 Location of repair labels and descriptive labels on UDR n 1 UDR descriptive label n 2 UDR descriptive label n 1 UDR repair label n 2 UDR repair label New pictures and descriptive labels Markings on repaired _ Format _ l MONTBONNOT 5 ae CEDEX receiver SN2701 20 02 EN i P65 Ua GE nM AAAA UDR SN 270120 02 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization electronigu UDE transmitter Grey key identification sheet KEEP THIS DOCUMENT Read and keep this document in a safe location It contains important information concerning the key which you have just received For operation of your radio remote control refer to the UD installation and user manual An identification No is engraved on the side of the electronic key This key contains all the parameters of your transmitter ensuring correct communication with the associated receiver Frequency channel identification code dead man time Please indicate this identification No when ordering a new identical key Please identify your electronic key
19. IHM board Before pressing the On Horn button Switched on after pressing the On Horn button Low battery threshold 3 4VDC lt Vp s lt 3 9VDC Low battery threshold Vp s lt 3 4VDC RESET threshold Transmitter switched off Valim lt 3 3VDC Connecting a power Ee TE supply to transmitter Filename SN260240 02 EN P65 MONTBONNOT St MARTIN 38334 a ISMIER CEDEX San MH ON UDE SN 260240 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Test of UDE stop palmswitch button version A001 to C002 included Open the UDE housing using the No 2 pozidriv screwdriver Disconnect the power supply wires Disconnect the ribbon cable linking the IHM board to the stop palmswitch button Lock the stop palmswitch button down position Using a digital multimeter measure the continuity across points 1 and 3 then 2 and 4 resistance should be infinite Unlock the stop palmswitch button up position Using a digital multimeter measure the continuity across points 1 and 3 then 2 and 4 the resistance should be null Reconnect the power supply wires Reconnect the ribbon cable linking the IHM board to the stop palmswitch button From version D001 Open the UDE housing using the No 10 Torx screwdriver Disconnect the 12 pins ribbon cable linking the IHM board to motherboard Lock the stop palmsw
20. IR 1 Allen screw 1 cC Washer D Spacer 1 1 Disassembly 1 Disconnect the battery pack 2 Open the UDE housing using the No 10 Torx screwdriver and remove protective foams 3 Disconnect the ribbon cable linking the motherboard to the IHM board 4 Grasp the assembly formed by the motherboard radio module and gently disengage it from its resilient mountings 5 Disconnect the ribbon cable linking the motherboard to the last button board 6 Remove the Allen screw using the 2 5mm Allen wrench 7 Separate the two parts radio module and motherboard radio module A 12 pins ribbon cable Allen screw i motherboard IHM board washer spacer motherboard ribbon cable from last button board IHM board Assembly 1 Connect the replaced motherboard to the radio module 2 Install the spacer between the motherboard and the radio module fig 2 3 Install the washer and the Allen screw fig 2 4 Connect the ribbon cable from the last button board to the motherboard 5 Install the assembly formed by the motherboard radio module in the resilient mountings of the cover 6 Connect the ribbon cable linking the motherboard to the IHM board 7 Install protective foams see doc SN260265 and close the housing 8 Connect the battery pack To New Motherboard since vers C001 02 T 727 Spacer added to PR0207 E DECHAME 29 06 04 Tech Adhesive tape removed Forma f aa o alee Changing the lectroni
21. Open the UDR housing using the No 2 Pozidriv screwdriver by loosening the quarter turn screws 2 Disconnect the wires connected to the various receiver connectors taking care to carefully mark the wires 3 Remove the n A relay board and the auxiliary board if present to access the motherboard mounting screws 4 Housing with serial option only otherwise go to step 5 4 1 Using the No 1 Pozidriv screwdriver remove the two screws securing the serial link board 4 2 Using spanner in PR0142 kit to remove the nut securing the serial link interface to the housing 4 3 Remove the serial option from the receiver housing Unscrew the outer nut of the BNC antenna connector using the 16mm box spanner Remove the washer from the BNC connector and remove the connector from its housing Remove the four screws securing the motherboard Using the flat noze pliers unclip the two white spacers on the housing Remove the motherboard from the housing Assembly 1 Fit the new motherboard in the new housing by clipping the two spacers of the housing to the motherboard 2 Secure the motherboard with the 4 mounting screws 3 Engage the BNC connector in the housing with the connector flat aligned with the locator on the antenna plate 4 Fit the washer on the BNC 5 Secure the BNC connector with the nut using the 16mm box spanner 6 Install relay board No A and the auxiliary board if used 7 Housing with serial option only otherwise go to step 8 7
22. TOOLS Vv PRODUCTS REFERENCES v CHANGES AND UPGRADES Vv TECHNICAL DIAGNOSTIC v BATTERY PACK TEST PROCEDURE DOS011 JAY ELECTRONIQUE S A 176 RUE LAVOISIER 38330 MONTBONNOT ST MARTIN UDB2 UBC UDB2 UBC UDB2 UBC UDB2 UBC UDB2 UBC Tools reguired for diagnostic on battery pack and adapter O Mechanical part E No special tools required O Measurement and test part Multimeter equipped with test points Battery test tool ref PO1572 Only for JAY Electronique plant UBCU UBCW test adapter Stabilised power supply 0 24VDC 1 Amin UBC1 ndex_ Modif No Modification Name Date i rm rosae eana eneore oon om Twnel o Twr emoe EDECHANE csoo01 we mne a CS sain we wo wes on e EERO A ee eee ai TON UT Si MAETIN 399 Si CHIR CEDEX 250040 02 65 ro UBC UDB2 UM i Au SN 250040 02 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Battery pack Adapter 230VAC Euro plug 12 VDC UBCU Connector cable for UBCU and UBCW PR0148 2 oR SRT 230VAC english plug 12 VDC UBCW 10 30VDC Battery connector vehicle plug ed UBC1 Black white wire mdec__ Mod No Modification Name Date Approve C o mr Provaeaaies enecname 0000 room Tumor TE ae Format At lectronique Ca Products referenc
23. and PR0129 10 no more available Mechanical kit for 5 rotary switches ww Stop palmswitch PR0057 COM LEA button map doc SN260300 mip doc SN200210 GREEN electronic key reference UDWE21 no more available Legend 1 This part has undergone major technical changes the Description xX n transmitter must therefore be upgraded accordingly hit Reference Refer to instructions in document SN260230 ms doc Z assembly disassembly procedure Exploded view BIN ep somone MARTIN B CEDEX U D E Filename SE260202 00 EN P65 Fax 133 04764144 version A006 to A010 pocnEF SE260202 00 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization UDE exploded view for version B001 to B004 included Note The figure below shows a transmitter with 6 function buttons Protective foams Plug in EEPROM memory PR0143 i i 1 reference PRO113 no more available mb doc SN260265 Transmitter housing bottom as references PRO131 6 and PR0131 10 no more Transmitter radio module mi doc SN260360 Transmitter motherboard 9 reference PR0119 no more available IR transmission sub assembly reference PR0121 no more available Button board PR0117 BPSV BPSV COM3 COM3 BPDV BPDV BPSV COM3R BPSV COM2 COM2 COM3R BPSV COM3 COM3 COM3R COM2 COM2 COM3R COM3R COM2 COM3 Covers mip doc SN260320
24. and horn relay are pulled in when on button Ho r is pressed es go to radio module check in y document SJ270050 y Measure the safety relays horn relay and auxiliary relay if auxiliary board is present contact resistance Digital y multimeter relay contact resistance is R lt 2 Ohms no e go to relay state chek in yes document SJ270050 Yy Press one by one transmitter function buttons y Actions are transmitted to function relays no go to functional check in yes document SJ270050 Digital t So o ne Function relay contact resistance is R lt 2 Ohms no e multimeter go to relay state chek in yes document J270050 v continued on page 2 ree Update due to new mo E DECHAME 220704 Tech 5 1 version T Guick test before lectronique ES BP5 176 rue Lavoisier intervention fs SJ270040 02 EN P65 MONTBONNOT St MARTIN 38334 St ISMIER CEDEX Far edd 04 TEAT AGA UDR SJ270040 02 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Information compl mentaire Checked customer transmitter or test transmitter See technical diagnosis SJ270050 visual inspection of UDR See document _ lt 7 SN270080 from page 1 Press transmitter stop palmswitch button yv Safety relay contacts open no yes y IR startup option present on receiver af yes go to relay state test
25. board with a version number E18985 and higher have to be paired with a PR0208 R radio module Update according new versions L E E lectronique Changes to receivers Ae 2 Changes to receivere piant Herr mmm ESDAN AAAA SN 270080 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization START Switch on the receiver Additional Y Refer to various chapters of receiver technical diagnosis y es document SJ270050 information e no Receiver yellow led on See table of probable faults e yes Safety microprocessor leds flash on page 3 no with DialogUD software go to receiver parameters and read receiver EEPROM memory For receiver with IR start up option untick this option for continue UDWR36 Y DialogUD software Use repaired customer transmitter with its electronic key v5 1 minimum or Program a test electronic key with correct parameter receiver to programming be tested and place it on test transmitter tool PO1527 y Go to Test menu in DialogUD software check of radio quality rate Checked v customer transmitter 25 4 Unlock stop palmswitch and press On button or test transmitter y Radio quality rate is 100 no e go to radio module check in yes document SJ270050 y safety relays
26. continued on page 4 SJ260050 02 3 8 Tool 2 5mm Allen wrench 2 5mm Allen wrench 2 5mm Allen wrench Stabilized power supply or charged UDB2 dialogUD software v5 1 minimum UDWR36 Programming tool PO1527 Test electronic key UDWE22 Test radio module ref PRO120 E 2 5mm Allen wrench Additional information see procedure to change the motherboard SN260350 or IR see procedure to change the motherboard SN260350 or IR see procedure to change the motherboard SN260350 or SN20032 IR Eu See procedure for connection of stabilized power supply to UDE SN260240 rs from page 3 Set the power supply voltage for 4V y Re start the transmitter lock unlock and press the on button Decrease the voltage until the red led flashes quickly y Power supply voltage is under See procedure to change radio module SN260360 DEEE see procedure to change the motherboard SN260350 or IR Symbols Continue diagnosis m Stop diagnosis Ba aa lt 3 40V as dd yes yv Decrease the voltage again until the red and green leds go off y MM Power supply voltage is under lt 330V me yes y Gradually increase the power supply voltage until the green and red leds come on by flashing 5
27. diagnosis from page 2 Functional check of UDE transmitter PRODUCT INTERVENTION SHEET TO BE COMPLETED sub assy to be replaced Close the housing Lock the transmitter stop palmswitch button and install a charged battery pack y Unlock the transmitter stop palmswitch button no yv Red and green leds off yes y Lock the transmitter stop palmswitch button and supply the I H M board with the power supply set for 4V 100mA mini y Unlock the transmitter stop palmswitch button y i Red and green leds still off Tost sub 2 yes assemblies page 7 no y lt Green led on steady 1 Lock and unlock transmitter yes stop palmswitch button observing a stop period Press the ON button after 15s after having unlocked the stop K yes cl a palmswitch ys no y Test sub Green led flashes no assemblies page 7 Test of battery pack charge detection thresholds If not already done supply the transmitter using the variable power supply set for 4V 100mA mini Gradually decrease the supply voltage while locking then unlocking the transmitter stop palmswitch button check performed on each start up y Decrease the voltage until the red led flashes slowly Power supply voltage eer in this case is PRO WAD IR WM o p PR0207 1 with IR between 3 4V and 3 9V as OM FA
28. fig 2 2 Secure the electronic board on lens with 2 torx no 10 screws 3 Close UDF housing electronic board MONTBONNOT St MARTIN 38334 St ISMIER CEDEX SN270095 01 EN P65 Far Ra ated UDF SN 270095 01 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Changing the receiver motherboard Receiver motherboard kits PRO124 kit References PRO124 A motherboard UDR 24 48VAC PRO124 B motherboard UDR 115 230VAC PRO124 4 motherboard UDR 12 24VDC FyRef UDR S Freq 433 050 434 790MHz e Alim V n 2 n 1 Pozidriv screwdrivers 16mm box spanner electronic flat noze plier 2 5mm Allen wrench Spanner kit PR0142 B Date P65 Parts list Item Description Quantity Da O Moning screws n 8 rewind descipwerabes e Note Please refer to the instructions described in the document SN270080 for motherboard radio module pairing according to UDR version number Disassembly 1 2 3 4 5 6 7 8 9 10 11 12 13 Open the UDR housing using the No 2 Pozidriv screwdriver by loosening the quarter turn screws Disconnect the wires connected to the various receiver connectors taking care to mark the wires Remove the auxiliary board if present and relay boards Housing with serial option only go to step 5 Otherwise 4 1 Using the No 1 Pozidriv screwdriver remove the 2
29. in document J270050 Set serial option switch to RS232 mode In the Dialog UD level 2 software under the EEPROM Programming menu read the receiver EEPROM memory yv Tick the IR startup option y Save the new parameter y Set the serial option switch to Normal mode y Shut down the receiver y Eguip the receiver with one of the UDF units to be tested repeat the operation for each UDF to be tested and IR connectors 3 yv Switch on the receiver y Unlock the stop palmswitch button on the test transmitter and press the green on button by pointing the UDE toward the UDF of the receiver to be tested 3meters mini between UDE and UDF y Receiver safety and horn relays pull in y yes Repeat the test at distance of around 20m range test AA Receiver safety and horn relays pull in no bd go to IR startup option test in documentSJ270050 mr Y yes gt yv Visually inspect the receiver check the condition of the housing the cable glands accessories internal connectors and UDF units y Check the receiver upgrade status no bd go to IR startup option test in documentSJ270050 Saas J270040 02 2 3 UDR receiver indicator light functions UDR version A001 and higher Error messages generated by microprocessor indicator lights Safety Micropr
30. is unlocked Before ON button pressed Before ON button pressed Before ON button pressed After ON button pressed After ON button pressed Red indicator Green indicator Function or message light light ON Steady Battery pack charge gt 90 Flashes SLOW ON Steady 90 gt Battery pack charge gt LOW BATT level Flashes FAST ON Steady Battery pack charge lt or LOW BATT level Radio transmission Battery pack charge gt 90 Radio transmission Battery pack charge lt or LOW BATT level LOW BATT level battery level low battery pack charge lt 10 SJ260040 02 4 4 PRODUCT INTERVENTION UDE Technical diagnosis SHEET TO BE sub assy to be replaced Additional Start Tool information dialogUD On the intervention sheet write down the UDE reference s Read electronic parameters and following data with DialogUD software y UDWRIG and programming tool PO1527 Programming radio channel tool ID code PO1527 Dead man function duration Visual inspection of UDE n 10 Torx or n 2 posidriv screwdriver Open the transmitter and separate the half shells Spare part or i accessory for dialogUD _ UDE Check the UDE i di loded vi doc SE260201 eee Check the version according exploded views doc ao secre to SE260206 PP intemal software UDwR36 Updating UDE Check UDE internal so
31. no s Transmitter motherboard See procedure to change PR0209 6 10 w out transmitter f yes z IR housing cover PR0210 6 10 with IR SN260260 Equipped transmitter EE i y Stop button error housing cover Leds flash 5 or 6 times yes y Check that battery pack is securely mounted in transmitter back In the event of incorrect contact these microcutouts will generate an stop palmswitch button error no v PR0212 6 10 Torx n 10 5 Battery pack a bc in the back of the na OD srcrewdriver i PR0230 y yes bat pack spring Test the stop palmswitch button as instructed in SN260250 See procedure v PR0209 6 10 w out to change IR transmitter ae Stop palmswitch button functionnal no PR0210 6 10 with IR housing cover Equipped transmitter SN260260 housing cover a AA Green led on yes Yes y See procedure press the on button Substitute the large ribbon cable by the test ribbon cable lock then unlock the stop palmswitch button and P U Red led off and green led flashes regularly Leds both on steady no PR00116 yes mm Transmitter connection kit PR0209 6 10 w out IR E pR0210 6 10 with IR to change transmitter housing cover SN260260 Sas Proceed by a the electronic key Vv substitution of yv yes Eguipped transmitter housing cover PR0207 0 w out IR PR0207 1 with IR Transmitter Problem persists
32. red LED comes on AA UDB2 Battery pack red LED comes on no s Battery pack Symbols abbreviations gt gt of P M Continue Diagnostic Stop Diagnostic Preventive Maintenance yes Continued v onpage 2 Modification Approved by Technical diagnostic _Fermat_ 02 EN VSD SJ 250020 02 lectronique Es BP5 176 rue Lavoi MONTBONNOT St MARTIN 38334 St ISMIER CEDEX T l 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 UBC UDB2 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Tools Multimeter in voltmeter mode Mutimeter in voltmeter mode Additional information Continued from page 1 yv see document __ SN250060 TM Measure voltage across battery pack pins y Voltage between 3 and 3 8 volts yes y Disconnect battery pack from adapter or power supply and measure the voltage across its pins Jay Electronique special test instrumentation ref PO1572 yv Voltage less than 3 volts no Yy Do you have the means to measure the battery pack characteristics no Test battery pack using test bench Client has reported UDE lower autonomy Battery pack performance sufficient no yes m yes m yes no yv Voltage between 3 and 3 6 volts
33. screws securing the serial link board 4 2 _ Using the spanner from PR0142 kit remove the nut securing the serial link interface to the housing 4 3 Pull out the serial link board through the housing Remove the nut securing the BNC using the 16mm box spanner Remove the washer from the BNC and remove the BNC from its housing Remove the screw securing the receiver radio module Unplug the radio module and remove the assembly formed by the radio module BNC connector from the motherboard Remove the 4 screws securing the motherboard Using the electronics flat noze pliers unclip the two white spacers of the housing Remove the motherboard from the housing Remove the Allen screw from the antenna plate using the 2 5 mm Allen wrench Remove the antenna plate Assembly 1 2 3 4 5 6 7 8 9 10 Fit the motherboard in the housing by clipping the 2 spacers of the housing to the motherboard Secure the motherboard with the 4 mounting screws Install the antenna plate on the motherboard and secure it with the Allen screw Carefully plug the radio module into the motherboard running the antenna wire between the two IR connectors Secure the radio module with its mounting screw to the motherboard using the No 1 Pozidriv screwdriver Engage the BNC connector in the housing with the connector flat aligned with the locator on the antenna plate Fit the washer on the BNC Secure the BNC with the nut using the 16mm box span
34. the mechanical kit to be replaced perform the procedure for disassembly of the button boards detailed in document SN260320 Remove the screw securing the kit using the No 1 Pozidriv screwdriver and remove the rotary switch mechanical assembly switch seal cam and spring if present Assembly 1 If the switch to be installed is a 3 position rotary switch else go to point n 2 cut the pin on the cam fig 2 using the cutter no surplus Holding the cam in position pin toward center of housing turnover the housing and place the seal switch assembly in position in the cam housing thickness should remain Fit the seal switch assembly so that the long part of the switch is pointing toward the top of the housing fig 6 cut with cutter Fit the cam in the switch hole as shown in fig 3 with the pin toward the center of the housing short part of switch _ Fig Install the mounting screw using the No 1 Posidriv screwdriver If the switch is a COM3R switch 3 positions with automatic return else go to point n7 Insert 1st spring in rotary switch slot see picture below then turn the switch to the limit position in the other direction and install with a flat angled plier the other spring in the same way compressing the first spring as much as possible Pins toward center Insert springs 3 Fit the lip seal on the switch observing the correct mou
35. times indicating that there was a cut of supply y Snes Power supply voltage is above gt 3 4V no gt gt yes Radio module check ey aaa Use the charged battery pack or connect a stabilized power supply set for 4V to the IHM board y Use the test UDR receiver y Program an electronic key with receiver parameters same ID code and same radio channel y Go to Test menu in DialogUD software check of radio guality rate Unlock the transmitter stop palmswitch button and press the on button yv Radio quality rate 100 no y Install the transmitter test radio module in place of the radio module AA Unlock the transmitter stop palmswitch button and press the on button yes v Radio quality rate 100 a 9 yes m no m continued on page 5 PRODUCT INTERVENTION SHEET TO BE COMPLETED sub assy to be replaced PR0207 0 w out IR PR0207 1 with IR motherboard PR0207 0 w out IR PR0207 1 with IR motherboard PR0207 0 w out IR PR0207 1 with IR motherboard PR0120 E Transmitter radio module PR0207 0 w out IR PR0207 1 with IR motherboard SJ260050 02 4 8 PRODUCT Tool Additional from page 4 INTERVENTION information SHEET TO BE Jay y COMPLETED lectronique o Do you have the means to measure ie special test the radio module characteristic
36. to program 5 rotary switches ee PR0057 BP X programmed key ney to be supplied see PR0057 COM doc SE260301 for mE doc SN260290 mip doc SN260300 contents Hm Protective foams mi doc SN260265 as Eguipped transmitter Stop palmswitch cover without IR included in eguipped PR0209 cover and housing kits Eguipped transmitter cover with IR PRO0210 6 6 2 buttons transmitter 10 10 2 buttons transmitter ms doc SN260260 Button board 1 BPSV BPSV 8 BPSV COM3R 2 BPDV BPDV 9 COM2 COM3R 3 BPSV COM2 A COM3 COM3R 4 BPSV COM3 B COM3R COM3R 5 COM2 COM2 C Covers 6 COM2 COM3 D BPSV BPTR S gt na UDE Strap 7 COM3 COM3 E COM2 BPTR a mip doc SN260320 2 f aaa Transmitter radio module i IHM Board PRO120 E 5 included in equipp doc SN260360 in cover and housing Bur i Screws supplies j kit Transmitter PR0230 motherboard ram j 7 mip See doc SE260310 for PR0207 is im J i contents 0 without IR i 1 with IR mab doc SN260350 w out IR gt doc SN260300 with IR f Transmitter connection kit Housing seal included in equipped cover and housing kits Transmitter housing bottom 6 6 2 buttons transmitter 10 10 2 buttons transmitter Legend Description X mip doc Z assembly disassembly procedure PR0116 HIP doc SE260310 for contents Equipped transmitter housing wi
37. using the label supplied with the key Fill in the identification of the equipment controlled by this key UDE transmitter f electronic key Electronic key parameter label to be sticked by the repairman 6 digit number engraved on electronic key Equipment to be filled in by the customer BP5 176 rue Lavoisier S MONTBONNOT St MARTIN 38334 St ISMIER CEDEX FRANCE lectronique Phone 04 76 41 44 00 Fax 04 76 41 44 44 www jay electronique fr Doc SN270120 02
38. when ordering a new identical key Please identify your electronic key using the label supplied with the key Fill in the identification of the equipment controlled by this key UDE transmitter f electronic key Electronic key parameter label to be sticked by the repairman 6 digit number engraved on electronic key Equipment to be filled in by the customer BP5 176 rue Lavoisier MONTBONNOT St MARTIN 38334 St ISMIER CEDEX FRANCE lectronique Phone 04 76 41 44 00 Fax 04 76 41 44 44 www jay electronique fr Doc SN260380 02 LE 26 07 2004 A gt gt gt t gt DOSSIER ARTICLE FOURNISSEUR ETAT COMMENTAIRE DATE CREATION DATE ENVOI FRS DATE DE FIN CONSULTAT FRS DATE ACC RECEPT DOSSIER SOURCE 18 33 53 EDITION DE DOSSIER DOSGEN R27 E 003 UD REPAIR DATA PACKAGE UDR RECEIVER PART DOSGEN R27 38JA10 VALIDE ET ACTIF 26 07 2004 0 00 0000 0 00 0000 0 00 0000 0 00 0000 E 002 DOSSIER GENERAL DE PRODUCTION N9ORDRE DOCUM OUTIL 01 02 03 04 05 06 07 08 09 10 11 12 13 14 SN SN SE SE SE SN SJ SJ SJ SN SN SN SN SN 270070 270075 270020 270021 270200 270080 270040 270050 270060 270090 270095 270100 270110 270120 02 00 02 00 00 02 02 02 02 02 01 02 02 02 ETAT lt lt lt lt lt lt lt lt lt lt lt lt r lt lt LIGNES ASSOCIEES DESIGNA
39. 050 y Safety and horn relays pull in Ho i H 9 when transmitter on button is pressed go to UDE radio module check yes in document SJ260050 y Actuate the function buttons or switches one by one y All actions transmitted no e es go to Button state check in o y document SJ260050 IR start up option present Test IR module y yes UDR must to be programmed _ Equip the test receiver with a UDF and program it as follows with IR start up option with soft IR start up option DialogUD and programming tool PO1527 Press green on button while pointing the UDE toward the test receiver 3m min distance between UDE and UDF y Receiver safety and horn relays pull in no go to IR start up test y ves in document J260050 Repeat the test at a distance of around 20 m range test y Receiver safety and horn relays pull in no go to JR start up test y yes in document J260050 gt Press the stop palmswitch button See document SN260380 T y Fill in the repair labels and fasten them to the transmitter then fill in the intervention sheet Update since UDE vC001 and Approved by DialogUD v5 1 A4 SJ260060 02 EN P65 SJ260060 02 rae 1 1 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Test is negative repeat technical diagnosis on product doc SJ260050 Transmitter final test UDE BP5 176 rue Lavoisie
40. 1 Run the serial option board through the hole of the housing provided for this purpose and through the clamping nut 7 2 Connect and secure the serial link board to the motherboard by its two mounting screws 7 3 Tighten the interface nut on the housing with spenner in PR0142 kit 8 Re wire the customer wiring on the receiver if necessary 9 Close the housing 10 Fill in the pre printed descriptive label and fasten it to location indicated in document SN270120 o 2 rm REDD sore me mse slectronigu 4 Changing the receiver Format ER 4 MATH ae CEDEX housin g L SN270090 02 EN P65 e UDR voc rer SN 270090 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Changing the UDF IR module electronic board UDF IR electronic board Reference PR0134 Tools n 2 Pozidriv screwdriver n 10 Torx screwdriver Soldering iron Parts list item Description Quantity amp UDF IR electronic board EE e Disassembly 1 Open the UDF housing using the no 2 Pozidriv screwdriver 2 Remove screws from the UDF electronic board 3 Unsolder UDR UDF connection wires from the UDF electronic board Electronic board PR0134 Kit m Black wire m White wire o _ Blue wire UDF IR module Assembly 1 Solder connection wires on electronic component side pay attention to color and position see
41. 260060 Sees no E PRODUCT INTERVENTION SHEET TO BE COMPLETED sub assy to be replaced PR0117 x Button board type x UDWE22 V X Electronic key PR0207 O w out IR PR0207 1 with IR Transmitter motherboard PR0207 0 w out IR PR0207 1 with IR Transmitter motherboard SJ260050 02 8 8 Additional information Tools test UDR receiver UDE final test after intervention START Install a charged battery pack in the UDE back v Unlock the stop palmswitch button y Transmitter green led comes on steady i yes Press transmitter on button yv Transmitter green led flashes no bd Hi yes Press transmitter stop palmswitch button y Green led goes off yes no e go to UDE functional check in document SJ260050 no bd go to UDE sub assembly test Fa ss Mu o Test electronic key must be programmed with test UDR receiver in document SJ260050 test electronic key parameters and placed in transmitter UDE housing programmed with soft DialogUD and programming Y tool PO1527 Switch on test receiver Go to Test menu in DialogUD software Unlock stop palmswitch button and press on button y Radio quality rate 100 no e es go to UDE radio module check y in document SJ260
42. 3H IR module cable glands i Em 2 press S2 button Green indic light radio link established Receiver manual release diagnostic ae IR module terminal strips for Coupled travelling cranes and ah Travelling crane transfer options S2 button 1 Switch on receiver RESET 2 press S1 button Yellow indic light 3 Maintain S1 and press S2 power supply indic 4 release S1 5 release S2 SJ270010 02 3 3 w antenna connector UDR TECHNICAL DIAGNOSIS a for preparation of an estimate CREE AEE Sub assy to be replaced Additional Tool information Visual inspection of UDR POZIDRIV iat ed Open the receiver housing See Receiver changes Check the receiver version document SN270080 ae ae st 4 panan Receiver complies with respect to technical changes Spare part or technical table no gt gt upgrade accessory z X99 fault code P M POZIDRIV yes screwdriver See receiver No 2 No 1 housing y PR 16mm box replacement Housing in good condition no gt gt R Receiver housing spanner procedure P M 2 5 mm Allen SN270090 P M wrench y
43. 40 02 3 4 Transmitter indicator light functions UDE version D002 and higher Error messages ight et ues ae 2 we Both ON Steady Flash in alternation Transmitter state trans Stop plamswitch button is unlocked Before or after ON button pressed Before or after ON button pressed When programming radio channel No Dead man duration or ID code copy Before ON button pressed Before or after ON button pressed Before ON button pressed Before ON button pressed Before ON button pressed Before ON button pressed Ribbon cable connecting motherboard to IHM board and to stop palmswitch button is disconnected Power supply wires disconnected IHM board faultly Stop palmswitch button pins faulty Electronic key absent Bad electronic key connection Electronic key faulty Motherboard faulty IHM board faulty Transmitter is locked Error on ID code Electronic key faulty Button board faulty Ribbon cable linking last button board to motherboard is disconnected Ribbon cables linking button boards are disconnected Momentary disconnection of battery pack Stop palmswitch button pins faulty Motherboard faulty Check connection of ribbon cable linking motherboard to IHM board Proceed by test motherboard substitution Check connection of ribbon cable linking motherboard to IHM board Proceed by test motherboard substitution P
44. 6 Transmitter connection kit PR0117 _ Button board PR0117 _ Button board PR0117 _ Button board PR0117 _ Button board PR0120 E Radio module PR0141 Screws supply for UDE version A001 to C002 included PR0230 Screws supply for UDE from version D001 PR0143 Protective foams PR0148 Connector cable for UBCU UBCW PR0207 _ Transmitter Motherboard PR0212 _ Transmitter back housing PR0209 _ Equipped cover without IR option PR0210 _ Equipped cover with IR option PRO215 _ Equipped housing without IR option Equipped housing with IR option Adaptater charging UDB2 battery pack connector Grey electronic key Removable shoulder strap Kit of 6 colored labels movements for pushbuttons Kit of 18 b w labels special movements Kit of 30 b w labels special functions n 1 Kit of 48 blank labels custmization Kit of 30 b w labels special functions n 2 Functional check OK product alone Functional check OK product associated Unrepairable product HORNY 04 10 04 Diagnostic result UDR Date of manufacture Identity code Serial nb OF Radio channel nb Date of last repair reference Option list if exist Reference to be filled in Description of spare part 6 relays board Fault code Type of intervention REP REV MP TRA Compl ref _ intervention ref date of diagnostic date of repair Type of invoice SG HG SGR Price Tax exc Fuse kit
45. A001 TO A005 INCL UDE 04 SE 260202 00 Vv EXPLODED VIEW UDE VERSION A006 TO A010 INCL UDE o SE 260203 00 V EXPLODED VIEW UDE VERSION B001 TO BOO4 INCL UDE 06 SE 260204 00 V EXPLODED VIEW UDE VERSION BOOS TO B010 INCL UDE 07 SE 260205 00 V EXPLODED VIEW UDE VERSION CO01 TO C002 INCL UDE 08 SE 260206 00 V EXPLODED VIEW UDE VERSION DOO1 TO DOO2 INCL UDE 09 SE 260207 00 V EXPLODED VIEW UDE VERSION D003 UDE 10 SE 260300 00 V UDE LABEL KITS FOR VERSION A001 TO C002 INCL UDE 11 SE 260301 00 V UDE LABEL KITS FOR VERSION DOO1 AND HIGHER UDE 12 SE 260310 00 V TRANSMITTER SCREW KIT AND ACCESSORIES UDE 13 SN 260230 02 V UPGRADING THE TRANSMITTER UDE x 14 SJ 260040 02 V QUICK TEST BEFORE INTERVENTION UDE 15 SJ 260050 02 V TECHNICAL DIAGNOSIS UDE 16 sJ 260060 02 v FINAL TEST AFTER INTERVENTION UDE 17 SN 260235 00 V UPGRADING TRANSMITTER INTERNAL PROGRAMM UDE 18 SN 260240 02 v CONNECTING A POWER SUPPLY TO TRANSMITTER UDE 19 SN 260250 02 V TEST OF STOP PALMSWITCH BUTTON UDE 20 SN 260260 02 V CHANGING THE TRANSMITTER COVER AND HOUSING UDE 21 SN 260265 01 V CHANGING THE PROTECTIVE FOAMS UDE x 22 SN 260290 02 v CHANGING THE PUSHBUTTON MECHANICAL KIT UDE 23 SN 260300 02 V CHANGING THE ROTARY SWITCH MECHANICAL KIT UDE 24 SN 260310 02 V CHANGING STOP PALM BUT ON UDE V A001 TO C002 UDE k 25 SN 260320 02 v CHANGING A FUNCTION BUTTON BOARD UDE 26 SN 260350 02 V CHANGING THE MOTHERBOARD WITHOUT IR START UP UDE 27 S
46. DATE ENVOI FRS 29 30 1999 DATE DE FIN y 0 00 0000 CONSULTAT FRS 0 00 0000 DATE ACC RECEPT 0 00 0000 Document index Nbr of documents PERSER nearer ed AR incremented on each DOSSIER GENERAL DE PRODUCTION modification An asterisk next to a document means that it has been modified or added IGNES ASSOCIEES Products family with respect to the old version of the data package DESIGNATION SN 010370 00 DEROULEMENT INTERVENTION SUR PRODUIT UF UG RT VUF Document 02 SN 020200 02 FICHE D INTERVENTION UF UG R T VUF classification order SN 010010 02 LISTE D OUTILLAGE NECESSAIRE A LA MAINTENANCE UF SE 010010 02 ECLATE DE L UFR UFR Data package update Technical documents are subject to change Whenever applicable we will systematically update you with the last versions and a new summary of the data packages This condition is subject to your returning the acknowledgement of receipt provided duly filled in SN350100 00 3 5 5 Safety precautions when intervening on equipment FAN Before intervening on eguipment be sure to observe the following precautions A Shut down the receiver before you change any sub assemblies B Take all necessary precautions with respect to voltages present on control relay contacts C Ensure that all voltages at terminal strips are at O V D Use work stations eguipped with protection systems against electrostatic discharges conductors bracelets when handling electronic boards To mainta
47. DF repeat the test y Torx See IR board Receiver safety and PRO134 screwdriver replacement horn relays pull in and NO UDF electronic board No 10 procedure IR module red led flashes SN270095 O yes Posidriv PR0133 screwdriver 7 7 4 jaiii dn yes gt gt Lens for IR module No 2 END of diagnostic After repair perform final test doc SJ270060 e as Symbols Continue Diagnosis Stop Diagnosis SJ270050 02 6 6 E Z n NEW DialogUD 5 1 UDR final test after intervention tallows to test radio link guality between START UDE and UDR Switch on the receiver Additional y information Receiver led comes on no e Test negative repeat wes technical diagnosis on Safety microprocessor leds flash yes e product Bo doc SJ270050 y Serial link kit Connect the receiver to a microcomputer ref UDWR32 equipped with the DialogUD software Go to UDR parameters and read receiver memory Dialog UD software version 5 1 minimum v ref UDWR36 For receivers equipped with IR startup function untick this option to continue the final test y Checked Use checked customer transmitter or program test electronic key customer with receiver parameters and place it on test transmitter transmitter or test transmitter y Go to Test menu in DialogUD software check of radio quality ra
48. E ref UDE122222 010 Test IR module ref UDF1 Test products and test accessories Serial link accessory ref UDWR32 Dialog UD software v5 1 minimum ref UDWR36 PC microcomputer equipped with a serial port COM Test receiver radio modules ref PR0120 R for UDR version A001 to B002 included Test spare parts PR0208R for UDR version B003 and higher Test relay board ref PR0122 Test UDE UDE122222 010 DialogUD v5 1 minimum E DECHAME 01 07 04 Tech PR0208 R for UDR v gt B002 BleCrenioue List of tools required Format Ur a MAH ue ISMIER CEDEX for repair i 02 EN j P65 a O SALAA UDR SN 270070 02 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Determine version number of UDR receiver receiver mother board and UDF IR module These version numbers identify product versions and therefore their various technical changes The table of technical changes doc SN270080 indicates all the upgrades which you need to perform on the UDR receiver in accordance with its version number 1 UDR receiver The version number is indicated on the nameplate fastened to the receiver housing and inside receiver housing Nameplate for UDR version A001 to B003 included all ay lectronigU amp F ss330 Mombonnot Start Ref UDR Freq 433 066 UDR version Nameplate for UDR version C001 and higher number mA lectronique Y exam
49. N 260355 00 y CHANGING THE MOTHERBOARD WITH IR START UP UDE 28 SN 260360 02 V CHANGING THE RADIO MODULE UDE 29 SN 260380 02 V MARKINGS ON REPAIRED TRANSMITTER UDE List of tools reguired for repair of transmitter UDE O Mechanical part All UDE versions No 10 Torx screwdriver for housing screws No 1 Posidriv screwdriver for button board and mechanical kit 2 5mm Allen wrench for motherboard radio module mounting screws Cutter to unfasten function labels Flat angled plier for assembly disassembly of IR Otption UDE version A001 to C002 only m No 2 Posidriv screwdriver for housing screws E 4mm tubular socket wrench for power supply connection pins and electronic key m Tool PRO130 for assembly disassembly of stop palmswitch button O Measurement and test part All UDE versions m 0 24VDC 1 A min stabilised power supply with fine adjustment to 1 10th of a Volt Digital multimeter PC micro computer with serial port Serial link accessory ref UDWR32 Dialog UD software version 5 1 minimum ref UDWR36 Programming tool ref PO1527 Test battery pack charged ref UDB2 Test receiver ref UDR1AB11 011 Test UDF ref UDF1 Screws supply kit PRO230 from D001 or PR0141 version A001 to C002 included Test function button boards ref PRO117 1 to E Test blank grey electronic key ref UDWE22 V Test radio module ref PR0120 E barony et MARTIN ropa CEDEX U D E Filename _ SN260220 02 EN P65 F
50. Repair data package Industrial enhanced safety radio remote controls poop y Purpose of repair data package and product intervention sheet UD Series Level 2 Subfolder DOSGEN R35 E00 Battery pack Voltage adapter UDB UBC Radio transmitter UDE Subfolden DOSGEN R26 E00 Radio receiver UDR iE 4 subfolder DOSGEN R27 E00 l Cenn E aame vaa aa aD SSS lectronique as Subfolder version Acknowledgement of receipt ay lectronique of documentation UD repair data package v 3 Industrial enhanced safety radio remote control UD series level 2 Family name First name Company This will acknoledge receipt of the following document s CD Rom with e Purpose of UD repair data package subfolder ref DOSGENR35 E001 version UDB UBC subfolder ref DOSGENR25 E003 UDE subfolder ref DOSGEN R26 E003 UDR subfolder ref DOSGENR27 E003 Signature c Please fill in and return or fax to JAY lectronique Eric DECHAME service documentation Address _ 176 rue Lavoisier MONTBONNOT St MARTIN 38334 St ISMIER CEDEX FRANCE Tel 33 0 4 76 41 44 00 e mail doc jay electronique fr Fax 33 0 4 76 41 44 44 LE 23 07 DOSSIER ARTICLE FOURNIS ETAT COMMENT DATE CR DATE EN DATE DE 2004 A 17 52 40 EDITION DE DOSSIER DOS011 SEUR AIRE EATION VOI FRS FIN CON
51. SA Non IR UDE housing cover references PR0114 6 and PRO114 10 no more available IR UDE housing cover references PR0132 6 and PR0132 10 no more available Function label kits UDWE EI see doc SE260300 for contents available Transmitter connection kit MIP doc SE260310 for contents Screws supplies kit PRO141 MIP oc SE260310 for contents UDE strap Mechanical kit for 10 pushbuttons PR0057 BP mi doc SN260290 ae IHM board reference PR0118 no more available Transmitter housing seal references PR0129 6 and PR0129 10 no more available Mechanical kit for 5 rotary switches PR0057 COM mi doc SN260300 i Stop palmswitch button GREEN electronic key L reference UDWE21 no more available m doc SN260310 hc 1 This part has undergone major technical changes the Un transmitter must therefore be upgraded accordingly escription xX n Refer to instructions in document SN260230 EZD Reference EE mb doc Z assembly disassembly procedure Exploded view Format A db cr Pal roam aut UDE Filename SE260203 00 EN P65 Fecaeaunyc TUN Aas version B001 to B004 DOC REF SE260203 00 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization UDE exploded view for version B005 to B010 included Note The figure below shows a transmitte
52. SULTAT FRS DATE AC DOSSIER C RECEPT SOURCE DOSGEN R35 E 001 UD REPAIR DATA PACKAGE GENERAL INF INTERV SHEET DOSGEN R35 38JA10 JAY ELECTRONIGUE S A VALIDE ET ACTIF 176 RUE LAVOISIER 38330 MONTBONNOT ST MARTIN 23 07 2004 0 00 0000 0 00 0000 0 00 0000 0 00 0000 DOSSIER GENERAL DE PRODUCTION N ORDRE 01 02 03 DOCUM OUTIL SN 350100 00 SN 350110 00 SN 350120 00 LIGNES ASSOCIEES ETAT DESIGNATION v UD REPAIR DATA PACKAGE GENERAL INFORMATION UD v HELP TO FILL IN UD INTERVENTION SHEET UD v UD INTERVENTION SHEET UD Repair Data Package UD Series level 2 CONTENTS 1 Purpose of repair data package 2 Product maintenance process 3 Product diagnostic sequence to be observed 4 Content and breakdown of repair data package 5 Safety precautions when intervening on equipment 6 Tools required for repair BP5 176 rue Lavoisier package general Filename SN350100 00 EN P65 MONTBONNOT St MARTIN 38334 St ISMIER CEDEX Fax 0 A76 A A44 nf OR OD SN350100 00 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization 1 Purpose of repair data package You have just received a maintenance data package for a JAY lectronique device This data package contains all the information you will need to efficiently intervene when performing maintenance on our product You will also find the necessary information to prepa
53. TION LIST OF TOOLS REGUIRED FOR REPAIR DETERMINE VERSION OF UDR RECEIVER poso14 JAY ELECTRONIGUE S A 176 RUE LAVOISIER 38330 MONTBONNOT ST MARTIN UDR UDR EXPLODED VIEW UDR VERSION A001 TO BOO2 INCL UDR EXPLODED VIEW UDR VERSION BO03 AND HIGHER UDR ACCESSORIES AND SPARE PARTS CHANGES TO RECEIVERS QUICK TEST BEFORE INTERVENTION TECHNICAL DIAGNOSIS FINAL TEST AFTER INTERVENTION CHANGING THE RECEIVER HOUSING UDR UDR UDR UDR UDR UDR CHANGING THE UDF IF MODULE ELECTRONIC BOARD UDF CHANGING THE RECEIVER MOTHERBOARD CHANGING THE RECEIVER RADIO MODULE MARKINGS ON REPAIRED RECEIVER UDR UDR UDR List of tools reguired for repair of receiver UDR O Mechanical part 6mm flat tip screwdriver for fuse holder No 1 POSIDRIV screwdriver for radio module mounting screws No 2 POSIDRIV screwdriver for screws securing housing motherboard and IR module No 10 TORX screwdriver for screws securing IR module electronic board 16mm box spanner for BNC connector 2 5mm Allen wrench for antenna unit screw Electronics flat noise pliers for plastic spacers of housing Kit of 2 spanners ref PRO142 comprising spanner for assembly disassembly PG29 plastic cable gland spanner for assembly disassembly serial option m Soldering iron for UDF electronic board O Measurement and test part Stabilised power supply 12 24VDC 1 A min AC power supply 24 48VAC 20 VA Digital multimeter Test transmitter UD
54. UU PRoi20E PR0120 E TOOIS 1 uuuuuu u u uue o n oe n n 10 Torx or n 2 Pozidriv screwdriver 2 5mm Allen wrench A e U Parts list Item Description Guantity A Allen screw 1 1 cC Spacer 1 c 1 D Radio module Disassembly Disconnect the battery pack Open the UDE housing using the n 10 Torx D001 vers and higher or n 2 Pozidriv screwdriver and remove protective foams Grasp the assembly formed by the motherboard radio module and gently disengage it from its resilient mountings Remove the Allen screw using the 2 5mm Allen wrench Disconnect and remove the radio module from motherboard Assembly Connect the replaced radio module to motherboard radio Install the spacer between the motherboard and the module radio module fig 2 Allen screw Install the washer and the Allen screw fig 2 Install the assembly formed by the motherboard radio washer module in the resilient mountings of the cover spacer motherboard 5 Install protective foams see doc SN260265 and close the housing 6 Connect the battery pack MONTBONNOT Si Pic Pica CEDEX m od u le Filename SN 260360 02 E N i P65 dc UDE poorer SN 260360 02 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Markings on repaired UDE transmitter 1 Repair label Two repair labels must be filled in and applied to the transmitter see location in 3
55. annel iga i ty Dossier W Old number to be sticked on page n 2 of this i a ee ui uSpeed option Y N document and send to customer Coupled T crane option Associated receiver ID code 0000 Masking 1111111111 if if option not used function not used 3 Location of repair labels and descriptive labels on UDE transmitter housing UDE n descriptive label UDE n 2 descriptive label UDE n 1 repair label New pictures and descriptive labels Markings on repaired _ Format _ PEE E _l lectronique ERNI BP5 176 rue Lavoisier MONTBONNOT St MARTIN 38334 St ISMIER CEDEX transmitter SN260380 02 EN P65 T l 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 UDE DOC REF SN 260380 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization UDE transmitter Grey key identification sheet KEEP THIS DOCUMENT Read and keep this document in a safe location It contains important information concerning the key which you have just received For operation of your radio remote control refer to the UD installation and user manual An identification No is engraved on the side of the electronic key This key contains all the parameters of your transmitter ensuring correct communication with the associated receiver Frequency channel identification code dead man time Please indicate this identification No
56. ar an gynnau SN 260220 02 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Determine version of UDE transmitter The version number is indicated on the nameplate fastened to the back of the transmitter where the battery pack is located The number identifies the UDE version and therefore its various technical changes The table of technical changes doc SN260230 indicates all the upgrades which you need to perform on the UDE transmitter in accordance with its version number Back of transmitter Labels for UDE vers A001 to B010 UDE Version number i e C001 Labels for UDE vers from C001 rA mg lectronique F 38330 Montbonnot C eee I A180 9009 BP5 176 rue Lavoisier transmitter Filename _ SN260225 00 EN P65 MONTBONNOT St MARTIN 38334 St ISMIER CEDEX Poe coun UDE SN 260225 00 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization UDE exploded view for version A001 to A005 included Note The figure below shows a transmitter with 6 function buttons Plug in EEPROM memory 9 reference PR0113 no more available Transmitter radio module mip doc SN260360 Eee Transmitter motherboard reference PR0119 no more available IR transmission sub assembly reference PR0121 no more available Button board PR0117 BPSV BPSV COM3 COM3
57. ate 100 no e go to UDE radio module check yes in document SJ260050 y Receiver safety and horn relays pull in no go to UDE radio module check ii yes in document SJ260050 Actuate one of the function buttons and switches one by one y All actions transmitted no go to UDE button state y yes check in document SJ260050 no IR startup option present s 2280059 y yes Test UDF Equip the test receiver with a UDF and program it with the IR startup option Press the green on button while pointing the UDE toward the test receiver 3m min between UDE and UDF y Receiver safety and horn relays pull in no i yes go to IR startup option test in document SJ260050 Repeat test at distance of around 20m range test yv Receiver safety and horn relays pull in no See technical diagnostic yes go to IR startup option test in SJ260050 document SJ260050 Tn section Press the stop palmswitch button UDE visual Visually inspect transmitter check condition of housing seal inspection function buttons and function labels yv Perform transmitter upgrade check See document 7 SN260230 ru cana 2 pes roa UT BP5 176 rue Lavoisier MONTBONNOT St MARTIN 38334 St ISMIER CEDEX T l 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 UDE Transmitter quick test SJ260040 02 EN P65 _ Flename SJ 260040 02 This document is the property of Jay Electronique Reproduction or disclosur
58. bsent Bad electronic key connection Electronic key faulty Motherboard faulty IHM board faulty Transmitter is locked Error on ID code Electronic key faulty Button configuration of the electronic key is different than transmitter button configuration Button board faulty Ribbon cable linking last button board to motherboard is disconnected Ribbon cables linking button boards are Check connection of ribbon cable linking motherboard to IHM board Proceed by test motherboard substitution Check connection of ribbon cable linking motherboard to IHM board Proceed by test motherboard substitution Proceed by test elec key substitution Transmitter is locked see UD installation manual to unlock the access to programming Copy ID code in UDE see procedure in installation manual Proceed by test elec key substitution Check that configuration button is the same between electronic key and transmitter Check connection of all ribbon cables in transmitter Proceed by test button boards substitution disconnected Check that battery pack is securely mounted Momentary disconnection of battery pack in UDE back If necessary replace contact Stop palmswitch button pins faulty pins Motherboard faulty Check stop palmswitch button pins Proceed by test motherboard substitution Before ON button pressed WN Momentary disconnection of battery pack a ON oe Stop palmswitch
59. button pins faulty presse Motherboard faulty ee 7 flashes Electronic key faulty Proceed by test elec key substitution Sr ee ne 8 flashes Motherboard faulty Proceed by test motherboard substitution Programming modes Transmitter state Red indi indi ed indicator Green indicator trans Stop plamswitch light light Function or message button is unlocked g g Programming Mode Flashes according Flashes according to number of tens to number of units channel No dead man of parameter of parameter time key No configured configured Procedure locking unlocking ON Steady OFF access to programming Procedure locking unlocking ON Steady ON Steady access to programming Battery pack charge states Transmitter state Red indicator Green indicator d trans Stop plamswitch light light Function or message button is unlocked g g Before xN bunton ON Steady Battery pack charge gt 90 pressed a Flashes SLOW ON Steady 90 gt Battery pack charge gt LOW BATT level Check stop palmswitch button pins Proceed by test motherboard substitution indicates tens and units Transmitter is locked Transmitter is unlocked ag a Flashes FAST ON Steady Battery pack charge lt or LOW BATT level Radio transmission Battery pack charge gt 90 a A a pressed pressed Radio transmission Battery pack charge lt or LOW BATT level LOW BATT level battery level low battery pack charge lt 10 SJ2600
60. c SE260300 for contents Mechanical kit for 5 rotary switches PR0057 COM mip doc SN260300 ena GREY electronic key UDWE22 V Blank e key to program X programmed key n key to be supplied available Transmitter connection kit HIP doc SE260310 for contents Screws supplies kit PRO141 MIP goc SE260310 for contents UDE strap Mechanical kit for 10 pushbuttons PR0057 BP mi doc SN260290 HER IHM board reference PR0118 no more available Transmitter housing seal references PR0129 6 and PR0129 10 no more available Stop palmswitch button mip doc SN260310 el Legend Description 1 This part has undergone major technical changes the xX es transmitter must therefore be upgraded accordingly hit Reference Refer to instructions in document SN260230 mi doc Z assembly disassembly procedure maes Modi No Modfoaion name pae Approvedv a ur ee E C Exploded view Format as bo EE EE EE e i oan UDE Filename SE260205 00 EN P65 lt Eu T i version C001 to C002 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization UDE exploded view for version D001 to D002 included Note The figure below shows a transmitter with 6 function buttons Function f GREY electronic key label kits Mechanical kit for 10 UDWE22 Mechanical kit for pushbuttons s Vo Blanes kay
61. cking unlocking ON Steady ON Steady Transmitter is unlocked access to programming Battery pack charge states Transmitter state Red indicator Green indicator trans Stop plamswitch light light Function or message button is unlocked ig ig Before ON button ON Steady Battery pack charge gt 90 pressed a uu Flashes SLOW ON Steady 90 gt Battery pack charge gt LOW BATT level indicates tens and units a e i Flashes FAST ON Steady Battery pack charge lt or LOW BATT level After ON button Radio transmission pressed Battery pack charge gt 90 After ON button Radio transmission pressed Flashes FAST Battery pack charge lt or LOW BATT level LOW BATT level battery level low battery pack charge lt 10 SJ260040 02 2 4 Transmitter indicator light functions UDE version C001 to D001 included Error messages Transmitter state ingi l dy trans Stop plamswitch neg age Pe Possible causes of fault Corrective actions button is unlocked g g Before or after ON button pressed Before or after ON button pressed Both ON Steady When programming radio channel No Dead man duration or ID code copy Before ON button pressed Before or after ON button pressed Flash in alternation Ribbon cable connecting motherboard to IHM board and to stop palmswitch button is disconnected Power supply wires disconnected IHM board faultly Stop palmswitch button pins faulty Electronic key a
62. crewdriver UDE since v D001 or Pozidriv n 2 UDE v A001 to C002 cutter Parts list _ttem Description _Quantity Insert for upper foam Upper protective foam Lower protective foam Disassembly Fig 1 1 Disconnect the battery pack 2 Open the UDE housing with a n 10 Torx screwdriver UDE since v D001 or Pozidriv n 2 UDE v A001 to C002 and separate the cover and the housing back 3 Remove protective foams Assembly 09 09 1 If transmitter was not equipped Excess seal to mae 7 el A with foams before UDE version be thrown away 00 ps P Housing Upper part lower than B001 i e else go to of the seal point no 2 1 1 Cut the housing seal with scissors or cutter at points X fig 2 as per the following drawings fig 3 Housing seal Place insert through the upper protective foam and fasten it to the cover fig 4 Slide the housing back above the cover taking care to maintain the insert of the upper foam in the cover if necessary fold slightly the upper foam fig 5 UDE version before 2004 take care not to pinch the electric wire during this operation Insert fastened in the cover Housing Close the housing the lower foam may be placed after closing Place the lower foam on the lower part of housing back Lower foam must correctly coat the stop palmswitch button and the housing fastening must be inserted through the holes of protective foam C
63. e prohibited without written authorization Transmitter indicator light functions UDE version A001 to B001 included Error messages Transmitter state Red indicator Green indicator I j trans Stop plamswitch light light Possible causes of fault Corrective actions button is unlocked g g Ribbon cable connecting motherboard to Check connection of ribbon cable linking IHM board and to stop palmswitch button is motherboard to IHM board and connection of disconnected power supply wires Power supply wires disconnected Replace stop palmswitch button IHM board faultly Proceed by test IHM board substitution gt Stop palmswitch button faulty proceed an upgrade to D001 version Electronic key absent Check if transmitter needs a key to operate Bad electronic key connection read key No If so replace key gt proceed Electronic key faulty an upgrade to D001 version Before or after ON button pressed Before or after ON button pressed Before ON button Error on electronic key number Read electronic key No programmed in pressed Electronic key faulty transmitter EEPROM memory Transmitter locked flashes during programming attempt Before any programming start by checking HARID Button board faulty that transmitter is unlocked see installation a Soar Ribbon cable linking last button board to manual P motherboard is disconnected Check connection of all ribbon cables in Ribbon cable
64. e prohibited without written authorization BP5 176 rue Lavoisier MONTBONNOT St MARTIN 38334 St ISMIER CEDEX U D E T l 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 START Fit a charged battery pack in the back of the UDE yv Unlock the stop palmswitch button Additional yv information If the two indicator lights on the Green LED of transmitter comes on steady yes UDE quick test before intervention Refer to various chapters of transmitter technical diagnosis document SJ260050 transmitter flash regularly refer to no On transmitter press on button the probable faults table e i Y on page 2 3 and 4 Transmitter green LED flashes no e i yes go to UDE functional check in Tools document SJ260050 Press the stop palmswitch button Test UDR y Green LED goes off no Programming 4 es go to UDE sub assembly test tool y in document SJ260050 PO1527 n ere eee Program the test key with UDE button configuration and UDR Dialog UD channel Identity code software Y v5 1 minimum Go to Test function in the DialogUD software and switch on the ref UDWR36 receiver y Test blank Unlock the transmitter stop palmswitch button electronic key and press the on button UDWE22 V y Check that radio quality r
65. e serial option switch to Normal mode y Shut down the receiver y Equip the receiver with one of the UDFs to be tested repeat the operation for each UDF to be tested and IR connector 3 y Switch on the receiver yv Unlock the stop palmswitch button of the test transmitter and press the green on button pointing the UDE toward the UDF of the receiver to be tested at a minimum distance of 3m AA Receiver safety and horn relays pull in y yes no bd go to relay state check in document SJ270050 Repeat the test at a distance of around 20 m range test y Receiver safety and horn relays pull in yes no J go to IR startup option test in document J270050 yv Fill in the repair labels and fasten them to the receiver Fill in the product intervention sheet no bd go to IR startup option test in document SJ270050 SJ270060 02 2 2 Changing the UDR receiver housing Receiver housing References PRO125 Receiver housing without serial link option cover housing cable gland screws 1 pre printed descriptive label PRO125 1 Receiver housing with serial link option cover manufactured housing cable glands screws 1 pre printed descriptive label Tools n 2 n 1 Pozidriv screwdriver 16mm box spanner flat noze pliers spanners kit PR0142 PRO125 kit PRO125 1 kit Disassembly 1
66. ee location in 3 Repair labels must be applied after each intervention under warranty or not Repair labels can be ordered under reference APPAREIL CONTROLE LE tO Product checked on PRO229 a roller of 1000 labels y S a of a ai ay month year Name of certified repair center and technician initials 2 UDE transmitter electronic key and appaired UDR receiver descriptive labels If the unit has been transformed the information on the transmitter and receiver nameplates must be changed accordingly To do so use blank nameplates filled in as follows ull A lectronique F 38330 Montbonnot UDE main reference Ref UDE UDE labels and complementary reference location on below version number product file version number If update write the last version Freq 433 050 43 Hiner If repair without update write the old version number Old serial nb Serie Old date Date p65 UDR main reference PEE lectronique F 38330 Montbonnot and complementary reference N Ref UDR ID code UDR labels Old serial nb Freq 433 050 ee TOME ee Power supply voltage see UDR data repair package teal 7 Serle Alim V Version number Old date Date si comments upper as UDE version nb Associated UDE reference Dead man function duration Key number UDE Ass l k label Key ID code
67. elay LED State of safety relays RED activated ON i not activated OFF Functlon relay PED State of function relay N RED activated ON Auxiliary connector for additional function such as ASS Horn n 2 board option RK relay Horn eg mm o ru gu micro speed function option tt coupled T cranes function option BJB EB JB JB ete Ie transfer T crane function option Red indicator light state of Horn relay STNG ISIE SS IS dur Relay board connector Ke HB 3 boards of 6 relays con be connected S1 button Ea AE Te Ae TA BENS IB IG IEG IE TEI cm F control cable gland RS232 board connector N Ei it Horn relay terminal strips silo e RK Safety relay n 1 On mi Safety relay n 1 terminal strips Red indicator light state of safety relays Safety relay n 2 terminal strips 6 l Power supply cable gland Safety relay n 2 On 6 6 3 Power supply terminal strips Orange indic light wrong ID code diagnostic UDR motherboard RESET 1 Switch on receiver
68. er AA Equip the receiver with one of the UDFs to be tested repeat the operation for each UDF to be Continue Diagnosis Stop Diagnosis tested and IR connector 3 Continued on page 6 END of diagnosis After repair perform final test doc SJ270060 E SJ270050 02 5 6 Tool Additional PRODUCT Continued INTERVENTION information from page 5 SHEET TO BE COMPLETED sub assy to be replaced Switch on the receiver P Unlock the stop palmswitch button of the transmitter and press the green on button while pointing the UDE toward the UDF of receiver to be tested at a minimum distance of 3m Receiver safety and horn relays pull in and IR module led flashes a Vv Pozidriv Connect test UDF to receiver and screwdrivers repeat the test No 2 No 1 yv 16mm box See spanner motherboard yes Receiver safety and PR0124 4 A B 2 5mm Allen replacement H horn relays pull in and no Motherboard wrench procedure IR module red led flashes flat nose SN270100 pliers aay Torx See IR board PR0134 screwdriver replacement fot ARRE yes PP UDF electronic board No 10 procedure y SN270095 Repeat the test but at a distance of 20m between the UDE and the UDF yv Receiver safety and horn relays pull in and IR module red led flashes no y Use lens of Jj Replace UDF lens and test U
69. es flat nose pliers v PR0127 Cable glands in good condition no gt gt UDWR11 cable gland kits P M yes Torx v UDF 1 2 screwdriver If present IR modules in good condition no gt gt PR0133 No 10 IR module P M yes v UDWR13 If present plug in connectors in good condition no gt gt UDWR14 Connector P M yes vy VUB084 086 Antenna and extension in good condition no gt gt VUB105 125 Antenna Extension POZIDRIV P M screwdriver yes a See motherboard v 7 x replacement ua PR0124 4 A B spanner procedure Receiver motherboard oxidised or modified by third party yes gt gt Motherboard P M 2 5mm Allen SN270100 wrench flat nose pliers non l v a PR0124 4 A B ll Ae EE Spring terminal boards in good condition non gt Motherboard P M yes Continued on y page 2 Symbols abbreviations index Modit No Modification Name Date Approved by gt gt Continue Diagnosis oe rm EDECHAME 22 0704 Tecn marce m Stop Diagnosis LM Receiver technical P M Preventive Maintenance lectronique E le BP5 176 rue Lavoisier diagnosis SJ270050 02 EN VSD MONTBONNOT St MARTIN 38334 St ISMIER CEDEX Fax au Tea aaa UDR SJ 270050 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization
70. es ON BP5 176 rue Lavoisier i A EN 38334 St ISMIER CEDEX U BC U D B2 Filename Fax OTe ada SE 250020 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Changes and upgrades Battery pack UDB2 Table of changes R f UDB Ne A00 UDB version number UED Change description Battery pack version number 8 P AE Pack tightness improved 09 2000 10 2000 AW Shock resistance improved 10 2000 11 2000 A004 or A005 Polyswitch on electronic circuit eliminated 11 2000 02 2001 Changing the product reference UDB gt UDB2 n UDB2 version number NDE Change description Battery pack version number 8 P Major change 7 Increase autonomy by NiMH technology 05200 50 108 700 R f UDB2 Connexion improved Golden contacts i 01 06 2001 15 06 2001 board re routing Contact improved with transmitter 15 06 2001 12 2002 housing contact pins minor change 12 2002 01 2004 minor change since 01 2004 Obligatory upgrade Battery pack UDB must be systematically replaced by UDB2 A003 min version niet in lr CEDEX Filename Fati SSU ATE Ai AAAA SN 250050 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Tools Multimeter in voltmeter mode Multimeter in ohmmeter mode
71. for transmitters UDE version A001 to C002 included the housings for these versions have not yet been changed transition to version D001 and higher Reference CII Kit comprising 10 colored labels for single speed movement pushbuttons PAO GP Qo gee Background white brown green yellow grey grey grey grey color black Reference CAIB Kit comprising 10 colored labels for double speed movement pushbuttons gos Background white brown green blue yellow grey grey grey grey color black Reference COUE Kit comprising 20 b w labels for pushbuttons numbering ne Background color J grey Reference PYVSED Kit comprising 6 grey labels for pushbuttons customization P Qe OO 6 grey marking labels 6 transparent protection labels Reference CAE Kit comprising 12 b w labels for rotary switches GIG ab ab as AS WS IS te 4 customizable labels 4 transparent protection labels Reference CHAE Kit comprising 6 colored labels for pushbuttons customization yoo o OS white white green brown yellow blue 6 transparent protection labels Es i C AA lectronique Eso 3001 Label kits Format M monTeonnoT st AN Osia BAER CEDEX U D E Filename SE260300 00 EN P65 Fax 103404 764144 4 version A001 to C002 DOC REF SE260300 00 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Label kit
72. ftware if C001 version only for JAY update internal soft electronigue plant nA fault code X99 Programming only for JAY tool electronique v PO1527 plant Transmitter complies with respect to technical changes SN260235 ees table PR0212 6 10 yes Housing bottom or y PR0209 6 10 no IR PR0210 6 10 IR Check for absence of grime or cracks on the half shells equipped Cover a or n 10 Torx or bn Yy PR0215 6 10 10T no IR n 2 posidriv a fe eas PR0217 6 10 10T IR crewdrivar pioradura Housing in good condition no gt p equipped housing yes n 10 Torx or a y n 2 posidriv See procecure Protective foams in good condition no gt gt PR0143 screwdriver SN260265 g protective foams P M yes au y PR0209 6 10 no IR n 2 posidriv see procedure Housing seal in ndition no gt P gt scigwdriuar SN260260 Deed in good conaitig o PR0210 6 10 IR eguipped cover yes P M v Visual inspection of electronic key Check condition of key check that key is securely engaged in transmitter cover AA UDWE22 V X Electronic key in good condition no gt gt electronic key yes v Continued on page 2 Symbols H Update since UDE vC001 and m Stop diagnosis gau ete Transmitter technical Format P M Preventive maintenance HE SS CY Far ang neu UDE SJ 260050 02 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization
73. ge DOSGENR25 one sub package for the transmitter UDE designated data package DOSGENR26 one sub package for the receiver UDR designated data package DOSGENR27 Each of these sub packages comprises a table of contents indicating the general revision index for the sub package and its content an exploded view of the product with the spare parts references numbered SE an upgrade document of product evolutions numbered SN a fast test technical diagnostic and final test numbered SJ except for the UDB UBC data package there is only one technical diagnostic repair procedures numbered SN General information l Blank intervention sheets Repair data package T Repair data package for adapter battery pack UDB UBC level 2 3 Repair data package for transmitter UDE UD series T Repair data package for receiver UDR Installation and user technical manual additive sheet s and corrective sheet s Detail of contents of sub packages LE 19 10 1999 A 15 33 50 EDITION DE DOSSIER DOSSIER DOSGEN RF 0020 m Data package version Data package DOSSIER DE REPARATION EMETTEUR UFR UFT incremented on each modification designation 2b gee ee E001 E002 E003 PRODJE PRODUCTION JAY SPECIAL POUR CALCUL DE BESOIN VALIDE ET ACTIF Additional remarks COMMENTAIRE NOTICE D INSTALLATION UFR UGR ET UFT UGT FOURNIES DATE CREATION 21 10 1998
74. he receiver EEPROM memory y continued on page 4 Continue Diagnosis Stop Diagnosis PRODUCT INTERVENTION SHEET TO BE COMPLETED sub assy to be replaced PR0124 4 A B Receiver motherboard PR0124 4 A B Receiver motherboard PR0138 Serial link option SJ270050 02 3 6 Tool Test receiver radio module ref PRO120R Pozidriv screwdrivers No 2 and No 1 16mm box spanner 2 5mm Allen wrench flat nose pliers Jay lectronique specific test instrumentat Digital multimeter Continue Diagnosis Additional information See receiver radio module replacement procedure SN270110 ees See motherboard replacement procedure SN270100 ee Cont from page 3 yv Set the serial option switch to Normal mode and go to the Remote control UD function in the Dialog UD software yv Programm the electronic key with receiver parameters ID code radio channel and place it on transmitter yv Go to Test menu in DialogUD software check of radio guality rate yv Unlock the stop palmswitch button of the transmitter and press the on button y Radio quality rate 100 yes no v Lock the test transmitter stop palmswitch button y Install the test radio module in place of the radio module in the receiver AA Unlock the transmitter stop palmswitch button and press the on button
75. hnical kits good condition Mechanical kit SN260290 SN200300 Yymr see procedure PR0207 O w out IR 2 5mm Allen to change the P7777 MMM yes a PR0207 1 with IR wrench motherboard motherboard SN260350 or IR END of diagnosis After repair perform final test doc SJ260060 eee Symbols gt Continue diagnosis t Stop diagnosis SJ260050 02 6 8 PRODUCT INTERVENTION Additional pub assemblies Functional test of UDE sub assemblies Tool inf ti test AONAN SHEET TO BE NOTES Ib COMPLETED no YP sub assy to be Test the stop palmswitch button replaced See procedure as instructed in SN260250 PR0209 6 10 w out to change y IR transmitter Stop palmswitch button functionnal no m PR0210 6 10 withlR housing cover Eguipped transmitter SN260260 yes housing cover y Substitute the motherboard and large ribbon cable connected to IHM by a test motherboard and test ribbon cable y PR00116 Leds still off no a Transmitter T connection kit yes see procedure Copy electronic key ID code in test motherboard following procedure So aS to change the see installation manual or corrective additive sheet motherboard i i SN260350 or Unlock the transmitter stop palmswitch PRO0207 0 w out IR aR a A PR0207 1 with IR Leds still off
76. in system tightness after reassembly perform work on a clean spacious workstation Ensure all seals and seal bearing surfaces are clean when reassembling equipment Store disassembled parts and spare parts to avoid deterioration seals seal bearing areas electronic components Ensure all personnel is protected when conducting tests SN350100 00 4 5 6 Tools required for repair 6 1 Special test tools Test UDE 5 rows BPDV double speed pushbuttons with IR option Grey electronic key ref UDE122222 010 gt Test transmitter radio module ref PR0120 E Test and programming tool ref PO1527 Equipped cover kit for UDE v D001 and higher 6 pushbuttons ref PRO209 6 Test UDR receiver 3 6 relays 230 VAC with IR and serial options ref UDR1AB11 011 Test IR module ref UDF1 Test receiver radio module ref PRO120 R UDR v A001 to B002 incl and PR0208 R UDR v B003 and higher T Set of button boards ref PR0117 1 to E waj Test battery pack r f UDB2 test V adapter Pa Screws supply kit for UDE ref PR0141 UDE v A001 to C002 incl and PR0230 UDE v D001 and higher Test relay board ref PRO122 r f UBC see doc SE260310 N Spanners kit for receiver UDR Pg29 serial option ref PRO142 APPAREIL CONTROLE LE aE i AN Q OJ Ur DialogUD software version 5 1 or with cable ref UDWR36
77. itch button down position Check the condition of 3 pistons Using a digital multimeter measure the continuity across points 12 and 11 then 12 and 10 resistance should be infinite Unlock the stop palmswitch button up position Using a digital multimeter measure the continuity across points 12 and 11 then 12 and 10 the resistance should be null Reconnect the 12 pins ribbon cable index oait No Modification Name oae Amoedw ee E Peroni MM Test of palmswitch Om o Bonsoir a ra ER EDEK button tae o S Fan o38 0 4 7641 4444 UDE SN 260250 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Changing UDE eguipped cover and eguipped housing n 10 Torx screwdriver n 1 Pozidriv screwdriver Equipped housing cover Equipped housing Housing cover Housing cover 6 or 10 mounted BPxx pushbuttons with mechanical part 6 mounted BP or 10 mounted BP or 9 mounted BP 1 mounted On Horn button mechanical part BPTR 3 pos elec switch at location nb 8 label mechanical part 4 IHM board On Horn button mechanical part Stop palmswitch button mechanical part IHMboard Housing seal Stop palmswitch button mechanical part y Housing seal 2 pre print descriptive labels 2 pre print descriptive labels IR window for UDE with IR start up option Taa for ULE with IR start up option Housing bottom Refere
78. mswitch button 4 Unscrew the stop palmswitch button locking ring using f tool PR0130 and a screwdriver locking ring Remove the stop palmswitch button assembly and its seal Assembly R 7 UDE housing Insert the assembly formed by the stop palmswitch button seal in the transmitter cover paying attention to mounting direction see fig 2 locating pin Screw in and block the locking ring using tool PRO130 l and a screwdriver D locating pin Connect the ribbon cable linking the IHM board to the stop palmswitch button Connect the power supply wires Install protective foams see doc SN260265 and close the housing Connect the battery pack Proceeded to test person protection must be assured during these stop palmswitch button Spare part only available for UDE E4 ee Format aa o Changing the stop lectronique palmswitch button BP5 176 rue Lavoisier Filename SN26031 0 02 EN P65 MONTBONNOT St MARTIN 38334 St ISMIER CEDEX U D E Fax d Y aaa version A001 to C002 S N 26 03 1 0 a 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Changing the button board Button boards References uu Lisuioiiiiiouooooooid PRO117 PRO117 1 JBPSV BPSV BPSV COM3R COM2 COM3R COM3 COM3R COM3R COM3R Covers 7 COM3 COM3 n 10 Torx and n 1 n 2 Pozidriv screwdrivers Parts list
79. mswitch button in good condition procedure SN260260 EE yes Y See procedure SN260250 WE Electrical check of stop palmswitch button see changing the equipped cover bc procedure SN260260 y Symbols gt gt Continue diagnosis ts Stop diagnosis yv Electrical check is ok yes vy From D001 version stop palmswitch pistons are in good condition yes continued on page 3 no gt gt no gt gt no no gt gt no pp no gt pr no pp PRODUCT INTERVENTION SHEET TO BE COMPLETED sub assy to be replaced PR0057 BP PR0057 COM Mechanical kit Or PR0209 6 10 no IR PR0210 6 10 IR eguipped cover for On horn button UWE20 Labels kits P M UDP1 Strap UWE102 Shoulder strap PR0230 fastening P M PR0209 6 10 no IR PR0210 6 10 IR eguipped cover kit PR0209 6 10 no IR PR0210 6 10 IR eguipped cover kit Or PR0115 for version A001 to C002 included PR0209 6 10 no IR PR0210 6 10 IR eguipped cover kit Or PR0115 for version A001 to C002 included PR0209 6 10 no IR PR0210 6 10 IR eguipped cover kit SJ260050 02 2 8 Additional Tool information See procedure Stabilized for connection of stabilized power supply to UDE SN260240 power supply see procedure to change the nn motherboard SN260350 or IR Symbols gt gt Continue diagnosis Stop
80. nces References UDE equipped housing 6 2 bt without IR PR0209 6 UDE equipped cover 6 2 bt w out IR PR0215 10 UDE equipped housing 10 2 bt without IR PR0209 10 UDE equipped cover UDE 10 2 bt w out IR PR0215 10T UDE equipped housing BPTR 10 2 bt without IR PR0210 6 UDE equipped cover UDE 6 2 bt with IR UDE equipped housing 6 2 bt with IR PR0210 10 UDE equipped cover UDE 6 2 bt with IR PR0217 10 UDE equipped housing 10 2 bt with IR PR0217 10T UDE equipped housing BPTR 10 2 bt with IR This figure shows a 6 2bt transmitter equipped housing cover Disassembly This figure shows a 6 2bt transmitter equipped housing If the transmitter version No is lower than D001 perform the upgrade procedure given in document SN260230 Remove the parts to be kept using a POZIDRIV No 1 and No 2 screwdriver For a transmitter version No D001 or higher use a Torx No 10 and Pozidriv No 1 screwdriver to remove and set aside the motherboard the transmitter radio module the button boards the 12 contact ribbon cable connecting motherboard and IHM board the fastener the battery pack and the electronic key Assembly 1 If button configuration is incomplete or different from cover housing kits re assembly original mechanical parts or install new mechanical kits to upgrade the version for example see assembly procedure from document SN260290 and SN260300 2 Replace and screw all original button boards in the housing
81. nder module insulated bracket insulated bracket GM 1 4 wave antenna 1 2 wave 400MHz staright 2m antenna extender am antenna extender for vehicle 5m offset antenna non insulated bracket non insulated bracket VUB086 Directional arrow Setof 4 Setof 2 colored colored directional arrows directional arrows UWEOO1 J UDF IR module IR module electronic board Kit with 1 IR module 10m cable PRO134 mm changing procedure SN270095 Kit with 2 IR modules 10m cable ace IR window for UDF module 5 a CUED _ Monitoring and diagnostic accessories Dialog UD level 2 RS232 cable ie Serial link accessory E version 5 1 minimum Various spare parts 16 pin male connector 2m cable ee CuB accessory UDWR12 A 24 pin male connector 2m cable Spanners kit PG29 PG9x4 Plastic cable on PRO142 m NN Spanner for assembly disassembly PG29 cable gland gland kit i CLUD Op Spanner for assembly disassembly serial link option PR0138 y A Index Modit No Modification Neme_ Date Approvedby pore mese EDECHAME 24 06 04 teon manet siaaa e Various accessories and spare Format A4 P UNTA a N sera wen ek paris Filename SE270200 00 EN P65 e UDR SE 270200 00 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Upg
82. ner Install the relay boards and the optional board if used Receiver with serial option only go to step 11 Otherwise 10 1 Run the serial option board through the hole in the housing provided for this purpose and through the clamping nut 10 2 Connect and secure the serial link board to the motherboard by its two mounting screws 10 3 Tighten the interface nut on the housing with spanner from PRO0142 kit Re wire the customer wiring to the receiver if necessary Fill in pre printed descriptive labels and fasten them to locations indicated in document SN270120 Close the housing Descr labels added note about mobol Format aa o lectroniqu 2 Changing the receiver FEWN Ub bag Fd CEDEX motherboard Filename SN2701 00 02 EN P65 Fax sau 70244 UDR SN 270100 02 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Changing the UDR receiver radio module Receiver radio module PRO120 R References PR0120 R Radio module for UDR version A001 to B002 included or PRO0208 R Radio module for UDR version B003 and higher PR0208 R Tools n 2 and n 1 Pozidriv screwdrivers 16mm box spanner Parts list item Description Quantity A Mountingscrew 1 ll B Receiver radio module 1 Pp cwm i lE awe Note Please refer to the instructions described in the document SN270080 for motherboa
83. nges starting with version No D001 for any fault observed on a UDE transmitter having a version No lower than D001 the transmitter must be upgraded The table below indicates the parts to be kept and those to be replaced in accordance with the version No and the assembly procedures for upgrading the transmitter Part s to be used for the upgrade Part s to be kept UDE version number Hn Description Radio module AMO to A010 BPDV function board included Protective foams if present B001 to B010 J Mechanical pushbutton kit included Mechanical rotary switch kit Mother board IHM board ribbon Protective foams Motherboard Grey electronic key Mechanical pushbutton kit Mechanical rotary switch kit C001 to C002 Mother board IHM board ribbon Description Equipped housing kit Reference PR0215 or PR0217 Assembly disassembly procedure SN260260 tr Motherboard PRO0207 0 w out IR PRO207 1 with IR SN260350 w out IR with IR GREY electronic key UDWE22 Mechanical pushbutton kit PR0057 BP SN260290 tr Mechanical rotary switch kit PR0057 COM SN260300 Screws supply kit PR0230 SE260310 Button boards PRO117 1 3 4 5 6 7 8 9 A B SN260320 EES Sg Protective foams if missing PR0143 SN260265 ag Labels kit Equipped housing kit UWE PRO215 or PR0217 SE260301 SN260260 Motherb
84. nstall the washer and the Allen screw fig 2 4 Insert the IR window on the LED circuit observing the mounting direction given by the pins see fig 3 5 Place the seal on the IR window with the flat part against the lens see fig 3 6 Fit the assembly formed by the LED circuit lens IR window in the UDE housing see fig 4 7 While applying pressure using a flat angled plier insert the two pins in the housing ribs observing the mounting direction see fig 5 the pin locators should clip into the holes in the circuit see fig 6 Allen screw LED radio module _ circuit Motherboard i LED circuit i window 8 Install the assembly formed by the IR motherboard radio module in the transmitter inserts and connect the last button to this 12 pins ribbon cable IR assembly A motherboard IHM Gn S motherboard Connect the ribbon cable linking the motherboard to IHM board Install protective foam see doc 2600265 and close the transmitter housing Connect the battery pack ribbon cable from last button IHM board board Changing tne mn me motherboard with IR Filename SN260355 00 EN P65 Fan 139 0470414 4A UDE SN 260355 00 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization MONTBONNOT St MARTIN 38334 St ISMIER CEDEX Changing the transmitter radio module Radio module kit Reference uuuuuuuuuuuuu iL LLAU IU
85. nting direction lip seal installed Install the button board as instructed in document SN260320 Tnstall protective foams see doc SN260265 and close the UDE housing 9 Connect the battery pack index moai No Modification Name Date Approredby o o rm Pamswduu EDECHAME 150604 veem wan 105 SN 260300 02 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization lectronique BP5 176 rue Lavoisier MONTBONNOT St MARTIN 38334 St ISMIER CEDEX T l 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 Changing the stop palmswitch button on UDE version A001 to C002 included Stoppalmswitch button Reference uuuuuu LLU IU AUU proiis PRO115 TOOIS 1 uuuuuu 9 9 n 2 Pozidriv screwdriver and specific tool ref PR0130 Parts list item _ _ Description _____ Guantity A Stoppaimswich baton 1 Te fm i Nota From UDE version D001 the stop palmswitch is contained in the equipped covers and equipped housings kits see doc SN260260 inserted in stop palmswitch button Fig 1 Disassembly Disconnect the battery pack Open the UDE housing using the No 2 Pozidriv screwdriver and remove protective foams insert a screwdriver Disconnect the power supply wires from the UDE Disconnect the ribbon cable linking the IHM board to PRO130 Tool the stop pal
86. oard PRO0207 0 w out IR PRO207 1 with IR SN260350 w out IR SN260355 with IR GREY electronic key UDWE22 Labels kit Eguipped housing kit UWE PRO215 or PR0217 SE260301 aa SN260260 eT included f Protective foams Update the UDE internal software if UDE version is C001 and UDE is equipped with IR option follow procedure SN260045 only in JAY electronique plant J Upgrade Doo date 01 2004 to 15 06 2004 Updates New transmitter housing new stop palmswitch button new IHM board Updates Transmitter internal software update authorizing the use of an electronic key with a button configuration different from that physically present on the transmitter The update D001 gt D002 can be realized only in JAY electronique plant D003 Updates New protective foams with insert to ensure a strengthened holding of the superior foam date since 11 10 2004 These new protective foams are not nay more pinched between the cover and the bottom of the Last version housing number New protective foams can be installed instead of the former protective foams version Labels kit UWE SE260301 ae date 15 06 2004 to 11 10 2004 Index Modit No Modification Name Date Approved by a meeeu eowe C Jan Formats a o lectronique Upgrading the transmitter men Gweno SN260230 02 This document is the property of Jay Electronigue Reproduction or disclosur
87. oc Safety Microproc LED 1 LED 2 Possible causes of fault Corrective actions ORANGE GREEN Off Fuses blown Check condition of fuses and fuse rating supplied but Yellow power indicator light Incorrect power supply wiring Check power supply wiring according to receiver model also off Faulty transformer Replace motherboard 7 i Replace auxiliary board 2ilashes O ome ae Be U Replace motherboard adleshes O Ru es yu one ne 4 flashes 5 flashes Internal faults on memories and 6 flashes microprocessors 7 flashes Replace motherboard Other messages generated by receiver motherboard indicator lights LEDnameandcolor_ Mode Indication Message State Message not received OFF Safety Microproc 1 Normal Indicates validity of identity code Message received with correct identity code OFF LED ORANGE Message received with incorrect identity code Flashes regularly Serial link RS232 mode ON No radio reception OFF Safety Microproc 2 Normal Indicates radio reception quality Poor radio reception Flashes LED GREEN Good radio reception Serial link RS232 mode Horn relay LED not activated OFF Horn relay state i RED activated ON Auxiliary relay LED Auxiliary relay state on auxiliary board not activated OFF RED option activated ON ON Power LED Indicates power suppl Receiver shut down l Wi ul YELLOW z Receiver powered up not activated OFF Safety r
88. onnect the battery pack er eae ce a an C TET T Changing the ee ee seule 3 a E CEDEX protective foams This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Changing pushbutton mechanical part for BPSV BPDV and BPTR Pushbutton mechanical part kits Reference es cece aie O PR0057BP PR0057 BP 2 green capsules Tools n 10 Torx screwdriver and n 1 Pozidriv screwdriver Parts list ltem Description Quantity A Black capsule 10 lc Caem tt iN Note The mechanical kit for the On Horn pushbutton green is contained in the equipped covers and equipped housings kits for UDE version D001 and higher Disassembly 1 Disconnect the battery pack 2 Open the UDE housing using the No 2 Pozidriv UDE version A001 to C002 included or n 10 Torx screwdriver from UDE version D001 and remove protective foams The button card for the concerned button mechanical kit must be removed Perform the button board disassembly procedure detailed in document SN260320 Remove the screw securing the pushbutton mechanical kit using the No 1 Pozidriv screwdriver and remove the assembly formed by the lever ring capsule Assembly 1 Insert the capsule in the housing cover through the inside fig 2 Install the lever in the capsule ring fig 3 Place the assembly formed by the lever ring in the pushbutton mounting posi
89. ousing bottom 6 6 2 buttons transmitter 10 10 2 buttons transmitter Legend IHM Board included in eguipped cover and housing Description X e lt mi doc Z assembly disassembly procedure GREY electronic key UDWE22 V Blank e key to program X programmed key ney to be supplied Equipped transmitter cover without IR PR0209 Equipped transmitter cover with IR PR0210 6 6 2 buttons transmitter 10 10 2 buttons transmitter ms doc SN260260 ae UDE Strap Screws supplies kit PR0230 mip See doc SE260310 for contents Transmitter connection kit PR0116 HIP goc SE260310 for contents Eguipped transmitter housing without IR PRO215 with IR PR0217 6 2 buttons transmitter 104 2 buttons transmitter 1042 buttons transmitter with electronic switch at location nb 8 mub doc SN260260 index Woo woanmon nome oae Aed o rm ee eno eno rem wnel Eu a SSCS rien Eu O UU This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Exploded view UDE version D003 lectronique BP5 176 rue Lavoisier MONTBONNOT St MARTIN 38334 St ISMIER CEDEX T l 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 Label kits for UDE version A001 to C002 included Caution these label kits will become obsolescent in the near future and are only valid
90. ple C001 Ref UDR Tt 2 Receiver mother board The version number is indicated on a label fastened on PCB close to power supply terminals strips Receiver mother board version number example E18980 nhnnhtnnn ih 3 UDF IR module The version number is indicated on the nameplate fastened to the UDF housing MEF lectronique Ref UDF UDF IR module version number Noia C example A002 maag e Determine product Fome at BP5 176 rue Lavoisier MONTBONNOT St MARTIN 38334 St ISMIER CEDEX version number Filename _ SN270075 00 EN P65 T l 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 U D R S N 270075 00 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization UDR exploded view for version A001 to B002 included Note 1 The figure below shows a receiver with housing for serial link option Serial link y7 Board with 6 option A function relays PRO0138 Auxiliary relay board for options Horn 92 uSpeed Coupled T cranes Transfer T crane Receiver radio 4 2 sy UDWR35 module mp doc SN270110 Receiver motherboard Receiver fuse kit a f X f PR0124 PR0123 4 24 48 VDC A 24 48 VAC B 115 230 VAC mp doc SN270100 Equipped receiver housing GEB standard housing GOED housing for serial link option i for PRO1 i mp doc SN270090
91. ply connection assembly only for UDE version number A001 to C002 included UDE 10 2 buttons UDE 6 2 buttons 12 pin ribbon cable 12 pin ribbon cable Reference a ACA Screws supply kit for UDE version number A001 to C002 included CoC 0090 EEPROM Power supply Transmitter Battery pack spring memory contact pins Electronic key housing screws Transmitter mounted on transmitter suring band seals nuts contact pins seals N 2 Pozidriv fastening housing back Reference dau lt l Screws supply kit for UDE version number D001 and higher IHM board Screws for button Transmitter Battery pack spring power supply boards and IHM housing screws Transmitter mounted on transmitter pins seals board N 10 Torx fastening housing back Reference Reference Wall support for binding the transmitter on rest and Shoulder strap UDC1 refilling the battery pack to UBC adapter UDB2 battery pack UDE transmitter berl SS Screws supply kit Format As bo lectronique ENO 2001 ers and accessories Filename SE260310 00 EN P65 MONTBONNOT St MARTIN 38334 St ISMIER CEDEX en UDE SE260310 00 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Upgrading the transmitter according UDE version number C amp gt Subsequent to major technical and mechanical cha
92. que worsowor aaam mn wune MOtherboard non IR Fiename _ SN260350 02 EN P65 Fax 133 014 7641 44 44 UDE SN 260350 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Changing the motherboard with IR start up option Motherboard with IR start up option kit Reference i LILI LIIIUUI IU IIu HIU PR02071 PRO207 1 TOOLS fenikian iioii n 10 Torx screwdriver 2 5mm Allen wrench flat angled plier H E Parts list AG CS a Hh co BY DS l Mother equipped with IR start up option Seal Disassembly 1 Disconnect the battery pack 2 Open the UDE housing using the No 10 Torx screwdriver and remove protective foams 3 Disconnect ribbon cables linking the IHM board to the motherboard 4 Grasp the motherboard radio module assembly and carefully disengage it from its resilient mountings 5 Disconnect the ribbon cable linking the motherboard to the last button board 6 Apply pressure between the LED circuit and the housing to compress the seal 7 While applying pressure using a flat angled plier LED circuit and the IR window must be released from transmitter housing 8 Remove the Allen screw using the 2 5mm Allen wrench 9 Separate the two parts radio module and motherboard Assembly 1 Connect the replaced motherboard to the radio module 2 Install the spacer between the motherboard and the radio module fig 2 3 I
93. r MONTBONNOT St MARTIN 38334 St ISMIER CEDEX T l 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 Filename Upgrading transmitter internal program This update allows a bug fix on UDE in C001 version equipped with the option startup by IR update C001 version to C002 Authorization of the use of an electronic Key with a button configuration different from that physically present on the transmitter update D001 to D002 Important this upgrade can only be performed by JAY Electronic personnel using specific tools For this purpose simply connect the grey programming key connected to bench to the UDE transmitter and modify the program using the DialogUD software 1 Start the DialogUD software and go to the key and UDE parameters tab 2 To change the software version of the transmitter simply click Panel padao Pound DE Paraan OR the Change software version button EEF Cow er aT Coa S Temps dHonne Mod sfa Tour r The screen shown opposite is displayed EF Scone F Masque des Boutons Basong Bouton 10 Basong Boston Veroliege T 10 Botons yi d Bootloader Ciera Type GUD 10Bouors v i joton 7 Ponts coupl s Click Bootload UDE ga coi paren Lecture de la Cet xo Hae BP q vj EEPROM Bouton gt Cet Bouton 1 p Dupicaton ciot BP 8 Non masa au EG i EMETTEUR Lechae de UDE k Ecr we de UDE Changer la version Satt fig 1 3 After clicking Bootload UDE
94. r safety relays e6 pull in and red led of test y UDF flashes On intervention sheet record IR transmission lens soiled ns See ih to change IR v therboard 7 ooa no ii Flat angled n SN260355 Set serial option in RS232 mode jd UU plier de program the IR start up on receiver Symbols gt gt Continue diagnosis mt Stop diagnosis Switch off receiver Disconnect the test IR module from receiver a Continued on page 6 SJ260050 02 5 8 PRODUCT Additional from page 5 Tool information INTERVENTION SHEET TO BE COMPLETED Check of button states sub assy to be Use test receiver and program the button relay replaced correspondence according to transmitter button configuration t Unlock the transmitter stop palmswitch button press the on button and actuate the function buttons one by one 1st 2nd speed for BPDV and any rotary switches which may be present Y Check that actions on transmitter buttons switches are transmitted to receiver relays Y Actions transmitted n correctly gt y Proceed by a substitution of the faulty button See procedure y PROTZ tochang e fe ee e a i Sn a Problem stills here 4 no m button board nex SN260320 HEN yes See Vv POZIDRIV procedures to yes Tn PR0057 BP N 1 change Button Peseta n no s PR0057 COM screwdriver mec
95. r with 6 function buttons Protective foams Plug in EEPROM memory reference PR0113 no more available Transmitter radio module mE doc SN260360 ey Transmitter motherboard reference PR0119 no more available IR transmission sub assembly reference PR0121 no more available Button board PR0117 1 BPSV BPSV COM3 COM3 BPDV BPDV BPSV COM3R BPSV COM2 COM2 COM3R BPSV COM3 COM3 COM3R COM2 COM2 COM3R COM3R COM2 COM3 Covers mip doc SN260320 mur rn Non IR UDE housing cover references PR0114 6 and PR0114 10 no more available IR UDE housing cover references PR0132 6 and PR0132 10 no more available Function label kits UDWE mp see doc SE260300 for contents Mechanical kit for 5 rotary switches PR0057 COM mi doc SN260300 A GREEN electronic key reference UDWE21 no more available GREEN specific electronic key reference UDWE21 M X no more available This part has undergone major technical changes the transmitter must therefore be upgraded accordingly Refer to instructions in document SN260230 Exploded view BP5 176 rue Lavoisier U D E MONTBONNOT St MARTIN 38334 St ISMIER CEDEX T l 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 mi doc SN260265 La Transmitter housing bottom references PR0131 6 and PR0131 10 no more available Transmitter connection kit HIP doc SE260310 for contents Sc
96. rading UDR receivers according to version 1 Upgrading receivers Part s to be used for the upgrade DR version HD O Obligatory upgrade a Assembly number Description Reference disassembly procedure Mother board have to be changed if its version nb is lower than E18982 If modification for using the Horn n 2 PRO124 A 24 48VAC function rate ___ UDR mother board PR0124 B 115 230VAC SN270095 Mother board have to be changed if its version PRO124 4 12 24VDC nb is lower than E18984 A001 to A003 included If modification for using micro speed coupling cranes or transfer crane functions Mother board have to be changed if its version nb is lower than E18986 If UDR with IR start up option check of UDF IR module version number UDF electronic IF UDF version number is lt than A002 the board UDF electronic board must be changed PR0134 SN270100 E If modification for using micro speed coupling cranes or transfer crane PRO124 A 24 48VAC functions UDR mother board PR0124 B 115 230VAC SN270100 Mother board have to be changed if its version PRO0124 4 12 24VDC nb is lower than E18986 No obligatory upgrade Since B002 The last version on 07 2004 is C003 2 UDR mother board UDR radio module pairing in case of repair exchange UDR mother board with a version number E18980 to E18984 included have to be paired with a PR0120 R radio module UDR mother
97. rd radio module pairing according to UDR version number Disassembly 1 Open the UDR housing using the No 2 Pozidriv screwdriver by loosening the guarter turn screws 2 Unscrew the outer nut on the BNC using the 16mm box spanner 3 Remove the washer from the BNC and remove the BNC from its housing 4 Remove the screw securing the receiver radio module with n 1 Pozidriv screwdriver 5 Unplug the radio module and remove the assembly from the motherboard Radio module BNC plug UDR represented with serial link option and auxiliary board Assembly 1 Carefully connect the new radio module to the motherboard see fig 2 2 Secure the radio module with its mounting screw to the motherboard using the No 1 Pozidriv screwdriver 3 Engage the BNC connector in the housing with the connector flat aligned with the locator on the antenna plate 4 Fit the washer on the BNC 5 Secure the BNC connector with its nut using the 16mm box spanner 6 Close the receiver housing o 2 rm an ed men woro me me electranigu D Changing the receiver Format HONTON OT Aa a a CEDEX radio module Sa SN2701 1 0 02 EN P65 Fan 133 ATEA 4444 UDR DOC REF SN 270110 02 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Markings on repaired UDR receiver 1 Repair label Two repair labels must be filled in and applied to the receiver s
98. re a repair diagnostic and replace faulty sub assemblies The repair data package is intended for the JAY lectronique maintenance department Service Stations certified by JAY lectronique customers trained by JAY lectronique The contents of this data package are detailed in section 4 jE Do not forget to fill in and return the data package acknowledgment of receipt form in order to allow us to register update and follow up this data package 2 Product maintenance process PROCEDURE DOCUMENTS SPECIAL TOOLS Fault isolation Diagnostic sheets Product upgrade Upgrade sheets Cost estimate preparation inlewvantion shests prep to be filled in Customer approval Approved estimate Replacement of Sub assembly sub assemblies replacement procedure Repaired product inspection Final inspection sheet Y YES NO NO NO YES ES 3 Product diagnostic sequence to be observed Products Remarks UDB2 UBC The transmitter must be systematically returned except where fault is clearly identified to other product s Request return of receiver when fault is not clearly identified to other products IH SN350100 00 2 5 4 Content and breakdown of repair data package The repair data package is formed by sub packages corresponding to each of the sub assemblies of the product one sub package for the General information designated data package DOSGENR35 one sub package for the UDB and UBC designated data packa
99. rews supplies kit PRO141 MIP goc SE260310 for contents lt v Since B008 UDE strap Mechanical kit for 10 pushbuttons PR0057 BP mip doc SN260290 rm IHM board reference PR0118 no more available Transmitter housing seal references PR0129 6 and PR0129 10 no more available Stop palmswitch button mip doc SN260310 ol Description xX SSS mb doc Z assembly disassembly procedure rename Seeon version B005 to B010 SE260204 00 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization UDE exploded view for version C001 to C002 included Note The figure below shows a transmitter with 6 function buttons Protective foams PR0143 Transmitter housing bottom m doc SN260265 references PR0131 6 and PR0131 10 no more Transmitter radio module mi doc SN260360 es Transmitter motherboard 0 without IR 1 with IR mib doc SN260350 w out IR doc SN290350 with IR EEEE Button board PR0117 BPSV BPSV COM3 COM3 BPDV BPDV BPSV COM3R BPSV COM2 COM2 COM3R BPSV COM3 COM3 COM3R COM2 COM2 COM3R COM3R COM2 COM3 Covers mip doc SN260320 rer Non IR UDE housing cover references PR0114 6 and PR0114 10 no more available IR UDE housing cover references PR0132 6 and PR0132 10 no more available Function label kits UDWE mip see do
100. roceed by test elec key substitution Transmitter is locked see UD installation manual to unlock the access to programming Copy ID code in UDE see procedure in installation manual Proceed by test elec key substitution Check connection of all ribbon cables in transmitter Proceed by test button boards substitution Check that battery pack is securely mounted in UDE back If necessary replace contact pins Check stop palmswitch button pins Proceed by test motherboard substitution Momentary disconnection of battery pack Stop palmswitch button pins faulty Motherboard faulty 7 flashes Electronic key faulty Proceed by test elec key substitution 8 flashes Motherboard faulty Proceed by test motherboard substitution Check stop palmswitch button pins Proceed by test motherboard substitution Programming modes Transmitter state trans Stop plamswitch button is unlocked Programming Mode channel No dead man time key No Procedure locking unlocking access to programming Procedure locking unlocking access to programming Red indicator Green indicator Function or message light light Flashes according Flashes according to number of tens to number of units of parameter of parameter configured configured indicates tens and units Transmitter is locked Transmitter is unlocked Battery pack charge states Transmitter state trans Stop plamswitch button
101. s sub assy to be instrumentation replaced yes a Radio module PR0120 E 2 5mm Allen yes i Transmitter radio wrench See procedure more than 5 y old eae i to change radio y module Test radio module no SN260360 using test bench y a Customer has PROIZO E reported yes Transmitter radio l transmission module l v cutouts PRO120 E Lo Radio module no gt gt Transmitter radio performance sufficient module yes no y no i Check of the IR start up yes y Switch off the receiver and connect the test IR module to the test receiver yv Set the serial option switch to RS232 mode Switch on the receiver y In the Dialog UD software go to UDR parameters menu and tick the IR startup option y Set the serial option switch to Nomal mode y Place the key corresponding to test receiver on UDE Unlock the stop palmswitch button and press the on button Point the UDE toward the test UDF at a distance of around 3 meters a Bidet r See procedure y screwdriver tochange IR Test receiver safety relays pull in and red led of test a PR0207 1 with IR Flat anoled motherboard UDF flashes gt gt Motherboard ang SN260355 plier yes Y Test a range of 20 meters Repeat the transmitter start up procedure lock unlock stop palmswitch button and press on button Test receiver safety relays Clean the UDE IR pull in and red led of test no gt transmission lens and UDF flashes repeat the test y yes Test receive
102. s for UDE version D001 and higher Representation scale 70 Reference 6 colored labels movements CIZ for double speed pushbuttons Reference Reference black white brown green blue yellow CUZ i 30 B W labels Special 30 B W labels Special functions nb 2 for pushbuttons functions nb 1 for and rotary switches pushbuttons and rotary switches Reference L UWE203 NCHA q 18 B W labels Special movements for pushbuttons Ol W4 e w 4wn gt m orvon cw g oz m oz Aum Reference 48 white labels Customization 48 transparent protecting labels can be used with laser printer or marker MONTBONNOT St MARTIN 38334 St ISMIER CEDEX U D E Filename SE260301 00 EN P65 apean version D001 and SE260301 00 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Screws supply kits and accessories for UDE transmitter Reference su LL Transmitter connection kit Power sup
103. s linking button boards are transmitter disconnected Check that battery pack is securely mounted Momentary disconnection of battery pack in UDE back If necessary replace contact Power supply connector of IHM board is pins faulty Check connection of power supply connector Stop palmswitch button faulty to IHM board Test stop palmswitch button Stop palmswitch button faulty Test stop palmswitch button Check that EEPROM memory is properly placed in its housing and securing band is in Before ON button pressed Before ON button pressed Before ON button pressed Disconnection of EEPROM memory 7 flashes Bad contact on EEPROM receptacle place gt i TAUI Tighten EEPROM receptacle contacts Before ON button Replace motherboard gt proceed an upgrade passed 8 flashes Motherboard faulty Y version This part has undergone major technical changes the transmitter must therefore be upgraded accordingly Refer to instructions in document SN260230 Saas Programming modes Transmitter state Red indicator Green indicator trans Stop plamswitch light light Function or message button is unlocked g g Programming Mode Flashes according Flashes according to number of tens to number of units channel No dead man of parameter of parameter time key No configured configured Procedure locking unlocking ON Steady OFF Transmitter is locked access to programming Procedure lo
104. te y Set serial link option on Normal mode y Unlock the stop palmswitch button of the test transmitter and press the on button y Radio reception quality 100 no J go to radio module check in yes document SJ270050 Safety and horn relays pull in when aa on button of UDE is pressed go to radio module check in yes document SJ270050 y Press each transmitter function buttons yv actions are transmitted to receiver no bd go to receiver functional check in document J270050 yes Continued Vv on page 2 Fm Mm SS Final test MONTBONNOT St MARTIN 38334 St ISMIER CEDEX UDR Filename SJ270060 02 EN VSD En ace asad pocreF SJ 270060 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Additional information Checked customer transmitter or test transmitter See repaired product marking procedure SN270120 ae Continued v from page 1 Press the transmitter stop palmswitch button AA Safety relay contacts open yes y Receiver has IR startup option al yes Set serial option switch to RS232 In the DialogUD software go to the Receiver parameters menu Read the receiver EEPROM memory yv Tick the IR startup option yv Save the new parameter y Set th
105. thout IR PRO215 with IR PR0217 6 2 buttons transmitter 104 2 buttons transmitter 1042 buttons transmitter with electronic switch at location nb 8 mub doc SN260260 ee mw EDECHAME 164104 men mne aned Se Exploded view Format aa o Sorcery ae CEDEX U D E Filename SE260206 00 EN P65 T l 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 version D001 to D002 DOC REF SE260206 00 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization UDE exploded view for version D003 Note The figure below shows a transmitter with 6 function buttons Mechanical kit for 5 rotary switches PR0057 COM mip doc SN260300 Eb Protective foams mi doc SN260265 mwr Button board 1 BPSV BPSV 8 BPSV COM3R 2 BPDV BPDV 9 COM2 COM3R 3 BPSV COM2 A COM3 COM3R 4 BPSV COM3 B COM3R COM3R 5 COM2 COM2 C Covers 6 COM2 COM3 D BPSV BPTR Function label kits Mechanical kit for 10 pushbuttons PR0057 BP ms doc SN260290 es doc SE260301 for contents Stop palmswitch included in equipped cover and housing kits 7 COM3 COM3 E COM2 BPTR mip doc SN260320 A f aaa Transmitter radio module doc SN260360 Li Transmitter motherboard PR0207 0 without IR 1 with IR mab doc SN260350 w out IR doc SN200305 with IR y Housing seal included in eguipped cover and housing kits Transmitter h
106. tion in the housing fig 4 Press on point P1 of the ring to engage it correctly in the pushbutton capsule Screw in the assembly gently up to the stop caution ring body should not bend at points P2 Proceed to reinstall the button board according to document SN260320 Install protective foams see doc SN260265 and close the housing Connect the electronic key if necessary Connect the battery pack mounting screw capsule Fig 2 Fig 3 Fig 4 EA Format as lectronique Changing the pushbutton BP5 176 rue Lavoisier mechanical kit Filename SN260290 02 EN P65 MONTBONNOT St MARTIN 38334 St ISMIER CEDEX Far RA ated UDE SN 260290 02 This document is the property of Jay Electronigue Reproduction or disclosure prohibited without written authorization Changing rotary switch mechanical part for COM2 COM3 and COM3R Rotary switch mechanical kit Reference cutter and flat angled plier Parts list Item Description _ Guantity A Rotaryswitch 5 _B Mountingscrew 5 PD Cam L E Springs 10 Disassembly q1 2 Disconnect the battery pack E ases sudseasveaedaccuesesacenasndtuusdssuscedesssdzasenaseusaonacesess PR0057 COM Us MH n 10 Torx and n 1 Pozidriv screwdriver PR0057 COM Fig 1 Open the UDE housing using the No 2 Pozidriv V A001 to C002 or n 10 Torx from v D001 screwdriver and remove protective foams Remove the button board corresponding to
107. tor deformed Button contact fault Connector broken Mechanical part very dirty Bad connector connection Mechanical part modified by third party Label not legible Wiring oxydised Oxydised screws Wiring broken Broken screws Wiring disconnected Seal cut Cable oxydised Seal cracked Cable cut Fuse failure Battery worn out Wiring stripped Missing fuse index Modit No Modification Name Dae Approvedby o o o o me me EDECHAME 07 06 04 ren uate m a nou interteontion sheet merme __SNSSOHO 00 ENPES e SN350110 00 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization INTERVENTION SHEET UDB2 UDE UDR Products TT ene tid z E mail lectri onique service client jay electronique fr Diagnostic date 176 rue Lavoisier MONTBONNOT ST MARTIN o Httpwww Jay electronique f 38334 ST ISMIER CEDEX FRANCE eb p www lay electroniaue t Tel 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 Repair date USER INTERVENTION Company contact Agent _ Address Tel Faults indicated by user Intervention and invoicing information Type of intervention REP Repair REV Overhaul MPR Preventive maintenance TRA Modification Type of invoicing SG covered by warranty HG not covered by warranty SGR covered by warran
108. ty after repair Note For a functional sub assembly upgrade REV or a modification TRA enter code X99 in the fault code box for the part For a missing part please tick the fault code X97 and fill in the information for the corresponding sub assembly Return of complying product In the event of a product returned alone or a system example transmitter receiver etc verified as compliant tick fault code X95 line ZCONF1 For a system example transmitter receiver for which only one part is compliant example transmitter tick fault code X95 line ZCONF2 Return of unrepairable product For a product returned which cannot be repaired tick fault code X96 line ZNOREP Diagnostic result UDE UDB2 UBCx Compl ref Intervention ref Date of manufacture Identity code Serial N OF Radio channel nb date of diagnostic Date last repair reference Dead man duration Options list date of repair Type of intervention Type of invoice Reference isi Fault to be filled in Description of spare part REP REV MP TRA SG HG SGR Price Tax exc code 04 10 04 JAY ELECTRONIQUE SN350120 00 1 2 Labour PR0057 BP Mechanical kit for pushbutton and BPTR PR0057 COM Mechanical kit for rotary switch PR0115 Stop palmswitch button for UDE version A001 to C002 included PR011
109. with hole for PRO138 option Rubber cable gland 1 4 wave 400MHz antenna MONTBONNOT St MARTIN 38334 St ISMIER CEDEX U D R Filename SE270020 02 EN P65 a T version ago 108002 poorer SE 270020 02 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization UDR exploded view for version B003 and higher Note 1 The figure below shows a receiver with housing for serial link option Serial link A Board with 6 option lt MP function relays PR0138 Auxiliary relay board for options Horn 2 ySpeed Coupled T cranes Transfer T crane Receiver radio 4 3O UDWR35 module mp doc SN270110 Receiver motherboard Receiver fuse kit 8 i yr lt a gt PR0124 4 24 48 VDC A 24 48 VAC B 115 230 VAC mp doc SN270100 Equipped receiver housing PRO125 standard housing PRO1251 housing for serial link option for PRO1 mp doc SN270090 with hole for PRO138 option Rubber cable gland 1 4 wave 400MHz antenna MONTBONNOT St MARTIN a ISMIER CEDEX U D R Filename SE270021 00 EN P65 alee version B003 and higher pocaEF SE 270021 00 This document is the property of Jay Electronique Reproduction or disclosure prohibited without written authorization Various accessories and spare parts for UDR receiver Antenna and cable extension 10m cable gland kit for UDF 2m antenna extender 5m antenna exte
110. ype of button Preventive maintenance MPR Proposal for replacement of sub assembly s to prevent deterioration of a component or a missing part Ex oxydised connector housing which is no longer watertight etc Type of invoicing Covered by warranty SG The cost of the repair is covered by the company for the product warranty period Covered by repair warranty SGR The cost of the repair is covered by the company for the warranty period related to a repair already performed on a product Not covered by warranty HG The cost of repair overhaul preventive maintenance or modification of the product are for the customer s account Description Mechanical part cracked 2 Fault codes list to be put back on the intervention sheet Choose for each replaced parts the most significant default code among the following list Description Malfunction Internal mechanical part broken Microswitch failure Mechanical part deformed Power supply fault external mechanical part broken Detection voltage level fault Housing not tight Electronic board oxydised Button broken or cracked Electronic board modified by third party Poor tightness Electronic component deteriorated Damaged strap Relay contact failure Faulty stop palmswitch Microswitch damaged Mechanical part uncoupled Connector oxydised IR window broken Connec

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