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1. 4 ZERORST ESC Press or keys to select either of TASK3 and press key 5 Press or keys to select either of ITEM and press key 6 Select Calculation as the measurement item The current setting value is displayed on the sub display Press Ai keys to enter the editing mode and the sub display blinks Select CALC and press 9 key 7 Select Parameter K for the parameter type Press or keys to select either of PARAM K and press key 8 Set the parameter to 0 The current setting value is displayed on the sub display Press mon key to enter the editing mode and the sub display blinks To edit numerical values use AOD keys Enter 0 and press key 9 ZERORST ESC The decimal point is displayed Press amp gt key to move the decimal point Determine the decimal point and then press the ZERO SET 10 ZERORST ESC Press 45 key to return to the previous menu User s Manual SNOILONNS SONILLAS 3 11 SNOILONNS SONILLAS 3 12 3 Setting Measurement Items Display Description Select Parameter m for the parameter type Press or keys to select either of PARAM M and press key Set the parameter to 1 The c
2. See p 6 15 r B26 A26 NE 9 B1 A1 Signal name Description cm E A1 BINARY20 Binary output Brown 5 2 19 BINARY 18 Orange A4 BINARY17 Yellow A5 BINARY16 Green A6 BINARY 15 Blue AT BINARY 14 Purple A8 BINARY 13 Gray A9 BINARY 12 White A10 BINARY 11 Black A11 BINARY10 Brown A12 COM OUTA for output Red A13 COM OUTA4 Orange A14 BINARY9 Binary output Yellow A15 BINARY8 Green A16 BINARY7 Blue A17 BINARY6 Purple A18 BINARY5 Gray A19 BINARY4 White A20 BINARY3 Black A21 BINARY2 Brown ZW User s Manual 4 3 Chapter 4 I O Terminal Names and Functions No Signal name Description Mine A22 BINARY 1 Binary output Red A23 BINARYO Orange A24 GATE GATE signal output Yellow A25 COM OUT3 for output Green A26 COM OUT3 Blue B1 BANK Bank number output Brown B2 BANK OUT2 Red B3 BANK OUT1 Orange B4 NC Not used Yellow B5 BINARY_OUT2 Binary output task Green B6 BINARY Our output Blue B7 NC Not used Purple S B8 NC Gray B9 NC White m B10 NC Black 11 Brown 4 12 COM OUT2 2 for output Red m B13 COM_OUT2 Orange gt B14 NC Not used Yellow 9 B15 NC Green B16 BINARY SEL2 Binary output object Blue B17 BINARY sEL1 85
3. 00 364 T15 TO ps T5 Judgment output e HIGH PASS LOW JC Binary output result result result Judge result Judge result X Judge result Judge result gt lt GATE output a o gt Item Minimum Maximum Measurement cycle 0 5 ms Depends on the set AR conditions signal rise time 0 2 ms o Output time of GATE signal Setting value Setting value m 0 1 to 100 0 ms 0 1 to 100 0 ms gt Binary output update cycle TOxUpdate cycle TOxUpdate cycle Explanation of operations 1 The TASK2 3 and 4 judgment results HIGH PASS LOW are output 2 After the judgment result output the GATE signal is turned ON 3 The output time after the GATE signal is turned ON the GATE signal is turned OFF 4 After the binary output update cycle the TASK2 3 and 4 judgment results are updated ZW 4 44 User s Manual Chapter 4 Timing Charts Task measurement result output The following two output methods can be selected from Measured value 1 mode When measured values for multiple tasks are output consecutively The preset tasks are output in order for each of a certain cycle Measured value 2 mode When measured values for multiple tasks are output by BINARY SEL input The tasks to output with binary output are selected with externa
4. 33 6 205 41 4 2 2 254 _ 7 Fw 3 R65 D amp j 18 5 5 lr sc mum 11 7 9 square lt gt connector _15 17 pin square socket type connector Vinyl insulated round cord 5 8 12cores Conductor cross sectional area 0 08 mm Insulated outside diameter 90 6 Unit mm Specifications Item ZW XPT2 ZW XRS2 Applicable controller ZW series Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Dialectic strength Across all lead wires and controller case 1 000 VAC 50 60 Hz 1 min Insulation resistance Across all lead wires and controller case 20 MO by 250 V megger Vibration resistance 10 to 55 Hz 0 35 mm single amplitude 50 min each in X Y and Z directions SNOISN3MWIG 1VN33 1X3 SNOILVOIJIO3dS destructive Shock resistance 150 m s 3 times each in six directions up down left right forward backward destructive Materials Cable sheath PVC Minimum bending 35 mm radius Weight Approx 150 g Accessories Instruction sheet 6 1 4 User s Manual Chapter 6 Parallel Cable ZW XCP2 7 6 13 1 2200
5. UM BHHRHE O E gt x e T L 127 5 14 9 DIN track attachment hook 4 4 5 e 5 I 43 0 1 Mounting hole dimensions Installation holes 4 M4 depth 6 0 MAX Unit mm SNOISN3WIG 1VN331X3 SNOILVOIJIO3dS ZW User s Manual 6 1 1 Chapter 6 Accessories Extension Fiber Cable ZW XF02R XF05R XF10R XF20R XF30R SNOISN3MWIG IWNYSLXA SNOILVOIJIO3dS 6 12 Fiber Cable 2 0 FC connector iber Cable q2 0 FC connector n 910 42 50 42 L Unit mm The following table lists cable lengths per models Type Specification ZW XFO2R 2m 2000 20 ZW XF05R 5m 5000 50 ZW XF10R 10m 100002100 ZW XF20R 20m 200005200 ZW XF30R 30m 3000025300 Specifications Item ZW XF02R ZW XF05R ZW XF10R ZW XF20R ZW XF30R Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Vibration resistance 10 to 55 Hz 0 35 mm single amplitude 50 min each in X Y and Z directions destructive Shock resistance 150 m s 3 times
6. 3 46 User s Manual Chapter 3 Setting the System Setting the System Display set the system environment Checking Information Displays the set measuring cycle and information of the controller and Sensor Head Setting Display Description Measuring cycle CYCLE Displays the currently set measuring cycle unit ms Controller Information Version VER Displays the model information of the controller C INFO MAC address Displays the MAC address that is set MAC ADR Sensor head Model MODEL Displays the model information of the Sensor Head obtained Information H INFO from the Calibration ROM ZW S_ Serial SER NO Displays the serial number of the Sensor Head last 6 digits As an example here is an explanation of the procedure for displaying the serial number of the Sensor Head Operating procedure SNOILONNS SONILLAS BROCE Steps Key operation Display Description 1 RUN Wim Press C key for two seconds to enter the FUN H L RUN 2 ZERORST ESC Press or keys to select either of SYSTEM and press key 3 A Press gt keys to select either of H INFO and press key 4 Press or keys to select either of SER NO and press key 5 SER 1 is displayed on the main display and the upper order digit
7. Steps Key operation Display Description 5 ZERORST EIE Select Voltage output as the output destination V The current setting value is displayed on the sub display Press keys to enter the editing mode and the sub display blinks Select VOLT and press 9 key 6 RUN LIT Press key for two seconds to enter the RUN FUN o WU mode TEACH Assignment of analog output Sets the task for which to output the results as analog Setting Display Description TASK1 TASK1 The measured value for the selected task is output from the Controller as Default value analog TASK2 TASK2 TASK3 TASK3 5 4 TASK4 OFF OFF No analog output SONILLAS an example here is an explanation of the procedure for outputting the results of 5 1 as analog Operating procedure Steps Key operation Display Description 1 3 For moving to ANALOG see steps 1 to 3 in p 4 12 4 ZERORST ESC Press or keys to select either of OUTPUT and press key ZERO 5 ZERORST Select TASK1 as the task to output for The current setting value is displayed on the sub display Press keys to enter the editing mode and the sub display blinks Select TASK1 and press fim Press m key for two seconds to enter the RUN key RUN FUN LTEACH
8. Steps Key operation Display Description 1 Press m key for two seconds to enter the FUN mode 2 Press or keys to select either of BANK and press key 3 Press or keys to select either of SAVE and press ZERO SET key 4 OK CAN is displayed on the sub display Press key to save the setting or 5 key to cancel 5 RUN e fim Press m key for two seconds to enter the RUN FUN H TY RUN mode User s Manual SNOILONNS SONILLAS BROCE 3 45 Chapter 3 Setting the Banks Clearing the Bank Settings Clear Initialize the setting of the currently selected bank S Settings in system setting and settings displayed in RUN mode are not initialized CHECK Here is an explanation of the procedure for clearing the bank Operating procedure Steps Key operation Display Description 1 RUN O Press mu key for two seconds to enter the FUN FUN H T RUN Mode TEACH 2 ZERORST ESC Press or keys to select either of BANK and press 62 key SNOILONNS SONILLAS 3 Press or keys to select either of BK CLR ZERO SET press key 4 ZERORST ESC OK CAN is displayed on the sub display Press key to clear the bank setting or 55 key to cancel 5 RUN fim Press m key for two seconds to enter the RUN RUN Mode
9. ZW 1 1 0 User s Manual Chapter 1 About Installation Connection Bi Installing on the DIN track The following describes how to attach the Controller on a 35 mm wide DIN track X ZERO SET DIN track option al 7 PFP 100N 1m E PFP 50N 0 5 m 100 2 1 m End plate option PFP M Installation procedure 1 Hook the upper edge of the Controller s back slot onto the upper edge of the DIN track 2 Push the Controller down onto the DIN track until the DIN track attachment hook is locked hook Push down until you hear it snap into place V Always hook the upper edge of the slot on the Controller s back first onto the DIN track Hooking the Controller starting from the lower edge of the slot may impair the mounting strength After completely installing the Controller make sure that it is securely fixed Removal procedure 1 Pull DIN track attachment hook downwards using a slotted screwdriver 1 or an equivalent cao 2 Lift up the Controller from the lower side and remove it from the DIN track DIN track attachment ZV 8 ZW User s Manual dnias LNSWSYNSVAWN 1 11 dnias LNSWSYNSVAW EEOAE 1 12 Chapter 1 About Installation C
10. 20 pole terminal block p 4 2 ZERO input p 4 8 ZW User s Manual Chapter 2 Functions and Operations during Measurement Setting Threshold Value Switch the controller to the FUN mode and set the range in order for the measured value to be judged as PASS Both HIGH and LOW threshold values are set As a judgment result HIGH PASS or LOW is output HIGH threshold value Measured value LOW threshold value ON when Measurement result gt HIGH threshold value ON when LOW threshold value mm Output PASS ON lt Measurement result lt HIGH threshold value LOW ON ON when Measurement result L OFF lt LOW threshold value HIGH Ope A judgment result appears on the controller as follows For judgment result HIGH The HIGH indicator lights up For judgment result PASS The PASS indicator lights up For judgment result LOW The LOW indicator lights up THRESHOLD H RUN RUN ZERORST ESC e uU FUN i TEACH KFA ETHERNET UN T There are two ways of setting the threshold value Method Operating key Details Teaching RUN O Performs measurement and uses the measurement results to set threshold values Position teaching is useful when threshold samples i e with the upper and lower limits can be obtained beforeh
11. number Only a Sensor Head with the same serial number is available V Use with the Calibration ROM always connected If the Calibration ROM is not connected an error is displayed CHECK ZW User s Manual 1 3 dnias LNSWSYNSVAW PREC 1 4 Chapter 1 Part Names and Functions Controller lt Front view gt Display THRESHOLD 1 RUN e ETHERNET LN iN ser SENsOR I oSTON a 0 991 io H Connectors j terminals Oe 19 A ONRON ZW i lt Bottom view ZW User s Manual 14 15 22 Rear view Front view Display Chapter 1 Part Names and Functions No Names light color Functions 1 HIGH indicator orange The HIGH indicator is lit while judgment is resulted in HIGH HIGH threshold value measured value 2 PASS indicator green The PASS indicator is lit while judgment is resulted in PASS LOW threshold value lt measured value x HIGH threshold value 3 LOW indicator orange The LOW indicator is lit while judgment is resulted in LOW measured value LOW threshold value 4 STABILITY indicator The
12. Cont d Key lock LOCK Zero reset memory ZER MEM Timing Reset key input KEY IN Measurement cycle CYCLE Controller information C INFO Sensor head information H INFO ZW User s Manual Setting Option Setting range Pages Sensor head calibration OK OK Cancel CAN p 1 19 H CALIB Key lock LOCK Off OFF On ON p 3 49 Zero reset memory Off OFF On ON p 3 41 ZER MEM Timing Reset key input Off OFF ON p 3 34 KEY IN be le Display current measurement cycle p 3 47 CYCLE 500 to 10000 us Default 500 Version VER Display version ae ART Display current MAC address Model MODEL Display model awe SER NO Display serial No Introduction CONTENTS Q BRUN mode 2 m 2 Setting Display Option Setting range Display Pages 2 Display target task DISP TASK1 TASK2 TASK3 TASK4 p 2 12 HIGH threshold value Controller 999 99 to 999 999 2 13 H JUDGE Smart Monitor ZW 999 999999 to 999 999999 LOW threshold value Controller 999 99 to 999 999 2 13 L JUDGE Smart Monitor ZW 999 999999 to 999 999999 p Decimal point digit DEC NUM 0 0016 1 1DIGJ2 2DIG y3 3DIG 4 4016 5 5016 p 2 12 ZW User s Manual 25 Introduction CONTENTS e e 4 m
13. 26 112 2 ETHERNET 3 o Le 3 114 m 5 fd 15 6 amp 16 d 74 2117 2 5 8 amp 1118 o i 9 E p 19 o 1014 20 Signal Description No Signal Description name name 1 OUT1 V Sensor Head 1 analog voltage 11 NC Not used output Outputs the measured value 10 V 2 OUT1 A Sensor Head 1 analog current output 12 NC Not used Outputs the measured value 4 to 20 mA 3 OUT10V 0 V for Sensor Head 1 analog 13 Not used voltage output 4 COM OUT COM1 for output 14 ALARM1 Sensor Head 1 ALARM output 1 5 HIGH1 Sensor Head HIGH judgment output 15 BUSY1 Sensor Head 1 BUSY output 6 PASS1 Sensor Head PASS judgment output 16 ENABLE ENABLE output 7 LOW1 Sensor Head LOW judgment output 17 ZERO1 Sensor Head 1 ZERO input 8 COM IN1 for input 18 RESET1 Sensor Head 1 RESET input 9 DC24V O V input for power supply 19 TIMING1 Sensor Head 1 TIMING input 10 DC24V 24 V input for power supply 20 LED OFF1 Sensor Head 1 LED OFF input Electrical Specifications p 4 5 Timing Charts p 4 33 ZW 4 2 User s Manual Chapter 4 I O Terminal Names and Functions 52 pole extension connector Used for bank number selection input binary output object task selection input binary output etc Compatible connector FX2B series Hirose Electric Co Ltd A parallel cable ZW XCP2 for an extension connector with 2 m cable is available
14. ZW User s Manual SSNILL3S 2599 4 9 SSNILL3S 2599 4 10 Chapter 4 I O Signal Functions Binary output task number output Name Description BINARY OUT output This outputs the task number currently output as binary It expresses the task number in combinations of BINARY OUT1 and 2 nun BINARY OUT4 BINARY OUT2 TASK1 OFF OFF TASK2 ON OFF TASK3 OFF ON 5 4 ON ON Binary output object task selection input Name Description BINARY SEL input This selects which task s data is output as binary Specify the task number in combinations of BINARY SEL1 and 2 It is only enabled in RUN mode punt BINARY_SEL1 BINARY_SEL2 TASK1 OFF OFF TASK2 ON OFF TASK3 OFF ON TASK4 ON ON User s Manual Bank selection input Name Description 4 Signal Functions BANK SEL input This is used for switching banks Specify the bank number in combinations of BANK SEL1 2 and 3 However if the bank mode is set to JUDGEMENT the bank cannot be Switched at the external signal input because the number of banks increases to 32 ME BANK SEL1 BANK SEL2 BANK SEL3 BANK1 OFF OFF OFF BANK2 ON OFF OFF BANK3 OFF ON OFF 4 ON ON OFF 5 OFF OFF ON BANK6 ON OFF ON BANK7 OFF ON ON BANK8 ON ON ON
15. 1 shot 1SHOT When the judgment result changes to PASS outputs the PASS output for the time set to the timer Neither the HIGH nor the LOW output is output Timer time setting range 1 to 5000 ms default value 1 Measured value HIGH threshold value LOW threshold value ON HIGH output PASS output See LOW output ON OFF Timer time User s Manual Chapter 4 Settings for I O As an example here is an explanation of the procedure for setting the timer type to 1 shot and the timer time to 10 ms Operating procedure Steps Key operation Display Description 1 3 For moving to JUDGE see steps 1 to 3 in p 4 18 Press or keys to select either of TIMER and press key 4 ZERORST ESC ZERO SET ZERO SET Select 1 shot as the judgment output type The current setting value is displayed on the sub display 5 ZERORST ESC Press AN keys to enter the editing mode and the Q sub display blinks ZERO ISET Select 1SHOT and press key 6 ZERORST ESC Set 10 as the timer duration The current setting value is displayed the sub display Press Eo key to enter the editing mode and the o Q sub display blinks m ZERO ISET To edit numerical values use keys d Enter 10 and press key 7 RUN e fim Press m key for two sec
16. Accessories 6 12 5 Extension Fiber Cable 6 12 o Connecting Adapter For Fiber Cable Connection 6 13 9 RS 232C Cable 6 14 Parallel Cable 6 15 gt 2 o z m X m A z gt m z m z o 2 ZW User s Manual 6 1 SNOISN3MWIG 1VN33 1X3 SNOILVOIJIO3dS 6 2 Chapter 6 Specifications Tm Specifications ZW S20 ZW S40 Measuring center distance 20 mm 40 mm Measuring range 1 mm 6 mm Static resolution 1 0 25 um 0 25 um Linearity 2 1 2 um 7 0 um Spot diameter 3 Near 45 um 90 um Center 940 um 80 um Far 945 um 90 um ZW Measuring cycle 500 us to 10 ms Operating ambient illumination Illumination on object surface 10 000 Ix or less incandescent light Ambient temperature range Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Degree of protection IP40 IEC60529 Vibration resistance destructive 10 to 150 Hz 0 35 mm single amplitude 80 min each in X Y and Z directions Shock resistance destructive 150 m s 3 times each in six directions up down left right forward backward Temperature characteristic 4 1 5 4 8 um C Materials Case aluminum die cast Fiber cable sheat PVC
17. Linearity Characteristic by Materials The measured distance displayed on the main display expresses the measurement center distance as 0 with the near side from the sensor as and the far side as E ZW S20 Material setting Normal Material setting Mirror surface Material setting Diffusion surface 10 1 5 10 8 8 8 6 6 6 4 4 4 2 gt 2 2 1 0 a gt E 0 gt 3 0 gt M s 5 5 AFA 5 Nr 2 E 22 E 2 4 H Mirror 4 H Mirror 4 H White ceramic el SUSBA s L SUSBA 6 Glass Glass 8 white ceramic 5 4 eap 1 0 8 0 6 0 4 0 2 0 02 04 06 08 1 1 0 8 0 6 0 4 0 2 0 02 04 06 08 1 1 0 8 0 6 0 4 0 2 0 02 04 06 08 1 Distance mm Distance mm Distance mm ZW S40 Material setting Norma Material setting Mirror surface Material setting Diffusion surface 30 30 30 25 25
18. Threshold values change The threshold value for the task displayed on the main display in RUN mode can be changed V Tochange the target task change the task displayed on the main display 2 jl Display details change p 2 12 CHECK As an example here is an explanation of the procedure for setting the HIGH threshold value by entering 1 000 directly Operating procedure Steps Key operation Display Description 1 RUN e fim O key in the RUN mode to display the FON o WT RON setting menu 2 ZERORST ESC Press or keys to select either of H JUDGE and press key ZERO SET 3 ZERORST ESC Set 1 000 as the HIGH threshold value The current measured value is displayed on the main display and the current set threshold value is displayed on the sub display At that time the THRESHOLD H indicator lights up ZERO ISET Press 2 key to enter the editing mode and the sub display blinks To edit numerical values use 4G 0 keys Enter 1 000 and press key 4 ZERORST ESC it Press 54 key in the RUN mode to exit the setting menu User s Manual NOILV33dO SISVE 2 2 13 NOILV33dO SISVE 2 14 Chapter 2 Functions and Operations during Measurement Zero Reset B What is zero reset This function allows resetting the measured value to 0 at
19. While a fiber cable is disconnected be sure to attach the included protective cap on both the controller side and the fiber cable side Leaving the fiber cable with the protective cap not attached the optical fiber may fail due to any adhered foreign matter Warming Up After turning ON the power supply allow the product to stand for at least 30 minutes before use The circuits are still unstable immediately after the power supply is turned ON so measured values may fluctuate gradually Maintenance and Inspection Do not use thinner benzene acetone or kerosene to clean the Sensor Head fiber cable and controller If large dust particles adhere to the emitter receiver of the Sensor Head or controller use a blower brush used to clean camera lenses to blow them off Do not blow the dust particles with your mouth To remove smaller dust particles dirt oil and fat wipe gently with a soft cloth for cleaning lenses Do not use excessive force to wipe off dust particles Scratches on the emitter receiver may cause false operations or measuring errors For details on the method for cleaning the ends of fiber cables refer to Connecting Fiber Cables p 1 15 Sensing Objects The product sometimes cannot accurately measure the following types of objects Transparent objects objects with an extremely low reflection factor objects smaller than the spot diameter objects with a large curvature excessively inclined objects target ob
20. Display Output Input Measure Judgment ment Status 11 segment Analo output Bina E CR mode 9 inary LED OFF Zero reset Ethernet display output PASS output LOW RUN Normal Measure Output Judg Output Enabled Enabled Enabled measurement ment result accord ment according Mea Keep Previous ing to the result to the sure value mea mode ment sure Measure ment ment result result Judgment result Clamp Outputat Output Output of Disabled Measured value clamp OFF these not determined level sured value LED OFF clamp FUN Display level Disabled accoraing Judgment tohe output Output System SYS ERR Voltage OFF Disabled Enabled error blinking Output of A com 0v mand is Current received Output of but is not 12 mA exe cuted When INIT Output at Output Disabled starting clamp OFF Note level approx 10 8 V Note Do not obtain data during start up The RS 232C output is indeterminate at this time SNOISN3MWIG 1VN331X3 SNOILVOIJIO3dS 6 1 0 User s Manual Chapter 6 Controller External Dimensions ZW C10T C15T C10AT C15AT 128
21. V Start Warp Engine ZW only when the personal computer recognizes the controller normally change the IP address and the subnet mask when using Warp Engine ZW on the same CHECK personal computer with which Smart Monitor ZW is used If using a different personal computer refer to p 5 5 to change the IP address and the subnet mask of the controller ZW User s Manual 7 9 xiaNaddv 7 10 Chapter 7 Updating Firmware 4 Select Programs OMRON ZW WarpEngineZW from the Windows Start menu The Warp Engine ZW screen is displayed When the startup of Warp Engine ZW fails the following screen is displayed after a message appears Set the connection port Setting the firmware information wv 5 Click the Controller information button as required The model and version of the controller that is being connected currently are displayed 6 Click the Loading file button and select the file in which you want to write The model and version of the controller that is held in the file are displayed Performing update of firmware wv T Click the Start upgrade button User s Manual mo Warp Engine ZW ver 1 0 x Version Controller information Loading file ria Warp Engine ZW x TH mi Warp Engine ZW ver 1 0 Controller information Version Loading file mm Warp Engine ZW ver 1 0 Version Controller informati
22. ZERO SET c 7 ZERORST ESC Set 10 as the reference value The current setting value is displayed the sub d display Press key to enter the editing mode and F sub display blinks To edit numerical values use AOD keys Enter 10 and press Q key ZERO SET 8 The decimal point is displayed Press gt key to move the decimal point Determine the decimal point and then press the mos key 9 RUN LIT Press m key for two seconds to enter the RUN FN e RUN mode TEACH User s Manual 3 39 Chapter 3 Setting the Output Conditions lll Status Set valid invalid for the zero reset function Setting Display Description On ON When zero reset input is received externally a zero reset is executed Default value Off OFF Even when zero reset input is received externally a zero reset is not executed The status is set for each task E CHECK As an example here is an explanation of the procedure for selecting the ON Enabled zero reset type setting Operating procedure Key operation Display Description For moving to ZERO see steps 1 to 5 in p 3 38 ZERORST Press or keys to select either of STATUS and press key ZERO SET SNOILONNS SONILLAS Enable the zero reset The current setting value is displaye
23. 4 wn ZW 26 User s Manual Chapter 1 MEASUREMENT SETUP dnias LNSWSYNSVAW System Configuration 1 2 Part Names and Functions 1 3 Sensor Head 1 3 Calibration ROM 1 3 Controller 1 4 About Installation and Connection 1 7 Installation of Sensor Head 1 7 Installation of Controller 1 10 Connecting Calibration ROM 1 14 Connecting Fiber Cable 1 15 Calibrating Sensor Head 1 19 Smart Monitor ZW 1 21 Operating Environment 1 22 Installation Uninstallation Method 1 23 Settings when Connecting Personal Computer with Controller 1 25 Starting and Exiting 1 29 ZW User s Manual 1 1 Chapter 1 System Configuration In addition to operations with the basic configuration ZW series displacement sensors can support various measurement applications when combined with numerous peripheral devices ZW series Basic configuration Measurement data can be easily loaded into a PLC or personal computer through Ethernet connections The Controller can be remotely controlled from a personal computer including switching between or changing setting data and entering measuring triggers Communication with multiple devices simultaneously cannot be achieved via Ethernet PC Various Controller operations including taking measured values and judgment results switching between or changing setting data or entering measuring triggers are available Sensor head Detects a target to meas
24. Accessory for the Controller ZW C10AT C15AT Ethernet cable Monitoring the measurement state Checks the measured value of the gang mounted controller in the list alix LEDOFF TIMING RESET ZERO jer prod sum CEI Cre Low ps EEEN S Setting support for functions Sets the sensing conditions in detail while checking the receiving status of the Sensor Head sensitivity EE x ren 2184 417 gm a 4 recente 2 e oe M rmm dnias LNSWSYNSVAW Displays the change of the time series for the measured value in a graph sia Displays and sets the settings for the controller in the list zum Pa Trax NA prem m ne 24 8 oem z 3 200 0006 him Ww E T Biorra nout a Trigger delay a WI Essa prol den vet mote Rs 4 M b s W T o Be E m o i a 3 jum 9 1 21 User s Manual Chapter 1 Smart Monitor ZW Operating Environment The following describes the operating environment for Smart Monitor ZW Before starting installation on a personal computer make sure that it satisfies the following requir
25. NOILVOINNININOD 7 User s Manual 5 1 5 Chapter 5 Connecting Using RS 232C Cable Judgment result acquisition command JG command Acquires the judgment result of the specified task Command format J je 1 Space 1 Task number Response format Normal processing Task numbers 0 to 3 Example When the judgment result is HIGH T judgment result Normal processing Task number 4 Example When the TASK1 judgment result is HIGH the TASK2 TASK3 judgment results are PASS and TASK4 judgment result is LOW l of of ier When a command was not successfully processed Parameter explanation Parameter Details Task number Specifies the number of the task of which the judgment result is to be output 0 TASK1 1 TASK2 2 TASK3 3 5 4 4 TASK1 to 4 NOILLVOINNININOD O A Judgment result Displays the Judgment result PASS 0 HIGH 1 LOW 2 ERROR 3 ZW 5 1 6 User s Manual Chapter 5 Connecting Using RS 232C Cable Processing unit data acquisition command DG command Acquire the measurement data and setting data of the processing unit Command format 1 Space T Unit number 1 Space 1 Data number Response format Normal processing _ cR 1 Setting value letter When a command was not successfully processed
26. Revision code Revision code Date Revised contents 01 Feb 2012 Original production 01A Mar 2012 corrections xiaNaddv PRE Cite ZW User s Manual 7 23 xiaNaddv 7 24 Chapter 7 Revision History User s Manual Terms and Conditions of Sale omnon 7 9 10 11 12 Offer Acceptance These terms and conditions these Terms deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyers purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts I
27. T T RUN mode 2 ZERORST ESC Press or keys to select either of SENS and press key 3 Press keys to select either of EXPOSE and press key 4 Select AUTO in the exposure time control mode The current setting value is displayed on the sub display Press A keys to enter the editing mode and the sub display blinks Select AUTO and press 9 key ZW User s Manual SNOILONNS SONILLAS 3 3 SNOILONNS SONILLAS 3 4 Chapter 3 Setting Sensing Steps Key operation Display Description ZERORST ESC ZERO SET RUN e FUN Set 500 as the upper limit for the exposure time UPPER is displayed on the main display and the current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use AUOD keys Enter 500 and press key Press 7 key for two seconds to enter the RUN FUN TEACH mode ZW User s Manual Chapter 3 Setting Measurement Items Setting Measurement Items Obtain the waveform data based on the specified sensing condition and calculate the height thickness of up to four surfaces included in the measuring range Count the measurement surface closest
28. The setting for common height Set this item when measuring measurements as shown in the the height of an object below following diagram is registered a transparent object as shown for TASK1 in advance In such in the following diagram a case this setting is not required Sensor head Setting Display Edge 1st Sensor head Transparent object Measurement range Description Display Measurement Surface SUR ZW User s Manual Sets the measurement surface Edge 1st EDGE1 Edge 2nd EDGE2 Edge 3rd EDGE3 Edge 4th EDGE4 Light Peak PEAK default value Chapter 3 Setting Measurement Items As an example here is an explanation of the procedure for measuring the height of the surface edge 2nd below a transparent object as shown in the diagram on the right on the previous page Operating procedure Steps Key operation Display Description 1 RUN e Press m key for two seconds to enter the FUN FUN mode 2 ZERORST ESC Press or keys to select either of MEAS and MULT DIL t1 1 press key Press or keys to select either of TASK1 press key Press or keys to select either of ITEM and press key 5 ZERORST I Select Height as the measurement item The cu
29. key Press or keys to select either of LOCK and press key Turns the key lock function ON The current setting value is displayed on the sub display Press Aly keys to enter the editing mode and the sub display blinks Select ON and press key fim Press C key for two seconds to enter the RUN FUN TEACH RUN mode ZW User s Manual SNOILONNS SONILLAS 3 49 SNOILONNS SONILLAS 3 50 Chapter 3 Setting the System Initializing Settings Returns all banks system settings to their default settings E d The settings of all banks system settings are returned to the default settings regardless of the currently selected bank number SUEDE Parameters for which the default values are decided by the Sensor Head measuring range Hys Trigger hys HIGH Threshold LOW Threshold are all set to the default value of 0 which is the factory default Here is an explanation of the procedure for restoring the default settings Operating procedure Steps Key operation Display Description 1 RUN Press mu key for two seconds to enter the FUN H T mode 2 ZERORST ESC Press or keys to select either of SYSTEM and press key ZERO SET 3 Press
30. key to return to the previous menu Select Parameter Y for the parameter type Press or keys to select either of PARAM Y and press key User s Manual Chapter 3 Setting Measurement Items Steps Key operation Display Description 21 ZERORST ESC Set the parameter to TASK2 The current setting value is displayed on the sub display Press keys to enter the editing mode and the sub display blinks Select TASK2 and press key ZERO SET 22 LTEACH FUN Press 7 key for two seconds to enter the RUN mode User s Manual SNOILONNS SONILLAS 3 13 Chapter 3 Setting the Output Conditions Setting the Output Conditions Setting the Filter Set the filter condition when filtering information obtained from the sensor The following types of filters can be set depending on purpose Displacement Waveform when filter is not set Smooth Median filter Spike like changes are MEDIAN removed Changes smoothed Average filter out AVE Median filter MEDIAN Displacement i Changes are extracted to Differ filter eliminate displacement value DIFFER 0 Lowpass filter LOPASS Sudden changes are removed SNOILONNS SONILLAS Waveform when filter is not set Highpass filter
31. 1 Space 1 Space OFF 0 ON 1 Response format Normal processing When a command was not successfully processed NOILVOINnIWINOO 5 H A A ZW User s Manual 5 23 Chapter 5 Connecting Using RS 232C Cable E White LED OFF input command LD command Turn ON OFF the logical beam lt Command format gt L D fcr 1 Space 1 Space 1 ON O OFF 1 Response format Normal processing When command was not successfully processed R oR NOILLVOINNININOD 22 2 5 E O A Version information acquisition command VR command Acquire the system version information Command format Response format Normal processing z iw jc tj of t o When a command was not successfully processed R ZW 5 24 User s Manual Chapter 5 Connecting Using RS 232C Cable Sensor head calibration command CA command Calibrate the Sensor Head Command format ic JA 1 Space Response format Normal processing k When command was not successfully processed CR NOILVOINNININOD 22 2 5 7 ZW User s Manual 5 25 NOILVOINQWIAOO 5 26 Chapter 5 Connecting Using RS 232C Cable Internal logging start command LS command Start the internal log
32. 2 2 0 a 5 y 52 5 4 m 6 a 8 gt 10 T 4 0 5 0 0 5 1 4 0 5 0 0 5 1 m z 2 o ZW 6 6 User s Manual ZW S40 Mirror a direction 30 20 5 J 5 40 Slope angle 7 E 5 WU 9 V 20 0 fiie 5 30 Error um Distance mm White ceramic a direction Distance mm Chapter 6 Sensor Head Mirror direction 30 20 10 E 2 Jl 10 e H A Slope angle ps 20 0 2 45 30 I 6 4 2 0 2 4 6 Distance mm White ceramic direction 30 20 E 5 4 Slope angle f 50 20 0 50 30 Distance mm ZW User s Manual SNOISN3MWIG 1VN331X3 SNOILVOIJIO3dS 6 7 SNOISN3MWIG 1VN331X3 SNOILVOIJIO3dS 6 8 Chapter 6 Controller Controller Specifications Specifications Item ZW C10T ZW C10AT ZW C15T ZW C15AT Input Output type NPN PNP Number of connected Sensor Heads 1 per Controller Sensor Head compatibility Available Light source for measurement White LED Segment Main display 11 segment red dis
33. 2 Press Key The ZERO indicator illuminates and the current measured value is registered as 0 zero romam Hj sensor m THRESHOLD 9 RUN RUN ZERORST ESC e FUN LTEACH ETHERNET f 2 2 7 FCALIB4 sENsom T TAB POSITION 0 When zero reset is executed the analog output becomes the voltage or current value at the center uid Wh ti ted th tput b th It t val t th ter of A the two preset points Analog output becomes roughly 0 V or 12 mA when focus is not set CHECK Setting focus p 4 14 E The Zero Reset function can also be executed by supplying a ZERO signal to the 20 pole terminal block il gt 20 pole terminal block 4 2 ZERO input p 4 8 W Canceling zero reset 1 Press and hold 5 key for two seconds SENSOR 1 HIGH PASS o Low O STABILITY O ZERO O ENABLE AANA THRESHOLD RUN e UTEACH ETHERNET RS 2320 3 ZERO SET rCALIB4 ROMT SENSOR TAB POSITION V The zero reset function can also be canceled by supplying a ZERO signal to the 20 pole terminal block
34. Connect the controller and an device are not connected ata external device at a 1 1 ratio 1 1 ratio Ethernet The security setting is not Check if the communication is communication appropriate blocked due to the firewall cannot be setting on the external device established Other Key input is not The key lock setting is turned Turn Off the key lock setting p 3 49 allowed ZW 7 4 User s Manual Chapter 7 Error Messages Countermeasures Error Messages and Countermeasures Starting process errors prer Abnormality Cause Countermeasure code 2 The linearity The linearity correction value Check to make sure that the Calibration correction data is loaded from the Calibration ROM is correctly inserted invalid ROM is corrupt If the error occurs when it is correctly The linearity The Calibration ROM is not Beiden ins Lorie correction data cannot inserted into the controller Deron be loaded Please contact an OMRON branch or sales office Note 7 The system setting is The system settings saved After holding down the Mode switching invalid to the controller are corrupt key press the ZERO SET key to clear the 8 The bank data is The bank data saved to the system settings anid Ie bank data then 2 resume the starting process invalid controller is corrupt Note If error code 3 is displayed as a temporary measure
35. For details on the functions of the m key see p 2 3 2 ZERORST ESC Press or keys to select either of SYSTEM and press 62 key 3 Press or gt keys to select either of H CALIB and press key 4 ZERORST ESC OK CAN appears on the sub display ZERORST ESC To execute press or key or the key to cancel ZW User s Manual 1 1 9 Chapter 1 About Installation Connection Steps Key operation Display Description RUN 5 RUN im Press RO key for two seconds to enter the RUN FUN T RUN FU LTEACHI mode LTEACH V When Sensor Head calibration fails e If the Sensor Head is calibrated in an inappropriate environment an error is displayed on the main ZERORST EST display If this happens press key to return to the previous screen and try again If an error continues even after calibrating the Sensor Head in an appropriate environment the fiber connector on the Sensor Head or controller may be stained Clean the fiber cable referring to p 1 16 dnias LNSWSYNSVAW 1 20 User s Manual Chapter 1 Smart Monitor ZW ZW series is provided with the Smart Monitor ZW software utility This utility allows you to set up sensing functions and monitor the waveforms of measurement results on a personal computer Smart Monitor ZW ZW SW
36. Lower limit 0 001 999 999 Hz Default value 0 001 Off OFF Frequency filter is not used Default value SNOILONNS SONILLAS BROCE 1 Set the cut off frequency to a value smaller than one half of the sampling frequency Otherwise the frequency filter will not function properly If a value outside of the appropriate range is set the frequency filter will be applied with the values included in the range 2 If the cut off frequency values upper lower limits are too close the frequency bandwidth to be detected cannot be properly detected VV The sampling frequency is the inverse of the sampling cycle measuring cycle can be viewed in the System Information menu CHECK UA Checking Information p 3 47 User s Manual 3 1 9 Chapter 3 Setting the Output Conditions As an example here is an explanation of the procedure for selecting the Lopass filter setting for the frequency filter type and the 1 Hz cut off frequency filter setting Operating procedure Steps Key operation Display Description 1 4 For moving to FILTER see steps 1 to 4 in p 3 15 5 ZERORST ESC Select Frequency filter as the filter type Press or keys to select either of FREQ and press key ZERO SET Select Lowpass filter as the frequency filter type The current setting value is displayed on the sub display Press keys to e
37. RUN mode User s Manual 4 1 3 Chapter 4 Settings for I O Setting focus For the analog output because the measured value is converted to a current of 4 to 20 mA or a voltage of 10 to 10 and is then output you can freely set the relationship between the displayed measured value and output value Match the settings to suit the connected external device Enter the output values for any two current values or voltage values to set the output range Example When setting 4 mA output Point 1 for measured value of 0 mm and 20 mA output for measured value of 6 mm Point 2 current output Output current mA A 201 Point 2 V Separate the two specified points by at least 1 of the rated measuring range of the connected Sensor A Head or 40 um x For example for a ZW S40 the two measured points must be separated by at least 12 mm x 0 01 0 12 CHECK mm as the measuring range is 12 mm 6 mm Y 1 et 1 0 1 1 4 0 Measured value m 0 6 mm 2 an example here an explanation of the procedure for setting 4 mA output Point 1 for measured value of 0 mm and 20 mA output for measured value of 6 mm Point 2 Operating procedure Steps Key operation Display Description 1 3 For moving to ANALOG see steps 1 to in p 4 12 Press or keys to select either of FOCUS and pr
38. User s Manual SSNILL3S 4 11 Chapter 4 Settings for I O Settings for I O The following describes settings for I O Settings for Analog Output The following describes the settings for outputting the current measurement results from the analog output of the 20 pole terminal block Output destination setting With analog output the measurement results can be output converted into a current from 4 to 20 mA or a voltage from 10 to 10 V Selects which to output the current or the voltage Setting Display Description Display Voltage output VOLT Voltage output Default value Current output CUR Current output VV The same output destination is set for all banks The output destination cannot be set separately for individual banks z CHECK SSNILL3S 2599 As an example here is an explanation of the procedure for outputting the voltage Operating procedure Steps Key operation Display Description 1 RUN Press m key for two seconds to enter the FUN TON T RUN mode 2 ZERORST ESC Press or keys to select either of I O and press key 3 Press or keys to select either of ANALOG and press key 4 Press or keys to select either of V OR C and press key 4 12 User s Manual Chapter 4 Settings for I O
39. s Manual 2 9 NOILV33dO SISVE 2 10 Chapter 2 Functions and Operations during Measurement Functions and Operations during Measure Switching the Display during RUN mode In RUN mode you can switch measured value display by pressing the keys during the operation You can check the threshold value and analog output value while displaying the measured value on the main display nnn nnn 7202122 ann Note HIGH threshold LOW threshold Analog voltage Analog current Judgement value value output value output value result m nd mm unlit L unlit om Om Displayed task Resolution Displayed task be selected from TASK1 to TASK4 The above display screenshots are only samples and may different from actual displays Note An output item not selected the analog output Voltage output Current output is displayed as on the sub display For example if Voltage output is selected on the analog output the analog current output value is displayed as on the sub display Details displayed the main display The measured values always appear on the main display The measured values are initialized as follows Reference value 0 measurement cente
40. 2599 4 40 Chapter 4 Timing Charts Bank switching 1 2 3 4 DT T8 TO M BANK SEL input BANK SEL1 2 3 X BANK OUT output X BANK_OUT1 2 3 BUSY output Es ON ENABLE output ORE Measurement Measurement Measurement gt lt 4 Item Minimum Maximum T7 Response time of input 200 ms T8 Bank switching time 100 ms T9 Measurement start response time 3xTO Depends on the set conditions Explanation of operations 1 The BANK SEL signal is switched to the bank number switched to 2 After the input response time the measurement stops and the BUSY signal is turned ON then the bank switching operation is started 3 After the bank switching ends the BUSY signal is turned OFF and the BANK OUT signal is switched 4 After the bank switching ends the BUSY signal is turned OFF and the BANK OUT signal is switched User s Manual Chapter 4 Timing Charts 1 2 3 4 5 6 i T40 i 111 T12 i l T1 T9 LED OFF input 0 LED Tum OFF nD Turn ON ENABLE output ory Measurement Clamp Measurement Measurement Pa gt lt Item Minimum Maximum T9 Measurement start response time 3xTO Depends on the set conditions T10 Time of receiving LED OFF input 100 us T11 Response time of LED OFF 100 us T12 ENABLE respon
41. 4 Press or keys to select either of OUTPUT and press key 5 ZERORST ESC As the binary output contents select Measurement O value 1 z The current setting value is displayed on the sub E gt display Press A y keys to enter the editing mode and the ZERO ISET sub display blinks Select MEAS1 and press mos key ZW User s Manual Chapter 4 Settings for I O Steps Key operation Display Description Press or keys to select either of TASK1 and press key 6 ZERORST ESC ZERO SET ZERO SET 7 ZERORST ESC Enable TASK1 binary output The current setting value is displayed on the sub display Press A y keys to enter the editing mode and the sub display blinks Select ON and press key Q ZERO SET 8 RUN fim Press O key for two seconds to enter the RUN FON d H RUN mode Output format When the measured value is output Outputs the measured value as a 21 bit binary number 2 s complement Example1 When the measured value is 1 23456 The number of digits after the decimal point is the default 5 digits 123456 decimal 000011110001001000000 binary Example2 When the measured value is 1 23456 123456 decimal 111100001110111000000 binary SONILLAS VV When multiple tasks are output continuously
42. After the binary output update cycle the TASK2 results are output judgment output and binary output 5 After the binary output update cycle the TASK3 results are output judgment output and binary output ZW User s Manual 4 45 Chapter 4 Timing Charts 6 After the binary output update cycle the TASK4 results are output judgment output and binary output 7 After binary output update cycle 2 the TASK1 results are output judgment output and binary output 4447 Which tasks to output results for can be selected M UA Binary output object task selection input p 4 10 CHECK SSNILL3S 2599 ZW 4 46 User s Manual Chapter 4 Timing Charts Measured value 2 mode When measured values for multiple tasks are output by BINARY SEL input Binary output xX resultXTASK A result 0 DD muwo D 9 10 are Judgment output C HIGH PASS LOW X X XS X Ge a Gee On TASKA i i measurement value X i i 1 X X 1 X X X TASK B 1 1 1 1 L 1 1 1 1 measurement value 1 1 5 X BINARY SEL input XC TASKA 1 I 1 TASK B result X TASK B result 1 1 Xx E 5 ba deh Bee GATE output Eos i 0 BINARY OUT output TASK A TASK B N Item Minimum Maximum o
43. An invalid IP address is set for the communication controller parameter error Set an appropriate IP address see p 5 5 Measurement errors appropriate EU Abnormality Cause Countermeasure code 90 Abnormal The receiving status line Check if the Sensor cable is disconnected measurement brightness during or broken waveform measurement is not Furthermore remove the cable from the controller and clean the edge surface and reconnect And then calibrate the Sensor Head see p 1 19 V If an error code other than the one listed above is displayed the controller be broken Please con tact an OMRON branch or sales office 7 ZW User s Manual Chapter 7 EMC Directive Conformity EMC Directive Conformity Applicable directive CE Marking Safety category Low voltage directive EMC directive Conformed 1 Not applicable Conformed 1 B 1 For more details on conformity level please contact your OMRON sales representative to obtain Declaration of Conformity In compliance with EN45014 xiaNaddv P LE ZW User s Manual 7 7 xiaNaddv 7 8 Chapter 7 Updating Firmware Updating Firmware This section describes how to update the firmware of ZW Series Controllers Use Warp Engine ZW to update the firmware Warp Engine ZW is automatically installed when Smart Monitor ZW is installed The most recent versi
44. Default MAX Binary output MAX MAX MIN MIN BINARY Output object TASK1 TASK1 TASK2 TASK2 4 18 OUTPUT TASK3 TASK3 TASK4 TASK4 p 0 to 99 9999 mm S P Default 0 05 of measurement p 4 18 range Timer OFF Off delay OFF DLY On TIMER delay ONDLY 1 shot 1SHOT 4 19 ti us TIME 1 to 5000 ms Default 1 Voltage or current Voltage output Current output p 4 12 V OR C OFF OFF TASK1 TASK1 OUTPUT TASK TASK2VTASK3 TASK3 p 4 13 TASK4 TASK4 Focus FOCUS Off OFF On ON Focus Current 4 5 6 7 8 9 10 11 12 13 14 Current 15 16 17 18 19 20 mA Voltage 1 Default 4 mA CURT j Voltage 10 9 8 7 6 5 4 3 2 voLr1 1 0 1 2 3 4 5 6 7 8 9 10 V Default 10 V Meam 999 999999 to 999 999999 mm Default 0 5 p 4 14 MEAS1 Focus Current 4 5 6 7 8 9 10 11 12 13 14 Current 19 16 17 18 19 20 mA Voltage 2 Default 20 mA CUR2 Voltage 10 9 8 7 6 5 4 3 2 VoLT2 1 0 1 2 3 4 5 6 7 8 9 10 V Default 10 V Measurem 999 999999 to 999 999999 mm ent value 2 Default 0 5 MEAS2 Calibration CALIB Off On x Current 4 5 6 7 8 9 10 11 12 13 14 Calibration 45 16 17 18 19 20 mA Voltage 1 Default 4 mA CURT Voltage 10 9 8 7 6 5 4 3 2 voLr1 1 0 1 2 3 4 5 6 7 8 9 10 V Default 10 V Calibration value 1 999 to 999 Default 0 ADJ4 p 4 16 rat Current 4 5 6 7 8 9 10 11 12 13 14 Calibration 45 16 17 18
45. Default Upper limit 999 999 Lower limit 0 001 ZW 20 User s Manual Introduction CONTENTS O Setting Option Setting range Pages Measurement TASK1 Output Scaling Auto 7 2 MEAS TASK1 OUTPUT SCALE AUTO nm Cont d Cont d One point scaling 1PT E Forward FWD Reverse REV Two point scaling 2PT 3 21 Manual MANUAL SPANI 2 0000 to 2 0000 Default 1 0000 Offset 999 999999 to 999 999999 mm OFFSET Default 0 Thick _ THICK Off _ OFF Off OFF PEAK Bottom BOTTOM Peak to peak P P Auto Hold Type peak AUTOPK Auto bottom 3 28 HOLD TYPE AUTOBT Auto peak to peak P AUTOPP Average AVE Sample SAMPLE Trigger Timing TIMING Selfup trigger TRIG SELF U Selfdown trigger SELF TRIG 999 999999 to 999 999999 mm ee LEVEL Default 0 P 0 to 999 999999mm T Sl Default 0 05 of measurement range DELAY Off OFF On ON TOL TIMI 1 to 5000 ms Default 1 ms Sampling time 1 to 5000 ms Default 100 ms SMP TIM Zero reset Type Real value REAL Hold value 3 37 ZERO TYPE HOLD Offset 999 999999 to 999 999999 mm
46. TO Measurement cycle 0 5 ms Depends on the set m conditions T4 GATE signal rise time E 0 2 ms 5 5 Output time of signal Setting value Setting value o 0 1 to 100 0 ms 0 1 to 100 0 ms T15 Binary output update cycle TOxUpdate cycle TOxUpdate cycle T17 Response time of input TO Explanation of operations When the results for all tasks are output 1 Input the number of the task you want to output to the BINARY SEL input 2 The results for the selected tasks are output judgment output and binary output 3 After the judgment result and binary data output the GATE signal is turned ON 4 The GATE output time after the GATE signal is turned ON the GATE signal is turned OFF 5 When the results for the selected tasks are updated the judgment output and binary output are also updated 6 Input the number of the task you want to output to the BINARY SEL input The results for the selected tasks are output judgment output and binary output After the judgment result and binary data output the GATE signal is turned ON The GATE output time after the GATE signal is turned ON the GATE signal is turned OFF 10 When the results for the selected tasks are updated the judgment output and binary output are also updated N co a ZW User s Manual 4 47 Chapter 4 Timing Charts SONILLAS 5376 ZW 4 48 User s Manual Chapter 5 Etherne
47. To learn about the This describes the operation methods and operation methods for functions of the Smart the Smart Monitor ZW Monitor ZW Operation manual ZW User s Manual 1 3 Introduction Related Manuals 5 a EJ ZW 14 User s Manual Introduction CONTENTS Meanings of Signal Words 4 Meanings of Alert Symbols 4 Meanings of Alert Symbols 5 Precautions for Safe Use 6 Precautions for Correct Use 8 Editor s Note 10 Page Format 10 Notice 12 Related Manuals 13 Search from Menu Tree 20 Section 1 MEASUREMENT SETUP 1 1 Part Names and Functions 1 3 Sensor Head 1 3 Calibration ROM 1 3 Controller 1 4 About Installation and Connection 1 7 Installation of Sensor Head 1 7 Installation of Controller 1 10 Connecting Calibration ROM 1 14 Connecting Fiber Cable 1 15 Calibrating Sensor Head 1 19 Smart Monitor ZW 1 21 Operating Environment 1 22 Installation Uninstallation Method 1 23 Settings when Connecting Personal Computer with Controller 1 25 Starting and Exiting 1 29 Section 2 BASIC OPERATION 2 1 Operation Modes 2 2 ZW User s Manual 15 e 4 4 o Introduction Q e 4 m 4 o Functions of Operating Keys 2 3 Digital Displays 2 4 Multi task and Bank Data 2 6 Setting Flow 2 8 Functions and Operations during Measurement 2 10 Switching the Display during RUN mode 2 10 Zero Reset 2 14
48. ZW XPT2 1 cable AE For personal computer ZW XRS2 Extension fiber cable optional Note3 Parallel cable optional Aexclusive extension fiber cable is available to E A parallel cable for 52 pole extension connector 1 place the Sensor Head and Controller far apart than 1 1 ZW XCP2 with 2 m cable is available the normal distance to each other Use the exclusive product for correct measurements Connecting adapter Extension fiber cable included with the fiber ZW XF 1 cable for extension 2 5 m 10 m 20 m 30m ZW XFC ZW 1 2 User s Manual Chapter 1 Part Names and Functions Part Names and Functions The following describes the names and functions of parts of the Sensor Head Calibration Q ROM and Controller 2 EA mi Sensor Head m gt 5 2 m 4 m 2 o m c 79 Functions 1 Projector receiver Projects and receives light 2 Serial number Serial number Only a calibration ROM with the same serial number is available Fiber interface Interfaces the Sensor Head and optical fiber unremovable Fiber Cable Sends or receives light signals to from the Controller 5 Fiber Connector Couples the Controller and fiber cable Calibration ROM This ROM is associated with the sensor on a one to one basis and operates connected to the Controller EE Names 2222 oFamlens Serial number
49. default value END Edge 3rd EDGE3 Edge 4th EDGE4 Light Peak PEAK SNOILONNS SONILLAS As an example here is an explanation of the procedure for selecting the setting for the measurement described in the diagram above Operating procedure Steps Key operation Display Description 1 RUN Press 7 key for two seconds to enter the FUN FUN H RUN mode 2 Set the material of the target to MIRROR Optional Ww Setting the Material for the Target to Measure p 3 2 If the target object is a transparent object such as glass on which specular reflection occurs set the material of the measurement object to MIRROR to obtain more accurate measurement result 3 Set the top to Edge 1st ZW 3 8 User s Manual Chapter 3 Setting Measurement Items Steps Key operation Display Description 3 1 ZERORST ESC Press or keys to select either of MEAS and press key ZERO SET 3 2 Press or keys to select either of TASK1 and press key 3 3 Press or keys to select either of ITEM and press ZERO SET key 3 4 ZERORST ESC Select Thick as the measurement item The current setting value is displayed on the sub af display Aly keys to enter the editing mode and the 2 sub display bli
50. mX nY In addition you can assign to TASK the measurement of characteristic points you have set and measure multiple points or perform calculations Parameter K range PARAM K 999 999999 to 999 999999 mm default value 0 Parameter m range PARAM M 10 0 to 10 0 default value 0 Parameter n range PARAM N 10 0 to 10 0 default value 0 Parameter X range PARAM X None default value TASK1 to TASK4 Parameter Y range PARAM Y None default value TASK1 to TASK4 As an example here is an explanation of the output of the calculation result below Example When calculating the amount of convexity and concavity on the workpiece surface from the difference between the average value and the peaks and outputting this to Task 3 TASK1 Surface peak hold TASK2 Surface average hold TASK3 Set TASK1 TASK2 Parameter K 0 Parameter m 1 Parameter n 1 Parameter X TASK1 Parameter Y TASK2 SNOILONNS SONILLAS 3 1 0 User s Manual Operating procedure Chapter 3 Setting Measurement Items Steps Key operation Display Description 1 RUN e iim Press BO key for two seconds to enter the FUN e FUN RUN mode LTEACH 2 ZERORST ESC Press or keys to select either of MEAS and press key ZERO SET 3 Sets the surface peak hold for TASK1 and the surface average hold for TASK2 JL Setting the Hold p 3 28
51. 0 Client for Microsoft Networks 5005 Packet Scheduler File and Sharing for Networks M 4 Link dae Topology Discovery Responder Install Uninsta Properties Description Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks 6 Click the Use the following IP address option and enter an IP address and subnet mask Example When matching the computer settings to the controller s network address and setting the following values IP address 192 168 250 2 Subnet mask 255 255 255 0 Internet Protocol Version 4 TCP IPv4 Properties General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address 168 250 2 255 255 0 Default gateway Obtain DNS server addre tical Use the following DNS server addresses Preferred DNS server Alternate DNS server Validate settings upon exit Advanced T Click OK to complete the configuration User s Manual Chapter 1 Smart Monitor ZW For Windows XP 1 Select Control Panel from the start menu The Control Panel dialog box appears 2 Click Network and Internet ees Ponnectionj and
52. 1 to 223 default value 192 IP2 0 to 255 default value 168 IP3 0 to 255 default value 250 IPA 1 to 254 default value 50 Subnet mask SUBNET SUB1 SUB2 SUB3 SUB4 SUB1 0 to 255 default value 255 SUB2 0 to 255 default value 255 SUB3 0 to 255 default value 255 SUBA 0 to 255 default value 0 NOILVOINQWINOO PERCL ZW User s Manual 5 5 Chapter 5 Connecting Using Ethernet Cable Operating procedure Steps Key operation Display Description 1 Press key for two seconds to enter the FUN mode 2 Press or keys to select either of SYSTEM press key 3 Press or keys to select either of COM and press ZERO SET key 4 Press or keys to select either of ETN and press key ZERO SET Press or keys to select either of IPADDR and press key 6 Press or keys to select either of IP1 and press key Set the IP1 value The current setting value is displayed on the sub display Press keys to enter the editing mode and the sub display blinks Enter the IP1 value and then press 7 ZERORST ESC ZERO SET key ZERO SET ZERORST 8 ZERORST ESC Press key to return to the previous menu 9 Repeat steps 6 to 8 to enter the IP2 IP3 and IP4 setting values ZERORST Press key twic
53. 19 20 mA Voltage 2 Default 20 mA CUR2 Voltage 10 9 8 7 6 5 4 3 2 VOLT2 1 0 1 2 3 4 5 6 7 8 9 10 V Default 10 V Calibration value2 999 to 999 Default 0 ADJ2 The same output destination is set for all banks The output destination cannot be set separately for individual banks ZW User s Manual Introduction CONTENTS Setting Option Setting range Pages Measurement value 1 MEAS1 setting Binary output Output object Output object TASKI ON OFF W Meceurement 10 BINARY OUTPUT OUTPUT value 2 MEAS2 Judgment value JUDGE Off OFF p 4 22 Cont d TASK1 to 4 TASK1 to Off OFF ON TASK4 Decimal point o to 6 6DIG Default 5 gi igit BDIG p 4 25 DEC NUM DEC NUM Output cycle Output cycle CYCLE CYCLE 1 to 100 Default 1 p 4 26 GATE Period GATE Period GATE GATE 0 1 to 100 0 ms Default 0 1 p 4 27 BANK1 BANK1 to BANK8 Bank setting Bank change Bank number BANK8 Default BANK1 2 20 BANK BK CHG BANK
54. 20000 1div Yes Yes 0 1 4 Offset value 0 999999999 to Yes Yes 999999999 nm 42 Median 2 Median filter mode 0 0 Off Yes Yes 1 Count 3 2 Count 9 3 Count 15 User s Manual Chapter 7 Processing Item Data List Setti uisiti ng 3 Data 2 9 ena Unit Processing FUB Patameter Default Setting range output ena bled number Item se value range bled i qe disa bled bled 43 Average 2 Average count 8 Count 0 Count 1 Yes Yes 256 1 Count 2 2 Count 4 3 Count 8 4 Count 16 5 Count 32 6 Count 64 7 Count 128 8 Count 256 9 Count 512 10 Count 1024 11 Count 2048 12 Count 4096 44 Frequency 2 Filter type 0 0 Off Yes Yes filter 1 Highpass filter 2 Lowpass filter 3 Bandpass filter Cutoff frequency 1 1 to 999999 1div 0 001 Yes Yes 4 Cutoff frequency upper 999999 1 to 999999 1div 0 001 Yes Yes limit 5 Cutoff frequency lower limit 1 1 to 999999 1div 0 001 Yes Yes 45 Differentiation 2 Differentiation mode 0 0 Off Yes Yes 1 On 3 Differentiation cycle 1 1 to 5000 ms Yes Yes 46 Hold 2 Hold mode 0 0 Off Yes Yes 1 Peak 2 Bottom 3 Peak to peak 4 Auto peak 5 Auto bottom 6 Auto peak to peak 7 Average 8 Sample 3 Trigger method 0 0 Timing Yes Yes 1 Self up trigger 2 Self down trigger 4 Trigger level 0 999999999 to Yes Yes 999999999 nm 5 Trigger hys 0 05
55. 25 20 20 20 15 15 X 15 10 10 10 5 5 7 5 473 b 5 fd 4 A 0 A Z RESANS 2 gt 5 5 E g s V TAM 10 5 10 1 10 A5 Mirror 45 U Mirror 15 L White ceramic SUSBA L oo SUSBA 20 Glass Glass 725 white ceramic 2 30 30 ECT T s PN OS UES E 6543210123456 6 5432710123456 6 5432710123456 Distance mm Distance mm Distance mm ZW User s Manual SNOISN3MWIG 1VN331X3 SNOILVOIJIO3dS 6 5 Chapter 6 Angle Characteristic direction direction Model nameplate Slope angle 2 angle Slope angle Slope angle ZW S20 Mirror a direction Mirror direction ES o o Distance mm Distance mm 8 8 6 6 4 4 g 2 0 ToO 2 8 2 S 5 ul 4 Slope angle E Slope angle et o o 2 5 8 d o ae 8 8 6 111 8 10 10 L 1 0 5 0 0 5 1 4 0 5 0 0 5 1 m Distance mm Distance mm O gt White ceramic a direction White ceramic direction I 10 9 o 6 4 2
56. 3 ZW User s Manual dnias LNSWSYNSVAW 1 5 Chapter 1 Part Names and Functions Connectors terminals No Names Functions 16 RS 232C connector Connect the RS 232C cable when you are connecting the system with a PLC or personal computer through RS 232C For the RS 232C cable please use the following exclusive products If you use a cable not included in the exclusive products a false operation or breakdown may result For connecting to a PLC or programmable terminal ZW XPT2 For connecting to a PC ZW XRS2 17 Ethernet connector This connector is used to connect with a personal computer through Ethernet Prepare commercially available Ethernet cable satisfying the following requirements Category 5e or more 30 m or less RJ45 connector 8 pin modular jack For one to one connection Select cross cable For connection through a network hub Select straight cable dnias LNSWSYNSVAWN 18 52 expansion The 52 pole expansion connector is used to utilize extended functions connector such as binary I Os including output for measured value GATE signal or binary output task number outputs or binary output object task selection input signals or bank I O including bank number output or bank select input A parallel cable for 52 pole extension connector ZW XCP2 with 2 m cable is available 19 20 pole terminal block The 20 pole terminal block connects the C
57. Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to
58. CHECK For the power supply use AWG18 to 28 cables 7 i Make the cable tip exposed by approx 7 mm 8 0 9 DC24 V gt 10 d The following product is recommended for the 24 VDC power supply S8VS 06024 Omron 2 5 A 60 W User s Manual dnias LNSWSYNSVAW PREC 1 13 dnias LNSWSYNSVAW PREC 1 14 Chapter 1 About Installation Connection Connecting Calibration ROM To connect the calibration ROM to the Controller follow the steps below 1 1 Connect the calibration ROM to the ROM connector on the Controller 2 Fix the calibration ROM by tightening the supplied M2 screw M2 screw Tightening torque 0 15 N m max EN Calibration ROM ROM connector VV Before connecting or disconnecting the calibration ROM make sure that the Controller s power supply 4 is turned OFF The Controller may break down if the calibration ROM is connected while the power is CHECK 2N Use with the Calibration ROM always connected If the Calibration ROM is not connected an error is displayed Only a calibration ROM and Sensor Head with a same serial number are compatible When connecting a calibration ROM with a Sensor Head make sure that they have a same serial number or measurement cannot be performed correctly User s Manual Chapter 1 About Installation Connection Connecting Fiber Cable Connect the fiber cable on the Sensor Head to the Sensor Head connector on
59. DIFF Exposure Time Control Auto Upper limit 3 3 Mode AUTO UPPER 1 to 5000 ms Default 1000 p 3 3 EXPOSE Fixed Manual exposure time 1 5000 ms Default 1000 p 3 3 MANUAL TIME Measurement TASK1 Measurement Height Measurement Edge 1st EDGE1 Edge 2nd setting TASK1 item HEIGHT Surface EDGE2 Edge 3rd EDGE3 Edge p 3 6 MEAS ITEM SUR 4th EDGE4 Light Peak PEAK Edge 1st EDGE1 Edge 2nd ere Mises 1 F EDGE2 Edge 3rd EDGE3 Edge TOP EDGE4 Light Peak PEAK 55 Surf 2 Edge 1st EDGE1 Edge 2nd TENDI EDGE2 Edge 3rd EDGE3 Edge END 4th EDGE4y Light Peak PEAK Calculation Parameter K 999 999999 to 999 999999 mm CALC PARAM K Default 0 Parameter m 7 PARAM M 10 0 to 10 0 Default 0 Parameter n PARAM N 10 0 to 10 0 Default 0 Es None OFF 5 1 TASK1 ARAN TASK2 TASK2 TASK3 TASK3 i TASK4 TASK4 None OFF 5 1 TASK1 Y TASK2 TASK2 TASK3 TASK3 i TASK4 TASK4 None NONE E 3 5 Filter Median OFF OFF LOW LOW MID 3 15 FILTER MEDIAN MID HIGH HIGH P Average 1 2 4 8 16 32 64 128 256 512 3 16 AVE 1024 2048 4096 Differ DIFFER Off OFF On ON 4 to 5000 ms Default 1 OFF OFF Lowpass LOPASS FI REGI Highpass HIPASS Bandpass BDPASS Lowpass Highpass 0 001 to p 3 19 Cutoff 999 999 Hz Default 0 001 frequency Bandpass 0 001 to 999 999 Hz CUTOFF
60. HIPASS Frequency filter AMAN FREQ Gradual changes are removed Three frequency variations are mixed Bandpass filter BDPASS AAA given change is detected 3 14 User s Manual Chapter 3 Setting the Output Conditions Setting the median filter The intermediate value of multiple sets of data can be output as the measurement result Setting Display Description Low LOW Outputs the intermediate value of the last 3 measurements Mid MID Outputs the intermediate value of the last 9 measurements High HIGH Outputs the intermediate value of the last 15 measurements Off OFF Median filter is not used Default value As an example here is an explanation of the procedure for selecting the Mid median filter setting Operating procedure Key operation Display Description Press key for two seconds to enter the FUN FUN TEACH mode Press or keys to select either of MEAS and press key ZERO SET SNOILONNS SONILLAS BROCE Press or keys to select either of TASK1 and press key Press or keys to select either of FILTER and press key ZERO SET 5 MC _U Select Median filter as the filter type ULL Press or keys to select either of MEDIAN and press key 6 ZERORST ESC 1 Select Mid as the median filter type The current setting value is disp
61. IR Parameter explanation Unit number Specifies the unit number 0 to 255 to be acquired r Data number Specifies the data number 0 to 255 to be acquired y UA For unit numbers and data numbers refer to Processing Item Data List p 7 13 NOILVOINNINNOD 22 2 5 PERCL ZW User s Manual 5 1 7 Chapter 5 Connecting Using RS 232C Cable Processing unit data setting command DS command Change the setting data of the processing unit Command format oS Jer T Space T Unit number T Space 1 Data number T Space 1 Setting value letter lt Response format gt Normal processing o K cR When a command was not successfully processed CR Parameter explanation Parameter Details Unit number Specifies the unit number 0 to 255 to be acquired Data number Specifies the data number 0 to 255 to be acquired Setting value This is the setting value of the specified data UA For unit numbers and data numbers refer to Processing Item Data List p 7 13 NOILLVOINNININOD ZW 5 1 8 User s Manual Chapter 5 Connecting Using RS 232C Cable Current bank acquisition command BG command Acquire the current bank number Command format e CR lt Response format gt Normal processing T Bank number When a command was not successfully
62. Neiwerk or pick a Control Panel icon Connections URS ae ic The Network Connections dialog box x appears 3 Right click Local Area Connection and select Properties from the displayed menu The Local Area Connection Properties dialog box gr Disable 212 Status Connec Repair dnias LNSWSYNSVAWN Bridge Connections appears Create Shortcut 4 Under the General tab double click 1 Local Area Connection Properties Internet Protocol TCP IP Fi General Aor The Internet Protocol TCP IP Properties roe ro E9 VMware Accelerated AMD PCNet Ad This connection uses the following items Eh Client for Microsoft Networks Bl File and Printer Sharing for Microsoft Networks acket Schedule Description dialog box appears Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected Notify me when this connection has limited or no connectivity User s Manual 1 27 Chapter 1 Smart Monitor ZW 5 Click the Use the following IP address Internet Protocol TCP IP Properties option and enter an IP address and General subnet mask th copi Other yau ok you hao connie ie appropriate settings Exa m p J Obtain an IP address automatically When matching the computer settings to the contro
63. OK CAN is displayed on the sub display Press 2 key to execute the scaling or ZERO SET to cancel Press key for two seconds to enter the RUN FUN Leach mode User s Manual SNOILONNS SONILLAS 3 27 SNOILONNS SONILL3S 3 28 Chapter 3 Setting the Output Conditions Setting the Hold Set the hold conditions for measured values The hold functions hold any value from the measured values during the specific period sampling period such as the maximum or minimum value B Type Set the hold conditions for measured values Setting Display Description Peak PEAK Holds the maximum value during the sampling period The output changes at the end of the sampling period and is held until the end of the next sampling period Output Current measured value Sampling period Bottom BOTTOM Holds the minimum value during the sampling period The output changes at the end of the sampling period and is held until the end of the next sampling period Current measured value 4 Output gt Sampling period Peak to Peak P P Holds the difference between the maximum and minimum values during the sampling period This option is selected mainly when detecting vibration The output changes at the end of the sampling period and is held until the end of the next samp
64. T RUN mode TEACH 2 ZERORST ESC Press or keys to select either of MEAS and 5 Vol press key gt T 3 Press or keys to select either of TASK1 and press key m 4 keys to select either of OUTPUT and press meen key o 2 5 Press or keys to select either of ZERO and a press key O 6 Press or keys to select either of TYPE and d press key 2 o 7 ZERORST Select Real value as the zero reset type The current setting value is displayed on the sub display Press QUO keys to enter the editing mode and the sub display blinks Select REAL and press m amp n key 8 fim C key for two seconds to enter the RUN H T RUN mode 3 38 User s Manual Chapter 3 Setting the Output Conditions Offset Set an offset to set the reference value for zero reset to a value other than 0 Setting Display Description Offset OFFSET Sets the reference value Range 999 999999 to 999 999999 mm Default value 0 As an example here is an explanation of the procedure for selecting the 10 mm reference value setting Operating procedure ie gt 0 2 Steps Key operation Display Description 1 5 moving to ZERO see steps 1 to 5 in p 3 38 zi 6 ZERORST ESC Press or keys to select either of OFFSET z and press key 9 o
65. a Judgment output Select one TASK that you want to output 5 Binary output E Measurement processing flow TASK4 Can output data from four tasks at a 2 time 2 E 5 5 5 2 o 2 D El Serial output Ethernet RS 232C 5 Z is isbhi i is 5 Can output data from four tasks at a 5 iL 3 2 5 o time N ZW 2 6 User s Manual Chapter 2 Overview of Setting and Measurement B Bank data ZW series can hold up to eight sets of settings which are called a bank When the device setup is changed you can switch the bank externally What is bank The sensing settings for measurement are held as one bank Example of bank switching for settings If you register settings of various classes Register the different settings for changing the device setup Measuring operation with the contents set in BANK2 Sensing setting for product class A Sensing setting for product class B Switch Measuring operation to BANK2 with the contents set in BANK1 Itis easy to change the device setup TASK1 TASK4 n TASK1 to TASK4 specified the settings Output Threshodvaue Output Threshold value for each bank 5 1 If only the threshold value is different in the settings for a bank by changing the mode of the bank you can increase the number of banks from 4 to 32 CHECK Changing the Ba
66. away using a commercially available cleaner exclusive for fiber connectors or dry and soft cloth Do not use a cloth moistened with alcohol or the dirt may be reattached Point Item Model Manufacturer Sensor Head side OPTIPOPRI ATC RE 01 Fiber connector NTT Advanced Technology Controller side Corporation NEOCLEAN 5250 ATC ST 02N Fiber connector The fiber cable and fiber connectors should not be left with their protective caps removed not even for a short period of time Leaving them unprotected can let dirt get on the end surface and cause performance deterioration Calibrate the Sensor Head after removing and inserting a fiber cable N UA Calibrating Sensor Head p 1 19 User s Manual Chapter 1 About Installation Connection Extending fiber cable To extend the fiber cable on the Sensor Head use an extension fiber cable and connecting adapter Connecting adapter ZW XFC oT gt Sensor Head Extension fiber cable fiber cable ZW XF__R 2 m 5 m 10 m 20 m 30 m Mate the convex section on the fiber cable with the groove on the connection adapter and turn the threaded section clockwise while pushing in ees ES Convex Groove section dnias LNSWSYNSVAW PREC In the No good status in figure below optic
67. claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu Sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous
68. depending on the selections Applies the selected conditions or values Switches to a lower menu ZERORST ESC key ZERORST ESC Hold down for at least two seconds to cancel a zero reset Functions differently depending on the selections Cancels a selected condition or value Switches to an upper menu Hold down for at least two seconds to jump to the top menu on the FUN mode ZW User s Manual NOILV33dO SISVE 242 2 3 NOILV33dO SISVE Chapter 2 Overview of Setting and Measurement Digital Displays The theme displayed on the main or sub display varies depending on the currently selected operating mode The following table lists the theme displayed when turning the controller on or in the RUN or FUN mode mode When turning on Main display upper line in red The controller model name ZW C appears Operating Sub display lower line in green During the initialization INIT is displayed The system enters the RUN mode after displaying INIT for a few seconds RUN mode The task measurement result appears The task to display can be toggled see p 2 12 Press key to cycle through the sequence of the HIGH and LOW threshold values analog output voltage current judgment result resolution the max and min values for one min measured value exposure time distance sensor to the object
69. for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety ZW User s Manual 3 Introduction Meanings of Signal Words Meanings of Signal Words The following signal words are used in this manual a E Indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage Indicates a potentially hazardous situation which if not avoided may VAN in minor or moderate injury or in property damage Meanings of Alert Symbols The following alert symbols are used in this manual Indicates general prohibitions for which there is no specific symbol Indicates prohibition when there is a risk of minor injury from electrical shock or other source if the product is disass
70. for the processing unit for Task N add 20 x N 1 to the unit number you want to reference Example To change the average processing for TASK2 Reference the parameters for Processing unit number 43 20 x 2 1 63 Data number 2 User s Manual Chapter 7 Processing Item Data List Unit number 122 Processing Item Analog output sett uisiti ng Data 9 ena Hm Patameter Default Setting range output ena bled value range bled er I disa dive Pled 2 Monitor focus mode 0 0 Off Yes Yes 1 On 3 Monitor focus output position 999 999999 to Yes Yes 1 measurin 999 999999 mm g range 2 4 Monitor focus output position 999 999999 to Yes Yes 2 measurin 999 999999 mm g range 2 5 Monitor focus current low 4 4 to 20 mA Yes Yes limit 6 Monitor focus current high 20 4 to 20 mA Yes Yes limit 7 Monitor focus voltage low 10 10 to 10 V Yes Yes limit 8 Monitor focus voltage high 10 10 to 10 V Yes Yes limit 21 Output target task 1 0 None Yes Yes 1 TASK1 2 TASK2 3 TASK3 4 TASK4 23 Output level during clamping 0 Current output Yes Yes 0 MAX Approx 21 mA 1 20 mA 2 19 mA 16 5mA 17 4mA 18 MIN Approx 3 mA Voltage output 0 MAX Approx 10 8 V 1 10V 2 9V 20 9 V 21 10 V 22 MIN Approx 10 8 V User s Manual xiaNaddv 7 17 xiaNad
71. is displayed on the sub display Press mon key to enter the editing mode and the sub display blinks To edit numerical values use 9 ora keys Enter 6 and press 2 key ZERORST ESC 11 The decimal point is displayed Press gt key to move the decimal point Determine the decimal point and then press OK CAN is displayed on the sub display Press x key to put the setting into effect or key to cancel ZERORST ZERO SET key for two seconds to enter the RUN FUN RUN mode ZW User s Manual 4 1 5 Chapter 4 Settings for I O Correcting analog output values Discrepancies may occur between the current value voltage value output as analog set on the Controller and the current value voltage value actually measured due to the conditions for the connected external device or other factors The analog output correction function can be used to correct this discrepancy The output values are corrected by entering the correction value for the current or voltage values for any two points Setting range 999 to 999 default value 0 VV Set the output type and select either current or voltage output beforehand Also connect the analog E e output signal line to an external ammeter or voltmeter gt As example here is an explanation of the procedure for correcting 4 mA out
72. key ZERO SET Set 1 2 in the inclination coefficient The current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks ZERO ISET To edit numerical values use 4 Go 0 keys Enter 500 and press key ZERO SET RUN e fim Press C key for two seconds to enter the RUN RUN e FUN LTEACH RUN mode SNOILONNS SONILLAS 3 26 User s Manual Chapter 3 Setting the Output Conditions Thickness scaling The thickness is measured at one position and offset values are set for that measured value Operating procedure Key operation For moving to SCALE Display see steps 1 to 5 inp Description 3 22 6 ZERORST Select Thick as the scaling type The current setting value is displayed on the sub display Press A y keys to enter the editing mode and the sub display blinks ZERO ISET Select THICK and press key ZERORST ESC The current measured value is displayed on the main display and the current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use keys Enter the setting value and then press
73. least 1 of the rated measuring range for the connected Sensor Head For example for ZW S40 the two measured points must be separated by at least 12 mm x 0 01 CHECK 0 12 mm as the measuring range is 12 mm x 6 mm User s Manual SNOILONNS SONILLAS 3 23 SNOILONNS SONILLAS 3 24 Chapter 3 Setting the Output Conditions Operating procedure Steps Key operation Display Description 1 6 For moving to SCALE AUTO see steps 1 to 6 in p 3 22 7 ZERORST ESC Press or keys to select either of 2PT and press 62 key ZERO SET 8 Press key when the main display shows ZERO SET POINT1 9 ZERORST ESC Set the measured value of point 1 The current measured value is displayed on the main display and the current setting value is displayed on the sub display To edit numerical values use AUOD keys ZERO SET Enter the setting value and then press key 10 Press key when the main display shows ZERO SET POINT2 11 ZERORST ESC Set the measured value of point 2 To edit numerical values use keys Enter the setting value and then press ZERO SET 12 ZERORST ESC OK CAN is displayed on the sub display Press key to execute the scaling or key to cancel 13 RUN fim Press E
74. of 0 to 999 999999 mm Yes Yes measurin g range 6 Trigger delay time 1 1 to 5000 ms Yes Yes Sampling time 100 1 to 5000 ms Yes Yes 8 Trigger delay mode 0 0 Off Yes Yes 1 On ZW User s Manual xiaNaddv 5270 7 15 xiaNaddv P LT 7 16 Chapter 7 Processing Item Data List Setti uisiti ng 2 Data 2 on ena Unit Processing Hm Patameter Default Setting range output ena bled number Item ER value range bled i Pa disa bled bled 47 Zero reset 5 Offset when a zero resetis 0 999999999 999999999 Yes Yes executed nm 7 Zero reset mode 0 0 Real Yes Yes 1 Hold 64 Zero reset execution 1 0 Off Yes Yes enabled disabled Status 1 On 49 Judgment 2 LOW threshold value 25 of 999999999 to Yes Yes output measurin 999999999 nm g range 3 HIGH threshold value 25 of 999999999 to Yes Yes measurin 999999999 nm g range 120 Judgment 0 Hys width 0 05 of 0 to 999999999 nm Yes Yes processing measurin g range 1 Timer mode 0 0 Off Yes Yes 1 Off delay 2 On delay 3 1shot 2 Delay time 1 1 to 5000 ms Yes Yes Task subject to judgment 0 0 TASK1 Yes Yes output 1 TASK2 2 TASK3 3 TASK4 121 Processing 0 Mode when measurement 1 0 Keep Yes Yes when cannot be performed 1 Clamp measurement cannot be performed Unit numbers 40 through 49 are parameters for the TASK1 processing unit To reference the parameters
75. of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be res
76. output The BUSY signal is turned OFF To start and continue sampling even if a sampling value is an abnormal value or an undetermined value set Keep as the non measurement setting After the start of measurement if measurement results are not obtained the number of times required to take the average the measurement result is not applied User s Manual SSNILL3S 2599 4 37 SSNILL3S 2599 4 38 Chapter 4 Timing Charts Sample hold 1 2 3 4 5 6 7 8 9 0 1 4 T T4 T5 V 14 1 T5 iig 18 i Trigger output TIMING OFF Reset output ON i 1 H 1 RESET OFF i i i Busy output OFF Judgment output T HIGH PASS LOW X Binary output X i K ON GATE output OFF Analog output X X Item Minimum Maximum T3 Response time of analog output 0 1 ms T4 GATE signal rise time 0 2 ms T5 Output time of GATE signal Setting value Setting value 0 1 to 100 0 ms 0 1 to 100 0 ms T6 Trigger input reset input minimum 3 ms TO time T7 Response time of input 2 ms TO 3 0 2 Explanation of operations 1 The trigger signal is turned ON 2 During the trigger input minimum time when the trigger is input is ON sampling is started and the BUSY signal is t
77. programs that are running If virus detection software is enabled uninstallation may take time to complete Log an Administrator or a user with system access rights For Windows 7 1 Turn your PC ON and startup up Windows Select Control Panel from the start menu ad Double click Uninstall a program gt Right click SmartMonitorZW from the list and select Uninstall Click the Yes ZW User s Manual 1 23 dnias LNSWSYNSVAW EELO 1 24 Chapter 1 Smart Monitor ZW For Windows XP 1 a User s Manual Turn your PC ON and startup up Windows Select Control Panel from the start menu Double click Add Remove Programs Select SmartMonitorZW from the list and click the Remove Click the Yes Chapter 1 Smart Monitor ZW Settings when Connecting Personal Computer with Controller To connect a personal computer with the Controller directly through an Ethernet cable set up the network on the personal computer as follows V Specify a network address appropriate for the Controller settings as the IP address for the personal e computer z CHECK The controller default settings are as follows address 192 168 250 50 Subnet mask 255 255 255 0 For Windows 7 dnias LNSWSYNSVAW 1 Select Control Panel from the start menu The Control Panel dialog box appears 2 Click Net
78. selection input Burnie B18 BANK SEL3 Bank selection input Gray B19 BANK SEL2 White B20 BANK SEL1 Black B21 NC Not used Brown B22 NC Red B23 NC Orange B24 NC Yellow B25 COM IN2 COM for input Green B26 COM IN2 Blue ZW 4 4 User s Manual Electrical Specifications p 4 5 Timing Charts p 4 33 Chapter 4 I O Terminal Names and Functions Electrical Specifications Bi Input circuit Item Specifications Model ZW C10T C10AT ZW C15T C15AT Input type NPN PNP Input voltage DC24 V 10 21 6 to 26 4 V DC24 V 10 21 6 to 26 4 V Input current 7 mA TYP DC24 V 7 mA DC24 V j ON voltage ON current 19 V min 3 mA min 19 V min 3 mA min OFF voltage OFF current 2 5 V max 1 mA max 5 V max 1 mA max ON delay 0 1 ms max 0 1 ms max OFF delay Internal circuit diagram 3 0 1 ms max 0 1 ms max I DE EE Cope cae ea nce Sue t Led Aca DES Input f terminals 33 0 i COM IN1 2 Input terminals 3 3 KQ 5 5 9 E i i 9100 1000 pF 9100 Internal circuit COM IN1 2 i SSNILL3S 256 1 ON voltage ON current This is the voltage value or current value that makes the signal go OFF to ON The ON voltage value becomes the potential difference between COM IN 1 2 and the input terminals 2 OFF voltage OFF current This is the
79. specified task If the lt task number gt is omitted the result of the task of which the result is currently displayed is acquired If 4 is set for the task number gt the measured values for all tasks are obtained DG DG unit number data lt delimiter gt Acquires the measurement data and p 5 17 data number setting data of the processing unit lt delimiter gt DS DS lt unit number gt OK lt delimiter gt Changes the setting data of the p 5 18 lt data number gt processing unit lt setting value gt lt delimiter gt BG BG lt delimiter gt lt bank number gt Acquires the current bank number p 5 19 lt delimiter gt BS BS lt data number gt OK lt delimiter gt Replaces the current bank number by the p 5 20 lt delimiter gt specified bank number ZR ZR lt task number gt OK lt delimiter gt Executes a zero reset for the specified p 5 21 lt delimiter gt task If the lt task number gt is omitted the zero reset is executed for the task of which the result is currently displayed If 4 is set for the task number gt this is executed for all tasks ZC ZC lt task number gt OK lt delimiter gt Cancels the zero reset of the specified p 5 22 lt delimiter gt task If the lt task number gt is omitted the zero reset is executed for the task of which the result is currently displayed If 4 is set for the task number gt this is executed for all tasks TM TM 0 OFF 1 0 gt OK lt delimiter gt Executes th
80. terminal side 12 3 4 5 67 8 9 9 1 27 YN ZENS 17 10 Square 17 pin side D SUB 9 pin side d E 6 7 9 NC 8 NC 9 9 GND V NC wo o NC Plug type connector 9 NC 72 1 Q 2 NC 1 z NC s NC 17 o FG SHELL 2 ZW 5 8 User s Manual Chapter 5 Connecting Using RS 232C Cable RS 232C cable For personal computer ZW XRS2 Cable length 2 m Controller side Personal Computer side 9 1 Ux EE 17 10 67 8 9 Square 17 pin side D SUB 9 pin side GND 0V o 9 RTS RS z NC f 6 m 7 8 9 NC 9 E ER wx 2 Socket type connector NC FG z 2 ZW User s Manual 5 9 NOILLVOINNININOD 5 10 Chapter 5 Connecting Using RS 232C Cable Communication Settings Set the communication specifications for the controller according to the communication specifications for external devices Setting Display Description Data length DATA 8 bit BBIT 7 bit 7BIT default value 8 bit Parity PARITY None DFF ODD ODD EVEN EVEN default value None Stop bit STOP 1 bit 1BIT 2 bit 2BIT default value 1 bit Baud Rate BAUD RT 9600 19200 38400 57600 115200 d
81. the Controller as follows 1 Remove the protective caps from the controller s fiber connector and the fiber cable L3 OR Protective cap Fiber cable dnias LNSWSYNSVAW Fiber connector Protective cap V Do not discard but keep the protective cap handy e CHECK 2 Mate the convex section on the fiber cable with the groove on the fiber connector and turn the threaded section clockwise while pushing in see figure 1 Figure 1 Figure 2 Good No good Groove Threaded section Fiber cable Fiber connector Convex section Figure 3 Good No good In the No good status in figure 2 and figure 3 optic signals cannot be transmitted and correct measurement is not possible Always check that the system is in the Good status ZW User s Manual 1 1 5 dnias LNSWSYNSVAW EEOAE 1 16 Chapter 1 About Installation Connection Handling fiber cables A Use them in compliance with the following CHECK Fiber cable bend radiuses must be at least 20 mm Do not let bending cause stress at the root section of a fiber connector Do not yank hard on a fiber cable Do not step on a fiber cable or place anything heavy on it Do not touch the end surface of a fiber cable or the cable may be degraded in performance Should the end surface be touched or soiled wipe the dirt
82. the BUSY output becomes ON CHECK f the bank mode is set to Judgment value JUDGE the bank cannot be switched at the external signal input because the number of banks increases to 32 Bank number output The currently selected bank number is output The output bank number is according to the combination of the bank number output signals BANK to 3 SSNILL3S 2599 Bank number Bank number Bank number output 1 output 2 output 3 Output bank BANK OUT1 BANK OUT2 BANK OUT3 OFF OFF OFF BANK1 ON OFF OFF BANK2 OFF ON OFF BANK3 ON ON OFF BANK4 OFF OFF ON 5 ON OFF ON BANK6 OFF ON ON BANK7 ON ON ON BANK8 4 32 User s Manual Chapter 4 Timing Charts Timing Charts The following shows the timing charts when communication is performed with external devices Basic operation 1 2 3 4 5 6 i TO i 4 Log T5 T1 T2 i T3 35 i gt lt ON j j Exposure Judgment output i HIGH PASS LOW X X HEN Binary output X X Y 1 r X 0 output 2 L3 1 Analog output X X X X X o m Item Minimum Maximum a Measurement cycle 0 5 ms Depends on the set Z conditions 0 5 to 30 ms 2 Exposure time 1us Maximum exposure time 1 to 5000 us
83. the currently output task number is output in the 7 a BINARY OUT output En UA Checking Information p 3 47 User s Manual 4 23 SSNILL3S 2599 4 24 Chapter 4 Settings for I O When the judgment is output b20 b19 b18 b17 b16 b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO b NC 2 YN 2 i i TASK4 TASK3 TASK2 Judgment Judgment Judgment result result result b2 b1 bO HIGH PASS LOW Bit Item Details b0 3 6 HIGH Turns ON when the judgment result is HIGH b1 4 7 PASS Turns ON when the judgment result is PASS b2 5 8 LOW Turns ON when the judgment result is LOW User s Manual Chapter 4 Settings for I O Decimal point digit setting Sets the number of digits after the decimal point for data output as binary Setting Display Description Decimal point digit DEC NUM 0016 O digit 1DIG 1 digit 2DIG 2 digits 3DIG 3 digits 4DIG 4 digits 5016 5 digits Default value 6DIG 6 digits Example If the measured value is 0 123456 the output value is as follows according to the number of digits after the decimal point 0 digits O output range 1048576 mm 1048575 mm 1 digit 1 output range 104857 6 mm 104857 5 mm 2 digits 12 output range 10485 76 mm 10485 75 mm 3 digits 123 output range 1048 576 mm 1048 575 mm 4 digits 1234 output range 104 8576 mm 104 8575 m
84. the settings data will be cleared UE CHECK ZW 2 8 User s Manual Chapter 2 Setting Flow Changing the Bank Mode Threshold Setting Chapter 2 BASIC OPERATION a Setting Threshold Value 265 Bank Switching VA Chapter 2 BASIC OPERATION Bank Switching S Executing Zero Reset ME Chapter 2 BASIC OPERATION E ICA Zero Reset ro 5 o Setting bz Analog Judgement and Binary output IU Chapter 4 1 0 SETTINGS gt FEM Using Ethernet RS 232C Va Chapter 5 Ethernet RS 232C ME Communications COMMUNICATION B I U a Setting Banks VA Chapter 3 SETTINGS FOR FUNCTIONS 2 8 2 Setting the System Environment gt Chapter 3 SETTINGS FOR FUNCTIONS Setting the System Setting the Filter gt Changing Material Settings Chapter 3 SETTINGS FOR FUNCTIONS 5 S UA Setting the Material for the Target to Measure 55 st Changing Exposure Time Control Chapter 3 SETTINGS FOR FUNCTIONS 2 Mode Settings Setting Exposure Time Control Mode EET Setting Filter VA Chapter 3 SETTINGS FOR FUNCTIONS o 2 When a problem occurs When The Smart Sensor Does Chapter 7 APPENDIX Troubleshoot Not Operate Correctly LA va Chapter 7 APPENDIX Error Messages When An Error Message Appears Zi and Co ntermeasires ey ZW User
85. the zero reset level will be held also when it is saved Zero reset will continue after startup when these functions have been changed User s Manual 3 41 SNOILONNS SONILLAS 3 42 Chapter 3 Setting the Output Conditions As an example here is an explanation of the procedure for selecting the ON Enabled zero reset memory setting Operating procedure Steps Key operation Display Description 1 RUN e FUN LTEACH UNLIT L RUN Press mL key for two seconds to enter the FUN mode ZERORST ESC Press or keys to select either of SYSTEM and press key Press or keys to select either of ZER MEM and press key ZERO SET Enable the zero reset memory The current setting value is displayed on the sub display Press keys to enter the editing mode and the sub display blinks Select ON and press key ZERO SET RUN e FUN LTEACH Press m key for two seconds to enter the RUN mode User s Manual Chapter 3 Setting the Banks Setting the Banks Changing the Bank Mode Select the bank contents to be obtained from the settings or judgment value Setting Display Description Normal NORMAL Default value Sensing setting measurement setting and I O setting that are set in the FUN mode are regarded as bank data The
86. to the Sensor Head first Sensor head Edge 1st Edge 2nd Edge 3rd Edge 4th Set the following measurement item based on the desired output for each task Setting Display Description Display Height HEIGHT Measures the height Specifies either of the following Edge 1st EDGE1 Edge 2nd EDGE2 Edge 3rd EDGE3 Edge 4th EDGE4 Light Peak PEAK default value the surface receiving the largest amount of received light within the measuring range Thick THICK Measures the thickness Specifies either of the following for each of SURFACE1 TOP and SURFACE2 END Edge 1st EDGE1 Edge 2nd EDGE2 Edge 3rd EDGE3 Edge 4th EDGE4 Light Peak PEAK default value the surface receiving the largest amount of received light within the measuring range Calculation CALC Performs calculations using the output for each task None NONE Select this when you don t perform the measurement VU The following are the initial values preset for the tasks TASK1 HEIGHT HEIGHT TASK2 TASK4 NONE NONE CHECK To check the measurement surface use the SmartMonitor ZW to check the light reception waveform status Refer to Smart Monitor ZW Operation Manual ZW User s Manual SNOILONNS S NILLIS 3 5 SNOLLONnH SONILLAS 3 6 Chapter 3 Setting Measurement Items Measuring the Height
87. voltage value or current value that makes the signal go ON to OFF The OFF voltage value becomes the potential difference between COM IN 1 2 and the input terminals 3 Below is a table giving the COM_IN input common and input signal connection correspondence Terminal 20 pole terminal block 52 pole extension connector name COM_IN1 COM_IN2 ZERO1 BANK SEL1 RESET1 BANK_SEL2 Input terminal TIMING1 BANK_SEL3 LED OFF1 BINARY SEL1 BINARY SEL2 BANK CHG V Chattering countermeasures The sensor is designed with functions to deal with chattering but if chattering of 100 us or more incorrect input due to chattering cannot prevented Input signal changes of less than 100 CHECK us are ignored The input signal is applied when the same level is maintained for 100 us or longer Always use non contact relays SSR PLC transistor output for input signals If contact relays are used contact bounding may input a trigger again during measuring ZW User s Manual 4 5 SSNILL3S 25969 4 6 Chapter 4 I O Terminal Names and Functions Output circuit Item Specifications Model 7 ZW ctO0TICAdNT Output type NPN PNP Output voltage DC21 6 to 30 V DC21 6 to 30 V Load current 20 pole terminal block 50 mA max 52 pole extension connector 30 mA max 20 pole terminal block 50 mA max 52 pole extension connector 30 mA max O
88. 3 39 OFFSET Default 0 P IS TATUS Off OFF On ON p 3 40 High 999 999999 to 999 999999 mm ODE EACH threshold Default 25 of measurement H JUDGE range p 2 18 999 999999 to 999 999999 mm Default 25 of measurement F range High 999 999999 to 999 999999 mm Direct DIRECT threshold Default 25 of measurement H JUDGE range p 2 19 999 999999 to 999 999999 mm sa Default 25 of measurement range same as TASK1 TAS same as TASK1 same TASK1 ZW User s Manual 21 e zZ m 2 lt 22 Introduction CONTENTS Non setting measurement setting HLD RST Judgment Output object JUDGE OUTPUT Hysteresis HYS Timer TIMER Analog output vorago of ANALOG V OR C Output object OUTPUT Focus FOCUS Calibration CALIB Setting Option Setting range Pages Non ic ab Keep KEEP Clamp CLAMP p 4 28 HLD RST Current output MIN MIN Approx 3 4 mA 4 mA 5 19 Analo mA 20 mA MAX MAX out x Approx 21 mA Default MAX AN ALOG Voltage output MIN MIN Approx 10 8 V 10 V 9 V 9 p 4 30 10 V MAX MAX Approx 10 8 V
89. 70 B1 f n ya 5 Wt n B26 A26 Unit mm Item Specifications Applicable controller ZW series Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Dialectic strength Across all lead wires and controller case 1000 VAC 50 60 Hz 1 min Insulation resistance Across all lead wires and controller case 20 MQ by 250 V megger Vibration resistance 10 to 55 Hz 0 35 mm single amplitude 50 min each in X Y and Z directions destructive Shock resistance 150 m s 3 times each in six directions up down left right forward backward destructive Materials Cable sheath PVC Minimum bending 5 5 mm radius Weight Approx 240 g Accessories Instruction sheet SNOISN3MWIG 1VN331X3 SNOILVOIJIO3dS User s Manual 6 15 Chapter 6 o o lt User s Manual ZW 6 16 SPECIFICATIONS AND EXTERNAL DIMENSIONS Chapter 7 APPENDIX Troubleshooting 7 2 Error Messages and Countermeasures 7 5 Directive Conformity 7 7 Updating Firmware 7 8 Flow of Updating Firmware 7 8 Processing Item Data List 7 13 a Index 7 19 Revision History 7 23 Oo 2 eR 7 N ZW User s Manual 7 1 xiaNaddv 7 2 Chapter 7 Tro
90. Action point i O Return point Sampling period When Self down is selected the following items are subsequently displayed Trig level LEVEL Sets the desired self trigger level Range 999 999999 to 999 999999 Default value 0 Trig hys HYS Sets the hysteresis width for the self trigger Range 0 to 999 999999 Default value 0 05 of measurement range 144 When a delay time is set the timing when the measured value becomes greater than the self trigger level and the end of the sampling period will not be synchronous Sampling will end after the CHECK specified sampling period has elapsed 5 Set the hysteresis width based on the fluctuations in the measured values around the trigger level The hysteresis will be applied from the start of the measuring period and will prevent timing input chattering CHECK As an example here is an explanation of the procedure for selecting the Timing trigger type setting Operating procedure Steps Key operation Display Description 1 5 For moving to HOLD see steps 1 to 5 in p 3 31 6 ZERORST ESC Press or keys to select either of TRIG and Q press 02 key Nef 7 ZERORST Wala Select Timing as the trigger type is displayed on the main display and the VIEN NINE current setting value is displayed on the sub display Press AN keys to enter the editing mode an
91. Calibration ROM PC Fiber cable length 0 3 m 2 m Flex resistant cable Fiber cable minimum bending radius 20 mm Insulation resistance Calibration ROM Between case and all terminals 20 MQ by 250 V megger Dielectric strength Calibration ROM Between case and all terminals 1 000 V AC 50 60 Hz 1 min Weight Approx 105 g Chassis fiber cable total Accessories Instruction sheet Fixing screw M2 for Calibration ROM Precautions for correct use 1 Capacity value when Omron standard mirror surface target is measured at the measurement center distance as the average of 4 096 times 2 Material setting for the Omron standard mirror surface target Error from an lem ideal straight line when measuring on mirror surface Grass The reference values for linearity when targets to measure other than the above are as in the table below ZW S20 ZW S40 312 wm 7 0 um SUS BA 14 um 48 5 um White ceramic 1 7 um 9 5 um 3 Capacity value defined by 1 e2 13 5 96 of the center optical intensity in the measured area 4 Temperature characteristic at the measurement center distance when fastened with an aluminum jig between the Sensor Head and the target and the Sensor Head and the controller are set in the same temperature environment User s Manual Chapter 6 External Dimensions ZW S20 S40
92. Command format 5 14 Section 6 SPECIFICATIONS AND EXTERNAL DIMENSIONS 6 1 SenorHead 0 02 Specifications 6 2 External Dimensions 6 3 Spot Diameter 6 4 Linearity Characteristic by Materials 6 5 Angle Characteristic 6 6 Controller 6 8 ZW User s Manual e 4 4 o 17 Introduction Specifications 6 8 p Status Indicators for Controller 6 10 2 External Dimensions 6 11 Accessories 6 12 Extension Fiber Cable 6 12 Connecting Adapter For Fiber Cable Connection 6 13 RS 232C Cable 6 14 Parallel Cable 6 15 Section 7 APPENDIX 7 1 Troubleshooting T2 Error Messages and Countermeasures 7 5 EMC Directive Conformity 7 7 Updating Firmware 7 8 Flow of Updating Firmware 7 8 Processing Item Data List 7 13 Index 7 19 Revision History 7 23 ZW 1 8 User s Manual Introduction e e 4 4 wn ZW User s Manual 1 9 Introduction CONTENTS 2 Search from Menu Tree m a EFUN mode Default value Setting Option Setting range Pages Sensing Material Material Normal NORMAL Mirror surface 3 2 g OBJECT OBJECT MIRROR J Diffusion surface DIFF P SENS 1 1
93. If bank mode is Judge mode pe selection is possible to BANK32 Bank mode Bank mode Normal mode NORMAL 3 43 BK MODE BK MODE mode JUDGE P Bank copy From BANK1 BANK1 to BANK8 BK COPY FROM BANK8 344 To BANK1 BANK1 to BANK8 P TO BANK8 Bank clear Bank clear BK CLR BK CLR OK OK Cancel CAN p 3 46 System Save Save setting OK OK Cancel CAN p 3 45 SYSTEM SAVE SAVE Initialize Initialize INIT INIT OK OK Cancel CAN p 3 50 Communication RS 232C Data length COM RS232C DATA 7 bit 7BIT 8 bit BBIT Parity None OFF Odd ODD PARITY Even EVEN Stop bit EXT STOP 1 bit 1BIT 2 bit 2BIT p 5 10 Baud rate BAUD RT 9600 19200 38400 57600 115200 CS RS i CS RS Off OFF On ON IP address 1 Ethernet 1 to 223 Default 192 ETN IP 1 IP o 2 0 to 255 Default 168 IP 900155 0 to 255 Default 250 IP 8001685 4 4 to 255 Default 50 Subnet mask 1 5 5 SUBNET 0 to 255 Default 255 SUB1 Subnet mask 2 0 to 255 Default 255 SUB2 Subnet mask 3 0 to 255 Default 255 SUB3 Subnet mask 4 0 to 255 Default 255 SUB4 Delimiter Delimiter DELIMI DELIMI CR CR LF LF CR LF CRLF p 5 11 ZW User s Manual 23 e 4 m 4 o e zZ m zZ lt 24 Introduction CONTENTS System setting SYSTEM Sensor head calibration H CALIB
94. LL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON AUTOMATION amp SAFETY OMRON INDUSTRIAL AUTOMATION THE AMERICAS HEADQUARTERS Sc
95. Mim Press or keys to select either of I O and press 62 key 3 Press or keys to select either of JUDGE and press key 4 Press or keys to select either of OUTPUT and press key 5 ZERORST ESC Select TASK1 as the task to output judgment for The current setting value is displayed on the sub display Press keys to enter the editing mode and the sub display blinks Select TASK1 and press key ZERO SET ZERO SET ZW 4 18 User s Manual Chapter 4 Settings for I O Steps RUN e FUN LTEACH Key operation Display RUN FU LTEACHI mode Description fim Press O key for two seconds to enter the RUN Operation settings at judgment output Sets the hysteresis width for the upper and lower limits of judgments and the judgment output timing JLZ Setting Threshold Value p 2 17 Setting Display Hys HYS Set the hysteresis value for the upper and lower limits of judgments if the HIGH PASS or LOW judgment is unstable near the threshold values Hysteresis width setting range Range 0 to 99 9999 default value 0 05 96 of Sensor Head measuring range Example For the ZW S40 12 mm x 0 05 0 006 mm as the range is 6 mm Description Hysteresis teresis width HIGH threshold value SEED NEUES pou Measur
96. N residual voltage 1 2 V max ON leakage current 0 1 mA max Internal circuit diagram 1 Output terminals Internal circuit i i Internal circuit into cut nti Output terminals 1 Below is a table giving the COM OUT output common and output signal connection correspondence Terminal Rc el 52 pole extension connector name COM OUT1 COM OUT2 COM OUT3 COM OUT4 HIGH1 BINARY OUT1 BINARY10 PASS1 BINARY OUT2 BINARYO BINARY11 LOW1 BANK 0 1 BINARY1 BINARY12 ALARM1 BANK OUT2 BINARY2 BINARY13 BUSY1 BANK OUT3 BINARY3 BINARY14 OMS UE ENABLE BINARY4 BINARY15 BINARY5 BINARY16 BINARY6 BINARY17 BINARY7 BINARY18 BINARY8 BINARY 19 BINARY9 BINARY20 wl ZW User s Manual Connect a load that matches the output specifications Short circuit can cause sensor breakdown Chapter 4 Signal Functions O Signal Functions The following describes the functions of I O signals 20 pole terminal block Analog output Name Description Analog voltage output This outputs the measured value from 10 V to 10 V as the voltage value When measurement not possible Approx 10 8 V default value can be selected by user Alarm Approx 10 8 V Analog current output This outputs the measured value from 4 mA to 20 mA as th
97. Note 1 Type L M X ZW S20 20 1 11 8 IZW S40 40 6 117 Standard Standard surface 4 M3 surface 4 03 5 Mounting holes 5 AL __ 16 6 4320 1 16 0 1 5 Standard surface 43 16 Mounting hole dimensions M Note1 M Note1 Standard fiber cable 2 0 Connector Measurement center Measurement 1 end FAR se i umm Exe Measurement X Note1 ond LiNotet 64 40 ee B ay PONUNT Lighting and 2 receiving axis Unit mm o o Calibration ROM ZW XROM a Q a 2 Oo gt KA 25 421 4 3 5 2 o E gt 2 1 o m 1 c g m 2 7 27 4 Unit mm 2 r This comes with the Sensor Head ZW S20 S40 Be sure to use a Calibration ROM together with the Sensor z Head with the same serial number m 2 o o 2 o ZW User s Manual 6 3 Chapter 6 Spot Diameter B ZW S20 ZW S40 SNOISN3MWIG 1VN331X3 SNOILVOIJIO3dS ZW 6 4 User s Manual Error um Error um Chapter 6
98. OMRON Displacement Sensor Confocal Fiber Type ZW Series User s Manual Cat No Z322 E1 01A Introduction This manual provides information regarding functions performance and operating methods that are required for using the ZW Series The ZW Displacement Sensor must be operated by personnel knowledgeable in electrical engineering To ensure correct use please read this manual thoroughly to deepen your understanding of the product Please keep this manual in a safe place so that it can be referred to whenever necessary 01 APPLICATION CONSIDERATIONS Please Read MEASUREMENT SETUP 51515122274 BASIC OPERATION SETTINGS FOR FUNCTIONS 917515127074 1 0 SETTINGS 51515151705 Ethernet RS 232C COMMUNICATION 91515151457 SPECIFICATIONS AND EXTERNAL DIMENSIONS APPENDIX User s Manual Confocal Fiber Displacement Sensor ZW Series 5 o 2 5 2 p sa deyofe saydeyo 5 a o 5 Introduction READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period
99. OO PERCL ZW 5 28 User s Manual Chapter 5 Connecting Using RS 232C Cable Internal logging data information acquisition command LI command Acquire the internal logging information Command format L I CR lt Response format gt Normal processing jen 1 Operation status T Space 1 Saved data count When a command was not successfully processed CR Parameter explanation Parameter Details Operation status Displays the internal logging process status 0 Internal logging stopped 1 Internal logging in process Saved data count Displays the number of saved logging data 0 and more NOILVOINNININOD PERCL ZW User s Manual 5 29 Chapter 5 Connecting Using RS 232C Cable E Data save command DV command Save all bank data and system settings to EEPROM Command format D v CR lt Response format gt Normal processing k When a command was not successfully processed R NOILVOINQWIAOO PERCL ZW 5 30 User s Manual Chapter 6 SPECIFICATIONS AND EXTERNAL DIMENSIONS Sensor Head 6 2 Specifications 6 2 External Dimensions 6 3 Spot Diameter 6 4 Linearity Characteristic by Materials 6 5 Angle Characteristic 6 6 Controller 6 8 Specifications 6 8 Status Indicators for Controller 6 10 External Dimensions 6 11 z
100. R PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed
101. ROCE 3 29 SNOILONNS SONILLAS 3 30 Chapter 3 Setting the Output Conditions Setting Display Description Off OFF The hold function is not used The measured value is always output Hold clearing conditions The values held can be cleared by the following operation The mode is switched between the FUN mode and RUN mode Hold reset is entered key Hold reset command is entered Example Peak The mode is switched between the FUN mode and RUN mode FUN mode RUN mode gt lt Hold value is reset key input command When the hold value is reset Sampling Sampling the clamp level is output until lt gt the next hold value is applied Clamp level EN Hold value j PE f value Example Auto peak The mode is switched between the FUN mode and RUN mode RUN mode FUN mode gt Hold value is reset key Clamp level Hold value Measurement value v fan abnormal measured value is obtained during sampling the hold value is cleared To not clear the hold value even if an abnormal measured value is obtained set Keep as the non measurement setting CHECK User s Manual Chapter 3 Setting the Output Conditions As an example here is an explanation of the procedure for selecting the Peak hold type setting Operating procedur
102. Response time of output 0 2 0 2 Response time of analog output 0 1 ms GATE signal rise time 0 2 ms Output time of GATE signal Setting value Setting value 0 1 to 100 0 ms 0 1 to 100 0 ms Explanation of operations 1 During each sampling cycle the LEDs are lit up and exposure is started 2 After the end of exposure measurement starts 3 After the end of measurement the judgment results and binary data are output 4 4 After the judgment results and binary data are output the analog output is updated 5 After the judgment results and binary data are output the GATE signal is turned ON 6 The GATE output time after the GATE signal is turned ON the GATE signal is turned OFF ZW User s Manual 4 33 Chapter 4 Timing Charts Peak Bottom Peak to peak Average hold 1 2 3 4 5 6 7 8 9 10 11 129013 01 1654 Fe CL M3 8 1 4 17 13 1 ds us i Trigger output T og TIMING OFF Reset output ON RESET OFF Busy output Eus Judgment output i i HIGH PASS LOW Binary output gt GATE output 2 Q i Analog output X X 75 za mi EXT Item Minimum Maximum Response time of analog output 0 1 ms m T4 GATE signal rise time 0 2 ms T5 Output time of GATE signal Setting v
103. STABILITY indicator is lit while a measured value is within the green measuring range It goes out if a measured value is out of the measuring range 5 ZERO indicator green The Zero Reset indicator is lit while the zero reset function is enabled 6 ENABLE indicator green The ENABLE indicator lights when the Sensor is ready for measurement It goes off when measurement is not possible e g when the received light amount is excessive or insufficient when the measuring range is exceeded when the calibration ROM is not connected or when measurement is not being performed in FUN mode 7 Main display red The main display shows measured values and or function names 8 Sub display green The sub display shows additional information for measured values or setting values for functions 9 RUN indicator green The RUN indicator is lit in the RUN mode and goes out in the FUN mode 10 THRESHOLD L indicator The LOW threshold value indicator is lit when the Sub display indicates a orange LOW threshold value 11 THRESHOLD H indicator The HIGH threshold value indicator is lit when the Sub display indicates a orange HIGH threshold value Control panel No Names 12 ZERORST ESC key 13 lt LEFT key RIGHT key 7 UP key DOWN key 14 ZERO SET key 15 Mode switching key Functions These keys function differently depending on operation modes Functions of Operating Keys p 2
104. SY output OEF ENABLE output ON OFF Judgment output HIGH PASS LOW CLAMP X Binary output 1 1 1 1 1 1 1 1 1 1 1 gt All OFF 1 1 1 1 1 1 1 X X X X GATE output 2 O Analog output x X X X CLAMP X X ie 0 E Item Minimum Maximum Response time of analog output 0 1 ms gt T9 Measurement start response time 3xTO Depends on the set conditions o m y d In FUN mode there is no binary output Immediately after the mode is switched to RUN mode the 5 A clamp value is output until the measured value is applied Explanation of operations 1 After the mode is switched from RUN to FUN mode the BUSY output and ENABLE output are turned OFF The judgment outputs all go OFF and the binary output is output clamped 2 The response time of analog output after the BUSY output is turned ON the analog output is output clamped 3 Afterthe mode is switched from FUN mode to RUN mode the BUSY output is turned OFF 4 Measurement is restarted and the ENABLE signal is turned ON then the measurement results are output ZW User s Manual 4 43 Chapter 4 Timing Charts Binary output When the judgment results for all tasks are output at the same time judgment value mode When the output target is a judgment value The binary output results can be acquired when the GATE output is ON
105. Setting Threshold Value 2 17 Bank Switching 2 20 Section 3 SETTINGS FOR FUNCTIONS 3 1 Setting Sensing 3 2 Setting the Material for the Target to Measure 3 2 Setting Exposure Time Control Mode 3 3 Setting Measurement Items 3 5 Measuring the Height 3 6 Measuring the Thickness 3 8 Calculating 3 10 Setting the Output Conditions 3 14 Setting the Filter 3 14 Setting the Scaling 3 21 Setting the Hold 3 28 Setting the Zero Reset 3 37 Setting the Banks 3 43 Changing the Bank Mode 3 43 Copying the Bank Settings 3 44 Saving the Bank System Settings 3 45 Clearing the Bank Settings 3 46 Setting the System 3 47 Checking Information 3 47 Setting the Key Lock 3 49 Initializing Settings 3 50 ZW 1 6 User s Manual Introduction Section 4 SETTINGS 4 1 Terminal Functions 4 2 Electrical Specifications 4 5 I O Signal Functions 4 7 Settings for I O 4 12 Settings for Analog Output 4 12 Settings for Judgment Output 4 18 Settings for Binary Output 4 22 Settings for Processing when Measurement Cannot be Performed 4 28 Settings for I O Signals 4 31 Timing Charts 4 33 Section 5 Ethernet RS 232C COMMUNICATION 5 1 Overview 2 Ethernet Communication 5 2 RS 232C Communication 5 4 Connecting Using Ethernet Cable 5 5 Connection Method 5 5 Communication Settings 5 5 Connecting Using RS 232C Cable 5 7 Connection Method 5 7 Communication Settings 5 10 Communication Command List 5 12
106. TEACH User s Manual Chapter 3 Setting the Output Conditions Setting the differ filter Use the differentiation function to detect only sudden changes in the measured values that occur during very short periods of time The differentiation function detects changes between the present value and the measured value that is in effect just before the comparing pitch The coefficient of this comparing pitch is defined as the differentiation cycle Example Differentiation cycle 10 ms Present value Measuring cycle 4 5 Comparison interval 10 ms Display value e de differentiation result As an example here is an explanation of the procedure for selecting the 10 ms differentiation filter cycle setting SNOILONNS SONILLAS BROCE Operating procedure Steps Key operation Display Description 1 4 For moving to FILTER see steps 1 to 4 in p 3 15 5 ZERORST ESC Select Differ filter as the filter type Press or gt keys to select either of DIFFER and press key ZERO SET 6 Enable the differential filter The current setting value is displayed on the sub display Press A keys to enter the editing mode and the sub display blinks ZERO SET Select ON and press key 7 ZERORST ESC Set 10 as the differential cycle CYCLE is displayed on the main display
107. The measured value for the selected task appears on the main display User s Manual 2 1 1 Chapter 2 Functions Operations during Measurement E Display details change The measurement result displayed on the main display in RUN mode can be selected from TASK 1 to 4 The number of digits displayed can also be changed Settings Display Description Display O Task for displayed target TASK1 TASK2 TASK3 TASK4 DISP Decimal point digit 0 ODIG 1 1016 2 2DIG 3 3DIG 4 4DIG 5 BDIG DEC NUM N UJ gt 2 As an example here is an explanation of the procedure for setting TASK2 as the task E to be displayed target A gt Operating procedure 2 Steps Key operation Display Description 1 RUN fim Press D key in the RUN mode to display the FUN FH o RUN setting menu 2 ZERORST ESC Press or keys to select either of DISP and press key ZERO SET 3 ZERORST ESC Select the task to be displayed target The current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks Select either of TASK2 and press 4 ZERORST ESC fim Press 52 key in the RUN mode to exit the setting T gh menu 2 1 2 User s Manual Chapter 2 Functions and Operations during Measurement
108. UN mode 3 34 User s Manual Delay Chapter 3 Setting the Output Conditions A delay time is set to ignore measured values immediately after the TIMING input This is useful for avoiding bounding during device startup and the influence of machine vibration The delay time the delay between TIMING input and the start of sampling and the sampling time can be set ON TIMING input OFF Sampling period Measured value Delay time pq Sampling time Measured values in this time period is included in the sampling Setting Display On ON Description Sets the delay time and the sampling time The following is set when ON is selected Delay time DLY TIM Sets the delay time Range 1 to 5000 ms Default value 1 Sampling time SMP TIM Sets the sampling time Range 1 to 5000 ms Default value 100 V Set so that the delay time sampling time is less than the timing input ON interval If the next timing input for measurement is received before the delay time sampling CHECK time has elapsed that timing input will be ignored and will not be reflected in the sampling Off OFF Default value The delay time is not set ZW User s Manual SNOILONNS SONILLAS 3 35 SNOILONNS SONILLAS Chapter 3 Setting the Output Conditions As an example here is an explanatio
109. a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents
110. a HIGH threshold value Operating procedure Steps Key operation Display Description 1 Press key for two seconds to enter the FUN mode 2 Press or keys to select either of MEAS and press ZERO SET key 3 Press or keys to select either of TASK1 and press key 4 Press or keys to select either of JUDGE and press key 5 Press or keys to select either of TEACH and press key 6 Select HIGH threshold value as the threshold value type Press or keys to select either of H JUDGE and press key 2 18 User s Manual Chapter 2 Functions and Operations during Measurement Steps Key operation Display Description 7 RUN The current measured value is displayed on the main FN display and the current set threshold value is TEACH displayed on the sub display At that time the THRESHOLD H indicator lights up Press 7 key to display the current measured value on the lower line 8 Press key to start teaching ZERO SET The indicator for the current measured value on the main display lights up applying the value as a threshold value 9 RUN fim C key for two seconds to enter the RUN Run mode Direct The threshold values can be set by directly inputting numerical values As an example here is a
111. ails Task number Specifies the number of the task for which the zero reset is to be executed 0 TASK1 1 TASK2 2 TASK3 3 TASK4 4 TASK1 to 4 User s Manual NOILVOINNININOD PERCL 5 21 NOILVOINQWIAOO 5 22 Chapter 5 Connecting Using RS 232C Cable Zero reset execution command ZC command Cancel the zero reset of the specified task Command format z je T Space 1 Task number Response format Normal processing If the task number is omitted the zero reset is cancelled for the task of which the result is cur rently displayed If 4 is set for the task number the zero reset is cancelled for all tasks B A When a command was not successfully processed Parameter explanation E A Parameter Details Task number Specifies the number of the task for which the zero reset is to be cancelled 0 TASK1 1 TASK2 2 TASK3 3 TASK4 4 TASK1 to 4 User s Manual Chapter 5 Connecting Using RS 232C Cable Timing input command TM command Execute the timing input Command format T M fcr 1 Space 1 Space T OFF 0 ON 1 Response format Normal processing K CR When a command was not successfully processed IR E Reset input command RT command Execute the reset input Command format R jT ofcR
112. alue Setting value Z 0 1 to 100 0 ms 0 1 to 100 0 ms o T6 Trigger input reset input minimum 3 ms TO time T7 Response time of input 2 ms TO 3 ms TOx2 Explanation of operations 1 The trigger signal is turned ON 2 During the trigger input minimum time when the trigger is input is ON sampling is started and the BUSY signal is turned ON 3 After the end of measurement the judgment results and binary data are output After the trigger signal goes OFF sampling is ended and the judgment results and binary data are output The BUSY signal is also turned OFF After the judgment result and binary data output the analog output is updated After the judgment result and binary data output the GATE signal is turned ON 7 The GATE output time after the GATE signal is turned ON the GATE signal is turned OFF 8 The reset signal is turned ON During the reset input minimum time if the reset signal is turned ON the measured value is reset 9 The judgment results and binary data are reset 10 After the judgment results and binary data are reset the analog output is reset 11 After the judgment results and binary data are reset the GATE signal is turned ON gt an Oi 12 The output time after the signal is turned ON signal is turned OFF 13 The reset signal is turned OFF ZW 4 34 User s Manual 4 Timing Charts Cautio
113. and Direct 3 The threshold values can be set by directly inputting numerical values Direct input is useful when you know the dimensions for an OK judgment or when you want to fine tune threshold values after teaching V Hysteresis hysteresis width can also be set to threshold values Set hysteresis when measured val A ues are dispersed around a threshold value and judgments are unstable to prevent chattering CHECK Settings for Judgment Output p 4 18 Threshold values can also be adjusted by directly entering values in the RUN mode This helps you to make fine adjustments without shutting down the system Threshold values change p 2 13 User s Manual NOILV33dO SISVE 2 17 Chapter 2 Functions Operations during Measurement Teaching Performs measurement and uses the measurement results to set threshold values Bri Sensor head Sensor head Hold trigger and scaling settings that have been made before teaching are reflected in the teaching measurements 0 EA o Teaching point HIGH threshold value 5 Teaching point I Ul LOW threshold value 2 Threshold sample Threshold sample 5 upper limit lower limit m gt a 2 As an example here is an explanation of procedure for setting the current measured value as
114. and the current setting value is displayed on the sub display Press key to enter the editing mode and the e sub display blinks ZERO SET To edit numerical values use AMEE keys Enter 10 and press key ZW User s Manual 3 1 7 Chapter 3 Setting the Output Conditions Steps Key operation Display Description fim Press O key for two seconds to enter the RUN FU TEACH H T mode SNOILONNS SONILLAS 3 1 8 User s Manual Chapter 3 Setting the Output Conditions Setting the frequency filter Set a filter to ignore or detect the changes in a specific frequency in the measured data Setting Display Description Lowpass Filter LO PASS Ignores frequency components larger than the specified cut off frequency Only gradual changes are captured Range of cut off frequency 0 001 999 999 Hz Default value 0 001 Highpass Filter HI PASS Detects frequency components smaller than the specified cut off frequency Sudden changes are captured Range of cut off frequency 0 001 999 999 2 1 Default value 0 001 Bandpass Filter BD PASS Detects the frequency components between the cut off frequency lower limit and the cut off frequency upper limit Sets the upper and lower limits of the frequency bandwidth to be detected Range Upper limit 0 001 999 999 Hz Default value 999 999
115. any timing during measurement in the RUN mode The measured value can be displayed and output as a positive or negative deviation tolerance from the set reference value 0 Example 1 Using the height of sensing object registered as the reference value and the tolerance output as the measured value 0 reference value Sensor head 2 HIGH threshold value Sensing object 2 LOW threshold value Example 2 Using the height of sensing object as the measured value with an offset set to 10 10 Sensor head Sensing object User s Manual 12 HIGH threshold value 8 LOW threshold value Chapter 2 Functions Operations during Measurement Example 3 Using zero reset to measure steps in sensing object zero reset at each measurement Sensor head p This step is measured Zero reset Zero reset Zero reset executed executed executed Direction of movement The zero reset function also allows setting the reference value to the hold value for a hold measurement or any value other than zero Setting the Zero Reset 3 37 Executing zero reset 1 Place the reference sensing object in position User s Manual NOILV33dO SISVE 2 2 15 NOILV33dO SISVE 2 16 Chapter 2 Functions Operations during Measurement
116. asurement information Communication settings Sensor Head calibration Key lock Trigger key input Ratings Power supply voltage 21 6 V to 26 4 VDC including ripple Current consumption 500 mA max Insulation resistance Across all lead wires and controller case 20 MO by 250 V megger Dialectic strength Bus all lead wires and controller case 1 000 VAC 50 60 z 1 min Environme Degree of protection IP20 IEC60529 nta immunity Vibration resistance destructive 10 to 55 Hz 0 35 mm single amplitude 50 min each in X Y and Z directions Shock resistance destructive 150 m s 3 times each in six directions up down left right forward backward Ambient temperature Operating 0 to 40 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Grounding D type grounding Grounding resistance of 100 or less Note For conventional Class D grounding Materials Case PC Weight Approx 750 g main unit only Accessories Instruction Instruction Instruction Instruction sheet sheet sheet sheet Member Member Member Member registration registration registration registration sheet sheet and sheet sheet and software for software for setting CD setting CD ROM ROM ZW User s Manual SNOISN3MWIG IWNYSLXA SNOILVOIJIO3dS 6 9 Chapter 6 Controller Status Indicators for Controller
117. ck mechanism make sure that it has been locked Regulations and Standards This sensor conforms to the following EMC directive and EN standard EMC directive No 2004 108 EC EN standard EN61326 Notice for Korea Radio Law Ag 2121 44S e S amp 47 APA 0 A AFS AB UAH S7 7 z gta At EE ASAE SE FH 79 AS Belch ZW User s Manual 5 a E 7 Introduction Precautions for Correct Use a o 1 EJ Precautions for Correct Use Please observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 2 ZW Installation Site Do not install the product in locations subjected to the following conditions Ambient temperature outside the rating Rapid temperature fluctuations causing condensation Relative humidity outside the range of 35 to 85 Presence of corrosive or flammable gases Presence of dust salt or iron particles Direct vibration or shock Reflection of intense light such as other laser beams electric arc welding machines or ultraviolet shine Direct sunlight or near heaters Water oil or chemical fumes spray or mist atmospherics Strong magnetic or electric field Power Supply and Wiring When using a commercially available switching regulator make sure that the FG terminal is grounde
118. connection The signal line is disconnected The voltage and current Set the correct focus based p 4 14 values are off the meter the measured value An oscilloscope or a high Use of these devices may p 4 14 speed A D board is being reduce the resolution Change used the focus to minimize the impact The binary output is Cables are not connected Check the output circuit and p 4 3 not correct correctly the wiring for proper connection The signal line is disconnected The signal logic is not correct Check the logic of the signal The load timing is not correct Check the timing charts p 4 33 The binary output object task Enter the binary output object p 4 10 selection input is not correct task selection correctly O Communicati RS 232C Cable wirings are wrong Check the wiring to ensure p 5 7 on error communication Cables are not connected proper connection o cannot be correctly E established Communication settings are Set the same communication p 5 10 ei wrong setting for both the controller and the external devices Ethernet The Ethernet cable is not Use a cross cable when p 5 5 U communication connected correctly connecting the controller m cannot be directly with the personal 2 established computer gt The address subnet Setthe IP address and subnet p 5 5 mask are not set correctly mask correctly The settings becomes effective after a reboot The controller and an external
119. cycle can be set as an integer multiple of the measurement cycle Setting Display Output cycle CYCLE The binary data is output at the interval setting value x measurement cycle Range 1 to 100 Default value 1 Description SONILLAS Operating procedure As an example here is an explanation of the procedure for setting the output cycle to 2 times the measurement cycle Steps Key operation 1 3 For moving to BINARY Display see steps 1 to 3 in p 4 22 Description ZERORST ZERO ESC Press or keys to select either of CYCLE and press key ZERORST Set 2 as the output cycle The current setting value is displayed on the sub display Press mer key to enter the editing mode and the sub display blinks To edit numerical values use AMEE keys Enter 2 and press key Press 7 key for two seconds to enter the RUN FUN TEACH mode 4447 The measuring cycle can be viewed the System Information menu SM Le 2 w CHECK ZW 4 26 User s Manual Checking Information p 3 47 Chapter 4 Settings for I O GATE signal setting Sets the output time for the synchronization signal GATE for taking in signals externally Setting Display Description GATE period GATE The GATE signal is output for the se
120. d If surge currents are present the power lines connect surge absorbers that suit the operating environment Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appropriate Incorrect wiring may result in breakdown of the product Use the specified voltage If voltage exceeding the rating or AC voltage is applied circuit parts may be burnt or rupture Use the Extension Fiber Cable ZW XF for extending the fiber cable between the Sensor extension fiber cable five total lengths 2 5 10 20 or 30 m are available Handling fiber cables Use them in compliance with the following Fiber cable bend radiuses must be at least 20 mm Do not let bending cause stress at the root section of a fiber connector Do not yank hard on fiber cable Do not step on a fiber cable or place anything heavy on it Be sure to use a Sensor Head and Calibration ROM with the same serial number A pair with different serial numbers cannot operate normally Use the configuration software with the combination specified in this manual or the system may operate faultily Do not shut down the power supply when saving any data into the memory built in the controller or the data may be corrupted 8 User s Manual 3 4 5 6 7 Introduction Precautions for Correct Use
121. d is kept this is effective in canceling waveform skip EN Outputs Setting Display Analog output Binary output Judgment Output Keep KEEP The status immediately before measurement is stopped is held and output Clamp CLAMP Outputs the set Clamp value abnormal All OFF Default value value 5 Inhold measurement the output before the first hold value is obtained will be the same as Clamp even if Keep is set z CHECK User s Manual Chapter 4 Settings for I O As an example here is an explanation of the procedure for setting the processing for when measurement is not possible to Clamp Operating procedure Steps Key operation Display Description 1 RUN Wim key for two seconds to enter the FUN L RUN mode 2 ZERORST ESC Press or keys to select either of I O and press 62 key 3 Press or keys to select either of HLD RST and press 62 key 4 ZERORST ESC Select Clamp as the processing for when measurement is not possible 390 The current setting value is displayed on the sub 2 Press 4 keys to enter the editing mode and the ZERO SET 2 y g sub display blinks Select CLAMP and press key ZERO SET User s Manual SONILLAS 4 29 Chapter 4 Settin
122. d light amount 4th 0 to 4095 Gradation Yes No 20 Target to 1 Material 0 0 Normal Yes Yes measure 1 Mirror 2 Diffision 4 Background removal level 100 0 to 4095 Gradation Yes Yes Note1 When using exposure time control with 2 area mode ON Area 1 exposure time control Unit number 1 Area 2 exposure time control Unit number 2 ZW User s Manual xiaNaddv PREC 7 13 xiaNaddv 7 14 Chapter 7 Processing Item Data List Setti uisiti ng 2 Data on ena Unit Processing FUB Patameter Default Setting range output ena bled number Item se value range bled i de gisa bled Pled 40 Measuring 0 Measured item 1 0 None Yes Yes point TASK1 1 Height 0 2 Thick TASK2 to 3 3 Calculation 1 Measurement Surface 1 4 0 Edge ist Yes Yes 1 Edge 2nd 2 Edge 3rd 3 Edge 4th 4 Light Peak 2 Measurement Surface 2 4 0 Edge 1st Yes Yes 1 Edge 2nd 2 Edge 3rd 3 Edge 4th 4 Light Peak 3 Parameter X 0 0 None Yes Yes 1 TASK1 2 TASK2 3 TASK3 4 TASK4 4 Parameter Y 0 0 None Yes Yes 1 TASK1 2 TASK2 3 TASK3 4 TASK4 5 Parameter K 0 999999999 to Yes Yes 999999999 6 Parameter m 0 100 to 100 1div 0 1 Yes Yes Parameter n 0 100 to 100 1div 0 1 Yes Yes 13 Measuring area 0 0 Area1 Yes Yes 1 Area2 41 Scaling 2 Scaling mode 0 0 Off Yes Yes 1 Height auto 2 manual 3 Thick auto 3 Span value 10000 20000 to
123. d on the sub display Press AN keys to enter the editing mode and the sub display blinks Select ON and press key Q ZERO SET fim C key for two seconds to enter the RUN RUN Mode 3 40 User s Manual Chapter 3 Setting the Output Conditions Zero reset memory Select whether or not to hold the measured value zero reset level even if the power is turned OFF Setting Display Description On ON The zero reset level is saved to memory even if the power is turned OFF Off OFF Zero reset is canceled when the power is turned OFF Default value Turn OFF zero reset memory if as in the example below the zero point is reset for each measurement Example When the step of the sensing object is measured Sensor head This step is 1 F measured Zero reset Zero reset Zero reset executed executed executed SNOILONNS SONILLAS Direction of movement MU If zero reset memory is ON the zero reset level data will be written in the Sensor Controller non volatile memory EEPROM at each zero reset The EEPROM can be written a maximum of 1 000 000 times Writing the zero reset level for each measurement can therefore use up the life CHECK ofthe memory and lead to malfunctions Even if zero reset memory is enabled
124. d the sub display blinks Select TIMING and press IO INI key ZERO SET ZW User s Manual SNOILONNS SONILLAS 3 33 Chapter 3 Setting the Output Conditions Steps Key operation Display Description AUN iim Press O key for two seconds to enter the RUN Bel FUN RUN mode When holding with a key input Press jA or v key on the controller to enable the trigger input or reset input Trigger input is ON while key is pressed Reset input is ON when key is pressed Note that the key input is disabled in the default setting Set the following when using this function Steps Key operation Display Description 1 Rn Wim Press key for two seconds to enter the FUN e FUN H T RUN mode TEACH 2 ZERORST ESC Press or keys to select either of SYSTEM and press key ZERO SET SNOILONNS SONILLAS 3 Press or keys to select either of KEY IN and press key 4 ZERORST ESC Enable the key input The current setting value is displayed on the sub display Press keys to enter the editing mode and the sub display blinks ZERO ISET Select ON and press key 5 RUN fim Press C key for two seconds to enter the RUN TUN a T R
125. dv 7 18 Chapter 7 Processing Item Data List Unit number 123 Processing Item Binary output Setti uisiti ng Data 9 ena Fun Patameter Default Setting range output ena bled value range bled er I disa dive bled bled 8 Output during clamping 0 0 MAX Yes Yes 1 MIN 11 Binary output target 1 0 None Yes Yes 1 Measurement value 1 2 Measurement value 2 3 Judgment value 12 Binary output cycle 1 1 to 100 cycle Yes Yes 21 5 1 specified for data 0 0 Off Yes Yes output 1 On 22 TASK2 specified for data 0 0 Off Yes Yes output 1 On 23 TASK3 specified for data 0 0 Off Yes Yes output 1 On 24 TASKA specified for data 0 0 Off Yes Yes output 1 On 29 Decimal point digit 5 0 0 digit Yes Yes 1 1 digit 2 2 digit 3 3 digits 4 4 digits 5 5 digits 6 6 digits 30 GATE period 1 1 to 1000 1div 0 1 Yes Yes User s Manual Chapter 7 APPENDIX Numerics 20 pole terminal block Connecting 1 13 Signal functions 4 7 Terminal functions 4 2 52 pole extension connector Signal functions 4 9 Terminal functions 4 3 A Accessories Connecting adapter For fiber cable connection 6 13 RS 232C Cable 6 14 Analog output 4 12 Assignment 4 13 Output destination setting 4 12 Setting focus 4 14 B Bank data 2 7 Banks 3 43 Bank switching 2 20 Changing bank mode 3 43 Clearing bank settings 3 46 Copying bank s
126. e Steps Key operation Display Description 1 RUN UNS Press m key for two seconds to enter the FUN FUN RUN mode 2 ZERORST md Press or keys to select either of MEAS and press key D 3 Press or keys to select either of TASK1 and press m amp n key wo o 4 Press or keys to select either of OUTPUT and press key 2 o 5 Press or keys to select either of HOLD and o press ZERO SETI key p c 6 Press or keys to select either of TYPE and press key 2 7 ZERORST ESC Select Peak as the hold type The current setting value is displayed on the sub display Press AN keys to enter the editing mode and the sub display blinks Select PEAK and press key FUN fim Press C key for two seconds to enter the RUN RUN mode LTEACH User s Manual 3 31 SNOILONNS SONILLAS 3 32 Chapter 3 Setting the Output Conditions B Triggers Set the input method for the timing of the start and end of the measurement period Setting Display Description Timing TIMING Default value Enters the trigger for the start of sampling by using the timing input The period that the timing signal is ON is the sampling period ON Timing input OFF Sampling period 5 When a delay t
127. e current value When measurement not possible Approx 21 default value can be selected by user 9 Alarm Approx 21 mA o Judgment output m 2 Description p HIGH output This outputs judgment results HIGH HIGH threshold values lt Measured value PASS output This outputs judgment results PASS LOW threshold values lt Measured value lt HIGH threshold values LOW output This outputs judgment results LOW LOW threshold values gt Measured value ALARM output ALARM output This turns ON when there is a system error BUSY output Name Description BUSY output This turns ON during sampling with the hold function enabled It allows you to check whether or not the self trigger is functioning correctly It also turns ON during bank switching ZW User s Manual 4 7 Chapter 4 I O Signal Functions ENABLE output Name Description ENABLE output This turns ON when the sensor is ready for measurement This output is interlocked with the ENABLE indicator ZERO input Name Description ZERO input This is used to execute and clear a zero reset RESET input Name Description RESET input This resets all executing measurements and outputs While a RESET is being input judgment output conforms to the non measurement setting If this RESET input switches ON while the hold function is used the state in effect be
128. e ground wire used as short as possible Never a ground wire with other equipment and never ground to building beams Doing so could cause negative impacts Use a power supply dedicated for this product without sharing it with other products Tighten fixing screws securely at a torque specified in this manual Before performing any of the following activities be sure to turn off the product or breakdown may result Connecting or wiring cables Connecting or disconnecting connectors Installing or removing Calibration ROM Others Do not use this product for nuclear facilities or safety circuits involving human lives Do not attempt to disassemble repair modify apply pressure to deform or burn up the body Dispose of this product as industrial waste 6 User s Manual 4 5 Introduction Precautions for Safe Use Use exclusive devices including a sensor head Calibration ROM fiber cable or RS 232C cable to connect or ignition burst false operation or breakdown may be caused Do not cut fiber cable Glass at the cut section may cause injury Also if cut it will not work normally anymore Whenever any trouble including strange odor smelled the body overheated or smoke escaped was found immediately stop the operation and consult an OMRON branch or sales office with the system shut down Do not drop or make a strong impact on the unit Before using any equipment provided with a lo
129. e location screw holes see the external dimensions z ber l z External Dimensions p 6 3 When measuring on a high reflectivity workpiece such as a mirror or wafer false measured values beyond the measuring range may be outputted When a workpiece with diffuse reflection is used we recommend installing and adjusting while watching the position of the spot ZW User s Manual 1 7 dnias LNSWSYNSVAW PREC 1 8 Chapter 1 About Installation Connection Basic precautions for installation Do not install the Sensor Head in a place where strong light hits the laser emitter receiver section of the Sensor Head Also if a workpiece has a shiny surface the light from the lighting will be reflected and a malfunction may occur In such a case prevent reflection by for example covering the light to stop reflection x O b Measuring range With the ZW series the measurement center distance is expressed as 0 with the NEAR side as and the FAR side as eZW S20 eZW S40 Measurement center NEAR side 1 mm distance 20mm Y XM 1 T _ 1 V Measuring center 0 mm Measurement center NEAR side 6 mm distance 40 mm Measuring range FAR side 1 mm M as ring center 0 mm Measuring range FAR side 6 mm ZW User s Manual Chapter 1 About Installation Connection Mutual interference When using t
130. e timing input p 5 23 lt 0 gt lt delimiter gt Calculates OR with the parallel input RT RT 0 OFF 1 0 gt OK lt delimiter gt Executes the reset input p 5 23 lt 0 gt lt delimiter gt Calculates OR with the parallel input LD LD lt 0 ON 1 OFF gt OK lt delimiter gt Turns ON OFF the logical beam p 5 24 lt delimiter gt Chapter 5 Connecting Using RS 232C Cable EEPROM command Format Return value 1 Details Refer name VR VR lt delimiter gt lt type version gt Acquires the system version information p 5 24 lt delimiter gt EX ZW C10 1 100 lt delimiter gt CA CA lt 0 gt lt delimiter gt OK lt delimiter gt Calibrates the Sensor Head p 5 25 LS LS save intervals OK lt delimiter gt Starts the internal logging of the data p 5 26 save count lt delimiter gt LE LE lt delimiter gt OK lt delimiter gt Ends the internal logging of the data p 5 27 LO LO task number OK lt delimiter gt Acquires the internal logging data p 5 27 LC LC lt lt delimiter gt OK lt delimiter gt Clears the internal logging data p 5 28 LI LI lt delimiter gt Operation status Acquires the internal logging information 5 29 Saved data count lt delimiter gt DV DV lt delimiter gt OK lt delimiter gt Saves all bank data and system settings to p 5 30 1 If the command was not successfully processed ER lt delimiter gt is returned 2 This can only be
131. e to return to the menu before last 10 ZERORST ESC NOILLVOINNININOD and press key 11 ao Press or keys to select either of SUBNET ZERO SET 12 Perform the same steps to set the subnet mask 13 RUN fim Press C key for two seconds to enter the RUN TUN on T RUN mode VV The settings becomes effective after a reboot For the setting on Smart Monitor ZW personal computer refer to Settings when Connecting CHECK Personal Computer with Controller p 1 25 ZW 5 6 User s Manual Chapter 5 Connecting Using RS 232C Cable Connecting Using RS 232C Cable Connection Method 1 Insert one end of the RS 232C cable RS 232C connector square 17 pin side into the RS 232C connector of the controller 2 Insert another end of the RS 232C cable D SUB 9 pin side into the Ethernet connector of the external device RS 232C cable Note Note Use the following exclusive products for RS 232C cable When connecting to the PLC or programmable terminal ZW XPT2 see p 5 8 When connecting to a personal computer ZW XRS2 see p 5 9 NOILVOINNININOD 7 ZW User s Manual 5 7 Chapter 5 Connecting Using RS 232C Cable RS 232C cable For PLC programmable terminal ZW XPT2 Cable length 2 m E Controller side PLC Programmable
132. each in six directions up down left right forward backward destructive Fiber length 2m 5m 10m 20m 30m Materials Case PC Connector part Brass Minimum bending 20 mm radius Weight Approx 30g Approx 400 600 Approx 110g Approx 150g Accessories Connecting Adapter ZW XFC Instruction sheet User s Manual Chapter 6 Connecting Adapter For Fiber Cable Connection B ZW XFC Unit mm The connection adapter ZW XFC comes packed together with the extension fiber cable ZW R but the connection adapter alone can be purchased for maintenance User s Manual SNOISN3MWIG 1VN331X3 SNOILVOIJIO3dS 6 13 Chapter 6 RS 232C Cable ZW XPT2 For connecting to PLC or programmable terminal 2000 150 100 __ 33 6 2045 41 _ 4 22 25 4 iL a 2 amp x 1 si 2 E E SHS 7 B x 17 pin square 9 pin square 5 connector connector 15 plugtype Vinyl insulated round 5 8 12 cores Conductor cross sectional area 0 08 mm Insulated outside diameter p0 6 Unit mm ZW XRS2 For connecting to personal computer 2000 150 aoo
133. ead Overview of Setting and Measurement Operation Modes The controller has the following three operating modes Switch to the desired mode before you start operation The controller starts up in the RUN mode whenever turning it on Mode Description RUN Mode Normal operating mode FUN Mode Mode for setting the measurement conditions RUN Use key to switch between the operating modes TEACH The RUN indicator identifies the current operating mode NOILVYsdO SISVE SENSOR HIGH SEM STABILITY RUN mode Turned on O ZERO FUN mode Turned off O ENABLE THRESHOLD H E RUN RUN ZERORST ESC e A ETHERNET To switch between the RUN and FUN modes press and hold ZERO SET rCALIBQ the button for two seconds sENsoR TAB POSITION EO K S P zi a 3 x c lt a 5 e OMRON ZW ZW 2 2 User s Manual Chapter 2 Overview of Setting and Measurement Functions of Operating Keys The following table lists the names and functions of the operating keys on the controller Name lt LEFT key RIGHT key Functions RUN mode Changes sub dis
134. ed value LOW threshold value Action point ON HIGH output OFF O Return point ON PASS output OFF ON LOW output OFF User s Manual SONILLAS 4 19 SSNILL3S 2599 4 20 Chapter 4 Settings for I O Setting Display Description Timer TIMER Set the timing for judgment outputs to match the operation of external devices Off OFF Default value Outputs the judgment as soon as the judgment result has been applied PASS output SN Measured value HIGH threshold value LOW threshold value HIGH output one j j orr LOW output 0 OFF turning ON the PASS output for the time set to the timer Also delays turning OFF the HIGH and LOW outputs for the timer time Timer time setting range 1 to 5000 ms default value 1 Off delay After the measurement result Measured value OFF DLY has been applied delays HIGH threshold turning OFF the PASS output for the time set to the timer LOW threshold value Timer time setting range HIGH output Orc d 1 to 5000 ms PASS output ON ___ default value 1 Ed LOW output OFF i 9 9 Timer time On delay After the measurement result Measured value ONDLY has been applied delays HIGH threshold LOW threshold value ON HIGH output PASS output ren ON LOW output OFF Timer time
135. efault value 38400 CS RS CS RS OFF ON default value OFF j 1 Communication cannot be established with the ZW series in the following condition e Data length 7 bit and Parity None CHECK Operating procedure Steps Key operation Display Description 1 3 For moving to COM see steps 1 to 3 in p 5 6 4 ZERORST ESC Press K or keys to select either of RS232C and press key Press or keys to select either of DATA and ZERO SET press key ZERO SET sub display blinks Select the data length and press ZERO SET key ZERO SET ZERORST 7 ZERORST ESC key to return to the previous menu 8 ZERORST ESC Press or keys to select either of PATITY and press key ZERO SET 6 ZERORST ESC Select the data length The current setting value is displayed the sub display ey 20 gt Press A keys to enter the editing mode and the ZERO SET 9 Repeat steps 6 to 8 to set other items RUN RUN fim Press 7 key for two seconds to enter the RUN e LTEACH FUN O T RUN LTEACH ZW User s Manual Chapter 5 Connecting Using RS 232C Cable Setting the delimiter Set the delimiter for RS 232C communication Setting Display Description CR CR delim
136. embled Indicates the possibility of fire under specific conditions Indicates the possibility of explosion under specific conditions Indicates the possibility of LED radiation gt PEP OO ZW 4 User s Manual Introduction Meanings of Alert Symbols Meanings of Alert Symbols The following alert symbols are used in this manual This product is not designed or rated for ensuring safety of persons Do not use it for such purposes Doing so may cause high voltage section to be exposed resulting in the electrical shock and may cause burn from a high temperature Never attempt to disassemble repair modify apply pressure to deform or burn up the body eoo D Doing so may cause breakdown or ignition Do not operate the product in excess of the rated voltage Doing so may cause an explosion Never operate the product with an AC power supply If you keep looking at LED light in rare cases visual impairment may occur Do not look directly at LED light gt ZW User s Manual 5 o EJ 5 Introduction Precautions for Safe Use a o 1 EJ Precautions for Safe Use Please observe the following precautions for safe use of the products 1 2 3 ZW Installation Environment Do not use the product in environments where it can be exposed to inflammable expl
137. ements o 0 mi Item Condition OS Windows 7 32 or 64 bit version 2 Windows XP Service Pack3 or more 32 bit version Intel Pentium 850 MHz or more 2 GHz or more is recommended 2 Memory 1 GB or more m Free hard disk space 50 MB or more Display 1024 x 768 dots or more 16 million colors or more m Supported languages Japanese English Communication port Ethernet port Windows is a trademark or registered trademark of Microsoft Corporation The system and product names are trademarks or registered trademarks of their respective companies 1 22 User s Manual Chapter 1 Smart Monitor ZW Installation Uninstallation Method The following describes the preparations for using Smart Monitor ZW Installing Smart Monitor ZW V Before you install Smart Monitor ZW quit all other programs that are running If virus detection A software is enabled installation may take time to complete SHEK Log on as an Administrator or a user with system access rights 1 Turn your PC ON and startup up Windows 2 Insert your Smart Monitor ZW CD ROM into the CD DOM drive on your personal computer dnias LNSWSYNSVAW 3 Auto run automatically displays the installation screen Follow the on screen instructions to install Smart Monitor ZW E Uninstalling Smart Monitor ZW VU Before you uninstall Smart Monitor ZW quit all other
138. ensing Setting Sensing Setting the Material for the Target to Measure Set the material for the target to measure Setting Display Description Normal NORMAL A measurement can be performed with a certain performance level regardless of the type of target to measure Usually select this setting Mirror surface MIRROR Select this mode when specular reflection regular reflection occurs on the surface Glass wafer lustrous metal etc Diffusion surface DIFF Select this mode when diffuse reflection occurs on the surface following each setting indicates the main sub displays when that setting is selected For example if Normal is selected as the material NORMAL will be displayed on the main display As an example here is an explanation of the procedure for the Mirror setting as the material Operating procedure SNOILONN S NILLIS Display Description Steps Key operation Press 7 key for two seconds to enter the FUN Wal H RUN mode Press or keys to select either of SENS and press key ZERO SET Press or keys to select either of OBJECT and press key ZERO SET Select Mirror as the material The current setting value is displayed on the sub display Press A keys to enter the editing mode and the sub display blinks Select MIRROR and pre
139. ent is performed at one position and offset values are set for that measured value The offset and increment decrement inversion can be set Default value OFF Example When displaying the distance to the sensing object Display value mm Sensor head Target display value Measured value Measuring center Relative reference value mm distance from the sensor with this Measured value distance as the reference 4 5 mm E 14 Default 0 mm Sensing display object User s Manual SNOILONNS SONILLAS BROCE 3 21 SNOILONNS SONILLAS 3 22 Chapter 3 Setting the Output Conditions Operating procedure Steps Key operation Display Description Press key for two seconds to enter the FUN FUN mode Press or keys to select either of MEAS and press key Press or keys to select either of TASK1 and press key Press keys to select either of OUTPUT and press key Press or keys to select either of SCALE and press key ZERORST 1 Select AUTO as the scaling type The current setting value is displayed on the sub display Press AN keys to enter the editing mode and the sub display blinks Select AUTO and press key Q ZERO BET Select One point Press or keys to select eithe
140. ent result Bank switching Zero reset NOILVOINQWIAOO 22 2 5 PERCL Eo Personal computer Ethernet cable Connecting Using Ethernet Cable p 5 5 ZW 5 2 User s Manual Chapter 5 Overview Important Communication with multiple devices simultaneously cannot be achieved via Ethernet For example when a personal computer and the PLC are connected to the controller via Ethernet the communication established between the PLC and the controller needs to be disconnected before a communication with the controller is to be established with the personal computer using Smart Monitor ZW NOILVOINNININOD 22 2 5 PERCL ZW User s Manual 5 3 NOILVOINNININOD PERCL Chapter 5 Overview RS 232C Communication Connections to the programmable controller programmable terminal and personal computer can be made Communication can be performed using non procedural commands Bank switching Zero reset RS 232C cable For PLC programmable terminal ZW XPT2 For personal computer ZW XRS2 W Connecting Using RS 232C Cable p 5 7 V Two lines from the Ethernet connector and RS 232C connector can be used together for communica tion For example data confirmation analysis and data collection control change of device setup can x be performed simultaneously CHECK Control by non procedural communication Con
141. ent temperature Execute zero reset periodi cally using the standard object The warm up time is Wait 30 minutes after inadequate Switching ON the power before using The measured values The target to measure is Place the target to measure p 1 8 differ from the inclined or the position is correctly in the measuring intended values offset range The scaling has not been Check the scaling setting p 3 21 done correctly The zero reset value is not Set the zero reset correctly p 3 37 correct The Sensor Head has not Recalibrate the Sensor Head p 1 19 been calibrated correctly Measured values are The fiber cable edge or the Clean the surface p 1 16 output even though lens surface of the Sensor there is no target Head is dirty The connection between the Check the fiber cable p 1 15 Sensor Head and the connections controller or the connection with the extension fiber cable is not normal Intense ambient light is Shield the ambient light Smart present Increase the background Monitor removal level ZW Operatio n Manual Mutual interference is Check the Sensor Head p 1 9 occurring installation position Measurement values The controller side fiber Clean the surface p 1 16 are output even connector is dirty though the sensor head s fiber cable is not connected to the controller The logical beam The connection between the Check the fiber cable p 1 15 does not come out of Sensor Head and the connections the Sen
142. er s Manual Processing Item Data List Chapter 7 Processing Item Data List Setti uisiti ng Data 9 ena Unit Processing PUB Palamelor Default Setting range output ena bled number Item ar value range bled re disa bled bled 0 Picture input 0 Mesured cycle 500 500 10000 us Yes No 22 2 area mode 0 0 OFF Yes Yes 1 ON 23 Area tracking mode 0 0 No tracking Yes Yes 1 Track starting point 2 Track ending point 3 Track starting ending points 39 Surface subject to area 4 0 Edge 1st Yes Yes tracking Reference surface 1 Edge 2nd 2 Edge 3rd 3 Edge 4th 4 Light Peak 40 Surface subject to area 1 0 Edge 1st Yes Yes tracking Tracking surface 1 Edge 2nd 2 Edge 3rd 3 Edge 4th 4 Light Peak 193 2 area teaching 1 Excecute No Yes 1 Exposure 0 Exposure Time Control 0 0 Auto Yes Yes Note1 Time Control Mode 1 Manual mode 2 Surface subject to exposure 4 0 Edge 1st Yes Yes time control 1 Edge 2nd 2 Edge 3rd 3 Edge 4th 4 Light Peak 6 Exposure time fixed value 1000 1 to 5000 us Yes Yes 14 Exposure time upper limit 1000 1 to 5000 us Yes Yes 36 Exposure time 1000 1 to 5000 us Yes No 37 Received light amount 1st 0 to 4095 Gradation Yes No 38 Received light amount 2nd 0 to 4095 Gradation Yes No 39 Received light amount 3rd 0 to 4095 Gradation Yes No 40 Receive
143. ess key 4 ZERORST ESC ZERO SET ZW 4 14 User s Manual Chapter 4 Settings for I O Steps Key operation Display Description 5 ZERORST ESC The current setting value is displayed on the sub display Press AN keys to enter the editing mode and the sub display blinks Select ON and press key ZERO SET Set 4 mA as the Point 1 output value The current setting value is displayed on the sub display Press A keys to enter the editing mode and the sub display blinks Select 4mA and press key Q ZERO SET Set 0 as the Point 1 measured value The current setting value is displayed on the sub display Press m amp n key to enter the editing mode and the sub display blinks ZERO ISET To edit numerical values use 9 oro keys Enter 0 and press key 7 ZERORST ESC ZERO SET 8 ZERORST The decimal point is displayed Press amp gt key to move the decimal point Determine the decimal point and then press mer key ZERO 9 ZERORST ESC Set 20 mA as the Point 2 output value Press 009 keys to enter the editing mode and the sub display blinks Select 20mA and press SONILLAS Q ZERO SET ZERO SET Set 6 as the Point 1 measured value The current setting value
144. ettings 3 44 Saving the bank system settings 3 45 Binary output GATE signal setting 4 27 3 10 Calibration ROM Connecting 1 14 Part names 1 3 Communication command Current bank acquisition command 5 19 Current bank setting command 5 20 Data save command 5 30 Internal logging data acquisition command 5 27 Internal logging data clear command 5 28 Internal logging data information acquisition command 5 29 Internal logging end command 5 27 Internal logging start command 5 26 Judgment result acquisition command 5 16 Measurement command 5 14 Processing unit data acquisition command 5 17 Processing unit data setting command 5 18 Reset input command 5 23 Sensor head calibration command 5 25 Timing input command 5 23 Version information acquisition command 5 24 White LED OFF input command 5 24 Zero reset execution command 5 21 5 22 Controller Installation 1 10 Installing on bottom 1 12 Installing on the DIN track 1 11 Part names 1 4 Precautions for installation 1 10 Specifications 6 8 6 11 Status indicators for controller 6 10 Controller power supply 1 13 D Delimiter 5 11 Digital displays 2 4 Alphabetical notation 2 4 Entering numerical values 2 5 DIN track attachment hook 1 6 1 11 Display details change 2 12 E Electrical specifications Input circuit 4 5 Output circuit 4 6 ENABLE indicator 1 5 User s Manual 7 19 xiaNaddv xiaNaddv 76 7 20 Cha
145. ettings for I O Signals This section describes the settings for controlling by using external I O signals Binary output object task selection input The task output as binary is selected in combinations of the binary output object task selection input signals BINARY_SEL1 and 2 Binary output object Binary output object task selection input 1 task selection input 2 Selected task BINARY_SEL1 BINARY_SEL2 OFF OFF TASK1 ON OFF TASK2 OFF ON TASK3 ON ON TASK4 Binary output task number outputs The task number currently output as binary is output The output task number is according to the combination of the binary output task number outputs BINARY OUT1 and 2 Binary output task Binary output task number output 1 number output 2 Output task BINARY_OUT1 BINARY_OUT2 OFF OFF TASK1 ON OFF TASK2 OFF ON TASK3 ON ON TASK4 User s Manual SSNILL3S 2599 4 31 Chapter 4 Settings for I O Bank select input The bank is selected in combinations of the bank select input signals BANK_SEL1 to 3 BS c OFF OFF OFF BANK1 ON OFF OFF BANK2 OFF ON OFF BANK3 ON ON OFF BANK4 OFF OFF ON BANK5 ON OFF ON BANK6 OFF ON ON BANK7 ON ON ON BANK8 V Bank switching is begun 0 2 seconds after the input state changes At most it takes about 100 ms to switch banks x During bank switching
146. ey to enter the editing mode and the sub display blinks To edit numerical values use AMEE keys Enter 10 and press key ZERO SET RUN Press mu key for two seconds to enter the RUN mode ZW User s Manual Chapter 3 Setting the Output Conditions Setting the Zero Reset Set how zero reset is to be executed Setting Display Real value REAL Default value Description Sets the measured value when a zero reset is executed to zero i Sensor head woo vau we u Measurement of height from reference surface A Zero reset Reference A Hold value HOLD Sets the measured value hold value when a zero reset is executed to zero This setting is enabled when hold measurement is performed i Sensor head via wo vi v u Measurement of height I from reference surface Hold A 7 7 reference A Zero reset 4 Direction of movement User s Manual SNOILONNS SONILLAS 3 37 Chapter 3 Setting the Output Conditions As an example here is an explanation of the procedure for selecting the Real value zero reset type setting Operating procedure Steps Key operation Display Description 1 RON Press m key for two seconds to enter the FUN A That FUN e H
147. fore the hold function was set will be restored SSNILL3S 2599 TIMING input Name Description TIMING input This timing input is for signal input from external devices Use it for hold function timing LED OFF input Name Description LED OFF input This LED OFF signal puts out the measurement LED While LED OFF is being input the analog output binary output and judgment output conform to the non measurement setting ZW 4 8 User s Manual 4 Signal Functions 52 pole extension connector Binary output Name Description BINARY output GATE signal output This outputs the measurement result or judgment value as binary The measured value is output converted to 21 bits of binary data All the task judgment results can be output together Name GATE output Description This is the timing signal for taking in binary data with external devices When the GATE signal is ON take in the binary data Bank number output Name BANK OUT output Description This outputs the currently specified bank number It expresses the bank number in combinations of BANK 1 2 and 3 Bank N mbe BANK_OUT1 BANK_OUT2 BANK_OUT3 BANK1 OFF OFF OFF BANK2 ON OFF OFF BANK3 OFF ON OFF BANK4 ON ON OFF BANK5 OFF OFF ON BANK6 ON OFF ON BANK7 OFF ON ON BANK8 ON ON ON
148. ging of the data Command format EXE 00 1 Space 1 Save intervals 1 Space 1 Save count Response format Normal processing o k When a command was not successfully processed ICR Parameter explanation Parameter Details Save intervals Sets the save cycle 1 to 1 000 for the data to be internally logged Save count Sets the maximum data count 1 to 12 800 to be internally logged The internal logging process ends when the number of internal logging data reaches the maximum User s Manual Chapter 5 Connecting Using RS 232C Cable E Internal logging end command LE command End the internal logging of the data Command format Response format Normal processing When a command was not successfully processed R B Internal logging data acquisition command LO command Acquire the internal logging information Command format 0 Response format Normal processing o k When a command was not successfully processed CR 2 NOILVOINNININOD PERCL ZW User s Manual 5 27 Chapter 5 Connecting Using RS 232C Cable Internal logging data clear command LC command Clear the internal logging data Command format Response format Normal processing When a command was not successfully processed IR CR B NOILVOINQWIA
149. gs for I O Setting the clamp value If Clamp is selected for the processing when measurement cannot be performed set the clamp value to be output SONILLAS ZW 4 30 For analog output Output When current is output MIN approximately 3 4 4 to 20mA every 1 MAX approximately 21 mA Default value MAX Setting When voltage is output MIN approximately 10 8 v 10 to 10 V every 1 V MAX approximately 10 8 V Default value MAX For binary output Setting MIN 1048576 MAX 1048575 Default value As an example here is an explanation of the procedure for setting the clamp value to analog voltage output 10 V Operating procedure Steps 1 4 Key operation For moving to HLD RST CLAMP see steps 1 to 4 in p 4 29 Display Description 5 ZERORST ESC ZERO SET Press or keys to select either of ANALOG and press key 6 ZERORST ESC Set the clamp value The current setting value is displayed on the sub display Press A v keys to enter the editing mode and the sub display blinks Select 10V and press ZERO SET key ZERO SET 7 RUN AA Press key for two seconds to enter the RUN RUN e FUN mode User s Manual 4 Settings for I O S
150. haumburg IL USA e 847 843 7900 e 800 556 6766 www omron247 com OMRON CANADA INC HEAD OFFICE OMRON ARGENTINA SALES OFFICE Toronto ON Canada 416 286 6465 866 986 6766 www omron247 com Cono Sur 54 11 4783 5300 OMRON ELECTRONICS DE MEXICO HEAD OFFICE OMRON CHILE SALES OFFICE M xico DF e 52 55 59 01 43 00 001 800 556 6766 mela omron com Santiago e 56 9 9917 3920 OMRON ELECTRONICS DE MEXICO SALES OFFICE OTHER OMRON LATIN AMERICA SALES Apodaca N L e 52 81 11 56 99 20 001 800 556 6766 mela omron com 54 11 4783 5300 OMRON ELETRONICA DO BRASIL LTDA HEAD OFFICE Sdo Paulo SP Brasil e 55 11 2101 6300 www omron com br OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands Tel 31 0 23 568 13 00 Fax 31 0 23 568 13 88 www industrial omron eu Cat No Z322 E1 01A 03 12 Note Specifications are subject to change 2012 Omron Electronics LLC Printed in U S A
151. identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation Systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERA
152. ime is set the input OFF timing and the end of the e sampling period will not be synchronous Sampling will end after the specified sampling period has elapsed CHECK Self up SELF U User s Manual The sampling period is the period at which the measured value is greater than the specified self trigger level Hold measurement is possible without a sync input Self trigger level as Hysteresis width for self trigger Measured 4 Action point O Return point i value i Sampling period Sampling period When Self up is selected the following items are subsequently displayed Trig level LEVEL Sets the desired self trigger level Range 999 999999 to 999 999999 Default value 0 Trig hys HYS Sets the hysteresis width for the self trigger Range 0 to 999 999999 Default value 0 05 of measurement range V When a delay time is set the timing when the measured value becomes smaller than the self trigger level and the end of the x sampling period will not be synchronous Sampling will end after the CHECK specified sampling period has elapsed Chapter 3 Setting the Output Conditions Setting Display Description Self down SELF D The sampling period is the period at which the measured value is smaller than the specified self trigger level Hold measurement is possible without a sync input Measured Hysteresis width f for self trigger
153. ing exposure time control mode Setting measurement items Setting system Checking information Initializing settings Setting key lock Setting threshold value Direct Teaching Smart Monitor ZW Exiting Installing Network setting Start up Uninstalling STABILITY indicator Sub display Analog output Displayed task Distance 3 3 3 5 3 47 3 50 3 49 2 17 2 19 2 18 1 21 1 29 1 23 1 25 1 29 1 23 1 5 2 11 2 11 2 11 T U 2 Effective bank 2 11 Exposure time 2 11 Judgment result 2 11 Resolution 2 11 Threshold 2 11 System configuration 1 2 Thickness 3 8 Threshold values change 2 13 THRESHOLD H indicator 1 5 THRESHOLD L indicator 1 5 Timing chart Auto peak Auto bottom Auto peak to peak hold 4 36 Bank switching 4 40 Basic operation 4 33 LED OFF 4 41 Operating mode switching 4 43 Peak Bottom Peak to peak Average hold 4 34 Sample hold 4 38 Task measurement result output 4 45 Zero reset 4 42 UP DOWN key 2 3 ZERO indicator 1 5 Zero reset 2 14 3 37 Executing 2 15 Offset 3 39 Status 3 40 Type 3 37 Zero reset memory 3 41 ZERO SET key 2 3 ZERORST ESC key 2 3 Chapter 7 APPENDIX User s Manual 7 21 xiaNaddv xiaNaddv P LT 7 22 Chapter 7 APPENDIX User s Manual Chapter 7 Revision History Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Cat No Z322 E1 01A
154. ion a decimal point follow the steps below Sub display Parameter gt Select position 1 If a decimal point has been defined it flashes on the sub display 2 Press the keys to position the decimal point Position the decimal point at the rightmost digit to erase it Press the key on the rightmost digit moves blinking to the leftmost digit Press the key on the leftmost digit moves blinking to the rightmost digit 3 Press the key to apply the position of the decimal point ZERO SET ZW User s Manual NOILV33dO SISVE 2 5 Chapter 2 Overview of Setting and Measurement Multi task and Bank Data Multi task function In the ZW Series you can set multiple measurement processing for one sensing setting This measurement processing is called a task TASK Example Measure the height and surface fluctuation simultaneously NOILV33dO SISVE For tasks TASK1 to TASK4 are available for registration You can measure and judge up to four characteristic points simultaneously because you can measure the desired measurement items such as peak bottom and average for each task Measurement processing flow in TASK1 For the output the following four types E are supported 2 p 5 Analog output 2 a g outpu 5 S 5 Select TASK that you want to output M 8 N
155. ion of options Explanation of Operating procedure Introduction Editor s Note Visual Aids S 5 Means Indicates points that are important to ensure full product perfor e mance such as operational precautions and application proce dures CHECK Indicates pages where related information can be found Indicates information helpful in operation Indicates that the setting is optional in a configuration procedure ZW User s Manual 1 1 Introduction Editor s Note Notice a 2 EJ Photocopying duplication or copying of all or part of this manual without permission is prohibited Please understand that the specifications and other contents of this manual are sub ject to change for improvement without notice Every effort has been made to ensure the accuracy of the contents of this manual but if you should notice any mistake questionable section or the like in this manual please contact an OMRON branch or sales office lf you do so please also tell us the manual number which is found at the end of the manual ZW 1 2 User s Manual Introduction Related Manuals 5 4 a E Related Manuals The following manual is related to the ZW series Use this manual for reference Manual name Cat No Mode Application Description numbers Smart Monitor ZW 2323 1 01 ZW SW____
156. is displayed on the sub display ZW User s Manual 3 47 Chapter 3 Setting the System Steps Key operation Display Description When the 2 key is pressed SER 2 is displayed on the main display and the lower order digit is displayed on the sub display 6 ZERORST ESC 7 RUN Press key for two seconds to enter the RUN FUN T TY RUN mode SNOILONNS SONILLAS 3 48 User s Manual Chapter 3 Setting the System Setting the Key Lock The key lock function disables all Controller keys Once the key lock is set no key input will be accepted until the lock is released This function is useful to prevent inadvertent changes to settings Note that moving to the key lock setting menu or moving between menu hierarchies are possible even when the key lock function is ON Setting Display Description On ON Turns the key lock function ON Off OFF Default value Release the key lock function Here is an explanation of the procedure for turning the key lock ON Operating procedure Steps Key operation 1 RUN e FUN LTEACH Display Description Wim Press O key for two seconds to enter the FUN RUN mode 2 ZERORST Press or keys to select either of SYSTEM and press
157. iter CR default value LF LF delimiter LF CR LF CRLF delimiter CR LF Operating procedure Steps Key operation Display Description 1 3 For moving to COM see steps 1 to 3 in p 5 6 Press or keys to select either of DATA and press key 4 ZERORST ESC ZERO SET ZERO SET Select the delimiter The current setting value is displayed on the sub display Press AN keys to enter the editing mode and the sub display blinks Select the delimiter and press key 5 ZERORST ESC ZERO SET 6 RUN O fim Press C key for two seconds to enter the RUN FUN T RUN NOILVOINNININOD PERCL User s Manual 5 1 1 NOILVOINQWINOO 2 2 5 5 12 Chapter 5 Connecting Using RS 232C Cable Communication Command List User s Manual Command Format Return value 1 Details Refer name MS MS task number measured value Acquires the current measured value If p 5 14 lt delimiter gt lt delimiter gt the lt task number gt is omitted the measured value displayed is acquired If 4 is set for the task number gt the measured values for all tasks are obtained JG JG task number judgment result Acquires the judgment result of the p 5 16 lt delimiter gt lt delimiter gt
158. jects with a thin film on the surface etc Effect caused by peripheral lights Do not install the Sensor Head in a place where strong light hits the laser emitter receiver section of the Sensor Head Also if a workpiece has a shiny surface the light from the lighting will be reflected and a malfunction may occur In such a case prevent reflection by for example covering the light to stop reflection 1 8 Influence by Air Turbulences Slow air turbulences around the Sensor Head may disperse measured values To avoid these possible air turbulences wrap the Sensor Head with an appropriate cover ZW User s Manual 5 o EJ Introduction Editor s Note Edito Page Format te Title of each chapter I 1 Index label Indicates the chapter number and title 1 1 1 1 1 1 1 if 1 1 f 1 1 SONILLAS 2 Supplementary Explanation Helpful information regarding operation and reference pages are introduced here using symbols ita CHECK 4 12 1 Chapter 4 Settings for I O I Settings for I O The following describes settings for I O Settings for Analog Output lt The following describes the settings for outputting the current measurement results from the analog output of the 20 pole terminal block E Output destination setting With analog output the meas
159. key for two seconds to enter the RUN m FUN H T RUN mode LTEACH User s Manual Manual scaling Chapter 3 Setting the Output Conditions Set the scaling by entering the correction value Setting Display Span SPAN Description Sets the inclination of the sensor characters as a coefficient Range 2 0000 to 2 0000 Default value 1 0000 Measurement value mm 2 0 E Workpiece n displacement Offset OFFSET Adds subtracts a fixed value to or from the measured value Range 999 999999 to 999 999 Default value 0 Measurement value Workpiece Pd displacement User s Manual SNOILONNS SONILLAS BROCE 3 25 Chapter 3 Setting the Output Conditions As an example here is an explanation of the procedure for selecting the Span setting for the manual scaling type and the 1 2 inclination coefficient setting Operating procedure Steps Key operation Display Description 1 5 For moving to SCALE see steps 1 to 5 in p 3 22 6 ZERORST Select Manual as the scaling type The current setting value is displayed the sub display Press keys to enter the editing mode and the sub display blinks ZERO ISET Select MANUAL and press key ZERO SET 7 ZERORST ESC Set Span as the manual scaling type Press or keys to select either of SPAN and press
160. l input and the measurement data for those tasks is output Measured value 1 mode When measured values for multiple tasks are output consecutively 00 3 5 5 7 1 1 T16 1 a M SE E 10 TO i 1 1 Judgment output DE HiGHiPASS LOW OCC G8 9X6 92 Binary output resulX TASKA result resull TASKS resulbX TASKG resul 5 2 TASKG result a mE z ON GATE output 2 BINARY OUT output lt 010b 011b 7X 000b X 001b X 010b X 0115 000b X 001 010b gt Item Minimum Maximum TO Measurement cycle 0 5 ms Depends on the set conditions 0 5 to 30 ms T4 GATE signal rise time 0 2 ms T5 Output time of GATE signal Setting value Setting value 0 1 to 100 0 ms 0 1 to 100 0 ms T15 Binary output update cycle TOxUpdate cycle TOxUpdate cycle T16 Binary output update cycle 2 TOxUpdate cyclexnumber of TOxUpdate cyclexnumber of tasks output tasks output Explanation of operations When the results for all tasks are output 1 The TASK1 results are output judgment output and binary output 2 After the judgment result and binary data output the GATE signal is turned ON 3 The output time after the GATE signal is turned ON the GATE signal is turned OFF 4
161. layed on the sub display Press A keys to enter the editing mode and the sub display blinks Select MID and press Q key ZERO BET key for two seconds to enter the RUN LIT Press RUN e FUN LTEACHI RUN mode ZW User s Manual 3 1 5 SNOILONNS SONILLAS 3 16 Chapter 3 Setting the Output Conditions Setting the average value filter The average of the measured values obtained based on the preset number of samples can be output Select this setting when you want to ignore sudden changes in measured values 1 2 4 8 16 32 64 128 256 512 Sets the average count 1024 2048 4096 Default value 256 As an example here is an explanation of the procedure for selecting the 128 average count setting Operating procedure Steps Key operation Display Description 1 4 For moving to FILTER see steps 1 to 4 in p 3 15 5 ZERORST ESC Select Average filter as the filter type Press or keys to select either of AVE and press key ZERO SET Select 128 as the average count The current setting value is displayed on the sub display Press Aly keys to enter the editing mode and the sub display blinks 6 ZERORST ESC ZERO SET Select 128 and press key 7 RON e fim Press m key for two seconds to enter the RUN FUN H T RUN mode L
162. ling period Output Current Max value Min value measured value Min value gt Sampling period User s Manual Chapter 3 Setting the Output Conditions Setting Display Auto peak AUTOPK Description Holds the maximum value of the measurement result The output changes every time the maximum value is updated Output Max value Current measured value Auto bottom AUTOBT Holds the minimum value of the measurement result The output changes every time the minimum value is updated Current measured value Output Min value Auto peak to peak AUTOPP Holds the difference between the maximum and minimum values of the measurement result The output changes every time the maximum or the minimum value is updated Output gum Max value Min value Current measured value Average AVE Holds the average measured value during the sampling period The output changes at the end of the sampling period and is held until the end of the next sampling period Output Current Average measured value Sampling period Sample SAMPLE Holds the measured value at the start of the sampling period The output changes at the start of the sampling period and is held until the start of the next sampling period Output Current measured value 4 gt Sampling period User s Manual SNOILONNS S NILLIS B
163. ller s network address and setting the following values Default gatewat IP address 192 168 250 2 Subnet mask 255 255 255 0 Use the following DNS server addresses Preferred DNS server Alternate DNS server dnias LNSWSYNSVAW 4 6 Click OK to complete the configuration 1 28 User s Manual Chapter 1 Smart Monitor ZW Starting and Exiting Start up of Smart Monitor ZW After installation is completed start up Smart Monitor ZW by the following procedure 1 Make sure that the Controller is connected to the personal computer 2 Turn the Controller ON and set it to the RUN mode 3 Select Programs OMRON ZW SmartMonitorZW from the Windows Start menu Exiting Smart Monitor ZW 1 Select File Close in the Smart Monitor ZW menu bar User s Manual dnias 1NaWasnsvaw 1 29 Chapter 1 Smart Monitor ZW dnias LNSWSYNSVAW EELO ZW 1 30 User s Manual Chapter 2 BASIC OPERATION 9 o N U Overview of Setting and Measurement 2 2 2 Operation Modes 2 2 Functions of Operating Keys 2 3 m Digital Displays 2 4 gt Multi task and Bank Data 2 6 Setting Flow 2 8 Functions and Operations during Measurement 2 10 Switching the Display during RUN mode 2 10 Zero Reset 2 14 Setting Threshold Value 2 17 Bank Switching 2 20 ZW User s Manual 2 1 Chapter 2 About Installation and Connection Sensor H
164. m 5 digits 12345 output range 10 48576 mm 10 48575 mm 6 digits 123456 output range 1 048576 mm 1 048575 mm SONILLAS If the measurement result is outside the output range the output range upper or lower limit is output For example if the number of digits after the decimal point is 6 and the measurement result is 2 00000 mm the binary output value is 1048575 If there is a measurement abnormality the output range upper limit value is output As an example here is an explanation of the procedure for setting the number of digits after the decimal point to 3 Operating procedure Steps Key operation Display Description 1 3 For moving to BINARY see steps 1 to in p 4 22 4 ZERORST ESC Press or keys to select either of DEC NUM and press key ZERO SET ZERO SET ZW User s Manual 4 25 Chapter 4 Settings for I O Steps Key operation Display Description ZERORST Select 3 as the number of digits after the decimal point The current setting value is displayed on the sub display Press Aly keys to enter the editing mode and the sub display blinks Select 3DIG and press key Press 7 key for two seconds to enter the RUN FUN mode Output cycle setting Sets the output cycle for binary output The output
165. mode Press or keys to select either of BANK and press key zenO SETI Press or keys to select either of BK COPY and press 62 key Select BANK1 as the bank setting to be copied FROM is displayed on the main display and the current setting value is displayed on the sub display Press Ai keys to enter the editing mode and the sub display blinks Select BANK1 and press SNOILONNS SONILLAS key Q ZERO SET Select BANK4 as the target to copy the bank setting TO is displayed on the main display and the current setting value is displayed on the sub display Press keys to enter the editing mode and the sub display blinks Select BANK4 and press WO key RUN O fim Press 4 C key for two seconds to enter the RUN H T mode 3 44 User s Manual Chapter 3 Setting the Banks Saving the Bank System Settings Save the bank system settings to the controller M The settings of all banks are saved regardless of the currently selected bank number a After you have made or changed settings be sure to save the setup data All settings will be deleted if you turn the power OFF without saving the data CHECK Here is an explanation of the procedure for saving the bank system settings Operating procedure
166. n When the setting for non measurement is Clamp if the sampling value is an abnormal value or an undetermined value sampling is not executed If sampling has been started it is stopped The output value is as follows The clamp value is held If the previous hold value is not the clamp value the GATE signal is output To start and continue sampling even if a sampling value is an abnormal value or an undetermined value set Keep as the non measurement setting After the start of measurement if measurement results are not obtained the number of times required to take the average the measurement result is not applied User s Manual SSNILL3S 2599 4 35 Chapter 4 Timing Charts Auto peak Auto bottom Auto peak to peak hold 1 2 3 4 5 6 7 8 9 0 1 m 1 0415 0 i T4 Ts e a gt T3 DTE mE Reset output RESET orF ON Busy output OFF Judgment output pem HIGH PASS LOW p SHE LX X Binary output X L3 X ON GATE output p Analog output x gt 0 75 Lad 2 Item Minimum Maximum Response time of analog output 0 1 ms signal rise time 0 2 ms o m Output time of GATE signal Setting value Setting value 4 0 1 to 100 0 ms 0 1 to 100 0 ms z Trigger input
167. n explanation of the procedure for setting a HIGH threshold value by entering 40 000 directly Operating procedure Steps Key operation Display Description 1 4 For moving to JUDGE See steps 1 to 4 in p 2 18 5 ZERORST ESC Press or keys to select either of DIRECT and press key 6 Select HIGH threshold value as the threshold value ZERO ISET type Press or keys to select either of WH JUDGE and press key 7 ZERORST ESC Set 40 00 as the HIGH threshold value The current measured value is displayed on the main display and the current set threshold value is displayed on the sub display At that time the THRESHOLD H indicator lights up ZERO SET Press key to enter the editing mode and the sub display blinks To edit numerical values use keys Enter 40 00 and press key 8 RUN O Press O key for two seconds to enter the RUN FUN cu TY RUN mode User s Manual NOILV33dO SISVE ARGE 2 19 NOILV33dO SISVE 2 20 Chapter 2 Functions and Operations during Measurement Bank Switching Switches banks As an example here is an explanation of the procedure for setting BANK2 Operating procedure Key operation Display Description Press key for two seconds to enter the FUN FUN LTEACH mode Press or keys to select either
168. n of the procedure for selecting the 10 ms delay time and sampling time settings Operating procedure Steps Key operation Display Description 1 5 For moving to HOLD see steps 1 to 5 in p 3 31 6 ZERORST ESC Press or keys to select either of DELAY and press key ZERO SET 7 ZERORST ESC Enable the delay DELAY is displayed on the main display and the current setting value is displayed on the sub display Press QUO keys to enter the editing mode and the sub display blinks ZERO ISEL Select ON and press key 8 ZERORST ESC Select the Delay time Press or keys to select either of DLY TIM and press key ZERO SET 9 ZERORST ESC Set 10 as the delay time The current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks ZERO SET To edit numerical values use AIMEE keys Enter 10 and press key 10 ZERORST ESC Press 452 key to return to the previous menu 11 ZERORST ESC Select the Sampling time Press or keys to select either of SMP TIM and press key ZERO SET 12 ZERORST ESC Set 10 as the sampling time ZERO SET RUN e FUN LTEACH uU LI The current setting value is displayed on the sub display Press no k
169. nk Mode p 3 43 output destination current output value voltage output value in the setting parameters is set the same for all banks The output destination cannot be set separately for individual banks ZW User s Manual NOIL V33dO SISVE 2 7 Chapter 2 Setting Flow Installation amp Connection Chapter 1 MEASUREMENT SETUP Attach a Sensor Head About Installation and Connection Power ON Default setting when connect A Calibrating Sensor Head Calibrate the Sensor Head Preparation for measurement NOILVH3dO SISVE Setting measurement items VAV Chapter 3 SETTINGS FOR FUNCTIONS Select task s from TASK1 to TASK4 and set up measurement Setting Measurement Items items including height thickness and calculation Setting measurement items D 2 Setting the Scaling VA Chapter 3 SETTINGS FOR FUNCTIONS 9 Correct the display of the measured value Setting the Scaling e a Fi Setting HOLD VA Chapter 3 SETTINGS FOR FUNCTIONS E Set the hold conditions Setting the Hold 5 Setting the Zero Reset JN Chapter 3 SETTINGS FOR FUNCTIONS E Set zero reset Zero Reset N wv 7 Save the Settings Data tA Chapter 3 SETTINGS FOR FUNCTIONS 5 Save the data you have set Saving the Bank System Settings RN E Make sure that you always save the data after you set it E If you turn OFF the power without saving the data all
170. nks m ZERO ISEL Select THICK and press key 3 5 ZERORST ESC Select Top m Press or keys to select either of TOP and 5 press key 2 ZERO SET 3 6 ZERORST ESC Select Edge 1st as the measurement surface The current setting value is displayed on the sub c display z Press 009 keys to enter the editing mode and the 9 sub display blinks ZERO SET Select EDGE1 and press key 4 Set the end to Edge 2nd 4 1 ZERORST ESC ZERORST ESC Press key to return to the previous menu 4 2 ZERORST ESC Select End Press or keys to select either of END and press 62 key ZERO SET Select Edge 2nd as the measurement surface The current setting value is displayed on the sub display Press keys to enter the editing mode and the sub display blinks ZERO ISET Select EDGE2 and press Q key ZERO ISET 4 3 ZERORST ESC 5 Set scaling Ww Setting the Scaling p 3 21 6 RUN fim Press C key for two seconds to enter the RUN T RUN ZW User s Manual 3 9 Chapter 3 Setting Measurement Items Calculating Perform calculations using the results calculated by the tasks Setting Display Description Display Calculation CALC Select this to perform logic operations on X and Y with the parameter freely set K
171. nnectors should not be left with their protective caps removed not even for a short period of time Leaving them unprotected can let dirt get on the end surface and cause performance deterioration Calibrate the Sensor Head after removing and inserting an optical fiber Calibrating Sensor Head 1 19 User s Manual Chapter 1 About Installation Connection Calibrating Sensor Head Calibrate the Sensor Head by obtaining the dark data in the no incoming light status When using the sensor for the first time When removing and inserting a fiber cable from to the Controller When extending a fiber cable The Sensor Head should be calibrated without any workpiece within the measuring range or with the tip of the Sensor Head shielded from light with an object with diffuse reflection Correct calibration is not possible with a transparent object semi transparent object or mirror Without any workpiece With light shielded within the measuring range dnias LNSWSYNSVAW PREC Sensor head s Sensor head Install an object with diffuse reflection metal paper plastic etc than the measurement range VI 11 M H 4 u Measuring range Measuring range Operating procedure Steps Key operation Display Description 1 RUN e Press key for two seconds to enter the FUN Em FUN W T RUN mode TEACH
172. nter the editing mode and the sub display blinks 6 ZERORST ESC ZERO ISET Select LO PASS and press key 7 ZERORST ESC Set 1 as the cut off frequency CUTOFF is displayed on the main display and the current setting value is displayed on the sub display Press key to enter the editing mode and the Q sub display blinks ZERO ISET To edit numerical values use AIMEE keys key Q ZERO SET Enter 1 and press SNOILONN S NILLIS 8 RUN O fim Press wO key for two seconds to enter the RUN e FUN W T RUN mode LTEACH 3 20 User s Manual Chapter 3 Setting the Output Conditions Setting the Scaling This setting is used when you want to correct any errors that are generated due to the installation status of the Sensor Head and display the corrected value on the main display as a measured value There are three types of setting auto scaling one point scaling and two point scaling that automatically sets the correction value of a placed sensing object manual scaling that manually sets the correction value and thickness scaling that sets the sensing object transparent object and automatically sets the correction value Vw zero Reset p 3 37 settings return to the default settings when scaling is set If scaling is set perform a zero reset as necessary z CHECK One point scaling A measurem
173. nterest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer
174. number of banks is up to eight Judgment JUDGE Only the threshold value under the measurement setting is regarded as bank data The number of banks increases up to 32 As an example here is an explanation of the procedure for selecting the Normal bank mode setting Operating procedure Steps Key operation Display Description 1 RUN Wim 7 key for two seconds to enter the FUN TUN a T RUN Mode 2 ZERORST ESC Press keys to select either of BANK and press key ZERO SET 3 ZERO SET Press or keys to select either of BK MODE and press 62 key 4 ZERORST ESC Select Normal as the bank mode The current setting value is displayed on the sub display Press AN keys to enter the editing mode and the sub display blinks ZERO SET Select NORMAL and press key 5 RUN fim Press C key for two seconds to enter the RUN TUN H TY RUN mode ZW User s Manual SNOILONNS SONILLAS 3 43 Chapter 3 Setting the Banks Copying the Bank Settings Copy the selected bank setting to another bank As an example here is an explanation of the procedure for copying the BANK1 setting to BANKA Operating procedure Key operation Display Description Press key for two seconds to enter the FUN
175. of BANK and press jg key Press or keys to select either of BK CHG and press key Select BANK2 for the bank number The current setting value is displayed on the sub display Press A y keys to enter the editing mode and the sub display blinks Select BANK2 and press mon key ZERO SET RUN 5 RUN fim Press C key for two seconds to enter the RUN e FUN LTEACH RUN Mode V You can also switch the bank by entering the non procedural command or from Smart Monitor ZW e x UA Current bank setting command BS command p 5 20 CHECK Smart Monitor ZW Operation Manual User s Manual Chapter 3 SETTINGS FOR FUNCTIONS ie gt Setting Sensing 3 2 5 Setting the Material for the Target to Measure 3 2 e Setting Exposure Time Control Mode 3 3 o m Setting Measurement Items 3 5 Measuring the Height 3 6 Measuring the Thickness 3 8 2 Calculating 3 10 gt Setting the Output Conditions 3 14 Setting the Filter 3 14 2 Setting the Scaling 3 21 9 Setting the Hold 3 28 o Setting the Zero Reset 3 37 Setting the Banks 3 43 Changing the Bank Mode 3 43 Copying the Bank Settings 3 44 Saving the Bank System Settings 3 45 Clearing the Bank Settings 3 46 Setting the System 3 47 Checking Information 3 47 Setting the Key Lock 3 49 Initializing Settings 3 50 ZW User s Manual 3 1 Chapter 3 Setting S
176. on Loading file Chapter 7 Updating Firmware A message indicating the start of update appears V message the model is not the same appears when you click the Start upgrade button it means that the model of the connected controller and the model information in the specified CHECK file do not match In this case do not perform update The controller will break down and will not start normally thereafter Check the contents of the message and click the OK button Update of the firmware will start The progress status is displayed during the processing of update Wait until the message box indicating that the update has finished normally appears it takes a few minutes to complete the update 5 error may occur on the controller during update however please wait Ifthe progress bar stops while update is being performed or update does not finish normally aee even after 10 minutes there is a possibility that update may have failed In this case contact an OMRON sales representative about the firmware version before update and the one in the write file After update completes the message appears Click the OK button Normal ended ZW User s Manual xiaNaddv 7 11 xiaNaddv PRE Claes 7 12 Chapter 7 Updating Firmware 10 Click the Exit button to exit the Warp Endine ZW Controller information Loading file Us
177. on of the software can be downloaded from the following website for OMRON members Refer to the Member Registration Sheet that is enclosed with the Controller http www omron cxone com zw V While updating do not turn off the power of the controller The controller will not start normally To install log on as an Administrator or a user with system access rights Flow of Updating Firmware Connecting Controller to a personal computer Installing Smart Monitor ZW Starting Warp Engine ZW Refer to Troubleshooting Communication error p 7 4 Setting the firmware information Performing update of firmware Please contact an OMRON Normal end sales representative ZW User s Manual Chapter 7 Updating Firmware Connecting the controller to a personal computer 1 Connect the controller to the personal computer by the Ethernet cable Ethernet cable 2 Turn on the power of the controller V Make sure that the power of the controller is connected securely When the power is turned off while updating the controller breaks down and does not run normally CHECK Installing Smart Monitor ZW 3 Install Smart Monitor ZW to a personal computer Warp Engine ZW that is used for updating the firmware will be simultaneously installed Installation Uninstallation Method p 1 23 xiaNaddv P LE Starting Warp Engine ZW
178. onds to enter the RUN o FUN RUN mode User s Manual 4 21 SONILLAS 4 22 Chapter 4 Settings for I O Settings for Binary Output The following describes the settings for outputting the current measurement results and judgment values from the binary output of the 52 pole extended connector Output content setting Sets the output content for binary output Setting Display Description Measurement value 1 TASK1 TASK1 Sets whether or not there is output for each task MEAS1 TASK2 TASK2 The measured value for the task selected here is output as binary for each measurement cycle TASKS TASK3 Default value TASK1 ON TASK2 to 4 OFF TASK4 TASK4 Measurement value 2 MEAS2 The measured value for the task selected with the BINARY_SEL input See p 4 31 is output Judgment value JUDGE Outputs the judgment result Off OFF Default value No binary output As an example here is an explanation of the procedure for outputting the measured value of TASK1 as binary for each measuring cycle Operating procedure Steps Key operation Display Description 1 R N Wim Press key for two seconds to enter the FUN 9 2 or keys to select either of I O and press ZERO SET key 3 Press or keys to select either of BINARY and press key
179. onnection B installing on bottom The following describes how to attach the Controller on its bottom 1 Drill four installation holes on the base For the location installation holes see the external m dimensions CHECK External Dimensions p 6 11 2 Tighten four M4 screws to fix the Controller on the base Tightening torque 1 2 m Controller thread depth 6 mm M4 screwx4 User s Manual Chapter 1 About Installation Connection Connecting to 20 pole terminal block To connect the Controller power supply and signal line to the 20 pole terminal block follow the steps below 20 pole terminal block p 4 2 1 Loosen the two fixing screws using a screwdriver to remove 20 pole terminal block from the Controller fixing screws both end 2 Push in and hold the release button next to the terminal hole using a screwdriver while pushing the wire fully into the terminal hole and remove the screwdriver After the connection has been established pull the wire gently to make sure that the connection has been made securely Release button Terminal hole 3 Reinstall the 20 pole terminal block to the Controller Connecting Controller power supply Connects 24 VDC power supply to terminals 9 and 10 on the 20 pole terminal block i 3 d V When connecting the power supply be sure to adhere to the 4 following requirements
180. ontroller DC24 V power supply and basic including output for analog voltage analog current judgment ALARM BUSY or ENABLE or input for ZERO RESET TIMING or LED OFF 20 Fiber connector The fiber connector connects the fiber cable 21 ROM connector The ROM connector connects the calibration ROM 22 Frame ground terminal This is the connector for frame ground It connects grounding wire Rear view No Names Functions attachment Used when fixing the controller on DIN track Bottom view No Names Functions 24 Installation hole Used when fixing the controller with screws ZW 1 6 User s Manual Chapter 1 About Installation Connection About Installation and Connection Checking the installation environment Read Precautions for safe use at the beginning of this manual and check the installation environment v UA Precautions for safe use p 6 Checking the installation site Read Precautions for correct use at the beginning of this manual and check the installation site dnias LNSWSYNSVAW PREC Precautions for correct use 8 Installation of Sensor Head B Installation procedure Place the Sensor Head with an appropriate distance from the target to measure fixing it by tightening four M3 screw inserted into their respective installation holes Tightening torque 0 54 N m M3 screwx4 ud For th
181. or keys to select either of INIT and press 62 key 4 ZERORST ESC OK CAN is displayed on the sub display Press mon key to return the settings to their default settings or 5 key to cancel 5 RUN e Press key for two seconds to enter the RUN FUN T TY RUN mode User s Manual Chapter 4 I O SETTINGS VO Terminal Names and Functions 4 2 Terminal Functions 4 2 Electrical Specifications 4 5 Q VO Signal Functions 4 7 222 z Settings for 4 12 E Settings for Analog Output 4 12 6 Settings for Judgment Output 4 18 2 Settings for Binary Output 4 22 J Settings for Processing when Measurement Cannot be Performed 4 28 o Settings for I O Signals 4 31 Timing Charts 4 33 ZW User s Manual 4 1 Chapter 4 I O Terminal Names and Functions 1 O Terminal Names and Functions The following describes the names and functions of the Controller terminals 20 pole terminal block 52 pole extension connector I O Terminal Functions The following summarizes the terminals and explains their functions 20 pole terminal block Used for judgment output control input etc Compatible cable specifications AWG 18 to 28 pin processed length 7 mm o gt 0 5 75 E et o m o y gt B FO 5
182. osive gas To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices Power Supply and Wiring Take care when using a power supply with an overcurrent detector because this sensor uses DC DC converter for its power supply circuit and inrush current may activate the protective circuit for a power supply with an overcurrent detector Recommended power supply S8VS 06024 Omron DC24 V 2 5 A 60 W supply voltage must be within the rated range DC24 V 10 96 Reverse connection of the power supply is not allowed Open collector outputs should not be short circuited Use the power supply within the rated load High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage Use adequate safety measures for example fail safe circuits Attach a specified sized crimp type terminal at the end of a wire Do not connect a wire with an only twisted end directly to a power supply or terminal block For a power supply use a DC power supply unit provided with a remedy for example safety ultralow voltage circuit to prevent a high voltage from being generated Route so that power supply wires are as short as possible Use D type grounding ground resistance of 100 O or less Make the ground point as close as possible and make th
183. play 6 digits display Sub display 11 segment green display 6 digits LED Status indicators HIGH orange PASS green LOW orange STABILITY display green ZE green ENABLE green THRESHOLD H orange THRESHOLD L Ethernet 1 port 100BASE TX 10BASE T interface RS 232C 1 port 115 200 bps max 20 pole Judgment output Transistor output system terminal HIGH1 PASS1 LOW1 Output voltage 21 6 to 30 VDC block Load current 50 mA or less BUSY output Residual voltage when turning ON 1 2 V or less BUSY1 Leakage voltage when turning OFF 0 1 mA or less ALARM output ALARM1 ENABLE output ENABLE Analog voltage output 10 to 10 V Output impedance 100 Q OUTTV Analog current output 4 to 20 mA Max load resistance 300 Q OUTTA LED OFF input DC input system LED OFF1 Input voltage 24 VDC 10 ac 6 to 26 4 VDC Input current 7 mA Typ 24 VDC ZERO RESET input Voltage Current when turning ON 19 V 3 mA or more BUSY1 Voltage Current when turning OFF 5 V 1 mA or less TIMING output TIMING1 RESET output RESET1 52 pole Binary Measured Transistor output system extension value output Output voltage 21 6 to 30 VDC connector BAINAR Load current 50 mA or less to 20 Residual voltage when turning ON 1 2 V or less Leakage voltage when turning OFF 0 1 mA or less Gate signal output GATE Selected task output BINARY _ UT1 2 Selected DC input system task input Inpu
184. play content FUN mode Functions differently depending on the settings Toggles functional displays Selects a digit for values Cancels settings 7 UP key V DOWN key QO D key Executes trigger input key Executes reset input These keys are only available if key inputs for the hold functions have been enabled in the FUN mode See Page p 3 34 Functions differently depending on the settings Switches between selecting menus Selects setting values Mode switching key FUN Hold down for at least two seconds to enter the FUN mode Hold down for at least two seconds to enter the RUN mode For operating mode switching SWITCH is displayed on the main display and OK CAN is displayed on the sub display Press the ZERO SET key to switch the mode When the mode is switched from FUN mode to RUN mode SAVE is displayed on the main display and OK CAN is displayed on the sub display Press the ZERO SET key to save the settings and switch the operating mode Press the ZERORST ESC key to switch the operating mode without saving the settings If you press for less than 2 seconds the display shifts to RUN mode task switching and the threshold value setting menu Also this starts teaching to set threshold values when setting a threshold value ZERO SET key ZERO SET Executes a zero reset Functions differently
185. ponsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ZW User s Manual Introduction Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property 5 E Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE O
186. processed Parameter explanation Parameter Details Bank number Displays the current bank number BANK1 BANK2 BANK3 4 5 BANK6 BANK7 BANK8 NOILVOINNININOD PERCL Eo ZW User s Manual 5 1 9 NOILVOINQWIAOO PERCL 5 20 Chapter 5 Connecting Using RS 232C Cable E Current bank setting command BS command Replace the current bank number by the specified bank number Command format B s jor 1 Space 1 Bank number Response format Normal processing o K cR When a command was not successfully processed Parameter explanation Parameter Details Bank number Specifies the bank number to switch to BANK1 BANK2 BANK3 BANK4 BANK5 BANK6 BANK7 BANK8 User s Manual Chapter 5 Connecting Using RS 232C Cable Zero reset execution command ZR Command Execute a zero reset for the specified task Command format z IR cR 1 Space 1 Task number Response format Normal processing K f the task number is omitted the zero reset is executed for the task of which the result is cur rently displayed If 4 is set for the task number the zero reset is executed for all tasks When a command was not successfully processed IR _ CR lt Parameter explanation gt Parameter Det
187. pter 7 APPENDIX Error messages Ethernet communication errors 7 6 Firmware update errors 7 5 Measurement errors 7 6 Starting process errors 7 5 Ethernet communication Communication settings 5 5 Connection method 5 5 Extension fiber cable 6 12 F Fiber cable Connecting 1 15 Extending 1 17 Fiber connector 1 6 Filter 3 14 Average value 3 16 Differ 3 17 Frequency 3 19 Median 3 15 Frame ground terminal 1 6 H Height 3 6 HIGH indicator 1 5 Hold 3 28 Delay 3 35 Triggers 3 32 Type 3 28 Signals 4 31 I O signals Bank number output 4 32 Bank select input 4 32 Binary output object task selection input 4 31 Binary output task number outputs 4 31 Installation hole 1 6 L LEFT RIGHT key 2 3 LOW indicator 1 5 M Main display 2 10 Material setting 3 2 Mode switching key 2 3 Multi task function 2 6 Operating environment 1 22 User s Manual Operating keys 2 3 Operation modes 2 2 P PASS indicator 1 5 R ROM connector 1 6 1 14 RS 232C communication 5 4 Communication settings 5 10 RUN indicator 1 5 S Scaling 3 21 Manual 3 25 One point scaling 3 21 Thickness 3 27 Two point scaling 3 23 Sensor head Angle characteristic 6 6 Basic precautions for installation 1 8 Calibrating 1 19 External dimensions 6 3 Installation 1 7 Linearity characteristic by materials Measuring range Mutual interference Part names Specifications Spot diameter Setting clamp value 6 5 1 8 1 9 1 3 6 2 6 4 4 30 Sett
188. put Point 9 1 and 20 mA output Point 2 0 D Operating procedure o Steps Key operation Display Description 1 3 For moving to ANALOG see steps 1 to 3 p 4 12 z 4 ZERORST ESC Press or keys to select either of CALIB and press ZERO SET key 5 ZERORST ESC The current setting value is displayed on the sub display 390 Press QUO keys to enter the editing mode and the sub display blinks Select ON and press 0 key ZERO SET 6 The current set value for Point 1 is displayed on the sub display Press 8 keys to enter the editing mode and the sub display blinks Select 4mA and press 0 key 7 ZERORST ESC Correct the Point 1 output Press AIMEE keys to input the correction value and press key Next check the ammeter value and press mos key To re adjust press 55 key ZERO SET 4 j ao 8 ZERORST ESC The current set value for Point 2 is displayed on the sub display Press keys to enter the editing mode and the sub display blinks Select 20mA and press Q key ZERO ISET ZERO SET ZW 4 16 User s Manual Chapter 4 Settings for I O Steps Key operation Display Description 9 ZERORST ESC Correct the Point 2 output Press AIMS keys to input the correc
189. r distance display NEAR close range side display FAR far range side User s Manual Chapter 2 Functions and Operations during Measurement Details displayed the sub display The items listed in the following table appears on the sub display Press the keys to toggle the display Display Details Description Threshold Displays the HIGH and LOW threshold values When displaying a HIGH threshold value the THRESHOLD H indicator lights up while for a LOW threshold value the THRESHOLD L indicator lights up Analog output Displays the voltage or current value output in analog format The display details for the output destination setting are different for voltage output and for current output Values displayed here are reference values only These values differ from actual analog output values Judgment result The judgment result for each task appears The TASK1 2 3 and 4 judgment results are displayed starting from the left H HIGH P PASS L LOW E ERROR Resolution Displays the fluctuation width peak to peak of the measured value over a fixed amount of time NoOILV33dO SISVE Exposure time Displays the current exposure time It ranges from 1 to 5000 us Distance Displays the distance from the sensor to a target to measure Effective bank Displays the current bank number Displayed task Displays the currently selected task number from TASK1 to TASK4
190. r of 1PT and press key Press mon key when the main display shows 1 ZERORST ESC ZERO SET ZERORST ESC The current measured value is displayed on the main display and the current setting value is displayed on the sub display To edit numerical values use AMEE keys Enter the setting value and then press nos key Set the increment decrement direction DIR is displayed on the main display and the incremental decremental directions FWD the NEAR side as and REV the FAR side as are displayed on the sub display Press Ai keys to enter the editing mode and the sub display blinks Select AUTO and press key zenO SET User s Manual Chapter 3 Setting the Output Conditions Steps Key operation Display Description OK CAN is displayed on the sub display Press key to execute the scaling or to cancel ZERORST ZERORST Press 7 key for two seconds to enter the RUN FUN N el RUN mode Two point scaling A measurement is performed at two positions and offset values are set for that measured value Default value OFF Example When correcting display values to match actual distances Display value mm Point 2 Measured value mm V Separate the two specified points by at
191. reset input minimum 3 ms TO ime o Ime Response time of input 2 ms TO 3 0 2 Explanation of operations 1 The peak value is updated and the judgment results and binary data are output 2 After the judgment result and binary data output the analog output is updated 3 After the judgment result and binary data output the GATE signal is turned ON 4 4 The GATE output time after the GATE signal is turned ON the GATE signal is turned OFF The reset signal is turned ON During the reset input minimum time if the reset signal is turned ON the measured value is reset The judgment results and binary data are reset The BUSY signal is turned OFF After the judgment results and binary data are reset the analog output is reset After the judgment result and binary data output the GATE signal is turned ON The GATE output time after the GATE signal is turned ON the GATE signal is turned OFF 10 The reset signal is turned OFF 11 The BUSY signal is turned ON O a annann a ZW 4 36 User s Manual 4 Timing Charts Caution When the setting for non measurement is Clamp if the sampling value is an abnormal value or an undetermined value sampling is not executed If sampling has been started it is stopped The output value is as follows The clamp value is held If the previous hold value is not the clamp value the GATE signal is
192. rovided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses
193. rrent setting value is displayed on the sub display Press keys to enter the editing mode and the sub display blinks Select HEIGHT and press key ZERO SET Select Edge 2nd as the measurement item SUR is displayed on the main display and the current setting value is displayed on the sub display Press keys to enter the editing mode and the sub display blinks Select EDGE2 and press Eos key 7 RUN O e FUN LTEACH Press 7 key for two seconds to enter the RUN mode V The Height HEIGHT in the Measurement Item ITEM and the Edge 1st EDGE1 as the Measurement Surface SUR are specified in advance for TASK1 To measure the height in TASK2 to TASKA set Edge 1st EDGE1 first CHECK ZW User s Manual SNOILONNS SONILLAS 3 7 Chapter 3 Setting Measurement Items Measuring the Thickness If you already know the glass thickness you can adjust the scaling with reference to the thickness and easily measure the thickness of a transparent object Sensor head Transparent object Edge 1st A Edge 2nd Setting Display Description Display Measurement Surface TOP Measures the thickness END Specifies either of the following for each of SURFACE1 TOP and SURFACE2 END Edge 1st EDGE1 default value TOP Edge 2nd EDGE2
194. se time after LEDs 2xTO are turned OFF Explanation of operations 1 The LED OFF signal is turned ON After the LED OFF signal is turned ON the LEDs are turned OFF After the LEDs are turned OFF the ENABLE signal is turned OFF The LED OFF signal is turned OFF After the LED OFF signal is turned OFF the LEDs are turned ON After the LEDs are lit up measurement is restarted and the ENABLE signal is turned ON SONILLAS annaa O gt ZW User s Manual 4 41 SSNILL3S 2599 4 42 Chapter 4 Timing Charts B Zero reset 1 2 3 4 5 i I Zero reset input 12 ZERO orF HIGHPASS LOW Item Minimum Maximum Response time of input 2 ms TO 3 0 2 Zero reset input time 50 ms 0 8s Cancel time of zero reset input 1s Explanation of operations 1 The zero reset input is turned ON 2 After the zero reset input time the zero reset input is turned OFF 3 After the zero reset input is turned OFF the zero reset is executed and the judgment results reflected in the measurement results are output 4 The zero reset input is turned ON 5 After at least the cancel time of zero reset input has passed the zero reset is cancelled User s Manual Chapter 4 Timing Charts Operating mode switching MODE ee ON BU
195. signals cannot be transmitted and correct measurement is not possible Always check that the system is in the Good status Extension fiber cable option Model Length ZW XF02R 2m ZW XF05R 5m ZW XF10R 10m ZW XF20R 20m ZW XF30R 30m Connecting adapter option Model ZW XFC User s Manual 1 1 T dnias LNSWSYNSVAW PREC 1 18 Chapter 1 About Installation Connection VV The connection adapter ZW XFC comes packed together with the extension fiber cable 4 ZW XF BRE Never use any extension fiber cable and or connecting adapter other than those specified in the above Hold the combined length of the normal and extension fiber cables to no more than 32 m Only one fiber cable is allowed to extend the normal fiber cable Never use two or more extension fiber cable connected together Do not touch the end surface of a fiber cable or the cable may be degraded in performance Should the end surface be touched or soiled wipe the dirt away using a commercially available cleaner exclusive for fiber connectors or dry and soft cloth Do not use a cloth moistened with alcohol or the dirt may be reattached Point Item Model Manufacturer Sensor Head side OPTIPOPRI ATC RE 01 Fiber connector NTT Advanced Technology Controller side Corporation 6 NEOCLEAN 250 ATC ST 02N Fiber connector The fiber cable and fiber co
196. sor Head controller or the connection with the extension fiber cable is not normal The fiber cable edge or the Clean the surface p 1 16 lens surface of the Sensor Head is dirty The fiber cable is Replace the fiber cable p 1 15 disconnected The LED OFF input line is Check the wiring p 4 2 short circuited Input error No input signal Cables are not connected Check the input circuit and the p 4 2 received correctly wiring for proper connection The signal line is disconnected ZW User s Manual xiaNaddv P LE Chapter 7 Troubleshooting Error type Problem Probable cause Possible countermeasure Page Output error No judgment outputto Cables are not connected Check the output circuit and p 4 2 external correctly the wiring for proper connection The signal line is disconnected The signal logic is not correct Check the logic of the signal The RESET input line is short Check the input circuit and the p 4 2 circuited wiring for proper connection The non measurement setting Set the non measurement p 4 28 is set to Clamp and setting correctly By selecting measurement cannot be the non measurement setting performed to Keep the judgment result before measurement is disabled can be output The analog output is Cables are not connected Check the output circuit and p 4 2 not correct correctly the wiring for proper
197. ss mer key RUN Press mu key for two seconds to enter the RUN mode ZW 3 2 User s Manual Chapter 3 Setting Sensing Setting Exposure Time Control Mode Set the exposure time control mode and exposure time upper limit or fixed value Setting Display Description Auto AUTO Automatically sets the exposure time within the range that does not exceed the specified upper limit Usually select this setting Upper limit range 1 to 5 000 us default value 1 000 Manual MANUAL Select this mode when you want to specify the exposure time and set the exposure time fixed value range 1 to 5 000 us default value 1 000 Exposure time and measuring cycle 4 Auto exposure time control mode the measuring cycle twice the specified upper limit of the exposure time is used The measuring cycle remains the same even if the actual exposure time is CHECK 656 than the upper limit For the Manual exposure time control mode the measuring cycle twice the exposure time is used If the exposure time is 250 us or less the measuring cycle is set to 500 us As an example here is an explanation of the procedure for setting the exposure time control mode to Auto and the exposure time upper limit to 500 us Operating procedure Steps Key operation Display Description 1 RUN Press m key for two seconds to enter the FUN FUN
198. t RS 232C COMMUNICATION Overview 5 2 Ethernet Communication 5 2 RS 232C Communication 5 4 Connecting Using Ethernet Cable 5 5 Connection Method 5 5 Communication Settings 5 5 Connecting Using RS 232C Cable 5 7 Connection Method 5 7 Communication Settings 5 10 Communication Command List 5 12 Command format 5 14 ZW User s Manual NOILVOINNININOD 22 2 5 5 1 Chapter 5 Overview Overview Using the Ethernet connector or RS 232C connector of the Controller you can communicate digitally with external devices such as a personal computer or programmable controller Compared to linear output you can obtain high resolution highly stable measurement data Communication with external devices using Ethernet or RS 232C is performed in RUN or TEACH mode Communication cannot be performed in FUN mode Also when a system error occurs the Sensor Controller receives a command externally but does not execute the setting commands Ethernet Communication The Controller can be connected to a personal computer and the settings can be changed from the personal computer using Smart Monitor ZW In addition the measurement can be monitored on the personal computer Setting Measured value T Personal computer Ethernet cable Also communication can be performed using non procedural commands LE ILE PLC J Command communication a measurem
199. t time As an example here is an explanation of the procedure for setting the output time to 100 ms Operating procedure ie gt Steps Key operation Display Description 1 3 For moving to BINARY see steps 1 to 3 in p 4 22 5 4 ZERORST ESC Press or keys to select either of GATE and P press key 5 o m ZERO SET zi 2 5 ZERORST ESC Set 100 as the output time The current setting value is displayed on the sub o display Press mon key to enter the editing mode and the O sub display blinks ZERO GSET To edit numerical values use AYOS keys Enter 100 and press key 6 RUN fim key for two seconds to enter the RUN FUN T T gon mode User s Manual 4 27 SSNILL3S 2599 4 28 Chapter 4 Settings for I O Settings for Processing when Measurement Cannot be Performed Set the output methods for linear judge and terminal block when a non measurement state occurs temporarily due to insufficient received light amount or the reset input state for example Example When the waveform skips due to insufficient received light amount cycle Amount of displacement State with waveform skip caused by insufficient light amount P ed of workpiece movement When Keep is selected Amount of displacement As the value before the skip occurre
200. t voltage 24 VDC 10 4512 6 to 26 4 VDC BAINARY Input current 7 mA 24 VDC 1 2 Voltage Current when turning ON 19 V 3 mA or more Voltage Current when turning OFF 5 V 1 mA or less ZW User s Manual 6 Controller Specifications Item ZW C10T ZW C10AT ZW C15T ZW C15AT External 52 pole Bank Selected Transistor output system interface extension bank output Output voltage 21 6 to 30 VDC connector IBANISSOMT Load current 50 mA or less 3 Residual voltage when turning ON 1 2 V or less Leakage voltage when turning OFF 0 1 mA or less Selected DC input system bank input Input voltage 24 VDC 10 Fe 6 to 26 4 VDC ANK SEL Input current 7 mA 24 VDC 3 Voltage Current when turning ON 19 V 3 mA or more Voltage Current when turning OFF 5 V 1 mA or less Main Exposure time Auto Manual functions Measuring cycle 500 um to 10 ms Material setting Standard Mirror Diffusion surfaces Measurement Item Height Thickness Calculation Filtering Median Average Differentiation High pass Low pass Band pass Outputs Scaling holds Zero reset Logging for a measured value Display Measured value Threshold value Analog output voltage or current value Judgment result Resolution Exposure time Number of configurable banks Max 8 banks Task process Multi task up to 4 tasks per bank System Savellnitialization Display me
201. the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 15 16 17 18 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product p
202. tion value and press key Next check the ammeter value and press ON key To re adjust press 4 52 key ZERO SET 10 ZERORST ESC OK CAN is displayed on the sub display Press key to execute the correction 455 key to cancel 11 RUN e fim Press E d key for two seconds to enter the RUN FUN T RUN Mode User s Manual SONILLAS 4 17 Chapter 4 Settings for I O Settings for Judgment Output The following describes the settings for outputting the judgment results from the judgment output of the 20 pole terminal block Assignment of judgment output Sets the task for which to output the judgment results Setting Display Description TASK1 TASK1 The judgment results for the selected task are output from the following Default value output terminals of the 20 pole terminal block TASK2 TASK2 PASS1 TASKS TASK3 LOW1 TASK4 TASK4 BUSY1 Vw With binary output judgment results for all the tasks can be output d N EGK Settings for Binary Output p 4 22 As an example here is an explanation of the procedure for outputting the judgment results for TASK1 SONILLAS Operating procedure Steps Key operation Display Description 1 RUN O Wim Press mu key for two seconds to enter the FUN FUN W T RUN mode LTEACH 2 ZERORST ESC
203. to measure effective bank and displayed task in descending or ascending order Press and hold RUN 9 key for two seconds or more to switch between the RUN and FUN modes FUN mode Press keys to cycle through the function names in descending or ascending Alphabetical notation Alphabets are displayed on the main and sub display as follows oO gt ZW User s Manual z wo ES M EX o DL o M m M m 0 When reaching the lowest layer the setting value displayed on the main display appears order H J K L M H l 1 LI L U V X Y 2 Y Uv Wek Y 2 Chapter 2 Overview of Setting and Measurement Entering numerical values To enter numerical values including parameters for the sub display follow the steps below Sub display MEN Paame MERRE 1 545 Select digit Select value 1 When entering numerical values the sub display displays the current setting value and its uppermost digit flashes 2 Press the keys to select a digit to enter a number Press the key on the rightmost digit moves blinking to the leftmost digit Press the key on the leftmost digit moves blinking to the rightmost digit 3 Press the keys to select a number to enter 4 Press the _ O key to apply the entered value ZERO SET Positioning decimal point To posit
204. trol by non procedural communication Data confirmation analysis Data collection control change of Check the SENSING screen device setup Check the measured value Obtain the measurement result Perform logging for the Execute zero reset measured value e Switch bank Ethernet RS 232C Personal computer Note that there are restrictions as described below for communication in which two lines are used together The command entered first becomes valid and the command entered next is executed after processing of the first command ends ZW User s Manual Chapter 5 Connecting Using Ethernet Cable Connecting Using Ethernet Cable Connection Method 1 1 Insert one end of the Ethernet cable Ethernet connector into the Ethernet connector of the controller 2 Insert another end of the Ethernet cable into the Ethernet connector of the external device Ethernet cable Note Note Prepare commercially available Ethernet cable satisfying the following requirements Category 5e or more 30 m or less RJ45 connector 8 pin modular jack For direct connection Select cross cable For connection through a network hub Select straight cable Communication Settings Set the Ethernet communication of the controller Set the IP address and subnet mask Set a three digit value for each setting as shown below Setting Display Description IP address IPADDR IP1 IP2 IP3 IP4 IP1
205. tuation The measured values The average count is not set Set the average count p 3 16 fluctuate correctly correctly The target to measure and the Implement a vibration control Sensor Head are vibrating countermeasure The fiber cable edge or the Clean the surface p 9 lens surface of the Sensor p 1 16 Head is dirty The connection between the Check the fiber cable p 1 16 Sensor Head and the connections controller or the connection with the extension fiber cable is not normal The fiber cable is Replace the fiber cable disconnected The Sensor Head lens is The Sensor Head needs to be broken repaired Please contact an OMRON branch or sales office For sensor head repair return as a set with the Calibration ROM Water and or oil droplets are Perform air purging and so attached forth to remove the droplets ZW User s Manual Chapter 7 Troubleshooting Error type Problem Probable cause Possible countermeasure Page Measuremen The measured values Intense ambient light is Shield the ambient light Smart terror fluctuate present Increase the background Monitor Input error removal level ZW Operation Manual Mutual interference is Check the Sensor Head p 1 9 occurring installation position The measured values The operating ambient Maintain a certain operating p 2 15 fluctuate gradually temperature is fluctuating ambi
206. ubleshooting Troubleshooting This section describes countermeasures for temporary hardware problems Check the items below before sending the hardware for repair Error type Problem Probable cause Possible countermeasure Page Starting error Device restarts during The power supply device is Check if the power supply p 6 operation not connected correctly device conforms to the power supply specifications The power supply capacity is insufficient Display error The main display The target to measure is notin Place the target to measure in p 1 8 remains on the measuring range the measuring range p 6 4 TIMING is not input Enter a TIMING signal p 4 2 p 4 8 The trigger level is not Set the self trigger level to an p 3 32 appropriately set for self appropriate value trigger Refer to the The measured values fluctuate and The logical beam does not come out of the Sensor Head items below The main displa A system error has occurred Identify the cause of the error p 7 5 becomes SYSERR based on the error code displayed on the sub display and take an appropriate action Measuremen Abnormal distances Such phenomena are Check the target to mea p 3 3 t error are displayed in areas characteristic of the sensor sure and the measuring dis clearly outside the tance measuring range Lowering the expose time setting value may improve the si
207. ure Photoelectric and adjacent sensors Ethernet note1 Calibration ROM included with sensor head Associated with E omron the sensor one to one basis dnias LNSWSYNSVAW Performs measurements and outputs the result RS 232C cable note2 The system receives trigger signals to control measuring timings ZW C10T C10AT ZW C15T C15AT Ethernet note Displaying analog signals in waveform from measured values or judgment results in color is available Smart Monitor ZW Exclusive personal computer software Personal computer Analog output Outputting measured values or judgment results at a high speed in parallel is available Allows making advanced settings and checking up measured values easily using exclusive personal computer software Accessory for the Controller Parallel output note3 PC ZW C10TIC15T Note1 Ethernet cable sold separately Note2 RS 232C cable optional Prepare commercially available Ethernet cable Depending on connecting devices exclusive cables 1 satisfying the following requirements 124 may be supplied Category 5e or more 30 m or less E E RJ45 connector 8 pin modular jack b 3 For direct connection Select cross cable amp 7 i For connection through a network hub Select straight 20 For PLC programmable terminal
208. urement results can be output converted into a current from 4 to 20 mA or a voltage from 10 to 10 V Selects which to output the current or the voltage P AE ETRE ES Ses se ee ee x i Setting Display Description Display Voltage output VOLT Voltage output Default valve 1 Current output CUR Current output jm 2 The same output destination is set for all banks The output destination cannot be set separately for individual banks Ql CHECK 2 As example here is an explanation of the procedure for outputting the voltage ee E ULT SR IRI epee MEET Tan TID TN i perating procedure I 1 1 Steps Key operation Display Description 1 1 Press key for two seconds to enter he FUN T T mode 1 1 1 2 Press GD keys to select either of VO and press key 1 1 3 ma Press keys to select either of ANALOG UN and press 0 key 1 1 4 Press or S keys toselecteilherof VOR and press key 1 1 V EEEE I EENEI EOE EEE OEE O OETA 2 User s Manual Meaning of Symbols Menu items that are displayed on the main or sub display and windows dialog boxes and other GUI elements displayed on the personal computer are indicated enclosed by brackets ZW User s Manual 10 Explanation of Explanat
209. urned ON The measurement results are sampled and the judgment results and binary data are output 3 After the judgment result and binary data output the analog output is updated 4 After the judgment result and binary data output the GATE signal is turned ON 5 The GATE output time after the GATE signal is turned ON the GATE signal is turned OFF 6 The reset signal is turned ON During the reset input minimum time if the reset signal is turned ON the measured value is reset 7 The judgment results and binary data are reset 8 After the judgment result and binary data output the analog output is reset 9 After the judgment result and binary data output the GATE signal is turned ON 10 The GATE output time after the GATE signal is turned ON the GATE signal is turned OFF 11 The reset signal is turned OFF User s Manual 4 Timing Charts Caution When the setting for non measurement is Clamp if the sampling value is an abnormal value or an undetermined value sampling is not executed The output value is as follows The clamp value is held If the previous hold value is not the clamp value the GATE signal is output The BUSY signal is not turned ON After the start of measurement if measurement results are not obtained the number of times required to take the average the measurement result is not applied SSNILL3S 2599 User s Manual 4 39 SSNILL3S
210. urrent setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use AN VOD keys Enter 1 and press key ZERORST ESC Press the 5 key to return to the previous menu Select Parameter n for the parameter type Press or keys to select either of PARAM N and press key Set the parameter to 1 The current setting value is displayed on the sub display Press REO key to enter the editing mode and the sub display blinks To edit numerical values use A Wee keys Enter 1 and press key ZERO SET ZERORST ESC Press 5 key to return to the previous menu Select Parameter X for the parameter type Press K or gt keys to select either of and press key Set the parameter to TASK1 The current setting value is displayed on the sub display Press A keys to enter the editing mode and the sub display blinks Select TASK1 and press key ZERO SET Steps Key operation 11 ZERORST ESC 12 13 ZERORST ESC 14 ZERORST ZERO 15 ZERORST ESC 16 ZERORST ESC 17 ZERORST ESC ZERO SET 18 ZERORST ESC 19 ZERORST ESC 20 ZERORST ESC ZERORST Press
211. used via Ethernet User s Manual NOILVOINNININOD 22 2 5 5907 5 13 Chapter 5 Connecting Using RS 232C Cable Command format B Measurement command MS command Acquire the current measured value The same can be processed with the M MEASURE command which is in a ZS series format Command format M S cR 1 Space 1 Task number lt Response format gt Normal measurement Task numbers 0 to 3 Example 30 719923 mm 4 3 of 7j 1 9 9 2 sjer The return value is right aligned and 11 characters delimiter The unit of the measured values is nm Spaces will fill any missing portion from the left If the task number is omitted the measured value displayed is acquired Normal measurement Task number 4 Example TASK1 3 071992 mm TASK2 2 998122 mm TASK3 2 345678 mm TASK4 2 471249 mm _ 7 1 9 of 2 299812 2 123 4 5 6 7 e NOILLVOINNININOD When measurement is not possible ESI OI 2 3 ZW 5 14 User s Manual Chapter 5 Connecting Using RS 232C Cable When a command was not successfully processed CR Parameter explanation Parameter Details Task number Specifies the number of the task of which the measurement result is to be output 0 TASK1 1 TASK2 2 TASK3 3 TASK4 4 TASK1 to 4
212. wo or more Sensor Heads next to each other mutual interference will not occur if other beam spots are outside the areas the following diagrams gt eZW S20 eZW S40 c IT mi PY m gt o c A m m z mum o m 19 mm 34 300 12 mm 5 800 um ZW User s Manual 1 9 Chapter 1 About Installation Connection Installation of Controller Precautions for installation Install the Controller in the orientation indicated by the circle mark in the following figure Do not install it laying on its side or upside down dnias LNSWSYNSVAW PREC For adequate intake and or exhaust keep the Controller clear by 30 mm or more on its top and by 10 mm or more from either side To secure the Sensor Head and cables connected safely keep the front of the Controller clear by 65 mm or more If more than one Controller must be placed in parallel place them 10 mm or more apart each other keep them clear by 30 mm or more on their top and 30 mm or more under them 5 1 Doeverything possible to avoid installation in a location with vibration
213. work and Internet and View network status and tasks ControtPanet Network and intemet Panel Control Panel Home System and Security Network and Internet Hardware and Scund 43 HomeGroup Choose homegroup and sharing options Programs ler Resorts und e Internet Options Safety Change your homepage Manage browser Appearance and Personalization Clock Language and Region 3 Click Change adapter settings QU gt Control Panel Network and Int Control Panel Home View your Change adapter settings Change advanced sharing settings M This View your aci 4 Right click Local Area Connection and select Properties from the displayed menu gO gt Control Panel Network and Internet gt Organize Disable this network device Diagnose t The Local Area Connection Properties dialog box Meg itn Session Disable appears UNS suus Diagnose Connections Create Shortcut Delete Rename Properties User s Manual 1 25 dnias LNSWSYNSVAW PREC 1 26 Chapter 1 Smart Monitor ZW 5 Under the Network tab double click Internet Protocol Version 4 TCP IPv4 The Internet Protocol Version 4 TCP IPv4 Properties dialog box appears 2 Local Area Connection Properties x Networking Connect using amp Intel R PRO 1000 MT Network Connection This connection uses the following items
214. you can restart measurement using the Calibra tion ROM data read in the previous time Operation method With error code 3 displayed on the sub display hold down the Mode switching key then when OK CAN is displayed press the ZERO SET key Caution When using this method always check the Calibration ROM serial number read in previously in the controller information p 3 47 and check that it matches the Sensor Head side serial number Measurement will not be correct unless they match When restarting the main unit perform the same operations again This operation is disabled for a controller into which no Calibration ROM has ever been inserted and started up Firmware update errors Error code Abnormality Cause Countermeasure Unrecoverable error The Warp Engine ZW is Do not operate the Warp Engine ZW xiaNaddv interrupted during an during an update update If this error occurs turn on the controller power again and start over the update ZW User s Manual 7 5 xiaNaddv PRE Claes 7 6 Chapter 7 Error Messages and Countermeasures B Ethernet communication errors Error Abnormality Cause Countermeasure code 23 IP address duplication The same IP address as that A controller with the same IP address error ofthe controller exists on the exists on the same network network Change the IP address setting see p 5 5 25 Ethernet An invalid IP address is set

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