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SmartRE Operators Manual - Solar

1. P01 too low en een Ha DONN ur Tor PORT I DOWN UP TT Tor PORT ee a STATUS FXDISCON Po1 too o high acin voltage Mo A Fux DOMN UP STATUS PORT PTT UP STATUS PORT PY Xa d STATUS KHAR F 1 H STATUS F XD ISCOM POT tog ton No acin voltage Ha DOWN TOP PORT DM UP TOP STATUS FX DARA P 01 STATUSAT 0 LISCUM FU 1 acin input Ho End of DISCON menu current exceeds max i P T P PORT up TOF STATUS STATUS FLHARN Pi temperature Ho Sensor DOWN TOP PORT STATUS F X MARH P 1 internal comm Ho 1 Error detected The Port Soft Key switches status DOWN TOP PORT monitoring between ports on the HUB E a d i e between multiple inverters STATUS F Kan Fol internal fan Ha failure detected DO UP TOP PORT t1 STATUIS AF X MARN Pol airtemp 190 FORT STATUS FERHARN Fol fetten 184 FORT STATUS AE X AMARMN P 1 captenp 186 PORT STATUS E X MARN Fol End of warnings menu UP TOP PORT e T Figure 25 FX Status Screen Page 2 and 3 30 900 0036 01 00 The faults described on this page are considered hard faults The inverter must be turned OFF and then ON to reset ERROR screens can only display errors they do not offer any means to correct them Generally the nature of the error suggests how to correct it The Port So
2. charger OW Charger watts tt DOWN UP PU Shows the wattage presently charging the battery Ift STATUSCC HETER STATUS CC METER P02 Charger kWhrs Shows the kilowatt hours DOHN produced on output today STATUS CC METER P02 charger 000 Adc Charger amps dc amps E Shows the DC amperes DOWN TOP PORT presently charging the T battery STATUS CC ME TER P02 l battery 13 7 Vde Battery voltage Ge me Go uncompensated present battery voltage Petz yl Panel voltage voltage Shows the present PV array TOP PORT voltage ETE CC firmiare MERI CC firmware revision raa dE SH Shows the current version of charge controller software STATUS CCMETER end of mode menu UP TOP STATUS T Figure 31 Charge Controller METER Status Screens 36 900 0036 01 00 STATUS CC PAGE 1 The lt Port gt Soft Key switches choose category status monitoring between MODE METER SETP PG2 ports on the HUB i e between multiple inverters OS 7 Bn mmm mmm mmm OA AA wm HM wm HEN emm mmm me mm NEM mmm em i STATUS CC SETPT P02 anew charger set pont for dies PE Vie Absorption voltage first Bulk stage of charge DOWN STATUS PORT E mmm wm emm gt Shows charger set point for STATUS CC SETPT P02 u D float 13 6 Vdc Float voltage third Float stage of charge DOWN UP TOP PORT STATU
3. O TT 00 000 01 000 02 000 03 000 04 000 TTT SETUP MTE COMM 44 Choose category PAK PAL PC LEBUG 8 Em Em EE EE EE EE EE EM 9 9 A HHH a Co E 3 02 14P SUM STATUS SETUP ADV Figure 44 How to Clear a Comm Error Determine which components is are experiencing errors by checking the error count after the port number In this example 04 025 means Port 4 has experienced 25 errors Check the device on Port 4 to determine why it s experiencing errors Correct the condition causing the error See Table 2 Basic Troubleshooting for possible causes and remedies Explanation of Ports Port Number gt 01 000 Port Status Port 00 is the MATE Port Port 2M is inoperable 01 10 FX or CC Ports 001 no device present 000 a device is present Any other status number means a device was previously present and lost contact resulting in errors Troubleshooting Other Resources Application or Accessory information gt OutBack Power Systems www outbackpower com resources How to Contact Technical Support Telephone 360 435 6030 or direct at 360 618 4363 or Email support outbackpower com Recycling Information See page 3 for detailed information on the following organizations that provide recycling information Our Earth Earth 911 Environmental Protection Agency Keep America Beautiful Natural Resources Canad
4. Charge Controller MODE Status Screens ararocusurineinun iain aan E R AE 35 Charge Controller METER Status Screens cccssscsssssscsssssscsssssscsssscssssssesssssscsssesscsssessescsssscsessssescsesscaeseescseeseasseeseases 36 Charge Controller SETP Status Sereens ia 37 SEL E EE 38 PLEEXNet DC METER Statusscreens sun 39 FEEXnet DC SHUNT Status EE ee 40 FEEXnetDC BATU StAtUs KEN 41 MATE Setup EE En Be Ce SX t M RU RAN CD EN A SON Ee NM TAN EN 42 MATE Setup Screen Page 2 arid Suns 43 Table of Contents Figure 39 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Accessing the Advanced Menus u 44 EGRET EE E EE 45 Resetting Factory Default Settings page Il 46 Resetting Factory Default Settings page Jl 47 Cleaning tie D E 49 Howto Cleara COMMENTO EE 51 900 0036 01 00 Introduction Thank you for using a SmartRE from OutBack Power Systems The SmartRE System is an integrated Balance of Systems solution designed to be quick to install and easy to use The SmartRE System is intended for grid interactive applications up to 6 kW in North America It is intended for use with photovoltaic PV modules for harvesting energy and a battery bank for energy storage SmartRE is certified as Grid interactive meaning that excess energy energy that exceeds usage will be returned to the Grid Sell Mode The SmartRE System is designed with the following features 2500 W 3000 W 5000 W and 6000 W units 120 Vac 60 Hz and 120 240 V
5. Rz STATUS CC MODE P02 aux relay mode ON zug Light DOWN TOP PORT l STATUS CC MODE P02 aux relay state ON DOWN UP STATUS PORT rt STATUS CC MODE P02 end of mode menu UP TOP STATUS See Figure 30 on page 35 for details on CC MODE Screens See Figure 31 on page 36 for details on CC METER Screens See Figure 32 on page 37 for details on CC SETPT Screens o STATUS CC PAGE 1 choose category MODE METER SETP PG2 HA amp amp iei Mode Silent P02 In 33 2 Vdc 0 adc Dut 13 7 Vdc 0 adc DOWN STATUS PORT Nein tin iR y Ey STATUS CC ME TER P02 charger Ou watts DOWN UP TOP PORT STATUS CC METER P02 charger 0 0 kuh kHhrs DOWN TOP PORT STATUS CC METER P02 charger 000 Adc amps SE DOWN TOP PORT STATUS CC METER P02 battery 13 7 Vdc eg DOWN PORT tit STATUS CC METER P02 panel 33 Vdc ts DOWN PORT STATUS CC METER CC firmware sei ISI yis 009 003 DOHN TOP PORT STATUS CC HETER end of mode menu UP TOP STATUS e e Figure29 Charge Controller Status Screens Page 1 34 Operation STATUS CC SETPT P02 absorb 14 4 Vdc DOWN STATUS PORT LES STATUS CC SETPT P02 float 13 6 Vdc DOWN TOP t STATUS CC SETPT End of setpoint menu PORT P02 UP TOP STATUS e oe T The Port Soft Key c w switches status monitoring between ports on the HUB
6. 010kW 0 46H 0 00kWH Days Since Full 1 3 accumulated amp hours and kilowatt hours since the last time the batteries reached their fully charged parameters Days Since Full The number of days since the batteries to next screen last reached their full charge parameters These parameters are described in the FLEXnet DC User s Manual Press to scroll Continued on next page NL gt Figure 18 Summary Screens Status Screens DC Today and DC Bat 900 0036 01 00 23 lt Mm Continued from previous page Summary Screen 5 FX Total 50 8V Inverting Press to scroll to next Screen Summary Screen 6 CC TOTALS 13 3V Output OA Today 0 000kH 0 0kHH 0 AH Press to scroll to next screen Press this Soft Key to Return to the Main Screen from any Summary Screen Figure 19 24 FX Total screen Summarizes inverter activity at the time of reading Top line shows present battery voltage and state of charge Second line shows inverter operating mode and kilowatts used for that activity Third line shows AC loads Fourth line shows inverter AC operation i e Buying Selling Zeroing AC Drop and No AC IN Buying Unit is drawing power from the utility through its AC Input for either charging or for loads Selling The inverter is returning excess DC PV to the grid through its AC input Zeroing Unit has excess DC power but not enough to actively sell It is delivering that power to th
7. GLOWAMODE current code AUTO Current Date Tu 01701709 Setpoints Current Month INC SET e 01 through 12 DATE YEAR BACK OFF AUTO ON e e Setpoints Current Date O O 01 through 31 Setpoints Current Year e 09 through xx SETUP AMATE GLOW T IME glow Off 5 mins time Current Year Setpoints Current Hour Tu 01701709 e 01 12AM or 01 12PM INC DEC YEAR YEAR Setpoints Reset Sec e Resets seconds to 00 e O O BACK INC DEC Figure 37 MATE Setup Screen Page 1 4 900 0036 01 00 Contin ued from page 42 lt Mm t t 0 1 Set o I l i m O e O l i 1 i MATE Setup Screen PAGE SETUP MATE PAGE2 choose category PGI SUMRY COMM PG3 SETUP MATE SUM summary control BACK TYPE DELAY ROLL SETUP HATE SUM TYPE summary screen type BACK INC SETUP MATE SUM DELAY Sum screen 19 mins Delay time BACK INC DEC SETUP MATE SUM DELAY Sum screen 10 seconds Roll rate BACK INC DEC points None Roll cycles through all connected components FX Only CC Only DC Only DC Simple o n m ee um m ee Operation SETUP MATE PAGE3 MATE Setup choose category Screen PG2 DEER PAGE 3 SETUP MATE BEEP button beep tone ON BACK OFF ON w9 O e o Q SETUP MATE COMM Choose category BACK REPOLL PC DEBUG vm vm
8. HATE PGI choose category HBX GRIDUSE AGS PGZ choose category PG1 DEFAULTS ADV HATE DEFAULT Reset HATE to deer default RESET ADV DCAESET ARE YOU SURE TUQUE 3 02 14P SUH STATUS SETUP ADV Figure 42 Resetting Factory Default Settings page 2 900 0036 01 00 A Notes 48 900 0036 01 00 Maintenance and Troubleshooting IMPORTANT gt Be sure to review the important safety information at the front of this manual before proceeding with any maintenance or troubleshooting gt Service should only be provided by qualified personnel See Figure 2 for instructions to remove the Front Cover Maintenance Cleaning the Air Filter Follow the instructions on page 10 for Removing the Front Cover Gently remove the filter from the front of the grill above the breakers For dusty conditions Clean the filter with compressed air For dirty conditions clean with water and a mild detergent Be sure the filter is completely dry before returning it to the front grill 4 Gently tuck the filter back into the groove around the edge of the grill Figure 43 Cleaning the Air Filter 900 0036 01 00 49 Troubleshooting Basic Troubleshooting Table2 Basic Troubleshooting COMM ERROR is DC Breaker for the specific Check the Breaker for the device in question displayed on the component is in the OFF position MATE2 CAT5 Cable may be damaged Replace the CAT5 cable Inverter is displa
9. all charging sources amperes and kilowatt consumed by loads the difference between IN and OUT screens for amperes and kilowatts Le shows the net result on the batteries A positive value indicates charging A negative value indicates Press to scroll to next screen discharging Continued on next page NL gt Figure 17 Summary Screens State of Charge and DC Now E 900 0036 01 00 Operation lt Mm Continued from previous page Summary Screen 43 DC Today screen Summarizes DC activity charging discharging battery condition since last midnight minSOC lowest battery state of charge since midnight minSOC 97 247AH 12 84kHH IN amp hours and kilowatt hours accumulated 2400H 12 50kHH from all charging sources 7AH 0 34kHH OUT amp hours and kilowatt hours consumed by the loads or sold back to the grid the difference between IN and OUT screens for amp hours and kilowatt hours i e shows Press to scroll the net result on the batteries A positive value to next screen indicates storage fully charged A negative value indicates loss not fully charged Summary Screen 4 DC BAT screen Summarizes the battery condition The top line shows voltage and state of charge at the time of reading Bat netamperesand kilowatts from all charge sources and loads at this moment Positive value means the net flow is battery charge negative means the net flow is battery drain 50 8V 1007 0 34 0
10. the AC source exceeds 108 Vac and the FX disconnects from the source STATUS FX PAGE 3 choose category PG2 DISCON SELL MAIN STATUS F X D ISCON POO acin freq No too high g DOWN STATUS PORT EU UNE STATUS FX DISCON PO01 acin freq No too deng DOWN PORT i STATUSF X D ISCUN PO01 acin voltage No max DOWN STATUS PORT lt x Sasa cc STATUSA X D ISCON PO acin voltage No lt min DOHN PORT T2 STATUS FX DISCON PO1 End of DISCON menu UP TOP STATUS 6 Operation STATUSA X SELL Stop sell 0 Reason 11 STATUS PORT wr Stop Sell Reason Displays a numerical value 11 in sample screen shown here indicating a reason the FX has stopped selling power to the utility grid This screen is used for troubleshooting by OutBack Power System Technicians Stop Sell Reasons No fault Input frequency voltage out of tolerance resulting in 5 minute no sell timer Island detecting resulting in 5 minute no sell timer Silent Mode output relay still engaged no RE to sell Silent Mode output relay disengaged no RE to sell The lt Port gt Soft Key switches status monitoring between ports on the HUB Le between multiple inverters Figure 28 FX DISCON and SELL Status Screens Page 3 900 0036 01 00 33 Charge Controller CC Status Screen STATUS CC MODE P02 charger mode absorb DOWN STATUS PORT
11. vs modes 15 Status ite tee 11 Battery e 12 EIERE 12 Status Screens Charge Controller serere 34 Charge Controller MEIER eessen 36 Charge Controller MODE esee 35 Charge Controller SETP esses 37 DEBATE detecte e rade 41 DE METER aussen ante 39 5 Index DESHUN Tarimas dias 40 T PEEXKNGE RE EE 38 FX Page T nouni a 26 Technical Support 52 FABA T MERERI 29 Troubleshooting O 50 FX DISCON and Sell ooooooooooooomomomomoomom o 33 FA EIO Pond 31 X METER eeh 28 W FX MODES eene eene enne nnnnnne enne enne 27 Warr ian 2 in 2 61 FX Pg2 amp Pg3 ur METRE EOS EUR SERE POE ep Re nT ERROR 30 How to Arrange for Service suu 53 FX WARNEN 32 RIVA etn s edi RR RM Am Me 53 Symbols Usd tod UL LO 1 Tanncend are nad 61 58 900 0036 01 00 SmartRE Warranty Registration Card A Limited Warranty Certificate will only be issued if acopy of this SmartRE Warranty Registration Card is received By OutBack Power within 90 days of the date of the first retail sale of the eligible Product Along with a copy of this card please submit a copy not the original of the Product purchase invoice which confirms the date and location of purchase the price paid and the Product model and serial number s SYSTEM OWNER EE SSC Please check ALL factors affecting purchase decision o o o o o o o o Solar Capability Product Reputation Bac
12. 0 Monday Friday 8 00 AM to 12 00 PM and 1 00 PM to 4 00 PM PST Email r9 recyclecityaepa gov Keep America Beautiful USA Website www kab org Address 1010 Washington Boulevard Stamford CT 06901 Phone 1 203 659 3000 Main number Fax 41 203 659 3001 Email info kab org Natural Resources Canada Address 580 Booth Ottawa ON K1A OE8 Phone 1 613 995 0947 TTY 41 613 996 4397 Phone and TTY Monday to Friday 8 30 a m to 4 30 p m ET Website http www nrcan rncan gc ca mms smm busi indu rec rec eng htm Office of Waste Management Canada Address Office of Waste Management Conservation and Protection Environment Canada Ottawa Ontaro K1A 0H3 Phone 1 819 997 2800 Website http www portaec net library recycling recycling_in_canada html 4 900 0036 01 00 Table of Contents Important Safety Instructions eee eee eee eee eee eee eee eee ee eese ssessessessess 1 SyMbols Used PR C 1 Diei Re 1 BS lege ENTRE NT NUNT 2 EEN MT dd ido 2 SmarthE System atea 2 Bate Saito i etes ala data nic en En E 3 Regulatory En e 3 Recycling In ormat om sarrin n a AA A A as 3 Sint RUE 4 MAGE AT EPSON E 4 Environmental Protection Agency USA cssscsssscssecssecssecsssscsssssssssssssssssssssssssssssssscsesscsssscsessssssscsssscsseasscasscassscassecassscaeees 4 Keep America Beautiful W
13. 900 0036 01 00 Configuring System Parameters IMPORTANT These settings should be pre determined by the system installer IMPORTANT Access the Advanced Menu as instructed on page 44 mp QUEE CUNG Em E TT GENE ENS GEN EG RUNS URS BG E E choose device CC FX O Setting Battery Amp Hours ADV DC PG1 choose category V BAT SHUNT PG2 fiDV DC BAT battery capacity 110 amp hours TOP INC DEC ADV ADV DC PAGEZ e choose category uU I PGI CHARGE AUX PG3 er rm mm rm rm s n P To change Battery Amp hours ADVDC CH RGE return amps 19 3 Return to Main Press the lt BAT gt Soft Key DOWN INC DOHN N Press the INC or DEC Soft Key to change the parameter Press lt ADV gt to return to PG 1 Press lt PG2 gt to advance to the next setup page ADV OC PAGE3 choose category PGZ RESET CLR To change Return Amps Press the lt CHARGE gt Soft Key Press the INC or DEC Soft Key to change the parameter Press lt TOP gt to return to PG 2 Press lt PG3 gt to advance to the next setup page Press Main to return to the Figure 40 Configuring System Parameters 900 0036 01 00 45 Resetting Factory Default Settings HA IH Prep rn 3 02 14P SUM STATUS SETUP RDV Follow this menu map to reset the FX Inverter DN nn choose device cc DC HATE ADV FX PAGET1 chaose ca
14. ATT Lifetime kAH removed 5 Lifetime kilo AH 1000 amp hours removed DOWN RESET TOP Displays the total amp hours removed from the o o e battery over the life of the battery This is essentially x an odometer of battery usage STRTUS DC BATT End of battery status menu UP TOP STATUS Figure36 FLEXnet DC BATT Status Screens 900 0036 01 00 4 SETUP Screens IMPORTANT Basic setup for the MATE should have been done by the installer The following screens are provided in the event that changes need to be made in display preferences e g screen contrast or if communication errors occur between the components and needs to be reset 3 02 14P SUM STATUS SETUP ADV MATE Setup Screen PG 2 SETUP MA TE PAGE 1 and PG 3 are JE M eee mate code rev 2 choose category shown on CLOCK CNT GLOW PG2 page 43 NL gt SETUPMATE CLOCK Tu 1701709 12 00 00P BACK DATE TIME SETUP MATE CNT contrast 30 BACK INC DEC 9 ben em em em Current Day Current Hour Tu 01701709 12 00 00P INC SET INC DAY MONTH HOUR 5N TM SETUP HATE GLOMW backlight controls BACK LEVEL MODE TIME Current Month Tu 01701709 INC SET MONTH DATE Current Minute 12 00 00P INC DEC RESET MIN MIN SEC DONE ANSetpoints Current Dau e Monday through Sunday SETUP HATE GLOH LE VEL back light 100 BACK INC DEC 98 O SETUP MATE
15. Battery Enclosure Dimensions 39 83 101 2 cm x 18 87 47 9 cm x 15 75 40 cm H x Wx D Battery Enclosure Dimensions H x Wx D With Top Cap and 42 89 108 9 cm x 19 03 48 3 cm x 16 38 41 6 cm Front Cover Enclosure Rating Type 3R Requires the use of the Top Cap and locking Front Cover Enclosure Materials Aluminum 180 Ibs 81 6 kg x1 180 Ibs 81 6 kg x1 Weight Electronic Enclosure 134 Ibs 60 8 kg 166 Ibs 75 3 kg 134 Ibs 60 8 kg 166 Ibs 75 3 kg 88 Ibs 40 kg x1 88 Ibs 40 kg x1 Weight Battery Enclosure 44 Ibs 20 kg 44 Ibs 20 kg 44 Ibs 20 kg 44 Ibs 20 kg 44 Ibs 20 kg x2 44 Ibs 20 kg x2 Mounting Wall Mount Bracket Included Ground Mount Concrete Pad Mount AC Transfer Switch Speed lt 16 milliseconds Acinos x2 60 Aac Breakers x4 60 Aac Breakers P 1 Grid 1 Generator 2 Grid 2 Generator Input and Output Terminals Accepts 4 0 to 46 0 AWG LED Indicators Battery State of Charge PV okay Information Displays Grid Okay Inverter Output Okay Presence of Generator Integrated Communications Included MATE2 for remote system operation information Recommended Batteries Group 27 Group 31 and Tall Group 31 AGM or Gel Cell Batteries Recommended Minimum 4 kWH at 8096 8 kWH at 8096 Energy Storage Environmental Specifications Environmental Specifications Product Name SMARTRE 2500 SMARTRE 3000 SMARTRE 5000 SMARTRE 6000 Part Numbers
16. C BATT Days since charge Parameters met STATUS ADC BATT Battery min today Vde DOHN RESET TOP STATUS DC BATT Battery max today BR Vde DOKN P RESET TOP Tv o e STATUS DC BATT Temp comp d batt Set point 56 8 Vdc DOWN UP TOP STATUS OC BATT System battery Soe eh DOWN e STATUS DC BATT Cucle charge factor 7 STATUS DC BATT Cycle KwHr charge efficiency N ur tt STATUS DC BATT 3 E p 35 e Lifetime kAH removed 5 DOWN UP RESET TOP STATUS OC BATT End of battery status menu TOP STATUS T 900 0036 01 00 STATUS DC PAGE 1 STATS METER SHUNT BATT TOP To e i i n ee P Shows the Amps kilowatts flowing thru Shunts A B or C at C 0 0 0 000 kW the moment of reading Positive value means amp flow DOWN STATUS into the batteries negative means a load on the batteries pos 1 Ah 0 100 kWH O Ah 0 000 kiN Shows the Net amp hours kilowatt hours accumulated since the charge parameters were last met Positive value OWN TOP means that shunt shows a net charge to the battery A B C 0 Ah 0 000 kWH D negative means a net discharge UP MHETER DC SHUNT A removed 0 AH 0 kHH DOWN UP Top METER DC SHUNT A charged 12 AH 0 16 kHH DOHN UP TOP 1 METER DC SHUNT B removed 0 AH 0 kHH Removed Shows the Amp hours kilowatt hours removed from the batteries by the FX inverter s This number is cumul
17. D Search for Devices HUB Found Ga Ge LIC Port Assignment 1 FX 2 CC 3 DC 4 gt Ka O C SETUP MATE COMM PC PC communications OFF BACK OFF See page 51 for resetting 000 Comm Error SETUP 1A TE COMM f Comm errors BACK VIEW RSET Viewing Comm Errors 00 000 01 000 02 000 03 000 04 025 05 001 06 001 07 001 08 001 09 001 10 001 2M 001 After Resetting Comm Errors 01 000 02 000 04 000 05 000 07 000 08 000 10 000 2H 000 Figure 38 MATE Setup Screen Page 2 and 3 900 0036 01 00 43 Advanced Menu IMPORTANT gt Making changes to the Advanced Settings could adversely affect current system performance gt To reset the factory default settings see page 46 If factory default settings are restored it also may be necessary to reset the Battery Amp Hours and Return Amps settings Consult with the system installer or system documentation to reset the appropriate values if necessary 3 02 14P SUM STATUS SETUP ADV ADV SETT INGS WARN ING changes made could adversely effect system performance ADV PASSWORD enter the password ENTER mc uer exit IMPORTANT A password will be required to access the Advanced Menu system ADV PASSWORD enter the password Gi The system ENTER INC DEC EXIT password is 141 choose device FX CC Figure39 Accessing the Advanced Menus 44
18. DV INVERTER CONTROL A Current ly AN Set points OFF SRCH ON OK eo eo oe gt lt OFF gt turns off all FX inverters connected to the MATE gt SRCH begins search mode if the AC load connected is smaller than allowed by the programming of the search function gt lt OND gt turns on all FX inverters connected to the MATE gt lt OK gt Returns the Display to the Main Screen Figure 12 Inverter Control Screen 900 0036 01 00 17 Continued on Continuing to page 19 press ACIN cycles through the four AC Input Control screens 3 02 14P SUM STATUS SETUP ADV AC INPUT CONTROL ANS Set points Currently lt USE gt enables the FX to connect to an AC input DROP USE OK source ED ED O gt lt DROP gt disconnects the AC input source but will allow it to be reconnected if the low battery cut off set point occurs if the FX is overloaded gt lt OK gt returns to the point in the menu system before entering the ACINPUT CONTROL Menu Cycle GEN START CONTROL As Set points Currently MAN OFF gt indicates the user manually turned off the OFF AUTO ON OK AGS mode C25 amp e oa SRUTOOEF or AUTO ON gt allows the MATE to automatically start and stop the generator according the settings in the Advanced AGS Menu i The Gen Start Control Screen gt MANON manually overrides the AGS mode turning will be available for viewing the generator on
19. F ON MN MUTO DOWN UP MODE or AUTOmatic U S U Lo tx c gt eturns to SSES Mode Screen STATUS FX MODE aux control CHANGE Not used in the SmartRE DOWN UP MODE J T lt Change Mode gt STATUS FX MODE Commands charger to EQUALIZE CONTROL eq enabled turn equalization mode PO1 CHANGE UP MODE CO Oo PORT ON or OFF Duplicates Hot Key Figure22 FX MODES Status Screens 900 0036 01 00 eq enabled NO SEDES Returns to lt Select gt Mode Screen 27 Operation vids Hits EE The Port Soft Key switches HODES METER BATT PG2 status monitoring between Soft Keys gt e ports on the HUB i e between multiple inverters ZA A m EEE mm em CURRENT TARGET ACTIVITY ACTIVITY inv 0 0kH zer 0 OkM chg 0 0kW buy 0 0KH off Sell DOWN STATUS PORT search RE on Float T T em pg em wm el m charge Bulk STATUS FR HETER POT silent EQ output 117 Vac Output voltage voltage i float DOHN UP TOP PORT Shows the AC voltage available at eq e the FX s AC output chrg off I T amm support STATUS FX METER PO Input voltage sell input 118 Vac DT d we Shows the AC voltage available passthru at the FX s AC input from utility Y or generator inv Kilowatts taken from the batteries while SS ee Inverter current inverting inverter 0 0 Vac chg Kilowatts put into DMIN UP Tie PORT Shows the AC amperage drawn the batteries while c by lo
20. Lade SR o A O SMARTRE Operator s Manual OutBack Power Systems OutBack Power Systems is a leader in advanced energy conversion technology Our products include true sine wave inverter chargers maximum power point charge controllers system communication components as well as breaker panels breakers accessories and assembled systems Contact Information Telephone 1 360 435 6030 North America 34 93 654 9568 Barcelona Spain 1 360 618 4363 Technical Support 1 360 435 6019 Fax Address North America European Office 19009 62nd Avenue NE C Castell 17 Arlington WA USA 08830 Sant Boi de Llobregat BARCELONA Espana E mail Support outbackpower com Web Site www outbackpower com Disclaimer UNLESS SPECIFICALLY AGREED TO IN WRITING OUTBACK POWER SYSTEMS a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK Warranty Summary OutBack Power Systems Inc warrants that the products it manufactures will be free from defects in materials and workmanship for a period of five 5 years subject to the conditions set forth in the warranty detail found inside the ba
21. O chr control ON CHANGE DOWN UP MODE PORT STATUSA XMODE POT aux control AUTO CHANGE DOWN UP MODE PORT STATUS f X WODE PO eq enabled MO CHANGE HODE PORT See Figure 22 on page 27 for details on FX MODE Screens See Figure 23 on page 28 for details on FX METERS Screens See Figure 24 on page 29 for details on FX BATT Screens STATUSAXPAGE 1 wm choose category HODES METER BATT PG2 1 2 Inv O 0kW zer 0 par Chg 0 0kM buy 0 0kH DOWN STATUS PORT poro STATUS FX ME TER PO output 117 Vac voltage DOWN up TOP PORT STATUS A XMETER input voltage DOWN uP STATUSFXMETER inverter 0 0 Vac current DOWN UP TOP PORT STATUS FX HETER PO1 charger 0 0 fac current DOWN uP Tor PORT STATUSA X ME TER PO01 input 0 0 fac current DOWN up TOP PORT STATUS AF XE TER P01 sell 0 0 fac current DOWN TOP PORT STATUS A X ME TER POT FX Firmare 061 ann DOWN TOP PORT STATUS XAME TER End of meter menu up TOP STATUS e T FX Status Screen Page 1 Summary n JST P RE A NC RR Von wm nm STATUS f X BATT POO battery 13 6 Vde n STATUS PORT STATUS f X BATT P01 battery 13 6 Vde temp compensated N up Top T1 STATUS F X BATT absorb 00 00 Hrs tine remaining DOWN up id STATUS f X 8nTT PO float time r
22. Off not illuminated either 1 the inverter is not converting DC power to AC power or 2 when the AC input source is powering the loads AC Input Status LED Inverter Status yellow LED green 4 line LCD Display 3 02 14P SUM STATUS SETUP ADV Hot Key Hot Key INV ACIN Button Button Soft Keys x4 Figure 11 MATE2 Display and Control Features Soft Key Functions There are four Soft Keys available to navigate through the Menu Map Each Soft Key corresponds to the word on the screen directly above it except when viewing the Summary Screens gt Soft Key navigation lt UP gt lt DOWN gt lt BACK gt or lt TOP gt gt Soft Key Settings lt OFF gt AUTO ON lt INC gt to increase values and lt DEC gt to decrease values gt Other The soft keys perform other functions depending on the individual menu screen These Other functions may be not applicable to this product and therefore may not be shown in this manual 16 900 0036 01 00 Hot Key Functions There are two hot keys available to bring up the most commonly used control screens gt INV HotKey Pushing the INV hot key will display the Inverter Control screen to control the FX inverting function gt ACIN Hot Key Pushing the AC IN hot key displays the first of four AC Input Control screens Pushing AC IN repeatedly cycles through the four AC Input Control screens VAT 3 02 14P SUM STATUS SETUP A
23. PORT This is in digital counts not degrees and is T cC only usable for troubleshooting T STATUS FX BATT P01 End of battery menu up e o 7 TOP STATUS Figure 24 FX BATT Status Screens 900 0036 01 00 29 Operation FX Status Screen Page 2 and 3 From FX Status Screen Page 26 lt i STATUSAFX PhGE 2 2 choose category T STATUS FX AERR R P Kee STATUS TFE TAGE I choose category PGI ERROR WARN PGJ PG DISCON SELL MAIN AL x En et l STATUS FAA ISCON Pon STATUS AER SELL Ve high acin freq Ha Stop sell DOHN STATUS PORT too high Reason 11 RT DOWN STATUS PORT STATUS FORT lou ac output Ha voltage DOWN STATUS PORT ME emm emm STATUSAT X ERRUR PO stacking Ha error detect En STATUS FX ERROR P01 inverter Ho Specie E Y1 S TATUS AT X ERROR PO1 Tor PORT low battery Ho voltage DUH up Tor PORT STATUS FE ERROR PO1 phase Loss Ho error TOP PORT Malle ede uie P01 volt battery Ha age TOP PORT E e S TATUS AF X AERRUR PO1 ac output Ha sharted DOHN up STATUS FA ERROR ac output Ha back f ecd DON Tor STATUS FL ERROR End of error menu UP TOP STATUS o gt T T P PORT l Mm E Nee ee cns zo STATUSF XD ISCON
24. S CC SETPT End of setpoint menu P02 UP TOP STATUS gt 06 Figure 32 Charge Controller SETP Status Screens 900 0036 01 00 37 Operation FLEXnet DC Monitor Status Screen f B C DOWN up TOP A 0 1 f 0 000 ku B 0 0 A 0 000 kH C 0 0 A 0 000 kH DOWN STATUS 1 Ah 0 100 kWH 0 Ah 0 000 kHH 0 Ah 0 000 kHH HETER TIE SHUNT A remoW DOWN T HETER DC SHUNT charged iz yy 11 HETER DC SHUNT B removed 0 AH up METER DC SHUNT B charged Gi 0 16 kHH T P AH 0 16 kHH DOWN TOP METERAN METER DC firmware revision 000 007040 UP TOP STATUS STATUS DC PAGE 1 STATS METER E ee PG2 2a t D wm mmm wm wm mmm mmm wm wm emm emm emm mmm HN emm 1 l1 AN emm emm emm emm emm emm emm emm emm 1 Clo oo STATUS DC SHUNT A Max removed amps 0 9 DOWN RESET TOP 11 e e STATUS DC SHUNT A Hax removed kMatts 0 0 DOWN RESET TOP e amp e STATUS DC SHUNT A is quem 10 1 DOWN RESET TOP t STATUS OC SHUNT Hax charged kHatts 0 179 DOWN RESET TOP E STATUS DC SHUNT B d SE 1 STATUS DC SHUNT B Ss Bue DOWN UP RESET DT STATUS DC SHUNT B d q E STATUS DC SHUNT B Max charged GE Tt STATUS DC SHUNT End of shunt status menu UP 0 UP RESET 2 040 UP RESET TOP TOP STATUS Figure 33 FLEXnet DC Status Screens 38 STATUS DC BATT Total days at 1007 0 5 RESET e o e STATUS D
25. SRE2500 120 NA SRE2500 120 240 NA SRE3000 120 NA SRE3000 120 240 NA SRE5000 120 240 NA SRE6000 120 240 NA Operating Temperature Range 40 C to 60 C power derated above 25 C Models 56 900 0036 01 00 A Advanced Menu usssssesesessesesenensenenensenenennenenennenenennenennene 44 Configuring Systems Parameters 45 Air ale 49 AUN CO cuoc rk 1 B SESS een 13 EE 14 Bier 14 Mechanical Interlocks 11 12 13 C Choosing a Device esessssessensnseneneneenenennenenennenennenenenneneneen 25 D Nee m 15 Detinitlobsimusi d m RSS URS RR GR 2 E EH 15 Errors COMMUNICATIONS ii a 51 H Wi ALO Oniani 49 MATE EE 16 O a 17 A erui 16 MATE SEU Ds ariadna said 42 900 0036 01 00 MATE2 A 16 MENU Mariscos 19 Main Screen a 21 Power UF Screens 20 Status TUTE 24 Summary MENUS oe eet a Ae 22 R Recycling Information een 3 Earl I E 4 zT 4 Keep America Beautiful sss 4 Natural Resources Canada sss 4 Office of Waste Management Canada 4 QUES NO tg 4 FOG IS de 59 Regulatory BEER Sees 3 Removing the Front Cover eent 10 Resetting Factory Default Settings 46 A E 52 SE 1 Dattery A O 3 General a 2 SV SUC E 2 o TE 15 Specifications Seed Te O iis ovni itio 55 ENVIO Men ni 56 Mechanical count 56 A O OE RODA OS
26. TUS F X BATT Po00 battery 13 6 Vde actual Battery Actual Shows true battery voltage DOUN STATUS PORT e zZ Battery Temp Compensated Shows ae ee M ers D equivalent battery voltage adjusted for DOWN UP TOP PORT effects of temperature e 8 p STATUS T X BATT Pot Absorb set point Shows charger set point At 14 4 Voc for Absorption voltage first Bulk stage of charge T a ide Ade 9 7 absorb TE 00 00 Hrs Absorb time remaining Shows charger time remaining wuer running time for second Absorb stage e of charge T STATUS ZF X BATT float 13 6 Yde setpoint DHH Float set point Shows charger set point for D uP Float voltage third Float stage of charge e T P SE Floattime remaining Shows charger Float He ren sc DOWN UP TOP PORT I timer for duration of third stage Refloat set point Shows charger set point ee ae setpoint for resumption of third stage for battery DOUN UP TOP PORT maintenance 2 STATUS AF X BATT 1 14 4 Equalize set point Shows charger set point See E for battery equalization Do NOT equalize E A sealed batteries 2 ee Uhl len e e e e equalize En rs Equalize time remaining Shows charger tine reining T running time for the remainder of the e Equalization cycle I gt STATUS F X BATT Pot Gast i SS CA ig Batt Temp Shows battery temperature DOWN UP TOP
27. U SA nennen seines 4 Nata RESOURCES CN o ee O lod 4 Office or Waste Management Cala E ada 4 Introduction Y REMOVING the Eront COVE en V aU ba e akan we RR RT TW Dd hM GU 10 Status Indicators EDS anna a ua 11 S MartBE Status ue e e 12 Battery State of Charge SOC LED Indicators see 12 Basic Operation Circuit Breakers VOT u a 13 AECH d EEN E ENSrgIZe E ln e EE 15 RE En ee Un au 15 MATEZ System Controllerrana DiSPla ias 16 LED Status Indicators A HAE DAC o ME AU ua mA 16 A une EMI CRM S E NORMEN CUARTA IR ONCE I Ed UC E AIRE UR 16 HOCKEY FONCIONS t 17 E Re NODE 19 Power UP SENS AS AAA AAA Ata 20 MA A re 21 Sumay E 22 FX Stat s Screens Page EE 26 FX Status Screen Page 2 and EE 30 Charge Controller CE Status Screen uses ann ann 34 EIEXNELDE Monitor Status Screens ir 38 EE 42 Advanced MOI atu M eco e uec ae fo S afe Us aca tra e n bn b oce ra o eae mie 44 eut Ur dl e System Parame tels susanne 45 Resetting Factory Default Settings uneessnsessessnsensnssnennennenennnenennenennennennenennennenennennenennennenennennennenennnnnsnnenennennenennennsnsenennsnsenennnene 46 900 0036 0 1 00 5 Table of Contents Maintenance and Troubleshooting oooooooo AY geet 49 Ee Ee 49 Basic TOUS UN 50 CONMIMUINIG ATION EE 51 EE ee 52 Applicationsor Accessory Information ee id 52 Howto contact Techfilcal SUD POW EE 52 R
28. UCTS OUTBACK EXPRESSLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTIES OF ITS PRODUCTS INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OUTBACK ALSO EXPRESSLY LIMITS ITS LIABILITY IN THE EVENT OF A PRODUCT DEFECT TO REPAIR OR REPLACEMENT IN ACCORDANCE WITH THE TERMS OF THIS LIMITED WARRANTY AND EXCLUDES ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION ANY LIABILITY FOR PRODUCTS NOT BEING AVAILABLE FOR USE OR LOST REVENUES OR PROFITS EVEN IF IT IS MADE AWARE OF SUCH POTENTIAL DAMAGES SOME STATES OR JURISDICTIONS MAY NOT ALLOW THE EXCLUSION OR LIMITATION OF WARRANTIES OR DAMAGES SO THE ABOVE EXCLUSIONS OR LIMITATIONS MAY NOT APPLY TO YOU Corporate Headquarters 19009 62nd Avenue NE Arlington WA USA 1 360 435 6030 European Sales Office C Castell 17 08830 Sant Boi de Llobregat BARCELONA Espana 34 93 654 9568 www outbackpower com 900 0036 01 00
29. WN UP RESET DT Days since charge parameters met Displays the STATUS OC OATT number of days since the battery last met its charge Ale e parameters T Battery min today Displays the minimum battery drm Total days at 100 Displays the number of days the battery has been at 10096 State of charge voltage since it was last reset by the user or since e HEH T midnight passed TT Battery max today Displays the maximum battery STATUS DC BATT A Batt tod voltage since it was last reset by the user or since E 3 ue DOHN RESET TOP midnight passed Temp com d batt Set point Displays the fully ep charged voltage compensated for temperature Set point HORT yde DOHN TOP D System Battery Temperature If the remote Y T Ta temperature sensor senses temperature is between STATUS DC BATT 10 C and 60 C on the batteries it will display the temperature gt 29 C value in degrees Celsius Ifthe sensor is damaged or DOHN TOP fails or if the temperature is outside of the range T T listed above will appear T STATUS OC BATT Cycle charge rar TBZ DOWN TOP Cycle charge factor Displays the amp hours removed and amp hours returned as a percentage ee T during the last battery cycle T STATUS DC BATT Cycle KuHr charge efficienc 65 Cycle kWhr Charge efficiency Displays the Down UP La kilowatt hours removed and returned as a y e T2 percentage during the last battery cycle T s TATUSADC AB
30. a Office of Waste Management Canada VVVVV WM 52 900 0036 01 00 Troubleshooting How to Arrange for Warranty Service During the warranty period beginning on the invoice date OutBack Power Systems will repair or replace products covered under this limited warranty that are returned to OutBack Power Systems facility or to an OutBack Power Systems authorized repair facility or that are repaired on site by an OutBack Power Systems authorized repair technician IMPORTANT For full Warranty description see page 61 Return Material Authorization RMA To request warranty service you must contact OutBack Technical Services at 360 435 6030 or direct at 360 618 4363 or support outbackpower com within the effective warranty period If warranty service is required OutBack will issue a Return Material Authorization RMA number A request for an RMA number requires all of the following information 1 Proof of purchase in the form of a copy of the original Product purchase invoice or receipt confirming the Product model number and serial number 2 OutBack issued warranty letter 3 Description of the problem and Shipping address for the repaired or replacement equipment 900 0036 01 00 95 Troubleshooting Returning Product to OutBack After receiving the RMA number pack the Product s authorized for return along with a copy of the original purchase invoice and warranty certificate in the original Product shipping c
31. ac 60 Hz configurations Rated for Indoor and Outdoor Installations Includes chassis mounting brackets and interconnecting mounting brackets for wall mounting Uses MPPT technology to maximize the harvest from solar modules ETL listed to UL 1741 VW ON NON Y MATE2 System Controller A and Display m A WA E Fut Photovoltaic PV Modules X SMARTRE MARTRE Solar Harvest u Bar Ki Electronics Battery Enclosure Enclosure Figure 1 Typical Grid Interactive Application 900 0036 01 00 9 Introduction Removing the Front Cover Just inside the Front Cover there are two brackets that Mi interlock with two brackets on the interior cover to hold the front cover in place Enclosure Q If a lock has been installed use the key provided with that lock to unlock the Front Cover Lift the Front Cover upward to dislodge it from the brackets Then swing the bottom of the Front Cover away from Enclosure Enclosure the enclosure and 1 lower it to remove it from under the Top Cap Reverse these directions to re install the Front Cover Figure2 Removing the Front Cover 10 900 0036 01 00 Introduction Status Indicators LEDs Two sets of Status Indicators LEDs are located inside the Front Cover windows gt The Battery Status LEDs on the left provide status information about the battery bank state of charge gt The SmartRE Status LEDs on the right prov
32. ace Range de LO Ha tania eina ob ode bid bd aad dm M ben dM 52 How to Arrange for Warranty Service ccsssssssessssssscsssssscsssssscsssssscsssssscsssesscsssecscassecsssssecsesssecsssesecssssscassesscaeaesesees 53 Return Material Authorization RMA cccssscssssssssssssssssssssssssscsssssssssssssesssessssessssssessessasscsessssesesesscssssscsessseessaescasseseaesseseaeess 53 Returning Product to DU Ba RC RR DNO NR eis 54 III Mee O ElecticalSpPeciica ON EE 55 Mechanical Specifications 56 Environmental Specifications ii A cine 56 Index Aaa e o SmartRE Warranty Registration Card E ee Be sieut EI UU TUUM SHOUT nennen 60 Warranty M H M M n ORI Cu 6 900 0036 01 00 Table of Contents Table 1 Table 2 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 900 0036 01 00 List of Tables En ERR gea E 2 Basic MO UD SIN ENEE 50 Typical Grd Interactive Application ee 9 REMOVING the FROME COVOF aciei Ee ED Gm RERO OHNE IURI NEU 10 System Status Iridicatoers LEDS users 11 Sal Status Indic
33. ads on AC output when charging Y inverter is ON and no AC source zer Kilowatts of PV is connected delivered to loads hee Ob ae unen there isnot Ha uP Top Charger current gc a P sell e Shows the AC amperage used by uy Total kilowatts I the FX s charger drawn from AC source T charge and loads STATUS FX METER input 0 0 ac Input current Shows the AC amperage drawn by the FX s AC input combination of charging and loads current DOWN up TOP PORT Unit turned off no AC source STATUS FX METER POI sell 0 0 Aac Unit on but sleeping current no load demand M inverting from batteries e Y no AC source Charging batteries from UP TOP PORT Sell current Shows the AC amperage sold back to the utility STATUS F X ME TER POI AC source FX Firmare 061 revision Using AC source charging DOWN UP TOP FX firmware complete gt e Shows the Current FX software Maintaining batteries version once full running controlled battery STATUS F X ME TER End of meter menu overcharge Using AC source e charger turned off up TOP STATUS e Figure 23 FX METER Status Screens 28 900 0036 01 00 Operation P The Port Soft Key switches status EE monitoring between ports on the HUB HODES METER BATT PGZ Se i e between multiple inverters SO Keys ep Eee ME A eee HN m MM Mm mm mp mm I STA
34. ative since the charge parameters were last met Charged Shows the Amp hours kilowatt hours used to charge the batteries by the FX This number is cumulative since the charge parameters were last met Removed Shows the Amp hours kilowatt hours removed from the batteries by the Charge Controller s This number is cumulative since the charge parameters were last met DOHN UP TOP METER DC SHUNT B charged 12 AH 0 16 kHH DOWN UP TOP kr Charged Shows the Amp hours kilowatt hours used to charge the batteries by the Charge Controller s This number is cumulative since the charge parameters were last met METER FN METER icion en DC Firmware Revision Shows the firmware 000 00 040 revision number UP TOP STATUS emm O EEE I mmm AA emm EN HE HEN MEN EN HEN EN EN mmm EN mmm EN mmm mm mmm NEED ME mm HEN mm mmm BEE e e o Figure34 FLEXnet DC METER Status Screens 900 0036 01 00 39 Max Removed Amps Shows the maximum amps removed from the batteries by the FX inverter s Max Removed kWatts Shows the maximum kilowatts removed from the batteries by the FX inverter s Max Charged Amps Shows the maximum amps used to charge the batteries by the FX Inverter s Max Charged kWatts Shows the maximum kilowatts used to charge the batteries by the FX Inverter s Max Removed Amps Shows the maximum amps removed from the batteries by the Charge Controller s Max Removed kWatts Shows
35. ators BEDS iS E USA ANS I cn E AAA a 12 Battery Status Indicators LEDS sra in 12 SmartRE Breakers and Mechanical Interlocks eee esee esee teretes nent n tatnen eaa noas 13 DE Breakers Eet EE 14 AC Breakers and Mechanical Interlocks Enlargement ccssssssscsssssscssssscsssssscsessessssssesssessesesssscssssesesssseseseaeess 14 STAU ee el 15 ShuteowiPrOCedlBS iaa AA 15 MATE2 Display and Control Features ASAS NICO Ai NO Ie 16 Inverter Control SCHOO RI 17 AC Input Control Screens AE E 18 AC PUT EENEG 19 MATEZ Startup Screens deles bao ee ere 20 Main Screen c H 21 Summary Screens State of Charge and DC Now eessen 22 Summary Screens Status Screens DC Today and DC Bat essssssssssssssssscsssecsssessessssecsssecsssecsssecessecssseeseees 23 Summary Screens Status Screens FX Total and CC Total eee tesis tete tenentes ta tantnns 24 Statis SCHEN Se ee ae M b MM M MN MM LK M MN CN E ME 25 PX Status Screen Page SUMMA E 26 FX MODES Status Screens ee 27 EX METER Status Screens abo dea ret vie di did 28 EX BAIT SEUS SCHEN Seeds a a aia puces tdo 29 FX Status Screen Page and EE 30 E EI d EE 31 EX WARN Status Screens Aa 32 FX DISCON ana SELL Status Screens Page 3 nas 33 Charge Controller Status Screens Page 1 ssssscsssssscsssssscsssssscsssscssssssessssssesesssessssssesssesscsesessesssesscseseescseeseacsseseaes 34
36. begins on the Product s date of manufacture or the initial purchase date as indicated on the warranty registration card submitted to OutBack whichever is later This Warranty applies to the original OutBack Product purchaser and is transferable only if the Product remains installed in the original use location The warranty does not apply to any Product or Product part that has been modified or damaged by the following Installation or Removal Alteration or Disassembly Normal Wear and Tear Accident or Abuse Corrosion Lightning Repair or service provided by an unauthorized repair facility Operation or installation contrary to manufacturer product instructions Fire Floods or Acts of God Shipping or Transportation Incidental or consequential damage caused by other components of the power system Any product whose serial number has been altered defaced or removed or Any other event not foreseeable by OutBack WON NO NON ON ON ON VV ON V OutBack s liability for any defective Product or any Product part shall be limited to the repair or replacement of the Product at OutBack s discretion OutBack does not warrant or guarantee workmanship performed by any person or firm installing its Products This Warranty does not cover the costs of installation removal shipping except as described below or reinstallation of Products or parts of Products THIS LIMITED WARRANTY IS THE EXCLUSIVE WARRANTY APPLICABLE TO OUTBACK PROD
37. but this function is not gt lt OK gt Returns to the point in the Menu System where recommended for use with the user entered the GEN START Control Screen this product CHARGER CONTROL AS Set points Currently lt OFF gt disables the charger function OFF AUTO ON gt AUTO enables automatic battery charging silent and re float when an AC input source is connected gt ON Recharges the batteries but eventually remains in the float charging stage and eliminates silent mode until the AC input is disconnected gt lt OK gt returns to the point in the menu system where you entered the CHARGER CONTROL screen Figure 13 AC Input Control Screens 1 3 18 900 0036 01 00 CHARGER MODE CONTROL Global charger mode Continued from page 18 lt Mm BULK EQ OK BULK CONTROL EQUALIZE CONTROL eq enabled START STOP START STOP T eoo e BULK CONTROL See Caution below Bulk charge started OK MAIN o O 06060 A N Soft Key Options BULK CONTROL Bulk charge stopped gt lt BULK gt starts a BULK charge OK MAIN gt EQ starts an EQUALIZE charge gt lt OK gt Returns to the point in the Menu o System where the user entered the GEN MODE CONTROL Screen Figure 14 AC Input Control Screens CAUTION Battery Damage This product recommends the use of AGM or sealed batteries Sealed Batteries should NEVER be equalized IMPORTANT T
38. ck cover of this manual OutBack Power Systems cannot be responsible for system failure damages or injury resulting from improper installation of their products Notice of Copyright SmartRE Operator s Manual April 2009 by OutBack Power Systems All Rights Reserved Trademarks SmartRE is a registered trademark of OutBack Power Systems OutBack Power is a registered trademark of OutBack Power Systems Date and Revision April 2009 Part Number 900 0036 01 00 Important Safety Instructions READ AND SAVE THESE INSTRUCTIONS This manual contains important safety instructions for the SmartRE System Read all instructions and cautionary markings on the SmartRE and on any accessories or additional equipment included in the installation Failure to adhere to these instructions could result in severe shock or possible electrocution Exercise extreme caution at all times to prevent accidents Symbols Used WARNING Hazard to Human Life This type of notation indicates that the hazard could be harmful to human life CAUTION Hazard to Equipment This type of notation indicates that the hazard may cause damage to the equipment IMPORTANT This type of notation indicates that the information provided is important to the installation operation and or maintenance of the equipment Failure to follow the recommendations in such a notation could result in voiding the equipment warranty Audience This manual is int
39. d There is a I T communication problem between the MATE STATUS F 0 and the FX DOWN UP TOP PORT Internal fan failure detected The FX s internal M T LZ cooling fan is not operating properly internal fan No DOWN TOP PORT The following items are not warnings but are data Y readings related to the temp sensor warning These STATUS TX AInRN values are used for troubleshooting purposes The m in The Port Soft Key higher the numerical value the cooler the e switches status monitoring temperature T between ports on the HUB STATUS X MARN fettenp l l i e between multiple Airtemp Displays a numeric value representing vw Ur inverters the air temperature around the FX o Fettemp Displays a numeric value representing the temperature of the FETs Field Effect Dom ur Transistors Y STATUS A X MARN PO Captemp Displays a numeric value End of warnings menu up Top PORT representing the temperature of the ripple e capacitors q Figure 27 FX WARN Status Screens 32 900 0036 01 00 From FX Status Screen Page 20 ACIN Freq too high displays yes if the AC source exceeds 69 Hz and the FX disconnects from the source ACIN Freq too low displays yes if the AC source exceeds 59 3 Hz and the FX disconnects from the source AC IN voltage Max displays yes if the AC source exceeds 132 Vac and the FX disconnects from the source AC IN voltage Min displays yes if
40. e L N 120 Vac L N 120 Vac L N 120 Vac L N 120 Vac Nea L L 240 Vac iowa L L 240 Vac L L 240 Vac L L 240 Vac Nominal Frequency Output 60 Hz 70 A 120 Vac 70A 120 Vac 70A O 120 Vac per FX 70 A 120 Vac per FX PEAR VMS IRINA 240 Vae 0A9120Vac 351 240Vac 70A 240 Vac 70 A 240 Vac Maximum AC RMS 100 50A Q 120 Vac 50A 120 Vac 50 A Q 120 Vac per FX 50A e 120 Vac per FX Invert Current DENN e Vac DA 120Vac 5oAQ240Vac _ 50A 240 Vac 50 A 240 Vac 6000 VA 6000 VA 12000 VA 12 000 VA Maximum Overload 4800 VA 5000 VA 9600 VA 10 000 VA Capability 3200 VA 4000 VA 6400 VA 8000 VA 20 8 A 120 Vac 20 8 A 120 Vac AC Output Current 20 8 A 120 Vac SC n Se es 25A 120 Vac gt Doc per FX per FX f 20 8 A 240 Vac 10 4 A 240 Vac Total Sell Current lt 5 Harmonic TEN Mx Distortion 2 Typical AC Inputs x2 60A 120 Vac Grid Generator x4 60 A 120 240 Vac Grid x2 Generator x2 Anti Islanding Protection UL1741 2005 IEEE1547 Output Waveform True Sine Wave Input Voltage Range 50 150 Vdc Voc Maximum Voltage Temperature Correction Operating Voltage Range 50 145 Vdc Maximum Voltage Temperature Correction Maximum Open Circuit Voltage Maximum PV Short Circuit Current 150 Vocincluding local temperature correction factor per NEC 690 7 64 A Isc per NEC 690 8 per PV input x1 80 Adc Breaker x2 80 Adc Breakers Gouna raat Moteeuon Detection gt 0 5 A Detection gt 0 5A Electronic Over cur
41. e loads AC Drop AC power is present but the inverter has judged it as unacceptable No AC In There is no AC available on any AC inputs CC Total Screen Summarizes PV charge controller activity at the time of reading CC Totals shows battery voltage at the time of reading Output displays the total delivered PV amperes and kilowatts i e total output available to the batteries from all charge controllers Today displays the total PV kilowatt hours accumulated since midnight Bottom line shows amp hours accumulated since midnight Summary Screens Status Screens FX Total and CC Total 900 0036 01 00 Choosing a Device MAIN 3 02 14P choose device SUM STATUS SETUP ADV Soft Keys STATUS FX PAGE 1 STATUS CC PAGE 1 STATUS DC PAGE 1 choose category choose category STATS MODES METER BATT PG2 MODE METER SETP PG2 METER SHUNT BATT TOP coco Goa so 0000 STATUS FX PAGE 2 choose category PGI ERROR WARN PG3 STATUS choose device STATUS FX PAGE 3 choose category PG2 DISCON SELL HAIN C EO C 2 Press to return to the Main Screen Figure 20 Status Screens 900 0036 01 00 25 Figure 21 FX Status Screens Page 1 STATUS AXMODE POO Inv control ON CHANGE DOWN STAT MODE PORT STATUS f X MODF PO ac in control USE CHANGE DOWN UP MODE PORT STATUSFX NODE P
42. e met gt Green gt Solid Green LED SOC is above 9096 gt Yellow gt Yellow gt Off Red LED SOC is above 59 gt Yellow gt Solid Red LED SOC is greater than 4996 but less than 6096 Red gt Blinking Red LED SOC is less than 5096 gt 90 80 89 70 79 60 69 Solid 50 59 Blinking lt 50 Figure5 Battery Status Indicators LEDs 12 900 0036 01 00 Introduction Basic Operation Circuit Breakers 101 IMPORTANT ENERGIZING Power ON Closing the circuit breaker completes the electrical circuit which enables power to flow This turns the power ON gt DE ENERGIZING Power OFF Opening the circuit breaker disrupts the circuit which stops the flow of power This turns the power OFF ACBreakers 9 DCBreakers gt Mechanical Interlocks CLOSED OPEN AC IN 1 Closed I ON AC IN 2 Closed I ON S O AC IN 2 Open O OFF AC IN 1 Open O OFF OFF Figure6 SmartRE Breakers and Mechanical Interlocks 900 0036 01 00 13 Introduction GFPICC Batt e Ground Fault Use for dedicated Battery Positive Protection DC loads Inverter Input Breakers shown in OFF position Figure7 DC Breakers Enlargement AC IN 2 20 Aac Load Grid Input AC to a Sub Use for dedicated panel AC loads Sends AC from the Grid or generator to the loads and bypasses the invert
43. emainin HN up I STATUSAX BATT q TOP ref loat 13 6 Vdc setpoint DOWN TOP PORT STATUS X BATT PO equalize 14 4 Vde setpoint DOWN TOP STATUS X BATT POT equalize 02 0 Hrs time remaining HN up TOP PORT STATUS f X BATT Po1 batt temp 255 Ka in ae CA TOP Y STATUS FX BATT PO End of battery menu PORT up eo o T TOP STATUS b amem am am emm Operation FX Status Screen PG 2 and PG 3 are shown on page 30 II gt 900 0036 01 00 The lt Port gt Soft Key switches status monitoring between ports on the HUB i e between multiple inverters STATUS FX PAGE 1 choose category MODES METER BATT PG2 STATUS FX MODE P01 Commands inverter on INVERTER CONTROL inv control ON off or in Search P01 CHANGE CURRENTLY ON DOMN STAT MODE PORT Duplicates Hot Key Change Mode gt ES o Returns to Select gt Mode Screen lt Change Mode gt STATUS FX MODE POt Commands AC input to AC INPUT CONTROL ac in control USE use or drop an AC POL CHANGE source CURRENTLY USE DONN UP MODE PORT l O Duplicates Hot Key ET Cx CI X5 Returns to lt Select gt Mode Screen lt Change Mode gt STATUS FX MODE Commands charge CHARGER CONTROL chr contro CHANGE ON controller to be OF
44. ended for anyone required to operate the SmartRE Operators must be familiar with all the safety regulations pertaining to operating this kind of equipment as dictated by local code Operators must also have a complete understanding of this equipment s features and functions Do not use this product unless it has been installed by a qualified installer in accordance with the SmartRE Installation Manual 900 0036 01 00 Important Safety Instructions Definitions Table1 Terms and Acronyms Acronym Definition ANSI American National Standards Institute FCC Federal Communications Commission North America NEC National Electric Code North America General Safety WARNING Limitations on Use This equipment is NOT intended for use with life support equipment or other medical equipment or devices CAUTION Equipment Damage Only use components or accessories recommended or sold by OutBack Power Systems or its authorized agents SmartRE System Safety A WARNING Lethal Voltage This unit contains no user serviceable parts Do not remove the cover to the wiring compartment while the unit is in operation WARNING Fire Hazard Do not place combustible or flammable materials within 12 feet 3 7 m of the equipment CAUTION Equipment Damage Thoroughly inspect the equipment prior to energizing Verify that no tools or equipment have been inadvertently left behind Ensureclearance requirements are
45. er s 20A Dual pole Breaker for 240 Vac Loads AC IN 1 Not available in all models Breakers shown in OFF position Figure8 AC Breakers and Mechanical Interlocks Enlargement 14 900 0036 01 00 Operation Energize Startup Close the DC Breakers from the battery bank to the inverter Close the AC Output Breakers Close the AC Input Breakers Close the PV input Breakers nn GFPICC Batt Figure9 Startup Procedures De energize Shutdown 1 Open the PV Breakers 2 Openthe AC Breakers 3 Open the DC Breaker for the Battery T x 2 GFPICC Batt ACIN1 ACIN2 ACOUT Bypass 20 Aac Load Figure 10 m Procedures 900 0036 01 00 15 MATE2 System Controller and Display A MATE2 System Controller and Display is included for system configuration and monitoring activities It consists of a 4 line LCD and two Status LEDs for system display The MATE2 also has four soft keys and two Hot Keys for software menu navigation Each soft key corresponds to the word on the screen directly above it except when viewing the Summary screens LED Status Indicators AC Input Status LED yellow gt ON Solid AC is connected and in use gt ON Flashing AC is available but not connected gt OFF not illuminated No AC is present Inverter Status LED green gt ON Solid inverter is powering loads or selling to the grid gt ON Flashing the inverter is in search or power save modes gt
46. f either substance readily available if using these types of batteries Regulatory References National Electric Code NEC Article 690 current edition Canadian Electrical Code Part CSA 107 1 UL 1741 2005 Static Inverter and Charge Controllers for Use in Photovoltaic Power Systems American National Standards Institute National Fire Protection Agency ANSI NFPA 70 Recycling Information 900 0036 01 00 IMPORTANT Recycle Electronics and Batteries Batteries are considered hazardous waste and must be recycled according to local jurisdiction Inverters and other electronics contain metals and plastics that can and should be recycled The following are some websites and phone numbers that provide information and how and where to recycle batteries and other electronic equipment OutBack Power Systems strongly encourages you to learn about recycling and to dispose of recyclable items accordingly The Earth and OutBack Power Systems thanks you for that effort Important Safety Instructions Earth 911 Website www Earth911 com Address 14646 N Kierland Blvd Suite 100 Scottsdale AZ 85254 Phone 1 480 337 3025 direct OurEarth org There is a place on the website for contacting OurEarth org using email No direct email address is provided Website http www ourearth org recycling htm Environmental Protection Agency USA Website www epa gov recyclecity Phone 1 415 947 800
47. ft Key switches status monitoring between ports on the HUB i e between multiple inverters STATUS FX ERROR P01 No low ac output voltage DOWN STATUS PORT F xul STATUSA X ERROR POI stacking No error en DOWN TOP PORT rt STATUS F X ERROR inverter overtemp DOWN UP TOP PORT Y1 STATUS F X ERROR PO lon battery No lies DOWN TOP PORT STATUS f X ERROR P01 phase Loss No error DOWN TOP PORT t STATUS f X ERROR P01 high battery No voltage DOWN TOP PORT STATUS F X ERROR PO1 ac output Ho eet DOHH TUP PORT E STATUS FX ERR R PO1 ac output No mo DOWN TOP PORT STATUS X ERR R P1 End of error menu UP T P STATUS SS T Figure 26 FXERROR Status Screens 900 0036 01 00 STATUS FX PAGE 2 choose category PG1 ERROR WARN Te PG3 Operation All screens read status as No under normal conditions If the unit shuts off due to a specified error condition that screen will change to Yes Low AC Output Voltage Load too high Inverter could not supply enough AC voltage to meet demand Stacking Error Detected Communication problem among stacked units Inverter Overtemp Unit has reached its maximum allowed operating temperature Low Battery Voltage Battery voltage is below the LOW BATTERY CUT OUT VOLTAGE set point This error can be
48. he SmartRE is composed of four individual OutBack components that will have their own set of software screens Some screens although available for the individual components may not be applicable for use with this product Those screens that are not applicable for use with this product are not illustrated in this manual Please consult your local installer if you have any questions about the additional screens or you can get the manuals with complete programming instructions at www outbackpower com 900 0036 01 00 19 Power UP Screens C 2009 DutBack Power Systems IMPORTANT You will need the code and serial number Veneta of the MATE2 if contacting OutBack Power Code a a a Systems regarding its operation Serial 4 SELBE EE Code dictates the MATE2 s operation CS and features Serial matches the bar code sticker inside the MATE on its circuit board q Screen EE refers to the MATE2 s Searching for Devices Menu System msi HUB Found 5 Port Assignment 1 FX 2 CC 3 DC 4 5 6 T gt 8 gt 9 10 2M 3 02 14P Main Screen SUM STATUS SETUP ADV Figure 15 MATE2 Startup Screens 20 900 0036 01 00 Main Screen The MAIN screen appears after the MATE detects the HUB and any devices connected to it 3 07 14P SUM STATUS SETUP ADV The SUMMARY Soft Key leads to The ADVANCED Soft Key leads menus that show the direction and to menus that allow for amount of po
49. i e between multiple inverters 900 0036 01 00 STATUS CC PAGE 1 choose category MODE METER SETIP PG2 AR 9 e J s STATUS CC MODE P02 charger mode absorb Charger Mode Shows one of five charger states Bulk DOWN STATUS PORT d rs STATUS CC MODE P02 aux relay mode ON Night Light DOWN UP TOP PORT Oe o Absorption Float Silent Equalization m an wm Aux Relay Mode Shows the operating mode of 12 Vdc Aux Relay STATUS CC MODE P02 aux relay state ON Aux Relay State Shows whether the Aux relay is off or on DOWN UP STATUS PORT STATUS CC MODE 7 end of mode menu UP TOP STATUS Se um ums ub D puma dias ed The Port Soft Key switches status monitoring between ports on the HUB i e between multiple inverters Figure30 Charge Controller MODE Status Screens 900 0036 01 00 35 Initial screen beginning with bulk absorb float or one of five charger states In DC volts and amperes presently harvested from PV array Out DC volts and amperes presently charging the battery STATUS CC HETER PO STATUS CC ME TER PO Operation STATUS CC PAGE 1 choose category The lt Port gt Soft Key switches status monitoring between ports on the HUB i e between multiple inverters MODE HETER A PGZ U wm u em Mode Silent Poz In 33 2 Vdc 0 adc Qut 13 7 Vdc 0 adc i DOWN STATUS PORT i T Ec
50. ide information on various voltage inputs and outputs If the SmartRE Status Indicators are illuminated green then there is voltage present for those inputs or outputs indicating that those connections are active Battery Status LEDs SmartRE Status LEDs Figure3 System Status Indicators LEDs 900 0036 01 00 11 Introduction SmartRE Status Indicators There are five LEDs for SmartRE component status information If voltage is detected the LEDs illuminate Voltage can be detected regardless of breaker position The LEDs are assigned to specific inputs outputs as follows SmartRE Status LEDs Solar Green Illuminates if PV voltage is detected Inverter Out Green Illuminates if the Inverter is producing power Does NOT illuminate if Bypass mode is being used AC Out Green Illuminates if voltage is detected on any of the AC outputs Grid IN Green Illuminates if voltage is detected on the AC1 IN Input Gen IN Yellow Illuminates if voltage is detected on the AC2 IN Input Figure4 SmartRE Status Indicators LEDs Battery State of Charge SOC LED Indicators Five LEDs provide a visual indication of the state of charge SOC of the battery bank LEDs will illuminate solid or blink depending on the condition of the battery bank Battery SOC LEDs gt Blinking Green LED Charge parameters ar
51. idn t connect the transformer temp sensor when servicing units Inverter Shuts Down Internal Fan Failure Inverter internal fan may have failed Check the temp sensor menu under the Warn Or inverter has overheated even if Screen to verify that this is not the case fan is still running the inverter may not realize the fan is still running If the inverter temp counts are low enough gt 75 counts turn off the system and allow the inverter to cool off 50 900 0036 01 00 Troubleshooting Communication Errors If the MATE receives too many interrupted or corrupt communications with the other networked components it will display a COMM ERROR screen Follow the instructions below for determining which component is experiencing errors and how to reset the Error Timer D Press VIEW DEBUG gt to display the Debug Screen that lists all ports and accumulated errors To reset the error counter Press any key to go to the SETUP MATE COMM screen o From the SETUP MATE COMM screen press lt RSET gt All the 3 digit numbers following the port designations will reset to 000 The Debug screen can be redisplayed by using the lt VIEW gt button To exit and return to the Main Screen From the SETUP MATE COMM Screen press both left Soft Keys at the same time 900 0036 01 00 Debug Screen 00 000 03 000 iy SETUP MIE COW Comm er r or s M EW RSET
52. k up Capability Reputation of OutBack Power Systems Value Outdoor Installation Option Looks Other Continued on next page INSTALLATION INFORMATION mee SEI EES rm 0 me eem mme snare opto Does this system include an auxiliary AC generator INSTALLER INFORMATION ie SCC tro SSC Extended Warranty OutBack Power Systems offers an optional five 5 year extension to the standard five 5 year Limited Warranty in North America for the SmartRE product To request a 5 year limited warranty extension for atotal effective warranty coverage period of ten 10 years apayment in the amount indicated in the below table payable to OutBack Power Systems Inc along with your Warranty Registration Model 1 CostofExtended Warranty SRE2500 120 NA SRE3000 120 NA SRE2500 120 240 NA SRE3000 120 240 NA SRE5000 120 240 NA or SRE6000 120 240 NA 1 399 Remove this page from the manual and mail it to the following address Be sure to keep a copy for your records OutBack Power Systems Attn SmartRE Warranty Registration 19009 62nd Avenue NE Arlington WA USA Warranty 5 Year Limited Warranty for SmartRE Products OutBack Power Systems Inc OutBack provides a five year 5 limited warranty Warranty against defects in materials and workmanship for its SmartRE products Product if installed in fixed location applications within the United States and Canada The term of this Warranty
53. ontainer s or packaging providing equivalent or reasonable protection Write the RMA number on the outside of the packaging where it is clearly visible Ship the products back to OutBack Power Systems in their original or equivalent packaging prepay shipping charges and insure the shipment or accept the risk of loss or damage during shipment OutBack Power Systems RMA OO 6115 192nd Street NE Arlington WA 98223 USA IMPORTANT OutBack is not responsible for shipping damage caused by improperly packaged Products the repairs this damage might require or the costs of these repairs If upon receipt of the Product OutBack determines the Product or Product part is defective and that the defect is covered under the terms of this Warranty OutBack will then and only then ship a repaired or replacement Product or Product part to the purchaser freight prepaid non expedited using a carrier of OutBack s choice where applicable The warranty period of any repaired or replacement Product or Product part is ninety 90 days from the date of shipment from OutBack or the remainder of the initial warranty term whichever is greater 54 900 0036 01 00 Specifications Electrical Specifications Electrical Specifications Models Product Name SMARTRE 2500 SMARTRE 3000 SMARTRE 5000 SMARTRE 6000 Continuous Power Rating 2500 VA 3000 VA 5000 VA 6000 VA L N 120 Vac L N 120 Vac Nominal Output d idis ee IN L L 240 Vac L L 240 Vac Voltag
54. rent Protection Separate PV 64A Isc per NEC 690 8 Inputs yes N Nominal 48 Vdc Battery Voltage Operating Range Recommendea dimid 100 Amp hours at 48 Vdc 4 kWH 200 Amp hours at 48 Vdc 8 KWH Battery Capacity Maximum AC Source 35 Adc 35 Adc 45 Adc 45 Adc 70 Adc 90 Adc Battery Charge Rate DC Source 80 Adc 80 Adc 80 Adc 80 Adc 160 Adc 160 Adc Inverter Efficiency Up to 93 40 60 Vdc 900 0036 01 00 93 Electrical Specifications Models Product Name SMARTRE 2500 SMARTRE 3000 SMARTRE 5000 SMARTRE 6000 Part Numbers SRE2500 120 NA SRE2500 120 240 NA SRE3000 120 NA SRE3000 120 240 NA SRE5000 120 240 NA SRE6000 120 240 NA Nighttime Consumption 0 Wac Certifications ETL Listed to UL 1741 CSA 22 2 107 1 Warranty 5 year limited warranty standard Optional 10 year warranty Wall Mounting Bracket for 24 wall studs Options Battery Installation kit s provides cabling for specific battery types Battery Enclosure Paralleling kit s provides the hardware to connect two battery enclosures in parallel Mechanical Specifications Mechanical Models Specifications Product Name SMARTRE 2500 SMARTRE 3000 SMARTRE 5000 SMARTRE 6000 Electronics Enclosure F Se Dimensions H x W xD 39 83 101 2 cm x 18 88 47 9 cm x 15 75 40 cm Electronics Enclosure Dimensions H x W x D With 42 89 108 9 cm x 19 03 48 3 cm x 20 33 51 64 cm Top Cap and Front Cover
55. strictly enforced and that all vents are clear of obstructions that can prevent proper air flow around or through the unit gt Sensitive electronics inside the equipment can be destroyed by static electricity Be sure to discharge any static electricity built up before touching the equipment and wear appropriate protective gear 2 900 0036 01 00 Important Safety Instructions Battery Safety WARNING Electrocution Hazard gt Ensure clearance requirements are strictly enforced around batteries Ensurethe area around the batteries is well ventilated and clean of debris Keep plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes WARNING Fire or Burn Hazard gt Wear complete eye protection and clothing protection when working with batteries Avoid touching your eyes while working near batteries gt If battery acid contacts skin or clothing wash immediately with soap and water If acid enters the eye immediately flood it with running cold water for at least 20 minutes and get medical attention immediately Never smoke or allow a spark or flame near the batteries Keep plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes WARNING Explosion Hazard Never charge a frozen battery IMPORTANT Baking Soda neutralizes lead acid battery electrolyte Vinegar neutralizes NiCad and NiFe battery electrolyte Have a supply o
56. tegory INV ADV FX INVERTER P00 KENE XXXIX DOWN ADW O CHGR PGZ O a Keep pressing the DOWN soft key until this screen appears Keep pressing the DOWN soft key until this screen appears ADV FX INVERTER Reset FX to factory defaults DOHN RDV FX INVERTER Inverter programming completed Top ADV HAIN 32027 14P Figure 41 Resetting Factory Default Settings page 1 46 MEN Continued on the next page IL gt Follow this menu map to resetthe FLEXmax 80 Charge Controller any choose device ADV ACC ARDVAHCED P01 Reset to factory Defaults DOWN NO YES PORT ADYCC ADVANCED P 00 Xxx x XXXXX ADV ACC ADVANCED Poo reset CC to factory defaults Hn YES PORT ADV EC ADVANCED End CC advanced menu completed TOP ADV HAIN 3 02 14P 900 0036 01 00 Continued from the previous page IESSE Follow this menu map to reset the FLEXnet DC y choose device cc Dc HATE ADV DC PG1 choose category ADV BAT SHUNT PGZ ADV DC PG2 choose category PGi CHARGE AUX PG3 choose category PGZ RESET CLR MAIN ADV DC PG3 RESE T Reset DC to factory defaults 0 Follow this menu map to reset the MATE2 ADV choose device CC DC ADV
57. the maximum kilowatts removed from the batteries by the Charge Controller s Max Charged Amps Shows the maximum amps used to charge the batteries by the Charge Controller s Max Charged kWatts Shows the maximum kilowatts used to charge the batteries by the Charge Controller s Figure 35 40 1 STATUS DC PAGE 1 STATS METER SHUNT BATT PG2 A O O I Jj STATUS DC SHUNT A Max removed amps 0 9 DOWN RESET TOP e STATUS DC SHUNT A Max removed kMatts 0 010 DOWN RESET TOP E STATUS DC SHUNT A Max charged amps 10 1 DOWN UP RESET TOP STATUS DC SHUNT A Max charged kMatts 0 129 DOWN UP RESET TOP STATUS DC SHUNT B I removed DOUN RESET TOP E STATUS DC SHUNT B Max charged amps 30 2 DOWN u RESET TOP E STATUS DC SHUNT B Hax charged amps 39 8 DOWN RESET TOP E STATUS DC SHUNT B Hax charged kHatts 2 040 DOHN UP RESET TOP Ss TATUS DE SHUNT End of shunt status menu UP TOP STATUS FLEXnet DC SHUNT Status Screens Zem mmm mm AX o EO Ao EO emm N o AS mm HN DO NO Immo em emm emm EN mmo emm nm NO EO emm ENDO emm ND Go emm wm numo ims emm imme emm A wm emm lt RESET gt will reset the value to zero in all screens 900 0036 01 00 Operation STATUS 0C PAGE 1 STATS HIER SHUNT BATT PGZ 3 l I i I I i I I I i I l d STATUS DE BATT Total days at de 0 5 DO
58. triggered by other events It can trigger with low AC output or AC shorted Phase loss error Not active in this model High Battery Voltage Battery voltage rose above the safe high battery voltage level for 10 seconds AC Output Shorted Full short on output inverter reached its maximum current and shut down AC Output Backfeed Usually indicates another AC power source was connected to the unit s AC output Operation STATUS f X PhGE 2 All warning screens read status as No choose category under normal conditions If the A MED appropriate condition is met that e I screen will change to Yes X ACIN freq too high AC source is above 60 5 Hz URS upper limit and will be dropped too high s pam i E ACIN freq too low AC source is under 59 3 Hz cl n lower limit and will be dropped acin freq Me DONN UP TOP PORT j ACIN voltage too high AC source s voltage is 1 over 132 Vac default limit and will be dropped STATUS FRAU DOUN UP STATUS PORT ACIN voltage too low AC source s voltage z 7 is under 108 Vac default limit and will SEET be dropped too ow e ACIN input current exceeds max M T AC loads are drawing more current than the STATUS LAMA rating of the FX allows DOWN UP TOP PORT e Temperature sensor fault An internal FX T temperature sensor is malfunctioning temperature No DOWN up TOP PORT Internal comm error detecte
59. wer flow in regard to changing each component s inverting charging selling and or advanced settings For this pass through It also shows the system that would include the voltage of the battery Battery Amp hour setting and the Return Amps setting The STATUS Soft Key leads to menus that The SETUP Soft Key leads to menus that reflect system status such as modes meters change basic user preference settings battery condition errors and warnings e g screen contrast 9 57 32A SUM STATUS SETLP ADV To return to the Main Screen from any other screen press the two left Soft Keys at the same time Figure 16 Main Screen 900 0036 01 00 21 Summary Screens Main Screen MAIN 3 02 14P SUM STATUS SETUP ADV From the Main Screen press the lt SUM gt Soft Key to access the Summary Screens Summary Screen 1 State of Charge Screen Displays the current state of charge of the batteries in both a bar graph and a percentage r F The text under the bar graph describes whether the Battery Discharging net activity on the battery is presently resulting in a State of Charge 1007 charge or a discharge d Press to scroll to next screen Summary Screen 2 DC Now Screen Summarizes net DC activity charging discharging battery condition at this moment current battery state of charge 50 8V 1007 0 20 0 010kH 0 84 0 040kH 0 6A 0 030kW IN amperes and kilowatts from
60. ying Shorted Wiring or damaged Isolate the inverters input and output recycle Shorted output or component the on off switch if the inverter powers up and Backfeed error runs 120V then problem is wiring or loads If not contact Tech Support High or Low Battery Control Board or FET Board Error Contact Tech Support to authorize a Voltage replacement Not Charging Control Board may not be sensing Contact Tech Support to authorize a the battery voltage properly Or FET replacement board may be failing No Pass Thru Relay may have failed or AC Board If you hear the relay transfer audible click then may have failed the problem should only be the AC board If there is no transfer then your problem is the control board Contact Tech Support to authorize a replacement AC Input LED is Bad input voltage Replace the Control Board Contact Tech blinking but Error LED Control may be not sensing the Support to authorize a replacement is blinking input voltage properly continuously Temp Sensor fails or Temp Sensor has may have failed Replace the sensor and or the FET board faults The screen reading 255 or zero in the WARN Menu will tell you which Reconnect the sensor if possible sensor it is MATE is displaying a temp count of 255 or 0 measured in one of the airtemp fettemp Contact Tech Support to authorize a and captemp screens in replacement Tell them which screen reads 255 the WARN Menu or zero Technician d

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