E5CC-800/E5CC-U-800 Data Sheet
Contents
1. LN E Input Type Press the S Key less than 1 s 5 Adjustment Operation Level Level Scaling Upper Limit FL 3t 4 5 Process Value L g Alarm 2 D Set Point 1 i y Value 2 Scaling Lower Limit T ie 2 8 n AT Execute Cancel J Process Value Input db eet 26 Y B di i Shift Process Value I Alarm Value i Dead Band 0 Set Point 2 AL eH UpperLimit dP peret eint z Y c v Cj 2 z D For input type of analog Mit licati Ld LINE Witing ons Proportional Band GL H Open Close NENNEN ES y Edd Hysteresis fi M Bib Mar Sw is AL p AlarmValue J a8 PID control only LCL Lowertimt 3 d Temperature Unit i 2 fem Added when ale o Li C F c9 2 Pre it cg auto manual select is For input type of CE Hester current elu PL EM Communications Key PNEEENOS 12 g Ve temperature og 1234 Monitor for at H 5P Point Selecion L J3 5008 3 it Ves PID settings least 3 s n H E SL d H SP Upper Limit te eo amp Hh Heater Burnout ener Ime Y co co amp 1 i Detect2. Nomenclature E5CC 800 EU E5CC U 800 Temperature unit Top View of E5CC 800 Top View of E5CC U 800 Operation indicators No 1 display ex UE P ii PV or specified parameter isis No 2 display A ji 000 A 000 t SP or specified parameter value O00 gt g d F 008 800 16 00 0000008 10 00000 0 00000000 8 00000 000000000 8 D8 00 i 000000000 s E i 000008000 J 13 E0 a z Use the 4 Keys to set the parameter E i Top panel Setup Tool port use P5 Key to change the digit default setting Press Key once to go to Adjustment Level Press Key for at least 3 seconds to go to Initial Setting Level Use the Key to change to another parameter omnon E5CC 800 E5CC U 800 Dimensions Unit mm Controllers E5CC 800 y 44 8x44 8 48 8 58 Waterproof Packing Mounting Adapter Accessory Accessory Terminal Cover E53 COV17 Sold separately Panel Cutout Recommended panel thickness is 1 to 5 mm Mounted Separately Group Mounted Group m
3. Individual Mounting Group Mounting Mounting the DIN Track Attach the DIN Track to the inside of the control panel with screws to at least three locations DIN Track sold separately PFP 50N 50 cm and PFP 100N 100 cm Install the DIN Track vertically to the ground ie Se ie Horizontal NG Vertical OK omnon E5CC E5CC U E5EC E5AC E5DC 800 Mounting to a Panel E5DC 800 Adapter Panel Terminal Unit Main Unit 1 Insert the E5DC 800 into the mounting hole in the panel Attach the Terminal Unit after you insert the Main Unit 2 Push the Adapter from the Terminal Unit up to the panel and temporarily fasten the E5DC 800 3 Tighten the two fastening screws on the Adapter Alternately tighten the two screws little by little to maintain a balance Tighten the screws to a torque of 0 29 to 0 39 N m Mounting the Terminal Cover E5CC 800 Slightly bend the E53 COV23 Terminal Cover to attach it to the terminal block as shown in the following diagram The Terminal Cover cannot be attached in the opposite direction E53 COV17 Terminal Cover can be also attached Make sure that the UP mark is facing up and then attach the E53 COV17 Terminal Cover to the holes on the top and bottom of the Digital Temperature Controller E53 COV17 E53 COV23 Adapter Terminal Cover E53 COV17 Sold separately Enlarged illustration of Terminal Section
4. J asma 4 5 16 3 6 2 i 2SH Tt Eleven Mas Terminal Layout Internal Connections Bottom View SSS is K Note 1 Using any other sockets will adversely affect accuracy Use only the specified sockets 2 A Protective Cover for finger protection Y92A 48G is also available 3 You cannot use the P3GA 11 together with the Y92F 45 omnon E5CC 800 E5CC U 800 Current Transformers E54 CT1 Thru current lo vs Output Voltage Eo Reference Values E54 CT1 Maximum continuous heater current 50 A 50 60 Hz Number of windings 40032 Winding resistance 1842 Q z 100v Frequency 50 Hz 10 Distortion a factor ui 1096 g 1 S 3 9 196 5 100mVv 2 2 o E54 CT3 E54 CT3 Accessories Armature Approx 3 dia t 1 E Plug p Approx 6 dia L 22 4 2 36 dia Connection Example Armature M s Lead 35 MSN Plug 1 10 100mA 1 10 100 1 000A Thru current lo A r m s Thru current lo vs Output Voltage Eo Reference Values E54 CT3 Maximum continuous heater current 120 A 50 60 Hz Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A Number of windings 400 2 Winding resistance 8 0 8 Q d TOON Frequency 50 Hz E al Distortion gt 10 1kO d o 5000 3 2 1 196 8 o gt 5 100mv 2 3 o 1 10
5. Used to set communications o Key once TO Release protection and then COO enter the password 7169 0 for the AMa Move to Advanced Press the Key for at least 1 s Setting Level parameter os i Advanced Function Setting Level 1 To use a key procedure to move to Manual Control Level set the Auto Manual Select Addition parameter to ON and set the PF Setting parameter to A M Auto Manual 2 The No 1 display will flash in the middle when the keys are pressed for 1 s or longer omnon Error Displays Troubleshooting E5CC E5CC U E5EC E5AC E5DC 800 When an error occurs the No 1 display or No 2 display shows the error code Take necessary measure according to the error code referring the following table Display Name Meaning Action Operation After the error occurs and it is The input value exceeded the control Check the wiring for input to be sure displayed the alarm output will range it is wired correctly not broken and operate as if the upper limit was The input type is not set correctly not shorted Also check the input exceeded The sensor is disconnected or short type It will also operate as if transfer circuited If there are no problems in the wiring output exceeded the upper limit The sensor is not wired correctly or input type settings cycle the If an input error is assigned to a The sensor is not wired power supply control output or au
6. Altitude 2 000 m max Recommended fuse T2A 250 VAC time lag low shut off capacity Installation environment Installation Category II Pollution Class 2 IEC 61010 1 compliant Note There are no optional functions for the E5CC U 800 Refer to Model Number Legend on page 2 omnon E5CC 800 E5CC U 800 Input Ranges Universal inputs Thermocouple Platinum Resistance Thermometer Sensor Platinum resistance Infrared temperature type thermometer ghermecounl gt sensor Sensor specifica Pt100 JPt100 K J T EMI U N R S B Ww PEN 380 aoe ee score tion 2300 2300 1800 1700 1600 1500 4 1400 1300 1300 1300 1300 1200 1100 4 1000 900 800 700 L is 600 600 200 400 0 400 400 0 400 400 0 400 4 300 260 120 165 250 100 0 100 0 90 A 100 Tod 0 0 0 0 0 0 0 0 0 0 0 0 z 20 0 100 20 0 100 200 200 199 9 199 9 200 200 199 9 200 200 199 9 200 Set value 0 1 2 3 4 5 6 7 8 910 11 12 13 14 1516 17 18 19 20 21 22 23 24 1800 1700 1700 850 850 850 500 0 500 0 500 0 Temperature range C 260 __ Shaded settings are the default settings The applicable standards for the input types are as follows K J T E N R S
7. 2 Both the programless communications and the component communications support the copying Current Transformer Order Separately Ratings Dielectric strength 1 000 VAC for 1 min Vibration resistance 50 Hz 98 m s E54 CT1 Approx 11 5 g Weight E54 CT3 Approx 50 g Accessories E54 CT3 only Armatures 2 Plugs 2 Heater Burnout Alarms and SSR Failure Alarms Models with detection for single phase heaters One input Models with detection for single phase or three phase heaters Two inputs CT input for heater current detection Maximum heater current Input current indication accuracy Heater burnout alarm setting range EN SSR failure alarm setting range 2 50 A AC 5 FS 1 digit max 0 1 to 49 9 A in units of 0 1 A Minimum detection ON time 100 ms 3 0 1 to 49 9 A in units of 0 1 A Minimum detection OFF time 100 ms 4 1 For heater burnout alarms the heater current will be measured when the control output is ON and the output will turn ON if the heater current is lower than the set value i e heater burnout detection current value 2 For SSR failure alarms the heater current will be measured when the control output is OFF and the output will turn ON if the heater current is higher than the set value i e SSR failure detection current value 3 The value is 30 ms for a control period of 0 1 s or 0 2 s 4 The value is 35 ms for a control perio
8. D Hysteresis GL H MV Upper Limit icali GL H MV Upper Lim Communications ce Setting Level Me The time taken to move to the protect level Satria OO ERAS Used with programless communications MV Lower Limit can be adjusted by changing the Move to effective after cycling power or protect level time setting after a software reset u PI Upload IU Setting 1 Operation Adjustment Protect PGEL SEEDS ME v1 1 Highest GAPE Restricts displaying and 5 EL eera AK Communications i modifying menus in operation erem Unit No adjustment and manual le 2 3 UP Uload control levels E Y 1 Setting 13 Y 1 NI Communications Ai Initial Setting C icati LET ID oj FAIRE A Area CE PE i Seting Communications Unit No i y This protect level restricts N Ep Movement to the initial setting y 2 communications setting and ical advanced function setting levels DEM s aaa Y j E g Upper Word WE PE Setting Change Protect CompoWay F WET E Protects changes to setups by co only OFF operating the front panel keys X 9 L E N Communications Ad Ri First Address co Data Length j Lower Word Y PE PL PF Key Protect Receive Data 5 h L E Communications a Stop Bits Wait Time 3 E HEP Changed Parameters Only le PRE Lj Communications Communications EVEN Parity Node Number le TIL Send Data Wait
9. E5CC 800 to a DIN Track If you use the Adapter there is no need for a plate to mount in the panel or to drill mounting holes in the panel 13 5 38 Mounted to E5CC 800 ID f T 80 5 omnon E5CC 800 E5CC U 800 Watertight Cover Y92A 48N L 67 6 mle pii Mounting Adapter Y92F 49 Provided with the Controller The Mounting Adapter is provided with the Temperature Controller Order this Adapter separately if it becomes lost or damaged Protective Cover Y92A 48D This Protective Cover is soft type It is able to operate the controller with using this cover Note This Protective Cover cannot be used if the Waterproof Packing is installed Protective Cover Y92A 48H This Protective Cover is hard type Please use it for the mis operation prevention etc E5CC U Wiring Socket Front connecting Socket P2CF 11 Eleven M3 5 x 7 5 sems screws Terminal Layout Internal Connections Top View Mounting Holes Two 4 5 dia mounting holes m 40 0 2 Note Can also be mounted to a DIN track Note 1 A model with finger protection P2CF 11 E is also available 2 You cannot use the P2CF 11 or P2CF 11 E together with the Y92F 45 Back connecting Socket P3GA 11 E
10. Linear current output 4 to 20 mA DC 0 to 20 mA DC load 500 Q max resolution approx 10 000 Auxiliary Number of outputs 2 E rn SPST NO relay outputs 250 VAC Models with 2 outputs 3 A resistive load tput du uuo Electrical life 100 000 operations Minimum applicable load 10 mA at 5 V Number of inputs 2 or 4 depends on model Event inoit Contact input ON 1 KQ max OFF 100 KQ min d teed pedi put Non contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Current flow Approx 7 mA per contact Setting method Digital setting using front panel keys Indication method 11 segment digital display and individual indicators Character height PV 15 2 mm SV 7 1 mm Multi SP Up to eight set points SPO to SP7 can be saved and selected using event inputs key operations or serial communications Other functions Manual output heating cooling control loop burnout alarm SP ramp other alarm functions heater burnout HB alarm including SSR failure HS alarm 40 AT 100 AT MV limiter input digital filter self tuning PV input shift run stop protection functions temperature status display moving average of input value Ambient operating temperature 10 to 55 C with no condensation or icing for 3 year warranty 10 to 50 C with no condensation or icing Ambient operating humidity 25 to 85 Storage temperature 25 to 65 C with no condensation or icing
11. omnon E5CC 800 E5CC U 800 Characteristics Indication accuracy at the ambient temperature of 23 C E5CC 800 Thermocouple 0 3 of PV or 1 C whichever is greater 1 digit max 1 Platinum resistance thermometer 20 296 of PV or 0 8 C whichever is greater 1 digit Analog input 10 296 FS 1 digit max CT input 5 FS 1 digit max E5CC U 800 Thermocouple 196 of PV or 2 C whichever is greater 1 digit max 1 Platinum resistance thermometer 20 296 of PV or 0 8 C whichever is greater 1 digit Analog input 10 296 FS 1 digit max Influence of temperature 2 Influence of voltage 2 Thermocouple input R S B W PL II 2196 of PV or 10 C whichever is greater 1 digit max Other thermocouple input 1 of PV or 4 C whichever is greater 1 digit max 3 Platinum resistance thermometer 1 of PV or 2 C whichever is greater 1 digit max Analog input 1 FS 1 digit max CT input 5 FS 1 digit max Input sampling period 50 ms Hysteresis Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F Analog input 0 01 to 99 99 FS in units of 0 01 FS Proportional band P Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F Analog input 0 1 to 999 9 FS in units of 0 1 FS Integral time I 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 4 Derivative time D 0 to 9999 s in units of 1 s
12. soe Time 3 1 When the PF Setting parameter is set to A M 2 When the PF Setting parameter is set to PFDP 3 Used with component communications omnon E5CC E5CC U E5EC E5AC E5DC 800 Press the Key Automatic Display Gio gua of i MV aff Return Time L NL E Parameter Initialization E MG PL Number of Multi SP PV RP PV Rate of Change aFF Points 20 Calculation Period GPRLI SP Ramp Time Unit HEEM Heating Cooling r aff Tuning Method Q Standby Sequence MEN FE SE Standby Seq MPH uinimum Outpt 8 ON OFF Band PF Setting Move to Protect Level Time PV SP No 1 Display zm f a TSE Control Output 1 Signal D utput 1 Sig Selection PV SP No 2 Display Selection r Cold Junction L Compensation oN Method e MV Display Selection ad rond PV Status Display P 5 Function SI E SV Status Display rr Function co Display Refresh C1 FL CoselFioatng dREF P Flot U 1 5 1 FML LCT Cooling Output CAL b coner LLIE Minimum ON Time FF 22 E5DC 800 only je E M m L Travel Time 3 AM aT Mos to Advanced Function SET nar Displayed hon initial EL du Inieqane setting communications ime Unit pro
13. the temperature the longer the service life Therefore the service life can be extended by lowering the temperature of the Digital Temperature Controller 3 When two or more Digital Temperature Controllers are mounted horizontally close to each other or vertically next to one another the internal temperature will increase due to heat radiated by the Digital Temperature Controllers and the service life will decrease In such a case use forced cooling by fans or other means of air ventilation to cool down the Digital Temperature Controllers When providing forced cooling however be careful not to cool down the terminals sections alone to avoid measurement errors Measurement Accuracy 1 When extending or connecting the thermocouple lead wire be sure to use compensating wires that match the thermocouple types 2 When extending or connecting the lead wire of the platinum resistance thermometer be sure to use wires that have low resistance and keep the resistance of the three lead wires the same 3 Mount the product so that it is horizontally level 4 If the measurement accuracy is low check to see if input shift has been set correctly e Waterproofing Not applicable to the EbCC U 800 E5DC 800 The degree of protection is as shown below Sections without any specification on their degree of protection or those with IPLIO are not waterproof Front panel IP66 Rear case IP20 Terminal section IPOO When waterproofing is
14. 0 0 to 999 9 s in units of 0 1 s 4 Proportional band P for cooling Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F Analog input 0 1 to 999 9 FS in units of 0 1 FS Integral time I for cooling 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 4 Derivative time D for cooling 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 4 Control period 0 1 0 2 0 5 1 to 99 s in units of 1 s Manual reset value 0 0 to 100 0 in units of 0 1 Alarm setting range 1999 to 9999 decimal point position depends on input type Affect of signal source resistance Thermocouple 0 1 C Q max 100 Qmax Platinum resistance thermometer 0 1 C Q max 10 Q max Insulation resistance 20 MQ min at 500 VDC Dielectric strength 3 000 VAC 50 60 Hz for 1 min between terminals of different charge Vibrati Malfunction 10 to 55 Hz 20 m s for 10 min each in X Y and Z directions ibration Resistance 10 to 55 Hz 20 m s for 2 hrs each in X Y and Z directions Shock Malfunction 100 m s 3 times each in X Y and Z directions oc Resistance 300 m s 3 times each in X Y and Z directions Weight E5CC 800 Controller Approx 120 g Mounting Bracket Approx 10 g E5CC U 800 Controller Approx 100 g Mounting Bracket Approx 10 g Degree of protection E5CC 800 Front panel IP66 Rear case IP20 Terminals IPOO E
15. Used for general mandatory action precautions for which there is no specified symbol A CAUTION Do not touch the terminals while power is being supplied Doing so may occasionally result in minor injury due to electric shock gt oDe Electric shock may occur Do not touch any cables or connectors with wet hands Electric shock fire or malfunction may occasionally occur Do not allow metal objects conductors cuttings from installation work or moisture to enter the Digital Temperature Controller or the Setup Tool port or ports Do not use the Digital Temperature Controller where subject to flammable or explosive gas Otherwise minor injury from explosion may occasionally occur Not doing so may occasionally result in fire Do not allow dirt or other foreign objects to enter the Setup Tool port or ports or between the pins on the connectors on the Setup Tool cable oO OF S omnon Minor electric shock or fire may occasionally occur Do not use any cables that are damaged Never disassemble modify or repair the product or touch any of the internal parts Minor electric shock fire or malfunction may occasionally occur CAUTION Risk of Fire and Electric Shock a This product is UL recognised as Open Type Process Control Equipment It must be mounted in an enclosure that does not allow fire to escape externally b More than one disconnect switch may be required to de energize the equipment befo
16. output is used as the cooling control output 2 Control If PID control is used you can set PID control separately for heating and cooling This allows you to handle control systems with different heating and cooling response characteristics omnon 100 to 240 VAC E5CC RW2AUM 800 E5CC QX2AUM 800 24 VAC VDC E5CC RW2DUM 800 E5CC QX2DUM 800 E5CC 800 E5CC U 800 Optional Products Order Separately Terminal Covers Model E53 COV17 E53 COV23 Note The E53 COV10 cannot be used Refer to page 14 for the mounted dimensions Waterproof Packing for ECC Model Y92S P8 Note This Waterproof Packing is provided with the Digital Temperature Controller The E5CC U 800 cannot be waterproofed even if the Waterproof Packing is attached Current Transformers CTs Hole diameter Model 5 8 mm E54 CT1 12 0 mm E54 CT3 Adapter Model Y92F 45 Note Use this Adapter when the panel has already been prepared for an EBBLI Controller DIN Track Mounting Adapter Model Y92F 52 Sockets for E5CC U 800 Type Model Front connecting Socket P2CF 11 Front connecting Socket with Finger Protection P2CF 11 E Back connecting Socket P3GA 11 Terminal Cover for Back connecting socket with Finger Protection Y92A 48G Waterproof Cover Model Y92A 48N Mounting Adapter Model Y92F 49 Note This Mounting Adapter is provided with
17. sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination
18. x number of units 2 5 19 Recommended panel thickness is 1 to 5 mm 45 3 e Group mounting is not possible in the vertical direction Maintain the specified mounting space between Controllers BOR Group mounting does When two or more Controllers are mounted make sure that the not allow waterproofing surrounding temperature does not exceed the allowable operating temperature specified in the specifications 45 05 To attach the USB Serial Conversion Cable to the control panel use a panel thickness of 1 to 2 5 mm 45 95 omnon E5CC 800 E5CC U 800 Accessories Order Separately Terminal Covers l 48 4 Terminal Covers E53 COV17 gi 5j E53 COV23 Three Covers provided 2 38 48 8 UP I 10 em Terminal Cover n EUR m _t gt E53 COV23 22 44 8 i 7 ou L 9 1 Terminal Cover for the P3GA 11 Back connecting Socket Y92A 48G Twelve 6 4 dia 10 ojo og ial O ig O jo o jo 34 Sa UP 47 7x47 7 48x48 lj O O O Do olo oi ojolojo Nan E AP s I 474 Note You can attach the P3GA 11 Back connecting Socket for finger protection Waterproof Packing The waterproof packing is provided only with the EBCC 800 Y92S P8 for DIN 48 x 48 Order the Waterproof Packing separately if it becomes lost
19. 100mA 1 10 100 1 000A Thru current lo A r m s omnon E5CC E5CC U E5EC E5AC E5DC 800 Operation Setting Levels Diagram This diagram shows all of the setting levels To move to the advanced function setting level and calibration level you must enter passwords Some parameters are not displayed depending on the protect level setting and the conditions of use Control stops when you move from the operation level to the initial setting level Press the and Protect Level Only when Manual Mode was Keys for at least 1 s used just before power OFF Used to set protection for operations Power ON Press the Key or the Key for at least 1 s Level changes automatically Press the and Keys for at least 3 s 2 O Manual Control Operation Level Press the f Adjustment Level HKO Key once Level 45 Used for SP alarm values Used to change adjustment lt Used to set the and other basic settings parameters PID constants Q MV manually 6 Key for at i and monitoring Press the adjustment sensitivity etc least 3 s while Key once 2 A Mis i i ce COT C AS E OEE E E EEEE EEE AET EEEE ETI E Press the Key for at least 3 s 2 Press the Key for at least 1 s m dels with Initial Setting Level communications only Communications Used to set the input type Setting Level d other basi ttings 6p ano ee este sengs Press the
20. 5CC U 800 Front panel IP50 Rear case IP20 Terminals IPOO Memory protection Non volatile memory number of writes 1 000 000 times Approved standards UL 61010 1 6 Korean Radio Waves Act Act 10564 Standards Conformed standards EN 61010 1 IEC 61010 1 Pollution level 2 overcurrent category Il Lloyd s standards 5 EMI EN61326 Radiated Interference Electromagnetic Field Strength EN 55011 Group 1 class A Noise Terminal Voltage EN 55011 Group 1 class A EMS EN 61326 EMC ESD Immunity EN 61000 4 2 Electromagnetic Field Immunity EN 61000 4 3 Burst Noise Immunity EN 61000 4 4 Conducted Disturbance Immunity EN 61000 4 6 Surge Immunity EN 61000 4 5 Voltage Dip Interrupting Immunity EN 61000 4 11 1 The indication accuracy of K thermocouples in the 200 to 1300 C range T and N thermocouples at a temperature of 100 C max and U and L thermocouples at any temperatures is 2 C 1 digit max The indication accuracy of the B thermocouple at a temperature of 400 C max is not specified The indication accuracy of B thermocouples at a temperature of 400 to 800 is 3 C max The indication accuracy of the R and S thermocouples at a temperature of 200 C max is 3 C 1 digit max The indication accuracy of W thermocouples is 0 3 of PV or 3 C whichever is greater 1 digit max The indication accuracy of PL II thermocouples is 0 3 of PV or 2 C whichever is greater 1 digit max 2 Ambient temperatur
21. A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typog
22. B JIS C 1602 1995 IEC 60584 1 JPt100 JIS C 1604 1989 JIS C 1606 1989 L Fe CuNi DIN 43710 1985 Pt100 JIS C 1604 1997 IEC 60751 U Cu CuNi DIN 43710 1985 PL Il According to Platinel Il electromotive force charts from BASF previously Engelhard W W5Re W26Re ASTM E988 1990 Analog input Input type Current Voltage Input specification 4to20mA 0to20mA 1to5V Oto5V 0to10V Usable in the following ranges by scaling Setting range 1999 to 9999 199 9 to 999 9 19 99 to 99 99 or 1 999 to 9 999 Set value 25 26 27 28 29 omnon E5CC 800 E5CC U 800 Alarm Outputs Each alarm can be independently set to one of the following 19 alarm types The default is 2 Upper limit see note Auxiliary outputs are allocated for alarms ON delays and OFF delays 0 to 999 s can also be specified Set Alarm output operation value Alarm type Whenalarm value X Whenalarm value X Description of function is positive is negative 0 Alarm function OFF Output OFF No alarm Set the upward deviation in the set point for the alarm up on S per limit H and the lower deviation in the set point for the 1 Upper and lower limit 1 OFF SP e alarm lower limit L The alarm is ON when the PV is out side this deviation range x x Set the upward deviation in the set point by setting the 2 dar ON ON n default Uppe
23. E5EC ESAC 800 Slightly bend the E53 COV24 Terminal Cover to attach it to the terminal block as shown in the following diagram The Terminal Cover cannot be attached in the opposite direction S Slightly bend the E53 COV24 Terminal Cover in the direction shown by the arrows to attach it to the terminal block Enlarged illustration of omnon Attaching the End Cover E5DC 800 1 Install the E5DC in a panel Qe Q Qo I TER Q Q Qe MQ Qe Oo 2 Peel off the release paper from the double sided tape on the End Cover Double sided tape 3 Align the tabs on the End Cover with the depressions on the E5DC and attach the End Cover Q Q Qo IQ Oe Qo Q Q Qe Q 0 0 E5CC E5CC U E5EC E5AC E5DC 800 4 Secure the End Cover so that the double sided tape is firmly attached Precautions when Wiring e Separate input leads and power lines in order to prevent external noise e Use a shielded AWG24 to AWG18 cross sectional area of 0 205 to 0 8231 mm twisted pair cable Use a shielded AWG24 to AWG 14 cross sectional area of 0 205 to 2 081 mm twisted pair cable for the E5CC U The stripping length is 6 to 8 mm for the E5CC 800 EBEC E5AC or EBDC and 5 to 6 mm for the EBCC U 800 Use crimp terminals when wiring the terminals Usethe suitable wiring material and crimp tools for crimp
24. Model Number Legend and Standard Models Model Number Legend Models with Screw Terminals E5CC 800 48 x 48 mm Control output 1 Relay output Voltage output Linear current output Relay output Voltage output Linear current output Relay output Voltage output Relay output Voltage output Relay output Voltage output Relay output Voltage output Linear current output Linear current output Auxiliary output Two Model Number Legend Plug in Models E5CC U 800 48 x 48 mm Control output 1 Auxiliary output Communications Heater burnout Event inputs Power supply voltage Model E5CC RX2ASM 800 100 to 240 VAC E5CC QX2ASM 800 E5CC CX2ASM 800 E5CC RX2DSM 800 24 VAC VDC E5CC QX2DSM 800 E5CC CX2DSM 800 RS 485 100 to 240 VAC E5CC RX2ASM 801 E5CC QX2ASM 801 Communications Heater burnout Two E5CC RX2DSM 801 24 VAC VDC one E5CC QX2DSM 801 E5CC RX2ASM 802 100 to 240 VAC E5CC QX2ASM 802 E5CC RX2DSM 802 24 VAC VDC E5CC QX2DSM 802 100 to 240 VAC E5CC CX2ASM 804 Two Event inputs 24 VAC VDG Power supply voltage E5CC CX2DSM 804 Model Relay output Voltage output Relay output Voltage output Two Heating and Cooling Control Using Heating and Cooling Control Control Output Assignment An auxiliary
25. OMRON Digital Temperature Controller Simple Type E5CC 800 E5CC U 800 48 x 48 mm Large White PV Display That s Easier to Read sE CE Easy to Use from Model Selection to LISTED Setup and Operation A Complete Range of I O Capacities Functions and Performance Handles More Applications The white PV display with a height of 15 2 mm improves visibility 5 48 x 48 mm 48 x 48 mm e High speed sampling at 50 ms E5CC 800 E5CC U 800 e Short body with depth of only 60 mm 5 Easy connections to a PLC with programless communications Refer to your OMRON website for the most recent information on Use component communications to link Temperature applicable safety standards Controllers to each other A Refer to Safety Precautions on page 50 Main I O Functions Sensor Input E5CC 800 E5C Universal input Thermocouple SD e Pt e Analog current voltage C U 800 Dual displays PV SV 4 digit displays Indication Accuracy e Thermocouple input 0 3 of PV e Pt input 0 2 of PV e Analog input 0 2 of FS Control Output 1 e Relay output e Voltage output for driving SSR e Linear current output e PF shift Key Temperature status display Auxiliary Outputs e Independent heating and gt 2 cooling PID control Sampling Period e 50 ms e Changed parameter display Communications e None e RS 485 Event Inputs e None 2 E5CC 800 E5CC U 800
26. Output for Driving SSR Current Output Auxiliary output 2 M oua L4 OUT1 4 LL oun BI 1r 14 mma 2 LL R 2 Lan Q Eu iC 2 Auxiliary output 1 Aa Pos EB 10 Sy uw Si 3j ij 1 7 2 8 5 Sensor Temperature Analog Input 3 9 3 Input Power Supply TC A Pt l V ii W 100 to 240 VAC 24 VAC VDC 4 efa a 4 3 HI i A 5 1 5 Ts ps B 2 E 12 12 gt 6 6 6 c6 no polarity 6 Options 801 802 804 Event Inputs 1 Communications RS 485 Communications RS 485 and 2 and CT1 CT1 and Event Inputs 3 and 4 B B 13 a 18 O d D 14 RS 485 J4 RS 485 7 EV1 A A Ev2 15 15 15 7916 16 EA 16 CT1 CT 17 L 8 17 evar 17 18 18 gEva 18 omnon E5CC 800 E5CC U 800 E5CC U 800 The E5CC U is set for a K type thermocouple input type E5CC OOO0UM 800 5 by default An input error 5 EPF will occur if the input Control output 1 type setting does not agree with the temperature sensor Check the input type Auxiliary outputs 1 and 2 z Control output 1 Voltage output for driving SSR 12 VDC 21 mA Linear current output 4 to 20 mA DC 0 to 20 mA DC Load 500 Q max Relay output three terminals used SPDT 250 VAC 3A resistive load Note 1 The application 2 Do not wire the 3 When complyin Relay output 250 VAC 3 A resistive load I t 6 Control output 1 1 O r1 Auxiliary output 1 l 0 Tr amp Auxiliar
27. ally the power may not be reset or output malfunctions may occur 11 Make sure that the Digital Temperature Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display 12 When executing self tuning for the EBDC turn ON power to the load e g heater at the same time as or before supplying power to the product If power is turned ON to the product before turning ON power to the load self tuning will not be performed properly and optimum control will not be achieved 13 A switch or circuit breaker must be provided close to the product The switch or circuit breaker must be within easy reach of the operator and must be marked as a disconnecting means for this unit 14 Use a soft and dry cloth to clean the product carefully Do not use organic solvent such as paint thinner benzine or alcohol to clean the product 15 Design the system e g control panel considering the 2 seconds of delay that the product s output to be set after power ON 16 The output may turn OFF when you move to the initial setting level Take this into consideration when performing control operations 17 The number of non volatile memory write operations is limited Therefore use RAM write mode when frequently overwriting data e g through communications 18 Use suitable tools when taking the Digital Temperature Temperature Controller apart for disposal Sharp p
28. als that are not used 7 Usea commercial power supply for the power supply voltage input to a Digital Temperature Controller with AC input specifications Do not use the output from an inverter as the power supply Depending on the output characteristics of the inverter temperature increases in the Digital Temperature Controller may cause smoke or fire damage even if the inverter has a specified output frequency of 50 60 Hz 8 To avoid inductive noise keep the wiring for the product s terminal block away from power cables carry high voltages or large currents Also do not wire power lines together with or parallel to product wiring Using shielded cables and using separate conduits or ducts is recommended Attach a surge suppressor or noise filter to peripheral devices that generate noise in particular motors transformers solenoids magnetic coils or other equipment that have an inductance component When a noise filter is used at the power supply first check the voltage or current and attach the noise filter as close as possible to the product Allow as much space as possible between the product and devices that generate powerful high frequencies high frequency welders high frequency sewing machines etc or surge 9 Use this product within the rated load and power supply 10 Make sure that the rated voltage is attained within two seconds of turning ON the power using a switch or relay contact If the voltage is applied gradu
29. arts inside the Digital Temperature Controller may cause injury 19 For compliance with Lloyd s standards the E5CC E5CC U E5EC and E5AC must be installed under the conditions that are specified in Shipping Standards 20 Do not touch the external power supply terminals or other metal parts on the Digital Temperature Controller 21 Do not exceed the communications distance that is given in the specifications Use the specified communications cable Refer to the ESL IC Digital Controllers User s Manual Cat No H174 for information on the communications distances and cables 22 Do not bend the communications cables past their natural bending radius Do not pull on the communications cables 23 Connectors may be damaged if they are inserted with excessive force When connecting a connector always make sure that it is oriented correctly Do not force the connector if it does not connect smoothly 24 For the EBDC 800 when you attach the Main Unit to the Terminal Unit make sure that the hooks on the Main Unit are securely inserted into the Terminal Unit 25 For the E5CC U when you attach the Main Unit to the socket make sure that the hooks on the socket are securely inserted into the Main Unit 26 Install the DIN Track vertically to the ground 27 For the EBDC 800 always turn OFF the power supply before connecting the Main Unit to or disconnecting the Main Unit from the Terminal Unit and never touch nor apply shock to the terminals
30. d of 0 1 s or 0 2 s omnon E5CC 800 E5CC U 800 Electrical Life Expectancy Curve for Relays Reference Values 500 c S 300 oO o Q o 100 s 50 30 10 5 ESCC 800 3 250 VAC 30 VDC resistive load cos 1 1 0 1 2 3 4 5 6 Switching current A External Connections E5CC 800 Control output 1 E5CC 2 S M 8 Relay output 1 2 3 4 5 9 250 VAC 3A t resistive load A Voltage output Terminal type for driving SSR Auxiliary outputs 1 2 a ara auni aa 0 to 20 mA DC Models with 2 auxiliary The E5CC 800 is set for a K type thermocouple input type 7 5 by 4 to 20 mA DC outputs 250 VAC 3A default An input error 5 EFR will occur if the input type setting does Load 500 Q max resistive load E not agree with the temperature sensor Check the input type 1 Control outputs 1 2 2 Auxiliary Outputs RX Qax CX Models with Models with 1 Models with Auxiliary outputs 1 2 1 Relay Voltage Output 1 Linear 7
31. dapter Terminal Cover E53 COV24 m ud Terminal Cover E53 COV24 1 For waterproof mounting waterproof packing must be installed on the Controller Waterproofing is not possible when group mounting several Controllers Waterproof packing is not necessary when there is no need for the waterproofing function 2 Insert the E5EC E5AC 800 into the mounting hole in the panel 3 Push the adapter from the terminals up to the panel and temporarily fasten the E5EC E5AC 800 4 Tighten the two fastening screws on the adapter Alternately tighten the two screws little by little to maintain a balance Tighten the screws to a torque of 0 29 to 0 39 N m Mounting to and Removing from DIN Track E5DC 800 e Mounting a Unit Pull down the DIN Track hook on the Terminal Unit and catch the top hook on the DIN Track Press the Unit onto the DIN Track until the DIN Track hooks are locked in place 2 Catch the top hook on the DIN Track 3 Press the Unit onto the DIN Track 4 Make sure that the hooks 1 Pull down the hook are locked in place e Removing a Unit Pull down on the DIN Track Hook with a flat blade screwdriver and lift up the Unit Removing the Main Unit Press in the two hooks on the Main Unit and remove the Main Unit from the Terminal Unit End Plate Installation Make sure to attach PFP M End Plates to the ends of the Units
32. e 10 C to 23 C to 55 C Voltage range 15 to 10 of rated voltage 8 Kthermocouple at 100 C max 10 C max 4 The unit is determined by the setting of the Integral Derivative Time Unit parameter 5 Refer to information on maritime standards in Shipping Standards on page 52 for compliance with Lloyd s Standards The E5CC U is scheduled to obtain certification in January 2014 6 The E5CC U 800 plug in model is certified for UL listing only when used together with the OMRON P2CF 11 or P2CF 11 E socket The P3GA 11 is not certified for UL listing omnon E5CC 800 E5CC U 800 Communications Specifications Transmission line connection method RS 485 Multidrop Communications RS 485 two wire half duplex Xen adn Start stop synchronization method Protocol CompoWay F or Modbus Baud rate 9600 19200 38400 or 57600 bps Transmission code ASCII Data bit length 7 or 8 bits Stop bit length 1 or 2 bits Vertical parity none even odd Block check character BCC with CompoWay F or CRC 16 Modbus Error detection Flow control None Interface RS 485 Retry function None Communications buffer 217 bytes 0 to 99 ms Default 20 ms Communications response wait time The baud rate data bit length stop bit length and vertical parity can be individually set using the Communications Setting Level Communications Functions You can use the memory i
33. ges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and
34. h liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu Sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii
35. ion 1 GP H SetPoint During EIS i y c9 Limit the set point O pia Bomp CAN UpperLimit SL L SP Lower Limit ce 3 E 200 co 2 1 FH Leakage Current 1 1 Ve LL Monitor Pore TE eater Current Value AL gi Amy 2 v2 Cooling LE 1 Monitor L JL Lowrlmt 3 L NLL PID ON OFF ie Dn alg L mE ce EZ I HS Alarm 1 RNC V2 ie Ven integral Time 1 FO I Leakage Current 1 y Alarm Cooling EEN Monitor AL sa 5 HE Standard or a 8 senal Heating Cooling Ye Ve amp 3 Derivative Time E RUN STOP 3 vice Cooling R S AL yH emva 8 bes PUN g Upper Limit GE ST Self tuning a t a N For input type of ie i H temperature standard i C9 control or PID AL Alarm ALL Alarm Value x Value 1 CON bowertinit d 5 CT Control Period Heating co 20 Manual Reset Value i Set either y c9 mS Set the ON OFF aF pu Clear the offset during AL H AlarmValue of these MV Monitor ny Se connate 0 ie On of PorPD g Upper Limit param Heating r r D Control Period Cooling ti co 2 1 eters ore a HY 5 Hysteresis Heating FL L arn Value MV Monitor y 7 Doo E OF EY Direc Reverse Operation Ve Hysteresis settings sR CHYS oe Y M Valve Opening y in Monitor oo ALE arm 4 Type ce 2 GPRE SP Ramp Set Value le Press the and Keys for Press the and Keys Press the Key ALH I Alarm 1 at least 3 s for at least 1 s less than 1 s
36. ital Temperature Controllers or mounting Digital Temperature Controllers above each other may cause heat to build up inside the Digital Temperature Controllers which will shorten their service life In such a case use forced cooling by fans or other means of air ventilation to cool down the Digital Temperature Controllers 3 To allow heat to escape do not block the area around the Digital Temperature Controller Do not block the ventilation holes on the Digital Temperature Controller 4 Be sure to wire properly with correct polarity of terminals 5 Use the specified size of crimped terminals M3 width of 5 8 mm or less to wire the E5CC E5EC E5AC or EBDC To connect bare wires to the terminal block of the E5CC E5EC E5AC or E5DC use copper braided or solid wires with a gage of AWG24 to AWG 18 equal to a cross sectional area of 0 205 to 0 8231 mm The stripping length is 6 to 8 mm Up to two wires of the same size and type or two crimped terminals can be inserted into a single terminal Use the specified size of crimped terminals M3 5 width of 7 2 mm or less to wire the EBCC U To connect bare wires to the terminal block of the E5CC U use copper braided or solid wires with a gage of AWG24 to AWG14 equal to a cross sectional area of 0 205 to 2 081 mm The stripping length is 5 to 6 mm Up to two wires of the same size and type or two crimped terminals can be inserted into a single terminal 6 Do not wire the termin
37. lying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on whic
38. me the The control outputs auxiliary A D controller must be repaired outputs and transfer outputs turn E344 converter Musa SAn ere PAGE ternal If the display is restored to normal OFF A current output will be approx error SIQUIS then a probable cause can be 0 mA and a linear voltage output will external noise affecting the control be approx OV system Check for external noise First cycle the power supply If the display remains the same the The control outputs auxiliary controller must be repaired outputs and transfer outputs turn Fill Bd hei a fln li ne internal If the display is restored to normal OFF A current output will be approx Vp then a probable cause can be 0 mA and a linear voltage output will external noise affecting the control be approx OV system Check for external noise Control continues and operation is normal cee This error is displayed when the peak The error message will appear for the FFFI Overcurrent current exceeds 55 0 A g following displays Heater Current Value 1 Monitor Leakage Current Value 1 Monitor The No 1 display for the following parameter flashes in Operation Level Et HB or HS If there is a HB or HS alarm the No or Adjustment Level rn i alarm 1 display will flash in the relevant Heater Current Value 1 Monitor LLI I setting level Leakage Current Value 1 Monitor However control continues and operation is normal will be displayed for the Valve Openi
39. n the PLC to read and write E5_IC parameters start and stop operation etc The ESL IC automatically performs communi cations with PLCs No communications program ming is required Number of connected Temperature Controllers 32 max Up to 16 for the FX Series Applicable PLCs OMRON PLCs CS Series CJ Series or CP Series Mitsubishi Electric PLCs MELSEC Q Series L Series or FX Series compatible with the FX2 or FX3 excluding the FX1S KEYENCE PLCs KEYENCE KV Series Programless communications When Digital Temperature Controllers are con nected set points and RUN STOP commands can be sent from the Digital Temperature Control ler that is set as the master to the Digital Temper ature Controllers that are set as slaves Slope and offsets can be set for the set point Number of connected Digital Temperature Con trollers 32 max including master Component Communications When Digital Temperature Controllers are con nected the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves Copying MELSEC is a registered trademark of Mitsubishi Electric Corporation KEYENCE is a registered trademark of Keyence Corporation 1 A Temperature Controller with version 1 1 or higher is required A Temperature Controller with version 2 1 or higher is required for the FX Series or the KV Series
40. ng Monitor parameter if any of the following error occurs Potentiometer Motor calibration has not been Close control The control output is Input Error performed OFF or the value that is set for the Position The wiring of the potentiometer is Check for the above errors MV at PV Error parameter is output proportional incorrect or broken Floating control Operation will be Models Only e The potentiometer input value is normal incorrect e g the input is out of range or the potentiometer has failed omnon E5CC E5CC U E5EC E5AC E5DC 800 Operation Parameters The following pages describe the parameters set in each level Pressing the 2 Mode Key at the last parameter in each level returns to the top parameter in that level Some parameters may not be displayed depending on the model and other settings Power ON Starting in Manual Mode Starting in Automatic Mode Manual Control Level Press the Key or the PP Key for at least 1s 1 Initial Setting Level Press the Key for less than 1 s Press the Key for at least 1 s 1 Press the Key for at least 1 s
41. of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation Systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS
42. onitoring device on a separate line eo 1 E5CC E5EC E5AC and E5DC Controllers that were shipped through November 2013 are UL recognized 2 An SELV separated extra low voltage system is one with a power supply that has double or reinforced insulation between the primary and the secondary circuits and has an output voltage of 30 V r m s max and 42 4 V peak max or 60 VDC max 8 Aclass 2 circuit is one tested and certified by UL as having the current and voltage of the secondary output restricted to specific levels 4 The specified torque is 0 5 N m for the ESCC U E5CC E5CC U E5EC E5AC E5DC 800 Precautions for Safe Use Be sure to observe the following precautions to prevent malfunction or adverse affects on the performance or functionality of the product Not doing so may occasionally result in faulty operation 1 This product is specifically designed for indoor use only Do not use this product in the following places e Places directly subject to heat radiated from heating equipment e Places subject to splashing liquid or oil atmosphere e Places subject to direct sunlight e Places subject to dust or corrosive gas in particular sulfide gas and ammonia gas e Places subject to intense temperature change e Places subject to icing and condensation e Places subject to vibration and large shocks 2 Use and store the product within the rated ambient temperature and humidity Gang mounting two or more Dig
43. or damaged Provided with the Controller The Waterproof Packing can be used to achieve an IP66 degree of protection Deterioration shrinking or hardening of the waterproof packing may occur depending on the operating environment Therefore periodic replacement is recommended to ensure the level of waterproofing specified in IP66 The time for periodic replacement depends on the operating environment Be sure to confirm this point at your site Consider three years a rough standard The Waterproof Packing does not need to be attached if a waterproof structure is not required The E5CC U cannot be waterproofed even if the Waterproof Packing is attached omnon E5CC 800 E5CC U 800 Adapter Y92F 45 Note 1 Use this Adapter when the Front Panel has already been prepared for the EBBLI 2 Only black is available Fixture Accessory 4 7 76 69 6 to 77 6 423342 I I 67 x 67 87 aes un WW Panel 1 to 8 mm Mounting Adapter Y92F 30 Accessory 2 2 47 To back of the E5CC 800 DIN Track Mounting Adapter Y92F 52 Note 1 This Adapter cannot be used together with the Terminal Cover 2 Remove the Terminal Cover to use the Adapter This Adapter is used to mount the
44. or electronic components When connecting or disconnecting the Main Unit do not allow the electronic components to touch the case omnon E5CC E5CC U E5EC E5AC E5DC 800 Shipping Standards The E5CC 800 E5CC U 800 E5EC 800 E5AC 800 and E5DC 800 comply with Lloyd s standards When applying the standards the following installation and wiring requirements must be met in the application Application Conditions linstallation Location The E5CC 800 E5CC U 800 E5EC 800 E5AC 800 and E5DC 800 comply with installation category ENV1 and ENV2 of Lloyd s standards Therefore they must be installed in a location equipped with air conditioning They cannot be used on the bridge or decks or in a location subject to strong vibration Precautions for Correct Use Service Life 1 Use the product within the following temperature and humidity ranges Temperature 10 to 55 C with no icing or condensation Humidity 25 to 85 If the product is installed inside a control board the ambient temperature must be kept to under 55 C including the temperature around the product 2 The service life of electronic devices like Digital Temperature Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components Component service life is affected by the ambient temperature the higher the temperature the shorter the service life and the lower
45. ounting is not possible in the vertical direction Maintain 48 x number of units 2 5 the specified mounting space between Controllers j To mount the Controller so that it is waterproof insert the o5 waterproof packing onto the Controller 49 When two or more Controllers are mounted make sure that the surrounding temperature does not exceed the allowable operating 60 min Group mounting does temperature specified in the specifications j nat allow waterproofing To attach the USB Serial Conversion Cable to the control panel 45 08 use a panel thickness of 1 to 2 5 mm 0 i 45 05 E5CC U 800 76 8 4 58 6 x 14 2 Gr H Ii D B m 58 p be E TIl HI Mounting Adapter Accessory The Setup Tool port is on the top of the Temperature Controller It is used to connect the Temperature Controller to the computer to use the Setup Tool The E58 CIFQ2 USB Serial Conversion Cable is required to make the connection Refer to the instructions that are provided with the USB Serial Conversion Cable for the connection procedure Note Do not leave the USB Serial Conversion Cable connected when you use the Temperature Controller Panel Cutout Mounted Separately Group Mounted 48
46. quence OFF PV JORE v limit alarm 8 6 11 Absolute value lower limit ON i ON EH A standby sequence is added to the absolute value lower with standby sequence Or n Ee ee oY limit alarm 9 6 12 LBA alarm 1 type only 7 13 PV change rate alarm 8 14 SP absolute value ON tum ON n This alarm type turns ON the alarm when the set point SP upper limit alarm OFF 9 SP OFF v is higher than the alarm value X 15 SP absolute value ON mmm ON m This alarm type turns ON the alarm when the set point SP lower limit alarm OE o SP 1c ORF oS _ is lower than the alarm value X Standard Control Standard Control NE REI on jun OFF MV OFF m MV 16 MV absolute value This alarm type turns ON the alarm when the manipulated upper limit alarm 9 Heating Cooling Heating Cooling variable MV is higher than the alarm value X Control Heating MV Control Heating MV ON tm OFF MV Always ON Standard Control Standard Control ON I X ON 7 X OFF S MV OFF 7 MV MV lute val i i 17 absolute value Heating Cooling This alarm type turns ON the alarm when the manipulated lower limit alarm 9 Control Cooling MV ON X OFF MV Heating Cooling Control Cooling MV Always ON variable MV is lower than the alarm value X omnon E5CC 800 E5CC U 800 1 2 3 With set values 1 4 and 5 the upper and lower limit values can be set independently for each alarm t
47. r limit OFF gt PV OFF d py alarm value X The alarm is ON when the PV is higher P than the SP by the deviation or more on atl x n xj Set the downward deviation in the set point by setting the 3 Lower limit OFF PV OFF ev alarm value X The alarm is ON when the PV is lower than SP of the SP by the deviation or more Set the upward deviation in the set point for the alarm up 4 Upper and lower limit on PE 3 per limit H and the lower deviation in the set point for the range 1 ORF SP PY alarm lower limit L The alarm is ON when the PV is inside this deviation range 5 Upper and lower limit with on 35 A standby sequence is added to the upper and lower limit standby sequence 1 hg OFF SP dd alarm 1 6 6 Upper limit with standby ON on TT A standby sequence is added to the upper limit alarm 2 sequence OFF SP PV OFF SP PV 6 7 Lower limit with standby on Xf ON a A standby sequence is added to the lower limit alarm 3 sequence OFF m PV OFF SP PV 6 E ON lum ON EX The alarm will turn ON if the process value is larger than 8 Absolute value upper limit oer 0 BY ize o the alarm value X regardless of the set point ON rx ON ad The alarm will turn ON if the process value is smaller than 3 AOSE Value ower amit ORE Ey 1 SER o the alarm value X regardless of the set point 10 Absolute value upper limit ow Tr ON i A standby sequence is added to the absolute value upper with standby se
48. raphical or proofreading errors or omissions OMRON AUTOMATION amp SAFETY OMRON AUTOMATION AND SAFETY THE AMERICAS HEADQUARTERS Hoffman Estates IL USA 847 843 7900 800 556 6766 e www omron247 com OMRON CANADA INC HEAD OFFICE Toronto ON Canada 416 286 6465 866 986 6766 www omron247 com OMRON ELECTRONICS DE MEXICO HEAD OFFICE M xico DF 52 55 59 01 43 00 01 800 226 6766 mela omron com OMRON ELECTRONICS DE MEXICO SALES OFFICE Apodaca N L 52 81 11 56 99 20 01 800 226 6766 mela omron com OMRON ELETR NICA DO BRASIL LTDA HEAD OFFICE Sao Paulo SP Brasil 55 11 2101 6300 www omron com br OMRON ARGENTINA SALES OFFICE Cono Sur 54 11 4783 5300 OMRON CHILE SALES OFFICE Santiago 56 9 9917 3920 OTHER OMRON LATIN AMERICA SALES 54 11 4783 5300 OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands 31 0 23 568 13 00 e www industrial omron eu Authorized Distributor Automation Control Systems Machine Automation Controllers MAC Programmable Controllers PLC Operator interfaces HMI Distributed I O Software Drives amp Motion Controls Servo amp AC Drives Motion Controllers amp Encoders Temperature amp Process Controllers Single and Multi loop Controllers Sensors amp Vision Proximity Sensors Photoelectric Sensors Fiber Optic Sensors Amplified Photomicrosensors Measurement Sensors Ultrasonic Senso
49. re servicing the product c Signal inputs are SELV limited energy 1 d Caution To reduce the risk of fire or electric shock do not interconnect the outputs of different Class 2 circuits 2 gt o If the output relays are used past their life expectancy contact fusing or burning may occasionally occur Always consider the application conditions and use the output relays within their rated load and electrical life expectancy The life expectancy of output relays varies considerably with the output load and switching conditions gt Even if you replace only the Main Unit of the E5DC 800 check the condition of the Terminal Unit If corroded terminals are used contact failure in the terminals may cause the temperature inside the Digital Controller to increase possibly resulting in fire If the terminals are corroded replace the Terminal Unit as well Tighten the terminal screws to the rated torque of between 0 43 and 0 58 Nem Loose screws may occasionally result in fire Set the parameters of the product so that they are suitable for the system being controlled If they are not suitable unexpected operation may occasionally result in property damage or accidents A malfunction in the product may occasionally make control operations impossible or prevent alarm outputs resulting in property damage To maintain safety in the event of malfunction of the product take appropriate safety measures such as installing a m
50. required insert the Waterproof Packing on the backside of the front panel The degree of protection when the Waterproof Packing is used is IP66 To maintain an IP66 degree of protection the Waterproof Packing and the Port Cover must be periodically replaced because they may deteriorate shrink or harden depending on the operating environment The replacement period will vary with the operating environment Check the required period in the actual application Use 3 years or sooner as a guideline If the Waterproof Packing and Port Cover are not periodically replaced waterproof performance may not be maintained If a waterproof structure is not required then the Waterproof Packing does not need to be installed omnon G Operating Precautions 1 When starting operation after the Digital Temperature Controller has warmed up turn OFF the power and then turn it ON again at the same time as turning ON power for the load Instead of turning the Digital Temperature Controller OFF and ON again switching from STOP mode to RUN mode can also be used 2 Avoid using the Controller in places near a radio television set or wireless installing These devices can cause radio disturbances which adversely affect the performance of the Controller Mounting Mounting to a Panel E5CC 800 There are two models of Terminal Covers that you can use with the E5CC 800 deseen Terminal Cover y E53 COV23 Sold separately Adap
51. rs Vision Sensors Industrial Components RFID Code Readers Relays Pushbuttons amp Indicators Limit and Basic Switches Timers Counters Metering Devices Power Supplies Safety Laser Scanners Safety Mats Edges and Bumpers Programmable Safety Controllers Light Curtains Safety Relays Safety Interlock Switches Cat No HO8I E 01 12 13 Note Specifications are subject to change 2014 Omron Electronics LLC Printed in U S A Printed on recycled paper e
52. stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and ex
53. tect is set to 0 i Move by setting password 169 NF Input Digital Filter Ay Moving Average Count Auto Manual Select une Addition dP MV Display Manual Output Method Manual MV Initial Value omnon E5CC E5CC U E5EC E5AC E5DC 800 Safety Precautions Be sure to read the precautions for all E5CC E5CC U E5EC E5AC E5DC 800 models in the website at http www ia omron com Warning Indications Indicates a potentially hazardous situation which if not avoided may N e o result in minor or moderate injury or in property damage Supplementary comments on what to do or avoid doing to use the product safely Supplementary comments on what to do or avoid doing to prevent failure to operate malfunction or undesirable effect on product performance Precautions for Safe Use Precautions for Correct Use Meaning of Product Safety Symbols Used to warn of the risk of electric shock under specific conditions Used for general prohibitions for which there is no specific symbol Used to indicate prohibition when there is a risk of minor injury from electrical shock or other source if the product is disassembled Used for general CAUTION WARNING or DANGER precautions for which there is no specified symbol This symbol is also used as the alerting symbol but shall not be used in this meaning on the product
54. ter Water Proof Packing Panel 1 For waterproof mounting waterproof packing must be installed on the Controller Waterproofing is not possible when group mounting several Controllers Waterproof packing is not necessary when there is no need for the waterproofing function 2 Insert the E5CC 800 into the mounting hole in the panel 3 Push the adapter from the terminals up to the panel and temporarily fasten the E5CC 800 4 Tighten the two fastening screws on the adapter Alternately tighten the two screws little by little to maintain a balance Tighten the screws to a torque of 0 29 to 0 39 N m E5CC U 800 For the Wiring Socket for the E5CC U purchase the P2CF 11 or PG3A 11 separately 1 For waterproof mounting waterproof packing must be installed on the Controller Waterproofing is not possible when group mounting several Controllers Waterproof packing is not necessary when there is no need for the waterproofing function The E5CC U 800 cannot be waterproofed even if the Waterproof Packing is inserted 2 Insert the E5CC E5CC U 800 into the mounting hole in the panel 3 Push the adapter from the terminals up to the panel and temporarily fasten the E5CC 800 E5CC E5CC U E5EC E5AC E5DC 800 4 Tighten the two fastening screws on the adapter Alternately tighten the two screws little by little to maintain a balance Tighten the screws to a torque of 0 29 to 0 39 N m E5EC E5AC 800 Adapter A
55. terminals e Tighten the terminal screws to a torque of 0 43 to 0 58 N m The specified torque is 0 5 N m for the E5CC U 800 e For the E5CC 800 E5EC E5AC or E5DC use the following types of crimp terminals for M3 screws Pt 5 8 mm max IO m max e For the E5CC U use the following types of crimp terminals for M3 5 screws m 7 2 mm max Z X 19 7 2 mm max AES S omnon E5CC E5CC U E5EC E5AC E5DC 800 Terms and Conditions of Sale omnon Ti Qa 9 10 11 12 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyers purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation char
56. the Digital Temperature Controller Front Covers Type Model Hard Front Cover Y92A 48H Soft Front Cover Y92A 48D omnon E5CC 800 E5CC U 800 Specifications Ratings A in model number 100 to 240 VAC 50 60 Hz Power supply voltage D in model number 24 VAC 50 60 Hz 24 VDC Operating voltage range 85 to 110 of rated supply voltage Power consumption 5 2 VA max at 100 to 240 VAC and 3 1 VA max at 24 VAC or 1 6 W max at 24 VDC Sensor input Temperature input Thermocouple K J T E L U N R S B W or PL II Platinum resistance thermometer Pt100 or JPt100 Infrared temperature sensor ES1B 10 to 70 C 60 to 120 C 115 to 165 C or 140 to 260 C Analog input Current input 4 to 20 mA or 0 to 20 mA Voltage input 1 to 5 V Oto 5 V or O to 10V Input impedance Current input 150 Q max Voltage input 1 MQ min Use a 1 1 connection when connecting the ES2 HB THB Control method ON OFF control or 2 PID control with auto tuning E5CC 800 SPST NO 250 VAC 3 A resistive load electrical life 100 000 operations minimum Relay output applicable load 5 V 10 mA yon E5CC U 800 SPDT 250 VAC 3A resistive load electrical life 100 000 operations minimum ap sani plicable load 5 V 10 mA QUpu Voltage output pe ke for driving SSR Output voltage 12 VDC 20 PNP max load current 21 mA with short circuit protection circuit
57. tra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 15 16 17 18 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non comp
58. xiliary output the If the display remains the same output will turn ON when the input p Control Range replace the Digital Temperature error occurs GERR Inputerror Temperature resistance Controller The error message will appear in the thermometer or thermocouple input the display is restored to normal display for the PV SP Lower Limit 20 C to SP Upper then the probable cause is external Limit 20 C noise affecting the control system Note 1 The heating and cooling SP Lower Limit 40 F to SP Upper Check for external noise control outputs will turn Limit 40 F OFF ESIB input Note For a temperature resistance 2 When the manual MV MV Same as specified input range thermometer the input is at stop or MV at error is Analog input considered disconnected if the set the control output is Scaling range 5 to 105 A B or B line is broken determined by the set value This is not an error It is displayed when the control range is wider Control continues and operation is CCEE PIN 1999 than the deoa normal range and the PV The value will appear in the display Display range exceeds the display for the PV exceeded range The PV is Refer to the E5LIC Digital Controllers displayed for the User s Manual Cat No H174 for range that is given on information on the 33313 PEUSIO DUE the left the iubar controllable range without the decimal point First cycle the power supply If the display remains the sa
59. y output 2 pt ind si Aj Control output cooling side m V TC ES B zd md OO e P P 0 Input power supply 4 Sensor temperature analog input 100 to 240 VAC 24 VAC DC no polarity Control output 1 QX CX RW Models with 1 Models with 1 Models with 1 Voltage Output Linear Current Relya Output for Driving SSR Output __ d 06 E 8 tput 1 Output 1 Output 1 ai E 9 Q i 7 C 7 4 i of the terminals depends on the model terminals that are shown with a gray background g with EMC standards the cable that connects the sensor must be 30 m or less If the cable length exceeds 30 m compliance with EMC standards will not be possible 4 Connect M3 crimped terminals Connect M3 5 crimped terminals for the E5CC U 800 omnon E5CC 800 E5CC U 800 Isolation Insulation Block Diagrams e E5CC 800 e E5CC U 800 Models with 2 Auxiliary Outputs Models with 2 Auxiliary Outputs Sensor input and CT input Sensor input Communications and event inputs Voltage output for driving SSR and linear current output Power Voltage output for driving SSR and linear current output supply Power Relay output supply Relay output NOD Auxiliary outputs 1 and 2 Auxiliary output 1 Auxiliary output 2 CL _ Reinforced insulation Reinforced insulation Li Functional isolation Functional isolation
60. ype and are expressed as L and H Set value 1 Upper and lower limit alarm Case 1 Case 2 Case 3 Always ON H 0 L 0 L H SP SPL H H SP L H lt 0 L gt 0 H gt 0 L lt 0 as Beet IH lt ILI IH gt ILI H LSP IHI 2 ILI H gt 0 L 0 SPH L IHI lt ILI Set value 4 Upper and lower limit range Case 1 Case 2 Case 3 Always OFF H lt 0 L lt 0 L H SP SPL H H SP L H 0 L gt 0 H gt 0 L lt 0 LI LL H 0L50 IHI lt ILI IHI gt ILI H LSP IHI 2 ILI H gt 0 L 0 SPH L IHI s ILI 4 5 6 T 8 9 Set value 5 Upper and lower limit with standby sequence For Upper and Lower Limit Alarm Described Above 2 e Case 1 and 2 Always OFF when the upper limit and lower limit hysteresis overlaps Case 3 Always OFF Set value 5 Upper and lower limit with standby sequence Always OFF when the upper limit and lower limit hysteresis overlaps Refer to the E5LIC Digital Controllers User s Manual Cat No H174 for information on the operation of the standby sequence Refer to the E5L IC Digital Controllers User s Manual Cat No H174 for information on the loop burnout alarm LBA Refer to the E5LIC Digital Controllers User s Manual Cat No H174 for information on the PV change rate alarm When heating cooling control is performed the MV absolute upper limit alarm functions only for the heating operation and the MV absolute lower limit alarm functions only for the cooling operation
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