User manual
Contents
1. 2006 42 EG 2004 108 EWG S EG KONFORMITETSFORKLARING Undertecknarna intygar harmed det 1 detalj betecknade maskin uppfyller de Europeiska direktiven 2006 42 EG Maskindirektiv och 2004 108 EEG Elektromagnetisk talighet EMV inklusive ndringarna i detta och den motsvarande r ttsf rordningen f r att oms tta direktiven 1 nationell Undertecknarna har var for sig fullmakt att sammanstalla den tekniska dokumentationen SK vyhlasenie zhode Dolu podp san t mto potvrdzujeme ze podrobn popis uveden stroje Zodpoved Eur pskym smerniciam 2006 42 EC ernica pre stroje 2004 108 EWG elektromagnetick tolerancia EMV vr tane jeho neskor ch prav rovnako zodpoved aj pr slu n m pr vnym nariadeniam uplatnenie smernic v r mci n rodn ho pr va Ka d z podp san ch je jednotlivo splnomocnen2. 2006 42 EG 2004 108 EWG 5 EG KONFORMITETSFORKLARING Undertecknarna intygar harmed att det detalj betecknade maskin uppfyller de Europeiska direktiven 2006 42 EG Maskindirektiv och 2004 108 EEG Elektromagnetisk t lighet EMV inklusive ndringarna i detta och den motsvarande rattsforordningen f r att oms tta direktiven i nationell r tt Undertecknarna har var for sig fullmakt att sammanstalla den tekniska dokumentationen SK vyhlasenie zhode Dolu podp san tymto potvrdzujeme Ze podrobny popis uveden stroje Zodpoveda Europskym smerniciam 2006 42 EC pre stroje 2004 108 EWG elektromagneticka tolerancia EMV vr tane jeho neskor ch prav rovnako zodpoved aj pr slu n m pr vnym nariadeniam na uplatnenie smern c v r mci n rodn ho pr va Kazdy z podp sanych jednotlivo splnomocneny na vytvorenie technickych podkladov SLO EU IZJAVA O SKLADNOSTI Podpisani s te
3. 2006 42 EG 2004 108 CZ EG PROHL SEN SHOD Nize podepsany timto potvrzuje ze podrobny popis uveden stroje odpovida Evropskym sm rnicim 2006 42 EC sm rnice pro stroje 2004 108 EEC elektromagnetick interference EMV v etn jejich pozd j ch prav jako i p slu n m pr vn m vynos m pro uplatn n p slu n sm rnice v r mci n rodn ho pr va Ka d z podepsan ch jsou jednotliv zplnomocn ni k vytvo en technick ch podklad DK EF OVERENSSTEMMELSESERKL RING Undertegnede attesterer hermed at det specificerede maskine stemmer overens med de Europ iske Direktiver 2006 42 EU maskindirektiv og 2004 108 E F elektromagnetisk kompatibilitet EMC samt med den modsvarende lovvedtagelse til implementering af direktiver i den nationale lovgivning De undertegnede er hver for sig bef jet til at sammenstille de tekniske dokumenter EST EL vastavusavaldus Allakirjutanud t endav
4. Electric Tow Tractor TE10 Electric Tow Tractor 110 INSTRUCTION HANDBOOK Electric Tow Tractor WARNING Do not use the tow tractor before reading and understanding these operating instructions NOTE e Please check the designation of your present type at the last page of this document as well as on the ID plate Keep for future reference FOREWORD Before operating the tractor read this ORIGINAL INSTRUCTION HANDBOOK carefully and understand the usage of the tractor completely Improper operation could create danger This handbook describes the usage of different tow tractor When operating and servicing the tractor make sure that it applies to your type Chapter 11 describes specialized stipulations and regulations for the American market Follow these instructions and stipulations if you operate the tractor within the American market Keep this handbook for future reference If this or the warning caution labels are damaged or got lost please contact your local dealer for replacement This tractor complies with the requirements according to EN 3691 1 5 Industrial trucks safety requirements and verification part 1 part 5 EN 12895 Industrial trucks electromagnetic compatibility EN 12053 Safety of industrial trucks test methods for measuring noise emissions EN 1175 Industrial trucks safety electrical requirements assumed the tractor is used accordi
5. 2004 108 EG CZ EG PROHL SEN SHODE Nize podepsany timto potvrzuje Ze podrobny popis uveden stroje odpov d Evropskym sm rnic m 2006 42 sm rnice pro stroje a 2004 108 EEC elektromagnetick interference EMV v etn jejich pozd j ch prav jako i p slu n m pr vn m vynos m pro uplatn n p slu n sm rnice v r mci n rodn ho pr va Ka d z podepsan ch jsou jednotliv zplnomocn ni k vytvo en technick ch podklad DK EF OVERENSSTEMMELSESERKL RING Undertegnede attesterer hermed at det specificerede maskine stemmer overens med de Europ iske Direktiver 2006 42 EU maskindirektiv og 2004 108 E F elektromagnetisk kompatibilitet EMC samt med den modsvarende lovvedtagelse til implementering af direktiver i den nationale lovgivning De undertegnede er hver for sig bef jet til at sammenstille de tekniske dokumenter EST EL vastavusavaldus Allakirjutanud t endavad k esolevaga et ksikasjaliselt kirjeldatud t psustatud masin vastab Euroopa direktiividele 2006 42
6. Sign read and follow this instruction D Sign Caution charger E Truck can be damaged if charger is not connected properly Do not connect charger to truck connector 20 Sign danger battery F A DANGER Batteries can produce explosive gas Do not smoke use open flame or create an arc or sparks near this battery Ventilate well when in an enclosed area and when charging This battery contains Sulturic Acid which cause severe burns Do not get in eyes on skin or clothing In case of contate flush immediately and thoroughly with water Get medical attention if your eyes are affected Sign warning battery size G t Recommended battery CU TE10 2pc 12V 20Ah C5 battery weight 17105 min each Undersize and underweight batteries can affect vehicle handing and stability You could have an accident Connect batteries as shown Sign danger not riding H only if not equipped with a foldable platform No Riding Riding on this truck could cause serious injury Sign warning electrical devices 1 Adding electrical devices radio terminal lights etc or changing existing components or wiring can affect truck performance and could cause an accident Contact authorized personnel before adding to or changing the electrical system in any way Technical data for US market Drawing see page 5 Table 6 Main technical data for standard version US
7. 11 T BATTERY CHARGING AND REPLACEMENIT 11 de a 12 De Bate hy INCAT PEE 12 FF O OY ee FR RH IF 12 9 REGULAR MAINTENANCE eit ia cis Ri coa Rata is itae ei Ria eaa O ETUR 13 Mamnlenance Slie6SkiSLu uu t 13 b Lubricating 999 nares 14 c Checkingelectrical MUSES uu uuu uuu 15 PME oo ee ARS 15 9u TROUBLE SHOOTING x a uae I baat sa 16 10 WIRING CIRCUIT nmn 17 a 17 11 SPECIALIZED STIPULATIONS FOR THE US AMERICAN MARKET 18 orewold COMPWANC e se ertum cu ER S E MM EE 18 b Description warning labels only US market 19 Cc Iechnical daia Tor MP RI D GY IR 21 12 DECLARATION OF CONFORMITY valid if sold within the EU 22 1 CORRECT APPLICATION It is only allowed to use this tractor according to this instruction handbook wrong us
8. Direktiiv masinate kohta ja 2004 108 EMU Elektromagnetiline sobivus EMS kaasa arvatud nende muudatused ja nendele vastavatele igusmaarustele direktiivide muutmiseks siseriiklikuks iguseks Iga allakirjutanu ksikult on volitatud koostama tehnilist dokumentatsiooni FIN EU YHDENMUKAISUUSSELOSTUS Allekirjoittaneet todistavat t ten ett kukin erikseen mainittu omalla voimanl hteell varustettu tehdaskone vastaa EU direktiivien 2006 42 koneenrakennusdirektiivi 2004 108 EEC s hk magneettinen yhteensopivuus EMC m r yksi sek niiden muutoksia ja niiden kansalliseen lains d nt n soveltamista koskevaa oikeuss nt Jokaisella allekirjoittaneista on oikeus itsen isesti laatia asiaankuuluvia teknisi asiakirjoja GR AHAQZH gt gt 2 EOK O BEBalwvouV OIG TNS OT TO OUYKEKPINEVO rnv Koivotik O ny a 2006 42 EK kai 2004 108 EOK 2 KAI oi OTTWG EOVIKT vopoOeo a KWEWV eivai e amp ouoio orrjp vor va KATAPTIOOUV TEXVIK EU KONFORMITASI NYILATKOZAT Alulirottak ezennel igazolj k hogy
9. N THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITONS AND 10 LOAD CONDITONS OF THE TRACTOR The braking function can be activated on several ways By moving the accelerator button 8 back to the initial 0 position by releasing the button the regenerative braking is activated The tractor brakes until it stops By moving the accelerator button 8 from one driving direction directly to the opposite direction the tractor brakes regenerative until it starts travelling into the opposite direction The safety belly button 7 prevents the operator from being crushed If this button is activated the tractor decelerates and or starts travelling into the backwards direction Bw for a short distance and stops Please consider that this button also operates if the tractor is not travelling and the tiller is in the operating position e Malfunctions If there are any malfunctions or the tractor is inoperative please stop using the tractor and activate the combined emergency button 12 by pushing it If possible park the tractor on a safe area and remove the combined locking key from the combined emergency button 12 Inform immediately the manager and or call your service If necessary tow the truck out of the operating area by using dedicated towing lifting equipment f Emergency In emergencies or in the event of tip over or off dock keep safe distance immediately If possible push the
10. Decommissioning For storage remove the trailer grease in this handbook mentioned greasing points regular inspection eventually protect the tractor against corrosion and dust Remove the batteries and jack the tractor safely so that there will be no flattening after storage For final decommissioning hand the tractor to a designated recycling company Oil batteries and electric components must be recycled due to legal regulations 5 DAILY INSPECTION This chapter describes pre shift checks before putting the tractor into operation Daily inspection is effective to find the malfunction or fault on this tractor Check the tractor on the following points before operation Remove load from the tractor N DO NOT USE THE TRACTOR IF ANY MALFUNCTION IS FOUND Check for scratches deformation or cracks Check the vertical creep of the tractor Check the smooth movement of the wheels Check the function of the emergency brake by activating the combined emergency button Check the tiller arm switch braking function Check if all bolts and nuts are tightened firmly Visual check if there are any broken hoses or broken electric wires 6 OPERATING INSTRUCTIONS N BEFORE OPERATING THIS TRACTOR PLEASE FOLLOW THE WARNINGS AND SAFETY B INSTRUCTIONS CHAPTER 3 AND CONSIDER THE OPERATING OF THE SPECIFIC HOOK 17 SYSTEM 877 n CT ie Make sure that the load is stable and that the daily inspection of
11. EG KONFORMITATSERKLARUNG Der Unterzeichner bescheinigt hiermit dass die im Einzelnen bezeichnete Maschine den Europ ischen Richtlinien 2006 42 EG Maschinenrichtlinie und 2004 108 EWG Elektromagnetische Vertr glichkeit EMV einschlie lich deren nderungen sowie dem entsprechenden Rechtserlab zur Umsetzung der Richtlinien in nationales Recht entspricht Der Unterzeichner ist bevollm chtigt die technischen Unterlagen zusammenzustellen E DECLARACI N DE CONFORMIDAD CE El signatario certifico por medio de la presente que la m quina especificada cumple con las Normas Europeas 2006 42 CE Normativa para maquinarias y 2004 108 CE Compatibilidad electromagn tica incluyendo sus respectivas odificaciones as como con el decreto ley para la adaptaci n de las normas al derecho nacional El signatario dispone de una autorizaci n individual que le permite compilar la documentaci n t cnica F DECLARATION DE CONFORMITE CE Par la pr sente d claration les soussign s certifient que le machines sp cifi ci dessus est conforme la loi et aux directives europ ennes 2006 42 CE directive sur les machines et 2004 108 CEE compatibilit lectromagn tique y compris aux modifications qui y sont apport es et l arr t autorisant sa transposition en droit national Chaque signataire est habilit tablir individuellement la documentation technique NL EG CONFORMITEITSVERKLARING Ondergetekenden verklaren hierbij da
12. EU KONFORMIT SI NYILATKOZAT Alulirottak ezennel igazolj k hogy a r szletesen le rt a megadott g p megfelel 2006 42 G p Ir nyelv s a 2004 108 EEC Elektrom gneses sszef rhet s g EMV Eur pai Ir nyelveknek bele rtve azok m dos t sait valamint az ir nyelvek nemzeti jogba t rt n t ltet s re ir nyul megfelel jogi rendelkez st Tov bb az alul rottak mindegyike rendelkezik meghatalmaz ssal arra n zve hogy ssze ll thatja a m szaki dokument ci t LT ES atitikimo deklaracija emiau pasira asmenys patvirtina kad atskirai apra ytas nurodyta ma ina atitinka Europos S jungos direktyvas 2006 42 EB Ma in direktyva ir 2004 108 EEB Elektromagnetinis suderinamumas EMS skaitant j pakeitimus taip pat ir atitinkam teis s akt d l direktyv gyvendinimo nacionalin je teis je Kiekvienas i pasira iusi asmen turi teis ruo ti technin dokumentacij LV ES atbilst bas deklar cija Ar zem k redzamajiem parakstiem tiek apliecin ts ka nor d ts ma na atbilst Eiropas Savien bas normat v m 2006 42 EG Ma nu normat vas un 2004 108 EWG Elektromagn tisk atbilst ba EMV ieskaitot to izmai as ar atbilsto os tiesiskos r kojumus normat vu piel go anai nacion lajai likumdo anai Parakstu pa nieki ir atsevi i pilnvaroti sast d t tehnisk s dokument cijas IN EU KONFORMITETSERKL ERING Undertegnede bekrefter hermed at de
13. na vytvorenie technick ch podkladov SLO EU IZJAVA O SKLADNOSTI Podpisani s tem potrjujemo da posami no ozna eno dolo eno stroj vozilo odgovarja Evropski direktivi 2006 42 EC Direktiva o strojih in 2004 108 EEC Elektromagnetna skladnost EMV vklju no z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo Podpisniki so vsakokrat posamezno poobla eni za izdajanje tehni ne dokumentacije AB Uygunluk A klamas mza sahibi ah slar ayr nt lar belirtilen makine arac n n 2006 42 Makine Y nergesi ve 2004 108 EEC Elektromanyetik Uyumluluk EMC no lu Avrupa Y nergelerine ve bunlar n de i iklik sonucu olu an metinlerine ve y nergelerin milli hukuk h k mlerine d n t r lmesine dair ilgili hukuk kararnamesine uygun oldu unu tasdik ederler Imza sahibi ah slar teknik dosyalar bir araya getirmek i in m nferiden vekil tayin edildi 1 Typ Tipo Modello Tipo TYIIOX T pus Tip Tips Tipas T p 2 Serial No Serien Nr N de s rie Serienummer de serie Numero di serie Serienr Sarjanro lt 4 Seriov Cislo Sz riaszam Nr Seryjny Serijska Stevilka V robn c slo Seri No Seerianr S rijas Nr Serijos numeris 3 Year of constr Baujahr Ann e de constr Bouwjaar de constr Anno di costruzione Produktionsar Byggear Tillverknings
14. Auftrag pour ordre Incaricato Por orden de por op last van vegne pa uppdrag Etter oppdrag psta lesandel pavedus v i megb z s b l z pov en z poverenia po nalogu na polecenie din sarcina ad na EAnvin 1 Type 2 Serial No 3 Year of constr 4 Manufacturer or his gt Company 5 Date ee 6 Authorized signatory Bie 23 INSTRUCTION HANDBOOK Electric Tow Tractor WARNING Do not use the tow tractor before reading and understanding these operating instructions NOTE e Please check the designation of your present type at the last page of this document as well as on the ID plate Keep for future reference FOREWORD Before operating the truck read this ORIGINAL INSTRUCTION HANDBOOK carefully and understand the usage of the truck completely Improper operation could create danger This handbook describes the usage of different electric pallet trucks When operating and servicing the truck make sure that it applies to your type Chapter 11 describes specialized stipulations and regulations for the American market Follow these instructions and stipulations if you operate the truck within the American market Keep this handbook for future reference If this or the warning caution labels are damaged or got lost please contact your local dealer fo
15. Tiller fixing bearing E Fig 11 Lubricating points 14 Checking electrical fuses Remove the main cover The fuses are located according to fig 12 I Table 4 Size fuses FU 2 Fig 12 Location fuses d Pneumatic tires AN Too high air pressure can cause bursting tires Never inflate the tires with a higher pressure than allowed Check the air pressure of the pneumatic tires regularly with an air pressure gauge Refill air to the correct value if necessary The max air pressure is 1 5 2 bar 15 9 TROUBLE SHOOTING N f the tractor has malfunctions follow the instructions mentioned under chapter 6 Table 5 Trouble shooting TROUBLE CAUSE REPAIR Battery is charging Charge the battery completely and then remove the main power plug form the electrical socket Battery not connected Connect the battery correctly Fuse faulty Check and eventually replace fuses Tractor not starts operating Low battery Charge the battery Combined emergency switch is De activate the combined activated emergency switch by insert and pull the knob Tiller in the operating position Move the tiller firstly to the braking position If the tractor has malfunctions and can t be operated out of the working zone jack the tractor up and go with a load handler under the tractor and safe the tractor securely Then move tractor out of the aisle 16 10 WIRING CIRCUIT DIAGRAM a Electrical circu
16. aan de bepalingen qua veiligheid bij machines EG richtlijn 2006 42 EC en electro magnetische compatibilteit EG richtlijn 2004 108 EEC Ondergetekenden zijn ieder individueel gemachtigd het technisch dossier samen te stellen P DECLARACAO DE CONFORMIDADE CE Pela presente os signat rios certificam que o m quina especificado est conforme s Directivas Europeias 2006 42 CE M quinas 2004 108 CEE Inocuidade Electromagn tica IEM incluindo as altera es das mesmas e o respectivo decreto lei para a transposi o em lei nacional Cada um dos signat rios est autorizado a proceder elabora o da documenta o t cnica I DICHIARAZIONE DI CONFORMIT CE sottoscritti dichiarano che il veicolo per trasporti interni a macchina specificato soddisfa le Direttive Europee 2006 42 EC Direttiva Macchine e 2004 108 EEC Compatibilit elettromagnetica EMV comprese le relative modifiche come pure il rispettivo decreto legislativo per la conversione delle direttive in diritto nazionale sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica BG 2006 42
17. b r n mak iini mm En migr mip LU bem en aor Bnr wis apri am ind Fig 14 Warning labels and safety devices only USA Sign danger battery Sign warning battery size Crane hook label Identification plate ID plate Sign warning stay clear stop tractor Never sit on Sticker to read and follow these instruction Sign warning electrical devices Sign Caution charger O gt I Q T The tractor is equipped with a combined emergency switch 12 which stops driving function and engages the failsafe electromagnetic brake when it is pushed The function is described in chapter 2c Follow the instructions given on the decals Replace the decals if they are damaged or missing 19 Sign warning stay clear stop tractor It is law you must be certified and trained to operate this truck Misuse can result in serious or death to you others All instructions and warnings on the truck and the instruction handbook must be obeyed Avoid being crushed Keep head arms hands legs and feet within the operator area While travelling be careful when parts extend the truck or its edges Stop truck ompletely and set the parkin brake if equipped Immediately and move away from truck in emergency Look where you are going Never ride or stand on ig or standing on forks or lifted load can cause a fall in serious injury or death Use extreme caution near docks
18. battery holder 9 t zi backwards and take out the battery 15 at the same time The installation is in the opposite order Fig 8 Battery replacement b Battery indicator Discharge status is indicated by ten red LED segments Battery discharged Battery full charged Fig 9 Battery discharge indicator Only when the battery is properly charged the most right LED lit As the battery s state of charge decreases successive LEDs light up only one on at a time e he 2nd from left LED flashes indicating energy reserve 70 depth of discharge The 2 most left LEDs alternately flash indicating empty 80 depth of discharge c Charging N e t is only allowed to use the supplied charger for charging the installed batteries Before using the charger please fully understand the instructions of the charger instructions e Always follow these instructions heroom where you are charging must be ventilated e exactly charge status can be only checked from the dischrge indicator To control the status the charging must be interrupted and the tractor must be 10 Battery charging started Battery plug Park the tractor at a dedicated secured area with a deidcated power supply 12 Remove the trailer from the tractor Switch the tractor off and take out the battery then connect the external charger to the battery plug The charger starts charging the
19. enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006 42 EC maskinretningslinje og 25 2004 108 EEC elektromagnetisk fordraglighet EMV inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal undertegnede er fullmektig til 4 sette sammen de tekniske dokumentene PL DEKLARACJA ZGODNOSCI WE Nizej podpisani deklaruja ze ponizej opisana maszyna spelnia wymagania okreslone w dyrektywach Europejskich 2006 42 EC Dyrektywa Maszynowa i 2004 108 Kompatybilnosci elektromagnetycznej EMC wraz z ich p zniejszymi zmianami oraz odpowiednimi rozporz dzeniami maj cymi na celu przeniesienie tych dyrektyw do prawa kraj w cz onkowskich Sygnatariusz jest indywidualnie upowa niony do zestawiania dokumentacji technicznej DECLARATIE DE CONFORMITATE Subsemnatii adeveresc prin prezenta c vehiculul de specificat ma in descris individual corespunde directivelor europene 2006 42 CE Directiva privind ma inile 51 2004 108 CEE Compatibilitatea electromagnetic CEM inclusiv modific rilor lor precum 51 actului legislativ corespunz tor prentru transpunerea directivelor n drept national Subsemnatii sunt fiecare in parte imputerniciti s ntocmeasc documenta ia tehnic RUS EC
20. market Type sheet for industrial truck acc to VDI 2198 Manufacturer s type designation MS T E10 1 3 Power battery diesel petrol gas manual 11 1 4 Operator type Pedestrian 1 5 Load Capacity rated load Q t lbs 1 7 Rated drawbar F N 200 200 9 Wheelbase 325 Service weight 136 2 3 Axle loading unladen front rear 35 wies numberFontieericarvenwheas Max drawbar pull laden unladen Drive motor rating S2 60min 3 Battery acc to DIN 43531 35 36 A B C no No Ne Battery voltage nominal capacity K5 ms e amp 2 Bd Distinguishing mark Tires Chassis data O O1 H Performance E O O oO O dm O I o o o Co 4 sound level at driver s ear acc to EN 12053 data Additional CE DD 002 12 DECLARATION OF CONFORMITY valid if sold within the EU GB CE Declaration of Conformity The signatory hereby declares that the specified machine conforms to the EU Directive 2006 42 EC Machine Directive and 2004 108 EEC Electro Magnetic Compatibility EMC including their amendments as translated into national legislation of the member countries The signatory is individually authorized to compile the technical documents D EG KONFORMITATSERKLARUNG Der Unterzeichner bescheinigt hiermit dass die im Einzelnen bezeichne
21. nara D tum d tum tarih nuepounvia 6 Authorised signatory Im Auftrag pour ordre Incaricato Por orden de por procurac o op last van vegne af uppdrag Etter oppdrag psta Ulesandel pavedus v i megb z s b l z pov en z poverenia po nalogu na polecenie din sarcina 1 Type XX XX Self pr 2 Serial No XXXX SS 3 Year of constr YYYY 4 Manufacturer or his authorized represent 152 rores Town Country Company 5 Date YYY 6 Authorized signatory Mr oe gt 26
22. of liquid medium The use and dispose of liquid medium must perform standard operation in strict accordance with rules made by the manufacturer Unstandarded operation would be harmful to the healthy of operator and ambient environment Only store the liquid medium in specified container The liquid medium may be flammable keep far away from high temperature or open fire Use clean container when adding the liquid medium Prohibit mixing different kinds of liquid medium together except for explicite provisions of mixture operation specified in operation instruction 22 Avoid liquid splashing If the liquid medium splashes use adequate adsorbent to cover on the surface of the medium immediately and dispose the mixture of liquid and adsorbent according to the provision d Outage and Storage of the Electric Tow Tractor If the tractor has been in storage for more than two monthes park it in a dry and antifreezing place Certain operation shall be performed before during and after storage During storing the tractor must be put up by the support and all the wheels off the ground to prevent the wheels and the bearing within wheels from being damaged If the storage time is over six monthes please contact our service department on additional protection measures d 1 Precautions before Storage Clean the tractor thoroughly Apply a thin layer of lubricant oil or grease onto all mechanical parts without surface painting
23. the tow tractor as well as the trailer are carried out Insert the key of the combined emergency switch turn it 90 clockwise and pull the button up Fig 6 Tiller operating controls Press the horn button 17 to activate the audible warning signal Hook the specific towing device into the present trailer AND MAKE SURE THAT the trailer is connected accordingly a Parking N DO NOT PARK THE TRACTOR ON INCLINED SURFACES The tractor is equipped with an electromagnetic failsafe stopping and parking brake Press the combined emergency switch 12 turn the key 90 anti clockwise and remove the key b Travelling N DO NOT OPERATE THE TRACTOR ON INCLINED SURFACES After starting the tractor by pulling the combined emergency switch 12 move the tiller to the operating position Turn the accelerator button to the desired direction forward Fw or backwards Bw fig 7 Fig 7 Operating direction Control the travelling speed by moving the accelerator button 8 carefully until you reached the desired speed If you move the accelerator button back to the neutral position the controller decelerates the tractor until the tractor stops If the tractor stopped the parking brake will be engaged Drive carefully the tractor to the destination Watch the route conditions and adjust the travelling speed with the accelerator button C Steering You steer the tractor by moving the tiller to the left or right side d Braking
24. The microflow charging lasts until pulls the plug out from the power socket Once the plug connects to the power all electric functions of the tractor are interrupted entirely The tractor will not able to do any work According to the discharging condition the charging time can last for 11 hours Charge partly The charger is designed to automatic adjustment type and continues to charge the charged parts of the accumulator The abradability of the accumulator is low The charger indicator light flashes red shows the accumulator is damaged or the charging circuit is broken off 12 4 Operation Instruction a Safety Procedures for Using Electric Tow Tractor Driving permission The electric tow tractor should only be operated by personnel trained in operating the tractor who can pass the equipment user s test master the skills of equipment operation and load handling and officially get the appointment of equipment user or its client The right duty and responsibility of driver Clear with his own right and duty the driver should be trained in operating the tractor and also knows the contents in this operation manual very well The user must grant the operator due rights If the operator needs to walk with the tractor the operator should wear safety boots during operation Unauthorized persons are prohibited to use The driver is responsible for managing the electric tow tractor in use and must prevent any unmauthorized per
25. a r szletesen le rt a megadott megfelel 2006 42 G p lr nyelv s 2004 108 EEC Elektromagneses sszef rhet s g EMV Eur pai lr nyelveknek bele rtve azok m dos t sait valamint az ir nyelvek nemzeti jogba t rt n t ltet s re ir nyul megfelel jogi rendelkez st Tov bb az alul rottak mindegyike rendelkezik meghatalmaz ssal arra n zve hogy ssze ll thatja a m szaki dokument ci t LT ES atitikimo deklaracija Zemiau pasira asmenys patvirtina kad atskirai apra ytas nurodyta ma ina atitinka Europos S jungos direktyvas 2006 42 EB Ma in direktyva ir 2004 108 EEB Elektromagnetinis suderinamumas EMS skaitant j pakeitimus o taip pat ir atitinkam teis s akt d l direktyv gyvendinimo nacionalin je teis je Kiekvienas i pasira iusi asmen turi teis ruo ti technin dokumentacij LV ES atbilst bas deklar cija Ar zem k redzamajiem parakstiem tiek apliecin ts ka nor d ts ma na atbilst Eiropas Savien bas normativam 2006 42 EG Ma nu normativas un 2004 108 EWG Elektromagnetiska atbilst ba EMV ieskaitot to izmai as k ar atbilsto os tiesiskos r kojumus normat vu piel go anai nacion lajai likumdo anai Parakstu pa nieki ir atsevi i pilnvaroti sast d t tehnisk s dokument cijas N EU KONFORMITETSERKL RING Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinje
26. ad k esolevaga et ksikasjaliselt kirjeldatud t psustatud masin vastab Euroopa direktiividele 2006 42 EU Direktiiv masinate kohta 2004 108 EM Elektromagnetiline sobivus EMS kaasa arvatud nende muudatused ja nendele vastavatele igusm rustele direktiivide muutmiseks siseriiklikuks iguseks Iga allakirjutanu ksikult on volitatud koostama tehnilist dokumentatsiooni FIN EU YHDENMUKAISUUSSELOSTUS Allekirjoittaneet todistavat t ten ett kukin erikseen mainittu omalla voimanl hteell varustettu tehdaskone vastaa EU direktiivien 2006 42 EC koneenrakennusdirektiivi ja 2004 108 EEC s hk magneettinen yhteensopivuus EMC m r yksi sek niiden muutoksia ja niiden kansalliseen lains d nt n soveltamista koskevaa oikeuss nt Jokaisella allekirjoittaneista on oikeus itsen isesti laatia asiaankuuluvia teknisi asiakirjoja GR AHAOXH EOK tapobong OTL OVYKEKPILLEVO uny vnua tny Koworcun Odnyia 2006 42 Mnyav uata 2004 108 EOK ot touc OTMS uetagp otnKe vouo ecia YOPAV Ot sival K OE ECOVOLOSOTHHEVOL VA TA TEYVIKG H
27. address of manufacturer 2 Serial number 8 Option 3 Towing force 52 60 min 9 Year of manufacture 4 Supply voltage in V 10 Towing force S2 5 min 5 Own mass self weight in kg without 11 Nominal power S2 60 min in kW battery 12 Minimum and maximum battery weight 6 Maximum supporting force 3 WARNINGS RESIDUAL RISK AND SAFETY INSTRUCTIONS DO NOT Allow other person than the operator to stand in front of or behind the tractor when it is moving Overload the tractor Put foot in front of the wheels injury could result Lift people People could fall down and suffer severe injury Push or pull loads Use this tractor on ramps Use the tractor with unstable unbalanced not stable load Use tractor without manufacturers written consent Lifted loads could become unstable at wind forces In the case of wind forces do not lift the load if there is any influence to the stability Watch difference in floor levels when driving Load could fall down or the tractor could get uncontrollable 7 Keep watching the condition of load Stop operating the tractor if load becomes unstable Brake the tractor and activate the combined emergency switch 12 by pushing when sliding load on or off the tractor If the tractor has any malfunctions follow chapter 6 Practice maintenance work according to regular inspection This tractor is not designed to be water resistant Use the tractor under dry condition Prolonged continuous operation might cause d
28. age can cause human injuries or can damage equipment The operator the operating company has to ensure the correct usage and has to ensure that this tractor is used only by staff which is trained and authorized to use this tractor The tractor has to be used on substantially firm smooth prepared level and adequate surfaces The tractor is intended to be used for indoor applications with ambient temperatures between 5 C and 40 C and for light duty applications without crossing permanent obstacles or potholes Operating on ramps is not allowed While operating the load must be placed approximately on the longitudinal centre plane of the tractor Lifting or transporting people is forbidden The capacity is marked on capacity sticker as well on the Identification plate The operator has to consider the warnings and safety instructions Operating lighting must be minimum 50 Lux Modification No modifications or alterations to this tractor which may affect for example capacity stability or safety requirements of the tractor shall be made without the prior written approval of the original tractor manufacturer its authorized representative or a successor thereof This includes changes affecting for example braking steering visibility and the addition of removable attachments When the manufacturer or its Successor approve a modification or alteration they shall also make and approve appropriate changes to capacity plate decals tags an
29. amage of the power pack 4 When operating the tow tractor the operator has to wear safety shoes e The tractor is intended to be used for indoor applications with ambient temperatures between 5 C and 40 C e The operating lighting must be minimum 50 Lux e t is not allowed to use the tractor on ramps e prevent unintended sudden movements when not operating the tuck i e from another person etc switch of f the tractor when not operating it COMMISSIONING TRANSPORTING DECOMMISSIONING Commissioning Table 2 Commissioning data Type Commissioning weight kg Version Lift mm After receiving our new tow tractor or for re commissioning you have to do following before firstly operating the tractor Check if are all parts included and not damaged Eventually installation and charging the batteries follow chapter 7 Do the work according to the daily inspections as well as functional checks a b Transportation 4 For transporting remove the trailer fix the tractor safely with dedicated Mf E lifting gear according to the following figures CYR N DURING TRANSPORTATION ON LORRY OR 117 1 TRACTOR ALWAYS FASTEN THE TRACTOR gt SECURELY Park the tractor securely Fasten the tractor according to fig 5 by slinging dedicated lashing belts around both sides of the tractors and fasten the other side at the transporting tractor Fig 5 fixing points
30. ar Valmistusvuosi Ano de fabrico kataokev g Rok vyroby Gy rt si v Rokprodukcji Letnik retim V ljalaskeaasta Izgatavosanas gads Gamybosmetai 4 Manufacturer or his authorized representative in Community Hersteller oder in der Gemeinschaft ans ssiger Vertreter Fabricant ou son mandataire tabli dans la Communaut Fabrikant of zijn in de Gemeenschap gevestigde gemachtigde Fabricante o representante establecido en la Comunidad Construtor ou Representante estabelecido na Comunidade Costruttore oppure il suo rappresentante nella Comunit Fabrikant eller dennesi F llesskabet etablerede befuldmzgtigede Produsent eller agent innen felleskapet Tillverkare eller representant inom EU Valmistaja tai yhteis maassa oleva edustaja V robce nebo jeho zastoupen Gy rt producent albo jego przedstawiciel w EG Wsp lnota Europejska KanaCOexalnno kqtvo nvandaa retici ya da B lgedeki Yetkili Temsilci Proizvajalec ali poobla eni zastopnik s sede em v EU V robca alebo z stupca so st lym bydliskom v EU ero B Tootja v i organisatsioonis paiknev esindaja Razotajs vai vietejais uznemuma parstavis Gamintojas arba Salyje reziduojantis atstovas 5 Date Datum Data Fecha datum Dato paivays Kuup ev Datums
31. area Only drive the tractor on prescribed route Unauthorized personnels must keep far away from the working area Only put goods on assigned positions Precautions during driving The driver must control driving speed according to local conditions Always drive in low speed when passing curved passageways narrow passageways rotary doors or any view blocking places The driver must keep enough braking distance from vehicles ahead and constantly control the tractor lt is prohibited to make an abrupt stop unless in emergency rapid U turn or overtaking in dangerous or view blocking places Drive the tractor onto the lift or loading platform If the load capacity of the lift or plarform is sufficient and the the design is suitable to bear the tractor they can be used for transportation with the permission from equipment user Check according to the requirements before operation When entering the lift the loads must enter ahead And locate the tractor in a suitable position to prevent from contecting walls around If personnels take the lift together with the tractor they have to enter after the tractor enters and stops firmly and leave beform the tractor reaches presetting height Tractor trailer When towing the trailer without with braker by the tractor do not exceed the stipulated maximum trailer loading limit The goods on the trailer must fix as stipulated with dimension not exceeding the allowable size parameter of roadways After connecti
32. battery Disconnect the battery plug after the charger finished charging The used external charger has following electrical data Rated input 100 240 V AC 50 60 Hz 300W Rated output 24V 3A When charging is finished disconnect the charger from the socket and place it in the designated pocket 8 REGULAR MAINTENANCE N Only qualified and trained personnel are allowed to do maintenance on this tractor Before maintaining remove the trailer from the tractor If you need to lift the tractor follow chapter 4b by using designated lashing or jacking equipment e Please pay attention by maintain the tiller arm The gas pressure spring is pre loaded by compression carelessness can cause injury e Use approved and from your dealer released original spare parts f you need to change the wheels please follow the instructions above The castors must be round and they should have no abnormal abrasion Check the items emphasized maintenance checklist a Maintenance checklist Table 3 Maintenance checklist Mechanical system Check the chassis fordeformation andoracks 2 s 18 Checkifallscrewsarefed s 10 Checkthe gearboxtfornoise andleakage ej Inspect the wheels for deformation and damages Inspect and lubricate the steering bearing Inspect and lubricate the pivot points Check the air pressure for the wheels and if necessary refill air Electrical
33. ch can lead to death or serious injury if not followed Copyright The copyright remains with the company mentioned on the CE certificate at the end of this document or if sold within the USA with the company mentioned on the company sticker TABLE OF CONTENTS l General Introduction of Tow Ps GY 5 a Description Ol Use cutus died usd 5 b Overall Dimension and Technical Performance Parameter of Electric Tow Tractor 5 c Main Parts and Structure of Electric Tow 9 2 tausport abd First K k up e a qn coste gum ai t 10 A A 10 b Fixing Electric Tow Tractor When Transporting 00220 0 0 0 020000000000 LLY Ynni 10 CFSE SH EN FE YW TW FED HAN FN 10 3 Maintenance Recharging and Replacement of the 11 a Safety Procedures for Lead acid Accumulator Operation 11 TACUMA m 11 rey Vet e10 0918 r 100 ie a xy u TT 12 4 Operauon Tnstuc Hon u COC DN 13 a Safety Proc
34. ctor inspect your tractor and ensure that it is in correct working order This tractor was designed and built to current industry and government standards For more information see following ASME B56 1 American Society of Mechanical Engineers OSHA 51910 178 Occupational Safety and Health Act UL 583 Underwriters Laboratory ANSI Z535 4 American National Standards Institute DANG ER This sign indicates hazard situations if not avoided will result in serious injury or death The instructions or precautions to this message must be observed to avoid the potential risk of injury or death AWARNING If not followed warning indicates hazard situations which may lead to moderate injury The instructions or precautions to this message must be observed to avoid the potential risk of injury or death A CAUTION If not followed caution indicated situations which may lead to minor injury Instructions or precautions must be observed to avoid minor injury 18 b Description warning labels only US market Jo nal connect charger Riding f Rid ny on iiis qw cau iau d Truck can b4 dan if Cause Serious a A 1 injury YS 2 changer is connactad 1 1 M 1 1 1 LUE DANGER leoint peia piahi ma rena m mt pdn FF m YU TT agy
35. d operation and maintenance handbooks By not observing these instructions the warranty becomes void Fig 1 Overview main components Oe ON dona qr s DESCRIPTION OF THE PALLET TRACTOR Overview of the main components Rack Hanger Hinge Chassis Battery box incl batteries Tiller arm Tiller head Safety belly button Accelerator butterfly button 10 11 12 13 14 15 16 Battery holder Instruments cover Castors Combined emergency button Drive wheel Pulling frame Battery Battery cover b Main technical data ra a ky CI i i V WP I aj f Fd E pe W MFH BN ls z M i gt li zi j i 1 ru LL mmm Fig 2 Technical data Table 1 Main technical data for standard version Type sheet for industrial tractor acc to VDI 2198 2 1 Service weight Distinguishing mark 1 2 1 3 1 4 1 5 1 7 1 9 2 3 Axle loading unladen front rear z Height of tiller in drive position min max Wheel chassis 3 3 3 3 3 3 4 4 19 Overall length 4 21 Overall width Tires Chassis 1 3 5 6 7 9 1 5 5 5 x 5 nce data Performa 6 1 Drive motor rating 52 60min kW 0 3 63 Baten acc WON 3531 35738 _ oe D 1 Optional non marking non inflat
36. ed on the socket which is easy and convenient Detailed description of allowable tractor load shows on its nameplate b Overall Dimension T echnical Perf ormance Parameter lectric T ow Tractor b 1 Overall Dimension see Fig 1 1 14 Fig 1 1 Overall dimension T10 parameter list E ee 13 AC Featur e Rated load Q K g 1000 Wheelbase kz elf weight Front rear wheel load unla den um 70 110 1Ty _re material Polyurethane Wheel 22 35 Quantity divina 4744770 m 4 32 Gr ound clearance Perfor Traction laden u nladen N 42 O L 6 Maximum racion soo rive motor 0 9 AC Er 1 yoge capacity V Ah 24 85 Type of drive control control AC Other Sound level at driver s ears dB A lt 70 b 2 Waining Label Position and Nameplate Q max 1000kg A No riding label B Trailer load C Nameplate D Hook label E Sticker to read and follow these instructions c Main Parts and Structure of Electric Tow Tractor 1 Accelerator switch ofhande 6 Drivingwheel 7 mergencystopswich 18 device ____ 4Charging 01 asiccover o L L o 2 Transport and First Trial a Crane Handling Only use hoisting equipments with su
37. edures for Using Electric TOW Tractor 13 b Instruction for Operation and Display 14 c Tow Tractor Ses RUM 15 d Operauon oF the Electric TON Trac Or se Gw anaes 15 e Niallunctiom assistance 2 a YN ES 18 5 Maintenance and Sevice of the Electric Tow Tractor 20 a Operation Security and Environmental Protection 20 b Safely Procedures dor Maintenance and tasa d a du 20 c Maintenance and dir eid 21 d Outaceand Storage or the Electrice Tow Tractor uuu 23 a Equipment Abandonment and Waste Disposal Method 24 6 DECLARATION OF CONFORMITY valid if sold within the 25 1 General Introduction of Electric Tow Tractor a Description of Use Range T10 is three wheeled electric tow tractor operated by handle using to handle goods with coupling device of trailer on the indoor flat ground The tractor is powerful using maintenance free AC traction motor whick is economical and practical Built in charger charg
38. emergency button 12 All electrical functions will be stopped 7 BATTERY CHARGING AND REPLACEMENT AC Only qualified personnel are allowed to service or charge the batteries The instructions of this handbook and from the battery manufacturer must be observed These batteries are maintenance free re filling is prohibited Recycling of batteries undergoes national regulations Please follow these regulations By handling batteries open fire is prohibited gases could cause explosion In the area of battery charging neither burning materials nor burning liquids are allowed Smoking is prohibited and the area must be ventilated Park the tractor securely before starting charging or installing changing the batteries Before finishing the maintenance work make sure that all cables are connected correctly and that there are no disturbing towards other components of the tractor As standard batteries the tractor is equipped with following sealed liquid acid battery types 2 pc 24V 24Ah N IT IS ONLY ALLOWED TO USE SEALED LIQUID ACID BATTERIES 11 THE WEIGHT OF THE BATTERIES HAS s INFLUENCE TO THE TRACTORS OPERATING REC BEHAVIOR NW PLEASE CONSIDER THE MAXIMUM OPERATING 9 m d 19 TEMPERATURE OF THE BATTERIES PIF M C YW POL fe P en Wen iw a Replacement O Park the tractor securely and switch off the tractor with the an d 7 combined emergency button 12 Pull the
39. fficient load capacity Hook holes of tractor frame should be used when handling tractor with crane The crane must be applied at fixed point ensuring the tractor will not be splipped down and do not connect with the tractor when hoisting b Fixing Electric Tow Tractor When Transporting The tractor must be fixed correctly on the pallet or somewhere else when transporting with trucks or tractors Otherwise the truck must apply fixing ring When fixing tractor get tension belt 2 round above the tractor and fix it on fixing device 3 If not equipped with coupling device ring bolt can be used Tight en the tension belt with clamping device Take effective measures on particular cases ensuring the validity and security of measuring and handling operation c First Trial Run AN The tractor can only use accumulator as power supply Changing to use AC power will damage the electric circuit To ensure the tractor work normally after delivery and transportation the following operations have to be completed Check the completeness of equipments and if they are in normal state If necessary install batteries without damaging the connection cable Recharge the accumulator immediately Put the tractor into use according to the provision If the tractor has been parked for a long time the connecting part between the wheels and ground will planish slightly After driving for a short distance the planished part will recover automa
40. form overall professional maintenance is one of the important preconditions to ensure safe and reliable operation of the tractor Failure in performing regular maintenance may cause malfunction of the tractor and potential risk to personnels and operation safety Maintenance intervals specified in maintenance checklist only apply to single shift a day under normal operation conditions If the strength of working condition is higher than general level such as in dusty environment the ambient temperature varies remarkably or in multi shift situation the maintenance period has to be shortened The maintenance checklist on the next page lists each specific maintenance operation and the time of performing operation Maintenance intervals are as follows W Every 50 work hours but at least once a week A Every 500 work hours but at least once every six months Every 1000 work hours but at least once every 12 months C Every 2000 work hours but at least once every 12 months The equipment user are responsible for performing operations when the maintenance interval is W When the tractor is in running in stage after working about 100 hours the equipment user should check the fixation of nuts and bolts retighten if necessary 21 Maintenance checklist Ti me mena of maintenance uz Chassis amp T1 Check all supporting paris Tor damages 12 _ Check all bolt connections lel _ Driv
41. ing 2 1 Check the transmission for abnormal voice device leakage Wheels Checkforwearandtear for wear and tear Check for wear and tear Check supporting and fixing conditions e Check the mechanical parts of steering system and system lubricate if necessary Electric 5 1 51C heck performance heckperformance system 5 E Check cables for damage and terminals for tight and secure 53 Check if the pare of device is correct functions are proper m a emery el switch device Check the fixing condition of the motor Accumulator Check if the terminal is secure and then grease Der if the plug is tightened 74 Check the cable for Check the cable for damages replace if necessary if 0 Check the cable for damages replace if necessary e a niic M operation schematic diagram General 81 Check the Check the ground connection of electric system connection of electric system Check the ground connection of electric system 6 Test 32 the travelling speed and braking distance Check the safety device and short circuit protection devices Trial run test Perform trial run under with rated load je 9 2 he tractor needs to be tested by an acceptance personnel after completion of above maintenance c 1 Liquid Medium The use and dispose
42. ing tires E Motor o G 5 o lt Description of the safety devices and warning labels Europe other excepting USA For the USA market the description of the safety and warning labels is mentioned in chapter 11 A Crane hook label A B Identification plate ID plate D Sticker to read and follow these inst J Never sit on The tractor is equipped with a combined emergency switch 12 which stops driving functions the failsafe electromagnetic brake when it is pushed By turning the pushed button 90 anti clockwise the push button can be removed and then prevent against unauthorized access Remove this button if you not operate the tractor The tractor is equipped with a safety belly button 7 which switches the driving function away from the operator if the tractor travels towards the operator and the tiller is activated in the tillers operating position Follow also the instructions given on the decals Replace the decals if they are damaged or missing Fig 3 Safety and warning labels d Identification plate 1 2 NN 2 omn MON gmin 8 5 v nmnupowr 6 N 9 9 10 goce reme oN 4 11 ymu 8 XXXXX XXXXX If sold to the EU here the place of the Fig 4 Identification plate CE marking 1 Designation type 7 and
43. it diagram CURTIS 1212 FU2 0 54 4 14 I FU1 30A Fig 13 Electric diagram FU2 10A FUO1 0 5 11 SPECIALIZED STIPULATIONS FOR THE 5 AMERICAN MARKET The content in this chapter is specialized for the US American market a Foreword Compliance Operating this tractor requires knowledge which can be acquired from this instruction handbook This handbook must be kept available throughout the entire period of use of the industrial tractor IT IS LAW YOU MUST BE TRAINED AND CERTIFIED TO OPERATE THIS TRACTOR READ AND OBEY ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL AND ON THE TRACTOR Only properly trained operators are allowed to operate a powered industrial tractor Your employer must train you and certify that you are qualified to operate this tractor required by OSHA S 1910 178 The training must satisfy OSHA requirements and as minimum the topics mentioned in this handbook Depending on the context in this operating manual the user can refer to several people including the owner of the tractor anyone who leases or borrows this tractor and the operator as defined in ASME B56 1 Please pay attention to the section in ASME B56 1 concerning the operator In this standard it is defined that the safe operation is the responsibility of the operator ASME B56 1 2003 Part ll section 5 1 1 You and others can be seriously injured or even killed if you don t use this tractor correctly Before operating your tra
44. m potrjujemo da posamicno oznaceno doloceno stroj vozilo odgovarja Evropski direktivi 2006 42 EC Direktiva o strojih in 2004 108 EEC Elektromagnetna skladnost EMV vklju no z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo Podpisniki so vsakokrat posamezno pooblasceni za izdajanje tehnicne dokumentacije TR AB Uygunluk Aciklamasi mza sahibi ah slar ayr nt lar belirtilen makine arac n n 2006 42 EC Makine Y nergesi ve 2004 108 EEC Elektromanyetik Uyumluluk EMC no lu Avrupa Y nergelerine ve bunlarin de i iklik sonucu olu an metinlerine ve yonergelerin milli hukuk h k mlerine d n t r lmesine dair ilgili hukuk kararnamesine uygun oldugunu tasdik ederler Imza sahibi sahislar teknik dosyalari bir araya getirmek m nferiden vekil tayin edildi 1 Type Typ Tipo Modello Tyyppi Tipo 2 T pus Tip Tips Tipas T p 2 Serial No Serien Nr N de s rie Serienummer N de serie Numero di serie Serienr Seriov Cislo Sz riasz m Nr Seryjny Serijska Stevilka V robn c slo Seri No Seerianr S rijas Nr Serijos numeris 3 Year of constr Baujahr Ann e de constr Bouwjaar A o de constr Anno di costruzione Produktions r Byggear Tillverknings r Valmistusvuosi Ano de fabrico roc Rok vyroby Gy rt si v Rokprod
45. ne 2006 42 EC maskinretningslinje 22 og 2004 108 EEC elektromagnetisk fordraglighet EMV inklusiv disses endringer og den tilsvarende rettsforordning til omsetning nasjonal Hver undertegnede er fullmektig til sette sammen de tekniske dokumentene PL DEKLARACJA ZGODNOSCI WE Ni ej podpisani deklaruj poni ej opisana maszyna spe nia wymagania okre lone w dyrektywach Europejskich 2006 42 Dyrektywa Maszynowa i 2004 108 EEC Kompatybilno ci elektromagnetycznej EMC wraz z ich p niejszymi zmianami oraz odpowiednimi rozporz dzeniami maj cymi na celu przeniesienie tych dyrektyw do prawa kraj w cz onkowskich Sygnatariusz jest indywidualnie upowa niony do zestawiania dokumentacji technicznej RO DECLARA IE DE CONFORMITATE CE Subsemnatii adeveresc prin prezenta c vehiculul de specificat ma in descris individual corespunde directivelor europene 2006 42 CE Directiva privind ma inile i 2004 108 CEE Compatibilitatea electromagnetic CEM inclusiv modific rilor lor precum si actului legislativ corespunz tor prentru transpunerea directivelor n drept national Subsemnatii sunt fiecare n parte imputerniciti s ntocmeasc documentatia tehnic RUS
46. ng to the trailer the driver must check the coupling device of the trailer for strong installment before starting the tractor When driving the front tractor make sure that the trailer can finish driving and braking safely and smoothly in any cases b Driving steering braking Pay special attention to accidental conditions of the tractor frame when driving and steering Pull the control handle left or right and make the tractor steer the handle and the tractor are closely connected the tractor makes the driving wheel rotate by the handle and the tractor follows the movement of the handle Emergency stop Press the main switch 1 All electric function will be interrupted Driving Before driving the tractor make sure all covers of the tractor are closed and locked Putthe tractor into use Putthe control handle on the desired driving direction forward or backward etc The tractor will dirve in the choosen direction The driver adjusts driving speed with driving regulator 16 between two trucks when connecting the trailer Emergency stop Release the control handle will brake compulsively the handle will enter the upper braking range automatically If the handle moves slowly when entering braking position reasons must be found and troubles be removed Change the return spring if necessary Braking The braking performance of the tractor depends largely on the ground condition The driver must clea
47. ng to the described purpose The noise level for this machine is 62 dB A according to EN 12053 ATTENTION e Environmentally hazardous waste such as batteries oil and electronics will have a negative effect on the environment or health if handled incorrectly e The waste packages should be sorted and put into solid dustbins according to the materials and be collected disposal by local special environment protection bureau To avoid pollution it s forbidden to throw away the wastes randomly avoid leaking during the use of the products the user should prepare some absorbable materials scraps of wooden or dry duster cloth to absorb the leaking oil in time To avoid second pollution to the environment the used absorbable materials should be handed into special departments in terms of local authorities e Our products are subject to ongoing developments Because this handbook is only for the purpose of operating servicing the tow tractor therefore please have understanding that there is no guarantee out of particular features out of this handbook NOTE On this manual the left sign means warning and danger which lead to death or serious injury if not followed Copyright The copyright remains with the company mentioned on the CE certificate at the end of this document or if sold within the USA with the company mentioned on the company sticker 5 J AORIECTIAPPEGOATION ssie
48. park the trailer reduce the speed gradually Brake safely It is hard to move the trailer Pay attention to the angle when steering e Malfunction assistance This chapter can help users to confirm and eliminate simple malfunctions or problems raised by wrong operation Please check according to the operation order of the following table and confirm specific reasons to the malfunctions 18 Malfunction ossible reasons Solutions The tracor cant Pressed the main switch Release the main switch drive emergency stop Check the charging The accumulator capacity condition of the is low accumulator charge if The safety device is necessary damaged Check the safety device If the problems still can not be solved after executing the above operating steps listed in the solutions please contact the after sales service department of our company and operations on further search and troubleshooting must be carried out by specially trained after service personels 19 5 Maintenance and Sevice of the Electric Tow Tractor a Operation Security and Environmental Protection The check and maintenance work described in this chapter should be executed according to the time intervals in the maintenance list Never modify any parts especially safety devices of the tractor Never change the operation speeds of the tractor Only spare parts provided by original manufacturer meet our company
49. process Charge the accumulator Disconnect the terminal the accumulator and clean the accumulator Apply special grease on electrode bolt Please follow the related operation instructions and provisions specified by accumulator manufacturer at the same time Sparge appropriate contact spray onto all exposed contact surface d 2 Precautions during Storage Every 2 monthes Charge the accumulator If the tractor has accumulator driving It is important to recharge the accumulator periodically Otherwise after the accumulator self discharges to a certain degree will result in insufficient loss of capacity and the accumulator may vulcanize and then scrap thoroughly 23 a Equipment Abandonment and Waste Disposal Method The final abandonment and waste disposal of the tractor must follow the existing laws and regulations of user countries Pay special attention to provisions on waste accumulator disposal oil and fuel electronic and electrical equipments 24 6 DECLARATION OF CONFORMITY valid if sold within the EU CE DD 002 GB CE Declaration of Conformity The signatory hereby declares that the specified machine conforms to the EU Directive 2006 42 EC Machine Directive and 2004 108 EEC Electro Magnetic Compatibility EMC including their amendments as translated into national legislation of the member countries The signatory is individually authorized to compile the technical documents D
50. r about this point while driving The driver must drive with care The driver should also brake appropriately to avoid load movement or trailer disjunction when daugerous situations are not occur Two braking methods are available Use regenerative brake Crolling stoop brake Use reverse brake drive regulator Use regenerative brake When the travel regulator is released it turns to position O According to the setting the tractor will perform regenerative brake by rolling stop braker Use reverse brake Turn travel regulator to reversed direction during driving The tractor will brake by reverse current until it travels in opposite direction The braking effect relates to the position of travel regulator Park the tractor acc to the provision If the driver has to leave the tractor even for a short time park the tractor first acc to the provision Never park the tractor on the slope Press the main switch emergency stop to position off and then the upper cover of main switch out d Coupling device When connecting or perform hook operation between the tractor and the trailer make sure both are in the ground with equal height All operation elements must in position O The tractor and the trailer must be fixed securely to prevent casual movement AN Watch for jamming Do not put fingers Connect the trailer 17 Pull the traction pin entirely out of the coupling device rotate
51. r replacement This truck complies with the requirements according to EN 3691 1 5 Industrial trucks safety requirements and verification part 1 part 5 EN 12895 Industrial trucks electromagnetic compatibility EN 12053 Safety of industrial trucks test methods for measuring noise emissions EN 1175 Industrial truck safety electrical requirements assumed the truck 1s used according to the described purpose ATTENTION Environmentally hazardous waste such as batteries oil and electronics will have a negative effect on the environment or health if handled incorrectly The waste packages should be sorted and put into solid dustbins according to the materials and be collected disposal by local special environment protection bureau To avoid pollution it s forbidden to throw away the wastes randomly To avoid leaking during the use of the products the user should prepare some absorbable materials scraps of wooden or dry duster cloth to absorb the leaking oil in time To avoid second pollution to the environment the used absorbable materials should be handed in to special departments in terms of local authorities Our products are subject to ongoing developments Because this handbook is only for the purpose of operating servicing the pallet truck therefore please have understanding that there is no guarantee out of particular features out of this handbook NOTE On this manual the left sign means warning and danger whi
52. ration to the accumulator Avoid direct connect to the accumulator acid liquor Ifthe accumulator accidentally touches the clothes skin or enters into eyes you must use plenty of water to wash connected areas immediately and do medical examination in time Neutralize the spilled accumulator acid liquor promptly The weight and dimension of accumulator have a large impact on the safety of tractor operation The accumulator equipment charging must secure the agreement of our company a Accumulator Type When delivery the equipped accumulator types of tractor are as follows Two Types 12V 85Ah Diemnsion 262x168x226mm 11 The accumulator weight is marked on the accumulator nameplate AN When changing or assembling the accumulator pay attention to the fixed position of accumulator in the accumulator covers of the tractor a Accumulator Charging Park the tractor in well ventilated indoors when charging Don t open the charger Once it gets damaged change it immediately Grid interface Power voltage 230V 10 1596 Power frequency 50Hz 60Hz Power cable can be connected from the outside Plug the vattery plug in the socket The charger indicator light flashes green or yellow shows the charger has already connected to the power Charge the accumulator until the charger indicator light shows green continuously The accumulator is full charged The charger changes to microflow charging automatically
53. s quality management requirement Never change the operation speeds of the tractor Only spare parts provided by original manufacturer meet our company s quality management requirement Only use spare parts from the manufacturer for the guarantee of the safety and reliability of equipment operation performance The replaced material including liquid medium should be collected and disposed of according to current local environment protection Please contact our customer service department if you need to change oil b Safety Procedures for Maintenance and Sevice Maintenance technician The maintenance and service of the tractor should only be performed by special personnel trained by the manufacturer Our service department owns technicians charging field service These special trained technicians are qualified to maintenance works of equipment We strongly recommend users to sign maintenance contracts with our service centers Lifting and jacking equipments When the tractor needs to be raised up the lifting device must be strictly installed on the fixed position When the truck is raised up proper measures such as using wedges and wooden blocks must be applied to prevent the tractor from accidentally sliding down or tilting over Cleaning operation Flammable liquid can not be used for cleaning the truck Before cleaning take safety precautions to prevent electric sparks e g sparks caused by short circuit Use soft air suction or compres
54. sed air non conductive and anti static brushes to clean electric and electronic components lf you are going to use water spray or high pressure cleaner to clean the tractor all electric and electronic components must be covered carefully in advance since moisure may cause them malfunction Never use steam nozzles cleaning equipmement 20 Operation of Electric System Operation on the electric system should only be performed by specially trained personnel Before operation operators must take all necessary precautions to prevent electric accidents If the tractor is powered by the accumulator accumulator plug on it should be pulled out to remove the voltage of the tractor Welding Operation To prevent electric components from being accidental damaged remove these electric components on the tractor before welding Set value When maintenance and change electric or electronic components make sure obey to the specified parameter related to the tractor Tractor tyres Quality of the tyres has significant effect on stability and driving performance of the tractor If needed to replace the tyres assemblied during delivery original spare parts provided by the manufacturer must be applied to satisfy data index on the type list When replacing wheels or tyres ensure that the tractor is levelled as delivery state wheels must be replaced in pairs i e replace right wheel together with left one c Maintenance and Check Per
55. son from driving or operating the tractor Never carry persons with the tractor Damage and defects of the equipment n case damages or other defects occur with the tractor and its accessories the driver should inform the supervisor immediately If the operating performance of the tractor is not perfect e g with worn wheels or brake malfunction always stop using it until repaired completely Equipment maintenance The driver can not maintain or make any changes to the tractor if not trained or permitted The driver should not outage or adjust safety devices and switches Dangerous area Dangerous area generally refers to these locations in which the tractor its lifting mechanism and the driving of loading goods is dangerous to persons in this area The scope of this area also extends to dangerous locations where the loads are lowered or the trailer is separated Unauthorized persons must be ordered to leave dangerous areas Warning signs must be hung in this area If the warned persons still stay in dangerous area the driver should stop the tractor immediately Safety device and warning label Strictly follow all provisions on safety devices warning signs and precautions described in this manual 13 b Instruction for Operation and Display Elements ion Function elements 1E mergency Circuit interruption All electric function stops and the tractor switch is forced to brake Pull the upper cover ou
56. system Inspect the electric wiring for damage Check the electric connections and terminals Test the Emergency switch function Check the electric drive motor for noise and damages Test the display 0 Check if correct fuses are used 13 21 Testthewamingsinal e Eira r 23 Check the trame leakage insulatontest e 24 Check function and mechanical wear ofthe accelerator e 25 Check the electrical system ofthe drivemotor 2 Brakingsystem _ x Braking system 26 Check brake performance if necessary replace the brake disc or adjust the air gap Gr Cmceteteyvolag 28 Clean and grease the terminals and check for corrosion and damage 29 Check the battery housing fordamages TT 30 Checkthe main power cable fordamages 31 Check the startup protection during charging 0101 10 32 Checkthehomfunction 33 Check the air gap ofthe electromagneticbrake 34 Testne emergencybraking SSC 35 Testine reverse and regenerative braking SCs _ Check the tiller arm switch function General Check if all decals are legible and complete 4 Inspect the castors adjust the height or replace these if worn out 41 Carry out a test run b Lubricating points Lubricate the marked points according to the maintenance checklist The required grease specification is DIN 51825 standard grease Casters Driving wheel Height adjustment assembly
57. t volgens de nationale wetgeving van de Lidstaten de hierboven vermelde opgegeven machina beantwoordt aan de bepalingen qua veiligheid bij machines EG richtlijn 2006 42 EC en electro magnetische compatibilteit EG richtlijn 2004 108 EEC Ondergetekenden zijn ieder individueel gemachtigd het technisch dossier samen te stellen P DECLARACAO DE CONFORMIDADE CE Pela presente os signat rios certificam que o m quina especificado est conforme s Directivas Europeias 2006 42 CE M quinas e 2004 108 CEE Inocuidade Electromagn tica incluindo as altera es das mesmas e o respectivo decreto lei para a transposi o em lei nacional Cada um dos signat rios est autorizado a proceder elabora o da documenta o t cnica I DICHIARAZIONE DI CONFORMIT CE I sottoscritti dichiarano che il veicolo per trasporti interni a macchina specificato soddisfa le Direttive Europee 2006 42 Direttiva Macchine e 2004 108 Compatibilit elettromagnetica EMV comprese le relative modifiche come pure il rispettivo decreto legislativo per la conversione delle direttive in diritto nazionale I sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica BG
58. t can assure the tractor will not start accidentally 2 Charging plug Use for accumulator charging charging socket elements lever accelerator rotection Safe function When start using this function the tractor can button belly be forced to drive backward in about 3 seconds switch f Warning button Give out warning signal Horn button Use for trailor loading belongs to attachment 14 c Put Electric Tow Tractor into Use Before driving the tractor the driver must inspect and ensure that no other personnels stay in dangerous area Electric driving control system can monitor all its functions automatically It can self interrupt driving and steering operation when malfunction occurs Please connect our customer service department to maintain when malfunction occurs Inspection and operation must be executed before putting the tractor into daily use Inspect the tractor completely especially pay attention to whether the wheels damaged or not Start the tractor Install the upper cover of the main switch 1 and then rotate outward to pull it out Check the function of the alertor 7 Check the function of the driving regulator 5 The tractor enters into operating preparation status Display elements 3 shows the current electric quantity of the accumulator d Operation of the Electric Tow Tractor a Safety system of driving operation 15 Driving route and working
59. te Maschine den Europaischen Richtlinien 2006 42 EG Maschinenrichtlinie und 2004 108 EWG Elektromagnetische Vertr glichkeit EMV einschlie lich deren Anderungen sowie dem entsprechenden Rechtserlaf zur Umsetzung der Richtlinien in nationales Recht entspricht Der Unterzeichner ist bevollmachtigt die technischen Unterlagen zusammenzustellen E DECLARACI N DE CONFORMIDAD CE El signatario certifico por medio de la presente que la m quina especificada cumple con las Normas Europeas 2006 42 CE Normativa para maquinarias y 2004 108 CE Compatibilidad electromagn tica incluyendo sus respectivas odificaciones as como con el decreto ley para la adaptaci n de las normas al derecho nacional El signatario dispone de una autorizaci n individual que le permite compilar la documentaci n t cnica F DECLARATION DE CONFORMITE CE Par la pr sente d claration les soussign s certifient que le machines sp cifi ci dessus est conforme la loi et aux directives europ ennes 2006 42 CE directive sur les machines et 2004 108 CEE compatibilit lectromagn tique CEM y compris aux modifications qui y sont apport es et l arr t autorisant sa transposition en droit national Chaque signataire est habilit tablir individuellement la documentation technique NL EG CONFORMITEITSVERKLARING Ondergetekenden verklaren hierbij dat volgens de nationale wetgeving van de Lidstaten de hierboven vermelde opgegeven machina beantwoordt
60. the traction pin to certain angle to make the block point to the notch on the plate Move the tractor towing ring to its traction device and insert the traction pin from the top into the traction pin hole and across the towing ring of the trailer Saf ety device After inserting the traction pin rotate the traction in to a certain angle to make the block stagger notch position Avoid the traction pin falling down when it s very bumpy Trailer unhooking Check and ensure the trailer for movement Rotate the traction pin to a certain angle to make the block point to the notch on the plate pull the traction pin out of the coupling device and then draw the trailer towing ring out from the side In the end insert the tractor pin into coupling device again and rotate a certain angle to fix e Driving with trailer In special tough working environment e g smooth ground slideway pay attention that the trailer must reduce weight to ensure safe braking when accidents occur The given allowable maximum loading value just applys to tractors driving on flat surface loadable and skidproof ground AN Pull the tractor only When starting the tractor make sure the safety of brak system and tractor steering Pay attention that the view will be narrow when the tractor is long and performs steering operation 1 Slow drive until the tractor coupling is tightened Be careful when accelerating 2 When towing the trailer slow down or
61. tically 10 3 Maintenance Recharging and Replacement of the Accumulator a Safety Procedures for Lead acid Accumulator Operation Bef ore operating the accumulator park the tractor according to the regulations Maintenance technician The charging maintenance and change should only be performed by special trained personnel During the operation this operation instruction and related provisions of accumulator and battery charging station manufacturers must be strictly followed Fire prevention No smoking or open flame around the accumulator Never put inflammable and operation equipments that might produce sparkles around at least 2m away from the tractor needs to be charged The workplace must be well ventilated Prepare fire fight equipment Maintenance of the accumulator The accumulator cover should keep dry and clean The terminal and cable terminal lug must keep tight and clean adding a little specialized grease If the electrode of the accumulator handles without insulating the aunti skid insulating pad must be put onto the electrode Waste accumulator handling Environmental protection provision of host country or current regulations on waste handling must be strictly followed when handling waste accumulator During the handling operate strictly according to manufacturer s instruction The accumulator contains corrosive and poisonous acid liquor Wearing certain labour protection products before doing any ope
62. tseiindu uto VE AF EU CG Y u bn 3 2 DESCRIPTION OF TRACTOR uuu L u u T NU 4 a Overview of the main 4 De dala ic u quud Rutu nid OR 5 Description of the safety devices and warning labels Europe and other excepting Bio M 6 d ei Mills ile ao a uc usse UP NR NN FN 7 3 WARNINGS RESIDUAL RISK AND SAFETY INSTRUCTIONS 7 4 COMMISSIONING TRANSPORTING DECOMMISSIONING 8 COMMISSIONING au k l u Lu uu 8 b 2 2 0 000000 LL LL LL LL LL FF FF FF 8 C DECOMMISSIONING uyu uuu ushu DALIN RECHO N de utei FARA x 9 6 OPERATINGINSTRUGC TIONS u E EE IU ED 9 u stone mme mua EI 10 WAV GING TEE 10 SSC STING TTE ET 10 Ge BIGKIII8 2 y vad peaks oat 10 e 0 0 2 0 0 000 0 0 11 EMEN WIU YH GEI CYR 2 NY
63. ukcji Letnik retim V ljalaskeaasta IzgatavoSanas gads Gamybosmetai 4 Manufacturer or his authorized representative in Community Hersteller oder in der Gemeinschaft ansassiger Vertreter Fabricant ou son mandataire tabli dans la Communaut Fabrikant of zijn in de Gemeenschap gevestigde gemachtigde Fabricante o representante establecido en la Comunidad Construtor ou Representante estabelecido na Comunidade Costruttore oppure il suo rappresentante nella Comunita Fabrikant eller dennesi Faellesskabet etablerede befuldmaegtigede Produsent eller agent innen felleskapet Tillverkare eller representant inom EU Valmistaja tai yhteis maassa oleva edustaja V robce nebo jeho zastoupen Gy rt producent albo jego przedstawiciel w EG Wsp lnota Europejska knivo nvrr8oA retici ya da B lgedeki Yetkili Temsilci Proizvajalec ali poobla eni zastopnik s sede em v EU Vyrobca alebo z stupca so st lym bydliskom v EU Tootja v i organisatsioonis paiknev esindaja Ra ot js vai viet jais uz muma p rst vis Gamintojas arba alyje reziduojantis atstovas 5 Date Datum Data Fecha datum Dato p iv ys Kuupaev Datums nara D tum d tum tarih nuepounvia 6 Authorised signatory Im
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