1 About This Manual
Contents
1. cceeececeee cesses eeeeeeceeeeesaeeeeaeeeeneeeeaees 28 Fig 4 6 Monitoring a line for line breaks ooo eee ee eccee ee eene ee ee eae e eee ee ae ee ee ea nese ee eaae esse eaaeeeeesaaeeeeeeaeeeeeeaeeeeee 29 33 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 5 Index of Tables Table 417 Bus nOde S EE 12 Table 4 2 Compact modules 12 Table SCH elle idee IEN 14 Table 4 4 Supplementary modules 15 Table 4 5 Overview of function modules cecececeeeeeeeeeeeeeeeceeeeeceaeeeeaaeceeeeesaeeesaaeseeaeeseeeeseaeeesaeeseneeseaees 15 Table 4 6 Overview of customer SpeCific modules 16 Table 4 7 Internal system CONMECTIONS ee eee eeeecceeeeeeceeeeeeeaeeeeeeeaeeeeseeaeeesaeeaeeesasaaeeesaaaeaeseeeaeenseeeaeentees 17 Table 4 8 Contact arrangement of the system Conpechon neen nenn nnna 18 Ee EE ee Ee 18 Pable 4 10 7 8 power cable stasis thea eared eae ated eee aise ate aes 19 Table 4 11 Current carrying Capacity ccccceccceceeeeeeeeeeeneeceeeeceaeeeeaaeseeneeseaeeesaaesseaeeseeeesaeeeeaaesseneessaes 20 Table 4 12 Overview of MICO variants ceccceceeeeeeeneeeeeeeceeeeseaeeeeaaeseeeeeseaeeesaaeseeaeeseeeesaeeesaeeseneeenaees 21 Table 4 13 Recommended power supply units MCSPonn SiNgle PNASE ee eee eee eee tee tete treet 25 Table 4 14 Recommended power supply units MCS Poet three phase ccececscececeesseeeeessteeeeessteeeeess 25 34 V2 4 Cube67 System Ma2. M12 socket vo I d Uy S DESINA sensor AA Fig 3 6 Connecting sensors actuators with diagnostic outputs Detection of Damage to the end face Defective electronics Wire break 28 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 4 5 3 Monitoring a Line for Line Breaks Murrelektronik GmbH supplies the M12 diagnostic adapter with a simple accessory that helps you to monitor M12 lines to the sensors or actuators of your system for line breaks CAUTION Do not connect a line with LED in the plug to a Desina sensor otherwise line break cannot be detected M12 socket 7 J1 M12 adatpter with strap J 1 4 2 Diagnosis i SCH Ce C T T 4 S 14 ae Sensor Fig 3 7 Monitoring a line for line breaks 3 5 Electromagnetic Compatibility EMC This device meets the requirements specified in the EC Directive 2004 108 EC Electromagnetic Compatibility CAUTION This is Class A and B equipment The system producer alone is responsible for ensuring that the complete system complies with the applicable EMC requirements Each of the devices described in this manual meets the EMC requirements laid down in the relevant standards However this does not guarantee their electromagnetic compatibility when used in a system The user is therefore strongly recommended to observe the following information on
3. 1 6 Supplementary MOCUules cccceeccesecesseeeeeeeeeeeeeeeeeeseseaeeneeeeeeeeeeseaeseseeeenseeeeeeeseseaeseseeeeneeeeeeas 14 3 1 7 FunettonModulee 2 eeeEsEEEECESEEEENEEEEEEERE EES ENEE EENS ERC EEEE E ee 15 3 1 8 NPN Module sicccscccccsisccececescts ENEE EE EEN EENS EEN 15 3 1 9 Cube 20 e E 16 3 1 10 Customer Specific MOdUleS ccccsccsseceseeeeeeeeesenesesnaeeneeeeeeeeeeseaeseseeeenseeeseeeseseaeseneeeenseeeeeas 16 3 1 11 Internal System Connection Hybrid Lime eccccssecceeeeeeeeeeeeseeeeseeeeeseeeeeeeseseaeseneeeeeeeeneas 17 3 1 12 External Power Cables ccssccccssseeeeesseeeeeeeseeeeeenseeeeeenseeeeeenseeeeeenseeeeeenseeeeeeaseneeeeaseeeenenseenenes 18 3 1 13 Preterminated 7 8 Power Cables cccccseesseeeeeeeeeeeeeeneeeeeeseeeenseneeeeeeseeeeaseneeeeeeeseeeensees 19 3 2 Internal System Connection a ar aa a ra r a aa area a eaea rear aem aat daaa AE ea dauena E Eear ra iaeia iaia 19 3 2 1 Current Carrying Capacity ccssscssseeesseeeesseeesseeeeseeeensneeseeseseaesaseeeenseaeseaesesaeesaseeeeeseeeseas 20 3 2 2 Maximum Expansions eebe cede ccec ari aAa uinna SA ica decccetedeecdcetdeccdecedeedisiedevass 20 323 TOPOLOV ornare se ete aah ee 21 3 2 4 Bus Node Used As Power DistrilUtot seeccsseseeeeseeeeeenseeeeeenseeneeenseeeeeeeseeneeenseenenenseenenes 22 3 2 5 External Actuator Power Supply cccsccceseeeeseeeeeseeesnaeeneneeeeeeeeseaesaneeeeeseeesseeseseaesasneeeeeeeeee
4. All rights reserved in particular in the event of the award of patents or granting of utility models Right of Use Murrelektronik GmbH grants its customers a non exclusive right revocable at any time and for an indefinite period of time to use this documentation to produce their own technical documentation For this purpose the documentation produced by Murrelektronik GmbH may be changed in parts or amended or copied and transferred to the customer s users as part of the customer s own technical documentation on paper or on electronic media The customer shall then bear sole responsibility for the correctness of the contents of the technical documentation produced by him If the technical documentation is integrated in part or in full in the customer s technical documentation the customer shall refer to the copyright of Murrelektronik GmbH Furthermore special attention shall be paid to compliance with the safety instructions Although the customer is obliged to make reference to the copyright of Murrelektronik GmbH provided the technical documentation of Murrelektronik GmbH is used the customer shall market and or use the technical documentation on his sole responsibility The reason is that Murrelektronik GmbH has no influence on changes or applications of the technical documentation and even minor changes to the starting product or deviations in the intended applications may render incorrect the specifications contained in the technical
5. SGOUMGIING BE 31 35 3 Cable Rout NO e EE een cetacean ce ae cect eek cated cette 31 35 4 Voltage Drops ee 31 3 5 5 Separate Power Supplies cccscccesccesseeeeseeeeeseeesseeseseeeenseeeeeeseseaesaseeeeneeeeseaeseseeesnseeeeeneeess 31 3 5 6 Inductive Load Interference SUPPreSSiON ccssscsseeeesceeeeseeeseaeeeseeeeneeeeseesesneeenseeeeeeneess 32 3 5 7 Limits and what can Still be done cccsseeeeeeeseeeeeeeseeeeeenseeeeeenseneeenseeeeeenseneeeenseeeeeeeseenenes 32 4 INDEX OF FIGURES a ecataruenchtaturanhtezuecsttaphianhtacheattuseaahturrecaieusheattusbeaahtutheaaheuteaete 33 5 INDEX OF EE 34 LEGAL PROVISIO N LE 35 4 V2 4 Cube67 System Manual mA de ELEKTRONIK Manual Revisions Version Chapter Additions Corrections Date Name 1 0 Issued by 24 04 03 Hinze 1 1 Ch 4 New modules 28 08 03 Grofik 1 2 56740 new 04 12 03 Grofik 1 3 Ch 4 1 7 4 2 2 10 m per branch 15 04 04 Hinze 1 31 Ch 4 2 2 17 08 04 Eberhard 1 4 Ch 4 2 2 16 09 04 Eberhard 1 5 New modules 05 11 04 M H Gro 1 6 New module 56650 01 04 05 M H Wie 1 7 New module 56662 15 09 05 M H Wei 1 8 New modules 10 08 06 M H Gro 1 9 1 2 1 Info on Safety Category 3 08 10 07 ri vk New module 5666100 Je New module 56641 C_Breit 20 00 08 Der H 1 5 27 05 08 wol ri SE 24 09 08 csc ri 1 Name Ethernet IP KO 314 2 BN DN V2 amp BN PNIO nodes 314 Module T
6. Use only our preterminated lines for the internal system connection NO straight straight 90 90 7000 4606 1 8020030 7000 46061 8020060 7000 46061 8020100 7000 46061 8020150 7000 4606 1 8020200 7000 46061 8020250 7000 4606 1 8020300 7000 46061 8020350 7000 4606 1 8020400 7000 46061 8020450 7000 46061 8020500 7000 46061 8020550 7000 46061 8020600 7000 46061 8020650 7000 46061 8020700 7000 46061 8020750 The supply voltage of Cube67 I O modules is drawn from the sensor power supply 17 V2 4 Cube67 System Manual Length 8 0 m 8 5m 9 0m 9 5m 10 0m 7000 46041 8020800 7000 46041 8020850 7000 46041 8020900 7000 46041 8020950 7000 46041 8021000 mA des ELEKTRONIK NO straight straight 90 90 7000 4606 1 8020800 7000 46061 8020850 7000 46061 8020900 7000 46061 8020950 7000 4606 1 8021000 Table 3 8 Contact arrangement of the system connection Arrangement Contacts Meaning 4 E 1 2 1 Ooo W PP Actuator power supply Sensor power supply internal module power supply Ground Internal system connection Internal system connection Ground 4 IS 2 NOY 1 OO Om PS ob Actuator power supply Sensor power supply internal module power supply Ground Internal system connection Internal system connection Ground 3 1 12 External Power cables The odd numbered M12 sockets 1 3 5 7 of Cube67 DIO16 C 8xM12 compact modules require an external actuator
7. case of a fault for example an externally produced short circuit in the Cube67 system line and prevents an overload in the power supply unit Without MICO or an equivalent selective fuse the length per branch of the internal system connection may not exceed 5 m The number of modules in a segment has no influence on the permissible length A total of up to four segments each 5 m or 10 m long with the bus node upstream of the MICO or an equivalent selective fuse can be operated on a bus node gh The permissible length of the internal system connection at a branch may be a maximum of 10 m when a bus node upsiream of the MICO or an equivalent selective fuse is fitted Without MICO or an equivalent selective fuse the line length at a branch is limited to 5 m power supply unit Oo If a MICO is connected on line side the complete bus node is disconnected from the All subordinate systems out of function 20 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK Table 3 12 Overview of MICO variants Designation Rated operating branch circuit current full load 9000 41034 0100400 MICO 4 4 4 channels each 4A 9000 41034 0100600 MICO 4 6 4 channels each6A 9000 41034 0401000 MICO 4 10 4 channels each 10A 9000 41042 0100400 MICO 2 4 2 channels each 4 A 9000 41042 0100600 MICO 2 6 2 channels each6A 9000 41042 0401000 MICO 2 10 2 channels each 10 A 3 2 3 Topology Fig 3 2 Topology Bus node Field bus t
8. in this manual please do not hesitate to contact us We are glad to assist you at any time Murrelektronik GmbH Postfach 1165 71567 Oppenweiler Phone 49 7191 47 0 Falkenstrasse 3 71570 Oppenweiler Telefax 49 7191 47 130 Internet http Awww murrelektronik com Murrelektronik reserves the right to change technical specifications or contents of this manual at any time without notice 1 1 Chapter Overview You must read the Safety Information section without fail before working with the products and the system This section contains information required for safe installation and handling The Configuration Information section directs itself to system planners It offers important information and details relevant to successful configuration The Cube67 Technical Data manual contains comprehensive installation and technical information To set up the Cube67 field bus node refer to the relevant user manuals of your field bus system 6 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 2 Safety Instructions 2 1 Designated Use The devices described in this manual are decentralized input output modules intended for connection to a field bus network The products described in this manual e have been developed manufactured tested and documented in compliance with the relevant standards The equipment poses no danger to operating personnel or material if configuration assembly and operation are performed in co
9. or text at the end of the page 9 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 The Cube67 System Fig 3 1 The Cube67 System The Cube67 System is a tailor made solution designed for decentralized applications in automation systems This innovative system offers new possibilities Cost effective decentralization distributed modular compact and robust design The I O level is directly implemented in the machine in the immediate proximity of sensors and actuators thus eliminating bulky and complex wiring Reduced dimensions ensure a compact and space saving design of the machine Maximum flexibility assured by multifunctional I Os i e free parameterizability of the two signals per slot whether input diagnostic input or output Fault detection instead of troubleshooting all round diagnostic i e detailed information regarding the type and location of failures Channel related diagnostics Short circuit in sensor power supply DESINA Diagnostics Actuator disable in case of short circuit to 0 V or overload Actuator warning in case of short circuit to 24 V Graded voltage monitoring with diagnostic function Monitoring cutoff and diagnosis of the Cube67 system connection Mount plug in done 10 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK Configuration Notes This chapter contains a brief description of the Cube67 System components and infor
10. the internal system connection 3 1 3 UO Modules These modules are connected to the bus node via the internal system connection I O modules can be either compact or expander units 3 1 4 Compact Modules A compact module has no extension interface for the internal system connection consequently it is the only or the last module in a branch of the internal system connection The DIO 16 C 8xM12 also has a connection for an external actuator supply Table 3 2 Compact modules a PO essignation 56 600 DIO 16 C 8xM12 56 610 DIO 8 C 4xM12 56 620 DIO 8 C 8xM8 56 602 DI 16 C 8xM12 56 612 DI 8 C 4xM12 56 622 DI 8 C 8xM8 56 640 DIO 16 C 8xM12 1 6 A 56 650 DO16 C Valve K3 56 700 Al4 C 4xM12 U 12 V2 4 Cube67 System Manual F MURR B S ELEKTRONIK 56710 AO4 C 4xM12 U 56 720 AO4 C 4xM12 I 56 730 AM C 4xM12 I 56 740 Al4 C 4xM12 RTD 56 748 Al4 C 4xM12 TH 3 1 5 Expander Modules Expander modules are fitted out with an extension interface for the internal system connection i e the latter can be routed to the following I O modules Up to four I O modules can be used on a branch In this way it is possible to connect up to 16 I O modules to one bus node An expander module can also be the sole or the last module in a branch In this case a terminal resistance must be installed on the extension interface of the internal system connection cf chapter 0 13 V 2 4 Cube67 System Manual F MURR mA E ELEKTRON
11. 1 7 Function Modules Function modules are modules which have special functions in addition to their regular I O functionality Table 3 5 Overview of function modules Po ArtsNo PO sesignation 56 750 CNT2 C 4xM12 56 760 DIO4 RS 485 E 3xM12 56 771 Logic E 4xM12 3 1 8 NPN Modules NPN modules are expansion modules with standard electronic functionality for NPN sensors Po ArtwNo Designation 56 606 DI16 E 8xM12 NPN 56 616 DI8 E 4xM12 NPN 56 626 DI8 E 8xM8 NPN 15 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 1 9 Cube20 Modules B 3 1 10 Customer Specific Modules For information on Cube20 module refer to the Cube20 manuals Customer specific modules are modules which are based on a standard module and which are adapted to customer specific solutions e g different plug cable length Table 3 6 Overview of customer specific modules Po Art Now PO __esignation 56 665 00 DIO8 E Cable M12 ID 56 601 50 DIO16 E 8xM12 VA 56 601 51 DIO16 E 8xM12 VA 56 611 50 DIO8 E 4xM12 VA 56 621 50 DIO8 E 8xM8 VA 56626 50 Dig E SMS NPN VA 56 603 50 Die E 8xM12 VA 56 701 50 AM E 4xM12 U VA 56 720 50 AO4 C 4xM12 I VA 56 730 50 AM C 4xM12 I VA 56 740 50 AM C 4xM12 RTD VA 56 748 50 AM C 4xM12 TH VA 56 651 00 DO16 E Valve CPV 56 600 1 DO16 E Valve CPV 1 4m 56 651 01 DO16 E Valve V 56 651 10 DO16 E Valve V20 22 56 651 11 DO16 E Valve VM10 56 651 12 DO16 E Valve V20 22 B 56 651 13 DO16 E Valve S
12. CAUTION Inverting Cube67 I O modules in a system may result in injury or serious damage to humans and or material When comparing planned and actual configuration the Cube67 system is basically unable to distinguish between identical or replaceable modules Therefore it is important to label Cube67 system cables and Cube67 I O modules clearly 19 V2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 2 1 Current Carrying Capacity The modules connected to the bus node are supplied with two voltages via the internal system connection Table 3 11 Current carrying capacity Current carrying Supply of spe sensor power voltage power sensor power voltage Module electronics and sensors Internal actuator supply i Actuators CAUTION Make sure to avoid feedback of the sensor supply voltage caused by external power supply of the Cube67 system 3 2 2 Maximum Expansion The maximum length per branch may be maximum 10 m Above a cable length of 5 m measures are required to protect the wire between the power supply unit and the bus node In this case a MICO Murrelektronik Intelligently Current Operator may be used since at cable lengths greater than 5 m it is not possible to assure safe overload cutoff in the bus node An overview of available MICO variants is contained in Table 3 12 below The MICO activates the circuit breaker between the power supply unit and the bus node It protects the power supply unit in
13. IK Terminal Resistance of the Internal S Table 3 3 Expander modules Po At Ne Deelontieon 56 600 2 DO32 E Valve 0 5 A Cable 2m 56 601 DIO16 E 8xM12 56 605 DO12 E 6xM12 K3 56 611 DIO8 E 4xM12 56 621 DIO8 E 8xM8 56 631 DIO8 E 4xM12 1A 56 603 DI16 E 8xM12 56 613 DI8 E 4xM12 56 623 DI8 E 8xM8 56 641 DIO16 DO16 E 16xM12 56 642 DIO32 E 16xM12 56 650 DO16 C Valve K3 56 651 DO16 E Valve 56 653 DO16 E MAC 0 5A 56 655 DO8 E Valve 56 656 DO32 E Valve 0 5 A 56 657 DO32 E MAC 56 661 DIO8 E Cable 56 661 00 DIO8 E Cable 2 m 56 662 DIO16 E Cable 0 5 A 56 663 DIO8 E M16 0 5 A 56 671 DI16 D016 E Cable 0 5 A 56 681 DIO8 DI8 E TB Box 56 691 DIO8 DI8 E TB Rail 56 701 Al4 E 4xM12 U 56 711 AO4 E 4xM12 U 56 721 AO4 E 4xM12 I 56 731 Al4 E 4xM12 l 56 741 Al4 E 4xM12 RTD 56 749 Al4 E 4xM12 TH 3 1 6 Supplementary Modules Supplementary modules have neither I O functions nor connection to the internal system connection Diagnosis is only signaled by the LED indicators on the device There is no diagnosis via the field bus 14 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK Table 3 4 Supplementary modules a esignation 56 955 PD 7 8 56 960 R P M12 For a functional description of Cube67 PD 7 8 modules Art No 56 955 refer to chapter 3 2 5 External Actuator Power Supply For a complete functional description of Cube67 R P M12 Art No 56 960 refer to the PROFIBUS Repeater Manual Art No 56 960 3
14. MC 56 651 14 DO16 E Valve SMC M27 56 651 15 DO16 E Valve V20 22 C 56 651 16 DO16 E Valve MAC 56 651 51 DO16 E Valve CPV VA 56 651 52 DO16 E Valve SMC VA 56 681 00 DIO8 DI8 E TB Box PK 56 655 00 DOS E Valve CPV 56 655 01 DOS E Valve CPV 9 56 656 00 DO24 E Valve VM10 16 V2 4 Cube67 System Manual 3 1 11 56 656 01 56 656 02 56 656 03 56 656 04 56 656 05 56 656 06 56 656 07 56 656 09 56 656 10 56 656 11 56 665 00 56 600 0 DO24 E Valve MPA DO32 E Valve HF03 DO32 E Valve VM10 DO23 E Valve SMC DO22 E Valve CPA DO24 E Valve HF04 DO24 E Valve SMC M27 DO32 E Valve MAC DO32 E Valve Vesta DO22 E Valve Vesta DIO8 E Cable M12 ID DIO8 E Cable M12 ID 1 2m Internal System Connection Hybrid Line The green system line is a shielded hybrid line for communication between bus node and I O modules transfer of sensor supply transfer of actuator power supply Table 3 7 Internal system connections Length 0 3 m 0 6 m 1 0m 1 5m 2 0 m 2 5m 3 0 m 3 5m 4 0m 45m 5 0 m 5 5m 6 0 m 6 5 m 7 0 m 7 5m 7000 4604 1 8020030 7000 4604 1 8020060 7000 4604 1 8020100 7000 4604 1 8020150 7000 4604 1 8020200 7000 4604 1 8020250 7000 4604 1 8020300 7000 4604 1 8020350 7000 4604 1 8020400 7000 4604 1 8020450 7000 4604 1 8020500 7000 46041 8020550 7000 46041 8020600 7000 46041 8020650 7000 46041 8020700 7000 46041 8020750 mA ds ELEKTRONIK At Me iesignation
15. able updated 2 00 315 Module Table updated 31 9 Module Table updated 322 MICO Table updated 326 SCREW PLUG in figure l 332 Power supply units with ODVA 316 certification Reference to Repeater Manual 21 New modules 56711 56721 56731 56741 56749 4 1 13 New table reference to Catalog and Online Shop 2 2 4 4 5 3 New EMC Directive 2004 108 EC Sturm ri EN 954 gt EN ISO 13849 Legal Provisions 2 3 3 1 5 New module 56642 18 01 2012 us hi 2 4 3 Change of german text in headline 3 30 11 2012 us csc Notes 5 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 1 About This Manual Please be sure to read this User Manual prior to starting up the equipment The manual must be stored in a visible location and be accessible to all users at all times User Manuals for Modules of the Cube67 Series Cube67 System Manual Art No 56 970 Cube67 Bus System Manual PROFIBUS Art No 56 980 DeviceNet Art No 56 981 CANopen Art No 56 982 Ethernet IP Art No 56 983 DeviceNet V2 Art No 56 984 PROFINET Art No 56 985 Cube67 Technical Data Art No 56 971 Cube67 Secure shutdown of malfunctioning secure modules Art No 56972 The text illustrations diagrams and examples presented in this manual serve solely for the purpose of explanation operation and use of Input Output modules of the Cube67 series If you should have any further reaching questions regarding the installation and setup of the equipment described
16. and accessories can be obtained either from your Murrelektronik distributor or are described in this manual CAUTION Good resistance to chemicals and oil When using aggressive media check the material resistance based on the application 7 V2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 2 2 Qualified Personnel Requirements to be met by qualified personnel are based on qualification profiles described in ZVEI and VDMA guidelines Weiterbildung in der Automatisierungstechnik Further training in automation technology Herausgeber ZVEI und VDMA Publisher ZVEI and VDMA Maschinenbau Verlag Postfach 71 08 64 60498 Frankfurt Only trained electricians familiar with the contents of this manual may be allowed to install and service the components described here These are understood as being persons who e based on their trade qualification experience and knowledge of relevant standards are able to assess the project requirements and to recognize possible hazards e based on extensive experience in comparable areas possess the same level of knowledge as could be expected of a trained electrician Only Murrelektronik technical personnel are allowed to undertake intervention in the hardware and software of our equipment unless the procedure is described in this manual CAUTION Unqualified intervention in the hardware and software of our equipment or disregard of warnings and information provided in this manua
17. as 22 3 2 6 Terminal Resistance of the Internal System Connection ccssecceseeeeeeeeseeeeeseeeeeeneeeees 23 3 3 Power Supplies deg deed dE 24 3 3 1 Configuration Notes aoaaa ac ionisator esaea aaa degen deeg eege Eege 24 3 3 2 Recommended Power Supply Units MCSPOWeEL ccsccceseeseeeseseeeeeseeeeeeeseseaeseseeeeeseeeeeas 25 3 4 Connecting Sensors and Actuators cccccccseeceseeeeeeeeeeeeeseseeeeneeeeeeeeeeseaeeeseeeeeeeeeseeseseaeenseeeeenees 26 3 4 1 Sensor Power SUPPLy eerst ess SEENEN ENEE ENEE Sannea aas 26 3 4 2 Supply of External Modules Art No 56 710 56 720 cccsecsssessseeceseeeeeeeeeseeeeeseeneneeeeeeas 27 3 4 3 Analog Setting Modules ccceccceseesseeseseeeeneneeeeeeseseaeenseeeeeeeeeseaeseseeeeeseaeseeeseseaesaaeeeeneeeeeeas 27 K E AGUIS e aoc cara A A AA AO 27 3 4 5 DESINA Diagnostic IMput eet ee GES aeaee sia aaisa 28 3 4 5 1 Examples of Application of DESINA Diagnostic Function Pin 3 28 Cube67 System Manual F MURR B S ELEKTRONIK 3 4 5 2 Connecting Sensors Actuators with Diagnostic Output 28 3 4 5 3 Monitoring a Line for Line Breaks ccccceceeeecceceeeeeeeeeeeaeeeeeeeeeeeeeeaaeeeeeeeeeseeenaeeeeeeeeeeees 29 3 5 Electromagnetic Compatibility EMC c c ccesecesseeeeseeeeeeeeeseeeeeseaeseseeeeeseeeseeeseseaesnseeeeeseeeneas 29 3 5 1 Protection Against Electrostatic Discharge cccssseeccsseeeeeeeseeeeeenseeneeenseeneeseseeneeenseeeenes 30 35 2
18. ation example Fig 3 4 Terminating the internal system connection example Bus node Expander module Terminal resistance Compact module Unused bus branch without terminal resistance Fit dummy plugs to unused connections on bus modes and modules 23 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK PArt No Designation TC eC 7000 14041 0000000 Terminating resistor M12 PROFIBUS connector 7000 13461 0000000 Terminating resistor M12 DeviceNet CANopen connector 7000 13471 0000000 Terminating resistor M12 DeviceNet CANopen socket 7002 15041 0000000 Terminating resistor M12 for the internal system connection connector 38 586 27 M8 PLASTIC SCREW PLUG VE 10 dummy plug 58 627 M12 PLASTIC SCREW PLUG VE 10 dummy plug _Art No Designation TT 56951 M12 SCREW PLUG VE 4 dummy plug 7000 13481 0000000 M12 Diagnostic dummy plug VE 1 jumper PIN 1 to PIN2 3 3 Power Supply 3 3 1 Configuration Notes Cube67 runs on a DC voltage of 24V DC typical which must meet the regulations for conventional industrial power supplies Primary switched power supply units usually allow an increase in output voltage vs rated voltage in order to compensate for line losses voltage sources in order to optimize EMC Power should be supplied via primary Oo It is recommended to draw the sensor and the actuator power supply from separate switched or unregulated power supplies The capacity o
19. be done System configurations are conceivable where the interference emission and noise immunity requirements can only be met by implementing additional resources or not at all as the EMC in the system is also dependent on the products of other manufacturers v Line filters are suitable for reducing power related interference v Various manufacturers offer fiber optic converters Data transmission through fiber optic cables is less sensitive to EMC interference This does not however apply to the electronics required for the conversion As such fiber optics cannot solve all EMC related problems Q Should you have any further questions regarding EMC or require advice on fulfilling the EMC directives in your installation please contact our accredited test center MURRELEKTRONIK Pr fzentrum Grabenstr 27 D 71 570 Oppenweiler Tel 49 7191 47 320 Fax 49 7191 47 323 pruefzentrum murrelektronik de 32 V 2 4 Cube67 System Manual F MURR B S ELEKTRONIK 4 Index of Figures Fig 3 1 The Cube67 System EES NEESS EEN aa aiaa aa ei e 10 SEA tee elle EE 21 Fig 4 2 Use of the Cube67 PD 7 8 power distributor example eeeeeeeeeeeteee etter ee eeeeaeeeeeetaeeeeeenaeeeeee 22 Fig 4 3 Terminating the internal system connection example sssssssesssssrssssrrsssrrrssrirrnsrinnssrinnnsrennnns 23 Fig 4 4 Derating sensor Supply EES 26 Fig 4 5 Connecting sensors actuators with diagnostic OUtPUTS
20. ble 3 14 Recommended power supply units MCS Pwe three phase Output power Input voltage 3 x 340 460 V AC 240W 10A 85095 3 b40 W 20 A 85097 3 b40 W 40 A 85099 25 V2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 4 Connecting Sensors and Actuators 3 4 1 Sensor Power Supply Sensors can be supplied by the I O module One resettable PTC per M12 socket protects the sensor supply The maximum current draw for the sensor power supply is 200 mA for each M12 socket Please note the following derating diagram Derating sensor supply Fig 3 5 Derating sensor supply CAUTION Please note that the sum current of all sensors and modules supplied via the bus node in a Cube67 system may not exceed 9 A CAUTION Sensors can only be supplied via the bus node in a Cube67 system Feedback by sensors or an external power supply in order to increase the max current is not permissible ATTENTION Capacity per digital input is 10 nF ATTENTION The maximum permitted capacitance may not exceed 220 pF 26 V2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 4 2 Supply of External Modules Art No 56 710 56 720 Analog output modules Art Nos 56 710 and 56 720 can be supplied via Pin 1 of the M12 socket by the actuator power supply not switchable When measuring the total current of 4 A for the whole branch the maximum current draw per slot is 1 6 A 3 4 3 Analog S
21. disabled even after the fault is rectified In order to reset the short circuit memory reset the output or switch off the actuator power supply To increase power outputs may be connected in parallel 3 4 5 DESINA Diagnostic Input Pin 2 of the M12 socket can be configured as a diagnostic input on all modules If a O volt signal is present at a diagnostic input it is displayed inverted in the process map At the same time a channel specific diagnostic message is issued in the diagnostic data 3 4 5 1 Examples of Application of DESINA Diagnostic Function Pin 2 Pin 2 basically behaves like an inverting input when it is configured as a diagnostic input The special thing about Pin 2 is that the assigned LED lights up red when a voltage of 0 V gt logical 1 is applied It is therefore possible to indicate faults on external devices at Cube67 Several proposals are given in the following 3 4 5 2 Connecting Sensors Actuators with Diagnostic Output Imagine you are using a sensor or an actuator with a diagnostic output You can evaluate this diagnostic signal You can also process and display it on the controller or visualization unit using a conventional I O system Two inputs are always required However you have no visual fault display in the proximity of the defective sensor which is probably also fitted in a concealed location Visual indication at the M12 socket of the Cube67 also helps accurate onsite fault localization
22. documentation For this reason the customer is obliged to identify the technical documentation originating from Murrelektronik GmbH if and inasmuch as the documentation is changed by the customer The customer shall be obliged to release Murrelektronik from the damage claims of third parties if the latter are attributable to any deficits in the documentation This shall not apply to damages to the rights of third parties caused by deliberate or criminal intent The customer shall be entitled to use the company brands of Murrelektronik GmbH exclusively for his product advertising but only inasmuch as the products of Murrelektronik GmbH are integrated in the products marketed by the customer The customer shall refer to the brands of Murrelektronik GmbH in an adequate manner if the brands of Murrelektronik GmbH were used 35 V 2 4
23. e 6 Fig 3 3 Use of the Cube67 PD 7 8 power distributor example The Cube67 PD 7 8 power distributor feeds the actuator power supply of compact modules Art Nos 56 600 and 56 640 The power distributor guarantees an active power circuit It is fitted with short circuit detection at the outputs The LED indicators on the M12 sockets display the status of the output voltage The power distributor may not be used to supply the bus node via the internal system connection It is also prohibited to supply the green system line A CAUTION Do not use the power distributor to supply the bus node via the internal system connection It is also prohibited to supply the green system line PD Power distributor with 7 8 connection 22 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 2 6 Terminal Resistance of the Internal System Connection Q A terminal resistance must be installed on each branch of the internal system connection Compact modules have an integrated terminal resistance If the last I O module in a branch is a compact module it is not necessary to install a supplementary terminal resistance If the last module is an expander module the extension interface of the internal system connection must always be fitted with a terminal resistance Unused connections at bus modes and modules must be provided with dummy plugs Fig 3 4 shows where the terminal resistances must be installed by means of a configur
24. entional FE cables is a source of high impedance for high frequency interference voltages For this reason the use of grounding strips is preferred If this is not possible use a fine stranded FE cable of large cross section and keep the distance to ground as short as possible 3 5 3 Cable Routing A frequent cause of EMC problems is failure to observe the elementary rules of cable routing The field bus line must be laid as far away from power lines as possible A minimum distance of 10 cm must be maintained Data lines and power lines should only cross at right angles It is recommended that data lines and power lines be laid in separate and shielded conduits The interference potential of other devices or lines must be taken into account when laying cables The greatest possible distance must be maintained to frequency inverters motor lines and other devices or lines which emit high frequency interference LN SS 3 5 4 Voltage Drops The power supply to the electronics is buffered by means of integrated capacitors so that a short term voltage drop will not usually affect normal operation This does not apply to sensors and actuators connected to the Cube67 as their high power requirements cannot be buffered by integrated capacitors Even a short term interruption in actuator power supply can therefore result in undesired switching operations Interruption of the sensor supply voltage lt 1 ms does not result in any change to the inpu
25. erminal resistance Field bus line Compact module Auxiliary power supply Expander module Internal system connection Terminal resistance of internal system connection External actuator supply Sensor actuator The bus node has four connections for I O modules It is not necessary to set the addresses of the modules The modules are actuated automatically in the order of connection Unused connections are ignored i e it is possible to connect a module to socket 0 leave socket 1 unused and connect the next module to socket 2 21 V2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 2 4 Bus Node Used As Power Distributor If some branches of the bus node internal system connection are not assigned they can be used to supply consumers provided that the maximum permissible current is within the limits Please note that only the actuator power supply can be used in this case The sensor power supply is cutoff on free branches The actuator power supply is applied as soon as the internal system connection is initialized The external actuator power supply of Modules Art No 56 600 DIO16 C 8xM12 and Art No 56 640 Cube67 DIO16 C 8xM12 1 6A can be drawn from the bus node 3 2 5 External Actuator Power Supply Bus node Power distributor Part Nr 56955 PD 7 8 KE eeee SEKR Compact Module Part Nr 56600 DIO8 DIO8 Expender Module e e e
26. etting Modules They can be connected to analog output modules Cube67 AO4 C 4xM12 U I The power for analog output variables of Cube67 modules Art Nos 56 710 56 720 is drawn from the sensor power supply The output value is not dependent on the actuator power supply status The output value of Cube67 AO4 C 4xM12 U Il modules is not dependent on the actuator power supply status 3 4 4 Actuators The maximum current drawable from the outputs can be found in the Technical Data User Manual Art No 56 971 Please observe the maximum current carrying capacity of the power supply on the bus node or other power supplies With a 7 8 power connector the maximum total current for the actuator supply is 9 A CAUTION When extending the actuator supply via the internal system connection take care to ensure that the total current of all modules in the segment does not exceed 4A CAUTION The total current of all actuators supplied via the bus node or a power distributor in a Cube67 system may not exceed 9 A CAUTION Reverse polarity of the actuator power may damage the module Not for Art No 56 710 56 720 56 740 4 The assignments of the M12 socket for the module Cube67 AO4 C 4xM12 UV are described in Technical Data User Manual Art No 56 971 27 V 2 4 Cube67 System Manual F MURR we ELEKTRONIK If an overload or short circuit occurs at an output the output affected is disabled This output remains
27. f the power supply units is dependent on the number and capacity of the connected consumers CAUTION In any case it must be ensured that the system voltage sensor power supply measured at the remotest module from the system power supply does not drop below 18 VDC Cube67 I O modules with digital inputs support direct connection of commercially available sensors A separate voltage supply should where necessary be used for the sensors depending on total power demand This may result from the number of I O modules or when using sensors with a high power consumption 24 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK CAUTION Sensors may only be supplied via the bus node in a Cube67 system Feedback by sensors or an external power supply in order to increase maximum current is not permissible 3 3 2 Recommended Power Supply Units MCSPower Primary clocked power supply units of the MCS9 nx series are specially designed to supply systems in automation engineering We recommend therefore that you use them to supply Cube67 Q Note for DeviceNet users To supply the DeviceNet bus we recommend Class 2 power supply units Please contact our sales assistants for information about these power supply units certified to ODVA Table 3 13 Recommended power supply units MCS Pwea single phase Output power Input voltage Input voltage 95 to 132 VAC 185 to 265 VAC 240W 10A 85086 85085 480 W 20A 85088 85087 Ta
28. installation to ensure EMC protection Only if these conditions are met and individually CE labeled components are used may it be assumed that the complete system meets the applicable EMC requirements 29 V2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 5 1 Protection Against Electrostatic Discharge The products described in this manual contain complex semiconductor elements that can be destroyed or damaged by electrostatic discharges ESD Damage does not necessarily result in an immediately recognizable failure or malfunction Failure or malfunctioning can occur with delayed effect or sporadically CAUTION Never pull or plug in connectors while the equipment is under power Always observe the generally known safety precautions for ESD sensitive devices when handling the devices Take the following precautions in particular CAUTION Personnel entrusted with the installation must be electrostatically discharged before handling the equipment This can be accomplished by either touching a grounded part of the installation or by the personnel wearing a correctly grounded ESD wrist strap CAUTION Unused connections must be fitted with a dummy plug 30 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 5 2 Grounding A short and low impedance connection between the grounding terminal and ground is required to draw off interference voltages occurring between the device and ground The inductance of conv
29. l may result in injury or serious damage to humans and or material 8 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 2 3 Explanation of Symbols 2 3 1 Use of Attention Signs Notes containing important information are specially marked These are illustrated as follows O 2 3 2 Use of Danger Signs Attention text Danger signs are additionally marked with a surrounding border CAUTION Disregard of safety measures may result in damage to equipment and other serious consequences DANGER Noncompliance with the relevant safety measures poses a danger to the life and limb of the user 2 3 3 Use of Numbering in Illustrations Illustrations are numbered with white numbers on a round black field Example Text 1 Text 2 Text3 The explanatory text follows in tabular form under the same number in direct context to the preceding illustration 2 3 4 Use of Handling Instructions Handling instructions describe the sequence of steps during installation setup operation and maintenance that must be strictly observed The numbering black numerals on a white field is given in a sequential and ascending order Example Instruction 1 Instruction 2 Instruction 3 2 3 5 Use of Footnotes Supplementary information is marked with superscript numerals example Text Text Text Text These are explained in the form of footnotes under tables
30. mA A ELEKTRONIK System Manual For Modules Of The Cube67 Series For use in combination with SW Version 2 xx User Manual Art No 56 970 Version 2 2 Murrelektronik GmbH Postfach 1165 71567 Oppenweiler Phone 49 7191 47 0 Falkenstrasse 3 71570 Oppenweiler Telefax 49 7191 47 130 Internet http Awww murrelektronik com Cube67 System Manual F MURR mA S ELEKTRONIK Table of Contents T ABOUT THIS MANUAL rrr aaraa ara aara ra aaa aaa aaa ANERER 6 1 1 Chapter Over E 6 2 SAFETY INSTRUCTIONS sssiccscdciccccescvacccsscvacccencvacncencvexedencvtandesdventdencvaundsacvexesenevececs 7 2 1 KLEER 7 2 2 Qualified Personnel anc ees ae e eg EEN 8 2 3 Explanation of Symbols e aa a edd aa a ea aaa aaea aaa e eegene 9 2 3 1 USe OF Aao ae e Ta E EE E E EE TE 9 23 2 Us of Danger SiQns eerste Eege Seegen Eed EES 9 2 3 3 Use of Numbering in lllustrationS ssssssssesnnennunnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn 9 2 3 4 Use of Handling Instructions sssssnsesuunnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn nnmnnn 9 2 3 5 Use Of Footnotes csccscecnsceenenennesennesennsenesnenieneseenaeneenenneneniennenaeneenannesnennenenaeneenanes 9 Detlef eh CHE 10 3 1 EUR le 11 3 1 1 PFOCUCT DeSiginatio nic cu geste teesgtekgeE EES ee eege 11 3 1 2 BUS INO EE 12 BMS WO A UE 12 3 1 4 Compact MOGules eege Ee denge 12 3 1 5 EvpatgderNModulee een ees teesge gege eege Ee 13 3
31. mation relevant to the electromechanical planning phase Product designation Components Topology Permissible cable lengths Current carrying capacity Power supply requirements ff 3 1 System Components 3 1 1 Product Designation The designation of a Cube67 System component gives an indication of its function Example CUBE67 8 M12 slots C compact module E expander module 16 digital I O channels freely configurable A Analog D Digital Input O Output Product Range 11 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 1 2 Bus Node The task of the Cube67 System is to combine decentrally the signals of the UO level and provide this information over the field bus network e g PROFIBUS The central unit is the bus node which interconnects the Cube67 UO modules and the field bus The bus node is powered via a 7 8 power cable The bus node also has four connections for the internal system connection with connectivity for up to four I O modules In this way it is possible to connect up to 16 I O modules to one bus node Table 3 1 Bus nodes Art No Designation CSC 56 501 Cube67 BN DP 56 502 Cube67 BN DN 56 507 Cube67 BN DN V2 56 504 Cube67 BN C 56 531 Cube67 BN P Hybrid 56 505 Cube67 BN E Ethernet IP 56 506 Cube67 BN PNIO Oo It is possible to connect up to 16 I O modules to one bus node Up to four I O modules can be attached to each terminal of
32. mpliance with the stated handling and safety regulations e They meet the requirements contained in the standards and specifications listed in the datasheet Troublefree and safe function of this equipment is guaranteed only if the conditions for proper transport storage installation and assembly are observed This manual contains no product application information as specified in EN ISO 13849 Refer to the following manual for this information Cube67 Secure shutdown of malfunctioning secure modules Art No 56972 The designated operation of the equipment is guaranteed only when the housing is completely installed The power supply must comply with SELV or PELV Power sources in accordance with EN 61558 2 6 transformers or EN 60950 1 switched mode power supply meet these requirements Only qualified and suitably trained electrical tradesmen knowledgeable in the safety standards of automation technology may perform configuration installation setup maintenance and testing of the equipment Current safety and accident prevention laws valid for a specific application must be observed in the configuration installation setup maintenance and testing of the equipment Only cables and accessories are allowed which meet the requirements and regulations for safety electromagnetic compatibility and where applicable telecommunication transmission equipment and specifications Information concerning the type of authorized cables
33. nual F MURR mA E ELEKTRONIK Legal Provisions Exclusion of Liability Murrelektronik GmbH has checked the contents of this technical documentation for conformity with the hardware and software described therein Deviations can not be excluded in individual cases For this reason Murrelektronik excludes the warranty for the correctness of its contents and any liability for errors in particular full conformity The limitation of liability shall not apply if the cause for damage is attributable to willful intent and or gross negligence or for all claims arising from the Product Liability Law Should a major contractual obligation be violated by criminal negligence the liability of Murrelektronik GmbH shall be limited to damages that typically arise Subject to technical changes and alternations in content We advise that you check at regular intervals whether this documentation has been updated since corrections that may become necessary due to technical advances are included by Murrelektronik GmbH at regular intervals We are gratefully for any suggestions for improvement Copyright It is prohibited to transfer or photocopy the documentation either in paper or in digital form reuse or divulge its contents unless otherwise expressly permitted by Murrelektronik GmbH or in conjunction with the production of documentation for third party products that contain products made by Murrelektronik GmbH Violations will result in liability for damages
34. power supply which is provided via an External Power cable Table 3 9 External power cables NO straight straight 90 90 Length 0 3 m 0 6 m 1 0m 1 5m 2 0 m 25m 3 0 m 3 5m 4 0m 45m 5 0m 7000 46001 4140030 7000 46001 4140060 7000 46001 4140100 7000 46001 4140150 7000 46001 4140200 7000 46001 4140250 7000 46001 4140300 7000 46001 4140350 7000 46001 4140400 7000 46001 4140450 7000 46001 4140500 7000 46021 4140030 7000 46021 4140060 7000 46021 4140100 7000 46021 4140150 7000 46021 4140200 7000 46021 4140250 7000 46021 4140300 7000 46021 4140350 7000 46021 4140400 7000 46021 4140450 7000 46021 4140500 V2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 1 13 Preterminated 7 8 Power Cables The Cube67 System is supplied with voltage via a 7 8 connector The voltage supply for the sensors and actuators can be fed in separately The ground of both supply voltages is connected internally The operating voltage of the Cube67 components is drawn from the sensor power supply Table 3 10 7 8 power cable straight straight angled angled 0 3 m 0 6 m D d Sec 1 0m to 10 0 m in steps of 0 5 m GT wm ee For more information on 7 8 power cables please refer to our catalog or our online ei Ae Shop at onlineshop murrelektronik com 3 2 Internal System Connection Q Use only our preterminated lines for the internal system connection
35. t status reported to the DP Master thanks to the integrated input filter Lengthier sensor supply interruptions however can lead to a signal change at the inputs 3 5 5 Separate Power Supplies Sensors or actuators can be supplied with power from a common source For maximum electromagnetic compatibility throughout the system however separate power supplies are advisable 4 FE Function Ground 31 V 2 4 Cube67 System Manual F MURR mA E ELEKTRONIK 3 5 6 Inductive Load Interference Suppression The outputs in the devices described in this manual feature an integrated surge protection circuit against interference voltage that arises when switching inductive devices Inductive load Varistor e g solenoid valve The varistor ensures rapid dissipation of the energy stored in the magnetic field of the inductive load The high voltages which occur when switching off inductive loads produce strong fields in the wiring These fields can in turn trigger faults in adjacent circuits or devices For this reason it is recommended that an additional inductive load circuit be provided where large distances exist between the module output and the load or where high inductive loads occur for other reasons As a result the voltage peak produced by the inductive load is short circuited directly at source Q Murrelektronik GmbH offers a wide range of interference suppression products for this purpose 3 5 7 Limits and what can still
Download Pdf Manuals
Related Search