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Flex Integral NTC User`s manual
Contents
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2. A 42 Motor M35 pedet in ib 42 Flex Integral Turbine type B and 42 Ultrasonic scaler type Odontoson 43 Replacement of ferrite rod 43 Flex Integral Composite Curing 44 Technical Cae de eed 45 Spare parts 46 Guarantee CONCItIONS 49 Your feedback 5 i tete save ton et da bode ena Du 50 2 oR 1 1 Switch on the equipment pressing 1 The chair may be switched off separately pressing 2 When the mains are switched on a green button in the switch lights The unit gives 3 beeps when it is operational and the chair gives 2 beeps When the unit is in use water and air must always be connected This is essential for the unit s function especially in connection with the Combi Separator Choose user by pointing to the corresponding square on the NTC screen 2 1 Audio signals The unit gives different types of audio signals 1 Operational signal 1 3 high pitched notes beep meaning ready or understood 2 Operational error signal Low note given in the case of operational or technical error 3 Warning signal Alternation between high and low notes May mean overheating If the signal does not stop when the e
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4. o 5 He 2 T 5 iL 5 NTC programming ri Ex us sirara pajas yoa a OE pigs TH ARI NLS I v TI ura pala phn 7 TACU oon is Fin eas 7 I WEH TE 104 JOEG Flex Integral NTC user s manual 1998 12 01 36 ing remm n 5 XV qai Oa XVn OAM MHLZ LAOH MHLZ LING o o EZ 5 o i 5 H 2 T o 9 x iL Flex Integral NTC user s manual 1998 12 01 TWF yy BoA Dy pu envied ing Sa re le et 5 38 ing NTC programmi 5 TEM To
5. pug ob o o 5 G E o 5 H 2 T 9 x iL ing 5 NTC programm Flex Integral NTC user s manual 1998 12 01 40 5 NTC programming Kompasitlampe 2 m i m Turbine lineger ulineaertrin Styringaprimcips prayluft vad maks drivuA prayluft vert Data bruger 4 Pronrammavn ved maks drivluit Sprayvgnd ved min delat Sprayragulering Spraysskveng s Flex Integral NTC user s manual 1998 12 01 6 Maintenance and repairs Here we describe minor repairs that you may want to do yourself Operating Lamp Bulb Do not touch the bulb or the reflector with unprotected fingers Use gloves or a cloth 1 Switch the lamp off 2 Loosen the cover screw 1 and remove the cover 3 Press the spring 2 turn anti clockwise and remove it 4 Pull the bulb incl wire out and replace it Patient Chair If the chair gives a constant beeping sound it has to be synchronized 1 Switch the chair mains off 1 2 Switch the chair mains on while pressing the position selector 2 When you let go of the buttons the chair will first be set in zero position and then move to semi reclined position Finally the chair confirms the synchronization with 3 beeps 3 Re enter your personal program
6. wages Place cursor B2 B4 A3 and C3 Write using 02 04 PROG 1 Add a space using A4 Delete using C4 Return via A1 5 2 User data Point to C1 on the start display to define user data SE 21 10 13 User name Point to A2 on the user data display to change a user name Place the cursor at and C3 Write using D2 and D4 Add a space using A4 Delete using C4 Return via 1 Flex Integral NTC user s manual 1998 12 01 12 02 06 51 43 HARMING ALL DATA LOST AFTER PRESSING INIT DR ALL ODATA LOST AFTER PRESSING qi ALL DATA LOST AFTER PRESSING M 188B8 03 1 15 74 78 1 X rom E Tidsjustering 0z 56 10 17 20 ANAYA V EH LIH 02 96 10 18 06 Flex Integral NTC user s manual 1998 12 01 5 NTC programming Delete function Point to B2 on the user data display to delete your personal programming and replace it with Flex standard data Insert the Flex standard data using A4 Note Thereby you loose all your personal programming Return Language choice Point to C2 on the user data display to select choise of language Change using D2 and D4 Note Thereby you loose all your personal programming Return W amp H
7. x iL 5 7777 uri 0 mi roc d Sue es HET a PRUBISE pras BPs Pa Alar par 3 EE dl TC pam UA Wen polt Ls m jig 22 E 1 ITI podia FETE PSP acr Umum Nou Zaang Flex Integral NTC user s manual 1998 12 01 34 Cp wey 77 7 Aus qupd peels pta pic mate kc 5 NTC programming peni Eq Pag nf ug Treas Bupeecr ToT Ge Gt psu pase Iepe 1 unn puc n o o 5 o
8. AC 279 Small suction tube without nipple and filter cartridge AC 280 O filters TOF o e th ste preteen SD 400 12 bottles of Flex Vac Clean 12 months YR 035 Gold ttap e vtero ees ae lian mederi E SD 401 Flex Make up for treatment of lacquered surfaces YR 001 50 tube for surgery 061 8 x 1 1 sterile salt water BA 062 Amalgam separator doe ent dete ss UC 664 Accessories spare parts 4 handles for instrument bridge SD 399 Instrument PAG AC 543 Jacket complete for Flex three and six function 5 SD 510 Ig 2 Snell 0 214 Flex Integral motor 50 SD 216 Flex Integral motor SD 276 doi eret SD 217 Composite curing lamp testet rg aet An n ce EE RM ER HS UC 665 Standard fibre optic diode 8 mm 70 for Flex Integral composite curing lamp SD 220 Alternative fibre optic diode 8 mm 90 for Flex Integral composite curing lamp SD 221 Alternative fibre optic diode 13 mm 70 for Flex Integral composite curing lamp
9. content of the programme is shown in the large segment comprising rows Programindhold three and four The foot control pedal controls the instrument relating to the active pro gramme A4 show choice of handpiece illustration blue handpiece with gearing B3 amp B4 show the principle for speed adjustment illustration non linear C3 amp C4 show the amount of spray water illustration 50 ml min D3 amp D4 show the amount of spray air illustration 70 of the maximum 10000 PEE rd 100 Flex Integral NTC user s manual 1998 12 01 1998 03 10 15 10 07 ALARM 02 uu ss uu PROG 2 t ALE gt Flex Integral NTC user s manual 1998 12 01 3 Use 3 1 Basic functions When all instruments are in position you can control the basic functions in three different ways Direct operation stated under 1 i Screen stated under 2 Foot control stated under 3 Suction Activate the suction by 1 taking a tube out of its holder 2 activating B1 large suction C1 small suction A 3 Note Pull out the suction hose holder when working without an assistant Cuspidor Start stop the cuspidor flush by 1 awaiting automatic activation when the chair reaches its zero position or when the cup is lifted from the cup filler 2 activating B
10. 2 200 VA Size of group fuse 10A Water pressure Min 2 5 bar max 5 bar Air pressure Min 5 5 bar max 6 bar Compressed air consumption 40 l min 5 bar Indoor temperature 15 C 35 C Weight Max 90 kg incl operating lamp Max load on instrument bridge 5 kg Flex Integral Patient Chair Il Max outer measures Height 152 cm length 182 cm width 62 cm Max movement vertical 40 cm horisontal 90 cm Weight 105 kg Max lifting capacity 135 kg Flex Operating lamp Light intensity 22 000 15 000 and 8 000 Lux Flex Motor M3 Speed 100 40 000 r p m Speed control principle non linear linear one step or two steps Torque max 2 9 cm contra angle 1 1 Max absorbed power 55 W Flex Integral Turbine type B and P Speed turbine type B 240 000 295 000 r p m unloaded turbine type P 270 000 420 000 r p m unloaded Speed control principle non linear linear one step or two steps Flex Integral scaler type Odontoson Frequency 42 kHz Power control principle non linear linear one step or two steps Max absorbed power 10 W Flex Integral Composite Curing lamp Wavelength 400 500 nm Max absorbed power 25 W Polymerization time 0 300 sec Durr Amalgam Separator Total capacity max 5 Flex Integral NTC user s manual 1998 12 01 8 Spare parts etc This chapter contains a list of tools lubrication and service agents spare parts and accessories that can be purchase
11. Composite Curing lamp of other makes 4 19 Fibre optic probe cL 19 Instrument Pa nete cto tat galt rene aae Da Moore Ed reden 19 Operating lamp EE 19 EE 19 HygiFlex Thermo Spray ducts 20 Amalgam separator t tt de teta e t a tet ide ete 20 4 Flex Integral NTC user s manual 1998 12 01 5 2 5 3 5 4 5 5 10 Flex Integral NTC user s manual 1998 12 01 Contents NTC programming rere etre recente netta 22 Basic functions nlt nor E ge dote tee irn Lb teste i ee oe ive nade 22 edd EA 23 Cuspidor flush ende ede die ue 23 Operating lamp 3 n cono do eto 23 Slam delay EE 23 Assistant Gall 23 Screen iconditlons 23 Patient chain bed ta etd aUe eddie 24 User data aiat toe vied Made 24 Username s repo e 24 25 Language Choice ee mi 25 W amp H or KaVo instruments 25 datesele 25 pz mE 25 Du oA 25 DI 26 26 5 4 1 C
12. EE e rede teta 11 Amalgam separato neice tt ed e eda ae bl qu ge tuu e eut a 11 3 2 InStr fflerits ei e 12 FlexIntegral QE eee eere dece ene ede eed He d ede e 12 Flex Integral c cte tectae ient en 12 M PEE 12 cce eh d rea tutu m tu ete 12 Due oe RC 12 Surgeryiplant e ot Ud atra 13 TUBING cimus endo De edes satus e 14 14 Ultrasonic Scaler type 14 Composit Curing tt edet aan 15 ELTE 15 4 CIUS 16 Hygiene routines and 5 16 Suction HygiFlex HygiFlex Vac Ultra 16 Cuspidor and cup filler enge ee en 17 e EE 18 QuickFlex E 18 Motor iMG 9 Tnm 18 Flex IntegralTurbine type and P nennen nennen nennen nnns 18 OF othier makes ttr inet cie 18 Flex Integral Ultrasonic scaler type 19 Ultrasonic scalers of other makes 19 Flex Integral Composite Curing 19
13. a segment by pointing to it it is not necessary to touch the Screen or by using the foot control In the lower right corner of each segment is a little arrow which shows which movements of the foot control will activate that specific function Those symbols gt in the second row indicate a brief movement You adjust brightness 1 and contrast 2 at the lower back of the screen with the 2mm Allen key provided To prolong its life span the screen automatically calls up the screen saver and the picture disappears when it has not been in use for a certain time The screen reactivates when the pedal is moved or any screen segment is chosen The function for the chosen segment will not be activated in this case instruments in place When all the instruments are in place the screen looks like this All the Screen sgements except A1 and A4 control one function Alternatively a function can be controlled by the foot control as indicated by the small sym bols in the lower right corner of each segment Flex Integral NTC user s manual 1998 12 01 3 Use One instrument lifted When for example a motor is taken up the following screen picture appears In this instance the screen picture is displayed sequential Prgr mvag rows Row one contains a number of menu points The choice of the menu dictates which programmes are shown in the second row The main
14. can be activated manually by short Note that this way the screen becomes updated with the cup filler icon inA2 see also chapter 5 NTC programming VarioFlex operator s stool Operate the chair by pulling the two handles up and down Amalgam separator As an accessory the unit can be fitted with a D rr Amalgam separator The present level of waste content in the amalgam receptacle is only measured when the unit is switched on i e switch the unit off on every morning even if it has not been switched off the previous evening During normal operation the green section lights 1 When the receptacle is 95 full the orange section lights 2 the yellow section lights 3 and an alarm signal is heard Switch off the alarm using 3 if you do not want to change the receptacle now The yellow section will continue to remind you that the receptacle needs changing soon When the receptacle is 100 full the alarm can no longer be suspended The receptacle must be changed GREEN 9500 PER 3 2 Instruments Flex Integral QF Instruments with Quick Flex coupling are disconnected by pressing the two lock buttons 1 and 2 Connect an instrument by pressing it straight over the pointed end of the coupling The QuickFlex coupling must be dry when an instrument is connected You can either connect a QuickFlex coupling or a motor with Flex 4 4 coupling or instruments of
15. eller KaVo instruments Point to A3 on the user data display to choose the make you usually use Choose using A4 or B4 Note Thereby you loose all your personal programming Return via A1 5 3 Time date etc Point to D1 on the start display to define the time Date Point to B2 on the time adjustment display to set the date Set using A2 and A4 B2 and C2 and Return via A1 Time Point to C2 on the time adjustment display to set the time Set using A2 and A4 B2 and B4 Return via A1 5 NTC programming 1888 03 11 15 75 57 ALARM 02 M oo 5 LIH HE 10 27 14 GEAR lt gt lt LIB 02 HE 10 28 50 GEAR d p 26 Alarms Point to A3 or B3 on the time adjustment display to set an alarm Set using B2 and B4 C2 and Return via A1 5 4 Instruments If you want to change an instrument program take the instrument off the suspension and choose the relevant program while you activate the P button The following subsections are based on the shown instrument screen displays representing motor turbine scalers and composite curing lamp respectively 10 22 54 COOL HRHE RIR Ee 5 4 1 Contra angle piece Motor Gearing Motor Point to A2 or C2 on the motor display to define gearing fo
16. feeling as an explorer Used after rough depuration with another Odontoson instrument Thin line left Especially used in 2nd and 4th quadrant Identical use to thin line right 8 AS m CEM instrument Used for cementation of porcelain filling Activates the cement and ensures uniform division of the cement around the filling 48 Flex Integral NTC user s manual 1998 12 01 9 Guarantee conditions The Flex dealer assumes towards the buyer the responsibility for correct functioning faultless material and faultless workmanship for a period of 12 months from the day of delivery For ball bearings and rotors for turbines as well as fibre optic light diodes the guarantee period is 6 months from the day of delivery The Flex dealer guarantees that nondurable articles such as electrical bulbs rubber parts tips for scalers etc have no defects on delivery Nondurable articles are not covered by guarantee hereafter The Flex dealer holds no responsibility for defects due to ordinary tear or in case of Flex instructions concerning use cleansing disinfection maintenance and installation not being observed The Flex dealer is not responsible for defects should the product be installed or repaired by persons who are not trained by Flex if the parts which are not delivered or approved by Flex for this purpose are mounted in the product or should modifications in construction be made by a third party The Flex dealer is n
17. functions Switch on off using A3 B3 and Return via A1 02 SE 10 59 19 sequence Motor turbine Point to A3 B3 C3 or D3 to change the order of the different spray choice combinations UNDO Choose a spray combination for each number using A4 B4 C4 or D4 If for instance you want to use Spray air no spray then choose the following and D4 and C3 and A4 D3 and A4 Return via A1 28 Flex Integral NTC user s manual 1998 12 01 10 57 36 11 00 05 DELETE gt V HFIHD ANGLE ELE Flex Integral NTC user s manual 1998 12 01 5 NTC programming Cooling air Composite curing lamp Point to C1 and once more to A2 to adjust cooling air flow Define using A2 and A4 Return via A1 5 4 4 Program and menu names and select icon Motor turbine scaler composite curing lamp Point to D1 to rename a programme or menu or select icon Program name Motor turbine scaler composite curing lamp Point to A2 to rename a program Place the cursor at B2 B4 A3 and C3 Write using D2 and D4 Add a space using A4 Delete using C4 Return 1 Menu name Motor Point to B2 to rename a menu Place the cursor at B2 B4 and Write using D2 and 04 Add a space using A4 Delete us
18. in this chapter Treat lacquered surfaces with Flex Make Up Cleanse rubber parts using benzine 4 START THERMO START VAC day rinse Monday warm Tuesday cold Wednesday cold Thursday warm Friday cold Example 20 HygiFlex Thermo Spray ducts The HygiFlex Thermo system secures that the bacteria content in the unit water system is kept at an acceptable level Cannot be used together with the HygiFlex Vac Note If the unit has not been fitted with HygiFlex Thermo rinse the spray ducts in the morning by activating the spray Night rinse 1 Turn the cuspidor flushing pipe 1 to the side and place the instrument holder with the intermediate couplings 2 in the bowl 2 Connect the extension tube to the cup filler tap 3 3 Remove instruments contra angles and motor and syringe jackets 4 Position all suspensions vertically for the screen to enter the HygiFlex mode Lock the suspensions using the lock button 4 under the instrument bridge 5 Connect the suspensions to the instrument holder The unit rinses using cold water for approx 5 min with 3 hours interval The unit must be switched on The air compressor and water supply must be connected Return to normal position be repeating the procedure in reverse Morning rinse With the thus prepared unit you can activate a long r
19. other make on the instrument suspensions 3 4 and 5 unless the unit has fixed motors Flex Integral 5 The instruments on the Flex Integral 5 are fixed Fixed instruments can be changed by a service engineer Function The foot control activates the instrument which is initially taken up except the syringe All adjustments are memorised until they are reset For engines and turbines the adjustments are memorised individually for each suspension You must not activate the foot control pedal while changing an instrument unless the foot control is already in use on another instrument Syringe Draw off air using the left switch 1 and water with the right switch 2 The syringe can be supplied with a heating element as an optional extra When the heating element is turned on a green light shines Cold and warm water and air may be alternated by turning the switch mounted on the coupling Motor Take the motor off the suspension 1 Choose a menu by activating A1 D1 Choose a program by activating A2 D2 2 Activate the motor with the pedal of the foot control ER motor rotates clockwise motor rotates anticlockwise indicated by a beep Depending on program Select one of the spray combinations by keeping the pedal pressed downwards until the desired combination is shown on the light emitting diodes on the instrument bridge see 7 on figure Green water yellow air Flex Integral NTC user s ma
20. rinses the suction using either clean water or a dilution of Flex Vac Clean Orotol Ultra and water Cannot be used the same time as HygiFlex Thermo If the unit is not fitted with HygiFlex Vac or HygiFlex Vac Ultra the tubes are rinsed using a separate tank 1 Remove the covers on the 2 suction hose nipples 2 Connect the tubes to the 2 connectors 1 and pull slightly downwards HygiFlex Vac to activate the HygiFlex mode 3 Open door 2 4 HygiFlex Vac Pump 2 portions of Flex Vac Clean into the mixing tank at 3 When the bottle with Flex Vac Clean is empty unscrew the pump and use it on the new bottle HygiFlex Vac Ultra Load one spoonful of Orotol Ultra into the funnel behind the door If necessary tap lightly on the funnel to ensure that all the powder reaches the container Ya HygiFlex Vac Ultra 16 Flex Integral NTC user s manual 1998 12 01 LIH 02 96 20 56 39 START THERMO START 4 5 Start the process by activating D4 The processes last approx 5 and 5 3 4 min respectively the screen clock counts down The unit beeps when beginning once and again when ready for use 3times Never interrupt the HygiFlex process Afterwards 1 Disconnect the tubes from the unit and press the filters out 2 Wash the filters filter holders covers and nipples in a thermo disinfector Autoclave covers and nipples 3
21. 10 Connect the thin and the thick tubes 9 11 Adjust the water flow at 10 You disconnect or connect the water cooling by keeping the foot control pressed down The green light emitting diode on the instrument bridge indicates when the water is connected Flex Integral NTC user s manual 1998 12 01 3 Use lz BTE MAX LS 07 56 eumd E EDHT MED lr E 1 5TEF 253 5 mcs i 4 E Rx 4 zi 5TEP CONT HLED MIN 1 1 CONTI CONTI HIN Turbine Take the turbine off the suspension Choose the turbine menu using A1 if necessary Choose a program using A2 D2 Activate the turbine by pressing the foot control pedal cx Depending on program Choose a spray combination by keeping the foot control pedal pressed down until the desired combination is shown on the light emitting diode of the instrument bridge Green water yellow air An automatic double chip blow follows after use with water Activate a chip blow using the pedal shortly Activate a spraychip using the pedal shortly lt Note The turbine must not rotate without a burr Use only burrs and diamonds with a diameter of 1 59 1
22. 4 3 eS Assistant call Call your assistant by 2 activating C4 3 Connect door opener bell or the like Operating lamp Switch the operating lamp on off by 1 Switching the toggle switch 1 towards B 2 activating D4 3 gt Note The lamp switches on automatically when the chair is moved into a program position When the chair moves into zero position the lamp Switches off Alternate between the 3 light intensities by switching the toggle switch 1 towards A 3 Use 1998 03 10 16 10 02 Patient Chair 11 Select a program position by 1 activating pedal 2 on the chair upwards last position right working position left working position Il downwards zero position or 2 activate the following screen squares A3 last position B3 working position 1 C3 working position 2 D3 zero position You may program waiting positions for B3 and C3 so the patient can relax a little See chapter 5 When activated B3 and C3 will move the chair to a waiting position The second activation brings the chair to the end position Note The working positions and II are different from the NTC 1 2 positions Adjust height and chair inclination by 1 activating pedal 1 on the chair in the four directions The headrest can easily be pulled out To push it back press lock button 3 or 4 home To adjust the headrest inclination loosen the l
23. 6 mm and a maximum length of 26 mm The burr must not be mounted on the turbine when out of use for some length of time Air scaler Take the air scaler off the suspension Choose the air scaler menu using B1 if necessary Choose a program using A2 D2 em Activate the air scaler by pressing the foot control pedal Ultrasonic scaler type Odontoson Take the scaler off the suspension Choose a program using A2 D2 Activate by pressing the foot control pedal Flex Integral NTC user s manual 1998 12 01 3 Use Use Trace the instrument tip parallel to the tooth and use only the side of the tip Work using as low a power level and contact pressure as possible Only use the tip on teeth Avoid contact with ceramics and gold Always use small brushing movements When using Thin line instruments with especially thin tips Flex Dental recommend working with max 50 of the maximum power level Always use as large a water flow as practically possible to avoid unnecessary wear of the instrument Always empty the hand piece for any water before applying a new instru ment 2 i Wipe off any drops of water before applying instrument p e Poema d 8 careful to expose the instrument to any bumps Be careful that the tip of the scaler does not come into contact with the patient s soft parts lips tongue etc as the tip may be warm If necessary use a mirror to hold the lips
24. 80 if you use the curing piece with a diameter of 18 mm Test the curing ability of the composite lamp regularly to avoid slow deterioration If the curing ability is reduced it may be due to the bulb loosing its power the light filter being dirty or the light emitting diode being damaged Bulb Do not touch the bulb or reflector with unprotected fingers Use gloves or a cloth 1 Remove the composite curing lamp from the unit and pull the light emitting diode 1 from the handpiece 49 Unscrew the bolt 2 and remove the cover 3 w Release the reflector and bulb 4 by pressing down and outward Hold the printed circuit board and pull the reflector off Insert the new reflector wa Fasten the reflector behind the cams Assemble the lamp and mount it on a suspension wa Hold the tip of the light emitting diode against a thick layer of paper and activate the composite curing lamp If the powerful light is not concentrated in the middle of the field adjust the position of the bulb N Light filter Open the lamp as described above and remove the filter 5 Cleanse the lamp with a dry cloth When you assemble the lamp again make sure that the reflecting surface of the filter faces the bulb 44 Flex Integral NTC user s manual 1998 12 01 T Technical data Flex Integral QF and Flex Integral 5 NTC unit Rated voltage 220 230 VAC 1096 50 Hz Rated power
25. B2 and B4 Note If you setthe pedal delay at a minimum you eliminate the possibility of having both spray chip and pedal chip blow Return via A1 Assistant call Point to A3 on the start display to adjust the assistant call Adjust the activity duration using A2 and A4 Choose between limited or unlimited duration of activation switch on off using the pedal using D4 Return via A1 Screen conditions Point to B3 on the start display to adjust the screen conditions Switch the activation sound on off using D4 Return via A1 5 NTC programming Patient chair Point to B1 on the start display to program the patient chair 1 1 pRog Choose block unblock of the chair when instrument is active using A4 PROG 1 PRDB PROG 2 PROG 2 Program a position by 1 pointing to A2 or C2 EUER Adjust using A4 04 and store using or D3 as wait or end position D3 no wait position 02 95 21 06 59 Return PROG 2 PROG z Pos Pos or 2 activating the chair switches Set the chair in the desired position for programming Press the programming button on the chair at the same time as moving the position selector 2 to the right or left the 2 positions or downwards zero position Let go of the buttons To change a program name point to B2 or D2
26. Flex Integral NTC User s manual YA 909 vers 4 00 List of versions List of versions for YA 909 Reason Pages to be replaced New version Initials New edition all 3 00 1996 07 14 Correction 30 and 31 3 01 1997 02 12 Correction 43 3 02 1997 04 10 Correction 3 3 03 1997 12 01 Flex Integral 5 all 4 00 1998 12 01 new software Flex Integral NTC user s manual 1998 12 01 1 Guide Dear Flex user This manual relates to both the Flex Integral QF and Flex Integral 5 Units The manual describes the working of the units If you have installed instruments other than those which are described in this manual please refer to the manuals supplied with those instruments regarding use maintenance repairs and technical data Please read chapter 2 General in this manual before commencing your work Thereafter use the manual as your reference book See our Ergonomics report for optimum methods of working Our Clinical Design Guide will tell you more about optimum surgery design We hope you enjoy working with your new equipment Yours faithfully Flex Dental A S 0510 The following equipment is CE marked in The equipment complies with the requirements in compliance with the Medical directive SB 734 the following standards of 10th August 1994 and EMS directive 89 336 EOF Flex Integral NTC II unit DS EN 9001 Flex operating lamp DS EN 46001 Flex Integral p
27. Light exposure duration Composite curing lamp Point to A2 to define light exposure duration Define using A2 and A4 Return via A1 Maximum and minimum speed power Motor turbine scaler Point to B2 to adjust maximum and minimum Adjust using and A4 Return via A1 Dynamic torque Motor Point to C2 to choose dynamic torque Choose using A3 B3 or C3 Return via 1 5 NTC programming Fibre optic light intensity Motor turbine Point to D2 to define fibre optic light intensity Adjust using A2 and A4 Switch the fibre optic light off using D4 Return via A1 5 4 3 Spray chip and cooling air Motor turbine scaler composite curing lamp Point to C1 to adjust spray chip or cooling air Spray water Motor turbine scaler Point to A2 to adjust spray water Adjust maximum using A3 and C3 minimum using 4 and C4 BAL Using D2 and D3 choose whether pedal travel or control principle is ZUML to decide flow regulation Motor Switch surgical function on off using D4 Surgery plant required Return via A1 Spray air Motor turbine Point to B2 to adjust spray air flow jr Adjust maximum using A3 and C3 and minimum using A4 and Return via A1 15852598 Chip function IEEE as Motor turbine Point to D2 to choose the chip
28. Lubricate the O rings on the filter holders using Flex silicone grease before inserting clean filters Replace the suction tubes at least every 3 months For HygiFlex Vac never use other disinfectants than Flex Vac Clean For HygiFlex Vac Ultra never use other disinfectants than D rr Orotol Ultra or D rr Orotol Flex Integral NTC user s manual 1998 12 01 Filters and tubes contain mercury that must be handled in a responsible manner Flex Vac Clean and Orotol Ultra are aggressive Any waste must be removed immediately Remove Flex Vac Clean with a cloth Remove Orotol Ultra e g using the suction Wear gloves and goggles Read the warning on the container Cuspidor and cup filler 1 Remove the gold trap and rinse it 2 Turn the flushing pipe 1 to a side and remove the bowls for cleaning not in a thermo disinfector 3 Lubricate the O rings using Flex silicone grease before placing the bowls again Note Avoid using abrasive cleaners for the bowls The contained material may contain mercury that must be handled in a responsible manner 4 Syringe The syringe jacket can be autoclaved at max 121 Press the lock button 1 and slide off the jacket Remove the tip the cover by loosening the union 2 QuickFlex coupling The QuickFlex couplings must not be autoclaved but only surface disinfected Lubricate the couplings when requi
29. SD 222 Protective looking glasses used with the composite curing SD 223 Protective shield for composite curing lamp SD 205 Jacketfor large SUCTION eie n cd eee eee de ie Tete MC 188 Jacket for small suction MC 190 Adaptoripieces QO 11 7 mmy iiir tectae daa at eiie teda MC 263 46 Flex Integral NTC user s manual 1998 12 01 8 Spare parts etc Tips and tools for Flex Integral Ultrasonic scaler type Odontoson Standard straight For removal of supra and subgingival tartar labially and lingually on incisors Also used for removal of discoloured plaque m Standard right For removal of supra and subgingival tartar especially in 1st and 3rd quadrant Standard left For removal of supra and subgingival tartar especially in 2nd and 4th quadrant Perio Removes subgingival tartar in deep pockets of max 14 mm Only one version exists today which is considered universal Crown remover Permits removal of crowns and bridges without ruining these Dissolves silicate based cement whereupon the restoration can be removed The cement must be a non plastic type Endo instrument Used for endodontic treatments Gives smooth canals and easy injection of gutta percha Used with Odontoson files in sizes 15 25 and 40 ODONTOSON Tool for Endo instrument Y Flex Integral NTC user s manual 1998 12 01 8 Spare pa
30. aside or apply a lip protector see chapter 8 Always make sure that the following parts are tightly secured 1 The black ferrite rod on instruments Use special tongue and pin see figure 2 Files in ENDO instrument Carefully use special key 3 Plastic hut on CEM instrument Use your fingers and tighten hard See list of type O scalers in chapter 8 Composite Curing lamp Take the composite cuing lamp and choose a program by activating A2 D2 Activate the foot control pedal is heard from the unit at start mid way and the end Prolong the exposure with 5096 by activating the pedal while the lamp is on Never look directly or indirectly into the intense halogen light Fibre optic probe Take the fibre optic light off the instrument bridge and chooactivating A2 D2 On the NTC screen a turbine program is shown as the probe is recognised as a turbine without rotor Choose a program which switches on the fibre optic probe Do not activate the foot control to prevent air in the probe Flex Integral NTC user s manual 1998 12 01 4 In the morning After each patient Evenings after the last patient 1 Rinse the spray ducts Rinse the suction with clean Rinse the suction with Flex Vac water Clean Orotol Ultra 2 Insert gold trap and suction filters Clean the equipment when Remove the suction filters and necessary gold trap 3 Disinfe
31. atient chair II EN 60601 1 2 DS EN 1640 Flex Integral NTC user s manual 1998 12 01 Contents List of versionis for YA 909 2 1 EM 3 4 2 6 2 12 Audio signals e e d EE E ue E Pe 6 22 Temninology neis e 6 dicc 7 ec M M P 7 EE 7 One instrument lifted o Let eret el eoe tauri puc late beoe va gero A ebrio de a 8 311 functions e er tante e ta Ru ee e dette dde n e ue 9 MOD EM 9 CUSDpIdOE pto e la eia 9 Assistant a ate detta etes ve age ede 9 2 eR iet ted ted ege oes eee etu Ree deselect 9 Patient chat eee 10 Stop Watchin a aa 10 2 a a a aa 10 10 Cup Piller c ott oti eee ER eeu ee eee ee 11 lex operator s Stool reo rte Re e eee ed DM
32. ct the equipment Disinfect the equipment Cleanse the equipment and treat with Flex Make Up 4 Mountsterile accessories and Mount sterile accessories and Mount HygiFlex Thermo prepare sterile instruments prepare sterile instruments accessories 5 Place a new plastic cup Place a new plastic cup Cleanse disinfect and sterilize loose parts Hygiene routines and cleansing Before closing for holidays or longer periods where the equipment is not used the motors and QuickFlex couplings must be removed by unscrewing from the suspensions and then cleansed and dried When referring to a thermo disinfector in the text it is a thermo disinfector for surgical use operating at a temperature of 90 C Only thermo disinfect the parts that have been specifically approved for thermo disinfection as mentioned in the manual When referring to disinfection in the text use isopropylic alcohol solution or surgical spirits denaturalized with isopropylic alcohol or disinfectant D rr FD 320 Disinfectants containing acid phenols halogens or sulpho compounds may cause damage to the equipment surfaces When referring to autoclaving itis an autoclave which operates using steam at max 135 C and 2 2 bar Only autoclave parts that have been specifically approved for such treatment as mentioned in the manual Frequent autoclaving may reduce the instrument life time Suction HygiFlex Vac HygiFlex Vac Ultra The HygiFlex Vac system
33. d Parts that are supplied with the equipment are marked with an asterisk Tools Order No Fork spanner 13 22 mim e IR Fb Eee va ed ete uc eu ed goo MC 453 Erk spanner 1 eee toten de t ER eth tee MC 500 Allen key CI YA 050 Allen 4 ives a YA 004 Fork wrench for 0 388 Turbine nozzle cleaner ida Fette ter a doe ea cxt aaa SC 973 Trimming pin set for screen with backlight 2 AE 308 Lubrication silicone grease tede ce YR 002 Grease gun turbine 7 gl eda dle dub etie eee end dus e dee da ue de SA 051 Lubrimed grease for grease gun turbine 6 cartridges SD 318 O rings QuickFlex coupling 740 Coupling piece on die Le tert eie e a ie Genes Tape e ma da cda SA 024 Bulbs Flex Integral turbine e eae ee dee n d een e dee HE 005 Flex Integral motor with INTRA coupling HE 005 Flex Integral composite curing WH 004 Flex Integral operating lamp eiie ecce erret spaces WH 001 Consumer goods Large suction tube without nipple or filter
34. erly Instrument life time As the instrument tip wears the effectiveness of the tip decreases Replace the instrument when the effectiveness feels dissatisfactory Several factors number of patients per day type of filling amount of cooling water etc influence the real life time The average life time for an instrument tip is estimated to 3 4 months when normal work is undertaken with the one instrumetn Note The form and shape ofthe instrument tips are vital to their function and life time Thus do not attempt to bend grind or otherwise alter the tip shape Flex Integral NTC user s manual 1998 12 01 6 Maintenance and repairs Flex Integral Composite Curing lamp Curing test With the supplied tester you can measure the curing ability of the lamp using different plastics 1 Put the tester on a white piece of paper with the small opening downwards fill it with plastic and cover the plastic with a matrix Place the of the light probe close contact with the matrix expose the sample for 40 seconds 3 After 5 minutes the plastic is pushed out of the mould Remove the soft material Measure the Polymerization depth using a slide gauge There are two curing piece with a diameter of 18 mm and one exceeding 19 mm Sufficient polymerization depth in a human tooth is 40 6096 of the thickness of the test body if you use the curing piece exceeding 19 mm in diameter and 60
35. ing C4 Return via 1 Select icon Motor Point to C2 to select icon Select icon for angle piece using A4 for hand piece B4 Return via 1 5 NTC programming 5 5 Data survey Basisfunktioner Formal 1 3 4 endglstader 17 2 ELS M iE Ao ded d gc lanpe Litter 2000 15 DD xU ike Sherr data Pac zifre ayo 1d 1 Sern 2 __ Alarm 2 E d 30 Flex Integral NTC user s manual 1998 12 01 5 NTC programming ET una 181 oc Jm 47 uni 1 purs en hss eds Amdz of arg da ni 1 E E H Rep Ug s up EXE Sey 5 paa io w ur duds J 184 Cas _ p Baye 5 dl ar EX xS T ol nz
36. inse approx 18 min the screen clock counts During the process the two light emitting diodes on the instrument bridge flash When starting one beep is heard When ending 3 beeps are heard To spare the equipment the water is only 90 C every third time or if more than 35 hours have passed since last rinse Amalgam separator Cleansing the cuspidor drain 1 Activate section 3 on the separator display while the suction is on 2 Activate the cuspidor flush 3 Release the button when all the water has passed through Flex Integral NTC user s manual 1998 12 01 4 Replacement of receptacle The amalgam receptacle must be changed every 6 9 months 1 Switch the unit off loosen the 2 lock screws 1 and 2 with a coin widen the cover a little at the top and remove it Unscrew the lid on the new receptacle oO Put protective gloves on and change the receptacle 3 Change the coarse filter 4 and put the old filter in the filled receptacle wa Pour the disinfectant supplied with the new receptacle into the filled receptacle and close it so the markings on the lid and on the receptacle meet If the receptacle is fitted incorrectly an alarm may occur with the orange section flashing and the audio alarm signal active Remember to order a new receptacle NB Amalgam waste is enviromental wast and must be properl
37. ming see chapter 5 NTC programming QuickFlex coupling In case of leaks between the QuickFlex coupling and the instrument change the three O rings Motor M3 Fibre optic bulb Motors with INTRA coupling have built in halogen bulbs Do not touch the bulb with unprotected fingers Use gloves or a cloth 1 Pull the motor jacket 1 off 2 Change the bulb 2 O rings In case of leaks between the motor and the angle piece change the 3 O rings 3 on the connection tube Flex Integral Turbine type B and P Fibre optic bulb Do not touch the bulb with unprotected fingers Use gloves or a cloth 1 Unscrew the rear part 1 from the turbine 2 Change the bulb 42 Flex Integral NTC user s manual 1998 12 01 6 Maintenance and repairs Flex Integral Ultrasonic scaler type Odontoson Hand piece The black ferrite rod may break in the hand piece if it is exposed to impacts In such cases it is important to remove the broken ferrite pieces Replacement of ferrite rod If the oscillations are not transmitted properly to the instrument it may be caused by a worn or broken ferrite rod 1 Hold the instrument with the tongs Stick the pin through the small hole close to the ferrite rod 2 Unscrew the ferrite rod and replace it with a new one Tighten properly Note Itis recommended to perform a regular check to make sure the ferrite rod is tightened prop
38. nual 1998 12 01 3 Use After use of the water an automatic double chip blow follows Activate a chip blow by using the pedal brief lt gt Activate a spray chip by using the pedal brief lt Surgery As accessory the unit can be fitted with a surgery plant making it possible to spray with sterilized salt water when the motor rotates The normal spray cooling and chip blow functions are automatically disconnected Mounting and activating 1 Mount the frame on the right handside or left side handle on the bridge 1 Connect the cable to the socket under the bridge 2 Place the salt water bag in the rubber sleeve and hang it on the frame 3 E Clip the 2 clips to either end of the motor tube where it feels hard and mount the thick tube on the clips 4 wa Draw the piston back while placing the soft part of the tube in the groove 5 wa Connect the tube to the bag 6 and pump the rubber sleeve 7 7 Take the surgery motor and choose a suitable surgery program The Flex standard data contain 2 surgery programs D1 together with C2 or D2 C3 and indicate use saline water 1 7 D3 and D4 show the chosen dynamic torque Qn Arranging for sterile operation 8 Fit sterilized motor cover instrument hand angle piece 9 Connect the thin tube to the external duct of the angle piece 8
39. ock 5 Emergency Stop a program movement by touching one of the chair switches or the screen If the chair back collides with e g your leg it automatically stops any movement and lifts itself approx 5 cm Stop watch Operate the stop watch by 2 activate B2 on off A 3 c briefly Count down alarm Start stop an alarm by 2 activate C2 or D2 Y User choice Choose a new user by 2 activate 01 EE See chapter 5 on how you store your name Flex Integral NTC user s manual 1998 12 01 HTC 500 ALARM 01 Ryglaen seededybde Saede h ldning T Flex Integral NTC user s manual 1998 12 01 3 Use Cup Filler The cup filler functions automatically When the unit is equipped with a heater the water will be lukewarm Place the cup in the holder once the unit has been turned on Only use cups of semi transparent plastic or glass Sun light or oblique electric light can disturb the automatic function Eliminate such light or choose to control the cup filler by using the pedal see below and chapter 5 NTC programming If the cup is removed several times consecutively without the patient using the water there is a risk of overflow Should this be a problem you can choose the non automatic function see below and Chapter 5 NTC programming 4l Manual cup filler function ex Alternatively the cup filler
40. ontra angle piece 1 2 tenere ed 26 E eI 26 MED MEME 27 5 4 2 Control and fibre optic ligit iiid eite dee eec fd ere 27 Control principle ee C pe ada npe 27 Light exposure e Eu te tore I eR FORET eR dos 27 Maximum and minimum 27 Dynamic torque occ tete e temet e o e ee Pene 27 Fibre optic light intensity 28 5 43 Spray chip Cooling sci eec tte es eee ot 28 Spray Water ace ee ee eden ce aee ede dece aged 28 leva M 28 CHIPTUNCHON x DM 28 Spray sequerice ais oce uto d en Hot Deest ut Do de 28 Cooling aif s cab eee a ee 29 5 4 4 Program and menu names and select 29 LE 29 oet eer d er eei diet e dote t tete eee 29 Select COn ici owed ce vale e de Sr te 29 Bic 30 Maintenance and repairs 5 ciere nr Enc tts League 42 Operating lamp ol 42 Patientchair orte ico a eese ed PRA eade 42 QuickFlex coupling
41. ot responsible for loss of profit delays lost earnings or any other indirect loss The Flex dealer s liability for defects is limited to the price agreed on for the defective part of the consignment Any claim for guarantee must be made to the Flex dealer Flex Integral NTC user s manual 1998 12 01 10 Your feedback Do you have questions related to a faulty Flex product or if you have suggestions for improvements we kindly ask you to fill in the following form and send it to us Please state htt aet utet oe to daft ut E ten tees Soa cto Professio lr Which product is concerned Flex product type i e ROREM LE Sic TTD ER Date ofinstallation unen D aler subsidiary zlt any iiio rorem imitetur ttu Service report No If aby MEE Software version see start up display And now your question problem suggestion for improvement 1191 RR UU E TE 50 Flex Integral NTC user s manual 1998 12 01 10 Your feedback Date and signature TR OD E e ba ae eee ee Flex Integral NTC user s manual 1998 12 01
42. quipment has cooled call your service technician 2 2 Terminology Automatic double chip blow Chip blow An air spray with max air pressure controlled with your foot Spray chip Activation of spray water the instrument is not active followed by a chip blow In the following we explain how the equipment functions when it leaves the factory Refer to chapter 5 NTC programming regarding the many possibilities to alter the functions The equipment works via the foot control or from the information and control on the NTC screen Flex Integral NTC user s manual 1998 12 01 3 Use Foot Control The foot control pedal 4 controls many functions including the instruments on the unit The pedal can be moved in three directions to the left to the right downwards The control distinguishes between normal activation for example gt gt and a brief activation of the pedal 3 The joystick can be moved in four directions north A west 4 P east v south NB order to be sure that the foot control does move during use it is recommended that the support face under the foot control is carefully cleaned of dust wax fatty substances and the like before use NTC Screen The NTC screen is divided into 16 segments The segments inform you of a choice e g which user or to control a function e g the cuspidor An activated segment is highlighted You choose
43. r contra angle piece head or shaft Adjust gearing using A2 and A4 D2 and D4 Return via A1 The total gearing is the product of both head and shaft gearing If for instance you want to program a KaVo contra angle piece head with 2 1 gearing and an angle piece bottom with 5 4 1 gearing i e enter 54 10 as the comma does not show The total gearing is thus set at 10 8 1 Flex Integral NTC manual 1998 12 01 5 NTC programming LIH 0z BE 10 29 44 EL UE A 1 INSERT DELETE m LIH Liz BE 10 31 27 UNDO LIH 0z 96 10 33 01 LIH 02 10 46 52 UNDO V Flex Integral NTC user s manual 1998 12 01 Name Motor Point to B2 or D2 on the motor display to define a name for the contra angle piece head or shaft Place the cursor at and C3 Write using D2 and D4 Add a space using A4 Delete using C4 Return via 1 5 4 2 Control and fibre optic light Motor turbine scaler composite curing lamp Point to B1 on the display for the respective instrument to adjust the instrument control or fibre optic light Control principle Motor turbine scaler Point to A2 to choose control principle Choose between linear non linear and two step control using A4 B4 and C4 Choose one step control by setting the two step values aline i e min max Return via A1
44. red using Lubrimed grease also used for the turbine Do not lubricate the O rings with Silicone grease Motor MC3 x The motor jacket 1 can easily be removed for autoclaving Do not pull the tube The motor itself must only be surface disinfected Lubricate the O rings with Lubrimed grease Flex Integral turbine type B og P ae The turbine is supplied with a nozzle cleaner and grease gun 1 Cleanse the exterior of the tube using a toothbrush dipped in disinfectant 2 Cleanse the spray ducts using the nozzle cleaner and then blow dry them with the syringe 3 Wrench the grease gun until the grease is visible at the tip 7 4 Insert the tip in the burr aperture and wrench the grease gun a half turn 5 Insert the in the turbine and activate the turbine without spray for approx 10 sec 6 Remove the burr and remove excess grease The completely dry turbine and grease gun can be autoclaved After the autoclaving remove the turbine from the autoclave immediately Lubricate the turbine at least twice a day and before and after each autoclaving Turbines of other makes See separate user s manual 18 Flex Integral NTC user s manual 1998 12 01 Flex Integral NTC user s manual 1998 12 01 4 Hygiene and care Flex Integral Ultrasonic scaler type Odontoson Cleanse the scaler exteriorly using a
45. rts etc Tips and tools for Flex Integral Ultrasonic scaler type Odontoson Instrument standard 2 22 o b D ed atento tc eid dn FH 106 Instrument standard right FH 107 Instrument standards left ird eet nds etie ve FH 105 Instrument Perio standard FH 119 listrument CROWNIFEMOVER iui citet tee SA 048 lnstr ment Endodontal iacere FH 113 Files for ENDO instrument 10 x pce FH 115 Instrument kit ENDO incl files FH 116 Tool ENDO instr rmerit OR EU SC 811 Iristrument to dete Da oan cid FH 099 Instrument thin line straight FH 123 Instrument thin line FH 124 Instrument thin line E o FH 125 Instrument GEM quida ial otav Ta FH 126 Plastic hut CEM instrument 10 UC 759 Lip protector refe FH 127 Universal Used for removal of supra and subgingival tartar in all areas and surfaces E gt Thin line straigth Used for smoothing after rough depuration Also gives access to the furcation area and is used for root smoothing Thin line right Gives good access to the branches in 1st and 3rd quadrant Same tactile
46. toothbrush dipped in disinfectant The completely dry scaler can be autoclaved Take the instrument off the handle and protect it with the sterilization cap before autoclaving Autoclave the handle at a temperature of up to 134 C and the instrument at up to 134 C Ultrasonic scalers of other makes See separate manual Flex Integral Composite Curing lamp The composite curing lamp is exteriorly cleansed using a cloth dampened with disinfectant Remaining composite material is removed immediately using surgical spirits Autoclave the completely dry light probe After autoclaving remove the light probe from the autoclave immediately Composite Curing lamps of other makes See separate manual Fibre optic probe Cleanse the fibre optic probe exteriorly using a cloth dampened with disinfectant Autoclave the completely dry fibre optic probe After autoclaving remove the fibre optic probe from the autoclave immediately Instrument pad Cleanse the instrument pad of the instrument bridge in a thermo disinfector and then autoclave it Remove grease residue etc using benzine Operating lamp Cleanse the operating lamp parabola using alcohol Cleanse the transparent cover using an antistatic detergent Surfaces Cleanse the surfaces of the equipment using soap suds of either soft soap or soap flakes and disinfect surfaces using a cloth Use only approved disinfectant see Hygiene routines and cleansing earlier
47. y discarded in accordance with the demands of the authorities Flex Integral NTC user s manual 1998 12 01 5 NTC programming 1998 03 11 15 25 57 ALARM UNDO 02 oo S V V 21 15 09 CONF RH INIT Basic start display LIH 0z 96 21 00 03 22 On basis of standard data 4 users can enter their own set of grams made according to wish and with individual choice of all parameters and program names Check that the correct user program has been chosen before you program new data Alternate between different user and program conditions You reach the basic program condition by pressing the P button 1 once when all instruments are in place You return to the user condition by pressing the P button again If an instrument is taken off the suspension when you press the P button you enter the instrument programming condition You return to the user condition by returning the instrument to its holder Altered screen function During the programming there is no parallel control between screen and foot controls All activations are initiated on the screen itself Undo function During programming it is possible to return to the original data by using the regret square D1 In the following this function is not explicitly referred to in each case Confirm function Whenever programming causes zero setting of all data
48. you are asked to confirm the action 5 1 Basic functions unit When all instruments are in place while you activate the P button a start display is shown from which the following functions can be programmed Cup Filler Point to A2 on the start display to adjust the cup filler Adjust the duration of the fill using A2 and A4 Adjust the temperature using B2 and B4 HygiFlex Thermo heater required 4 Choose automatic or start by activating ces or point to A2 Return via A1 Flex Integral NTC user s manual 1998 12 01 02 96 20 01 25 UNDO LIH 02 15000 Flex Integral NTC user s manual 1998 12 01 5 NTC programming Cuspidor Flush Point to B2 on the start display to adjust the cuspidor flush Adjust rinsing time using A2 and A4 Switch cuspidor flush control depending on cup filler off on using C4 Switch cuspidor flush control depending on chair off on using D4 Return via A1 Operating lamp Point to C2 on the start display to adjust the operating lamp Choose if lamp and unit is switched on simultaneously using A3 Choose a pre set of either 8 000 15 000 or 22 000 LUX using B3 D3 Choose if the lamp is switched on off in correlation to the chair using 04 Return via A1 Start delay Point to D2 on the start display to adjust the start delay Adjust the pedal delay using A2 and A4 Adjust the disk delay using
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