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1. E 29 A nn 30 UNIT DESCRIPTION 31 PACKER tea 31 TRAY DENE UD EEE SA ve AA eae aw cena a Sas va anes 33 CURE CONE Odia aci 34 E 35 OPTIONAL aos 37 OPTIONAL AUTOMATIC TRAY STACKER ta A oe oe E ee n UEM E Leur 38 OPTIONAL BUFFER C ONVEY OR os 40 3 OPERATION E E 41 SAFETY REGULATIONS eer a ee Pls erg 42 EXPLANATION OF THE OPERATION rina aka nee 43 OPERATING PANE ereere mE 43 INDICATOR LIGHT ee is 44 nra 44 TRAY STACKER sce ce mede MEM MM MM M MEM EM M MEME ME 44 STARTER 45 7N D tue ed RIMIS IEEE IMEEM M MM MEI 45 PRODUCTION SCREEN nee een een pma bn edd MM 46 ALARM SCREEN Eee 49 PRODUCTION TREND GIGS a a a ed oidos 49 PRODUCTION TREND CASES aR ER de M EIE aa 49 MANUAL MENU cccccssccssccescccscccescccscccsccnscccsscccccsccasccasscasscasccusseusccusceusceeeccasccusccusccesscesecusceusccasceeeceeucceusseusccascaescecseusceasccusceaeceeuess 50 PASSWORD SCREEN dosectetur bd iui nod o aiat dedu dea 5 SPEEDPACK MANUAL SCREEN AAN ONO CP o MERI IMEEM MEDI
2. et 123 Init page 12 01 59 A CONTRAST SCREEN With the contrast buttons 90 it is possible to adjust the contrast of the display With the brightness buttons 91 it is possible to adjust the brightness of the display After touching the orientation button 92 you can calibrate the touchpanel part of the display Dots appear on the screen Touch these dots with a pointed but not sharp object 93 After touching the last dot the touchpanel part of the display is calibrated Another way to activate the calibration of the touchpanel is by simultaneously pressing the stop and the reset button 94 for at least 2 seconds ATTENTION It is forbidden to press on the Touch Panel with sharp objects because this may also damage the Touch Panel TIP The touchpanel is calibrated in the factory Because of this normally it is not necessary to calibrate the touchpanel EMERGENCY STOP 44 START STOP NOODOYOP T M j MARCHE ARRET REMISE HOT AUS ARRET DURGENCE _ 123 Init page 17 01 53 A NETWORK SCREEN ip address o In this screen it is possible to enter the IP dll addresses to be able to communicate with an gateway external computer via an Internet connection Normally these addresses are entered by Prinzen engineers and are for information only In case it is necessary to change these addresses ask your network administrator to do t
3. E 17 EE 18 SAFETY 65 19 SAFETY PROVISIONS 21 DEFINITION OF SAFETY DEVICES siii aa 21 EMERGENCY BUTTON na ea Pii xrpFcvaR uu E 22 SAFETY INSPECTION PROCEDURE 22 WARNING UA iS mis TT T 23 2 MACHINE DESCRIPTION u a essen 25 SAFETY 65 26 MACHINE DESCRIPTION ae 27 27 POSITIONS SAFETY SWITCHES AND EMERGENCY BUTTONS nase ae a ER a ER a ER a ER 28 TECHNICAL
4. 105 HARDWARE TROUBLE 107 Page 6 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 2011 INTRODUCTION INTRODUCTION UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 7 of 110 INTRODUCTION p rinzen CAUTION This manual must be read by or to each person before that person operates cleans repairs supervises the operation of or uses this machine in any way Este manual debe ser leido por a cada persona antes de comenzar a operar limpiar reparar supervisar la operaci n de o utilizar esta maquina de cualquier manera ATTENTION Ce manuel doit tre lu par ou a toute personne avant qu elle ne mette en route nettoie r pare supervise le fonctionnement ou utilise cette machine de quelque mani re que ce soit Jeder der diese Maschine bedienen reinigen reparieren berwachen oder auf irgendeine Weise benutzen soll mu vorher diese Hinweise lesen oder vorgelesen bekommen ATTENTIE Een ieder die deze machine bedient reinigt repareert controleert of op enige andere wijze gebruiken zal dient vooraf deze bedieningsvoorschriften te lezen Il presente manuale deve essere letto da o ad ogni membro del personale prima che tale persona operi pulisca ripari diriga il funzionamento o utilizzi la macchina in qualsiasi mo
5. EMERGENCY STOP NOODSTOP START MARCHE ARRET REMISE NOT AUS ARRET DURGENGE Page 78 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 SN f EA N A rinzer Jrinzen P 2 This side _ lt lt Deze zijde 123 Init page 17 01 59 A EE Esos hour MA Casesmour Eggs Tray infeed chain Egg chain Denester Stacker A Tip Tray egg chain chain 70 e x aw Tip Clear START denester outfeed y A ff if NI fi 1 j 1 WARCHE ARRET REMISE Follow below procedure to place the gripper shafts back into the gripper transport 1 Open up the cover of the gripper transport 2 Make sure to position each gripper on the correct position on the gripper shaft The 4 center grippers must fit into the 4 gripper guides 3 The most left grippers must be positioned on the left side of the most left guide 4 The most right gripper must be positioned on the right side of the most right guide ATTENTION Wrong position of one of the grippers in one of the guides will immediately damage the grippers when the system is started 5 Putthe holder block not spring loaded onto the pins of the right transport chain 6 Push the spring loaded holder block towards the grippers and place it onto the pins of the left transport chain 7 Place the safety clip 8 Make sure the spring load
6. Make sure that no components are moving Before switching on the machine you must check the following All safety devices are in place and are functioning No other persons are in underneath or above the system No tools or objects are in the system No other persons are at risk Do not use water to clean electricity cabinets and other electronic components For save and easy operation keep the area and floor around the machine clean free of oil grease or obstacles Remove superfluous fat and greasing oil after greasing duties When an extension cable is used for power supply make sure that the cable diameter in relation to the length of the cable is correct Make sure the cable is completely unrolled Manual activation of safety switches is forbidden When the safety devices are put out of operation the machine must first be switched off and secured against accidental switching on Work inside the electrical cabinet may only be undertaken by skilled personnel like Prinzen service engineers or its dealer s service engineers Always switch off the main switch before opening electrical cabinets After switching off the main switch parts inside the electrical cabinet remain live for approximately 1 minute The frequency inverters may hold a high voltage charge during this time Do not touch parts inside the electrical cabinet as long as displays of frequency inverters are on UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110
7. 00 Warning Infeed Pressure control active There are too many eggs at the infeed gates Decrease the egg flow to the infeed AAA gg AAA WB ee Error Outfeed belts Mode Fault The auto mode could not be started because outfeed belts are not Check for mechanical electrical problems of the outfeed belts read Error Outfeed belts Outfeed is blocked Outfeed to next machine conveyor is blocked by tray Remove tray by hand speedpack outfeed belt NNNM Nl MN M S S S S S S S S S S S I S I LL I outfeed belt IM warnings 16 00 Warning Outfeed No release from machine in front Machine conveyor in front of outfeed conveyor is not running conveyor is waiting for release by next machine conveyor Warning Outfeed Outfeed full Sensor at end of conveyor is detecting a tra Outfeed conveyor is waiting for release by next machine conveyor AS aa Error Tray transport Mode Fault The auto mode could not be started because tray transport is Check for mechanical electrical problems of the tray transport conveyor ready Error Tray transport Fault frequency convertor chain There is a problem with the frequency inverter of the tray chain Check why the frequency inverter has a breakdown conveyor IM Error Tray transport Fault frequency convertor curve There is a problem with the frequency inverter of the tray curve Check why the frequency inverter has a breakdown conveyor Error Tray transport Monitor
8. 012 AlarmText On most of the screens in the right bottom 36m 96d 96 Y 96H 9 01 012 AlarmText corner this up arrow button is present After touching this button the previous screen gt appears 123 Init page 17 01 58 A x 1000 In this screen a graphic of the amount of eggs x1000 that are packed in the past hour is displayed The average amount of eggs that have been packed is displayed in the left bottom corner 25 After touching the down arrow button 26 the production trend cases Screen appears PRODUCTION TREND CASES In this screen a graphic of the amount of cases that are packed in the past hour is displayed 1 Case 2 stacks of 6 trays 360 eggs The average amount of cases that have been packed is displayed in the left bottom corner 27 Cases 45 00 1 00 00 Cases hour UM SP 1 5 E 07 2011 USER MANAUL SPEEDPACK 110 Page 49 of 110 OPERATION p rinzen MANUAL MENU mas a A 123 Text does not exist 17 01 58 Password screen 29 Speedpacker After touching this button the password screen appears in which it is possible to change the Stacker operating level of the system After touching the Speedpacker button the speedpack manual screen appears After touching the Stacker button the tray stacker manual screen appears Both screens are not 4 available for the operator In those screens it is possible to control parts of the speedpack or tray stacker manu
9. ATTENTION Changing parameters may result in malfunctioning and even damage of the system 54 of 110 The service screens should only be used by advanced users of the system like Prinzen engineers for testing the system CAUTION Be sure not to enter limbs between rotating parts when cleaning or maintaining machine parts We strongly advise you NOT to clean or maintain the machine while it is running ATTENTION Remove all eggs and trays from the system before touching the maintenance button Otherwise touching this button results in damaged eggs trays and machine parts USER MANUAL SPEEDPACK 110 p rinzen SERVICE MENU In this menu the user of the system is able to change a number of settings using submenus Not all submenus are available for the operator or the supervisor Adjust machine settings After touching this button the machine settings menu appears in which it is possible to set the system into a simulation mode change a few timers that control the system and enter the correct configuration of the system These submenus are not available for the operator and the supervisor Save machine settings With this button you can enter the save machine settings submenu In this menu it is possible to save the machine settings This screen is not available for the operator and the supervisor Panel settings After touching this button you will enter the pa
10. are removable To remove a guide lift it up on the gripper transport side 5 and pull it forwards away from the infeed gate 6 UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 77 of 110 MAINTENANCE rinzen REMOVING GRIPPER SHAFTS For easy cleaning of the gripper transport it is possible to remove the gripper shafts with grippers from the gripper transport chain There is only access to a few gripper shafts in the gripper transport Because of this after removing a few gripper shafts the gripper transport needs to make a few steps before it is possible to remove the next few gripper shafts Follow below procedure to remove the gripper shafts 1 Open up the cover of the gripper transport 2 Remove the safety clip 3 Push the spring loaded holder block towards the grippers and move it away from the transport chain 4 Remove the gripper shaft 5 After removing a few gripper shafts close the cover and press the reset button 6 Touch the egg chain button 7 Touch the tip egg chain button a few times 8 Open up the cover again and remove the next few gripper shafts To clean the grippers let them soak in warm water maximum 40 C until the dirt becomes soft this may take a few hours After this rinse off the grippers with water to clean them 123 Init page ud Stacker io Tra egg Tip Clear chain chain denester outfeed ty EZ W
11. loader Construction The buffer conveyor consists of 1 Belt 2 Drive mechanism The buffer conveyor is positioned downstream of the tray stacker Process Stack with trays are supplied by the tray stacker As long as stacks of trays are transferred to a downstream system the buffer conveyor runs continuously When the downstream system cannot receive stacks the buffer conveyor stops and starts to buffer the stacks Process buffering As soon as the sensor 3 at the entrance of the belt detects a stack of trays the belt starts to run until the stack has passed this sensor Then the belt stops again This sequence is repeated until the sensor 4 at the end of the belt detects a stack the belt stops The tray stacker pushes one more stack of trays on the entrance of the belt When the next stack is ready for unloading the tray stacker also stops After removal of stack from the buffer conveyor the buffer conveyor starts again Safety The buffer conveyor is not secured with protective covers Therefore be cautious with loosely hanging clothes and long hair do not come too close to the buffer conveyor and do not touch it when it is running production Pay special attention to the belt Never touch the belt when the conveyor it is running production CAUTION Do not enter objects or body parts into the buffer conveyor when it is running production ATTENTION Do not enter objects or body parts into the buffer con
12. rinzen TRAY CONVEYOR HEROS 25 20000 kb EA gt 145 3 ee e 589 E ch rp PT Pa Wu art UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 MACHINE DESCRIPTION Use The tray conveyor receives empty trays from the curve conveyor and eggs from the packer It transports the empty trays towards the position underneath the gripper transport where it receives a row of eggs and full trays towards the position where they are removed automatically Construction The tray conveyor consists of 1 Roller conveyor 2 Drive mechanism The tray conveyor is positioned underneath the packer Process Trays are supplied by the curve conveyor which continuously runs The tray conveyor runs start stop making steps according to the following steps 1 The 1 tray on the tray conveyor reaches the start egg transfer sensor 10 2 When eggs are present in the grippers during a step of the tray conveyor and the gripper transport the 15 row of eggs are dropped in the tray 3 After dropping the 2 row of eggs into the tray the stopper of the curve conveyor stops the next tray on the curve conveyor to create a space between the trays 4 The stopper moves out again so the next tray enters the tray conveyor the 3 row of eggs is dropped into the tray 5 The 4 row of eggs is dropped in the tray 6 While dropping the 5 row of eggs into the tray the start next tray sensor
13. 77 on the left side of the screen all the machine setting o o e eee etate E E a files of the speedpack appear in the left list After touching the Directory button 78 on the right side of the screen all the machine setting files on the USB stick appear in the right list After selecting a file in the left list and touching the right arrow button 79 this file is stored on the USB stick After selecting a file in the right list and touching the left arrow button 80 this file is loaded from the USB stick and stored in the PLC To use the settings in the file it has to be opened by using the open button 73 UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 59 of 110 OPERATION p rinzen PANEL SETTINGS 123 Init page 17 01 53 A In this menu the user of the system is able to ein fe CPU Network change touchpanel settings using submenus This submenu is not available for the operator Date amp Time Contrast and some of the screens in this submenu are also not available for the supervisor Machine production times After touching this button the Machine production time screen appears This screen shows the performance of the system Date amp Time After touching this button the Date amp Time screen appears In this screen it is possible to set the correct date and time CPU After touching this button the CPU screen appears This screen shows information about the status of the control system Con
14. In this screen it is possible to view the status of all the inputs Sensors and outputs motors Software debug After touching this button the software debug screen appears This screen shows information about the status of the software MACHINE SETTINGS 2 2 E 123 Text does not exist 17 01 59 A Simulation Simulation After touching the Simulation button the simulation screen appears in which it is Timers speed possible to set parts of the system in the simulation mode making it is possible run the system without eggs and trays Timers speed After touching the Timers button the timers screen appears in which it is possible change the timers that control the system Configuration After touching the Configuration button the configuration screen appears in which it is possible to enter the correct configuration of the system Normally this is done in the factory Changing parameter settings may result in bv Pri l malfunctioning and even damage of the y engineers system Configuration TIP Normally the parameters in these screens are factory set and do not need to be changed UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 55 of 110 OPERATION p EEG a A SIMULATION SCREEN 123 Text does not exist 17 01 53 ED S S 2 2 2 a ll L 2 Egg s at infeed Er When eggs at infeed is set to Auto the roller track and gripper transport Will only mak
15. NOTE This symbol advises to use edible products and to work in a hygienically way Disregarding this advice may cause illness TIP This symbol is used as a helpful hint to simplify the execution of certain tasks Page 12 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 2011 rinzen EC DECLARATION EC DECLARATION OF CONFORMITY FOR MACHINERY Concerning the machinery directives Prinzen B V Weverij 18 7122 MS AALTEN Netherlands 1 Herewith declares that we are the manufacturer of the egg packing machine on which this declaration applies Brand Prinzen Type Speedpack 110 Serial number 2 The machine is developed in compliance with the demands of the machinery directive 2006 42 EC most recent 3 machine meets the provisions of the following directives The low voltage equipment directive 2006 95 EC most recent The EMC directive 2004 108 EC most recent 4 machine is developed and constructed according the following standard NEN EN IEC 60204 1 2006 Electrical equipment of industrial machines oigned in Aalten Date 18 05 2010 oigned by G J van Eerden UM SP 1 5 E 07 2011 USER MANAUL SPEEDPACK 110 Page 13 of 110 rinzen EC DECLARATION EC DECLARATION OF CONFORMITY FOR MACHINERY Concerning the machinery directives Prinzen B V Weverij 18 7122 MS AALTEN Netherlands 1 Herewith declares that we are the manufacturer of the egg packing machi
16. Page 19 of 110 SAFETY Several parts inside the electrical cabinet maintain voltage even when the main switch is turned off main switch main power supply terminals for egg collecting belts etcetera DANGER Failure to obey safety regulations may result in permanent personal injury or death ATTENTION Failure to obey safety regulations may result in damage to the system im Page 20 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 P rinzen SAFETY SAFETY PROVISIONS Before operating the machine the safety devices must be checked for correct functioning Also the protective covers must be mounted before starting to use the system Repair or replace safety devices before using the system if they do not work properly Never rely solely on safety devices Always switch off the system and lock up the power source 1 before working on the machine DANGER Protective covers safeguard dangerous machine areas These covers are of utmost importance to operate the machine safely Never operate the machine when protective covers are removed because serious injury or death may occur DEFINITION OF SAFETY DEVICES Safety devices are lockable doors 2 emergency buttons 3 safety switches 4 and protective covers 5 The emergency button prevents the machine from operating and should stop the machine immediately when it is pressed Safety switches are provided
17. SPARE PARTS Adv Descipion 7 Type Remaks 1 10 Grippershaft 7 6100100460 08B 1 4 pin 151 chain links 08 1 2 pin 75 chain links 6 1 Shackle hollow pin 7 5938 7000100063 8 1 jChaitensonerbg 7 700140000 9 1 jChaitensonersmal 7004000 12 DC power supply 7 5 80013004 272 13 DCpowersupply 5 59 7 8001300017 AAN 25 1 7 72001005 2 28 1 Curvebelt 1 312 J7200000601 27 10 jRollerfortrayconveyr 40004000986 2 34 1 Gripper set plastic Tray stacker PS4 6100100364 35 8 Spring gripper tray stacker PS4 7100400030 36 4 Spring top gripper tray denester 7100400036 37 1 Battery for PLC CR3477N 3V 8001500340 pu qu U UM SP 1 5 E 07 2011 USER MANAUL SPEEDPACK 110 Page 103 of 110 TROUBLE SHOOTING GUIDE 6 TROUBLE SHOOTING GUIDE UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 105 of 110 4 TROUBLE SHOOTIN IDE P rinzen OU SHOOTING GU HARDWARE TROUBLE SHOOTING TIP For all electrical failures first check the circuit breakers motor protection switches and fuses When the system was not able to finish a certain movement within the allowed time given for this movement an alarm message appears on the upper line in the touchpanel 1 By touching the alarm button 2 the alarm screen appears 3 displaying the curren
18. cay c ex i i Eee 2 i ie T E E c a a m Operation hours UM SP 1 5 E 07 201 1 OPERATION DATE amp TIME SCREEN After touching year month day hour or minute a keypad appears Enter the correct date and time and confirm this with the V button Now touch the button accept date amp Time to activate the correct date and time CPU SCREEN This screen shows information about the status of the control system Serial number Here the serial number of the CPU is displayed During contact with a Prinzen service engineer to solve a breakdown you may be asked to pass on this serial number Temperature CPU ENV Here the temperature of the CPU Central Processing Unit and its surrounding temperature is displayed Whenever the temperature rises too high a message appears on the screen and the cabinet of the CPU needs to be cooled immediately Backup battery status The back up battery status shows the status of the battery When the battery becomes exhausted not OK appears In that case do not power off the system and contact Prinzen for the exchange procedure of the battery Power up cycles The amount of power up cycles switching ON the system is displayed here Operation hours The time that the system was running production filling trays with eggs is displayed here USER MANAUL SPEEDPACK 110 Page 61 of 110
19. is empty the speedpack will malfunction and needs to be re tuned by a specialist from Prinzen TIP Although the battery has a lifetime of approximately 5 years Prinzen advises to replace the battery during a two yearly maintenance Page 92 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 MAINTENANCE rinzen LUBRICATION DIAGRAM N i d i gt Ss i N NE y Py Da 45 ws EA 2 af 4 a3 a HFF i 4 b i vM Y DU EP ipi 4 jj 42 P NV M Silicon spray Sillicone spray Siliconenspray Teflon Spray M Monthly W Weekly Page 93 of 110 USER MANAUL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen MAINTENANCE Silicon spray Sillicone spray Siliconenspray Teflon Spray Monthly W Weekly UM SP 1 5 E 07 2011 USER MANAUL SPEEDPACK 110 Page 95 of 110 rinzen MAINTENANCE Silicon spray Sillicone spray Siliconenspray Teflon Spray Monthly W Weekly UM SP 1 5 E 07 2011 USER MANAUL SPEEDPACK 110 Page 97 of 110 rinzen MAINTENANCE S Silicon spray Sillicone spray Siliconenspray Teflon Spray Monthly W Weekly UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 99 of 110 SPARE PARTS 9 SPARE PARTS UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 101 of 110 o PARE PART rinzen LIST WITH RECOMMENDED
20. nun nenn 82 REMOVING FILTER ELECTRICAL CABINET csscccssecccscceccsccccsccccssccnseccccscccaeccnececascecaccensececsusccnesensececausceuesensesecaucccucseasesessusceuesenees 82 PLC BATTERY REPLACEMENT Aids 83 PREVENTIVE MAINTENANCE 5 14 rr 84 DINI DAVIN NEN NINN O rese rese sisse tese 84 AVEERDY MAINTENANCE ra 85 MONTHLY 00 0 6 sesso sees sesso tesse tese tessera 87 VS D CIR MAIN PEIN ANCE 91 2 EARL MAI U EN ia a ie 92 LUBRICATION iaa 93 5 SPARE PARTO ua aA 101 LIST WITH RECOMMENDED 5 1 rrr 103 6 TROUBLE SHOOTING GUIDE
21. system which were executed by the customer Warranty becomes invalid when consequential damages to the system caused by technical changes unprofessional maintenance and repairs were executed by the customer DANGER Failure to obey legal regulations may result in permanent personal injury or death ATTENTION Failure to obey legal regulations may result in damage to the system Page 10 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 2011 E INTRODUCTION Prinzen Md HOW TO USE THIS MANUAL The manual is constructed to provide a maximum amount of information with a minimum amount of searching The key to easy reference is the Table of contents Familiarize yourself with it and you won t have any trouble locating information from any area of machine WHO SHOULD USE THIS MANUAL Owner The owner contractor concern is the person that owns or hires the machine and puts this machine into production The owner must take care that the users of the system will read the manual Operator The operator is the person who operates the system as ordered by the owner The operator must read the chapters Introduction Safety Machine description Operation Professional A professional is someone who can assess the duties appointed to him on account of his education knowledge and experience and who can assess the dangers attached thereby avoiding these dangers Maintenance engineer The maintenance engineer is the pro
22. to prevent the operation of the machine or should stop the machine immediately when a door is opened Protective covers shield off dangerous moving parts These covers cannot be removed without tools Lockable doors are doors that can only be opened with a key The key should only be in possession of a supervisor DANGER Lockable doors safeguard dangerous machine areas These doors are of utmost importance to operate the machine safely Never operate the machine when doors are open or not locked because serious injury or death may occur UM SP 1 5 E 07 2011 USER MANAUL SPEEDPACK 110 Page 21 of 110 SAFETY p rinzen EMERGENCY BUTTON To stop the machine in case of an emergency the system has one or more emergency buttons Only use the emergency button in case of an emergency When the emergency button is pressed the system stops immediately The button stays mechanically locked so the machine cannot start until it is considered safe to do so Release the emergency button by turning it clockwise Do not release the emergency button when it is not certain why and by whom it was pressed Personnel working with the system must know the positions of the emergency buttons SAFETY INSPECTION PROCEDURE Before starting the machine all protective covers must be in place all doors must be closed and safety switches and emergency buttons must be operating Trained personnel must check safety devices to assure proper operation Chec
23. 0 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 2011 P rinzen MAINTENANCE PLC BATTERY REPLACEMENT Battery replacement Parameter settings of the system are stored in the memory of the PLC When the system is not powered ON the power for the memory is supplied by a battery ATTENTION During normal circumstances never remove the battery Without battery data may be lost resulting in malfunctioning of the system To prevent loss of the parameter seitings replace this battery of the PLC every 2 years Try to have a spare battery on stock before the 2 years have passed The battery is a long lead item but keep in mind that a battery on stock is leaking juice so do not keep a battery on stock for more than 1 5 years Battery type CR2477N 3V Prinzen part number 8001500340 In case the battery is exhausted the message Battery discharged appears on the screen In that case do not power off the system until you are going to replace the battery Battery replacement procedure 1 When the system is turned OFF turn the power ON and leave it ON for at least 10 minutes 2 After atleast 10 minutes power ON turn the power OFF Now within 10 minutes replace the old battery with the new one 3 Touch the housing or other ground connection to discharge any electrostatic charge from your body Remove the cover of the battery at the rear side of the touchpanel 4 Carefully pull the strip out to rem
24. 11 no longer detects the 1 tray 7 The tray conveyor makes a longer step to move the 2 tray towards the correct position for receiving the 1 row of eggs 8 The 2 tray reaches the start egg transfer sensor 10 At the end of the tray conveyor the full trays are removed automatically Page 35 of 110 CX DESCRIPTION P rinzen Safety The tray conveyor is not completely secured with protective covers Therefore be cautious with loosely hanging clothes and long hair do not come too close to the tray conveyor and do not touch it when it is running production Pay special attention to the roller conveyor never touch it when the tray conveyor is running production CAUTION Do not enter objects or body parts into the tray conveyor when it is running production ATTENTION Do not enter objects or body parts into the tray conveyor when it is running production m Page 36 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen MACHINE DESCRIPTION OPTIONAL OUTFEED ee CONVEYOR The optional outfeed conveyor receives trays from the packer It is possible to position an Ovo printer above this conveyor for marking the eggs Construction The outfeed conveyor consists of 1 Belt 2 Drive mechanism 3 Optional printer The outfeed conveyor is positioned downstream of the packer Process Trays are supplied by the tray conveyor The outfeed conveyor runs continuously A s
25. ENESTER Use The tray denester separates a single 30 cell tray from a stack of trays and drops this tray on the curve conveyor Construction The 30 cell tray denester consists of Bunker Top grippers Lower grippers Denester blocks Drive mechanism Mobile frame The tray denester has a mobile frame and is positioned above the curve conveyor 7 Process Trays are manually supplied into the bunker when the machine is stopped and rest on the top grippers When the start denester sensor 10 positioned at the exit of the denester on the curve conveyor is OFF the lower grippers remove 1 tray from the bottom of the stack of trays and drop this tray onto the curve conveyor which transports the trays towards the tray conveyor Safety The denester is not completely secured with protective covers Therefore be cautious with loosely hanging clothes and long hair do not come too close to the denester and do not touch it when it is running production Only place new trays when the machine is stopped The lower grippers make unexpected fast and powerful movements Never touch or come near this part when the packer is running production CAUTION Do not enter objects or body parts into the denester when it is running production Keep distant to the lower grippers These make unexpected fast and powerful movements CAUTION Only refill the bunker with trays when th
26. IS MM MEI EP MI LEE A 52 UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 5 of 110 TABLE OF CONTENTS p rinzen TRAY STACKER MANUAL SCREEN 0 53 SERVICE MENU 54 MACHINE 6 8 ore eere tP PS PS PS S P LP EPSPS SEPS PS P EPE 55 SIMULATION SCREEN 56 TIMERS SCREEN aid 57 CONFIGURATION SCREEN iii ee ee 58 SAVE MACHINE SETTINGS aaa sd 59 WSB STICK e ee ee 59 PANEL SETTINGS ee AA A EEE E E AEE dd 60 PRODUCTION NIV ISEO rd si IN 60 DATES TIME SCREEN S esistono is M SOMME V dM MM DUE UU M 61 CPU SCREPN A eodeni tens mU M M UE 61 CONTRA ES ita 62 NETWORKS ORBE ol 62 CUSTOMER SETTINGS SCREEN caia roca eae piesa ee ee 63 PRODUCTION COUNTER RNA id 64 PA de A ea es en ee ee 64 W O LIST iaa 64 SAFETY RELAYS SCREEN a een 65 SOFTWARE DEBUG SCREEN tosts hee ettette tr sese sientes tese sese ese OPSE S EPE PS PS PSE ese SE Se seene eeen ee 65 STARTING PRODUCTION asistieron usd ep PIE EE MM S PPE PEP EM M MEE 66 S TOPPING PRODUCTION 67 OPERATION ADJUSTMENTS 15 232 x5 73 x4 xt nrRR Sa a aan nn aan 68 GATE BLOCKERS PN 68 GATE FLAPS o Ree eer eee Rees eM Ee eee te I Md UI IU I M
27. Prinzen Error modbus watchdog timeout The MODBUS program did not respond Contact Prinzen UM SP 1 5 E 07 2011 USER MANUAL SPEEDPACK 110 Page 107 of 110 TROUBLE SHOOTING GUIDE o p r nzen Code Alarm text Cause Action Main warnings 02 00 Warning temperature CPU too high Temperature PLC processor too high Contact Prinzen Warning temperature in ENV cooling plate too high An error occurred during saving the network subnet mask 02 06 Warning set gateway not OK An error occurred during saving the network gateway address 02 08 Warning get netmask not OK during reading the network subnet mask ContactPrinzen 02 09 Warning get gateway notOK___________________ Anerror occurred during reading the network gateway address ContactPrinzen Warning IO module number not OK Warning module Bus power supply warning l gt 2 3A or The bus power supply for the input output modules is detecting Check the input output modules bus for electrical problems like short circuits U lt 4 7V too high current or a too low voltage or bad connections Warning power supply warning 0 DC OK Emergency stop button was pressed and released 1 2 EDD AA LL 2 LLSELLLLL 03 00 Error Speedpack emergency stop pressed Emergency stop button is pressed Turn Emergency button to release emergency stop situation Bi ns a ac closed switches of the button fo
28. Stabylan SI 210 Aerosol i i ATTENTION When you want to use different types of lubricants than the lubricants used by Prinzen make sure that these lubricants do not form a harmful product when contacting the lubricants used by Prinzen NOTE Use H1 classified lubricants These lubricants are approved to use in the food processing industry NOTE Residues of lubricant must be discharged as chemical waste TIP Prinzen uses Interflon Fin Food Lube Teflon spray and Griffon HR260 Silicone spray Page 80 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 o MAINTENANCE rinzen 2 GENERAL MAINTENANCE PROCEDURE Before actually starting to maintain the system first follow below steps See to it that all eggs and trays are removed by letting the machine run empty Switch off the system and secure it against accidental switching on Perform the maintenance Check the condition of the system during maintenance TIP All motors are provided with lifetime lubrication and require no lubrication TIP All bearings are sealed and lubricated for life and require no lubrication Perform the maintenance according the advices and intervals as described in the Preventive maintenance instructions further on in this chapter TIP The maintenance advices and intervals described in this manual are general For your specific products and production process the maintenan
29. U ster or ree 68 ONEA ED NA N I i 69 OPERATING PANEL ON UY ONN 69 4 MAINTENANCE E EE 71 amp a8 27 EEE iaa 72 SAFETY BEAT ee rias 72 MAINTENANCE UTENSILS DO EE iOS 72 RECOMMENDED CLEANING AGENT iii 73 GENERAL CLEANING PROG EDU RE utate arduo di PU TOt e PO T EE 73 AFTER CLEANING at dt neue 73 CLEANING PREPERATIONS Ss ae ii ios 74 REMOVING DRIP TRAY ee ee ee ee ee ee 74 rennen ee 76 REMOVING ROLLER TRACK GUIDES ee E bros ena vel date pn nei datu n yd dte pa 77 REMOVING GRIPPER SHAFTS ETT T ON T e 78 RECOMMENDED 5 6 nun seen 80 GENERAL MAINTENANCE nen nun Een nn nenn nn nenn nenne 81 AFTER non nnn en en nun nenn nn 81 MAINTENANCE 5 6 6 nenn
30. UAL 3 Init page 17 01 59 SCREEN mL Tray denester 40 Touching this arrow button shortly activates the denester When touching it for a longer time the denester makes one complete cycle When trays are present one tray is placed on the curve conveyor underneath the denester Curve conveyor 41 ne eee ir After touching this arrow button the curve opper Stopper conveyor starts to run as long as this button is touched Tray conveyor 42 Touching this arrow button shortly activates the tray conveyor When touching it for a longer time the tray conveyor makes one step forwards Optional outfeed conveyor 43 After touching this arrow button the optional outfeed conveyor starts to run as long as the button is touched Optional extended infeed conveyor 44 After touching this arrow button the optional infeed conveyor starts to run as long as this button is touched Infeed conveyor 45 After touching this arrow button the infeed conveyor starts to run as long as this button is touched Roller track gripper transport 46 Touching this arrow button shortly activates the roller track and gripper transport When touching it for a longer time the roller track and the gripper transport make one complete step forwards Curve stopper With this button it is possible to control the 15 tray stopper As long as it is touched it remains in its down position This stopper prevents acc
31. ally With the manual screens it is also possible to verify correct functioning of sensors and motors These are depicted in these screens Whenever a sensor detects something or a motor is activated it colors yellow or green DANGER Before starting to move parts of the system you have to assure yourself no other persons in danger Make sure nobody is around the part you intend to move ATTENTION When you move parts manually it may be possible that parts will collide resulting in damage of the system ATTENTION Using the manual buttons may result in damaging trays eggs and machine parts We advise you to remove all trays from the system before starting to use these buttons ATTENTION The manual screen should only be used by advanced users of the system like Prinzen engineers for testing the system Page 50 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen OPERATION PASSWORD SCREEN 123 Text does not exist 17 01 58 Operator Here you can enter your password Depending on the operating level you get the possibility to change settings of the system and or move parts of the system manually Passwords will be handed over to certain dedicated persons within your company supervisor level Service The level window 30 shows the current operating level For the lower operating levels the passwords are also visible After touching a visible pass
32. and assemble these eggs into a row of 6 eggs and place them with the pointed end downwards into a tray PACKER Construction The packer consists of 1 Infeed conveyor 2 Infeed gate 3 Main drive 4 Roller track 5 Gripper transport Attached to the packer are 6 Electrical cabinet 7 Operating panel Process Eggs are entering the packer on the infeed conveyor where the eggs may be graded On this belt oversized misshapen cracked or dirty eggs should be manually removed A start stop delay sensor 10 above the infeed conveyor prevents accumulation of eggs on the infeed conveyor The eggs run into the infeed gates where they are detected 11 When all gates have detected an egg the roller track moves one step forwards receiving the eggs from the gates in between 2 roller shafts Because of the rotating movement of the roller shafts during each step forwards the eggs move with their pointed ends more towards the egg guides At the end of the roller track roller track gripper transport transfer position the pointed ends of the eggs are touching guide flaps which results in the round ends of the eggs gliding downwards towards the open grippers of the gripper transport In between the grippers a cushion flap prevents damaging eggs while they are gliding into the grippers A double egg in grippers sensor 12 stops the downward movement of the gripper transport when it detects an egg to prevent damaging the egg and contamin
33. arding the condition of the system consult your Prinzen dealer In case of difficult or special repairs consult your Prinzen dealer Inspections must be carried out before during and after operation of the machine Mechanical flaws such as loose bolts and ball bearings must be repaired upon discovery The operator is responsible for noticing and locating abnormal noises and other unusual signs indicating flaws If the operator cannot locate the flaw he must stop the installation and inform his superior Take preventive actions against vermin as they may cause failures to the electrical cables and such SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read the chapters Introduction and Safety MAINTENANCE UTENSILS In general we advise to have the following tools available for maintenance of the Prinzen systems Padlock Vacuum cleaner Compressed air Plastic scraper Moistened cloth Water and neutral soap Lubricants Set of Allen keys Set of wrenches Set of screwdrivers Page 72 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen MAINTENANCE RECOMMENDED CLEANING AGENT Prinzen customers often use Hatchonet cleaning agent for hatcheries for cleaning their systems The supplier of this cleaning agent is Cid lines For safe and correct use of this cleaning agent contact Cid lines Visit their website to find a lo
34. ating the gripper transport The grippers are closing around the eggs during the downward movement towards the tray conveyor where they open again to drop the eggs into the tray An egg in grippers sensor 13 starts the tray conveyor when it detects eggs in the grippers When eggs unintentionally remain in the grippers ejector pens push them out before the grippers move up to receive a next row of eggs UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 31 of 110 MACHINE DESCRIPTION rinzen Safety The packer is not completely secured with protective covers or safety doors Therefore be cautious with loosely hanging clothes and long hair do not come too close to the packer and do not touch it when it is running production Pay special attention to infeed conveyor The roller track The bottom side of the packer Never touch or come near these parts of the packer when it is running production The cover above the gripper transport transfer position of eggs from roller track to grippers and both side covers have safety switches 14 Opening one of these covers stops the packer immediately CAUTION Do not enter objects or body parts into the packer when it is running production ATTENTION Do not enter objects or body parts into the packer when it is running production Page 32 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 P rinzen MACHINE DESCRIPTION TRAY D
35. atus of the software During contact with a Prinzen service engineer to solve a breakdown you may be asked to pass on information from this screen Speedpack egg belt 85836 Stacker Speedpack egg chain 55538 Top tray denester Speedpack tray chain 5 tray denester center Speedpack denester 65535 Palletloader moving Speedpack outfeed 55836 1 00 0 UM SP 1 5 E 07 2011 USER MANAUL SPEEDPACK 110 Page 65 of 110 OPERATION MARCHE Page 66 of 110 ARRET REMISE p rinzen STARTING PRODUCTION Follow below steps to start up the system CAUTION Make sure all protective covers are in place Make sure no persons are in danger ATTENTION Make sure no tools or other objects are present inside the system ATTENTION Before starting the system make sure maintenance is performed according to the maintenance instructions further on in this manual 1 Switch the system ON 2 Fil the denester bunker with trays Place the trays with the tray grip pointing towards the front rear side of the denester 3 Push the start button to start the system The light inside the button turns ON 4 Now the system is running Normally after a few seconds the egg collecting conveyor also automatically starts up EMERGENCY STOP NOODSTOP NOT AUS ARRET DURGENCE USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 2011 P rinzen OPERATION STOPPING PRODUCTION Follow below steps to
36. be possible that parts will collide resulting in damage of the system UM SP 1 5 E 07 2011 USER MANAUL SPEEDPACK 110 Page 43 of 110 OPERATION P rinzen ATTENTION It is not necessary to press real hard on the Touch Panel We advise against doing this because it may damage the Touch Panel It is forbidden to press on the Touch Panel with sharp objects because this may also damage the Touch Panel Emergency button After pushing the red button the complete system stops Only use this button in case of emergencies Start By pressing the start button the system starts to run The light inside the button turns ON When you start to move parts of the system manual see the manual screen the light inside the button starts flashing Stop By touching the stop button you will stop the system The system stops after finishing certain internal controlling cycles Thus it may take some time before the system is completely stopped This is the normal procedure to stop the system Reset After a breakdown first the breakdown needs to be solved During a breakdown the light inside the reset button turns ON and the buzzer starts beeping By pressing the reset button the first time the buzzer stops beeping After solving the breakdown and pressing the reset button again the controller verifies if all breakdowns are solved When this is the case the light inside the reset button turns OFF Now it is possible to start the system b
37. be used for the purpose it was designed for See the chapter Machine description for details Page 18 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen SAFETY SAFETY REGULATIONS Do not use the system when safety devices have been removed This system may contain sharp edged parts moving parts and rotating parts When protective covers are removed sharp edges and pinch points may be exposed Use extreme caution and avoid touching or striking these areas with your hands or body because they may cause injuries Do not enter parts of your body or objects into openings in the system This may lead to serious physical injury or damage to the system It is dangerous to be in on or under the system while it is operational Loosely hanging clothing wide sleeved clothing ties chains or rings are prohibited Long hair should be worn tied back Make sure that there is sufficient light around the machine Do not touch or come near moving or rotating parts Physical contact with these parts is dangerous Do not stand or walk on any of the system parts Do not work alone on the system At least one other person should be present Before starting to clean maintain or inspect the machine or before remedying breakdowns follow the steps mentioned below Switch off the machine and secure it against accidental switching on Post Do not switch on warning sign on the main switch Operate the nearest emergency button
38. cal dealer www cidlines com Prinzen recommends this cleaning agent instead of others but we cannot verify the correct use of it and thus we cannot guarantee a good cleaning result and avoiding negative influences of it on our Systems GENERAL CLEANING PROCEDURE Before actually starting to clean the system first follow below steps See to it that all eggs are removed by letting the machine run empty Switch off the system and secure it against accidental switching on Clean the complete system with compressed air a vacuum cleaner and a plastic scraper Remove persisting scrap with a moistened cloth Check the condition of the system during cleaning CAUTION When using warm water to moisten a cloth make sure the temperature of the water is below 45 C Above this temperature it is possible to incinerate body parts ATTENTION Do not use abrasive cleaning detergents or utensils on non longwearing parts Do not use aggressive cleaning products Use cleaning product with a PH value higher than 6 Do not use chlorinated cleaning agents After cleaning with a cleaning product rinse off with plenty of water ATTENTION The system is NOT designed for wet cleaning Do NOT clean the system with water and certainly NOT with a high spraying pistol Only use moistened cloths for cleaning Do NOT clean bearings printers robots electrical parts and pneumatic parts with water Perform the cleaning according the a
39. ce schedule may need alteration During the first production months observe the performance of the system and the influence of the maintenance and if necessary change the maintenance methods and schedules AFTER MAINTENANCE When the maintenance duties are finished ensure the following All fasteners are secure All safety covers are in place and safety doors are closed All tools and cleaning utensils are removed from the system system is absolutely dry before putting it back into operation Moving parts that have been cleaned are lubricated Excess lubricant is removed The system is tested before starting production UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 81 of 110 MU ETE MAINTENANCE COMPONENTS REMOVING FILTER ELECTRICAL CABINET On both sides of the electrical cabinet a filter is placed in front of the air inlet and air outlet Check this filter once a month for contamination and replace it with a clean filter if necessary Follow below procedure to replace the filters of the electrical cabinet 1 Stop the packer 2 Switch OFF the main switch on the electrical cabinet 3 Open up the filter holder by pulling the clip on the topside 4 Replace the contaminated filter in the filter holder by a clean filter 5 Close the filter holder again CAUTION Always switch OFF the main switch before opening the filter holder 82 of 11
40. cker safe outputs not active reset needed Safe outputs arenotreleased 7 JPressresetbuton A A SSA d dir ERE AAA AAA AA 05 00 Error Palletloader emergency stop pressed Emergency stop button is pressed Turn Emergency button to release emergency stop situation closed switches of the button for defects if this is not working of the button for defects if this is not working of the button for defects if this is not working 08 Error Palletloader safe outputs not active reset needed Safe outputs are not released Press reset button on speedpack or palletloader 09 Error Palletloader Not all Emergency relais are switched off An emergency relais did not switch off Check for defect emergency stop relais Ignore at power up palletloader Pp FETT id Error Denester Mode Fault The auto mode could not be started because denester is not Check for mechanical electrical problems of the denester ready 06 06 0 0 ME Stacker warnings Wait until the stacker is finished eel Egg transport warnings Warning Egg transport simulation egg s at infeed switched Egg s at infeed is simulated the menu Switch to auto setting in the simulation menu on Warning Egg transport simulation egg s in chain switched Egg s in chain is simulated in the menu Switch to auto setting in the simulation menu on Warning Egg transport maintenance mode switched on Maintenance mode is switched on Switch of
41. cloth 2x Clean optional tray stacker photo switch with a moistened cloth Clean the mirrors with a moistened cloth 4x Clean infeed conveyor tray stacker or optional outfeed conveyor mirrors with a moistened cloth 2x Clean optional buffer conveyor mirrors with a moistened cloth 2x Clean optional tray stacker mirror with a moistened cloth Check the functionality of the emergency button UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 85 of 110 MAINTENANCE rinzen KE HRS DS 1 Weekly Maintenance Interval hours 4 Clean the transport shafts of the grippers Apply silicon spray on the transport shafts of the grippers Clean the infeed conveyor tray stacker or optional outfeed conveyor belt Clean the optional buffer conveyor belt NOTE Keep the grippers of the gripper transport free of lubricants to prevent contamination of the eggs 86 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 2011 P rinzen MAINTENANCE MONTHLY MAINTENANCE Monthly Maintenance Interval hours Clean all motor fans with compressed air 5x Clean infeed conveyor tray stacker or optional outfeed conveyor motor fan with compressed air Clean optional tray stacker motor fan with compressed air Clean optional buffer conveyor motor fan with compressed air CAUTION Wear eye protection durin
42. d from the denester onto the curve conveyor Stacker After touching this button the optional tray stacker starts to run Speed setting 6 With these arrow buttons it is possible to change the speed of the infeed conveyor Normally these buttons are used to lower the speed when a lot of damaged or dirty eggs are entering the speedpack which make it easier to remove bad eggs Page 46 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 OPERATION rinzen Clear outfeed In case an optional buffer conveyor is present downstream of the optional tray stacker and no further downstream systems with this button it is possible to toggle between buffering stacks of trays or sending the stacks of trays directly to the end of the conveyor When the button is colored white the conveyor is buffering When the button is colored blue the conveyor immediately sends stacks of trays to the end of this conveyor Packer manual submenu 7 After touching this button the manual submenu appears in which it is possible to manually control parts of the system This submenu is not available for the operator Empty speedpack 8 This button is used to remove all eggs out of the system Normally all gates need to be filled with eggs before these eggs are transported towards the tray When no more eggs are entering the TIP system on the infeed conveyor the system The last trays leaving the system may be only waits f
43. d it are the languages which are available in this system VO LIST In this screen it is possible to view the status of 123 Text does nat exist all the inputs sensors and outputs motors M qut By touching the or buttons 110 it is 01 O Text does not exist possible to scroll through the list of Inputs and 02 Text does not exist O tout 03 Text does not exist ulputs 04 3 Text does not exist 05 Text does not exist pss aes ms E After touching the safety button the safety exl 08 Text does not exist Safety relays diagnose screen appears In this screen c Dei it is possible to view the status of all the safety Text d ot exist Acopos relays Text does not exist Text does not exist 12 does not exist 4 11 12 3 130 140 15 5 16 Text does not exist Page 64 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 2011 rinzen OPERATION Se 123 hit page mem A SAFETY RELAYS SCREEN E diagnose code safe functionblock palletloader a diagnose code sate functionblack speedpack In this screen it is possible to view the status of a diagnose code sate functionblock stacker the safety relays During contact with a Prinzen service engineer to solve a breakdown you may be asked to pass on information from this screen lA EH E ES SOFTWARE DEBUG SCREEN Step control The software debug screen shows information about the st
44. do Page 8 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 2011 o INTRODUCTION P rinzen 6 LIABILITY Prinzen BV cannot be held responsible for any costs damage or personal injury if its system is not used in accordance with the instructions as described in this manual The information provided in this manual is valid for the standard design of the system Parts of your system may differ from this standard design Since Prinzen BV is constantly improving its systems it may be possible that there are small differences between your system and this manual Though this manual has been put together with the utmost care Prinzen BV cannot accept any responsibility for costs damage or personal injury arising from any fault and or incompleteness in the content of this document GENERAL This manual contains important information concerning safety operation adjustment maintenance cleaning and repair of the Prinzen BV system For uncomplicated functioning of the system read this manual carefully and work according to the directions in this manual Beside the design and the used materials also the operation and maintenance have great impact on the functioning the life span and the operational costs of our system You as the owner of the system are responsible for the execution of maintenance according to the directions and the intervals in this manual This manual will help you to gain knowledge to use the system as it should be us
45. dvices and intervals as described in the Preventive maintenance instructions further on in this chapter TIP The cleaning advices and intervals described in this manual are general For your specific products and production process the cleaning schedule may need alteration During the first production months observe the performance of the system and the influence of contamination on the product quality and production process and if necessary change the cleaning methods and schedules AFTER CLEANING When the cleaning duties are finished follow steps below Consult your maintenance engineer in case of questions about the condition of parts Blow the system the system must be absolutely dry before putting it back into operation Lubricate moving parts that have been cleaned Remove excess grease after lubrication sure all cleaning utensils are removed from the machine UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 73 of 110 MAINTENANCE rinzen CLEANING PREPERATIONS REMOVING DRIP TRAYS The drip trays underneath the roller track 1 and gripper transport 2 are positioned behind a lockable door Open the door to have access to these drip trays The drip tray underneath the tray conveyor 3 is directly accessible Page 74 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 P rinzen MAINTENANCE When an optional extended infeed conveyor is part of the speedpac
46. e system is stopped ATTENTION Do not enter objects or body parts into the denester when it is running production UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 33 of 110 MACHINE DESCRIPTION rinzen CURVE CONVEYOR Use The curve conveyor receives trays from the denester and transports these trays towards the tray conveyor Construction The curve conveyor consists of 1 Curve belt 2 Drive mechanism 3 Stopper mechanism The curve conveyor is positioned underneath the packer Process Trays are supplied by the tray denester and are transported towards the tray conveyor At the end of the curve conveyor a stopper stops the supplied trays On request of the tray conveyor the stopper releases a tray This way a space is created between the trays on the tray conveyor Safety The curve conveyor is not completely secured with protective covers Therefore be cautious with loosely hanging clothes and long hair do not come too close to the curve conveyor and do not touch it when it is running production Pay special attention to the belt Never touch the belt when the conveyor it is running production CAUTION Do not enter objects or body parts into the curve conveyor when it is running production ATTENTION Do not enter objects or body parts into the curve conveyor when it is running production Page 34 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 P
47. e a tep when eggs are detected in all gates 00 dl c se When eggs at infeed is set to Simulation when the system is started the roller track and a gripper transport will continuously run regardless of the presence of eggs in the gates Eggs in chain When egg s in chain is set to Auto the roller track and gripper transport will only make a step when eggs are detected in the grippers at the egg transfer position When eggs in chain is set to Simulation when the system is started the roller track and gripper transport will continuously run regardless of the presence of eggs in the grippers Tray present When tray present is set to Auto the roller track and gripper transport will only make a step when a tray is detected at the egg transfer position When tray present is set to Simulation when the system is started the roller track and gripper transport will continuously run regardless of the presence of a tray at the egg transfer position Tray present at infeed stacker When tray present at infeed stacker is set to Auto the optional tray stacker only makes a step when a tray is detected at infeed of the tray stacker When tray present at infeed stacker is set to oimulation when the system is started the optional tray stacker continuously runs regardless of the presence of a tray at the infeed of the tray stacker The infeed conveyor in between the spe
48. e fuse 1 phase Earth leak protection Power Maximum voltage deviation Electrical protection Pneumatic data Nominal air consumption Air pressure Connection Restrictions 40 000 eggs hour 450 kg 250 kg 200 1 x 145 b x 145 h cm 150 I x 70 b x 150 h cm 400V phase N 50Hz 5x2 5 mm 16 Amp slow blowing 25 Amp A minimum leakage current of 200 mAmp frequency inverters 1 5 kW 6 to 10 IP55 Not applicable Not applicable Not applicable Dirty eggs and eggs with cracks should be manually removed from the infeed conveyor The climate around the machine must have normal air moisture and a temperature in between 5 C and 309C UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 29 of 110 MACHINE DESCRIPTION SPEEDPACK Page 30 of 110 USER MANUAL SPEEDPACK 110 rinzen Use The Prinzen speedpack is designed to pack a random supply of eggs into 30 cell trays with the pointed end downwards Construction The speedpack is a 6 rows system consisting of Packer Tray denester Curve conveyor Tray conveyor Optional it is possible to execute the speedpack with an infeed extension 5 RWD Process Eggs are entering the speedpack on the packer that takes care of the pointed end downward setting assembly of eggs into a fixed pattern and the transfer of those eggs to the tray on the tray transport con
49. e system are mostly protected with protective covers or safety doors but there are exceptions On a lot of places in the system it is possible to sustain injuries The system is not completely secured with protective covers and makes unexpected starts and stops Therefore be cautious with loosely hanging clothes and long hair do not come too close to the system and do not touch it when the system is running production Read the safety instruction of the units in the chapter unit descriptions CAUTION Do not enter objects or body parts into the system when it is running production ATTENTION Do not enter objects or body parts into the system when it is running production POSITIONS SAFETY SWITCHES AND EMERGENCY BUTTONS See below picture for position of the emergency stop 1 and the safety switches 2 Page 28 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen MACHINE DESCRIPTION TECHNICAL SPECIFICATIONS The construction of your system may differ slightly from the descriptions in this manual Because of this the data in the technical specifications may be incorrect and or incomplete for your system For complete and exact data see the lay out drawing the electrical drawings and the machine tag of your system Speed Maximum capacity Weight Speedpack 110 Tray stacker PS4 Dimensions Speedpack 110 Tray stacker PS4 Electrical data Connection voltage Connection Pre fuse 3 phase Pr
50. e user of the system should not change these parameters Normally the parameters in the configuration screen are factory set Serial number Here the serial number of the speedpack is displayed Machine type Here it is possible to select the machine type with a tray stacker a pallet loader or both Speedpack number of infeed conveyors Here the amount of infeed conveyors of the speedpack is displayed including the standard 15 infeed conveyor Speedpack number of outfeed conveyors Here the amount of optional outfeed conveyors is displayed These conveyors are placed downstream of the tray conveyor and can only be present when the speedpack is used as a standalone system When the tray stacker is present 0 is displayed here and it is not possible to change this Outfeed direction stacker Here the direction of the infeed conveyor to the tray stacker is displayed There is a straight and a 90 angle infeed conveyor available Stacker number of outfeed conveyors Here the amount of optional buffer conveyors downstream of the tray stacker is displayed These conveyors may transport stacks of trays to downstream systems not controlled by the speedpack Page 58 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen OPERATION m A SAVE MACHINE SETTINGS infotext no infa In this menu it is possible to create save open or delete a machine settings
51. ease signal a message appears on the speedpack touchpanel Here it is possible to enable or disable the appearance of this message When Yes is selected the message appears when no release signal is received When No is selected the message will not appear Spaces between tray stacks This timer determines the space between the stacks on the buffer conveyor when it is buffering stacks no stacks to downstream system After a stack has left the tray stacker the conveyor remains running the time as set in this parameter Delay outfeed conveyor stacker full This timer determines the timing for stopping the buffer conveyor after a stack is detected at the end of this conveyor when it is buffering stacks no stacks to downstream system After a stack is detected at the end of the buffer conveyor the conveyor remains running the time as set in this parameter When a downstream system is present set this parameter to O USER MANAUL SPEEDPACK 110 Page 57 of 110 OPERATION o rinzen _ 88888888591 Because of the possibility to run the speedpack i 07 59 COTE aa 22 0 52 the speedpack is able to control several 2 Be ack Number oT camvewvagrz a A mE With this screen it is possible to enter the CONFIGURATION SCREEN F F Qufeeddredensecer en Stacker number of outfeed conveyors 889888 Normally this is done in the factory by Prinzen engineers and th
52. ed Correct operated and excellent maintained A Prinzen BV system meets the demands mentioned in the European machine guideline CE 4 COPYRIGHT Prinzen BV s This document contains confidential information and information protected by FIN Zell copyright of Prinzen BV Reproduction or transmission of any part of this document to third parties or the use thereof is only permitted after express written permission of Prinzen BV V Nad lt A All rights rest with Prinzen BV Aalten The Netherlands SE C T 7201529 Written by Visser Machine Services UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 9 of 110 INTRODUCTION p rinzen GENERAL This manual contains important information concerning safety operation cleaning maintenance and breakdown remedies At all time this manual must be accessible for all personnel working with the system Keep it in a permanent place close to the system When the manual is lost or damaged order a new copy as soon as possible The user of the system should read and understand the total user manual before operating cleaning maintaining and repairing the system Never change the sequence of procedures as described in this manual Beside this manual also knowledge about the installation and adjustments of the system may be helpful for communication with the Prinzen service department or dealer This information is described in the English language service manual which is also deli
53. ed holder block is placed on the left transport chain This is marked with a sticker 9 When the gripper shaft is positioned the other way around the open close activation pin damages ATTENTION Wrong position of gripper shaft on the transport chain will immediately damage the grippers when the system is started 10 After placing a few gripper shafts close the cover and press the reset button 11 Touch the egg chain button 12 Touch the tip egg chain button a few times 13 Open up the cover again and place the next few gripper shafts MAINTENANCE p rinzen RECOMMENDED LUBRICANTS Prinzen uses Interflon Fin Food Lube Teflon spray and Griffon HR260 Silicone spray See below table for alternative lubricants and their manufacturers On the websites of the manufacturers you can find a local dealer for your desired lubricant Component Lubricant Supplied in Food grade Chains Fin Food Lube Aerosol Rod ends Fin Lube TF Aerosol www interflon com Interflon Guides Bronze plain bearings TF089 PTFE spray Aerosol www griffon nl Griffon Kl beroil 4NH1 4 220N Aerosol UC WEN Do Kl beroil CM 1 220 Aerosol klu Cassida PL Cassida FL5 Aerosol Gleitmo 985 Aerosol www fuchs com Fuchs Plastic gui u ats 215 260 Silicone spray Aerosol www griffon nl Griffon UNISILKON M 2000 Aerosol www klueber com Kluber Cassida Silicone fluid spray Aerosol em Fuchs
54. edpack and the tray stacker does not run in the simulation mode Page 56 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen 123 Init page 17 01 38 Delay stop traychain speedpack Delay outfeed conveyor speedpack full Show release warning speedpack Spaces between tray stacks Delay outteed conveyor stacker full UM SP 1 5 E 07 201 1 OPERATION TIMERS SCREEN Delay stop tray chain speedpack This timer determines the timing for stopping the tray conveyor after detecting a tray on the downstream outfeed conveyor stand alone system or the infeed conveyor tray stacker When this timer is too short the speedpack stops and starts too often When this timer is too long the full trays will collide on the downstream conveyor resulting in damaged eggs Delay outfeed conveyor speedpack full This timer is only available when the speedpack is used as a standalone system with an outfeed conveyor It determines the timing for stopping the speedpack after detecting a tray on the outfeed conveyor When this timer is too short the speedpack stops and starts too often When this timer is too long trays will collide on the outfeed conveyor resulting in damaged eggs Show no release warning speedpack When another brand of tray stacker is used instead of the Prinzen tray stacker this stacker sends a release signal to the speedpack When the speedpack does not receive this rel
55. en PRODUCTION SCREEN 123 Init page _ 47 04 59 LASS ESO a Case s hour Egg shour In the production screen the operator is able to control the speedpack On the production screen the following information is visible Alarm message line 2 On the top of the screen the alarm messages may appear when the system needs assistance See alarm messages for possible alarms that may popup Alarm screen 3 On all screens the alarm screen button is available After touching this button you will enter the alarm screen Packed eggs 4 Average amount of packed eggs per hour Production trend 5 After touching this button the production trend screen appears which gives information about the performance of the system Eggs Infeed After touching the eggs infeed button the infeed conveyor starts to run When the button is activated its color changes to green Tray chain After touching the tray chain button the curve conveyor starts to run and the tray conveyor is able to run Now by touching the Tip Tray chain button the tray conveyor moves 1 step forwards Egg chain After touching the egg chain button the roller track and gripper transport are able to run Now by touching the Tip Egg chain button the roller track and gripper transport move 1 step forwards Denester After touching the Denester button the denester is able to run Now by touching the Tip Denester button 1 tray is supplie
56. ensor 4 near the end of the conveyor stops the belt when it detects a tray A sensor 5 near the entrance of the conveyor stops the upstream packer when it detects a tray while the belt is not running When a printer is attached to the outfeed conveyor it will mark the eggs when a tray with eggs passes this printer Safety The outfeed conveyor is not secured with protective covers Therefore be cautious with loosely hanging clothes and long hair do not come too close to the outfeed conveyor and do not touch it when it is running production Pay special attention to the belt Never touch the belt when the conveyor it is running production CAUTION Do not enter objects or body parts into the outfeed conveyor when it is running production ATTENTION Do not enter objects or body parts into the outfeed conveyor when it is running production UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 37 of 110 MACHINE DESCRIPTION rinzen OPTIONAL AUTOMATIC TRAY onid automatic tray stacker receives STACKER full 30 cell trays from the packer and automatically stacks those trays It is possible to position an Ovo printer above the infeed conveyor for marking the eggs Construction The automatic tray stacker consists of 1 conveyor Transfer lift Stacker plate Pusher Drive mechanism Optional printer Electrical cabinet 01 Process Trays are supplied by the tray con
57. f maintenance mode in the menu 4 AE AA Error Egg transport Mode fault The auto mode could not be started because egg transport is not Check for mechanical electrical problems of the egg transport ready Error Denester Too many retry s getting tray Denester is empty or cannot denest tra Fill up denester or adjust grippers denester Ga 4 00 Error Egg transport Fault frequency convertor There is a problem with the frequency inverter Check why the frequency inverter has a breakdown Error Egg transport Monitoring time chain Motor was not stopped in time by proximity switch Check proximity switch for defects Error Egg transport Fault double egg at transfer Double egg in the gripper Remove double egg press reset and start ree AAA UM SP 1 5 E 07 2011 USER MANUAL SPEEDPACK 110 Page 109 of 110 TROUBLE SHOOTING GUIDE p rinzen Code Alarm text Cause Action Error Egg belts mode fault The auto mode could not be started because egg belts are not Check for mechanical electrical problems of the egg belts read Error Egg belts Fault frequency convertor 1 There is a problem with the frequency inverter of the first egg belt Check why the frequency inverter has a breakdown Error Egg belts Fault frequency convertor 2 There is a problem with the frequency inverter of the second egg Check why the frequency inverter has a breakdown belt _ EE Infeed warning 14
58. fessional who is deemed qualified by the owner to perform certain duties The qualification only applies to those assigned duties The maintenance engineer must read the total manual MANUAL INFORMATION Machine type opeedpack 110 Manual revision 1 5 July 2011 SERIAL NUMBER Each machine has a unique serial number printed on the machine tag which can be found in the electrical cabinet Note down this serial number to have it available when contacting the Prinzen service department Weverij 18 7122 MS Aalten Netherlands 1 Tel 31 0 543 490060 P rinzen Fax 31 0 543 476205 Machine type Speedpack 110 Rated voltage 3 N 50Hz 400 230V Max prim fuse 16 Serial number 651012 Date 01 2010 www prinzen com UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 11 of 110 INTRODUCTION P rinzen SYMBOLS Symbols are used in the manual when special attention caution is required while working on the system The special symbols and their meaning are depicted in the below table Meaning DANGER This symbol is used when instructions should be followed to the letter If not they may result in permanent personal injury or death CAUTION This symbol is used when instructions should be followed to the letter If not they may result in permanent personal injury ATTENTION This symbol is used when instructions should be followed to the letter If not they may cause damage to the system
59. file Machine s i 5 i I A machine settings file is a file which contains all the machine settings Create 70 After touching this button a keypad pops up in which it is possible to enter a file name After confirming the name with the enter button the file is created and its name appears in the file name list 71 Save 72 After selecting a file name from the file name list and touching this save button all the machine settings are stored in this file Open 73 After selecting a file name from the file name list and touching this button all machine settings of this file are read and will be used by the speedpack Delete 74 After selecting a file name from the file name list and touching this button this file is deleted USB 75 After touching this button you will enter the USB stick submenu in which it is possible to load or store machine setting files 17 04 59 123 Init page Status Status OK USB vendor ID 0 USB connection 01234567 Selected file on CF USB STICK USB connection abedetghikimnoparstuy Inside the operating panel on the rear side of the touchpanel it is possible to plug in an USB stick 76 To store machine setting files on an USB stick or to load Machine setting files from the USB stick first plug in the USB stick abcdefahijklmnopar stu EET ERE i drmniaparstuv After touching the Directory button
60. g cleaning of the motor fans with compressed air UM SP 1 5 E 07 2011 USER MANAUL SPEEDPACK 110 Page 87 of 110 MAINTENANCE rinzen Monthly Maintenance Interval hours Apply Teflon spray on the gripper transport chains 2x Apply Teflon spray on the roller track transport chains 2x Apply Teflon spray on the tray conveyor transport chains 2x Apply Teflon spray on the optional tray stacker gripper transport chains 2x Apply Teflon spray on the optional tray stacker gripper leveling chains 2x Apply Teflon spray on the optional tray stacker gripper drive chains 2x Apply Teflon spray on the optional tray stacker main drive chain Apply Teflon spray on the optional tray stacker pusher control chain Apply Teflon spray on the optional tray stacker stacker plate rotating control chain TIP Only lubricate the roller track transport chain Make sure the black rubber supporting guide remain free of lubricants Lubricant on the black rubber supporting guide causes malfunctioning of the roller shafts NOTE Keep roller shafts of roller track free of lubricants to prevent contamination of the eggs NOTE Keep grippers of gripper transport free of lubricants to prevent contamination of the eggs i N got 88 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 P rinzen MAINTENANCE Monthly Maintenance Interval hou
61. g collecting conveyor stops and starts too often When this timer is too long the speedpack stops once in a while because it takes too long before eggs are present in all gates Steps pressure control off This parameter determines the amount of steps that the roller track has to make after an egg collecting conveyor stop Speed belt 1 This speed setting determines the speed of the optional infeed conveyor infeed extension Speed belt 2 This speed setting determines the speed of the infeed conveyor 30Cell tray type Here it is possible to select the tray type you are going to use for packaging the eggs This parameter is only used for controlling the buffer conveyor downstream of the tray stacker When the tray stacker pushes stacks with plastic trays out of the tray stacker the buffer conveyor is not running When stacks with paper trays are pushed out of the tray stacker the buffer conveyor runs USER MANAUL SPEEDPACK 110 Page 63 of 110 OPERATION p EEG A PRODUCTION COUNTERS 123 Int page 17 01 59 Last reset time and date In this screen the amount of packed eggs since the last reset is displayed By touching the R button 100 all counters are reset The date and the time of the last reset is displayed on the upper part ofthe screen 101 LANGUAGE 123 Init page 17 01 59 A In this screen it is possible to select the language of the touchpanel The flags with dotted lines aroun
62. his node number E 62 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen cn 23 Init page On delay pressure control Pressure control aff Steps pressure control aff 4 n 9 Speed belt 1 Speed belt 2 30Cell tray type UM SP 1 5 E 07 201 1 OPERATION CUSTOMER SETTINGS SCREEN In this screen it is possible to change some settings that control the system The parameter values in the alongside screen are the factory settings On delay pressure control The on delay is the time between the start stop delay sensors both detecting eggs and the stop of the egg collecting conveyor When this on delay is too short the egg collecting conveyor stops just after an egg is detected When this timer is too long too many eggs enter the infeed conveyor causing too much pressure on the gates After an egg collecting conveyor stop the below conditions must be met before this conveyor is allowed to restart again First the roller track makes a certain amount of steps Then one of the start stop delay sensors no longer detects eggs And at last the pressure control off timer has passed Pressure control off This parameter determines the time between one of the start stop delay sensors no longer detecting eggs and the restart of the egg collecting conveyor When this time is too short the eg
63. ing time chain Motor was not stopped in time by proximity switch Check proximity switch for defects Error Tray transport No free space between trays Infeed plate to high or stopper not Ok Adjust infeed plate and check stopper press reset and start EEE EHEN A Tray transport warnings il Warning Tray transport outfeed full Stacker infeed conveyor full or speedpack outfeed conveyor is not started or can not stack trays because it can not push stack out Warning Tray transport simulation tray present switched Tray present is simulated in the menu Switch to auto setting in the simulation menu on 18 03 Please clear outfeed conveyor speedpack and press reset Empty speedpack button was pressed on production screen Remove empty or partially filled tray at speedpack outfeed Press reset button speedpack is ready now button to start production BEE Error Stacker Mode watchdog end auto The auto mode could not be started because tray stacker is not Check for mechanical electrical problems of the tray stacker ready Error Stacker tray stacking start plate stuck Start plate stacker is stuck only for older models Remove eggs clean start plate Page 110 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 2011
64. k underneath this conveyor a drip tray 4 is present Underneath the optional tray stacker also a drip tray 5 is present UM SP 1 5 E 07 2011 USER MANAUL SPEEDPACK 110 Page 75 of 110 MAINTENANCE Page 76 of 110 rinzen REMOVING GATES STRIP For easy cleaning of the strip underneath the gates in between the infeed conveyor and the roller track it is possible to remove this strip Follow below procedure to remove the strip 1 Lift the complete gate upwards 2 Open up the cover on one side of the packer 3 Pull the knob on the side of the packer outwards and at the same time lift the strip up from the strip holder 4 Remove the strip Clean the strip with warm water and a brush Follow below procedure to place the strip back 5 Position the strip into the strip holder on one side of the packer 6 Pull the knob on the other side of the packer place the strip into this strip holder and loosen the knob 7 When the strip is correctly placed into both strip holders lower the gate 8 Make sure the drive levers on both sides of the packer fit into the slotted holes of the drive beam of the moving gates 9 Itis possible to move the beam forwards or backwards to position the slotted holes above the drive levers USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 P rinzen MAINTENANCE d REMOVING ROLLER TRACK GUIDES For easy cleaning of the roller track the egg guides 4
65. k that all protective covers are in place and all doors are closed Start and stop the system Wait until the system has completely stopped and open a door Push the start button the machine should not start Close the door Repeat the above steps 3 4 and 5 for each door Make sure that the machine does not start with a door opened Check that all doors are closed and push an emergency button Push the start button the machine should not start 10 Release the emergency button 11 Repeat the above steps 8 9 and 10 for all emergency buttons 12 Make sure that the machine does not start when any emergency button is pressed AL DT If the machine operates with any of the doors opened or when an button is pressed this machine is not safe to operate Immediately call a qualified technician to repair the defective safety switch or emergency button Page 22 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen SAFETY WARNING LABELS The Prinzen system makes dangerous movements The system also contains dangerous parts when they contact the body The following labels are posted as a warning Understand and remember the meaning of the warning labels DANGER Keep the warning labels clean When labels become unclear replace them The flashlight label is used to warn for dangerous voltage inside a cabinet Contacting parts inside this cabinet may result in permanent personal inju
66. lecting conveyor to stop supplying eggs After an egg collecting conveyor stop the below conditions must be met before this conveyor is allowed to restart again First the roller track makes a certain amount of steps Then one of the start stop delay sensors no longer detects eggs at last the pressure control off timer has passed When one of the start stop delay sensors is no longer detecting eggs a certain time later pressure control off time a signal is sent to the egg collecting conveyor to supply eggs again Adjust the delay times to get a smooth flow of eggs without too much starting and stopping of the egg collecting conveyor For adjustment of the timers see the on delay pressure control and pressure control off parameters in the Customer settings screen in this chapter OPERATING PANEL POSITION The position of the operating panel is adjustable Loosen up both knobs 7 on the rear side of the panel and turn the panel into the required position Tighten up the knobs afterwards UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 69 of 110 MAINTENANCE 4 MAINTENANCE UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 71 of 110 MAINTENANCE p EEG GENERAL Only professionals who are familiar with the installation and its operation may perform maintenance cleaning repairs and replacement of defective or worn out parts When during maintenance questions arise reg
67. ne on which this declaration applies Brand Prinzen Type Tray stacker PS4 Serial number 2 The machine is developed in compliance with the demands of the machinery directive 2006 42 EC most recent 3 machine meets the provisions of the following directives The low voltage equipment directive 2006 95 EC most recent The EMC directive 2004 108 EC most recent 4 machine is developed and constructed according the following standard NEN EN IEC 60204 1 2006 Electrical equipment of industrial machines oigned in Aalten Date 18 05 2010 oigned by G J van Eerden UM SP 1 5 E 07 2011 USER MANAUL SPEEDPACK 110 Page 15 of 110 SAFETY 1 SAFETY UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 17 of 110 gt SAFETY P rinzen GENERAL Only persons meeting the following requirements are authorized to work with the system These persons should be Skilled and specifically trained for their duties Familiar with the contents of this manual Familiar with the locations of the emergency buttons and other safety devices 18 years old or above Familiar with the national and regional regulations regarding safety These persons should have reached the minimum legal age required to perform this work These persons are NOT under influence of any drug medicine or alcoholic drink DANGER Keep children and incompetent persons away from the system The system is only to
68. nel settings submenu in which it is possible to change touchpanel settings This submenu is not available for the operator Customer settings After touching this button the customer settings screen appears in which it is possible to change some timers and settings that control the system This submenu is not available for the operator Production counters After touching this button the production counters screen appears in which the amount of processed eggs is shown Language After touching this button the language screen appears In this screen it is possible to select the language of the touchpanel Maintenance After touching this button it colors yellow Pushing the start button now starts the speedpack movements without the supply of eggs This functionality is not available for the operator and the supervisor It gives the possibility to clean or lubricate certain parts of the speedpack which are normally difficult to reach We advise you NOT to clean or lubricate machine parts while they are running but let it run for a short distance clean or lubricate the parts while they are stopped and run the machine again for a short distance This way the machine is cleaned or lubricated step by step until it is completely cleaned or lubricated Before using this button remove all eggs and trays from the system UM SP 1 5 E 07 2011 rinzen OPERATION VO list After touching this button the I O screen appears
69. or eggs and the eggs on the roller track partially filled Remove these trays manually dari t HERI fam from the tray conveyor and gripper transport remain on the system When the empty speedpack button is touched TIP u it colors green and the eggs in the system are The reset button must be pressed before it is transported towards the trays even though no possible to start the speedpack again eggs are detected at the gates The grippers remain filling trays until all eggs are removed from the speedpack When the last tray is leaving the tray conveyor a message appears on the display remove the tray manually and press the reset button to return to normal operation The empty speedpack button colors white again Empty tray stacker 9 This button is used to remove all stacks out of the optional tray stacker Normally a stack of 6 trays is needed before the stacker pushes it out When no trays are entering the stacker it waits for trays and the trays in the transfer lift and on the stacker plate remain in the tray stacker When the empty tray stacker button is touched it colors green and for 3 seconds the tray stacker waits for trays When no more trays are entering the tray stacker the remaining trays in the transfer lift are transported towards the stacker plate and are pushed out even though no trays are detected at the infeed of the tray stacker When all trays are removed the transfer lift makes 4 steps witho
70. ormation of the speedpack see the Speedpack description below For detailed information of all the units of the timeline see the Unit description in this chapter TIMELINE Use The Prinzen timeline consisting of a speedpack a tray stacker and a buffer conveyor is used to assemble a random supply of eggs coming from an egg collecting conveyor and pack these eggs into trays with the pointed end downwards and stack these trays Optionally it is possible to place a printer unit in the timeline Process Eggs are entering the speedpack that takes care of assembling the eggs and placing them into trays with the pointed end downward The trays are transferred from the speedpack to the tray stacker An optional printer marks the eggs The tray stacker continuously stacks 6 trays and places these stacks onto the buffer conveyor Chapters and Manuals See below mentioned chapters or manuals for detailed information This chapter for unit information Chapter operation for operation details Chapter maintenance for cleaning and maintenance information Service manual for information about adjusting the system UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 27 of 110 MACHINE DESCRIPTION d 2 P rinzen Security The security of the system is created through a balance between safety and workability An optimal workable situation is created for the operating personnel but safety was kept in mind Dangerous movements of th
71. ove the old battery Do not touch the battery on its edges 5 Carefully place the new battery into the battery slot Make sure the strip remains sticking out of the slot after placement of the new battery for the next replacement 6 Close the cover and switch ON the power supply 7 Check the battery status in the CPU screen Make sure OK is displayed 123 Init page NOTE Used batteries must be discharged as chemical waste UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 83 of 110 MAINTENANCE rinzen PREVENTIVE MAINTENANCE INSTRUCTIONS DAILY MAINTENANCE Daily Maintenance Interval hours Observe for abnormal sounds vibrations and heat Remove all dirt grease and feathers from the system Clean the drip trays with water 3x Clean tray stacker drip trays with water 2x Clean the infeed conveyor surface with a moistened cloth Clean the back side of the belt with compressed air CAUTION Wear eye protection during cleaning of the backside of the infeed conveyor with compressed air Page 84 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 P rinzen MAINTENANCE WEEKLY MAINTENANCE Weekly Maintenance Interval hours Clean all photo switches with a moistened cloth 14x Clean infeed conveyor tray stacker or optional outfeed conveyor photo switches with a moistened cloth 2x Clean optional buffer conveyor photo switches with a moistened
72. r defects if this is not working of the button for defects if this is not working gee ima a ar a Error Speedpack emergency stop channel 2 not OK of the button for defects if this is not working 03 06 Error Speedpack door channel 1 notOK Switch 1 of door contact is not working Open and close door again Check if contact and magnet are inline 03 08 Error Speedpack safe outputs not active reset needed Safe outputs arenotreleased 7 JPressresetbuton LLL A 25 jl L EEE 04 00 Error Stacker emergency stop pressed Emergency stop button is pressed Turn Emergency button to release emergency stop situation closed switches of the button for defects if this is not working of the button for defects if this is not working eem ama aaar ana li A Error Stacker emergency stop channel 2 not OK of the button for defects if this is not working Error Stacker door open Close all doors Error Stacker door equivalent 2 switches of the door contact are not simultaneously closed gosea doors doc again Check WSS and close door again Check if contact and magnet are in line Page 108 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 2011 p rinzen TROUBLE SHOOTING GUIDE Code Alarm text Cause Action 04 06 Error Stacker door channel 1 notOK Switch 1 of door contact is not working Open and close door again Check if contact and magnet are inline 04 08 Error Sta
73. rinzen USER MANUAL SPEEDPACK 110 Prinzen B V Weverij 18 7122 5 AALTEN 85 7120 AALTEN NEDERLAND Website www prinzen com TABLE OF CONTENTS TABLE OF CONTENTS CHAPTER BOOK INTRODUCTION 1 2 MACHINE DESCRIPTION OPERATION 4 MAINTENANCE 5 SPARE PARTS 6 TROUBLE SHOOTING gt O a Ss m ES UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 3 of 110 o ABLE NTENT P rinzen a INTRODUCTION Innes 7 BU We GU T o 9 GENBRAL 9 e dr t ET H 9 are T 10 SAFEEY REGULATIONS aio 10 LEGAL REGUEA TON Sia as 10 HOW TO USE THIS MANUAL aan 11 WHO SHOULD USE THIS MANUAL cir daa 11 MANUAL INFORMATION dd a daa 11 SERIAL NUMBER rt pd deco 11 SYMBOLS scada dde 12 EC DECLARATION OF CONFORMITY FOR MACHINERY 6 6 nun nn nun nen 13 EC DECLARATION OF CONFORMITY FOR MACHINERY 6 1111 nun 15 1
74. rs Apply silicon spray to the tray denester block up down guide 4x Apply silicon spray to the tray denester lower grippers in out guides 4x Apply silicon spray on the 30 cell tray denester upper gripper s plain bearings 8x Apply Teflon spray on rod ends 30 cell tray denester 4x Apply silicon spray on the infeed gate shaking fork plain bearings 4x UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 89 of 110 MAINTENANCE p Monthly Maintenance Interval hours Check the main drive chain for wear Check the infeed conveyor drive chain for wear Apply Teflon spray on the main drive chain Apply Teflon spray on the infeed conveyor drive chain Check the filters of the electrical cabinet for contamination and replace if necessary 2x TIP When the yellow part on the chain tensioner becomes visible replace the infeed conveyor drive chain Page 90 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 p rinzen MAINTENANCE Y YEARLY MAINTENANCE YAA Maintenance Interval hours h 1 Check all bearings for wear 1200 2 Check complete system for loose parts bolts nuts etc 1200 UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 91 of 110 MAINTENANCE P rinzen 2 YEARLY MAINTENANCE Yearly Maintenance Interval hours h Replace the touchpanel internal battery 4800 TIP When the internal battery of the PLC
75. ry or death This sign is used to warn for dangerous movements Keep a safe distance to those parts Disregarding this warning may result in permanent personal injury This sign is used to warn for the danger of limbs being pulled in Keep a safe distance to those parts Disregarding this warning may result in permanent personal injury This sign is used to warn for crushing danger Keep a safe distance to those parts Disregarding this warning may result in permanent personal injury UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 23 of 110 MACHINE DESCRIPTION 2 MACHINE DESCRIPTION UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 25 of 110 MACHINE DESCRIPTION a SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read the chapters Introduction and Safety Page 26 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen MACHINE DESCRIPTION MACHINE DESCRIPTION The machine description gives information about the complete system lt is possible to build a timeline with the speedpack and some optional systems Below description is the most complete version of a timeline It is possible that your system does not contain all the described optional systems but since most of the systems in the timeline are described in this manual also a general description of the timeline is part of this manual For detailed inf
76. ses this printer Safety The optional automatic tray stacker is equipped with protective covers and safety doors The entry for the trays and the exit of the stacks is protected by a cover The infeed conveyor is not secured with protective covers Therefore be cautious with loosely hanging clothes and long hair do not come too close to the infeed conveyor and do not touch it when it is running production Pay special attention to the belt Never touch the belt when the conveyor it is running production The cover above the entry and the cover above the exit of the tray stacker have safety switches 11 Opening one of these covers stops the tray stacker immediately CAUTION Do not enter objects or body parts into the infeed conveyor and the entry or the exit of the automatic tray stacker when the system is running production Keep distant to the tray stacker It makes unexpected fast and powerful movements ATTENTION Do not enter objects or body parts into the infeed conveyor and the entry or exit of the automatic tray stacker when the system is running production UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 39 of 110 MACHINE DESCRIPTION OPTIONAL BUFFER CONVEYOR Page 40 of 110 rinzen Use The optional buffer conveyor receives stacks with trays from the tray stacker and buffers these stacks or transfers them towards the downstream transport for example pallet
77. smaller eggs entering 1 gate When smaller eggs are produced keep all gate blockers in the infeed gates using the 15 mm gate blockers 1 When the produced eggs are becoming bigger replace the 15 mm gate blockers by the 10 mm gate blockers 2 As soon as most of the produced eggs are big and the infeed of eggs get stuck by the gate blockers remove the gate blocker 3 GATE FLAPS Gate flaps 4 prevent the possibility of a 27 egg rolling above the 1 egg in the gate at roller track transfer position Adjust the height of the gate flaps with the adjustment bolt 5 Turn the bolt counter clockwise to lower the flap for smaller eggs Turn the bolt clockwise to raise the flap for bigger eggs Adjust in such a way that the eggs are nearly not touching the produced eggs 0 d ow m al x x a dd zw 7 rue vaa va a a aa TR STRE Page 68 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 p rinzen OPERATION ON OFF DELAY TIME Check the on delay pressure control and pressure control off timers for the infeed conveyor When the infeed conveyor of the speedpack is full with eggs from the egg collecting conveyor the start stop delay sensors 6 at the side of the infeed conveyor are activated When these sensors both remain detecting eggs fora certain time on delay pressure control time a signal is sent to the egg col
78. stop the system 1 First wait until no more eggs are supplied on the egg collecting conveyor 2 Manually place the last eggs on the infeed conveyor into the gates 3 Touch the empty speedpack button The button colors green 4 Wait until all eggs are placed into the trays No more eggs should be present inside the speedpack TIP 123 Init page Eggs hour BE Caseshour Eggs Tray Egg chain Denester Stacker infeed chain 99 A Tip Tray egg Tip Clear o x chain chain denester outfeed The last trays leaving the system may be only partially filled Remove these trays manually from the tray conveyor 5 message appears on the screen to remove partially filled trays from tray conveyor outfeed conveyor The empty speedpack button colors white again 6 Manually remove the partially filled trays 7 Press the reset button 8 Touch empty tray stacker button The button colors green 9 Wait until all trays are removed from the optional tray stacker The empty tray stacker button colors white again 10 Push the stop button 11 Wait until all movements of the system are stopped 12 Switch the system OFF EMERGENCY STOP NOODSTOP MARCHE ARRET REMISE NOT AUS ARRET DURGENCE UM SP 1 5 E 07 2011 USER MANAUL SPEEDPACK 110 Page 67 of 110 OPERATION p LAE OPERATION ADJUSTMENTS GATE BLOCKERS Gate blockers prevent the possibility of 2
79. t alarm messages In case servo drives are present inside the system an acopos button 4 is present After touching this button the alarm screen for the servo drive appears 5 The below table shows the possible specific alarms that may pop up In the table beside the alarm the alarm code the possible cause and an action to solve the error are described When an alarm pops up use its alarm code 6 to find the corresponding cause and action in the below table 1072 Alamo Alarms current 7 03 2007 170158 8 Acopos error 0 DA ess AM orar D12245678001234567200123458780012245867800122456780012345878001 01 01 AlarmText eror text 2 Eggs Tray Es chain B Denester b 01 01 AlarmText error text 3 infeed chain 01 01 AlarmText eror text 4 MIA Tip d Tip egg Clear 01 01 AlarmText 3 5 denester autfeed Ei 01 01 AlarmText b e ds Code Alarm text Cause Action System alarms 00 07 Battery Discharged Battery exhausted Contact Prinzen Do not turn off main power 01 00 Error IO module number not OK There is a problem with an input output module Check the module number that is shown for electrical problems Error modbus watchdog event not ready There was an inverter error reported by the MODBUS Check for configuration errors in the failing inverter Error modbus open function not OK The MODBUS function could not be started Contact
80. trast After touching this button the Contrast screen appears In this screen it is possible to adjust the contrast the brightness and the orientation of the display Network After touching this button the Network screen appears In this screen it is possible to adjust the communication between the machine and via the internet an external computer a PRODUCTION TIME SCREEN 17 01 58 A Here the performance of the system is visible Power on over all The power on over all shows the time that the x Lu zy a zn ue m Power on over all 1000000 59 59 hma Production automatic 1000000 59 59 HME system power was ON Production automatic a SEM Production automatic shows the time that the system was running production filling trays with eggs Production stopped Machine stopped is the time that the system was not running production stop button pressed Production in error Machine stopped is the time that the system was not running production because of a failure e Page 60 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 2011 rinzen 23 Init page year manth a a ay haur minute m o d E a a m no 3 T 10 sec after OK the time iz OKJ 23 nit page Serial number 17 01 58 3 m pi 17 01 38 m 3 5 m m at m m Ca T T 3 5 m mj at mj m m e n
81. umulation of trays in the curve of the curve conveyor Infeed stopper With this button it is possible to control the 27 tray stopper As long as it is touched it remains in its down position This stopper is used to create a space between the trays on the tray conveyor Page 52 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 p rinzen 123 Text does not exist Stacker UM SP 1 5 E 07 201 1 OPERATION TRAY STACKER MANUAL SCREEN Infeed conveyor tray stacker 50 The infeed conveyor tray stacker transfers trays from the speedpack towards the tray stacker After touching this arrow button the infeed conveyor starts to run as long as the button is touched 1 buffer conveyor 51 After touching this arrow button the optional 1 buffer conveyor starts to run as long as the button is touched 274 buffer conveyor 52 After touching this arrow button the optional 24 buffer conveyor starts to run as long as the button is touched Tray stacker 53 After touching this arrow button the tray stacker makes one complete step When trays are present the trays are transferred one step forwards from the infeed conveyor towards the stack of trays USER MANAUL SPEEDPACK 110 Page 53 of 110 OPERATION 123 Text does not exist 17 01 53 A Adjust machine Production lic list settings counters Save machine Language software debug Panel settings Customer settings Hd d
82. ut trays and stops and the button color changes into white UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 47 of 110 OPERATION gh gt Service submenu 10 After touching this button the service submenu appears In this menu the operator is able to change a number of settings using submenus Not all submenus are available for the operator Page 48 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen OPERATION Alarms current 28 09 2007 17 01 59 ALARM SCREEN for 01 AlarmTest 01 Di AlarmText The Alarms current screen shows all present alarms from the system including its alarm code Use this alarm code to find this alarm and its corresponding cause and action to solve the error in the trouble shooting guide By touching the up or down arrows 20 it is possible to scroll through the alarm list An active alarm is colored red After touching the alarm history button 21 the alarm history screen appears 01 01 AlarmText 01 AlarmText 01 01 AlarmText 01 01 AlarmText 01 amp larmText Text does nat exist 28 09 2007 17 01 59 Submenu Alarm history Tm hd op ASADO AlamTew The Alarm history screen shows the history of all alarms from the speedpack By touching the up or down arrows 23 it is 36m 96d 96 Y H 01 012 AlarmText possible to scroll through the alarm list 36m 96d 96Y H 01 012 AlarmText PEG 24 Tem od e Y SSH
83. vered with this system SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read this chapter and chapter Safety LEGAL REGULATIONS All safety directions stated in this manual must be observed Along with the safety regulations in this chapter the instructions of the qualified trade organization of your country must be observed to avoid accidents Before starting to repair or maintain the machine always consult your safety manager to discuss if a work permit is required for this job All safety devices in the machine and the safety indications mentioned in this manual conditions to control the machine safely The owner and his qualified personnel are in the end the ones responsible for the safe use of the machine The owner is responsible for the ability of the qualified personnel to perform its duties according to the safety measures Technical changes which influence the safety working of the machine may only be executed by the service department of Prinzen not change controls and or PLC programs without written permission from Prinzen because this may affect the safety of the machine Only use genuine Prinzen parts or CE certified parts for replacement Prinzen cannot be held responsible for any consequential damages to the system or other installations that were caused by technical changes unprofessional maintenance and repairs on our
84. veyor The tray denester supplies the empty trays The curve conveyor transports these empty trays from the tray denester towards the tray conveyor On this conveyor the trays receive the eggs after which the full trays are transferred to the optional outfeed conveyor or the optional tray stacker Safety The security of the system is created through a balance between safety and workability An optimal workable situation is created for the operating personnel but safety was kept in mind Dangerous movements of the system are mostly protected with protective covers or safety doors but there are exceptions On a lot of places in the system it is possible to sustain injuries The system is not completely secured with protective covers and makes unexpected starts and stops Therefore be cautious with loosely hanging clothes and long hair do not come too close to the system and do not touch it when the system is running production Read the safety instruction of the units in the chapter unit descriptions See alongside pictures for position of the emergency stop 10 and power switch 11 CAUTION Do not enter objects or body parts into the Speedpack when it is running production ATTENTION Do not enter objects or body parts into the Speedpack when it is running production UM SP 1 5 E 07 201 1 P rinzen MACHINE DESCRIPTION Use UNIT DESCRIPTION The Packer is designed to receive a random supply of eggs
85. veyor on the infeed conveyor At the end of this infeed conveyor the trays are detected by a sensor 8 which starts the movements of the tray stacker The tray stacker makes one complete cycle and stops again During this cycle the transfer lift lifts the tray from the belt When the next tray arrives at the sensor the next cycle Starts During the cycles the trays are transported vertical up horizontal forwards and vertical down where it is placed on the stacker plate During each cycle this plate turns 90 during one cycle and 90 back during the next cycle The 1 tray is placed on this plate it turns 90 After receiving the 2 tray it turns back 90 This sequence is continued for 6 cycles During the 6 cycle the pusher moves forwards to push the stack with 6 trays on the downstream buffer conveyor When the stack is removed it moves backwards again and the 1 tray of the next stack is placed on the plate Page 38 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 i i DESCRIPTION P rinzen MACHINE DESCRIPTIO The infeed conveyor runs continuously A sensor 9 near the end of the conveyor stops the belt when it detects a 2 tray when the 15 tray is still present at the lever 8 A sensor 10 near the entrance of the conveyor stops the upstream packer when it detects a tray while the belt is not running When a printer is attached to the infeed conveyor it will mark the eggs when a tray with eggs pas
86. veyor when it is running production USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 OPERATION 3 OPERATION UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 41 of 110 OPERATION E SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read the chapters Introduction and Safety Page 42 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 rinzen OPERATION EXPLANATION OF THE OPERATION OPERATING PANEL EMERGENCY STOP Hoobs TOP MARCHE ARRET REMISE HOT AUS ARRET CURGENCE In the operating panel the touchpanel with PLC is situated The PLC controls the speedpack The touchpanel shows information about the status of the system By touching buttons on the screen the speedpack is controllable DANGER Although a lot of safety measures are built into the control of the system Prinzen cannot guarantee that no dangerous situations will occur Before you start the system make sure no persons are in danger DANGER By working on a higher operating level you have more possibilities to control the system manually Before starting to move parts of the system you have to assure yourself no other persons are in danger Make sure nobody is around the part you intend to move ATTENTION By working on a higher operating level you have more possibilities to control the system manually When you move parts manually it may
87. word 31 a keypad pops up in which it is possible to change the password After touching the password window 32 a keypad appears 33 After entering the correct password and confirming it with the V button 34 the operating level changes DANGER By working on a higher operating level you have more possibilities to control the system manually Before starting to move parts of the system you have to assure yourself no other persons are in danger Make sure nobody is around the part you intend to move ATTENTION By working on a higher operating level you have more possibilities to control the system manually When you move parts manually it may be possible that parts will collide resulting in damage of the system ATTENTION By working on a higher operating level you have more possibilities to control the system manually Using the manual buttons may result in damaging trays eggs and machine parts We advise you to remove all trays from the system before starting to use these buttons ATTENTION By working on a higher operating level you have the possibilities to change parameter settings This may result in malfunctioning and even damage of the system ATTENTION The manual screens should only be used by advanced users of the system like Prinzen engineers for testing the system UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 51 of 110 p EEG SPEEDPACK MAN
88. y pressing the start button again After pressing an emergency button one of the reset buttons on one of the systems connected to the speedpack must be pressed before it is possible to start the system again INDICATOR LIGHT Above the electrical cabinet an indicator light indicates the status of the speedpack Green Speedpack is running Hed Breakdown Yellow System is in the manual mode BUZZER Underneath the operating panel a buzzer is positioned to attract the operator s attention After starting the system the buzzer beeps once During a breakdown the buzzer starts beeping After pressing the reset button the buzzer stops TRAY STACKER BUTTONS After opening a safety door of the tray stacker it is possible to start the tray stacker again by closing the door pressing the local reset button and subsequently the local start button Page 44 of 110 USER MANUAL SPEEDPACK 110 UM SP 1 5 E 07 201 1 OPERATION inzen 4 After switching on the speedpack with the main switch the start up screen appears p d d 23 02 2008 17 00 STA RT U P SC R E E N Timeline After touching this 1 button the production v1 00 0 screen appears amp 234 BIST KEYPAD After touching yellow windows the alongside keypad appears Enter a correct value and confirm it with the V button UM SP 1 5 E 07 201 1 USER MANAUL SPEEDPACK 110 Page 45 of 110 OPERATION p rinz

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