User Manual - Projoy Technology Inc.
Contents
1. 10 2 3Fixedonthevwoali 13 2 4 Check list of Package 14 CHAPTER 3 PUMP SYSTEM CONNECTION 15 3 1 Motor output connection 15 3 2 Communication connection 15 3 3SensorConnection 15 CHAPTER 4 HMI PLATFORM 19 BET LEW Display osier rennt 19 4 2 Key D amp scription satten 20 CHAPTER 5 TROUBLESHOOTING 22 1 User Manual V1 1 PROJOY Safety Instruction The safety operation of solar pumping inverter depends on its correct transportation installation operation and maintenance Before these operations please be sure to pay attention to the safety notices as below A Danger Misuse may cause fire serious injury to person or even death A Warning Misuse may cause mild or moderate injury to person or damage of equipment KS Prompt Point out some useful information Purchase Inspection N Waring 1 If the inverter is damaged or missing components it will not be allowed to install otherwise accident may occur Installation 1 In order to guarantee good convection cooling effect the inverter must be installed vertically and retain at least 10cm space in above and be2. 480 600 17 0 0 400 0 380 13 5 5 6 4 PROPD 4P7500 480 600 22 0 0 400 0 380 17 75 8 25 5 5 User Manual V1 1 PROJOY PROPD 4P11K 480 600 32 0 0 400 0 380 25 11 11 25 TS PROPD 4P15K 480 600 41 0 0 400 0 380 32 15 16 5 11 PROPD 4P18 5K 480 600 50 0 0 400 0 380 37 18 22 5 15 PROPD 4P22K 480 600 58 0 0 400 0 380 45 2 27 8 18 5 PROPD 4P30K 480 600 77 0 0 400 0 380 60 30 39 26 PROPD 4P37K 480 600 96 0 0 400 0 380 75 37 45 30 PROPD 4P45K 480 600 115 0 0 400 0 380 90 45 56 37 450 750 PROPD 4P55K_ 480 600 140 0 0 400 0 380 110 55 68 45 PROPD 4P75K 480 600 1910 0 400 0 380 150 75 98 65 AN aution Please be sure to select the appropriate model according to the PV array and motor load PROJOY User Manual V1 1 Chapter 2 Installation and wiring 2 1 Purchase Inspection Our company has rigid quality assurance system in product manufacturing package etc If any abnormity is found please immediately contact the distributors of our company or directly keep in touch with the technology service center of our company We will solve the problems for you immediately Once you get the product please confirm the following items Inspection item Consistency with ordered product Damage or exfoliation phenomenon Inspection method Inspect the product s nameplate label Inspect whole appearance Completeness of main mac
3. A Selective assembly RS485 communication RS485 B Selective assembly KS Prompt If RS485 communication function is needed please contact our company s products distributors or directly contact our technical service center A Caution When you do not use tank sensors you must break off SI and coml break off S2 and Com2 otherwise it will break out the fault code E025 A Caution When you do not use well sensors you must connect S3 to com3 connectS4 to Com4 otherwise it will break out the fault code E026 17 User Manual V1 1 PROJOY Chapter 4 HMI Platform gt gt SHIFT 4 1 Led Display Table 4 1 Display content Functiondescription Current Indicator LED A 1 When displaying PV out current the LED light 2 When displaying AC output current the LED light Voltage Indicator LED V When displaying bus voltage the LED light Frequency Indicator 1 When displaying running frequency the LED light LED Hz 2 When displaying given frequency the LED light PROJOY Input Power Indicator User Manual V1 1 When displaying input power voltage and current LED VA indicator LED light Running Running Display running freguency LED Freguency Display Bus Voltage Display PV voltage Input Power Display PV output power DC Input Display PV output Current Curren AC Output Display
4. AC output Current Curren Stop Given Display given frequency LED Frequency Display Bus Voltage Display PV voltage Sensor swtich Display Sensor switch status Err LED See table 5 1 See table 5 1 Display 4 2 Key Description Table 4 2 Key Symbol Key description Function description Running Command RUN Given running command key Single click LED display next data the display order as follow 1 When running the order Running fr sb tage SHIFT Right Shift key unning frequency bus voltage input power DC input current AC output Current 2 when stopping the order given frequency bus voltage 19 User Manual V1 1 Key Symbol Key description PROJOY Function description STOP RST Stop Rst 1 When running press down the key controller stop running 2 When Err push down this button reset fault elimination RUN STOP RST Sensor switch key Every time pressing the two keys simultaneously the sensor switch state will tip If the sensor switch status is 0 it will change to be 1 If the sensor switch status is 1 it will change to be 0 PROJOY User Manual V1 1 Chapter 5 Troubleshooting Over current low 3 Inverter power is too small Table 5 1 Fault 2 Fault Name Fault Reasons Troubleshooting Code Inverter U phase em E001 1 Acceleration time protection 1 Prolong the acceleration too sh
5. at 300s delay time of weak light output frequency
6. PROJOY User Manual V1 1 Solar Pumping Inverter User Manual PROPD 2P750 2P1500 2P2200 2P4000 4P750 4P1500 4P2200 4P4000 4P5500 4P7500 4P11K 4P15K 4P18 5K 4P22K 4P30K 4P37K 4P45K 4P55K 4P75K User Manual V1 1 PROJOY Preface Thanks for using PROPD series of solar pumping inverter In order to give the performance of this product and ensure the safety of user and equipment please read this manual carefully before using in particular paying more attention to safety recommendation Besides please keep this manual for future reference in order to subsequently facilitate the routine inspection and maintenance and find out the cause of abnormity and treatment countermeasure If there are any questions or specific requirements during using please contact the distributors of our company or directly keep in touch with the technology service center of our company The manual will be subject to change without any further notification PROJOY User Manual V1 1 CONTENT CHAPTER 1 SYSTEM INTRODUCZTION 5 1 1 Solar Pump Systemintroduction 5 1 2 Solar Pumping Inverter Introduction 6 1 3 Fedt res nennen 6 1 4 Specification 7 CHAPTER 2 INSTALLATION AND VVIRING 10 2 1 Purchase Inspectioh 10 2 2 Size and Vveight
7. erwise it will break out fault code E025 If the sensor switch is on when you do not use tank sensors and well sensors you can press RUN STOP RST key simultaneously to close the sensor switch 15 User Manual V1 1 PROJOY Well high water level Well low water level S3 S4 in well F If the sensor switch is on when you do not use well sensors you must connect S3 to com3 connect S4 to Com4 otherwise it will break out fault code E026 If the sensor switch is on when you do not use tank sensors and well sensors you can press RUN STOP RST key simultaneously to close the sensor switch Table3 1 Socket Terminal instructions Connection description PV red wire The PV array the anode DC input PV black wire The PV array the cathode MOTOR I red wire u phase The motor u phase ac input MOTOR 2 red wire v phase The motor v phase ac input AC output MOTOR 3 red wire w phase The motor w phase ac input MOTOR 4 yellow green wire Protection earthed PROJOY User Manual V1 1 S1 Brown wire Tank low water level Com Brown white wire Tank low water level S2 Blue wire Tank high water level Com2 Blue white wire Tank high water level Water level sensor input S3 Green wire Well low water level Com3 Green white wire Well low water level S4 Orange wire Well high water level Com4 Orange white wire Well high water level RS485
8. hine and accessories Check carefully according to the Looseness of fastening parts such as screw 2 2 Size and Weight product list If necessary inspect with screwdriver Dimension Model Weight Kg HxWxD mm PROPD 2P750 395x261x190 x l PROPD 2P1500 395x261x190 x l User Manual V1 1 PROJOY PROPD 2P2200 395x261x190 PROPD 2P4000 395x261x190 lt l PROPD 4P750 395x261x190 lt l PROPD 4P1500 395x261x190 lt l PROPD 4P2200 395x261x190 lt l PROPD 4P4000 395x261x190 lt l PROPD 4P5500 430x305x190 lt 25 PROPD 4P7500 430x305x190 lt 25 PROPD 4P11K 430x305x190 lt 25 PROPD 4P15K 430x305x190 lt 25 PROJOY User Manual V1 1 PROPD 4P18 5K 430x305x190 425 PROPD 4P22K 690x585x225 lt 38 PROPD 4P30K 690x585x225 lt 38 PROPD 4P37K 690x585x225 lt 38 PROPD 4P45K 690x585x225 lt 38 PROPD 4P55K 740x600x230 lt 48 PROPD 4P75K 740x600x230 lt 48 NN This product is a hanging installation please make sure to install back to withstand the weight of the inverter 11 User Manual V1 1 PROJOY 2 3 Fixed on the wall 4 6105 D40mm holes 30 358 358 9 My Holes Figure Figure of drilling dimension Correct installation MER Fix with 4XM6 expansion bolts PROJOY User Manual V1 1 2 4 Check l
9. ist of Package After opening the package please check the contents in the box It should contain the following items T 1 2 3 4 L 5 6 Item Name Quantity 1 PROPD 1 2 Motor output Conector 1 3 Sensor Conector 1 4 Rs485 Conector 1 5 Installation and Operation Manual 1 6 expansion screw 4 13 User Manual V1 1 PROJOY Chapter 3 Pump System Connection 3 1 Motor output connection MOTOR 3 2 Communication connection RS485 3 3 Sensor Connection By default the sensor switch is closed when are you going to use well and tank sensors you must open the sensor switch If the sensor switch is closed before pump running you can press RUN STOP RST key PROJOY User Manual V1 1 simultaneously to open the sensor switch the sensor switch status will be from 0 tol you can press SHIFT key to see the sensor switch status If the sensor switch is on before pump running you can press RUN STOP RST key simultaneously to close the sensor switch the sensor switch status will be from to 0 you can press SHIFT key to see the sensor switch status Tank high water level DEN Tank Tor water level SENSOR 5152 in tank N caution If the sensor switch is on when you do not use tank sensors you must break off the connection between 51 and coml break off the connection between S2 andCom takes all the sensors off the tank Oth
10. low 2 As far as possible install it in indoor spaces which possess of vents or ventilation device It is forbidden to install in direct sunlight place 3 Do not drop the drilling debris into inverter heat sink inside in case of affecting heat dissipation Connection N Danger 1 Connection job must be carried out by qualified electrical professionals otherwise may cause electric shock or fire 2 Please confirm the input power supply has been cut off before connection otherwise may cause electric shock or fire 3 Earth terminal must be reliably ground otherwise the inverter shell will have a danger of being electrified 4 The type selection of PV array motor load and inverter must be reasonable otherwise the eguipment will be break down PROJOY User Manual V1 1 ae 1 Please use the fasten terminal of the specified torque or else it will cause fire 2 Do not connect the output terminal of the inverter to the capacitor and phase advanced LC RC noise filter It is recommended to use the output reactor when the distance between the inverter and the motor load more than exceeds 100m Running Pr ping 1 In confirmation of correct wiring electricity otherwise may damage the inverter or start a fire 2 Please do not change in electricity wiring otherwise there is risk of electric shock N warning 1 Adjust partial control parameters according to the steps indicated by
11. n line terminal connector and good looking appearance have the features of good heat radiation and protection Using advanced IGBT module with high efficiency low temperature low noise and long life functions Modularity design is convenient to installation operation and maintenance sharply reduced construction and maintenance cost Applied to single phase water pumping in asynchronous motor freely to set pumping speed range with control circuit to monitor the upper and lower water level to protect pumping out or spilling Multiple communication mode include RS485 remote control system available to monitor running status and mode 1 4 Specification AC Solar Pump SolarArray Pump Rated Rated Input Mppt Out Out De Rated Out Input Out voltage Frequency voltage voltage Current Power Power Current Power Range Model Hz Voc Vpp m A kW kW A kW PROJOY User Manual V1 1 PROPD 2P750 280 450 6 0 0 400 0 220 45 0 75 0 825 0 55 PROPD 2P1500 280 450 9 0 0 400 0 220 7 1 5 1 65 LI 250 500 PROPD 2P2200 280 450 13 0 0 400 0 220 10 22 2 25 1 5 PROPD 2P4000 280 450 20 0 0 400 0 220 16 3 7 45 3 PROPD 4P750 480 600 4 0 0 400 0 380 2 5 0 75 0 825 0 55 PROPD 4P1500 480 600 5 0 0 400 0 380 37 15 1 65 LI PROPD 4P2200 480 600 7 0 0 400 0 380 5 22 2 25 1 5 450 750 PROPD 4P4000 480 600 12 0 0 400 0 380 9 3 7 45 3 PROPD 4P5500
12. oltage is high E009 Constant speed 2 There is an external 1 Select inverter with a lager Over voltage force during running power dragging the motor to work E010 Bu Yele low 1 PV input voltage is 1 The voltage adjusted to low a normal range 1 The motor rated 2 Setting the parameters current set incorrectly correctly 2 Load is too large or 3 Reduce load and check the E011 Motor over load motor rocked router conditions of motor and 3 Inverter selection is mechanical too small 4 Select inverter with a lager power 1 Acceleration time 1 Prolong the acceleration Inverter over b E012 too short time load 2 Start the rotating 2 Avoid to start the rotating PROJOY User Manual V1 1 Fault Fault Name Fault Reasons Troubleshooting Code motor motor 3 PV input voltage is 3 Check grid voltage too low 4 Select inverter with a lager 4 Load is too large power 1 Peripheral troubleshooting Three phase output of Output 2 Checked and confirm the E014 inverter is unbalanced oe open phase gt motor three phase winding during motor running to be normal 1 Ambient temperature is too 1 Lower the ambient E015 Sink overheat high temperature 2 IGBT module 2 Replace the IGBT module damaged 1 Set the baud rate 1 Set the appropriate baud 485 incorrectly rate 2 Usi ial 2 P STOP RST fe E018 Communication Dune En communication error restoration timeout a ar 3 C
13. ommunication int 3 Check the communication errupt for a long time cable 1 Control panel connector poor 1 Check the contact 2 gt connector plug wire again Current zero drift 2 Auxiliary power N E019 2 Ask for technical support detection fault supply damage 3 Ask for technical support 3 Hall device damage 4 Ask for technical support 4 Abnormal amplifying circuit 1 Parameters reading 1 Press STOP RST for E021 Memory failure and writing err restoration 2 EEPROM chips 2 Ask for technical support 23 User Manual V1 1 PROJOY Fault Fault Name Fault Reasons Troubleshooting Code damage 1 Check sensor connection if do not use tank sensors break off the connection of 1 S1 S2 sensor fault S1 and COM1 S2 and Full water 2 Tank water level E025 COM2 warning reaches the high water 2 If you use the well level sensors the well water level arrive to high water level so you stop to store water 1 Check sensor connection if do not use well sensors 1 S3 S4 sensor fault please connect S3 to COM3 E026 Well level low 2 Well water level S4 to COM4 warning reaches the low water 2 If you use the well level sensors the well water level arrive to low water level so you must stop to pump water Output frequency lower than or equal with lower limit of pi E027 PV output power output frequency and Check the lower limit of pi is low continues this status until arrives
14. ort Inverter V phase time E002 2 This IGBT of the protection 2 Ask for technical support phase is damaged E003 Inverter W phase 3 Peripheral troubleshooting protection 1 Acceleration time 1 Prolong the acceleration too short time 2 PV input voltage is Acceleration over 2 The voltage adjusted to E004 low current a normal range 3 Inverter power is 3 Select inverter vvith a lager too small povver 1 Acceleration time too short 1 Prolong the deceleration 2 The load inertia Deceleration over A time E005 torque of the load is current 2 Select inverter with a lager large power 3 inverter selection is too small 1 Load mutation or 1 Check load mutation or abnormal abnormal E006 Constant speed 2 PV input voltage is 2 The voltage adjusted to a normal range 3 Select inverter with a lager power 21 User Manual V1 1 PROJOY Fault Fault Name Fault Reasons Troubleshooting Code 1 PV input voltage is 1 The voltage adjusted to E007 Acceleration high a normal range overvoltage 2 Start the rotating 2 Avoid to start the rotating motor motor 1 Deceleration time too short i 1 Prolong the Deceleration 2 There is an external R N time Deceleration force during running E008 x 2 Cancel the external power Over voltage dragging the motor to 3 The voltage adjusted to work a normal range 3 Input voltage is high 1 PV input v
15. powerless area and improve their living and production status Solar array consists of solar battery module by serial and parallel connection absorbing solar radiation energy and providing power The solar pumping inverter transfer the direct current generated by solar array to alternate current to control and regulate the system and driving the pumping Dived by electric motor the pump draw the water from deep well PROJOY User Manual V1 1 1 2 Solar Pumping Inverter Introduction PROPD serial solar pump inverter use the combination of dynamic VI MPPT and V F suitable to different of single phase AC water pump with prompt response high efficiency and stable working features It can be used to daily living water supplying agriculture and forestry irrigating desert controlling animal water supplying village and town water supplying sewage handling engineering and fountain landscape water supplying and other fields 1 3 Features Wide input voltage range gives more possibilities for accepting different string configuration and different type of PV module Protection class IP65 and fanless design suitable to various bad outdoor environments Intelligent digital controlling and automatic running high reliability of data storage 5 User Manual V1 1 PROJOY with functions of thunder over voltage over current and overload protection Aluminum alloy Structure and LED display control panel with i
16. the manual before its first running Do not change the control parameters of the inverter randomly or else it will cause damage to the equipment 2 Because the heat sink s temperature is high during running do not touch it for a long time or else it will cause burn 3 In the condition of altitude over 1000m the inverter should be derated for use that is output current will be de rated by 10 at every 1500 m increment of height Others IN Danger 1 Maintenance and inspection must be performed by the qualified electric Professionals 2 Do not dismantle the inverter during electrifying Conduct maintenance and inspection at least 5 minutes after the power off 3 It is absolutely forbidden to reconstruct the inverter by oneself or else it will cause personnel injury or equipment damage 4 Treat the inverter as industrial waste when processing the abandoned inverter It is possible that the electrolytic capacitor will explode during incineration and that part of components will produce toxic and harmful gas User Manual V1 1 PROJOY Chapter 1 System Introduction 1 1 Solar Pump System Introduction A dun zm lt lt k a sum 2 Ann 999 9994 Solar pump system mainly including 4 parts Solar Array solar pumping inverter pumping and water storage device This system can solve the demand of water supplying issue in
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