Baker Double Notcher User Manual
Contents
1. Baker Double Notcher User Manual Ellington Industrial Supply Inc P O Box 128 Ellington Missouri 63638 USA Web site www baker online com E mail info baker online com Phone 573 663 7711 Fax 573 663 2787 TABLE OF CONTENTS Machine Specifications and Reguirements Warrant Warranty o Defective Parts Service Policy RULES FOR SAFE OPERATION NE N EEE Em nm KE m Safety Expectations for Operating Power Equipment Control of Hazardous Energy Lockout Tagout EEE NEW 4 me DE EE mr 3l me ME 4 8 6 Co 8 BI 9 Machine Safety Decals ss 10 11 SET UP 12 12 12 12 12 13 14 14 15 16 16 Receiving and Inspection Machine Positionino MACHINE FEATURES EST Operator Control Station 4 Adjusting for Material Length 17 Adjusting for Material Height 1 18 __ Adjusting the Width of the Material Bin Hopper 19 1 To Begin Processing Material 20 Proximity witches 2 Pusher Speed Adjustment 2 Pusher Stroke 28 Clearing Lumber Jams 24 6 MAINTENANCE 25 General Clean Up 25 __ Inspection and Preventative Maintenance Checklist 25 Checking Cutters 1 28 Cutterlnsets 0 26 Replacing 2 sided Carbide Inserts 26 __ Replacing Radius End Cutter Disc Inserts 27 ReplacingBets _ 28 Air Assembly 29 7 PARTS AND SERVICE 30322. SAW 2 See DESCRAMBLER ON OFE Figure 20 20 Proximity Switches If you have a factory installed descrambler deck there will be four 4 proximity switches attached to the support brackets Figure 21 These switches communicate with the descrambler deck and work in sequence to monitor the amount of material in the hopper Switches 1 2 and 3 must be activated before the notching cycle Switch 4 activates descrambler deck to start feeding stringers into the bin hopper and also functions as a low bin indicator Once switch 4 is activated the descrambler will stop feeding the bin to prevent overflow When the material drops below switch 3 and switches 1 and 2 do not sense any wood the pusher will stop When the bin is completely empty material must be stacked high enough to activate switch 3 This ensures the material is positioned level and flat on the tabletop eliminate the possibility of a jam To verify the system switches are working properly check all four proximity switches for an illuminated LED light emitting diode Figure 21A li the LED s are illuminated they are working properly and are sensing material If they are not illuminated simply adjust its positlon using the adjustment screw Caution If an adjustment is necessary on switches 1 2 or 3 disconnect the air supply Failure to do so may result in serious injury The proximity switches should be positioned no more than 14 6mm from the materia
3. 305 mm diameter x Motor for descrambler 9 229 mm long with indexable Height 78 198 cm replaceable tips in 1 2 13mm Operating Air Pressure segmenis standard e 120 psi 1 2 13mm 30 Table top Height 35 89 cm CEM Arbors Pushers are air driven with Weight 4 000 lbs 1 814 kg e Two 2 7 64 mm diameter x electrical controlled travel 10 254 mm long limit switches Sawdust Removal Cutting Capacity e 10 254mm outlet min 3 600 Material Size CFM suction recommended at e 2x4 s 4x4 s 4x6 s length dust removal chute e 28inupto 76 in 71 cm to 193 cm standard Notch Depth e 0 0 mm min e 3 76 mm max Notch Length e 9 229 mm standard Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 5 Warranty Ellington Industrial Supply Inc machinery is warranted against defects in material or workmanship starting from the date of shipment from the manufacturing plant This warranty is given solely to the original purchaser of the equipment and is in no way to be expressed or implied that it is transferable to any other parties without the written consent and approval from the CEO or Sales Manager of Baker Products Our one 1 year warranty period covers all items built at our manufacturing facilities including structural frame cowlings doors shafting dust chutes and guards We honor six 6 months of warranty coverage for miscellaneous vendor purchased supplied items including be
4. Lockout Tagout LOTO refers to specific practices and procedures to safeguard employees from the unexpected energy startup of machinery eguipment or the release of hazardous energy during service or maintenance activities This reguires that a designated individual turn off and disconnect the machinery eguipment from its energy source s before performing service or maintenance and that the authorized employee s lock and tag the energy isolating device s to prevent the release of hazardous energy and take steps to verify that the energy has been isolated effectively List of Related Terms Employee eguipment on which service or maintenance is being performed Authorized A person who locks or implements a tagout system procedure on machines Employee or eguipment to perform service or maintenance on that machine or equipment An authorized employee and an affected employee may be the same person when the affected employee s duties also include performing service or maintenance Source or other energy Lockout The placement of a lockout device such as a lock on an energy isolating device in accordance with an established procedure that ensures the device and the eguipment cannot be operated until the lockout device is removed Servicing Workplace activities such as constructing installing setting up adjusting and or inspecting modifying maintaining or servicing machines or equipment Maintenance hese activities include lu
5. ON Figure 24 24 MAINTENANCE General Clean Up DANGER Note When possible follow proper Lockout Tagout procedures prior to cleaning any part of the machine Q On a daily basis use an air hose to blow off the dust and wood chips that accumulate in on and around the machine LJ The machine operator or clean up person is closer to dangerous operating mechanisms of the machine during clean up than during production extra care should be taken during this time LJ Do NOT clean with flammable or combustible materials LJ Follow applicable codes and standards with regards to Ventilation and monitoring of work area for excessive accumulation of hazardous vapors Wearing personal protective equipment for handling materials Using proper procedure for disposing of all waste materials Important Notice Improper lubrication Inspection and Preventative Maintenance Checklist MAJU Frequency Recommendation U Complete a visual inspection of the machine before the beginning of each Approx 8 hrs oroduction day and look for loose worn broken or defective parts Daily Check quality and accuracy of cutter notch o Safely ensure all cutters are sharp o Ensure cutter tips are tight o Replace any broken or missing tips o Never run machine without cutter tips the seats will be damaged mmm Weekly LJ Check the drive belts for cracks and proper tension Approx 40 hrs Weekly U Check
6. Figure 16 E a of a d p wm at Led pi sj d om re p EB em gt SECH a e PE 4 a Weight Bars Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 16 Adjusting for Material Length The hopper guide rails are held in place by two 2 mounting bolts one on each end of the guides four 4 total L To adjust loosen and remove the bolts U For longer material move the guide rails outward or away from the cutter heads LJ For shorter material move the guide rails inward or toward the cutter heads LJ Once the desired setting has been made secure the guide rails by inserting the mounting bolts and re tightening them Note The guide rails should be set close to the edge of the material but not disrupt material flow or create resistance Weight Bars Hopper Guide Rails Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 17 Adjusting for Material Height The weight bars hold the material down so it is in contact with the table so that the exact sized notches can be cut They must be adjusted for stringer board height L Turn the machine off and lock out tag out the elecirical panel LJ Unlateh the two 2 protective side panels and lower LJ Unlatch and lift the two 2 top protective panels Q Two shafts support the weight bars Loosen the shaft holding nuts on both ends of the shaft Figure 18 Ul Insert a piece of material you intend to notch in front
7. Service Contact Information 1 32 Serial Number Location__________________ 28 Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 2 INTRODUCTION Thank you and congratulations on the purchase of your new Baker Double Notcher lt has been designed to be durable productive and easy to use When properly ran and maintained it will provide you with many years of profitable operation For safety reasons and for your own best use of the Baker Double Notcher we insist that you read this manual fully and constantly review and refer back to it as necessary No one should attempt to operate or perform maintenance on this equipment until they have taken the time to read and understand the information contained in this manual FAILING TO DO SO MAY RESULT IN SERIOUS INJURY Machine Purpose The Baker Double Notcher was designed and manufactured for high production capable of 4 000 pusher cycles per hour Machine Function Your Baker Double Notcher is equipped with a quick infeed descrambler enclosed table for operator protection replaceable cutter tips and 10 inch exhaust duct Easily accessible and simple to use hand cranks allow for quick and accurate cutter head positioning and notcher depth setting Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 3 Definition of Terms Safety button typically red designed to immediately shut down machine operation Board Foot or A form of measurement where one
8. board foot eguals the volume of a board 1 Board Feet inch thick by 12 inches wide and 12 inches long 1 x 12 x 12 lt 1 board foot CFM cubic feet A measure of the volume of a substance flowing through air within a fixed per minute period of time of time Chip Breaker A secondary blade fitted above or behind the cutting edge and used to dampen vibration and deflect shavings up and through the escape Descrambler conveyor system that arranges and positions boards for sequential feeding into a processing station such as the Baker double notcher Edge Guide A straight edge that is used to guide a 3 sided flitch along a piece of material EndStop A mechanism designed to stop the progress of an off loading board Fence Arm A straight guide used to keep a log cant or board a set distance from a blade or cutter The side of the machine where the work piece stringer board etc enters An interchangeable carbide cutter insert that is used on an indexable cutter head assembly to create a notch in a stringer to allow fork tine entry Lockout Tagout Requires authorized employee s to lock and tag the energy isolating device s to prevent the release of hazardous energy in order to prevent injury to employees normally while performing maintenance or repairs Notch A cutout in the lower portion of the stringer to allow for fork tine entry Notched Stringer A stringer with two notches spaced for fork tine entry Off load The side
9. guick plug K 241140 3 8 port mounted flow control 121006 50 chain roller 50 chain connector link 131039 Sprocket Morse torque Sprocket 5012 x 3 4 limiter 131042 131040 MU Sprocket 50B12F x 1 Sprocket 50BB13H x 1 2 idler Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 30 Panno Description 131060 Sprocket 5022 x 1 1 4 131073 Sprocket 5040 x 1 1 4 Sprocket 60B35 x 1 261064 E Pulley 3 groove 5 2 belt a Pulley 3 groove 8 25 241138 Norgren directional control Norgren 1 4 filter regulator FR valve I OO LP 241312 111036 Norgren 4 way solenoid Drive belt A 67 69 long valve 151039 d 1 hp electric motor gt 30 hp electric motor Descrambler main drive Notcher cutter head main motor a drive motor Bearing 1 1 2 4 bolt flange Bearing 1 2 bolt flange 17 82 bolt hole 101080 Bearing 1 1 4 2 bolt flange Op 5 8 bolt hole Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 31 Bearing 2 3 16 pillow block 241040 se m e Bimba air cylinder 2 1 2 x 6 Bimba cylinder rod clevis Bimba clevis mounting kit d FRA WP 3 z J d so ES et d ez E 4 WC 161247 Crank handle Bushing Tran torque 1 1 2 Gear box 40 1 141134 Index able notching head o 12 x 9 x 2 1 2 x 3 8 101234 ae 161145 Ca Turnbuckle front 161146 A
10. the quantity and type of wood being processed The radius end cutter disc round insert should also be rotated approximately 1 3 turn every 2 weeks also The radius end cutter disc insert has bluing for better placement and maximum usage Chip Breaker Socket Head Cap Screw Replacing 2 sided Carbide Inserts LJ Turn machine off and lock out tag out electrical panel LJ Loosen socket head cap screw allowing removal of chip breaker wedge block LJ Remove old square carbide insert and ensure seat is clean and free of debris LJ Install new carbide insert against freshly cleaned seat LJ Replace chip breaker wedge block LJ Retighten socket head cap screw Carbide Insert Seat Wedge Block Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 26 Replacing Radius End Cutter Disc Inserts The inserts on both ends of the cutter head are circular in shape They require the same maintenance but are replaced in a different manner L Turn machine off and lock out tag out electrical panel UU Remove the hex head bolt and washer located in the center of the round disc LJ Remove the old end cutter disc and ensure seat area is clean and free of debris Q Insert new 1 radius carbide cutter disc Ql Reassemble and tighten using the same washer and bolt Note We recommend rotating the radius end cutter disc inserts approximately 1 3 of its diameter every 2 weeks and replace them after 3 rotations Washer Hex
11. the two 2 cutter head assemblies to ensure cutter heads remains tight AAN A NN NN AAA Monthly LJ Grease the bearings that are located immediately on both sides of the pusher using Approx 160 hrs high temperature grease We recommend JT 6 grease no more than 5 pumps Monthly U Grease the pillow block bearings on the cutter head shafts We recommend JT 6 grease no more than 5 pumps Monthly Q Grease the 1 bearings on the descrambler deck JT 6 grease no more than 5 pumps Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 25 DANGER Checking Cutters Inserts and cutter tips should be replaced or turned when worn or damaged Excessive wear causes damage to the cutter head and requires the machine to use excessive horsepower dull edge on the tips exists when a fine line approximately 005 runs along the cutting edge Note f cutter heads are not easily reached after removing guards use the hand crank to move them outward for easier access Proper tip maintenance will give you many years of satisfactory service Factors that reduce tip life include gt Hitting metal embedded in the wood being notched gt High feed speeds gt Frozen lumber gt Frequency of changing worn inserts Cutter Inserts Note Do not attempt to sharpen cutter inserts Grinding carbide is hazardous to your health Rotate the 2 sided carbide insert whenever it becomes dull or approximately every 2 weeks depending on
12. A Turnbuckle rear 251137 d Bushing 1 7 8 Service Contact Information In the event that you have any problems call us at 573 663 7711 any time between 8 00 AM and 5 00 PM CST Monday through Friday Serial Number Location The model and serial number are located on the front side of the machine near the operator station Please refer to your serial number and model number when speaking to a service technician or ordering replacement parts Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 32
13. ATE and LOCAL CODES it is the EMPLOYER S RESPONSIBILITY to gt Permit only trained and authorized employees to operate and maintain equipment gt Inspect and maintain guards safety devices and start stop controls gt Instruct train and supervise the safe method of work LJ Be sure personnel are properly trained and satety rules are clearly understood before operating or performing maintenance v Operator V Machine AII five 5 of these listed items together make v Guards up the satety system Failure of any one of Y Devices these factors will increase accident potential V Instructions FREE TRAIN ON PROPER SET UP AND OPERATION IS AVAILABLE ON SITE AT THE MANUFACTURER S FACILITY Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 13 Products OPERATION Operator Control Station Prior to cycling any controls ensure the area is clear of personnel and obstructions Make certain anyone required to work near the notcher is aware that the machine is in operation It is the operator s responsibilities to ensure these safety conditions exist Descriptions All Stop Button designed to immediately shutdown machine operation Saw 1 Activates the first cutter head when illuminated Note This is a 3 position switch that you must pull all the way up momentarily to start the motor Saw 2 Activates the second cutter head when illuminated Note This is also a 3 position switch like Saw 1 that r
14. a potentially hazardous situation which If not avoided will result in serious injury or death SAFETY EXPECTATIONS FOR OPERATING POWER EQUIPMENT ALWAYS NEVE No list ENSURE THAT TRAINED PERSONNEL OPERATE MAINTAIN AND REPAIR THIS EQUIPMENT TURN POWER OFF AND LOCKOUT TAGOUT PRIOR TO PERFORMING MAINTENANCE KEEP WORK AREA CLEAN AND WELL LIGHTED TO MINIMIZE OR ELIMINATE HAZARDS KEEP CHILDREN AND VISITIORS AWAY FROM OPERATING EGUIPMENT OPERATE THE EGUIPMENT AT THE RATE IT WAS DESIGNED FOR KEEP GUARDS IN PLACE WHEN OPERATING EGUIPMENT REMOVE TOOLS BEFORE RESUMING OPERATION USE PROPER EXTENSION CORD WEAR PROPER APPAREL AND AVOID LOOSE CLOTHING AND ACCESSORIES THAT COULD GET CAUGHT IN MOVING PARTS ALWAYS WEAR SAFETY GLASSES AND HEARING PROTECTION AVOID KICK BACK BY KNOWING WHAT CONDITIONS CAN CREATE IT CHECK DAMAGED PARTS AND REPAIR OR REPLACE THEM IMMEDIATELY R LEAVE MACHINERY RUNNING OR UNATTENDED ALWAYS TURN POWER OFF OPERATE EGUIPMENT WHEN TIRED FATIGUED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL ALLOW UNTRAINED PERSONNEL TO OPERATE MAINTAIN OR REPAIR THIS EGUIPMENT of safety expectations can ever be complete as every work environment is as different as are the people operating the eguipment Always keep safety as your highest priority and always use this machine with caution and respect Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 8 Control of Hazardous Energy Lockout Tagout
15. arings chain sprockets hydraulic components etc Ninety 90 days of warranty coverage is provided on all electrical parts All electrical components and wiring has been installed in accordance with the National Electrical Code NEC of the United States of America Ellington Industrial Supply Inc does not warranty this machine to meet any other requirements or jurisdiction of any electrical or safety codes of any other state municipality other country or jurisdiction The purchaser assumes all risk and liability whatsoever resulting from the use thereof whether used singularly or in conjunction with other machinery or apparatus including but not limited to all matters resulting from sawdust generation Note No warranty is provided on any electrical components or paris if equipment is powered or connected to a roto phase electrical converter in order to create a three phase power supply for operational current from a single phase source Any change in materials design or performance intended to improve any product of Ellington Industrial Supply Inc shall not obligate Ellington Industrial Supply Inc to modify any previously manufactured equipment This manual may contain details that if not properly followed can affect the performance of your equipment You are responsible for proper use and maintenance of your equipment and we reserve the right to deny warranty work if deemed to be caused by a lack of proper maintenance or neglige
16. brication cleaning or un jamming of machines or eguipment and making adjustments or tool changes where the employee may be exposed to the unexpected energy start up of eguipment or release of hazardous energy The placement of a tagout device such as a tag on an energy isolating device in accordance with an established procedure that ensures the device and the eguipment may not be operated until the tagout device is removed Example of lockout tags lockout hasp and keyed lock The Fatal Five Main Causes of rL Lockout Tagout Injuries Failure to stop equipment Failure to disconnect from a power source Failure to dissipate bleed neutralize residual energy Accidental re starting of equipment Failure to clear work areas before re starting NR nA Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 9 Machine Safety Decals Adhere to ALL Safety Warnings Do Not Operate Without Guards BAKER Products Safety First t Always allow all moving parts to stop completely before changing blade or servicing machine ie Never operate machine without guards and doors in place is Always wear eye and ear protection when operating machine is Never wear loose clothing when operating this machine ie Always keep fingers and hands away from blade while operating machine DANGER SHARP CUTTERS Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 10 MACHINE FEATURES We want to highl
17. equires you to pull it all the way up momentarily to start the motor Feed On Off Activates or de actives the pusher Descrambler On Off Activates or de activates the descrambler Jog On Off When switched on the pusher is held in the starting or retracted position Note This function is used to allow the operator to remove jammed boards while the pusher mechanism is held back to clear Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 14 Adjusting the Table Top Raising or lowering the tabletop is controlled by a table height adjuster crank handle located on the left front side of the table on the in feed end of the macnine LJ To raise the tabletop loosen the two 2 adjustment nuts on the holding bolts that are positioned on all four corners of the frame eight 8 total LJ Tum the table height adjustor crank clockwise a left to right motion to raise the table s height LJ When raised to the desired height position the holding bolts until they come in contact with the bottom of the table using the two 2 adjustment nuts LJ To lower the tabletop repeat the steps above but turn the table height adjustor crank counter clockwise a right to left motion LJ Re position the holding bolts and tighten the two 2 adjustment nuts located on each of the four corners eight 8 total Table Top Adjustment Nuts Notch Location Adjusting Crank Table Height Adjustor Crank Hold
18. head bolt Radius end cutter disc insert Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 27 Replacing Belts LJ Disconnect air supply turn machine off and lock out tag out electrical panel LJ Remove the front fence guard and metal side panel from the base of the machine LJ Loosen the four 4 bolts that connect the motor to the motor mount LJ Loosen to the two 2 push bolts LJ Move the motor forward to loosen the belts L Remove and replace the belts LJ Move the motor backward to generate belt tension Ensure belt tension is taut with no more than 1 2 of deflection in the belt and then retighten the two 2 push bolts LJ Retighten all remaining bolts that connect the motor to the motor mount L Return the metal side panel and front fence guard back into place and secure LJ Re connect the air supply L Remove lock out tag out device and resume normal operation Note Re start motors and listen to belts upon start up If they bark or squall when the motors are started they are loose and need to be tightened Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 28 g NA k E 29 PARTS AND SERVICE PartNo Description PaHNo Description 141124 141125 2 sided carbide cutter insert Radius end cutter disc 241112 241114 1 4 x 1 8 hose barb 3 8 x 1 4 hose barb 241115 3 8 x 3 8 hose barb 241148 1 4 air muffler 1 4 air
19. ight the unigue and special features of the Baker Double Notcher Heawy duty steel construction Powerful electric motors one per cutter head Air driven material pusher with electrical controlled travel limit switches Infeed un scrambler keeps material flow steady while reducing labor Easy to set up and simple to adjust Highly automated and extremely productive VVVVVV Feed bin hopper Descrambler drive motor Cutter head notch positioning adjuster Ladder bar chain gt gt BE H ER 10 inch dust chute Table height adjustment for setting notch depth 30 hp electric motor for each Heavy duty steel of the two cutter heads construction Baker Double Notcher Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 11 SET UP Receiving and Inspection E Upon receipt and prior to signing transport carriers documents conduct a walk around and visual inspection of your new equipment Note any damage in writing upon the carrier s bill of lading and contact us immediately Note A new equipment is assembled and thoroughly tested prior to shipment however damage may occur during transit which could cause the machine to not operate correctly during start up Unpacking LJ If machine was delivered via flatbed trailer or container remove straps or chains securing it in place Cl Remove lag screws strapping etc that attaches the machine to the deck E Transport machine to the installatio
20. ing Bolt Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 15 Adjusting for Notch Depth The cutters can be moved so that notches can be made to the depth you desire Ul For deeper notches move the four holding bolts down away from the tabletop and lower the table via the table height adjustor crank Figure 15 page 15 LJ For shallower notches raise the table height via the table height adjustor crank LJ After adjusting notch depth move the four 4 holding bolts one on each corner so that they touch the bottom of the tabletop These holding bolts fully support the table when completely lowered into the desired notch depth position Figure 15 page 15 Adjusting Notch Location 4 gt The cutters can be moved for notching in different locations along the length of the stringer LJ You will first need to raise the tabletop and ensure all wood is removed from the notcher prior to adjusting the cutters CJ Adjust cutter heads to desired notch spacing by turning the notch location adjustor crank on the side of the machine Figure 15 page 15 L The hand crank moves both cutters simultaneously and spaces them the same distance apart in or out from the center of the machine LJ Once the cutters are positioned to the desired notch space setting the weight bars should be arranged so that the center weight bar is centered between the cutter heads and the outer weight bars are centered directly over each cutter head
21. l K LED light Adjustment Screw Switch 2 Close Up View of Proximity Switch Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 21 22 sts Pusher Stroke The stroke distance of the pusher can be adjusted to accept thicker or thinner wood depending on the positioning of the limit switches LJ Turn the machine off and lock out tag out the electrical panel LJ The position of the front limit switch determines how far the pusher will move forward If an adjustment is necessary loosen the angle adjuster nut and position the limit switch forward for a shorter stroke or backward for a longer stroke Figure 23 LJ The position of the rear limit switch determines how far the pusher will move backward Adjustments to this switch are made using the same method used in setting the front limit switch Note You may have to make a few test passes to achieve the correct stroke to fit your material thickness To achieve optimum performance the pusher should not travel back farther than necessary You want just enough of an open area to allow material to drop into position Stroke Adjuster Arm Front Limit Switch e Adjustors Rear Limit Switch Stroke Adjuster Arm Tv pr SA Angle Adjustors Figure 23 Direction of Pusher lim Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 23 DESCRAMBLER
22. n site Machine Positioning Placement Leveling Alignment Q For optimum performance designate a solid and level foundation that is covered and dry free of environmental elements such as rain or snow that could cause electrical or slip hazards LJ We recommend you anchor the machine to the floor with the bolts in the foot pads L Provide a minimum of 3 feet of clear workspace in front of the electrical panel LJ Provide a minimum of 15 feet of clear workspace in front of in feed and off load areas Power and Utilities Requirements LJ For safe and effective operation confirm your incoming voltage and available amperage is equal to what the machine has been wired for at the factory ADANGER Wa A qualified electrician should complete electrical connections and check for correct motor directional rotation Ensure all wiring electrical connections and air hoses are located in a safe position and away from any hazardous conditions Proper cutter rotation should be toward infeed of machine front The pusher air pressure should be set at 120 psi Efficient dust and chip removal requires a minimum of 3 600 CFM suction at the machine dust removal chute This is an end user owner responsibility Note Failure to provide proper vacuum or suction may result in damage to machine or operations personnel CC O Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 12 Operator Training d According to many OSHA ANSI ST
23. nce by the owner or any of their employees Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 6 Defective Parts Parts claimed defective must be returned freight prepaid to our plant in Ellington Missouri Any part determined defective due to faulty workmanship or materials will be replaced or repaired at our option free of charge F O B our plant This warranty does not cover expendable items i e drive belts index able cutter head inserts chip breakers wedge blocks or mounting hardware etc Except as expressly provided herein this warranty is in lieu of all other warranties expressed or implied including a warranty of merchantability or fitness for a particular purpose This warranty is void if any part of the unit has been tampered with modified altered or operated with parts other than supplied or recommended by Ellington Industrial Supply Inc In no event shall Ellington Industrial Supply Inc be liable for special indirect incidental or consequential damages however arising including but not limited to the loss of earnings or the cost of downtime Service Policy In the event that you have any problems call us at 573 663 7711 any time between 8 00 AM and 5 00 PM CST Monday through Friday A member of our trained staff will answer any questions you may have We charge nothing for this service The only charge is for replacement parts not covered by warranty or after our inspection we deem that the pr
24. oblem is due to operator error or lack of proper maintenance or neglect If it is necessary for a member of our service department to visit your plant at your reguest there will be a charge for this service Call our service depariment for current prices Retain this Information for your Records Model Number Serial Number Date of Purchase ina DUST REMOVAL A Ellington Industrial Supply Inc P O Box 128 Ellington Missouri 63638 USA Web site www baker online com E mail info baker online com Phone 573 663 7711 Fax 573 663 2787 Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 7 RULES FOR SAFE OPERATION The purpose of safety symbols and signage is to draw your attention to real or possible hazardous conditions that may exist when operating this eguipment Please remember that safety symbols and signage alone do not eliminate danger and are not substitute for proper training and education regarding operational hazards This symbol and warning indicates a potentially hazardous A DANGER situation which if not avoided will result in death or serious injury This symbol and warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury This symbol and warning indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This warning provides notice and instruction regarding
25. of a machine where the work piece stringer board etc exits Production Rate A produced or processed quantity measure with respect to another measured quantity of time for example number of boards per minute board feet per hour per day per week etc Radius End A circular shaped carbide cutter that is used on the outside corner of an Cutter Disc indexable cutter head assembly to create a rounded edge of the notch Schema A structural or procedural diagram typically of an electrical or hydraulic system A continuous longitudinal solid or notched beam component of the pallet used to support deck components Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 4 Manual Contents Notice This manual is not totally comprehensive lt does not and cannot convey every possible safety and operational problem that may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial environment All federal and state laws and any regulations having jurisdiction covering the safety requirements for use of this machine take precedence over the statemenis in this manual Users of this machine must adhere to such regulations Machine Specifications and Reguirements Power Dimensions 8 Weight Production Rate e Two 30 HP 22 kw e Pusher cycles 4 000 per hour TEFC Motors one per Length 90 229 cm cutter head Cutters 1 HP 75 kw TEFC Width 101 256 cm e Two 12
26. of the weight bars and move the shaft up or down so that the weight bars are set at the height of the material LJ Now lower the shafts so that the tops of the weight bars are 1 2 18mm below the top of material to be notched This will ensure constant pressure is applied to the material while processing a Retighten the shaft holding nuts on both ends of the shaft Figure 18 LJ Lower and latch the two 2 top protective panels and raise and latch the two 2 protective side panels Note These steps must be repeated every time stringer board height needs to be changed Weight Bars a ze ss Ai MIL Side Panel Shaft Holding Nuts Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 18 Adjusting the Width of the Material Bin Hopper The material bin hopper allows both manual feed and optional descrambler feed to the pusher to produce notched stringers Stringers are stacked singularly in the feed bin hopper U To properly set the material bin hopper depth tighten or loosen the adjuster nuts accordingly W The opening between the bin and the backstop should be 1 2 13mm greater than the thickness of the material being fed in order to avoid jamming For example if the width of the material is 1 72 38mm set the bin width or depth to 2 50mm Feed Bin Hopper Adjuster Nuts pot i Back Stop Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 19 gt SAW A
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