Ferm Belt Sander / Grinder FBSM
Contents
1. an earthed plug and connector 2 Donotuselongextension cables 3 The Belt Sander Grinder has to be secured to the bench by means of bolts The length of the bolts depends onthe thickness of the bench If yourbenchis made of steel itis best to place the machine on a sup porting wooden plate to separate it from the bench to avoid vibrations Electrical safety Always check that the power supply corresponds to the voltage on the rating plate Replacing cables or plugs Immediately throw away old cables or plugs when they have been replaced by new ones It is dangerous to insert the plug ofa loose cable in the wall outlet Using extension cables e The grinding machine is fitted with a three core cable and earthed plug Therefore always connect the plug to an earthed socket If you have to use an extension cable make sure it is three core and fitted with an ear thed plug and connector e Theminimum conductor size is 1 5mm 3 DESCRIPTION THE NUMBERS BELOW REFER TO THE ILLUSTRA TION ON PAGE 2 DESCRIPTION Coverglass Guard for grinding stone Grinding stone Toolrest Bottom plate ON OFF switch Sanding belt Guard for sanding belt Knurled knob for tension roller 10 Adjustment screw for belt position 11 Spring OO OO JO Om P Gabi 12 Toolrest 13 Motor housing 14 Second eye for tool rest 15 Guide roll 16 Drive roll 18 Coverglass holder 4 GRINDING Gri2. be assembled at two places depen ding onthe application 6 MALFUNCTION Below we have listed a number of possible causes and corresponding solutions in case the machine does not function as it should 1 Thetool does not work when switched on Damaged cord and or plug Checkcord andlor plug Defective switch Contact your local Ferm dealer to have the switch inspected and or repaired 2 The temperature of the electric motor exceeds 70 C The motor is defective Contact your local Ferm dealer to have the tool inspected and or repaired 7 MAINTENANCE Make sure that the machine is not live when car rying out maintenance work on the motor The Ferm machines have been designed to operate over along period of time witha minimum of maintenance Con tinuous satisfactory operation depends upon proper machine care and regular cleaning Cleaning Regularly clean the machine housing with a soft cloth pre ferably after each use Keep the ventilation slots free from dustand dirt If the dirt does not come off use a soft cloth moistened with soapy water Never use solvents such as petrol alcohol ammonia water etc These solvents may damage the plastic parts Lubrication The machine requires no additional lubrication Ferm Faults Should a fault occur e g after wear of a part please con tact yourlocal Ferm dealer In the back of this manual you find an exploded view sho wing the parts that can be ordered
3. ENVIRONMENT Inorder to preventthe machine from damage during trans port itis delivered in a sturdy packaging Most of the pac kaging materials can be recycled Take these materials to the appropriate recycling locations Take your unwanted machines to your local Ferm dealer Here they will be disposed of in an environmentally safe way GUARANTEE The guarantee conditions can be found on the separately enclosed guarantee card CC DECLARATION OF CONFORMITY GB We declare under our sole responsibility that this product is in conformity with the following standards or standardized documents IEC1029 2 4 EN61029 1 EN55014 1 EN61000 3 2 EN61000 3 3 EN55014 2 in accordance with the regulations 89 392 EEC 73 23 EEC 89 336 EEC GfSzee from 01 12 2000 GENEMUIDEN NL G M Ensing Quality department
4. USER S MANUAL Ferm Belt Sander Grinder FBSM 150 50 CE Ferm a Ferm b v P O Box 134 8280AC Genemuiden NL e Web www ferm com 0106 12 CIE 230V 50Hz 240W No 2950 Min 686x50mm 9 150x20mm 12 7 mm Description AVAILABLE ACCESSORIES FOR FBSM 150 50 REF NR DESCRIPTION FERM NR 1 PROTECTION GLASS 206401 4 SUPPORT LEFT 206152 5 RUBBER FOOT 206411 6 SWITCH 206451 9 FIXING KNOB 206157 11 SPRING 206158 15 ROTATION WHEEL 206156 16 DRIVING WHEEL 206155 18 PROTECTION GLASS HOLDER 206154 2 Ferm Ferm 7 Ferm aeYEnglish A y Product FermBeltSander Grinder Type FBSM 150 50 Art nr 750350 Ferm Genemuiden The Netherlands Sound pressure levelLpa 76 dB A l In order to prevent overheating and pos sible damages to the engine use the machine for periods of 30 minutes CAREFULLY READ THE INSTRUCTIONS BEFORE YOU USE THE BELT SANDERIGRINDER 1 ADDITIONAL SAFETY RULES BEFORE USING THE MACHINE 1 Checkthe following Make sure that your machine is correct for your power supply Makesurethesocketis earthed Make sure the cable and socket are in good condi tion i e not frayed or damaged 2 Donotuselong extension cables Use only earthed extension cables 3 Agrinding stone is fragile The stone is easily damaged when being dropped hit etc Always grind with the face of the grinding stone never the sides A cracked grinding stone must be replaced immediat
5. ely Due to the high rotational velo city the stone might disintegrate causing accidents 4 Always wear safety glasses when grinding 5 Never operate the Belt Sander Grinder without the guardin place 6 Make sure the guard and the tool rest are properly adjusted and secured 7 Themaximum clearance between the tool rest and the grinding stone must never exceed 1 1 5mm 8 Use the stone only for its intended purpose e g for grinding tools never for heavy duty construction work Use only grinding stones that state the following Name ofthe manufacturer Binding material Dimensions Maximum speed 9 Never rebore the arbor hole in the grinding stone to widen the diameter 10 The maximum admissable rotational velocity of the grinding stone may not exceed the velocity mentioned onthe stone 11 For safe grinding it is best to bolt the machine to the bench Ferm BEFORE YOU OPERATE THE MACHINE 1 Make sure the switch is OFF before you plug in the machine 2 Keepthecable away from moving parts IMMEDIATELY SWITCH OFF THE MACHINE WHEN 1 plug and or cable are defective or damaged 2 theswitchis defective 3 you smell or see smoke caused by scorched insula tion 2 INSTALLATION 1 The Belt Sander Grinder is fitted with a three core cable and earthed plug Therefore always connect the plug to an earthed socket If you have to use an extension cable make sure it is three core and fitted with
6. nding Do not il up the stone by holding wood lead or any other soft metal against the grinding stone Never press the workpiece too hard against the stone to avoid making grooves Cooldownthe workpiece with water Wood chisels and such must never blue when being ground Makesurethe workpiece cannotslip from your fingers during grinding and get caught between the tool rest and the stone This may cause the stone to crack the motor to stall and the workpiece to rebound causing injuries MOUNTING AND ADJUSTMENT OF THE HOLDERS OF COVER GLASSES AND THE COVER GLASSES THEMSELVES The holder of a cover glass togethe with the cover glasses themselves willalways be adjusted mounted wit the grinding stone being out of actio and the currrent turned out Mountthe holder ofthe cover glass together with the cover glass itself by means of the screw A Adjust the height of the hol der of the cover glass by loo sening a bit screw The free space betweenthestoneand the holder of the cover glass willamountto 1 1 5mm Fasten well screw Adjustthe cover glass see the figure above in sucha way that your face will be protected atthe utmost Usealways safety glasses atthesametime you willbe working with the coverglass ADJUSTING THE TOOLREST Disconnect the machine and make sure A the grinding stone has stopped before adjusting the tool rest Loosenbolts A see fig 1 Move
7. of paper used Fine sanding paper P 120 is used for finishing MOUNTING OF THEBELT SANDERUNIT Removethedrive roll Placethe unitonthe machine and fixitwith the screws Then you place the drive roll again onto the shaft and lock itby means of the nut Attach the sanding paper by loosening the button in the unit at the top left and pushing downwards the spring Stretch the sanding paper as written herunder Closethecoverwith help ofthe three screws MOUNTING OF THE SANDING PAPER Loosen the knurled knob A see fig 3 but do not remove it Place the belt on both rolls Use your left hand to com press spring B so the belt can be placed easily g ventunnecessary wear The sanding belt has to be assembled as shown in fig 4 With your hand you can feel which parto the sanding beltis on top of the weld Ferm Retighten the knurled knob and turn over the sanding belt a view times with your hands Ifthe sanding belt runs of or runs out of line then use adjustment screw C to adjust the sanding belt cor rectly Putthe belt under tension by means of nut D ADJUSTING THE TOOLREST Disconnect the machine and make sure the sanding belt has stopped before adjusting the tool rest Loosennut E see fig 3 withaspanner Move the tool rest F keeping a clearance between the toolrest and the sanding beltthrough which the belt justruns free Retightennut E The tool rest can
8. thetoolrest C keeping aclearance of 1 1 5mm between the tool restand the grinding stone Retighten bolts A REPLACING THE GRINDING STONE Remove the tool rest C see fig 1 by removing bolt A andnut B Remove the three screws A see Description which fasten the guard 2 to the motor housing 13 Removethe guard 2 Loosennut A see fig 2 witha spanner NOTE Thisis aleft handed nut Remove the nut the clamping disc B and the paper spacerring C Thenremovethe grinding stone D Alsoremove the other clamping disc and paper spacer ring E amp F Cleanthe shaft G with a cloth Mountthe new other grinding stone Mount first the clamping disc and paper spacer ring then the grinding stone next the other paper spacer ring and clamping disc and the left handed nut Retightenthe nutfirmly Place the guard back and retighten the guard with screws 3x Place the tool rest and readjust the tool rest see Adjusting the tool rest 5 SANDING THE CHOICE OF SANDING PAPER With coarse sanding paper P 50 generally most of the material can be removed and fine sanding paper P120 is then used for finishing The grain of the san ding paperis mentioned on the back of the paper An uneven surface is first treated with coarse sanding paper and sanded until it is even Subsequently medium coarse sanding paper P 80 is used to remove the scratches caused by the first type
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