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6mb - Air-Vac Engineering Company, Inc.

1. 31320 9 9 000 Highlight the Nozzle Axis Event 4 box and type in the desired value Please note negative minus sign is required to move the z axis up Click on the Blue Graduation Cap icon to save the values Check Dest box to view value Conditions for z axis Relative Move Z Move REL must be checked Z Power must be checked Dest Value must be indicated 5 Time Time based event is applied Time is set to zero 0 after relative move has occurred DRS25 User Manual 0025 00 901 6 30 Event 5 Profile for manual Desoldering 85430006 DRS LED Adjustment Build Photo Links Pos 00 249 Deet 00 249 EI DI S EH sen L I pen Events Is lu DI Time sec 250 Miscellaneous Control Y Motion Y Z Power C Foot Time F Alert Speech Alert F Pulses Solder Reflow 217 C Vision and Nozzle System Velocity D l Accel D l Velocity 26 oa 100 Ta EN ES aa aa Section 6 Profile Tutor Software Board is preheated based on Profile Tutor results until set temperature is reached NM Pos 00 020 Deet 00 020 ET mi Temp C C Sec 125 o00 EN ES aa FERNER as Rate Dal 055 a al X N C Z Move ABS Air C mm GG Do Not Move Nitrogen inch M Noz Vac Probe F Pool Air F Video F Jog F Device Nozzle Separation Site Cleaning System M Auto Adj Z Pos Vacuum F Clear Actual Sensor
2. j000 0 5ph 00008 pp pies 000 0 010 J omes jo 9 22000 0 0 0 Q1 TA EC jo o 22000 0 0 oO OS i 000 0 0 1 w ETC TT j055 q29 9 9 000 0 QU 1 ceJ00567 040 305 TT o E M 000 00 200 040 325 000 UC j001 09 Ion ST 000 7 4 J wX QQJ0 e e Tum j000 000 gy 002644 100 ooo jo 1 0 50 3 9 9 qo w 9 9 9 Jg00000 j00 j00 w w 9 000 Highlight the Nozzle Axis Event 12 box and type in the desired value Please note negative minus sign is required to move the z axis up Click on the Blue Graduation Cap icon to save the values View the destination Dest box to view value Conditions for z axis Relative Move Z Move REL must be checked Z Power must be checked Dest Value must be indicated DRS25 User Manual 0025 00 901 6 38 Section 6 Profile Tutor Software Event 13 The nozzle moves up and the vision system extends to component drop off position Profile for manual Desoldering 85430006 DRS LED Adjustment Build Photo Links i Vision and Nozzle System ETT os 00p 381 001 508 IM E EIDAM 000 P Dest 002 382 Dest 001 509 C Do Not Moye Nitrogen inch Time sec E Motion W Z Po
3. Click the Thumbs Up icon to exit the screen 0025 00 901 DRS Software Si tem Options Contro Options Options History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operatoi 0 1 Machine Warm Up 0 7mm CSP TIN LEAD 063 bd bc 102605 Desoldering 0 7mm CSP TIN LEAD 063 bd bc 102605 Site Cleaning 0 7 mm CSP TIN LEAD 063 bd bc 102605 Soldering 00 15 mm CSP TIN LEAD 063 bd bc 102505 Site Cleaning 00 15 mm CSP TIN LEAD 063 bd bc 102505 Soldering 00 27 mm PBGA TIN LEAD 063 bd bc 102505 Desoldering 00 27 mm PBGA TIN LEAD 063 bd bc 102505 Site Cleaning 00 44 mm SBGA TIN LEAD 092 bd bc 102605 Desoldering Customer Group drs25 Board Group drs25 Device Group drs25 EN F Use Tree Listing Profile for manual Desoldering 85430006 DRS Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Open Profile Notes Description COMPONENT REMOVAL Component Location DRS23 Lead Free Rework Repair amp Assembly WWW air vac eng com Flux Type MOE Nozzle it SO Notes INSTALL NOZZLE S INSTALL BOARD INTO CARRIER SSS POSITION BOTTOM SUPPORTS S PLUG IR TEMPERATURE SENSOR INTO CHANNEL 1 0R Application PLUG THERMOCOUPLE INTO CHANNEL 1 AND TAPE TO BOARD Notes Iv Continue to Run Screen
4. SE Ee Vacuum Retry F es VC TAN O IS UN 000 ah nS Sensor Threshold 000 a al Counter 000 Time 000 F Carrier Air Temp Incr 000 Basics 1 Events Event Control Indicates the current event of the Teach Screen The total number of events will also be shown The Up Down arrows will advance to any desired event 2 Events can be Time or Footswitch based radio button solid Footswitch Based event allows event not to advance until operator presses the footswitch The time is limited to 10 minutes 3 Time is programmed in the Time sec box For this event the Time sec is zero when the program is run by the operator motion will occur any process es will be activated temperature flow vacuum etc then software will advance to event 2 Time sec can be changed up to 600 seconds for any event m Value can be changed by p ic e Click in the box next to the function type value using keyboard and hit enter Use keypad to clear and enter value Hit enter or thumbs up DRS25 User Manual 0025 00 901 6 25 Section 6 Profile Tutor Software Event 1 Setting the Z Axis D ronw Desoldering 8543000 3 DRS LED Agjustment Build Photo Links po e Temp C C Sec des TIT 00 249 Pos 003 672 HHH 000 000 Dest 00 250 Dest 003 674 mj SI mi m Velocity D l Accel D i Velocity 26 050 050 050 Site Cleaning System Actual Sensor l Auto Adj
5. wen 050 020 Foot Time F Cool Air F Video Jog Alert v Speech ki EJ Be Bel E M Devide Nozzle Separation Miscellaneous Control Site Cleaning Syste ig SE E aa Auto Adj Z Pos T Vacuum FF Clear E Solder Reflow Sensor Range 000 Adj Pulse 000 000 ETE rdi Sr er cioggea 6 0007 vakuum se 0097 L nen the Relative Motion Message relative move 2 Z Move REL Z Move Relative will set the z axis mode to make a relative move based on current position 3 Dest The distance of the Relative Move is display in the Destination box Note a negative number is up and a positive number is down based on home position in the retracted position 4 Tochange the Z Move Relative Position click on the Table Editor icon and select Nozzle System Thermocouple System k Vision System Force System The current event in this case event 4 will be highlighted Under Nozzle Axis the relative move value will be displayed Removal Retry System Site Cleaning System Time sec Iz Motion fe Event Control 000 f Event Message M003 675 000 jooo 000 A 0 J0 A p 0035675 3H 000 Meme 0 JO p w jonas up 225 000 0 0 p h OTS j05b q25 000 0 J0 pp w ETT TT j055 p 75 w 000 0 Q 0 p w ETT TT j05 p95 000 0 o FE OHH
6. 000 aa aa aa M Zz S 1 Z Move ABS Air C mm 0 g Event Control C Do Not Move Ge Nitrogen CG inch Alert AEE Motion v Z Power Eb ol Iu o I OU o NM Vision Lig F Probe er ed zi ant Ge FF Cool Air ideg F Jog I Gal El Ba BB a a Device Nozzle Separation Site Cleaning System Actual Sensor Auto Adj Z Pos Vacuum FF Clear Sensor Range 000 Adj Pulse 000 000 Miscellaneous Control CloggeH 000 Vacuum Force Placement System Actual F i mr F Zero Force F Vacuum Sensor Stop Lower Heating System L Temp C Message Place Device Into Loading Tray With Vacuum Probe check polarity Z Move ABS Z move absolute mode is activated Z axis Dest The nozzle will move to the destination Dest position Component pickup position Vision axis Dest The nozzle will move to the destination Dest position no motion Noz Vac The nozzle vacuum is turned on Time Time mode event is applied Time sec Time is set to 2 seconds oo Ke Deb e If nozzle does not reach the component or pushes the component to hard correct the z axis Dest position To correct or set z axis nozzle position 1 Z Move Abs must be selected 2 Motion must be checked 3 Depower motor by removing check in Power Box of Event Control 4 Move z axis manually with Vertical Movement Knob to desired position Note the Pos position will change 5 Power motor by recheck
7. Miscellaneous Control 7 Alert sg Place Device Into Loading Tray With Vacuum Probe check polarit Lower Heating System Removal System L Temp C da al Counter 000 Timg Ge Standard p Average 1 Message Place Device Into Loading Tray With Vacuum Probe check polarity 2 Z Move ABS The z move absolute mode is activated Axis motors will move to the destination Dest position of the z axis and vision axis 3 Zaxis Dest The nozzle moves to the destination Dest position Home position 4 Vision Dest The vision system moves to the destination Dest position Component pickup position 5 Probe The vacuum probe vacuum is turned on Boxed is checked 6 Rate The upper heater system air flow is turned off 000 7 Temp The upper heater system temperature is set to zero 000 8 Foot Footswitch based event is applied If Universal Component Tool or component specific insertion tool is not purchased Change vision axis Dest to home position Change message to Place device centered under nozzle DRS25 User Manual 0025 00 901 6 62 Section 6 Profile Tutor Software Event 4 Nozzle moves down to component pick up position Nozzle vacuum is turned on Profile for manual Soldering 10660005 DRS LED Adjustment Build Photo Links A sion and Nozzle System Pos 002 380 Deet 002 382 Pos 002 638 Rate Temp C C Sec Dest 002 639 000 000
8. Skp SCY Iv TiC 4 Reflow 1 Event Bottom Heater Temp Cooling Air Reflow 2 Event pos H zs Cool Air Inject Skip Up C Down l TC 5 Cool Event TIC 6 off Event Set a T Board Carrier Air FT T Tic 7 1 0 PCooling Cooldown Event Tic 8 0025 00 901 6 9 DRS25 User s Guide Chapter 6 Profile Tutor Software Reflow 1 Event 5 The nozzle heater is ramped up for the final time The Reflow 1 Event is the time that the AJT is between 183 210 tin lead 217 235 lead free MSs Air Yac TIN LEA dac rank Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Profile Tutor Tutor Template Machine Cooling Options 50 0 Iv Z Powe 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 12 00 Time 5 1 8 Nozzle Heater Temp Nozzle Heater Flow Event Control Event Trigger TC Data Events x Nozzle Vacuum F Tie 1 Preheat Event 024 DSS E n 210 E oz Tye 2 Presoak Event Actual Set Actual Set Actual Soak Event Method eet E sip JC 4 d eflow 1 Event Bottom Heater Temp Event Time Cooling Air RetlowZ Event I Cool Air Inject Skip Up C Down TICH5 Cool Event zoo ozs bam lt o Q off Event i i TiC 6 EH Geen Set AUS F Board Carrier Air rm T Tic 7 KS Pcooling F Cooldown Event F Tic 8 E S o a D Reflow
9. TI AOL Tay co Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Options rofile Tutor Tutor Template Machine Cooling Options Temperature 0 00 00 00 48 01 36 02 24 03 12 04 00 0448 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 12 00 Time Nozzle Heater Temp Nozzle Heater Flow Event Control rs H DS oss H fo Nozzle Vacuum Set Actual Set Actual Method Bottom Heater Temp Event Time Cooling Air BED E Cool Air Inject Skip Up C Down l WC 5 Cool Event 200 o25 300 po d J off Event i i TiC 6 Set al Set ume T Board Carrier Air F Y T TIC 7 0 3 PCooling Cooldown Event TIC 8 Ramp Event 4 The top heater is ramped up again during the Ramp Stage to bring the AJT to just below reflow 182 tin lead 216 typical lead free The Ramp Event is short typically 15 20 seconds eee 00 Air Vac TIN LEAD Maste Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Profile Tutor Tutor Template Machine Cooling Options Temperature 50 0 0 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 12 00 Time Nozzle Heater Temp Nozzle Heater Flow Event Control Event Trigger TC Data Events x F Nozzle Vacuum F nci Preheat Event 275 H 024 o55 zl po 182 027 E ve B Presoak Event Set Actual Set Actual Set Actual Soak Event ee eh ME eet Geng
10. older Reflow 217 C e 000 Adj Pulse 000 e E alal Mso component drop ot 96 000 Vacuum 000 C Disable Standard C Error Stop Average 1 Message component drop off 2 Do Not Move Z axis and vision axis motion will not be applied The destination position Dest is overridden 3 Noz Vac The nozzle vacuum will be turn off The box is unchecked 4 Device Nozzle Separation Air is exhausted out of the nozzle vacuum port The box is checked 5 Time sec Time is set to two 2 seconds Nozzle pressure will be applied for 2 seconds Activating the Device Nozzle Separation low pressure will enhance component separation from the nozzle o ring After the vacuum is turned off the applied pressure will assist in removing the residual vacuum in the system remove surface tension of the o ring and component and help overcome o ring sticking to the component DRS25 User Manual 0025 00 901 6 41 Section 6 Profile Tutor Software Event 16 The nozzle retracts air pressure through the nozzle is turned off and the operator is asked to remove the BGA Profile for manual Desoldering 85430006 DRS LED Adjustment Build Photo Links Vision and Nozzle Syste e l Rate Dal Temp C C Sec Pos Pos 00 001 000 000 000 Dest Deet 000 000 a aa aa gn Z Move ABS Air C mm C Do Not Move Nitrogen inch Events Jog Open Vision Axis Velocity 26 m 16 Is o0 10 oso Ee Lights 7 udo
11. 385 000 Dest 00 250 Deet 003 604 a GG Z Move ABS Air C mm C Z Move REL Cycle Start Stop Do Not Move Nitrogen inch Event Control Time sec B Motion B Z Power Events Velocity D l Afcel D l Velocity 26 M Vision lights I Noz Vac M Probe 010 C Foot Time D d D e ns yan F Cool Ai Video Jog F Alert Y Speech Be Bel E Bel F Device Nozzle Separation Miscellaneous Control Site Cleaning System Actual Sensor Auto Adj Z Pos Y Vacuum Clear M Pulses Solder Reflow 183 C Senor Rann ong Alij Pulse ooo zum LLL NN oso ll vin n E UE DIL See Actual Dest s 00000 000 00 F Zero Force Be F Vacuum Sensor Stop l Force Placement Auto Adjust M Displa Lower Heating System Vacuum Retry Actual Sensor Sensor Threshold 000 C Disable Stanflard 000 Time 000 Error Stop Avefage Doo NEm Temp Incr 000 1 Message heating initial area 2 Z Move ABS Z Move Absolute indicates the mode of axis motors The z axis and vision axis will move to the destination Dest position 3 Z axis Dest The z axis destination position is changed to move the nozzle down to the displayed value This is a set position on the template Adjustments may be required depending on the machine physical conditions carrier height board thickness etc The destination position should be set so that the nozzle is approx 1 8 above the board The site cleaning n
12. LED Adjustment Build Photo Links Vision and Nozzle System Pos 00 249 Pos 00 020 Dest 00 249 Dest 000 003 v Z Power Events Velocity Accel D i Velocity 94 ere qn opu 050 050 0 rs DIE Gr Miscellaneous Control Site Cleaning System Alert X SEE TT Auto Adj Z Pds Vacuum 5 T M Pulses Solder Reflow 183 C Sensor Range 000 NT Msg Clean Site and Inspect CI d 9 000 AA esea 099 e 000 C Sec ROB C Z Move ABS Air C mm MUYE rr GG Do Not Move Je Nitrogen inch D ss 2 P N ZO tU zen Eg Event Control Time sec F Vision Lights M Noz Vac Probe F Cool Air Video F Jog F Device 4 Nozzle Separation i 1 Thermocouple stem 1 Force Placement System a a oe Actual Dest ESE f g 00000 0000 00 0 jo R F Zero Force DIE DIE 0 LJ 9 810 F Vacuum Sensor Stop 0 Jo lo jo OOD F Force Placement Auto Adjust M Display Only 0 o In o joo 0 o jo Jo joo Lower Heating System Removal System L Temp C Vacuum Retry a al 0 0 0 YJo 9 4J J000 em d Subtract Data Actual Sensor Sensor Threshold Action Replace C A C Disable Standard C Error Stop Average Counter Time Temp Incr p D 1 Message Clean Site and Inspect 2 Do Not Move Z axis and Vision axis will not move Destination position Dest is overridden A Rate
13. Pos E 00 249 Pos 00 001 Rate Del Temp C C Sec 050 400 o0 Dest Dest 000 000 Z Move ABS Air C mm C Z Move REL C Do Not Move Nitrogen CG inch Time seo iv Moti Ma Ee Se WA Ee Vision Lights M Noz Vac Probe Li C Foot oso oo o Tn F Cool Air F Video F Jog Nj F Alert pe zt E3 M Device Nozzle Separation Site Cleaning System de Mistellaneous Control Actual Sensor F Auto Adj Z Pulses Solder Reflow 183 C Sensor Range 000 Adj Pulse Di Ga Apply Flux Paste On Pads PositionTemperature Sensor nozzle pr Clogged 96 000 Vacuum ge m E Force Placement System Actual Dest Range s mer Can 0000 0 F Zero Force a a E F Vacuum Sensor Stop F Force Placement Auto Adjust M Displa Lower Heating System Removal System L Temp C R Temp C 225 225 El a al F Carrier Air EN Message Apply Flux Paste On Pads Position Temperature Sensor nozzle preheat Z Power The z axis motor is powered Z axis Dest The z axis will move to the destination position home position Nozzle retracts upward Temp The temperature of the Upper heater has been set to 400 C Rate The air flow of the Upper heater has been set to 50 For tin lead 40 Clear The vacuum sensor to check if the nozzle is clogged is turned off Vacuum The site cleaning system nozzle vacuum is turned on Time Time mode of event is activated Tim
14. Sensor Range HU Adj Pulse 000 Clogged QUU Vacuum 96 000 Force Placement System Actual Dest Range g oam 0000 00 0000 00 F Zero Force E ajaj F Vacuum Sensor Stop F Force Placement Auto Adjust Display Only Removal System Vacuum Retry Actual Sensor Sensor Threshold 000 Ge Standard Counter 000 Time 000 Temp Incr 000 Thermocouple System Channel 1 Skip Skip is used to advance skip to the next event when a set temperature is reached The number two 2 is used in the box for the IR temperature sensor offset C Disable Carrier Air Message preheat Thermocouple System Channel 1 Temp Temp is the target temperature setting for channel 1 In this case the target temperature setting is 140 C lead free 90 C for tin lead These values can be changed as per thermal profile requirements Lower Heating System Temp The lower heating system temperature has been increased to enhance bottom preheating of the board Lead Free Solder Setting 325 C Tin Lead Solder Setting 300 C Maximum temperature setting 375 Time If sufficient time programmed for preheating this event can be considered a Temperature based event with thermocouple activation temperature being the critical parameter It is vital that sufficient time be programmed Change time to 600 seconds if required Rate 96 This is the air flow of the upper heater The air flow is based on th
15. 5 Device Nozzle Separation Exhausted air from the nozzle should remain on 6 Time Time based event is applied Time is set to zero 0 DRS25 User Manual 0025 00 901 6 70 Section 6 Profile Tutor Software Event 11 Board is preheated based on the Profile Tutor until set temperature is reached Manual Profile Soldering 85430008 DRS LED Adjustment Build Photo Links Vision and Nozzle System A Pos 00 249 00 020 niate as o55 Dest 00 250 Dest ie 000 068 m m Do Not Move Not Move Nitrogen inch Time sec B Motion M Z Power Events Velocity D l Accel D l Velocity 26 D g M Noz Vac Probe 480 C Foot Time p 19 nga Em nag F Cool Ai F Video Jog F Alert Speech EX E3 E 3l E3 E E3 EX E3 F Device Nozzle Separation Miscellaneous Control Site Cleaning System Alert Au ed Auto Adj Z Pos Vacuum a F Clear Solder Reflow 183 C Sensor Range 000 dj Pulse 000 000 Clogged 000 acuum 96 000 Let Force Placement System Actual Dest s 22545 8000 00 BT TE F Vacuum Sensor Stop F Force Placement Auto Adjust M Disp C Z Move ABS Air C mm ZoO tu u n Xx gt N Lower Heating System L Temp C Vacuum Retry M Actual Sensor 325 325 Sensor Threshold 000 a a E al nter 000 Time 2 Do Not Move Z axis and vision axis motion will not be applied The destinatio
16. Assembly WWW air vac eng com DRS25 User Manual 0025 00 901 6 59 Section 6 Profile Tutor Software Event 1 Operator is asked to check the assembly board temperature Check Motion box to activate motion in the Teach Screen Manual Profile Soldering 85430008 DRS LED Adjustment Build Photo Links Vision and Nozzle System Pos 00 249 Pos 00 019 Deet 00 250 Deet 00 019 Temp C C Sec ooo oo EN ES aa Z Move ABS Mf Air C mm C Do Not Move Nitrogen inch Wee n accru Eel SECUN Vision Lights Noz Vac Probe oso wen 050 I Cool Air F Video T Jog pp aa aa Site Cleaning System F Auto Adj Z Pos M Vacuum EE Time sec Z Power Events C Time pr s lv Speech a a F Device Nozzle Separation Actual Sensor Sensor Range 000 Adj Pulse 000 isa Clogged 000 Vacuum 000 Force Placement System Actual Dest Range g 00000 0000 00 0000 00 F Zero Force OG a al F Vacuum Sensor Stop F Force Placement Auto Adjust Display Only older Retlow Nos Check Board Temp If Above 70 ITU 100 lead free Stop Process Lower Heating System Removal System L Temp C R Temp C Vacuum Retry 7 000 000 Actual Sensor Sensor Threshold 000 DIE DIE Counter 000 Time 000 F Carrier Air Temp Incr 000 1 Message Check Board Temp If Above 70 TL
17. Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Profile Tutor Tutor Template Machine Cooling Load Tutor Template Save as Tutor Results Export Graph Data Temperature 0 00 00 00 13 00 26 00 39 00 52 01 05 01 18 01 31 01 44 01 57 02 10 02 23 02 36 02 49 03 02 03 15 Time Nozzle Heater Temp Nozzle Heater Flow Event Control Event Trigger TC Data Events a a Nozzle Vacuum F nci Preheat Event ooo zl 212 ooo zl ors Po zl ooo ro ve Presoak Event Set Actual Set Actual Set Actual Soak Event Method M TIC 3 Ramp Event None Tic 4 Reflow 1 Event Bottom Heater Temp Event Time Cooling Air Reflow 2 Event ooo fi 83 om ES om l Cool Air Inject Skip Up Down F TIC 5 Cool Event 0025 00 901 6 14 DRS25 User s Guide Chapter 6 Profile Tutor Software 9 Select Control Import Graph Data y PEGA 35mm Tin Lead 60980011 DRS I Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Teach Process Events Run Process SS Load Process Link File e ees Profile Tutor A y 4 VA C Tutor Profile Build UH De Lead tree Rework Rep 10 Scroll to the end and double click on the file name that you created in Tutor The graph will be shown 11 Click on the Graph Data Tab Import GraphDataFiles 00000023 dat t1 0 Profile Cycle Lines Page 00000024 dat PBGA 35mm Tin Lead 0 0000002
18. Cool Event off Event Event Buttons 6 6 DRS25 User s Guide Chapter 6 Profile Tutor Software 5 Nozzle Setup Now that the device has been instrumented with TC s install the nozzle for the device The nozzle size should match the component size i e N35EZ35EB for 35mm device If you do not have the exact size nozzle for the device use a nozzle that is larger than the device 6 Click on the Z axis power box to depower the Z axis box should be unchecked 00 Air Vac TIN LEAD Master Templ Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Tutor Template Machine Cooling Profile Tutor Graph Temperature vs Time 500 0 450 0 400 0 350 0 300 0 27 250 0 200 0 150 0 100 0 50 0 Z axis Power Temperature 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 Time Nozzle Heater Temp Nozzle Heater Flow Event Control Event Trigger n M Nozzle Vacuum Preheat Eve 125 024 o55 ki Po oo ki o26 PresoskEocat Set Actual Set Actual Set Actual Soak Event S Method Bottom Heater Temp Cooling Air Skip gt a a F Cool Air Inject Skip Up Down psu 3 mss E GES S Q off Event F Board Carrier Air Set Actual 0 y PCooling F Cooldown Event 7 Use the X Y table and the Manual Z axis knob to position the nozzle directly over the device so that the nozzle o ring is lightly touching it Raise the nozzle 075
19. Profile Tutor Software Event 17 The Vision axis retracts and the operator is informed that the program is finished Manual Profile Desoldering 85430009 DRS LED Adjustment Build Photo Links Options sion and Nozzle Systm BENE Temp C C Sec wo BENE NNEN NEN E KI Be aa aa S Z Move ABS Air C mm e Z Move REL vent Contr C Do Not Move Nitrogen inch Time sec NW Motion M Z Power Events Velocity D l Accel P Velocity 26 M Vision Lights B Noz Vac IN Probe C Foot Ge Time A A E Man Lan F Cool Air Video F Jog F Aen Speech Bel E a al a a F Device Nozzle Separation cellaneous Control Site Cleaning System Alert Achat Senshi Auto Adj Z Pos M Vacuum F Clear Sensor Range 000 Adj Pulse 000 000 Clogged 96 000 Vacuum 96 000 Z Force Placement System Actual Dest Range o 20694 mag mag F Zero Force Oe Be F Vacuum Sensor Stop F Force Placement Auto Adjust Display Only Lower Heating System Removal System L Temp C R Temp C Vacuum Retry FE 100 100 Actual Sensor Sensor Threshold 000 C Disable Standard DIE DI Counter 000 Time 000 Error Stop Average F Carrier Air Temp Incr 000 1 Message Process complete 2 Vision Dest The vision system goes to the destination Dest position Retracts to home position 3 Time sec The time for the event is 0 seconds DRS25 User Manual 0025 00 901 6 43 Section 6 Prof
20. The default nozzle heater flow rate in the template is 55 50 of 2 75 scfm 1 5 scfm Change the nozzle flow rate based on the nozzle you are using as shown below Nozzle Heater Flow 96 30 7 Be sure to change the flow in all events use Up Down arrow to toggle turn events This flow adjustment process will be automated in future releases 0025 00 901 6 7 DRS25 User s Guide Chapter 6 Profile Tutor Software 6 2 Overview of the Tutor Events Preheat Event 1 Preheating the board is essential for many reasons including minimization of warpage and allowing lower localized top heater temperature to be used to reflow the device If the IR Sensor is plugged into Channel 1 the checkmark in the TC 1 check box should be blue If a K type TC is used the check should be black The preheat event will run until the board reaches its trigger temperature of 90 C If you want a higher or lower board trigger temperature you can change it either now or when the preheat event is running Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Tutor Template Machine Cooling Profile Tutor Graph Temperature vs Time m puto 0 Temperature 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 12 00 Time Nozzle Heater Temp Nozzle Heater Flow Event Control Event Trigger 9 bas 4 oza ss fo I Nozzle Vacuum AF Set Actual Set Actual Set Actual r nuca So
21. Value is set to 000 6 Lower Heating System The temperature setting has been reduced to reduce board and IR panel temperature This also promotes establishing initial thermal conditions of the machine Note Standard template assumes site cleaning program to be run immediately after the removal program If site cleaning program is not run or increased board cooling is required activate carrier air for this event and subsequent events Additional time may be required in last event 17 to allow for sufficient board and or machine cooldown DRS25 User Manual 0025 00 901 6 39 Section 6 Profile Tutor Software Event 14 The z axis will move down to the drop off position 01 27 mm PBGA LEAD FREE 063 bd bc 102505 Desoldering 60980024 DRS LED Adjustment Build Photo Links Vision and Nozzle Syste Pos 002 381 Pos 002 468 Rate P Temp C C Sec Dest 002 381 Dest 002 468 e Hun 000 Be aa aa Event Control jm meee yee Vision Lights Y Noz Vac Probe ono C Foot G Time pra d IJ SS un Cool Air Video F Jog Be F Alert Bel E EN EE Device Nozzle Separation Miscellaneous Control Site Cleaning System Alert TEEN E T Auto Adj Z Pos Vacuum z F Pul Solder Reflow 183 C um Tea ee E rc Sensor Range 000 Adj Pulse 000 BA Msg Clogged 000 Vacuum 96 000 Thermocouple System Force Placement System Cooling Ring Actual Dest Range z f f oes Toon f ooooo0 Rate ba I
22. ler 000 Time 000 Action Replace Add Subtracl Temp Incr 000 A t EYE EI Message Keep Hands Off Machine During Event force placement Do Not Move Z axis and vision axis motion will H be applied The destination Dest position is overridden Force Placement Activates the force placement system Zero Force Activates resetting zero the current actual force weight on the carrier prior to activation of the force placement If the component is in contact applies force to the board the system will consider this to be zero and apply additional force until the target valued is reached Force Placement System Dest The destination value is the target force The target force may be programmed from 75 to 2000 grams 125 grams is standard for BGA placement After the zero force tares the load the z axis will move until the carrier system registers the target force Once the target force is reached the z axis will stop motion Range The Range provide the range of the destination Dest target force Usually set to approx 2096 of destination force value Noz Vac The nozzle vacuum has been turned off Box unchecked This will occur after the force placement of the component Time sec The time is set for 2 seconds This will occur after the force placement and the nozzle vacuum is turned off gt C Disable Standf Data lar AL Error Stop Avera F Carrier Air Conditions for Force Pla
23. o SS FF Cool Air F Video F Jog F Alert al al m Control RAF Msg Remove Nozzle Caution Hot Install Site Cleaning Nozzle Unlock Be F Device Nozzle Separation M Site Cleaning System Auto Adj Z Pos Vacuum F Clear Sensor Range 000 Adj Pulse 000 000 Clogged 000 Vacuum 96 000 IZ Force Placement System Actual Dest Range Ted e T ooo 7 mag ma F Zero Force a a a a F Vacuum Sensor Stop F Force Placement T Auto Adjust Display Only 0 0 p 410 fo Lower Heating System Removal System L Temp C Vacuum Retry So gt 175 Actual Sensor Sensor Threshold 000 Action Disable Standard Counter 000 Time 000 dba leds Mes C Error Stop Average Temp Incr 000 el D 1 Message Remove EZ nozzle Caution Hot Install Site Cleaning Nozzle Unlock Table 2 Z Move Abs Z Move Absolute mode is activated Motors will move to the destination Dest position of the z axis and vision axis Position is based from a home position Z axis position and vision axis in the retracted position 3 Z Power Z Power Indicates the z axis motor is powered or not powered Checked box indicates powered Clear box indicates not powered This allows the operator to manually move the nozzle up or down The z axis will move to the Destination position The vision axis is always powered 4 Z axis Pos Indicates the actual Position of the z axis Z axis Dest Indicates th
24. 100 lead free Stop Process and Cool Bd It is important to have the same initial assembly conditions as when the profile tutor created the heating event parameters This will manifest process repeatability If the board temperature is above 100c the software will automatically advance time of event will be zero from the board preheat event to the next heating event This will result in cold solder joints since the preheat event when created by the profile tutor applied heat from the upper heater for some designated time 1 Z Move ABS The z move absolute mode is activated Axis motors will move to the destination Dest position of the z axis and vision axis 2 Zaxis Dest The nozzle moves to the destination Dest position Home position Vision Dest The vision system moves to the destination Dest position Retracted position A Foot Footswitch based event is applied Software will not advance to the next event until the footswitch is pressed 4 Monitor The Thermocouple System is activated when a number is applied to a channel The Thermocouple Channels 1 8 are inactive with a zero 0 as the value If a K style Thermocouple is used insert the number one 1 in the box The number two 2 is used for the IR Temperature Sensor offset relative to a K style Thermocouple Channel one is activated using the IR Temperature Sensor in the Monitor mode In the Run screen the IR temperature Sensor will display only board tempe
25. 2 Event 6 The AJT reaches its maximum 210 235 at the end of Reflow 1 The top heater is then shut off Ambient air which bypasses the nozzle heater enters the nozzle In addition the Board Cooling System is activated low flow setting The combination of cool air injection through the nozzle and the Board Cooling System provide a controlled cool down of the device Reflow 2 records the time when the AJT is between 210 235 and 183 217 in the downward direction The total time that the AJT is above reflow is the actual event time recorded in the Reflow 1 and Reflow 2 events Note A good target is 45 75 seconds History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Tutor Template Machine Cooling Options Temperature Event Control i TC Data Events M Nozzle Vacuum F nci Preheat Event Presoak Event s Soak Event Method E 93 9 Ramp Event Cou 119 Reflow 1 Event Skip C c Rettow 2 Event d 00 ven Bottom Heater Temp mE ooo ozs 2 IV Cool Air Inject Skip C TO MIT ier Ai TiC 6 off Event Set Actual Iv Board Carrier Air W T F nca po 4 PCooling Iv Cooldown Event F Tic 8 0025 00 901 6 10 DRS25 User s Guide Chapter 6 Profile Tutor Software Cool Event 7 Cool Air Injection through the nozzle continues however the Board Cooling System is run at high flow for 45 seconds to cool down the board 00 Air Vac TIN LEAD Maste Options Control History Video Screen
26. Accel D i Velocity 26 E Vision Lights E Noz Vac E Probe 00 e Foot Time EE bo Te S i F Cool Air F Video Jog a al F Alert aja D E BB FF Device Nozzle Separation Site Cleaning System e Sesgirol Ex E Alert Actual Sensor F Auto Adj Z Pos Vacuum 2 d F Clear F Pulses Solder Reflow 183 C Sensor Range ooo Adj Pulse ooo TI 2 28 Msg nozzle to above board position Clogged 000 Vacuum 9 000 Thermocouple System Force Placement System Cooling Ring Actual Dest Range FSA crc c en Gen HEI BIEN on F Force Placement M Auto Adjust M Display Only Cycle Start Stop Lower Heating System r Removal System L Temp C M Temp C R Temp C Vacuum Retry 200 200 200 Actual Sensor Sensor Threshold 000 Action C Disable Standard DI DI DI Counter 000 Time 000 Replace C Add C Subtract Data Error Stop Average I Carrier Air Temp Incr 000 Correct information as required Profile for manual Desoldering 85430006 DRS LED Adjustment Buil Edit Application Notes Miscellaneous Control Description COMPONENT REMOVAL Component pE Location p Flux TE Nozzle el Event Control Notes INSTALLNOZZLE 0000000000000 Time sec INSTALL BOARD INTO CARRIER ii POSITION BOTTOM SUPPORTS sssss i i s s C S HIE PLUG IR TEMPERATURE SENSOR INTO CHANNEL 1 0R else tlanedus ES PLUG THERMOCOUPLE INTO CHANNEL
27. Box 6 Click on Blue Graduation Cap to save set position Dest position will change to Pos position DRS25 User Manual 0025 00 901 6 67 ga te TS 6 f 8 Section 6 Profile Tutor Software Event 8 The force placement system places the component Manual Profile Soldering 85430008 DRS LED Adjustment Build Photo Links Options Vision and Nozzle System m Ri Rate Dal Temp Q C Sec os 00 250 os 00 020 000 Dos 0057 Ze 00 020 E El oa S A n Z Move ABS Air C mm 0 S Z Move REL Event Control N GG Do Not Move E Nitrogen inch Time sec Motion I Z Power Events Velocity D i Accel D i Velocity 96 WI Vision Lights I Probe 002 Foot Time D s 050 050 050 IM Cool Air deg DIE Aen Y Speech DIE DIE a al a a I Device Nozzle Separation Miscellaneous Control F Jog Site Cleaning System Alert Aca Seneer Auto Adj Z Pos T Vacuum M Clear Pulses Solder Reflow 183 C Sensor Range 000 Adj Pulse 000 000 Clogged 000 Vacuum 96 000 Iz orce Placement System Actual Dest Range 0125 00 0025 00 t dl d oval System a PUN i Msg Keep Hands Off Machine During Event force placement SS Thermoqouple System f lio Vacuum Segsor Stop lv Force Placement Auto Ad Vacuum Retry M Actual Sensor ensor Threshold 000 9 h d 5 000
28. C The temperature of the upper heater is the same for this event It is based on usage of the Profile Tutor Lead Free Solder Setting 225 C Tin Lead Solder Setting 225 C Small Device Profile Tutor Setting 250 C DRS25 User Manual 0025 00 901 6 33 Event 8 Section 6 Profile Tutor Software The Ramp thermal settings based on Profile Tutor results are activated Profile for manual Desoldering 85430006 DRS LED Adjustment Build Photo Links Vision and Nozzle System Pos 00 249 Pos 00 020 Rate D l Temp C C Sec os os Um Dest 00 249 Dest 00 020 es es Bl E 3 al C Z Move RE GG Do Not Move Nitrogen inch jm C Z Move ABY ei Air C mim vent Contro dins uum Iv Motion Y Z Power Maillet psp Ace Pa Velocity Paj Vision Lights M Noz Vac Probe di C Foot Time pa 1m FF Cool Air Video F Jog ES rae F Speech Bel aj aj E TC Device Noz4le Separation Mistellaneous Control Site Cleaning System Aa Sencar Auto Adj Z Pos M Vacuum e e FF Clear Solder Reflow 217 C Sensor Range 000 Adj Pulse 000 EE ala eem Clogged 000 Vacuu 000 Force Placement System Actual Dest Range g 00000 0000 00 oooo oo F Zero Force a aj E F Vacuum Sensor Stop l Force Placement Auto Adjust M Display Only Lower Heating System Removal System L Temp C R Temp C Vacuum Retry P 200 Actual Sensor Sensor Threshold 000 C Disable Standard D
29. Events Run Process Import Graph Data Load Process Link File gt Profile Tutor A IF VA C DRS23 Lead Free Rework Rep ir amp Assembly www air vac eng com 0025 00 901 6 16 DRS25 User s Guide e he Profile Build Screen is displayed 13 Click on the Select Files Box DRS Software System Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Tutor Build Profile Name and Link Control Soldering Soldering Desoldering Desoldering Site Clean SiteCleaing Long Name AAA Group Control Customer Group Jdrs25 Board Group Jdrs25 Device Group Jdrs25 File Selection Control Application Definitions Component Removal iv Component Placement Iv Use I R Offset Preheat Cool Relative Move Reflow Cool Tutor Results Site Cleaning C WWW air vac eng com e All Tutor Results files are displayed Chapter 6 Profile Tutor Software 14 Highlight the desired thermal process then Thumbs Up to return to the build screen Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Open Profile All Listings Customer Group Tutor Results Board Group Tutor Results Device Group Tutor Results M Use Tree Listing Iv Sorting Long File Name WWW air vac eng com 0025 00 901 6 17 DRS25 User s Guide Chapter 6 Profile Tutor Software e he Tutor file name and number that you se
30. Incr 000 1 Z axis Dest The z axis destination Dest position is set to zero 0 home position 2 Time The time based event mode is activated A Time sec Time is set to zero 0 DRS25 User Manual 0025 00 901 6 58 Section 6 Profile Tutor Software 6 6 Soldering Applications Notes Screen To change information on the Open Profile Note Screen go to Teach Screen Under Miscellaneous Control click on the Applications Notes icon 01 27 mm PBGA LEAD FREE 063 bd bc 102505 Soldering 60980023 DRS LED Adjustment Build Photo Links poten and Nozzle System Pos 000 000 Pos 02 682 Rate D i Temp C C Sec Dest 000 000 Geer 000 000 000 Im Tom Bo DI ana CH C Z Move ABS Air C mm Z Move REL le Start S Cycle Start Sto Do Not Move Nitrogen inch Events Velocity D i Accel D i Velocity D i 3 n m hs F Vision Lights M Noz Vac Probe a Foot Time Ap us ast ei F Cool Air F Video F Jog EI CH F Alert al CH it aj al aj EI al F Device Nozzle Separation Site Cleaning System 4 A CUIBIIGENSOR F Auto Adj Z Pos 7 Vacuum a e F Clear Solder Reflow 183 C Sensor Range 000 Adj Pulse 000 a Cu IR Msg check board temp If above 100 c stop process activate machine Clogged 96 000 Vacuum 000 Force Placement System Actual Dest Range E wm Tomat Tag F Zero Force DIE DI F Vacuum Se
31. Sensor ensor Threshold 000 000 Time 000 Temp Incr 000 gt C Disable Standard C Error Stop Average 1 Message process complete heater cool down 2 ZMove ABS Z move absolute will move to the destination Dest position of the z axis and vision system axis 3 Zaxis Dest The nozzle will move to the destination Dest position Retract to the home position 4 Vision axis Dest The vision system will move to the destination Dest position home position 5 Rate The upper heater air flow is set to 50 6 Temp The upper heater temperature is set to 100c 7 Carrier Air The board cooling system is set to low air flow 8 Time sec The time of the event is set to 30 seconds DRS25 User Manual 0025 00 901 6 79 Section 6 Profile Tutor Software DRS25 User Manual 0025 00 901 6 80
32. Sensor Range 000 Adj Pulse 00f d Clogged 26 000 Vacuum 000 TA Force Placement System Actual Dest Range Jed e wm mme mag l Zero Force Bel a al F Vacuum Sensor Stop l Force Placement Auto Adjust M Display Only Lower Heating System Removal System L Temp C R Temp C Vacuum Retry 7 0 O jo jo J000 Am gt 175 175 Actual Senisor Sensor Threshold 000 BIBI DIE counter e 0007 SC i EE EE a nm C Disable Standard Heplace ubtra ata s Error Stop Average F Carrier Air Temp incr 000 1 Message Position Nozzle Tip At Back Left Corner of Site Focus Microscope This allows the operator to prepare for the viewing of site cleaning operation prior to the nozzle heating the site This allows for controlled heating minimized of the site 2 Clear The site cleaning system clear box has been activated The vacuum sensor of the site cleaning system is turned to determine if the tool is clogged prior to continuing with the procedure In the Run screen vacuum will go on for a few seconds If the tool is clogged an alarm screen will appear DRS25 User Manual 0025 00 901 6 46 Section 6 Profile Tutor Software Event 3 Nozzle retracts the site cleaning clear function is activated and Upper Heater is on for 75 sec Profile for manual Site Cleaning 10660007 DRS LED Adjustment Build Photo Links Psi cc Vision and Nozzle System Options
33. Software Event 6 The nozzle tip is positioned to a programmed height based on a vacuum sensor Profile for manual Site Cleaning 1066000 7 DRS LED Adjustment Build Photo Links Vision and Nozzle System Temp C C Sec Pos 00 249 Pos 00 144 Deet 00 249 Deet 00 020 Hs 000 Ga aa al Time sed Motion Y Z Power ala pice ES FT Vision Lights 7 Noz Vac 7 Probe Foot Time W pan F Cool Air Video F Jog Alert Ell E EX E3 E 3l E E E M Device Nozzle Separation Miscellaneous Control d Alert et mmn V Auto Adj Z Pos Y Vacuu F Pul Solder Reflow 183 C Clear meee ERE TO Sensor Range 900 Adj Pulse 018 Thermpocouple System Force Place C Z Move ABS IC Air C mm GG Do Not Move Nitrogen inch Actual Dest Range Er 00010 0000 00 0000 00 F Zero Force Bel a a F Vacuum Sensor Stop F Force Placement Auth Adjust Display Only Lower Heating System Removal System L Temp C Vacuum Retry 200 Actual Sensor Sensor Threshold 000 C Disable Standard a al Counter 000 Time 000 Error Stop Average i Temp Incr 000 1 Message tip height adjustment 2 Do Not Move Z axis and Vision axis will not move Destination position Dest is overridden 3 Site Cleaning System see next page 4 Time sec Time is set for 10 seconds to allow for adjustment of the site cleaning system Note The time to adjust the tip to the correct distance ab
34. System Actual Senan i Auto Adj Z Pos Y Vacuum o F Clear Pulses Solder Reflow 183 fC Sensor Range 000 Adj Pulse 000 000 Clogged 96 000 Vacuum 96 000 Iz LED Adjustment Build Photo Links Options Rate Dal Temp C C Sec 40 385 oo a aa a _ HI m Ge Z Move ABS Pir C mm os 001 217 i 001 218 D D Move H C Do Not Move Nitrogen inch Force Placeme v Actual Dest Range E g 00000 0000 00 F Zero Force Be B F Vacuum Sensor Stop F Force Placement Auto Adjust Display Only Lower Heating System L Temp C Vacuum Retry Actual Sensor R Temp C oo fo ion C Disable Standard ata Action Replace o Add Subtract D C Error Stop Average CR DN 1 Z Move ABS Z Move Absolute indicates the mode of axis motors The z axis and vision axis will move to the destination Dest position gt 200 200 Sensor Threshold 000 Be oo Counter 000 Time 000 Carrier Air Temp Incr 000 2 Z Power The z axis is not powered This allows the operator to site clean manually by adjusting the nozzle tip height with the machine vertical axis wheel for site touch up in the next event 3 Zaxis Dest The z axis destination Dest position is changed The nozzle moves up 4 Site Cleaning System The site cleaning system automatic heig
35. Utilities Reset Cycle Counter Setup Reset Operator Profile Tutor Tutor Template Machine Cooling Options Temperature vs Time 500 0 450 0 400 0 350 0 300 0 250 0 200 0 150 0 100 0 50 0 Ee 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 12 00 Time o a ES o Nozzle Heater Temp Nozzle Heater Flow Event Control Event Trigger TC Data Events M Nozzle Vacuum 33 jooo F Tic 1 Preheat Event a sj ss TIC 2 Presoak Event Set Actual Soak Event Method F TIC 3 Ramp Event TIC 4 Reflow 1 Event Bottom Heater Temp Event Time None FT ate H ono o25 Cloas gt o d iv Cool Air Inject E Skip Up Deen T T C 5 al e TiC 6 Set Actual Set Actual D oard Carrie rq Off Event 8 Cool Air Injection and Board Cooling are turned off Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Profile Tutor Tutor Template Machine Cooling Options 450 0 400 0 350 0 300 0 250 0 200 0 150 0 100 0 50 0 Temperature 0 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 12 00 Time Nozzle Heater Temp Nozzle Heater Flow Event Control Event Trigger TC Data Events F Nozzle Vacuum KS a ooo F Tic 1 i zi Dus Presoak Event Set Actual dus Soak Event Method TIC 3 Ramp Event None F TIC 4 Q Reflow 1 Event Bottom Heater Temp Event Time oH had R
36. Vacuum 000 Force Placement System Actual Dest Rang g 00004 0000 00 0000 F Zero Force Bel E F Vacuum Sensor Stop F Force Placement T Auto Adjust M Displa Lower Heating System Remaval System L Temp C R Temp C Vacuum Retry N 200 Actual Sensor Sensor Threshold 000 C Disable Standard DEA Counter 000 Time 000 Error Stop Average F Carrier Air Temp Incr 000 1 Message soak 2 Temp C The temperature of the upper heater has been increased It is based on usage of the Profile Tutor Lead Free Solder Setting 225 C Tin Lead Solder Setting 225 C Small device setting 250 C default 3 Time sec The time of the event is programmed based on the Profile Tutor In reference is the time that is the average joint temperature is between 170 C to 205 C for lead free solder In reference is the time that is the average joint temperature is between 140 C to 175 C for tin lead solder DRS25 User Manual 0025 00 901 6 73 Section 6 Profile Tutor Software Event 14 The Ramp thermal settings based on the Profile Tutor are activated Profile for manual Soldering 10660005 DRS LED Adjustment Build Photo Links Vision and Nozzle System Pos 000 000 Pos 00 144 Geer 000 000 Dest 000 000 on mf m Time sec B Motion BW Z Power Events Velocity D l Accel D l Velocity 26 W Vision Lights IK Noz Vac M Probe Foot Time E 19 W i ney nga F Cool Air
37. Video F Jog M Alert Bel Bel Bel Je E M Device Nozzle Separation scellaneous Control Site Cleaning System GG Do Not Move Nitrogen inch Dar Actual Sensor Auto Adj Z Pos T Vacuum i gt a F Clear z Solder Reflow 183 C Sensor Range M Aui Puce MN v lm Clogged 000 Yacuum 26 000 Force Placement System Actual Dest Rang g 00012 0000 00 0000 F Zero Force Bel E F Vacuum Sensor Stop F Force Placement T Auto Adjust M Display O Lower Heating System Removal System L Temp C R Temp C acuum Retry 7 200 Actual Sensor Sensor Threshold 000 C Disable Standard aj al Counter 000 Time 000 C Error Stop Average F Carrier Air Temp Incr 000 1 Message Ramp Replace Add C Subtract Data 2 Temp C The temperature of the upper heater has been increased It is based on usage of the Profile Tutor Lead Free Solder Setting 275 C Tin Lead Solder Setting 275 C Small device setting 300 C default 3 Time sec The time of the event is programmed based on the Profile Tutor In reference is the time that is the average joint temperature is between 205 C to 216 C for lead free solder In reference is the time that is the average joint temperature is between 175 C to 182 C for tin lead solder DRS25 User Manual 0025 00 901 6 74 Section 6 Profile Tutor Software Event 15 The Reflow 1 thermal settings based on the Profile Tutor are activated profile for
38. WM y alr vac eng com 6 22 DRS25 User s Guide Chapter 6 Profile Tutor Software The Main Menu screen will appear Click on Options Teach Process Events to get access to the Teach screen Profile for manual Desoldering 85430006 DRS Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Teach Process Events Run Process Profile fnr mansmal ciclo 85430006 DB5 Control History Viddo Screen Utilities Teach Process Events Run Process Import Graph Data Load Process Link File gt Profile Tutor AJR VA C Tutor Profile Build Lead Free Rework Repair amp Assembly Import Graph Data Load Process Link File Profile Tutor Tutor Profile Build WWW air vac eng com TEST2 Desoldering 85230021 DRS The Teach Screen will appear neu Vision and Nozzle System Pos 000 000 Pos 003 674 Rate P Temp C CI Sec Dest 000 000 Dest 003 675 000 000 v Be ana ae af a Z Move ABS Air C mm C Z Move REL C Do Not Move Nitrogen inch Time sec E Motion mie Power DUM Velocity D i Accel 6 Velocity D i E Vision Lights E Noz Vac E Probe 000 C Foot Time 059 pat t T Cool Air F Video Jog El CH F Alert E E3 CH EH El CH CH ol F Device Nozzle Separation Site Cleaning System Aenal Senser E I Auto Adj Z Pos Vacuum 3 d F Clear F Pulses Solder Reflow 183 C Sensor Range 000 Adj Pulse 000 nozzle to above board position Clo
39. Zero Forte Gua HU Bel Vacuum Bensor Stop Force Placement Auto Adjust Display Only Z Move ABS Air C mm C Z Move REL C Do Not Move CG Nitrogen inch ln Bet dr Bil i Lower Heating System Removal System L Temp C M Temp C R Temp C Vacuum Retry 100 100 100 Actual Sensor Sensor Threshold 000 PEOR C Disable Standard E EX a aj a al Counter 000 Time 000 Replace Add C Subtract Data C Error Stop Average l Carrier Air Temp Incr 000 1 Z axis Dest The nozzle moves to the shown destination position The z axis will move down to the drop off position DRS25 User Manual 0025 00 901 6 40 Section 6 Profile Tutor Software Event 15 The nozzle vacuum will be turned off and the component is dropped into the drop off tray The device nozzle separation air pressure will be turned on for 2 seconds Profile for manual Desoldering 85430006 DRS LED Adjustment Build Photo Links Vision and Nozzle System Rate Dal Temp C C Sec Pos 002 381 Pos 00 160 000 000 000 Deet 002 381 Deet 002 466 C Z Move ABS Air C mm Move H z GG Do Not Move le Nitrogen inch Time sec B Motion M Z Power Events Velocity D l Accel D l Velocity 26 W Vision Lights E Probe WS C Foot Time 15 j IJ n n pat TT Cool Air FT Video FT Jog Fon rs ENEN Dn on bee asp ES Miscelllaneous Control ite oyste m Alert r md l Auto Adj Z Pos
40. axis manually with Vertical Movement Knob to desired position Note the Pos position will change 5 Power motor by rechecking Power Box of Event Control If z axis motor is not to be on in other events do not check Power Box 6 Click on Blue Graduation Cap to save set position Dest position will change to Pos position DRS25 User Manual 0025 00 901 6 64 Section 6 Profile Tutor Software It is important to provide the correct lighting to provide the correct lighting intensity for maximum lighting contrast of the component leads to the assembly pads 1 To set and or activate lighting of the vision system in the Teach screen click on the Hardware Processes icon 01 27 mm PEGA LEAD FREE 063 bd bc 102505 Soldering 60 LED Adjustment Build Photo Links Event Control Time sec Events un Ge Foot C Time 5 13 El El Alert ala sellaneous Control N Deed 7 Pulses Sold The Limit Control Screen will appear A sg Align device lock table 1 Adjust top vision LED light intensity by sliding the slide bar 2 Adjust bottom vision LED light intensity by sliding the slide bar 1 Limit Control E Process Limits Nozzle C Nozzle Flow Sensor D l Range Range L Diffuser C R Diffuser C Range Range 3000 00 g Top Vision LED Bottom Vision LED 1000 156 TMC EH DRS25 User Manual 0025 00 901 6 65 Section 6 Profile Tutor Software Event 6 The vision system
41. manual Soldering 10660002 DRS LED Adjustment Build Photo Links Options Vision and Nozzle System Pos 00 248 Pos 00 144 Dest 00 250 Dest 000 000 Time sec Ez Motion Z Power Events is Vision Lights M Noz Vac Probe un Foot Time e v 19 FF Cool Air F Video Jog Alert a a jar E E Device Ndzzle Separation Miscellaneous Control Site Cleaning System R Alert Pee EE Auto Adj Z Pos Vacuum e F Clear M Pulses Solder Reflow 183 C Sensor Range 000 Ad Pulse 000 GG Do Not Mope Nitrogen inch Bg Alei Weg beiss Clogged 96 000 vachum 000 Force Placement System Actual Dest Hia Emil g 00010 0000 00 Toon F Zero Force Bel El F Vacuum Sensor Stop F Force Placement T Auto Adjust M Display Only Lower Heating System Removal System L Temp C R Temp C Vacuum Retry Em 200 Actual Sensor Sensor Threshold 000 C Disable Standard a al al El Counter 000 Time 000 C Error Stop Average F Carrier Air Temp Incr 000 1 Message reflow 1 2 Temp C The temperature of the upper heater has been increased It is based on usage of the Profile Tutor Lead Free Solder Setting 295 C Tin Lead Solder Setting 295 C Small device setting 340 C default 3 Time sec The time of the event is programmed based on the Profile Tutor In reference is the time that is the average joint temperature is between 217 C to 235 C for lead free
42. system is turned to determine if the tool is clogged prior to continuing with the procedure This must be activated in an event prior to activating the site cleaning system Done in event 2 To set the Site Cleaning System for automatic height adjustment the following parameters must be applied The z power must be checked Site cleaning vacuum 5 must be checked This must be activated in event prior as well Auto Adj Pulse Auto Adjust Pulse 4 must be checked Sensor Range 3 must be set Adj Pulse Adjust Pulse 6 must be set Vac Vacuum 7 must be set Clogged Clogged 8 must be set Nozzle should be positioned approx 1 8 from board Nozzle must be touch solder on pads DRS25 User Manual 0025 00 901 6 51 Section 6 Profile Tutor Software Event 7 The auto height adjustment of the site cleaning system is complete and the operator is instructed to clean the solder from the pads Site Cleaning 99990018 DRS LED Adjustment Build Photo Links Options Vision and Nozzle System Pos Pos 00 020 Rate Temp C C Sec Dest Deet 003 603 o ane aun D DI Bo daa anal Z Move ABS Air C mm C Z Move REL OO GG Do Not Move Ge Nitrogen inch Time sec CG Motion Z Power Vision Lights Noz Vac Probe oop Time En 13 F Cool Air F Video F Jog Ela Alert v Speech a al Device Nozzle Genaratiap Site Cleaning System Actual Sensor Iv Auto Adj Z Pos Y Vacuum FF Clear Sens
43. temperature Profile for manual Site Cleaning 1066000 7 DRS LED Adjustment Build Photo Links Vision and Nozzle System n Rate Dal Temp C C Sec Pos 00 249 Pos 00 144 040 385 000 Dest 00 250 Dest 000 000 E al aja EI C Z Move ABS Air C mm C Z Move REL DO NOT MOVE e Nitrogen inch EE Event Control ime sec 7 Motion v Z Power Events Velocity D l Accel D l Velocity 26 W Vision Lights I Noz Vac M Probe 4 13 300 C Foot Time EN 13 ot une yan F Cool Air F Video Jog F Alert E 3l E3 E 3l E3 EX Fal EA E3 Device Nozzle Separation iscellaneous Control Site Cleaning System Alert TT Auto Adj Z Pos Y Vacuum M Pulses Solder Reflow 183 C Actual Sensor Sensor Range 000 Adj Pulse 000 ee Clogged 96 000 Vacuum 000 Force Placement System Actual Dest Range s 0001 8000 08 onpo 00 F Zero Force a a E F Vacuum Sensor Stop IT Force Placement Auto Adjust Display Only Msg preheating board Lower Heating System L Temp C R Temp C 325 325 Disable Standard al al aj al C Error Stop Average SEA AAN AAA AAA D oval System Vacuum Retry Actual Sensor nsor Threshold 000 er 000 Time 000 Temp Incr 000 Message preheating board Do Not Move Z axis and vision axis motor motion will not be applied Note destination position Dest is ove
44. 000 Sensor Range Force Placement System Actual Dest s eror 0000 00 F Zero Force a Gi F Vacuum Sensor Stop F Force Placement Auto Adjust M Di play Only Lower Heating System L Temp C 000 Bia Hemoval System Vacuum Retry Actual Sensor Sensor Threshold 000 Counter 000 Time 000 Temp Incr 000 3 Time sec The time of the event is set to one 1 second after the carrier air and cool air are turned off DRS25 User Manual 0025 00 901 6 78 Section 6 Profile Tutor Software Event 19 The Nozzle moves up the upper heater is turned on at 100c and the board cooling system is activated low flow for 30 seconds Manual Profile Soldering 85430008 DRS LED Adjustment Build Photo Links Options Events Velocity D l Accel D l Velocity Dal Iv Motion Y Z Power C Foot Time ues 19 uuu S i um Be F Alert Miscellaneous Control a al DE da aa Site Cleaning System Actual Sensor M Pulses Solder Reflow 183 C Sensor Range 000 A ARAF Msg process complete heater cool down F Speech Alert Auto Adj Z Pos Vacuum FF Clear j Pulse 000 ta Thermodouple System Force Placement System Actual Dest Hg Zio 22535 0000 00 T F Zero Force Be F Vacuum Sensor Stop Lower Heating System L Temp C R Temp C 000 000 dl al a al Vacuum Retry Actual
45. 1 AND TAPE TO BOARD Application Options Notes os Vacuum F Clear HA E Thermocouple em Miscellaneous Control Retry Sensor eshold 000 Action Time 000 Replace Nozzle Load Pos 0 Default Reflow Iv 183 C F 217 C p Incr 000 Continue Diffuser Idle Y Continue Diffuser Idle Check Continue Diffuser Idle for bottom heater to be on while machine is idle process not activated in the run screen Set Idle Temperature from run screen Miscellaneous Control Continue Diffuser Idle Y Nozzle Load Pos 0 0025 00 901 6 24 Section 6 Profile Tutor Software Event 1 Nozzle moves to above board position ronw Desoldering 85430008 DRS LED Adjustment Build Photo Links Vision and Nozzle System Pos 00 249 Pos 003 672 BIN IH EN Bo aa aa Deet 00 250 Deet 003 674 C Z Move REL C Do Not Move Ge Nitrogen inch jm f Ge Z Move ABS Air C mm mime Gey o dl pi ete EE F Vision Lights M Noz Vac Probe zc F Cool Air F Video F Jog ajaj al a E Ea F Device Nozzle Separation Site Cleaning System Auto Adj Z Pos M Yacuum Actual Sensor CI Sensor Range 000 Adj Pulse 000 d Clogged 000 Vacuum sc 000 Force Placement System Actual Dest Range E g 00000 0000 00 0000 00 F Zero Force Ell E EX CH F Vacuum Sensor Stop F Force Placement T Auto Adjust M Display Only Lower Heating System Removal System Wb p Jo 0
46. 225 C Tin Lead Solder Setting 225 C Small device setting 250 C default 3 Lower Heating System The temperature setting has been decreased to 200 C as the preheat board temperature has been reached The board temperature should increase slightly during this event 4 Thermocouple System Channel 1 Monitor The mode is changed back to monitor of the board temperature 5 Time sec The time of the event is programmed based on the Profile Tutor In reference the average joint temperature would have reached 169 C for lead free solder In reference the average joint temperature would have reached 139 C for tin lead solder DRS25 User Manual 0025 00 901 6 72 Section 6 Profile Tutor Software Event 13 The Soak thermal settings based on the Profile Tutor are activated Profile for manual Soldering 10660005 DRS LED Adjustment Build Photo Links Options Vision and Nozzle System Pos 00 001 Pos 00 144 Rate Del 055 Deet 000 000 Deet 001 855 C Z Move REL GG Do Not Move Nitrogen inch S Events Velocity D i Accel D l Velocity 26 Geet gt M Motion V Z Power F Vision Lights Noz Vac Probe C Foot Time IH 19 DAD Hn un F Cool Air Video Jog Bel DIE a al E E3 F Device Nozzld Separation Miscellaneous Control Site Cleaning System Alert REM e I Autd Adj Z Pos 7 Vacuum Pul Solder Reflow 183 C F Clear ees A Sensor Range 000 Adj Pulse 000 poke Screen Jin TC Clogged 000
47. 30008 DRS LED Adjustment Build Photo Links Options Vision and Nozzle System Pos 00 249 Pos 003 672 Rate Dal Temp C C Sec Dest 00 250 Deet 003 674 FER 00 o0 EN ES aa HE C Z Move REL C Do Not Move Nitrogen inch CH Ge Z Move ABS Air C mm Event Control Time sec 7 Motion 7 Z Power F Vision Lights M Noz Vac Probe 000 Foot 6 Time M Cool Air F Video F Jog He F Alert F Device Nozzle Separation Miscellaneous Control Site Cleaning System Alert EK ES Auto Adj Z Pos 7 Vacuum e o F Clear F Pulses Solder Reflow 183 C Sensor Range 000 Adj Pulse 000 Clogged 000 Vacuum 000 Thermocouple System Force Placement System Actual Dest Range s 00000 mmm 0000 00 F Zero Force aa Be F Vacuum Sensor Stop orce Placemen A Display Only Lower Heating System Renfoval System L Temp C R Temp C Vacuum Retry T7 200 200 Actual Sensor Sensor Threshold 000 ae C Disable Standard DIE DI Coufter 000 Time 000 G Replace o Add Subtract Data Error Stop Average Carrier Air Temp Incr 000 1 The Lower Heating System Controls the temperature of the IR panels The temperature of the bottom heater panels are set to 200 C Maximum temperature setting 375 C DRS25 User Manual 0025 00 901 6 27 Section 6 Profile Tutor Software Event 2 Operator will position nozzle over device then press the footswitch Profile f
48. 5 dat PBGA 35mm Tin Lead 0 C Thermal Sequence Temperature vs Time Description 10 04 10 22 2005 DRS25 PBGA 35mm Tin Lead 60980011 DRS Event y Start Slope Time EM Temp R End Slope Time a Temperature Temp a Duration 0025 00 901 6 15 DRS25 User s Guide Chapter 6 Profile Tutor Software e he Data Summary Graph Data Matrix 7 H gg i54 155 A E o O 0 ingcns sp c E TN E O en A EA Max Temp C 113 MinTemp C 091 Temp Slope 00 41 Time Above 183 C 000 Time Above C Max Temp ec 213 Min Temp rc 127 Temp Slope 01 28 Time Above 183 del 040 Time Above C Max Temp rc 216 Min Temp rc 129 Temp Slope 01 30 Time Above 183 ux 040 Time Above C Max Temp c 205 Min Temp ec 126 Temp Slope 91 18 Time Above 183 c 036 Time Above C Max Temp C Min Temp C Temp Slope Time Above 183 C Time Above C Max Temp C Min Temp C Temp Slope Time Above 183 C Time Above C e Now that the Thermal Profiling portion of the Tutor is complete we need to integrate our new thermal masterpiece into a fully functioning profile that includes all machine motions and operator commands 12 Select Tutor Profile Build from the Control Tab on the Main Menu 00 Air Vac TIN LEAD Master Template 60980010 DRS Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Teach Process
49. 50 0 TIC Control Temperature 0 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 12 00 Board i Event Time ProfleTim 7 Z Power Bl ei E ED Evet ot Site Clean Yac T 0025 00 901 6 20 DRS25 User s Guide Chapter 6 Profile Tutor Software 23 After removing the device select the Load Process Link File Tab at the top of the screen Select Site Cleaning PBGA 35mm Tin Lead Desoldering 85260006 DRS LED Adjustment Graph Data Auto Scale Graph AE L view Photo Links Export Histor Load Function Jog Functions Machine Cooling Numerical Process Information Thermocouple System Force System System Status 25 Memory iss 75 as EN EM EN N2 FootSw Air Cycle Busy Alarm 0 11 Nozzle m Set Point Actual Ramp We ER ER ER E3 Click On The Cycle Start Button To Begin Process AAA LLLLLLL LLLLLLLLLEL II TI T TI LIA I T II GE OI I GAG A GIO Q CGOO 2QOU Process Information Date 10 12 2005 07 35 Temperature ws Time 500 0 450 0 400 0 350 0 300 0 e Control 250 0 200 0 150 0 100 0 50 x 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 12 00 Event Time Profile Time M Z Power m ma aa m md El Event of Site Clean Vac Temperature 24 The Site Cleaning Profile is automatically loaded Cycle Start to begin 25 After the site is clean
50. Actual fiss uec Soak Event I Nozzle Puff Off TM iss uo Bottom Heater Temp i Cooling Air DONE M fiss zs ooo el 200 l Cool Air Inject Skip Up Down ono F Tc 5 Set Actual I Board Carrier Air jooo TIC 6 Lu TEN oo rue 0 2 Pcooling Temp 183 fooo TC Tc as 0025 00 901 Chapter 6 Profile Tutor Software DRS25 User s Guide Chapter 6 Profile Tutor Software 6 Name the new Thermal Process Thumbs Up OK Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Tutor Template Machine Cooling i S a E f Name Control gt 4 Short Name 6098001 1 DRS Help Message xl y Save Completed 0 00 00 00 Long Name PBGA 35mm Tin Lead Nozzle Heater Te ooo has F Nozzle Vacuum 9 ooo F Tic 1 Preheat Event 209 zi uae i oog TIC 2 Presoak Event Set Actual Set Actual Soak Event Method M TIC 3 Q Ramp Event None TIC 4 Reflow 1 Event Bottom Heater Temp Event Time Cooling Air Reflow 2 Event ber Ae oor A beer CootAirinject skip up Down F TICAS Cool Event 7 Select Tutor Template Export Graph to save the graph so it can be printed later along with the Data Summary for record keeping 8 Select the Thumbs Up Icon to return to the Main Menu IMPORTANT IF YOU WISH TO RUN ANOTHER THERMAL CYCLE YOU MUST REOPEN THE MASTER TEMPLATE TUTOR TEMPLATE LOAD TUTOR TEMPLATE m Tin Lead 609
51. All Listings Tutor Build F 00 DRS25 TIN LEAD SITE CLEANING Master cop 01 DRS25 LEAD FREE SITE CLEANING Master copy Customer Group Site Clean Board Group Site Clean Device Group Site Clean Use Tree Listing Iv Sorting Long File Name WWW air vac eng com 17 Name the new Profile in the Long Name Box 18 Select the Thumbs Up Icon to Save 19 Select OK twice to Save and return to the Main Menu Page _ PEGA 35mm Tin Lead Desoldering 85260006 DRS Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator SS Application Definitions Soldering PBGA 35mm Tin Lead Soldering Iv Component Removal Desoldering PBGA 35mm TinLead Desoldering ss S S Iv Component Placement Site Clean PBGA 35mm Tin Lead Site Cleaning Long Nank Group Control Help Message Customer Group drs25 Tutor Build Profile Name and Link Control Save Completed Board Group drs25 Device Group drs25 File Selection Control Tutor Results PBGA 35mm Tin Lead 85260004 DRS Site Cleaning oo DRS25 TIN LEAD SITE CLEANING Master copy 00000105 DRS WWW air vac eng com 0025 00 901 DRS25 User s Guide Chapter 6 Profile Tutor Software 20 Select Options Open on the Main Menu Page Three Profiles should have been created in the DRS25 Directory a Desoldering Site Cleaning and a Solder Profile 21 Select the Desoldering Profile then the Thumbs Up Icon Read the Process Notes
52. C OMEGA Part 5 SRTC TT K 40 36 Plug this TC into Channel 2 TC 3 amp 4 Joints Slide two 2 TC s underneath the BGA If possible slide 1 TC as far into the center of the BGA as possible and position the second TC near the edge of the device Apply Kapton tape to hold the TC s in place If desired x ray will show the exact positioning of the TC head however this is not critical Studies have shown that TC s underneath the BGA that are not in direct contact with a solder joint are typically within 5 to O degrees of the joint temperature This approach will work in 90 of the cases If the standoff height or ball density does not allow a TC to be slid underneath it a scrap board should be drilled from the bottom TC s installed into the joints and then epoxied in place If this is not possible reflow of the device can be visually observed through the microscope The major advantage of this approach is that it is non destructive yet still highly accurate You are now ready to run the Profile Tutor 0025 00 901 6 4 DRS25 User s Guide Chapter 6 Profile Tutor Software 6 1 Running Profile Tutor Software 1 Select Control Profile Tutor to open the Tutor DRS Software System Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Teach Process Events Run Process Import Graph Data Load Process Link File gt d ofi U i A IF VA e Tutor Profile Build DHS525 Lead Fre
53. C Z Move ABS Air C mm GG Do Not Move Nitrogen inch Auto Adj Z Pos M Vacuum e F Clear Solder Reflow 217 FC Sensor Range 000 Adj Pulse 000 Clogged 000 Vacuum x 000 Vacuum Retry Artual Sensor Counter 000 Time 000 Temp Incr 000 1 Message presoak 2 Temp C The temperature of the upper heater has been increased It is based on usage of the Profile Tutor Lead Free Solder Setting 225 C Tin Lead Solder Setting 225 C Small Device Profile Tutor Setting 250 C A Time sec The time of the event is programmed based on the Profile Tutor In reference the average joint temperature would have reached 169 C for lead free solder In reference the average joint temperature would have reached 139 C for tin lead solder 4 Lower Heating System The temperature setting has been decreased to 200 C as the preheat board temperature has been reached This setting may be changed for this event and all thermal events 6 10 if board temperature top and bottom require modification The board temperature should increase slightly during this and subsequent events 5 Thermocouple System Channel 1 Monitor The mode is changed back to monitor of the board temperature DRS25 User Manual 0025 00 901 6 32 Section 6 Profile Tutor Software Event7 Soak thermal settings based on Profile Tutor results are activated Profile for manual Desoldering 85430006 DRS LED Adjus
54. DRS25 User s Guide Chapter 6 Profile Tutor Software Table Of Contents 6 Profile Tutor GUIAS TR 3 6 0 PHYSICAL Set UD ini a er a e AA e 4 6 1 Running Profile Tote geegent ege See 5 6 2 Overview Of the Tutor Events c deed edd dE 8 6 3 Ensmeerm TAME NS A AA AA AAA AAA ERAN AAA AAA crib Ea 22 6 4 BGA Remov l MIRA 24 6 5 Vir eT pum aaia 44 6 6 Vulnfasgnp e re 59 0025 00 901 6 1 DRS25 User s Guide 0025 00 901 Chapter 6 Profile Tutor Software DRS25 User s Guide 6 Profile Tutor Guide DRS Software System Options Control History Video Screen Utilities Reset Cycle Counter Setup Teach Process Events Run Process Import Graph Data Load Process Link File gt Profile Tutor Tutor Profile Build 00 Air ac TIN LEAD Master Template 60980010 Options Control History Profile Tutor EE Tutor Template Machine Cooling Profile Tutor Graph 0025 00 901 Temperature 0 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 12 00 Nozzle Heater Temp a a er Actual Bottom Heater Temp 250 zl 025 Set Actual Video Screen Utilities Reset Cycle Counter Setup Time Event Control Nozzle Vacuum Nozzle Heater Flow Gelee s Set Actual 1 Cooling Air
55. Data I Carrier Ai Error Stop Average arrier Air Temp Incr 000 Correct information as required Profile for manual Site Cleaning 10660007 DRS LED Adjustment Buil Edit Application Notes Miscellaneous Control o Ki o 2 Di Flux Type Nozzle Event Control Notes Time sec 0 PLUG IR TEMPERATURE SENSOR INTO CHANNEL 1 OR PLUG THERMOCOUPLE CHANNEL 1 AND TAPE TO BOARD Application Notes SITE SOLDER REMOVAL NOZZLE MUST BE CLEAN USE LARGE TIP o o bi z e D e El eo o c o EE A Time 000 p Incr om Continue Diffuser Idle Check Continue Diffuser Idle for bottom heater to be on while machine is idle process not activated in the run screen Set Idle Temperature from run screen Miscellaneous Control Continue Diffuser Idle Y Nozzle Load Pos 0 DRS25 User Manual 0025 00 901 6 44 Section 6 Profile Tutor Software Event 1 Nozzle moves down for operator to remove the EZ nozzle and to install site cleaning nozzle Check Motion box to activate motion in the Teach Screen Profile for manual Site Cleaning 10660 J07 DRS ep Adnstment Bui IE EAS i HA Options Rate 26 Temp C C Sec Pos 003 000 ogo 000 000 Dest 003 000 DE al o E El S Oe D I cs Event Contro C Do Not Move GG Nitrogen inch Hine Z Power E encre Se KE A I Vision Lights 7 Noz Vac 7 Probe 1 oan
56. E vs DIE Be aa oo ellaneous Control Site Clea Boo a MESE Alert Seras FF Auto Adj Z Pos Vacuum o Cl 1 Dulce der Reflow 217 C Sensor Range 000 Adj Pulse 000 cas EJA PUN Msg Remove BGA Clogged 000 Vacuum 000 Force Placement System Actual Dest Range g ooooo ooqo oo 0000 00 F Zero Force E E ajaj F Vacuum Sensor Stop F Force Placement M Auto Adjust M Display Only Lower Heating System Removal System L Temp C R Templ C Vacuum Retry gt 100 100 Actual Sensor Sensor Threshold 000 C Disable Standard E al a Counter 000 Time 000 Error Stop Average F Carrier Air Temp Incr 000 1 Message Remove BGA 2 Z Move ABS Z Move Absolute mode is activated Motors will move to the Dest position of the z axis and vision axis 3 Z Axis Dest Nozzle moves down to shown destination position Retracts to home position 4 Device Nozzle Separation The nozzle pressure through the vacuum port is turned off 5 Time sec Five 5 seconds will be applied to the event to allow the operator to remove the BGA Note If programmer wishes to allow more time for operator to perform task Time value can be increased or the event can be changed to be Footswitch based Footswitch activated to allow time 10 minutes The programmer can also change the vision axis destination to bring the BGA closer to the operator increase Dest value DRS25 User Manual 0025 00 901 6 42 Section 6
57. EA Countqr 000 Time 000 Error Stop Average F Carrier Air Temp Incr 000 Replace o Add Subtract bata 1 Message ramp 2 Temp C The temperature of the upper heater has been increased It is based on usage of the Profile Tutor Lead Free Solder Setting 275 C Tin Lead Solder Setting 275 C Small Device Profile Tutor Setting 300 C 3 Time sec The time of the event is programmed based on the Thermal Tutor In reference is the time that is the average joint temperature is between 205 C to 216 C for lead free solder In reference is the time that is the average joint temperature is between 175 C to 182 C for tin lead solder DRS25 User Manual 0025 00 901 6 34 Section 6 Profile Tutor Software Event 9 The Reflow 1 thermal settings based on Profile Tutor results are activated Profile for manual Desoldering 85430006 DRS LED Adjustment Build Photo Links Vision and Nozzle System Pos 00 249 Pos 00 020 Rate D l Temp C C Sec GE 00 249 Dest 00 020 oss 295 00 D m gx Ex lp aa DI DI Iv Motion Y Z Power ES hcl A SA COE o ANCIENS DM F Vision Lights Noz Vac Probe C Foot Time D IJ Men H UH F Cool Air Video F Jog F Speech El E E E3 E F Device Nozzle Separation Miscellaneous Control Site Cleaning System R ENEE mdi Auto Adj Z Pos M Vacuum C Z Move ABS Air C mm C Z Move REL GG Do Not Move Nitrogen inch o Cl 1 e i Solder
58. Reflow 217 C Sensor Range 000 Adj Pulse 000 zs Es A RAF Clogged 000 Yacuuny 000 Thermocouple System Force Placement System Actual Dest Range s moon 0000 00 Tom F Zero Force a a E F Vacuum Sensor Stop F Force Placement T Auto Adjust M Display D Lower Heating System Removal System L Temp C R Temp C vacuum Retry N 200 Actual Sensor Sentsor Threshold 000 C Disable Standard a al Counter 000 Time 000 Error Stop Average Carrier Air Temp Incr 000 1 Message reflow 1 2 Temp C The temperature of the upper heater has been increased It is based on usage of the ProfileTutor Lead Free Solder Setting 295 C Tin Lead Solder Setting 295 C Small Device Profile Tutor Setting 300 C 3 Time sec The time of the event is programmed based on the Thermal Tutor In reference is the time that is the average joint temperature is between 217 C to 235 C for lead free solder In reference is the time that is the average joint temperature is between 183 C to 210 C for tin lead solder DRS25 User Manual 0025 00 901 6 35 Section 6 Profile Tutor Software Event 10 Nozzle vacuum is activated Profile for manual Desoldering 85430006 DRS LED Adjustment Build Photo Links Vision and Nozzle System mur Ge usce Rate Dal Pos 00 249 Pos 00 020 Deet 00 250 Deet 00 020 S A fi ABS C Air C mm d H N 3 i Event Control d re Nitr
59. The upper heater air is turned off Set to zero 000 4 Temp The upper heater temperature is turned off Set to zero 000 5 Carrier Air The carrier air is turned off Box unchecked 6 Vacuum The site cleaning vacuum is turned off Box unchecked 7 Foot Footswitch based event mode is applied DRS25 User Manual 0025 00 901 6 56 Section 6 Profile Tutor Software Event 12 The nozzle is positioned and the operator is asked to remove the nozzle Site Cleaning 99990018 DRS LED Adjustment Build Photo Links Options Vision and Nozzle System Sp Sp Pos 00 249 Pos 002 999 Rate Temp C C Sec Dest 00 250 m Z Move ABS C Do Not Move Nitrogen inch Event Control Time sec 7 Motion Z Power Enc lt lt de T Visiqn Lights M Noz Vac Probe ji Foot Time 5s xs F Cool Air F video F Jog E E F Aert r Speech Oe Be BI Ea Be M Devibe Nozzle Separation Miscellaneous Control Site Cleaning Syste Alert Achial Render Auto Adj Z Pos Vacuum HERE AO 183 C Sensor Range Adj Pulse 000 dJ EA FINE Msg Remove Site Clean Nozzle and Reinstall Nozzle Pa Clogged 000 Vacuum 000 Thermocouple System Force Placement System Actual Range g 00000 0000 00 0000 00 Removal System Vacuum Retry En oo M b j 000 Actual Sensor Sensor Threshold 000 Ch Action Disable Standard Counter 000 Time 000 Replace o Add Subtract Data
60. Threshold 000 Action S Disable S Standa DIE DIE Counter 000 Time 000 Replace Add C Subtract Data W Carrier Air C Error Stop Averad Message Position IR Temperature Sensor 2 Alert HANDS OFF MACHINE force placement next event A second message can be displayed The Alert message will be shown five 5 seconds before the end of the event It is important that no force be applied to the machine during the force placement event next event Once the operator is familiar with the machine ten seconds should be sufficient to move the IR sensor 3 Zaxis Dest The z axis destination Dest position is changed The nozzle moves just above the board The component must not hit the board A large distance will take a long time for the force placement to finish The correct distance is approximately 1 16 1 8 above the board Time The time based event mode is applied 5 Time sec The time is set for 10 seconds If time is not sufficient increase time setting or change event to footswitch based mode Temp Incr 000 e To correct or set z axis nozzle position 1 Z Move Abs must be selected 2 Motion must be checked 3 Depower motor by removing check in Power Box of Event Control 4 Move z axis manually with Vertical Movement Knob to desired position Note the Pos position will change 5 Power motor by rechecking Power Box of Event Control If z axis motor is not to be on in other events do not check Power
61. W Carrier Ai C Error Stop Average arrier Air Temp Incr 000 1 Message Remove Site Clean Nozzle and Reinstall Nozzle 2 Z Move ABS Z Move Absolute indicates the mode of axis motors The z axis and vision axis will move to the destination Dest position A Z axis Dest The z axis desitnation Dest position is set to 3 00 This position should allow the operator to remove the nozzle The Z power can be unchecked depowered if desired to allow the z axis free to move for the operator without depowering on run screen DRS25 User Manual 0025 00 901 6 57 Section 6 Profile Tutor Software Event 13 The nozzle moves to the home position Site Cleaning 99990018 DRS LED Adjustment Build Photo Links Options Vision and Nozzle System Pos 00 249 Pos 00 001 Rate Del Temp C C Sec Dest 00 250 Dest 000 000 un 000 Ga aa aa C Z Move REL C Do Not Move Nitrogen inch CH s Z Move ABS 6 Air fe mm F Vision Lights M Noz Vac Probe FF Cool Air F Video Jog Device Nozzle Separation Site Cleaning System Actual Sensor Auto Adj Z Pos Vacuum F Clear Sensor Range 000 Adj Pulse 000 Clogged 000 Vacuum 000 Dest Range 00000 8800 00 0000 00 Ga aja Removal System R Temp C Vacuum Retry gt 000 Actual Sensor E Sensor Threshold 000 C Disable Standard a al Counter 000 Time 000 Error Stop Average F Carrier Air Temp
62. Z Pos Vacuum Clear Sensor Range 000 Adj Pulse 000 000 Clogged 000 Vacuum 96 000 Z Force Placement System Actual Dest Range g 00000 0000 00 0000 00 l Zero Force Bel Be F Vacuum Sensor Stop F Force Placement T Auto Adjust M Display Only C Do Not Move Nitrogen inch Event Control Time EINE SZ F Alert p Miscellaneous Control F Vision Lights M Noz Vac Probe F Cool Air F Video F Jog Device Nozzle Separation Alert l Pulses Solder Reflow 183 C Thermocouple System Lower Heating System Removal System L Temp C R Temp C Vacuum Retry E 200 200 Actual Sensor Sensor Threshold 000 Basics 1 Motion Event Control If checked motion will occur in the Teach screen Z axis and Vision axis will go the Destination taught position If unchecked motion will not occur With the Motion box unchecked events can be advanced with the up down arrow without motion For example to view motion for event 5 advance to event 5 in Events Check Motion Machine will home all axis then move to motor positions for event 5 f is recommended to check motion prior to running any program Click on Motion box to review motion for the Removal program Check nozzle height so that it does not hit any top side devices 2 Z Move Abs Z Move Absolute indicates the mode of axis motors The z axis and vision axis will move to the Dest destination posit
63. acuum negative pressure has been sensed by the system Profile for manual Desoldering 85430006 DRS LED Adjustment Build Photo Links Vision and Nozzle System Pos 00 249 Pos 00 020 Rate D l Temp C C Sec Deet 003 675 040 300 o00 Le aa da anal EI DI eh E Ee F Vision Lights Y Noz Vac Probe UR a dn FF Cool Air Video F Jog ala a a FF Device Nozzle Separation Site Cleaning System md F Auto Adj Z Pos M Vacuum F Clear Sensor Range 000 Adj Pulse 000 Clogged 000 Vacuum 96 000 Force Placement System Actual Dest Range 0125 00 0020 00 gd Dest 00 250 Z Move ABS Air C mm C Z Move REL GG Do Not Move Nitrogen inch EE Time ed 7 Motion z Z Power Events un C Foot Ge Time Im A a a M Alen Speech a a i Miscellaneous Control Alert Actual Sensor B eme n p GEU 1 E EJ Y Vacuum Sensor Stop l Force Placement Auto Adjust Display O Lower Heating System Removal System Eres R Te Vacuum Retry M a eat Fee E 000 Actual Sensor eg Senspr Threshold 000 Action 6 Disable 8 St ndard Counter 000 Time 000 Replace Add S C Error Stop Average Temp Incr 000 1 Message component removal 2 Vacuum Sensor Stop The Vacuum Sensor mode has been applied To activate the Vacuum Sensor System Vacuum Sensor Stop must be checked Noz Vac Mu
64. ak Event Method F TIC 3 Ramp Event i R Skip Tic 4 Reflow 1 Event Bottom Heater Temp Cooling Air Reflow 2 Event 250 lt 025 F Cool Air Inject Skip Up Down TC 5 Q Cool Event T Board Carrier Air Tic 6 off Event TC Presoak Event Set Actual T Tic 7 0 zl PCooling Cooldown Event Tic 8 Presoak Event 2 The top heater temperature will be ramped up after the Preheat Event is complete The Presoak Event will run until the Average Joint Temperature AJT Avg of TC 3 amp 4 reaches 139 C tin lead 169 lead free Air Vac TIN LEAD Ma Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Tutor Template Machine Cooling Temperature 50 0 0 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 Nozzle Heater Temp Nozzle Heater Flow os lt o Q Ramp Event Method Reflow 1 Event Bottom Heater Temp i Cooling Air SR Reflow 2 Event om ozs M Cool Air inject Skip Up Down TC 5 Cool Event F Board Carrier Air Tic 6 off Event Set Actual T Tic 7 1 0 PCooling Cooldown Event Tic 8 0025 00 901 6 8 DRS25 User s Guide Chapter 6 Profile Tutor Software Soak Event 3 The Soak Event is the time that the AJT is between 140 175 C tin lead 170 205 lead free The purpose of the soak Event is to activate the flux and to help minimize voiding
65. al Sensor Sensor Threshold 000 C Disable Standard dl al Counter 000 Time 000 CG Replade Add C Subtract Data EE Error Stop Average Y Carrier Air Temp Incr 000 1 Message cool down 2 Carrier Air The board cooling system is set to run at high air flow Blue check in box 3 ime sec The time is set for 45 seconds Additional time may be required for high mass assemblies DRS25 User Manual 0025 00 901 6 77 Event 18 Profile for manual Soldering 85430005 DRS LED Adjustment Build Photo Links Section 6 Profile Tutor Software The board cooling system and upper heater cool air injection are shut off Vision and Nozzle System Pos 00 256 Dest 00 256 Iv Motion Y Z Power C Foot Time Misdellaneous Control Alert Thermocouple System M Pulses Solder Reflow 183 C Y Actio C Disable Standard Reblace o Add Subtract Data Error Stop Average 1 Carrier Air The board cooling system is turned off 2 Cool Air The nozzle cool air injection is turned off Rate D i Temp C C Sec o0 Tam Tam Bo ana HE Pos 00 020 Dest 000 000 EI DI C Z Move ABS Air C mm C Z Move REL Do Not Move Nitrogen inch ion Lights M Noz Vac Probe Video F Jog Bees ozzle Separation Site Cleaning System Auto Adj Z Pos M Vacuum F Clear Actual Sensor 000 Adj Pulse 000 000 Clogged 96 000 Vacuum 96
66. ater is set to 100c 5 Lower Heater System L M R Temp The lower heating system has been activated The temperature is set to 100c 6 Time Time based event is applied 7 Time sec Time is set to 30 seconds Time may be adjusted if required Longer length of time will improve machine stabilization but increase process time DRS25 User Manual 0025 00 901 6 61 Section 6 Profile Tutor Software Event 3 The nozzle moves to the home position The vision system moves to the component pick up position The upper heating system is turned off Dk ae DRS25 REPLACEMENT Master Part 1 bc 102505 DO NOT EDIT 00000103 DRS LED Adjustment Build Photo Links Pos 00 001 Dest 00 001 sion and Nozzle System 002 381 Rate D i Temp C C Sec 000 000 o00 a al Pos V S A X Le ZMove ABS Air C mm 0 Event Control N Do Not Move Nitrogen inch Time sec B Motion Wi Z Power Events Velocity D l Accel D l Velocity 26 Vision Lights I Noz Vac M Probe Hun Time 13 Im oo o oso Cool Air FT Video El Y Sid v Speech Ell E3 Ell E3 E d E T Fal Device Nozzle Separation Site Cleaning System Actual Sensor Auto Adj Z Pos T VE Sensor Ranbe 000 Adj Pulse 000 e 1 Cloggec 000 Vacuum 000 EN Force Placement System Actual Range IC 0000 00 0000 00 F Zero Force F Vacuum Sensor Stop F Force Placement T Auto Adjust Display Only
67. cement System 1 2 Qv OL Je 09 Z power Must be activated box checked The component must not hit the board A large distance will take a long time for the force placement to finish The correct distance is approximately 1 16 1 8 above the board It is recommended that the distance be set in the prior event and Do Not Move be the mode for the z axis Force Placement Force Placement System Must be activated box checked Zero Force Force Placement System Must be activated box checked Dest Force Placement System The Dest destination value must be entered Range Force Placement System The Range value must be entered DRS25 User Manual 0025 00 901 6 68 Section 6 Profile Tutor Software Event 9 Air is exhausted out of the nozzle vacuum port Manual Profile Soldering 85430008 DRS LED Adjustment Build Photo Links Vision and Nozzle System Pos 00 249 Poel 00 020 Rate D i Temp C C I Sec Dest 00 250 Dest 00 020 n 00 000 aa aa aa DI DI iv Motion Y Z Power s TEIG cols A COG e F Vision Lights M Noz Vac Probe C Foot Time pa Im oat aan us F Cool Air F Video Jog Ca Can KHEN FIO AIO qa Miscellantous Control Site C Bee llas Alert Actus see Auto Adj Z Pos Vacuum EA E AECI 183 C Sensor Range 000 Adj Pulse 000 ICH i Msg nozzle vacuum off nozzle pressure on Clogged 000 Vacuum Sc OOK Thermocouple System Force Placem
68. ch event a message Press Footswitch to Continue will be displayed to the operator 3 Do Not Move Do Not Move Z axis and vision axis motion will not be applied The destination position Dest is overridden DRS25 User Manual 0025 00 901 6 28 Section 6 Profile Tutor Software Event 3 Operator has 5 seconds to Lock the table and position the temperature sensor EB Manual Profile Desoldering 85430009 DRS LED Adjustnjent Build Photo Links Pos 003 104 Rate D l Temp C C Sec ref wu 88 N NM Be aa aa Dest 00 250 C Z Move ABS Air C mm C Z Move REL GG Do Not Move Nitrogen inch Zo D I e n Xx gt N E lo Bl Vision Lights Noz Vac Probe em F Cool Air F Video F Jog Device Nozzle Separation D D D Site Cleaning System Actual Sensor Auto Adj Z Pos Vacuum W Cl Sensor Range 000 Adj Pulse 000 Mas Clogged 000 Vacuum 000 Force Placement System Actual Dest Range i s 20694 0000 00 0000 00 F Zero Force Bel Be F Vacuum Sensor Stop F Force Placement T Auto Adjust M Display Only ower Heating System Jo p 00 v Ge GAS Removal System Vacuum Retry M Actual Sensor lt gt 200 Sensor Threshold 000 Action Disable Standard El Bl Counter 000 Time 000 Replace C Add C Subtract Data r Error Stop Average Carrier Air Temp Incr 000 1 Message Lo
69. ck Table and Position IR Temperature Sensor 2 Time Time based event is applied 3 Time sec Five 5 seconds will be applied to the event Note If programmer wishes to allow more time for operator to perform task Time value can be increased or make this a Footswitch based event 4 The Thermocouple System is activated when a number is applied to a thermocouple channel The Thermocouple Channels 1 8 are inactive with a zero 0 as the value If a K style Thermocouple is used insert the number one 1 in the box The number two 2 is used for the IR Temperature Sensor offset relative to a K style Thermocouple In this event channel one is activated using the IR Temperature Sensor in the Monitor mode In the Run screen the IR temperature Sensor will monitor and display Channel 1 board temperature 9 Z Power The z axis motor power has been activated The box is checked DRS25 User Manual 0025 00 901 6 29 Section 6 Profile Tutor Software Event 4 The nozzle moves away from the component 075 inches to allow heat to flow on it and exhaust away Profile for manual Desoldering 85430006 DRS LED Adjustment Build Photo Links Options Vision and Nozzle System Pos 00 249 Pos 00 020 Rate Del Temp C C Sec Bir aa aa aja C Z Move ABS Air C mm Z Move H Event Control C Do Not Move Nitrogen inch Time peg Motion Y Z Power Velocity Pg SATEL pa velneny pg F Vision Lights M Noz Vac Probe ooo
70. different for different tip sizes Auto Adj Z Pos The auto adjustment z axis positioning activates the site cleaning system Vacuum Turns on the vacuum of the system during the program event This must be activated in event prior as well Adj Pulse Adjust Pulse This parameter is used to control how far fast the Z axis will move during an automatic height adjustment This parameter is measured in motor pulses Typical setting is 008 during site cleaning A larger number will move the Z axis farther from the current position The setting is higher 018 in the tip height adjustment event to set the tip height fast Once set only small adjustments are necessary The speed is dependent on the time until the next event and the initial distance set from the board Vacuum Vacuum Percentage This parameter determines the tool s Z position based on a vacuum sensor sample Typical setting is 40 The range for this number is 0 100 0 will position the tool sealed against the board For low profile CSP typical setting is 30 Clogged Clogged Percentage This parameter determines a clogged condition for the tool Typical setting is 20 usually 15 20 lower than Vacuum After repeated site cleaning activity the tool will collect waste solder At some point the tool will not generate the proper vacuum to clean a site If this happens the software will terminate the cycle and produce an alarm message Clear The vacuum sensor of the site cleaning
71. e sec Time is set to 75 seconds EC Sal Ge Xv m DU qs uet Note The purpose of this event is to preheat the nozzle It is vital that the nozzle be heated so that it does not absorb the thermal energy while at the site board position This will minimize the time the site is heated In addition it will insure process control by establishing consistent initial conditions prior to activating the site cleaning procedure Note The operator can simultaneously flux the site and position the IR temperature sensor Please note it is advised that the operator have flux available for this event If the site cleaning program is run directly after the removal program the board is probably already preheated Since the next event is board preheat this event can be short zero time The program will move to the next event in which the nozzle moves to just above the site and start heating This sequence will not allow the operator to flux the site without difficulty Note sufficient time is required to preheat the nozzle do not change the time to be less than 75 seconds Do not change this event to be footswitch based as various nozzle heating less than 75 seconds may not allow efficient heating of the solder Process issues and or pad damage may result DRS25 User Manual 0025 00 901 6 47 Event 4 DRS25 User Manual 0025 00 901 Section 6 Profile Tutor Software The IR temperature sensor controls the board length of time of the event based on board
72. e Rework Repair amp Assembly WWW air vac eng com 2 Select Tutor Template Load Tutor Template to access the Master Templates 00 Air Vac TIN LEAD Master Template 60980010 DRS Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Profile Tutor m NET Tutor Template Machine Cooling Profile Tutor Graph i A Temperature vs Time i 5 at N i 5 H c o M uu d an E e Temperature pm 5 5 H l 50 0 1 0 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 12 00 Time Nozzle Heater Temp Nozzle Heater Flow Event Control Event Trigger TC Data res q DS ss 9 Nozzle Vacuum s y es M nc 1 Set Actual Set Actual Set Actual E rca J Method W TIC 3 i y TIC 4 Bottom Heater Temp i Cooling Air Skip rm eso 025 I Cool Air Inject Skip Up 6 Dow TIC dS F Board Carrier Air T TIC 6 Set Actual F Tic 7 1 _ E PCooling F Cooldown Event F Tic 8 0025 00 901 6 5 DRS25 User s Guide Chapter 6 Profile Tutor Software 3 Master Templates are available for tin lead and lead free processes Highlight the desired template in this case the Tin Lead Master Thumbs Up Icon to return to Tutor History Video Screen Utilities Profile Tutor ENT Tutor Template Bektoen Haskar Cantral Da Srala Crank Machina Cantina Open Profile All Listings Li NotePad Res
73. e destination position of the z axis 5 Vision axis Pos Indicates the actual Position of the vision axis Vision axis Dest Indicates the destination position of the vision axis 6 Lower Heater System The temperature of the bottom heater panels are set to 175 C It is assumed that the site cleaning program will be run immediately after the removal program The temperature can be adjusted if required Temperature can be set up to 375 C 7 Foot Footswitch based event is applied Software will not advance to the next event until the footswitch is pressed Miscellaneous Actual Sensor ue DRS25 User Manual 0025 00 901 6 45 Section 6 Profile Tutor Software Event 2 The operator is given the message to focus the microscope with the site cleaning tip at the top left corner of the site Site Cleaning 99990018 DRS LED Adjustment Build Photo Links Options Vision and Nozzle System Pos 00 249 Pos 00 020 Rate Pol Temp C C Sec Deet 00 249 Deet 002 999 000 000 Ga aa aa C Z Move REL Do Not Move GG Nitrogen CG inch m amp Z Move ABS 6 Air E mm Event Control Time sed 7 Motion 7 Z Power Wl A IS Vision Lights M Noz Vac Probe 000 Foot Time i x sn can F Cool Air F Video F Jog DIE F Aen Y Speech al a al a a al a al M Device Nozzle Separation Miscellaneous Control Site Cleaning System Actual Sensor V Auto Adj ZP ve alee IS 183 C
74. e nozzle size and assembly thermal requirements It is based on usage of the Thermal Tutor Small Device Profile Tutor Setting 30 Temp C This is the temperature of the upper heater It is based on usage of the Profile Tutor Lead Free Solder Setting 125 C Tin Lead Solder Setting 125 C 8 Do Not Move Z axis and vision axis motion will not be applied The destination position Dest is overridden DRS25 User Manual 0025 00 901 6 31 Section 6 Profile Tutor Software Event 6 Presoak thermal settings based on Profile Tutor results are activated Profile for manual Desoldering 85430006 DRS LED Adjustment Build Photo Links Options Vision and Nozzle System Deet 00 249 Deet 00 020 D DI n P N C Z Move REL ZO D I zs Event Contro Time sec M Motion B Z Power Events Velocity D l Accel D l Velocity 26 W Vision Lights Noz Vac E Probe BEEN us aus Lele oso f 100 os F Cool Air Video F Jog D al D F Alert Speech BG a a E Eq Device Nozzle Separation Site Cleaning System Actual Sensor Force Placement System Actual Dest Range g 00000 0000 00 0000 00 F Zero Force a a E F Vacuum Sensor Stop F Force Placement Auto Adjust Display Only Lower Heating System Removal System L Temp C C Disable Standard i C Er or Stop Average Sensor Threshold F Carrier Air aa aa aa
75. ed select the load Process Link File Tab again Select Soldering Desoldering to run the Replacement Program PBGA 35mm Tin Lead Site Cleaning 85260007 DRS pis uto oad Process Link File View Photo Links Export History Load Function Jog Functions Machine Cooling Nozze System Preheat System Thermocouple System Force System System Status 40 50 60 315 500 625 Memory ici o EMEN EN N2 FootSw Air 125 875 0 0 1000 Cycle Busy Alarm Nozzle Set Point Actual Ramp Idle ER LE Date 10 12 2005 07 37 500 0 450 0 400 0 350 0 300 0 TIC Control 250 0 200 0 150 0 100 0 50 0 Temperature 0 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 12 00 Event Time Profile Time F Z Power Board EA E Event of Site Clean Vache 0025 00 901 6 21 DRS25 User s Guide 6 3 Engineering Training Chapter 6 Profile Tutor Software For most programs parameters are not changed The purpose of reviewing each event of the program is to educate usage of software tools Only changes will be shown Under Options go to Open to view or modify the programs taught by the Tutor go to the file directory it is stored under DRS Softw select the Removal program by highlighting it Click the Thumbs Up icon to exit the screen The Application Notes screen for that program will appear Uncheck box to continue to run screen Y Continue to Run Screen
76. eflow 2 Event CN TIC 5 ooo Jus oi lt o Skip Up Down CERES aj TIC 6 Set Actual Set Actual Board Carrier rT F TiC 7 9 4 PCooling Iv Cooldown Event F Tic 8 0025 00 901 6 11 DRS25 User s Guide Chapter 6 Profile Tutor Software Other Tutor Notes Once you adjust the nozzle heater flow rate based on the nozzle you are using as described previously we recommend that you do not change any other parameters prior to the initial run The default parameters are based on years of experience and are expected to work as is for the vast majority of applications e The user can change any of the following parameters during an Event Nozzle Heater Set Temperature Nozzle Heater Set Flow Bottom Heater Set Temperature Event Time Set Note Recommend not changing this Cool Air Injection On Off Board Carrier Air Off On Low On High TC Trigger Temperature Set Which TC TC s control the Event e he most frequent user question is when should they make an adjustment and what parameter s should be adjusted e he most common reason to make a real time adjustment is because the actual AJT is not reaching the set temperature in a reasonable amount of time during an Event e Example Ramp Event e Trigger Set 182 e AJT Actual after 20 seconds 173 e Nozzle Heater Set Temperature 275 e Inthe above example the AJT is struggling to achieve the set temperature Increase the
77. ent System Actual Dest Range g 22541 0000 00 0000 00 F Zero Force Oe Ef E3 F Vacuum Sensor Stop F Force Placement M Auto Adjust MN Display Only C Z Move REL GG Do Not Move Nitrogen CG inch S OH es D I zen CH amp Z Move ABS 6 Air C mm ste TT R Temp C Vacuum Retry M gt 100 Actual Sensor E Sensor Threshpld 000 C Disable Standard a al Counter 000 Ti e 000 C Error Stop Average F Carrier Air Temp er 000 1 Message nozzle vacuum off nozzle pressure on 2 Device Nozzle Separation Air pressure to nozzle vacuum port is activated 3 Time sec The time is set for 2 seconds Device Nozzle separation will occur for 2 seconds 4 Force Placement System Is turned off All boxes are unchecked DRS25 User Manual 0025 00 901 6 69 Event 10 Manual Profile Soldering 85430008 DRS LED Adjustment Build Photo Links ision and Nozzle System Pos 00 249 Dest 00 250 Events 10 19 a al Time sec OR Iv Motion Y Z Power C Foot Ge Time F Alert Speech 050 050 older Reflow 183 C Relative Motion 1 Message relative move Dest 00 075 al al a Velocity D l Afcel D l Velocity 26 Bo aa aa Section 6 Profile Tutor Software The nozzle moves away from the component 075 inches to allow heat to flow on it and exhaust away C Sec oo Temp C oo Rate Dal om Z A X Move C mm IEEE vt N
78. et Cycle Counter Setup Reset Operator Files 00 Air Vac TIN LEAD Master Template 01 Air Vac LEAD FREE Master Template D s S ken o a E o Customer Group Tutor Template Nozzle Heat ono Board Group Tutor Template Set Device Group Tutor Template F Use Tree Listing Iv Sorting Long File Name 4 The Tin Lead Master is now loaded Note that the Event Counter shows there are eight events and that event 1 is currently displayed Use the Up Down arrow or click on the Event Buttons to view subsequent events 00 Air ac TIN LEAD Master T Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Profile Tutor un Tutor Template Machine Cooling Soft Tutor graph uA 99 7 Temperature vs Time Options Temperature 50 0 0 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 NS Event Counter Nozzle Heater Temp Nozzle Heater Flow Event Trigger a fea s s fo a ae 5 Set Actual Set Set Actual Event Control F Nozzle Vacuum TC Data Events Iv TIC 1 Preheat Event Presoak Event TiC Jue Soak Event F Tic 3 Up Down Arrows Bottom Heater Temp Set Actual 0025 00 901 Cooling Air T Cool Air Inject F Board Carrier Air o 4 PCooling Method Skip Skip Up Down F Cooldown Event T TIC 4 M TIC 5 T TIC 6 T nca T TIC 8 Q Ramp Event o m Reflow 2 Event
79. gged 000 Vacuum 000 M Force Placement System Actual Dest Range Bones cag age to s 00000 0000 00 0000 00 F Zero Force BB DIE F Vacuum Sensor Stop F Force Placement Auto Adjust Display Only Lower Heating System r Removal System L Temp C M Temp C R Temp C Vacuum Retry 200 200 200 Actual Sensor Sensor Threshold 000 SC C Disable Standard al al DI DI Counter 000 Time 000 Replace Add Subtract Data C Error Stop Average Carrier Air Temp Incr 000 After review of the Removal program close the Teach Profile screen by clicking the Thumbs up icon to get to the Main Menu Reopen the site cleaning and soldering program be the same above procedure Se C Foot Time Hl Alert Miscellaneous Control Pulses 1 ELA RAN Msg nozzle to above Thermocouple System 0025 00 901 6 23 DRS25 User s Guide Chapter 6 Profile Tutor Software 6 4 BGA Removal To change information on the Open Profile Note Screen go to Teach Screen Under Miscellaneous Control click on the Applications Notes icon TEST2 Desoldering 85230021 DRS LED Adjustment Build Photo Links Options Vision and Nozzle System Pos 000 000 Pos 003 674 Rate D Temp C C i Sec Dest 000 000 Dest 003 675 000 om 000 Ga ada ana Z Move ABS Air C mm C Z Move REL C Do Not Move Nitrogen inch Time sec E Motion M Z Power Events Velocity D i
80. ht adjustment is turned off The site cleaning system vacuum remains on Auto Adj Z Pos Auto Adjust Z Position is unchecked Sensor Range Adj Pulse Clogged and Vacuum are all set to zero 0 5 Time Time mode is activated 6 Time sec The time is set to zero 0 DRS25 User Manual 0025 00 901 6 53 Section 6 Profile Tutor Software Event 9 The operator is asked to inspect the site and if necessary lower the nozzle for touch up Site Cleaning 99990018 DRS LED Adjustment Build Photo Links Vision and Nozzle System A Rate D i Temp C C Sec Pos 00 249 Pos 00 020 040 385 000 Deet 00 249 Deet 001 221 Bo aa aa EI DI C Z Move ABS Air C mm Event Control Nitrogen inch Time sec Tel peers Events Velocity D l Accel D i Velocity Da Vision Li ghts M Noz Vac Probe one Time a Im d ane zn Cool Air F Video F Jog ala t iv Speech al a a al T oj Device Nozzle Separation Miscellaneous Cpntrol Site Cleaning System Alert Aiai Sansar Auto Adj Z Pos Y Vacuum F Clear PF Pulses Solder Reflow 183 C Sensor Range 000 Adj Pulse 000 000 EA ARA Msg Clean Inspect Site If Touch Up Is Necessary Flux Site and Rehea Clogged 000 Vacuum 9 000 Iz Thermocouple Sy Force Placement System Actual Dept Range g 00000 ooodoo 0000 00 mi E al aj F Vacuum Sensor Stop F Force Placement T Auto Adjust M Display Only Lower Heating System Hemoval System R Te
81. ile Tutor Software 6 5 Site Cleaning Application Notes Screen To change information on the Application Notes Screen go to Teach Screen Under Miscellaneous Control click on the Applications Notes icon TEST2 Desoldering 85230021 DRS LED Adjustment Build Photo Links r Options Vision and Nozzle System Pos 000 000 Pos 003 674 Dest 000 000 Dest 003 675 Rate D i Temp C C Sec oo Cam o Be aa aa Z Move ABS Air C mm C Z Move REL C Do Not Move CG Nitrogen inch r Event Control Time sec E Motion NDS Events Velocity D i Accel D Velocity 26 E Vision Lights E Noz Vac E Probe un Foot Time ua iri TS sn i F Cool Air F Video F Jog DI F Alert DI kd Ex DI If El F Device Nozzle Separation Site Cleaning System ol E Alert EE zz E Auto Adj Z Pos EE 2 d Clear F Pulses Solder Reflow 183 C Sensor Range mg Adj Pulse ooo EA FIA Msg nozzle to above board position Clogged 000 Vacuum 000 T OCOUD V em Force Placement System Cooling Ring Actual Dest Range s 00000 mam 0000 00 Rate Zero Force one 5 Vacuum Sensor Stop BIBI Iz Eat Eat F Force Placement Auto Adjust Display Only Lower Heating System Removal System L Temp C M Temp C R Temp C Vacuum Retry Actual Sensor Se S n Sensor Threshold 000 a al a al DI Counter 000 Time 000 acto C Disable amp Standard Replace o Add Subtract
82. inch Time sec B Motion Bi Z Power Even Velocity D l Accel D l Velocity 26 R Vision Lights M Noz Vac M Probe um C Foot Time IB ZS Z F Chol Air Video Jog Be F Alert Speech Bi Bi Be F Device Nozzle Separation Miscellaneous Control Site Cleaning System Alert AMA Senco Auto Adj Z Pos T Vacuum EE o F Clear E Pulses Solder Reflow 217 C Sensor Range 000 Adj Pulse 000 000 Relative Motion 1 Message relative move 2 Z Move REL Z Move Relative will set the z axis mode to make a relative move based on current position A Dest The distance of the Relative Move is display in the Destination box Note a negative number is up and a positive number is down based on home position in the retracted position 4 Tochange the Z Move Relative Position click on the Table Editor icon and select Nozzle System Thermocouple System k The current event in this case event 12 will be highlighted eae aa ot Under Nozzle Axis the relative move value will be displayed Vision System Force System Removal Retry System Teach Data Matrix Site Cleaning System Event Control Time sec E Motion v Event Control 3 9J0 0 9 J00267 000 Li C Foot EventMessage 0 0 1 9 9 gJ003675 000 ON 0 Jq0 foe 000 ooo sf 0 ph 0 pooo ff
83. ing Power Box of Event Control If z axis motor is not to be on in other events do not check Power Box 6 Click on Blue Graduation Cap to save set position Dest position will change to Pos position If Universal Component Tool or component specific insertion tool is not purchased a Change Z Move ABS mode to Do Not Move mode b Change message to Move hand from nozzle c Change Time sec to 10 seconds to allow operator to move hand or change time to footswitch based event mode Event 5 The component is positioned to vision alignment position DRS25 User Manual 0025 00 901 6 63 Section 6 Profile Tutor Software Pos 008 601 Deet 008 603 7 jm Events Velocity D l Accel D l Velocity 26 Manual Profile Soldering 85430008 DRS LED Adjustment Build Photo Links Options Pos 000 050 Rate Del odo Deet 000 051 Fa A X S ala O el e Event Control Time en Iv Z Power i B v Speech DIE Be g a Miscellaneous Control D E Site Cleaning Syste Alert Actual Sensor M Pulses Solder Reflow 183 C Sensor Range ooi RT Msg Align Device Lock Board Carrier Clogged 96 001 Thermocouple S Force Placement System Actual Dest Range lech Em g 00000 0000 00 0000 00 0 jo jo A Jong E F Zero Force El El El o 1 ECH F Vacuum Sensor Stop 0 0 j 0 oo F Force Placement Auto Adjust l D
84. ion Position is based from a home position Z axis position and vision axis in the retracted position 3 Pos Indicates the actual position of the z axis Dest Indicates the Destination position of the z axis This is the taught position 4 Z Power Indicates the z axis motor is powered or not powered Checked box indicates powered Clear box indicates not powered This allows the operator to manually move the nozzle up or down The z axis will move to the Destination position The vision axis is always powered 5 Velocity Accel 9o Indicates velocity and acceleration of motion 1 100 value is available Decreasing value will slow speed of axis Increasing value will increase speed of axis 6 Blue Graduation Cap icon Saves settings for the event No changes will be saved without activating Graduation Cap icon To correct or set z axis nozzle position 1 Z Move Abs must be selected 2 Motion must be checked 3 Depower motor by removing check in Power Box of Event Control 4 Move z axis manually with Vertical Movement Knob to desired position Note the Pos position will change 5 Power motor by rechecking Power Box of Event Control If z axis motor is not to be on in other events do not check Power Box 6 Click on Blue Graduation Cap to save set position Dest position will change to Pos position DRS25 User Manual 0025 00 901 6 26 Section 6 Profile Tutor Software Event 1 Lower Heating System ronw Desoldering 854
85. isplay Only 0 p o jo Y 000 Lower Heating System oo b fp Y 000 Pu Se 0 y JL 949 000 100 100 iced c Add Subtract Dat E Disable Standard al Bi a al Replace ubtra ata ES E e Error Stop Average F Carrier Air 1 Message Align Device Lock Board Carrier 2 ZMove ABS Z move absolute mode is activated 3 Zaxis Dest The nozzle will move to the destination Dest position 4 Vision axis Dest The vision system will move to the destination Dest position Temp C C Sec 000 000 aa aa aa Z Move ABS 1 Air C mm C Do Not Move Nitrogen inch Iv Vision Lights Noz Vac Probe 5 19 G Foot Time di nen od F Cool Air Video Jog Auto Adj Z Pos M Vacuum Adj Pulse 000 000 Vacuum 26 000 IZ Removal System Counter 000 Time 000 eparation F Clear Vacuum Retry Actual Sensor Sensor Threshold 000 Temp Incr 000 5 Vision Lights Activates lights LEDS of vision system Independent lighting intensity of the component leads and assembly pads are adjustable 6 Foot Footswitch based event is applied It is important that the z axis position be correct to allow the component leads to be in focus while the board pads are in focus To correct or set z axis nozzle position 1 Z Move Abs must be selected 2 Motion must be checked 3 Depower motor by removing check in Power Box of Event Control 4 Move z
86. itrogen inch F Vision GAS M Noz Vac T Probe Iv Device Nozzle Separation Cleaning EE Auto Adj Z Pos T Vacuum F Clear Jor Range 000 Adj Pulse 000 000 flogged 000 Yacuum 96 000 IZ o 2 Z Move REL Z Move Relative will set the z axis mode to make a relative move based on current position A Dest The distance of the Relative Move is display in the Destination box Note a negative number is up and a positive number is down based on home position in the retracted position 4 Tochange the Z Move Relative Position click on the Table Editor icon and select Nozzle System The current event in this case event 10 will be highlighted Under Nozzle Axis the relative move value will be displayed Teach Data Matrix An Ee Control Time sec M Motion v 0 p w Id J003 000 000 jooo ooo c EE Py uel gu ene NN 25 oo T S 0 Thermocouple System k Vision System Force System Removal Retry System Site Cleaning System Event Control Event Message 000 000 Highlight the Nozzle Axis Event 10 box and type in the desired value Please note negative minus sign is required to move the Z axis up Click on the Blue Graduation Cap icon to save the values Conditions for z axis Relative Move Z Move REL must be checked Z Power must be checked Dest Value must be indicated
87. l Cool Air Inject l Board Carrier Air o PCooling Skip Ge Up Down Uc 5 I Cooldown Event Chapter 6 Profile Tutor Software A R VAC 5 3t 1 j 5 H N E 5 t LA I j 5 E fa h 1 j 5 dt e i pa 5 ut e i o H i wel o dt eo 1 TC Data Iv TIC 1 TIC 2 F Tic 3 Tic 4 Preheat Event Presoak Event Soak Event Ramp Event Reflow 1 Event Reflow 2 Event Cool Event T TIC 6 Q off Event IT TIC 7 M TIC 8 DRS25 User s Guide Chapter 6 Profile Tutor Software 6 0 Physical Set Up Photo left Board device with two 003 gauge thermocouple s slid underneath BGA One TC attached to top of device with copper tape then covered with Kapton tape Photo right TC 1 IR Sensor Board TC 2 Top of Device TC 3 Joint 1 and TC 4 Joint 2 ae i ne SS d eee a MN RH I l d LU Gi EN EA TC 1 Board If you purchased the IR Sensor Option plug it into TC Channel 1 If you do not have the IR Sensor use Kapton tape to attach a TC to the board Position the IR Sensor TC on an open area of the board 2 3 inches away from the rework site TC 2 Top of Package Attach a fine gauge TC to the top of the device with copper tape Cover the copper tape with Kapton tape Kapton tape alone can be used but will not provide the same thermal accuracy Air Vac uses 003 gauge K type TC s 1 888 T
88. l turn Green 4 Sit back watch and have a coffee The Actual Temperature of all TC s is digitally displayed Si Vac TINLE AD Mas Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Tutor Template Machine Cooling Profile Tutor Graph Temperature vs Time Temperature 0 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 12 00 M Z Power Time Nozzle Heater Temp Nozzle Heater Flow Event Control Event Trigger TC Data x F Nozzle Vacuum v TiC 1 OD Preheat Event bas 4 o24 os o so 026 e om Eo Set Actual Set Actual Soak Event ken 1 Method IT TiC 3 Ramp Event ip SSC T TIC 4 Reflow 1 Event Bottom Heater Temp i Cooling Air Reflow 2 Event 250 i 025 F Cool Air Inject Skip Up Down T C5 Cool Event T Board Carrier Air TIC 6 off Event Set Actual T Tic 7 0 al PCooling Cooldown Event TIC 8 00 Air Vac TIN LEAD Mas Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Profile Tutor Tutor Template Bottom Heater Control Re Scale Graph Machine Cooling Load Tutor Template Temperature vs Time 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 Time Nozzle Heater Temp Nozzle Heater Flow Event Control Event Trigger Thermocouples ooo ua ooo H ms F Nozzle Vacuum 9 4 mn Dm F Tic 1 e E Set Actual xov Set
89. lected is now displayed DRS Software System E ef Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator RE Tutor Build Profile Name and Link Control Application Definitions Soldering Soldering Y Component Removal Desoldering Desoldering Iv Component Placement Site Clean SiteCleaing gt Long Name Ee Group Control Customer Group a d Board Group lss 0 Device Group I e File Selection Control e Tutor Results C PBGA 35mm Tin Lead WWW air vac eng com 15 If you want to link in a Site Cleaning Profile toggle the Site Cleaning Radio Button and then click on the oelect File Box Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator PECES Name and Link Control Application Definitions Soldering Sedeing an Iv Component Removal Desoldering Desoldering Iv Component Placement Site Clean SiteCleaing gt Long Name Heer Group Control Customer Group drs25 Device Group drs25 File Selection Control Tutor Results C PBGA 35mm Tin Lead 85260004 DRS Select File s lt 2 e Tutor Build Profile WWW air vac eng com 0025 00 901 6 18 DRS25 User s Guide Chapter 6 Profile Tutor Software 16 Highlight the desire Site Cleaning Profile and select Thumbs Up DRS Software System Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Open Profile
90. mp d Vacuum Retry M 200 Actual Sensor Sensor Threshold 000 C Disable Standard a a Counter 000 Time 000 Replace Add C Subtract Data Error Stop Avefage l Carrier Air Temp Incr 000 1 Message Clean Inspect Site If Touch Up Is Necessary Flux Site and Reheat 2 Do Not Move Z axis and Vision axis will not move Destination position Dest is overridden A Foot Footswitch based event mode is applied DRS25 User Manual 0025 00 901 6 54 Section 6 Profile Tutor Software Event 10 The nozzle moves up The upper heater system temperature is turned down lower heating system is turned off and the lower heater system cooling air is turned on Site Cleaning 99990018 DRS LED Adjustment Build Photo Links Options Vision and Nozzle Syste ls ae Pos 00 249 Pos 000 002 Temp C Ci Sec 100 000 Dest 00 249 Dest 000 003 m a a Z Move ABS Air C mm C Do Not Move Ge Nitrogen inch vent Contro Time sec E Moti Events Velocity D l Accel D l Velocity D i M Vision Lights I Noz Vac W Probe C Foot 10 i 13 x Ge ds F Cool Air F Video Jog F Aen Speech Bel Device Nozzle Separation Miscellaneous Control Site Cleaning System NEM Auto Adj Z Pos Y Vacuum Actual Sensor Sensor Range 000 Adj Pulse 000 ai Clogged 96 000 Vacuum 96 000 Force Placement System Actual Dest Range Jed e
91. n position Dest is overridden R Temp C Standard Average 1 Message preheat A Thermocouple System Channel 1 Skip Skip is used to advance skip to the next event when a set temperature is reached The number two 2 is used for the IR temperature sensor offset 4 Thermocouple System Channel 1 Temp Temp is the target temperature setting for channel 1 In this case the target temperature setting is 140 C lead free 90 C for tin lead These values can be changed as per thermal profile requirements 5 Lower Heating System Temp The lower heating system temperature has been increased to enhance bottom preheating of the board Maximum Temperature Setting 375 C 6 Time If sufficient time programmed for preheating this event can be considered a Temperature based event with temperature being the critical parameter It is vital that sufficient time be programmed 7 Rate 96 This is the air flow of the upper heater The air flow is based on the nozzle size and assembly thermal requirements It is based on usage of the Thermal Tutor Small device rate 30 default 8 Temp C This is the temperature of the upper heater It is based on usage of the Profile Tutor Lead Free Solder Setting 125 C Tin Lead Solder Setting 125 C DRS25 User Manual 0025 00 901 6 71 Section 6 Profile Tutor Software Event 12 The Presoak thermal settings based on the Profile Tutor are activa
92. nozzle heater set temperture by 25 degrees e Increasing the nozzle heater set temperature to facilitate reaching the trigger set temperature is by far the most common real time adjustment Important If the Event 1 Trigger Actual Temperature IR Sensor is above 70 C do not start the process Select the Machine Cooling Tab activate high flow to cool the board down to at least 70 If the Actual Nozzle Heat Temperature is above 100 C select Machine Cooling Nozzle Cool Down ON Reset Cycle Counter Setup Reset Operator 5 t Flow OFF Nozzle Cooldown O Nozzle Cooldown Off 1 5 at N i 5 E LA d 5 tH p bho e S S TiC 5 E o T i 5 E e i 5 3 j 0 00 00 00 48 01 36 02 24 03 12 04 00 04 48 05 36 06 24 07 12 08 00 08 48 09 36 10 24 11 12 Time Nozzle Heater Temp Nozzle Heater Flow Event Control Event Trigger TC Data 125 zl 055 ES Nozzle Vacuum so S Iz Tic 1 Set Set Actual Set M TiC 2 cl F TIC 3 Method i T Tic 4 Bottom Heater Temp Event Time Cooling Air SEN d 250 157 ooo H l Cool Air Inject Skip Up Down F C35 Cool Event 0025 00 901 6 12 DRS25 User s Guide Running the Tutor 1 Adjust the Flow Rate based on the Nozzle size as previously described 2 Verify that the IR Sensor and Nozzle are positioned properly 3 Click on the Cycle Start Icon to start the Tutor The Icon wil
93. nsor Stop F Force Placement Auto Adjust Display Only Lower Heating System Removal System LTemp C M Temp C R Temp C Vacuum Retry vw vw vw Actual Sensor Sensor Threshold 000 Action C Disable Standard DI DO DI Counter 000 Time 000 Replace C Add Subtract Data Se C Error Stop C Average F Carrier Air Temp Incr 000 Ponie for manual soldering 10660005 DRS Co rre ct nfo m ati O n as req u red n PE Du Edit Application Notes Miscellaneous Control r Options e Description COMPONENT REPLACEMENT Component Location Flux Type PASTE macky Nozzle ee Notes INSTALL NOZZLE INSTALL BOARD IN CARRIER SS INSTALL BOTTOM SUPPORTS SS PLUG IR TEMPERATURE SENSORINTOCHANNEL 1 0R application PLUG THERMOCOUPLE INTO CHANNEL AND TAPE TO BOARD Notes r Event Control Time sec o0 DIE r Miscellaneous Continue Diffuser Idle os Vacuum F Clear 0 Miscellaneous Control Continue Diffuser Idle eshold 000 Time 000 p Incr 000 Check Continue Diffuser Idle for bottom heater to be on in the run screen and the process is not activated Set Idle on run screen DRS Software System Options Control History DRS24 Preheater Idle Control Left Preheater Temp Center Preheater Temp Right Preheater Temp 000 000 000 Lead Free Rework Repair amp
94. o the home position 9 Vision Lights The lights of the vision system are turned off 6 Foot Footswitch based event is applied DRS25 User Manual 0025 00 901 6 66 Section 6 Profile Tutor Software Event 7 Nozzle moves down to just above the board Operator is asked to position IR sensor within 10 seconds H Vision and Nozzle Syste Manual Profile Soldering 85430008 DRS LED Adjustment Build Photo Links Pos 00 249 Pos 004349 Rate D i Temp C C Sec Dest E 004 350 am HH 000 aa aa au Z Move ABS Air C mm C Z Move REL C Do Not Move Nitrogen inch te XxX N Tine eed le Jk Vision Lights Y Noz Vac Probe C Foot uz F Cool Air F Video F Jog F Alert v Speech M Device Nozzle Separation Miscellaneous Confo Site Cleaning System Actual Sensor Auto Adj Z Pos Vacuum Clear Sensor Range 000 Adj Pulse 000 000 Clogged 000 Vacuum 000 Iz Force Placement System Actual Dest Range mx ll To 00000 0000 00 0000 00 F Zero Force a a ajaj F Vacuim Sensor Stop F Force Placement T Auto Adjust M Display Only Alert HANDS OFF MACHINE force placement next event Pulses Solder Reflow Lr Al tall Msg Position IR Temperature Sensor Wee Lower Heating System L Temp C Removal System Vacuum Retry Actual Sensor R Temp C 100 100 Sensor
95. ogen J inch Time sec NW Motion B Z Power Events Velocity D l Accel D l Velocity 26 hts N NozVac M Probe 10 17 000 C Foot GG Time un F Jog F Alert Speech Ea a Bei El Miscellaneous Control L EJA dm Msg Thermacouple System Alert jZ Pos l Vacuum M Clear Pulses Solder Reflow 217 C Lower Heating L Temp C Vacuum Retry 0 0 jo jo w j000 Cf gt 225 Action C Disable Standard Ell El Replace Add Subtract Data Error Stop Average Sensor Threshold 000 000 Time 000 Temp Incr 000 1 Temp The Upper Heater Temperature has been set to 300 C This is a set value for the removal templates 2 Rate The Upper Heater Flow Rate has been set to 40 This is a set value for the removal templates Small Device Profile Tutor Setting 3096 A Noz Vac The nozzle vacuum has been applied 4 The Time sec is set to 0 seconds Time is activated after nozzle vacuum and heating changes are applied The upper heater temperature flow rate and time are set values for the removal templates lead free and tin lead and are normally not changed Certain applications may require modification match temperature and flow rate of previous event DRS25 User Manual 0025 00 901 6 36 Section 6 Profile Tutor Software Event 11 The Vacuum Sensor System is activated Nozzle Vacuum will be activated and the nozzle will move down to the component until v
96. or Range 900 Adj Pulse 008 Clogged 020 Vacuum 040 Dest Range 0000 00 0000 00 MS OO aa F Vacuum Sensor Stop F Force Placement Autb Adjust Display Only Lower Heating System Removal System Tempe Vacuum Retry gt 200 Actual Sensor x Sensor Threshold 000 lt DEE C Disable Standard a a Counter 000 Time 000 Replace Add Subtract Data C Error Stop Average Temp Incr 000 1 Message Use X Y Wheels To Clean Site press footswitch when finished 2 Foot The footswitch based event is applied Software will not advance to the next event until the footswitch is pressed 3 Site Cleaning System The site cleaning system will continue to adjust based on the site cleaning system values The Ad Pulse Adjustment Pulse value has been changed to 008 to make smaller adjustments It is assumed that the tip is at the correct height and that only minor adjustments are required during the cleaning procedure DRS25 User Manual 0025 00 901 6 52 Section 6 Profile Tutor Software Event 8 The nozzle moves up Site Cleaning 99990018 DRS Vision and Nozzle System ls EENT Pos 00 249 Deet 00 250 EK Ls vent Contro jon F Z Power bn 7 Z Power Z Power DE BEIGE DI SSECEI ani TEES F Vision Lights gt Noz Vac Probe Footy 7 fe ala mu mm oso W Cool Air W Video M Jog e F Alert Scias EX E3 E 3l E3 E 3l Fal F Device Nozzle Separation Site Cleaning
97. or manual Desoldering 85430006 DRS LED Adjustment Build Photo Links Vision and Nozzle System Pos 00 249 Pos 003 672 Rate da did C C a Sec Dest 00 250 Deet 003 674 o o on on on jm j m rss A n Event Control GG Do Not Move J Nitrogen inch Time sec t Events Velocity D l Accel ea gt Dal Z Power Mision Lights M Noz Vac Probe 000 Time ES A 050 po o F Chol Air F Video F Jog E inis v Speech au DIE mm mimi F D vice Nozzle Separation Miscellanepus Control Site Cleaning System zo w M Auto Adj Z Pos M Vacuum F Clear Actual Sensor Sensor Range 008 Adj Pulse 000 000 Clogged 96 000 Vacuum 000 Z System Actual Dest g 00000 0000 00 0000 00 F Zero Force BEI E F Vacuum Sensor Stop F Force Placement Auto Adjust Didplay Only Lower Heating System Removal System Vacuum Retry L Temp C R Temp C 0 jo jo jo j000 d 5 Actual Sensor lt gt 200 200 Sensor Threshold 000 C Disable Standard DIE a al Counter 000 Time 000 Replace Add Subtract Data C ErrorStop Average l Carrier Air Temp Incr 000 1 Message Position Nozzle Over Device O Ring Should Touch Top Of Device Any message can be typed in the box to be displayed to the operator on the Run screen 2 Footswitch Footswitch based event is applied Software will not advance to the next event until the footswitch is pressed At the end of any footswit
98. out the pad is based on the Adjust Pulse higher value increases motor speed Vacuum higher value increases distance of tip to pads and initial height above the pads DRS25 User Manual 0025 00 901 6 50 Section 6 Profile Tutor Software Setting the Site Cleaning System Parameters Site Cleaning System Yacuum Actual Sensor M Auto Adj Z Pos v Clear Sensor Range 2250 aa Puts Oe ogro e Yoon i un E La Install the Site Cleaning Tool with the tip to be used and perfectly clean nozzle 1 2 E Activate the Site Cleaning Vacuum icon Actual Sensor Will be activated Observe the vacuum level on the Actual Sensor display This is the open condition value Let it run 10 20 seconds to settle down and note down the reading Click the vacuum icon to stop the tool vacuum Seal the tip with your finger to form a seal Activate the vacuum vacuum icon again let it run 10 20 seconds and note down the value This is the closed condition value Subtract the closed condition from the open condition value This is the Sensor Range value Sensor Range Sets the vacuum range of the site cleaning system based on system and altitude This parameter is the difference between the maximum vacuum closed condition clean tool sealed against the board and zero vacuum open condition clean tool position free from board contact Enter value by above sequence The sensor range will be
99. ozzle tip must not touch the board during this event To correct or set z axis nozzle position 1 Z Move Abs must be selected 2 Motion must be checked 3 Unpower motor by removing check in Power Box of Event Control 4 Move z axis manually with Vertical Movement Knob to desired position Note the Pos position will change 5 Power motor by rechecking Power Box of Event Control If z axis motor is not to be on in other events do not check Power Box 6 Click on Blue Graduation Cap to save set position Dest position will change to Pos position 4 Lower Heating System Temp The temperature setting for the lower heating system has been lowered to 200 C from 325 C 5 ime sec The time of the event is set to 10 seconds Sufficient time is required to initially heat melt the solder on the pads prior to activating the vacuum sensor of the site cleaning system This time may be increased to insure the solder is melted before the next event This program is based on the large sized site cleaning tip For medium or small size the flow rate may need to be adjusted In addition the rate may be changed depending on assembly Increased air flow will increase heat transfer to side and adjacent areas Decreasing air flow will have the opposite effect Air flow is vital to transfer heat efficiently to the site Temperature may also be changed for non standard applications DRS25 User Manual 0025 00 901 6 49 Section 6 Profile Tutor
100. rature DRS25 User Manual 0025 00 901 6 60 Section 6 Profile Tutor Software Event 2 Operator is asked to move IR temperature sensor out of nozzle and vision axis range LS DH Manual Profile Soldering 85430008 DRS LED Adjustment Build Photo Links Sai Vision and Nozzle System Rate Dal Temp C C Sec Pos 00 249 Pos 00 020 060 100 000 Dest 00 250 Deet 00 020 y Z S A X C Z Move ABS Air C mm 0 l MOYE P N S Ge Do Not Move Nitrogen inch velocity ie 2pecel Pe gt VEIDCA DS F Vision Lights M Noz Vac Probe SS xs UM F Cool Air F Video Jog El DIE l Device Nozzle Separation Site Cleaning System Actual Sensor Ayto Adj Z Pos Vacuum F Clear Sensor Range 000 AdjP Ise 000 000 Clogged 000 Vacuum 000 ZZ Force Placement System Actual Dest Range ell y ooo 00 0 aam F Zero Force OG E F Vacuum Sensor Stop F Force Placement T Auto Adjust Display O Lower Heating System L Temp C 100 Removal System Vacuum Retry Actual Sensor Senson Threshold 000 000 Time 000 emp Incr 000 e 1 Message Move IR Temperature Sensor Away From Nozzle and Vision stabilizing heater 2 Do Not Move Z axis and vision axis motion will not be applied The destination Dest positions are overridden A Rate The air flow of the upper heater is set to 60 4 Temp The temperature of the upper he
101. retracts Operator is asked to flux site if required Manual Profile Soldering 85430008 DRS LED Adjustment Build Photo Links Rate Dal Temp C C Sec Dest 00 250 Dest 00 001 n 000 000 aa aa aa Z Move ABS K Air C mm C Do Not Move Nitrogen inch Event Control Time sec fees Events Velocity D l Accel D l Velocity Dal F Vision Lights Noz Vac Probe Foot Time Ire s un un Geen Video F Jog DIE F Device Separation BD As speech EI EI El Ei Miscellaneous Control Site Cleaning Syste E E f Alert Acal Sencar T Auto Adj Z Pos M Vacuum M Pulses Solder Reflow 183 C Sensor Range P000 Adj Pulse ooo Clear BA Ee ctopged x IBI vacuum sc Thermocouple Sy ter 9 3 orce Placement System Actual Dest Range s vom 0000 00 0000 00 F Zero Force Bel BI F Vacuum Sensor Stop F Force Placement Auto Adjust Display Only Lower Heating System L Temp C R Temp C amp 100 100 Replace Add Subtract Data weer i Error Stop Average F Carrier Air e 1 Message Flux Site Unless Solder Paste Has Been Applied 2 ZMove ABS Z move absolute will move to the destination Dest position of the z axis and vision system axis 3 Zaxis Dest The nozzle will move to the destination Dest position 4 Vision axis Dest The vision system will move to the destination Dest position Retract t
102. rier Air The board cooling system is activated low flow setting black check in box 5 Time sec The time of the event is programmed based on the Thermal Tutor In reference is the time that is the average joint temperature is between 235 C to 217 C for lead free solder In reference is the time that is the average joint temperature is between 210 C to 183 C for tin lead solder DRS25 User Manual 0025 00 901 6 76 Section 6 Profile Tutor Software Event 17 The board carrier cooling system air flow is increased for 45 seconds Profile for manual Soldering 85430005 DRS LED Adjustment Build Photo Links Vision and Nozzle System Rate D i Temp C C Sec Pos Pos 00 020 Dest Deet 000 000 e Wi 000 Be aa aa Z Move ABS Air C mm C Z Move REL GG Do Not Move Nitrogen inch Iv Motion Y Z Power Vision Lights M Noz Vac Probe C Foot Time Iv Cool Air F Video Jog F Alert FF Device Nozzle Separation Miscellaneous Control Site Cleaning System n Alert Aerial Snaar Auto Adj Z Pos Vacuum a FF Clear Pulses Solder Reflow 183 C Sensor Range 000 Adj Pulse 000 ES HN Clogged 000 Vacuum 000 Thermotouple System Force Placement System Actual Dest Range f g 01069 0000 00 0000 00 F Zero Force Bel Bei F Vacuum Sensor Stop F Force Placement T Auto Adjust M Display Only Lower Heating System Removal System L Temp C R Temp C Vacuum Retry N gt 000 000 Actu
103. rridden Thermocouple System Channel 1 Skip Skip is used to advance skip to the next event when a set temperature is reached The number two 2 is used for the IR temperature sensor offset Use 1 for thermocouple if machine does not have IR temperature sensor Thermocouple System Channel 1 Temp Temp is the target temperature setting for channel 1 In this case the target temperature setting is 125 C lead free 100 C for tin lead These values can be changed as per thermal profile requirements Lower Heating System Temp The lower heating system temperature has been increased to enhance bottom preheating of the board 325 C is the recommended setting Maximum setting 375 C Temp 385 C The temperature setting of the upper heater is set for heating of the solder on the pads 350 C for tin lead Time If sufficient time programmed for preheating this event can be considered a Temperature based event with temperature being the critical parameter It is vital that sufficient time be programmed Change time to 600 seconds if required It is vital that the board be preheated prior to site cleaning to minimize heating time over the pads and reduce board warpage 6 48 Section 6 Profile Tutor Software Event 5 The nozzle moves down to just above the solder on the pads Site Cleaning 99990018 DRS LED Adjustment Build Photo Links Vision and Nozzle Syste Temp C C Sec Pos 00 249 Pos 003 602
104. solder In reference is the time that is the average joint temperature is between 183 C to 210 C for tin lead solder DRS25 User Manual 0025 00 901 6 75 Section 6 Profile Tutor Software Event 16 The Reflow 2 thermal settings based on the Profile Tutor are activated profile for manual Soldering 10660002 DRS LED Adjustment Build Photo Links isi A Vision and Nozzle System Pos 00 249 Pos 00 144 Aes 055 Dest 00 250 Dest 000 000 EI DE DIE Ip EI DI C Z Move ABS Air C mm C Z Move REL Event Control GG Do Not Move Ge Nitrogen inch Time sec Molon Power Events Velocity D l Accel D l Velocity Dal gt E NozVac E Probe un Foot e Time 16 19 un um uod F Video F Jog Alert E 3l EJ EX E EX Device Nozzle Separation Migcellaneous Control Site Cleaning System Alert 7 Pos Vacuum Solder Reflow 183 C FF Clear Force Placement System Actual Dest Range g ona 0000 00 0000 00 F Zero Force E al a F Vacuum Sensor Stop F Force Placement Auto Adjust Display Only Lower Heating System L Temp C R Temp C 000 C Disable Standard Ba Ed Error Stop Average E 1 Message reflow 2 2 Temp C The temperature of the upper heater is turned off It is based on usage of the Thermal Tutor A Cool Air Nozzle cool air injection provides ambient air which bypasses the nozzle heater enters the nozzle at flow rate of previous events 4 Car
105. st be checked in this event and in the previous event Z Power Must be checked It is recommended that Do Not Move axis mode be used as the z axis is already positioned If Z Move ABS is applied the z axis will be positioned to the destination Dest position prior to the vacuum sensor activation Recommended Motion safety for Vacuum Sensor System 3 Zero Force Must be checked This removes any load force on the table prior to the Force Placement System activation 4 Dest Destination force of the Force Placement System must be set 125 grams is normal If vacuum Vacuum Sensor System does not activate the downward pressure will be limited by the Force Placement System 125 grams 9 Range Range force of the Force Placement System must be set 20 grams is normal This defines the acceptable range to sense In this case the force will be limited to 125 grams 20 grams DRS25 User Manual 0025 00 901 6 37 Section 6 Profile Tutor Software Event 12 The Nozzle will make a Relative Move 0 200 This will allow the component to be removed from the board regardless of board thickness nozzle position or machine to machine differences Profile for manual Desoldering 85430006 DRS LED Adjustment Build Photo Links Options Vision and Nozzle System e f Rate Dal Temp C C Sec ETT Pos 00 249 Pos 00 019 040 300 000 LS Dest 00 250 Dest 00 200 El El El Z Move REL Event Control Spheres ogen
106. ted Profile for manual Soldering 10660005 DRS LED Adjustment Build Photo Links Vision and Nozzle System Pos 00 001 Pos 00 144 Rate X 055 Geer 00 001 Dest 00 144 EI DI Options C Z Move ABS C Z Move REL Ge Do Not Move ZO M lt Nitrogen inch Event Contro Time sec B Motion M Z Power en Velocity D l Accel D l Velocity Dal W Vision Lights Naz Vac M Probe 012 C Foot Time oga M om F Cool Air Video F Jog D F Alert Be Bel Ea EE I Device Nozzlk Separation Miscellaneous Control Site Cleaning System aT MEE Actual Sensor I Autq Adj Z Pos s Vacuum eh i E Clear Solder Reflow 183 C Sensor Range 000 Adj Pulse 000 Msg presoak ee Clogged 000 Yacuu 000 Force Placement System Actual Dest Rang a ovo06 0000 00 0000 F Zero Force a a E F Vacuum Sensor Stop l Force Placement T Auto Adjust M Display hg Removal System Vacuum Retry M Actual Sensor 200 Sehsor Threshold 000 a al Counter 000 Time 000 F Carrier Air Temp Incr 000 Lower Heating System L Temp C R Temp C C Disable Standard Replace Add C Subtract Data C Error Stop Average SSS gt 0 AA ER 1 Message presoak 2 Temp C The temperature of the upper heater has been increased It is based on usage of the Profile Tutor Lead Free Solder Setting
107. then Thumbs Up to go to the Run Screen DRS Software System Options Control History Video Screen Utilities Reset Cycle Counter Setup Reset Operator Open Profile All Listings 00 DRS25 NEW SITE TOOL TEST NOTE DIFFERENT HEIGHT 00 DRS25 TIN LEAD REMOVAL Master 00 DRS25 TIN LEAD REPLACEMENT Master 00 DRS25 TIN LEAD SITE CLEANING Master 01 DRS25 LEAD FREE REMOVAL Master 01 DRS25 LEAD FREE REPLACEMENT Master 01 DRS25 LEAD FREE SITE CLEANING Master jack miket test PBGA 35mm Tin Lead Desoldering PBGA 35mm Tin Lead Site Cleaning PBGA 35mm Tin Lead Soldering Customer Group drs25 Board Group drs25 Device Group drs25 F Use Tree Listing Iv Sorting Long File Name WWW air vac eng com 22 The Desoldering Program is shown at the top of the page Select Cycle Start to begin E PBGA 35mm Tin Lead Desoldering 85260006 DRS i 3 TEU e Here eL Grat Dats Anto Sap Load Process Link File View Photo Links Export History Load Function Joq Functions Machine Cooling Numerical Process Information Nozze System Preheat System Thermocouple System Force System System Status Memory 50 60 250 a SA EN EN EN 315 N2 FootSw Air Set Point 438 iz o EN eee e Oo Actual Nozzle EB Set Point Actual Ramp Idle EN EN EN E3 Click On The Cycle Start Button To Begin Process Graph Process Information Date 10 12 2005 07 34 500 0 450 0 400 0 350 0 300 0 250 0 200 0 150 0 100 0
108. tment Build Photo Links Vision and Nozzle System Pos 00 249 Pos 00 020 Rate D l Temp C C Sec Dest 00 250 Deet 001 855 iss E 000 Ls Bo daa HE EI DI Time sec B Motion B Z Power Events Velocity D l Accel D l Velocity Dal W Vision Lights I Noz Vac W Probe 040 C Foot GG Time Ed y pa nn Ls men F Cool Air F Video Jog T F Alert Speech Bel ajaj El EN Device Nozzle Separation scellaneous Control Site Cleaning System Alert EE EE Auto Adj Z Pos M Vacuum o F Clear Pulses Solder Reflow 217 C Sensor Range 000 Adj Pulse 000 C Z Move ABS Air C mm C Z Move REL GG Do Not Move Nitrogen inch HN Msg soak Clogged 000 Vacuum s 000 Force Placement System Actual Dest Range Ted e wg mag ua F Zero Force a aj a al Vacuum Sensor Stop F Force Placement T Auto Adjust M Display Only Lower Heating System Removal System L Temp C R Temp C Vacuum Retry E 200 Actual Sensor Sensor Threshold 000 C Disable Standard DEA Counter 000 Time 000 C Error Stop Average F Carrier Air Temp Incr 000 1 Message soak 2 Time sec The time of the event is programmed based on the Thermal Tutor In reference is the time that is the average joint temperature is between 170 C to 205 C for lead free solder In reference is the time that is the average joint temperature is between 140 C to 175 C for tin lead solder Temp
109. wer Events Velocity D i Accel D i Velocity Dal E Vision Li ghts Y Noz Vac Probe 000 Foot Time IH IJ un UM ung F Cool Air F Video Jog DIE F Aen Speech DIE DIE DIE BB Device Nqzzle Separation Miscellaneous Control Site Cleaning System Alert FF Auto Adj Z Pos M Vacuum Actual Sensor e o Cl F Pulses Solder Reflow 217 C Sensor Range 000 Ad Pulse 000 000 icis Ms Clogged 96 000 Vaquum 000 IZ Thermocouple System Force Placement System Actual Dest I Zero Force a a E Vacuum Sensor Stop F Force Placement Auto Adjust MF Display Only Lower Heating System emoval System L Temp C R Temp C Vacuum Retry 100 Actual Sensor Sensor Threshold 000 Action C Disable Standard j junter 000 Time 000 Replace Add Subtract Data ESCH C Error Stop Average F Carrier Air Temp Incr 000 1 Z Move ABS Z Move Absolute mode is activated Motors will move to the destination Dest position of the z axis and vision axis 2 Z Axis Dest Nozzle moves upward to shown destination position This position will be above the component drop off position The Z axis motion will go to position prior to the Vision System motion 3 Vision Dest The vision system moves outward to the shown destination position This position will be for the component drop off position 4 Temp Upper heater is turned off Value is set to 000 9 Rate Upper heater air flow is turned off
110. wm 7 mag mag F Zero Force al Gi DEZ F Vacuum Sensor Stop F Force Placement l Auto Adjust Display Only Lower Heating System Hlemoval System TO Vacuum Retry ooo Actual Sensor Sensor Threshold 000 Counter 000 Time 000 IV Carrier Air N Temp Incr 000 pue E pe DN 1 Message board and machine cooldown gt 2 Z Power The z axis motor is powered A Z Move ABS Z Move Absolute indicates the mode of axis motors The z axis and vision axis will move to the destination Dest position 4 Zaxis Dest The z axis destination Dest position is changed The nozzle moves up 5 Temp Temperature of the upper heater is changed to 100c from 385c lead free 350c tin lead This lower temperature is set to reestablish initial thermal conditions of the machine 6 Lower Heating System Temp The temperature setting is set to zero 0 to reestablish initial thermal conditions of the machine 7 Carrier Air The board cooling system air is activated low flow black check in box 8 Time The time mode is activated 9 Time sec The time is set to 60 seconds Time may be increased to further cool the board and or machine or decreased if site cleaning will be performed on boards in succession DRS25 User Manual 0025 00 901 6 55 Section 6 Profile Tutor Software Event 11 Upper heater and lower heating system carrier air are turned off RH B Site Cleaning 99990018 DRS

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