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MICROMASTER 440

1. T20 Torque Driver M4 O Screw 13 mm AF MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 105 J Removing Y Cap Link Frame Sizes F International English J Removing Y Cap Link Frame Sizes F KO 3 LZ J i L B RPA PLR PRR A Z yr 0 mens one g T30 CZ Torque Driver E U MICROMASTER 440 Operating instructions 106 6SE6400 5CA00 0BPO International English K Applicable Standards K Applicable Standards European Low Voltage Directive 4 The MICROMASTER product range complies with the requirements of the Low Voltage Directive 73 23 EEC as amended by Directive 98 68 EEC The units are certified for compliance with the following standards EN 60146 1 1 Semiconductor inverters General requirements and line commutated inverters EN 60204 1 Safety of machinery Electrical equipment of machines European Machinery Directive The MICROMASTER invert
2. Par No Parametername Default Acc ws ac P0821 3 BI DDS bit 1 0 0 3 CT N P0840 3 Bl ON OFF1 722 0 3 CT N P0842 3 BI ON OFF1 reverse 0 0 3 CT N P0844 3 BI 1 OFF2 1 0 3 CT N P0845 3 BI 2 OFF2 19 1 3 CT N P0848 3 BI 1 OFF3 1 0 3 CT N P0849 3 BI 2 OFF3 1 0 3 CT N P0852 3 BI Pulse enable 1 0 3 CT N P1020 3 BI Fixed freq selection Bit 0 0 0 3 CT N P1021 3 BI Fixed freq selection Bit 1 0 0 3 CT N P1022 3 BI Fixed freq selection Bit 2 0 0 3 CT N P1023 3 BI Fixed freq selection Bit 3 722 3 3 CT N P1026 3 BI Fixed freq selection Bit 4 722 4 3 CT N P1028 3 BI Fixed freq selection Bit 5 722 5 3 CT N P1035 3 BI Enable MOP UP command 19 13 3 CT N P1036 3 BI Enable MOP DOWN command 19 14 3 CT N P1055 3 BI Enable JOG right 0 0 3 CT N P1056 3 BI Enable JOG left 0 0 3 CT N P1074 3 BI Disable additional setpoint 0 0 3 CUT N P1110 3 BI Inhibit neg freq setpoint 0 0 3 CT N P1113 3 BI Reverse 722 1 3 CT N P1124 3 BI Enable JOG ramp times 0 0 3 CT N P1230 3 BI Enable DC braking 0 0 3 CUT N P2103 3 BI 1 Faults acknowledgement 722 2 3 CT N P2104 3 BI 2 Faults acknowledgement 0 0 3 CT N P2106 3 BI External fault 1 0 3 CT N P2220 3 BI Fixed PID setp select Bit 0 0 0 3 CT N P2221 3 BI Fixed PID setp select Bit 1 0 0 3 CT N P2222 3 BI Fixed PID setp select Bit 2 0 0 3 CT N P2223 3 BI Fixed PID s
3. Par No Parametername Default Acc WS QC P1452 3 Filter time for act speed SLVC 4 3 CUT N P1470 3 Gain speed controller SLVC 3 0 2 CUT N P1472 3 Integral time n ctrl SLVC 400 2 CUT N P1477 3 BI Set integrator of n ctrl 0 0 3 CUT N P1478 3 Cl Set integrator value n ctrl 0 0 3 UT N 11482 CO Integral output of n ctrl 3 P1488 3 Droop input source 0 3 CUT N P1489 3 Droop scaling 0 05 3 CUT N 11490 CO Droop frequency 3 P1492 3 Enable droop 0 3 CUT N P1496 3 Scaling accel precontrol 0 0 3 CUT N P1499 3 Scaling accel torque control 100 0 3 CUT N P1500 3 Selection of torque setpoint 0 2 CT Q P1501 3 BI Change to torque control 0 0 3 CT N P1503 3 Cl Torque setpoint 0 0 3 T N r1508 CO Torque setpoint 2 P1511 3 CI Additional torque setpoint 0 0 3 T r1515 CO Additional torque setpoint 2 r1518 CO Acceleration torque 3 P1520 3 CO Upper torque limit 5 13 2 CUT N P1521 3 CO Lower torque limit 5 13 2 CUT N P1522 3 Cl Upper torque limit 1520 0 3 T N P1523 3 CI Lower torque limit 1521 0 3 T N P1525 3 Scaling lower torque limit 100 0 3 CUT N 11526 CO Upper torque limitation 3 11527 CO Lower torque limitation 3 P1530 3 Motoring power limitation 0 75 2 CUT N P1531 3 Regenerative power limitation 0 75 2 CUT N 11538 CO Upper torque limit total 2 11539 CO Lower torque limit total 2 P1570 3 CO Fixed value flux s
4. Par No Parametername Default Acc WS ac r0947 8 Last fault code 2 r0948 12 Fault time 3 P0952 Total number of faults 0 3 CT N P2100 3 Alarm number selection 0 3 CT N P2101 3 Stop reaction value 0 3 CT N r2110 4 Warning number 2 P2111 Total number of warnings 0 3 CT N r2114 2 Run time counter 3 P2115 3 AOP real time clock 0 3 CT N P2150 3 Hysteresis frequency f_hys 3 00 3 CUT N P2151 3 Cl Monitoring speed setpoint 0 0 3 CUT N P2152 3 Cl Act monitoring speed 0 0 3 CUT N P2153 3 Time constant speed filter 5 2 CUT N P2155 3 Threshold frequency f_1 30 00 3 CUT N P2156 3 Delay time of threshold freq f_1 10 3 CUT N P2157 3 Threshold frequency f_2 30 00 2 CUT N P2158 3 Delay time of threshold freq f_2 10 2 CUT N P2159 3 Threshold frequency f_3 30 00 2 CUT N P2160 3 Delay time of threshold freq f_3 10 2 CUT N P2161 3 Min threshold for freq setp 3 00 2 CUT N P2162 3 Hysteresis freq for overspeed 20 00 2 CUT N P2163 3 Entry freq for perm deviation 3 00 2 CUT N P2164 3 Hysteresis frequency deviation 3 00 3 CUT N P2165 3 Delay time permitted deviation 10 2 CUT N P2166 3 Delay time ramp up completed 10 2 CUT N P2167 3 Switch off frequency f_off 1 00 3 CUT N P2168 3 Delay time T_off 10 3 CUT N 12169 CO Act filtered frequency 2 P2170 3 Threshold current _ thresh 100 0 3 CUT N P2171 3 Delay time current 10 3 CUT N P2172 3 Threshold DC link voltage
5. Figure 3 2 DIP locations on I O board and the Control Board Reset to Factory default To reset all parameters to the factory default settings the following parameters should be set as follows BOP AOP or Communication Option needed 1 Set P0010 30 2 Set PO970 1 Note The reset process can take up to 3 minutes to complete MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 3 Commissioning Front Panels for the MICROMASTER 440 3 2 2 To change the parameters of the inverter you will require one of the optional operator panels either the Basic Operator Panel BOP or an Advanced Operator Panel AOP To assist in the quick and efficient changing of parameters commissioning software tools such as DriveMonitor can be used this software is supplied on the Documentation CD ROM SEMC SIEMENS Status Display Panel Basic Operator Panel Advanced Operator Panel Standard Option Option Figure 3 3 Panels available for the MICROMASTER 440 Inverter The parameters can also be changed using one of the communication options For further information please refer to the Reference Manual For instructions on how to exchange replace the Operator Panels please refer to the appropriate Appendices in this manual Note The terminal layout for connecting power and control cables is shown in the photograph on the inside of the back cover of this manual
6. MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 65 5 System Parameters International English Par No Parametername Default Acc WS QC P2261 PID setpoint filter timeconstant 0 00 3 CUT N 12262 CO Act PID filtered setpoint 3 P2263 PID controller type 0 3 CT N P2264 3 Cl PID feedback 755 0 2 CUT N P2265 PID feedback filter timeconstant 0 00 2 CUT N 12266 CO PID filtered feedback 2 P2267 Max value for PID feedback 100 00 3 CUT N P2268 Min value for PID feedback 0 00 3 CUT N P2269 Gain applied to PID feedback 100 00 3 CUT N P2270 PID feedback function selector 0 3 CUT N P2271 PID tranducer type 0 2 CUT N 12272 CO PID scaled feedback 2 12273 CO PID error 2 P2274 PID derivative time 0 000 2 CUT N P2280 PID proportional gain 3 000 2 CUT N P2285 PID integral time 0 000 2 CUT N P2291 PID output upper limit 100 00 2 CUT N P2292 PID output lower limit 0 00 2 CUT N P2293 Ramp up down time of PID limit 1 00 3 CUT N 12294 CO Act PID output 2 P2350 PID autotune enable 0 2 CUT P2355 PID tuning offset 5 00 3 CUT N MICROMASTER 440 Operating instructions 66 6SE6400 5CA00 0BPO International English 6 Troubleshooting 6 Troubleshooting This Chapter contains gt An overview of the inverter states indicated by the LEDs on the Status Display Panel supplied as standard with your inverter
7. Access to the power and motor terminals 26 The procedure for accessing the power and motor terminals on the MICROMASTER 440 Inverter is illustrated in Appendices Please also refer to the photographs showing the Power Terminal connections and the Control Terminal connections on the inside of the back cover of this manual When the covers have been removed to reveal the terminals connect the power and motor connections as shown on the next page MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English gt sa y J z OBRO Ground Groul FRAME SIZE A 2 Installation FRAME SIZE B amp C Ground FRAME SIZE D amp E gt O Ground Ground Ground FRAME SIZE F Figure 2 2 MICROMASTER 440 Connection Terminals MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 27 2 Installation International English L3 L2 L1 CABLE OPTIONAL SCREENING FILTER CONTACTOR Class B only MICROMASTER SINGLE PHASE L3 TYPICAL INSTALLATION CABLE SCREENING OPTIONAL FILTER MICROMASTER THREE PHASE Figure 2 3 Motor and Power Connections MICROMASTER 440 Operating instructions 28 6SE6400 5CA00 0BPO In
8. Commissioning with the Status Display Panel SDP The SDP is supplied with your MICROMASTER 440 Inverter as standard This panel has two LEDs on the front which indicate the operational status of the inverter With the SDP the inverter can be used with its default i settings for a number of applications The default settings are shown in Table 3 1 SICRALAS The terminal layout is shown in the photograph of the Control Terminal Connections on the inside of the back cover of this manual Warnings and faults states on the Status Display Panel The two LEDs on the Status Display Panel indicate the operating status of your inverter These LEDs also indicate various warnings or fault states In section 6 1 the inverter states indicated by the two LEDs are explained MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO0 35 3 Commissioning International English 3 2 3 36 Table 3 1 Default settings for operation using the Status Display Panel C feminas Parameter Default Operation Digital Input 1 5 P0701 1 ON right Digital Input 2 6 P0702 12 Reverse Digital Input 3 7 P0703 9 Fault Acknowledge Digital Input 4 8 P0704 15 Fixed Frequency Digital Input 5 16 P0705 15 Fixed Frequency Digital Input 6 17 P0706 15 Fixed Frequency Digital Input 7 Via AIN1 P0707 0 Inactive Digital Input 8 Via AIN2 P0708 0 Inactive Ba
9. 5 System Parameters P0004 2 Inverter Unit concerning the inverter unit P0004 0 no filter function allows direct access to the parameters For BOP and AOP depending on the selected access level P0004 2 P0003 3 P0004 22 PI Controller P0004 21 Alarms Warnings amp Monitoring P0004 20 Communication P0004 2 P0003 2 Parameters level 1 and 2 concerning the inverter unit Parameters level 1 2 and 3 concerning the inverter unit P0004 2 P0003 4 Parameters level 1 2 3 and 4concerning the inverter unit P0004 2 Inverter Unit P0004 3 Motor Data P0004 4 Speed sensor P0004 13 Motor Control N P0004 12 Drive Features P0004 10 Setpoint Channel amp Ramp Generator Figure 5 1 Parameter Overview MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO P0004 5 Technol Application units P0004 7 Commands and Digital I O P0004 8 Analogue I O 53 5 System Parameters 5 3 Parameter List short form Three states are possible for all the parameters gt Commissioning C gt Ready to run U gt Run T This indicates when the parameter can be changed One two or all three states may be specified If all three states are specified this means that it is possible to change this parameter setting in all three inverter states Always Par No Parametername Default Acc WS ac r0000 Drive display 1
10. 22 general 7 Wire Sizes amp Terminal Torques 79 operation 9 repair 9 Wiring Guidelines EMI 30 transport amp storage 8 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 111 Index International English MICROMASTER 440 Operating instructions 112 6SE6400 5CA00 0BPO Suggestions and or Corrections To Suggestions Siemens AG Automation amp Drives Group Corrections SD VM 4 For Publication Manual P O Box 3269 MICROMASTER 440 D 91050 Erlangen Federal Republic of Germany Email Technical documentation con siemens co uk User Documentation From Operating instructions Name Order Number 6SE6400 5CA00 0BPO Date of Issue Issue A1 Company Service Department Should you come across any printing Address errors when reading this publication please notify us on this sheet Suggestions for improvement are also welcome Telephone Telefax MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 113 MICROMASTER 440 Operating instructions 114 6SE6400 5CA00 0BPO International English View of Unit Frame Size A Standard Display Panel fitted Analog Setting DIP Switch I O Board Frequency Setting DIP Switch Control Board Power Terminal Connections MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO0 View of Units Frame Size B amp C SIEMENS micromaster 440 Analog Setting DIP Switch Frequency Set
11. gt DC link voltage r0026 within limits P2172 A0912 Vdc min controller active gt Vdc min controller will be activated if DC link voltage r0026 falls below minimum level P2172 gt The kinetic energy of the motor is used to buffer the DC link voltage thus causing deceleration of the drive gt So short mains failures do not necessarily lead to an undervoltage trip A0920 ADC parameters not set properly gt ADC parameters should not be set to identical values since this would produce illogical results gt Index 0 Parameter settings for output identical gt Index 1 Parameter settings for input identical gt Index 2 Parameter settings for input do not correspond to ADC type A0921 DAC parameters not set properly gt DAC parameters should not be set to identical values since this would produce illogical results gt Index 0 Parameter settings for output identical gt Index 1 Parameter settings for input identical gt Index 2 Parameter settings for output do not correspond to DAC type A0922 No load applied to inverter gt No Load is applied to the inverter gt Asaresult some functions may not work as under normal load conditions 74 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 6 Troubleshooting Fault Possible Causes Diagnose amp Remedy Reac tion A0923 Both JOG Left and JOG
12. 22 0 30 0 37 0 45 0 55 0 75 0 Motor Output Rating tio 15 0 20 0 25 0 30 0 40 0 50 0 60 0 75 0 1100 0 Output kVA 19 8 244 29 0 34 3 47 3 57 2 686 838 110 5 CT Output Cur Max A 26 0 32 0 38 0 45 0 62 0 75 0 90 0 110 0 145 0 CT Input Current Al 22 5 30 0 366 43 1 58 7 71 2 85 6 103 6 138 5 VT Input Current A 30 5 37 2 43 3 59 3 71 7 86 6 103 6 138 5 168 5 VT Output Cur Max A 32 0 38 0 45 0 62 0 75 0 90 0 110 0 145 0 178 0 Recommended Fuse A 35 50 63 80 100 125 160 160 200 3NA3014 3NA3020 3NA3022 3NA3024 3NA3030 3NA3032 3NA3036 3NA3036 3NA3140 i mm7 6 0 10 0 10 0 16 0 25 0 25 0 35 0 70 0 70 0 Input Cable Min awg 9 7 7 5 3 3 2 2 2 mm7 10 0 35 0 35 0 35 0 35 0 35 0 150 0 150 0 150 0 Input Cable Max awg 7 2 2 2 2 2 5 5 5 mm7 6 0 10 0 10 0 16 0 25 0 25 0 35 0 70 0 95 0 Output Cable Min awg 9 7 7 5 3 3 2 2 3 mm 10 0 35 0 35 0 35 0 35 0 35 0 150 0 150 0 150 0 Output Cable Max awg 7 2 2 2 2 2 5 5 5 Weight kg 55 16 0 16 0 16 0 20 0 20 0 56 0 56 0 56 0 g lbs 12 1 35 0 35 0 35 0 44 0 44 0 123 0 123 0 123 0 w mm 185 0 275 0 275 0 275 0 275 0 275 0 350 0 350 0 350 0 h mm 245 0 520 0 520 0 520 0 650 0 650 0 850 0 850 0 850 0 d mm 195 0 245 0 245 0 245 0 245 0 245 0 320 0 320
13. DC and motor terminals can carry dangerous voltages even if the inverter is inoperative wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work Frame Size A Frame Size B Frame Size C 5 5mm opaa i 0 22 Panel 4 8 mm ioperator aaa 0 19 Panel 204 mm 174 mm 8 03 6 85 amp 4 5 mm 138 mm 0 17 5 43 ATA TOM 6 85 Frame Size D Frame Size E Frame Size F z mi Ge Panel 17 5mm H i q 0 68 pi igi 486 mm 19 13 D 616 4 mm 24 27 810 mm L 31 89 With Filter 1110 mm 43 70 D AN AN Y 235 mm 9 25 300 mm gt l 11 81 Figure 2 1 Drill pattern for MICROMASTER 440 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 23 2 Installation International English Table 2 1 Dimensions and Torques of MM440 all frame sizes Frame Overall Dimensions Le F i Fixing Method Tightening Torque Size Height Width Depth 2 x M4 Bolts 2 x M4 Nuts 2 5 Nm A eu ul 1am 2 x M4 Washers with washers fitted Connecting to DIN rail 4 x M4 Bolts 2 5 Nm B 202 mm 149 mm 172 mm 4 x M4 Nuts with washers fitted 4 x M4 Washers c 245mm 185mm 195 mm ree ee o 4 x M5 Washers with washers fitted 4 x M8 Bolts 3 0 Nm D 520 mm 275 mm 245 mm 4 x M8 Nuts p
14. MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 77 7 MICROMASTER 440 Specifications International English Table 7 1 MICROMASTER 440 Performance Ratings Mains Operating Voltage amp 200 to240V 10 1AC 0 12 kW 3 0 kW Power Ranges 200 to 240 V 10 3AC 0 12 kW 45 0 kW 380 to 480 V 10 3AC 0 37 kW 75 0 kW 500 to 600 V 10 3AC 0 75 kW 75 0 kW Protection Level Storage Temperature 40 C to 70 C Humidity 95 RH non condensing Operational Altitudes Up to 1000 m above sea level without derating Control Method Linear V f Flux Current Control FCC Quadratic V f Multi point V f Energy Saving Sensorless Vector Close Loop Vector Torque Control Constant 1 5 nominal output current for 60 seconds every 300 seconds Torque CT 2 0 nominal output current for 3 seconds every 300 seconds Overload Capability Variable 1 1 nominal VT output current continuously Torque VT 2 0 nominal CT output current for 3 seconds every 300 seconds Electromagnetic Compatibility Optional EMC filters to EN55011 Class A or B also Internal Class A filters available selected units Protection Features Undervoltage Overvoltage Ground Faults Short circuit Stall Prevention Locked Rotor Motor Overtemperature Inverter Overtemperature Input Frequency 47 to 63 Hz Setpoint Resolution 0 01Hz Digital 0 01 Hz Serial 10 bit Analogue motor potentiometer 0 1 Hz 0 1 in PID mode Output Frequ
15. This button can be used to view additional information Pressing and holding the button for 2 seconds from any parameter during operation shows the following 1 DC link voltage indicated by d units V Output current A Output frequency Hz Output voltage indicated by o units V The value selected in P0005 If P0005 is set to show any of the above 3 4 or 5 then this will not be shown again Additional presses will toggle around the above displays Jump Function From any parameter rXXXX or PXXXX a short press of the Fn button will immediately jump to r0000 you can then change another parameter if required Upon returning to r0000 pressing the Fn button will return you to your starting neY N Functions point eraa Pressing this button allows access to the parameters o Pressing this button increases the displayed value T Pressing this button decreases the displayed value Figure 3 5 Buttons on the Basic Operator Panel MICROMASTER 440 Operating instructions 40 6SE6400 5CA00 0BPO International English 3 Commissioning Changing parameters with the BOP The following descriptions show how to change the parameters use this description as a guide for setting any parameters using the BOP Changing P0004 parameter filter function Step Result on display 1 Press oa to access parameters 2 Press until P0004 is displayed 3 Pres
16. mm 1 0 1 0 1 0 1 0 1 0 1 0 1 5 2 5 4 0 Input Gable Min awg 17 17 17 17 17 17 15 13 11 mm 2 5 2 5 2 5 2 5 2 5 6 0 6 0 6 0 10 0 Input Cable Max awg 13 13 13 13 13 9 9 9 7 mm 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 5 Output Cable Min Tewal 17 17 17 17 17 17 17 17 15 mm 2 5 2 5 2 5 2 5 2 5 6 0 6 0 6 0 10 0 Output Cable Max fawg 13 13 13 13 13 9 9 9 7 kg 1 3 1 3 1 3 1 3 1 3 3 4 3 4 3 4 5 7 Weight lbs 2 9 2 9 2 9 2 9 2 9 7 5 7 5 7 5 125 w mm 73 0 73 0 73 0 73 0 73 0 149 0 149 0 149 0 185 0 himm 173 0 173 0 173 0 173 0 173 0 202 0 202 0 202 0 245 0 er dimm 149 0 149 0 149 0 149 0 149 0 172 0 172 0 172 0 195 0 Dimensions w inches 2 87 2 87 2 87 2 87 2 87 5 87 5 87 5 87 7 28 h inches 6 81 6 81 6 81 6 81 6 81 7 95 7 95 7 95 9 65 d inches 5 87 5 87 5 87 5 87 5 87 6 77 6 77 6 77 7 68 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 79 7 MICROMASTER 440 Specifications Input voltage range International English 3 AC 200 V 240 V 10 with built in Class A Filter Order No 6SE6440 2AC23 2AC24 2AC25 OCAO OCAO 5CA0 kW 3 0 4 0 5 5 Motor Output Rating hp 40 50 75 Output kVA 6 0 7 7 9 6 CT Output Cur Max A 13 6 17 5 22 0 CT Input Current A 10 5 13 1 17 5 VT Input Current A 10 5 17 6 26 5 VT Output Cur Max A 13 6 22 0
17. 0 320 0 w inches 7 28 10 83 10 83 10 83 10 83 10 83 13 78 13 78 13 78 h inches 9 65 20 47 20 47 20 47 25 59 25 59 33 46 33 46 33 46 d inches 7 68 9 65 9 65 9 65 9 65 9 65 12 6 12 6 12 6 Dimensions MICROMASTER 440 Operating instructions 86 6SE6400 5CA00 0BPO International English 7 MICROMASTER 440 Specifications Input voltage range 3 AC 500 V 600 V 10 Unfiltered Part 1 Order No 6SE6440 2UE17 2UE21 2UE22 2UE24 2UE25 2UE27 2UE31 2UE31 2UE31 5CA0 5CA0 2CA0 OCAO 5CAO 5CAO 1CA0 5DAO 8DAO Motor Output Ikw 0 75 1 5 2 2 4 0 5 5 75 11 0 15 0 185 Rating hp 1 0 2 0 3 0 5 0 75 10 0 15 0 200 25 0 Output kVA 1 3 2 6 3 7 5 8 86 105 162 210 257 CT Output Cur Max A 1 4 2 7 3 9 6 1 90 11 0 17 0 220 27 0 CT Input Current A 2 0 3 2 4 4 6 9 94 123 181 242 29 5 VT Input Current A 3 2 4 4 6 9 94 126 181 249 298 35 1 VT Output Cur Max A 2 7 3 9 6 1 90 11 0 17 0 220 27 0 320 Recommended A 10 10 10 10 16 25 32 35 50 Fuse 3NA3803 6 3NA3803 6 3NA3803 6 3NA3803 6 3NA3805 6 3NA3810 6 3NA3812 6 3NA3814 6 3NA3820 6 Imm 1 0 1 0 1 0 1 0 1 5 2 5 4 0 6 0 6 0 Input Cable Min awa 17 17 17 17 15 13 11 9 9 Imm 10 0 10 0 10 0 10 0 100 10 0 10 0 350 35 0 Input Cable Max awg 7 7 7 7 7 7 7
18. 120 W single phase input to the 75 kW three phase input The inverters are microprocessor controlled and use state of the art Insulated Gate Bipolar Transistor IGBT technology This makes them reliable and versatile A special pulse width modulation method with selectable Pulse frequency permits quiet motor operation Comprehensive protective functions provide excellent inverter and motor protection The MICROMASTER 440 with its default factory settings is ideal for a large range of simple motor control applications The MICROMASTER 440 can also be used for more advanced motor control applications via its comprehensive functionality The MICROMASTER 440 can be used in both stand alone applications as well as being integrated into Automation Systems 1 2 Features Main Characteristics gt Easy to install parameterize and commission gt Rugged EMC design gt Can be operated on IT line supplies gt Fast repeatable response time to control signals gt Comprehensive range of parameters enabling configuration for a wide range of applications gt Simple cable connection gt Output relays gt Analog outputs 0 20 mA gt 6 Isolated and switchable NPN PNP digital inputs gt 2 Analog inputs e AIN1 0 10 V 0 20 mA and 10 to 10 V e AIN2 0 10 V 0 20 mA gt The 2 analog inputs can be used as the 7 and 8 digital inputs gt BiCo technology gt Modular design for extremely flexible configuration g
19. 2 2 o mm 10 1 0 1 0 1 0 1 0 2 5 4 0 4 0 6 0 Output Cable Min awg 17 17 17 17 17 13 11 11 9 Imm 10 0 10 0 10 0 100 100 10 0 10 0 350 35 0 Output Cable Max awg 7 7 7 7 7 7 7 2 2 Weight kg 55 55 55 5 5 5 5 5 5 55 16 0 16 0 lbs 12 1 12 1 12 1 12 1 12 1 12 1 12 1 35 0 35 0 w mm 185 0 185 0 185 0 185 0 185 0 185 0 185 0 275 0 275 0 h mm 245 0 245 0 245 0 245 0 245 0 245 0 245 0 520 0 520 0 d mm 195 0 195 0 195 0 195 0 195 0 195 0 195 0 245 0 245 0 w inches 7 28 7 28 7 28 7 28 7 28 7 28 7 28 10 83 10 83 h inches 9 65 9 65 9 65 9 65 9 65 9 65 9 65 20 47 20 47 d inches 7 68 7 68 7 68 7 68 7 68 7 68 7 68 9 65 9 65 Dimensions MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 87 International English 7 MICROMASTER 440 Specifications Input voltage range 3 AC 500 V 600 V 10 Unfiltered Part 2 Order No 6SE6440 2UE32 2UE33 2UE33 2UE34 2UE35 2UE37 2DA0 OEAO 7EAO 5FA0 5FA0 5FA0 A kW 22 0 30 0 37 0 45 0 55 0 75 0 Motor Output Rating 1 30 0 40 0 50 0 60 0 75 0 100 0 Output kVA 30 5 39 1 49 5 59 1 73 4 94 3 CT Output Cur Max A 32 0 41 0 52 0 62 0 77 0 99 0 CT Input Current A 34 7 47 2 57 3 69 0 82 9 113 4 VT Input Current A 47 5 57 9 69 4 83 6 113 4 137 6 VT Output Cur Max A 41 0 52 0 62 0 77 0 99 0 125 0 Recommende
20. 28 0 Recommended Fuse A 20 25 35 3NA3807 3NA3810 3NA3814 mm 1 0 2 5 4 0 Input Cable Min awg 17 0 13 0 11 0 mm 10 0 10 0 10 0 Input Cable Max awg 70 70 70 mm 1 5 4 0 4 0 Output Cable Min fawg 150 110 110 mm 10 0 10 0 10 0 Output Cable Max awg 70 70 70 f kg 5 7 5 7 5 7 Weight lbs 125 125 125 w mm 185 0 185 0 185 0 h mm 245 0 245 0 245 0 f d mm 195 0 195 0 195 0 Dimensions w inches 7 28 7 28 7 28 h inches 9 65 9 65 9 65 d inches 7 68 7 68 7 68 80 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 7 MICROMASTER 440 Specifications Input voltage range 1 AC 3 AC 200 V 240 V 10 Unfiltered Order No 6SE6440 2UC11 2UC12 2UC13 2UC15 2UC17 2UC21 2UC21 2UC22 2UC23 2AA0 5AA0 7AA0 5AA0 5AA0 1BA0 5BA0 2BA0 0CA0 kW 012 025 037 055 075 1 1 1 5 2 2 3 0 Motor Output Rating fihp 0 16 0 33 0 5 0 75 1 0 1 5 2 0 3 0 4 0 Output kVA 0 4 0 7 1 0 1 3 1 7 2 4 3 2 4 6 6 0 Output Current Max A 0 9 1 7 2 3 3 0 3 9 5 5 7 4 10 4 13 6 Input Current 3AC A 0 6 1 1 1 6 2 1 2 9 4 1 5 6 7 6 10 5 Input Current 1 AC A 1 4 27 3 7 5 0 6 6 96 130 17 6 23 7 Ranend ruse iA 10 10 10 16 16 20 20 25 32 3NA3803 3NA3803 3NA3803 3NA3805 3NA3805 3NA3807 3NA3807 3NA3810 3NA3812 l mm 1 0 1 0 1 0 1 0 1 0 1 0 1 5 2 5 4 0 Input Cable Min awg 1
21. 3 P2009 2 USS normalization 0 3 CT N P2010 2 USS baudrate 6 2 CUT N P2011 2 USS address 0 2 CUT N P2012 2 USS PZD length 2 3 CUT N P2013 2 USS PKW length 127 3 CUT N P2014 2 USS telegram off time 0 3 CT N r2015 8 CO PZD from BOP link USS 3 P2016 8 Cl PZD to BOP link USS 52 0 3 CT N r2018 8 CO PZD from COM link USS 3 P2019 8 Cl PZD to COM link USS 52 0 3 CT N r2024 2 USS error free telegrams 3 r2025 2 USS rejected telegrams 3 r2026 2 USS character frame error 3 r2027 2 USS overrun error 3 r2028 2 USS parity error 3 r2029 2 USS start not identified 3 r2030 2 USS BCC error 3 12031 2 USS length error 3 12032 BO CtrlWrd1 from BOP link USS 3 12033 BO CtrlWrd2 from BOP link USS 3 12036 BO CtrlWrd1 from COM link USS 3 12037 BO CtrlWrd2 from COM link USS 3 P2040 CB telegram off time 20 3 CT N P2041 5 CB parameter 0 3 CT N r2050 8 CO PZD from CB 3 P2051 8 Cl PZD to CB 52 0 3 CT N r2053 5 CB identification 3 r2054 7 CB diagnosis 3 r2090 BO Control word 1 from CB 3 12091 BO Control word 2 from CB 3 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 63 5 System Parameters International English Alarms Warnings and Monitoring P0004 21
22. 3 Stator resistance line to line 4 0 2 CUT N P0352 3 Cable resistance 0 0 3 CUT N r0384 3 Rotor time constant 3 10395 CO Total stator resistance 3 r0396 CO Act rotor resistance 3 P0601 3 Motor temperature sensor 0 2 CUT N P0604 3 Threshold motor temperature 130 0 2 CUT N P0610 3 Motor I2t temperature reaction 2 3 CT N P0625 3 Ambient motor temperature 20 0 3 CUT N P0640 3 Motor overload factor 150 0 2 CUT Q P1910 Select motor data identification 0 2 CT Q r1912 3 Identified stator resistance 2 MICROMASTER 440 Operating instructions 6SE6400 5CA00 OBPO 55 5 System Parameters International English r1913 3 Identified rotor time constant 2 r1914 3 Ident total leakage inductance 2 r1915 3 Ident nom stator inductance 2 r1916 3 Identified stator inductance 1 2 r1917 3 Identified stator inductance 2 2 r1918 3 Identified stator inductance 3 2 r1919 3 Identified stator inductance 4 2 r1920 3 Identified dyn leak induct 2 Commands and Digital I O P0004 7 Par No Parametername Default Acc ws ac r0002 Drive state 2 r0019 CO BO BOP control word 3 r0050 CO Active command data set 2 r0051 2 CO Active drive data set 2 r0052 CO BO Act status
23. 800 3 CUT N P2173 3 Delay time DC link voltage 10 3 CUT N P2174 3 Torque threshold T_ thresh 5 13 2 CUT N P2176 3 Delay time for torque threshold 10 2 CUT N P2177 3 Delay time for motor is blocked 10 2 CUT N P2178 3 Delay time for motor is stalled 10 2 CUT N P2179 Current limit for no load ident 3 0 3 CUT N P2180 Delay time for no load ident 2000 3 CUT N P2181 3 Belt failure detection mode 0 2 CT N P2182 3 Belt threshold frequency 1 5 00 3 CUT N P2183 3 Belt threshold frequency 2 30 00 2 CUT N P2184 3 Belt threshold frequency 3 50 00 2 CUT N P2185 3 Upper torque threshold 1 99999 0 2 CUT N P2186 3 Lower torque threshold 1 0 0 2 CUT N MICROMASTER 440 Operating instructions 64 6SE6400 5CA00 0BPO International English 5 System Parameters Par No Parametername Default Acc WS QC P2187 3 Upper torque threshold 2 99999 0 2 CUT N P2188 3 Lower torque threshold 2 0 0 2 CUT N P2189 3 Upper torque threshold 3 99999 0 2 CUT N P2190 3 Lower torque threshold 3 0 0 2 CUT N P2191 3 Belt failure speed tolerance 3 00 2 CUT N P2192 3 Time delay for belt failure 10 2 CUT N 12197 CO BO Monitoring word 1 2 12198 CO BO Monitoring word 2 2 PI Controller P0004 22 Par No Parametername Default Acc WS QC P2200 3 BI Enable PID controller 0 0 2 CT N P2201 3 Fixed P
24. Drive Features P0004 12 International English Par No Parametername Default Acc WS QC Po005 3 Display selection 21 2 CUT N P0006 Display mode 2 3 CUT N P0007 Backlight delay time 0 3 CUT N P0011 Lock for user defined parameter 0 3 CUT N P0012 Key for user defined parameter 0 3 CUT N P0013 20 User defined parameter 0 3 CUT N P1200 Flying start 0 2 CUT N P1202 3 Motor current Flying start 100 3 CUT N P1203 3 Search rate Flying start 100 3 CUT N 11205 Status flying start on observer 3 P1210 Automatic restart 1 2 CUT N P1211 Number of restart attempts 3 3 CUT N P1215 Holding brake enable 0 2 T N P1216 Holding brake release delay 1 0 2 T N P1217 Holding time after ramp down 1 0 2 T N P1232 3 DC braking current 100 2 CUT N P1233 3 Duration of DC braking 0 2 CUT N P1234 3 DC braking start frequency 0 2 CUT N P1236 3 Compound braking current 0 2 CUT N P1237 Dynamic braking 0 2 CUT N P1240 3 Configuration of Vdc controller 1 3 CT N 11242 CO Switch on level of Vdc max 3 P1243 3 Dynamic factor of Vdc max 100 3 CUT N P1245 3 Switch on level kin buffering 76 3 CUT N P1247 3 Dyn factor of kinetic buffering 100 3 CUT N P1253 3 Vdc controller output limitation 10 3 CUT N P1254 Auto detect Vdc switch on levels 1 3 CT N P2354 PID tuning timeout length 240 3 CUT N Motor Control P0004 13 Par
25. MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 33 3 Commissioning International English 3 2 3 2 1 34 Commission Modes The MICROMASTER 440 is supplied with a Status Display Panel SDP as the standard operator panel Default parameter settings cover the following requirements gt The motor rating data voltage current and frequency data is keyed into the inverter to ensure that the motor is compatible with the inverter A standard Siemens motor is recommended gt Linear V f motor speed controlled by an analogue potentiometer gt Maximum speed 3000 min with 50 Hz 3600 min 1 with 60 Hz controllable using a potentiometer via the inverter s analogue inputs gt Ramp up time Ramp down time 10 s If more complex application settings are required please refer to Sections 3 2 4 1 Quick commissioning P0010 1 and 5 System Parameters Note Frequency setting the DIP switch is located on the control board underneath the I O board as shown in Figure 3 2 below The inverter is delivered as follows gt DIP switch 2 s Off position European defaults 50 Hz kW etc e Onposition North American defaults 60 Hz hp etc gt DIP switch 1 Not for customer use Frequency Setting DIP Switches Analog Setting DIP Switches
26. No Parametername Default Acc WS QC r0020 CO Act frequency setpoint 3 r0021 CO Act frequency 2 r0022 Act rotor speed 3 r0024 CO Act output frequency 3 r0025 CO Act output voltage 2 r0027 CO Act output current 2 r0029 CO Flux gen current 3 r0030 CO Torque gen current 3 r0031 CO Act torque 2 r0032 CO Act power 2 r0038 CO Act power factor 3 r0056 CO BO Status of motor control 3 60 MICROMASTER 440 Operating instructions 6SE6400 5CA00 O0BPO International English 5 System Parameters Par No Parametername Default Acc WS ac r0062 CO Freq setpoint 3 r0063 CO Act frequency 3 r0064 CO Dev frequency controller 3 r0065 CO Slip frequency 3 r0066 CO Act output frequency 3 r0067 CO Act output current limit 3 r0068 CO Output current 3 r0071 CO Max output voltage 3 r0072 CO Act output voltage 3 r0075 CO Current setpoint Isd 3 r0076 CO Act current Isd 3 r0077 CO Current setpoint Isq 3 r0078 CO Act current Isq 3 r0079 CO Torque setpoint total 3 r0086 CO Act active current 3 P0095 10 Cl Display PZD signals 0 0 3 CT N r0096 10 PZD signals 3 11084 Max frequency se
27. P0003 User access level 1 1 CUT N P0004 Parameter filter 1 CUT N P0010 Commissioning parameter filter 1 CT N Quick Commissioning Par No Parametername Default Level WS ac P0100 Europe North America 0 1 C Q P3900 End of quick commissioning 0 1 C Q Parameter Reset Par No Parametername Default Level WS QC P0970 Factory reset 0 1 Cc N Inverter Unit P0004 2 Par No Parametername Default Acc WS ac r0018 Firmware version 1 r0026 1 CO Act DC link voltage 2 r0037 2 CO Inverter temperature C 3 r0039 CO Energy consumpt meter kWh 2 P0040 Reset energy consumption meter 0 2 CT N r0070 CO Act DC link voltage 3 r0200 Act power stack code number 3 P0201 Power stack code number 0 3 C N r0203 Act inverter type 3 r0204 Power stack features 3 P0205 Inverter application 0 3 C Q r0206 Rated inverter power kW hp 2 r0207 Rated inverter current 2 r0208 Rated inverter voltage 2 r0209 Maximum inverter current 2 P0210 Supply voltage 230 3 CT N r0231 2 Max cable length 3 P0290 Inverter overload reaction 2 3 CT N P0292 Inverter overload warning 15 3 CUT N 54 International English MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 5 System Parameter
28. manual MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 73 6 Troubleshooting International English Fault Possible Causes Diagnose amp Remedy Reac tion A0707 CB warning 8 see CB manual for details gt CB communication board specific See CB user manual A0708 CB warning 9 see CB manual for details gt CB communication board specific See CB user manual A0709 CB warning 10 see CB manual for gt CB communication board specific See CB user manual details A0710 gt Communication with CB communication Check CB hardware CB board is lost communication error A0711 CB configuration error gt CB communication board reports a configuration error Check CB parameters A0910 gt Vdc max controller has been de Check the following Vdc max activated since controller is not capable 1 Input voltage P0756 must lie within range controller de of keeping DC link voltage r0026 within 2 Load must be match activated limits P2172 In certain cases apply braking resistor gt Occurs if main supply voltage P0210 is permanently too high gt Occurs if motor is driven by an active load causing motor to goes into regenerative mode gt Occurs at very high load inertias when ramping down A0911 gt Vdc max controller is active so ramp Vdc max down times will be increased controller active automatically to keep
29. of DAC scaling 20 2 CUT N P0781 2 Width of DAC deadband 0 2 CUT N Setpoint Channel and Ramp Generator P0004 10 Par No Parametername Default Acc WS QC P1000 3 Selection of frequency setpoint 2 1 CT Q P1001 3 Fixed frequency 1 0 00 2 CUT N P1002 3 Fixed frequency 2 5 00 2 CUT N P1003 3 Fixed frequency 3 10 00 2 CUT N P1004 3 Fixed frequency 4 15 00 2 CUT N P1005 3 Fixed frequency 5 20 00 2 CUT N P1006 3 Fixed frequency 6 25 00 2 CUT N P1007 3 Fixed frequency 7 30 00 2 CUT N P1008 3 Fixed frequency 8 35 00 2 CUT N P1009 3 Fixed frequency 9 40 00 2 CUT N P1010 3 Fixed frequency 10 45 00 2 CUT N P1011 3 Fixed frequency 11 50 00 2 CUT N P1012 3 Fixed frequency 12 55 00 2 CUT N P1013 3 Fixed frequency 13 60 00 2 CUT N P1014 3 Fixed frequency 14 65 00 2 CUT N P1015 3 Fixed frequency 15 65 00 2 CUT N P1016 Fixed frequency mode Bit 0 1 3 CT N P1017 Fixed frequency mode Bit 1 1 3 CT N 58 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 5 System Parameters Par No Parametername Default Acc WS QC P1018 Fixed frequency mode Bit 2 1 3 CT P1019 Fixed frequency mode Bit 3 1 3 CT N r1024 CO Act fixed frequency 3 P1025 Fixed frequency mode Bit 4 1 3 CT N P1027 Fixed frequency mode Bit 5 1 3 CT N P1031 3 Setpoint memor
30. on the Siemens 1LA motors and are given for guidance only they do not necessarily comply with UL or NEMA HP ratings Caution e Children and the general public must be prevented from accessing or approaching the equipment e This equipment may only be used for the purpose specified by the manufacturer Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the equipment can cause fires electric shocks and injuries Notes Keep these operating instructions within easy reach of the equipment and make them available to all users Whenever measuring or testing has to be performed on live equipment the regulations of Safety Code VBG 4 0 must be observed in particular 8 Permissible Deviations when Working on Live Parts Suitable electronic tools should be used Before installing and commissioning please read these safety instructions and warnings carefully and all the warning labels attached to the equipment Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 7 Foreword International English Transport amp Storage Warning Correct transport storage erection and mounting as well as careful operation and maintenance are essential for proper and safe operation of the equipment Caution e Protect the inv
31. 1 1 The following terminals can carry dangerous voltages even if the inverter is inoperative the power supply terminals L L1 N L2 L3 the motor terminals U V W DC B DC B and DC R Always wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 The minimum size of the earth bonding conductor must be equal to or greater than the cross section of the power supply cables Caution The connection of power motor and control cables to the inverter must be carried out as shown in Figure 2 4 on page 30 to prevent inductive and capacitive interference from affecting the correct functioning of the inverter MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 2 Installation 2 1 General Installation after a Period of Storage Following a prolonged period of storage you must reform the capacitors in the inverter It is important that the time of storage is calculated from the time of manufacture and not the time of delivery The requirements are listed below Period of i Preparation Storage Required Action Time 1 year or less No reforming required No preparation Apply power to the inverter for one hour before issuing the run 1 hour command 1 to 2 years gt Use a variable AC supply gt Apply 25 of input voltage f
32. 3 OVOMVIGW eraa a a a aa ara A eet oa cee eat ected ee 15 The MICROMASTER 440i riae EEEa 16 Features ai ana ie adn he a ae etnies eae 16 MStallatlo a m EE cece EEE ceca teeta cata pen eee T T 19 ONC hale cette tees eat cees ests aca a e seen steel ees te tee el ste ts ake ed stra ae 21 Ambient operating conditions 0 cc eeeeeee cence ee eeneeeeeeeeeeetaeeeeesaeeeesiieeeeetnaneeens 22 Mechanical Installation cc cccececeeeeeeeee cece cece seecaeeeeeeeeesecaaeaeeeeeeesesecsisaeeeeeeetes 23 Electrical Installation ionia ada e aan deeina tage aaa aa dE ps aed teed 25 COMMISSIONING i aA E r aaa raaa aaa aaa a aae aaa ae Aaaa aaao raaa oda aaaeaii aiea 31 Block Diagram isi cnc aeni iar E ES A 33 Commission Modes i e ea a ra a a a aa Aaa a a E ea a ATE a a iaaa 34 General operation aieri a ewe en eee eee 43 Using the MICROMASTER 440 00 c cccccssseeeeeseseeeeesesceeeeseseeeeesnsceesesesseenenseeeenens 45 Frequency Setpoint P TOOU hiri OEA AEEA 46 Command Sources POTO er serasa aidai aa iie a ad 47 OFF and braking FUNCtONS aeiia E EEE AEREE NEA 47 Control Modes P1300 erena iaa aAA A aiai 49 Faults and Warts sorri en a T T 50 System Parameters oii a eneee areae eiae raea aaea debe ea Sata cee aohia aa aan iaso ena ai 51 Introduction to MICROMASTER System ParameterS ccccceeceeeseeeeeeeesteeeeees 52 Parameter OVerview ccsccccccecceeeeeeeeeeeaeeeceeeeeceeeaaaeaeceeeeesassaeaeeeeeeesesesseaecaeeeeeess
33. 3NA3003 3NA3005 3NA3005 3NA3007 3NA3007 3NA3012 mm 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 2 5 4 0 Input Sable Min awg 17 17 17 17 17 17 17 17 13 11 mm 2 5 2 5 2 5 2 5 2 5 6 0 6 0 6 0 10 0 10 0 Input Cable Max awg 13 13 13 13 13 9 9 9 7 7 mm 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 2 5 4 0 Output Cable Min Tawal 17 17 17 17 17 17 17 17 13 11 mm 25 25 25 25 25 6 0 6 0 6 0 10 0 10 0 Output Cable Max fawg 13 13 13 13 13 9 9 9 7 7 cake kg 1 3 1 3 1 3 1 3 1 3 3 3 3 3 3 3 5 5 5 5 g lbs 2 9 2 9 2 9 2 9 2 9 7 3 7 3 7 3 12 1 12 1 w mm 73 0 73 0 730 73 0 73 0 149 0 149 0 149 0 185 0 185 0 himm 173 0 173 0 173 0 173 0 4173 0 202 0 202 0 202 0 245 0 245 0 oes d mm 149 0 149 0 149 0 149 0 149 0 172 0 172 0 172 0 195 0 195 0 Imensions w inches 2 87 287 287 287 287 587 587 5 87 7 28 7 28 h inches 6 81 6 81 681 681 681 7 95 7 95 7 95 9 65 9 65 d inches 5 87 5 87 5 87 587 5 87 677 677 677 7 68 7 68 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 85 7 MICROMASTER 440 Specifications International English Input voltage range 3 AC 380 V 480 V 10 Unfiltered Part 2 Order No 6SE6440 2UD31 2UD31 2UD31 2UD32 2UD33 2UD33 2UD34 2UD35 2UD37 1CA0 5DAO 8DAO 2DA0 OEAO 7EAO 5FAO 5FAO 5FA0 kW 11 0 15 0 185
34. 4 x M8 Washers with washers fitted 4 x M8 Bolts 3 0 Nm E 650 mm 275 mm 245 mm 4 x M8 Nuts P S 4 x M8 Washers with washers fitted 850 mm 4 x M8 Bolts 3 0 Nm F with filter 350 mm 300 mm 4 x M8 Nuts 1150 mm 4 x M8 Washers With Wwash rs fited 2 3 1 DIN Rail Mounting Frame Size A Fitting the Inverter to the DIN Rail 1 Fit the inverter to the DIN rail using the upper DIN rail latch Removing the Inverter from the DIN Rail 24 2 Push the inverter against the DIN rail and the lower DIN rail latch should click into place To disengaged the release mechanism of the inverter insert a screwdriver into the release mechanism Apply a downward pressure and the lower DIN rail latch will disengage Pull the inverter from the DIN rail MICROMASTER 440 Operating instructions 6SE6400 5CA00 0OBPO International English 2 Installation 2 4 Electrical Installation Warning THIS EQUIPMENT MUST BE GROUNDED e To ensure the safe operation of the equipment it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions e Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations e g EN 50178 as well as the relevant regulations regarding the correct use of tools and personal protective gear The mains input DC and motor terminals c
35. 53 Parameter List Short fOr riire AAA ATARA AARAA E 54 TROUDI SHOOTING EE EE ET T TEE 67 Troubleshooting with the Status Display Panel c eccececeeeeeeeceeeeeeeeeeeeeeaees 68 Troubleshooting with the Basic Operator Panel c cccceceeeeeeeeeeeeeeeeeesenaeees 69 Fault messagi Seen sey dase tease teehee aides 70 MICROMASTER 440 Specifications ccccsccececeseeeeeseseceeeseeceeeesessenensesenes 77 Available Options ccceceseeceeeeeeeeeeeeneeeeeeneeeeeeeeseeeseeenneeeeeesuaeeeeeseaeseeenseeeeeenseeneeennes 89 Available OptlonSi siecieffactieilis seeat ed ccctesdaiechedahecteasititedd sddecctesdyiacheliestie E 90 Electro Magnetic Compatibility EMC ccssccssseeeeseeesseeseseeeeeseeeesseeeeseeeeneees 91 Electro Magnetic Compatibility EMC ccccccecsecceeeeeeeeceeeeeeeeeeesetenneeaeeeeeeeees 92 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 11 Table of Contents International English A Changing the Operator Panel c ssecccsceesseeeeseeeeeeeeesenaeseseeeeeeeeeseaesesseaeeeeeeeseaeseseeneeseeaeas 97 B Removing Covers Frame Size A ssccccseccsseeeeneeeeeeeesseeseseeeeeeseeeseaeseseaeenseeeeseeeseseaeenseeeenes 98 C Removing the 1 O Board csssccccscceseseseseeeeeeeeeeseaeseseeeensneeeseaeseseaeeesneeeeeessasaaeseseaeeneneesseaneas 99 D Removing Covers Frame Sizes B and C u ccccsecceseeeseeeeseeeeeeeeeeseaeseseeeeeeeeeeseeeseseeee
36. 7 17 17 17 17 17 15 13 11 mm 2 5 2 5 2 5 2 5 2 5 6 0 6 0 6 0 10 0 input Cable Max awg 13 13 13 13 13 9 9 9 7 mm 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 5 Output Cable Min wal 17 17 17 17 17 17 17 17 15 mm 2 5 2 5 2 5 2 5 2 5 6 0 6 0 6 0 10 0 Output Cable Max Tawa 13 13 13 13 13 9 9 9 7 kg 1 3 1 3 1 3 1 3 1 3 3 3 3 3 3 3 5 5 Weight lbs 2 9 2 9 2 9 2 9 2 9 7 3 7 3 7 3 12 1 w mm 73 0 73 0 73 0 73 0 73 0 149 0 149 0 149 0 185 0 h mm 173 0 173 0 173 0 173 0 173 0 202 0 202 0 202 0 245 0 d mm 149 0 149 0 149 0 149 0 149 0 172 0 172 0 172 0 195 0 w inches 2 87 2 87 2 87 2 87 2 87 5 87 5 87 5 87 7 28 h inches 6 81 6 81 6 81 6 81 6 81 7 95 7 95 7 95 9 65 d inches 5 87 5 87 5 87 5 87 5 87 6 77 6 77 6 77 7 68 Dimensions MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 81 7 MICROMASTER 440 Specifications International English Input voltage range 3 AC 200 V 240 V 10 Unfiltered Order No 6SE6440 2UC24 2UC25 2UC27 2UC31 2UC31 2UC31 2UC32 2UC33 2UC33 2UC34 OCAO 5CA0 5DAO 1DAO 5DA0 8EAO 2EA0 OFAO 7FAO 5FAO kW 4 0 5 5 7 5 11 0 15 0 18 5 22 0 30 0 37 0 45 0 hp 5 0 7 5 10 0 15 0 20 0 25 0 30 0 40 0 50 0 60 0 Motor Output Rating Output kVA 7 7 9 6 12 3 18 4 23 7 29 8 35 1 45 6 57 0 67 5 CT Output Cur Max A 17 5 22 0 28 0 42 0 54 0 68 0 80 0 104 0 130 0 154 0 CT I
37. ASTER 440 parameters Information is also available from Technical Support Nuremberg Tel 49 0 180 5050 222 Fax 49 0 180 5050 223 Email techsupport ad siemens de Monday to Friday 7 00 am to 5 00 pm local time Internet Home Address Customers can access technical and general information at http www siemens de micromaster MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 5 Foreword International English Definitions and Warnings AN A Danger For the purpose of this documentation and the product warning labels Danger indicates that death severe personal injury or substantial damage to property will result if proper precautions are not taken Warning For the purpose of this documentation and the product warning labels Warning indicates that death severe personal injury or substantial damage to property can result if proper precautions are not taken Caution For the purpose of this documentation and the product warning labels Caution indicates that minor personal injury or material damage can result if proper precautions are not taken Note For the purpose of this documentation Note indicates important information relating to the product or highlights part of the documentation for special attention Qualified personnel For the purpose of this Instruction Manual and product labels a Qualified person is someone who is familiar with the install
38. ID setpoint 1 0 00 2 CUT N P2202 3 Fixed PID setpoint 2 10 00 2 CUT N P2203 3 Fixed PID setpoint 3 20 00 2 CUT N P2204 3 Fixed PID setpoint 4 30 00 2 CUT N P2205 3 Fixed PID setpoint 5 40 00 2 CUT N P2206 3 Fixed PID setpoint 6 50 00 2 CUT N P2207 3 Fixed PID setpoint 7 60 00 2 CUT N P2208 3 Fixed PID setpoint 8 70 00 2 CUT N P2209 3 Fixed PID setpoint 9 80 00 2 CUT N P2210 3 Fixed PID setpoint 10 90 00 2 CUT N P2211 3 Fixed PID setpoint 11 100 00 2 CUT N P2212 3 Fixed PID setpoint 12 110 00 2 CUT N P2213 3 Fixed PID setpoint 13 120 00 2 CUT N P2214 3 Fixed PID setpoint 14 130 00 2 CUT N P2215 3 Fixed PID setpoint 15 130 00 2 CUT N P2216 Fixed PID setpoint mode Bit 0 1 3 CT N P2217 Fixed PID setpoint mode Bit 1 1 3 CT N P2218 Fixed PID setpoint mode Bit 2 1 3 CT N P2219 Fixed PID setpoint mode Bit 3 1 3 CT N 12224 CO Act fixed PID setpoint 2 P2225 Fixed PID setpoint mode Bit 4 1 3 CT N P2227 Fixed PID setpoint mode Bit 5 1 3 CT N P2231 3 Setpoint memory of PID MOP 0 2 CUT N P2232 Inhibit rev direct of PID MOP 1 2 CT N P2240 3 Setpoint of PID MOP 10 00 2 CUT N 12250 CO Output setpoint of PID MOP 2 P2253 3 Cl PID setpoint 0 0 2 CUT N P2254 3 Cl PID trim source 0 0 3 CUT N P2255 PID setpoint gain factor 100 00 3 CUT N P2256 PID trim gain factor 100 00 3 CUT N P2257 Ramp up time for PID setpoint 1 00 2 CUT N P2258 Ramp down time for PID setpoint 1 00 2 CUT N 12260 CO Act PID setpoint 2
39. MC International English 9 1 5 Three General classes of EMC performance are available as detailed below Class 1 General Industrial Compliance with the EMC Product Standard for Power Drive Systems EN 68100 3 for use in Second Environment Industrial and Restricted Distribution Table 9 1 Class 1 General Industrial Radiated Emissions EN 55011 Level A1 Conducted Emissions EN 68100 3 Limits under consideration immunity O Electrostatic Discharge EN 61000 4 2 8 kV air discharge Burst Interference EN 61000 4 4 2 kV power cables 1 kV control Radio Frequency Electromagnetic Field IEC 1000 4 3 26 1000 MHz 10 V m Class 2 Filtered Industrial This level of performance will allow the manufacturer assembler to self certify their apparatus for compliance with the EMC directive for the industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the Generic Industrial Emissions and Immunity standards EN 50081 2 and EN 50082 2 Table 9 2 Class 2 Filtered Industrial EMC Phenomenon Standard Level Radiated Emissions EN 55011 Level A1 Conducted Emissions EN 55011 Level A1 Supply Voltage Distortion IEC 1000 2 4 1993 Voltage Fluctuations Dips Unbalance IEC 1000 2 1 Frequency Variations Magnetic Fields EN 61000 4 8 50 Hz 30 A m Electrostatic Discharge EN 61000 4 2 8 kV air discharge Burst Interference EN 61000 4 4 2 kV power cables 2
40. P1000 See the Parameter List for further details If the motor fails to run after changing the parameters set P0010 30 then P0970 1 and press P to reset the inverter to the factory default parameter values Now use a switch between terminals 5 and 8 on the control board The drive should now run to the defined setpoint by analogue input Note Motor data must relate to the inverter data power range and voltage MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 69 6 Troubleshooting 6 3 Fault messages International English Fault Possible Causes Diagnose amp Remedy Reac tion F0001 gt Motor power P0307 does not Check the following Off2 OverCurrent correspond to the inverter power P0206 1 Motor power P0307 must correspond to inverter gt Motor lead short circuit power P0206 gt Earth faults 2 Cable length limits must not be exceeded 3 Motor cable and motor must have no short circuits or earth faults 4 Motor parameters must match the motor in use 5 Value of stator resistance P0350 must be correct 6 Motor must not be obstructed or overloaded Increase the ramp time Reduce the boost level F0002 gt DC link voltage r0026 exceeds trip level Check the following Off2 OverVoltage P2172 1 Supply voltage P0210 must lie within limits gt Overvoltage can be caused either by too indicated on rating plate high main supply voltage or if motor isin 2 DC li
41. Right are requested gt Both JOG right and JOG left P1055 P1056 have been requested This freezes the RFG output frequency at its current value A0924 Belt Failure Detected gt Load conditions on motor indicate belt failure or mechanical fault Check the following 1 2 3 No breakage seizure or obstruction of drive train Proper operation of external speed sensor if in use P0402 pulse per min at rated speed P2164 Hysteresis freq deviation and P2165 delay time for permitted deviation must have correct values P2155 threshold frequency f1 P2157 threshold frequency f2 P2159 threshold frequency f3 P2174 upper torque threshold 1 P2175 lower torque threshold 1 P2176 delay T_Torque P2182 upper torque threshold 2 P2183 lower torque threshold 2 P2184 upper torque threshold 3 and P2185 lower torque threshold 3 must have correct values MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 75 6 Troubleshooting 76 International English MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 7 MICROMASTER 440 Specifications 7 MICROMASTER 440 Specifications This Chapter contains gt In Table 7 1 the common technical data to the MICROMASTER 440 Inverters gt In Table 7 2 the wire sizes and terminal torques gt In Table 7 3 divided in several tables an overview of the specific technical data of every MICROMASTER 440 Inverter
42. SIEMENS MICROMASTER 440 User Documentation MICROMASTER 440 DOCUMENTATION Getting Started Guide Is for quick commissioning with SDP and BOP Operating Instructions Gives information about features of the MM440 Installation Commissioning Control modes System Parameter structure Troubleshooting Specifications and available options of the MM440 Parameter List The Parameter List contains the description of all Parameters structured in functional order and a detailed description The Parameter list also includes a series of function plans Reference Manual The Reference Manual gives detailed information about engineering communication troubleshooting and maintenance Catalogues In the catalogue you will find all the necessary information to select an appropriate inverter as well as filters chokes operator panels and communication options SIEMENS SIEMENS MICROMASTER 440 Parameter List Issue AT SIEMENS MICROMASTER 440 Parameter List Issue AT Hiwi MC HCMELS TRH HE beers EUEN i 11 SIEMENS MICROMASTER 440 Operating instructions User Documentation Valid for Converter Type MICROMASTER 440 Issue A1 Overview 1 Installation 2 Commissioning 3 Using the 4 MICROMASTER 440 System Parameters 5 Troubleshooting 6 MICROMASTER 440 7 Specifi
43. STER 440 Operating instructions 30 6SE6400 5CA00 0BPO International English 3 Commissioning 3 Commissioning This Chapter contains gt Description of the front panel controls gt A brief description of the optional front panels available and an explanation of the operation of the Basic Operator Panel BOP gt An 8 step guide at the end of the Chapter which provides a simple procedure for changing parameters 3 1 Block Dia Oram sc22 het esie RA A Gea 33 3 2 Commission Modessa a aa eaae vee sae aaa ie aa eh cages Aang neha aE aeiae 34 3 3 General Op fa Oa ccd tad peste aa a a a aa ei 43 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 31 3 Commissioning International English AN 32 Warning MICROMASTERS operate at high voltages When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enforce safe operation even when a fault occurs e g independent limit switc
44. ame size MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 99 International English D Removing Covers Frame Sizes B and C D Removing Covers Frame Sizes B and C MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 100 International English E Removal of Covers Frame Size D and E E Removal of Covers Frame Size D and E MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 101 F Removal of Covers Frame Size F International English F Removal of Covers Frame Size F ium um MICROMASTER 440 Operating instructions 102 6SE6400 5CA00 OBPO International English G Removing Y Cap Link Frame Size A G Removing Y Cap Link Frame Size A MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 103 H Removing Y Cap Link Frame Sizes B and C International English H Removing Y Cap Link Frame Sizes B and C MICROMASTER 440 Operating instructions 104 6SE6400 5CA00 OBPO International English l Removing Y Cap Link Frame Sizes D and E Removing Y Cap Link Frame Sizes D and E
45. an carry dangerous voltages even if the inverter is inoperative wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work e The inverters can be installed in a side by side configuration but a distance of 100 mm 3 94 inches must be maintained if the inverters are installed on top of each other 2 4 1 General Warning AN The inverter must always be grounded If the inverter is not grounded correctly extremely dangerous conditions may arise within the inverter which could prove potentially fatal Operation with ungrounded IT supplies The MICROMASTER will operate from ungrounded supplies and will continue to operate if an input phase is shorted to ground If an output phase is shorted to ground the MICROMASTER will trip and indicate F0001 On ungrounded supplies it will be necessary to remove the Y capacitor from the inside of the unit and fit an output choke The procedure for removing this capacitor is described in Appendices G H and J Operation with Residual Current Device If an RCD also referred to as ELCB or RCCB is fitted the MICROMASTER inverters will operate without nuisance tripping provided that A type B RCD is used The trip limit of the RCD is 300mA The neutral of the supply is grounded Only one inverter is supplied from each RCD The output cables are less than 50m screened or 100m unscreened MICROMASTER 440 Operating instru
46. ance for connection to the public supply network Please refer to EN 61000 3 12 sections 5 3 and 6 4 for further information Units connected to Industrial Networks1 do not require connection approval see EN 61800 3 section 6 1 2 2 The harmonic current emissions from these products are described in the table below Rating Typical Harmonic Typical Harmonic Typical Voltage Current A Current Distortion Distribution Transformer Rating 10kVA 100kVA 1MVA 3 f5 7t Jot faim ge y5 7 Fo 41 THD THD THD 250W 230V 1ac 2 15 1 44 0 72 0 26 0 19 83 56 28 10 7 0 77 0 077 0 008 370W 230V 1ac 2 96 2 02 1 05 0 38 0 24 83 56 28 10 7 1 1 0 11 0 011 550W 230V 1ac 4 04 2 70 1 36 0 48 0 36 83 56 28 10 I7 1 5 0 15 0 015 The allowed harmonic currents for professional equipment with an input power gt 1kW are not yet defined Therefore any electrical apparatus containing the above drives which has an input power gt 1kW will not require connection approval Alternatively the necessity to apply for connection approval can be avoided by fitting the input chokes recommended in the technical catalogues except 550W 230V 1ac units 1 Industrial Networks are defined as those which do not supply buildings used for domestic purposes MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 93 9 Electro Magnetic Compatibility E
47. aracteristics 17 Performance Ratings 78 Power and motor connections 26 single phase 28 Power and motor terminals gaining access to 26 Power connections 26 Protection characteristics 17 Q Quadratic V f control 49 Qualified personnel 6 Quick commissioning 34 37 110 International English R Removal of Covers Frame Size D and E 101 Removal of Covers Frame Size F 102 Removing Y Cap Link Frame Size A 103 Removing Y Cap Link Frame Sizes B and C 104 Removing Y Cap Link Frame Sizes D and E 105 Removing Y Cap Link Frame Sizes F 106 Removing Covers Frame Size A 98 Removing Covers Frame Sizes B and C 100 Removing the I O Board 99 Reset to Factory default 34 Residual Current Device operation with 25 S Safety instructions 7 Screening Methods 29 Sensorless Vector Control 49 Shock 22 Specifications 79 Status Display Panel default settings with BOP 39 operation with SDP 35 warnings and faults states 35 T Technical Support 5 Temperature 22 Torque Control 49 Troubleshooting 67 U Ungrounded IT supplies operation with 25 Vv Variant Dependent Options 90 Variant Independent Options 90 Vibration 22 WwW Warnings cautions amp notes commissioning 8 definitions 6 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English Index dismantling amp disposal 9 Water hazard
48. ation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid PE Protective Earth uses circuit protective conductors sized for short circuits where the voltage will not rise in excess of 50 Volts This connection is normally used to ground the inverter Is the ground connection where the reference voltage can be the same as the Earth voltage This connection is normally used to ground the motor Use for intended purpose only The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens Contact address Should any questions or problems arise while reading this manual please contact the Siemens office concerned using the form provided at the back this manual MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English Foreword Safety Instructions The following Warnings Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected This section lists Warnin
49. cally increases and decreases the motor voltage in order to search for the minimum power consumption It is designed to function when the preset setpoint speed is reached V f control for textile applications P1300 5 There is no slip compensation or resonance damping The Imax controller refers to the voltage instead of frequency V f control with FCC for textile applications P1300 6 A combination of P1300 1 and P1300 5 V f control with independent voltage setpoint P1300 19 The voltage setpoint can be given using P1330 independent from the Ramp Function Generator RFG output frequency Sensorless Vector Control P1300 20 This feature allows the speed of the motor to be controlled with inherent slip compensation It allows for high torque improved transient response excellent speed holding and improved torque at low frequencies Allows change from vector control to torque control see P1501 Sensoless Vector Torque Control P1300 22 This feature allows the inverter to control the torque of a motor In an application where a constant torque is required a torque setpoint can be established and the inverter will vary the current delivered to the motor to maintain the required torque MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 49 4 Using the MICROMASTER 440 International English 4 5 Faults and warnings SDP fitted If an SDP is fitted the fault states and warnings are indicated by the two LEDs on the pane
50. cations Available options 8 Electro Magnetic 9 Compatibility Appendices A B C D E F G H I J K L Index IMPORTANT NOTICE Not all inverters currently have UL approval UL listing can be determined by examining the inverter s Rating Label For UL listed products the following UL mark is used Further information can be obtained from Internet website http www siemens de micromaster Approved Siemens Quality for Software and Training is to DIN ISO 9001 Reg No 2160 01 The reproduction transmission or use of this document or its contents is not permitted unless authorized in writing Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG 2001 All Rights Reserved MICROMASTER is a registered trademark of Siemens Order number 6SE6400 5CA00 OBPO LISTED Other functions not described in this document may be available However this fact shall not constitute an obligation to supply such functions with a new control or when servicing We have checked that the contents of this document correspond to the hardware and software described There may be discrepancies nevertheless and no guarantee can be given that they are completely identical The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition We welcome suggestions for impr
51. command with the time set in P1233 Compound Braking Compound Braking is possible with both OFF1 and OFF3 For Compound Braking a DC component is added to the AC current Set the braking current see P1236 Braking with external braking resistor Braking with an external resistor is a method of braking that allows a smoothed controlled reduction in motor speed in a linear manner The technique is also known as Dynamic braking For further details please refer to the Applications Handbook MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 4 Using the MICROMASTER 440 4 4 Control Modes P1300 The various modes of operation of the MICROMASTER 440 control the relation ship between the speed of the motor and the voltage supplied by the inverter A summary of the control modes available are listed below gt Linear V f control P1300 0 Can be used for variable and constant torque applications such as conveyors and positive displacement pumps Linear V f control with FCC Flux Current Control P1300 1 This control mode can be used to improve the efficiency and dynamic response of the motor Parabolic V f control P1300 2 This mode can be used for variable torque loads such as fans and pumps Multi point V f control P1300 3 For information regarding this mode of operation please consult the MM440 Reference Manual Linear V f control with ECO mode P1300 4 This feature automati
52. conditions indicated by the LEDs on the SDP 0 eee eeeeeeeeeenneeeeeeeeeeeeneeeeeenaes 68 Table 7 1 MICROMASTER 440 Performance Ratings 00 0 cecccceeeeeneeeeeeeeeeeeneeeeeeaeeeseeeeeeeesneeeeneaaes 78 Table 7 2 Wire Sizes amp Terminal Torques Field Wiring Connectors 00 00 eee eeeeeeeeeeeeeeeeenneeeeeeeeeees 79 Table 7 3 MICROMASTER 440 Specifications 0 cccceecceeeeseeeeeeeeeneeeeeeeeeeeseeeeeeeaeeeseeeeeeeeeneeeeneaaes 79 Table 9 1 Class 1 General INGUStIIAD kisss sioaren ernan inia naitaas En 94 Table 9 2 Class 2 Filter d Ind stial essri a a a a eei ea aa dts 94 Table 9 3 Class 3 Filtered for Residential Commercial and Light Industry 0 eecceeeseeeeeeeeeeeeeee 95 Table 9 4 Compliance Table ciiunasi snn e a aN Sov geted eb site Wis adsense N 96 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 13 Table of Contents 14 International English MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 1 Overview 1 Overview This Chapter contains A summary of the major features of the MICROMASTER 440 range 1 1 The MICROMASTER 440 nie ion a a a a a aaa 16 1 2 Feature Smund a a ait hal a aa ke nid 16 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 15 1 Overview International English 1 1 The MICROMASTER 440 The MICROMASTER 440s are a range of frequency inverters for controlling the speed of three phase AC motors The various models available range from the
53. ctions 6SE6400 5CA00 0BPO 25 2 Installation International English Operation with long cables Caution The control power supply and motor leads must be laid separately Do not feed them through the same cable conduit trunking Never use high voltage insulation test equipment on cables connected to the inverter All inverters will operate at full specification with cable lengths up to 50 m screened or 100 m unscreened Power and motor connections Warning e Isolate the mains electrical supply before making or changing connections to the unit Ensure that the inverter is configured for the correct supply voltage single three phase 230 V MICROMASTERS must not be connected to a higher voltage supply e When synchronous motors are connected or when coupling several motors in parallel the inverter must be operated with voltage frequency control characteristic P1300 0 2 or 3 Caution After connecting the power and motor cables to the proper terminals make sure that the covers have been replaced properly before supplying power to the unit Note Ensure that the appropriate circuit breakers fuses with the specified current rating are connected between the power supply and inverter see Tables starting on page 77 Use Class 1 60 75 C copper wire only for UL compliance For tightening torque see table on page 79 To tighten up the power terminal screws use a 4 5 mm cross tip screwdriver
54. d Fuse A 63 80 80 28 123 160 3NA3822 6 3NA3824 6 3NA3824 6 3NA3132 6 3NA3132 6 3NA3136 6 mm 10 0 16 0 25 0 25 0 50 0 70 0 Input Cable Min awg 7 5 3 3 0 3 mm 35 0 35 0 35 0 150 0 150 0 150 0 Input Cable Max awg 2 2 2 5 5 5 mm 10 0 16 0 16 0 25 0 35 0 50 0 Output Cable Min awg 7 5 5 3 2 0 mm 35 0 35 0 35 0 150 0 150 0 150 0 Output Cable Max awg 2 2 2 5 5 5 Weight kg 16 0 20 0 20 0 56 0 56 0 56 0 9 lbs 35 0 44 0 44 0 123 0 123 0 123 0 w mm 275 0 275 0 275 0 350 0 350 0 350 0 h mm 520 0 650 0 650 0 850 0 850 0 850 0 E d mm 245 0 245 0 245 0 320 0 320 0 320 0 Dimensions w inches 10 83 10 83 10 83 13 78 13 78 13 78 h inches 20 47 25 59 25 59 33 46 33 46 33 46 d inches 9 65 9 65 9 65 12 6 12 6 12 6 MICROMASTER 440 Operating instructions 88 6SE6400 5CA00 0BPO International English 8 Available options 8 Available options This Chapter contains Supplementary information 8 1 Available options ien seta iii tal iia ines ean aa a e 90 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 89 8 Available options International English 8 1 Available options The following accessories are available as options for your MICROMASTER MM440 Inverter For more details please refer to the Reference Manual or contact your local Siemens sales office if you require assistance Variant Dependent Options gt VV VV Y EMC filter Class A Low leakage Class B filter Additional EMC
55. e last set digital input is valid e g DIN3 is active gt OFF1 can be combined with DC braking Compound braking or dynamic braking MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 47 4 Using the MICROMASTER 440 International English 4 3 2 4 3 3 4 3 4 4 3 5 4 3 6 48 OFF2 This command causes the motor to coast to a standstill pulses disabled Note The OFF2 command can have one or more sources By default the OFF2 command is set to BOP AOP This source still exists even if other sources are defined by one of the following parameters P0700 to P0708 inclusive OFF3 An OFF3 command causes the motor to decelerate rapidly For starting the motor when OFFS is set the binary input has to be closed high If OFF3 is high the motor can be started and stopped by OFF1 or OFF2 If OFF3 is low the motor cannot be started gt Ramp downtime see P1135 Note OFF3 can be combined with DC braking Compound braking or Dynamic braking DC braking DC braking is possible together with OFF1 and OFF3 A DC current is applied to stop the motor quickly and hold the shaft stationary until the end of the braking period gt Enable DC braking see P0701 to P0708 gt Set DC braking period see P1233 gt Set DC braking current see P1232 gt Set DC braking start frequency see P1234 Note If no digital input is set to DC braking and P1233 0 DC braking will be active after every OFF1
56. e next digit to blink Perform steps 2 to 4 until the required value is displayed a RF wON Press the M to leave the parameter value changing level Note The function button may also be used to acknowledge a fault condition Motor data for parameterization P0308 P0310 P0304 3_Mot IEC 56 Nr ED510 3053 12 022 IM B3 IP54 Rot KL 16 1 CI F 50 Hz 230 400V 60 Hz 440V Y O 0 61 0 35 A 0 34A QO 0 14 kW 65 2800 min 3310 min S F 1 15 P0309 P0305 P0311 P0307 Figure 3 7 Typical Motor Rating Plate Example MICROMASTER 440 Operating instructions 42 6SE6400 5CA00 0BP0 International English 3 Commissioning Note gt P0308 amp P0309 are only visible if P0003 2 2 Only one of the parameters is shown depending on the settings of P0100 gt P0307 indicates kW or HP depending upon the setting of P0100 For detailed information please see the Parameter List gt Changing motor parameters is not possible unless P0010 1 gt Ensure that the inverter is configured correctly to the motor i e in the above example delta terminal connection is for 230 V External motor thermal overload protection When operated below rated speed the cooling effect of fans fitted to the motor shaft is reduced Consequentially most motors require de rating for continuous operation at low frequencies To ensure that the motors are protected agains
57. eeeseeeaeeeeaeeeeesaeeeseeeeeeeennaeeeenaas 27 Figure 2 4 Wiring Guidelines to Minimize the Effects of EMI 0 0 eeeeeeeeneee seer eeeeneeeeeeenaeeeenneeeeneees 29 Figure 3 1 Inverter block diagram irnir eati besos edadd ee peveedetvicneetesdeeesue e a i 33 Figure 3 2 Panels available for the MICROMASTER 440 Inverter o oo ceeescseeeeceeeeeneeeeeeeneeeeneeeeeneas 34 Figure 3 3 Basic operation With SDP ooo eee eeeeceeeeeeeeneeeeeeeeeeeeeeeeeeeaeeeeeeeaeeeeenaeeeeesaaeeeseeeeeesenaeeeseaas 36 Figure 3 4 DIP locations on I O board and the Control Board o oo eecceeeenneeeeeeeeeeenneeeeeeenaeeeenneeeeneas 36 Figure 3 5 Buttons on the Basic Operator Panel eeccceeeseeeeeeeeeeeeenneeeeeeeeeeeeneeeeeeeaeeeseneeeeeenaeeeeneas 38 Figure 3 6 Changing parameters via the BOP 0 0 cc eeeecsceeeeeseeeeeeeeeeeeeaeeeeeeeeeeeeaeeeeneeaaeeeeeneeeeeenaeeeeneas 39 Figure 3 7 Typical Motor Rating Plate Example ccccccecceceeeeeeeeeneceeeeeeeeeeceeaeeeeeeeseseneaeeeeeeeseeeeeaaes 41 Figure 5 1 Quick Commissioning FlowChatt ccceeesseceeeeeeeeeeeeneeeeeenaaeeeeeeeeeeeseaeeeseeeaeeeseeeeeeseneeeenaas 51 List of Tables Table 2 1 Dimensions and Torques of MM440 all frame sizes 23 Table 3 1 Default settings for operation using the Status Display Panel ee eeeeeeeeeeeeeeeneeeeeeenaes 35 Table 3 2 Default settings for operation using the BOP eee eeeseeceeeeeeeeenneeeeeeaeeeseeeeeeeennaeeeeneaaes 39 Table 6 1 Inverter
58. ency Resolution 0 01 Hz Digital 0 01 Hz Serial 10 bit Analogue Skip Frequencies 4 programmable and Electromagnetic Compatibility Directive 89 336 EEC Braking DC braking Compound braking and Dynamic braking MICROMASTER 440 Operating instructions 78 6SE6400 5CA00 0BPO International English 7 MICROMASTER 440 Specifications Table 7 2 Wire Sizes amp Terminal Torques Field Wiring Connectors Frame Size A B Cc D E F Nea 2 25 10 max 10 max Abaca ia Cen e es a ereen Torina e mm Minimum Cable Cross Section n epe aea o ee ae a Paws u o es s Table 7 3 MICROMASTER 440 Specifications In order to have a UL compliant installation fuses from the SITOR range with the appropriate current rating must be used Input voltage range 1 AC 200 V 240 V 10 with built in Class A Filter Order No 6SE6440 2AB11 2AB12 2AB13 2AB15 2AB17 2AB21 2AB21 2AB22 2AB23 2AA0 5AA0 7AA0 5AA0 5AA0 1BA0 5BA0 2BA0 0CA0 kW 012 025 037 055 075 1 1 1 5 2 2 3 0 Motor Output Rating 14 0 16 033 05 0 75 1 0 1 5 2 0 3 0 4 0 Output kVA 0 4 0 7 1 0 1 3 1 7 2 4 3 2 4 6 6 0 Output Current Max A 0 9 1 7 2 3 3 0 3 9 5 5 7 4 10 4 13 6 Input Current A 1 4 2 7 3 7 5 0 6 6 96 13 0 176 23 7 Recommended Fuse A 10 10 10 16 16 20 20 25 32 3NA3803 3NA3803 3NA3803 3NA3805 3NA3805 3NA3807 3NA3807 3NA3810 3NA3812
59. er series does not fall under the scope of the Machinery Directive However the products have been fully evaluated for compliance with the essential Health amp Safety requirements of the directive when used in a typical machine application A Declaration of Incorporation is available on request European EMC Directive When installed according to the recommendations described in this manual the MICROMASTER fulfils all requirements of the EMC Directive as defined by the EMC Product Standard for Power Drive Systems EN61800 3 Underwriters Laboratories c US UL and CUL LISTED POWER CONVERSION EQUIPMENT 5B33 for use in a LISTED pollution degree 2 ISO 9001 Siemens plc operates a quality management system which complies with the requirements of ISO 9001 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 107 L List of Abbreviations International English L List of Abbreviations AOP Advanced Operator Panel AC Alternating Current AIN Analog Input BOP Basic Operator Panel CT Constant Torque DC Direct Current DIN Digital Input EEC European Economic Community ELCB Earth Leakage Circuit Breaker EMC Electro Magnetic Compatibility EMI Electro Magnetic Interference FAQ Frequently Asked Question FCC Flux Current Control FCL Fast Current Limitation IGBT Insulated Gate Bipolar Transistor 1 0 Input and Output LCD Liquid Crystal Display LED Light Emitting Diode PID Proportional Integral And D
60. erter against physical shocks and vibration during transport and storage Also be sure to protect it against water rainfall and excessive temperatures see table on page 78 Commissioning Warnings rae e Work on the device system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the device system e Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards If a Residual Current operated protective Device RCD is to be used it must be an RCD type B e Machines with a three phase power supply fitted with EMC filters must not be connected to a supply via an ELCB Earth Leakage Circuit Breaker see DIN VDE 0160 section 5 5 2 and EN50178 section 5 2 11 1 The following terminals can carry dangerous voltages even if the inverter is inoperative the power supply terminals L L1 N L2 L3 the motor terminals U V W DC B DC B and DC R e This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 Caution The connection of power motor and control cables to the inverter must be carried out as shown in Figure 2 4 on page 30 to prevent inductive and capacitive interference from affecti
61. esenenss 100 E Removal of Covers Frame Size D and E sseccceseesseeeeseeeeeeeeeeenaeseseeenseeeseeesesnaesenseeeees 101 F Removal of Covers Frame Size F cccscccssecesseeeeeseeeseeesensneeeeeeeescaeseseeenseeeessaesaseaneneeaeees 102 G Removing Y Cap Link Frame Size A cc scccseeeeeseeeseeeeneeeeeeeeeeseaesenseeeeeeeeeseeeseseeneneenees 103 H Removing Y Cap Link Frame Sizes B and C cccsssceesseeeeeeeeeseeeseseeeenseeeeeeeesenenenseeeeas 104 Removing Y Cap Link Frame Sizes D and E c cccssessseeeeeeeeseeeseseeeneeeessseeseseenenseeenss 105 J Removing Y Cap Link Frame Sizes F cssscsseeeeeeeseeeeenseeeeeeeeeseaeseseeeeneeeeessaeseseeneneeees 106 K Applicable Standards cccc a aa a paa aaar aa raaa aaraa aaae na daaar ansa doaa Eaa sae Ea da aeai eat dadi cess 107 L List of AbbreviationS ssssssssuunnernunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn nnmnnn nnna 108 INGO lt an nE E EA EEA 109 MICROMASTER 440 Operating instructions 12 6SE6400 5CA00 0BPO International English Table of Contents List of Illustrations Figure 2 1 Drill pattern for MICROMASTER 440 eeeeeeeeeeeeeeeenneeeeeeeaeeeeeneeeeesaeeeeeeaeeeseeeeeeeeeneeeenenaes 22 Figure 2 2 MICROMASTER 440 Connection Terminals 00 ceccceeeeeeeeeeeeenneeeeeeeeeeesnaeeeseeaeeeenenneeeneas 26 Figure 2 3 Motor and Power Connections 00 0 eecceeeneeeeeeeeeeeeeeneeeeeea
62. eter numbers selected and the setting of the parameter values are indicated on the optional five digit LCD display gt Read only parameters are indicated with r instead of P gt P0010 initiates quick commissioning gt The inverter will not run unless P0010 is set to 0 after it has been accessed This function is automatically perform if P3900 gt 0 gt P0004 acts as a filter allowing access to parameters according to their functionality gt If an attempt is made to change a parameter that cannot be changed in this status for example cannot be changed whilst running or can only be changed A in quick commissioning then 221222 will be displayed gt Busy Message In some cases when changing parameter values the display on the BOP shows is oleae for maximum of five seconds This means the inverter is busy with tasks of higher priority Access Levels There are three access levels available to the user Standard Extended and Expert The level of access is set by parameter P0003 For most applications the Standard and Extended levels are sufficient The number of parameters that appear within each functional group depends on the access level set in parameter P0003 For further details regarding parameters see the Parameter List on the Documentation CD ROM MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 5 2 Parameter Overview P0004 2 P0003 1 Parameters level 1
63. etp select Bit 3 722 3 3 CT N P2226 3 BI Fixed PID setp select Bit 4 722 4 3 CT N P2228 3 BI Fixed PID setp select Bit 5 722 5 3 CT N P2235 3 BI Enable PID MOP UP cmd 19 13 3 CT N P2236 3 BI Enable PID MOP DOWN cmd 19 14 3 CT N MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 57 5 System Parameters Analogue I O P0004 8 International English Par No Parametername Default Acc WS QC P0295 Inverter fan off delay time 0 3 CUT N 10750 Number of ADCs 3 r0752 2 Act input of ADC V or mA 2 P0753 2 Smooth time ADC 3 3 CUT N r0754 2 Act ADC value after scaling 2 r0755 2 CO Act ADC after scal 4000h 2 P0756 2 Type of ADC 0 2 CT N P0757 2 Value x1 of ADC scaling V mA 0 2 CUT N P0758 2 Value y1 of ADC scaling 0 0 2 CUT N P0759 2 Value x2 of ADC scaling V mA 10 2 CUT N P0760 2 Value y2 of ADC scaling 100 0 2 CUT N P0761 2 Width of ADC deadband V mA 0 2 CUT N P0762 2 Delay for loss of signal action 10 3 CUT N 10770 Number of DACs 3 P0771 2 Cl DAC 21 0 2 CUT N P0773 2 Smooth time DAC 2 3 CUT N r0774 2 Act DAC value V or mA 2 P0777 2 Value x1 of DAC scaling 0 0 2 CUT N P0778 2 Value y1 of DAC scaling 0 2 CUT N P0779 2 Value x2 of DAC scaling 100 0 2 CUT N P0780 2 Value y2
64. etpoint 110 0 2 CUT N P1574 3 Dynamic voltage headroom 10 3 CUT N P1580 3 Efficiency optimization 0 2 CUT N P1582 3 Smooth time for flux setpoint 15 3 CUT N P1596 3 Int time field weak controller 50 3 CUT N 11598 CO Flux setpoint total 3 P1610 3 Continuous torque boost SLVC 50 0 2 CUT N P1611 3 Acc torque boost SLVC 0 0 2 CUT N P1740 Gain for oscillation damping 0 000 3 CUT N P1750 3 Control word of motor model 0 3 CUT N r1751 Status word of motor model 3 r1770 CO Prop output of n adaption 3 11771 CO Int output of n adaption 3 P1780 3 Control word of Rs Rr adaption 3 3 CUT N 11782 Output of Rs adaptation 3 11787 Output of Xm adaption 3 MICROMASTER 440 Operating instructions 62 6SE6400 5CA00 0BPO International English Communication P0004 20 5 System Parameters Par No Parametername Default Acc WS QC P0918 CB address 3 2 CT N P0927 Parameter changeable via 15 2 CUT N r0964 5 Firmware version data 3 r0965 Profibus profile 3 r0967 Control word 1 3 r0968 Status word 1 3 P0971 Transfer data from RAM to EEPROM 0 3 CUT N P2000 3 Reference frequency 50 00 2 CT N P2001 3 Reference voltage 1000 3 CT N P2002 3 Reference current 0 10 3 CT N P2003 3 Reference torque 0 75 3 CT N r2004 3 Reference power
65. facturer s declaration Technical Construction File A technical construction file can be prepared for the apparatus describing its EMC characteristics This file must be approved by a Competent Body appointed by the appropriate European government organization This approach allows the use of standards that are still in preparation EC Type Examination Certificate This approach is only applicable to radio communication transmitting apparatus All MICROMASTER units are certified for compliance with the EMC directive when installed in accordance with the recommendations in Section 2 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 9 Electro Magnetic Compatibility EMC EMC Directive Compliance with Imminent Harmonics Regulations From 1st January 2001 all electrical apparatus covered by the EMC Directive will have to comply with EN 61000 3 2 Limits for harmonic current emissions equipment input lt 16A per phase All Siemens variable speed drives of the MICROMASTER MIDIMASTER MICROMASTER Eco and COMBIMASTER ranges which are classified as Professional Equipment within the terms of the standard fulfill the requirements of the standard Special considerations for 250W to 550W drives with 230V 1ac mains supplies when used in non industrial applications Units in this voltage and power range will be supplied with the following warning This equipment requires supply authority accept
66. fied rotorresistance less than 0 1 or greater than 100 gt Alarm value 4 Identified stator reactance less than 50 and greater than 500 gt Alarm value 5 Identified main reactance less than 50 and greater than 500 gt Alarm value 6 Identified rotor time constant less than 10ms or greater than 5s gt Alarm value 7 Identified total leakage reactance less than 5 and greater than 50 gt Alarm value 8 Identified stator leakage reactance less than 25 and greater than 250 gt Alarm value 9 Identified rotor leakage inductance less than 25 and greater than 250 gt Alarm value 20 Identified IGBT on voltage less than 0 5 or greater than 10V gt Alarm value 30 Current controller at voltage limit gt Alarm value 40 Inconsistence of identified data set at least one identification failed gt Percentage values based on the impedance Zb Vmot nom sqrt 3 Imot nom 0 Check that the motor is connected to the inverter Check if motor data in P304 311 are correct 1 40 Check what type of motor wiring is required star delta Off2 F0051 Parameter EEPROM Fault gt Read or write failure while saving non volatile parameter Factory Reset and new parameterization Change drive off2 F0052 power stack Fault gt Read failure for power stack information or invalid data Change drive Off2 F0053 IO Eeprom Fault gt Read failure for IO EEPROM
67. filter Class B Line commutating choke Output choke Gland plate Variant Independent Options gt VV VV VV WV 90 Basic Operator Panel BOP Advanced Operator Panel AOP PROFIBUS module PC to inverter connection kit PC to AOP connection kit BOP AOP door mounting kit for single inverter control AOP door mounting kit for multiple inverter control DriveMonitor commissioning tool MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 9 Electro Magnetic Compatibility EMC 9 Electro Magnetic Compatibility EMC This Chapter contains EMC information 9 1 Electro Magnetic Compatibility EMC MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 91 9 Electro Magnetic Compatibility EMC International English 9 1 9 1 1 9 1 3 92 Electro Magnetic Compatibility EMC All manufacturers assemblers of electrical apparatus which performs a complete intrinsic function and is placed on the market as a single unit intended for the end user must comply with the EMC directive EEC 89 336 There are three routes for the manufacturer assembler to demonstrate compliance Self Certification This is a manufacturer s declaration that the European standards applicable to the electrical environment for which the apparatus is intended have been met Only standards that have been officially published in the Official Journal of the European Community can be cited in the manu
68. gs Cautions and Notes which apply generally when handling MICROMASTER 440 Inverters classified as General Transport amp Storage Commissioning Operation Repair and Dismantling amp Disposal Specific Warnings Cautions and Notes that apply to particular activities are listed at the beginning of the relevant chapters and are repeated or supplemented at critical points throughout these sections Please read the information carefully since it is provided for your personal safety and will also help prolong the service life of your MICROMASTER 440 Inverter and the equipment you connect to it General Warnings e This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts Non compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life severe personal injury or serious damage to property e Only suitable qualified personnel should work on this equipment and only after becoming familiar with all safety notices installation operation and maintenance procedures contained in this manual The successful and safe operation of this equipment is dependent upon its proper handling installation operation and maintenance e Risk of electric shock The DC link capacitors remain charged for five minutes after power has been removed It is not permissible to open the equipment until 5 minutes after the power has been removed HP ratings are based
69. gt Some general information on a variety of troubleshooting measures gt A list of the fault codes that may appear on the display of the BOP The cause and recommended corrective action are indicated for each fault code listed 6 1 Troubleshooting with the Status Display Panel ccceeeceeeeeeeeeeeeeteeeeeeneeeeeeaas 68 6 2 Troubleshooting with the Basic Operator Panell c ceeeecceeeeeneeeeeetteeeeeeieeeeeeaaes 69 6 3 FaultimesSages isici iccielatecctiinieett TE E E TE T E ET 70 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 67 6 Troubleshooting International English 6 1 68 Warnings e Repairs on equipment may only be carried out by Siemens Service by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual e Any defective parts or components must be replaced using parts contained in the relevant spare parts list e Disconnect the power supply before opening the equipment for access Troubleshooting with the Status Display Panel Table 6 1 explains the meaning of the various states of the LEDs on the Status Display Panel SDP Table 6 1 Inverter conditions indicated by the LEDs on the SDP aoe Priority Inverter Status Definitions Green Yellow Display OFF OFF 1 Mains not present OFF ON 8 Inverter fault other than those l
70. h F0012 gt Wire breakage of inverter temperature Off2 Inverter temp heatsink sensor signal lost F0021 gt Fault occurs if the sum of the phase Off2 Earth fault currents is higher than gt 5 of the nominal inverter current Note This fault only occurs on inverters that have 3 current sensors Frame sizes D to F 70 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 6 Troubleshooting Fault Possible Causes Diagnose amp Remedy Reac tion F0022 Powerstack fault gt Fault caused by the following events 1 dc link overcurrent short circuit of IGBT 2 short circuit of chopper 3 earth fault Framesizes A to C 1 2 3 Framesizes D to E 1 2 Framesize F 2 VVVV signal on the power stack it is not possible to establish which one actually occurred Since all these faults are assigned to one Off2 F0030 Fan has failed gt Fan no longer working Fault cannot be masked while options module AOP or BOP is connected Need a new fan Off2 F0040 Automatic Calibration Failure gt MM 440 only Off2 F0041 Motor Data Identification Failure gt Motor data identification failed gt Alarm value 0 Load missing gt Alarm value 1 Current limit level reached during identification gt Alarm value 2 Identified stator resistance less than 0 1 or greater than 100 gt Alarm value 3 Identi
71. hes mechanical interlocks etc Certain parameter settings may cause the inverter to restart automatically after an input power failure Motor parameters must be accurately configured for motor overload protection to operate correctly This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42 Refer to P0610 level 3 and P0335 I t is ON by default Motor overload protection can also be provided using an external PTC disabled by default P0601 This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 230V 460V 575V when protected by a H or K type fuse see Tables starting on page 77 This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 Caution Only qualified personnel may enter settings in the control panels Particular attention must be paid to safety precautions and warnings at all times MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 3 1 Block Diagram 3 Commissioning PE 1 3AC 200 240 V 3 AC 380 480 V SI 3 AC 500 600 V moov L L1 N L2 gt OF gt _O _ 0 V L L1 N L2 L3 AIN2 2 OFF Voltage 0 10 V ON 0 20mA saints le o AIN1 A D AINA AIN1 OFF V
72. iance 93 EMC performance filtered for residential commercial and light industry 95 filtered industrial class 94 general industrial class 94 EMI 29 Energy Saving 49 F Fault codes with the Basic Operator Panel fitted 69 with the Status Display Panel fitted 68 Faults and warnings AOP fitted 50 BOP fitted 50 SDP fitted 50 Features 16 Flux Current Control 49 Foreword 5 Frame sizes removing the Y Cap from frame sizes B and C 104 Frequency Setpoint 46 Front Panels 35 H Humidity Range 22 l Installation 19 after a period of storage 21 Internet Home Address 5 Inverter block diagram 33 L Linear V f control 49 Long cables operation with 26 109 Index Main characteristics 16 Mechanical Installation 23 MICROMASTER 440 available options 90 general 16 main characteristics 16 performance characteristics 17 protection characteristics 17 specifications 77 Motor connections 26 Motor data 42 Multi point V f control 49 0 Operation starting and stopping the motor 47 Operation with long cables 26 Residual Current Device 25 ungrounded IT supplies 25 Operator panels Advanced Operator Panel 43 Basic Operator Panel BOP 39 changing the operator panel 97 Status Display Panel SDP 35 Overheating 22 Overview 15 P Parameters changing parameters with BOP 41 system parameters 51 Performance ch
73. ifferential PLC Programmable Logic Controller PTC Positive Temperature Coefficient RCCB Residual Current Circuit Breaker RCD Residual Current Device RPM Revolutions Per Minute SDP Standard Display Panel VT Variable Torque MICROMASTER 440 Operating instructions 108 6SE6400 5CA00 0BPO International English Index A Access Levels 52 Advanced Operator Panel operation with AOP 43 Altitude 22 Ambient operating conditions 22 Applicable standards European EMC Directive 107 European Low Voltage Directive 107 European Machinery Directive 107 ISO 9001 107 Underwriters Laboratories 107 Atmospheric pollution 22 B Basic operation changing parameters with BOP 41 external motor thermal overload protection 42 43 general 43 with SDP 36 Basic Operator Panel operation with BOP 39 C Commissioning 31 Compound Braking 48 Connection Terminals 27 Contact address 6 Control Modes 49 D DC braking 48 Default settings 36 39 Dimensions and Torques 24 DIN Rail Mounting 24 Drill pattern for MICROMASTER 440 23 E Electrical Installation 25 Electro Magnetic Compatibility EC type examination certificate 92 general 91 92 self certification 92 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO Index technical construction file 92 Electro Magnetic Interference 29 avoiding EMI 29 Electromagnetic radiation 22 EMC 92 EMC Directive Compl
74. information or invalid data Check data Change IO module Off2 F0060 Asic Timeout gt Internal communications failure If fault persists change inverter Contact Service Department Off2 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 71 6 Troubleshooting International English Fault Possible Causes Diagnose amp Remedy Reac tion F0070 gt No setpoint values from CB Check CB and communication partner Off2 CB setpoint fault communication board during telegram off time F0071 gt No setpoint values from USS during Check USS master Off2 USS BOP link telegram off time setpoint fault F0072 gt No setpoint values from USS during Check USS master Off2 USS COMM link telegram off time setpoint fault F0080 gt Broken wire Off2 ADC lost input gt Signal out of limits signal F0085 gt External fault triggered via terminal inputs Disable terminal input for fault trigger Off2 External Fault F0101 gt Software error or processor failure Run self test routines Off2 Stack Overflow F0221 gt PID Feedback below min value P545 Change value of P545 Adjust feedback gain Off2 PID Feedback below min value F0222 gt PID feedback above max value P544 Change value of P544 Adjust feedback gain Off2 PID Feedback above max value F0450 gt Fault value Drive may run but some features will not work Off2 BIST Tests Failure gt 1 Some power section te
75. isted below ON OFF 13 Inverter running ON ON 14 Ready to run standby OFF Flashing R1 4 Fault Overcurrent Flashing R1 OFF 5 Fault Overvoltage Flashing R1 ON 7 Fault Motor Overtemperature ON Flashing R1 8 Fault Inverter Overtemperature Flashing R1 Flashing R1 9 Warning Current Limit both LEDs flashing at the same time Flashing R1 Flashing R1 11 Other warning both LEDs alternate flashing Flashing R1 Flashing R2 6 10 Undervoltage trip Undervoltage warning Flashing R2 Flashing R1 12 Inverter is not in ready state display gt 0 Flashing R2__ Flashing R2 2 ROM failure both LEDs flashing at the same time Flashing R2__ Flashing R2 3 RAM failure both LEDs alternate flashing R1 On time 900 milliseconds R2 On time 300 milliseconds MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 6 Troubleshooting 6 2 Troubleshooting with the Basic Operator Panel If the display shows a fault or warning code please refer to Reference Manual If the motor fails to start when the ON command has been given gt Check that P0010 0 gt Check that a valid ON signal is present gt Check that P0700 2 for digital input control or P0700 1 for BOP control gt Check that the setpoint is present 0 to 10V on Terminal 3 or the setpoint has been entered into the correct parameter depending upon the setpoint source
76. it capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 230V 460V 575V when protected by a H or K type fuse see Tables starting on page 77 This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 Repair Repairs on equipment may only be carried out by Siemens Service by Warnings N repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual Any defective parts or components must be replaced using parts contained in the relevant spare parts list Disconnect the power supply before opening the equipment for access Dismantling amp Disposal Notes The inverter s packaging is re usable Retain the packaging for future use or return it to the manufacturer Easy to release screw and snap connectors allow you to break the unit down into its component parts You can then re cycle these component parts dispose of them in accordance with local requirements or return them to the manufacturer MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 9 Foreword International English MICROMASTER 440 Operating instructions 10 6SE6400 5CA00 0BPO International English Table of Contents Table of Contents 1 1 1 2 2 1 2 2 2 3 2 4 3 1 3 2 3 3 4 1 4 2 4 3 4 4 4 5 5 1 5 2 5 3 6 1 6 2 6
77. kV control Radio Frequency Electromagnetic ENV 50 140 80 1000 MHz 10 V m 80 AM power Field amplitude modulated and signal lines Radio frequency Electromagnetic Field ENV 50 204 900 MHz 10 V m 50 duty cycle 200 Hz pulse modulated repetition rate MICROMASTER 440 Operating instructions 94 6SE6400 5CA00 0BPO International English 9 Electro Magnetic Compatibility EMC Class 3 Filtered for residential commercial and light industry This level of performance will allow the manufacturer assembler to self certify compliance of their apparatus with the EMC directive for the residential commercial and light industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the generic emission and immunity standards EN 50081 1 and EN 50082 1 Table 9 3 Class 3 Filtered for Residential Commercial and Light Industry EMG Phenomenon Standard emunige Supply Voltage Distortion IEC 1000 2 4 1993 Voltage Fluctuations Dips Unbalance IEC 1000 2 1 Frequency Variations Magnetic Fields EN 61000 4 8 50 Hz 30 A m Electrostatic Discharge EN 61000 4 2 8 kV air discharge Burst Interference EN 61000 4 4 2 kV power cables 2 kV control Radio Frequency Electromagnetic ENV 50 140 80 1000 MHz 10 V m 80 AM power Field amplitude modulated and signal lines Radio frequency Electromagnetic Field ENV 50 204 900 MHz 10 V m 50 duty cycle 200 Hz pul
78. l see section 6 1 on page 68 for further information If the inverter is working correctly the following LED sequence is visible gt Green and Yellow Ready to run gt Green Run BOP fitted If a BOP is fitted the fault states P0947 and warnings P2110 are displayed should a fault condition occur For further details please refer to the Parameter List AOP fitted If the AOP is fitted the fault and warning codes are displayed on the LCD panel MICROMASTER 440 Operating instructions 50 6SE6400 5CA00 0BPO International English 5 System Parameters 5 System Parameters This Chapter contains gt A functional overview of the parameters available for customizing your MICROMASTER MM440 Inverter gt A list of the parameters used 5 1 Introduction to MICROMASTER System Parameters 52 5 2 Parameter OVerview cccccsesiececceeneecedeensececseneeceenenceseesenseceesenseceesenseseeseneeeeeenaees 53 5 3 Parameter List Short fOr aariaa aaea i aeaa 54 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 51 5 System Parameters International English 5 1 5 1 1 52 Introduction to MICROMASTER System Parameters The parameters can only be changed by using the Basic Operator Panel BOP the Advance Operator Panel AOP or the Serial Interface Parameters can be changed and set using the BOP to adjust the desired properties of the inverter such as ramp times minimum and maximum frequencies etc The param
79. l English 2 Installation 2 Installation This Chapter contains gt General data relating to installation gt Dimensions of Inverter gt Wiring guidelines to minimize the effects of EMI gt Details concerning electrical installation 2 1 General cick iii eet ead eee Late toni iene detainee 21 2 2 Ambient operating conditions 0 cc cceeeeeee sence ee eeneeeeeeeeeeeesaeeeeeteeeesieeeeesieeeees 22 2 3 Mechanical Installation c2 ccceeccseseeeeeeedeceeneeeeueeeeeseenenneceeeseneecueenmeeseeeneeeeeneene 23 2 4 Electrical Installati n rrn utes ra EA ENa e AREENA 25 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 19 2 Installation A 20 International English Warnings Work on the device system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the device system e Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards If a Residual Current operated protective Device RCD is to be used it must be an RCD type B e Machines with a three phase power supply fitted with EMC filters must not be connected to a supply via an ELCB Earth Leakage Circuit Breaker EN50178 Section 5 2 1
80. lists of possible settings for use in specific applications Please refer to the Reference Manual and Operating Instructions on the CD 38 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 3 Commissioning 3 2 4 2 Commissioning with the Basic Operator Panel BOP SEMINI 150 00 The Basic Operator Panel BOP provides access to the inverter parameters and enables the user to customize the settings of your MICROMASTER 440 The BOP can be used to configure several MICROMASTER 440 Inverters This is accomplished by using the BOP to set the required parameters and once the process is complete then the BOP can be replaced by the SDP The BOP contains an five digit display that allows the user to read the input and output characteristics of any parameter The BOP does not have the capability to store parameter information Table 3 1 shows the factory default settings for operation via the Basic Operator Panel Notes The BOP motor control functions are disabled by default To control the motor via the BOP parameter P0700 should be set to 1 and P1000 set to 1 The BOP can be fitted to and removed from the inverter whilst power is applied Ifthe BOP has been set as the I O control P0700 1 the drive will stop if the BOP is removed Table 3 1 Default settings for operation using the BOP Parameter Meaning Default Europe North America P0100 Operating Mode E
81. lled from the inverter relay Use screened or armored cables for the motor connections and ground the screen at both ends using the cable clamps Warning Safety regulations must not be compromised when installing inverters 2 4 4 Screening Methods Frame Sizes A B and C For frame sizes A B and C the Gland Plate Kit is supplied as an option It allows easy and efficient connection of the necessary screening See the Gland Plate Installation Instructions contained on the Document CD ROM supplied with the MM440 Frame Sizes D E and F The Gland Plate is factory fitted The installation of the screening is accomplished using the same methodology as in frame sizes A B and C MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 29 2 Installation International English Screening without a Gland Plate Should a Gland Plate not be available then the inverter can be screened using the methodology shown in Figure 2 4 Fre 2 Gy Ve Figure 2 4 Wiring Guidelines to Minimize the Effects of EMI Legend Mains power input Control cable Motor cable to I O board Footprint filter Metal back plate Use suitable clips to fix motor and control cable screens securely to metal back plate Screen cable OORUN N Note To enhance the screening of the motor and control cables the optional Gland Plate can be used not shown in Figure 2 4 MICROMA
82. mended Fuse A Input Cable Min Input Cable Max Output Cable Min Output Cable Max Weight Dimensions MICROMASTER 440 Operating instructions 82 6SE6400 5CA00 0BPO International English 7 MICROMASTER 440 Specifications Input voltage range 3 AC 380 V 480 V 10 with built in Class A Filter Part 1 Order No 6SE6440 2AD22 2AD23 2AD24 2AD25 2AD27 2AD31 2AD31 2AD31 2BA0 OBAO oBAO 5CAO 5CA0 1CA0 S5DAO 8DAO kW 2 2 3 0 4 0 5 5 7 5 11 0 15 0 18 5 Motor Output Rating 1 3 0 4 0 5 0 7 5 10 0 15 0 20 0 25 0 Output kVA 4 5 5 9 7 8 10 1 14 0 19 8 24 4 29 0 CT Output Cur Max A 5 9 7 7 10 2 13 2 18 4 26 0 32 0 38 0 CT Input Current A 5 0 6 7 8 5 11 6 15 4 22 5 30 0 36 6 VT Input Current A 5 0 6 7 8 5 16 0 22 5 30 5 37 2 43 3 VT Output Cur Max A 5 9 7 7 10 2 18 4 26 0 32 0 38 0 45 0 Recommended Fuse A 16 16 20 20 32 35 50 63 3NA3005 3NA3005 3NA3007 3NA3007 3NA3012 3NA3014 3NA3020 3NA3022 mm 1 0 1 0 1 0 2 5 4 0 6 0 10 0 10 0 Input Cable Min awg 17 17 17 13 11 9 7 7 mm 6 0 6 0 6 0 10 0 10 0 10 0 35 0 35 0 Input Cable Max awg 9 9 9 7 7 7 2 2 mm 1 0 1 0 1 0 2 5 4 0 6 0 10 0 10 0 Output Cable Min awa 17 17 17 13 11 9 7 7 mm 6 0 6 0 6 0 10 0 10 0 10 0 35 0 35 0 Output Cable Max awg 9 9 9 7 7 7 2 2 kg 3 4 3 4 3 4 5 7 5 7 5 7 17 0 17 0 Weigh
83. minal 3 4 AIN AIN 0 10 V corresponds to 0 50 60 Hz gt Other settings see P1000 Notes For USS see Reference Manual for PROFIBUS see Reference Manual and PROFIBUS Instructions MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 4 Using the MICROMASTER 440 4 2 Command Sources P0700 Notes The ramp times and ramp smoothing functions also affect how the motor starts and stops For details of these functions please refer to parameters P1120 P1121 P1130 P1134 in the Parameter List Starting the motor gt Default Terminal 5 DIN 1 high gt Other settings see P0700 to P0708 Stopping the motor There are several ways to stop the motor gt Default e OFF1 Terminal 5 DIN 1 low e OFF2 Off button on BOP AOP pressing the Off button once long two seconds or twice with default settings not possible without BOP AOP OFF3 no standard setting gt Other settings see P0700 to P0708 Reversing the motor 4 3 4 3 1 gt Default Terminal 6 DIN 2 high gt Other settings see P0700 to P0708 OFF and braking Functions OFF1 This command produced by canceling the ON command causes the inverter to come to a standstill at the selected ramp down rate Parameter to change ramp down time see P1121 Notes gt ON and the following OFF1 command must have the same source gt Ifthe ON OFF1 command is set to more than one digital input only th
84. nel Noa MICROMASTER 440 Operating instruct 6SE6400 5CA00 OBPO B Removing Covers Frame Size A International English B Removing Covers Frame Size A 00 00 MICROMASTER 440 Operating instructions 98 6SE6400 5CA00 0BPO International English C Removing the I O Board C Removing the I O Board alla mi el EE E 3 i Tl Notes 1 Only a small amount of pressure is required to release the I O Board catch 2 Currently the I O Board is removed using the same technique regardless of fr
85. ng plate P0311 Rated Motor Speed1 0 40000 1 min Nominal motor speed rpm from rating plate P0700 Selection of Command Source 2 on off reverse 0 Factory Setting 1 Basic Operator Panel 2 Terminal Digital Inputs P1000 Selection of Frequency Setpoint 2 0 No frequency setpoint 1 BOP frequency control TL 2 Analogue Setpoint P1080 Min Motor Frequency Sets minimum motor frequency 0 650Hz at which the motor will run irrespective of the frequency setpoint The value set here is valid for both clockwise and anti clockwise rotation P1082 Max Motor Frequency Sets maximum motor frequency 0 650Hz at which the motor will run at irrespective of the frequency setpoint The value set here is valid for both clockwise and anti clockwise rotation P1120 Ramp Up Time 0s 650s Time taken for the motor to accelerate from standstill up to maximum motor frequency P1121 Ramp Down Time 0s 650s Time taken for motor to decelerate from maximum motor frequency down to standstill P3900 End Quick Commissioning End Quick Commissioning without motor calculation or factory reset End Quick Commissioning with motor calculation and factory reset Recommended End Quick Commissioning with motor calculation and with I O reset End Quick Commissioning with motor calculation but without I O reset 1 Motor related parameters please refer to motor rating plate drawing 2 Denotes parameters that contain more detailed
86. ng the correct functioning of the inverter MICROMASTER 440 Operating instructions 8 6SE6400 5CA00 0BPO International English Foreword Operation MICROMASTERS operate at high voltages Warnings A When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enforce safe operation even when a fault occurs e g independent limit switches mechanical interlocks etc Certain parameter settings may cause the inverter to restart automatically after an input power failure Motor parameters must be accurately configured for motor overload protection to operate correctly This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42 Refer to P0610 level 3 and P0335 I t is ON by default Motor overload protection can also be provided using an external PTC disabled by default P0601 This equipment is suitable for use in a circu
87. nging motor parameters is not possible unless P0010 1 You must set P0010 back to 0 in order to initiate a run MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 43 3 Commissioning 44 International English MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 4 Using the MICROMASTER 440 4 Using the MICROMASTER 440 This Chapter contains gt An explanation of the various methods of controlling the inverter gt An outline of some of the more commonly used parameters of the MICROMASTER 440 which will allow the user to configure the inverter for a number of applications gt A brief summary of all the inverter s control modes and an introduction to the inverter s fault and warning reporting capability gt More detailed information can be found in the Parameter List and the Reference manual associated with the MCROMASTER 440 4 1 Frequency Setpoint P1000 Jr iiri eaen Tri E AEA AREARE ATA EA 46 4 2 Command Sources P0700 menisci a eii e aar 47 4 3 OFF and braking FONGUONS ai RONE 47 4 4 Control Modes P1300 iii eia d aa e eiia 49 4 5 Faults and Waming S e oa Aire Be ae a Ta AAE T R 50 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 45 4 Using the MICROMASTER 440 International English ZN 4 1 46 Warnings When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency S
88. nk voltage controller must be enabled regenerative mode P1240 and parameterized properly gt Regenerative mode can be cause by fast 3 Ramp down time P1121 must match inertia of ramp downs or if the motor is driven from load an active load 4 Required braking power must lie within specified limits Note Higher inertia requires longer ramp times otherwise apply braking resistor F0003 gt Main supply failed Check the following Off2 UnderVoltage gt Shock load outside specified limits 1 Supply voltage P0210 must lie within limits indicated on rating plate 2 Supply must not be susceptible to temporary failures or voltage reductions F0004 gt Ventilation inadequate Check the following Off2 Inverter Over gt Fan inoperative 1 Fan must turn when inverter is running Temperature gt Ambient temperature is too high 2 Pulse frequency must be set to default value Ambient temperature could be higher than specified for the inverter F0005 gt Inverter overloaded Check the following Off2 Inverter 12T gt Duty cycle too demanding 1 Load duty cycle must lie within specified limits gt Motor power P0307 exceeds inverter 2 Motor power P0307 must match inverter power power capability P0206 P0206 F0011 gt Motor overloaded Check the following Off1 Motor Over 1 Load duty cycle must be correct Temperature 2 Motor nominal overtemperatures PO626 P0628 must be correct 3 Motor temperature warning level P0604 must matc
89. nput Current A 13 1 17 5 25 3 37 0 48 8 61 0 69 4 94 1 110 6 134 9 VT Input Current A 17 6 26 5 38 4 50 3 61 5 70 8 96 2 114 1 134 9 163 9 VT Output Cur Max A 22 0 28 0 42 0 54 0 68 0 80 0 104 0 130 0 154 0 178 0 25 35 50 80 80 100 100 160 200 200 3NA3810 3NA3814 3NA3820 3NA3824 3NA3824 3NA3830 3NA3830 3NA3836 3NA3140 3NA3140 mm 2 5 4 0 10 0 16 0 16 0 25 0 25 0 50 0 70 0 70 0 awg 13 0 11 0 7 0 5 0 5 0 3 0 3 0 0 0 2 0 2 0 mm 10 0 10 0 35 0 35 0 35 0 35 0 35 0 150 0 150 0 150 0 awg 7 0 7 0 2 0 2 0 2 0 2 0 2 0 5 0 5 0 5 0 mm 4 0 4 0 10 0 16 0 16 0 25 0 25 0 50 0 70 0 95 0 awg 11 0 11 0 7 0 5 0 5 0 3 0 3 0 0 0 2 0 3 0 mm 10 0 10 0 35 0 35 0 35 0 35 0 35 0 150 0 150 0 150 0 awg 7 0 7 0 2 0 2 0 2 0 2 0 2 0 5 0 5 0 5 0 kg 5 5 5 5 17 0 16 0 16 0 20 0 20 0 55 0 55 0 55 0 Ibs 12 1 12 1 37 0 35 0 35 0 44 0 44 0 121 0 121 0 121 0 w mm 185 0 185 0 275 0 275 0 275 0 275 0 275 0 350 0 350 0 350 0 h mm 245 0 245 0 520 0 520 0 520 0 650 0 650 0 850 0 850 0 850 0 d mm 195 0 195 0 245 0 245 0 245 0 245 0 245 0 320 0 320 0 320 0 w inches 7 28 7 28 10 83 10 83 10 83 10 83 10 83 13 78 13 78 13 78 h inches 9 65 9 65 20 47 20 47 20 47 25 59 25 59 33 46 33 46 33 46 d inches 7 68 7 68 9 65 9 65 9 65 9 65 965 126 126 12 6 Recom
90. oltage 0 10 V O ON 0 20 mA 4 BOP Serial O AIN2 Protocol Analogue A D 0 20mA O AN2 500 9 11 n Se o 2M1 5 MAE es o 2N2 Q 6 o ew o DINS O n i y Log DING e 8 gt CH 5 7 ack a e DNS O 16 Bp R Factory ase Na o DINS Fitted le Bypc Link ENP pe iiin O5 Isolated 24 V Output P or 4 INPN y oiei O Isolated 0 V Output E gt 28 ODC PTCA MTOR i PTC CPU l l N eee o AOUT 14 raki 12 ane O D A Gan MAXIMUM L Co AQUT 15 13 ee o AQUT 24 0 20 mA 26 D A The analog input circuit can be alternatively configured to 5009 A provide additional digital inputs DIN7 amp DIN8 as shown MAXIMUM L i s 2 r r i Used gis 5 CoM O 2 O 2 20 o j oE t z RELAY 1 Org l 7 2 One O 10 O NC _ DIP Switches DIN7 DIN8 18 On Control Board L o4 L911 i o com NOTES 30VDC 5A resistive RELAY2 22 0 10V AN1 Aina 1 When an analogue input is configured as a digital 250 V AC 2 A resistive O NO Voltage 7 input the threshold values are as follows 21 DIP Switches 1 75 V DC Off On I O Board 0 20 mA 3 70 V DC On gt com ar Oo ee 2 AIN1 can be used with Sane 0 10 V 0 20 mA and 10 V to 10 V RELAY 3 O AIN2 can be used with NC 0 10 V and 0 20 mA O33 3 Terminal 9 24 V can also be used to drive the O P analog inputs when used as digital inputs Terminals 29 RS485 lt _ gt 2 and 28 0 V must be linked together N O 30 PE U V W Figure 3 1 Inverter block diagram
91. or 30 minutes gt Increase volts to 50 for a further 30 minutes gt Increase volts to 75 for a further 30 minutes gt Increase volts to 100 for a further 30 minutes Inverter ready for run signal 2 to 3 years 2 hours gt Use a variable AC supply gt Apply 25 of input voltage for 2 hours 3 years and gt Increase volts to 50 for a further 2 hours over gt Increase volts to 75 for a further 2 hours gt Increase volts to 100 for a further 2 hours Inverter ready for run signal 8 hours MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 21 2 Installation International English 2 2 Ambient operating conditions Temperature Frame Size A B Cc D E F Min C 10 10 10 10 10 10 Max C 50 50 50 50 50 50 Max Variable Torque C 40 40 40 40 Note The variable torque rating is the capability of the inverter to increase the nominal power output for use with pump and fan applications When variable torque is selected the inverter ceases to have an overload capacity Humidity Range 95 Non condensing Altitude If the inverter is to be installed at an altitude gt 1000m derating will be required Refer to MM440 Reference Manual Shock Do not drop the inverter or expose to sudden shock Vibration Do not install the inverter in an area where it is likely to be exposed to constant vibration Electromagnetic Radiation Do not in
92. ot be obstructed or overloaded Increase the ramp up time Reduce the boost A0502 gt Overvoltage limit is reached If this warning is displayed permanently check drive Overvoltage limit This warning can occur during ramp down if the dc link controller is disabled P1240 0 input voltage 72 MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English 6 Troubleshooting Fault Possible Causes Diagnose amp Remedy Reac tion A0503 gt Main supply failed Check main supply voltage P0210 UnderVoltage gt Main supply P0210 and consequently Limit DC link voltage R0026 below specified limit P2172 A0504 gt Warning level of inverter heat sink Check the following Inverter temperature P0614 is exceeded 1 Ambient temperature must lie within specified OverTemperature resulting in pulse frequency limits gt reduction and or output frequency 2 Load conditions and duty cycle must be reduction depending on parametrization appropriate in P0610 3 Fan must turn when drive is running A0505 gt Warning level exceeded current will be Check that duty cycle lies within specified limits Inverter IT reduced if parameterized P0610 1 A0506 gt Difference between heatsink and IGBT Check that duty cycle and shock loads lie within Inverter duty cycle junction temperature exceeds warning specified limits limits A0510 Motor Ove
93. ovement Siemens handbooks are printed on chlorine free paper that has been produced from managed sustainable forests No solvents have been used in the printing or binding process Document subject to change without prior notice Siemens Aktiengesellschaft MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO International English Foreword Foreword User Documentation Warning Before installing and commissioning the inverter you must read all safety instructions and warnings carefully including all the warning labels attached to the equipment Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels MICROMASTER documentation is structured within three distinct levels gt Getting Started Guide The Getting Started Guide is designed to give the user quick access to all the basic information required to install and set up your MICROMASTER 440 for operation gt Operating Instructions The Operating Instructions provide detailed information for installation and operation of your MICROMASTER 440 The Operating Instructions also provide detailed descriptions of the parameters available for customizing the functions of the MICROMASTER 440 gt Reference Manual The Reference Manual contains in depth information on all technical issues relating to the MICROMASTER 440 Inverter gt Parameter List The Parameter List contains a complete detailed listing of all MICROM
94. ows a group of parameters to be selected that will enable quick commissioning Parameters such as Motor settings and Ramp settings are included At the end of the quick commissioning sequence P3900 should be selected which when set to 1 will carry out the necessary motor calculations and clear all other parameters not included in P0010 1 to the default settings This will only happen in the Quick Commissioning mode MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 37 3 Commissioning International English Flow chart Quick Commissioning Level 1 Only P0010 Start Quick Commissioning 0 Ready to Run 1 Quick Commissioning 30 Factory Setting Note P0010 must always be set back to 0 before operating the motor However if P3900 1 is set after commissioning this is done automatically P0100 Operation for Europe N America 0 Power in kW f default 50 Hz 1 Power in hp f default 60 Hz 2 Power in kW f default 60 Hz Note Settings 0 amp 1 should be changed using the DIP switches to allow permanent setting P0304 Rated Motor Voltage 10 V 2000 V Nominal motor voltage V from rating plate P0305 Rated Motor Current 0 2 x inverter rated current A Nominal motor current A from rating plate P0307 Rated Motor Power 0 kW 2000 kw Nominal motor power kW from rating plate If P0100 1 values will be in hp P0310 Rated Motor Frequency 12 Hz 650 Hz Nominal motor frequency Hz from rati
95. rTemperature A0511 gt Motor overloaded Check the following Motor gt Load duty cycle too high 1 P0611 motor lft time constant should be set to OverTemperature appropriate value PT 2 P0614 Motor I t overload warning level should be set to suitable level A0512 gt Wire break to motor temperature sensor Motor temperature If a wire breakage is be detected signal lost temperature monitoring switches over to monitoring with the motor thermal model A0535 Braking Resistor Hot A0541 Motor Data Identification Active gt Motor data identification P1910 selected or running A0600 RTOS Overrun Warning A0700 CB warning 1 see CB manual for details gt CB communication board specific See CB user manual A0701 CB warning 2 see CB manual for details gt CB communication board specific See CB user manual A0702 CB warning 3 see CB manual for details gt CB communication board specific See CB user manual A0703 CB warning 4 see CB manual for details gt CB communication board specific See CB user manual A0704 CB warning 5 see CB manual for details gt CB communication board specific See CB user manual A0705 CB warning 6 see CB manual for details gt CB communication board specific See CB user manual A0706 CB warning 7 see CB manual for details gt CB communication board specific See CB user
96. s Par No Parametername Default Acc WS ac P1800 Pulse frequency 4 2 CUT N r1801 CO Act switching frequency 3 P1802 Modulator mode 0 3 CUT N P1820 3 Reverse output phase sequence 0 2 CT N P1911 No of phase to be identified 3 2 CT N 11925 Identified on state voltage 2 11926 Ident gating unit dead time 2 Motor Data P0004 3 Par No Parametername Default Acc WS ac r0035 3 CO Act motor temperature 2 P0300 3 Select motor type 1 2 C Q P0304 3 Rated motor voltage 230 1 C Q P0305 3 Rated motor current 3 25 1 C Q P0307 3 Rated motor power 0 75 1 C Q P0308 3 Rated motor cosPhi 0 000 2 C Q P0309 3 Rated motor efficiency 0 0 2 C Q P0310 3 Rated motor frequency 50 00 1 C Q P0311 3 Rated motor speed 0 1 C Q r0313 3 Motor pole pairs 3 P0320 3 Motor magnetizing current 0 0 3 CT Q r0330 3 Rated motor slip 3 r0331 3 Rated magnetization current 3 r0332 3 Rated power factor 3 r0333 3 Rated motor torque 3 P0335 3 Motor cooling 0 2 CT Q P0340 3 Calculation of motor parameters 0 2 CT N P0341 3 Motor inertia kg m 2 0 00180 3 CUT N P0342 3 Inertia ratio total motor 1 000 3 CUT N P0344 3 Motor weight 9 4 3 CUT N r0345 3 Motor start up time 3 P0346 3 Magnetization time 1 000 3 CUT N P0347 3 Demagnetization time 1 000 3 CUT N P0350
97. s oa to access the parameter value level 4 Press e or B to the required value 5 Press Ce to confirm and store the value 6 Only the motor parameters are visible to the user Changing P1082 an indexed parameter setting maximum motor frequency Step Result on display 1 Press io to access parameters 2 Press until P1082 is displayed 3 Press oa to access the parameter value level 4 Press io to display current set value 5 Press or to the required value 6 Press a to confirm and store the value 7 Press fill until 10000 is displayed g Press Ce to return the display to the standard drive display as defined by the customer Figure 3 6 Changing parameters via the BOP MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 41 3 Commissioning International English Note Busy Message In some cases when changing parameter values the display on the BOP shows P ooo This means the inverter is busy with tasks of higher priority Changing single digits in Parameter values For changing the parameter value rapidly the single digits of the display can be changed by performing the following actions Ensure you are in the parameter value changing level see Changing parameters with BOP Press i function button which causes the right hand digit to blink Change the value of this digit by pressing E E Press E function button again causes th
98. se modulated repetition rate These limits are dependent on the inverter being correctly installed inside a metallic switchgear enclosure The limits will not be met if the inverter is not enclosed Notes gt To achieve these performance levels you must not exceed the default Pulse frequency nor use cables longer than 25 m gt The MICROMASTER inverters are intended exclusively for professional applications Therefore they do not fall within the scope of the harmonics emissions specification EN 61000 3 2 gt Maximum mains supply voltage when filters are fitted is 460 V MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 95 9 Electro Magnetic Compatibility EMC International English Table 9 4 Compliance Table Model Remarks Class 1 General Industrial 6SE6440 2U A0 Unfiltered units all voltages and powers Class 2 Filtered Industrial 6SE6440 2A A0 All units with integral Class A filters 6SE6440 2A A0 with Frame size A units 400 480 V with external Class A footprint filters 6SE6440 2FA00 6ADO Class 3 Filtered for residential commercial and light industry 6SE6440 2U A0 with Unfiltered units fitted with external Class B footprint filters 6SE6400 2FBO0 0 denotes any value is allowed MICROMASTER 440 Operating instructions 96 6SE6400 5CA00 0BPO A Changing the Operator Panel International English A Changing the Operator Pa
99. sic operation with SDP With the SDP fitted the following is possible gt Start and stopping the motor DIN1 via external switch gt Reversing the motor DIN2 via external switch gt Fault Reset DIN3 via external switch Controlling the speed of the motor is accomplished by connecting the analog inputs as shown in the Figure 3 4 AIN2 OFF Voltage 0 10 V ON 0 20mA AIN1 OFF Voltage 0 10 V ON 0 20mA Analogue Output 0 20 mA 500 9 cy Du OH DOH DOH fe ang HD L a 1 4 any Q O C Da Figure 3 4 Basic operation with SDP MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BP0 International English 3 Commissioning 3 2 4 Commission Overview with BOP or AOP Prerequisites Mechanical and electrical Installation are completed Setting the motor frequency DIP Switch 2 Off 50 Hz ON 60 Hz Power ON Quick Commissioning P0010 1 See Section 3 2 4 1 Further Commissioning via P0004 and P0003 An overview of the parameter structure is given in Section 5 3 For a detailed description of the parameter see the Parameter List Note We recommend the commissioning according this scheme Nevertheless an expert user is allowed to do the commissioning without the filter functions of P0004 3 2 4 1 Quick commissioning P0010 1 It is important that parameter P0010 is used for commissioning and P0003 is used to select the number of parameters to be accessed This parameter all
100. stall the inverter near sources of electromagnetic radiation Atmospheric Pollution Do not install the inverter in an environment which contains atmospheric pollutants such as dust corrosive gases etc Water Take care to site the inverter away from potential water hazards e g do not install the inverter beneath pipes that are subject to condensation Avoid installing the inverter where excessive humidity and condensation may occur Installation and overheating Warning N The inverters MUST not be mounted in an horizontal position Mount the inverter vertically to ensure optimum cooling see Figure 2 1 on page 23 It is also possible to mount the inverters side by side Ensure that the inverter s air vents are not obstructed Allow 100 mm clearance above and below the inverter MICROMASTER 440 Operating instructions 22 6SE6400 5CA00 0BPO International English 2 Installation 2 3 Mechanical Installation Warning THIS EQUIPMENT MUST BE GROUNDED e To ensure the safe operation of the equipment it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions e Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations e g EN 50178 as well as the relevant regulations regarding the correct use of tools and personal protective equipment PPE The mains input
101. sts have failed properly gt 2 Some control board tests have failed Replace drive gt 4 Some functional tests have failed gt 8 Some lO module tests have failed MM 420 only gt 16 Internal RAM failed on power up check F0452 gt Load conditions on motor indicate belt Check the following Off2 Belt Failure failure or mechanical fault 1 No breakage seizure or obstruction of drive train Detected 2 Proper operation of external speed sensor if in use 3 P0402 pulse per min at rated speed P2164 hysteresis freq deviation and P2165 delay time for permitted deviation must have correct values 4 P2155 threshold frequency f1 P2157 threshold frequency f2 P2159 threshold frequency f3 P2174 upper torque threshold 1 P2175 lower torque threshold 1 P2176 delay T_Torque P2182 upper torque threshold 2 P2183 lower torque threshold 2 P2184 upper torque threshold 3 and P2185 lower torque threshold 3 must have correct values F0499 Off2 Fault Warning Separation A0501 gt Motor power does not correspond to the Check the following Current Limit inverter power Motor leads are too short 1 Motor power P0307 must correspond to inverter power P0206 gt Earth faults 2 Cable length limits must not be exceeded 3 Motor cable and motor must have no short circuits or earth faults 4 Motor parameters must match the motor in use 5 Value of stator resistance P0350 must be correct 6 Motor must n
102. t High switching frequencies for low noise motor operation gt Detailed status information and integrated message functions gt External options for PC communications Basic Operator Panel BOP Advanced Operator Panel AOP PROFIBUS communications module MICROMASTER 440 Operating instructions 16 6SE6400 5CA00 0BPO International English 1 Overview Performance Characteristics gt VV VV V V VV VV V Sensorless Vector Control Flux Current Control FCC for improved dynamic response and motor control Fast Current Limitation FCL for trip free operation Built in DC injection brake Compound braking to improve braking performance Acceleration deceleration times with programmable smoothing Closed loop control using PID Proportional Integral and Differential control loop function with auto tuning Built in braking chopper Selectable up and down ramps 4 point ramp smoothing Multi point V f characteristic parameter sets which can be switched allowing one inverter to control several alternative processes Protection characteristics Vv VV VV V Overvoltage undervoltage protection Overtemperature protection for the inverter Ground fault protection Short circuit protection It thermal motor protection PTC KTY for motor protection MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 17 1 Overview 18 International English MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO Internationa
103. t lbs 7 5 7 5 7 5 12 5 12 5 12 5 37 0 37 0 w mm 149 0 149 0 149 0 185 0 185 0 185 0 275 0 275 0 h mm 202 0 202 0 202 0 245 0 245 0 245 0 520 0 520 0 d mm 172 0 172 0 172 0 195 0 195 0 195 0 245 0 245 0 w inches 5 87 5 87 5 87 7 28 7 28 7 28 10 83 10 83 h inches 7 95 7 95 7 95 9 65 9 65 9 65 20 47 20 47 d inches 6 77 6 77 6 77 7 68 7 68 7 68 9 65 9 65 Dimensions MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 83 7 MICROMASTER 440 Specifications Input voltage range International English 3 AC 380 V 480 V 10 with built in Class A Filter Part 2 Order No 6SE6440 2AD32 2AD33 2AD33 2AD34 2AD35 2AD37 2DA0 OEAO 7EAO 5FA0 5FA0 5FAO A kW 22 0 30 0 37 0 45 0 55 0 75 0 Motor Output Rating 1 30 0 40 0 50 0 60 0 75 0 100 0 Output kVA 34 3 47 3 57 2 68 6 83 8 110 5 CT Output Cur Max A 45 0 62 0 75 0 90 0 110 0 145 0 CT Input Current A 43 1 58 7 71 2 85 6 103 6 138 5 VT Input Current A 59 3 71 7 86 6 103 6 138 5 168 5 VT Output Cur Max A 62 0 75 0 90 0 110 0 145 0 178 0 Recommended Fuse A 80 100 125 160 160 200 3NA3024 3NA3030 3NA3032 3NA3036 3NA3036 3NA3140 i mm 16 0 25 0 25 0 35 0 70 0 70 0 Input Cable Min awg 5 3 3 2 2 2 mm 35 0 35 0 35 0 150 0 150 0 150 0 Input Cable Max awg 2 2 2 5 5 5 i mm 16 0 25 0 25 0 50 0 70 0 95 0 Ou
104. t overheating under these conditions a PTC temperature sensor must be fitted to the motor and connected to the inverter control terminals and P0601 enabled 3 2 4 3 Commissioning with the Advanced Operator Panel AOP The Advanced Operator Panel AOP is available as an option Its advanced features include the following gt Multilingual clear text display gt Upload download of multiple parameter sets gt Multidrop capability to drive up to 30 inverters Please refer to the AOP Manual for details or contact your local Siemens sales office for assistance 3 3 General operation For a full description of standard and extended parameters please refer to the Parameter List Notes 1 The inverter does not have a main power switch and is live when the mains supply is connected It waits with the output disabled until the RUN button is pressed or for the presence of a digital ON signal at terminal 5 rotate right 2 Ifa BOP or an AOP is fitted and the output frequency is selected to be displayed P0005 21 the corresponding setpoint is displayed approximately every 1 0 seconds while the inverter is stopped 3 The inverter is programmed at the factory for standard applications on Siemens four pole standard motors that have the same power rating as the inverters When using other motors it is necessary to enter the specifications from the motor s rating plate See Figure 3 7 for details on how to read motor data 4 Cha
105. ternational English 2 Installation 2 4 3 Avoiding Electro Magnetic Interference EMI The inverters are designed to operate in an industrial environment where a high level of EMI can be expected Usually good installation practices will ensure safe and trouble free operation If you encounter problems follow the guidelines stated below Action to Take gt gt Ensure that all equipment in the cubicle is well grounded using short thick grounding cable connected to a common star point or busbar Make sure that any control equipment such as a PLC connected to the inverter is connected to the same ground or star point as the inverter via a short thick link Connect the return ground from the motors controlled by the inverters directly to the ground connection PE on the associated inverter Flat conductors are preferred as they have lower impedance at higher frequencies Terminate the ends of the cable neatly ensuring that unscreened wires are as short as possible Separate the control cables from the power cables as much as possible using separate trunking if necessary at 90 to each other Whenever possible use screened leads for the connections to the control circuitry Ensure that the contactors in the cubicle are suppressed either with R C suppressors for AC contactors or flywheel diodes for DC contactors fitted to the coils Varistor suppressors are also effective This is important when the contactors are contro
106. ting DIP Switch 115 Order Number 6SE6400 5ACO0 OBPO Drawing Number G85139 K1790 U249 Al1 Siemens AG Bereich Automation and Drives A amp D Geschaftsgebiet Standard Drives SD Postfach 3269 D 91050 Erlangen Federal Republic of Germany Subject to change without prior notice Siemens Aktiengesellschaft Siemens AG 2001 Order No 6SE6400 5CA00 0BP0 Date 04 2001 Excellence in Automation amp Drives Siemens
107. top facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enforce safe operation even when a fault occurs e g independent limit switches mechanical interlocks etc MICROMASTERS operate at high voltages Certain parameter settings may cause the inverter to restart automatically after an input power failure Motor parameters must be accurately configured for motor overload protection to operate correctly This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42 Refer to P0610 level 3 and P0335 I t is ON by default Motor overload protection can also be provided using an external PTC disabled by default P0601 This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 230V 460V 575V when protected by a H or K type fuse see Tables starting on page 77 This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 Frequency Setpoint P1000 gt Default Ter
108. tpoint 3 P1300 3 Control mode 0 2 CT Q P1310 3 Continuous boost 50 0 2 CUT N P1311 3 Acceleration boost 0 0 2 CUT N P1312 3 Starting boost 0 0 2 CUT N P1316 3 Boost end frequency 20 0 3 CUT N P1320 3 Programmable V f freq coord 1 0 00 3 CT N P1321 3 Programmable V f volt coord 1 0 0 3 CUT N P1322 3 Programmable V f freq coord 2 0 00 3 CT N P1323 3 Programmable V f volt coord 2 0 0 3 CUT N P1324 3 Programmable V f freq coord 3 0 00 3 CT N P1325 3 Programmable V f volt coord 3 0 0 3 CUT N P1330 3 Cl Voltage setpoint 0 0 3 T N P1333 3 Start frequency for FCC 10 0 3 CUT N P1335 3 Slip compensation 0 0 2 CUT N P1336 3 Slip limit 250 2 CUT N 11337 CO V f slip frequency 3 P1338 3 Resonance damping gain V f 0 00 3 CUT N P1340 3 Imax controller prop gain 0 000 3 CUT N P1341 3 Imax controller integral time 0 300 3 CUT N 11343 CO Imax controller freq output 3 11344 CO Imax controller volt output 3 P1345 3 Imax controller prop gain 0 250 3 CUT N P1346 3 Imax controller integral time 0 300 3 CUT N P1350 3 Voltage soft start 0 3 CUT N P1400 3 Configuration of speed control 1 3 CUT N 11407 CO BO Status 2 of motor control 3 11438 CO Freq setpoint to controller 3 MICROMASTER 440 Operating instructions 6SE6400 5CA00 OBPO 61 5 System Parameters International English
109. tput Cable Min awg 5 3 3 0 2 3 mm 35 0 35 0 35 0 150 0 150 0 150 0 Output Cable Max awg 2 2 2 5 5 5 Weight kg 17 0 22 0 22 0 75 0 75 0 75 0 g lbs 37 0 48 0 48 0 165 0 165 0 165 0 w mm 275 0 275 0 275 0 350 0 350 0 350 0 h mm 520 0 650 0 650 0 1150 0 1150 0 1150 0 E d mm 245 0 245 0 245 0 320 0 320 0 320 0 Dimensions w inches 10 83 10 83 10 83 13 78 13 78 13 78 h inches 20 47 25 59 25 59 45 28 45 28 45 28 d inches 9 65 9 65 9 65 12 6 12 6 12 6 84 MICROMASTER 440 Operating instructions 6SE6400 5CA00 OBPO International English Input voltage range 3 AC 380 V 480 V 10 Unfiltered Part 1 7 MICROMASTER 440 Specifications Order No 6SE6440 2UD13 2UD15 2UD17 2UD21 2UD21 2UD22 2UD23 2UD24 2UD25 2UD27 7AAO 5AA0 5AA0 1AA0 5AA0 2BA0 OBAO OBAO 5CA0 5CA0 kW 037 055 075 141 1 5 2 2 3 0 4 0 55 7 5 Motor Output Rating 1 0 5 0 75 1 0 1 5 2 0 3 0 4 0 5 0 7 5 10 0 Output kVA 0 9 1 2 1 6 2 3 3 0 4 5 5 9 7 8 10 1 14 0 CT Output Cur Max A 1 2 1 6 2 1 3 0 4 0 5 9 77 102 132 18 4 CT Input Current A 1 1 1 4 1 9 2 8 3 9 5 0 6 7 85 116 15 4 nput Current VT Input C A 14 1 4 1 9 2 8 3 9 5 0 6 7 85 16 0 225 VT Output Cur Max A 1 2 1 6 2 1 3 0 4 0 5 9 77 102 184 26 0 Recommended Fuse 10 10 10 10 10 16 16 20 20 32 3NA3003 3NA3003 3NA3003 3NA3003
110. urope US 50 Hz kW 60Hz hp P0307 Power rated motor Dimension kW Hp depending on setting of P0100 Value depending on variant P0310 Motor frequency rating 50 Hz 60 Hz P0311 Motor speed rating 1395 1680 rpm depending on variant P1082 Maximum Motor Frequency 50 Hz 60 Hz MICROMASTER 440 Operating instructions 6SE6400 5CA00 0BPO 39 3 Commissioning International English Buttons on the Basic Operator Panel Panel Button Function Effects Fly r ooo 0 pce The LCD displays the settings currently used by the converter He Pressing the button starts the converter This button is Start motor disabled by default To enable this button set P0700 1 OFF1 Pressing the button causes the inverter to come to a standstill at the selected ramp down rate Disabled by default to enable set P0700 1 OFF2 Pressing the button twice or once long causes the motor to coast to a standstill This function is always enabled Stop motor Press this button to change the direction of rotation of the motor Reverse is indicated by a minus sign or a flashing decimal point Disabled by default to enable set P0700 1 Change direction Pressing this button while the inverter has no output causes the motor to start and run at the preset jog frequency The inverter stops when the button is released Pressing this button when the inverter motor is running has no effect Jog motor 00A O A
111. word 1 2 r0053 CO BO Act status word 2 2 r0054 CO BO Act control word 1 3 r0055 CO BO Add act control word 3 P0700 3 Selection of command source 2 1 CT Q P0701 3 Function of digital input 1 1 2 CT N P0702 3 Function of digital input 2 12 2 CT N P0703 3 Function of digital input 3 9 2 CT N P0704 3 Function of digital input 4 15 2 CT N P0705 3 Function of digital input 5 15 2 CT N P0706 3 Function of digital input 6 15 2 CT N P0707 3 Function of digital input 7 0 2 CT N P0708 3 Function of digital input 8 0 2 CT N P0719 3 Selection of cmd amp freq setp 0 3 CT N r0720 Number of digital inputs 3 10722 CO BO Binary input values 2 P0724 Debounce time for digital inputs 3 3 CT N P0725 PNP NPN digital inputs 1 3 CT N 10730 Number of digital outputs 3 P0731 3 BI Function of digital output 1 52 3 2 CUT N P0732 3 BI Function of digital output 2 52 7 2 CUT N P0733 3 BI Function of digital output 3 0 0 2 CUT N 10747 CO BO State of digital outputs 3 P0748 Invert digital outputs 0 3 CUT N PO800 3 BI Download parameter set 0 0 0 3 CT N P0801 3 BI Download parameter set 1 0 0 3 CT N PO809 3 Copy Command Data Set 0 2 CT N P0810 BI CDS bit 0 Local Remote 0 0 2 CUT N P0811 BI CDS bit 1 0 0 2 CUT N P0819 3 Copy Drive Data Set 0 2 CT N P0820 3 BI DDS bit 0 0 0 3 CT N MICROMASTER 440 Operating instructions 56 6SE6400 5CA00 0BPO International English 5 System Parameters
112. y of the MOP 0 2 CUT N P1032 Inhibit reverse direction of MOP 1 2 CT N P1040 3 Setpoint of the MOP 5 00 2 CUT N r1050 CO Act Output freq of the MOP 3 P1058 3 JOG frequency right 5 00 2 CUT N P1059 3 JOG frequency left 5 00 2 CUT N P1060 3 JOG ramp up time 10 00 2 CUT N P1061 3 JOG ramp down time 10 00 2 CUT N P1070 3 Cl Main setpoint 755 0 3 CT N P1071 3 Cl Main setpoint scaling 1 0 3 CT N P1075 3 Cl Additional setpoint 0 0 3 CT N P1076 3 Cl Additional setpoint scaling 1 0 3 CT N 11078 CO Total frequency setpoint 3 11079 CO Selected frequency setpoint 3 P1080 3 Min frequency 0 00 1 CUT Q P1082 3 Max frequency 50 00 1 CT Q P1091 3 Skip frequency 1 0 00 3 CUT N P1092 3 Skip frequency 2 0 00 3 CUT N P1093 3 Skip frequency 3 0 00 3 CUT N P1094 3 Skip frequency 4 0 00 3 CUT N P1101 3 Skip frequency bandwidth 2 00 3 CUT N r1114 CO Freq setp after dir ctrl 3 r1119 CO Freq setpoint before RFG 3 P1120 3 Ramp up time 10 00 1 CUT Q P1121 3 Ramp down time 10 00 1 CUT Q P1130 3 Ramp up initial rounding time 0 00 2 CUT N P1131 3 Ramp up final rounding time 0 00 2 CUT N P1132 3 Ramp down initial rounding time 0 00 2 CUT N P1133 3 Ramp down final rounding time 0 00 2 CUT N P1134 3 Rounding type 0 2 CUT N P1135 3 OFF3 ramp down time 5 00 2 CUT Q r1170 CO Frequency setpoint after RFG 3 MICROMASTER 440 Operating instructions 6SE6400 5CA00 OBPO 59 5 System Parameters

MICROMASTER 440

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