HYDRAULIC TIE TAMPER - Pdfstream.manualsonline.com
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1. 400 ssu 82 centistokes 140 F 60 C 7 hp 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps NOTE 25 microns 30 gpm 114 lpm 100 400 ssu 25 microns 30 gpm 114 lpm 100 400 ssu 20 82 centistokes 25 microns 30 gpm 114 lpm 100 400 ssu 25 microns 30 gpm 114 lpm 100 400 ssu When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA HYDRAULIC SYSTEM REQUIREMENTS CLASSIFICATION AAA AN Flow Range 3 5 4 3 gpm 13 5 16 5 lpm 1870 psi 129 bar Nominal Operating Pressure at the power supply outlet System relief valve setting 2495 psi at the power supply outlet 172 bar 4 5 8 gpm 18 22 lpm 1500 psi 103 bar 2000 psi 138 bar 7 1 8 7 gpm 27 33 Ipm 1500 psi 103 bar 2000 psi 138 bar 9 5 11 62. STANLEY TT46 HYDRAULIG TIE TAMPER SAFETY OPERATION AND MAINTENANCE USER MANUAL ey Black amp Decker Inc New Britain CT 06053 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY UBEREINSTIMMUNGS ERKLARUNG C C DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD Hydraulic Tools DICHIARAZIONE DI CONFORMITA the undersigned i Ich der Unterzeichnende Weisbeck Andy Je soussign El abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder best tige hiermit da erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Tie Tamper Hydraulic Kategorie Cat gorie Categoria Categoria 2 Make Marke Marque Marca Marca Stanley 3 Type Typ Type Tipo Tipo 1146133 4 Serial number of equipment Seriennummer des Gerats Num ro de s rie de l quipement All Numero de serie del equipo Matricola dell attrezzatura Has been manufactured in conformity with Wurde hergestellt in Ubereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformita con Directive Standards No Approved body Richtlinie Standards Nr Prufung durch Directives
3. Name Tag TT46233 Only Push Pin Automatic Valve Nut TT46113 133 233 PARTS LIST 43 2 12148 04383 25610 32258 32249 38008 44937 59033 15400 31955 65046 02022 04387 04780 04386 25304 20517 29959 23147 371500 44937 21028 21029 15411 22890 371050 15630 04595 Spring Flow Sleeve Tube Railroad Help Desk Sticker Bit Keeper Bit Guide Pair Hex Shank Bit Guide Pair Round Shank TT46133 133B 133C 133UP TT46233 Only Tie Tamper Bit Tie Tamper Bit TT46133 TT46233 Only Hex Bushing Lower Body Lower Body TT46233 Ony O Ring Rod Wiper Washer Cup Seal Capscrew Side Rod Filler Lower Body TT46113 TT46113C Only ESNA Nut TT46113 TT46113C Only Tie Tamper Steel TT46113 TT46113C Only Bit Retaining Top Spring Guide Pair TT46113 TT46113C Only Compression Coil Spring TT46113 TT46113C Only Bit Retaining Spring Guide Pair TT46113 TT46113C Only Bit Keeper Weldment TT46113 TT46113C Only Washer TT46113 TT46113C Only Capscrew TT46113 TT46113C Only SEAL KIT Lower Body Assy Part No 33037 Includes Items 49 50 Tie Tamper Update Kit Part No 33038 Includes Items 42 43 46 47 49 55 TT46 User Manual 4 17 TT46112 PARTS ILLUSTRATION S 09007 3 2 Damm Wet Q ii li Fe
4. Y gt 7 Q 18 TT46 User Manual O ON OT A C N 03972 47436 03973 47437 02900 96725 66727 12832 01605 04058 04077 04057 00293 01362 04056 07493 20499 02494 07483 07492 04374 04371 07479 12833 07589 11588 04605 07485 04381 04379 04378 07480 04571 04382 23230 25610 04383 04386 04780 04387 02022 23147 33037 04373 371500 15400 44937 44979 N N 1 2 1 1 1 1 1 1 1 1 2 1 2 4 1 1 1 1 1 4 1 2 2 1 1 2 1 1 1 1 1 1 1 1 Female Coupler Parker Female Coupler Aeroquip Male Coupler Parker Male Coupler Aeroquip Roll Pin Hose Assy Parker Hose Assy Aeroquip Orifice Plug O Ring Incl with Item 4 Spring Valve Spool Bushing O Ring O Ring Rod Wiper Plug Charge Valve Handle Grip Handle Spirol Pin Locknut Trigger Accumulator Diaphragm Piston GPM Sticker Accumulator Valve Block Push Pin Flow Sleeve Backup Ring O Ring Porting Block Automatic Valve Body Push Pin Automatic Valve Name Tag Railroad Help Desk Sticker Flow Sleeve Tube Cup Seal Washer Rod Wiper O Ring Lower Body Lower Body Assy Incl Item 42 Side Rod ESNA Nut Hex Bushing Tie Tamper Steel TT46112 Only Tie Tamper Steel TT4611204 Only 1146112 PARTS LIST 21028 21029 15411 22890 371050 15630 59959 04595 Bit Retaining Top Spring Guide Pair Compression Coil Spring Bit Ret
5. DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC Es SEE OTHER SIDE D A SEE OTHER SIDE OVL SIHL AAOWSY LON OG o ke 2 I ke LU gt O gt LU c ke O Zz O a Shown smaller than actual size STANLEY TT46 User Manual lt 7 HOSE RECOMMENDATIONS SUONDSUUON BSOH eoid eunDi lt lt lt MO 14 z s 2 E d O NYNLIY 2 e u MO14 gt gt gt u of y af TG te JYASSIYA 0 8 00 L 9T 09 67 OL EL 8 0 dn Gz 0 dn 09 67 9L EL S4 oog emsei 6e ve Dunes eA eA jared uuejs s oineJp Au WNW Lm owe wmm s me eu oup no oso Buom unu su osz emsed o 96 07 EM ee ele eee Ls wer aes 9 ss SraW aaa ses evar suoneoydde somo fue 10 pesn oq 10u pous sn we wwu o we ou n sn oe mea e es T o EM Pro pk ag nosh eq 01 popuenul si euo suy olneupAy 104 pesn aq 0 pepueaiul SI yeyo siu i S9UBLUJOJISA 00 WNWIXEW SINSUS O S4 oog uag el el GL 0 dn og op dn Ob 6L S OL G m a Lore sors O cr sr a cid Lan oe wa o m eom eom evs or epueuucoe eseul udi emula Jed son SYOLONGNOD 1VOIW12313 YVAN ASN LON OQ Pp e1g 19q 4 10 pIEJg 9JIM SOH 9AHonpuo wud6 aynuiw sed suojjeb uo peseq syjbua EA A soy snoue Jo siejoueip esou unuu S49N1 13exong ANN 4104 plesg JeqiJ SOH 9Anonpuo2 uoN P31J13190 P
6. INJURY IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size STANLEY HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors
7. is completely retracted 3 Thread the tester onto the charging valve of the tool ac cumulator do not advance the gauge end into the chuck end Turn as a unit Seat the chuck on the accumulator charging valve and hand tighten only 4 Advance the valve stem by turning the gauge end clock wise 5 Connect the charge fitting on the hose to the charge valve on the 02835 Tester 6 With the gauge and snub valve attached to the nitrogen bottle and with the snub valve closed open the nitrogen bottle valve NOTE It may be necessary to adjust the charge at 650 700 psi 45 48 bar to overcome any pressure drop through the charging system 7 While watching the pressure gage open the snub valve allowing the gauge to read 600 to 700 psi 42 to 48 bar close the snub valve on the charging assembly and also on the nitrogen bottle remove the charging assembly from the accumulator tester 8 Turn the gauge end of the tester fully counterclockwise to retract the plunger in the chuck Then remove the tester from the charge valve 9 On charge valves containing 5 8 inch hex locking nuts tighten the locking nut TESTING THE ACCUMULATOR PRESSURE 1 Follow instructions 1 through 4 under CHARGING THE ACCUMULATOR 2 Read the pressure on the gauge pressure should be between 500 amp 600 psi 35 amp 42 bar 3 If the pressure is low recharge the tool TT46 User Manual 4 13 CHARGING THE ACCUMULATOR Charge Location on TT
8. 46113 TT46113C TT46133 TT46133B TT46133C TT46133UP and TT46233 TESTER CHARGING Charge Fitting Nitrogen Tank Not included in Kit Charging Valve 31254 ACCUMULATOR CHARGE KI Includes Liquid Filled Gauge w Snub Valve Hose Charge Fitting 02835 Tester arid Box not pictured Gauge s 02835 TESTER Chuck Charge Location on TT4611204 and TT4611206 TESTER CHARGING ACCUMULATOR TESTER P N 02835 14 TT46 User Manual SPECIFICATIONS SPECIFICATIONS PEER APP o BO PE ER bend 1500 2000 psi 106 140 bar Maximum Back PresSUlOucicanoestaosaetico tirita bipicisitoto 200 psi 14 bar gis arce A 4 6 gpm 15 23 lpm Op mum FOW EEE ENE 5 gpm 20 Ipm PONIO Uc NNN E 8 SAE O ring Connect Size and Type E 3 8 in Male Pipe Hose Ends Soie MT HT m HTMA Flush Faced Coupler m o mii o CRAT A Yes EAT EHTMA Category C HTMA Type I Open Center Weight Rigid T Handle model w Steel sees nenne nennen nnne nnn nennen nnns nnns nnn nans 54 Ib 24 kg ii EEE e e MP IA 56 Ib 25 kg Overall Length Rigid T Handle model w Steel oooccoccoccnccocccconoccnononcncnnnnncononnnononnnnnnnnnnos 38 75 inches 98 4 cm Antivibration model
9. HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH AGE TO COUFLINGS IF ANY OF THESE CONDITIONS EXIST RE
10. INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE FAILURE TO USE HYDRAULIC HOSE LABELED AND CER D TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY 3 BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC 4 TION INTO THE BODY OR CAUSE OTHER SEVERE i PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY 5 CAUSE A LEAK OR BURST E DO NOT EXCEED RATED WORKING PRESSURE OF 6 HYDRAULIC HOSE USED WITH THIS TOOL EXCESS i PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL
11. Normes Num ro Organisme agr Directriz Los Normas No Aprobado Direttiva Norme n Collaudato Machinery Directive 2006 42 EC 2006 EN ISO 3744 2009 EN 792 4 1996 5 Special Provisions None Spezielle Bestimmungen Sound Power Level 107 dBA Dispositions particuli res Vibration Level 6 3 m s Provisiones especiales Disposizioni speciali 6 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 1 10 11 Signature Unterschrift Signature Firma Firma Dos ho Position Position Fonction Cargo Posizione Engineering Manager 2 gt TT46 User Manual STANLEY TABLE OF CONTENTS DECLARATION OF CONFORMITY areca cece et its 2 o e A 4 SAFE PRE AUTON 5 TOOL STICKERS TAGS m 6 TOOL HOSE INFORMATION nitro oa 7 8 MERETE 9 PER TN 10 PISEOPEISATION PROCEDULISBS ee 10 TOOL OPERACI N ca oo oido 10 COLD WEATHER PER TN Ne 10 EF UPENTPR TENNE 11 TROUBEESHACO TIN CH T 12 CHARGING THE ACCUMULATOR rita eg coe ent 13 14 PENN 15 AAA A a 15 SERIE TOOL ere emer E ere A eee EEE er e
12. OPUSLWIUWIOD3J SMOUS juBu ayy O yey oul snes Bu UN meumgome swbveveson Hio SO HNO9 olintupfH 03 00 oJnssaJd Sul UINJSJ desy 0 papuajul 9Je suol 8 TT46 User Manual HTMA EH TMA REQUIREMENTS HTMA EHTMA REQUIREMENTS HTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE TYPE 4 6 gpm 15 23 lpm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 3 hp 2 24 kW 40 F 22 C TOOL TYPE TYPE Il 7 9 gpm 26 34 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 5 hp 3 73 kW 40 F 22 C TYPE RR 9 10 5 gpm 34 40 Ipm 1500 psi 103 bar 2200 2300 psi 152 159 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 6 hp 5 22 kW 40 F 22 C TYPE Ill 11 13 gpm 42 49 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar
13. PLACE THE HOSE SAFETY DEPARTMENT INSTRUCTIONS IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT REMOVE THIS TAG OVL SIHL AAOWSAY LON OG SEE OTHER SIDE SEE OTHER SIDE Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES
14. Wi SLCC EEE 39 75 inches 100 9 cm Overall Width Rigid Anti Vibr models ocooocccccoccnncccccnnnoncnonononononnncnnancnononnnononrnnonarnnonnnnnnnnnns 14 17 inches 35 6 44 cm SOUND POWER AND VIBRATION DECLARATION Test conducted on BR4056801 same as TT46 operated at standard 5 gpm input eeeseeuuesssess Measured A weighted sound power level Lwa ref 1pW in decibels coooccccconccnccnncncnoncnnnoncononanonos 106 dBA Uncertainty Wa TEN vaare 3 dBA Guaranteed sound power IeVel ccccwaztcsccscacedcadanwaatascedeadounnieetewsyacseauenadsdddeapasbeduegagshesanddaueaadgadeavaneesaodasendiaaness 109 dBA Measured A weighted sound pressure level Lpa ref 20 uPa at operator s position in decibels 98 dBA Uncertainty Kpa INE decibels Me PH 3 dBA Values determined according to noise test code given in ISO 15744 using the basic standard IS0374 4 Test conducted by independent notified body to comply with 2000 14 EC 2005 requirements NOTE The sum of a measured noise emission value and its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measure nn E E E EE I S A A A E E E SE Declared vibration emission value in accordance with EN 12096 occoccconccoccncocncconccnconncncncnonnnonnnnconnnnnnonnnnnnrnnonnnnnnnnos Measured vibration emission value 3 Axis cccccccecceseeceeeceeeceuee
15. aining Top Spring Guide Pair Bit Keeper Weldment Washer Caspscrew Filler SEAL KIT TT46 User Manual lt 19 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulic com
16. cted The Tamper will rise quickly when first turned on Do not stand over or place any part of your body on top of the tamper Wear safety shoes Note Partially pressing the trigger allows the tool to run at slow speed making it easier to start or control 5 Guide the tamper using both hands COLD WEATHER OPERATION If the tie tamper is to be used during cold weather preheat the system hydraulic fluid at low engine speed When using the normally recommended fluids oil fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or tie tamper can result from use with oil that is too viscous or thick STANLEY TOOL PROTECTION amp CARE NOTICE In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before connection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydraulic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse circuit flow This can cause damage to int
17. cueeceueceaecsaeeceeeeaessueesueeseeessueesaeesaeesnaes 6 3 m sec Bine ae ph WN PR EEE A OAE EEE ENER 1 m sec Measured vibration emission value Z AXIS ocooocccocncocnccocncncnconnnonnnnnnnnnnnnnnnnonnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnrnrnnenninaninos 3 m sec PP PPP EE ER PS COP o TE 0 7 m sec Values determined according to ISO 8662 5 ISO 5349 12 rrranrnnnnnnnnnnrnnnnrnnnnrnnanennnnennnnennnnnnnnnnrnnnnrnnnnennnnennnnennnnennnn ACCESSORIES Tie Tamper steel 4 inch wiv Cut 18 DAL EE 44979 Tie TAmper Steel 4 inch w V Cut 18 inch OAL Heavy Duty occcoccccccccnncccconccoconcnnnonnnnncnnonnnononononnnnnrnnconnnnnnanenonanens 59034 Tie Tamper Steel 4 inch w V Cut 21 inch DAL carcasa diarias 44937 Tie Tamper Steel 4 inch wV Cut 21 inch OAL Heavy Duty c oocccccoccnccoccnccoccononacononnnonononnnnonanononannnonnncnonnnnnnonanos 59033 Tie Tamper Steel 4 inch 24 Inch CAL acies aire rice tac 33200 Pre assembled Anti Vibration Handle Conversion Kit occccocccccccncccnncconcononcnnonnnoonnncnnnnonnnnnonnnonnnnonnnnnnnnnnonnnnonaninnnss 2 680 SERVICE TOOLS Eur REE e o PE UR EE 01120 a ae OO REE EEE e E ESO A 04337 Flow Sleeve Removal TUDO He SeeD 04910 Fow SEE AT 04919 Accumulator Cylinder PUR Le bade 05640 TEST EQUIPMENT Accumulator GREENE 02835 Accumulator Charge Kit Includes Gauge w Snub Valve Hose Charge Fitting and Accumulator Tester 31254 Charging Assembly Inclu
18. des Gauge w Snub Valve Hose and Charge FIttiNg oocccccoccncoconccononcnnnnncnnnononnos 15304 R TNES 04182 STANLEY TT46 User Manual lt 15 TT46113 TT46113C Use Lower End Assy Shown TT46113 133 233 PARTS ILLUSTRATION Illustration Covers Models 1146113 TT46113C TT46133 oa oz e Q 41 ES TT46133B TT46133C TT46133 UP TT46233 Wm 9 MO P ne 16 TT46 User Manual O0 ONO GT A C N N N 1 2 1 1 1 1 1 1 1 1 2 1 2 1 1 4 1 1 2 1 2 1 Female Coupler Parker Female Coupler Aeroquip Male Coupler Parker Male Coupler Aeroquip Roll Pin Hose Assy Parker Hose Assy Aeroquip Orifice Plug O Ring Incl with Item 4 Spring Valve Spool Bushing O Ring O Ring Rod Wiper Plug Charge Valve Handle Grip Handle Spirol Pin Lever Top Plate Locknut Trigger Trigger Handle Spring Handle Pivot Pivot Screw Accumulator Diaphragm Piston Piston TT46233 Only Sound Power Level Sticker CE Models Only GPM Sticker TT46113 TT4612303 Only Composite Sticker Push Pin Accumulator Charge Block Flow Sleeve Flow Sleeve TT46233 Only CE Sticker Circuit Type C Sticker CE Only Backup Ring O Ring Porting Block Automatic Valve Body Automatic Valve Body TT46233 Only Name Tag
19. ernal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended STANLEY TT46 User Manual lt 11 TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diag nosing faults in operation of the wrench always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the following table Use a flow meter known to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C SYMPTOM CAUSE SOLUTION Tie tamper does not run Power unit not functioning Check power source for proper flow and pressure 4 6 gpm 14 23 Ipm 1500 2000 psi 106 140 bar TT46233 Model 7 10 gpm 26 38 lpm Totoro or hoses blocked Pressure and return line hoses re Be sure hoses are connected to their versed at ports pro
20. gpm 36 44 Ipm 1500 psi 103 bar 2000 psi 138 bar 11 8 14 5 gpm 45 55 Ipm 1500 psi 103 bar 2000 psi 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STANLEY TT46 User Manual 9 OPERATION PREOPERATION PROCEDURES CHECK HYDRAULIC POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 4 6 gpm 15 23 Ipm at 1500 2000 psi 106 140 bar For TT46233 Model 7 10 gpm 26 38 lpm 2 Make certain the hydraulic power source is equipped with a relief valve set to open at 2200 2300 psi 152 159 bar minimum Maximum full flow pressure not to exceed 2500 psi 172 bar INSTALL TOOL BIT 1 Remove the two capscrews that hold the bit keeper to the lower body or on some models remove the two hex head capscrews outer springs and nuts that hold the bit keeper to the lower body 2 Remove the two pair of bit retaining spring guides and spring or on some models the one pair of bit guides from the bit keeper 3 Insert the hex end of the bit as far as possible through the small end of the bit keeper see parts list illustration 4 Install the coil spring on the bit hex flange Install a spring guide pair on each end of the spring On some mod els only the one pair of bit guides need to be installed and no spring Note There are two types of spring guides Each of the
21. ing a variety of haz ardous substances such as asbestos silica or lead Inhalation of dust containing these or other hazardous substances could result in serious injury cancer or death Protect yourself and those around you Research and understand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropriate arranging for the safe disposal of the materials by a qualified person TT46 User Manual 4 5 TOOL STICKERS amp TAGS CE 28322 CE STICKER CE 20Lpm at 138bar gg BHTMA CATEGORY 11206 CIRCUIT TYPE C STICKER CE 25610 RAILROAD HELP DESK STICKER v O 28409 pr COMPOSITE STICKER CAUTION Ne 3 6 GPM 11 23 LPM DO NOT EXCEED 2000 PSI 140 BAR E DO NOT EXCEED SPECIFIED FLOW OR PRESSURE W USE 1 7784 CLOSED CENTER TOOL ON CLOSED CENTER SYSTEM W USE SOUND POWER STICKER OPEN CENTER TOOL ON OPEN CENTER SYSTEM li CORRECTLY CONNECT HOSES TO TOOL IN AND OUT PORTS II IMPROPER HANDLING USE OR MAINTENANCE OF TOOL COULD RESULT IN A LEAK BURST OR OTHER TOOL FAILURE LEAK OR BURST CAN CAUSE OIL INJECTION INTO THE BODY W FAILURE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY W CONTACTATA Gi SUNNY Stanley Hydraulic Tools Division of The S
22. n eee ere en ee ee ee ee eee 15 SOUND POWER AND VIBRATION DECLARATION sunset ii 15 T1T46113 amp TT46133 NNN 16 TD STAN SPRE 17 1146112 T14611204 ILLUSTRATION Nha 18 TPM APS I c 19 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STANLEY TT46 User Manual 4 3 SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury o
23. nd hose These safety precautions are given for your safety Review them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional precautions re lating to the specific work area and local safety regulations If so place the added precautions in the space provided on page 5 The tool will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hose before operation Failure to do so could result in personal injury or equipment damage The operator must start in a work area without bystanders Fly ing debris can cause serious injury Do not operate the tool unless thoroughly trained or under the supervision of an instructor Establish a training program for all operators to ensure safe operation Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Use gloves and aprons when necessary The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Maintain proper footing and balance at all times Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause seri ous injury e Always connect hoses to the tool hose co
24. per ports Mechanical failure of piston or auto Disassemble tamper and inspect for matic valve damaged parts Tie Tamper does not run effectively Power unit not functioning Check power source for proper flow and pressure 4 6 gpm 14 23 Ipm 1500 2000 psi 106 140 bar TT46233 Model 7 10 gpm 26 38 lpm Couplers or hoses blocked Low accumulator charge pressure Recharge accumulator Replace dia hoses will pulse more than normal phragm if charge loss continues Oil too hot above 140 F 60 C Provide cooler to maintain proper oil temperature 140 F 60 C Tie Tamper operates slow Low gpm supply from power unit Check power source for proper flow and pressure 4 6 gpm 14 23 Ipm 1500 2000 psi 106 140 bar TT46233 Model 7 10 gpm 26 38 lpm High back pressure Check hydraulic system for excessive back pressure over 200 psi 14 bar 12 gt TT46 User Manual STANLEY CHARGING THE ACCUMULATOR CHARGING THE ACCUMULATOR To check or charge the accumulator the following equip ment is required e Accumulator tester Part Number 02835 Charging assembly Part Number 15304 includes a guage w snub valve hose and fitting NITROGEN bottle with a 800 psi 56 bar minimum charge 1 On charge valves containing 5 8 inch hex locking nuts first loosen the locking nut 1 1 2 turns 2 Holding the chuck end of the Stanley tester p n 02835 turn the gauge fully counterclockwise to ensure the stem inside the chuck
25. r damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel 4 gt TT46 User Manual STANLEY SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stick ers and tags attached to the tool a
26. tanley Works J610 S E Naef Road ilwaukie Oregon 97267 U S A N39OMIIN ISd 009 S 30 I 07589 528 o CAUTION GPM STICKER CA a qm o 3S gt p O E E PE E AJ 23230 NAME TAG 4 6 GPM MODELS 65049 NAME TAG 10 GPM MODEL NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 6 TT46 User Manual DANGER DANGER DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE
27. two types must be installed in matched pairs The pair used at the top of the spring have a flat end that goes against the bit collar Carefully install the bit keeper so that the lower spring guide fits into the lower keeper bore and that the upper flat end of the guide rests against the bit flange 5 With the bit pulled down into the keeper insert into the tie tamper hex then press the bit keeper up against the lower body 6 Tighten both capscrews or on some models install the hex head capscrews outer springs and nuts and tighten securely CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before 10 TT46 User Manual making connections 2 Connect the hoses from the hydraulic power source to the tool fitting or quick disconnects It is a good practice to connect the return hose first and disconnect it last to mini mize or avoid trapped pressure within the tool 3 If hose couplers are used observe flow indicators stamped on hose couplers to be sure that oil will flow in the proper direction The female coupler is the inlet pressure coupler NOTE The pressure increase in uncoupled hoses left in the sun may result in making them difficult to connect When possible connect the free ends of operating hoses together TOOL OPERATION 1 Observe all safety precautions 2 Install the appropriate tool bit for the job if not already installed 3 Place the tamper on the surface to be compa
28. uplers before energiz ing the hydraulic power source Be sure all hose connections are tight and are in good condition Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate a damaged improperly adjusted or incompletely assembled tie tamper Never wear loose clothing that can get entangled in the work ing parts of the tool Keep all parts of your body away from the moving parts Long hair or loose clothing can become drawn into moving compo nents Do not weld cut with an acetylene torch or hardface the tie tamper tool Do not operate a damaged improperly adjusted or incompletely assembled tool Always use accessories that conform to the specifications given in the OPERATION section of this manual Release the trigger if the power supply has been interrupted When working near electrical conductors always assume that all conductors are energized and that insulation clothing and hoses can conduct electricity Use hose labeled and certified as non conductive To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained personnel Do not carry the tool by hoses e Warning Use of this tool on certain materials during demoli tion could generate dust potentially contain
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