SUPER TURBINE SUCTION USER`S MANUAL * *
Contents
1. two of the three incoming power lines in the 4 x 4 Handy Box Bring incomming RED 1 power into 4 x 4 BLU GRN YEL Handy Box s z t4 lt c u 0 10 GA BLK 9 lt gt 10 GA RED S 5 I 18 GA RED ep lt lt 9 MOTOR 10 GA BLU T el 18 GA YEL SWITCH W1r1 V1 U1 E CIRCUIT BREAKER L OO io 7 OO circuit v2 02 w2 BREAKER N 2 iW Ja 1 0 TI gt gt 18 GA BLK gt 2 a L La 18 YEL m lt 9 2 5 10 GA BLU 10 GA BLK 10 GA RED 1 18 GA YEL 2 YEL WIRE CONNECTION TO 24V NUT SWITCH ONLY TO REMOTE CONTROL PANEL 59 YEL 2 3 BRN 4 ap 4 24VAC Y ORN 3 NOTE ALL REMOTE PANEL 24V SWITCH WIRES SHOULD BE CONNECTED INTERNAL TO THE ELECTRICAL BOX USE PROVIDED STRAIN RELIEF Al1vWaHOSIvoOlHlOZdlid SLS DRAIN GASILIQUIDS SOLIDS FROM 7 VACUUM OPERATORY s J RELIEF VALVE PRESET TO HIGH WATER LEVEL VALVE y 10 InHg VACUUM GAUGE FLOW SCHEMATIC CLE i FLOAT CAS N J _ SEPARATOR TANK LIQUIDS lt CHECK VALVE lt a SEWER DRAIN GAS2. LW CHECK HEAT VALVE EXCHANGER EXHAUST TO OUTSIDE VENT CONNECTIONS DIAGRAM LEGEND INCLUDED NOT INCLUDED ELBOWS HOSE ADAPTERS 1 1 2 NPT X 1 1 2 BARB amp HOSE CLAMPS END FITTING 1 1 2 HOSE 1 1 2 N 1 i VACUUM LINE LINE SCHEDULE ADAPTERS 1 1 2 40 PIPE X 1 1 2 BARB 2 3 STS 15 amp HOSE CLAMPS 3 4 STS 30 1 1 2 HOSE a za 1 1 2 DRAIN LINE HOSE CLAMPS SCHEDULE 40 PIPE amp ADAPTERS 1 1 2 NPT X 1 1 2 BARB y j FLOOR DRAIN 13 3 METAL PIPE TO VENT END FITTING 2 HOSE CLAMP UU _ 2 DIA HOSE HOSE CLAMP NOTE The CAS accessory kit comes with 15 feet of 1 1 2 Black Flex PVC hose Cut hose to the length required for the following connections 1 Suction line to CAS 2 Pump to CAS 3 CAS to Drain If more than 15 feet of hose is needed please order P N 57227 order per foot ACCESSORIES INCLUDED 54150 PUMP ACCESSORY PACK STS CONTENTS PART NO 57253 56057 89324 57234 57169 54105 DESCRIPTION OF COMPONENT ADAPTOR 1 1 2 MNPTX1 1 2 BARB HOSE 1 4 DIAX17 L WIDE CUFF CLAMP HOSE 1 9 16 2 1 2 MAX X 1 2 1 1 2 ELBOW STREET 1 1 2 NPT CLAMP HOSE 1 31 2 25 DIA MANUAL STS 15 amp 30 54135 TANK ACCESSORY PACK CAS CONTENTS PART NO 57227 57169 57253 57234
3. CAS C yclonic Action Separator SEPARATIO N TANK INSTALLATION INFORMATION For new installations it is recommended that these guidelines be used Suction line from operatories to be a minimum of 2 dia and must be sloped 1 4 minimum for every 10 toward the separation tank The suction line should not have any sharp right angle bends The suction line should be connected to the CAS separation tank with a short run of 1 1 2 dia flexible tubing The STS system can replace turbine type pumps with larger diameter piping in existing installations The drain on the base of the separation tank must be connected to an open floor drain capable of handling 20 gallons per minute Drain pipe size 1 1 2 schedule 40 The drain line should be a short run with a minimum slope of 14 for every 10 toward the drain avoid any sharp right angle bends The vent line should be 3 dia pipe for a single STS and two 3 dia pipe for a dual system The vent should be sloped 1 4 per 10 towards the pump Vent line must be capable of handling vapors and liquids and needs to terminate in a 2 end fitting The outside vent must be protected from rain and animals A 2 flexible air exhaust hose is provided to connect to the 3 dia exhaust vent which must terminate with a 2 end fitting at pump Hose clamps are provided to secure hose to exhaust vent Wash out port uses a 3 4 garden hose connection a
4. Use PVC Schedule 40 or Copper Type M PRODUCT SPECIFICATION DIMENSIONS VOLTAGE MIN MAX 3 PHASE 200 250 200 250 FULL LOAD AMPS 18A 36A STARTING AMPS 200 A FREQUENCY 60Hz VACUUM LEVEL PRESET In Hg 10 WEIGHT Lbs 340 STS DIMENSIONS in WxDxH 24 x 29 x 28 24 x 29 x 56 Stacked CAS DIMENSIONS in WxDxH 22 x 16 x 62 22 x 16 x 62 10 54130 amp 54132 OVERALL DIMENSIONS 2 rrr 1 0 gt 24 SINGLESTS 15 P N 54110 22 k 16 pem 8 20 GALLON CAS 1 P N 54170 NOTE 20 gallon CAS must be bolted to the wall with brackets provided in the accessory kit 20 gallon CAS cannot be stacked on top ofa STS 15 pump S SINGLE STS 30 P N 54630 SOFAS heights can be increased by 8 inches and decreased by 8 inches with chassis adjustment holes 11 NOTE If STS is spinning counter clockwise and producing pressure at the outlet turn unit OFF disconnect from power source and switch any cl 4x4 HANDY BOX
5. 92880 Telephone 909 898 8555 Fax 909 898 7646 1 800 822 2899 P N 54105 Rev
6. low suction Excessive suction Pump does not run TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Pump not turned on Pump not running CAS separator tank full CAS hooked up backwards Drain check valve clogged Techniques dealer for repair service Clogged drain Kinked or collapsed suction hose Separator tank is full and will not drain Restricted air exhaust Restricted air suction Relief valve set high or stuck closed Relief valve screen clogged Site circuit breaker is OFF Pump circuit breaker is OFF Low voltage circuit breaker is open Low voltage remote switch turned OFF or not connected properly Electrical problem Turn pump on Call your authorized Air Techniques dealer for repair service Shut unit OFF for 10 seconds then turn back ON Check drain for clog Connect hose from STS to swivel tee fitting on CAS Call your authorized Air Call your local plumber Check the suction line from the unit to the separation tank and the separation tank to the opertory line If clogged collapsed or kinked call your authorized Air Techniques dealer for repair service Tank must be hooked up to an open drain If hooked to an open drain and tank won t drain call your authorized Air Techniques dealer for repair service Check air exhaust pipe to make sure it conforms to specs Check and clear possible restrictions in exhaust line Che
7. 31453 30610 30222 30049 A1028 A1029 30124 DESCRIPTION OF COMPONENT HOSE 1 1 2 DIA PVC BLACK CLAMP HOSE 1 31 2 25 DIA ADAPTOR 1 1 2 MNPTX1 1 2 BARB 1 1 2 ELBOW STREET 1 1 2 NPT BOLT 1 4 20 X 1 3 4 HEX HEAD GRADE 5 WASHER FLAT 1 4 PLATED WASHER LOCK 1 4 SPLIT PLATED NUT 1 4 20 HEX PLATED WALL BRACKET RUGHT SIDE CAS TANK WALL BRACKET LEFT SIDE CAS TANK BOLT LAG 1 4 X 2 14 QTY NOS QTY 15 5 pret ACCESSORIES OPTIONS PARTNO DESCRIPTION 54400 Installation Kit Dual System 54061 Washout Connector Washer 54360 Installation Guide STS and CAS 56200 Vacuum Equalizer 57660 CleanStream Starter Kit 57640 CleanStream Vacuum Cleaner 32 Packets 15 Air Techniques is a leading manufacturer of dental equipment from air compressors and vacuum systems to x ray film processors intraoral video cameras air abrasion and pro grammable rapid curing light systems We have been manufacturing quality products for the dental professional since 1962 AIRDENT II L AIRDENTJ II ARC Light AIRSTAR VACSTARJ PERI PROG A T 2000 XR VISTACAM OMNI VISTACAM OMNI ic4 575 CASJ CORPORATE HEADQUARTERS 70 Cantiague Rock Road P O Box 870 Hicksville NY 11802 0870 Telephone 516 433 7676 Fax 516 433 7684 A IR 1 800 AIR TECH www airtechniques com ih TECHNIQUES s 291 Bonnie Lane Corona
8. TM SUPER TURBINE SUCTION 54130 STS 15 WITH 20 GALLON CAS Cyclonic Action Separator 54132 STS 30TM WITH SINGLE 20 GALLON CASIM USER S MANUAL x PATENTS PENDING Z AIR CA n ous TABLE OF CONTENTS iens dm ER Uer Me ener de vehit edet Re duse 2 eoo guabas Epiat 3 3 Key Parts Identification 4 Installation Information 5 5 Operating u uuu aa ete a Lla ee 6 7 Site Requirements cuu sa aun IO baa t d dari eate 8 s ua sy a d rede o e ass 9 Trouble Product Specification Dimensions 10 Overall DETSISIOS tt o nine epo re atn thes aos doce pakat 11 Electrical Schematic as aaah 12 Flow Sehematiea m asse cp con cate n Miu eae 13 Connections Diagram 13 Accessories Included 14 Accessories ODUIONS A AREA E a 15 CONGRATULATIONS Congratulations on the purchase of your new STS Dual Stage Dry Vacuum System Super Turbine Suction The STS is a dry vacuum pump that produces high volume air flow with multiple users online The STS is a medical dry vacuum pump which is designed for use in a dental faci
9. ck the suction line from the unit to the separation tank and the separation tank to the opertory line If clogged collapsed or kinked call your authorized Air Techniques dealer for repair service Call your authorized Air Techniques dealer for repair service Call your authorized Air Techniques dealer for repair service Turn ON the site circuit breaker Turn ON the pump circuit breaker If you can see the white section of the circuit breaker it is tripped Flip this section back in to reset breaker Make sure remote switch is turned ON or if not using remote switch yellow and orange wires twisted together Call your authorized Air Techniques dealer for repair service STS 15 amp STS 30 SPECIFICATIONS SITE REQUIREMENTS ELECTRICAL STS 30 Minimum circuit breaker rating Wire size AWG 2 each 30A Receptacle Hardwired Hardwired PLUMBING STS 15 STS 30 Exhaust 3 Metal Pipe Two x 3 Metal Pipes Ambient Temperature 104 F 5 40 C 40 104 F 5 40 C Main Line Diameter ae gt 4 I D in Inches 2 3 0 End Fitting at STS End Fitting at STS at STS 1 amm FNPT l Branch Line Dia I D 1 1 2 2 2 3 Drain Line 1 1 2 Schedule 40 1 1 2 Schedule 40 Wash Out Line 3 4 Garden Hose 3 4 Garden Hose NOTE Suction piping must slope at least 1 4 for each 10 feet of run torwards the pump
10. ffixed to the CAS Referto page 11 for mounting and securing instructions OPERATING INFORMATION The STS may be turned ON OFF from a single convenient location within the dental office using a Remote Control Panel Remote wiring must be done by a licensed electrician in accordance with local codes The vacuum level is factory preset at 10 in Hg inches of mercury This is the reading on the gauge when all HVE s and SE s are CLOSED If this setting needs to be adjusted contact your dealer to readjust the setting The unit is capable of running continuously To conserve electricity the system may be turned off when not in use The CAS separation tank has been designed to collect the fluids evacuated during a normal operating day If an excessive amount of fluids are collected in the CAS the protective mechanism in the CAS will interrupt the vacuum flow in order for the tank to automatically drain This process takes approximately 60 seconds To restore the vacuum to full operation turn OFF the power to the STS for a minimum of 10 seconds and then back ON Turn the power OFF at the end of the day This will drain collected liquids in CAS separation tank NOTE Any time the power to the STS is turned OFF the CAS tank will automatically drain 5 MAINTENANCE INITIAL MAINTENANCE The CAS uses patented technology to provide cyclonic action cleaning within the tank After installation clean the
11. lity The CAS Cyclonic Action Separator tank will ensure that no liquids or foams enter the vacuum pump The relief valve is easily accessible on the CAS The patented vacuum relief valve maintains a constant uniform vacuum The powerful 3 phase motor with a highly reliable contactor and powerful transformer can be depended upon to start every time Your STS vacuum system and CAS separator tank are easily installed and maintained AIR TECHNIQUES WARRANTY The STS and CAS are warranted to be free from defects in material and workmanship from the date of installation for a period of thirty six 36 months Any item returned to our factory in Hicksville New York through an Air Techniques Authorized Dealer will be repaired or replaced at our option at no charge provided that our inspection shall indicate it to have been defective Dealer labor shipping and handling charges are not covered by this warranty This warranty does not apply to damage due to shipping misuse careless handling or repairs by other than authorized service personnel Warranty void if installed or serviced by other than Authorized Air Techniques Dealer service personnel Air Techniques Inc is not liable for indirect or consequential damages or loss of any nature in connection with this equipment This warranty is in lieu of all other warranties expressed or implied No representative or person is authorized to assume for us any liability in connection
12. t breaker rating 30A Two 30A Wire size AWG 10 2 each 10 Receptacle Type Hardwired Hardwired SINGLE DUAL EXHAUST VENT PIPE 3 metal pipe 3 x 2 metal pipe with 2 end fitting with 2 end fitting SINGLE DUAL SUCTION LINE Riser Diameter ID 1 2 1 2 Branch Line Dia ID 1 1 2 to 2 2to 3 Main Line Diameter 2 to 3 3 to 4 End Fitting 1 1 2 FNPT 1 1 2 FNPT DRAIN LINE 1 1 2 Schedule 40 Pipe 1 1 2 Schedule 40 Pipe WASH OUT LINE 3 4 Garden Hose 3 4 Garden Hose Note The STS unit must be used in a controlled temperature environment Maintain equipment room temperature between 40 and 105 degrees Fahrenheit Adequate forced ventilation must be provided across the unit by placing an appropriate exhaust fan oppositean equivalent air intake vent The fan should be higher that the associated intake vent Recommended minimum exhaust fan requirements are as follows STS 3 500 CFM STS 5 600 CFM STS 15 800 CFM STS 6 1000 CFM STS 10 1200 CFM STS 30 1600 CFM ENVIRONMENTAL CONDITIONS Transport and storage Temperature 0 Fto 150 F Relative Humidity 90 no condensate Operating Condition Temperature 40 F to 105 F with PVC vent pipe Relative Humidity 90 no condensate IEC601 1 CLASSIFICATION Class 1 Type B Transportable Operation Continuous Equipment not suitable for use in the presence of flammable anaesthetic mixture s Protection against ingress of liquids Ordinary 8 Nosuction Poor or
13. vacuum lines with CleanStream Cleaner The STS system has the capability of removing built up deposits in the piping system DAILY MAINTENANCE CLEAN VACUUM LINES To maintain the cleanliness of your CAS including all the vacuum lines and tubing in your dental system we recommend the daily use of CleanStream Cleaner MAINTENANCE YEARLY MAINTENANCE Turn OFF the power to the STS Remove the gauge and bushing assembly Attach the male garden hose adapter to the wash out port in the CAS Be sure to include washers Attach the the water supply to the garden hose adapter use female garden hose adapter if required Run water through the CAS for approximately 10 minutes Remove the male garden hose adapter from the CAS and re install the gauge and bushing assembly use teflon tape de GAUGE AND BUSHING ASSEMBLY FEMALE GARDEN WASHER HOSE ADAPTER WASH OUT PORT lt WATER FLO MALE GARDEN HOSE ADAPTER 6 0 COVER Removal of CAS cover for inspection 1 Turn off the power to the CAS 2 Loosenthe3 captive knobs holding the cover to the tank 3 Carefully remove the cover ensuring that the gasket remains firmly attached to the tank flange 4 Prior to replacing the cover inspect the gasket to ensure a clean smooth surface 5 Finger tighten the 3 captive knobs Do not over tighten knobs SITEREQUIREMENTS ELECTRICAL SINGLE DUAL Minimum circui
14. with the sale of our equipment SAFETY INSTRUCTIONS Use of the STS not in conformance with the instructions specified in this manual may result in premature failure of the unit WARNING To prevent fire or electrical shock do not expose this appliance to rain or moisture All user servicable items are described in the maintenance sections Manufacturing date code on serial number label is in format YYMM ATTENTION USERS This symbol alerts the user that This symbol warns the user This symbol indicates type B This symbol indicates the important Operating and that uninsulated voltage equipment in accordance presence of a hot surface or Maintenance instructions have been within the unit may be of with IEC 601 1 component Touching this included with the unit Read carefully sufficient magnitude to surface could result in bodily to avoid any problems cause electric shock injury ON These symbols indicate the Protective Earth Ground ON and OFF position for the power switch KEY PARTS IDENTIFICATION O N O FF SWITCH WITH ELECTRICAL CIRCUIT BREAKER STS O UTLET T LEVELING FEET EXHAUST CONNECTION 4 SUCTIO LINE FRO M O PERATO RIES SEPARATIO N CO VER WASH O UT PO RT 3 CAPTIVE KN O BS AND VACUUM GAUGE y NN L DEES 2 J P mud j Tb RELIEF VALVE CASO UTLET TO PUMP CHECK VALVE for proper installation a 4 W CHECK VALVE LEVELIN G FEET
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