DL09, 25077, 7-02
Contents
1. HEAD PROTECTION 7 AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR 617 SEE OTHER SIDE 15875 Hydraulic Hose Requirements HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows Certified non conductive Wire braided conductive Fabric braided not certified or labeled non conductive Hose listed above is the only hose authorized for use near electrical conductors Hoses and listed above are conductive and must never be near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hoses purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information in a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained at no charge from your Stanley Distributor This Tag attached to Certified Non Conductive hose shown smaller than actual size p n 27987 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY FOR P2. Rotation Direction Sticker Models DL0955001 amp 010965201 ONLY Spring Cap O ring 1 2x 5 8 x 1 16 014 Spring Valve Spool Assy OC CC Valve Spool OC Model 0109150 ONLY Capscrew 12 24x3 8 Hex Soc Flat Head Capscrew 12 24x3 8 Hex Soc Flat Head Models 0109150 DLO9550D amp 010955001 ONLY Stop Washer Wiper Seal Qty YO N H XH O O HANH NN G NNN N AHHH aap 14 DLOS Parts List Continued NOTE Use Part Number and Description when ordering Item Part Description Seal Cap O ring 755x 949x 097 012 R16 O ring 3 8x1 2x1 16 012 R16 Reversing Spool Steel Ball 3 8 Dia Not Used on Model 009150 SAE Plug 5 Hex Soc Head Cross Handle Not Used On Models 0109150 DLO9550D amp 010955001 Pin To Socket Adaptor Not Used On Model 0109150 Spool End Socket Not Used On Model 0109150 Retaining Ring Trigger Trigger Model DLO9150 ONLY Trigger Guard Not Used On Model 009150 Locknut 10 24 STNLS Locknut 10 24 Used On Model DLO9152SN ONLY Adaptor Fitting Used On Models 0109150 010955001 amp DLO9550D ONLY Hose Whip Not Used On Models 0109150 010955001 amp 01095500 Female Coupler Body 3 8 Not Used On Models DL09150 DLO9550D DLO9652 amp DL0955001 Female Coupler Body Used On Model 00955001 ONLY Male Coupler Body 3 8 Not Used On Models 0109150 DLO9550D 0109652 amp
3. DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or 16 For additional Sales amp Service information contact STANLEY Stanley Hydraulic Tools Division of the Stanley Works 3810 SE Naef Road Milwaukie OR 97267 USA Tel 503 659 5660 Fax 503 652 1780
4. translating into another language format or medium This copyright notice must appear on any permitted copies 2 SAFETY FIRST It is the responsibility of the operator and service technician to read rules and instructions for safe and proper operation and maintenance A cautious worker using common sense is the greatest safety device Certificate of Conformity I the undersigned Winterling David Surname and First Names hereby certify that the construction plant or equipment specified hereunder 1 Category Drill 2 Make Stanley 3 Type DL0955001 amp DL0965201 4 Type Serial Number of equipment 5 Yearof manufacture Stamped on tool Has been manufactured in conformity with EEC Type examination as shown Directive EN792 3 Approved body Self EN28662 1 EN ISO 3744 Date 2001 Date of expiration N A 6 Special Provisions None Done at j Signature 2 J d Drive Size 1 2 in 1 3 cm 3 Jaw Adjustable 5 8 16 THD Chuck Pressure Range 1000 2000 psi 70 140 bar Flow Range 4 12 gpm 15 45 Ipm Optimum Flow 8 gpm 30 System Type open or closed center HTMA TYPE 1 1 Porting 8 SAE O ring Connect Size amp Type 3 8 in Male Adapter Weight 6 Ibs 2 7 kg Overall Length 9 in 23 cm Width 3 1 2 in 9 cm Motor _ Integral Stanley Hydraulic Tools Milwaukie Oregon USA Date 2002 Position Engineering Manager Specifications Drill Torque 20f
5. 1525 Only Shipped uninstalled Danger Sticker Not used on Models 00955001 amp 010965201 Ball Bearing Gear Housing Gear Housing Model 0109150 ONLY Lockwasher 10 Capscrew 10 24x1 1 4 HSH Stainless Capscrew 10 24 1 1 4 HSH Model 009150 ONLY Capscrew 10 24x2 HSH Stainless Capscrew 10 24x1 1 2 Hex Socket head Model DL09150 ONLY Shaft Seal Seal Nut Chuck Jaw Adjustable 5 8 16 THD All Models Except DLO9172S amp DLO9172SN Chuck Jaw Adjustable 5 8 16 THD Used on Models DLO9172S amp DL09172SN only Bearing Keeper Shaft Keeper O ring 1 2 x 11 16 x 3 32 112 Planet Gear Assembly Output Shaft Planet Shaft Retaining Ring Ring Gear Retaining Ring Seal Back up Washer Back up Ring 112 Capscrew 5 16 18x1 3 4 HSH STNLS Capscrew 5 16 18x1 3 4 HEX SOC HEAD Model 0109150 ONLY Capscrew 5 16 18x1 3 4 ZNC PLT Model DL09152SN ONLY Lockwasher 5 16 High Collar Lockwasher 5 16 High Collar Model DLO9150 ONLY Motor Cap Assy Includes Items 28 amp 29 O ring 1 3 4 x 1 7 8 x 1 16 031 Main Shaft Bushing Dowel Pin Main Housing Assy Includes Items 28 31 32 Main Housing Assy Models DLO9550D DL09150 amp DLO955001 ONLY Includes Items 28 31 32 Bushing O ring Idler Shaft Bushing Idler Gear Assy Includes Item 34 DLO9 Model Number Sticker CE Sticker Models 1 0955001 amp 010965201 ONLY Manual Sticker Models DL0965201 amp 010955001 ONLY CN Sticker Model DL09152SN ONLY
6. 500 psi 175 bar 0 Be sure all hose connections are tight 0 The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths u Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may cause damage to the tool 0 Do not operate a damaged improperly adjusted or incompletely assembled tool 0 To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained personnel u Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recommended by Stanley Hydraulic Tools 0 Check fastener tightness often and before each use daily When working near electrical conductors always assume that all conductors are energized and that insulation Clothing and hoses can conduct electricity Use hose labeled and certified as non conductive Tool Decals amp Tags Amodel sticker is attached to the tool Never exceed the flow and pressure levels specified on this sticker The information listed on the DLO9 model stick
7. DL0955001 Male Coupler Body Used On Model 010955001 ONLY Plastic Plug Not Illustrated Seal Gasket Spirol Pin 3 16x1 3 8 Circuit Type D Decal N Ny N2 a Lockout Kit shipped unassembled Not Used On Model 009150 Chuck Key used on 3 8 chuck All Models except 01091725 amp DLO9172SN Chuck Key used on chuck Used on models 01091725 amp DLO9172SN ONLY A Supplied with Item 53 Seal Kit P N 25078 O ring 3 16 x 5 16 x 1 16 008 O ring 3 8 x 1 2 x 1 16 012 O ring Y x 11 16 x 3 32 112 O ring 2 112 R16 O ring 1 3 4 x 1 7 8 x 1 16 031 O ring 755 x 949 x 097 910 O ring 1 2x5 8x1 16 014 O ring 2 113 R16 Wiper Seal 3 8 x 5 8 x 1 8 O ring 3 905 R17 Back up Ring Shaft Seal Back up Ring 112 Seal Gasket INST For seal kit ask NS ak NS ask Ps TNS Note Male or Female Couplers are Provided with Models DLO9150 DLO9652 amp DLO9550D 15 Warranty Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new p
8. DLO9 Hydraulic Drill This Manual Covers The Following Models DLO9150 DLO9 1525 DLO9152SN DLO9152SUP DLO91725 DLO9172SN DLO9550D DLO955001 DLO9652 DLO965201 Depth Rod Not Pictured DANGER SERIOUS INJURY OR DEATH COULD RESULT Lf FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL Copyright 2002 The Stanley Works MUST ONLY BE DONE BY AN AUTHORIZED AND OPS USA amp CE Version CERTIFIED DEALER 25077 7 2002 Ver 2 Table of Contents DLOS Hydraulic Drill SERVICING THE Certificate of Conformity 3 DLO9 HYDRAULIC DRILL EP Specifications 3 This manual contains Safety Operation and Troubleshooting information Stanley Hydraulic Tools General Safety Instructions 4 recommends that servicing of hydraulic tools other than routine Tool Decals and Tags 5 maintenance must be performed by an authorized and certified dealer Please read the DANGER Hydraulic Hose Requirements 6 warning on the cover and the SAFETY warning below HTMA Requirements 7 Hydraulic Recommendations 8 Operating Instructions 9 Troubleshooting 11 Parts Illustration 13 Parts List 14 Warranty 16 Copyright 2002 The Stanley Works All rights reserved Under copyright law this document may not be copied in whole or in part without the prior written consent of The Stanley Works This exception does not permit copies to be made for others whether or not sold Under the law copying includes
9. ECTRIC LINES THIS HOSE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE AFTER EACH USE STORE IN A CLEAN DRY AREA I HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC SEE OTHER SIDE aw SEE OTHER SIDE arv SVL SIHL SAOWSY LON OG 7 DO NOT REMOVE THIS TAG Side 1 Side 2 HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system specific requirements Hydraulic System Requirements Flow rate Tool Operating Pressure at the power supply outlet Syste
10. OT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL LE PRESSURE MAY CAUSE A LEAK OR CHECK TOOL HOSE COUPLERS CONNECTORS DAILY FO LEAKS DO NOT FEEL FOR LEAKS WIT YOUR HANDS ONTACT A RESULT IN SEVERE PERSONAL INJURY IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR 617 SEE OTHER SIDE 15875 D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSES MAKE SURE HYDRAULIC HOSES ARE PROPERLY D TO THE TOOL BEFORE PRESSURIZING YSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED AT TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN CAUSESEVERE PERSONAL INJURY DO NOT CONNECT CLOSED CENTER TOOLS TO OPEN CENTER HYDRAULIC SYSTEMS THIS MAY CAUSE EXTREME SYSTEM HEAT AND OR SEVERE PERSONAL INJURY DONOTCONNECTOPEN CENTERTOOLSTO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK WEAR HEARING EYE FOOT
11. Operation and Maintenance Manual HYDRAULIC PRESSURE amp FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attributable to excess hydraulic pressure excess hydraulic back pressure excess hydraulic flow excessive heat or incorrect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident without first obtaining the written consent of Stanley PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRA TION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS
12. ROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTINGS WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS 4 HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE mE AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY SEE OTHER SIDE a rvas sEEoTHERSDE aww SVL SIHL SAOWSY LON OG DO NOT REMOVE THIS TAG Side 1 Side 2 This Tag attached to Conductive hose shown smaller than actual size p n 29144 1 DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR EL
13. Stanley Hydraulic Tools for use in our tools Other fluids that meet or SPECIFICATIONS ITEM Viscosity Fluid Thickness Viscosity Fluid Thickness Viscosity Fluid Thickness U S A 50 F 450 SSU Max 100 F 130 225 SSU 140 F 85 SSE Min Pour Point Min for cold startup 10 F Viscosity Index Demulsibility Flash Point Rust Inhibition Oxidation Pump Wear Test AST AST AST AST AST AST METRIC 10 C 95 Centistokes Max 38 C 27 42 Centistokes 60 C 16 5 Centistokes Min 23 M D2220 140 Minimum M D1401 30 Minutes Max M D92 340 F Min M D665 A amp B Pass M D943 1000 Hours Min M D2882 60 mg Max RECOMMENDED FLUIDS BRAND AMS Oil Chevron Exxon Mobil Gulf Shell exceed the specifications of these Sun fluids may also be used P N 15596 04 98 5M Texaco Union Mobil Texaco Terresole Shell Pennzoil BIODEGRADABLE DESCRIPTION No Hydraulic Fluid MN 150 SSU 100 V I No AW MV 32 No Univis J 26 No D T E 13 No Harmony AW HVI 1 50 32 No Lo Hydraul 32 No sunvis 805 MG No Rando HD AZ Unax AW WR 32 Yes EAL 224H Yes BioStar 32 Yes EnviroLogic 132 Yes Naturelle HF E 32 Yes Pennzsafe SI200 Operating Instructions A CAUTION Make certain that the chuck has been securely mounted Check Power Source 1 Using a calibrated flowmeter and pressure gauge during the i
14. art which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individually are warranted subject to the exceptions herein to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage Seals and diaphragms are warranted to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery whichever period expires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS amp DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as br
15. d Hydraulic pressure and return Correct hose connections Pressure gear housing hoses reversed should be to the handle port away from the trigger return is near the trigger or see your Authorized Dealer for servicing Main shaft seal o ring leaking See your Authorized Dealer for servicing continued 11 Symptom Oil gets hot power unit working hard Oil leaks at reversing spool Oil leak at motor cap face Troubleshooting Possible Cause Solution Open center tool on a closed center Use tools to match circuit circuit and vice versa Circuit relief set too low Adjust relief valve to 2100 psi 145 bar Too much oil going through tool Adjust flow for 12 gpm 45 Ipm maximum or less Damaged o rings Replace as required Wrong hydraulic fluid Circuit too See OPERATING INSTRUCTIONS hot for correct fluid circuit specifications Fasteners loose Tighten to specification see service manual Face o ring worn or missing See your Authorized Dealer Motor cap main housing damaged See your Authorized Dealer 12 DLOS Parts Illustration 2 sk ITEMS ARE NOT FURNISHED WITH SOME MODELS SEE PARTS LIST AND MODEL DESCRIPTIONS FOR DETAILS 13 NOTE DLOS Parts List Use Part Number and Description when ordering Item Part Description Depth Guage Rod ModelsDL09172S DL09172SN amp 01091525 Only Shipped uninstalled Thumb Screw ModelsDL09172S DL09172SN amp 0109
16. eaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS amp MODIFICATIONS Alterations or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR Any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or performance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the
17. er must be legible at all times Replace this sticker if it becomes worn or damaged A replacement is available from your local Stanley distributor ue 1 Y 29149 N L H Rotation Direction Sticker 28323 CE Decal Not used on all models CE Models only 28788 Manual Sticker Not used on all models Stanley Hydraulic Tools 3810 SE Naef Rd Milwaukie Oregon 97267 Model No 15 45 Ipm 4 12 009 28769 0109 Model Sticker RPM Sticker 29148 Not used on all models 15211 Danger Sticker 30Lpm at 138bar BHTMA CATEGORY 11207 Circuit Type D Decal Not used on all models The SAFETY TAG P N 15875 shown at right smaller than actual size is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when notin use 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND TI FIED AS NON CONDUCTIVE WHEN USING LIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS A HYDRAULIC LEAK OR BURST MAY CAUSE OIL TION INTO THERON OR GAUSE OTHER SEVERE PERSONAL A DO N
18. m relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures ssu Saybolt Seconds Universal 20Lpm at 138bar BHTMA CATEGORY Type 4 6gpm 15 23 lpm 2000 psi 138 bar 2100 2250 psi 145 155 bar 200 psi 14 bar 400 ssu 82 centistokes 140 F 60 3 hp 2 24 kw 40 F 22 25 microns 18 gpm 68 Ipm 100 400 ssu 20 82 centistokes HTMA Requirements NOTE These are general h
19. manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage 0 Operator must start in a work area without bystanders The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions 0 Establish a training program for all operators to ensure safe operations u Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles head protection and safety shoes at all times when operating the tool u Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury u Do not operate this tool without first reading the Operating Instructions 0 Do not install or remove this tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury 0 Never operate the tool if you cannot be sure that underground utilities are not present Underground electrical utilities present an electrocution hazard Underground gas utilities present an explosion hazard Other underground utilities may present other hazards 0 Do not wear loose fitting clothing when operating the tool Loose fitting clothing can get entangled with the tool and cause serious injury 0 Supply hoses must have a minimum working pressure rating of 2
20. nstalling parts with the hydraulic hoses connected can result in severe personal injury or equipment damage To prevent accidental startup disconnect the hydraulic power before beginning any inspection or installation task Ifsymptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the tool always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the table Use a flowmeter known to be accurate Check the flow with the hydraulic oil temperature at least 80 F 27 Symptom Possible Cause Solution Tool will not start Power not being supplied Check to make certain that both hoses are connected eu hydraulic circuit control valve N Defective quick disconnects Check each quick disconnect separately Replace as necessary Low drilling Relief valve setting too low Set relief valve at 2100 psi 145 bar torque q Fluid restriction in hose or valve Locate and remove restriction Excess flow and pressure loss Use correct fluid Fluid not warmed up Preheat system Hoses too long for hose 1 0 Use shorter hose Hoses D too small for hose length Use larger I D hose Low tool speed Fluid flow rate is too low Check circuit flow rate Tool speed too Fluid flow rate is excessive Check circuit flow rate add a high proper flow control valve Oil leaks aroun
21. ntial set up check that the hydraulic power source develops a flow of 4 12 gpm 15 45 Ipm at 1000 2000 psi 70 140 bar 2 Make certain that the hydraulic power source is equipped with a relief valve set to open at 2100 psi 145 bar maximum Connect Hoses 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect hoses from the hydraulic power supply to the tool quick disconnects It is a good practice to connect the return hose first and disconnect it last to minimize or avoid trapped pressure within the drill 3 Observe the arrow on hose couplers to ensure that the flow is in the proper direction The male coupler on the circuit hose end is the supply pressure coupler 4 Make sure the circuit PRESSURE hose with male quick disconnect is connected to the port at the back of the drill handle The circuit RETURN hose with female quick disconnect is connected to the port closest to the trigger 5 Move the hydraulic circuit control valve to the ON position to direct hydraulic flow to the drill NOTE If uncoupled hoses are left in the sun pressure increase inside the hose may result in making them difficult to connect Whenever possible connect the free ends of the hoses together Drill Operation 1 Observe all safety precautions 2 Place the selected drill bit fully into the chuck Center the bit and tighten the chuck using the key provided Remove the key and store away fr
22. om the drill 3 Momentarily press the trigger to ensure that the drill bit rotates clockwise and runs true 4 Selecta work position that gives secure footing and balance while operating the drill 5 Press the drill against the work and squeeze the trigger The drilling method used is determined by the material being drilled and the size and depth requirements of the hole Ductile material such as metal or wood is drilled efficiently when a steady down force is applied to the drill center to cause the bit to slice chips of material from the hole bottom When drilling in metal use a cutting lubricant to prolong bit life and reduce the amount of force required to drill effectively Large drill holes are more productively created from small drill holes Drill bits are incrementally selected to enlarge the hole until the desired hole size is obtained Each bit selected must always be too large to thread and jam into an existing hole otherwise the bit may break and endanger the operator Operating Instructions Cold Weather Operation Damage to the hydraulic system or tool can result from use with fluid that is too viscous or thick If the tool is to be used during cold weather preheat the hydraulic fluid at low engine speed Follow steps 1 through 5 connect hoses page 9 of the operating instructions With the hoses connected to the power supply and to the tool turn the circuit on DO NOT OPERATE THE TOOL and allow the h
23. tlbs 27 Nm at 2000 psi 140 bar Drill Speed 1000 rpm at 8 gpm 30 RPM Range 350 1500 Max Fluid Temp 140 F 60 C HTMA Class Il 7 9 2000 psi N EHTMA Category__ 30 Ipm 138 bar Weighted Vibration Level 1 2 m s2 Sound Pressure Level Less than 85 dBA 1 m TORQUE proportional to Oil Pressure USA METRIC 4 ft lb 500 psi 5 Nm 35 9 ft lb 1000 psi 12 Nm 70 bar 14 ft lb 1500 psi 19 Nm 105 bar 19 ft lo 2000 psi 26 Nm 140 bar DLO9 TORQUE AND DRILL SPEEDS Drill Soeed proportional to Oil Flow HYDRAULIC FLOW DRILL SPEED 3 gpm 11 3 lpm 350 rom 4 gpm 15 lpm 475 rom gpm 23 lpm 750 rom 8 gpm 30 lpm 1000 rom 10 gpm 38 1250 rom General Safety Instructions Always observe safety symbols They are included for your safety and the protection of the tool A CAUTION This safety symbol may appear on This safety symbol appears in these This safety symbol appears in these the tool It is used to alert the instructions to identify an action instructions to identify an action or operator of an action that could that could cause bodily injury to the condition that could result in place him her or others in a life operator or other personnel damage to the tool or other threatening situation equipment This tool will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this
24. ydraulic oil to preheat with the engine at low speed Preheat the hydraulic fluid until the temperature is at or above 50 F 10 C 400 ssu 82 centistokes when using the normally recommended fluids Open Center Closed Center Setup OC CC The adjustment for open center closed center is obtained by a flat screw slot located at front of tool To adjust from OC to CC or vice ver sa hold on to the trigger keeping it from being depressed While using a flat screw driver push in and rotate the selector to the desired Open Center or Closed Center position see illustration on this page Note Make sure that the four notches on the selector lock into the four cutouts in the trigger For Closed Center operation turn the selector so that the slot is in the horizontal position as shown in the illustration below For Open Center operation rotate the selector until the slot is in the vertical position H ADJUSTMENT SCREW illistration Depicts CC Position NOTE Position of selector for CC and OC Closed Center Horizontal Open Center Vertical D Not Applicable to DL09150 Available only in OC Configuration 10 Troubleshooting This section describes how to find and resolve problems users may experience Ifa situation occurs that is not covered call your Stanley Customer Service representative for assistance Inspecting the tool or i
25. ydraulic system requirements See tool specification page for tool Tool Category 30Lpm at 138bar BHTMA CATEGORY Type Il 7 9gpm 26 34 Ipm 2000 psi 138 bar 36 44 Ipm 2000 psi 138 bar 2100 2250 psi 145 155 bar 200 psi 14 bar 200 psi 14 bar 400 ssu 82 centistokes 400 ssu 140 F 60 5 hp 3 73 kW 40 F 22 C 25 microns 100 400 ssu 20 82 centistokes 40Lpm at 138bar EHTMA CATEGORY 10 5 11 6 gom 2100 2250 psi 145 155 bar 82 centistokes 140 F 60 6 hp 4 47 kw 40 F 22 25 microns 30 gpm 114 lpm 35 gpm 132 Ipm 100 400 ssu 20 82 centistokes Type Ill 11 13 gpm 42 49 2000 psi 138 bar 2100 2250 psi 145 155 bar 200 psi 14 bar 400 ssu 82 centistokes 140 F 60 C 7 hp 5 22 kw 40 F 22 C 25 microns 40 gpm 151 Ipm 100 400 ssu 20 82 centistokes Hydraulic Recommendations Fluids for Mobile Hydraulic Tool Circuits The specification listed here will provide good all season operation if your Circuit is of proper design and normal maintenance is per formed Periodic filter change draining of condensate etc Recommended Fluids The fluids listed here work well over a wide temperature range at start up allow moisture to settle out and resist biological growth likely in cool operating hydraulic Circuits These fluids are recommended by
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