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MANUAL - Damalini

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1. Function button with arrow contains submenu Display unit Status bar The Status bar contains additional information such as warning icon current time and Bluetooth connection Shaft alignment Measurement unit Change units via Settings The yellow arrow indicates that there are sub menus There are also text messages regarding e The selected icon e Hints on what information you are expected to fill in Status bar icons Warning Select the function button MMMM to get additional information regarding the warning Warning Displayed when the coordinates has been rotated in the detector Go to Control panel to rotate coordinates Display unit charging Indicating that a power adaptor is plugged in Hourglass The Display unit is in the middle of a task Measurement progress Time is depending on which filter you have selected Selected filter Peripheral Indicates that a peripheral device is plugged in such as a projector RA e Bluetooth Indicates that the Bluetooth functionality is activated The number beside indicates the number of Bluetooth units connected Printing report on thermal printer The thermal printer is optional equipment Printing performed OK Printing problem kd kd EJ Be Display unit Screen dump It is possible to take screen dumps of what is currently displayed on screen You can e mail the screen dump or use it for reports Take
2. 38 Horizontal Result and adjust Offset angle and feet values are clearly displayed Both horizontal and vertical direc tion are shown live which makes it easy to adjust the machine Values within tolerance are green Vertical offset and angle Horizontal offset and angle Shalt Allgnmeft Adjusim ni Live 17 ocrck Thermal compensation has been set Feet values Yellow frame indicates live values Function buttons Back to measure view R E See Control panel on page 15 A Save see Measurement file handling on page 11 re See Tolerance on page 44 See Thermal compensation on page 42 E Show target This is a quick way to see where the laser beam hits the target and how the measuring units are positioned EJ Print report on thermal printer optional equipment Available when you open a saved measurement i Edit distances Press OK to confirm changes The result is recalculated See Quality assessment on page 37 Wo RefLock lock feet Note Not available for E420 Cea See Live values on page 40 Toggle button Show hide Position indicator See Position indicator on page 41 Toggle button Switch between to show gap and show angular error per 100 mm For this to work you need to set the coupling diameter 39 Horizontal Live values When reading the values face the stationary machine from the movable machine Positions for meas
3. Bluetooth MANUAL English 05 0461 Revision 10 0 System version 7 0 CONTENT INTRODUCTION Service and calibration Travelling with your measurement system DISPLAY UNIT Navigation buttons OK buttons Function buttons Status bar Screen dump LED lights Battery Charge the Display unit APC via USB cable Dry cell batteries Charge the Detector Measuring units Calculator Measurement file handling Save file File manager Favourites Open file as template Copy file to USB memory Barcode Print file Optional Report Download file to PC Control panel Filter Unit and resolution Detector rotation Date and time Language User Backlight Automatic power off VGA System update License Bluetooth set up CHOOSE PROGRAM Preparations PROGRAM VALUES Tolerance Zoom Half or Zero set value Live values colours Automatic recording Streaming values Calibration check HORIZONTAL Adjust measuring units Select machines Enter distances Measure using Easy Turn Measure using Multipoint Quality assessment Measure using 9 12 3 Result and adjust Live values Thermal compensation RefLock Tolerance SOFTFOOT MACHINE TRAIN Build machine train Enter distances Measure using EasyTurn Measure using Multipoint Measure using 9 12 3 Result Result Machine view Result Table view Result Graph view Lock feet pair Best fit and Manual fit Uncertain coupling Adjust Tolerance Thermal compensation
4. Measure using Easy Turn Preparations Follow the preparations as described in the previous pages 1 Mount the measuring units 2 Enter distances confirm each distance with OK 3 If needed perform a rough alignment 4 If needed perform a Softfoot check Measure It is possible to measure with as little as 40 spread between the measurement points However for an even more accurate result try to spread the points as much as possi ble The colours indicates where the optimum positions to measure are 1 Adjust laser to the centre of the targets If needed adjust the units on the rods then use laser adjustments knobs 2 Press ee to register first position The first position is automatically set to zero A red marking is displayed 3 Turn shafts outside of the red 20 marking 4 Press E to register second position 5 Turn shafts outside of the red markings 6 Press Y to register third position The Result and adjust view displayed Angle warning Shown if the angle between M and S is greater than 2 degrees S unit eer oe te tate Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning Red 20 marking Laser point Green indicates best measurement position Edge warning Detector values 557M 307 Function buttons Back Measure previous position or back to Distance vi
5. Target Tolerance area Laser point becomes a line when using spinning laser Current range Function buttons al Back leave program R a See Control panel on page 15 EN See Tolerance on page 26 i See Zoom on page 26 Save file See Measurement file handling on page 11 3 Ei See Automatic recording on page 28 ot Delete registered values a Print report on thermal printer optional equipment i See Streaming values on page 29 Set current value to zero Half displayed value 1 Return to absolute value Only available after zeroing or halving Choose how to display values Use left and right navigation button to switch between two or more detectors when only one target is displayed PS al a all all 25 Program values Tolerance 1 Select Malm and WS to set tolerance It is possible to set different tolerance in vertical Select tolerance Press OK to save and horizontal direction Tolerance mm 2 Use navigation buttons to move between the aa aele m fields and to change the tolerance 3 Press OK Live values and marking displayed in Live values displayed in red when green when within tolerance outside tolerance Zoom 1 Select E and to zoom 2 Select a zoom factor between 1 5 Use navi gation buttons to increase or decrease zoom factor Zoom factor 3 Press OK Select z
6. 4 Distance between S unit and M unit Measure between the rods Distance between M unit and feet pair one 6 Distance between feet pair one and feet pair two 7 Coupling diameter Optional select Ba to activate field Function buttons Leave program See Control panel on page 15 See Thermal compensation 7 on page 63 Diameter Select to enter coupling diameter This is necessary if you want _ the result based on the gap of the coupling instead of angle Continue to Measure view When there are more than three feet pairs a table is displayed where you enter the distances i eae aa M F1 F1 F2 F2 F3 F3 F4 52 Machine train Measure using EasyTurn It is possible to measure with as little as 40 spread between the measurement points However for an even more accurate result try to spread the points as much as possi ble The colours indicates where the optimum positions to measure are 1 Adjust laser to the centre of the targets If needed adjust the units on the rods then use laser adjustments knobs 2 Press B to register first position The first position is automatically set to zero A red marking 1s displayed Turn shafts outside of the red 20 marking Press E to register second position Turn shafts outside of the red markings Press E to register third position The Result and adjust view displayed UN
7. Nofe RefLock is available when using the program Horizontal Not available for pro grams Vertical or Cardan 43 Horizontal Tolerance 1 Select and aiiis The tolerance window is displayed 2 Select a tolerance and press Select Corer inersince tacts Saher DHAS Doe eric Coupling SM fs Offset Angular error Curent tolerance 0 07 0 08 100 0 07100 0 07100 0 08 100 0 03 100 0 01 100 GAP values Add user defined tolerance Function buttons Close Tolerance view 3 See Control panel on page 15 BATIA Edit user defined tolerance Delete user defined tolerance Add new tolerance You can add your own user defined tolerance 1 Select the row Add new tolerance Press 2 Enter name and tolerance 3 Press The new tolerance is added to the list Tolerance in result views The tolerances are clearly displayed in the result views Green within tolerance Red not within tolerance 44 Horizontal Tolerance table The rotation speed of the shafts will decide the demands on the alignment The table on this side can be used as a guidance if no other tolerances is recommended by the manufacturer of the machines The tolerances is set to the maximum allowed deviation from accurate values with no consideration to if that value should be zero or compensated for thermal growth Offset misalignment Excellent Acceptable rpm mils mm
8. See Calculation settings on page 104 Pe Views Contain a sub menu with different flange and taper views Nofe Press and hold to leave program completely 101 Flange Flatness Flange 3D view Select Ej and to display the 3D view Measurement point number one marked yellow Zero plane Same function buttons as in Flange Graph view Flange table view Select EAI and Sais to display Table view Select if you only want to see the table Use navigation buttons to move in the table 3 D oin b bd ae Be Same function buttons as in Flange Graph view Note The calculation settings under is made on the circle column currently selected in the table 102 Flange Flatness Taper table Select Eu and LG to display Taper table Here you get a good overview of the inclination of the flange between the measured circles Taper values are displayed both as graph and table Use navigation buttons to move in the table i 1242 a CA 0 04 Taper graph Select K a and L to display Taper graph Use the navigation buttons to move around in the graph 103 Flange Flatness Calculation settings Select a to display calculation settings You can try different scenarios to see which one suits the best and analyze the measurement result directly in the Display unit You can also save reports with different settings for best fit to analyze further
9. Tolerance Recommended maximum tolerances from manufacturers of belt transmissions depends on type of belt usually between 0 25 0 5 1 Select niii The tolerance view is displayed Set tolerance 14 52 lt mm m mils inch Angular emor Recommended 2 Select ctii to set user defined tolerance Adjust Start by adjusting the sheave and then the machine e Correct offset by moving the movable machine with axial jackscrews or by repo sitioning one of the sheaves on its shaft e Correct vertical angular error by shimming the movable machine e Correct horizontal angular error by adjusting the movable machine with lateral jackscrews When you adjust the machine one way it often affects the machine s other alignment conditions Which means this process may have to be repeated several times Note If not using the system for a long period of time remove the batteries 113 BIA Measure without Display unit The E180 BTA can be used as a separate tool Measure 1 Press to start the detector and ON to start the laser transmitter 2 Read the values Offset horizontal angle and vertical angle are displayed 3 Adjust machine see previous page Offset mm or inch Horizontal angle Vertical angle Settings On Off Battery Different sheave width 5 If the sheaves have different face widths just add or subtract the difference from the zero value to get the 1 mm
10. 23 23 25 26 26 27 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 44 47 49 50 52 53 54 55 56 56 57 58 59 59 59 60 62 63 VERTICAL Preparations Measure Result Adjust machine CARDAN Mount the units Cone laser beam Rough alignment Measure Result Adjustment STRAIGHTNESS Show target Show reference target Measure Quickmode Add and delete points Result Calculation settings Reference points Best fit operations Waviness Straightness settings FLATNESS Preparation Enter distances Measure Result table Result grid Result 3D Calculation settings Reference points Best fit 65 65 66 67 68 69 69 70 71 71 72 72 73 74 74 15 76 77 78 82 82 84 85 86 89 89 89 91 92 93 93 94 94 94 TWIST Measure Result FLANGE FLATNESS Preparations Measuring procedure Flange result Taper graph Calculation settings Custom reference points Best fit All positive All negative BTA Measure using Display unit Measure without Display unit VIBROMETER Measure Vibration level Bearing condition value OFFSET AND ANGLE BATTERY PACKS TECHNICAL DATA Display unit E51 Measuring units BTA E180 Optional Vibrometer Optional INDEX 95 95 96 97 98 99 101 103 104 105 107 108 108 109 111 114 115 116 117 118 119 121 123 124 125 126 127 129 INTRODUCTION Damalini AB Damalini AB develops manufactures and markets Easy Laser measu
11. Nofe The shim must be exactly I mm In this example it is only the M unit that is checked Make sure that the distance is kept Detector value f Taeget M H Zero set value Select to show both targets Precision check 1 Fasten one unit in a machine tool 2 Select i to zero set value 3 Move the units a known distance is to use the move ment of a machine tool spindle 4 The fastened unit s reading shall correspond to the movement within 1 1mil 1digit 0 01mm 1 digit Nofe In this example it is only the unit fastened in the machine that is checked 30 HORIZONTAL ETS For horizontally mounted machines Select between three different measuring methods M Easy Turn Start anywhere on the turn The three measuring positions can be reg istered with as little as 20 between positions By default the EasyTurn program is shown See Measure using Easy Turn on page 35 Horizontal Multipoint Start anywhere on the turn Register as many points as you wish See Thermal compensation on page 42 9 12 3 The measuring positions are registered at positions 9 12 3 o clock The inclinometers are not used ce easure using 9 12 3 on page 38 Note Measurements made with older versions of the Horizontal program are opened with the older version of the program For information regarding the previous program ver sion please see correspond
12. 0 78 sq 0 001 mm 0 05 thou Diode laser 635 670 nm Class 2 lt 1 mW 0 1 resolution 1 C accuracy IP Class 66 and 67 BxHxD 60x60x42 mm 2 36x2 36x1 65 202 g 0 45 Ibs LI Po 3 7 volt 2 5 Wh 680mAh Wireless connection unit Not included for all systems Wireless communication Operating temperature Housing material Environmental protection Dimensions Weight Bluetooth Diode yellow when attached correctly Diode blue when Bluetooth connection is established Class I Bluetooth Wireless Technology 10 50 C ABS IP Class 66 and 67 53x32x24 mm 2 1x1 2x0 9 25 g 0 06 lbs Note The Bluetooth unit is powered by the Detector To save energy the Bluetooth connection is only established when you are using a measurement program 125 Technical data BTA E180 Optional Part no 12 0796 Clean the units and the windows at the apertures with a dry cotton cloth If not using the system for a long period of time remove the battery from the laser transmitter Connector Detector aperture Battery Alkaline 1xR6 AA 1 5 V Laser transmitter E180 Sheave diameter Laser class Output power Laser wavelength Beam angle Accuracy Battery type Battery operation Operating temperature Material Dimensions BxHxD Weight gt 60 mm 2 5 2 lt l mW 635 670 nm 60 Parallelity lt 0 05 Offset lt 0 2 mm 0 008 IxR
13. 21 Buttons 5 C Calculated values 74 Calculation settings 82 Calibration 3 Calibration check 30 Convert units 10 D Distance view 76 E EasyLink 3 14 elu file 19 Escape 5 F File handling 11 Filter 15 Flatness RMS 101 Font package 19 G Gap 34 39 52 Graph view 101 I Icons 6 Imperial unit 16 ISO standard 117 L Language 17 LED signal 5 8 License 20 Logo 14 M Manual fit 59 Manuals as PDF 3 Measurement direction 99 Metric unit 16 M unit 32 O Offset 109 119 Offset for reference point 78 P PDF 16 Peak to peak 79 101 107 Personal settings 15 Position indicator 39 41 Power adaptor 9 Print 14 Projector 7 Q Quickmode 76 R Raw data 92 104 Raw values 74 Reference plane 107 Reference point 105 Reference points 82 Reference target 74 Rename machine 33 51 Rename machines 33 51 Report 14 Resolution 16 Rotate coordinates 7 Rough alignment 71 rpm 116 S Screen dump 8 Service centre 3 Settings 15 Sheave 111 Softfoot 47 Splitting angle 99 Standard deviation 79 101 Start angle 99 Status bar 7 Straightness settings 86 Streaming value 29 Submenu 6 S unit 32 INDEX Table view 102 Taper 103 Target 74 Template 13 Time and date 16 Tolerance 44 43 62 81 Twist 23 U Uncertain coupling 59 Unicode 19 Unit 16 Update system 19 Upgrade system 20 USB 5 13 User 17 y Values 25 28 Vibrometer 115 W Warning icon 7 Warranty 2 Wavi
14. C Expansion port D USBA E USBB F Easy Laser measurement equipment Display unit ee Type of display size VGA 5 7 colour Displayed resolution 0 001 mm 0 05 thou Power management Endurio system for unbroken power supply Internal battery stationary Li Ion Not restricted P1967 3 7 volt 43Wh 11600 mAh Battery compartment For 4 pcs R 14 C Operating time Appro 30 hours Normal operating cycle Connections USB A USB B External Easy Laser units Network Storage memory gt 100 000 measurements Help functions Calculator Converter Environmental protection IP Class 65 Housing material PC ABS TPE Dimensions WxHxD 250x175x63 mm 9 8x6 9x2 5 Weight without batteries 1030 g 2 3 Ibs Type With Push Pull connectors System cable Length 2 m 78 7 Extension system cable Length 5 m 196 8 USB cable Length 1 8 m 70 8 Minimum requirements Windows XP Vista 7 For the export functions Ex cel 2003 or newer must be installed on the PC 124 Technical data Measuring units Part no 12 0433 Part no 12 0434 Connectors Measuring units Type of display size Detector resolution Type of laser Laser wavelength Laser safety class Laser output power Inclinometers Thermal sensors Environmental protection Dimensions Weight Internal battery PSD 2 axis Laser aperture Threaded fixing hole for future expansion and more measure ment possibilities 2 axis PSD 20x20 mm
15. Charge the Display unit The Display unit can be used from 10 C to 50 C Charge the Display unit within the temperature range of 0 C to 40 C Note Ifyou shut the Display unit off while charging it will charge faster Power adaptor With the power adaptor plugged in you can keep on working A PC via USB cable While you have this connection you can open the files in the Display unit via the explorer in your PC However the Display unit is locked Dry cell batteries C us V A CO When you get a battery warning insert four R14 dry cell batter C ies in the battery compartment This will prolong the power of _ CJ i 3 the Display unit so that you can finish your measurement How ever if the internal battery is completely empty the dry cell batteries do not have enough power to start up the Display unit Charge the Detector Measuring units The Detectors and Measuring units are charged by the Display unit when connected by cable If you are using Bluetooth units switch to cable when the battery in the Detec tor Measuring unit is low Charge the Bluetooth units The Bluetooth units are powered by the Detector Measuring units To save energy the Bluetooth units will only connect when you are using a measurement program There is no power switch on the unit To switch off simply unplug the unit See Bluetooth set up on page 21 Display unit Calculator The calculator is found on the St
16. Vibration Level HF Bearing Condition A Replace Failing Fair Acceptable Good 405 Fei Line showing rpm 118 Shown only if you have entered rpm OFFSET AND ANGLE The Offset and Angle program displays measurement values from measur D ing units S and M The measurement values can be zeroed and any offset and angular changes between the units that may occur are displayed 1 Enter distance between measuring units 2 Press OK Enter distance Vertical Horizontal offset and 02 mn ae 2 mm Vertical offset and angle displayed e a mm sl ma angle displayed E Function buttons 1 Leave program m See Control panel on page 15 m Show target This is a quick way to see where the laser beam hits the target and how the measuring units are positioned mass wate See Streaming values mihn Zero set Set current value to zero Absolute Return to absolute value we Half Half displayed value 119 Offset and angle 120 BATTERY PACKS When not using cable to the measuring units you can use our chargeable battery pack The battery pack comes in two versions with or without built in Bluetooth Battery pack Part No 12 0617 1 Place the battery pack on the rods 2 Plug in the red cable to the measuring unit The measuring unit will charge and you can continue measuring Battery indicator The battery indicator only
17. gt Folder options Click the View tab gt Advanced settings gt Clear the Hide extensions for known file types check box Date format By default the date and time format is set to Central European Time CET You can change the date and time format used in your PDF reports See Date and time on page 16 Download file to PC 1 Start the Display unit 2 Connect the USB cable between the Display unit and PC 3 While you have this connection the Display unit is blocked 4 View and or copy the files to the PC EasyLink You can also use our database program EasyLink to view the files on your PC EasyLink is available on the USB memory stick that is delivered with most systems You can always download the latest version from damalini com gt download gt software 14 Display unit Current noise level in the system before and after filtering Press function button 6 to test how long the mea surement progress is Untitered Fitered Control panel Select and Eel to open the Control panel Some of the settings are personal and will be default next time you start the system Cee heechir vere filter Nofe All settings are not available for all systems Filter Select ua to open the Filter view If the laser beam passes through air with varying temperature this may influence the direction of the laser beam If measurement values fluctuate this could mean unstable readings Try to reduce air
18. shows the battery status of the Battery pack This Battery pack does not have a built in Bluetooth you can however connect a Bluetooth unit to the Detector Measur ing unit To save energy the Bluetooth units will only connect when you are using a measurement program There is no power switch on the Bluetooth unit To switch off simply unplug it The Bluetooth unit have a serial number that is shown in the Bluetooth view in the Display unit r On Off Diode green when Battery pack is active Diode yellow when no unit is connected The Battery pack will automatically shut off Bluetooth unit Optional Battery pack Diode yellow when attached correctly with Bluetooth Diode blue when Bluetooth con Part No 12 0618 nection is established This Battery pack has built in Blue tooth functionality For more infor mation on how to set up and search for Bluetooth units see Bluetooth set up on page 21 Battery indicator On Off Diode green when Battery pack is active Diode yellow when no unit is connected The Battery pack will automatically shut off The Battery pack s serial number is placed on the backside This serial num ber is shown in the Bluetooth view in the Display unit When the Battery pack run empty the lights for Battery indicator and On Off are switched off However the built in Diode yellow when attached Bluetooth will still function as long as corr
19. simply enter the number you want on the numerical buttons Function buttons Leave program See Control panel on page 15 Open table to rename the machines and change the number of feet pairs Switch on which machine you will place the S stationary and M movable measuring unit DREGE Continue to Measure view 33 Horizontal Enter distances Confirm each distance with r 1 Distance between first and second feet pair Optional select Faffa to activate field 2 Distance between second feet pair and S unit Optional select Eula to activate field G Distance between S unit and M unit Measure between the rods 4 Distance between S unit and centre of coupling Distance between M unit and feet pair one 6 Distance between feet pair one and feet pair two 7 Coupling diameter Optional select to activate field Function buttons Sol Leave program A E See Control panel on page 15 iiia See Tolerance on page 44 See Thermal compensation on page 42 La f ES Select to enter distances of the S machine Toggle between showing Distance view in 3D or 2D Diameter Select to enter coupling diameter This is necessary if you want the result based on the gap of the coupling instead of angle mM Toggle button Show movable machine to the left or the right Continue to Measure view Available when you have entered the manda tory distances 34 Horizontal
20. the light is switched on again Contact for power adaptor Using split cable For two Battery packs or Battery packs with Bluetooth you can also use our split cable Part No 12 0725 The split cable can only be used to charge the Battery pack Battery packs not as a red cable Split cable Battery pack Adaptor 1 Plug in the power adaptor and split cable to the Display unit 2 Plug in the battery packs 3 When the battery packs are fully charged the light is constant green on the Battery pack 122 TECHNICAL DATA System Easy Laser E710 Shaft Part No 12 0440 A complete system contains Measuring unit M Measuring unit S Display unit Bluetooth units Cables 2 m Shaft brackets with chains Extension chains Magnet bases Offset brackets Set of rods 4x60 mm 4x120 mm 4 72 2 36 Manual Measuring tape 3 m USB memory stick USB cable Power adaptor 100 240 V AC Toolbox Cleaning cloth for optics CD with documentation ppm eee hl o DD ND ON NOD lo old Carrying case Relative humidity 10 95 Weight complete system 10 kg 22 lbs Carrying case WxHxD 500x400x200 mm 19 7x15 7x7 8 Drop tested Water and dust tight 123 Technical data Display unit E51 Part no 12 0418 In the Display unit you are guided through the measurement procedure and can save and analyze the results A Connection for charger B Network connection
21. 74 Straightness Measure 1 Press OK A window is displayed where you can enter the distance for the mea surement point If you leave the field empty you can measure using quickmode 2 Press OK to register a value An hourglass is displayed while the value is regis tered 3 Select E to continue to Result view Measure 2 3 rrtt Vertical Horizontal and Angle values Position 6 6 Reference point Ref Dist See also Calculation settings Vertical History points Honzontal see also Straightness settings Angle Reference point with offset Selected measuring point Distance from first point Function buttons Leave program pe See Control panel on page 15 See Straightness settings on page 86 i Show target aA Show reference target T Edit distance Edit distance for selected point EE Add measuring point e Delete measuring point aa Go to measuring point A window is displayed Enter the point to which you want to go wld Set offset Set offset for selected reference point 0 Zero set displayed value Only available before registering the first point Or press numerical button zero ae Return to the absolute value Only available before registering the first point Or press numerical button 1 Set reference point See Result on page 78 Open Distance view see Enter distances on page 76 EI Continue to Result view A
22. ANAURA W The result is displayed You can show the result as graph table or machine view See chapter Result 8 From the result view select MJ to measure next coupling If you want to adjust the coupling select the machine you want to adjust and press YJ See chapter Adjust Angle warning Shown if the angle between M and S is greater than 2 degrees S unit Red 20 marking Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning Laser point Green indicates best measurement position Edge warning Detector values Function buttons Back Measure previous position or back to Distance view See Control panel on page 15 ron pw Switch to the EasyTurn method Switch to the 9 12 3 method Switch to the Horizontal Multipoint method See SOFTFOOT on page 47 53 Machine train Measure using Multipoint 1 Select and to switch to Horizontal Multipoint 2 Adjust laser to the centre of the targets If needed adjust the units on the rods then use laser adjustments knobs 3 Press E to register first position The first position is automatically set to zero 4 Press 2 to register as many points as you wish After three points a result is available 5 Select to display the Result and adjust view You can show the result as graph table or machine vie
23. Reference point Set custom reference points Raw data Revert to original data 1 ref point Measurement point 1 is automatically set to zero 3 ref points Three reference points are automatically set to zero Best fit around 0 Calculated on the selected circle or measurement points All positive The best fit with all measurement points above zero Calculated on selected circle or measurement points All negative The best fit with all measurement points below zero Calculated on selected circle or measurement points In the following examples we show a flange with much exaggerated surface See image below Red indicates reference plane 104 Flange Flatness Custom reference points Reference points are needed when you are going to machine the surface 1 Select a measurement point in the Table view or Graph view 2 Select to set currently selected point to zero 3 Select one or three reference points When you select a second reference point the values are not recalculated Set a third reference point to recalculate the values 4 Select RRR if you want to return to raw data One reference point Select a measurement point in the Table view or Graph view 1 Select MS to select first point as refer ence 2 Select MSRM if you want to return to raw data Three reference points 1 Select MEH to set three reference points One is set on measurement point 1 an
24. See Adjust on page 60 Function buttons Remeasure the coupling Press and hold to leave program A See Control panel on page 15 Save file Measurement file handling on page 11 See Tolerance on page 62 See Thermal compensation on page 63 View and edit distance Print Measurement file handling on page 11 ES Tosi button Show Gap or Angle values a Switch result view Measure next coupling 56 Machine train Result Table view Select rw and The Result Table view is displayed Navigate using the navigation buttons Selected coupling Smert coupling tolerance Selected machine Coupling values Feet values Function buttons m Remeasure the coupling Press and hold to leave program E See Control Aa on page 15 Soa Save file Measurement file handling on page 11 See Tolerance on page 62 See Thermal compensation on page 63 View and edit distance ra Print Measurement file handling on page 11 Pe Bote Toggle button Show Gap or Angle values Lock unlock feet pair Available when you show feet values See Lock feet pair on page 59 Toggle between showing feet or coupling values Switch result view Save You can save a measurement and open it later to continue to measure When you save the measurement again it will not overwrite the earlier version When you
25. The first position is automatically set to zero Turn shafts to 12 o clock Press 8 to register second position Turn shafts to 3 o clock Press Q to register third position NO On NHN nA HB W Register position at 1 o clock Current machines selected S unit A Target H Laser point Edge warning Return to enter distances Select to show hide M unit EasyTurn 9 The result is displayed You can show the result as graph table or machine view See Result on page 56 10 From the result view select MJ to measure next coupling If you want to adjust the coupling select the machine you want to adjust and press a See Adjust on page 60 55 Machine train Result Graph view sib You can show the result as graph table or machine view By default the machine view is displayed Navigate in the result views by using the navigation buttons Result Machine view Select and Pa The Machine view is displayed select coupling tolerance Coupling not Selected machine and coupling within tolerance Sa so Horizontal and Horizontal and The selected machine s feet pair Vertical offset Vertical angle Feet pair If there are more than three feet pairs values are only displayed for the first three pairs in this view To view values for all feet pairs switch to Table view Adjust coupling Select the machine you want to adjust and press
26. X axis Pio EDME 1 i Distance between first and Dritance qy last point on Y axis Number of points on Y axis Back Leave program See Control panel on page 15 milia See Tolerance on page 91 Open distance table view Distance table view on page 90 Continue to Measure view If one of your axis has more than six measurement points make that the Y axis This will give you a better pdf report 89 Flatness Distance table view Select to open Distance table view Use if the distances between points vary in X or Y axis Eriter Vee distance betamen Ihe celected IDI a r i poiris Distance between points Polni separation Press OK to add more points Distance between first and last point on Y axis Function buttons Leave Distance table view and return to Distance view ee See Control panel on page 15 re See Tolerance on page 91 Delete point It is only possible to delete the last point in the list Toggle button Enter distances for X or Y axis Nofe It is also possible to enter distances in the default distance view and switch to Distance table view This is a fast way if you only need to change one out of many distances Fler hranen t atl mime a Feet i Pater the dittince behatar D
27. bolts are loosening High noise level Plan action soonest Very large vibrations and high noise levels This is detrimental to the safe operation of the machine Stop operation if technically or economically possible considering the plant stop cost 117 Vibrometer measurement point Bearing condition value Bearing condition value is used for trend analysis If the bearing condition value increases over time it can be a sign that the bearing is poorly lubricated overloaded due to misalignment or has a damaged surface A high bearing condition value can however appear in gearboxes converting machines with cutters and similar machines without any bearing fault This is because this type of machinery naturally produces high frequency vibrations that are similar to the vibrations produced by a machine with a bearing fault The bearing condition value is the quadratic mean RMS value of all high frequency vibrations between 3200 Hz to 20000 Hz This value is an acceleration average mea sured in multiples of the standard gravity constant g The diagram below is only a guide to interpret the bearing condition value A high bearing condition value should always be used as a request to make detailed frequency analysis Do not change bearings before this 1s done Open tolerance table for bearing condition 1 Select a measurement point 2 Select aha to open the tolerance table Vibrometer 10 28 Position 1 Horizontal
28. detec tor exactly on the same position each time 5 Place the M unit on measurement position A 6 Select to zero set the value 7 Move the M unit to measurement point D Adjust the laser beam to zero 0 1 Measure 1 Place the S unit as shown on the screen 2 Place the M unit on measurement position A and press amp 3 Follow the instructions on screen and register values on all measurement points When you have registered a value on point B the Result view is automatically displayed Guide to where to place the measuring unit AN Rtegheter value for point Indicates in which direction you will measure Centre point Leave program Function buttons Back Leave program Seal 3 See Control panel on page 15 tae Zero set the displayed value Only available before registering the first value WA Return to absolute value Only available before registering the first value 95 Twist Result Three measurement points are automatically set to zero Twist result Function buttons Remeasure E Save file Measurement file handling on page 11 See Control panel on page 15 96 FLANGE FLATNESS Easy Laser Flange systems can be used on flanges up to 40m in diameter You can measure to 5 circles of measurement points for example inner middle and outer circles in order to see the taper of the flange Each circle can have 3 180 measurement points T
29. download the latest version from damalini com gt download gt software Introduction Travelling with your measurement system When travelling by airplane with your measurement system we strongly recommend that you check which rules apply for each airline company Some companies countries have limitations for checked baggage when it comes to items including batteries For information about Easy Laser batteries please see system unit details in the end of this manual It is also good practice to remove the batteries from the equipment when possible e g D22 D23 and D75 Compatibility The E series 1s not compatible with previous analogue units from the D series You can however continue to use previous brackets Disclaimer Damalini AB and our authorized dealers will take no responsibility for damage to machines and plant as a result of the use of Easy Laser measurement and alignment systems Copyright Damalini 2013 We might change and correct the manual in later issues without further information Changes to the Easy Laser equipment may also affect the accuracy of the informa tion October 2043 Fredrik Eriksson Quality Manager Damalini AB Damalini AB PO Box 149 SE 431 22 Molndal Sweden Phone 46 31 708 63 00 E mail info damalini com Web www damalini com DISPLAY UNIT Press and hold the On Off button to reset the Display unit LED signals OK buttons Navigation buttons Numeric butt
30. feet pair 3 Select mn to continue Start Softfoot from Horizontal program 1 Select RIA and EI to open Horizontal program 2 Enter distances Confirm each distance with OK To perform a Softfoot check you need to enter distances between the feet pairs The measure view is displayed 3 Select Ma softfoot is only available before you have registered any measure ment points Emar distances mim Function buttons Leave program ah E See Control panel on page 15 LAL ERE Enter distance for S machine Makes it possible to perform a soft foot measurement on the S machine D er Toggle between 3D and 2D view Wer Add a feet pair Only available for E530 In E710 you select machines and Optional number of feet when you select custom Toggle button Show movable machine to the left or the right Continue to Measure view Available when you have entered the distances 47 Softfoot Measure softfoot 1 Tighten all feet bolts 2 Turn the measuring units to 12 o clock 3 Adjust laser to the centre of targets If needed adjust the units on the rods then use laser adjustments knobs Tir rie ho Ee cic pun aed pee yd Turn the measuring units to 12 o clock Adjust laser point to centre of target 4 Press OK The Softfoot measure view is displayed The first bolt is marked with yellow 5 Loosen and then retighten the first bolt 6 Press OK to register value 7 Re
31. magnetic sheave pulleys can be aligned as the units are very light and can be mounted using double sided tape The units fit small as well as large sheaves 1 Mount the laser transmitter on the stationary machine 2 Mount the detector on the movable machine 3 Make sure all magnetic surfaces are in contact with the sheave Movable Stationary Stationary Movable On steel surface On non magnetic object All of the magnetic surfaces must be in contact with the object Magnetic areas The beam disappears in the slot of the target Vertical alignment 110 BIA Measure using Display unit The E180 BTA can be used as a separate tool see Measure without Display unit on page 114 Enter distances 1 Connect to the Display unit via cable or use Battery pack with Bluetooth 2 Press the ON button on the laser transmitter 3 Select k to open the BTA program 4 Select Mail if you want to enter sheave face width Press OK 5 Enter distance between feet pairs Press OK r igh f PA ji a pre ineo gh Mandatory Distance fi ie between feet pairs J T wy y i Sheave face width Optional Movable machine is to the left Movable machine is to the right Function buttons sol Leave program 3 See Control panel on page 15 Sheave face width Select to activate fields if the sheaves have different face widths Contains a sub m
32. mils mm 0000 1000 3 0 0 07 5 0 0 13 1000 2000 2 0 0 05 4 0 0 10 2000 3000 1 5 0 03 3 0 0 07 3000 4000 1 0 0 02 2 0 0 04 4000 5000 0 5 0 01 1 5 0 03 5000 6000 lt 0 5 lt 0 01 lt 1 5 lt 0 03 Angular misalignment Excellent Acceptable rpm mils mm 100mm mils mm 100mm 0000 1000 0 6 0 06 1 0 0 10 1000 2000 0 5 0 05 0 8 0 08 2000 3000 0 4 0 04 0 7 0 07 3000 4000 0 3 0 03 0 6 0 06 4000 5000 0 2 0 02 0 5 0 05 5000 6000 0 1 0 01 0 4 0 04 The higher the rpm of a machinery is the tighter the tolerance must be The acceptable tolerance is used for re alignments on non critical machinery New installations and critical machines should always be aligned within the excellent tolerance Note Consider these tables as guidelines Many machines must be aligned very accurately even if they have a lower rpm For example gearboxes 45 Horizontal 46 SOFTFOOT Perform a softfoot check to ensure that the machine is resting evenly on all its feet A softfoot can be angular and or parallel see image Softfoot can be caused by e Twisted machinery foundations e Twisted or damaged machinery feet e Improper amount of shims under machine feet e Dirt or other unwanted materials under machine feet Start Softfoot from main shaft menu 1 Select RA and EJ 2 Enter distances Select Custom if you want to Angular softfoot Parallel softfoot select other machine images and or more than three
33. smeri paar Athiinabsles accuracy AaQdined auray Tanaki a staili Mimurememt direction 37 Horizontal Measure using 9 12 3 Preparations Follow the preparations as described in the previous pages 1 Mount the measuring units 2 Enter distances confirm each distance with OK 3 If needed perform a rough alignment 4 If needed perform a Softfoot check Measure Select and to switch to 9 12 3 2 Adjust laser to the centre of the targets If needed adjust the units on the rods then use laser adjustments knobs Turn shafts to 9 o clock Press E to register first position The first position is automatically set to zero Turn shafts to 12 o clock Press Y to register second position Turn shafts to 3 o clock Press ee to register third position The Result and adjust view is displayed See Result and adjust on page 39 p OnNHD NA RA W Register postion at 12 o clock Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning First position is auto matically set to zero Edge warning Function buttons Back Measure previous position or back to Distance view 3 See Control panel on page 15 Switch to the EasyTurn method 28 Switch to the 9 12 3 method BETE Switch to the Horizontal Multipoint method See SOFTFOOT on page 47
34. to search for Bluetooth units 3 The view is updated with the Easy Laser Bluetooth units you can connect to i Cit Searching for Bluetooth units Os 4 Select the unit you want to connect to and select Z gt The unit will automati cally be connected when you start a measurement program GN Press 2 to save changes and to leave the Bluetooth view 6 Enter a measurement program The Display unit will connect to the selected units While connecting the left LED indicator is flashing with a blue light which will turn to a fixed blue light once connected 7 An icon on the status bar will indicate how many Bluetooth units are connected One Bluetooth unit connected Function buttons Back to Control panel Changes made in the table are saved Search for Bluetooth units Cancel search Use if your Bluetooth unit is already found Remove a Bluetooth unit from the list Connect the unit The unit will automatically be connected when you start a measurement program Disconnect the unit The unit will still be in the list Ta fall oll elit TH he he 21 Display unit Use only one Bluetooth unit Many of our systems are delivered with two Measuring units In some cases you might want to use only one unit together with a laser transmitter By default both units are set to Connect 4 If the unused unit is set to Connect the system will keep on t
35. 0 040 2 mm 0 080 value for perfect alignment Settings Press to open the settings view Use J to move up and down in the menu e Press fe to switch position on the M and S unit e Toggle between mm and inch with f Battery Press to see the battery status of the detector While the battery is charging there is a green flashing light The laser transmitter flashes when the battery is low Change the batteries before you continue to measure Red flashing once Battery empty 4 Red flashing twice Battery needs charging Nore If not using the system for a long i Green flashing three times Good period of time remove the battery from the laser transmitter Green fixed light Battery full 114 VIBROMETER Easy Laser Vibrometer is used in preventive as well as active mainte nance work on rotating machinery It measures the vibration level and bearing condition of machinery When measuring vibration level Easy Laser Vibrometer is measuring the effective velocity mm s or inch s RMS in the frequency range between 2 and 3200 Hz This range covers most of the frequencies that will occur for the majority of mechanical malfunctions and imperfections for example unbalance and misalignment When used to measure bearing condition the Easy Laser Vibrometer is measuring the effective acceleration RMS in the frequency range between 3200 and 20000 Hz Trend analysis of the
36. 6 AA 1 5 V 8 hours cont 10 C to 50 C ABS plastics Hard anodized aluminium 145x86x30 mm 5 7x3 4x1 2 270 g 9 52 oz Detector unit E180 Sheave diameter Displayed resolution Measurement distance Measurement range Display resolution Display type Connection Battery type Battery operation Housing material Dimensions BxHxD Weight gt 60 mm 2 5 Changeable between mm inch Axial offset 0 1 mm 0 005 Angular value 0 1 Up to 3 m 9 87 between transmitter and detector Axial offset 3 mm 0 12 Angular value 8 Offset 0 1 Angle 0 01 Yellow OLED 96x96 pixels Bluetooth wireless technology Li Ion 5 hours continuously ABS plastics Anodized aluminium 95x95x36 mm 3 7x3 7x1 4 190 g 6 7 oz 126 Technical data Vibrometer Optional Part no 12 0654 E Magnetic tip 5 QS O Measuring tip Instrument Software Measurement range 0 50 mm s 0 2 inch s RMS Resolution 0 1 mm s 0 005 inch s Frequency range Total level 2 3200 Hz Lp 10 3200 Hz Hp Bearing condition 3200 20000 Hz Sensitivity 100 mV g 10 Dimensions Magnet L 20 mm 4 5 15 mm 19 32 Gauge tip L 65 mm 2 1 2 9 127 Technical data 128 A Angle 119 Angle warning 35 53 Angular misalignment 40 B Bar code 13 Barcode 8 Battery 5 Battery view 9 Bearing 116 Bearing condition 118 Belt 109 Best fit 59 84 Bluetooth 7 9
37. 9 12 3 Measuring positions are registered at positions 9 12 3 o clock EasyTurn Measuring positions are registered within 40 Fa o g g AN i L i E 3 i Multipoint Measure as many point as you want Vertical For alignment of vertically mounted machines Cardan For alignment of cardan shaft coupled centre offset machines Machine train For machine trains with two or more couplings Straightness For straightness measurement of for example machine bases shafts bearing journals machine tools etc Flatness Program to measure flatness of machine bases machine tables etc mh s cy Twist Measure twist on an object by taking two diagonal measurements BIA For alignment of belt and chain drives Vibrometer Shows the vibration level in mm s and bearing condition value in g Offset and Angle Shows centre offset and angular error between two shafts for example Softfoot Check to ensure that the machine is resting evenly on all its feet 23 24 PROGRAM VALUES ATA With the program Values you can see live readings from the detectors sM Ae As default a target and a table is displayed Press OK to register values Live values vertical and horizontal Detector valu Target Detector or Measuring unit Registered values Serial number g lt Use the navigation buttons to scroll the list Unit two out of two connected
38. ACIo Eory Laser Update 0RC3 2 Insert the USB memory in the Display unit Do not cane Peetteed tetee ohn 5 0 RCS le Eai Laro Unda 50 RCS remove the USB memory until the update is finished 3 Select EE and to display the System update view 4 Select the update file and press B Select the elu file 5 Select B The installation starts 6 The Display unit will automatically restart when MAk the installation is finished and the Main menu is displayed Note During restart the screen turns black for up to one minute When the main menu is displayed it can freeze no response when you press buttons If this happens press the On Off button for at least 15 seconds to restart the Display unit Main menu is automatically displayed after restart Font package Some of the early E series systems was not installed with Unicode fonts To install the latest system updates you need to install the font package with Unicode fonts Check if you need to install 1 Select Eimi and EJ to display the Language view go 2 Check if you have Chinese installed If Chinese is installed you already have the correct Font package If not please go to www damalini com gt Download gt Software gt Eseries Display unit Font package update and follow the instructions above to install Chinese installed No need to update with Font package 19 Display unit License It is easy to upgrade your Display unit 1 Conta
39. Enter distances confirm all data with the green OK button Measuring direction Number of circles Points cincke Splitting angle Diameter A Diameter B Diameter Pe Diameter E Measuring direction Start angle Select green arrow to continue a Number of circles Enter number of circles up to five circles 1s possible Points circle Enter 3 180 points Splitting angle The splitting angle is automatically calculated If you know the splitting angle it is possible to enter this and get the number of measuring points Diameter Enter the diameter of each circle Measurement You can measure clockwise or anti clockwise Use Navigation direction buttons to change direction Start angle As default the first measurement point is set to 0 Select a start angle if you want to start anywhere else 3 Select MEEN to continue to measuring 99 Flange Flatness Measure 1 The first measurement point is marked with yellow 2 Press OK to register measurement values The measurement points you have registered are greyed out CHagram view Registered values Live values Select to display sub menu Current measurement point is marked with yellow Function buttons Back Press and hold to leave program completely Contains a sub menu i Open Control panel HEE Save See Measurement file handling on page 11 miea Generate report a Print on the
40. These three pre defined machines all have two feet pair each Navigation buttons OK button illustrated with Numerical buttons 50 Machine train Custom Select this option if you want to build a custom machine train You build the train from left to right There are several machine types to choose from and you can add as many as you need to your machine train You can also define as many feet pairs as you need on the machines Select machine type Mart Sapp EAE i Peet coir Select machine 1 Use navigation buttons up and down to find the machine you want 2 Press E The next machine becomes active 3 Add as many machines as you need When you are done select to continue to Measure view Select number of feet pair If you want to change the number of feet pair on the machine simply enter the number you want on the numerical buttons More than three feet pairs are visualized as one solid foot on the machine Machine with two feet pairs Build train table Select MEJ to open a table view In this table Engine New gearbox d you can rename the machines and change the Sasatbamke number of feet pairs Gear Box 51 Machine train Enter distances Confirm each distance with p Machine Train Enter distances 1 Distance between first and second feet pair 2 Distance between second feet pair and S unit GB Distance between S unit and centre of coupling
41. a screen dump 1 Press and hold the numeric button period for 5 seconds 2 An hour glass is displayed on the status bar 3 The screen dump is saved in the file system as a jpg file It is named with current date and time Select to open saved files See Measurement file handling on page ll LED lights Right indicator Yellow Flashing The internal battery in the Display unit is charging Left indicator Left indicator has several functions and colours Red Blue Quick flashing Reprogramming the system Red Flashing Warning for example low battery Blue Flashing Searching for detectors equipped with Bluetooth Fixed light Connected to detectors equipped with Bluetooth Green Flashing Display unit is starting Fixed light The internal battery in the Display unit is fully charged Light blue Flashing Backlight is off but the Display unit is still on Press any button to activate the Display unit Display unit Battery Select to display the Battery view This view gives you a good overview of the battery status of all connected equipment Display unit Dry cell batteries not available for all systems Detector or Measuring unit Battery pack Serial number Charging The E series is not compatible with units from the D series Note When finished working for the day charge the whole system Plug in the power adap tor to the Display unit and connect the measuring units by using cable
42. alues are not live 2 Read values The highest bolt is calculated as 0 00 Values below zero indicates that the bolt is low and need shimming 3 Select to return to Result view Nofe If you shim the machine remeasure from position 9 o clock to update all measurement values Adjust machine 1 Compare the offset and angular error to the tolerance demands 2 If the angular error need to be adjusted please shim the machine first then adjust the offset 3 Tighten the bolts and remeasure 68 CARDAN The Cardan program is used for alignment of cardan shaft coupled centre offset machines Mount the units 1 Mount the arm bracket on the non adjustable shaft You can use the magnet bases or the mount the bracket directly on the flange 2 Mount the S unit on the arm bracket 3 Mount the M unit on the magnetic disc If the adjustable shaft has a thread use suitable search dowel This makes the centering easier 4 Mount the targets Non adjustable shaft Magnet base Arm bracket Handle Targets Alternative mounting with offset Joined arm brackets for large offset bracket and chain 69 Cardan Enter distances 1 Select UM and Wilf to open Cardan program 2 Enter distances Confirm each distance with OK Enter distance S M font E 1 Distance between S unit and M unit Measure between the rods Mandatory 2 Distance between feet pair one and feet pair two Opt
43. art view and Control panel Exel 1 Select and MEM to open the calculator 2 Use the numerical buttons and function buttons to enter values 3 Use the 2 button to compute Calculation Select to display sub menu Use OK button as equal sign Unit converter The unit converter is found on the Start view and Control panel EE 1 Select and EUA to open Unit converter 2 Select a category Move using the navigation buttons up and down 3 Press navigation button right The result column is activated 4 Select a unit to convert from 5 Enter an amount The other units are recalculated In the example below one inch is selected ommon unas ST Select category 34008 kimat brih 2 4 iline imm LIFANDA Mele rmi QO Tes are oath 5 Select unit and amount DDRS Font Tt itgi bil crn LIENE kiome on DOZA Meie m aA r ori 2 Cine err 2 4 Hilin rm 10 Display unit Measurement file handling Save file 1 Select and Bii 2 Enter a file name The date and time will automatically be added to the file name The measurements that you save will be available to other users as well 3 Press E to save the file to save your measurement File manager Select 3 found on the start view and Control panel to open saved measurements The File manager is displayed Here you can easily when and from which program the file was saved Press B to open a measurement file File ma
44. bearing condition value can be used to determine wear and tear of machine bearings E Magnetic tip ba ai Za T Measuring tip See Vibrometer Optional on page 127 Mount directly on machine It is possible to remove the magnetic tip and mount the probe directly to the machine using the M6 threaded stud Measuring tip For measuring points that are hard to reach use the measuring tip Simply unscrew the magnetic tip and replace with the measuring tip When measuring with the measuring tip place it firmly against the measurement point and hold it as vertical horizontal or axial as possible When the measuring tip is used the frequency range is reduced to about 800 to 1500Hz Nofe Vibrometer is not included in all Shaft systems 115 Vibrometer Measure 1 Use the standard red cable to connect the Vibrometer directly to the Display unit Wireless units cannot be used 2 Select Mall to open the Vibrometer program e Enter rpm Optional e Use the navigation buttons if you want to register another point than is selected by default 3 Place the vibrometer against the measurement point Pressing more firmly should not change the reading If this happens adjust the measuring point 4 Wait a few seconds for the value to stabilize 5 Press OK to register value Vibrometer Fosition 1 Horizontal Vibration level Vibration Level HP Speed 0 0 mmis Enter rom Optional Bearing co
45. countries with separate col lection programs This symbol found on product or on its packing indicates that this prod ES uct should not be treated as household waste when disposed of It should be handed over to an applicable collection point for the re cycling of electrical and electronic equipment By ensuring this product is disposed correctly you will help to prevent potential negative consequences to the environment and human health For more detailed information about the recycling of this product please contact your local city office household waste disposal service or the retail store where you purchased this product Quality certificate Damalini AB is ISO 9001 2008 certified Certificate number 900958 Damalini AB confirm that our products are produced according to applicable national and international regulations and standards All components are checked before assem bly and final products are tested in functionality and visually checked before delivery The calibration of the equipment fully complies with ISO9001 2008 7 6 Introduction Limited warranty This product is manufactured under Damalini s strict quality control system Should the product fail within two 2 years from the date of purchase under normal usage conditions Damalini will repair or replace the product free of charge 1 Using new or refurbished replacement parts 2 Exchange the product with a product that is new or which has been man
46. ct your Easy Laser distributor if you wish to upgrade your Display unit 2 An e mail will be sent to you with information on how to download the update file 3 Save the file to the root of the file system to a USB memory stick or directly to the Display unit Save file on USB 1 Save the downloaded license file to a USB memory stick 2 Insert the USB memory stick in the Display unit 3 Select JES and to display the License view Days left Dero 4 Select BN to search for licenses 5 Press E to import license Save file to Display unit 1 Connect the Display unit to a PC 2 Save the license file to the root of the Display unit s storage eS A jas m E ERT E r i a 1i 3 ke 3 Select JES and to display the License view 4 Select sa to search for the new license file A window is displayed 5 Disregard the text and select The license file is installed and full functionality is achieved 20 Display unit Bluetooth set up Bluetooth wireless technology makes it possible for Display unit and Detector to exchange data without using cables Some detectors have built in Bluetooth others have a separate Bluetooth unit that you attach to the detector Please see Technical data for more information Set up This is only necessary when adding new Bluetooth units to the list 1 Select HE to open the Bluetooth view 2 Select AMM
47. ctor 70 Cardan Rough alignment l Adjust the movable machine until both laser Adjust the arm bracket if the adjustment of the Turn the shafts to 9 o clock Adjust the laser beams to the marking for Remove the targets The Display unit shows the Adjust the arm bracket until the laser beam from the M unit hits the centre of the target beams hit centre of the targets machine is not enough Connectors pointing upwards centre of detector position of the laser beams Centre of detector Centre of target Measure The shafts are positioned at 9 o clock l Press OK to register first position The first position is automatically set to zero 2 Turn the shafts to 12 o clock 3 Press OK to register position 4 Turn the shafts to 3 o clock 5 Press OK to register position 6 The result for the angular error is displayed Regitter position m12 o clock Live values First position is auto matically set to zero 1 Cardan Result Cdan Uye vertical 1505 Measuring units positioned at 12 o clock Both vertical and horizontal view are displayed Locked feet pair Function buttons Back rman See Control panel on page 15 See Measurement file handling on page 11 DE n Show target This is a quick way to see where the laser beam hits the target and how the measuring units are positioned ee Print report on thermal pr
48. d the other are distributed evenly on 120 2 Select if you want to return to raw data Reference plane is resting on three reference points Here you can clearly see what is below and above the reference plane gta 180 T5 Pa I One reference point selected First point set as reference EELELEET Three points set as reference Three reference points 105 Flange Flatness Best fit select circle or points By default best fit is calculated on the selected circle in the table You can also select all measurement points on a certain position 1 Select Ew and Mem or SSH 2 Select a circle or measurement points in the table See below 3 Select one of the best fit options 4 The calculation is made on the selected circle measurement points To make the same best fit calculation on another circle repeat step 1 3 Select circle By default the best fit calculation is made on the currently selected circle Use naviga tion buttons left and right to select another circle in the table Circle A selected Select measurement points You can make best fit calculations on all measurement points on a certain position 1 Select circle A in the table 2 Press left navigation button to select the whole row 3 Use navigation buttons to move up and down in the table 2A 2B and 2C selected A 106 Flange Flatness Best fit When you perform a best fit calculatio
49. easure the coupling to confirm the position of _the measuring units Uncertain coupling When you adjust one coupling it might affect the next coupling in the machine train This is indicated with the symbol Scale The scale of the graph might change when you have made adjustments Scale Machia Train Result Moachite Train Rasul 61 Machine train Tolerance 1 Select and miiia The tolerance window is displayed 2 Select a tolerance and press The next coupling in the train is selected Select coup brance ier cca bhargan e i F Coupling A 8 Girtert poles i 008 aren ae No tolerance sane 0 1000 1000 2000 Add user defined tolerance GAP values Function buttons seo Close Tolerance view 3 See Control panel on page 15 nii Edit user defined tolerance Delete user defined tolerance Add new tolerance You can add your own user defined tolerance 1 Select the row Add new tolerance Press p 2 Enter name and tolerance 3 Press The new tolerance is added to the list Tolerance in result views The tolerances are clearly displayed in the result views Wachi Tinti e a 5 mii Heini elect he Trati Metal jE ooo 0 01 Green within tolerance Red not within tolerance 62 Machine train Thermal compensation During normal operation machinery is influenced of different factors and force
50. ectly the Detector has some power left Diode blue when Bluetooth con nection is established Bluetooth only 12 0618 Built in functionality Battery indicator Constant green light Battery pack full Flashing green light Battery pack OK Flashing red light Battery pack low Approx 15 min left to empty Battery pack empty and will shut down 121 Battery packs Charge battery pack Using Display unit It is possible to charge battery packs without Bluetooth via the Display unit one at a time You can charge both a Detector and a battery pack by connecting the equipment as described in the image If the Display unit is turned off while charging the equip ment will charge faster 1 Connect the Display unit with the adap Display unit tor The Display unit itself does not have enough power to charge the battery pack 2 Use standard red cable to connect battery pack to the Display unit Battery pack Detector Adaptor Using splitting box When you have two battery packs or battery packs with Bluetooth you can use our split ting box Part No 12 0597 Splitting box 1 Plug in the power adaptor to the splitting box Use the standard power adaptor delivered with your system All lights are Adaptor lit up on the splitting box T 2 Plug in the battery pack and Detectors to the splitting box Corresponding light is switched off 3 When the battery pack is fully charged
51. efore thermal compensation 2 Set thermal compensation 3 Thermal compensation set When you have set thermal compensation and return to the result view the values have changed When the machine becomes warm the thermal growth will make it perfectly aligned Indicates that the compensation values are set for cold offline condition Vertical offset and angle for movable machine Indicates that thermal compensation has been set Feet values 1 On the distance view enter distances for the S machine 2 Select ka 3 Set thermal compensation values based on feet values The coupling values are recal calculated If there are more than two feet pairs you enter values for the first and last feet pair Note Only the coupling values are visible in the PDF report and the printed report 42 Horizontal RefLock From the result view you can select the function RefLock Here you can choose any two feet pairs as locked and thus choose which machine is to be used as stationary and which as adjustable If you want to lock feet pair on the stationary machine you need to enter distances 1 Select and Or 2 The RefLock graph view is displayed Navigate using the left and right navigation button 3 Select o to lock the selected feet pair or A to unlock 4 Select P to continue to the result view Stationary machine Movable machine Selected feet pair Locked feet pair Mo os E
52. enu The Display unit automatically recognize where the units are placed However you can do this manually as well ae Set M unit to the left EN Set M unit to the right Lele Return to Automatic configuration Sheave face width The distance from the belt to the axial face of the sheave can be different on the two sheaves To calculate a possible offset the system requires both sheave face widths 1 Measure the distance from the belt to the axial face of the sheave 2 Select to activate fields and enter distances 111 BIA Measure Make sure that the laser line hits the detector aperture The Display unit shows the offset and angular misalignment Resuns ETA vertical and hutaona LIVE Vertical angular error Horizontal angular error if Offset Shim value Adjustment Function buttons Back Return to enter distances pm See Control panel on page 15 H Save see Measurement file handling on page 11 tee Set tolerance See also Tolerance on next page E N Print on thermal printer Optional equipment Available when you have saved the measurement i Edit distance Values colours White No tolerance set Green Value within tolerance Red Value outside tolerance Loss of signal laser beam interrupted for example Note The laser transmitter flashes when the battery is low Change the batteries before you continue to measure 112 BIA
53. et pair to get the most accurate calculated reference line as possible If you choose to lock only one feet pair the tilt of the train is maintained and the coupling 1s offset Best fit and Manual fit By default an average best fit is calculated on the measured machine train This means that the train is tilted to the flattest possible plane If no feet pairs are locked the sys tem assumes that all machines are possible to move in all directions For each coupling that you measure the best fit is recalculated When you have made adjustments on a coupling the best fit is no longer recalculated Manual fit Only available when you have measured the whole train and only in graph view Use this function when you know that you for example can move a machine a little in one direction but not at all in another direction 1 Select and pe to activate the Manual fit function If there are locked feet pair these are unlocked 2 Use the numerical buttons to move the graph e Buttons 1 and 4 move the left part of the train e Buttons 2 and 5 moves the whole train e Buttons 3 and 6 moves the right part of the train e Button will change the scale To return to average best fit select m and a Uncertain coupling When you adjust one coupling it might affect the next coupling in the machine train In the example below the coupling A B has been adjusted which might have an affect on the coupling B C This is indicated with the s
54. ew 3 See Control panel on page 15 Switch to the EasyTurn method Switch to the 9 12 3 method NAPA Switch to the Horizontal Multipoint method See SOFTFOOT on page 47 35 Horizontal Measure using Multipoint Preparations Follow the preparations as described in the previous pages 1 Mount the measuring units 2 Enter distances confirm each distance with OK 3 If needed perform a rough alignment 4 If needed perform a Softfoot check Measure 1 Select and EEJ to switch to Horizontal Multipoint 2 Adjust laser to the centre of the targets If needed adjust the units on the rods then use laser adjustments knobs 3 Press YQ to register first position The first position is automatically set to zero 4 Press E to register as many points as you wish After three points a result is available 5 Select B to display the Result and adjust view See Result and adjust on page 39 Spread the measurement points For a more accurate result try to spread the points as much as possible The colours indi cates where the optimum positions to measure are The colour bar indicates a statistical accuracy of the measurement Registered measurement point Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning Green best place to measure First position is auto matical
55. gister values on all four feet The result is displayed 8 Shim the foot with the largest movement 9 Do a Softfoot check again Measure Result Loosen and retighten bolt before register value Arrow indicating that the machine is tilting in this direction Pen See ieee Oe Seer bok uve Nofe If the largest movement is opposite from the smallest it is not a conventional softfoot and you will be asked to check the foundation Function buttons Leave Softfoot E See Control panel on page 15 H il Save Only available when you have started Softfoot from the main menu Zero value of selected foot Toggle button to switch machine To check Softfoot distances between feet pairs are necessary If needed the Enter distance view is displayed Not available for E420 Remeasure Softfoot gt N Continue to Measure view only available when you have started Softfoot from the program Horizontal 48 MACHINE TRAIN Use for machines mounted in a train with two or more couplings Work flow 49 Machine train Build machine train Before measuring your machines you need to define what kind of machines you have 1 Use navigation buttons to select Basic or Custom 2 Press Select machines standard of custom 05 45 gp Basic Three predefined machines Custom Build a custom train Basic The basic machine train contains a pump a gearbox and a motor
56. he image below calculation is made on circle A Resti habos O cirie A iwi F E 0 40 F 5 A bat ii EN E i bH 0 NaF 108 BIA Easy Laser BTA system consists of a laser transmitter and a detector Magnetic mountings on laser and detector make it easy to mount the equipment Non magnetic sheave pulleys can be aligned as the units are very light and can be mounted using double sided tape Nofe BTA is not included in the Shaft or Geo systems but bought as an option For technical information see BTA E180 Optional on page 126 Connector Detector aperture Battery Alkaline 1xR6 AA 1 5 V Image showing BTA E180 All types of sheave pulleys can be aligned regardless of belt type You can compen sate for sheaves of varying widths JLILILS1 DIGO Timing belt Chain drives Beo Offset misalignment Angular misalignment Offset and angular misalignment 109 BIA Preparations e Check the sheaves for radial runout Bent shafts will make it impossible to per form an accurate alignment e Check the sheaves for axial runout If possible adjust with the mounting screws of the bushings e Make sure that the sheaves are clean from grease and oil Mount the units The units are mounted on a flat machined surface with mag nets The magnets are very strong try to soften the touch by putting just one magnet to sheave first then turning the other ones in Non
57. he program guides you graphically step by step through the entire measure ment 97 Flange Flatness Preparations Use the program Values Flange flatness or targets for the set up Point one 1 Place the laser transmitter D22 or D23 on the flange Notice the direction see image 2 Place the detector close to the transmitter 3 Make a mark to mark out the position of the detector 4 Adjust the detector or target so the laser beam hits the centre Notice the direction and location of transmitter 5 If you use a measurement program select HAO to zero set point number one E EE close to the transmit Point two ter Zero set 6 Move the detector to point number two a see image 7 Aim the detector straight towards the laser 8 Adjust the laser beam by turning the screw on the transmitter s tilt table Level to 0 05 mm or better Point three 9 Move the detector to point number three see image 10 Adjust the laser beam by turning the screw on the transmitter s tilt table Level to 0 05 mm or better Point number two Adjust with adjust laser beam Repeat procedure until you have all three this screw reference points within 0 1 mm Point number three adjust laser beam Adjust with N this screw 98 Flange Flatness Measuring procedure Enter distances 1 Select Madi and kad to open the Flange flatness program 2
58. ie galetiid tia ciel poh ralia Point tepuratbor Distance view default Distance table view Point separation is the same for all points Change point separation if needed 90 Flatness Measure Press g to register values It is possible to measure the points in any order First measured point is set as reference point When you have measured all points the Result view is dis played Register value for point a s i Emar Detector B2729 First point automatically p G becomes reference point Selected point Current value Physical coordinates of selected point Function buttons Back Return to enter distances Ji Eo See Control panel on page 15 mii iii See Tolerance below ap a Measuring direction Measure left to right or up and down Show target Useful if you want to rough align for example Continue to Result view Available when you have measured three positions Tolerance By default the ISO standard is used The ISO tolerance is calculated automatically depend ing on which distances you have entered Only global tolerance is available Select nii to set custom tolerance Set custom tolerance 91 Flatness Result table Select EBM to open table view Values outside the tolerance are displayed with red Result table view 3 reference Doin Statistics Pe ak peak 103 Reference point Min 1 824 Max 1 279 Sta
59. ies are not included in our general 2 year warranty There is a 1 year warranty for the battery capacity not to fall below 70 a normal change means that the battery must have more than 70 capacity after more than 300 charg ing cycles A 2 year warranty applies if the battery becomes unusable because of a manufacturing fault or factors that Damalini AB could be expected to have control of or if the battery displays abnormal loss of capacity in relation to use Extended warranty Easy Laser Measurement and Alignment Systems meet the highest quality standards For this reason we have extended the warranty to you to a total of 3 years free of charge The prerequisite for a warranty extension is that you register your system parts on the Internet within 6 months of purchase The warranty period begins on the date of purchase The warranty extension applies to all products in accordance with the Easy Laser Warranty requirements Introduction Safety precautions Easy Laser is a laser instrument in laser class I with an output power less than 1 mW which requires the following safety precautions CAUTION LASER RADIATION DO NOT STARE INTO BEAM DIODE LASER 1 mW MAX OUTPUT AT 635 670 nm CLASS IlI LASER PRODUCT E e Never stare directly into the laser beam e Never aim the laser beam at anyone else s eyes Note Opening the laser units can result in hazardous radiation and will invalidate the ma
60. ing manual Work flow Preparations Measure Adjust Result Live any angle EasyTurn T Live 9 12 30r6 gt Multipoint 1 Mount units 2 Enter distances 3 Rough alignment Live 9 o clock Live 3 o clock Live 12 o clock Live 6 o clock 31 Horizontal Mount the units 1 Mount the S unit on the stationary machine and the M unit on the movable machine 2 Mount the units facing each other Make sure they are at the approximately same rotational angle and radius Rod Laser adjustment knob Connectors for cables or Bluetooth unit Locking knob Laser adjustment knob Hook for the chain Chain tension knob Mounted measuring units Connect cables or Bluetooth units Cable The measuring units has two connectors that are used for cables or Bluetooth units 1 Connect a cable to the Display unit Connect the other end to any of the measuring units 2 Connect the second cable between the measuring units Bluetooth The Display unit 1s equipped with Bluetooth wireless technology which makes it pos sible for the Display unit to receive data without using cables For more information see Bluetooth set up on page 21 Adjust measuring units When making a new installation a rough alignment can be necessary Place the Measur ing units on the rods make sure they are at the approximately same rotational angle and radius Al
61. ing the navigation buttons 3 Press OK to confirm choice When set to Smooth the graph will find a smooth path between the measurement points Fehi graph haw Pina 4 Feah grap ley Pm 40 Smooth Waviness settings 1 Select i A window is opened 2 Select waviness factor Navigate using the navigation buttons 3 Press OK to confirm choice Graph view Same measurement but with waviness See Waviness on page 85 87 Straightness 88 FLATNESS j Program to measure flatness of machine bases machine tables etc Preparation 1 Mount the laser transmitter on the table Mount the detector close to the transmitter on the table 1 Select to open the program Flatness and enter distances Select E to open the target Select g to zero set the value This is now reference point number one Move the detector to reference point number two 2 UAU A W N Adjust the laser beam by using the screw A on the tilt table Level to 0 1 mm 8 Move the detector to reference point number three 3 9 Adjust the laser beam by using the screw B on the tilt table Level to 0 1 mm Repeat procedure until you have all three reference points within 0 1 mm Enter distances Up to 500 measurement points can be handled Erie disttinmces and number ol Distance between first and Measurement points last point on X axis aion Oo funnier cf FES H Number of points on
62. inter optional equipment Available when you open a saved measurement Generate report Available when you open a saved measurement Toggle button Show vertical or horizontal live values Toggle button to move the lock By default the feet pair with the highest value is set to zero and locked Toggle button Switch between to show gap and show angular error per 100 mm For this to work you need to set the coupling diameter r100 e p Adjustment Check the machine according to the tolerance and adjust the machine if needed No offset adjustment is made 1 Adjust the machine vertically by shimming according to the vertical feet values 2 Adjust the machine sideways according to the live horizontal values 3 Tighten the feet 4 Select ESM to remeasure 12 STRAIGHTNESS The program Straightness is used for machine foundations shafts bearing journals and machine tools for example The basic principle for straightness measurement is that all measurement values will show the position of the detector unit relative to the laser beam First the laser beam is roughly aligned along the measurement object The detector is then positioned on the selected measuring points and the values registered Work flow Select and ES to start the Straightness program i BEA Preparations Measure Result se se Press OK to register values ninia ETE Measurement table view ES E save Measuremen
63. ional 3 Coupling diameter Optional select to activate field Function buttons dh Leave program See Control panel on page 15 Diameter Select to enter coupling diameter This 1s necessary if you want the result based on the gap of the coupling instead of angle Continue Available when you have entered the mandatory distances Cone laser beam When you turn the shaft the laser beam will draw a circle on the target If the distance between S and M is small lt 300 mm or 12 inch it can be difficult to cone the laser beam If this 1s the case proceed to Rough alignment 1 Note where the laser beam hit the target at position 1 2 Turn one of the shafts 180 Note the position 2 3 Adjust the laser beam halfway towards position 1 to position 3 Use handle when turning the shaft 4 Turn the shaft again If the laser beam does not move when you turn the laser beam is correctly coned 5 Repeat step 2 5 with the opposite unit 6 Position both units at 9 o clock 7 Move the arm bracket until the laser hits the centre of the target on the M unit 8 Adjust the S unit laser beam until it hits the centre of the detector Adjust using the red screws 9 Adjust the arm bracket until the laser from the M unit hits the S unit in the centre of the target 10 Adjust the laser beam on the M unit until it hits the centre of the detector 11 Remove the targets Centre of target Centre of dete
64. its at 12 o clock Arrows indicates live values 66 Vertical Result The result is displayed as sideways offset in the coupling and angular error between shafts TEDE ri Live values in the 6 12 direction Live values in the 9 3 direction Live values The values can be displayed live in two directions e Live in the 9 3 direction Select and position the measuring units at 3 o clock e Live in the 6 12 direction Select and position the measuring units at 12 o clock Function buttons Back remeasure from first position See Control panel on page 15 Save see Measurement file handling on page 11 weil he Set tolerance EA Show target This is a quick way to see where the laser beam hits the target and how the measuring units are positioned a Print report on thermal printer optional equipment Only avail able when you open a saved measurement Adjust distances Press E to confirm changes The result is recalculated Toggle button Switch between showing live values in the direction 9 3 or 6 12 r See Shim result view on page 68 Toggle button Switch between to show gap and show angular error per 100 mm For this to work you need to set the coupling diameter BREESE 67 Vertical Shim result view To view this you need to enter number of bolts and diameter of bolt circle Raul shimming 1 Select to open Shim value view The v
65. lect er The point itself is not removed The reference points are clearly displayed in both table and graph Nofe You can also set and remove reference points by pressing the green OK button One reference point Setting a single reference point will offset all other measurement points based on the set reference point Result graph view al The reference point is clearly displayed _ z F in both table and graph view 82 Straightness Two reference points Setting two reference points will offset all other measurement points based on a refer ence line drawn between the two set reference points Raxco graph view Point 10 Both reference points are set to zero mt Reference point with offset By using reference point offset it is possible to move the position of a reference point This can be used for instance in turbine measurements to compensate for thermal expansion Resu graph view Point 10 83 Straightness Best fit operations All best three best fit operations will try to find a reference line where the peak to peak value of the measurement points is minimized This can be used for instance to see if a surface is within given tolerances The difference between the best fit operations is the offset that is set Rem grag wlew Folra 40 Best fit around 0 This operation removes all ref erence points Centre the values so that the maximum and mini mum values a
66. ly set to zero Edge warning Quality assessment Green a good spread of the measurement points Function buttons Back Measure previous position or back to Distance view See Control panel on page 15 Switch to the EasyTurn method Switch to the 9 12 3 method Switch to the Horizontal Multipoint method See SOFTFOOT on page 47 P Continue to the Result and adjust view Available after registering three positions with a minimum spread of 40 36 Horizontal Quality assessment Not available for the US market From the result view select and MEGA to show the Quality assessment view Attainable accuracy Many measurement points that also have a good spread will statistically ensure a high accuracy This is the same indicator as on the measurement view If the attainable ac curacy 1s low try to spread the points as much as possible Acquired accuracy Actual measured values from the units If the acquired accuracy is low it may depend on for example air turbulence or bearing clearance Temperature stability Measured temperature variation in the measuring units If the stability is low remeas ure when the temperature has stabilized Measurement direction Indicates if you have changed measurement direction It is better to move the measure ment units in the same direction Quality assessment A sum of the four quality factors Also available in the pdf report Oiralily Asses
67. machine All measure ments saved with this barcode are shown 13 Display unit Print file Optional Part no 03 1004 The thermal printer is optional equipment 1 Save the measurement To print from a Shaft program you need to open a saved measurement before you can print a report 2 Connect the thermal printer and select kien and E 3 The progress is displayed on the status bar E Printing report on thermal printer e Printing performed OK 5 Printing problem You can also save a measurement download the pdf report to your PC and print the pdf report Report A report is generated and saved in the filing system You can not open an old mea surement and save it again program Machine train is an exception to this You can however generate a new report from an opened file This means you can for example change the language and make a new report from the opened measurement You can download the report to a PC and print it Company logo You can replace the logo on the report with your own jpg file 1 Name your logo logo jpg The default logo has the proportions of 230x51 pixels 2 Connect the Display unit to your PC using the USB cable 3 Place your image in the Display unit s folder Damalini custom reports Logo File extensions for example jpg are often hidden in the Explorer window To dis play file extensions do the following Open an Explorer window and press Alt to show menu Select Tools
68. movements between laser and detector by for instance moving heat sources closing doors If the readings remain unstable increase the filter value more samples will become available to the statistical filter Measurement progress Time is depending on Selected filter which filter you have selected Easy lurmlfRegister position air j i Select filter Use as short a time as possible that still produces acceptable stability during the measurement Default is set to 1 Normally you will use a filter value of 1 3 If you set the filter type to 0 no filter will be used Use the numerical buttons 3 6 and 9 to set the filter In the Filter view but also when you are using a measuring program Use numerical buttons to select filter Currently selected filter Noise level Ce te hs reread feter Use numerical but Sate tel tons to set filter l Button 6 will restart MCBALS jisi the filter pe i Graph shows filtered noise level over time Filter time press 6 to test 15 Display unit Unit and resolution Personal setting Select EA to open the Units and resolution view Use the navigation buttons to move between the fields Set Metric or Imperial and which resolution you want to use Default is set to 0 01 mm 0 4 mil The selected unit is shown on the Status bar Note It is possible to select 0 0001mm only in the E940 system For E420 only 0 01mm is possible Detector rotation Personal
69. n the flange is tilted to the lowest peak to peak value It is fitted as flat as possible between two planes where the average value is zero See example below Reference plane Peak to at Reference plane Best fit calculated The flange is now ae fitted between two parallel planes Select 2 and to calculate best fit around 0 Select a circle or measurement points in the table Below is the same calculation displayed in Flange 3D view and Flange table view In the image below calculation is made on circle A Rest arcane O circe A arcane Oh ibai x e Oe w it j I if ENIE IH of w Note You can save reports with different settings for best fit to analyze further later 107 Flange Flatness All positive The flange is tilted as in a Best fit calculation but the reference line is moved to the lowest measurement point See example below Reference plane Select and BASN to calculate the best fit with all measurement points above 0 Select a circle or measurement points in the table In the image below calculation is made on circle A Rest ahve O chock i A Wai All negative The flange is tilted as in a Best fit calculation but the reference line is moved to the highest measurement point See example below Reference plane Select and Hill to calculate the best fit with all measurement points below 0 Select a circle or measurement points in the table In t
70. nager Pr A xml A measurement file Modified Program aaaa 1 Jaia 1925 Hoizontal jpg f aiaa sora L Jaita Horizontal Screen dump on page 8 soft bada 2013 02 14 11 18 30 Hornzartal Ct 2019 04 12 0241 58 Twist PDF Areport The PDF report can not be opened in the Display unit PDF is not available for E420 yA 2013 05 07 12 41 46 lates RE xM 203S 00 Flamesa 27 lata 08202 Flames 20120531141158 2013 05 31 02 11 58 20130531141615 f WASA OF E 14 2013 3 02 1648 Function buttons lt Back to previous view Me Report on page 14 mm Open file as template on page 13 a Print file Optional on page 14 Sort files alphabetically wd Sort files by measurement program Sort by time pm n pat a Show all files xml Show only xml files m Show only pdf files Show only jpg files Copy file to USB memory on page 13 i Delete files Delete all displayed files or only selected file 11 Display unit Favourites It is possible to save a measurement as a Favourite A Favourite can be used for exam ple when you have many flanges or machines with the same dimensions This way you do not have to enter the same distances or tolerances every time When you have saved as Favourite a new icon is displayed on the start screen Create a favourite 1 Select EW to open the File manager and select a file 2 Select a and WM to save the
71. ndard deviation 0 657 Flatness RMS 0 659 Point with offset Distance data Value Distance X1 4 100 Distance Y1 Y4 100 Tolerance Value Paint data Type Custom tolerance Selected Point Global 0 060 Physical coordinate x 67 Physical coordinate Y 33 More info regarding selected point Raw Value Function buttons P Remeasure selected point wa i a E See Control panel on page 15 Set offset for selected point minia See Tolerance on page 91 l Save file see Measurement file handling on page 11 Toggle button Set selected point as reference point Remove as reference See Calculation settings on page 94 re Raw data Revert to original data Three reference points are automatically set to zero Best fit around 0 S All positive The best fit with all measurement points above zero ac All negative The best fit with all measurement points below zero See Result 3D on page 93 See Result grid on page 93 onto See Result table on page 92 Nofe To remeasure select a measurement point and select Bem 92 Flatness Result grid Select MEEF to open table view Result grid view i4 46 mr 3 reference points Red values not within tolerance Green values within tolerance Reference point Result 3D Select Es and Ea to open 3D view Only available when all points have been measured e Use the navigati
72. ndition Selected Values for vibration level or measurement point bearing condition is shown Switch using function button Function buttons Seo Leave program a See Control panel on page 15 Save see Measurement file handling on page 11 roe Print report on thermal printer optional equipment a Generate report Available when you open a saved measurement Toggle button Show values for bearing condition or vibration level Toggle button Show high frequency 10 3200 Hz or low frequency 2 3200 Hz Contains a submenu Clear selected measurement point Clear all measurement points PEnio Tolerance Show tolerance table for vibration level and bearing condition value 116 Vibrometer Vibration level In the Display unit a table from ISO 10816 3 standard is shown This standard is used for machines with power above 15kW and nominal speeds between 120 15000 rpm 1 Use navigation buttons to select a measurement point 2 Select miiia to open the tolerance table It displays the values for the selected point Selected Wien shy Poskion 1 Horizontal measurement point High frequency Vibration level displayed in mm s or inch s Rigid or flexible Bearing condition table The ISO standard is classifying the machines differently if the machines have flexible or rigid foundations Usually this is determined from drawings and calculations of the machi
73. ne Groups e Group 1 Large machines with rated power above 300kW Electrical machines with shaft height H gt 315mm Operating speed ranges from 120 to 15000 rpm e Group 2 Medium sized machines with a rated power above 15kW up to and including 300kW Electrical machines with shaft height between 160 lt H lt 315 mm Operating speed normally above 600 rpm e Group 3 Pumps with multivane impeller and with separate driver with rated power e Group 4 Pumps with multivane impeller and with integrated driver with rated power Another standard you can use is ISO 2372 class 4 for large machines on flexible above 15kW above 15kW Guideline foundations 0 3 mm s 0 0 12inch s 3 7 mm s 0 12 0 27 inch s 7 18 mm s 0 27 0 71 inch s gt 18 mm s gt 0 71 inch s Small vibrations None or very small bearing wear Low noise level Noticeable vibration levels often concentrated to some specific part as well as direction of the machine Noticeable bearing wear Seal problems occur in pumps etc Increased noise level Plan action during next regular stop Keep the machine under observation and measure at smaller time intervals than before to detect a deteriora tion trend if any Compare vibrations to other operating variables Large vibrations Bearings running hot Bearing wear out cause frequent replacements Seals wear out leakage of all kinds evident Cracks in weldings and concrete foundations Screws and
74. ness 85 L Zoom 8 amp 0 129
75. nufacturer warranty If starting the machine to be measured would result in injuries the possibility to un intentionally start it must be disabled before mounting the equipment for example by locking the switch in the off position or removing the fuses These safety precautions should remain in place until the measurement equipment has been removed from the machine Note The system should not be used in explosive risk areas Service and calibration Our Service centres will quickly assist you if your measurement system need to be repaired or when it is time for calibration Our main Service centre is located in Sweden There are several local Service centres that are certified to carry out limited service and repair Contact your local Service centre first before sending your equipment for service or repair All Service centres are listed on our web site under Service and Calibration Before sending your measuring system to our main Service centre please fill in the online Service and Repair report www easy laser service com Se eee a ME G GE AT SP Tee SERVICE AND REPAIR REPORT Hagmed hekla cuked wih Manuals as PDF You can download our manuals in pdf format from our website The pdf s are also available on the USB memory stick that is delivered with most systems EasyLink The new version of our database program EasyLink is available on the USB memory stick that is delivered with most systems You can always
76. o open Vertical program 3 Enter distances Confirm each distance with amp If you have a barcode reader simply scan the barcode and all machine data is read See Measurement file handling on page 11 Enter distance SM iian Function buttons asah Leave program 3 See Control panel on page 15 Select to enter diameter of coupling P Forward to measure view 1 Distance between S unit and M unit Measure between the rods Mandatory 2 Distance between S unit and centre of coupling Mandatory 3 Number of bolts 4 6 or 8 bolts 4 Bolt circle diameter centre of the bolts 5 Coupling diameter Select to activate field 65 Vertical Measure The program Vertical uses the 9 12 3 method 1 Position the units at 9 o clock at bolt number one Make sure that it is possible to also position the units at 12 and 3 o clock Press 2 to register first position The first position is automatically set to zero Turn units to position 12 o clock Press 2 to register position Turn units to position 3 o clock N nA BW WN Press ee to register position Measurement result 1s displayed 12 aiRegitter position Circle indicates where to position the S unit Edge warning Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning Offset 7 The measuring un
77. oint number three 1 2 X E 3 4 5 XN N Straightness Result The result can be displayed as graph table or a 3D view By default the table view is displayed The function buttons are almost the same for all three views Zoom is only available in Graph view See following pages for more information regarding each view and its functions Riu tad yi ESS a AHA grapi view Paka 1st Table view 3D view Switch view Function buttons Ep Back to measure To remeasure select a point and then Contains a sub menu E See Control panel on page 15 See Straightness settings on page S6 mm Save file See Measurement file handling on page 11 ra Print report Save file and plug in printer optional equipment A Set tolerance It is possible to set different vertical and horizontal toler ance See Tolerance on page 8l ta Zoom Only available in Graph view Contains a sub menu EE E Go to measuring point A window is displayed Enter the point to which you want to go Ee Ha Set offset for reference point See Calculation settings on page 82 Contains a sub menu See Calculation settings on page 82 eg Raw data Return to original data Oe Set as reference point er Remove as reference point The point itself is not removed ae Best fit around 0 tag All positive The best fit with all measurement points above zero All nega
78. on button to select measurement points e Navigate using the numeric buttons e Buttons 2 4 6 and 8 rotates the 3D view e Button 5 returns to the initial view Result 3D view 14 46 rare 3 feference pone Foint data Selected Point x 2 2 Value l 1 279 Yellow selected point Black reference point 93 Flatness Calculation settings Select prm to display calculation settings You can try different settings to see which one suits the best and analyze the measurement result directly in the Display unit You can also save reports with different settings to analyze further later Reference points The measurement values can be recalculated so that any three of them become zero references with the limitation that a maximum of two of them are in line horizontally vertically or diagonally in the coordinate system If there are three in line it is just a line and not a plane Reference points are needed when you are going to machine the surface Custom reference points 1 Select to set currently selected point to zero 2 Select one or three reference points When you select a second reference point the values are not recalculated Set a third reference point to recalculate the values 3 Select ME it you want to return to raw data Set three reference points 1 Select Mal to set three reference points 2 Select Mag if you want to return to raw data Best fit Best fit around 0 When yo
79. ons Function buttons Connection for external power Network connection Not available on all systems External connection Use for projector for example Not available on all systems USB A master Use for USB memory USB B slave Use for connecting to a PC Connection for Easy Laser equipment Qo 7 moogO WwW D Protective cover Battery compartment A Not available on all systems i Display unit Navigation buttons To navigate on the screen use the navigation buttons The selected icon 1s marked with a yellow frame The navigation buttons are also used to move between the icons in a submenu and to change the values in the fields Navigation buttons OK button Numerical buttons a e Function buttons i OK buttons There are two green OK buttons and they both work in the same way Press E to select the currently selected icon for example Function buttons The icons above the function buttons change depending on which view is currently displayed on screen Below is a list of the most common icons Back to previous view Press and hold to leave current program Back There is no previous view Leave the current program AKAA More Contains a submenu with general functions A j Si 7 such as Control panel and Save file Submenus The icons formed as an arrow contain a submenu Use the navigation buttons to navi gate in a submenu Press B to select
80. oom factor Press OK to save Default view Zoom factor is set to 2 26 Program values Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning Half or Zero set value Half value Zero set value Absolute value Select MAM to half Select MOM to zero set i to return to displayed value displayed value the absolute value Zero point of the PSD Zero point of the PSD Zero point of the PSD moves halfway towards the moves to the laser point returns to the PSD centre laser point 4 9 15 1 10 i 10 Note the change of the current range Live values colours Live values are normally yellow Green when within Red when outside Loss of signal laser beam tolerance tolerance interrupted for example 27 Program values Automatic recording In Values it is possible to make automatic recording of values This is very useful when you want to register values during a longer time period for example 1 Select and EM to start automatic recording Settings for automatic recording of values 2 Set Interval 3 Press navigation button right Interval Duration 4 Set Duration Eg S 5 Press OK The recording will start and you can follow the progress on screen Automatic recording is off Icon indicates that values are being recorded Detector value Targe
81. re equally large Resuh graph whia Best fit all positive gramas Removes all reference points The best fit with all measure ment points above zero Best fit all negative PT ETET Removes all reference points S n The best fit with all measure ment points below zero 84 Straightness Max value Min value Waviness It may be insufficient to interpret the quality of a measurement by looking only at the measurement peak to peak value Waviness is often used to detect large deviations In some applications there might not be a problem with many small deviations but one large will cause great problems Bearings in diesel engines is one example To set waviness select To show waviness graph select Example The two surfaces in the example below have the same peak to peak value However the first measurement is rougher than the second In many applications a smooth measurement is desired Using waviness it is possible to indicate the smoothness of a measurement In this example the rougher measure ment will get a waviness graph with higher values Recut graph view oO j Recut graph vita Foii Polit amp Two surfaces with same peak to peak value Waviness calculation The waviness number is calculated by letting a sliding set of reference points traverse the measurement values The maximum absolute value between the reference points will determine the waviness number at
82. rement and alignment equipment based on laser technology We have more than 25 years of experience from measurement tasks in the field and product development We also provide measurement service which means that we ourselves use the equipment we develop and continuously improve it Because of this we dare to call ourselves measurement specialists Do not hesitate to contact us about your measurement problems Our expertise will help you solve it in an easy way Declaration of conformity Equipment Easy Laser product range Damalini AB declares that the Easy Laser product range is manufactured in conformity with national and international regulations The system complies with and has been tested according to the following requirements EMC Directive 2004 108 EG Low Voltage Directive 2006 95 EC Laser Classification EN 60825 1 and complies with 21 CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 50 dated June 24 2007 RoHs Directive 2002 95 EG WEEE Directive 2002 96 EG For Bluetooth devices This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference 2 this device must accept any interference received including interference that may e cause undesired operation Disposal of old electrical and electronic equipment Applicable through out the European Union and other European
83. rmal printer Optional equipment Zero set Set current value to zero Only available before you have regis tered the first value Views Available when you have registered all points Contains a sub menu La Open Graph view Open 3D view KA Open Table view Open Taper table C Open Taper graph 100 Flange Flatness Flange result The result can be displayed in several ways graph 3D or table If you have measured two or more circles you can view the taper graph and taper table Flange graph view Select ES and Ket overview of the result to display the Graph view In this view you have a good Navigation Use the navigation buttons to move in the table Button left and right will move be tween the columns Currently selected measurement point Each column represent a circle Use the navigation buttons to move between columns and rows Prin is e a Standard on Max The highest value Min The lowest value Peak peak Difference between Max and Min value Standard deviation Average difference between Max and Min value Flatness RMS Root Mean Square Numerical Flatness Function buttons Back Press and hold to leave program completely Contains a sub menu Open Control panel EE Save See Measurement file handling on page 11 Pe Generate report Print on thermal printer Optional equipment
84. rying to connect to it even if it is not plugged in 1 Attach the Bluetooth unit to the detector 2 Select HM to open the Bluetooth view 3 Set the Bluetooth unit you want to use to A 4 Make sure that the other units are set to xX 5 Enter a measuring program The Display unit will connect to the selected unit This may take a couple of minutes Note Remove Bluetooth unit from the Measuring unit before putting the equipment in the carrying case If attached it will discharge the Measuring unit Bluetooth information This device contains FCC ID PVH0925 IC 5325A 0925 This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation 22 CHOOSE PROGRAM Preparations Before starting a measurement there are several things that are good to check to ensure a good and accurate measurement e Ensure a good measurement environment Strong sunlight warning lights vibra tions and temperature gradients can affect the readings e Make sure the surfaces are clean e Ensure that the foundation of the machine is stable Check for play and clearance in the bearing Values Shows live readings from S and M units Horizontal For alignment of horizontal machines g a r i
85. s The most common of these changes is the change in the temperature of the machine This will cause the height of the shaft to increase This is called thermal growth To com pensate for thermal growth you enter values for cold condition compensation Select and from the result and distance view The Thermal compensa tion view is displayed Example Some machine manufacturers can Machine Train Ka Fe miah inform you how much their ma chines need to be compensated For example it can be necessary to place the cold machine a bit lower to allow thermal growth values are set for cold condition Thermal compensation view Thermal ootapensation i mm E weie egle Crete ible abar In this example we set 5mm as vertical Sea EEJ EJ compensation both offset and angle vV Ee H ae Indicates that the compensation B i C B Vertical offset and angle for machine A Moechine Train mm Thermal compensation set anki When you have set thermal compensa tion and return to the result view the values have changed When the machine becomes warm the thermal growth will make it perfectly aligned Indicates that thermal compensation has been set 63 Machine train 64 VERTICAL Preparations ES The program Vertical is used for vertical and or flange mounted machines 1 Mount the M unit on the movable machine and the S unit on the stationary machine 2 Select EIA and EN t
86. save a measurement a pdf is automatically generated only when the whole train has been measured See Measurement file handling on page 11 57 Machine train Result Graph view Select and The Graph view is displayed Select coupling tolerance Selected machine and coupling Selected feet pair Offset Angle Function buttons Remeasure the coupling Press and hold to leave program See Result Machine view on page 56 Lock unlock feet pair If you can not adjust a feet pair use the lock function See Lock feet pair on page 59 Toggle between showing horizontal or vertical graph Switch result view Am Available when you have measured the whole train See Best fit and Manual fit Jas Best fit Fa Manual fit Select to measure next coupling f 58 Machine train Lock feet pair This function is available in graph and table view We recommend that you lock two fe
87. select le COM Putty et In this example PuTTY is used to show the streamed data Data format The data is sent as lines with semi colon separated values Each line begin with a detector identification S M Vib or BTA followed by the detector serial number The unit and resolution depends on the settings in the user profile Data from Vib Vib serial LP HP G Data from BTA BTAsserial PSD1X PDF2X PDF3X X axis angle Y axis angle Z axis angle Data from S S serial PSD X PSD Y X axis angle Y axis angle Z axis angle Data from M M serial PSD X PSD Y X axis angle Y axis angle Z axis angle 29 Program values Calibration check Use the program Values to check if the detector readings are within specified tolerances Quick check 1 Set the tolerance to 0 01 mm 0 5mil 2 Select Eas and show targets for both M and S unit 3 Select AUN to zero set value 4 Place a shim under the magnet base to lift the M unit Imm 100mils The M unit s reading shall l lt gt correspond to the movement within 1 1mil digit 0 01mm digit 5 Remove the shim from the M unit 6 Select AYN to zero set value 7 Make a mark to mark out the position of the detec tor Parallel lift to a known distance 8 Place the shim under the magnet base of the S unit Shim exactly 1mm The S unit s reading shall correspond to the move ment within 1 1mil I digit 0 01mm digit
88. selected file as a Favourite 3 Go to the start screen and select EA to see all favourites 4 Press OK to open a Favourite All distances are filled in Import favourites The favourite files are saved in the folder Favourites in the Display unit 1 Plug in the Display unit to a PC and open the Favourites folder 2 Copy the FAV favourite file to the root of an USB memory stick 3 Connect the USB stick to a Display unit and select and to import Delete favourite 1 Select BJ to open the File manager and select a file 2 Select Em and EW to show all Favourite files 3 Select a file and i Show Favourite i L SF Ea Siraighh we laatia Import Favourites mayes Foupon ML SVB 23 1018 Svanes Farois from USB 3 Ti Gert H adle ed 118 kriga Laasgel s r au Ted TT age ss Hal cis i et T uiai Sha iC m lar Hatre bon Create Favourite Mi pe Laan ale a sm por pal 12 Display unit Open file as template You can open a saved measurement and use it to make a new measurement This 1s very useful when you have many flanges or machines with the same dimensions for example This way you do not have to enter the same distances every time 1 Select B found on the Start view and Control panel The File manager is displayed 2 Select a file in the list and select fl The Edit distance view is displayed 3 Change distances if needed and proceed to measuring view Copy file to USB memory You can ea
89. setting The coordinate system can be rotated 90 Select L3 to open the Detector rotation view When you have rotated the coordinates a warning is displayed on the Status bar Detector rotation will only affect detectors with two axis Warning displayed on Status bar Detector rotation view I to open the Date and Time view Set the date and time Default is set to Central European Time CET M Date and time used in PDF reports 16 Display unit Language Personal setting Select Mi to open the Language view Default is set to English Use the navigation buttons to select a language Press E to save changes Language view User Select to open the Users view A user account is used for storing your personal settings Use the function buttons Fat a s to add or remove users To switch user sim ply select the user you would like to switch to and press User view Backlight Personal setting Select EJ to open the Backlight view Use the navigation buttons to move between the fields Press E to save changes When backlight is off the left LED signal will flash to indicate that the Display unit is still on Backlight level Adjust the backlight to make it easier to read in bright sunlight Remember however that a high contrast consume more battery power Default is set to 50 Reduce after Set time before backlight reduction as a way to save energy The Display unit
90. sily copy a saved measurement or other files to a USB memory 1 Insert a USB memory 2 Select the file you want and select M3 3 A folder is automatically created on the USB memory The file is saved in the folder Damalini archive Barcode Save file with barcode The barcode scanner is not included in all systems The first time you measure a machine you stick a barcode on the machine and save the measurement together with the scanned barcode Next time you align the same machine all you need to do is scan the barcode and all machine data is read 1 Scan the barcode on the machine 2 Enter a file name 3 Press to save the file All measurement File name data is saved together with the barcode Barcode number The barcode number is added to the file name When you connect the Display unit to a PC the whole file name is shown Alara i Cenit indrag hag Tori bpe n A D b AL SU His 1 a AAE choker af We eerie P Oe bd Osu eh A AS lila SA Ch dakuri 1T EE Sal farge a bob ML d008 L0 21 H AMAL dokunernt i ki peamnp 1208040917 11 58 05 5 bob Fahri AL a a 11a Ml dokume THE pamp LOOSE LS LTS i Se iE Ee L AEE Mick lt M dokumen EH Filename Date and time User arcode number Barcode reader Open file with barcode e Start the Display unit and scan the barcode The latest measurement that was made and saved with this barcode is automatically opened OR e Select LE to open File view Scan the barcode on the
91. so make sure that the adjustment knob is adjustable in both directions 1 Place the Measuring units at 9 o clock Aim the laser beams at the centre of the targets 2 Turn the shaft to position 3 o clock Note where the laser beams hit 3 Adjust the laser beams half way to the centre of targets Use the adjustment knobs 4 Adjust the movable machine until the laser beam hits the centre of targets The example shows the S unit but the procedure is made on both units 32 Horizontal Select machines Before measuring your machines you need to define what kind of machines you have 1 Use navigation buttons to select Basic or Custom 2 Press E Galti machines rtandard et ciiam 113 Basic Contains a pump and a motor These predefined machines have two feet pair each Custom Select this option if you want to select machine types Custom Select this option if you want to select machine types There are several machine types to choose from You can also define as many feet pairs as you need on the machines Sekt machine type More than three feet pairs are visualized as one solid foot on the machine Piae Ezag Piro fi 4 1 Use navigation buttons up and down to find the machine you want 2 Press E The next machine becomes active When you are done select B to continue to Enter distance view Select number of feet pair If you want to change the number of feet pair on the machine
92. st the machine sideways according to the live horizontal values 3 Tighten the feet 4 Select to remeasure Position indicator To adjust you need to place the measuring units in live position 9 12 3 or 6 o clock Select to show the Position indicator Shalt Alignment Adjustment i317 Live 127 o clock at 9 09 2 A 0o Position indicator a iin j Toggle button Select to display the position indicator automati cally when you move the measuring units Save You can save a measurement and open it later to continue to measure When you save the measurement again it will not overwrite the earlier version When you save a measurement a pdf is automatically generated See Measurement file handling on page 11 41 Horizontal Thermal compensation During normal operation machinery is influenced of different factors and forces The most common of these changes is the change in the temperature of the machine This will cause the height of the shaft to increase This is called thermal growth To com pensate for thermal growth you enter values for cold condition compensation Select and from the result and och distance view The Thermal compensation view _ J 324 0 21 G a2 is displayed Scan Aam ra Example It can be necessary to place the cold machine a bit lower to allow thermal growth In this exam ple we set 5mm as vertical compensation both offset and angle 1 B
93. t Views You can decide how to display the current values As default a target and a table is displayed but you can choose to show only target for example Select IE to display the different layout options see image below Nofe Use left and right navigation button to switch between two or more detectors when only one target is displayed 28 Program values Streaming values With the Streaming value functionality you can transfer data from the Display unit For this to work you need a USB to USB Null Modem Cable the USB cable delivered with the system does not work for streaming values 1 Connect the Display unit to the PC using a USB to USB Null Modem Cable Rem cotsvein as Category Session Options controlling local serial lines E Logging Cied aad ine The USB to USB null modem Terminal TE oi Serial line to connect to COM1 cable shows up as a Virtual Serial Port with the following Configure the serial line at ol ae properties Ye tees z 19200 bps 8n1 without flow Data bits control Behaviour Translation Stop bits Selection i Colours Parity Connection How control None The port number can for example be found using the Device Manager See USB Se rial Port under Ports COM and LPT 2 Click Open 3 Start the program Values in the Display unit 4 Select E and DAE A to start streaming values 5 To stop
94. t position view ae na Print report es Set offset for reference point Set reference point Best fit around zero a Best fit all positive Best fit all negative kasaan Waviness ae Show target Show reference target 13 Straightness Show target Select am and MEQ to display a target This is a quick way to see where the laser beam hits the target and how the detector is positioned Select fkm to close the tar get or press OK Detector serial number Calculated and raw values The values displayed here are raw values When you measure calculat 3 08 ed values are used Calculated values are based on the distance from first measurement point and selected refer 308 ence points Vertical Horizontal Function buttons 0 Zero set displayed value Only zeroes the value while the target is opened Return to the absolute value m Half displayed value Only zeroes the value while the target is opened Bae Close target Or press OK Show reference target Select and aA to display the reference Seriahumber Type target The first time you select the command a window is displayed Select which detector you want to use as reference detector and press OK Function buttons m lam Zero set displayed value m Return to the absolute value Retell Close target You can also close by pressing OK See Half or Zero set value on page 27
95. the given position Waviness factor 1 checks the deviations between three measurement points For ex ample between points 1 3 2 4 and 3 5 etc Waviness factor 2 checks the deviations between four measurement points 85 Straightness Straightness settings Select BEJ and AH to open Straightness settings For global settings see Control panel on page 15 Show hide horizontal values It is possible to hide the horizontal values The horizontal values will still be regis tered but not visible 1 Select f A window is opened 2 Select Yes or No Navigate using the navigation buttons 3 Press OK to confirm choice Nofe Only available when you use the program Straightness with a two axis detector Show history If you remeasure a point the old values are saved as history points You can select to show or hide these points while measuring It is only possible to select the latest registered value not the history points If you delete a point with history points all its history is deleted as well Default is set to hide Even when set to hide the history points are saved and can be viewed later 1 Select HE A window is opened 2 Select Yes or No Navigate using the navigation buttons 3 Press OK to confirm choice Vertical History points Hornczoantal Angie 86 Straightness Smooth sharp graph 1 Select S A window is opened 2 Select Yes or No Navigate us
96. tive The best fit with all measurement points below zero eee Show waviness Views Switch between table graph and 3D view 78 Straightness Result table view Navigate using the navigation buttons To remeasure select a point in the list and select imma Result table view Point 184 1780 Reference point e76 1800 Reference point with offset 134 4 165 2 3 Mlin 2434 3134 Peak peak 377 8 4787 Standard deviation 109 1 138 1 Straighness RMS 122 0 156 7 Max waviness 15 11 4 45 1 186 3 7 11 1 1850 187 5 7 128 1860 188 64 13 8 1870 Max The highest value Min The lowest value Peak peak Difference between Max and Min value Standard deviation Average difference between Max and Min value Straightness RMS Root Mean Square Numerical Flatness Max waviness Set waviness is shown in bracket See Waviness on page 85 Result 3D view Navigate using the numeric buttons Buttons 2 4 6 and 8 rotates the 3D view Button 5 returns to the initial view Recut 30 view Point 25 Selected point 79 Straightness Result graph view Navigate using the navigation buttons Result graph view 10 04 I P mm Selected point 42H 13 7 mA S Reference point Fek U y y Hizon H History I Reference point with vertical offset Vertical line Horizontal line History points Zoom It is possible to zoom in the graph
97. u perform a best fit calculation the measurement object is tilted to the lowest peak to peak value It is fitted as flat as possible between two planes where the average value is zero Select Eam and lege to calculate best fit around 0 All positive The measurement object is tilted as in a Best fit calculation but the reference line 1s moved to the lowest measurement point Select lee and tes to calculate the best fit with all measurement points above 0 All negative The measurement object is tilted as in a Best fit calculation but the reference line 1s moved to the highest measurement point Select Ea and atau to calculate the best fit with all measurement points below 0 94 TWIST Measure twist on an object by taking two diagonal measurements If you s m want to measure a machine foundation made of two beams you can build a temporary reference block at the centre point Preparations Select CA and EJ to start the program Twist 1 Place the S unit as shown on the screen Make sure that the S and M unit are on the same height Especially important when you are using a tilt table Same height 2 Mark where the positions A B C and D are on your measure ment object Make sure to place the centre point exactly in the middle 3 Place M unit on position D Make sure that the laser beam hits the detector target 4 Place the M unit on the centre point Make a mark to ensure that you place the
98. ufactured from new or serviceable used parts and is at least functionally equivalent to the original product Proof of purchase date should be confirmed and sent together with a copy of the origi nal purchase document Warranty is valid under normal usage described in the user s manual appended with the product The warranty comprises failure on Easy Laser product that could be related to material and or fabrication errors The warranty is valid only in the country of purchase The warranty is not valid in the following cases e If the product is broken due to mishandling or incorrect operation e If the product has been exposed to extreme temperature calamity chock or high voltage e If the product has been modified repaired or disassembled by unauthorized per sonnel Compensation for possible damage due to failure on Easy Laser product is not in cluded in the warranty Freight cost to Damalini is not included in the warranty Note Before delivery of the product for warranty repair it is the responsibility of the buyer to backup all data Data recovery is not included in the warranty service and Dama lini is not responsible for data that may be lost or damaged during transit or repair Lithium Ion battery limited warranty Lithium ion batteries inevitably lose power during their lifetimes depending on usage temperatures and the number of charging cycles Therefore the internal rechargeable batteries used in the E ser
99. uring units as seen from the movable machine Live values are marked with yellow frame r Face the stationary machine S from the movable machine M Then 9 o clock is to the left as in the measuring programs Offset and angle values The offset and angle value indicate how well the machine is aligned at the coupling They appear in both horizontal and vertical direction These values are important to get within tolerance Offset The centre lines of two axis are not concentric but parallel This is measured at the coupling centres In this example a positive offset is shown Offset and angular misalignment Misalignment is often a combination of both offset and angular misalignment Show live values for EasyTurn and Multipoint The inclinometer can be used to show live values at all angles Angular misalignment The centre lines of two axis are not parallel In this example a negative angle is shown Show live values at any angle Inclinometer controls when to show live values Show live values for 9 12 3 The inclinometer is not used You can manually show in which position your measure ment units are Select to show the live options Force live to 6 o clock Force live to 12 o clock Force live to 3 o clock Force live to 9 o clock 40 Horizontal Adjust Adjust the machine if needed 1 Shim the machine according to the vertical feet values 2 Adju
100. vailable when you have registered two points 75 Straightness Quickmode Quickmode means that you measure without entering any distances Leave field empty to use quickmode No distance entered Ref Diki Horizontal 0 34 Angle 0 8 Enter distances Select to open the Distance view This is an easy way to fill in many distances Do this before you have registered a value 1 Enter number of measuring points Press OK e Select if the points are evenly placed or not Use navigation buttons left and right If set to lt YES gt you are prompted to fill in the distance between point 1 and 2 e If set to lt No gt fill in each distance in the table 2 Select m to save changes and return to Measuring table view Measure Position 110 Vertical 1 94 Honzontal 0 34 Angle 0 8 i 2 Om wm eo ps Leave Distance view and return to Mea suring table view No changes are saved Nofe If you have registered values and open Enter distance view and make changes your registered values will be deleted 76 Straightness Add and delete points Distances are always measured from the same point Add measuring point Adding points between renumbers the existing following points In this example we add a new point after point number three Delete measuring point Deleting points between renumbers the existing following points In this example we delete p
101. view if have registered more than 20 points Select a measurement point and select and ory The graph is zoomed in around the selected point Scale using navigation buttons Press navigation button Up and Down to scale the result graph view Rest graph vbw z a Scaled up Normal Same point selected 80 Straightness Tolerance 1 Select ole A the tolerance window is displayed 2 Set use tolerance to lt YES gt Navigate using the navigation buttons Press OK Use Tolerances 3 Set vertical and horizontal tolerance Press OK to confirm each tolerance The tolerance is shown in the result Vertical view Horizontal Enter tolerance Tolerance in graph and table view In the Table view the values within tolerance are shown in black values not within tolerance are red e In the Graph view vertical and horizontal tolerances are colour coded Fest graph vier Point 22 H Taere Resit tabis 1 1 0 9 Vertical tolerance Horizontal tolerance 81 Straightness Calculation settings Select to display sub menu with different calculation settings Select a to revert to original data All calculations and reference points are removed Reference points Select and to set selected point as reference point You can set one or two reference points To remove a reference point select it in the table or graph and then se
102. w See Result on page 56 6 From the result view select MJ to measure next coupling If you want to adjust the coupling select the machine you want to adjust and press p See Adjust on page 60 Spread the measurement points For a more accurate result try to spread the points as much as possible The colours indicates where the optimum positions to measure are The colour bar indicates how statistical accurate the measurement is Registered measurement point Edge warning When the laser beam is close to the edge the edge is lit up as a warning It is not possible to register values when you see the edge warning Green best place to measure First position is auto matically set to zero Edge warning Colour bar Green a good spread of the measurement points Function buttons Back Measure previous position or back to Distance view See Control panel on page 15 ili Switch to the EasyTurn method Switch to the 9 12 3 method EA Switch to the Horizontal Multipoint method See SOFTFOOT on page 47 Continue to the Result and adjust view Available after registering three positions 54 Machine train Measure using 9 12 3 1 Select and to switch to 9 12 3 Adjust laser to the centre of the targets If needed adjust the units on the rods then use laser adjustments knobs Turn shafts to 9 o clock Press 2 to register first position
103. will be dimmed but is still on Default is set to Never Off after Set time before backlight off Default is set to Never Backlight view 17 Display unit Automatic power off Personal setting Select to open the Automatic off view Select how much time before automatic power off Use the navigation buttons to select Press E to save changes M Automatic power off view Note Measurements in progress will not be saved in the event of an Automatic power off Information Select Es to display the information regarding serial number and version of the equipment T P o _ SS Information view VGA Not available on all systems Makes it possible to show display unit screen image with a projector for example in a training context Must be factory installed on order Select La to open the VGA view a ig 2 ere ihe iake If Barty 18 Display unit System update Download update file _ hell PEETA 1 Go to www damalini com gt Download gt Software gt E series Display unit Firmware Update 2 Download the update file to your PC 3 Unzip the file 4 Copy the elu file to the root of a USB memory Save elu file on a USB memory Install update file 1 Start the Display unit Make sure that the internal bat tery of the Display unit is charged The battery symbol should be at least yellow trae aa a ete A FORCI a aty Laser date FORO i JIR
104. ymbol When you remeasure or adjust the coupling the warning is removed Machine Train fee 44 a Resuli Uncertain coupling 025 V 0 05 0 04 59 Machine train Adjust You can adjust a machine even though you have not measured the whole train Enter distances Continue until you have Measure measured all couplings 1 Select the machine you want to adjust and press If you just measured the coupling the Adjustment view is displayed If not you need to remeasure the coupling first and the Measure view is displayed 2 Adjust the machine 3 Select MBM when you are done The Measure view is displayed 4 Remeasure the coupling to confirm the adjustment select coupling tolerance Select the machine you want to adjust In this case we want to adjust the machine B Offset and angle mim Feet values Yellow frame indicates live values Add shims Remove shims Da O F 60 Machine train Function buttons Back to result view See Control panel on page 15 Toggle button Select to show hide Position indicator See Position indicator on page 41 See Live values on page 40 Continue You need to rem

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