- TDK
Contents
1. SION 015997 C ts 31ON 33S 0 Lr O tar Laan x O LFO SYY f 1 A v y y y TWNOIS OF digHN oO _ G3sN3sjor 318vN3 6 LIBIHNI 62 duviov e aaye GW XQV Azi 8e ws ov si Wa AS 8 SJOV ld 8 9XEW x MANOS GVH 1v14 ISN Wunsw TwNois e wusmmz asova sous Z 8 _ WL YNV1d 304 S31OH Gisx3sds one CONSE OA G ooaqysz qawwawWalr str _ BisXd sd te __ 9 MO oalez Oo Wi dWallei __ asnas e v 1SX3 salze yo od swivawalz PN aWal asnas N Q gS O es 1 Hee ETH eee ay z eeaeee eae aeee 0 D31WVS G 0Z LOdl 30193NNOO ONILVW IN3WN ISSV SNId 3 0123NNOO 8 SIVNOIS D31WVS V8 Q 7 L0 0Z L L dl NOLLAINDSIQ 3O193NNOO SIIIOW INdINO NOILOFAIC mies 1N32132HIQ MO BB BSI 168681 EEEE gear A33 COW T di 1 on FINGOW 310HOW 4 8 3100OW u E es 5 u S D AA OEL ur w En C ILON 335 ZX ALOE 8ST x Da TINGOW JINGOW 0 W 8 31ON 33 RS See Ia ICONS CX dALO ZZ 558 heee A sna SRH ae OL nis 08 mmm 0 0 AYE SNG 1 104110 JLON 33 SATT SJOvdr o At Ava SNE Ark SISIOVN8 ONI2. Connect Pin 5 amp 9 TDK Lambda 3 10 Series Rack connection Up to 2 racks with the same number of power supplies and rating voltage and current can be used to increase the output voltage To connect two Racks in series Connect Main Output bus bars in series Connect Sense twisted to Load point as shown in fig 3 10 or use Local Sensing using supplied Control Plugs Incase PMBus is used Connect J2 connector of both Racks by Interconnect Cable for Serial connection for cable construction see Table 3 10 Do not use Cable as of Table 3 9 On Rack put Switch SW1 to OFF position only for HFE2500 xx 5 PMBus option For Addressing see Table 1 5 e Output Voltage can be adjusted by potentiometers on both Racks Table 3 10 Rack Interconnection Cable for Serial connection Do not connect Twisted pair Twisted pair RJ45 Shielded Male Connectors should be used Cable must be shielded only connector shields are connected to cable shield Diodes should be connected in parallel with each unit output to prevent reverse voltage Each diode should be rated to at least the power supply rated output voltage and output current Do not connect SENSE and any signals referenced to SENSE between two Racks Only signals referenced to SIGNAL RETURN can be connected between Racks HFE2500 S1U MASTER SIGNAL RETURN SIGNAL RETURN TEMP ALARM D TEMP ALARM B PS EXIST C PS EXISTA INHIBIT D INHI
3. 3 9 Parallel connection of two Racks To connect two Racks in parallel for higher Output Current Connect Main Output Bus Bars in parallel Make the connections as short as possible and with equal length Connect Sense twisted pairs to Load point Connect J2 connector of both Racks by Cable for cable construction see Table 3 9 Slave Disconnect connection between VPROG and TRIM J1 5 and J1 6 Slave Switch SW1 to OFF position applicable for HFE2500 xx S PMBus option For addressing refer to Table 1 5 e Output Voltage can be adjusted by the trimmer on Master Rack Table 3 9 Rack Interconnection Cable Twisted pair Twisted pair Twisted pair RJ45 Shielded Male Connectors should be used Cable must be shielded only connector shields are connected to cable shield HFE2500 S1U MASTER 2 2 a 2 2 E m u X X l lt lt 2 2 it 16 ei TEMP ALARM TEMP ALARM B SIGNAL RETURN PS EXIST D PS EXIST B INHIBIT C INHIBIT A TEMP ALARM C TEMP ALARM A V TRIM SW1 RACK Address INTERCONNECTION CABLE LN 92 OUT HFE2500 S1U SLAVE SIGNAL RETURN SIGNAL RETURN TEMP ALARM D TEMP ALARM B PS EXIST D PS EXIST B INHIBIT C INHIBIT A z x 2 j x l lt Z ei u TEMP ALARM C TEMP ALARM A RACK Address Fig 3 9 Racks parallel connection diagram Note For PMBUS OPTION in the master rack 1 Disconnect Pin 5 amp 6 2
4. SMIADS IX9W ASN 61 AOVA AOA S3IOH ONILNNOW 1 SALON 01 C99V 1 T n EDS a SZ we Se as 358 VW SAOV ld 8 9XEW MddOS 115 ASN ONILNNOW T3NVd JINV I8 904 SATOH CX 0 L 060r SIHIOW JDVIIOA 1nd1nO 14949339 904 A334 IAOW m CX dALO SI Y ALON 33 CXdAL O l SS3a dv sndWd Ds 24105 JINGOW WANAOA amp inaow V TINGOW At eV SNE INdINO 1 Sha i 33 A Sng SIOVId Y INdLNO P CXdALO ZI S330 Va8ld ONILNNOW NW SNG SIIOH SW INdINO x 88 FEL TDK Lambda ALQ vO 902ZVI 20
5. BIT B AC FAIL C PS EXIST B INHIBIT PS EXIST D TEMP ALARM C SIGNAL RETURN TEMP ALARM INTERCONNECTION CABLE FOR SERIAL CONNECTION IN 02 OUT HFE2500 S1U SLAVE IGNAL RETUR SIGNAL RETURN TEMP ALARM D TEMP ALARM B J1 CONTROL Diodes rated at least Vout max and lout max Are user supplied PS EXIST PS EXIST B INHIBIT INHIBIT A TEMP ALARM C TEMP ALARM 2 x 2 x l lt Z V TRIM SW1 Fig 3 10 Serial connection diagram remote sense N TDK Lambda HFE2500 510 Outline Drawing GATIVISNI SINN O0SC33H NMOHS SIYADVA NLS 34H IHL 9 NOILVOlJIO3dS AHL OL ONIGSODOV 3aldH NMOHS 39 TIIM S1O8WAS STVAOAddV Al34VS ONILVa INFJYAIND ANY 39VITOA 3WVN T3dQOW WW 0 9 NVHI 3NOW SISSVHO 3H1 31 V3I3N3d LON 1S0 W SM332 S uJ28x1 72z 3000301 ONIN3IHOIL GAGNAWWODIN SM332S SWIS OLXSW JSN SISSVHO IHL OL 13319 Vg ONILNNOW 3HI OL u12 163 9 GQ3GaN3WWOO3N S33lM AVOT 304 9W anis on1 ISN S3MIM GVO1 33HSVM DNIAdS ANY S3HSVM LV1S LAN SSN Z OVA Y OL LINN STIIVI3O ONILLAS 04 TWANVW NOILONALSNI OL 83434 AHL OL SMIADS CIX9W ASN 1 6L AOVWA SATOH ONILNNOW 1
6. CES MARKED A FIX OPTION BRACKET IA706 32 06_ TO THE RACK ASSEMBLY IA706 32 01 00_ Fig 2 5 Mounting options brackets and screws are included 1A706 32 06_1 140 0 1A706 32 07 Mounting for 19 Euro Rack TDK Lambda 3 Typical applications 3 1 Basic connection For basic connection the supplied Control Plug should be inserted to J1 HFE2500 S1U SIGNAL RETURN SIGNAL RETURN TEMP ALARM D TEMP ALARM B J1 CONTROL SIGNAL RETURN PS EXIST D PS EXIST B INHIBIT C INHIBIT A TEMP ALARM C TEMP ALARM Fig 3 1 Basic connection diagram 3 2 Remote sensing ATTENTION 1 Maximum voltage drop on load wires HFE2500 12 0 25V wire HFE2500 24 0 5V wire 48 1V wire 2 Twisted wires should be used for Remote Sense connection 3 If Remote Sensing is used do not break Main Output connection Voltage drop on Load connection HFE2500 S1U SIGNAL RETURN SIGNAL RETURN TEMP ALARM D TEMP ALARM B J1 CONTRO cyt PS EXIST D PS EXIST B INHIBIT C INHIBIT A AC FAIL B TEMP ALARM C TEMP ALARM A SIGNAL RETURN Fig 3 2 Remote Sensing connection diagram 3 3 On Off control for the entire Rack Switch closed Output ON Switch open Output OFF HFE2500 S1U SIGNAL RETURN SIGNAL RETURN TEMP ALARM D TEMP ALARM B J1 CONTROL PLUG Q PS EXIST D PS EXIST B INHIBIT C INHIBIT A NC SENSE SIGNAL RETURN TEMP ALARM C TEMP ALARM A Fig 3 3 Entire rack On Off control dia
7. FAIL DC OK 12V AUX SCL 37 RETURN SDA SMB ALERT All 40 The SIGNAL RETURN is isolated from the output 27 INHIBIT_A Turns OFF the Main Output by electrical signal or dry contact A SIGNAL RETURN SHORT or 0 0 6V Output OFF OPEN or 2 15V Output ON Input signal for PS in position B Same as 27 B RETURN 29 INHIBIT C Input signal for PSinpositionC Sameas27 C SIGNALRETURN 30 INHIBIT D Input signal for PS in positionD Sameas27 _ SIGNALRETURN __ NOT CONNECTED ooo S S S Output signal of PS in position A _33 PS_EXIST_B Output signal of PS in position B Same as32 B SIGNALRETURN _34 PS EXIST C Output signal of PS in position C Same as 32 C SIGNALRETURN _35 PS_EXIST_D_ Output signal of PS in position D Same as 32 D SIGNALRETURN NOT SEN 38 12V_AUX Output Auxiliary supply 11 2 12 5VDC Not affected by any signal or fail state SIGNAL RETURN Input for entire rack Turns ON the Main Output by electrical signal or dr add portal SHORT or 0 0 6V Output ON OPEN or 2 15V e OFF id TDK Lambda 1 2 J2 Pin Allocation Chart J2 connector RJ45 type is used for parallel connection of two Racks Pin 1 Pin 1 Table 1 2 __ IN 77 CURRENT SHARE Pins BEE 4 SENSE 4 6 SIGNAL_RETURN 8 SMBALRT 1 3 Output Bus Bar Connections The HFE2500 S1U has two identical Output Bus Bar connections on both sides
8. LNNOW eer ma 304 STIOH SW M RS LNdLNO TDK Lambda HFE2500 S1U TB Outline Drawing ool vol 9 ALON 33 uJ2 639 r 1 INOAOL GIGNIWWODIY VW MINOS SWIS YOLDANNOD 81 NSNL3S TWNOIS oNfoz 3SN3S 0I 318vVN3 2 LIgIHNI 6Z avs ov el 33M A 6 XnV AZk d LIgIHNI SZ 9 vs 81 wie AS 8 TVN9IS V LIGIHNI ZZ OVI LL Z ON 9 NYNLSY TVNSIS 9Z v vs ov g WISL 9 2 LSX3 Sd re OQ vz WIV dW al r S1 INAWNOISSV SNId JOLOANNOD TOULNOD 8 517315 D31WVS 3 Q 02 1Gdl YOLOANNOD ONILVW O31WVS 3 v3l Q 1 LO 0Z L LEldl NOILdINOSIA YOLOINNOD NOILO3aIG all V d C FINGOW 4 2 JINGOW 1 9 SINGOW V 31n1dOW CXdAL G ALON 33 O14 S 9cv wu 0 9 NVHI 38OW SISSVHO SHI 31 ValldN3d LON ISAW SMIADS Q3TIVISNI SLINA u15631 2z INOYOL ONIN3IHOIL T3QN3WWOO3N SM332S O0SC342H HLIM NMOHS SI XOVA NLS 34H 7 SW3S OLXSW ASN SISSVHO OL 13530 Vald ONILNNOW 1 OL SOQ 1 TIVNIWASL I31v n SNI GaA0dddV IN SSN 9 9S Zr 3000301 NOILVOl3IO3dS FHL OL ONIQSODOV QI3QN3WWO2O38 S38IM QV OT 404 9W anis on ASN NIXIJ J93H NMOHS 38 TIIM STOSWAS STVAO ddV AlddVS S38IM QVO1 AFHSVM DNIA4S ANY SI3HSVM LV14 LAN 381 C ANY ONILV3 INF3IAND ANY 39VITOA 3WVN IAOW JOVA Y OL LINA STIIVI3O ONILI3S IWANVW NOILONALSNI OL 93433 p AHL OL
9. RONMENTAL CONDITIONS The HFE2500 S1U has been evaluated to Overvoltage category Il The HFE2500 S1U intended for use in the following operation conditions Indoor use Pollution degree 2 Max operational altitude 3000m above sea level Ambient temperature 10 C 50 C at 100 load up to 70 C with output de rating applied refer to Specification above GROUNDING HFE2500 S1U rack is Class product To minimize shock hazard the HFE2500 S1U rack must be connected to an electrical ground The instruments must be connected to the AC power supply mains through a three conductor power cable with the ground wire firmly connected to an electrical ground safety ground at the power outlet For instruments designed to be hard wired to the supply mains the protective earth terminal must be connected to the safety electrical ground before any other connection is made Any interruption of the protective ground conductor or disconnection of the protective earth terminal will cause a potential shock hazard that might cause personal injury LIVE CIRCUITS Operating personnel must not remove the HFE2500 S1U rack cover No internal adjustment or component replacement is allowed by non TDK Lambda qualified service personnel Never replace components with power cable connected To avoid injuries always disconnect power discharge circuits and remove external voltage sources before touching components Restricted Access Area HFE2500 S1U rack should only be
10. TDK Lambda HFE2500 S1U RACK INSTRUCTION MANUAL HFE2500 S1U SERIES RACK SPECIFICATIONS Number of power supply mode obo Ne 1 Maximum of 4 x HFE2500 of the same model output voltage rating and options Maximum output power 9500W for 4 units inserted refer to HFE2500 specifications for derating Maximum output current 320A per output Total 640A 2 3 Input voltage frequency range x E 85 265Vac continuous 47 63Hz Single phase separate input for each PS module Maximum input current at 115 230Vac 15 12 for each HFE2500 power supply module Maximum Line Regulation Less than 0 2596 of rated output voltage Less than 0 896 of rated output Current Separate for each power supply HFE2500 S1U IEC inlet type C20 HFE2500 S1U TB Terminal Block Two bus bars outputs for each output terminal two sides p Refer to outline drawing A 4 Maximum Load Regulation 5 AC input connector 0 11 12 Remote sensing x34 V Possible Refer to Fig 3 2 Possible Refer to Fig 3 9 Possible Refer to Fig 3 10 Remote On Off control Separate control for each PS unit by electrical signal or dry contact INHIBIT OFF 0 0 6V or short ON 2 15V or open Refer to Fig 3 4 14 Remote On Off control Common for all PS units by electrical signal or dry contact ENABLE ON 0 0 6V or short OFF 2 15V or open Refer to Fig 3 3 Separate signal for each PS unit Open collector signal Ma
11. accept any interference received including interference that may cause undesired operation NOTE This equipment has been tested and found to comply with the limits for a Class A Radiated Emission digital device pursuant to Part 15 ofthe FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in acommercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense WARNING Modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment under FCC Rules CE NOTICE European Union Marking by the CE Symbol indicates compliance to the EMC Directive and the Low Voltage Directive of the European Union Such marking is indicative that the HFE2500 S1U rack meets the following technical standards EN 55022 2006 A1 2007 Limits and Methods of Measurement of Radio Interference Characteristics of Information Technology Equipment EN 55024 1998 A1 2001 A2 2003 Information Technology Equipment Immunity characteristics Limits and methods of measurement EN 60950 1 2006 Saf
12. allel operation Series operation Vibration E Built to meet IEC60068 2 64 Basic Transportation Shock EN Built to meet IEC60068 2 27 Basic Transportation Applicable safety standards UL60950 1 Second Edition EN60950 1 Second Edition Output Ground 12V 24V models 500Vrms 1min Output Ground 48V model 2250Vdc 1min Input Output 3000Vrms 1min Input Ground 2000Vrms 1 min 31 Withstand voltage Insulation resistance More than 100Mohm at 25 C and 70 RH Output Ground 500Vdc Weight Typ with accessories Size W H D 445x43 6x401 Refer to Outline Drawing Notes 1 Mixing of PMBus option units HFE2500 xx s and standard units HFE2500 xx is not allowed The Output of all HFE2500 Modules are connected in parallel in the Rack 2 For cases where conformance to various safety standards UL EN etc is required Input Voltage is to be described as 100 240Vac 50 60H2 3 Maximum voltage drop on load connection HFE2500 1 2 0 25V wire HFE2500 24 0 5V wire HFE2500 48 1V wire 4 From 85 132Vac or 170 265Vac constant load 5 From No load to rated load constant input voltage Measured at the sensing point in remote sense 6 Use UL approved Insulated terminal lugs TDK Lambda REGULATORY NOTICES FCC NOTICE This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must
13. ction Output Bus Bars J2 J1 Adjustment trimmer Output Bus Bars UUUUUUUUUU aes 1009 00 HFE2500 S1U TB nior A P di AC Line Inputs 1 1 J1 Connector for Control and Monitoring Mating for J1 Control Plug provided or custom made plug cable should be inserted to J1 for proper operation of HFE2500 rack Refer to Chapter 3 for connection diagrams Control Mating Plug J1 Pin Allocation Chart see Table 1 1 J1 connector description P N IPLT1 120 01 L D RA SAMTEC Mating Plug description P N IPD1 20 D SAMTEC TDK Lambda Table 1 1 J1 Connector Pin Allocation Chart Description Contro Referenced to plug J1 SENSE Negative sense Connected to LS for local sensing or V on Load side short Connected to Negative Output bus bar through 3 Ohm resistor Positive sense Connected 15 for local sensing or V on Load side Sh EEE Connected to Positive Output bus bar through 3 Ohm resistor i BEDV Input 0 5V referenced to S Provides Vout programming by Voltage 6 TRM Output of Rear Panel potentiometer for manual adjustment of Output Voltage All 7 PROG Input 0 5V referenced to S Provided current limit programming by external voltage Refer to Fig 3 6 1 and 3 7 1 5V fix output for standard option unit Ciment programming when PMBusoptonisteingusea 5988 _ Output signal of PS in position A LOW when the inte
14. efer to the instruction manual Indicates hazardous voltage This symbol indicates the presence of a hot surface or component Touching this surface could result in bodily injury Indicates ground terminal Protective Ground Conductor Terminal Indicates first Line supply terminal Indicates second Line or Neutral supply terminal Denotes hazard An attention to a procedure is called Not following the procedure correctly could result in personal injury A WARNING sign should not be skipped and all indicated conditions must be fully understood and met Denotes hazard An attention to a procedure is called Not following the procedure correctly could result in damage to the equipment TDK Lambda SICHERHEITS HINWEISE Vorsicht Die folgenden Sicherheitsvorschriften m ssen vor Inbetriebnahme und in jedem Betriebszustand bei Service oder Reparatur beachtet werden Missachtung der Sicherheitsvorschriften und Warnhinweise aus diesem Handbuch f hren zur Verletzung der bestehenden Sicherheitsstandards Bei Betrieb des Ger tes ausserhalb dem bestimmungsgem ssen Einsatz k nnen die im Ger t integrierten Schutzfunktionen beeintr chtigt werden TDK Lambda ist nicht haftbar f r Sch den die durch Missachtung dieser Sicherheitsvorschriften entstehen k nnen Vorsicht Das HFE2500 S1U Rack ist nicht f r die Verwendung als kritische Komponente in nuklearen Steuerungssystemen lebenserhaltenden Systemen oder Ger te f r den Einsatz in
15. ety of Information Technology Equipment A Declaration of Conformity in accordance with the preceding directives and standards has been made and is on file at our EU representative TDK LAMBDA UK located at Kingsley Avenue Ilfracombe Devon EX34 8ES UK WARNING This is a Class A Radiated Emission product On a domestic environment this product may cause radio interference in which case user may be required to take adequate measures SAFETY APPROVALS UL60950 1 Second Edition UL Listed C UL for Canada IEC EN 60950 1 Second Edition CE marking when applied to the HFE2500 510 product indicates compliance with the Low Voltage Directive 2006 95 EC in that it complies with EN60950 1 Second Edition TDK Lambda SAFETY INSTRUCTIONS CAUTION The following safety precaution must be observed during all phases of operation service and repair of this equipment Failure to comply with the safety precautions or warnings in this document violates safety standards of design manufacture and intended use of this equipment and may impair the built in protections within TDK Lambda shall not be liable for user s failure to comply with these requirements CAUTION HFE2500 S1U rack is not authorized for use as critical component in nuclear control systems life support systems or equipment for use in hazardous environments without the express written approval of the managing director of TDK Lambda INSTALLATION OVERVOLTAGE CATEGORY amp ENVI
16. gef hrlichen Umgebungen ohne die ausdr ckliche schriftliche Genehmigung durch TDK Lambda zugelassen Betriebsbedingungen und Umweltbedingungen Das HFE2500 S1U Rack ist zur Installation gem ss berspannungs Kategorie 2 evaluiert worden Das HFE2500 S1U Rack ist gem ss den Sicherheitsabnahmen f r folgende Betriebsbedingungen bestimmt Station re Einrichtungen in Geb uden Verschmutzungsgrad 2 Erlaubte Betriebsh he bis zu 3000m Umgebungstemperaturbereich 10 bis 50 C bis zu 70 C mit Derating Details entnehmen Sie bitte dem Datenblatt Erdungskonzept Dieses Produkt ist ein Ger t der Schutzklasse 1 Zur Vermeidung von gef hrlichen Energieinhalten und Spannungen ist das Gehause an eine Schutzerde anzuschliessen Der PE Anschluss ist an einen festen Erder anzuschliessen Bei Festverdrahtung des Ger tes ist sicherzustellen dass der PE Anschluss als erstes angeklemmt wird Jede m gliche Unterbrechung des PE Leiters oder Trennung der PE Verbindung kann einen m glichen elektrischen Schlag hervorrufen der Personensch den zur Folge hatte Spannungsf hrende Teile Die Ger teabdeckung darf nicht durch Endanwender ge ffnet werden Interne Modifikationen sowie Bauteileaustausch ist nur durch TDK Lambda qualifiziertes Personal erlaubt Vor Austausch von Bauteilen ist das Netzkabel bzw die Versorgungsspannung zu trennen Energieversorgungsanschl sse sind immer zu trennen um Personensch den durch gef hrliche Energieinhal
17. gram TDK Lambda 3 4 Individual On Off control for each PS Switch closed Output OFF Switch open Output ON HFE2500 S1U SIGNAL RETURN SIGNAL RETURN TEMP ALARM D TEMP ALARM B J1 CONTROL NC SIGNAL RETURN PS EXIST D PS EXIST B INHIBIT C INHIBIT A AC FAIL B TEMP ALARM C TEMP ALARM A Fig 3 4 individual units On Off diagram 3 5 Supervisory signals Following signals are accessible from each power supply at J1 DC OK AC FAIL PS EXIST TEMP ALARM These signals are Open Collector type Max 15V 10mA isolated from Output and referenced to SIGNAL RETURN Fig 3 5 presents example of the typical connection for DC OK signal of power supply in position A HFE2500 S1U SIGNAL RETURN 12V AUX PS EXIST C S EXISTA SIGNAL RETURN TEMP ALARM D TEMP ALARM B J1 CONTROL PS EXIST D PS EXIST B INHIBIT C INHIBIT A SENSE SIGNAL RETURN TEMP ALARM C TEMP ALARM A Fig 3 5 OK signal connection diagram for Power Supply in Position A 3 6 Output Voltage programming by External Voltage Voltage Programming V OUT V HFE2500 S1U 60 48V Model 50 40 SIGNAL RETURN TEMP ALARM D TEMP ALARM B 7 2 1 zi z o u J1 CONTROL 30 24V Model i E 12V Model SIGNAL RETURN PS EXIST D PS EXIST B INHIBIT C INHIBIT A TEMP ALARM C TEMP ALARM A V PROG V Fig 3 6 Output Voltage programming by Externa
18. in der Hausinstallation vorgesehen werden SICHERUNGEN Das HFE2500 S1U Rack selbst verf gt ber keine Absicherung TDK Lambda Sicherheits und Warnsymbole WARNUNG ACHTUNG Pore spp VORSICHT Spannungsf hrende Teile Gefahr durch elektrischen Schlag bzw Energieinhalte Handbuch Symbol Das Ger t bzw Ger teteile warden mit diesem Symbol gekennzeichnet wenn es f r den Benutzer notwendig ist sich auf die Anweisungen im Handbuch zu beziehen Zeigt spannungsfuhrende Teile mit gef hrlicher Spannung an Dieses Symbol weist auf das Vorhandensein einer hei en Oberfl che oder Komponente Das Ber hren dieser Oberfl che kann zu Verletzungen f hren Zeigt Masse Anschluss an keine Schutzerde z B Masseanschluss an einen Verbraucher Schutzleiter Anschlussklemme Dieser Warnhinweis beschreibt Gefahren deren Nichteinhaltung zu Personensch den f hren k nnen Die Warnhinweise m ssen daher zwingend wie im Handbuch beschrieben in der Applikation eingehalten werden Diese Sicherheitsinformation weist auf Gefahren im t glichen Umgang mit dem Ger t hin deren Missachtung zu Fehlfunktionen oder Defekten in deer Applikation f hren k nnen Bitte lesen Sie diese Sicherheitsinformationen bevor Sie das Ger t einbauen oder in Betrieb nehmen TDK Lambda 1 REAR PANEL CONNECTIONS AND CONTROLS Fig 1 1 Rear view of HFE2500 S1U series AC Line Inputs HFE2500 S1U m y nn Address Sele
19. installed in a Restricted Access Area Access should be available to service personnel only PARTS SUBSTITUTIONS amp MODIFICATIONS Parts substitutions and modifications are allowed by authorized TDK Lambda service personnel only For repairs or modifications the instrument must be returned to TDK Lambda service facility AC INPUT AC INPUT RATING AC POWER CABLES CAUTION ATTENTION Risk of electrical shock and energy hazard Disconnecting one Risque de choc et de danger e lectriques Le de branchement power supply line disconnects only one power supply module d une seule alimenttation stabilise e ne de branche To isolate the unit completely disconnect all power supply uniquement qu un module Alimentation Stabilise e lines Terminal blocks should only be used by professional Pour isoler completement le module en cause il faut workers to connect AC cables de brancher toutes les alimentations stabilise es ACHTUNG Do not connect HFE2500 S1U to mains supply exceeding the input voltage and frequency rating of HFE2500 S1U The input voltage and frequency rating is 100 240V 50 60Hz For safety reasons the mains supply voltage fluctuations should not exceed 10 of nominal voltage Spannungsf hrende Teile Gefahr durch elektrischen Schlag order hohe Energieinhalte Alle Netzstecker der einzelnen Komponenten bzw der Einsch be m ssen getrennt werden damit das System spannungsfrei ist Die Eingangsklemme der Stromversorgu
20. l Voltage TDK Lambda 3 6 1 Output Current programming by External Voltage Current Limit Programming Icl Irated 120 HFE2500 S1U 100 SIGNAL RETURN SIGNAL RETURN TEMP ALARM D TEMP ALARM B INHIBIT D INHIBIT B 80 J1 CONTROL 6096 Programming 0 Voltage 40 20 PS EXIST B INHIBIT A AC FAIL D PS EXIST D INHIBIT 096 SIGNAL RETURN TEMP ALARM TEMP ALARM A 0 1 2 3 4 5 Fig 3 6 1 Output Current programming by External Voltage V Prog V 3 7 Output Voltage programming by PMBus HFE2500 S1U SIGNAL RETURN SIGNAL RETURN TEMP ALARM D TEMP ALARM B PS EXIST C PS EXIST A J1 CONTROL SIGNAL RETURN PS EXIST D PS EXIST B INHIBIT C INHIBIT A TEMP ALARM C TEMP ALARM A Fig 3 7 Output Voltage programming by PMBus 3 7 1 Output Current programming by PMBus HFE2500 S1U SIGNAL RETURN SIGNAL RETURN TEMP ALARM D TEMP ALARM B PS EXIST A J1 CONTROL SIGNAL RETURN PS EXIST D PS EXIST B INHIBIT C INHIBIT A TEMP ALARM C TEMP ALARM A SENSE Fig 3 7 1 Output Current programming by PMBus 3 8 PMBus Host connection To connect the rack to the Host computer connect communication cable refer to table 3 8 for cable connection between J2 and computer Table 3 8 PMBus Cable Twisted pair Twisted pair RJ45 Shielded Male Connector should be used Cable must be shielded only connector shield is connected to cable shield 15 TDK Lambda
21. mming the power supply into the rack can damage the connectors on the rear of the supply and inside the rack 2 2 Definition of Power Supplies Position Position A Position B Position C Position D Fig 2 2 Power supply positions TDK Lambda 2 3 Keying Option to define the Rack s Voltage Keying Option can be installed to ensure that only the correct Power Supply can be inserted into the Rack The Key Option consists of two parts Power Supply Key one per unit Fig 2 3a and Rack Keys 5 per Rack Fig 2 3b Power Supply Key and Rack Keys should be fixed by Flat head screws M3x6 in position corresponding to Output Voltage Position of voltage key slot Fig 2 3a Assembly of PS Key Fig 2 3b Assembly of Rack Key Rack Top View Fig 2 3d Example Rack Key assembled for 24V power supplies Fig 2 3c Example 24V Model with assembled Key 2 4 Blank Panel In case all positions of the Rack are not filled with supplies Blank Panel should be used to ensure proper Air Flow It is recommended to interleave supplies and Blank Panels wherever possible Fig 2 4 amp Blank Panel mounting TDK Lambda 2 5 Rack mounting options Rack can be mounted into 19 Rack Cabinet which suits both USA and European Standards OPTION BRACKET SEMS SCREW M5x10 2 PLACES MARKED A FIX OPTION BRACKET IA706 32 07_ TO THE RACK ASSEMBLY IA706 32 01 00_ OPTION BRACKET 1A706 32 06 SEMS SCREW M5x10 PLA
22. ng ist nur innerhalb eines Gesamtsystemes zu verwenden AC Cables are not provided with unit Refer to table below for recommended AC cables HFE2500 S1U HFE2500 STU TB Standard high temprature power cable with type C19 Min 14AWG 1 5 mm rated Min 300Vac appliance plug rated EU 16A 250V US C 20A 250V 809C for supply and ground connection Terminal Lug Use UL approved Insulated terminal lugs HEAT HAZARD WARNING Top bottom and side surfaces may become hot when operating the unit continuously To reduce the risk of injury from a hot surface allow the surface to cool before touching ENERGY HAZARD The main output of HFE2500 S1U is capable of providing hazardous energy Due to hazardous energy level the output bus bars and connections therefore must not be user accessible Manufacturer s final equipment must provide protection to service personnel against inadvertent contact with output bus bars 3 TDK Lambda OVERCURRENT PROTECTION A readily accessible branch circuit over current protective device rated 30A max per each input must be incorporated in the building wiring The protective device must disconnect both supply line simultaneously FUSES There are no fuses in the HFE2500 S1U rack SYMBOLS gt gt L1 L2 N WARNING CAUTION Risk of Electrical Shock Instruction manual symbol The instrument will be marked with this symbol when it is necessary for the user to r
23. of Rear Panel They are connected in parallel in the Rack Each or both of them can be used for output connections ATTENTION Maximum allowable current for each pair of Output Bus Bars 320A Total Output Current 640A MAXIMUM 320A MAXIMUM 320A Fig 1 3a Output Bus Bars Protection Cover Fig 1 3b Installation of Output Bus Bars Protection Cover 1 4 Output Voltage adjustment Trimmer Output Voltage may be adjusted by the Rear Panel Trimmer Output voltage range V 9 6 13 2 19 2 29 0 38 4 58 NOTE manual trim setup not to be used with S PMBus versions See section 3 7 Setup Output Voltage programming by PMBus TDK Lambda 1 5 PMBus address Each slot in the Rack see fig 2 2 has its own address for PMBus communication Valid only if S option power supply is being used In case parallel connection of two racks is used SW1 located at the rear panel is used to differentiate between addresses for the same slots see Table 1 5 Position In Rack Address Bin 0010011 0010101 0010111 C 8 5 T 2 RACK MECHANICAL FEATURES 2 1 Insertion and extraction of the PS m Fig 2 1 Release Knob To insert the power supply push unit into To extract power supply elevate the the rack with extraction handle closed release knob and pull the extraction handle simultaneously CAUTION When inserting a power supply into the rack do not use unnecessary force sla
24. rnal temperature is within safe limit IL EME HIGH approximately 10 C s Thermal shut down a dL Open Collector 15V Max sink Current 10mA max 12 TEMP B Output signal of PSinpositionB Sameas11 B SIGNALRETURN 13 TEMP C Output signal of PS in position C Same as 1i C SIGNALRETURN 14 TEMP_ALM_D_ Output signal of PS in position D Sameas 11 D SIGNALRETURN 15 NOTConnEcTED o o o ooo Output signal of PS in position A LOW when the input voltage is 85Vac lt Vin lt 270Vac 16 AC_FAIL_A HIGH when the na ae is 85Vac gt Vin or Vin gt 270Vac n Open Collector 15V Max sink Current 10mA max 17 ACFAL B Output signal of PS in position B Same 16 B SIGNALRETURN 18 ACFAIL C Output signal of PS in position C 16 C SIGNALRETURN 19 ACFAIL D Output signal of PS in position D Same as 16 D SIGNALRETURN 20 o o Output signal of PS in position A DC OK A LOW when the output voltage is higher than 85 95 of Vout setting n SIGNAL RETURN Open Collector 15V Max sink Current 10mA max 22 DC OK B Output signal of PS in position B Sameas21 B SIGNALRETURN 23 DC OKC Output signal of PS in position C Sameas 21 C SIGNALRETURN 24 DC OK D Output signal of PS in position D Same as 21 D SIGNALRETURN 25 S y 26 SIGNAL Reference for ENABLE INHIBIT TEMP ALARM AC
25. te und Spannungen auszuschliessen Die Stromkreise sind zu entladen externe Spannungsquellen sind zu entfernen bevor auf Bauteile bzw Komponenten Ebene gearbeitet wird Anderungen und Bauteileersatz Ersatzteilaustausch und Anderungen d rfen nur von autorisiertem TDK Lambda SERVICE PERSONAL durchgef hrt werden F r Reparaturen oder Anderungen ist das Ger t zur TDK Lambda Service Niederlassung zu retournieren Anschluss an Versorgungsstromkreis Der Betrieb des HFE2500 S1U ist nur f r den daf r spezifizierten Wechselspannungsbereich und der angegebenen Frequenz erlaubt Die Eingangsspannung und Frequenz ist 100 240V bei 50 60Hz Aus Gr nden der Sicherheit sollten die Netzspannungsschwankungen im Bereich von 1096 der Nennspannung liegen Heisse Oberflachen WARNUNG Im Dauerbetrieb erw rmen sich die Geh useoberfl chen Um das Verletzungs Risiko durch heisse Oberfl chen zu minimieren sollte das Ger t einige Zeit abk hlen k nnen bevor weitere Arbeiten durchgef hrt werden Gefahrlicher Energieinhalt Der Hauptausgang des HFE2500 S1U liefert gef hrlich hohe Energieinhalte Aufgrund der gef hrlichen Energieinhalte m ssen die Stromschienen und die Ausgangsanschl sse abgedeckt sein und d rfen f r den Benutzer nicht zug nglich sein Der Endger te Lieferant hat f r die Ber hrungssicherheit der Ausg nge und Stromschienen Sorge zu tragen berstromschutz Eine leicht zugangliche Vorsicherung mit 30A max pro Eingang muss
26. ximum sink current 15 DC OK signal 10mA Tracking output setting LOW when Vout gt 90 5 from output voltage setting Refer to Fig 3 5 16 AC fail sianal Separate signal for each PS unit Open collector signal Maximum sink current 9 10mA LOW when input voltage is 85Vac lt Vin lt 270Vac Refer to Fig 3 5 Separate signal for each PS unit Open collector signal Maximum sink current 10mA 17 Over Temperature alarm signal LOW when the internal temperature of the unit is within safe limit HIGH approximately 10 C below Thermal shut down Refer to Fig 3 5 Output voltage trimming LPs Common for all PS units by built in potentiometer Refer to Sec 1 4 19 Output voltage programming Common for all PS units by 0 5V signal Refer to Fig 3 6 by external voltage OCP programming by external voltage pu Common for all PS units by O 5V signal Refer to Fig 3 6 1 21 Output voltage programming Common for all PS units Refer to Instruction Manual Fig 3 7 via PMbus interface OCP programming via PMbus interface Common for all PS units Refer to Instruction Manual Refer Fig 3 7 1 Auxiliary power supply EH 11 2 12 5VDC Maximum output current 0 5A 10 50 C 100 load 24 Operating temperature 50 C to 60 C Derating 2 C 60 C to 70 C Derating 2 5 C 25 Storage temperature 30 85 C Operating humidity p 10 9096 RH no condensation Storage humidity 10 9596 RH no condensation 1 Par
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