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Instruction manual Chamber machine C300

1. seessessseesssesseseeeeee nennen nnne nnne nnns nnns 54 4 3 Packing DIOQUCNS NER R o4 4 4 Opening and closing MENUS ccccccccseccceececeeeceeeeseeeeeeeeseeeseeeesueeseeeeseeeseesseeesaes 57 4 4 1 Calling up menus cece cc ccccceccceeeeeeeeeeeeeee cece cece eeseeeeseeesaeeseeeeseeesaeeeseees 57 442 CUI MENUS NITOREM 57 4o 218 2 1418 rib eee EOE 57 4 6 Selecting and resetting access rights ueeesesseeessesseeeeeeeeeneennnee 58 4 6 1 Selecting access AuthOrisSations ccccccccseccceececeeeceeeeeeeeseeceeeeeseesseeseeeees 58 4 6 2 Resetting the access right to operator blocking access 58 4 6 3 Change password for authorisation access creator 58 4 6 4 To reset authorisation access creator eessesseeeseeseeeenneeeee 58 Af Language SCS CUON EN Um 59 4 7 1 Selecting the language via menu sesesssesssseeeeeenrenneennennnnne o9 4 7 2 Selecting the language via the shortcut key seeueeuessessse o9 4 8 Working with recipes cccccccceeccesecesecseecececeeecueeauecaeesaeesauecaeecseseeeseueseeeseeeseeesaes 59 4 8 1 Load TeclDQ ccsesosscsduesssavaxckxbEcnurnEun n VEV ES rxREKE Ven dura RN RE MESE VERF TE FEY esu ME Kul eU 59 48 2 Load factory Settings sessirnir a a i aa 60 AOS ONO DE NUR 60 10 06 2014 3
2. ccccecccecceeeceeeeeeeeeeeeeeeeeeeeeeaeeeneees 93 7 2 f Chamber lid viewing window Visual inspection 93 7 2 8 Chamber lid gasket Visual inspection eesseeeeeeeeeeesseees 93 7 2 9 Sealing bars Visual inspection eeeesseesseeseeeeneeennennee 94 7 2 10 Connections Visual inspection ccccccceceseeceeeeeeeee cece cece eeeeeeseeseeeaeeeeeees 94 7 2 11 Internal vacuum pump Checking oil level topping up 94 7 2 12 External vacuum pump Checking oil level topping up 94 7 2 13 Internal vacuum pump Visual inspection eeeeeeeeeeeeeeeee 95 7 2 14 External vacuum pump Visual inspection eesseeeeesese 95 7 2 15 Vacuum pump type MRP60 Oil change eeeeeeeeeeeeeeenee 96 7 2 16 Vacuum pump type MRP60 Exchanging the air de oiling element 96 71 2 17 Vacuum pump type R5 RAxxx Changing the oil and oil filter 96 7 2 18 Vacuum pump type R5 RAxxx Exchanging the air de oiling element 96 7 2 19 Vacuum sensor Exchanging the filter eeeeeeeeeeeeseessseees 96 7 2 20 Basic setting Checking adjusting eeeeeseeeeeeeeeeeeeeee 96 1 221 Vacuum system One seismoa a stab edunt 96 7 2 22 Va
3. euin uonnqujsiq ux3 4x3 sbunjes suyas Hope og edioesJ u edioe edioes edioeJ ejeJo 7 SdioSy jeied e edioey x3 suas A1024 og edioos u edioes edioay edioeJ sve c edinay s edioe ux3 edi eM sBunjes Asojoe4 0c edioay u edioes edioo edioo1 peo lw c adioay edicay PEZI Piomssed JojeunBijuo e Jes w puoeBe a3 xg xa Menu tree Fig 39 Process sequence 2 6 The film pouches are filled and laid in the chamber When the cham ber is closed the following procedures run automatically Evacuation if chamber and film pouches Evacuation Gas flushing optional Infeed of inert gas 39 10 06 2014 Description Process sequence lt 7 MULTIVAC X Sealing 2 7 Compressed air is admitted to the sealing diaphragm The sealing diaphragm ex pands pressing the sealing bar against the counter pressure bar The film pouch is sealed The sealing bar and seal seam cool off The sealing diaphragm is ventilated the sealing diaphragm slackens The chamber is ventilated The chamber lid opens automatically if it is not locked Packaging process The following processes are available for packing products Processes Example of use Standard Technical products or products without special requirements MCV Testing air
4. 7 Burn hazard The surface of the vacuum pump can reach temperatures of over 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump Allow the vacuum pump to cool down Wear personal protective equipment WARNING gt With an internal vacuum pump remove the safety guard 10 06 2014 47 Start up Initial start up ag MULTIVAC gt Check the oil level on the oil sight glass The oil level should reach the middle of the oil sight glass lf oil level is under the MIN mark add oil gt With an internal vacuum pump fasten the safety guard Adding oil Grafik muss noch erstellt werden Fig 42 Design of vacuum pump 1 Screw plug of fill opening 2 Oil sight glass 3 Screw plug of drain opening gt Switch off the machine gt Disconnect the machine from the mains electricity 48 10 06 2014 7 MULTIVAC Start up Initial start up Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt gt Allow the vacuum pump to cool down Wear personal protective equipment With an internal vacuum pump remove the safety guard Unscrew the screw plug of the oil fill opening Fill the vacuum pump with oil up to the middle of the oil sight glass For lubricants see the
5. For setting the operating pressure on the Sealing pressure regu lator see Technical specifications Turn the regulator clockwise The operating pressure is increased Turn the regulator anticlockwise The operating pressure is decreased Check the set operating pressure on the manometer If necessary readjust the operating pressure 10 06 2014 Insert and remove the sloping insert Cy MULTIVAC Adjustment work and setup 5 2 Insert and remove the sloping insert f necessary use filling plates for the desired incline gt Hook the sloping insert on the screws of the sealing bar Attach the support angle to the sloping insert at the required posi tion gt Ifthe sloping insert is no longer needed remove it along with the support angle from the chamber 10 06 2014 69 Cleaning 70 NOTICE lt 7 MULTIVAC 6 Cleaning Info Observe the safety instructions see Section 1 SAFETY Clean the machine after maintenance work and repairs and disin fect if necessary 6 1 Notes on cleaning 6 1 1 Rules of conduct The objective of the cleaning work is to avoid risks to hygiene If the cleaning is insufficient or not performed properly this may result in the contamination of the products and to health hazards for end con sumers In addition the machine may be damaged Assign only properly instructed and qualified personnel Information on qualifica tion and training can be obtaine
6. ZW MULTIVAC Troubleshooting Faults with diagnostic message Symptom Cause Solution e Vacuum pump was not trig Notify MULTIVAC Service gered overload current relay has signalled or vacuum pump is defective e Vacuum pump is leaky Notify MULTIVAC Service e Filter in the line to the vacuum Notify MULTIVAC Service sensor is dirty and blocked 80 Leak in hose connections Notify MULTIVAC Service Leak in vacuum hose e Notify MULTIVAC Service e The vacuum sensor and as Notify MULTIVAC Service sociated line is leaking 81 e Sealing diaphragm leaks Notify MULTIVAC Service 8 2 Faults without diagnostic message Symptom Cause Solution Machine does not run Machine is switched off Switch on the machine Mains plug is unplugged Plug in the mains plug Chamber lid does not remain closed despite pump running Chamber lid pressed closed too briefly Press chamber lid closed more firmly and for longer Chamber lid gasket is dirty Clean the chamber lid gasket Chamber lid gasket is dam aged Notify MULTIVAC Service Seal seam not airtight pack is slack The time Fill diaphragm is set too low Correct the time Fill dia phragm Sealing time is incorrectly set Correct Sealing time Sealing pressure is incorrectly set Correcting the sealing pres sure Pouch neck is clamped by chamber lid Insert the film pouc
7. gt If the vacuum pump is rotating in the wrong direction have the phases interchanged by a trained and qualified electrician 3 4 Attach the gas cylinder to the machine gt Undo the chain on one side on the rear of the machine 10 06 2014 51 Start up CZ MULTIVAC Attach the gas cylinder to the machine gt Place the gas cylinder on the holder gt Push the gas cylinder so that it touches the machine gt Fasten the chain around the gas cylinder gt Tension the chain so that the gas cylinder is well fastened gt Insert the chain 52 10 06 2014 ZZ MULTIVAC Start up Connecting inert gas 3 5 Connecting inert gas Danger of explosion Gas mixtures with oxygen proportions over 2196 are explosive DANGER A gas mixture with an oxygen proportion over 21 can cause an explosion and fire if it comes in contact with heat oil or grease Do NOT use a gas mixture with an oxygen proportion of over 21 Risk of death During the packing process inert gases are released DANGER Inhaling inert gas can impair your breathing Over a longer period of time this can be fatal gt A surface area of at least 40 square meters per machine must be made available Ventilate the rooms sufficiently and avoid any accumulation of gas Observe the maximum input pressure see Technical specifica tions gt Cut off the gas supply at the end of work gt Adhere to the safety regulations in
8. IZ mni uLTIVAC Description Display a 3130 3 mbar Z Fig 34 Sealing status display 050 2 4 3 Menu display The menu display is a listing of the menus The menu display can vary depending on the access right The arrow on the bottom right edge indicates a continued listing Inac tive menu options are shown with a dash Y menu Are chp S H settings k basic settings k user k production data w Fig 35 Example Main menu 003 2 4 4 Function display Depending on the access rights the function display will offer the following options View values Enter values e Switch functions on and off Example of a function display with values 6 ewvacuate Qc 7 5 pressure 4 mbar 1 oF Fig 36 Function display with value 052 Actual value Setting Symbol of function e g evacuation Measurement Selected parameter oO oa A amp Q N Selected function Example of a function display for switching a function on and off 10 06 2014 37 Description Display 38 ZW MULTIVAC on off l sealing Fig 37 Function display on off 013 1 Selected function Switch status Symbol of function e g sealing 2 4 5 Diagnostic display 61 C e2 7 Fig 38 Diagnostic display 1 Diagnostic number 2 Type of error acknowledgement 3 Errortext in ticker Eliminate the malfunction see Section 8 TROUBLESHOOTING 2 4 6 Acces
9. In the MPP process select the function In machines with the inert gas option Press and hold down Call up Gas flush ing menu Press briefly Call up values for gas flush ing c Evacuation key Press and hold down Call up Evacuation menu Press briefly Call up values for evacua tion Delete configuration code e n the MPP process select the step Stop key Skip current machine process and proceed with the next process Pressing during the evacuation process Aborts the evacuation process and re sumes the gas flushing process Pressing during the gas flushing proc ess Aborts the gas flushing process and resumes the sealing process Press during sealing process Cancel sealing process and ventilate the chamber e Acknowledge diagnostic message Return from the menu to the status dis play 10 06 2014 33 Description lt z MULTIVAC Optional equipment 2 3 Optional equipment 2 3 1 Pouch clamp Fig 27 Pouch clamp The pouch clamp fixes the film pouch in place during gas flushing 2 3 2 Suction throttle Fig 28 Suction throttle The suction throttle is used for the continuously adjustable setting of the suction speed when packing liquids 34 10 06 2014 IZ mniuLTIVAC Description Optional equipment 2 3 3 Holder for gas cylinder Fig 29 Holder for gas cylinder This holder attaches a gas cylinder to the machine The following
10. 130 lt 7 MULTIVAC Parameter of the control unit This time extends the evacuation process Through this the reached evacuation pressure is lower than the set value This time begins when the set pressure is reached Suitable for damp products Optional Parameter of the control unit During this time the vacuum valve and gas valve are opened simul taneously On one side of the chamber a vacuum is created on the other side gas is supplied The film pouch is thoroughly flushed with gas This reduces the residual oxygen content A recipe contains the machine settings adapted for a product The settings for a specific product can then be loaded quickly The sealing procedure closes the evacuated film pouch to form a pack In sealing the pouch neck is pressed together and the sealing bar is heated At the heated point the pouch neck melts to form a seal seam The following sealing procedures are available Double seam sealing option Double seam sealing at top and bottom option e Double seam separation sealing Parameter of the control unit During this time the film pouch is sealed The sealing time depends on the material and the thickness of the film pouch Parameter of the control unit This time determines the maximum value for the sealing time Parameter of the control unit Shows all currently set target values 1 SERE C i 2 3 Fig 52 Filling plates 1 Pack 2 Spacer plate 3 Spa
11. Safety Reasonably foreseeable incorrect use Use of the chamber lid and the viewing window in the chamber lid as a storage working or cutting surface Cleaning of the chamber lid and the viewing window in the cham ber lid with cleaning agents which have an abrasive effect e g abrasive household liquid cleaner scouring pads steel wool etc e Aseptic packing of products Info Misuse will exclude any liability on behalf of the manufacturer In such a case the operating company alone bears the risk 1 5 Warning against incorrect use Incorrect operation For example sealing times that are too short or too long and there fore result in improperly sealed packs which in turn damage the product e Neglecting the following work tasks nspections Cleaning work Maintenance work e Use of third party parts i e parts that are not MULTIVAC spare parts Operation under prohibited ambient conditions 1 6 Residual risks The safety instructions in this manual serve as guidelines for trained operating personnel in safe working practice with the machine The manufacturer cannot however foresee all possible product related hazards This is why the safety instructions and warnings on the ma chine and in this manual cannot be considered exhaustive The oper ating company and operating personnel remain ultimately responsible for safety 1 7 Obligations of the operating company 1 7 1 Creating the operating
12. Technical specifications 7 2 21 Vacuum system Check Perform a vacuum test see Section 7 5 PERFORMING THE VAC UUM TEST 7 2 22 Vacuum filter option Change Switch off the machine 96 10 06 2014 Maintenance recommendation Cy MULTIVAC Maintenance gt Open the clamp locks on the filter housing gt Take off the lid gt Remove the vacuum filter gt Insert a new vacuum filter gt Attach the lid gt Close the filter housing with the clamp locks 7 2 23 Entire machine Check the age gt Read the year of manufacture on the type plate gt Ifthe machine is older than 19 years gt Shut down the machine gt Have the safety functions checked by MULTIVAC Service 10 06 2014 97 Maintenance Change the oil in the vacuum pump MRP60 98 A WARNING MULTIVAC 7 3 Change the oil in the vacuum pump MRP60 7 3 1 Drain oil Fig 44 Design of vacuum pump 1 Screw plug of fill opening 2 Oil sight glass 3 Screw plug of drain opening Switch off the machine Disconnect the machine from the mains electricity Allow the machine and vacuum pump to cool down for 1 hour Burn hazard The surface of the vacuum pump can reach temperatures of over 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump Allow the vacuum pump to cool down Wear personal protective equipment gt Remove th
13. Contents lt z MULTIVAC qu Delete feclDBsomeueanseienen bia DE EDITI IEEE ee eee 60 4 9 Select and set PrOCESS cccccseccseccsecceecceeccseceeeceeeceetsectecteeessecesecsueeseeteeeteeenseenaes 61 49 1 Setstandard D OCOSS scnecios sss et nerHiedda dla e Odd deli nta ac DNO Wer DC PUEROS 61 4 9 2 To set MCV process esseesseeseeeeennnennnem nnne nnns nnne rsen sane anas 61 4 9 3 Setting the MHP process cccccccceeccceseceeeeceeeceeeeeeeeseueeseeeseneeseeseeeeaeess 62 4 9 4 Setting the MPP process esessssssssesseeenneenenennnnn nnne nnns 62 4 9 5 SOeOtMISP DIODBSS Lo masenscpmtsztd inm oUTUm eram gs Een VENE bOcsU E EUN SUI UE IG TME MPH EE 63 4 10 Setting the sealg KE m 63 4 11 Entering basic settings cccccccccseecsecceecceecceeceeecaeecseecseesaeesaesauecagesseeseeecseeceeeaaes 64 4 12 Modifying and resetting machine cycles eeeeeeseeeseeeeeeereern 64 4 13 Display production Gata ccccccccccccsecceececeeeeeeeceeeceeeeeeeeeceeeeeeeeeeseecsesseeseeeeegeeseeees 64 4 13 1 Display total cycles of the machine eeeeeeeeeeeeeeeeese 64 4 13 2 Display hours of operation ccccceecceeceeeeceeeceeeceeeeeeeeeeeseeeseeeeeteeeteeeteeees 65 4 13 3 Display cycle time cccccccccceccsscceeeceeceeceecseeceeecueeaueeauecagesaeeseeesseeseeesas 65 4 09 4 SNOW SE WNS eee oe ne ee eee eee ene ee ISP LM Utd eee
14. Position the machine on the wooden base gt Fasten the machine adequately to the wooden base gt Wrap or cover the machine with appropriate packaging material gt Position the load lifting equipment under the wooden base While doing so establish the machine s centre of gravity It can lie outside the centre point of the machine gt Secure the machine on the load lifting equipment against tilting and falling over by using technically risk free transportation safety attachments Injury hazard Incorrect transport can cause the machine to fall or tip over DANGER a in the danger zone can lead to serious injuries or even eath gt Do NOT stand under suspended loads Lift the machine only at the designated points gt Bear in mind the machine weight NOTICE Danger of material damage Incorrect transport can damage the machine Damage can cause faults in the machine which in turn can result in reject packs gt Transport the machine centred on the forks NOTICE Danger of material damage At an inclination of more than 15 the oil in the vacuum pump shifts The air de oiling elements will get wet from the oil and become inef fective This will damage the vacuum pump gt Transport and set the machine down as horizontally as possi ble gt Do NOT tilt the machine gt Lift the machine and position on the transportation to be used for the onward transport 9 3 Storing the machine gt Shutting down t
15. Set the vacuum pump running on time Y Set Fill diaphragm Y Set Ventilate diaphragm 4 12 Modifying and resetting machine cycles gt Call up the operating data menu Call up Counter menu Call up machine cycles Setthe value with the arrow keys or set to O The set value is adopted 4 13 Display production data 4 13 1 Display total cycles of the machine gt Call up the operating data menu Call up Counter menu Select Total cycles 64 10 06 2014 lt z MULTIVAC Operation Display production data 4 13 2 Display hours of operation Display machine s hours of operation gt Call up the Operating data menu Call up Hours of operation menu Select Hours of operation Display vacuum pump s hours of operation gt Call up the Operating data menu Call up Hours of operation menu Select Vacuum pump 4 13 3 Display cycle time gt Call up the operating data menu Select the Cycle time menu Alist of cycle times is displayed 4 13 4 Show settings To view the settings of recipes 7 through 30 load the desired rec ipe via the menu see Section 4 8 1 LOAD RECIPE Call up the production data menu Select Settings The settings of the loaded recipe appear in a list Info i The settings of recipes 1 through 6 can be speed dialed from the list To do so load the respective recipe with the keys 1 through 6
16. see Section 6 1 NOTES ON CLEANING The illustrations are examples Performance of the respective cleaning procedure see Section 6 2 1 CLEANING PROCEDURE Remove all products from the machine owitch off the machine Disconnect the machine from the mains electricity Cover the mains plug with waterproof plastic bags Close all stop cocks in the supply lines Allow the machine and sealing bar to cool down Wrap up the empty new film pouches and store them outside of the room in a clean and dry place during the cleaning procedure Remove all waste e g product scraps film trim on or around the machine Remove the following components Sloping insert with with support angle Filling plate Sealing bar Chamber lid gasket 10 06 2014 Cleaning the machine 7 MULTIVAC Cleaning Cleaning and disinfecting the removed components gt Take the removed components to a separate room suitable for wet cleaning NOTICE Danger of material damage The Teflon tape of the sealing bar is very sensitive Improper cleaning can damage the Teflon tape Clean the Teflon tape only with a soft cloth gt Do NOT scratch the Teflon tape Manually clean the removed components gt Thoroughly clean the inert gas nozzles gt Perform a quick disinfection of the removed components gt Thoroughly disinfect the inert gas nozzles 10 06 2014 83 Cleaning Cleaning the machine Disinfect and
17. Automatic appears The machine controls the evacuation process automatically Press lt Evacuation gt key briefly again and set value for Post evacuation time Call up the evacuation menu Set Distribution time Set Automatic Select MRP process Set Number of cycles Set Cycle end V Y VV WV Call up the gas flushing menu Optional gt Switch on On off gas flushing Set Distribution time gt Set Rinse time Press lt Gas flushing gt key briefly and set value for Gas flushing pressure 4 10 Setting the sealing gt gt Call up the settings menu Call up the sealing menu Switch on On off sealing Set Delayed ventilation oet Cooling down Set Ventilation pulse Press the lt Sealing gt key briefly and set the value for the first seal ing time 10 06 2014 63 Operation ZZ MULTIVAC Setting the sealing gt Call up the basic settings menu gt Set Fill diaphragm Compressed air is admitted to the sealing diaphragm this way the sealing bar is pressed against the counter pressure bar lf the chosen value is too low the necessary sealing pressure is not reached and the seal seam can be unsatisfactory gt Set Ventilate diaphragm After the sealing and after the sealing time has elapsed the sealing diaphragm is ventilated and thus slackened 4 11 Entering basic settings gt Call up the settings menu gt Call up the basic settings menu gt
18. Call up PIN menu Y Select Change PIN Y Enter old password with keys 1 to 6 gt Enter new password with keys 1 to lt 6 gt gt Confirm the new password again The password has been changed The status display appears 4 6 4 Toreset authorisation access creator Call up PIN menu 58 10 06 2014 ZW MULTIVAC gt gt Operation Selecting and resetting access rights Select Reset PIN Enter Super PIN see supplementary sheet Super PIN The reset password for the authorisation access Creator ap pears The status display appears 4 7 Language selection 4 7 1 Selecting the language via menu Call up User menu Select Language Using the arrow keys select the desired language Press the Function selection key The language is activated 4 7 2 Selecting the language via the shortcut key Switch off the display with the Machine control on off key Switch on the display with the Machine control on off key While the startup display is shown press the Function selection Key The language selection display appears Using the arrow keys select the desired language Press the function selection key The language is activated 4 8 Working with recipes 4 8 1 Load recipe Info i If no recipe is saved the message recipe missing appears The last settings remain active Load using keys 1 t
19. E E E 14 1 3 1 Electromagnetic compatibility EMC cece ceccsseceseeeseeeeeeeseeeeeeeeeeees 14 1 3 2 Non ionising radiation cece ccc ecc cece cece ceeeee eee eeceeeseeeseeeseeeeeeeaeeeaeeeaeeseeeees 14 1 4 Reasonably foreseeable incorrect USC ccccccccecccseeeseeeeeeeceeeeseeeesueeseeeeaueeteeeeaes 14 1 5 Warning against ING OLfC e dU c ER To IEmLETSM 15 1 6 Residual IS Fy epee cert eee arses sere prec 15 1 7 Obligations of the operating COMPANY cccccccseccceceseecceeeceececeeeeeueeseeeseeeaeesaees 15 1 7 1 Creating the operating directive cece cecccseceseeeceeeeseeeseeeseeeseueeaeeesaees 15 1 7 2 Monitoring obligation ccc cecc Ea 16 1 7 3 Making the selection Of PersOnnel cccccccceececeeeceeeeeececeeceseeeeeeeeseeeseees 16 1 7 4 Training the personnel cccccccecccsecseeeseeeeeeceeeseeeseeeseeeseeeseeeseeeseeeeeeseeeees 16 1 7 5 Providing personal protective equipment eeseeeeeseeeeeeeeee 17 t0 Avoiding Nazad RR Tm 17 1 7 7 Providing the installation location eeeeeeseeeeeeeeeeeernne 17 1 7 8 Providing the power supply ccc cece eecceeceeeseeeeeeeeececeeeseetaeeseeeeeeeeseesaes 17 1 7 9 Observe the requirements for the gas supply cccceceseeeeeeeeeeeeeeeeeeees 17 1 7 10 Avoiding hygiene WSIS iussus Ric ietmruuai dede co
20. ECCZouUft feyJ Et operator s manual before using this machine TET Fig 18 ANSI mandatory sign Read the instruction manual English Japa nese 10 06 2014 Failure to follow all instructions can lead to death or serious injury TOR ST HE FUR REA BB CREM PARRE HREM BIER Read and understand operator s manual before using this machine Fig 19 ANSI mandatory sign Read the instruction manual English Chi nese 27 Safety Machine labels Sy MULTIVAC Rear view of the position of the labels Sign CE Verpackungsmaschine Typ Serialnummer Baujahr Netzspannung v Hz Phasen Nennleistung kW Nennstrom A Max Vorsicherung A Max Kurzschlussstrom kA Fig 21 Type plate c MULTIVAC Hersteller MULTIVAC Sepp Haggenm ller GmbH amp Co KG Bahnhofstr 4 87787 Wolfertschwenden Germany www multivac com Vertrieb und Service 105961237 DE 0 7 2 5 bar et Fig 22 Inert gas input pressure sign option Rear view Fig 20 Posi tion 1 2 28 10 06 2014 ZZ muULTIVAC pin Machine labels Posi Sign tion 81 981 5118 30 PF Fig 23 Safety label on gas connection option 10 06 2014 29 Description 30 Cy MuULTIVAC 2 Description 2 1 Design of the machine 2 1 4 Front view Fig 24 Front view Handle Chamber lid Inert gas nozzle option Sealing bar Control terminal Swivel castor with parking brake
21. VAC service department Cooling down Sealing Parameter of the control unit Value for the cooling down time of the seal seam The vacuum in the chamber and the sealing pressure are maintained for this length of time The seal seam can harden The sealing is switched off during this time Counter pressure bar The counter pressure bar is part of the sealing During the sealing procedure the sealing bar is pressed against the counter pressure bar Depending on the machine equipment there may be a sealing bar instead of the counter pressure bar Cycle end Optional Parameter of the control unit Defines if evacuation or gas flushing takes place before sealing in the MRP process 10 06 2014 123 Glossary Cycle time Delayed ventilation Sealing Diagonal insert Distribution time evacuation Distribution time Gas flushing Double seam sealing Double seam separa tion sealing Evacuation Evacuation pressure Factory settings Fill diaphragm 124 lt 7 MULTIVAC Parameter of the control unit The display contains the times of the individual procedures of the last packaging procedure Parameter of the control unit The ventilation of the chamber begins with a delay after sealing Fig 58 Diagonal insert 1 Pack 2 Diagonal insert The diagonal insert is used for the optimal positioning of liquid prod ucts As a result of this the product does not spill out of the film pouch Parameter
22. components gt Thoroughly disinfect the inert gas nozzles Disinfect and cover sensitive components gt If the external vacuum pump is connected directly to the mains electricity have the external vacuum pump disconnected from the mains electricity by a qualified electrician gt Cover the mains plug with waterproof plastic bags Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Allow the vacuum pump to cool down gt Wear personal protective equipment gt Perform a quick disinfection of the following components If there is visible contamination carry out a prior manual cleaning External vacuum pump gt Cover disinfected components with watertight film pouches 78 10 06 2014 eZ MULTIVAC Cleaning Cleaning the machine Clean the machine and the floor gt Disassemble the liquid separator gt Remove the draining hose from the liquid separator gt Remove the compressed air hose gt Release the winged nuts and the retaining rings on the base of the liquid separator gt Open the liquid separator gt Perform manual cleaning of the liquid separator gt Perform quick disinfection of the liquid separator gt Assemble the liquid separator 10 06 2014 19 Cleaning Cleaning the machine NOTICE Disinfect the machine and the
23. cover sensitive components lt 7 MULTIVAC gt If the external vacuum pump is connected directly to the mains electricity have the external vacuum pump disconnected from the mains electricity by a qualified electrician gt Cover the mains plug with waterproof plastic bags Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump Clean the machine and the floor 84 gt Allow the vacuum pump to cool down gt Wear personal protective equipment gt Perform a quick disinfection of the following components If there is visible contamination carry out a prior manual cleaning External vacuum pump gt Cover disinfected components with watertight film pouches gt Disassemble the liquid separator gt Remove the draining hose from the liquid separator gt Remove the compressed air hose 10 06 2014 7 MULTIVAC Cleaning Cleaning the machine Release the winged nuts and the retaining rings on the base of the liquid separator Open the liquid separator Perform manual cleaning of the liquid separator Perform quick disinfection of the liquid separator Assemble the liquid separator NOTICE Danger of material damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can c
24. customer Symbols used Warnings draw your attention to hazards Warnings are displayed in the following form Danger from electrical shock Used to indicate that serious danger of electrical shock is imminent Ignoring this danger can cause serious or even fatal injuries gt Observe the notices for avoiding danger Immediate danger Used to indicate that serious danger is imminent Ignoring this danger can cause serious or even fatal injuries gt Observe the notices for avoiding danger Dangerous situations Used to indicate dangerous situations Non observance can cause serious or even fatal injuries gt Observe the notices for avoiding danger Potentially dangerous situations Used to indicate potentially dangerous situations Ignoring this danger can cause injuries gt Observe the notices for avoiding danger Danger of material damage Used to indicate potentially dangerous situations Ignoring these situations can cause material damage gt Observe the notices for avoiding danger Information that contributes to a better understanding of how the ma chine functions is shown in the following form Info Indicates information on special features deserving your attention 10 06 2014 lt 7 MULTIVAC Important information on the manual Symbols used Instructions to follow are displayed in the following form gt Press key A gt Release screw B gt Press key C Enumerated items are marked
25. floor NOTICE Complete the cleaning 80 lt 7 MULTIVAC Danger of material damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause faults in the machine which in turn can result in reject packs gt Do NOT spray directly on the covers of the suction openings in the chamber Perform manual cleaning of the machine Clean the viewing window in the chamber lid with a soft cloth or a soft brush Close chamber lid and lock it in place Clean the floor with a rubber wiper Dispose of the dirty water and waste properly Perform low pressure cleaning of the floor gt Inspect the entire machine and the floor for dirt and cleanser resi dues f necessary clean and wipe off again Perform low pressure disinfection of the floor Open the chamber lid Danger of material damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause faults in the machine which in turn can result in reject packs gt Do NOT spray directly on the covers of the suction openings in the chamber Y Perform quick disinfection of the machine Leave the chamber lid open to dry gt Remove the plastic bag for protecting sensitive components Remove the plastic bag from the mains plug 10 06 2014 Cy MULTIVAC Cleaning Cleaning the machine Disp
26. gas cylinders can be attached to the machine e Max diameter 160 mm e Max contents 20 2 4 Display The display shows different views with differing information depend ing on the machine s phase of operation 2 4 1 Startup display The startup screen appears after switching on the machine MCO06xxxxx 1 VXXXXXXXX 2 XXXXXXXXXX 3 Fig 30 Startup display 1 Type designation of machine control Software version Configuration code 10 06 2014 35 Description Display Process data status display Process sequence status display 36 lt 7 MULTIVAC 2 4 2 Status display The process data status display shows information on the last pack aging procedure 1 a it 650 mer mer 5 4 Fig 31 Process data status display Current access right lock closed user lock open set up personnel Currently loaded recipe Chamber lid symbol machine is ready Gas pressure a A GW N Evacuation pressure The process sequence status display shows the progress of the cur rently running process e g evacuation During the process the corre sponding symbol flashes on the display If time runs out during a process then a clock with the remaining time will flash in place of the symbol ai 3130 922 mbar D Fig 32 Evacuation status display 047 a 3130 19 mbar BEEN e 9 Fig 33 Gas flushing status display 049 10 06 2014
27. gt Press the lt Evacuation gt key The suggested configuration code is deleted gt Enter the noted configuration code with the keys lt 1 gt to lt 6 gt gt Press the lt Sealing gt key The configuration code is saved gt Switch off the display with the lt Machine control on off gt key gt Switch on the display with the lt Machine control on off gt key Factory settings are loaded The status display appears 66 10 06 2014 lt 7 MULTIVAC H Operation Setting the suction speed 4 16 Setting the suction speed Setting the suction speed on the suction throttle Turn the suction throttle anticlockwise The suction speed increases Turn the suction throttle clockwise The suction speed decreases Info Determine the correct suction speed through trial and error 10 06 2014 67 Adjustment work and setup 68 5 Cy MULTIVAC Adjustment work and setup 5 1 Setting the pressure regulators Fig ANS X NT 73 WRN a f EOC AK Ae y ia Ee a u d Jj md aot o 43 Pressure regulator Sealing pressure regulator Switch off the machine Disconnect the machine from the mains electricity Remove the safety guard on the back of the machine Set the operating pressure for sealing see Section 5 1 1 SETTING THE OPERATING PRESSURE FOR SEALING Fasten the safety guard 5 1 1 Setting the operating pressure for sealing gt
28. machine from top to bottom For all cleaning work follow the safety instructions see Section 6 1 NOTES ON CLEANING The illustrations are examples Performance of the respective cleaning procedure see Section 6 2 1 CLEANING PROCEDURE gt Remove all products from the machine 10 06 2014 i MULTIVAC Cleaning a gt Switch off the machine Disconnect the machine from the mains electricity gt Cover the mains plug with waterproof plastic bags Close all stop cocks in the supply lines Allow the machine and sealing bar to cool down Wrap up the empty new film pouches and store them outside of the room in a clean and dry place during the cleaning procedure Remove all waste e g product scraps film trim on or around the machine gt Remove the following components Sloping insert with with support angle Filling plate Sealing bar Cleaning and disinfecting the removed components Take the removed components to a separate room suitable for wet cleaning 10 06 2014 Tf Cleaning IZ mUniuLTIVAC Cleaning the machine NOTICE Danger of material damage The Teflon tape of the sealing bar is very sensitive Improper cleaning can damage the Teflon tape Clean the Teflon tape only with a soft cloth gt Do NOT scratch the Teflon tape Manually clean the removed components gt Thoroughly clean the inert gas nozzles Perform a quick disinfection of the removed
29. or smoking ignites the disinfectant and can thus cause fires gt When disinfecting the machine flames or naked lights are pro hibited gt Smoking is prohibited gt Observe the instructions of the disinfectant manufacturer gt Handle cleansers and disinfectants properly and dispose of them in a professional manner 10 06 2014 117 Disposal a MULTIVAC Dispose of operating materials Info ii Improper disposal is harmful to the environment Observe the safety data sheets of the cleanser and disinfectant manufacturers Follow the disposal instructions of the cleanser and disinfectant manufacturers Observe regionally applicable disposal regulations 118 10 06 2014 lt z MULTIVAC Spare parts 11 Spare parts 11 12 13 AT 15 s G Fig 47 Spare parts drawing SAP DIS 16000023384 Item Material number Designation Quantity and unit of measure ment 1 81863140000 Profile thread Chamber lid gasket 2 2m 2 19784322700 Tension spring d 27 mm 1 pc 10 06 2014 119 Spare parts lt 7 MULTIVAC Item Material number Designation Quantity and unit of measure ment 3 19784252000 Tension spring d 20 mm 1 pc 4 81863151040 Profile thread 0 45 m 5 81848121000 Teflon tape 0 13 mm x 16 mm 0 45 m 6 11131213701 Sealing bar complete 1 pc T 11131198110 Heating band 0 61 m 8 85662802090 Severing wire 0 61m 9 8184812
30. overheating due to con tinual switching on and off Vacuum test Parameter of the control unit Automatic leakage test of the vacuum system and the sealing dia phragm Ventilate diaphragm Parameter of the control unit During this time the sealing diaphragm is evacuated The sealing is without sealing pressure Ventilation During ventilation the pressure in the chamber adapts to the ambient pressure As a result of this the film pouch shrinks tightly to the product After the chamber has been ventilated the lid opens auto matically if it is not locked 10 06 2014 131 Glossary Ventilation pulse pres sure 132 ZW MULTIVAC Parameter of the control unit During the closing of the sealing unit the chamber is ventilated until this pressure value is reached As a result the film pouch settles better on the product P rd t t1 t2 t3 t4 t5 t6 Fig 51 Sequence diagram packaging procedure with ventilation pulse t1 Start evacuation procedure t2 The evacuation pressure is reached the sealing unit closes start ventilation pulse t3 Pressure value for ventilation pulse is reached t4 The film pouch is sealed t5 The sealing unit open the chamber is ventilated until the ambient pressure is reached p1 Evacuation pressure p2 Pressure value for ventilation pulse p3 Sealing pressure p4 Ambient pressure 10 06 2014 lt 7 MULTIVAC Index A Access authorisations selecting 58 Access right
31. sealing 124 Double seam separation sealing 124 Drain opening oil 48 98 99 Dry cleaning 75 Drying packaging 40 E Electrical circuit of the operating company 17 EMC 14 Entering basic settings 64 Error 38 Error number 38 Evacuation 124 Evacuation Pressure 124 Evacuation process cancelling 33 External vacuum pump 50 F Factory setting 60 Factory settings 124 10 06 2014 133 Index fault 109 Faults 107 Fill diaphragm 124 Fill opening oil 48 98 99 Film disposal 117 Front view 30 G Gas cylinder 35 Gas flushing 125 Gas flushing pressure 125 Gas flushing process cancelling 33 Gas flushing time 125 Gas purging 130 Gas supply 17 Grease disposal 116 H Handle 30 Hazards avoiding 17 Height 42 High pressure cleaners 71 Holder gas cylinder 35 Hygiene 18 Hygiene standard 18 Incorrect use 15 Inert gas 43 125 Inert gas connection 31 Inert gas nozzle 30 Inert gas connecting 53 Information labels 26 Inputs sealing 63 Installation conditions 42 Installation location 17 Installation site 45 Instructed person 125 Instructions to follow 9 Intended use 14 Intensive cleaning performing 82 Intermediate disinfection performing 76 Internal vacuum pump 99 IT network 17 K Key 32 L Label 25 Language selection 59 134 lt 7 MULTIVAC Load recipe 59 Load recipe quickly 59 Lock 36 Locking device chamber lid 30 Login 58 Low pressure cleaning 74 Low pressure
32. seam area The sealing time is too short Damage to the pack caused e g by sharp edged products e After machine start up e When a defined time interval was reached during running opera tion When the pack size was changed e When other types of films or other film thicknesses are being used When spare parts or wearing parts were built in e After faults to the machine were eliminated e After changes to the machine settings 1 7 12 Testing pressure equipment The operating company is responsible for observing the country specific test intervals for pressure equipment This test is to be per formed by qualified persons 1 8 Danger zones Be particularly aware of the following danger zones 10 06 2014 c7 MULTIVAC nid Danger zones Fig 2 Danger zones 1 Control cabinet 2 Vacuum pump Injury hazard Altered damaged defective or incorrectly applied or missing safety WARNING devices will render the danger zones unprotected Unprotected danger zones can cause serious or even fatal injuries gt Do NOT alter the safety devices Use only MULTIVAC spare parts and accessories Before switching on the machine each time Check that all safety guards close completely and prevent reaching into the danger zones Check that only those safety devices are used which are suit able for the machine equipment Check that all safety devices are functional and in a technically flawless cond
33. 10 06 2014 71 Cleaning p MULTIVAC Notes on cleaning e For type of cleander refer to the Care products table e The quantity of cleanser is not the decisive factor for successful cleaning Applying amounts in excess of the proper dosage does not im prove or accelerate cleaning efficiency but only hinders the re quired rinsing off of the cleanser Dried cleanser residues make cleaning more difficult and pro longed Even the smallest residues can inhibit the effect of the disinfec tion Check by measuring the pH factor of the post rinsing water Regular checks of cleaning i e by contact tests reduces the risk of product contamination Insufficient cleaning cannot be compensated for by doubling the concentration of the disinfectants 6 1 6 Use with disinfectant Fire hazard Alcohol based disinfectants are highly flammable WARNING Fire naked light or smoking ignites the disinfectant and can thus cause fires gt When disinfecting the machine flames or naked lights are pro hibited gt Smoking is prohibited gt Observe the instructions of the disinfectant manufacturer Health hazard Incorrect use of disinfectant can contaminate the product with WARNING chemicals or decrease the effectiveness of disinfection This can pose serious health hazards for consumers gt Follow the instructions of the disinfectant manufacturer gt Only rinse after disinfection if required by disinf
34. 1001 Teflon tape 0 25 mm x 16 mm 0 57 m 10 81848121006 Teflon tape 0 13 mm x 40 mm 0 53 m 11 85123126100 Contact bushing 2 pc 12 11181798080 Diaphragm 1 pc 13 105326625 Machine controls 1 pc 14 11181798040 Diaphragm 1 pc 15 81948111102 Fixed castor 2 pc 16 81948111002 Swivel castor 2 pc 17 80121408400 Maintenance set for pump RA 0025 0040 E 1 pc 17 80121408402 Maintenance set for pump RA 0063 0100 E 1 pc 18 11131117217 Repair kit contains items 9 10 1 pc 120 10 06 2014 7 MULTIVAC Spare parts for pumps Fig 48 Spare parts drawing Spare parts Ite Type Voltage Frequency Material number m 19 R5 e 190V 230V 50 Hz 60 Hz 105491013 RA0040 380 v 460V 19 R5 230 V 50 Hz 106471352 RAO040 409v 19 R5 220V 60 Hz 106513735 RAO040 any 19 R5 220 V 240 V 50 Hz 80121400004 RA0040 19 R5 190V 230V 50 Hz 60 Hz 105491014 RA0063 e 380V 460V 19 R5 230V 50 Hz 106471354 RA0063 Aggy 19 R5 220V 60 Hz 106513739 RA0063 sov 19 R5 220 V 240 V 50 Hz 80121400304 RA0063 10 06 2014 121 Spare parts Cy MULTIVAC Ite Type Voltage Frequency Material number m 19 MRP60 175 V 520 V 50 Hz 60 Hz e Pump 106681087 Wearing parts set small 106701322 Fig 49 Wearing parts set small Wearing parts set large 106715703 Fig 50 Wearing parts set large 122 10 06 2014 cZ MULTIVAC Gloss
35. 58 Access right resetting 58 Access rights 38 39 Access blocking 58 Adjustment work 68 Against regulations 14 Air de oiling element 46 100 112 113 114 Air humidity 42 Airtightness testing 40 Ambient conditions 42 Ambient temperature 42 Anti corrosion agents 73 Attaching gas cylinder 51 Automatic 123 Automatic sensitivity 123 Auxiliary unit 50 B Basic cleaning 53 Basic settings 64 Buying source 90 C Calling up menus 57 Care products table 89 Chamber 30 Chamber lid 30 Chamber lid gasket 30 Chamber size 42 Change password 58 Cleaning 76 Cleaning device 73 Cleaning procedure 74 Cleansers 71 Configuration code 35 123 Control cabinet 21 22 Control terminal 30 32 Cooling down Sealing 123 Corrosion protection 73 Counter pressure bar 30 123 Cycle end 123 Cycle time 124 Cycles 129 Index D Daily cleaning 76 Daily disinfection 76 Danger zones 20 Delayed ventilation sealing 124 Delivery checking 45 Depth 42 Diagnostic display 38 Diagnostic message 107 Diagnostic message acknowledging 33 Diagnostic number 38 Diagonal insert 124 Dimensions 42 Disinfectant 72 Disinfection 76 Display 35 Display cycle time 65 Display hours of operation 65 Display production data 64 Display total cycles 64 Display setting 65 Disposal directive 116 Dispose of chemicals 117 Disposing of the machine 116 Distribution time evacuation 124 Distribution time gas flushing 124 Double seam
36. 65 4 14 Setting the brightness of the display Call up User menu Select brightness Using the arrow keys set the desired brightness 10 06 2014 65 Operation ZZ MULTIVAC Reset machine control 4 15 Reset machine control Info i Reset machine control in the following situations Creating the condition as supplied to the customer of the ma chine e If the configuration code was incorrectly entered Delete the entire memory e he machine control unit no longer responds Displaying the configuration code gt Switch off the display with the Machine control on off key gt Switch on the display with the Machine control on off key Read off the set configuration code during the startup display and make a note of it While the startup display is shown press the keys 2 and 5 simultaneously Enter Super PIN see supplementary sheet Super PIN The Reset display appears A counter counts to zero The display automatically switches off and back on again The password for the access right Set up personnel remains activated The Configuration code display appears Compare the suggested configuration code in the display with the noted configuration code gt If the configuration codes match press the lt Sealing gt key The configuration code is saved gt If the configuration codes differ enter the noted configuration code
37. Cleaning Cleaning the machine gt Clean the cleaning devices e g rubber wipers brushes gt Place cleaning devices in disinfectant solution gt Unpack the film pouches and lay them ready gt Switch on the machine gt Close and press down the chamber lid Observe the pressure shown in the display The pressure drops the chamber is airtight The pressure does not drop the chamber is not airtight gt Ifthe chamber is not airtight check the chamber lid gasket gt Smooth out chamber lid gasket gt Perform quick disinfection of the chamber lid gasket 6 3 Care products table Recommended care products Type Manufacturer Designation Cleansers neutral Ecolab Europa P3 topax 12 Ecolab USA Quorum Pink II Diversey Europe Shureclean VK10 JD Shureclean Plus VK9 Diversey USA Shureclean VK10 JD Shureclean Plus VK9 Cleansers alkaline Ecolab Europa P3 topactive LA Diversey Europe JD Ultraclean VK3 Diverfoam SMS HD VF22 Diversey USA JD Ultraclean VK3 Diverfoam SMS HD VF22 Cleansers CIP cleaning Diversey Europe Supergel VG3 anes Diversey USA Cleansers acidic Ecolab Europa P3 topax 52 P3 topax 56 Ecolab USA Quorum Red Foam shine Diversey Europe JD Acifoam VF 10 10 06 2014 89 Cleaning Care products table lt 7 MULTIVAC Type Manufacturer Designation Diversey USA Cleansers CIP cleaning Diversey Europe Acigel aie Di
38. Fasten the filter with the clamps gt Fasten the safety guard 7 7 Replace the sealing bar 7 7 41 Remove the sealing bar gt Switch off the machine gt Disconnect the machine from the mains electricity gt Open the chamber lid V Let the sealing bar cool down Pull out the sealing bar 104 10 06 2014 Replace the sealing bar Cy MULTIVAC Maintenance 7 7 2 install the sealing bar gt Disconnect the machine from the mains electricity gt Install the sealing bar on the carriers p gt Install the sealing bar in such a way that the screws on the sealing bar point to the middle of the chamber 10 06 2014 105 Maintenance Lubricant table i Info 7 8 Lubricant table lt 7 MULTIVAC The lubricants which are recommended by MULTIVAC are tailored ideally to the purpose and use Damage to equipment or impair ment of performance e g increased wear and corrosion or similar which is caused by use of inappropriate lubricants is not covered by our warranty Recommended lubricants Lubrication Typ Manufac Designation Designa MULTIVAC Quantity point e turer tion part num ber Vacuum pump Oil Shell Shell Corena 9111111450 11 P100 2 Vacuum pump Oil Shell Shell Corena 9111111450 201 106 P100 10 06 2014 1 lt 7 MULTIVAC A WARNING 8 Troubleshooting Injury hazard Troubleshooting Ignorance of proper machine handling is very dang
39. Inner diameter of supply line 8mm Inert gas with gas mixer option Maximum CO input pressure 2 5 bar Minimum CO input pressure 1 0 bar Maximum N2 input pressure 3 5 bar Minimum N input pressure 2 0 bar Sealing operating pressure 1 0 bar Inner diameter of supply line 6 mm Vacuum pump Nominal suction capacity R5 XXX 40 m h 63m h Nominal suction capacity MRP60 50 Hz 60 m h 60 Hz 75 m h Achievable final pressure approx 2 mbar Noise exposure at the workplace Based on Machinery Directive 2006 42 EC Measuring instrument Sound level meter IEC 61672 1 class 1 error limit 1 1 dB Condition of the machine New condition with optimum set tings at the time of delivery 10 06 2014 43 Description lt z MULTIVAC Technical specifications Noise exposure at the workplace A weighted emission sound lt 70 dB pressure level at the workplace Loa DIN EN ISO 11202 accu racy class 3 1 55 m 0 5 m Fig 41 Noise exposure measuring point Info i The measured values of the noise emission values have been ad justed to take extraneous and ambient noises into account Higher measured values may be produced as a result of the follow ing e Highly sound reflecting rooms e Modified settings e Wear 44 10 06 2014 lt 7 MULTIVAC 3 3 1 gt gt Start up Start up Checking the delivery Check the delivery
40. Language English EN Original operating manual Order number C300 P WO 0001019 9 EN ER CZ MULTIVAC Instruction manual Chamber machine C300 MCO6 Service address Manufacturer MULTIVAC Sepp Haggenm ller GmbH amp Co KG Bahnhofstra e 4 D 87787 Wolfertschwenden Germany Tel 0049 8334 601 0 www multivac com Date 10 06 2014 The reproduction distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design Contents lt z MULTIVAC Contents Important information on the manual ccccceeeceeeeeeeeeeeeeeeeeeeceneceneceneceneceeeoeeeonesenesenesenesens T7 Machine COINS NGA Oise eens T Do E ETE T Changes not covered in the manual seesssssssssssssseseeenen enne nis 8 BY FOS ico PT 8 Manual layou r nee 9 1 IS zin PERENNE Dm M 10 1 1 General safety instructions leeseeesssesssssssseseeee nennen nnne nennen nnns 10 Ciad c lt 1 0 0 0 e 10 1 1 2 Unauthorised modifications and manufacture of spare parts 12 ko ME eie eren E E 13 To NCTC CCS rea E
41. Locking device for chamber lid Chamber O oco N O A A WO N a Chamber lid gasket 10 Counter pressure bar or sealing bar option 10 06 2014 c MULTIVAC Description Design of the machine 2 1 2 Rear view Fig 25 Rear view 1 Optional Inert gas connection Vacuum pump Power supply 10 06 2014 31 Control terminal Description CZ MULTIVAC 2 2 Control terminal 1 2 3 4 9 8 7 6 5 Fig 26 Control terminal 1 Machine control On Off gt key 2 Display 3 Keys Arrow key 4 Keys 1 to 6 5 Function selection key 6 lt Sealing gt key 7 Gas flushing key 8 Evacuation key 9 Stop key Machine control Switch machine control on and off On Off gt Display Display process data e Show menus e Show parameters and functions e Graphic support Display diagnostic messages Arrow key Increase values e Navigation within menus Arrow key Decrease values e Navigation within menus Keys 17 to 6 Load and save recipes Enter password e Enter the configuration code Function selection Call up additional menus e Scroll to previous screen 32 10 06 2014 IZ mniuLTIVAC Description Control terminal lt Sealing gt key Press and hold down Call up Sealing menu Press briefly Call up values for sealing e Confirm the configuration code e n the MPP process select the value B Gas flushing gt key
42. Lubricant table Check the oil level on the oil sight glass The oil level should reach the middle of the oil sight glass lf oil level is under the MIN mark add oil Replace the sealing ring in the screw plug Insert the screw plug with the sealing ring in the fill opening and screw it tight 10 06 2014 49 Start up eur ITI UI LTIVAC Initial start up gt With an internal vacuum pump fasten the safety guard Connect the machine to the mains electricity Switch on the machine Check the oil level after a couple of machine cycles 3 3 Connecting the power supply gt f necessary have the mains plug fitted and the power cable at tached to the machine by a trained and qualified electrician see electrical circuit diagram Compare the voltage of the mains electricity with the mains volt age on the type plate NOTICE Danger of material damage If the mains voltage of the machine does not match that of the mains the machine will be overloaded This can damage the vacuum pump Connect the machine to the mains electricity only if the voltages are identical gt If the values match connect the machine to the mains electricity at a place which is always easily accessible When connecting an external vacuum pump or external auxil iary units observe the electrical circuit diagram NOTICE Danger of material damage Interchanged phases on the electrical connection will cause the vacuum
43. Packing products 54 Parameters setting 57 Parking brake 30 Password 58 Personal protective equipment 17 Personnel training 16 Phases 41 Post evacuation time 130 Pouch clamp 34 Power supply 17 31 41 Power supply connecting 50 Preset recipes 40 Pressure equipment testing 20 Pressure regulators setting 68 Process data 36 Process data status display 36 Process sequence 39 Production data 130 Program 59 Protection type 41 Protective equipment 17 Purging time gas flushing 130 Q Quick disinfection 75 Index R Rear view 31 Reasonably foreseeable incorrect use 14 Recipe 59 130 Recipe keys 59 Recipe deleting 60 Recipe saving 60 Recipes 40 Relative air humidity 42 Requirements gas supply 17 Reset machine control 66 Reset password 58 Residual current protective device 17 Residual risks 15 S oafety devices 22 25 Safety instructions 10 Safety labels 26 Scope of delivery 7 45 Screw plug of drain opening 48 98 99 Screw plug of fill opening 48 98 99 Seal seam strength 19 Seal seam width 19 Sealing 63 130 Sealing bar 30 Sealing bar installing 105 Sealing bar removing 104 Sealing bar replacing 104 Sealing length 42 Sealing pressure 43 Sealing pressure regulator 68 Sealing pressure setting 68 Sealing procedure cancelling 33 Sealing time 130 Sealing time max 130 Sealing operating pressure 43 Sealing setting 63 Select process 61 Selection of personnel 16 Sensitive produ
44. Slovakia Ges m b H amp Co KG Tel 421 24 446 40 70 Fax 421 24 446 40 72 info sk multivac com www multivac com SOUTH KOREA MULTIVAC KOREA CO LTD Tel 82 70 4895 4041 Fax 82 70 8244 4050 info kr multivac com www multivac com UKRAINE MULTIVAC Ukraine LLC Tel 380 44 499 90 70 Fax 380 44 499 90 67 office ua multivac com www multivac com 139 MULTIVAC branch offices HUNGARY MULTIVAC Hung ria Kft Tel 36 23 500 28 7 Fax 36 23 500 28 8 info hu multivac com www multivac com 140 USA MULTIVAC Inc Tel 800 877 5200 Tel 1 816 891 0555 Fax 800 347 6164 Fax 1 816 891 0622 muinc multivac com www multivac com 10 06 2014 lt 7 MULTIVAC UNITED ARAB EMIRATES MULTIVAC Middle East FZE Amir Sotoudeh Tel 971 4 299 1980 Fax 971 4 299 1981 amir sotoudeh ae multivac com www multivac com
45. Ue rc dab ms OE Ede DEPT MORE 18 1 7 11 Checking the packs 1 eesseessessssesseeneeennnnnnnne nnnm nennen nnns 19 1 7 12 Testing pressure equipment seessessessessseeeenreeeneennennenne nnns 20 to Pedo ERROR M 20 Es COMM CAIN RETE 22 Tor VI es WiorPebiom RR 22 1 9 Safety GOVICCS 22 Med lp eR m 24 1 9 2 Safety CCS M uu 25 TAO ie gie 1 2 0 MERE 25 1 10 1 Safety labels and information labels seeeeseeseeeeeeeeeee 26 2 ESS CCl ON MERERI RET 30 2 1 Design or tne Machine soccecrccccsncticcatawacdau cna nou doeet un uiea snchudensveuaded ES 30 224 P TO O EE 30 212 WRAP WCW E 31 2 10 06 2014 ZZ ImnniuLTIVAC Contents 2 S eure Nm 32 2 3 Optional equipment cc cece eccceeeceeeceeeeeeceeeaeeceeeeeeeceeeteeesaeceeeeseeeueeeeeeaeeteetaeeees 34 ZO MEME o Peiper EET c 34 PS SP CON TO RTT M 34 2 9 9 Holder Tor qas cylinder usar usen deuten psDue aique uni E ai 35 LP CHERIS c X X 35 241 SSLAMUDCISOIAY EPUM 35 E MEE Su Re el RE mn 36 243 Menu display RR 37 2 4 4 Function display ssceceieeecenccoanenseuce ce tostedie enidcaak temsadwtadden doccac boea
46. age See type plate Phases See type plate Nominal power See type plate Nominal current See type plate Maximum mains fuse See type plate Maximum short circuit current See type plate Protection type IP54 10 06 2014 41 Description Technical specifications 42 Dimensions SO ImuLTIVAC Height a with open chamber lid 1390 mm Height a with closed chamber 1020 mm lid Operating height approx 900 mm Width b without gas mixer 5 0 mm Width b with gas mixer 720 mm Depth c 695 mm Effective chamber size W H D 440 mm 160 mm optional 230 mm 470 mm Sealing length 440 mm Weight approx 160 kg Dimensions Fig 40 Installation conditions and ambient conditions Ambient temperature 2 C to 40 C Storage temperature 25 C to 80 C Relative air humidity during op eration or storage of the ma chine max 90 non condensing Inclination of the machine during transport max 5 10 06 2014 IZ mniuLTIVAC Description Technical specifications Installation conditions and ambient conditions Minimum room size for machines 40 m with the gas flushing option For safety reasons a minimum room size is mandatory to prevent high concentrations of gas Inert gas without gas mixer option Max input pressure 2 5 bar Min input pressure 0 7 bar Sealing operating pressure 1 0 bar
47. aling menu Switch off Sealing On Off 4 9 3 Setting the MHP process gt Press lt Evacuation gt key briefly and enter value for Evacuation pressure gt For automatic evacuation decrease the value until Automatic appears The machine controls the evacuation process automatically Press lt Evacuation gt key briefly again and set value for Post evacuation time Call up the evacuation menu Set Distribution time Set Automatic Select MHP process Set MHP evacuation time Set MHP Evacuation pause VV ON V WV Call up the gas flushing menu Optional gt Switch on On off gas flushing gt Set Distribution time gt Set Rinse time Press lt Gas flushing gt key briefly and set value for Gas flushing pressure 4 9 4 Setting the MPP process gt Call up the gas flushing menu gt Switch on On off gas flushing Call up the evacuation menu gt Select MPP process Call up the MPP submenu 10 06 2014 ZW MULTIVAC Operation Select and set process gt Select the desired function with the lt Gas flushing gt key and the lt Arrow gt keys gt Set the value with the lt Sealing gt key and the lt Arrow gt keys gt Scroll through the list using the lt Evacuation gt key and the lt Ar row gt keys 4 9 5 Set MRP process gt Press lt Evacuation gt key briefly and enter value for Evacuation pressure gt For automatic evacuation decrease the value until
48. any cleaning guideline gt Perform cleaning regularly gt Check the effectiveness of cleaning procedures on a regular basis gt Follow instructions in the chapter Cleaning 1 7 11 Checking the packs Health hazard Faulty or damaged packs reject packs can have far reaching con CAUTION Sequences for example spoiled products Spoiled products can pose a health hazard Check packs on a regular basis during running operation Do NOT put faulty or damaged packs reject packs into circula tion Info i It is the operating company s duty to determine the overall testing procedure Testing procedure Depending on the film pouch and the demands placed on the packs various types of testing procedures are available e g Check seal seam width Visual inspection Asses the pack optically e Storage test Store a good pack for a defined period and then re inspect e Stacking test Stack good packs on top of each other for a defined period and then re inspect Check the seal seam strength with a tensile testing machine Low pressure test for vacuum packs Measurement residual oxygen for gas flushed packs 10 06 2014 19 Safety ZW MULTIVAC Obligations of the operating company Time of inspection 20 The following faults can result in a pack not being airtight e A leaky seal seam Possible reasons The inside of the packaging material is contaminated by product in the seal
49. ary Glossary Automatic Parameter of the control unit If the function Automatic is set the machine will reach the optimum evacuation time and pressure depending on the product The automatic evacuation is suitable for the following cases e Achieving the best possible vacuum for long shelf life e Packing of products for which the optimum evacuation pressure is not known e Packing of the same product but one which has varying proper ties e g varying moisture content varying temperature If the evacuation is automatic the value for Automatic sensitivity can be adapted to the product Automatic sensitivity Parameter of the control unit Determines the evacuation time and the evacuation pressure reached when evacuating with the Automatic function The sensitiv ity is adjustable from 1 to 10 The lower the sensitivity the lower the evacuation pressure reached High value for Automatic sensitivity value 10 e Is suitable for very moist or fluid products Evacuation process ends early Evacuation pressure reached in the pack is high Low value for Automatic sensitivity value 1 e Is suitable for dry products Evacuation process ends late Evacuation pressure reached in the pack is low Configuration code The configuration code determines the machine characteristics and functions It can be shown in the display The configuration code is preset at the factory modifications can only be made by the MULTI
50. ause faults in the machine which in turn can result in reject packs gt Do NOT spray directly on the covers of the suction openings in the chamber Perform manual cleaning of the machine 10 06 2014 85 Cleaning Cleaning the machine MULTIVAC Clean the viewing window in the chamber lid with a soft cloth or a soft brush Close chamber lid and lock it in place Clean the floor with a rubber wiper Dispose of the dirty water and waste properly Perform low pressure cleaning of the floor gt Inspect the entire machine and the floor for dirt and cleanser resi dues gt If necessary clean and wipe off again Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Allow the vacuum pump to cool down gt Wear personal protective equipment gt Remove safety guard gt Manually clean the inside of the safety guard gt Manually clean the inside of the housing gt Perform quick disinfection of the inside of the safety guard 86 10 06 2014 7 MULTIVAC Cleaning Cleaning the machine Y Perform quick disinfection of the inside of the housing Do not spray directly onto cables contacts and electrical com ponents Fasten the safety guard Disinfect the machine and the floor Perform low pressure disinfection of t
51. be deleted with the lt arrow gt keys Press the lt Function selection gt key The message completed appears The recipe has been deleted 4 9 Select and set process 4 9 1 Set standard process gt Press lt Evacuation gt key briefly and enter value for Evacuation pressure gt For automatic evacuation decrease the value until Automatic appears The machine controls the evacuation process automatically Press lt Evacuation gt key briefly again and set value for Post evacuation time Call up the evacuation menu gt Set Distribution time gt Set Automatic gt Select Standard process Call up the gas flushing menu Optional gt Switch on On off gas flushing gt Set Distribution time gt Set Rinse time Press lt Gas flushing gt key briefly and set value for Gas flushing pressure 4 9 2 To set MCV process Press Evacuation key briefly and enter value for Evacuation pressure Info i Do not set an Evacuation pressure value in Automatic Press Evacuation key briefly again and set the value for Post evacuation time to O s Call up the evacuation menu Setthe value for Distribution time to O s 10 06 2014 61 Operation Select and set process 62 lt 7 MULTIVAC gt Select MCV process gt Set MCV threshold gt Set MCV duration Call up the gas flushing menu Optional Switch off Gas flushing On Off Call up the se
52. ceeesaeessucesaeeesuessaeesgeesaeesaues 73 62 CICANING ING Machine oecaccascaranc unos cpnde sd ven tud sess ence viacasentaures bneaeueeeubeeeicuesteesnonaneineces 74 62 1 leaning DICCO QUIN siesena EEEE EE 74 6 2 2 Perform intermediate GISINFECTION cccccccccccsecceeeeeeeeeseeeceeceeeeeseeeeaeeeseuss 76 6 2 3 Performing daily CIOANING ccccecccesccsececeeeceeeeceeeceeceseeeceeeseeesgeeseeessues 16 6 2 4 Performing intensive cleaning cccecccseccsececeeccseeeeeeeeeeeeceueeseeseeesaueesaess 82 PEG 2 9 10 0 6101 table Rm 89 T WIAINTE NANCE sssr a aaa a aeiaai Aaa aE Saai 91 7 1 Maintenance schedule cccccceecceecceeeceecceeeceeecuecauecauecauecaeeseecueecueecuesseeseeesaeees 91 7 2 Maintenance recommendation ccccccsccceccceeccseceeceseceecesecseeceeeceeecueesueseesaeees 92 7 2 1 Entire machine Visual inspection cccccccccecc eee eeceeeeeeseeeeeeeeeteeeeeeseeaes 92 7 2 2 Entire machine Perform intermediate disinfection 93 71 2 3 Entire machine Alkaline cleaning and disinfection 93 7 2 4 Entire machine Perform a wipe teSt ccccceeeeeeeeeeeeeeeeeeeseeeeeeaseeneees 93 4 10 06 2014 10 ZZ ImnniuLTIVAC Contents 7 2 5 Entire machine Acidic cleaning and disinfection 93 7 2 6 Entire machine Intensive cleaning
53. cer plate The product positioning height can be manually set to the height of the sealing bar by means of the spacer plates The product is cor rectly positioned when the pouch neck lies half way up the pouch height Additionally the chamber volume is reduced and the cham ber is evacuated more quickly 10 06 2014 ZZ MULTIVAC Glossary standard P Et Ex ERO Fig 59 Example diagram of standard process P1 Evacuation pressure P2 Gas flushing pressure P3 Ambient pressure During the standard process air is suctioned out until the set pres sure is reached Afterwards gas is flushed at the set pressure op tion Technician A technician is defined as someone who based on his her technical training knowledge and experience with the product and familiarity with relevant applicable norms can evaluate the tasks delegated to him her and recognise and avert dangers total cycles Parameter of the control unit Shows the completed machine cycles Vacuum pump Pro Parameter of the control unit duction data Counts the vacuum pump s hours of operation Counting starts as soon as the vacuum pump is turned on The display cannot be changed Vacuum pump run Parameter of the control unit ning on time After sealing the film pouch the vacuum pump switches off in a time delayed manner by the amount of the running on time The running on time bridges the temporary stopping of the vacuum pump This prevents the vacuum pump from
54. cleanser manufacturer If necessary remove stubborn dirt and stains with a soft brush Rinse off with water of drinking quality Inspect for dirt and cleanser residues If necessary clean and rinse again Info i The company cleaning guidelines specify which cleanser alkaline or acidic is to be used 74 10 06 2014 ZW MULTIVAC Low pressure disinfection Quick disinfection Dry cleaning Cleaning Cleaning the machine Perform manual cleaning with the cleaning solution and a soft cloth Wait until the contact time has elapsed see instructions of cleanser manufacturer If necessary remove stubborn dirt and stains with a soft brush Wipe with new cloth and water of drinking quality Inspect for dirt and cleanser residues If necessary perform another manual cleaning and wipe it off Apply disinfectant with a hand held spray lance Wait until the contact time has elapsed see instructions of disin fectant manufacturer If necessary rinse off with water of drinking quality see instruc tions of the disinfectant manufacturer Disinfect with alcohol based disinfectant Wait until the contact time has elapsed see instructions of disin fectant manufacturer Remove the dirt with a suitable vacuum cleaner Remove the dirt from difficult to reach areas with a soft brush Do not whirl up the dirt Once again remove the dirt with a suitable vacuum cleaner Check for dirt residues If necessar
55. connect the vacuum pump from the mains electricity Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Allow the vacuum pump to cool down gt Wear personal protective equipment gt Check the oil level in the oil sight glass Refer to the manual of the pump manufacturer 94 10 06 2014 lt z MULTIVAC Maintenance Maintenance recommendation gt f water is present in the oil notify MULTIVAC Service gt If necessary fill with oil see the manual of the pump manufac turer gt Have the vacuum pump connected to the mains electricity by a qualified electrician 7 2 13 Internal vacuum pump Visual inspection gt Switch off the machine gt Disconnect the machine from the mains electricity Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Allow the vacuum pump to cool down gt Wear personal protective equipment gt Remove the safety guard on the back of the machine gt Check that all connections are fitted tightly and undamaged Fasten the safety guard 7 2 14 External vacuum pump Visual inspection gt Have a qualified electrician disconnect the vacuum pump from the mains electricity Bu
56. ctric ity 1 9 2 Safety devices Safety devices cover the danger zones lying beneath them Depend ing on the equipment of the machine various safety devices are used e g side panels doors protective plates etc Injury hazard Missing protective devices result in unprotected danger zones Reaching into unprotected danger zones can lead to serious or even fatal injuries gt Do NOT put the machine into operation without protective de vices Check that all protective devices are attached and in a techni cally flawless condition Check that all protective devices are completely closed without gaps 1 10 Machine labels Safety and information labels have been attached to the machine Do NOT remove these labels Make sure all labels are intact and legible e f necessary clean the labels with soap and water Do NOT clean the labels with solvents Replace damaged scratched or illegible labels with new ones Info Labels can be obtained from the manufacturer 10 06 2014 25 26 Safety Machine labels CZ MULTIVAC 1 10 1 Safety labels and information labels Front view WN Fig 6 Front view of the position of the labels Posi Sign tion 1 Fig 7 GS mark DANGER Hazardous voltage Contact may cause death or serious injury Before opening Turn power OFF and follow lockout procedure before servicing Fig 8 ISO High voltage safety label 105697129 Eng
57. cts 40 Set MCV 61 Set process 61 Set standard 61 Setting the suction speed 67 Setting up 45 Settings Production data 130 Setup 68 Short circuit current 41 Short circuit current max 41 Show settings 65 10 06 2014 135 Index Sloping insert inserting 69 Sloping insert removing 69 Software version 35 Spacer plate 130 Spare parts 119 Spare parts for pumps 121 otacking test 19 Standard 131 Standard process 40 Startup display 35 Status display 36 Steam jets 71 Storage temperature 42 Storage test 19 Suction throttle 34 Supply lines closing 111 Supply lines disconnecting 111 Swivel castor 30 Symbols 8 T Target group 10 Target values 130 Technical products 40 Technical specifications 41 Technician 131 Testing procedure 19 Third party part 15 TN S network 17 136 lt 7 MULTIVAC Total cycles 64 131 Transport 111 Transport damage 45 Transport equipment 111 Troubleshooting 107 Type designation of machine control 35 V Vacuum pump 21 22 43 46 112 113 114 Vacuum pump production data 131 Vacuum pump hours of operation 65 Vacuum pump external 50 Vacuum pump running on time 131 Vacuum test 131 Vacuum test performing 103 Values changing 57 Ventilate diaphragm 131 Ventilation 131 Ventilation pulse pressure 132 Version number 54 Visual inspection 91 92 W Warnings 8 Weight 42 Width 42 Working equipment 116 10 06 2014 lt 7 MULTIVAC MULTIVAC branch off
58. cuum filter option Change essseesseesseeeneeenennnennene 96 7 2 23 Entire machine Check the AQ ccccccccsecceseeceeceeeeseeeceeceeeeeseneeseeesaues 97 7 3 Change the oil in the vacuum pump MRP6O ccc cece eeccececeeeeeeeeeeseeeeeeaseeanees 98 rA ME GAIN OM esea E E EE EE EEEE E 98 7 3 2 Add oil to the vacuum pump essessesssssesesenneneeneenne nennen nnne 99 4 Change the air de oiling element MRP60 ccc ccccececeeeeeeeceeeeeeseseneeaeeeseees 100 7 5 Performing the vacuum test cccccecccseecceeeceeceeeeseseeeeeeseeeesaeeseeessuseseeeeageeseeees 103 7 6 Exchanging the vacuum sensor filter 0 00 0 cece ccc cceececeeeceeeeeeeeeeeeeseeeeeeeseeesseeesaess 104 7 f Replace the sealing bar cccccscccscccecccecceeeceeeseeeceeeseeeceeceeeceesagecaeecseesseeeueeaaes 104 7 7 1 Remove the sealing bar ccccccscceeeceeeceeeceeeceeceecueeceeseeeseeeseeseeesaeesas 104 1 1 2 Install the sealing bar eet hri then nese avereeeennetstwinnneenenesdanesbexeds 105 o EUIDTI CANN OS T 106 TEQUDICS HOO UNG scrcas Eadan 107 8 1 Faults with diagnostic MESSAGE cccceccceecceeece cece cece eeseeeeeeeseeeaeeeeeeeeeeeeeseeeseeeees 107 8 2 Faults without diagnostic MESSAGE ccccecc cece eeceeeece cece eeseeeseeeseeeaeeseeeeaeeseeesaes 109 Shutdown transport storage cccccseceseeceeeeeeeeeeeeeeeeeeeenecenese
59. d from MULTIVAC Service The ability to handle materials effectively and efficiently depends on Using the proper dosage of care products e Observing the application time of the care products Proper temperature of the mixing water Data sheets for the care products can be obtained from their manu facturers The manufacturers also provide information on the maxi mum permissible dosages which apply in the food area 6 1 2 Creating a company cleaning directive opecify the following points Required cleaning intervals e Care products to be used Care products refer to Care products table Using the proper dosage of care products Persons in charge of cleaning First aid measures 6 1 3 Measures for ensuring a long service life Danger of material damage Highly acidic or alkaline cleansers that contain chlorine create strong vapours These vapours cause corrosion Do NOT use any care products that contain chlorine or are highly acidic or alkaline Also do NOT use such care products to clean the machine surroundings Observe the specifications of the care product manufacturers 10 06 2014 ey MULTIVAC Cleaning Notes on cleaning NOTICE Danger of material damage Acidic cleansers are caustic These can cause plastics to become brittle and age prematurely gt Do NOT shorten the cleaning intervals for acidic cleaning and disinfection NOTICE Danger of material damage Inappropriate work on an
60. d o o Tel 381 21 4721 144 Fax 381 21 4721 146 info multivac rs www multivac com SPAIN MULTIVAC Packaging Sys tems Espana S L E 08396 Sant Cebria de Vallalta Barcelona Tel 34 902 290 909 Fax 34 937 632 517 info es multivac com www multivac com CZECH REPUBLIC MULTIVAC Packing Ma chines Ceska Republika S R O Tel 420 26 126 05 16 Fax 420 26 126 05 18 mucz cz multivac com www multivac com POLAND MULTIVAC Sp z o o Tel 48 81 746 67 00 Fax 48 81 746 67 01 mupl omultivac pl www multivac com RUSSIA MULTIVAC Rus Moscow 12 254 Moscow Tel 7 495 604 4902 Fax 7 495 604 4903 office ru multivac com www multivac com SINGAPORE MULTIVAC Pte Ltd Tel 65 6565 3919 Fax 65 6566 9798 David Lum sg multivac com www multivac com SOUTH AFRICA MULTIVAC Southern Africa PTY LTD Tel 27 16 340 5800 Fax 27 16 340 5819 alex ferguson multivacsa com www multivac com TURKEY MULTIVAC Ambalaj Makineleri oan ve Tic A S Tel 90 216 526 00 33 Fax 90 216 526 03 83 info tr multivac com www multivac com 10 06 2014 MULTIVAC branch offices PORTUGAL Multi Vacuo Sistemas de Embal agens Lda Tel 351 21 41 95 541 Tel 351 93 77 74 355 Fax 351 21 41 95 543 diogo magalhaes pt multivac com www multivac com SWEDEN MULTIVAC Sverige Tel 46 311 700 Fax 46 150 30 0 mus multivac se www multivac com SLOVAKIA MULTIVAC Export AG organi zacna zlozka
61. directive The machine and operating materials are a potential source of haz ards The operating company is obliged to draw up an operating di rective The operating directive regulates the handling of hazardous machines or operating materials as well as laying down rules for be haviour in the case of an emergency The required information can be found in the following documents The EC directives for worker protection e National legislation Accident prevention regulations 10 06 2014 15 aey lt 7 MULTIVAC Obligations of the operating company e The machine instruction manual 1 7 2 Monitoring obligation The operating company is obliged to continuously monitor the condi tion of the entire machine for example Visible defects or damage e Changes in the operating behaviour e Age of the machine The operating company is obliged to ensure that the machine is no longer operated when it is older than 19 years The correct function ing of the safety functions for the electronic components can no longer be guaranteed after this age The year of manufacture on the type plate of the machine serves as the starting point for assessing the age In order to be able to operate the machine after this the op erating company must commission the manufacturer to check the safety functions of the machine Info i Do NOT start up the machine if there are visible defects or if the machine is older than 19 years 1 7 3 Maki
62. disinfection 75 Low pressure test 19 M Machine control 32 Machine cycles 126 Machine cycles modifying 64 Machine cycles resetting 64 Machine labels 25 Machine setup 45 Machine shutdown 111 114 Machine storage 114 Machine cleaning 74 76 Machine disinfecting 76 Machine monitoring 16 Machine switching off 54 Machine switching on 54 Machine transporting 111 Machine s hours of operation 65 Main switch 23 24 Mains fuse 41 Mains fuse max 41 Mains voltage 41 50 Maintenance recommendation 92 Manual cleaning 74 Manufacture of spare parts 12 MOV 40 126 MCV duration 126 MCV threshold 126 Measurement of residual oxygen 19 Menu tree 39 MHP 40 127 MHP evacuation pause 127 MHP evacuation time 127 MHP setting 62 Misuse 14 Modifications 12 Monitoring obligation 16 MPP 40 128 MPP setting 62 MRP 40 129 MRP setting 63 N Noise exposure 43 10 06 2014 ZW MULTIVAC Nominal current 41 Nominal power 41 Nominal suction capacity 43 Non ionising radiation 14 Number of cycles 129 O Oil disposal 116 Oil level checking 47 Oil sight glass 48 98 99 Oil adding 48 99 Oil changing 98 Oil draining 98 Oil filling 47 Operating company obligation 15 Operating directive creating 15 Operating height 42 Operating hours 125 Operating materials 116 Operating pressure for sealing setting 68 Optional equipment 34 Overview of levels 39 P Pack checking 19 Packaging process 40
63. e safety guard on the back of the machine gt Hold the liquid container e g an empty oil bottle under the drain opening Unscrew the screw plug Drain the oil completely Wipe off any oil from the machine 10 06 2014 y MULTIVAC Maintenance Change the oil in the vacuum pump MRP60 gt Screw in the screw plug gt Dispose of old oil properly gt Fill the vacuum pump with new oil see Section 7 3 2 ADD OIL TO THE VACUUM PUMP Fasten the safety guard 7 3 2 Add oil to the vacuum pump Adding oil to the internal vacuum pump Fig 45 Design of vacuum pump 1 Screw plug of fill opening Oil sight glass 3 Screw plug of drain opening Switch off the machine Disconnect the machine from the mains electricity External vacuum pump If the external vacuum pump is con nected directly to the mains electricity have the vacuum pump disconnected from the mains electricity by a trained and quali fied electrician 10 06 2014 99 Maintenance Change the oil in the vacuum pump MRP60 A WARNING 100 lt 7 MULTIVAC Burn hazard The surface of the vacuum pump can reach temperatures of over 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt gt gt gt Allow the vacuum pump to cool down Wear personal protective equipment Remove the safety guard on the back of the machine Unscrew the scr
64. eal seam For specifications see Technical specifications Any other use is considered improper and can endanger persons the product and the machine 1 3 1 Electromagnetic compatibility EMC The machine has been designed for use in residential business and industrial areas without a separate power substation it can be con nected directly to the public mains Operation can be impaired when used in an industrial environment 1 3 2 Non ionising radiation The machine produces unintended non ionising radiation This is only emitted by electrical operating equipment as a function of its inherent technical nature e g from electric motors high voltage wires mag netic coils There are moreover no strong permanent magnets built into the machine Any effect on active implants can therefore be ex cluded with a high degree of probability as long as a safety distance of 30 cm is maintained between the implant and the field source Ac tive implants can be heart pacemakers defibrillators etc 1 4 Reasonably foreseeable incorrect use The following work methods are not in accordance with regulations and therefore are prohibited Operation in an atmosphere capable of explosion e Packing of highly flammable combustible or explosion prone products e Packing of dust forming or powder forming material Gas flushing of film pouches with explosive gas mixtures e g oxygen proportion over 21 96 10 06 2014 lt 7 MULTIVAC
65. ectant manufac turer gt Observe regional hygiene regulations gt Create a company cleaning guideline For type of disinfectant refer to the Care products table For water sensitive components only use alcohol based disin fectant For all other components use disinfectants which are for exam ple based on quaternary ammonium compounds 72 10 06 2014 ee MULTIVAC Cleaning Notes on cleaning 6 1 7 Corrosion protection and lubrication Health hazard Excess lubricants can accumulate at lubrication points WARNING Excess grease has no lubricating function however it can breed micro organisms and contaminate the product gt Check the lubricating points regularly for the accumulation of excess lubricants gt Remove any excess lubricants NOTICE Danger of material damage Residues of cleansers and disinfectants produce corrosion Corrosion can destroy the machine gt After every cleaning including cleaning of the surroundings floor adjacent machines etc thoroughly rinse with water of drinking water quality or clean by hand e Kind of anti corrosion agent refer to Care products table e Only use H1 or FDA approved lubricants and anti corrosion agents Checking the microbiological stability of the anti corrosion agent and lubricants regularly helps reduce the risk of product contami nation 6 1 8 Cleaning devices Wet cleaning Health hazard The cleaning devices will become germ h
66. eeeeteeeeseenaes 117 U SPOD a ee ere ee eee er eee ee eee rere 119 GIOS SAI Mw 123 NO d 133 MULTIV AG Draiich O ITIGOS uoa sisapaks eu czE kun kxRCUxa mac duRS E YAN EAR EASE RENEA EENT cH wal Hw S TN SUR VR 137 6 10 06 2014 i MULTIVAC Important information on the manual Important information on the manual Read the manual carefully before you begin working with the machine This manual is an integral component of the unit Keep the manual for future reference Do not work with the machine until you have read through the manual and completely understood its contents Please contact MULTIVAC as soon as possible if there is some thing you do not understand in the manual Your comments will help us to further improve the manual Do not start up the machine if there are any visible defects e Only trained persons are permitted to install operate and service the machine The operating company is responsible for the qualifi cations and training of operating personnel e f you sell transfer ownership or lend the machine to others you must provide the manual along with it For reasons of clarity some illustrations show the machine without the prescribed safety devices Operating the machine without the safety devices is prohibited Injury hazard Altered damaged defective or incorrectl
67. effect in the country where the machine is used Info i Observe the minimum and maximum permitted input pressure see Technical specifications Attach a stop cock to the gas supply on the operating side Attach the gas hose to the inert gas connection of the machine Fasten the hose with hose clamps Open the stop cock for the gas supply Set the input pressure see the section technical specifications Y 3 6 Cleaning the machine basic cleaning After putting the machine into service carry out an intensive clean ing of the machine see Section 6 CLEANING Info i The machine is only to be used for production after a basic clean ing 10 06 2014 53 Operation ZZ MULTIVAC 4 Operation 4 1 Switching on the machine Open all stop valves in the supply lines gt If available switch on the main switch gt Switch on the display with the control on off key The machine control performs a self test The software version of the machine control briefly appears in the display The status display appears The machine is ready for operation 4 2 Switching off the machine gt Switch off the display with the control on off gt key Y Turn off the main switch if one is present Y Close all stop valves in the supply lines Close chamber lid and lock it in place V If required disconnect the machine from the mains electricity 4 3 Packing products gt Switch
68. erous Improper handling can lead to serious injuries For all service and repair work gt Make sure you observe the safety instructions and accident prevention regulations gt Disconnect the unit s power supply from the mains electricity gt Only qualified electricians are permitted to work on electrical modules gt Service and repair work should be carried out by authorised technicians only 8 1 Faults with diagnostic message Symptom Cause Solution 20 e Mechanical fracture of the e Replace the spring spring in the chamber lid lifting mechanism The fracture is detected as a faulty electrical interruption e Interruption of electrical con Have the electrical link be tact tween the spring and the DI15 monitoring input checked by a trained and qualified electri cian and if necessary have the link established again Symptom Cause Solution 21 e Interruption of electrical con Have the electrical link be tact tween the spring and the DI14 monitoring input checked by a trained and qualified electri cian and if necessary have the link established again Symptom Cause Solution 24 e Monitoring of the safety frame Remove the obstruction and if was triggered necessary align the safety frame 25 e Chamber lid jams Eliminate the mechanical fault 10 06 2014 107 Troubleshooting Faults with diagnostic message Symptom Cause ZW MULTIVAC Solution The ac
69. ew plug of the oil fill opening Fill the vacuum pump with oil up to the middle of the oil sight glass For lubricants see the lubricant table Check the oil level on the oil sight glass If the oil level is under minimum add oil If the oil level is between minimum and maximum the oil level is okay Replace the sealing ring in the screw plug Insert the screw plug with the sealing ring in the fill opening and screw it tight Fasten the safety guard Connect the machine to the mains electricity owitch on the machine Check the oil level after a couple of machine cycles 7 4 Change the air de oiling element MRP60 Switch off the machine Disconnect the machine from the mains electricity 10 06 2014 7 MULTIVAC WARNING A WARNING Maintenance Change the air de oiling element MRP60 Burn hazard The surface of the vacuum pump can reach temperatures of over 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump Allow the vacuum pump to cool down Wear personal protective equipment Allow the vacuum pump to cool down Burn hazard The surface of the vacuum pump can reach temperatures of over 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump Allow the vacuum pump to cool down Wear personal protective equipment Remove the safety guard on the back of the
70. for completeness and inspect for transport damage gt Inspect the crates gt Inspect the machine parts If transport damage is noted immediately notify MULTIVAC ser vice and report the damage Photograph the damage Have the photos sent to MULTIVAC service 3 2 Initial start up 3 2 1 Setting up the machine Info We recommend that a service engineer be requested for the ma chine installation Prepare a firm level site for the machine Ensure there is adequate access to the control cabinet and the connections at the desired location Wear personal protective equipment Remove packaging material Store the packaging material and accessories for later possible machine movements Remove the wooden blocks and boards for fixing the machine on the wooden base Use suitable and adequately sized load lifting equipment Note here the machine dimensions and weight see the shipping docu ments Set the forklift to the widest setting Position the load lifting equipment along the longer side of the machine While doing so establish the machine s centre of gravity It can lie outside the centre point of the machine 10 06 2014 45 Start up Initial start up A DANGER NOTICE A DANGER 46 lt 7 MULTIVAC gt Secure the machine on the load lifting equipment against tilting and falling over by using technically risk free transportation safety attachments Injury hazard Inco
71. ged defective or incorrectly applied or missing safety devices will render the danger zones unprotected WARNING T Unprotected danger zones can cause serious or even fatal injuries gt Do NOT alter the safety devices Use only MULTIVAC spare parts and accessories Before switching on the machine each time Check that all safety guards close completely and prevent reaching into the danger zones Check that only those safety devices are used which are suit able for the machine equipment Check that all safety devices are functional and in a technically flawless condition 1 9 1 Main switch Fig 5 Main switch I ON owitching off the main switch has the following effects e he packaging procedure stops he vacuum in the chamber is maintained Position Function ON Machine switched on O OFF Machine is switched off 24 10 06 2014 lt 7 MULTIVAC DANGER WARNING Safety Safety devices Dangerous voltage Turning off the machine with the main switch does not rid it of elec trical current Touching electrically charged components can cause serious or even fatal injuries gt Only qualified electricians are permitted to work on electrically charged components Before beginning any work on electrically charged components gt Switch off the main switch and attach a lock to prevent unau thorised start up gt Disconnect the machine s power supply from the mains ele
72. h so that the pouch neck lies within the chamber Seal seam is dirty Keep sealing bar and film pouch clean Pack not air tight Use a new film pouch Film pouch not suitable Use a film pouch suitable for sealing 10 06 2014 109 Troubleshooting Faults without diagnostic message Symptom Cause ZW MULTIVAC Solution The sealing force is not suffi cient Without the inert gas option check settings Sufficient seal ing force is only achieved if the target pressure target value is set under 400 mbar Inert gas option Increase the pressure on the gas cylinder and then gradually increase the sealing force on the seal ing pressure regulator Sealing bar damaged Replace sealing bar Pressure target value is not reached The set pressure target value is not achieved e g product contains water Set a higher pressure target value Chamber lid gasket is dirty Clean the chamber lid gasket Insufficient oil quantity or oil in the vacuum pump is too old Fill or replace oil Chamber lid gasket is dam aged Notify MULTIVAC Service Evacuation system is leaking Notify MULTIVAC Service Odour or smoke 110 Air de oiling element is defec tive Change air de oiling element Oil return valve of vacuum pump is blocked 10 06 2014 Notify MULTIVAC Service i MULTIVAC Shutdown transport storage 9 Shu
73. have not been tested by MULTIVAC and are therefore not approved The use of such components can alter the properties of the machine and thereby impair safe operation Injury hazard It is very dangerous to use third party parts The use of third party parts endangers safe operation and can Cause serious injuries gt Do NOT perform any unauthorised modifications or conver sions gt Do NOT modify or remove any protective or safety devices gt Use only MULTIVAC spare parts and accessories The manufacturer disclaims any liability for damage caused by the use of third party parts or unauthorised modifications C Choose the Original Choose Success Fig 1 Pro Original The lubricants recommended by MULTIVAC are ideally matched to the individual modules of the machine 10 06 2014 ZZ MULTIVAC AIRY General safety instructions NOTICE Danger of material damage The use of unsuitable lubricants can increase the wear of the ma chine and lead to corrosion of the transport chains This can damage the machine gt Only use recommended lubricants for the transport chains 1 2 EC Conformity In the design and construction of packaging lines packaging ma chines or auxiliary equipment for packaging machines the following regulations have been observed e EC Machinery Directive 2006 42 EC EC Electromagnetic Compatibility Directive 2004 108 EEC excep tion industrial trucks such as lifting trolleys and die chang
74. he floor Open the chamber lid NOTICE Danger of material damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause faults in the machine which in turn can result in reject packs gt Do NOT spray directly on the covers of the suction openings in the chamber Perform quick disinfection of the machine Leave the chamber lid open to dry Complete the cleaning gt Remove the plastic bag for protecting sensitive components gt Remove the plastic bag from the mains plug Dispose of plastic bags properly For reasons of hygiene never reuse bags gt Insert the dry chamber lid gasket in the groove of the lid gt If the chamber lid gasket or groove is wet dry with a new cloth or sterile compressed air During insertion do not stretch the chamber lid gasket 10 06 2014 87 Cleaning the machine Cleaning Cy MULTIVAC gt Smooth out chamber lid gasket gt Attach or install the following components Sealing bar Filling plate Sloping insert with with support angle Open all stop cocks in the supply lines Connect the machine to the mains electricity gt If the external vacuum pump has its own power supply have the external vacuum pump connected to the mains electricity by a qualified electrician Perform quick disinfection of the whole loading area 88 10 06 2014 lt 7 MULTIVAC
75. he machine gt Select a suitable storage site 114 10 06 2014 i MULTIVAC Shutdown transport storage Storing the machine gt Observe the ambient conditions for storing the machine see Technical specifications gt Ensure that the location site is of adequate load bearing capac ity and keep the weight of the unit in mind see Technical speci fications gt f necessary cover the machine with film 10 06 2014 115 Disposal 116 NOTICE lt 7 MULTIVAC 10 Disposal 10 1 Disposing of the machine Info e Sealing bars can be reused on other machines of the same se ries e If disposal of the machine is not handled by the manufacturer dispose of the machine as described below gt Disconnect the machine from the mains electricity see Section 9 1 2 CLOSING AND DISCONNECTING SUPPLY LINES gt Drain oil from the vacuum pump see Section 7 3 1 DRAIN OIL gt Dispose of the materials properly observing all legal and com pany internal regulations regarding environmental protection 10 2 Dispose of operating materials 10 2 1 Disposing of oil and grease Protect the environment Operating materials and working equipment are environmentally harmful Improper disposal is harmful to the environment gt Handle operating materials and working equipment properly gt Dispose of operating materials and working equipment at suit able collection points gt Observe the environmental directi
76. ices GERMANY MULTIVAC Sepp Haggenmuller GmbH amp Co KG Tel 49 83 34 601 0 Fax 49 83 34 601 199 multivac multivac de www multivac com SWITZERLAND MULTIVAC EXPORT AG Tel 41 41 785 65 65 Fax 41 41 785 65 10 meag multivac ch www multivac com GERMANY GERMANY MULTIVAC Marking amp Inspec MULTIVAC Resale amp Service tion GmbH amp Co KG GmbH Tel 49 5224 931 0 Fax 49 5224 931 299 multivac mi multivac com www multivac de Tel 49 2157 8197 0 Fax 49 2157 8197 22 info multivacresale de www multivac de AUSTRALIA BELGIUM MULTIVAC Australia PTY Multivac N V LTD Tel 32 15 569 50 9 Tel 61 3 8331 2800 Fax 61 3 8331 2810 info multivac com au www multivac com Fax 32 15 569 50 1 mub multivac be www multivac com BULGARIA MULTIVAC Bulgaria EOOD Tel 359 2 988 55 00 Fax 359 2 988 55 88 service bg multivac com www multivac bg CHILE MULTIVAC CHILE S A Tel 56 27 996 00 0 Fax 56 27 996 00 1 mucl cl multivac com www multivac com DENMARK MULTIVAC A S Tel 45 75 853 42 2 Fax 45 75 853 45 4 mudk multivac dk www multivac com ESTONIA Tel 372 622 8258 Fax 372 622 8259 www multivac com 10 06 2014 MULTIVAC Oy Estonia Branch margus kupp ee multivac com MULTIVAC branch offices ARGENTINA MULTIVAC Argentina S A Tel 54 11 4723 3766 Fax 54 11 4723 4098 info multivac com ar www multivac com BRAZIL MULTIVAC do Brasil Tel 55 19 3795 0818 Fax ne
77. ing trol leys Regulation 1935 2004 EC on materials and articles intended to come into contact with food The safety objectives of the EC Low Voltage Directive 2006 95 EC are complied with in accordance with point 1 5 1 of Annex I to the EC Machinery Directive 2006 42 EC exception industrial trucks such as lifting trolleys and die changing trolleys Agent authorised to compile the relevant technical documentation according to Directive 2006 42 EC MULTIVAC Sepp Haggenm ller GmbH amp Co KG Department of Technical Services Bahnhofstra e 4 87787 Wolfertschwenden Germany Manufacturer MULTIVAC Sepp Haggenmuller GmbH amp Co KG Bahnhofstra e 4 87787 Wolfertschwenden Germany Managing Director H J Boekstegers Agent authorised to compile the relevant technical documentation according to Directive 2006 42 EC MULTIVAC Packaging Systems Espana S L Avda Sot de les Vernedes 22 26 E 08396 Sant Cebria de Vallalta 10 06 2014 13 Safety EC Conformity ZW MULTIVAC Manufacturer MULTIVAC Packaging Systems Espana S L Avda Sot de les Vernedes 22 26 E 08396 Sant Cebria de Vallalta Plant Manager Txus Baquero 1 3 Intended use The machine is a piece of technical equipment to be used exclusively as a working appliance The machine may only be operated by per sons older than 14 years of age Use the machine only to pack products in pre made film pouches The film pouches are closed with a s
78. isch Fig 9 ANSI High voltage safety label 10 06 2014 Cy MULTIVAC Safety Machine labels DANGER Hazardous voltage DANGER Tension dangereuse Tout contact peut entrainer la Contact may cause death mort ou des blessures graves inj or serious injury Before opening Turn power OFF and follow lockout d anti d marrage avant d n procedure before servicing des travaux de maintenance O01 99 rwv Eran DANGER Hazardous voltage Contact may cause death or serious injury PELIGRO Tensi n peligrosa El contacto puede causar la muerte o lesiones graves Antes de abrir la m quina APAGUE la m quina y realice el procedimiento de bloqueo antes de iniciar el mantenimiento Before opening Turn power OFF and follow lockout procedure before servicing 10033180 CE Fig 10 ANSI High voltage safety labe English French Fig 11 ANSI High voltage safety label English Spanish DANGER S Hazardous voltage umvortudr ysosnyYsus Contact may cause death or serious injury T BE OUS KRCUXONM A SURF Before opening Turn power OFF and follow lockout procedure before servicing MEB lt MHCSTORRED MoT ALVFHASTEEME XVFTY AZEOHMETOTCREU EZELI Fig 12 ANSI high voltage safety label English Japanese DANGER Hazardous voltage Contact may cause death or serious injury SERE ARES BITC SHE 65 HAM MTP MAAS BHRREEA Befo
79. ition 10 06 2014 21 Safety Danger zones A DANGER A WARNING 22 lt 7 MULTIVAC 1 8 1 Control cabinet Dangerous voltage The control cabinet contains electrically charged components Vari ous components are still under a dangerous voltage even after the machine has been switched off Touching electrically charged components can cause serious or even fatal injuries gt Only qualified electricians are permitted to work on electrically charged components gt Do NOT touch damaged cables but have them replaced imme diately by a qualified electrician Before beginning any work on electrically charged components gt Switch off the main switch and attach a lock to prevent unau thorised start up gt Disconnect the machine s power supply from the mains electric ity 1 8 2 Vacuum pump Burn hazard The surface of the vacuum pump can reach temperatures of over 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Allow the vacuum pump to cool down Wear personal protective equipment 1 9 Safety devices Safety devices on the machine 10 06 2014 Safety devices 7 MULTIVAC si Fig 3 Safety devices front view 1 Main switch option 2 Protective device Fig 4 Safety devices rear view 1 Protective device 10 06 2014 23 Safety Safety devices c7 MULTIVAC Injury hazard Altered dama
80. kyofoods co jp www multivac com CROATIA MULTIVAC d o o Tel 385 14 855 20 5 Fax 385 14 855 204 multivac zg t com hr www multivac com MEXICO MULTIVAC Mexico S A de C V Tel 52 55 502 05 555 Fax 52 55 502 05 560 contacto multivac com www multivac com NORTH AFRICA MULTIVAC Afrique du Nord Tel 216 71 963 963 Tel 216 71 860 128 Fax 216 71 860 230 munaf multivac fr www multivac com 10 06 2014 WZ MULTIVAC GREAT BRITAIN MULTIVAC UK Ltd Tel 44 1793 425800 Fax 44 1793 616219 sales multivac co uk www multivac com ISRAEL MULTIVAC B P S Ltd Tel 972 46 344 68 1 Fax 972 46 344 67 8 muil multivac co il il multivac com CANADA MULTIVAC Canada Inc Tel 1 905 264 1170 Fax 1 905 264 9647 info ca multivac com www multivac com LATVIA MULTIVAC Oy Latvia Branch Tel 371 67 623 121 Fax 371 67 622 602 girts lazdins lv multivac com www multivac com NEW ZEALAND MULTIVAC New Zealand Ltd Tel 64 9 238 3055 Tel 64 2 146 0807 Fax 64 9 238 3054 info multivac co nz www multivac com NORWAY MULTIVAC AS Tel 47 33 445 25 0 Fax 47 33 445 25 1 mun multivac no www multivac com lt 7 MULTIVAC AUSTRIA MULTIVAC Vertriebsgesell schaft mbH Tel 43 0 1 698 1300 Fax 43 0 1 698 1300 99 info multivac at www multivac com ROMANIA MULTIVAC Romania S R L Tel 40 21 345 34 61 Fax 40 21 345 34 61 adrian dobre multivac ro www multivac com SERBIA MULTIVAC
81. le and adequately sized load lifting equipment Note here the machine dimensions and weight see the shipping docu ments gt Set the forklift to the widest setting gt Position the load lifting equipment along the longer side of the machine While doing so establish the machine s centre of gravity It can lie outside the centre point of the machine gt Secure the machine on the load lifting equipment against tilting and falling over by using technically risk free transportation safety attachments Injury hazard Incorrect transport can cause the machine to fall or tip over DANGER _ in the danger zone can lead to serious injuries or even gt Do NOT stand under suspended loads gt Lift the machine only at the designated points gt Bear in mind the machine weight NOTICE Danger of material damage Incorrect transport can damage the machine Damage can cause faults in the machine which in turn can result in reject packs gt Transport the machine centred on the forks NOTICE Danger of material damage At an inclination of more than 15 the oil in the vacuum pump shifts The air de oiling elements will get wet from the oil and become inef fective This will damage the vacuum pump gt Transport and set the machine down as horizontally as possi ble gt Do NOT tilt the machine gt Lift up the machine 10 06 2014 113 Shutdown transport storage p MULTIVAC Transporting the machine gt
82. loves etc in accordance with the national directives which apply In Europe the directive 89 656 EEC specifies the minimum mandatory requirements for the use of personal protective equipment 1 7 6 Avoiding hazards The operating company must check whether there are special haz ards during operation e g through hazardous fumes The operating company must undertake measures to avoid or limit the hazards 1 7 7 Providing the installation location The operating company is obliged to provide a suitable installation location for the machine The requirements for the installation location can be obtained from the manufacturer 1 7 8 Providing the power supply The power supply must be equipped as follows e Overcurrent protective device in accordance with IEC 60204 1 2005 Mains power breaker in accordance with IEC 60204 1 2005 If the machine is to be operated via a residual current protective de vice then a residual current protective device which is sensitive to all types of current should be used Info In exceptional cases the leakage current can be so high that an isolating transformer needs to be installed between the power sup ply and the machine The machine can not be connected directly to an IT network The IT network must be converted to a TN S network by an isolating transformer The machine is connected to the TN S network 1 7 9 Observe the requirements for the gas supply Info Compliance with the follo
83. lson dematos br multivac com www multivac com CHINA MULTIVAC Shanghai Trading Co Building 7 Lane 195 Qianpu Road Shanghai Tel 86 21 3701 8118 Fax 86 21 3766 0051 info cn multivac com www multivac cn FINLAND MULTIVAC Oy Tel 358 20 792 13 00 Fax 358 20 792 13 71 multivac fi multivac com www multivac com 137 MULTIVAC branch offices FRANCE MULTIVAC FRANCE S A S Tel 33 16 412 13 14 Fax 33 16 412 75 30 muf multivac fr www multivac com INDIA MULTIVAC Laraon India Pri vate Limited Tel 91 12 446 10 000 Fax info multivac co in www multivac com ITALY MULTIVAC Italia Service S R L Tel 39 02 450 32 08 Fax 39 02 458 63 819 muit it multivac com www multivac com COLUMBIA Corporaci n MULTIVAC S A S Oficinas Tel 57 1 547 5241 Fax 57 1 547 4276 info co multivac com www multivac com LITHUANIA MULTIVAC Oy filialas Buki k s Tel 370 52 105 03 6 Fax 370 52 336 41 3 donatas margis multivac com www multivac com NETHERLANDS MULTIVAC BV Tel 31 0348 436570 Fax 31 0348 436580 munl multivac nl www multivac com 138 GREECE MULTIVAC Hellas Mepe Tel 30 21 066 19 621 Tel 30 21 066 19 622 Fax 30 21 066 19 662 info gr multivac com www multivac com IRELAND MULTIVAC Ireland Ltd Tel 353 0 1 4133200 Fax 353 0 1 4133205 www multivac com JAPAN Tokyo Foods Machinery Co Ltd Tel 81 33 663 40 06 Fax 81 33 662 49 41 t orimi to
84. machine Unscrew the screws and remove the cover 10 06 2014 101 Change the air de oiling element MRP60 Maintenance Cy MULTIVAC gt Insert a new air de oiling element Make sure the position of the air de oiling element is correct Arrow points downwards gt Fasten the cover with the screws 102 10 06 2014 Cy MuULTIVAC Maintenance Change the air de oiling element MRP60 gt Fasten the safety guard on the back of the machine 7 5 Performing the vacuum test gt Call up the Service menu Call up the test menu Select Vacuum test owitch on the vacuum test Return to the status display Close and press down the chamber lid The evacuation system is being checked The processes in the machine run automatically The corresponding diagnostic message appears The chamber lid opens Acknowledge the diagnostic message The vacuum test is switched off If the vacuum test is not successful see the displayed diagnostic message to correct the fault see Section 8 TROUBLESHOOTING 10 06 2014 103 Maintenance CZ MULTIVAC Exchanging the vacuum sensor filter 7 6 Exchanging the vacuum sensor filter Fig 46 Filter in measuring line of vacuum sensor 1 Clamp 2 Filter gt Switch off the machine Disconnect the machine from the mains electricity gt Remove safety guard gt Release the clamp in front of and after the filter gt Replace the filter gt
85. mbient pressure During the MPP MULTIVAC Programmed Processing process the progression of the evacuation curve and gas flushing curve can be freely selected The entire procedure can be comprised of up to 30 steps with each step assigned a function and a value 128 10 06 2014 lt 7 MULTIVAC MRP Number of cycles Glossary Optional P A P3 P27 P14 cO 00000 0 i Fig 56 Example diagram of MRP cycle end gas flushing 1 Cycle 1 2 Cycle 2 P1 Evacuation pressure P2 Gas flushing pressure P3 Ambient pressure P A P3 P27 P1 l l l l t HOROO Fig 57 Example diagram of MRP cycle end evacuation 1 Cycle 1 2 Cycle2 P1 Evacuation pressure P2 Gas flushing pressure P3 Ambient pressure During the MRP MULTIVAC Repeated Processing process evacuation and gas flushing takes place alternately over several cycles The machine evacuates and flushes gas to the set pressures and repeats the procedure according to the settings Optional Parameter of the control unit Defines how many cycles are to be completed in the MRP process A cycle is comprised of evacuation and gas flushing The residual oxygen content is reduced by the repeated evacuation and gas flushing 10 06 2014 129 Glossary Post evacuation time Purging time gas flushing Recipe Sealing Sealing time Sealing time max Settings Production Data Spacer plate
86. neceneceeeeeeeceesonesenesenesones 111 9 1 Shutting down the machine lseesseessessseeseeee nnne nnne nennen nnn nnne 111 9 1 1 Cleaning the machine eesseessseesseeeeeenneeennenne enn nnn 111 9 1 2 Closing and disconnecting supply lines eseeeseees esses 111 9 1 3 Preserving the machine cccceccesccseeceeeceeeceeeceeceeecueeceeseeeseeeseeesaeesas 111 9 2 Transporting the machine cccccccccsccsecccecceeecceesceeseeceecssecceeseeeseeeseesseeeseeesans 111 9 2 1 Transporting the machine cccecccccc cece eecce cece eese esse eseeeeeeeseeeeeeesaeeseeeees 111 9 2 2 Preparing the machine for onward transport i e by truck 113 ve M SUOMI MINS AACS MN EE Tct 114 D OSa MR terannecean 116 10 1 Disposing of the MACHING cccccccceccce cece eeeeceeeeeeeeseeeseeeeeeeeseeeeseeeseueeseeeseeeeeneess 116 10 2 Dispose of operating Mater ials ccccccccc cece seceeeeceeeceeeseeeseceeeseeeeeeeeeeeseeeaeeeseees 116 10 2 1 Disposing of oil and GreASe ccccccccceccceeecceeeeeeeeeeeeeeeeeseeeseeeeseeeseeeeeeeeaes 116 10 06 2014 5 Contents lt z MULTIVAC 10 2 2 Disposing of packaging materials seeeseeeseeeeeeeeeeeeeee 117 10 2 3 Dispose of chemicals ccccccecccseece cece cece cece eeeeceeceueceueeseeesee
87. nes gt Check the components described in Intensive Cleaning for con tamination gt If there is any contamination perform intensive cleaning see Section 6 CLEANING 7 2 7 Chamber lid viewing window Visual inspection gt Check the viewing window in the chamber lid for damage e g scratches cracks fthe viewing window in the chamber lid is damaged have it re placed immediately by the manufacturer 7 2 8 Chamber lid gasket Visual inspection Check chamber lid gasket for damage 10 06 2014 93 Maintenance SJ ITI ULTIVAC Maintenance recommendation Have the chamber lid gasket replaced by the MULTIVAC service department if necessary 7 2 9 Sealing bars Visual inspection Check sealing bar for damage f necessary replace the sealing bar see Section 7 7 REPLACE THE SEALING BAR 7 2 10 Connections Visual inspection gt Switch off the machine Disconnect the machine from the mains electricity V Check power cable for damage gt If present check that the supply line for inert gas is fitted tightly and undamaged 7 2 11 Internal vacuum pump Checking oil level topping up gt Check oil level see Section 3 2 INITIAL START UP gt If water is present in the oil notify MULTIVAC Service f necessary refill oil see Section 7 3 2 ADD OIL TO THE VACUUM PUMP 7 2 12 External vacuum pump Checking oil level topping up gt Have a qualified electrician dis
88. ng pressure on the product Optional Parameter of the control unit Indicates the pressure up to which the film pouch is back filled with inert gas Pressure is measured in the chamber Optional Parameter of the control unit Indicates the amount of time for which the film pouch will be filled with inert gas The pressure can not be influenced by this Parameter of the control unit Shows the time the machine has been operating The counter be gins to count as soon as the machine is switched on and can not be reset An instructed person is someone who has been instructed and trained in regard to the potential hazards of his or her assigned tasks as well as in regard to the necessary safety devices protec tive measures relevant stipulations accident prevention regulations and operating conditions and whose competence has been demon strated 10 06 2014 125 Glossary Machine cycles MCV MCV duration MCV threshold 126 ZW MULTIVAC Parameter of the control unit Counts the number of complete machine cycles The counter can be modified and reset It is used to control the quantities produced Fig 53 Example diagram of MCV 1 Duration of the held vacuum MCV Duration P1 Evacuation pressure P2 Tolerance range for the evacuation pressure MCV threshold P3 Ambient pressure During the MCV MULTIVAC Continuous Vacuum process a prod uct or a pack is exposed to a vacuum for up to 20 da
89. ng the selection of personnel The operating company has to choose the personnel according to the tasks to be carried out see Section 1 1 1 TARGET GROUP The oper ating company has to order and authorise the personnel for the tasks to be carried out Info i Trainees or other persons receiving instructions may only operate the unit under the constant supervision of an experienced techni cian 1 7 4 Training the personnel The operating company is responsible for ensuring that the person nel is trained and instructed in accordance with the tasks which have been assigned to them The following measures can for example con tribute to the training and instruction Provide an operating directive which is comprehensible to the personnel e Instruct personnel on how to handle the machine correctly Make the machine instruction manual accessible to the personnel If necessary order an instruction manual from the manufacturer in the appropriate official language e Inform the personnel about measures for avoiding hygiene risks e MULTIVAC offers appropriate training courses 16 10 06 2014 c MuULTIVAC PAIAY Obligations of the operating company Connection via residual current protective device H Connection to IT network H 1 7 5 Providing personal protective equipment The operating company must ensure that the operators wear the re quired personal protective equipment foot protection head gear g
90. o 6 Press the desired key briefly 1 to 6 The selected recipe is loaded 10 06 2014 59 Operation ZZ MULTIVAC Working with recipes Loading through the load recipe menu Call up Load recipe menu gt Select the desired recipe with the arrow keys Press the Function selection key The selected recipe is loaded 4 8 2 Load factory settings Info i Factory settings cannot be overwritten or deleted Call up Recipe loading menu gt Select recipe no 30 with the arrow keys Press the Function selection key The factory settings are loaded 4 8 3 Saverecipe Info i When selecting an already assigned recipe number the recipe stored under this number is directly overwritten Saving via keys 1 to 6 gt Press and hold down desired key 1 to 6 The message Recipe saved appears The current values are stored in the selected recipe Saving via the save recipe menu Y Call up Recipe saving menu v Using the lt arrow gt keys select the desired memory location gt Press the lt Function selection gt key The current values are stored in the selected recipe 4 8 4 Delete recipe Info i If the currently loaded recipe is deleted a new recipe must be loaded 60 10 06 2014 ZW MULTIVAC gt gt gt Operation Working with recipes Call up Recipe deleting menu Select the recipe to
91. odized aluminium parts causes a damag ing of the anodized coating This will lead to aluminium corrosion gt Do not use metal scraping tools gt Do not use harsh cleansers gt Do not use cleaning devices with abrasive surface gt Residues of cleansers and other aggressive deposits must be removed immediately Regular and correct maintenance prolongs the life of the unit The best protection against harmful influences is to clean and disinfect the machine on a regular basis The longer product residue and other aggressive deposits remain on the unit the more harmful their corro sive effects will be If used incorrectly care products can damage components made of rubber or plastic Before applying care products please take time to read the notes and warnings provided by the manufacturer 6 1 4 Parameters for pre rinsing and after rinsing water Low pressure of max 4 bar to 6 bar 58 psi to 88 psi e Do not rinse with steam jets or high pressure cleaners e Fan nozzle 5 to 15 inclination approx 3 16 nozzle opening Temperature max 60 C 140 F Quality of after rinsing water drinking water quality 6 1 5 Handling cleansers Chemical burn hazard Cleansers are caustic Caustic effects are NOT noticed immedi WARNING 2tely Contact with the skin can cause burns gt Wear the prescribed personal protective equipment when han dling cleansers gt Observe the manufacturer s instructions
92. of the control unit owitching interval between the completed evacuation process and the beginning of the gas flushing process During the distribution time remaining air pockets in the products can escape before the package is sealed Optional Parameter of the control unit owitching interval after the gas flushing process during which the gas can distribute itself in the the film pouch Optional The double seam sealing function produces two seal seams The double seam separation sealing function produces two seal seams The integrated separating wire severs the pouch trim Evacuation is the physical term for creating a vacuum by removing the air from a space This reduces the oxygen content thereby ex tending product shelf life Parameter of the control unit Is the pressure to which the film pouch and the chamber are evacu ated The pressure is measured in the chamber Factory settings are preset values default values The factory set tings are stored in recipe 30 Parameter of the control unit During this time sealing pressure is applied to the sealing dia phragm 10 06 2014 ZW MULTIVAC Gas flushing Gas flushing pressure Gas flushing time Hours of operation Instructed person Glossary Optional The film pouches are filled with inert gas Gas flushing with inert gas has the following advantages e t extends the shelf life of the product e t reduces oxygen content e t avoids putti
93. on the machine gt Load the desired recipe gt For the first test packs use a preset recipe see Section 2 8 PRESET RECIPES and see Section 4 8 2 LOAD FACTORY SET TINGS Health hazard Insufficient or sporadic cleaning can promote the growth of micro WARNING organisms which can contaminate the product This can pose serious health hazards for consumers gt Disinfect your hands should they come into contact with any machine part other than the operating elements gt Do NOT lay the product on the machine gt Observe the company cleaning guidelines gt Follow instructions in the chapter Cleaning 54 10 06 2014 Z7 ITIULTIVAC Operation Packing products gt Fill the film pouch gt Insert film pouch The opening of the film pouch extends 2 to 3 cm beyond the sealing gt f necessary use filling plates The pouch neck should be located at the centre of the pouch height x gt Use the sloping insert for packaging liquids see Section 5 2 INSERT AND REMOVE THE SLOPING INSERT Liquid cannot escape from the film pouch SSS gt Gas flushing option Pull the pouch opening over the gas noz Zles so that the inert gas flows into the film pouch 10 06 2014 55 Operation Cy MuULTIVAC Packing products gt Pull the pouch neck flat on the sealing bar The pouch neck lies on the sealing bar without creases NOTICE Danger of material damage Penetration by fo
94. ose of plastic bags properly For reasons of hygiene never reuse bags Attach or install the following components Sealing bar Filling plate Sloping insert with with support angle Open all stop cocks in the supply lines Connect the machine to the mains electricity If the external vacuum pump has its own power supply have the external vacuum pump connected to the mains electricity by a qualified electrician Perform quick disinfection of the whole loading area Clean the cleaning devices e g rubber wipers brushes Place cleaning devices in disinfectant solution Unpack the film pouches and lay them ready 10 06 2014 81 Cleaning Cleaning the machine H Preparing for cleaning 82 lt 7 MULTIVAC 6 2 4 Performing intensive cleaning Info Intensive cleaning complements daily cleaning As part of this process additional cleaning measures are required depending on the degree of contamination of the components described in this chapter The intensive cleaning may only be performed by specially trained personnel Information on qualifications and training can be obtained from our service personnel The sequence of the described tasks is to be followed exactly Always clean the machine from top to bottom In the following optional equipment versions are also described Only perform steps that correspond to the version of the ma chine For all cleaning work follow the safety instructions
95. ot spots if they are not WARNING cleaned often enough This can cause cross contamination which will damage the prod uct Use only plastic brushes and brooms Clean the cleaning devices daily and apply disinfectant after wards Dry cleaning The exhaust air emitted by the vacuum cleaner and whirled up must comply with the prescribed limit values for the packaging environment Accordingly the appropriate filter elements must be used in the vac uum cleaner 10 06 2014 13 Cleaning Cleaning the machine lt 7 MULTIVAC 6 2 Cleaning the machine i Info The recommended daily cleaning tasks recommended here must be supplemented by the intensive cleaning procedure according to the degree of dirt Cleaning personnel must be instructed for the cleaning work by the operating company The sequence of the described tasks is to be followed exactly 6 2 1 Cleaning procedure The manufacturer recommends the following cleaning procedures Low pressure cleaning Manual cleaning Low pressure disinfection Quick disinfection Dry cleaning Info i The procedure which is to be performed is noted in the respective step in the cleaning instructions Low pressure cleaning Info The company cleaning guidelines specify which cleanser alkaline or acidic is to be used Manual cleaning Perform the low pressure foaming procedure to apply the cleanser Wait until the contact time has elapsed see instructions of
96. p type Oil change 96 MRP60 Vacuum pump type Exchanging the air de oiling element 96 MRP60 Vacuum pump type R5 Changing the oil and oil filter 96 RAXxx Vacuum pump type R5 Exchanging the air de oiling element 96 RAXxx Entire machine Check the age 97 92 7 2 Maintenance recommendation 7 2 1 Entire machine Visual inspection gt Check the entire machine for any external signs of damage gt Check that all safety labels are present gt Check that all safety devices are attached and undamaged 10 06 2014 lt z MULTIVAC Maintenance Maintenance recommendation 7 2 2 Entire machine Perform intermediate disinfection gt Perform intermediate disinfection regularly during operation e g before or immediately after short breaks see Section 6 CLEAN ING 7 2 3 Entire machine Alkaline cleaning and disinfection gt See company cleaning guidelines gt See the cleaning measures specified by the manufacturer see Section 6 CLEANING 7 2 4 Entire machine Perform a wipe test gt Check the result of the cleaning and disinfection by means of a wipe test See the company cleaning guidelines and recommendations see Section 6 CLEANING 7 2 5 Entire machine Acidic cleaning and disinfection gt See company cleaning guidelines gt See the cleaning measures specified by the manufacturer see Section 6 CLEANING 7 2 6 Entire machine Intensive cleaning gt See company cleaning guideli
97. pump to rotate in the wrong direction Incorrect direction of rotation destroys the vacuum pump Check the direction of rotation gt If the direction of rotation is not correct switch off the machine immediately Have the phases interchanged by a qualified electrician gt Check the direction of rotation of the vacuum pump Switch on the machine 50 10 06 2014 SJ MULTIVAC aid Connecting the power supply Close and press down the chamber lid Observe the pressure shown in the display Chamber lid is suctioned and the pressure falls The vac uum pump is rotating in the correct direction Chamber lid is not suctioned within a maximum of 10 s and the pressure does not fall The vacuum pump is rotating in the wrong direction Dangerous voltage The control cabinet contains electrically charged components Vari DANGER 9US components are still under a dangerous voltage even after the machine has been switched off Touching electrically charged components can cause serious or even fatal injuries Only qualified electricians are permitted to work on electrically charged components gt Do NOT touch damaged cables but have them replaced imme diately by a qualified electrician Before beginning any work on electrically charged components gt Switch off the main switch and attach a lock to prevent unau thorised start up Disconnect the machine s power supply from the mains electric ity
98. re opening Turn power OFF and follow lockout procedure before servicing Scalar Fig 13 ANSI High voltage safety label English Chinese Fig 14 instruction manual ISO mandatory sign Read the Failure to follow all instructions can lead to death or serious injury Read and understand operator s manual before using this machine 105637443 Englisch Fig 15 ANSI mandatory sign Read the instruction manual Le non respect des instructions peut entrainer des blessures Failure to follow all instructions can lead to death or serious graves ou mortelles Lire et comprendre le manuel d utilisation avant d utiliser la machine injury Read and understand operator s manual before using this machine URDU Faran Emp La inobservancia de estas Failure to follow all instructions instrucciones puede provocar la i can lead to death or serious injury muerte o lesiones graves Read and understand operator s manual before using this machine Lea y comprenda el manual del operario antes de usar esta maquina Te ES EN Fig 16 ANSI mandatory sign Read the instruction manual English French Fig 17 ANSI mandatory sign Read the instruction manual English Span ish Bu Hg S HRM REVIRATCEEW Failure to follow all instructions can lead to death or serious injury ERVEZEL THD BNHGVEF RRO b Read and understand
99. reign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause faults in the machine which in turn can result in reject packs gt Cancel the evacuation process immediately if foreign matter is sucked in gt Change the oil in the vacuum pump gt Close and press down the chamber lid The processes in the machine run automatically The chamber lid opens automatically if it is not locked gt Remove the finished pack gt Check the pack 56 10 06 2014 ZZ MULTIVAC Operation Packing products Info Visually inspect the packs on a regular basis while the machine is running Depending on product and pack it may be necessary to carry out additional and considerably more complex test proce dures This is the responsibility of the operating company f necessary adapt the settings to the product To adapt process see Section 4 9 SELECT AND SET PROCESS gt Enter all required times and values gt Save recipe see Section 4 8 3 SAVE RECIPE 4 4 Opening and closing menus 4 4 1 Calling up menus Press the function selection key The main menu appears Select the desired menu with the arrow keys Press the function selection key The desired menu appears Select the desired submenu with the arrow keys Press the function selection key The desired submenu appears 4 4 2 Quitting menus gt U
100. rn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Allow the vacuum pump to cool down gt Wear personal protective equipment gt Check that all connections are fitted tightly and undamaged gt Have the vacuum pump connected to the mains electricity by a qualified electrician 10 06 2014 95 Maintenance J TI ULTIVAC Maintenance recommendation 7 2 15 Vacuum pump type MRP60 Oil change Change the oil in the vacuum pump 7 2 16 Vacuum pump type MRP60 Exchanging the air de oiling element Change the air de oiling element see Section 7 4 CHANGE THE AIR DE OILING ELEMENT MRP60 7 2 17 Vacuum pump type R5 RAxxx Changing the oil and oil filter Have MULTIVAC Service change the oil and oil filter 7 2 18 Vacuum pump type R5 RAxxx Exchanging the air de oiling element Have the air de oiling element changed by the MULTIVAC service department 7 2 19 Vacuum sensor Exchanging the filter Exchanging the vacuum sensor filter see Section 7 6 EXCHANG ING THE VACUUM SENSOR FILTER 7 2 20 Basic setting Checking adjusting Forthe gas flushing option Check the operating pressure for seal ing and adjust if necessary see Section 5 ADJUSTMENT WORK AND SETUP gt Check input pressure of inert gas option adjust if necessary see
101. rrect transport can cause the machine to fall or tip over Standing in the danger zone can lead to serious injuries or even death gt Do NOT stand under suspended loads gt Lift the machine only at the designated points Bearin mind the machine weight Danger of material damage At an inclination of more than 15 the oil in the vacuum pump shifts The air de oiling elements will get wet from the oil and become inef fective This will damage the vacuum pump gt Transport and set the machine down as horizontally as possi ble gt Do NOT tilt the machine gt Lift the machine until the wooden base is free gt Remove the wooden base below the machine Danger of explosion Operating the machine in a potentially explosive atmosphere can result in explosion due to hot machine parts Explosions can cause serious injuries or even death gt Do NOT use the machine in rooms that are exposed to explo sion hazards gt Take into consideration the installation and environmental condi tions at the location for the machine see Technical Data Transport the machine to the desired location Setthe machine down carefully gt If the machine has swivel castors Fix the machine in place by locking the swivel castors 10 06 2014 Start up SUT tntatsartun 3 2 2 Filling the vacuum pump with oil Checking the oil level Switch off the machine Disconnect the machine from the mains electricity
102. s rights To avoid incorrect operation the following access rights are assigned Access right Explanation Operator Not password protected The operator may enter settings that are re quired to operate the machine e g Lan guage choice The operator cannot modify values Set up personnel Password protected The set up personnel can modify values and switch statuses Only a limited number of settings in the ser vice menu are possible e g vacuum test Service Unrestricted authorisation Super PIN Reset password for access right Set up personnel to factory setting e Reset machine control 10 06 2014 Description Menu tree 7 MULTIVAC Menu tree 2 5 ubeJudeip ejejueA uDeJudeip I4 UInn9eA 1x9 duund uinnoeA xa sues oiseg e es nd uonejnusA Jjo 009 Kejap uone ueA HO UO Buljeas Buljees e BIIAIIS sbBumes poued e o 2 duund uinnoeA sinoy Bune1edo sunoy Buneiedo ejep uononpoJd V se oKo e oL Jejuno9 S9 o 9 euluoely 1x3 ssoujubug w NidieseH Nid V Nid ueyo uonesuouiny w oDenDue w ux3 Jos V xa LE eumuonnqusid yO uO Bulysny seo xa Duiusny sec e Se o o JO pug So o o Jo JequinN ddlN esned oe49 dHIN OUI 96 9 GH posed AON pjoysel ADIN d MIN ddW dHIW AOW PJepuels eunpeoo4g oneulojny 9jenoe 3 e
103. senecaedeenetceccseiesads 37 2 4 5 Diagnostic display ce ccccceccceeeceeece ees eeeeeeseeeeeeeeeeeeeeeeeeeeeeseeeseeeseeeeeeeeeess 38 ZO JAGCOSSTIOIM S setis a tpm simia usns iion E EE EN E IR NIME 38 2o MUTO E 39 2 6 Process SEQUENCE ccccecceecceeceeceeeceeceecceeceeeseececeeteetseeseeseeeeeseesaeeseeceeeseeseesaeees 39 MEE Lie icio inoMelie e MPRET S E E E 40 29 JOSOLTOCIDOSuecmmidumminsirianbtultsq d RUD EE CMM father na Dd A END MN TIPP 40 29 eaae NEED T 41 3 CANO A 45 3 1 Checking the CelIVESY 0 ccc ccccceeccceeeee cece eeeeeeeceeeceeceseeesseeseeeseuseseeeseueesneeeeeeaes 45 SB ME VEL SLANT lc 45 9 2 1 eng up tlie MACIING sciusscsusepc oeste s rn be civ een eeoa 45 3 2 2 Filling the vacuum pump with oil cece cece eee eeeceeceeeeeeeeeeeeeeeeeeeessenaeeaes 47 3 3 Connecting the power SUPDPIY cccecceccceecceeeeeeecseeeseeeneeeeeteeeeeeeseeeeeeseeseetseeeaeees 50 3 4 Attach the gas cylinder to the machine c ccc cccccceece eee eeeeeeeeeeeeeeeaeeeseeeseeseeeeeeees 51 29 Connecting nert OAS RE ORE o3 3 6 Cleaning the machine basic cleaning cccecceececeececceceeeeeeeeeeneeseeeseeeeseeseeeeaes 53 4 DS ALOUD NN TEE TT T TTE 54 4 1 Switching on the machine eesseesssesssssssseeneeenene nennen nnne nnne nnne nnns 54 4 2 Switching off the machine
104. sing the arrow keys select the respective menu heading The text of the menu heading changes and becomes the menu function quit Press the function selection key The menu is exited and the system changes to the next highest display level 4 5 Changing values gt Call up the desired menu gt Using the arrow keys select the desired parameter Press the function selection key The display for the selected parameter appears 10 06 2014 57 Operation ZZ MULTIVAC Changing values gt Set the value with the arrow keys The set value is adopted gt To exit the parameter press the Function selection key 4 6 Selecting and resetting access rights 4 6 1 Selecting access authorisations Call up User menu Select Authorisation gt Enter the password with the keys 1 to 67 The corresponding access right appears in the status display fthe selected access authorisation is no longer needed reset the access to operator see Section 4 6 2 RESETTING THE ACCESS RIGHT TO OPERATOR BLOCKING ACCESS 4 6 2 Resetting the access right to operator blocking ac cess Call up User menu Select Authorisation Enterthe password of the current access right with the keys 1 to 6 The Operator access right appears in the status display Settings cannot be changed 4 6 3 Change password for authorisation access creator gt
105. sons are familiar with the handling of computer controlled machines The persons can install components and modules for technically complex systems 10 10 06 2014 c MULTIVAC Sale General safety instructions The persons can ensure that the machine remains capable of op eration e The persons can perform maintenance work and inspections The persons who carry out work on electrical components must have as a minimum requirement the following capabilities knowledge and competence e Due to their professional training knowledge and experience as well as their familiarity with the relevant regulations the persons are able to assess the tasks assigned to them and to recognize potential hazards The persons have been trained as qualified electricians and are able to prove this he persons have up to date knowledge and experience in the electrical area and they have actively practised these skills in re cent years The persons who carry out work on gas supplies must have as a minimum requirement the following capabilities knowledge and com petence e Due to their professional training knowledge and experience as well as their familiarity with the relevant regulations the persons are able to assess the tasks assigned to them and to recognize potential hazards he persons have been trained in handling gas supplies and are able to prove this he persons have up to date knowledge and experience in gas
106. supplies and they have actively practised these skills in recent years Injury hazard Operating the machine in a negligent and inattentive manner is very dangerous WARNING Negligent handling inattentiveness and a disorderly work area can cause serious injuries Do NOT operate the machine if you are tired or under the influ ence of alcohol or medication Work attentively and with care Wear personal protective equipment Keep the work area clean and orderly Only carry out work for which training has been given V V V WV 10 06 2014 11 Safety General safety instructions NOTICE WARNING lt 7 MULTIVAC Danger of material damage Improper use of the machine can damage it Damage can cause faults in the machine which in turn can result in reject packs gt Do NOT overload the machine gt Clean and service the machine on a regular basis gt Check if the machine is in full working order prior to starting work gt Do NOT start the machine if you notice defects damage or a change in the operating behaviour of the machine gt Have faults and damage repaired immediately by an authorised technician gt Repairs and service work should only be carried out by an authorised technician 1 1 2 Unauthorised modifications and manufacture of spare parts Genuine MULTIVAC spare parts and accessories provide the highest level of safety for personnel Parts and equipment from other manu facturers
107. tdown transport storage Info i Observe the safety instructions see Section 1 SAFETY 9 1 Shutting down the machine 9 1 1 Cleaning the machine Perform intensive cleaning of the machine see Section 6 2 CLEANING THE MACHINE 9 1 2 Closing and disconnecting supply lines Dangerous voltage owitching off the machine does not rid it of electrical current DANGER Touching electrically charged components can cause serious or even fatal injuries Before performing any cleaning or service work Disconnect the machine s power supply from the mains electric ity Have work in the control cabinet performed by authorised tech nicians only Switch off the machine Disconnect the machine from the mains electricity Close stop valve for the gas supply if present f present remove the gas hose from the inert gas connection Close lid gt Lock lid in place 9 1 3 Preserving the machine Preserving the machine see Section 6 1 7 CORROSION PROTEC TION AND LUBRICATION 9 2 Transporting the machine 9 2 1 Transporting the machine gt Wear personal protective equipment 10 06 2014 111 Transporting the machine 112 A DANGER NOTICE NOTICE Shutdown transport storage p MULTIVAC gt Shut down the machine gt Use suitable and adequately sized load lifting equipment Note here the machine dimensions and weight see the shipping docu ments gt Set the forklift
108. the machine does not exceed that given in the Technical specifications e g through the fitting of an overpressure valve The pressure relief capacity of the safety valve must be dimen sioned for the maximum possible throughput of the pressure re ducer In the case of a release of pressure the gas must be diverted to non hazardous areas 1 7 10 Avoiding hygiene risks A high standard of hygiene is achieved through design choice of ma terials and workmanship It is imperative that this high level of hygiene be maintained by every operating company Particularly where food or sterile medical prod ucts are being packed the currently valid hygiene standards must be strictly observed The person charged by the operating company with safety and or hygiene must clarify which regulations apply to the 10 06 2014 lt 7 MULTIVAC FAIRY Obligations of the operating company product to be packed and the person must then implement these regulations The manufacturer assumes no liability whatsoever for any warranty claims and damage claims of any kind resulting from insufficient hy giene and insufficient cleaning Health hazard Insufficient or sporadic cleaning can promote the growth of micro WARNING organisms which can change unfavourably the product that is to be packed This can severely damage the health of people especially of the consumers Among other measures the following are definitely required gt Create a comp
109. tightness of packs or for drying prod ucts MHP Gentle evacuation of sensitive products with nu merous air pockets MPP Laboratory use MRP Optional 2 8 Reduction of residual oxygen content Preset recipes Recipes 1 to 6 are preset at the factory The settings depend on the machine equipment Info Recipes 1 to 6 contain presettings which have to be adjusted to the individual cases Recipe Example of Evacuation Automatic Gas flush Sealing MHP use pressure sensitivity ing pres time sure No 1 For dry Automatic 4 Off 1 8s Off products without gas flushing 40 10 06 2014 IZ mni uLTIVAC Description Preset recipes Recipe Example of Evacuation Automatic Gas flush Sealing MHP use pressure sensitivity ing pres time sure No 2 For moist Automatic 10 Off 1 8 s Off products without gas flushing No 3 For dry Automatic 4 100 mbar to 1 8 s Off products 150 mbar with little gas flush ing No 4 For dry Automatic 4 250 mbar 1 8 s Off products with me dium gas flushing No 5 For dry Automatic 4 500 mbar 1 8 s Off products with strong gas flush ing No 6 For prod 12 mbar 10 Off 1 8 s Evacuation ucts with a time 2s big air Evacuation pocket pause 4 s No 30 Factory 10 mbar 6 Off 1 3 s Evacuation settings time 2 s Evacuation pause 2 s 2 9 Technical specifications Power supply Mains volt
110. to the widest setting gt Position the load lifting equipment along the longer side of the machine gt While doing so establish the machine s centre of gravity It can lie outside the centre point of the machine gt Secure the machine on the load lifting equipment against tilting and falling over by using technically risk free transportation safety attachments Injury hazard Incorrect transport can cause the machine to fall or tip over Standing in the danger zone can lead to serious injuries or even eath gt Do NOT stand under suspended loads gt Lift the machine only at the designated points gt Bear in mind the machine weight Danger of material damage Incorrect transport can damage the machine Damage can cause faults in the machine which in turn can result in reject packs gt Transport the machine centred on the forks Danger of material damage At an inclination of more than 15 the oil in the vacuum pump shifts The air de oiling elements will get wet from the oil and become inef fective This will damage the vacuum pump gt Transport and set the machine down as horizontally as possi ble gt Do NOT tilt the machine gt Lift the machine and transport it 10 06 2014 i MULTIVAC Shutdown transport storage Transporting the machine 9 2 2 Preparing the machine for onward transport i e by truck gt Wear personal protective equipment gt Shut down the machine gt Use suitab
111. tuating voltage has failed or the actuator is defec Have the actuating voltage and actuator checked by a tive trained and qualified electri cian Symptom Cause Solution 67 e Vacuum pump does not Notify MULTIVAC Service switch off e Ventilation valve does not open Notify MULTIVAC Service 68 e No inert gas available or al most depleted Connect inert gas or ensure that there is sufficient gas supply e g change gas cylin der e Stop cock for the gas supply is closed Open the stop cock for the gas supply e Gas hose has a kink in it Remove the kink in the gas hose e Value for the gas flushing pressure is set such that it cannot be reached Correct the value for Gas flushing pressure e The vacuum sensor is incor rectly calibrated Notify MULTIVAC Service e Vacuum sensor is defective Notify MULTIVAC Service Gas valve does not open Notify MULTIVAC Service 69 e Value for the Evacuation pressure is set so low that it cannot be reached Correct the value for Evacua tion pressure e Vacuum hose between the chamber and the vacuum sensor is clogged missing or leaking Notify MULTIVAC Service e Vacuum hose is loose leaking or clogged Notify MULTIVAC Service e Chamber lid gasket is not air tight Notify MULTIVAC Service e Vacuum sensor is defective Notify MULTIVAC Service 108 10 06 2014
112. ual near the machine for future reference Observe the safety and accident prevention regulations valid in your country 1 1 1 Target group The persons who work with or at the machine must have as a mini mum requirement the following capabilities knowledge and compe tence he persons are authorized by the company operating the ma chine to carry out those tasks which they perform with or at the machine e he persons are at least 14 years old e The persons know the danger zones of the machine and the acci dent prevention regulations e he persons know how they should behave in an emergency situation he persons have been given instruction about the machine and are familiar with the handling of it he persons have read and understood the operating directive e The persons have read and understood the instruction manual of the machine The persons have been informed about the possible hygiene risks The persons who put the machine into service or adjust and set it up or who are responsible for maintenance work and eliminating faults must have the following capabilities knowledge and competence e Due to their professional training knowledge and experience as well as their familiarity with the relevant regulations the persons are able to assess the tasks assigned to them and to recognize potential hazards he persons can read and interpret technical texts and technical drawings or plans e The per
113. ue DER Dd 65 4 14 Setting the brightness of the display cc ecccceccceececeeceeeeaeeeseeeeeeeeseeeeseeeseeeeaees 65 4 15 Reset machine COMO MEC 66 4 16 Setting the suction speed ccc ecccceccceeeeceeeaeeeceeeeeeeseeeseueeseeeeseesaeeseneeseesanes 67 5 Adjustment work and setup iauasusckzumcxe nt Suae eon Ea EFUdE Eu aw dus au lraU i dEEN ES qRUE dup Md uU d2U dU E EN dC nnmnnn 68 5 1 Setting the pressure regulators eeseessessssssssesseee nene nnns 68 5 1 1 Setting the operating pressure for sealing eeeseeeeseessese 68 5 2 Insert and remove the sloping INSEMt ee cec cee cc eeceeeeeeeceeeeeeeeeeeseeeseeeseeeseeeaeees 69 6 ONS ANNUUM eem H 70 61 NotCSON CEANN Tn 70 omm RUSSO 6 6 90 be REED 70 6 1 2 Creating a company cleaning directive seen 70 6 1 3 Measures for ensuring a long service life essseeeeesesssesss 70 6 1 4 Parameters for pre rinsing and after rinsing water 71 6 45 Handling ke 22 aci hoe eee OE 71 6 1 6 Use with disinfectant 0c cccccceccceeceeeeeseeeeeeeseeeseeeeseueeseeeseeeseeeeaeesaees 72 6 1 7 Corrosion protection and lubrication ccc cece cece eeeeeeeeeeseeeceeeeeeesseeneeeneees 73 6 1 8 Cleaning CEVICES ccc ccccceeccceeeceececeeeeeeeceee
114. upply from the mains electric ity gt Have work in the control cabinet performed by authorised tech nicians only Info Observe the safety instructions see Section 1 SAFETY Clean the machine after maintenance work and repairs and disin fect if necessary 7 1 Maintenance schedule As needed Page Complet ed Entire machine Perform intermediate disinfection 93 Entire machine Perform a wipe test 93 Vacuum sensor Exchanging the filter 96 Vacuum filter option Change 96 Every 8 operating hours or daily Page Complet ed Entire machine Visual inspection 92 Entire machine Alkaline cleaning and disinfection 93 Entire machine Intensive cleaning 93 Chamber lid viewing Visual inspection 93 window Chamber lid gasket Visual inspection 93 Sealing bars Visual inspection 94 Internal vacuum pump Checking oil level topping up 94 10 06 2014 91 Maintenance Maintenance schedule lt 7 MULTIVAC Page Complet ed External vacuum pump Checking oil level topping up 94 Basic setting Checking adjusting 96 Every 50 operating hours or weekly Page Complet ed Entire machine Acidic cleaning and disinfection 93 Connections Visual inspection 94 Internal vacuum pump Visual inspection 95 External vacuum pump Visual inspection 95 Vacuum system Check 96 Every 1000 opearating hours or yearly Page Complet ed Vacuum pum
115. versey USA JD Acifoam VF10 Disinfectants Ecolab Europa P3 topax 91 P3 topax 990 Ecolab USA Ster Bac Diversey Europe JD Divosan extra VT55 JD Suredis VT1 Diversey USA JD Divosan extra VT55 JD Suredis VT1 Disinfectants CIP cleaning Diversey Europe TEGO 2000 VT25 Diversey USA Formula C Disinfectants alcohol based Ecolab Europa P3 alcodes Diversey Europe JD Divodes FG VT29 Diversey USA Anti corrosion agents Esso Primol 352 Castrol Optimol F D Fluid Spray Kluber Lubrication Kluberfood NH1 K 32 Stainless steel care products Ecolab Europa P3 proguard MC Decalcifying agents Ecolab Europa P3 horolith PA Ecolab USA P3 aquascale Diversey Europe JD Descale VA1 JD aluminium wash VA3 Diversey USA JD Descale VA1 JD aluminium wash VA3 All recommended anti corrosion agents and stainless steel care prod ucts are food compatible Buying source 90 Ecolab www ecolab com Diversey www diversey com Esso www exxonmobil com Castrol www castrol com Kl ber Lubrication www klueber com 10 06 2014 lt 7 MULTIVAC A DANGER H Maintenance T Maintenance Dangerous voltage Switching off the machine does not rid it of electrical current Touching electrically charged components can cause serious or even fatal injuries Before performing any cleaning or service work gt Disconnect the machine s power s
116. ves gt Handle operating materials and working equipment properly and dispose of them in a professional manner Info Excerpt from the disposal directive e tis prohibited to mix used oil with other waste Usedoils may NOT be mixed with each other Used oil filters should be collected stored transported and dis posed of separately from other waste 10 06 2014 ZZ MULTIVAC Disposal Dispose of operating materials 10 2 2 Disposing of packaging materials Info i Packaging materials are resource materials that can be recycled Improper disposal is harmful to the environment e Films should be collected for recycling Follow the disposal instructions of the packaging material manu facturer Handle packaging materials properly and dispose of them in a professional manner Info i Packaging materials are resource materials that can be recycled Improper disposal is harmful to the environment e Films should be collected for recycling Follow the disposal instructions of the packaging material manu facturer 10 2 3 Dispose of chemicals Chemical burn hazard Cleansers are caustic Caustic effects are NOT noticed immedi WARNING 2tely Contact with the skin can cause burns gt Wear the prescribed personal protective equipment when han dling cleansers Observe the manufacturer s instructions Fire hazard Alcohol based disinfectants are highly flammable WARNING Fire naked light
117. wing requirements is mandatory and is one of the operating company s imperative obligations 10 06 2014 17 Safety lt 7 MULTIVAC Obligations of the operating company General requirements Personnel qualifications Structural requirements The operating company is obliged to connect the gas supply in a way that poses no danger to employees or third parties The operating company is obliged to create an instruction manual with all safety related information for the following phases in the service life of the machine Starting up Operation and conduct in the event of unusual occurrences Servicing during operation Shutdown Rectification of faults All parts of the gas supply and its equipment which come into con tact with oxidizing acting gases are to be kept free of oil and grease The operating company must ensure that the input and operating pressures given in the Technical specifications are adhered to and not exceeded Only qualified persons with the corresponding required training ex perience and reliability may perform work on the gas supply The operating company is obliged to install a pressure reducer and safety valve in the gas supply line to the machine The operating company is obliged to connect the machine to the gas supply with a lockable ball valve When the ball valve is closed the supply of gas to the machine is interrupted It must be ensured that the input pressure at
118. with bullet points Dashes are used to mark sub items of enumerated lists or se quences of steps to be taken Manual layout Chapter 1 Safety Generally valid safety instructions are to be observed Chapter 2 Description Description of the main assemblies functions in the display and technical data Chapter 3 Start up Notes on starting up and making connections Chapter 4 Operation Information on using the machine Chapter 5 Adjustment work and setup Notes regarding adjustment and setup Chapter 6 Cleaning Instructions for cleaning and information on care products Chapter 7 Maintenance Maintenance table and instructions for maintenance Chapter 8 Troubleshooting Contains information on how to recognise the causes of malfunc tions and troubleshoot them Chapter 9 Shutdown transport storage Instructions for shutting down transporting and storing the ma chine Chapter 10 Disposal Notes regarding disposal of the machine Chapter 11 Spare parts Machine wearing parts and spare parts 10 06 2014 9 sete c MULTIVAC 1 Safety 1 1 General safety instructions The machine incorporates the latest technological principles Never theless potential hazards for persons the machine and other materi als cannot be entirely excluded Before you start up the machine read through the instruction manual and follow the instructions contained therein e Keep the instruction man
119. y clean it again 10 06 2014 19 Cleaning Cleaning the machine H Preparing for cleaning 16 lt 7 MULTIVAC 6 2 2 Perform intermediate disinfection Info Intermediate disinfection is a disinfection procedure during op eration e g after or immediately before short breaks to reduce the growth of microorganisms Quick disinfection is used for this The sequence of the described tasks is to be followed exactly In the following optional equipment versions are also described Only perform steps that correspond to the version of the ma chine For all cleaning work follow the safety instructions see Section 6 1 NOTES ON CLEANING Performance of the respective cleaning procedure see Section 6 2 1 CLEANING PROCEDURE Remove all products from the machine Switch off the machine Let the sealing bar cool down Perform a quick disinfection of the following components If there is visible contamination carry out a prior manual cleaning Handle on the chamber lid Locking device for chamber lid Chamber Control terminal 6 2 3 Performing daily cleaning Info The daily cleaning may only be performed by specially trained personnel see Section 1 7 3 MAKING THE SELECTION OF PER SONNEL The sequence of the described tasks is to be followed exactly In the following optional equipment versions are also described Only perform steps that correspond to the version of the ma chine Always clean the
120. y applied or missing safety devices will render the danger zones unprotected WARNING T Unprotected danger zones can cause serious or even fatal injuries gt Do NOT alter the safety devices Use only MULTIVAC spare parts and accessories Before switching on the machine each time Check that all safety guards close completely and prevent reaching into the danger zones gt Check that only those safety devices are used which are suit able for the machine equipment gt Check that all safety devices are functional and in a technically flawless condition Machine documentation e Instruction manual Electrical circuit diagram and pneumatic diagram e EU Declaration of Conformity e Supplementary sheet Super PIN loose page enclosed with the machine Info i The complete scope of delivery is listed in the order confirmation 10 06 2014 T Important information on the manual p MULTIVAC Changes not covered in the manual O gt Z m A DANGER gt WARNING gt CAUTION NOTICE Changes not covered in the manual Continuous development is the foundation for ensuring that our ma chines are technically advanced and of high quality For this reason you may discover slight deviations between the specifications in the manual and your machine We also cannot rule out errors The speci fications figures and descriptions in this manual do not constitute a legal contract between the manufacturer and
121. ys The cham ber is evacuated to the set pressure which is then maintained for the set time If the pressure exceeds an adjustable threshold post evacuation takes place automatically Parameter of the control unit This time determines the duration of the MCV process Parameter of the control unit If the pressure value set here is exceeded during the MCV process further evacuation automatically takes place 10 06 2014 ZW MULTIVAC MHP MHP evacuation pause MHP evacuation time Glossary p mbar V1 0 gt t s Fig 54 Example diagram of MHP t1 Evacuation pause t2 Evacuation time V1 Evacuation pressure During the MHP process evacuation takes place in several steps The air is suctioned out for a set time evacuation time a set pause in suctioning evacuation pause follows Afterwards the air is fur ther evacuated The steps are repeated Parameter of the control unit Defines the duration of the intervals between two evacuation pulses during the MHP process Parameter of the control unit Defines the duration of the evacuation pulses during the MHP proc ess 10 06 2014 127 Glossary lt z muLTIVAC MPP A t Lo ss es 1 2 3 4 5 6 7 8 9 10 D 0 C 0 Cx OD C C OR o Fig 55 Example diagram of MPP 1 10 P1 Evacuation pressure in steps 3 7 and 9 Steps 1 to 10 P2 Evacuation pressure in step 1 P3 Gas flushing pressure in steps 5 and 8 P4 A

Instruction manual Chamber machine C300

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