- Schneider Electric
Contents
1. 4 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 1 Hardware Setup SECTION 1 HARDWARE SETUP INTRODUCTION The VW3A58307U communication card is used to connect an ALTIVAR 58 ATV58 drive controller to a PROFIBUS DP network The communication card is shipped with a configuration diskette containing a GSD file that provides ATV58 PROFIBUS DP configuration parameters for the PLC and drive controller initialization The communication card has a 9 pin SUB D receptacle for connection to the PROFIBUS DP network through a connection cable To build a PROFIBUS DP network you must supply the following One of the following user interface options to set the address of the drive controller available from Square D Keypad Display VW3A58101U PC software and cable VW3A8104 and VW3A8106 Network connection cable see page 12 The cable length depends on your installation The ATV58 drive controller can receive and respond to data messages This data exchange enables the PROFIBUS DP network to access ATV58 functions such as Remote loading of configuration parameters Command and control Monitoring Diagnostics 2002 Schneider Electric All Rights Reserved 5 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 1 Hardware Setup February 2002 A WARNING LOSS OF CONTROL2. The control scheme designer must consider the potential failure modes of control paths Certain critical control functions provide a means to achieve a safe state during and after a path failure Separate or redundant control paths must be provided for critical control functions System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link Failure to follow this instruction can result in death serious injury or equipment damage Examples of critical control functions are emergency stop and overtravel stop 2 For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS7 1 latest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems REVISION LEVEL This is the first release of this manual The information contained in it is based on ATV58 firmware version V3 1 1E13 or greater ADDITIONAL DOCUMENTATION For more information about drive controller functions and operation refer to the Installation Guide VVDED397048US supplied with your controller and the Keypad Display manual VVDED397047US For register description and address locations refer to the ATV58 Register Access Guide for Communication Networ
3. Ele Templates Project Online Options Window Help 18 xl pD zpu L Set Yalue Format Disable Cyclic Set Animation Status pne 300001 0 Dec 1 E za 300002 fo Dec 300003 O Dec a 300004 f0 Dec ES 300005 f0 Hex 6 300006 0 Dec Ea 300007 0 Dec EH po 300008 f0 Dec Ic 300009 f0 Dec 10 300010 f0 Dec E 11 300011 fO Dec 12 300012 O Dec i 13 E 300013 W Dec 1 714 300014 9 Dec j KA ponas Jo Dec _16 300500 MO Dec ja 300501 O Dec _18 300502 o Dec 19 300503 f Dec 20 300504 0 Dec a 300505 f0 Dec a 3 22 400001 0 Hex j 23 400002 0 Hex 24 400003 0 Hex E 725 400004 0 Hex j 26 400005 0 Hex y 21 400006 0 Dec 1 28 400007 0 Hex j 291 1 30 1 RE gt 32 PEEN ate oa NOT CONNECTED Figure 18 Reference Data Editor Table Setup for a PROFIBUS DP Network Using PL7 PRO Software To create an animation table for viewing register activity using the PL7 PRO program 1 With the application open and the Application Browser dialog box shown in Structure View highlight Animation Tables From the menu bar select Edit Create or right click on Animation Tables then select Create 2 In the entry bar for the Table type lW1 0 14 for the input word addresses then press Enter to place the 14 available input register addresses into the table 3 Selectthe next available address cell in the Address column and type QW1 0 14 for th
4. 6 contain cyclic output data This data allows access to the command register CMDD the speed reference register LFRD and the internal control register CMI These registers are used to control the most basic drive controller functions such as starting stopping forward reverse and speed reference control Quantum PLC registers 300005 300014 and Premium PLC registers IW1 0 4 IW 1 0 13 contain cyclic input data These registers supply drive controller status information Drive controller register information is 20 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup found in the Register Access Guide for Communication Networks bulletin VVDED397058US An example of cyclic data exchanges follows Writing 8002h 32770d in register 400005 Quantum PLCs or QW 1 0 4 Premium PLCs CMDD starts the drive controller Writing 0900 in register 400006 Quantum PLCs or QW1 0 5 Premium PLCs LFRD commands the drive controller to run at 900 rpm e Writing 9002h 36866d in register 400005 or QW1 0 4 stops the drive controller e Reading registers 300005 300014 Quantum PLCs or IW1 0 4 IW1 0 13 Premium PLCs obtains drive controller status information Aperiodic Data Aperiodic data allows read write access to a user specified register address It allows you to access variables other than the pr
5. February 2002 Section 1 Hardware Setup VP Station1 Station2 390 Q RxD TxD P 3 3 RxD TxD P Data line RxD TxD P DGND 5 5 DGND O O 2200 VP 6 O O 6 VP RxD TxD N 8 8 RxD TxD N Dele ine RxD TxD N Protective 390 Q ground DGND Numbers in parentheses indicate pin numbers CABLING BUS TERMINATION Figure 4 Cabling and Bus Termination Do not connect more than 32 devices per cable segment without a repeater or more than 127 devices with a repeater Formultidrop cable use shielded cable with one or two pairs of twisted conductors Use the cable recommended for each multidrop network system shown Connect cable shielding as recommended by the cable and PLC manufacturers An example of connecting to a standard RS 485 network is shown in Figure 5 ALTIVAR 58 ALTIVAR 58 PROPRES D Mol controller controller HA mg H 0 4 H EA dl PLC MES L F 0 0 0 FE J A TA 4 Te Figure 5 RS 485 Connection Example 2002 Schneider Electric All Rights Reserved 13 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 1 Hardware Setup February 2002 CABLE ROUTING PRACTICES When wiring the ATV58 drive controllers to a PROFIBUS DP network follow all applicable wiring practices required by national and local electrical codes When rou
6. Reserved 19 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 Table 3 Contents of the ATV58 GSD File Continued Description Value Fail_Safe 0 Slave_Family 9 Max_Diag_Data_Len Sy Module V00B9 Oxf3 0x79 EndModule PROFIBUS DP PROTOCOL Cyclic Data Data is exchanged according to the master slave principle Only a master can initiate communication The slaves behave like servers replying to requests from the master Several masters can co exist on the same network In this case the I O of the slaves can be read by all masters However only one master can write outputs The number of data items exchanged is defined during configuration The PROFIBUS DP protocol supports two kinds of data exchanges cyclic for I O data aperiodic for parameter setting configuration and diagnostics Both aperiodic and cyclic exchanges are handled by the same exchange frame The first eight bytes of the frame are for aperiodic exchange and the rest are for cyclic exchanges The register references mentioned in the following two sections refer to the PLC examples in Quantum PLC Configuration Using CONCEPT Software on page 33 and Premium PLC Configuration Using PL7 PRO Software on page 38 Cyclic data contains fixed I O register addresses and is continually updated Quantum PLC registers 400005 400007 and Premium PLC registers QW1 0 4 QW1 0
7. Switching between local control mode and serial link mode is achieved by a switch wired to a logic input on the controller terminal block as illustrated in Figures 20 and 21 on page 47 The logic input must be assigned to the function forced local 44 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup When the logic input assigned to forced local is active high all control of the drive controller is assigned to the selected local hand control mode In this case command requests by the network are refused Command parameters can be monitored All other parameters can be read accessed A WARNING UNINTENDED EQUIPMENT ACTION When in forced local mode all commands from the communication ports are ignored Failure to consider the implications of unanticipated operation can result in death serious injury or equipment damage When the forced local logic input is not active low all control of the drive is transferred to the network if wired as shown in Figures 20 or 21 The only local hand controls that are still monitored by the drive controller include the logic input assigned to forced local and any input assigned to a drive stop function Examples include e the stop button on the keypad display module logic input one LI1 which is assigned to the function STOP if the ATV58 drive controll
8. U18M2 J2 J2 U29M2 to D12M2 2 PA J18 7 U18N4 to D23N4 D16M2 to DA6M2 J2 J2 D28N4 to D79N4 To measure the DC bus capacitor voltage 1 Disconnect all power from the drive controller including external control power that may be present on the control board and the option board terminals 2 Wait 3 minutes for the DC bus capacitors to discharge O 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 1 Hardware Setup The J18 connector is in the upper left hand corner of the main control board behind the flexible shield Use a thin probe to access the connector pin Flexible Shield Main Control Board OOOOOO J18 7 1 ATV58 U29M2 D12M2 2099907 J ATV58 U18N4 D23N4 L1 L2 Nii UJ VIW r atvse UooM2 U18M2 L14 L2 U v w le le 2222 2 1 ATV58 D16M2 D46M2 E ATV58 D28N4 D79N4 e ees ry g Tel CY YY Ye XXX 3X yoy yyy o feanogo has le L1 12 La PA PB U VIW 2 elf Figure 1 DC Bus Voltage Measurement Point Locations 7 ATV58HU09M2 shown Read the model number of the drive controller from the nameplate and identify the corresponding and measurement points from Table 1 and Figure 1 Open
9. by another master Table 10 Station status 2 Bit No Designation Description 0 Diag Prm Req Request for parameters 1 Diag Stat diag Static diagnostic 2 1 3 Diag WD on Indication that Watchdog is enabled 4 Diag Freeze Mode Indication of Freeze control 5 Diag Sync Mode Indication of Sync control 6 reserved 7 Diag Deactivated Set to 1 by the master as long as the slave is inactive 26 2002 Schneider Electric All Rights Reserved ALTIVAR 58 PROFIBUS DP Communication Option Section 2 Software Setup Bulletin No VVDED398008US February 2002 Table 11 Station status 3 0 6 reserved 7 Diag Ext diag Overflow LED DIAGNOSTICS The communication card has two LEDs A green LED labeled DX data exchange that indicates the state of the PROFIBUS DP communication link Ared LED labeled ST status that indicates the state of the PROFIBUS DP card Table 12 shows the various states of the LEDs and what each state indicates Suggested corrective actions are also provided Table 12 LED Status Indications LED State What is Indicated Corrective Action The card parameters are Off correctly set and it is correctly None required configured by the master Slowly The card is in the Idle state Enter a value from 1 to 126 for Flashing awaitina contiauration parameter AdrC in the 500 ms g contig 8 COMMUNICATION menu Red Check the connection to the ST i ST Quickly The card is in the Wait_Prm or PRO
10. the same conduit Separate non metallic conduits or cable trays used to carry power wiring from the metallic conduit carrying low level network wiring by at least 12 in 305 mm Separate metallic conduits carrying power wiring or low level control network wiring by at least 3 in 76 mm Cross the metallic conduits and non metallic conduits at right angles whenever power and control network wiring cross Attenuate conducted emissions from the drive controller to the line in some installations to prevent interference with telecommunication radio and sensitive electronic equipment Such instances may require attenuating filters Consult the ALTIVAR 58 AC drives catalog 8806CT9901 for selection and application of these filters 2002 Schneider Electric All Rights Reserved 15 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 1 Hardware Setup February 2002 16 O 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup SECTION 2 SOFTWARE SETUP CONFIGURATION OF COMMUNICATION FUNCTIONS Initial Power Up Configuration The PROFIBUS DP card is automatically recognized by the ATV58 drive controller on initial power up The card gives access to the 8 COMMUNICATION menu from the keypad display or the PC software Select the 8 COMMUNICATION menu to access parameter AdrC T
11. x Control Panel QJ Exploring C Mike Apsey I 4 PowerSuiteW Schneider Ele s SyCon Unna tO 1 39PM Figure 11 Two Module Network on SyCon Software Creating the exportable configuration file from SyCon 1 Select the master module on the SyCon screen Select File gt Save As 2 Name the file and click Save 3 From the menu bar select File gt Export gt ASCII Assign the filename cnf from step 2 and click Save This completes the SyCon configuration Close the program if desired 32 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup QUANTUM PLC CONFIGURATION USING CONCEPT SOFTWARE This section provides a configuration example using MODICON CONCEPT programming software to configure the PLC layout when using a PROFIBUS DP network To create a new CONCEPT software project incorporating a PROFIBUS DP module 1 Open the CONCEPT software From the menu bar select File New Project To save the file select File gt Save project as 2 From the menu bar select Project gt Configurator 3 Inthe PLC Configuration window Figure 12 a Double click in the PLC area to select the processor type In the PLC Selection dialog box highlight the part number of the CPU to be used Set the IEC Runtime to Enabled Click OK b Toselect PROFIBUS DP double click the Config Extensions area
12. 10 consistent words 1 conf_len_inp_out 79 accessible as inputs or outputs 2002 Schneider Electric All Rights Reserved 25 ALTIVAR 58 PROFIBUS DP Communication Option Section 2 Software Setup Bulletin No VVDED398008US February 2002 Diagnostics To check the state of the slave the master sends diagnostic frames The length of the response provided by the PROFIBUS DP card is six bytes and contains the information in Table 8 Table 8 Diagnostic Frames Byte No Designation Value Meaning 0 Station_status_1 00 See Table 9 1 Station_status_2 oc See Table 10 2 Station_status_3 00 See Table 11 on page 27 3 Diag Master_Add Xx Address of master which configured the slave 4 Ident Number High 00 ATV58 controller iidentification number 5 Ident Number Low B9 ATV58 controller identification number The status bytes shown in Table 8 are described in the following tables Table 9 Station status 1 Bit No Designation Description 0 Diag Station non existent Set to 1 by the master 1 Diag Station Not Ready Slave not ready for exchange of data items 2 Diag cfg Fault The configuration data items are different 3 Diag Ext diag If equal to 1 data items are present 4 Diag not supported The slave does not support the function 5 Diag Invalid Slave Response Always O 6 Diag prm fault Error in the parameter setting data 7 Diag master lock Slave parameters set
13. All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup Table 4 provides the definition of the cyclic control variables bytes 9 14 Table 4 Cyclic Control Output Variables Designation ATV58 Variable Address Description CMDD 601 DRIVECOM command register LFRD 603 Online speed reference in rpm CMI 402 Internal command register Input Data For input data read mode the frame format corresponds to a Type 5 PPO Parameter Process Data Object containing a Byte String of twenty eight 8 bit bytes The information contained in the string is summarized below 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PKW PZD1 PZD2 PZD3 PKE R W N PWE ETAD FRHD RFRD Address Request Code Value 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10 FRH RFR LCR ULN THR THD LFT where e PKW Parameter Kennung Wert parameter logical address value PKE Parameter Kennung parameter logical address e R W N Read Write Negative response R ASCII code 52 read request W ASCII code 57 write request N ASCII code 4E negative response PWE Parameter Wert value of the parameter whose address is in PKE or an error code if negative response byte 8 with 0 indicating incorrect address and 1 indicating write access is refused e PZD Prozessdaten pr
14. FIBUS DP master device on a network containing ATV58 drive controllers and the ATV58 PROFIBUS DP configuration parameters The PLC uses this file during initialization Table 3 shows the contents of the file Table 3 Contents of the ATV58 GSD File Description Value Profibus_DP el GSD Revision Vendor Name Il Telemecanique Model_Name ATV58 Profibus DP Revision V1 0 Ident Number 0x00B9 Protocol_Ident 0 Station_Type 0 FMS_supp 0 18 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup Table 3 Contents of the ATV58 GSD File Continued Description Value Hardware_Release Revision Software_Release V1 1 9 6_supp 1 19 2_supp 1 93 75_supp 1 187 5_supp 1 500_supp 1 1 5M_supp 3M_supp 0 6M_supp 0 12M_supp 0 MaxTsdr_9 6 60 MaxTsdr_19 2 60 MaxTsdr_93 75 60 MaxTsdr_187 5 60 MaxTsdr_500 100 MaxTsdr 1 5M 150 MaxTsdr_3M 250 MaxTsdr_6M 450 MaxTsdr_12M 800 Redundancy 0 Repeater_Ctrl_Sig 2 24V_Pins 0 Implementation_Type SPC3 Freeze_Mode_supp At Sync_Mode_supp 1 Auto_Baud_supp 1 Set_Slave_Add_supp 0 Min Slave Intervall 1 Modular_Station 0 Modul_Offset 0 2002 Schneider Electric All Rights
15. FIBUS DP network start Flashing Wait Cfg mode the PLC and if the drive 100 ms 19 controller has a CnF fault reset it Check the connection between On The card is in ILF fault the PROFIBUS DP card and the drive controller No communicalion onthe Check the connection to the Off notworkna date oxchanaes PROFIBUS DP network and wes A ges start the PLC Green The card is in the data DX exchange mode and data A On None required exchanges are operating correctly 2002 Schneider Electric All Rights Reserved 27 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 NETWORK CONFIGURATION USING A QUANTUM OR PREMIUM PLC AND HILSCHER SYCON PB GS SOFTWARE A PROFIBUS DP configuration software tool is available from Schneider Automation for use with Schneider Electric PROFIBUS DP master modules part number 140CRP81100 for Quantum PLCs part number TSXPBY100 for Premium PLCs The SyCon software part number is TLXLFBCM allows you to create an exportable configuration cnf file which is downloaded to the host PLC to control a PROFIBUS DP network This configuration file sets the module addresses The SyCon program sets each device address on the PROFIBUS DP network and loads the ATV58 GSD file supplied on a floppy disk with the ATV58 PROFIBUS DP communication card Figures 7 through 15 on pages 29 37 show a configuration example using
16. IVAR 58 PROFIBUS DP Communication Option Section 2 Software Setup Table 13 Output Data Commands to the ATV58 Controller Register Number Byte Command Quantum PLC Premium PLC 400001 QW1 0 Bytes 1 and 2 PKE 400002 QW1 0 1 Bytes 3 and 4 R W Request 400003 QW1 0 2 Bytes 5 and 6 PWE 400004 QW1 0 3 Bytes 7 and 8 PWE 400005 QW1 0 4 Bytes 9 and 10 CMDD 400006 QW1 0 5 Bytes 11 and 12 LFRD 400007 QW1 0 6 Bytes 13 and 14 CMI 400008 4000014 QW1 0 7 QW1 0 13 Not Used Table 14 Input Data Information from the ATV58 Controller Register Number Byte Command Quantum PLC Premium PLC 300001 9elW1 0 Bytes 1 and 2 PKE 300002 IW1 0 1 Bytes 3 and 4 R W N Response 300003 IW1 0 2 Bytes 5 and 6 PWE 300004 IW1 0 3 Bytes 7 and 8 PWE 300005 IW1 0 4 Bytes 9 and 10 ETAD 300006 IW1 0 5 Bytes 11 and 12 FRHD 300007 IW1 0 6 Bytes 13 and 14 RFRD 300008 IW1 0 7 Bytes 15 and 16 FRH 300009 IW1 0 8 Bytes 17 and 18 RFR 300010 IW1 0 9 Bytes 19 and 20 LCR 300011 IW1 0 10 Bytes 21 and 22 ULN 300012 IW1 0 11 Bytes 23 and 24 THR 300013 IW1 0 12 Bytes 25 and 26 THD 300014 IW1 0 13 Bytes 27 and 28 LFT 2002 Schneider Electric All Rights Reserved 43 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 CONTROL MODES Forced Local The ATV58 drive controller can be controlled
17. In the Configuration Extensions dialog box enter the number of PROFIBUS DP modules to be configured in the rack bottom of the right hand column Click OK 2002 Schneider Electric All Rights Reserved 33 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 Fie Window Help Agi xl Configure Project T 52 2 8 i PLC Type 140 CPU 213 04 Available Logic Area 0 Exec Id 871 Extended Memory Memory Size 48K Ranges Loadables Coils 000001 001536 Number installed 2 Discrete Inputs 100001 100512 Input Registers 300001 300512 Holding Registers 400001 401872 Specials Segment Scheduler Battery Coil Segments 32 Timer Register E Time of Day Config Extensions ASCII Data Protection Disabled Number of Messages 0 Peer Cop Disabled Message Area Size 0 Hot Standby Disabled Number of Ports 0 Ethernet 0 Profibus DP 1 PLC Configuration Overview double click in window to edit sections NOT CONNECTED Figure 12 PLC Configuration Window To configure all the modules in a Quantum PLC rack 1 From the menu bar select Configure l O Map 2 Inthe I O Map dialog box click the box in the Edit column that corresponds to the network containing PROFIBUS DP modules to be configured 34 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communicatio
18. Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup Communication Initialization Exchanges Parameters Configuration These exchanges enable the master to set parameters as well as configure and diagnose slave devices At start up the master sends parameter setting data to the slaves to identify and specify the exchange method The data length is seven bytes containing the information shown in Table 6 Table 6 Parameter Setting Data Byte No Designation Value Meaning 0 Status XX Service configuration 1 WD_Fact_1 10 Watchdog factor 1 2 2 WD Fact 2 10 time out time 10 msx WD Fact 1 x WD Fact 2 Minimum time before transmission of slave A MiTo A response expressed in bits Ident_Number_High 00 ATV58 controller identification number 5 Ident_Number_Low B9 ATV58 controller identification number Group_ldent 00 ATV58 controller group number After setting the parameters the master sends a configuration frame containing the length of the input and output data drawn from the ATV58 GSD file The card is preset to twenty eight output bytes and twenty eight input bytes The length of the configuration data is two bytes and defines the PPO format as shown in Table 7 Table 7 Configuration Data conf_len_inp_out Meaning PKW format 4 consistent words accessible as inputs or outputs PZD format
19. VDED398008US Section 2 Software Setup February 2002 Master Bus Addr 1 Slave Delete Params Backplane Slot 8 Clear Import Preset Params Cut Copy Paste J Left Side of the Bus Adr Slave Type Module in Type In Ref In End Out Type Out Ref Out End 2 ATVS58 Profibus DP Screen INT16 300001300004 INTI6 400001 400004 INT16 gt 300005 300014 INTI6 5 400005 400014 Master Slave Bus Addr 1 Backplane Slot 8 Delet Bacar Clear Import Preset Params Cut Copy Paste UINTS fa 6 300500 300505 3 Cancel INT16 400001 400004 NEN vooBs inti 400005 400014 Right Side of the Screen Eu e ran ees Figure 14 Assigning Registers for PROFIBUS DP Parameters 7 In the CRP 811 00 Profibus DP dialog box Set both In Type and both Out Type rows to INT16 this formats input data and output data into 16 bit integer Enter 300001 into the first IN REF row and 300005 to the second IN REF row this formats the register placement for input data Enter 400001 into the first OUT REF row and 400005 to the second OUT REF row this formats the register placement for output data Set Diag Type to UNIT8 this formats the data into 8 bit words Enter 300500 into Diag Ref this formats the register placement fo
20. VVDED398008US February 2002 Instruction Bulletin Raleigh NC USA ALTIVAR 58 Adjustable Speed Drive Controllers PROFIBUS DP Communication Option VW3A58307U 8 relemecanique D SQUARE D A DANGER HAZARDOUS VOLTAGE Read and understand this bulletin in its entirety before installing or operating ALTIVAR 58 drive controllers Installation adjustment repair and maintenance of the drive controllers must be performed by qualified personnel Disconnect all power including external control power that may be present before servicing the drive controller WAIT THREE MINUTES for the DC bus capacitors to discharge Then follow the DC bus voltage measurement procedure on page 8 to verify that the DC voltage is less than 45 V The drive controller LEDs are not accurate indicators of the absence of DC bus voltage DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present Install and close all covers before applying power or starting and stopping the drive controller User is responsible for conforming to all applicable code requirements with respect to grounding all equipment Many parts in this drive controller including printed wiring boards operate at line voltage DO NOT TOUCH Use only electrically insulated tools Before servicing the drive controller Disconnect all power Place a DO NOT TURN ON labe
21. as follows e through hard wired I O points on the control terminal strip local control mode e through a keypad display module or computer with ATV58 PC software connected to the drive controller s built in RS 485 MODBUS serial port local control mode e through a PLC or other controller connected to the fast serial link via a communication card serial link mode NOTE The operator keypad display takes priority over the terminals In serial link mode the speed reference and the start stop control cannot come from separate sources That is it is not possible to have the speed reference sent across the serial link and the start stop control from the terminal strip For details on how to select between the two modes of local hand control see the latest revision of the keypad display manual VVDED397047US When the communication network has control of the drive controller the setpoints and commands are controlled via the network and cannot be modified by the terminals the keypad display or any device connected to the RS 485 MODBUS serial port To command the drive controller by the terminals or the keypad display forced local must be enabled A WARNING UNINTENDED EQUIPMENT ACTION When in serial link mode all terminal inputs are ignored except digital inputs configured as stop functions Failure to consider the implications of unanticipated operations can result in death serious injury or equipment damage
22. bs de pei 22 Output Dala zu xe E ada tal id a te enc as 22 Input Dataset da aia ica 23 Exchange Examples utero a E RE EMI pa 24 Communication Initialization Exchanges 000 0 cece eee eee 25 Parameters i ye deri tote Sone BE oda eee ech ee oe aa 25 Contiguration 2 caca a ts HA ee ER e 25 Diagnosll6S cic nhs Wee ee AE eA eee ee NE be eel E 26 LED DIAGNOSTIGS ee A fake we E mre Ye A eee 27 NETWORK CONFIGURATION USING A QUANTUM OR PREMIUM PLC AND HILSCHER SYCON PB GS SOFTWARE 0 0 00 cece eee es 28 Initial Network Setup Using SyCon Software 0 000 e eee ee eee 28 QUANTUM PLC CONFIGURATION USING CONCEPT SOFTWARE 33 PREMIUM PLC CONFIGURATION USING PL7 PRO SOFTWARE 38 2002 Schneider Electric All Rights Reserved 3 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Contents February 2002 CREATING ANIMATION TABLES IN BOTH CONCEPT AND PL7 PRO SOFTWARE 40 Using CONCEPT Software 0 0 0 eect n 40 Using PL7 PRO Software 0 0 0 0 cece cette eee 41 CONTROL MODES vse ee Seat o Set ae eae ie Ao d 44 Forced Locales eU REX SR ew Ae ev eid pe Awe E ER 44 Hand Off Auto HOA 0 tet mmn 46 Communication Fault Monitoring 0 0 eee ee 47 Protection of Adjustment and Configuration Access 0 005 48 Access Protection by Forced Local 000 cece eee eee 48 INDEX ici a tees Ee RN LAENNRLELT al E E ERE 49
23. dress B OK Description vw3458307 Cancel I Activate device in actual configuration V Enable watchdog control GSD file TELE00B9 GSD _ParameterData _ Max length of in output data 56 Byte Length of in output data 56 Byte DPY 11 Settings Max length of input data 28 Byte Length of input data 28 Byte Assigned master Max length of output data 28 Byte Length of output data 28 Byte Station address 1 Max number of modules 1 Number of modules 1 Quantum Module famem z 0089 4Word F3 0x79 10 Word r Actual slave Station address 2 Ww3458307 2 ATV58 ProfibusDP did Append Module 1 1 VO0B9 Modulel Iw 0 4 Qw 0 4 1 2 YVOOB9 Module wo 4 10 Qw 4 10 Remove Module Insert Module Predefined Modules Symbolic Names Figure 10 Slave Configuration Dialog Box 2 In the Slave Configuration dialog box click the Append Module button to configure the slave Click OK The SyCon screen will show a PROFIBUS DP network similar to Figure 11 on page 32 2002 Schneider Electric All Rights Reserved 31 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 BA SyCon Unnamed1 181 xl E Fle Edt View Inset Setings Tools Window Heb _ lal x osje x ARE Quantum Station address 1 DPMaster 140 CRP 811 00 ttj VW3A58307 GATEWAY Station address 2 DP Slave ATV58 Profibus DP l BA Start ESNovelrdeiver
24. e frame format corresponds to a Type 2 PPO Parameter Process Data Object containing a Byte String of twenty eight 8 bit bytes The information contained in the string is summarized below 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PKW Address Request Code Value Zone PZD1 PZD2 PZD3 PKE R W PWE CMDD LFRD CMI Request Address Code Value Not Used Not Used Not Used Not Used Not Used Not Used Not Used where e PKW Parameter Kennung Wert parameter logical address value e PKE Parameter Kennung parameter logical address e R W Read Write R ASCII code 52 read request W ASCII code 57 write request e PWE Parameter Wert value of the parameter whose address is in PKE e PZD Prozessdaten process data The first eight bytes PKW are used to contain the request to write or read the aperiodic data The read or write request is coded in ASCII in byte 4 of the PPO The twenty remaining bytes contain the cyclic data of which fourteen bytes are insignificant and not used Within the first eight bytes the first two bytes PKE contain the logical address of the aperiodic data parameter coded in eleven bits 0 to 10 Setting the 15th bit of this word to 1 authorizes the card to perform the request cyclicly Otherwise with the 15th bit set to O and provided the request is identical PKE unchanged the card processes it just once 22 2002 Schneider Electric
25. e output word addresses then press Enter to place the 14 available output words into the table 2002 Schneider Electric All Rights Reserved 41 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 ko PL7 PRO PROFIBUS TABLE_1 ioj x i File Edt Uliities View Tools PLC Debug Options Window 2 18 x 4 To confirm the table select Edit gt Confirm and in the Confirm As dialog box name the table and click OK Figure 19 shows the Animation table setup alealea e e Baje ss 21m 2121 Selm o Pavo E 2828 Bases Sunboltame Curentvaue T Kind I Tue I Comment vi ANDA ano2 103 ANDA ANIOS anos ALO anos anoa zno anon whore zaon Figure 19 Animation Table Example To view the Animation table 1 With the PLC connected and running open the Animation table 2 From the menu bar select Utilities gt Animate to view the table as register information is updated The table illustrated in Figure 19 was generated using the Animation Table function in PL7 PRO software Refer to Figure 19 and Tables 13 and 14 for assistance with data management and register descriptions There are fourteen input data registers IW1 0 IW1 0 13 and seven output data registers HQW1 0 QW1 0 6 42 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US February 2002 ALT
26. edefined cyclic data Quantum PLC registers 400001 400004 and Premium PLC registers QW1 0 QW1 0 3 contain the information used for aperiodic output data transfers Quantum PLC registers 300001 300004 and Premium PLC registers IW1 0 IW1 0 3 contain input information acquired by aperiodic transfers Drive controller register information is found in the Register Access Guide for Communication Networks bulletin VVDED397058US An example of accessing aperiodic data follows e Write 252d OOFCh in register 400001 Quantum PLCs or QW1 0 Premium PLCs This corresponds to the address value for the acceleration rate parameter ACC Write 0057h in register 400002 Quantum PLCs or QW1 0 1 Premium PLCs to write a value into the acceleration rate parameter ACC Write 32d 20h in register 400004 Quantum PLCs or QW1 0 3 Premium PLCs This corresponds to a value of 3 2 seconds Confirmation can be found in registers 300001 300004 Quantum PLCs or IW1 0 IW1 0 3 Premium PLCs which echoes output data such that OOFCh 0057h 0000h and 0020h show up in PLC input registers 300001 300004 Quantum PLCs or IW1 0 IW1 0 3 Premium PLCs respectively if the transaction is successful 2002 Schneider Electric All Rights Reserved 21 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 Exchange Format Output Data For output data write mode th
27. er is configured for 3 wire control e any logic input assigned to the functions freewheel stop DC injection braking and fast stop See the keypad display manual VVDED397047US latest revision for more details 2002 Schneider Electric All Rights Reserved 45 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 Hand Off Auto HOA A WARNING LOSS OF CONTROL The user must provide a Hand Off Auto switch with the following functionality e Inthe Hand position forced local mode must be enabled e Inthe Off position all run terminal inputs must be disabled via open circuit and forced local mode must be enabled e In the Auto position the run terminal inputs must be disabled via open circuit and forced local mode must be disabled Failure to follow these instructions can result in death or serious injury When the control switch is in the auto position all local run and start commands to the drive controller must be removed During power up the ATV58 drive controller defaults to local control mode See Control Modes on page 44 After the drive controller recovers from a power up sequence including such unplanned events as an AC line power disturbance it immediately responds to any local controls that are active before the Profous DP communication board has initialized and assumed control This can result in unintended equipment
28. h x Fwd T under the selector w m L e LI2 Run Forward SWitch position indicates a closed Rev contact e o LIx Run Reverse Lly Forced Local C Figure 21 Example 3 Wire Control NOTE When the HOA switch is in the auto position removing the local run forward or run reverse commands does not stop the drive controller Communication Fault Monitoring Word 402 bit 14 of command register CMI is used to inhibit communication fault responses If bit 14 1 the drive controller ignores communication errors from the serial link This function is intended for use during troubleshooting and start up Do not use this function during normal network operation 2002 Schneider Electric All Rights Reserved 47 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 A WARNING UNINTENDED EQUIPMENT ACTION Loss of communication will not cause the drive controller to fault when bit 14 of Word 402 is set to 1 Failure to consider implications of unanticipated operations can result in death serious injury or equipment damage Protection of Adjustment and Configuration Access A configuration semaphore has not been provided in order to ensure read only access to the configuration and adjustment parameters Any processing unit can access the configuration and adjustment parameters Access Protection by Forced Local Writing
29. he value of this parameter is the address of the drive controller on the network The AdrC parameter can only be configured at start up Until the parameter is configured the red LED flashes slowly To set the drive controller address enter a value from 1 to 126 Changes to the address during operation are ignored NOTE The PROFIBUS DP card with software version V1 1 IEO1 provides access to other parameters in the 8 COMMUNICATION menu Only the AdrC parameter is to be configured Do not modify other parameters CONNECTING TO THE NETWORK Complete the following network connections Configure the PROFIBUS DP communication module in the PLC and connect it to the communication bus Use a PC equipped with PROFIBUS DP PLC configuration software to set up the PLC and PROFIBUS DP module Figure 6 on page 18 provides an example of a typical connection O 2002 Schneider Electric All Rights Reserved 17 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 PROFIBUS DP Module LT JL Pr I RS 485 Network ALTIVAR 58 ALTIVAR 58 PC controller controller Pp BE TENA Figure 6 Example of the Network Connection LOADING THE ATV58 GSD FILE The PROFIBUS DP card is supplied with a diskette containing the ATV58 GSD which contains all the data necessary to configure a PRO
30. hnical library see www SquareD com under AC drives or by searching for GSD 2002 Schneider Electric All Rights Reserved 7 ALTIVAR 58 PROFIBUS DP Communication Option Section 1 Hardware Setup Bulletin No VVDED398008US February 2002 BUS VOLTAGE MEASUREMENT PROCEDURE Before installing the VW3A58307U communication card measure the bus voltage as described in this section A DANGER present HAZARDOUS VOLTAGE Read and understand the bus voltage measurement procedure before performing the procedure Measurement of bus capacitor voltage must be performed by qualified personnel Do not short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage Many parts in this drive controller including printed wiring boards operate at line voltage DO NOT TOUCH Use only electrically insulated tools Electrical shock will result in death or serious injury The DC bus voltage level is determined by monitoring the and measurement points Their locations vary by drive controller model number as listed in Table 1 and shown in Figure 1 The drive controller model number is listed on the nameplate Table 1 and Measurement Points Measurement Point Measurement Point Drive Controller Terminal Terminal Terminal Terminal ATV 58000000 Block or Block or Designation Designation Connector Connector U09M2 and
31. it into the connector Secure it with the three screws provided Connect the network cable to the 9 pin connector on the card O Replace all doors or covers when the installation is complete Affix the supplied self adhesive label amp on the cover of the drive controller above the existing POWER and FAULT labels This aligns the label with the two LEDs on the communication card For information on LED indications refer to LED Diagnostics on page 27 NOTE Installing the card will reset drive controller programming to factory defualts 10 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US February 2002 ALTIVAR 58 PROFIBUS DP Communication Option Section 1 Hardware Setup Self Adhesive Label Figure 2 CONNECTION TO THE PROFIBUS DP NETWORK SUB D Connector Pin Configuration Installing the Card in the ALTIVAR 58 Controller The transmission interface is electrically isolated from the drive controller in accordance with standard RS 485 It is a 9 pin SUB D receptacle Table 2 provides the pin configuration Table 2 SUB D Connector Pin Configuration Pin Signal Pin Signal 1 Not connected 6 VP 5 V 2 Not connected 7 Not connected 3 RxD TxD N o 8 RxD TxD P o Reception Transmission Reception Transmission Not connected 9 Not connected 5 DGND Ground Figu
32. ks VVDED397058US 6 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 1 Hardware Setup RECEIVING PRELIMINARY INSPECTION AND STORAGE After receiving the VW3A58307U communication card Ensure that the catalog number printed on the box label is the same as that on the packing slip and the corresponding purchase order Contact your local Square D representative if there are any errors CAUTION STATIC SENSITIVE COMPONENTS Circuit boards can be damaged by static electricity Observe the electrostatic precautions below when handling circuit boards or testing components Failure to follow this instruction can result in equipment damage Observe the following precautions for handling static sensitive components while removing the card and the diskette from its packaging for inspection Keep static producing material plastic upholstery carpeting etc out of the immediate work area Avoid touching exposed conductors and component leads with skin or clothing e f any damage is found notify the carrier and your local Square D representative Do not install a damaged card e To store the option card replace it in its original package including the anti static bag and store it at 40 to 185 F 40 to 85 C e f the diskette is misplaced the ATV58 GSD file can be found in the Square D internet tec
33. l on the drive controller disconnect Lock disconnect in open position Electrical shock will result in death or serious injury Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Contents SECTION 1 HARDWARE SETUP 2 20 c cece eee eee eee eee nnn nnn 5 INTRODUCTION Gee SR ee Ve I a Le ee ed 5 REVISION LEVEL ito obs cect tree de HI adn Hoa eee Rae RUE eee 6 ADDITIONAL DOCUMENTATION ssseeeee e RR n 6 RECEIVING PRELIMINARY INSPECTION AND STORAGE lesus 7 BUS VOLTAGE MEASUREMENT PROCEDURE ssssss eee eese 8 CARD INSTALLATION coord 10 CONNECTION TO THE PROFIBUS DP NETWORK sssesee ees 11 SUB D Connector Pin Configuration leen 11 Connection to the Standard RS 485 Network 0c eee eee eee 12 CABLE ROUTING PRACTICES i iiae iiie a a a E DE E ai EO EE 14 SECTION 2 SOFTWARE SETUP seseeeeee eee eee 17 CONFIGURATION OF COMMUNICATION FUNCTIONS 0 00005 17 Initial PowerUp Tene oe eee de ein rmt ee aca Pe Be ea 17 Gonfig ratiori 2 cre atr ie Nea ene eee Eod Wed sida nea 17 CONNECTING TO THE NETWORK sssseeeee en 17 LOADING THE ATV58 GSD FILE ssssseseeeeee e II 18 PROFIBUS DP PROTOCOL ssssssseeeeee hr 20 Gyclic Data i comb etal with ng aaah tis tes eq EDGE ie 20 Aperiodic Data iia ei I ERRRERERRR a EAR Aaa ga Palace RUE 21 Exchange Format uh anat
34. mmunication Option Index Bulletin No VVDED398008US February 2002 S serial link mode 44 storage 7 SUB D connector 11 SyCon program 28 T THD 23 24 THR 23 24 U ULN 23 24 50 2002 Schneider Electric All Rights Reserved ALTIVAR 58 PROFIBUS DP Communication Option W914942490111A01 91494249011101 Square D Company 8001 Highway 64 East Knightdale NC 27545 1 888 SquareD 1 888 778 2733 www SquareD com Electrical equipment should be serviced only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material This document is not intended as an instruction manual for untrained persons Bulletin No VVDED398008US February 2002
35. n Option February 2002 Section 2 Software Setup Drop Module Modules L Bits In 160 Bits Out 80 Bits In 0 Bits Out 0 Status Table ASCII Port none El _ Delete Params Lou Rack Slot Module Detected InRef InEnd OutRef Out End Desci 14 DAL540 00 100001 100016 AC IN 115V 16x1 000001 AC OUT 100 230V 4x zm xm ee EN AVF030 00 300109 AN IN 8CH BIPOLAR 400101 AN OUT 4CH CURR CRP 811 00 PROFIBUS DP i LS Ee m Eb lo E ERL yy a LI F Poll Figure 13 Local Quantum Drop Dialog Box 3 In the Local Quantum Drop dialog box click on the button in the Module column corresponding to the appropriate Rack Slot This opens the I O Module Selection dialog box 4 In the I O Module Selection dialog box double click on the desired module for that rack slot location or click the desired module and click OK In this case select CRP 811 00 PROFIBUS DP module Click OK 5 Click the Params button in the Module area of the Local Quantum Drop dialog box 6 A dialog box called CRP 811 00 Profibus DP should appear Click the Import button in the Master area In the Select Source File dialog box browse to the cnf file previously generated by the SyCon configuration program see page 32 Highlight the filename Click OK Click OK again 2002 Schneider Electric All Rights Reserved 35 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No V
36. ocess data 2002 Schneider Electric All Rights Reserved 23 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 Table 5 provides the definition of the variables in cyclic read mode Table 5 Cyclic Read Mode Input Variables Designation ATV58 Variable Address Description ETAD 602 Status word FRHD 604 Signed ramp output rpm RFRD 605 Motor speed FRH 450 Frequency reference RFR 451 Output frequency LCR 453 Motor current ULN 454 Supply voltage THR 455 Motor thermal state THD 456 Drive controller thermal state LFT 457 Last fault Exchange Examples The following is an example of an aperiodic write operation using PKW zone in which the acceleration time address 252 is being changed to 10 seconds SMe Se ec Ate es ONE a A es CECI po A aa O AA Address 252 Command Reference No Action for Reverse 1200 rpm Motor 1200 dec Acceleration 10 s 100 x 0 1 s Direction 4B0 hex 100 dec 64 hex Write Request A positive response to this write request returns identical values in the first eight bytes aperiodic PKW section of the returned frame A negative response to this write operation is shown below 1 2 3 4 5 6 7 8 etc 00 FC 00 4E 00 00 00 0 1 etc Negative 0 Incorrect address Response 1 Access in write mode refused 24 2002 Schneider Electric All
37. of Command registers is blocked when the controller is in forced local mode 48 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US February 2002 ALTIVAR 58 PROFIBUS DP Communication Option Index Numerics 50 60 Hz switch 10 A adhesive label 10 AdrC 17 aperiodic data 21 aperiodic exchanges 20 configuration 25 diagnostics 26 27 parameters 25 ATV58 GSD file 20 bus voltage measurement 8 Cc cable max length 12 protection 14 cable routing 14 15 CMDD 22 23 CMI 22 23 configuration diskette 5 control local and serial link 44 45 modes 44 48 control sources 44 cyclic data 20 cyclic exchanges 20 input data 23 24 output data 22 23 data exchanges 20 devices maximum 13 electrical interference 14 ETAD 23 24 F fast serial link 44 forced local 46 FRH 23 24 FRHD 23 24 G GSD file 5 7 18 28 Hand Off Auto 46 handling 7 inspection 7 L LCR 23 24 LED card 27 LFRD 22 23 LFT 23 24 local and serial link control 44 45 local control mode 44 master slave relationship 20 P PKE 22 23 PKW 22 238 PLC 44 PWE 22 23 PZD1 22 23 PZD10 22 23 PZD2 22 23 PZD3 22 23 PZD4 22 23 PZD5 22 23 PZD6 22 23 PZD7 22 23 PZD8 22 23 PZD9 22 23 R W 22 R W N 23 receiving 7 RFR 23 24 RFRD 23 24 2002 Schneider Electric All Rights Reserved 49 ALTIVAR 58 PROFIBUS DP Co
38. operation When the control switch is in the hand or off position the drive controller must be placed into the forced local mode While it is possible to stop the drive controller in the serial link mode by activating one of the local stop commands such as the keypad display stop button commands sent over the network can restart the drive controller if it is not in forced local mode See Forced Local on page 44 Refer to Figures 20 and 21 on page 47 for assistance in designing Hand Off Auto control For the run reverse and forced local functions select any unused logic inputs on the main control board Assign a logic input to the run reverse function only if appropriate for the application 46 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup The cross hatch x under the selector switch position Hand Off Auto indicates a closed User LI1 Run Forward contact Control Scheme The user control eLIx Run Reverse scheme determines when Zu eLly Forced Local the input is activated E M 124 L Figure 20 Example 2 Wire Control NOTE When the HOA switch is in the auto position removing the local run forward or run reverse commands does not stop the drive controller 24 Stop 7 Hand Off Auto e e l LI1 Stop The cross hatc
39. profibus1 Open the PL7 PRO software From the menu bar select File gt New Choose the PLC type TSX Micro or TSX Premium the processor type and the memory card type Click OK To save the file select File gt Save As From the menu bar select Tools gt Configuration Double click on an unused rack slot to add a module The Add Module dialog box will appear Under Family highlight Communication Under Module highlight TSX PBY 100 PROFIBUS DP MODULE Click OK See Figure 16 BEES Eie Edt tities View Tools PLC Debug Options Window 2 Si Application Browser Ready alsa ele El Bale ss Slo 201 Belo 2e 101x nasa mun le Add Module El Rack Slots interface Module ITSX SCY 21600 PCMCIA INRACK BOARD OFFLINE usys OVA Z Figure 16 Adding a PROFIBUS DP Module to the Rack Configuration 38 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup FRIPL7 PRO profibust Eie Edit Utiiies View Tools PLC Debug Options Window 2 To configure the PROFIBUS DP module 1 Double click the PBY 100 Module graphic or from the menu bar select Utilities gt Open Module Create a cnf file using the Hilscher SyCon PB GS
40. r diagnostic data 36 O 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup 8 Select the Params button in the Master area The following dialog box should appear Bus Address 1 Baudrate fi 9 MBaud NOTE The Lifesign register 300468 is an Max Diag Entries 100 indicator for active Max Diag Length 32 PROFIBUS DP 2 communications Lifesign 3x 468 Figure 15 DP Master Params Screen 9 Select OK to accept the values in step 7 10 Select OK to accept the values in the CRP 811 00 Profibus DP dialog box 11 Select OK to accept the drop configuration in the Local Quantum Drop dialog box 12 Select OK to accept the I O map 13 Select OK to accept the I O map update notification 14 From the menu bar select File gt Save At this point the rack is configured and ready to download to the Quantum CPU 2002 Schneider Electric All Rights Reserved 37 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 PREMIUM PLC CONFIGURATION USING PL7 PRO SOFTWARE This section provides a configuration example using PL7 PRO programming software to configure the PLC layout for connection to a PROFIBUS DP network To create a new PL7 PRO software application incorporating a PROFIBUS DP module 1 2 hoo PLZ PRO
41. re 3 shows the pin layout of the 9 pin SUB D connector viewed from the bottom of the PROFIBUS DP card when installed in the drive controller O 2002 Schneider Electric All Rights Reserved 11 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 1 Hardware Setup February 2002 Pin 5 Pin 1 00000 0000 Pin 9 Pin 6 Figure 3 9 Pin SUB D Connector on the Communication Card Connection to the Standard RS 485 Network PROFIBUS DP cables are offered by several manufacturers follow the recommendations provided by the manufacturers PLC documentation Observe national and local electrical codes and the following guidelines when making the network connection Selectthe speed from a range between 9 6 Kbit s and 1 5 Mbit s This selection which is made when the network starts is valid for all network modes The maximum length of the cable is inversely proportional to the speed Speed Kbit s ee Tez Tes Tes T NOTE Repeaters can be used to achieve greater distances Max cable length e Attach an active terminator not supplied to each end of the cable Many cable manufacturers have field installable terminators for their cables Active terminators are powered by the network power supply see Figure 4 on page 13 for a connection example 12 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option
42. rt EMS Settings T Cancel LD Actual Master Figure 8 Master Configuration Dialog Box 2 In the Master Configuration dialog box type a description of the master no spaces are allowed Click OK 2002 Schneider Electric All Rights Reserved 29 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 To add a slave module 1 From the menu bar select Insert gt Slave and click near the vertical bar on the SyCon screen to place the slave on the network Insert Slave x Slave Filter Vendor Telemecanique Master 140 CAP 811 00 E gum Slave type All Cancel Available slaves 8 Profibus DP Vendor name Telemecanique Ident number Dx0089 Description GSD filename TELEOOB9 GSD GSD Revision V1 0 Figure 9 Insert Slave Module Dialog Box 2 Inthe Insert Slave dialog box s left hand column highlight ATV Profibus DP Click Add Click OK 30 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup To configure the slave module 1 From the menu bar select Settings gt Slave Configuration or double click the slave graphic on the SyCon screen If desired enter a description Slave Configuration xx General Device ATV58 Profibus DP Station ad
43. software Do this by clicking on the Hilscher icon in the PROFIBUS DP Tool box in the TSX PBY 100 dialog box or launching it from the Start menu in your operating system See the instructions on pages 28 32 for cnf creation instructions In the TSX PBY 100 dialog box s PROFIBUS DP Configuration File box click on the Load CNF button and browse to the file or enter the path to the cnf file directly ola slate sa eim 17 elem 2 pel lal x 1 Configuration sx 57352 v33 m fag e fs imi TSX PBY 100 RACK 0 POSITION 1 Designation PROFIBUS DP MODULE PROFIBUS DP Slave Configuration PROFIBUS DP General Configuration Uu pon D Aet Group 1D Vatchiog a cm n cia ca dn Words 128 Ee 32 RBA Tes Mason m s PRISA asigna Fie Load GNF ExPLTUSER PREMIUM CHF PROFIBUS DP Slave Data a weosa mn le ta No ofslaves No of No of ZV ZAAT j B E nawaz OFFLINE USYS OVA 7 Figure 17 TSX PBY 100 Dialog Box 4 Close the TSX PBY 100 dialog box A dialog box will ask you Confirm current configuration Click Yes Right click on the Configuration dialog box Select Confirm When prompted to confirm global reconfiguration click OK Save the application then download it
44. the SyCon program as the configuration tool Initial Network Setup Using SyCon Software 1 Open the SyCon System Configuration program 2 From the menu bar a Select File gt New b Select File gt Copy GSD In the Open dialog box browse to the disk supplied with the ATV58 PROFIBUS DP communication card and select Profibus GSD Tele00b9 GSD Click the Open button 3 From the menu bar select Insert gt Master Click near the left hand vertical bar on the SyCon screen to indicate where to place the master on the network 28 O 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup Insert Master xj Available masters Selected masters OK 140 CRP 811 00 TSX PBY 100 EC o Cancel L lt Removean Lernens Vendor name Schneider Automation GmbH Station address fi Ident number 0x5506 esta A GSD filename 454_5506 G5D Figure 7 Selecting a Master Module for the Network 4 Inthe Insert Master dialog box s left hand column highlight the desired master module Click Add Click OK To rename the master module 1 From the menu bar select Settings gt Master Configuration or double click the master graphic on the SyCon screen Master Configuration x r General Description Quant Station address 1 Device 140 CRP 811 00 DP Support DP Master Settings Tv Auto addressing gt FMS Suppo
45. the door or cover of the drive controller Set the voltmeter to the 1000 Vdc scale Measure the voltage between the and measurement points identified in step 3 Verify that the DC bus voltage has discharged below 45 V before servicing the drive controller If the DC bus capacitors will not discharge below 45 V contact your local Square D representative Do not operate the drive controller Replace all doors or covers after servicing the drive controller 2002 Schneider Electric All Rights Reserved 9 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 1 Hardware Setup February 2002 A DANGER HAZARDOUS VOLTAGE Before working on the drive controller e Disconnect all power supplying this equipment Placea DO NOT TURN ON label on the disconnect supplying the drive controller Lock the disconnect in open position Electrical shock will result in death or serious injury CARD INSTALLATION To install the PROFIBUS DP VW3A58307U communication card consult Figure 2 and perform the following steps 1 Verify that DC bus voltage is not present See Bus Voltage Measurement Procedure on page 8 Place the 50 60 Hz switch in the position corresponding to the motor as indicated in the drive controller user s manual VVDED397048US Open the flexible protective cover over the option card connector Mount the option card on the control card support by plugging
46. ting the cable Avoid areas of high temperature moisture vibration or other mechanical stress Secure the cable where necessary to prevent its weight and the weight of other cables from pulling or twisting the cable Use cable ducts raceways or other structures to protect the cable These structures should be used for signal wiring paths and should not be used for power wiring Avoid sources of electrical interference that can induce noise into the cable Use the maximum practicable separation from such sources When planning cable routing within a building follow these guidelines Maintain a minimum separation of 3 3 ft 1 m from the following equipment air conditioners and large blowers elevators and escalators radio and television sets intercom and security systems fluorescent incandescent and neon lighting fixtures Maintain a minimum separation of 10 ft 3 m from the following equipment power wiring transformers generators alternators 14 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 1 Hardware Setup When wiring in electrical equipment rooms or large electrical equipment line ups observe the following guidelines for cable segregation and separation of circuits Use metallic conduit for drive controller wiring Do not run control network and power wiring in
47. to the PLC to begin operation 2002 Schneider Electric All Rights Reserved 39 ALTIVAR 58 PROFIBUS DP Communication Option Bulletin No VVDED398008US Section 2 Software Setup February 2002 CREATING ANIMATION TABLES IN BOTH CONCEPT AND PL7 PRO SOFTWARE An animation table is a tool that allows you to actively view register information as it changes Both CONCEPT and PL7 PRO software offer this tool Using CONCEPT Software The table illustrated in Figure 18 on page 41 was generated using the Reference Data Editor function in CONCEPT software To animate the Reference Data Editor template open it up and select Online gt Animate The network must be in Connected mode and the PLC in Run mode to examine the data as it is exchanged with the drive controller via PROFIBUS DP communications Refer to Figure 18 and Tables 13 and 14 on page 43 for assistance with data management and register descriptions There are fourteen input data registers 300001 300014 and seven output data registers 400001 400007 In this example register 300468 is mapped as a communication health register Toggling of the three right most bits indicates active communication with the ALTIVAR 58 drive controller 40 O 2002 Schneider Electric All Rights Reserved Bulletin No VVDED398008US ALTIVAR 58 PROFIBUS DP Communication Option February 2002 Section 2 Software Setup E
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