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SUNNY BOY 3300/3800 - Installation Guide

1. FS GE i IN n Mm e Description Slot for communication Display Jumper slot for fan test Operating status LEDs Tab for grounding the cable shield with line conducted communication AC socket for grid connection DC connectors for connecting the PV strings Electronic Solar Switch ESS socket P Enclosure opening with filler plugs for communication KK Naises _ E communication Come E N Tlumper st fer conmunicaion Installation Guide SB33_38 IEN1 11851 21 Electrical Connection SMA Solar Technology AG 5 3 Connection to the Power Distribution Grid AC 5 3 1 Conditions for the AC Connection il Connection requirements of the electric power company Always observe the connection requirements of your electric power company Cable sizing For optimum operation of the inverter the grid impedance of the AC cable must not exceed 1 ohm This is necessary amongst other things for the correct operation of the inverter The conductor cross section should be dimensioned in a way that cable losses do not exceed 1 at nominal power Use Sunny Design www SMA de en SunnyD
2. page 43 2 Plug the provided jumper in the socket on the sequential control system board as shown below TN nNnNZZ MWMWODWVUWDODWYLU UH Ir CT EEEE Illo BLE 00000000000000 lo 000000 lo 0 00000 000000 000000 IO Q Q S gt Q Q Q JS 3 Close the inverter as described in section 7 3 Closing the Inverter page 45 Restart the inverter 5 Check the air flow of the fan The inverter sucks air in from underneath and then blows it back out on the upper left side Listen for any unusual noise that could indicate incorrect installation or that the fan is faulty 6 Remove the jumper Open and close the inverter as described in section 7 Opening and Closing page 43 M You have finished checking the fan Installation Guide B33_38 IEN1 11851 49 Maintenance and Cleaning SMA Solar Technology AG 8 1 3 Cleaning the Ventilation Grids There are ventilations grids on either side of the inverter The inverter sucks air in from underneath through the fan and blows it out again on the upper left side via the ventilation grids For optimal heat dissipation of the inverter you only have to clean the left ventilation grid Procedure 1 Remove the left ventilation grid Insert your finger in the space between the ventilation grid and the upper part of the enclosure and
3. 2 3 Disconnect all the DC connectors 4 Check DC voltage Ifthe DC voltage exceeds the maximum input voltage check the plant design or contact the person who installed the PV generator If the DC voltage is below the maximum input voltage reconnect the inverter to the PV generator as described in section 5 5 4 Connecting the PV Generator DC page 33 If the message appears again disconnect the inverter again and contact the SMA Serviceline see section 13 Contact page 73 Internal program run fault Corrective measures e If this fault continues to occur contact the SMA Serviceline The grid impedance is no longer within the permissible range Bfr or Srr is an internal message of no relevance for the user For safety reasons the inverter disconnects itself from the grid The impedance is calculated from both the grid impedance and the impedance of the AC cable of the inverter Corrective measures e Check the grid impedance and grid connection on the inverter e Use an AC cable with an adequate cross sectional area low impedance as described in section 5 3 Connection to the Power Distribution Grid AC page 22 If required check and re tighten the screws on the AC terminals If this fault recurs contact the SMA Serviceline SB33_38 IEN1 11851 57 Troubleshooting SMA Solar Technology AG 9 3 Red LED is Glowing Continuously If the red status display LED lights up continuou
4. Remove the fan 9 Clean the fan with a soft brush a paint brush or a damp cloth NOTICE Damage to the fan through the use of pressurized air e Do not use pressurized air to clean the fan This can damage the fan 10 After cleaning assemble everything in reverse order 11 Check the functioning of the fan as described in the following section 8 1 2 Checking the Fan You can check that the fan is working in 2 ways e Set the Fan Test parameter to 1 in the installer mode using Sunny Data Control Sunny Explorer or Sunny WebBox or e Plug the provided jumper into the sequential control system board Setting Parameters 1 Request the installer password from the SMA Serviceline contact see page 73 Set the Fan Test parameter to 1 in the installer mode Check the air flow of the fan The inverter sucks air in from underneath and then blows it back out on the upper left side Listen for any unusual noise that could indicate incorrect installation or that the fan is faulty 4 After checking the fan set the Fan Test parameter back to O M You have finished checking the fan 48 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Maintenance and Cleaning Plugging the Jumper The inverter recognizes the jumper only after the system has been restarted i e all LEDs must have gone out before a restart 1 Open the inverter as described in section 7 2 Opening the Inverter
5. page 43 Installation Guide SB33_38 IEN111851 1 Safety SMA Solar Technology AG 2 3 2 Symbols on the Type Plate Beware of dangerous electrical voltage The inverter operates at high voltages All work on the inverter may only be carried out by an electrically qualified person Beware of hot surface The inverter can become hot during operation Avoid contact during operation Observe all documentation that accompanies the inverter The inverter must not be disposed of together with household waste For more information on disposal see section 10 4 Disposing of the Inverter page 65 CE mark The inverter complies with the requirements of the applicable EC guidelines The inverter has a transformer Direct Current DC Alternating current AC Protection rating IP65 The inverter is protected against penetration by dust particles and water jets from any angle RAL quality mark for solar products The inverter complies with the requirements of the German Institute for Quality Assurance and Labeling 12 SB33_38 IEN111851 Installation Guide SMA Solar Technology AG Unpacking 3 Unpacking 3 1 Scope of Delivery Check the delivery for completeness and for visible external damage such as cracks in the enclosure or in the display Contact your dealer if anything is damaged or missing A WY S SD SD K Object Number Description SSS
6. PV Inverter SUNNY BOY 3300 3800 Installation Guide SB33_38 IEN111851 IME SB3800 Version 5 1 EN SMA Solar Technology AG Table of Contents Table of Contents 1 1 1 2 1 3 1 4 2 2 1 2 2 2 3 2 3 1 2 3 2 3 3 1 3 2 4 4 1 4 2 4 3 5 5 1 5 2 5 2 1 5 2 2 Notes on this Guide Lee 6 Valdivia ante Ba te 6 Targel OOU asia estati aio 6 Additional Informant ove ccdeeeschierasdesd ili 6 Symbol sii245 ota tact eras oe oa a 7 Salesi lane oe 8 Appropriate Usages ssssssa arpa ri dra LA bees 8 SGreyINSTUGHONS irta 10 Explanation of Symbols LL 11 Symbol onike INVENT sie iit cererea ee eae 11 Symbol onthe Type Plate ieera resape kepi r riter eedenaoeadds 12 Unpdackingiissreri enaa E aera 13 Scope or Delve i rers s itak APAE E EA Va 13 Identifying the Inverter 14 ASSEMDIY cain aie tauseas 15 Salerano ail Seta 15 Selecting the Mounting Location 15 Mounting the Inverter with the Wall Mounting Bracket 17 Electrical Connection 0c cece cece ttt 20 CGE ca sea een eine eee sue E ence ORTI OOO 20 Overview of the Connection Area 2 000000 ce eae 20 EXIGHORV IOW so 03 viet 4h 8p ee a ae he oti en GS 20 IMETO VIEW mersani e Meh RE Ad hata a aed oe cea E eb iaia 21 Installation Guide SB33_38 1EN111851 3 Table of Contents SMA Solar Technology AG DS 5 3 1 IZ 5 3 3 5 4 5 5 5 5 1 5 5 2 NDS 5 5 4 5 6 5 7 5 7 1 5 7 2 6 6 2 6 2 1 6 2 2 7
7. e C10 C11 08 2003 e PPDS 2009 e DK 5940 Ed 2 2 02 2006 valid for SB 3300 IT 3800 IT only e AS4777 2005 e IECutility Meeting 216 e UTE C15 712 1 SMA Solar Technology AG can preset special grid parameters for other countries installation locations according to customer requests after evaluation by SMA Solar Technology AG You can later make modifications yourself by changing software parameters with respective communication products e g Sunny Data Control or Sunny Explorer see section 5 7 Setting the Grid and Country Parameters page 36 To change grid relevant parameters you need a personal access code the so called SMA Grid Guard Code The application form for the personal access code is located in the download area at www SMA de en in the Certificate category for each inverter Installation Guide B33_38 IEN1 11851 9 Safety SMA Solar Technology AG 2 2 Safety Instructions DANGER Danger to life due to high voltages in the inverter e All work on the inverter may only be carried out by an electrically qualified person CAUTION Danger of burn injuries due to hot enclosure parts e Do not touch the inverter s enclosure during operation NOTICE Dust and water in the inverter can damage the device Once the Electronic Solar Switch has been pulled out the inverter only provides protection rating IP21 The inverter is then no longer protected against water and dust In order to also main
8. 9 3 1 9 3 2 10 10 1 10 2 10 3 10 4 11 11 1 11 2 12 13 Checking the Electronic Solar Switch for Wear 5 Troubleshooting ccc cece eee Lett 52 Blink odena aa EEE re 52 EMOrIWMESSAGeS a2 cass La era oye Red LED is Glowing Continuously 00 005 58 Checking the PV Generator for a Ground Fault 58 Checking the Function of the Varistors 0 0 0 cece eee ees 60 Decommissioning 025 50 2c ona ok Sao ee ss 63 Dismantling the Inverter 63 Packing the Inverter scissa ini 65 SOng ihe INVENCh o 20654 ren aaae TEENIE ERE ITAR 65 Disposing of the Inverter 0 0 nunnan cece eee 65 Technical datde ee citeetkte eee re da i Ra 66 SUNNY BOV SSQ raae laine cdl sae 66 SUNNY DOV S000 iii leali lea 69 PECESSOTICS pisani a ath aa cae ele eon a S 72 COM GCE iii Pale ee eae ales 73 Installation Guide B33_38 IEN1 11851 5 Notes on this Guide SMA Solar Technology AG 1 Notes on this Guide 1 1 Validity This guide describes the assembly installation commissioning and maintenance of the following SMA inverters e Sunny Boy 3300 SB 3300 from firmware version GRX33_3 02 3 02 e Sunny Boy 3800 SB 3800 from firmware version GRX38_3 05 3 05 The firmware version will be indicated in the display once you have commissioned the inverter Keep this guide in a convenient place for future reference 1 2 Target Group This guide is for electrically qualified persons Th
9. C Terminal lug M6 with grounding conductor p wester E o M6x12 cylinder bolt within scope of delivery Procedure 1 Disconnect the inverter on the AC and DC sides as described in section 7 2 Opening the Inverter page 43 2 Align washer terminal lug and safety washer on cylinder bolt The toothing of the safety washer must face toward the metal shackle i 3 Insert the cylinder head screw into the metal shackle and tighten it using a torque of 6 Nm 4 Check that the contact between the grounding conductor and the enclosure is in accordance with the regulations valid for the country of installation Installation Guide B33_38 IEN1 11851 27 Electrical Connection SMA Solar Technology AG 5 4 Setting the Display Language You can set the language of the display using the switches underneath the display assembly inside the inverter Procedure 1 Open the inverter as described in section 7 2 Opening the Inverter page 43 2 Set the switches to the required language as shown below Switch S2 Switch S1 German B P fog a French h bo o o o For type SB 3300 IT 3800 IT inverters the following switch settings apply Switch S2 mom eo o ooo o English 3 Close the inverter as de
10. Replace the Electronic Solar Switch handle before attaching it again order number see The plastic in the Electronic Solar Switch section 12 Accessories page 72 shows thermal deformation B Commission the inverter as described in section 6 Commissioning page 37 Installation Guide B33_38 IEN1 11851 5 Troubleshooting SMA Solar Technology AG 9 Troubleshooting If the inverter displays blink codes or error messages other than those described in the following section contact the SMA Serviceline You will also find a description of display messages during operation status messages and measuring channels in the user manual provided Do not perform any repairs that are not described here and take advantage of the 24 hour replacement service inverter ready for shipping and handed over to a haulage company within 24 hours and the SMA Solar Technology AG repair service instead 9 1 Blink Codes Green Red Yellow Status OOO O O O O is glowing continuously is not glowing is not glowing OK feeding in operation is glowing continuously is not glowing Ground fault or varistor defective is glowing OK continuously initialization flashing icky isnot glowing is not glowing OK top 3 x per second is glowing continuously is not glowing Ground fault or varistor defective is flashing slowly is not glowing is not glowing OK waiting grid 1 x per second monitoring goes ui biely enor glowing snot
11. 1 7 2 7 3 8 1 8 1 1 8 1 2 8 1 3 Connection to the Power Distribution Grid AC 22 Conditions for the AC Connection 22 Connecting the Inverter to the Power Distribution Grid AC 24 Connecting Additional Grounding LL 27 Setting the Display Language 00 cee eee nee 28 Connection of the PV Generator DC LL 29 Conditions for the DC Connection LL 29 Assembling the DC Plug Connector 30 Opening the DC Plug Connector 32 Connecting the PV Generator DC LL 33 COMMUNICGHION sassate asa 35 Setting the Grid and Country Parameters 5 36 Setting the Installation Country LL 36 Seling On Grd Operation ssa rode lieti ai 36 Commissionngi crrrrireti lara A 37 Commissioning the Inverter L cee cece eee 37 Self Test in accordance with DK 5940 Ed 2 2 applies to ltaly only 2s osserde5vekeeeon 4 oh5n445 5 bees 38 Starting the Self Test by Tapping 38 Completion of the Self Test nnna aided ees aoe ae eho dees 38 Opening and Closing Lee 43 SI A RO CECO ORIONE TT NERI 43 Opening the Invener sorsi sssens isla 43 CIOSING AS IMVGN Sersale 45 Maintenance and Cleaning 47 Checking Heat Dissipation LL 47 Cleaning Neri lina 47 Checking Me FN size Ges ee anelli 48 Cleaning the Ventilation Grids LL 50 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Table of Contents 8 2 9 9 1 9 2 9 3
12. Guide SMA Solar Technology AG Troubleshooting the AC grid is larger than specified e Check the plant design and grid conditions K1 Close Error during relay test K1 Open Corrective measures e Contact the SMA Serviceline if this problem occurs often or several times in succession plore measurement comparison Internal measurement comparison fault or hardware defect or hardware defect O If this fault continues to occur contact the SMA Serviceline MSD Vac EA measurement comparison Internal measurement comparison fault or hardware defect or hardware defect O D If this fault continues to occur contact the SMA Serviceline MSD Timeout mime measurement comparison Internal measurement comparison fault or hardware defect or hardware defect Pr If this fault continues to occur contact the SMA Serviceline nenti measurement comparison Internal measurement comparison fault or hardware defect or hardware defect ETA If this fault continues to occur contact the SMA Serviceline The Offset operating condition is a normal operating condition that operating condition is a normal operating condition that occurs prior to grid monitoring If O ffset is displayed as an error then there is a disturbance in the data logging Corrective measures e Ifthis fault continues to occur contact the SMA Serviceline The electrical insulation of the PV plant against ground is faulty The resistance between th
13. corresponds to the voltage between the plus pole and minus pole then there is a ground fault The installer of the PV generator must remedy the ground fault in the affected string You can determine the location of the ground fault as described below Do not reconnect the faulty string Commission the inverter as described in section 6 1 Commissioning the Inverter page 37 M You have found no ground fault It is likely that one of the thermally monitored varistors is defective e Check the varistors as described in section 9 3 2 Checking the Function of the Varistors page 60 Installation Guide B33_38 IEN1 11851 59 Troubleshooting SMA Solar Technology AG Location of the ground fault The approximate position of the ground fault can be determined from the ratio of the measured voltages between the plus pole against ground potential PE and the minus pole against ground potential PE Example 100 V 100 V 100 V 100 V 100 V In this case the ground fault is between the second and third PV module M The ground fault check is finished 9 3 2 Checking the Function of the Varistors Varistors are wear parts Their functional efficiency diminishes with age or repeated strain as a result of overvoltage It is therefore possible that one of the thermally monitored varistors has lost its protective function Position of Varistors You can determine the position of the varistors using the ill
14. inverter e Take the inverter s weight of approx 38 kg into account for mounting 4 2 Selecting the Mounting Location Consider the following requirements when selecting where to install e The mounting method and location must be suitable for the inverter s weight and dimensions see section 11 Technical data page 66 e Mount on a solid surface e The mounting location must at all times be clear and have safe access without the use of additional aids such as scaffolding or lifting platforms Any possible service actions are otherwise limited Installation Guide SB33_38 IEN111851 15 Assembly SMA Solar Technology AG e Install vertically or tilted backwards at a maximum angle of 45 e The connection area must point downwards e Never mount the device with a forward tilt e Never install the device with a sideways tilt Do not mount horizontally e Install at eye level in order to allow operation conditions to be read at all times e The inverter must be easy to remove from the mounting location at any time e The ambient temperature should be below 40 C to ensure optimal operation e Do not expose the inverter to direct sunlight to avoid power reduction due to excessive heating e In living areas do not mount the unit on plasterboard walls or similar to avoid audible vibrations The inverter can make noises when in use which may be perceived as a nuisance in a living area e Observe the mi
15. inverter through electrostatic discharges Internal components of the inverter can be irreparably damaged by static discharge e Before you touch a component inside the inverter ground yourself by touching a grounded object 5 2 Overview of the Connection Area 5 2 1 Exterior View The following figure shows the assignment of the individual connection areas on the bottom of the inverter Description Enclosure openings for communication with filler plugs DC connectors for connecting the PV strings Socket for connecting the Electronic Solar Switch ESS DC load disconnection unit AC socket for grid connection 20 SB33_38 IEN111851 Installation Guide SMA Solar Technology AG Electrical Connection 5 2 2 Interior View The following figure shows the various components and connection areas of the open inverter A B gt CUD UUUDUDUOUOUUDI o o c oo000 o o c ooo00 C 000000 Q A 000000 I C 0000 BBA I Oell llo O m
16. property of SMA Solar Technology AG Publishing its content either partially or in full requires the written permission of SMA Solar Technology AG Any internal company copying of the document for the purposes of evaluating the product or its correct implementation is allowed and does not require permission Exclusion of liability The general terms and conditions of delivery of SMA Solar Technology AG shall apply The content of these documents is continually checked and amended where necessary However discrepancies cannot be excluded No guarantee is made for the completeness of these documents The latest version is available online at www SMA de or from the usual sales channels Guarantee or liability claims for damages of any kind are excluded if they are caused by one or more of the following e Damages during transportation e Improper or inappropriate use of the product e Operating the product in an unintended environment e Operating the product whilst ignoring relevant statutory safety regulations in the deployment location e Ignoring safety warnings and instructions contained in all documents relevant to the product e Operating the product under incorrect safety or protection conditions e Altering the product or supplied software without authority e The product malfunctions due to operating attached or neighboring devices beyond statutory limit values e In case of unforeseen calamity or force majeure The use of supplied softwar
17. the screw Make sure the wires are securely connected Push the threaded sleeve C onto the socket element B until it audibly snaps into place Installation Guide B33_38 IEN1 11851 25 Electrical Connection SMA Solar Technology AG 14 Screw the clamping nut E tightly onto the threaded sleeve C The clamping nut serves to seal and relieve strain MM The AC connection socket has been screwed together 15 Close the socket element with the protective cap provided if the inverter has not yet been connected 16 Insert the AC connection socket into the AC socket on the inverter Remove the protective cap beforehand if required TT zz Y SUI M The AC cable is now connected to the inverter I DANGER Danger to life due to high voltages in the inverter e Do not switch on the line circuit breaker until the inverter is securely closed and the PV generator has been connected 26 SB33_38 IEN111851 Installation Guide SMA Solar Technology AG Electrical Connection 5 3 3 Connecting Additional Grounding If a second protective conductor additional grounding or equipotential bonding is required you can additionally ground the inverter on the enclosure Additional Grounding Overview VA Description Metal shackle on the underside of the inverter enclosure Bo Safety washer within scope of delivery
18. voltage can be exceeded at low ambient temperatures NOTICE Exceeding the maximum input voltage can destroy the inverter If the voltage of the PV modules exceeds the maximum input voltage of the inverter it can be destroyed by the overvoltage All warranty claims become void Do not connect strings with an open circuit voltage greater than the maximum input voltage of the inverter e Check the plant design Installation Guide SB33_38 IEN111851 33 Electrical Connection SMA Solar Technology AG 4 Check the strings for ground faults as described in section 9 3 1 Checking the PV Generator for a Ground Fault page 58 NOTICE Excessive currents can damage the inverter e The maximum current per DC connector plug may not exceed 16 A DANGER Risk of lethal electric shock Do not connect strings with ground faults e First rectify the ground fault in the respective string 5 Check the DC connector for correct polarity and connect it To release the DC plug connectors see section 7 2 Opening the Inverter page 43 6 To create the sealing on the inverter all the DC inputs have to be closed as follows Insert the provided sealing plugs into the unneeded DC plug connectors Do not insert the sealing plugs into the DC inputs on the inverter Insert the DC plug connectors with sealing plugs into the corresponding DC
19. you need a personal access code the so called SMA Grid Guard Code The application form for the personal access code is located in the download area at www SMA de en in the Certificate category for each inverter Ensure that you discuss the changes to these parameters with your electric power company A detailed description of the operating parameters for the inverter is available in the download area at www SMA de en in the category Technical Description of the respective inverter 5 7 1 Setting the Installation Country Using the Default parameter you can set the installation country and or the grid connection standard valid for the country via a communication device e g Sunny WebBox or a PC with corresponding software e g Sunny Data Control or Sunny Explorer This however is only required if the inverter was originally ordered for another country You can see the standard to which the inverter was set upon delivery from the type plate and the supplementary document provided with the factory settings 5 7 2 Setting Off Grid Operation To operate the inverter in an off grid system with Sunny Island you must set the inverter via the Default parameter to off grid OFF Grid operation You have several possibilities to set the inverter to off grid operation e Setting via Sunny WebBox Or e Setting via Sunny Data Control or Sunny Explorer DANGER A Danger to life due to high voltages in the event of outage of the po
20. At see SSS B 1 Wal mowing bracket back pane p h _ Flecronic Solr Swich ES O SSS E 5 Filrplugiorollmouning sea Cylinder bols ond M6 safely woshen AC coupling socket socket unit protective cap for socket unit threaded sleeve sealing ring clamping nut 6 seiing plugs for DC plug comes K Je pCplugcomecior 3x postive 3xnegaive Mr fusero N ft Documentsst SOS o __ Supplementary sheet wih invenerTactoy setings Installation Guide B33_38 IEN1 11851 13 Unpacking SMA Solar Technology AG 3 2 Identifying the Inverter You can identify the inverter using the type plate The type plate is on the right side of the enclosure The serial number Serial No and the type Type Model of the inverter as well as device specific characteristics are specified on the type plate 14 S B33_38 IEN111851 Installation Guide SMA Solar Technology AG Assembly 4 Assembly 4 1 Safety DANGER Danger to life due to fire or explosion Despite careful construction electrical devices can cause fires Do not mount the inverter on flammable construction materials e Do not mount the inverter in areas where highly flammable materials are stored e Do not mount the inverter in areas with a risk of explosion CAUTION Danger of burn injuries due to hot enclosure parts e Mount the inverter in such a way that it cannot be touched inadvertently during operation CAUTION Risk of injury due to the heavy weight of the
21. SMA Solar Technology AG 3 Close all unnecessary DC inputs as described in section 5 5 4 Connecting the PV Generator DC page 33 to seal the inverter 4 Connect the AC plug 5 Check the Electronic Solar Switch for wear as described in section 8 2 Checking the Electronic Solar Switch for Wear page 51 and attach it firmly NOTICE The Electronic Solar Switch can be damaged if it is plugged on incorrectly Do not tighten the screw inside the handle Insert the handle of the Electronic Solar Switch securely in the socket on the bottom of the enclosure Check whether the handle of the Electronic Solar Switch is securely connected 6 Switch on the line circuit breaker 7 Check whether the inverter s display and LED display indicate normal operating mode see section 6 Commissioning page 37 MI The inverter is now closed and in operation 46 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Maintenance and Cleaning 8 Maintenance and Cleaning Check the correct operation of the inverter at regular intervals Impurities such as dust or airborne blossoms can cause heat concentration that can lead to yield losses Also check the inverter and the cables for visible external damage Undertake repairs if necessary 8 1 Checking Heat Dissipation You only need to check the heat dis
22. ation Guide SMA Solar Technology AG Opening and Closing 7 Opening and Closing 7 1 Safety DANGER Risk of lethal electric shock Before opening the inverter observe the following e Ensure that no voltage is present on the AC side e Ensure that no voltage is present on the DC side NOTICE Static discharges can damage the inverter Internal components of the inverter can be irreparably damaged by electrostatic discharge e Ground yourself before you touch a component 7 2 Opening the Inverter 1 Disconnect the line circuit breaker and prevent it from being reactivated 2 Pull the Electronic Solar Switch downward slightly i towards the wall 3 Using a current probe ensure that no current is present at all DC cables I If current present check the installation Installation Guide SB33_38 IEN1 11851 43 Opening and Closing SMA Solar Technology AG 4 Unlock all DC connectors For this purpose use a screwdriver with a width of 3 5 mm Insert a screwdriver into one of the side slits 1 Disconnect DC connectors 2 DANGER Danger to life due to unsafe disconnection from the PV generator A secure separation from the PV generator is only guaranteed after pulling off the Electronic Solar Switch and all DC connectors Remove all DC connectors to completely disconnect the PV generator from the
23. cable diameters of 6 mm 10 mm Clamping nut Procedure 1 Check the grid voltage and compare with Vac nom On the type plate The exact operating range of the inverter is specified in the operation parameters The corresponding document is located in the download area at www SMA de en in the Technical Description category of the respective inverter 2 Disconnect the line circuit breaker and prevent it from being reactivated If necessary exchange the sealing ring of the threaded sleeve with the sealing ring provided Pull the sealing ring out of the threaded sleeve Insert the smaller sealing ring 4 Pass the clamping nut E over the AC cable E 24 SB33_38 IEN111851 Installation Guide SMA Solar Technology AG Electrical Connection 12 13 Pass the threaded sleeve C with the sealing ring over the AC cable Bend the AC cable The bend radius must be at least four times the cable diameter Shorten the cable Shorten phase L and neutral conductor N 4 to 5 mm Insert the PE protective conductor green yellow into the screw terminal with the earth sign on the socket element and tighten the screw The PE protective conductor must be longer than the connection wires of N and L Insert the neutral conductor N blue in the screw terminal N on the socket element and tighten the screw Insert phase L brown or black into the screw terminal L on the socket element and tighten
24. connects from the grid Once the inverter has disconnected from the grid the display successively shows the following values one after the other e Disconnection value e Calibration value e Reaction time e Present grid frequency Installation Guide SB33_38 IEN111851 41 Commissioning SMA Solar Technology AG Minimum Frequency In the last step the inverter tests the minimum frequency During the test sequence the frequency limit applied is shown in the display of the inverter The frequency limit is increased successively until the shutdown threshold is reached and the inverter disconnects from the grid Once the inverter has disconnected from the grid the display successively shows the following values one after the other e Disconnection value e Calibration value e Reaction time e Present grid frequency After the inverter has carried out the 4 tests it switches to MPP operation mode The original calibration values are then re set and the inverter automatically connects to the grid If you would like to carry out the test again you must disconnect the inverter i e disconnect it on the AC and DC sides and then later re activate it You can then restart the self test as described in section 6 2 1 Starting the Self Test by Tapping page 38 The inverter starts again the test sequence as described in section 6 2 2 Completion of the Self Test page 38 42 B33_38 IEN111851 Install
25. ctric service life in the event of a short circuit A minimum of 50 switching operations with a nominal current of 30 A Efficiency oo V 200VDC V 400V DC Sunny Boy 3300 Vee V 1000 2000 3000 3300 Pac W Maximum efficiency 95 2 European efficiency 94 4 68 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Technical data 11 2 Sunny Boy 3800 DC Input The maximum open circuit voltage which can occur at a cell temperature of 10 C may not exceed the maximum input voltage AC Output Harmonic distortion of output current at lt 3 AC THD voltage lt 2 AC power gt 0 5 AC nominal power Ovenolige category TAM Installation Guide SB33_38 1EN111851 69 Technical data SMA Solar Technology AG Mechanical Data Width x height x depth 450 mm x 352 mm x 236 mm Climatic Conditions Extended temperature range 29 CoO C Extended air humidity range 0 100 Extended air pressure range 79 5 kPa 106 kPa 25 C 470 C Operating temperature range SZ SOO CE Maximum operating altitude above mean sea level according to DIN EN 50178 1998 04 installation type C class 4K4H according to DIN EN 50178 1998 04 transport type E class 2K3 Features Cooling concept OptiCool Fan connection Designed for safe disconnection In accordance with DIN EN 60529 General Data 65 Protection elass FE Noise
26. d prescribes that an inverter can only operate on the power distribution grid after the disconnection times for overvoltage undervoltage minimum frequency and maximum frequency have been checked Start the self test as described in the section 6 2 Self Test in accordance with DK 5940 Ed 2 2 applies to Italy only page 38 The test takes approx 8 minutes Read section 9 Troubleshooting page 52 and if necessary eliminate the error or disturbance Installation Guide B33_38 IEN1 11851 37 Commissioning SMA Solar Technology AG 6 2 Self Test in accordance with DK 5940 Ed 2 2 applies to Italy only 6 2 1 Starting the Self Test by Tapping You can start testing the disconnection times by tapping on the enclosure lid A prerequisite here is that the country configuration of the inverter has been set to Italy IT DK5940 or trimmed Proceed as follows for checking the disconnection times 1 Connect the PV generator with the inverter The inverter can only initialize if the PV generator produces enough power It is therefore not possible to test the disconnection times at night 2 Connect the inverter on the AC side For this you have to create the AC connection AC plug or direct connection and or switch on the line circuit breaker of the grid cable fuse or automatic circuit breaker 3 The inverter is now in the initialization phase i e all 3 LEDs are glowing at the same time Start the self test immediately a
27. d the permissible range Bfr AZGESI or Srr are internal messages of no relevance for the user For safety reasons the inverter disconnects itself from the grid Corrective measures Check the grid impedance and observe how often major deviations occur e If repeated frequency variations occur and this is causing dZac Bfr or dZac Srr errors ask the electric power company if it would agree to modify the operating parameters dZac Max Discuss changing the operating parameter with the SMA Serviceline Transition disturbance while data is being written or read from EEPROM The data is not relevant for safe operation e The disturbance has no effect on the performance of the inverter san of data has disabled important functions of the inverter e Contact the SMA Serviceline EeRestore One of the duplicate data sets in the EEPROM is defective and has been reconstructed without loss of data e The error message only serves to inform you and has no effect on the performance of the inverter Fac Bfr The grid frequency is no longer within the permissible range Bfr or Srr FacSrr is an internal message of no relevance for the user For safety reasons the inverter disconnects itself from the grid FacFast Corrective measures e If the grid frequency is within the tolerance range yet Fac Bfr Fac Srr or FacFast faults are being displayed often contact the SMA Serviceline 54 SB33_38 1EN111851 Installation
28. e DC plus and or DC minus connection and ground is outside the defined limit range Corrective measures e Check the plant insulation e Check the plant for ground faults as described in section 9 3 1 Checking the PV Generator for a Ground Fault page 58 ROM The inverter firmware i The inverter firmware is faulty The inverter firmware is faulty Corrective measures If this fault continues to occur contact the __ IF this fault continues to occur contact the SMA Serviceline Serviceline Installation Guide B33_38 IEN1 11851 55 Troubleshooting Trafo TempF SMA Solar Technology AG Description and Corrective Measure Temporary inverter disturbance inverter Temporary inverter disturbance Corrective measures Contact the Contact the SMA Serviceline Serviceline Temperatures in the Temperatures in the transformer have exceeded the acceptable limit acceptable limit The inverter stops feeding the grid until the temperature lies within the acceptable range Corrective measures e If this problem recurs check the heat dissipation of the inverter as described in section 8 1 Checking Heat Dissipation page 47 Temperatures in the transformer have exceeded the acceptable limit The Vac Bfr Vac Srr 56 SB33_38 IEN11 1 inverter stops feeding the grid until the temperature lies within the acceptable range The Trafo Temp W warning is displayed until final shutdown at th
29. e end of the day Corrective measures e Check the heat dissipation of the inverter as described in section 8 1 Checking Heat Dissipation page 47 The grid voltage on line 2 is no longer within the permissible range Bfr or Srr is an internal message that has no meaning for the user This code can be caused by any of the following conditions e Grid disconnected line circuit breaker fuse e AC cable is broken or e AC cable is highly resistive For safety reasons the inverter disconnects itself from the grid Corrective measures e Check the grid current and grid connection on the inverter e If the grid voltage lies outside the acceptable range because of local grid conditions ask the electric power company if the voltages can be adjusted at the feed in point or if they agree to changes in the values of the monitored operational limits operating parameters Vac Min and Vac Max If the grid frequency is within the tolerable range yet Vac Bfr or Vac Srr faults are still being displayed please contact the SMA Serviceline 851 Installation Guide SMA Solar Technology AG Troubleshooting Description and Corrective Measure Vpv Max Watchdog Watchdog Srr Zac Bfr Zac Srr Installation Guide Overvoltage at DC input The inverter could be damaged Corrective measures Immediately disconnect the inverter from the grid Turn off the line circuit breaker Remove the Electronic Solar Switch
30. e produced by SMA Solar Technology AG is subject to the following conditions e SMA Solar Technology AG rejects any liability for direct or indirect damages arising from the use of software developed by SMA Solar Technology AG This also applies to the provision or non provision of support activities e Supplied software not developed by SMA Solar Technology AG is subject to the respective licensing and liability agreements of the manufacturer SMA Factory Warranty The current guarantee conditions come enclosed with your device These are also available online at www SMA de and can be downloaded or are available on paper from the usual sales channels if required Trademarks All trademarks are recognized even if these are not marked separately Missing designations do not mean that a product or brand is not a registered trademark The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG Inc and any use of such marks by SMA Solar Technology AG is under license SMA Solar Technology AG Sonnenallee 1 34266 Niestetal Germany Tel 49 561 9522 0 Fax 49 561 9522 100 www SMA de E Mail into SMA de 2004 to 2010 SMA Solar Technology AG All rights reserved Installation Guide SB33_38 1EN111851 75 SMA Solar Technology AG
31. e tasks described in this guide may be performed by electrically qualified persons only 1 3 Additional Information You will find further information on special topics such as designing a line circuit breaker or the description of the operating parameters in the download area at www SMA de en Refer to the user manual provided for detailed information on operating the inverter 6 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Notes on this Guide 1 4 Symbols Used The following types of safety instructions and general information appear in this document as described below f DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A N i CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE indicates a situation that can result in property damage if not avoided Information Information provides tips that are valuable for the optimal installation and operation of your product M This symbol indicates the result of an action Installation Guide SB33_38 IEN1 11851 7 Safety SMA Solar Technology AG 2 Safety 2 1 Appropriate Usage The Sunny Boy is a PV inverter which converts the DC current of the PV generator to AC current and feeds it into
32. e varistors proceed to step 3 NOTICE Destruction of the inverter due to overvoltage If varistors are missing the inverter is no longer protected against overvoltages e Provide for replacement varistors immediately and replace the faulty varistors e For systems with a high risk of overvoltage do not operate inverters with faulty varistors or no varistors at all Installation Guide B33_38 IEN1 11851 61 Troubleshooting 62 Insert an insertion tool into the openings of the terminal contacts 1 M The terminal clamps will loosen If you do not receive an insertion tool for operating the terminal clamps with your replacement varistors contact SMA Solar Technology AG As an alternative the individual terminal contacts can be operated using a 3 5 mm wide screwdriver Remove varistor 2 Insert new varistor 3 The pole with the small loop crimp must be fitted to terminal 1 when replacing the varistor Close the inverter as described in section 7 3 Closing the Inverter page 45 The check and replacement of the varistors is completed SB33_38 IEN111851 SMA Solar Technology AG Installation Guide SMA Solar Technology AG Decommissioning 10 Decommissioning 10 1 Dismantling the Inverter DANGER Danger to life due to high voltages in the inverter e Disconnect the line circuit breaker and prevent it from being reactivated 1 Remove the Electronic Solar Sw
33. ease the plug connector slot a screw driver into the side catch mechanism and lever out For this purpose use a screwdriver with a width of 3 5 mm amo S 3 Carefully pull the DC connector apart gt ZS i J 4 Loosen the clamping bracket For this purpose use a screwdriver with a width of 3 5 mm 5 Remove the cable MI The cable is now removed from the DC plug connector 32 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Electrical Connection 5 5 4 Connecting the PV Generator DC DANGER Danger to life due to high voltage at the inverter e Before connecting the PV generator ensure that the line circuit breaker is switched off and that it cannot be reactivated NOTICE Excessive voltages can destroy the measuring device e Only use measuring devices with a DC input voltage range up to at least 1 000 V 1 Disconnect the line circuit breaker and prevent it from being reactivated 2 Pull the Electronic Solar Switch downward slightly towards the wall 3 Check the connection cables of the PV modules for correct polarity and make sure that the maximum input voltage of the inverter is not exceeded With an ambient temperature over 10 C the open circuit voltage of the PV modules should not exceed 90 of the maximum input voltage of the inverter Otherwise check the plant design and the PV module connection If this is not done the maximum inverter input
34. emission typical lt 42 dB A according to DIN EN 60529 Protective Devices All pole DC disconnection unit Electronic Solar Switch DC plug system SUNCLIX DC overvoltage protection Thermally monitored varistors Personal protection R gt 1 MQ Insulation monitoring AC short circuit protection Current control All pole AC disconnection unit Automatic disconnection device SMA Grid Guard 2 1 Reverse polarity protection Short circuit diode 70 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Technical data Communication Interfaces R5485 golvonically soloied adio Bluetooth optional Electronic Solar Switch Electric service life in the event of a short circuit A minimum of 50 switching operations with a nominal current of 30 A Efficiency V 200VDC V 400V DC Sunny Boy 3800 Vee V 1000 2000 3000 3800 Pe W Maximum efficiency 95 6 European efficiency NEU 94 7 Installation Guide SB33_38 1EN111851 71 Accessories SMA Solar Technology AG 12 Accessories You will find the corresponding accessories and replacement parts for your product in the following overview If required you can order these from SMA Solar Technology AG or your dealer Brief description SMA order number Ventilation grids Ventilation grid set right and left as replacement 45 7202 part Electronic Solar Switch ESS handle r
35. eplacement part ESS HANDLE 02 Also enter the inverter s serial number Replacement varistors Set of thermally monitored varistors 2 including SB TV4 insertion tool Insertion tool for Insertion tool for varistors SB TVWZ replacing the varistors Positive grounding set Upgrade kit for the positive connection to ground ESHV P NR fomeoonseet Mecca ne EN Negative grounding set Upgrade kit for the negative connection to ESHV N NR e ee RS485 upgrade kit RS485 interface 485PB NR Bluetooth upgrade kit Bluetooth interface BTPBINV NR SUNCLIX DC plug Field connector for conductor cross sections SUNCLIX FC6 SET connector 2 5 mm 6 mm 72 SB33_38 IEN111851 Installation Guide SMA Solar Technology AG Contact 13 Contact If you have technical problems concerning our products contact the SMA Serviceline We require the following information in order to provide you with the necessary assistance e Inverter type e Inverter serial number e Type and number of connected PV modules e Blink code or display message of the inverter e Optional equipment e g communication devices SMA Solar Technology AG Sonnenallee 1 34266 Niestetal Germany www SMA de SMA Serviceline Inverters 49 561 9522 1499 Communication 49 561 9522 2499 Fax 49 561 9522 4699 E Mail Serviceline SMA de Installation Guide SB33_38 1EN111851 73 SMA Solar Technology AG Legal Restrictions The information contained in this document is the
36. er disconnects to assure compliance with the voltage quality of the grid Corrective measures Check the grid voltage at the connection point of the inverter e If due to the local grid conditions the grid voltage is 253 V or more ask the electric power company whether the voltage at the feed in point can be adjusted or whether it would agree to an alteration of the limit value of the ACVtgRPro parameter for voltage quality monitoring If the grid voltage is continually within the acceptable range and this error is still displayed contact the SMA Serviceline Birse Internal measurement Internal measurement comparison fault or hardware defect Internal measurement comparison fault or hardware defect or hardware defect Corrective measures If this fault continues to occur contact the __ I this fault continues to occur contact the SMA Serviceline Serviceline Installation Guide B33_38 IEN1 11851 53 Troubleshooting SMA Solar Technology AG Description and Corrective Measure Derating The Derating operating mode is a normal operating mode which may occur occasionally and can have several causes Once the inverter enters the Derating mode it will display the Derating warning until the next total shutdown of the device at the end of the day Corrective measures e Check heat dissipation as described in section 8 1 Checking Heat Dissipation page 47 dZac Bfr Sudden changes in grid impedance excee
37. esign for this The maximum cable lengths are shown in the following table Do not exceed the maximum cable length Conductor cross section Maximum cable length SB 3300 SB 3800 The conductor cross sectional area required in individual cases depends on the following factors e Ambient temperature e Routing method e Cable losses e valid installation guidelines of the respective country of the installation location Cable Requirements Postion Pesio vo cordar crosssecion imm ooo 22 S B33_38 IEN111851 Installation Guide SMA Solar Technology AG Electrical Connection Load disconnection unit You must install a separate line circuit breaker for each inverter in order to ensure that the inverter can be securely disconnected under load The maximum permissible rating can be found in section 11 Technical data page 66 Detailed information and examples for the rating of a line circuit breaker can be found in the Technical Information Line Circuit Breaker in the SMA Solar Technology AG download area at www SMA de en DANGER Danger to life due to fire When more than one inverter is connected to the same line circuit breaker the protective function of the line circuit breaker is no longer guaranteed It can result in a cable fire or destruction of the inverter e Never connect several inverters to a single line circuit breaker e Observe the maximum permissible fuse protection of the
38. esting voltage with serial interface e range 66 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Technical data Mechanical Data Width x height x depth 450 mm x 352 mm x 236 mm Climatic Conditions Extended temperature range 29 CoO C Extended air humidity range 0 100 Extended air pressure range 79 5 kPa 106 kPa 25 C 470 C Operating temperature range SZ SOO CE Maximum operating altitude above mean sea level according to DIN EN 50178 1998 04 installation type C class 4K4H according to DIN EN 50178 1998 04 transport type E class 2K3 Features Cooling concept OptiCool Fan connection Designed for safe disconnection In accordance with DIN EN 60529 General Data Pes Protection class Noise emission typical lt AO dB A according to DIN EN 60529 Protective Devices All pole DC disconnection unit Electronic Solar Switch DC plug system SUNCLIX DC overvoltage protection Thermally monitored varistors Personal protection R gt 1 MQ Insulation monitoring AC short circuit protection Current control All pole AC disconnection unit Automatic disconnection device SMA Grid Guard 2 1 Reverse polarity protection Short circuit diode Installation Guide B33_38 IEN1 11851 67 Technical data SMA Solar Technology AG Communication Interfaces RSAB5 galvaricallytoloted Rodio Bluetooth Wireless Technology optional Electronic Solar Switch Ele
39. fter all 3 LEDS have gone out by tapping on the display of the inverter 4 The question of whether you would like to start the test sequence appears in the display Tap on the display again within 30 seconds to confirm the question Once you have started the test sequence the inverter checks the disconnection times for overvoltage undervoltage maximum frequency and minimum frequency one after the other During the tests the inverter shows the values in the display which are described in section 6 2 2 Completion of the Self Test page 38 6 2 2 Completion of the Self Test Note the values which are displayed during the self test These values must be entered into a test protocol The test results of the individual tests are displayed 3 times one after the other The respective display message is displayed for 10 seconds The self test changes the upper and lower disconnection thresholds for each protective function on a linear basis with a modification of 0 05 Hz s and 0 05 Vn s for the frequency and voltage monitoring As soon as the actual measurement value is outside the permitted range altered disconnection threshold the inverter disconnects itself from the grid In this way the inverter determines the reaction time and checks itself 38 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Commissioning Overvoltage Test The inverter begins with the overvoltage test During the test sequence the voltage lim
40. glowing OK eraing defective is not glowing is not glowing is not glowing OK overnight shutdown is glowing continuously is not glowing Ground fault or varistor defective glowing flashing Ground fault or varistor defective and disturbance 52 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Troubleshooting 9 2 Error Messages When a disturbance occurs the inverter generates a message which depends on the operating mode and the type of the detected disturbance IPV Overvoltage Overvoltage at DC input Corrective measures Immediately disconnect the inverter from the grid Turn off the line circuit breaker Remove the Electronic Solar Switch I 2 3 Disconnect all the DC connectors 4 Check DC voltage Ifthe DC voltage exceeds the maximum input voltage check the plant design or contact the person who installed the PV generator If the DC voltage is below the maximum input voltage reconnect the inverter to the PV generator as described in section 5 5 4 Connecting the PV Generator DC page 33 If the message appears again disconnect the inverter again and contact the SMA Serviceline see section 13 Contact page 73 ACVtgRPro The 10 minute average grid voltage is no longer within the permissible range This can be caused by either of the following e The grid voltage at the connection point is too high e The grid impedance at the connection point is too high The invert
41. inputs on the inverter 34 SB33_38 IEN111851 Installation Guide SMA Solar Technology AG Electrical Connection 7 Check the Electronic Solar Switch for wear as described in section 8 2 Checking the Electronic Solar Switch for Wear page 51 and attach it g firmly N A NOTICE The Electronic Solar Switch can be damaged if it is plugged on incorrectly The Electronic Solar Switch can be damaged by high voltages if it has not been attached properly Do not tighten the screw inside the handle Insert the handle of the Electronic Solar Switch securely in the socket on the bottom of the enclosure until it audibly locks into place Check whether the handle of the Electronic Solar Switch is securely connected MI The PV generator is now connected 5 6 Communication The inverter is equipped with a socket for communication interfaces in order to communicate with special data acquisition devices e g Sunny WebBox or a PC with corresponding software e g Sunny Data Control or Sunny Explorer Refer to the respective communication interface manual for a detailed wiring diagram and an installation description for the interface Installation Guide B33_38 IEN1 11851 35 Electrical Connection SMA Solar Technology AG 5 7 Setting the Grid and Country Parameters il Changing Grid Relevant and Country Parameters To change grid relevant parameters
42. inverter 5 Ensure that no voltage is present at the DC plugs on the inverter I If voltage is present check the installation 6 Pull out the AC plug z o Beem 7 Check whether all LEDs and the display have gone out 44 B33_38 IEN111851 Installation Guide SMA Solar Technology AG Opening and Closing DANGER Danger to life due to high voltages in the inverter The capacitors in the inverter require 15 minutes to discharge e Wait 15 minutes before opening the inverter 8 Loosen the screws of the enclosure lid 9 Pull the lid forward smoothly MI The inverter is now open and free of voltage 7 3 Closing the Inverter 1 Secure the lid with the 4 screws and the safety washers with the toothing facing toward the lid The screws must be tightened with approximately 6 Nm torque to ensure the sealing of the enclosure and the grounding of the lid DANGER Danger to life due to live lid The grounding of the lid is ensured by the safety washers e Fasten the safety washers for all 6 screws with the toothing facing toward the lid 2 Check the DC plug connector for correct polarity and connect it To release the plug connectors see section 7 2 Opening the Inverter page 43 Installation Guide SB33_38 IEN1 11851 45 Opening and Closing
43. inverter when selecting the line circuit breaker DANGER Danger to life due to fire When a generator inverter and a consumer are connected to the same line circuit breaker the protective function of the line circuit breaker is no longer guaranteed The current from the inverter and the grid can accumulate to overcurrent which is not detected by the line circuit breaker inverter and the line circuit breaker without protection e Never connect consumers between the lt T Always protect consumers separately NOTICE Damage to the inverter by using screw type fuse elements as a load disconnection unit A screw type fuse element e g D system Diazed or DO system Neozed is not a load disconnection unit and thus must not be used as a load disconnection unit A bolt securing element serves as line fuse only When disconnecting under load using a screw type fuse element the inverter can be damaged e Use only a load disconnection switch or a line circuit breaker as a load disconnection unit Installation Guide SB33_38 IEN111851 23 Electrical Connection SMA Solar Technology AG 5 3 2 Connecting the Inverter to the Power Distribution Grid AC Overview of the AC Connection Socket Description Protective cap for socket element Socket element Threaded sleeve with sealing ring for cable diameters of 10 mm 14 mm Sealing ring for
44. it applied is shown in the display of the inverter ac maxi 262 AOL The voltage limit is reduced successively until the shut down threshold is achieved and the inverter disconnects from the grid Once the inverter has disconnected from the grid the display successively shows the following values one after the other e Disconnection value e Calibration value e Reaction time e Current grid voltage Installation Guide B33_38 IEN1 11851 39 Commissioning SMA Solar Technology AG Undervoltage Test After the overvoltage test the inverter performs the undervoltage test During the test sequence the current calibration value of the voltage limit applied is shown in fine mini um GAL the display of the inverter The voltage limit is increased successively until the shutdown threshold is reached and the inverter disconnects from the grid Once the inverter has disconnected from the grid the display successively shows the following values one after the other e Disconnection value e Calibration value e Reaction time e Present grid voltage AO B33_38 IEN1 11851 Installation Guide SMA Solar Technology AG Commissioning Maximum Frequency In a third step the inverter tests the maximum frequency During the test sequence the frequency limit applied is shown in the display of the inverter The frequency limit is reduced successively until the shutdown threshold is reached and the inverter dis
45. itch 2 Release and remove all DC plug connectors see section 7 2 Opening the Inverter page 43 3 Remove the AC plug connector from the inverter 4 Close the AC flange plug with the protecting cap 5 Close all DC inputs with the corresponding DC plug connectors and sealing plugs Installation Guide SB33_38 IEN1 11851 63 Decommissioning SMA Solar Technology AG CAUTION Danger of burn injuries due to hot enclosure parts The inverter s enclosure can become hot during operation e Wait until the enclosure has cooled down 6 Ifa communication cable is available Open the inverter as described in section 7 2 Opening the Inverter page 43 Remove the communication cable from the inverter Close the inverter as described in section 7 3 Closing the Inverter page 45 7 Connect the Electronic Solar Switch L N A NOTICE The Electronic Solar Switch can be damaged if it is plugged on incorrectly Do not tighten the screw inside the handle Insert the handle of the Electronic Solar Switch securely in the socket on the bottom of the enclosure Check whether the handle of the Electronic Solar Switch is securely connected 8 Remove the safety screw 64 SB33_38 IEN111851 Installa
46. ling the DC Plug Connector In order to connect to the inverter all connection cables of the PV modules must be equipped with the DC plug connectors provided To assemble the DC plug connectors proceed as follows Ensure the plug connectors have the correct polarity The DC plug connectors are identified with and Cable Requirements e Use a PV1 F cable 2 5 6 mm 5 8 mm 212 mm Procedure 1 Insert stripped cable into the plug up to the limit 2 Press the clamping bracket down until it audibly snaps into place 3 Ensure the cable is correctly in place M If the conductors are visible in the hollow Proceed to step 4 cavity of the clamping bracket the cable is in the correct position 30 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Electrical Connection MI Ifthe conductors are not visible in the e Loosen the clamping bracket For this hollow cavity the cable is not in the correct purpose use a screwdriver with a width of position 3 5 mm 4 Push the bolted connection toward the thread and fasten to a tightening torque of 2 Nm VM The DC connectors are now assembled and can be connected to the inverters as described in section 5 5 4 Connecting the PV Generator DC page 33 Installation Guide B33_38 IEN1 11851 31 Electrical Connection SMA Solar Technology AG 5 5 3 Opening the DC Plug Connector 1 Screw the threaded joint off 2 To rel
47. nimum clearances to walls other inverters or objects as shown in the diagram in order to ensure sufficient heat dissipation and sufficient space for removing the Electronic Solar Switch Multiple inverters installed in areas with high ambient temperatures If necessary increase the clearances between the individual inverters In addition make sure there is enough ventilation to ensure sufficient cooling of the inverters 16 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Assembly 4 3 Mounting the Inverter with the Wall Mounting Bracket CAUTION N Risk of injury due to the heavy weight of the inverter e Note that the inverter weighs approx 38 kg 1 Use the wall mounting bracket as a drilling template and mark the positions of the drill holes 217 mm 217 mm 92 mm 125 mm i 125 mm Ee 92 mm Mounting material When mounting the bracket use fastening material suitable for the mounting surface 2 Fill in holes that are not required in the wall mounting bracket using the filler plugs Insert the filler plugs into the wall mounting bracket from the outside the side that will later be placed against the wall Installation Guide B33_38 IEN1 11851 17 Assembly SMA Solar Technology AG 3 Attach the wall mounting bracket to the wall using appropriate screws and washers 4 Mount the inverter with the upper fastening plates on the wall mounting bracket in such a way that both pla
48. remove the ventilation grid to the side 2 Clean the ventilation grid with a soft brush a paint brush or pressurized air 3 Re attach the ventilation grid to the inverter To help you identify the sides the ventilation grids are marked with links left or rechts right on the inside M The ventilation grids are cleaned NOTICE Risk of damage to the inverter through intrusion of insects e The ventilation grids must not be removed permanently because otherwise the device is not protected against the entrance of insects 50 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG Maintenance and Cleaning 8 2 Checking the Electronic Solar Switch for Wear Check the Electronic Solar Switch for wear before plugging it in Depending on the shape of the Electronic Solar Switch you can estimate the wear on either the metal tongues shape A or on the plastic shape B MI The metal tongues in the Electronic Solar Insert the handle of the Electronic Solar Switch are undamaged and not discolored Switch securely in the socket on the bottom A of the enclosure Commission the inverter as described in The plastic in the Electronic Solar Switch is section 6 Commissioning page 37 undamaged B The metal tongues in the Electronic Solar The Electronic Solar Switch can no longer safely Switch have a brown discoloration or are disconnect the DC side burned through A 1
49. scribed in section 7 3 Closing the Inverter page 45 M The display language is set 28 SB33_38 IEN111851 Installation Guide SMA Solar Technology AG Electrical Connection 5 5 Connection of the PV Generator DC 5 5 1 Conditions for the DC Connection Use of Adaptors Adaptors branch connectors must not be visible or freely accessible in the immediate surroundings of the inverter e The DC circuit may not be interrupted by adaptors e Observe the procedure for disconnecting the inverter as described in section 7 2 Opening the Inverter page 43 e Requirements for the PV modules of the connected strings Same type Same number Identical alignment Identical tilt e The connecting cables of the PV modules must be equipped with plug connectors You will find the necessary DC plug connector for DC connection in the delivery e The following limit values at the DC input of the inverter must not be exceeded maximum input voltage 500 V DC 20 A DC DANGER Risk of lethal electric shock or fire The maximum possible input current per string is limited by the plug connectors used If the plug connector is overloaded it can result in an electric arc and hence a risk of fire e Ensure that the input current for each string does not exceed the maximum flow current of the plug connectors used Installation Guide SB33_38 IEN111851 29 Electrical Connection SMA Solar Technology AG 5 5 2 Assemb
50. sipation of the inverter if during a visual inspection you notice a marked build up in the fan screen or the inverter is increasingly observed to be in derating mode Whether the inverter switches to derating mode depends on the ambient temperature and cooling efficiency 8 1 1 Cleaning the Fan If the fan screen is only covered in loose dust it can be cleaned with a vacuum cleaner If you do not achieve satisfactory results with a vacuum cleaner dismantle the fans for cleaning Proceed as follows 1 Disconnect the inverter from both the DC and AC connections as described in section 7 2 Opening the Inverter page 43 2 Wait for the fan to stop rotating Cleaning the Fan Screen 3 Remove the fan screen Press both latches on the right of the fan screen to the right using a screwdriver and loosen from the bracket Carefully remove the fan screen 4 Clean the fan screen with a soft brush a paint brush a cloth or pressurized air Cleaning the Fan 5 Push the two upper latches backward and the lower latch forward 6 Remove the fan by pulling it slowly and carefully downward Installation Guide B33_38 IEN1 11851 47 Maintenance and Cleaning SMA Solar Technology AG 7 Unlock and unplug the fan plug inside the inverter The fan cables are long enough that you can lift the fan far enough out to disconnect the internal plug connector in the inverter
51. sly during operation there is a ground fault in the PV generator or at minimum one varistor for overvoltage protection is faulty Procedure 1 Check for ground faults in the PV generator as described in section 9 3 1 Checking the PV Generator for a Ground Fault page 58 2 Ifthe red LED continues to glow check the varistors as described in section 9 3 2 Checking the Function of the Varistors page 60 9 3 1 Checking the PV Generator for a Ground Fault 1 Disconnectthe inverter from both the DC and AC connections as described in section 7 2 Opening the Inverter page 43 DANGER Risk of lethal electric shock e Only touch the cables of the PV generator on their insulation e Do not connect strings with ground faults to the inverter NOTICE Excessive voltages can destroy the measuring device e Use only measuring devices with a DC input range of 1 000 V at minimum 2 Measure the voltages between the plus pole of the strings and the ground potential PE 3 Measure the voltages between the minus pole of the strings and the ground potential PE 58 SB33_38 IEN111851 Installation Guide SMA Solar Technology AG Troubleshooting 4 Measure the voltages between the plus pole and the minus pole of each string MI If the voltages measured are stable and the total of the voltages from the plus pole against ground potential and the minus pole against ground potential of a string roughly
52. tain protection rating IP65 during temporary decommissioning proceed as follows e Release and disconnect all DC connectors Open all DC connectors and remove the cables e Close all DC inputs with the corresponding DC connectors and the supplied sealing plugs Securely attach the Electronic Solar Switch again Grounding the PV generator Comply with the local requirements for grounding the modules and the PV generator SMA Solar Technology AG recommends connecting the generator frame and other electricity conducting surfaces in a manner which ensures continuous conductions and grounding them in order to achieve maximum protection of the system and personnel 10 SB33_38 IEN111851 Installation Guide SMA Solar Technology AG Safety 2 3 Explanation of Symbols This section gives an explanation of all the symbols found on the inverter and on the type plate 2 3 1 Symbols on the Inverter symbol Operation Display Indicates the operating state of the inverter Ground fault or varistor defective Read section 9 3 Red LED is Glowing Continuously page 58 Electronic Solar Switch ESS DC load disconnection unit e When the Electronic Solar Switch is plugged in the DC circuit is closed In order to interrupt the DC circuit and disconnect the inverter securely under load first pull out the Electronic Solar Switch and then remove all DC plug connectors as described in section 7 2 Opening the Inverter
53. tes on the upper edge of the bracket pass through the cutouts on the inverter 5 Visual inspection The inverter is only correctly mounted when both rear panel mounting plates slightly protrude through the cutouts 6 Ifa second protective conductor is required in the country of installation ground the inverter and protect against excavation as described in section 5 3 3 Connecting Additional Grounding page 27 18 SB33_38 1EN111851 Installation Guide SMA Solar Technology AG 7 Ifa second protective conductor is not required secure the inverter against excavation Insert cylinder bolt with safety washer through the metal lashing eye on the bottom of the enclosure The toothing of the safety washer must face toward the metal shackle Tighten cylinder bolt to a tightening torque of 6 Nm Assembly 8 Check to ensure that the inverter is firmly fastened The wall mounting bracket is designed so that the inverter tilts backward slightly on a perfectly vertical wall 9 Attach the ventilation grids provided to the inverter To help you identify the sides links left or rechts right is printed on the inside of the ventilation grids M The inverter is now mounted Installation Guide SB33_38 IEN111851 Electrical Connection SMA Solar Technology AG 5 Electrical Connection 5 1 Safety NOTICE Damage to the
54. the public grid Principle of a PV plant with this Sunny Boy Sunny Boy PV Modules Distribution Public grid The Sunny Boy may only be operated with PV generators modules and cabling of protection class II Do not connect any sources of energy other than PV modules to the Sunny Boy When designing the PV plant ensure that the values comply with the permitted operating range of all components at all times The free design program Sunny Design www SMA de en SunnyDesign will assist you The manufacturer of the PV modules must have approved the modules for use with this Sunny Boy device You must also ensure that all measures recommended by the module manufacturer for long term maintenance of the module properties are taken see also Technical Information Module Technology in the download area of www SMA de en Do not use the Sunny Boy for purposes other than those described here Alternative uses modifications to the Sunny Boy or the installation of components not expressly recommended or sold by SMA Solar Technology AG void the warranty claims and operation permission 8 B33_38 IEN1 11851 Installation Guide SMA Solar Technology AG Safety Certified Countries Providing correct settings Sunny Boy 3300 3800 complies with the following standards and guidelines status 11 2010 e VDE 0126 1 1 02 2006 e RD 1663 2000 2000 e G83 1 09 2003 e CER 06 190 10 2006 e E2750 11 2004 e PPC 2006 06 e EN 50438 12 2007
55. tion Guide SMA Solar Technology AG Decommissioning 9 Lift the inverter off the wall mounting bracket M The inverter is dismantled 10 2 Packing the Inverter If possible always pack the inverter in its original packaging If it is no longer available you can also use an equivalent carton The box must be capable of being closed completely and made to support both the weight and the size of the inverter 10 3 Storing the Inverter Store the inverter in a dry place where ambient temperatures are always between 25 C and 60 C 10 4 Disposing of the Inverter Dispose of the inverter at the end of its service life in accordance with the disposal regulations for electronic waste which apply at the installation location at that time Alternatively send it back to SMA Solar Technology AG with shipping paid by sender and labeled ZUR ENTSORGUNG for disposal see section 13 Contact page 73 Installation Guide B33_38 IEN1 11851 65 Technical data SMA Solar Technology AG 11 Technical data 11 1 Sunny Boy 3300 DC Input Internal consumption during operation The maximum open circuit voltage which can occur at a cell temperature of 10 C may not exceed the maximum input voltage AC Output Harmonic distortion of output current at lt 3 AC THD voltage lt 2 AC power gt 0 5 AC nominal power Tolerance Power factor at nominal AC power 1 i Ovenclege segg TM Surge t
56. ustration below Observe the following allocation of the terminals e Terminal A outer terminal varistor connection with crimp e Terminal B middle terminal e Terminal C outer terminal varistor connection without crimp 60 B33_38 IEN1 11851 Installation Guide SMA Solar Technology AG Troubleshooting You can check the functionality of the varistors in the following manner 1 Open the inverter as described in section 7 2 Opening the Inverter page 43 2 Usea multimeter to ensure that all of the varistors in y the installed state have a conducting connection 7 nti between connectors B and C Close the inverter as described in section 7 3 Closing the Inverter page 45 Contact the SMA Serviceline see section 13 Contact page 73 MI There is no conducting The respective varistor is defective and must be replaced connection Varistor is generally due to influences that affect all varistors similarly temperature age induced overvoltage SMA Solar Technology AG recommends replacing all varistors The varistors are specially manufactured for use in inverters and are not commercially available You must order replacement varistors directly from SMA Solar Technology AG see section 12 Accessories page 72 e To replace th
57. wer distribution grid If you set the inverter to off grid operation it does not fulfill any country specific standards and regulations Therefore in the event of outage of the power distribution grid there is a danger of back feed e Never operate the inverter directly on the power distribution grid when set to off grid operation 36 SB33_38 IEN111851 Installation Guide SMA Solar Technology AG Commissioning 6 Commissioning 6 1 Commissioning the Inverter le Check the following requirements before commissioning The inverter is firmly fastened Correct connection of the AC cable grid Full connection of the DC cables PV strings Unnecessary DC inputs are closed with the corresponding DC connectors and sealing plugs The enclosure lid is securely screwed in place The Electronic Solar Switch ESS is securely plugged The line circuit breaker is laid out correctly Switch on the line circuit breaker MI Green LED glows commissioning has been successful or MI Green LED flashes in case of insufficient irradiation grid connection conditions have not yet been reached Wait for sufficient irradiation or M The red or yellow LED is glowing or blinking an error has occurred Proceed to step 3 Red LED Ground fault or varistor defective to Italy only il Self test in accordance with DK 5940 Ed 2 2 for initial commissioning applies 3 The Italian DK 5940 standar

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