TRANSTECH II
Contents
1. s rrrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne B 1 Adapter Kit 1 Appendix ci c 1 ACEN 1 Ordering H LEE C 1 Introduction Congratulations on your selection of the TRANSTECH II Transmission Service System By choosing this product you are acquiring the most technologically advanced method available for automatic transmission service and fluid exchange The TRANSTECH II System is self contained system designed to connect to any automatic transmission through it s cooling system Once the unit is connected it can be used to drain the fluid from the vehicle s transmission for filter replacement and or to completely exchange the transmission fluid with new fluid without removing the vehicle s transmission fluid pan With the engine idling the unit will receive the used fluid expelled by the vehicle s transmission fluid pump through one of the hoses connected to the transmission cooling system and supplies new fluid through the second hose connected to the other side of the disconnected transmission cooling line It is recommended that a vehicle s transmission lubrication system be serviced every 15 000 miles or according to the vehicle owner s manual to obtain the highest lubricant protection to reduce friction from internal transmission components and thus increase the efficiency and life span of the2. 062 0120 062 0130 062 0140 Qty 1 Description 14 Male end bump tube 5 16 Male end bump tube 3 8 Male end bump tube 14 Open end hose 5 16 Open end hose 3 8 Open end hose 5 16 Male Flared tube w nut 3 8 Male Flared tube w nut 5 45 Flared tube w nut Hose clamp Adapter Male nipple 5 X 6 45 Flared 5 16 Male deep thread flared tube w nut 5 16 Female deep thread flared seat 3 8 Male deep thread flared tube w nut 3 8 Female deep flared seat 6 45 Flared tube w nut General Application Most Asian vehicles Most Asian vehicles Most Asian vehicles Most Asian vehicles Most Asian vehicles Most Asian vehicles Most GM vehicles Most GM vehicles European Vehicles w Bosch system General application Use with adapters 060 3800 amp 062 0140 Ford vehicles Use with adapter 062 0100 Ford vehicles Use with adapter 062 0120 European vehicles w Bosch Appendix System Accessories systems 062 0170 1 5 16 Female flared seat Use with adapter 060 1700 062 0180 1 3 8 Flared female seat Use with adapter 060 1800 080 0592 1 Adapter X Female General application Pipe thread 080 0593 1 Adapter X Male General application Pipe thread 080 0594 1 Adapter X 3 8 Female General application Pipe thread 080 0595 1 Adapter 3 General application Pipe thread NOTE Ford vehicles with plastic insert quick connectors Do not
3. WARNING Flammable Liquid can squirt out of pressurized lines when connecting or disconnecting Verify that engine and machine are both off before connecting or disconnecting cooler lines or adapters Wear safety goggles Wear chemical resistant gloves when connecting or disconnecting fittings and adapters Wrap shop towel around pressure fittings and adapters when disconnecting Avoid exposure to flames sparks hot engine parts and other ignition sources Explosion or flame or exposure to flammable liquid and vapors can cause injury Transmission Service Procedure NOTE 4 2 Add the correct amount of automatic transmission fluid into the TRANSTECH S clean tank reservoir See Approximated flush chart after step 9 Start engine let run until it reaches operating temperature turn engine OFF Locate and disconnect the cooler line at the easiest connection point 1 At cooler line connection to radiator Connection is usually accessible from the top corner of the radiator could be on either top side II At clamped rubber hose connection to transmission cooler connections are usually accessible from the under side of the vehicle cooler is usually in front of radiator III At cooler line connecting to the transmission NOTE Adapters can be connected to either cooler line from or to the radiator and or the transmission The TRANSTECH II will adjust to flow direction when in use Install the proper ad
4. gt MOTORVAC TECHNOLOGIES INC TRANSTECH II Transmission Service System User Manual TRANSTECH IIA P N 200 8223 Rev N C 1999 Table of Contents Ju eet DL d EE iii Overview bankran bana benkene aan kannada System Features and FunctionS sssrrrnnnnnnnnnnnnnvnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnner 1 1 Control Panel Features and nennen nennen nnne nnn 1 2 Left VIGN OMRRRRR R R B ERuu a ZmS cA 1 8 ge DALE TE 1 4 Theory Of Ee Ee 1 5 Safety Information 2 1 Before You Begin 3 1 First ue Le EE 3 1 Transmission Service Procedure sssvrrnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnner 4 1 Troubleshooting and Additional Help rrrnnnnnnnvvvnnnnnnnnnnnnnnvvnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnner 5 1 Appendix A Maintenance rnnnnnnnnnnvvvvnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnenn 1 amp 1 Cleaning the Unit s Filter Screen sss emen A 1 Maintenance Record i n ERR RERO X ERE SERERE A 3 Appendix B System ACCeSSOrieS
5. 0 3101 in the U S 714 558 4822 800 841 8810 Description Wheel Wheel Hub cap Swivel caster Swivel caster with break lock Hose bracket Adapter Box Reservoir cap Handle steel Harness power Internal Light Screw Allen Head 14 20 x Handle Screw Phillips stainless steel 6 32 Rear panel Screw Allen Head 8 32 x 5 8 Control Panel Screw 5 8 php x 6 for adapter box Flat washer 6 for adapter box Threaded Standoff for adapter box Screen filter inline V MPT Pp Check valve disposal hose Cap plug handle Female Quick Disconnect Couplers 1 4 Ni Output Return hose assembly Disposal hose assembly Operators Manual Adapter Kit standard Adapter Kit deluxe ORDERING PARTS Parts for the unit may be ordered by calling Customer Service have your model and serial numbers available INTERNATIONAL YOUR LOCAL DISTRIBUTOR
6. MPLETE light will turn on when clean fluid tank is empty or the STOP button is pressed The unit will automatically revert to re circulating mode ENGINE START ON e The light will flash if the engine needs to be started to continue e The light will be on constantly when the engine is running or if the machine s system is pressurized over 4 psi ENGINE STOP OFF e The light will flash if the engine needs to be stopped turned off e light will be on constantly when the engine is not running EMPTY WASTE The light will be on when the waste fluid is at or over 4 quarts in the WASTE tank The unit will not run unless the level in the waste tank is less than full approximately 4 qts STOP e Will turn off an alarm without stopping the machine when an alarm sounds during the CHANGE FLUID mode e Will stop the pump and revert the system to recirculating mode NOTE If the unit needs to be stopped completely while an alarm is sounding press the STOP button TWICE The first press will stop the alarm and the second press will stop the pump 1 7 Safety Information and Precautions DANGER Vehicle exhaust gases contain Carbon Monoxide which is a colorless and odorless lethal gas Only run engines in well ventilated areas and avoid breathing exhaust gases Extended breathing of exhaust gases will cause serious injury or death WARNING Exhaust gases moving parts hot surfaces are present during and after the v
7. apters onto the disconnected lines Attach the unit s output return hoses to adapters either hose to either adapter Attach the unit to the vehicle s battery by connecting the unit s red battery clip to the positive battery terminal and connecting the black battery clip to a solid ground point as far from the battery as possible The ENGINE START ON light should be flashing Start the vehicle s engine ENGINE START ON should be ON constantly and a beep should sound this indicates that the unit is ready for service and knows the proper direction to run Transmission s fluid will be automatically re circulated when unit is off If no flow is indicated The start up alarm does not sound when the engine is started or the unit s alarm sounds intermittently and the Engine Start lights is flashing when the CHARGE FLUID is pressed Flow may be achieved by performing one of the following procedures a b or c Also See troubleshooting section page 5 1 steps 2 3 amp 4 for additional formation of no flow cause a Accelerate the vehicle s engine to approximately 1 500 RPM b Verify that the vehicle s parking brake is set then place the gear lever in neutral c Verify that the vehicle s parking brake is set press and hold the vehicle s foot brake firmly then place the gear lever in drive Transmission Service Procedure ds Filter Change If the vehicle s transmission filter is to be replaced perform the following steps
8. atically at end of service DRAIN If pressed at beginning of service fluid will be drained from the vehicle s transmission into the machine s WASTE tank until fluid is depleted from the transmission pan An alarm and ENGINE STOP light will be activated when the transmission fluid pan is empty The machine s computer will account for the amount of fluid collected in the WASTE tank during the DRAIN mode If pressed after service The COMPLETE light is lit fluid will drain only as long as the button is pressed flow will stop when the button is released FILL If pressed at beginning of service for every time pressed the unit count of a quart a light will turn ON to indicate the amount entered see chart in this section The unit will automatically add the amount of fluid indicated to the overall fluid level of the transmission 1 5 System Features and Functions EXAMPLE When the technician checks the transmission s fluid level before beginning the service and the level in the transmission is 1 2 of a quart low the FILL button should be pressed once The light above the Lo qt indicator will light This amount of fluid will automatically be added to the transmission during the service The alternative action would be for the technician to add the correct amount of fluid manually to the transmission before starting the service e If pressed after DRAIN mode the unit will add the amount of fluid entered according to the l
9. before a removal of the transmission oil pan If not go to step 8 Follow steps 1 6 press the Drain button on the unit s control panel Let the engine run until the unit s alarm sounds the Vehicle Low Fluid and ENGINE STOP OFF lights are flashing This means that the transmission has emptied most of the fluid from the transmission s fluid pan Stop engine CAUTION Do not let the engine run for more than one minute after the Low Vehicle Fluid light has lit indicating a low fluid level in the transmission Letting the transmission run for an extended period of time without fluid can cause serious damage to internal components b Replace or clean the vehicle s transmission fluid filter and reinstall the transmission s oil pan as per shops repair manual and manufacturer s recommendations c Note the approximate amount of fluid removed from the transmission s fluid pan after it was removed from the transmission d Press the unit s FILL button according to approximate amount of fluid removed from the transmission s fluid pan step c Press Once qt Twice 1 qt Etc e Press CHANGE FLUID button The unit will fill the vehicle s transmission according to the amount emptied into the unit s WASTE tank and the amount of fluid entered from step d f Start the vehicle s engine when the alarm sounds 8 Let unit run for one minute press and hold the vehicle s foot brake firmly then slowly shift the gear lever th
10. by connecting the red battery clip to the positive battery terminal and connect the black battery clip to a solid ground point as far from the battery as possible 3 Fill the unit s reservoir with a minimum of 12 quarts 11 liters of new transmission fluid 4 Connect adapters 060 1200 amp 060 1500 secure tightly with a clamp Connect the output return hoses together using the attached adapters 5 Press the CHANGE FLUID button let run for 15 seconds then press STOP Verify that the COMPLETE light is on 6 Press the CHANGE FLUID button once again let unit run until fluid is between 1 2 quarts on the WASTE FLUID TANK press STOP 7 Insert the Disposal hose into the unit filler neck or into a suitable container if the unit has been used to service a vehicle previously 8 Press the EMPTY WASTE button let unit run until it stops automatically 9 The unit is now ready to perform a service See service instructions for procedure NOTE Steps 4 8 must be performed BEFORE first time operation and or any time the unit s reservoir is completely drained of fluid Transmission service procedure Follow the steps below to connect the unit to the vehicle s transmission cooler lines Make sure the vehicle has at least 1 8 tank of fuel before beginning this process IMPORTANT Do not perform the transmission service if the vehicle s engine oil or coolant level is low If necessary add motor oil and or coolant N
11. ehicle s engine is running Read and understand the operator s manual before using the TRANSTECH Service system When using petroleum products always refer to the MSDS sheets and manufacturer s instructions for the proper procedure to handle emergency medical treatment cleanup handling and storage requirements Improper use of the TRANSTECH Transmission Service System or exposure to exhaust gases can cause injury Spilled transmission fluid on an engine can ignite Avoid exposure to flames sparks hot engine parts and other ignition sources Always keep fully charge fire extinguisher nearby The extinguisher should have a class B rating and be suitable for gasoline chemical and electrical fires Cleanup any oil spills immediately Dispose of contaminated cleanup material according to governing environmental laws Never look directly into the air induction plenum or carburetor throat when the engine is operating Always verify hose connections to the transmission s oil cooler lines before starting the vehicle s engine Explosion or flame or exposure to flammable liquid and vapors can cause injury Flammable liquid transmission fluid can splash out of reservoir when filling or when unit is being moved Always keep Reservoir Cap secure except when filling reservoir Explosion or flame can cause injury Transmission cooling systems may maintain residual pressure in connection lines to and from transmission and cooler rad
12. he alarm but not the unit s pump Check transmission fluid level stop engine if fluid is low enough that the dipstick does not reach to measure fluid The unit will sound an alarm when fluid has reached the proper level start engine and proceed with service Check hose conncetions to adapters for proper connection check adapters and hoses for a kinked condition The low level switch from the WASTE tank may have become disconnected previous to starting the service Insert unit s Drain Hose into a waste oil recycling container Press DRAIN WASTE button Verify that the pump stops automatically and that fluid level is still visible though the visual level window If not remove unit s back panel and check waste tank level switch wire connctions The low level switch on the new fluid tank has become disconnected Remove unit s back panel and check the clean tank level switch wire connections Troubleshooting and Additional Help 8 The unit performs poorly Check all hoses and wires for cuts or frays Check cabinet for dents or impact markings Verify that the filter screen has recently been cleaned Refer to the maintenance log in Appendix to view dates of services performed ADDITIONAL HELP Please verify that items 1 6 above have been reviewed before calling for additional assistance In the unlikely event that problems persist with the unit call Technical Support have your model and serial numbers available before yo
13. iator even after the engine has been turned off Wear safety goggles Wear chemical resistant gloves when connecting or disconnecting fitting and adapters 2 1 Safety Information Chemicals can cause harmful byproducts do not add any chemicals to TRANSTECH s reservoir tank Use only approved automatic transmission fluid Do not swallow or ingest any chemicals Use with adequate ventilation Avoid breathing vapors Do not store chemicals in or on the machine other than automatic transmission fluid Improper use of transmission fluid can cause injury Over exposure can have harmful effect on eyes skin respiratory system and possible unconsciousness and asphyxiation Improperly blocked vehicles can move Set the parking brake and chock the wheels Moving vehicles can cause injury Moving engine parts The engine cooling fan will cycle on and off depending on the coolant temperature and could operate without the engine running Wear safety goggles Always keep objects clothing and hands away from the cooling fans and engine parts Moving engine parts can cause injury Hot surfaces are present during and after running the engine Do not contact hot surfaces such as manifolds pipes mufflers catalytic converters or radiators and hoses Hot surfaces can cause injury Catalytic converters become extremely hot Do not park converter equipped vehicle over dry grass leaves paper or any other flammable materia
14. ights that are lighted under the FILL button see chart in this section EXAMPLE When the transmission fluid pan is to be removed the technician will press the DRAIN button the unit will empty fluid until the filter cannot pull any from the pan Once the pan is removed there will be some fluid left at the bottom of the pan this fluid is emptied manually into the shop s recycling container When this happens the machine will not account for the fluid that was removed manually The technician should calculate the amount of fluid removed manually then press the FILL button according to the amount calculated e If pressed when the COMPLETE light is ON but the LOW CLEAN FLUID light is OFF First press the pump will run continuously Second press qt light will turn on the unit will add half of a quart and stop automatically Press three times the 1 qt light will turn on and the unit will add one full quart and stop automatically etc See chart below FILL ADDITIONAL FLUID COUNT LIGHTS First light on 1 2 qt Second light on 1 qt First and second lights on 1 qts Third light on 2 qts Third and first lights on 2 qts Third and second lights on 3 qts All lights on 3 qts Maximum fluid added automatically Pressing the Fill button once more will turn all lights off LOW CLEAN FLUID e The light will be on when the CLEAN FLUID tank is empty 1 6 System Features and Functions COMPLETE e The CO
15. it was removed Verify that the hose is inserted into the fitting the same distance as the hose removed 2 Carefully press on the hose downward and pull filter away from the tank filter is composed of two parts interlocked to each other with tabs 11 Appendix Maintenance 3 Once the filter is separated pull the hose and filter out of the machine 4 Use a fine pick or pin bent to hook configuration insert it into the filter screen and pull screen outward Clean or replace screen as necessary 5 Assemble in reverse order as removed 6 Enter initials date and check mark in the appropriate boxes of the Maintenance Record at the end of this chapter Maintenance Record Use the following table to keep record of maintenance performed on the unit DRAIN FLUID CLEANED CLEAN EXT CHECK HOSES TANKS FILTERS CABINET AND WIRES Initial Date Y Y Y IR e SC _ ee ME EE po ge EN NOM NE NLEM _ E Lora NN DEN a NOM UNE pup _ pe A 2 Appendix Maintenance DRAIN FLUID CLEANED CLEAN EXT CHECK HOSES icc nd ib od AND es Sg SEH Appendix System Accessories Standard Adapter Kit The most commonly used application are listed below however other applications may apply Adapter Number 060 1000 060 1100 060 1200 060 1300 060 1400 060 1500 060 1700 060 1800 060 3800 060 0450 061 0605 062 0100 062 0110
16. l Do not touch a catalytic converter until the engine has been off for at least 45 minutes Catalytic converters can cause burns Cracked fan blade can become airborne Examine fan blades for cracks If found do not service the vehicle Flying objects can cause injury Batteries produce explosive gases and can explode Wear safety goggles when working on or near batteries Use in well ventilated area Keep sparks and flames away from the battery and never lay tools equipment or other conductive objects on the battery 2 2 Safety Information When tools or equipment is connected to the battery make sure the equipment power switch is off Connect the positive lead of the equipment to the positive lead battery first connect the negative lead of the equipment to solid ground point as far from the battery as possible Keep battery acid away from skin or eyes In case of eye contact flush with clean water for 15 minutes and get medical attention Battery explosion and ignited gases can cause injury Before You Begin First Time Operation NOTE This unit has been tested with Dextron Ill Automatic Transmission Fluid and is ready for service after receiving inspection of the unit Remember to send in your warranty card to properly register your machine 1 Check the output return hoses battery connections and all external components for damage 2 Attach the unit s power harness to a motor vehicle battery
17. nd negative black battery connections System Features and Functions Theory of Operations Detailed descriptions of the various operations control buttons and indicators that make up the control panel are listed below OFF MODE When the unit is connected to power an alarm will sound indicating power up Fluid will be re circulated to the vehicle s transmission When the vehicle is started the unit will sound an alarm indicting that fluid and pressure from the vehicle have reached the machine and it is ready for service CHANGE FLUID If pressed before draining the transmission pan at beginning of service the unit will automatically rout the used fluid from the vehicle s transmission into the unit s WASTE tank and supply an equal amount of new fluid from the unit s CLEAN fluid tank to the vehicle If pressed after the transmission fluid was drained using the DRAIN button the machine will add to the transmission the equal amount of fluid collected during the drain mode plus the amount entered manually using the FILL button see FILL section once this amount is added to the transmission an alarm will sound and the ENGINE START light will flash At this time the technician should start the engine Once started the machine will automatically rout the used fluid to the WASTE tank and supply new fluid into the vehicle s transmission Note Fluid level in the transmission may vary during service Level will be adjusted autom
18. nsmission Service System Problem 1 Unit does not power up no LEDs are lighted 2 Unit does not sound the start up alarm 3 The start up alarm sounds and an intermittent alarm sounds 30 40 seconds after pressing the Change Fluid button 4 Unit stops and alarm sounds 30 40 seconds after pressing the Drain button 5 An intermittent alarm sounds during the Transmission Service Procedure and the ENGINE STOP light is flashing 6 The level in the transmission is 2 qts low after service 7 New fluid is above the 2qt line but the LOW CLEAN FLUID light is ON Solution Polarity is reversed on vehicle battery connection Check connection to battery for loose condition No fluid pressure is reaching the machine See Transmission Service Procedure page 4 2 steps a b and c also see steps 3 and 4 of this page Fluid flow is extrmely slow but enough to pressure the system to 4 psi service ports are opened when Change Fluid is pressed and pressure drops completely Verify flow See Transmission Service Procedure page 4 2 steps b See steps 2 amp 4 of this page No fluid is being received in unit s WASTE tank Check hose connections to adapters Check adapters for a kinked condition Check vehicle s fluid flow See Transmission Service procedure page 4 2 steps a b and c See stepa 2 and 3 of this page The transmission fluid level is low 2 qts press STOP button Once this will stop t
19. remove the metal tube from the plastic insert connector a Remove the adapting piece threaded onto the radiator and the metal cooler line b Thread the corresponding adapter according to size 46080 0593 or 4080 0595 c Connect adapter 080 0592 or 4080 0594 to the cooler line OR Use 060 4200 onto radiator from Deluxe Adapter Kit if available Use 060 1400 amp Clamp on cooler line tighten securely Deluxe Adapter Kit Adapter Number 060 1550 062 2040 060 2600 060 2402 060 2740 060 2741 060 2742 060 4200 060 4300 We N Qty Description V2 Open end hose 1 Male tube w locking shoulder quick conn 16mm X 1 5 Thread pitch 14 mm Banjo fitting 14 mm Double banjo bolt 14 mm Brass washer 14 mm Cap nut 5 16 Male tube w locking shoulder quick conn 3 8 Male tube w locking shoulder quick conn Appendix B System Accessories General Application Chrysler V 10 and diesel models Chrysler V 10 and diesel models Mercedes Benz Ford Escort Dodge Ford Dodge B 3 Appendix Parts External Parts for the TRANSTECH Transmission Service System Please refer to the part numbers below when ordering parts for the unit Part 010 0027 010 0026 010 6000 010 6001 010 5004 010 5602 010 6060 011 0031 020 8043 020 1600 040 0612 040 0613 040 0623 040 1200 040 2000 040 2200 050 1000 050 3001 060 5810 080 0230 200 8611 200 8612 200 8223 200 3100 20
20. rough all gear settings then return to Park or Neutral 9 Continue with the service until all fluid has been exchanged and the unit stops automatically Approximated flush chart NOTE 4 Cylinder vehicle 10 12 quarts 6 Cylinder vehicle 12 14 quarts 8 Cylinder vehicle 14 16 quarts Quantity of fluid used per vehicle may vary depending on the condition of the fluid in the transmission of the vehicle being serviced Trucks and Step Vans may have Transmission Service Procedure larger transmission therefore may use more fluid than specified in this chart 10 Let engine run for one minute then check the transmission s fluid level If level is low a Press and hold the FILL button for 10 15 seconds b Re check fluid level repeat step if necessary If level is high 1 Press and hold the DRAIN button for 10 30 seconds ii Re check fluid level repeat step 1 if necessary 11 Stop engine and let cool off if necessary 12 Disconnect hoses from TRANSTECH and connect the vehicle s cooler lines to their original connection ports 13 Start the engine check cooler lines for leaks re tighten as necessary 14 Step on the foot brake firmly then slowly shift the gear lever to Low Gear first gear then back to Park Check the transmission s fluid level 4 4 Troubleshooting and Additional Help Refer to the list below in the unlikely event that you have problems with your TRANSTECH II Tra
21. transmission to it s maximum Please study this Operators Manual to become thoroughly familiar with the TRANSTECH II Transmission Service System IMPORTANT The TRANSTECH II Transmission Service System is designed to work EXCLUSIVELY with Automatic Transmission Fluid Use of any chemical during this process may cause operational failure of the TRANSTECH II System and voids the manufacturer s warranty See warranty card for details Overview This manual contains all the information you need to use the TRANSTECH II System Please make sure all technicians using the unit read this manual and have it within easy reach whenever the unit is being used The following is quick reference to the information in this manual System Features and Functions This chapter describes the TRANSTECH II Transmission Service System s Switches Lights and Connections Safety Information Adhere to the safety guidelines in this chapter at all times Before You Begin Follow the instructions in this chapter before using the unit for the first time Service Procedure This chapter contains step by step setup and service procedure for using the unit to drain the vehicle s transmission oil pan and or to exchange the fluid completely Troubleshooting and Additional Help Turn to this chapter in the unlikely event you have problems with your TRANSTECH II System or need additional help Appendices Maintenance Accessories and Par
22. ts The appendices contain routine maintenance procedures for the TRANSTECH II System such as changing the filter screen lists of available accessories replacement parts and the Material Safety Data Sheet System Features and Functions The front of the TRANSTECH II cabinet contains the control panel the fluid fill neck for adding new transmission fluid and the fluid level windows L Ps Ig T I qo if 1 1 System Features and Functions Front View Control Panel Features and Functions TRANSTECH A TRANSMISSION SERVICE SYSTEM SERVICE PW i es F DGEFES AUTOMATIC TRANSMISSION FLUID ONLY COMPUTER CONTROL ete re MA Change Fluid Starts exchanging used fluid for new fluid Service in progress mode B Drain Drains fluid from vehicle s transmission an alarm will sound when the transmission is empty Low Vehicle Fluid llluminates when fluid from the vehicle in service is empty or too low D Complete Illuminates when service is terminated When new fluid is empty or the stop button has been pressed E Engine Start On Flashes when the vehicle s engine needs to be started Is illuminated constant when the vehicle s engine is running F Engine Stop Off Flashes when the vehicle s engine needs to be stopped Is Illuminated constant when the vehicle s engine is OFF G Fill Adds fluid to the transmission See page 1 5 for more information H Lo
23. u call Remember to send in your warranty card in the U S INTERNATIONAL 714 558 4822 YOUR LOCAL 800 288 3161 DISTRIBUTOR Appendix Maintenance Maintenance Procedures The following maintenance procedures should be performed on routine basis 1 Carefully clean the exterior with soft cloth to keep the cabinet looking new Check the cabinet for dents or impact markings if found inspect for damaged components 2 Check all hoses and wires for cuts or frays 3 Clean the unit s filter screens after every 100 services or 6 months which ever comes first See the next section for procedure Cleaning The Unit s Filter 1 Disconnect power harness from any power source 2 Remove the unit s back panel d Locate the 1 2 hose leading from the filter top of either clean tank or waste tankfront lower corner of the tank to the bottom fitting of the pump 4 Remove the hose from the fitting on the pump NOTE If pump is equipped with a fitting output side of pump follow the next steps The connection is composed of two parts a nipple and an elbow a Press and hold the elbow into the nipple to release the compression ring b With the elbow pushed in press the ring into the fitting then pull elbow out of the nipple Repeat steps amp b for hose side if necessary Note the section of hose inserted into the fitting as it is removed d Install hose in reverse order as
24. w Clean Fluid Illuminates when clean fluid in the machine is empty l Fill Additional fluid Illuminates according to the amount of extra fluid that will be added count lights See page 1 6 this section for more information J Stop Stops alarm if alarm is sounding Stops pump if alarm is not sounding K Empty Waste Empties used fluid from machine s waste tank Left View System Features and Functions A Adapter Tray B Serial plate C Disposal hose D Quick Coupler E Fill neck F Output return Hose G Drain hose check Valve Stores machine s service adapters Identifies the unit s model and specific manufacturer s production number Is inserted into the shop s fluid recycling container or into a suitable container for proper disposal of used transmission fluid Secures the unit s output return hose connection to the adapter connected to the vehicle s transmission s cooling system Access port to add new transmission fluid to unit s tank Connects to the transmission through it s cooling system Prevents excessive drainage from drain hose opens automatically When unit is in use 1 3 System Features and Functions Right View A Output Return Hose B Quick Coupler Connects to the transmission s cooling system Secures the unit s output return hose connection to the adapter connected to the vehicle s transmission s cooling system Battery Cables Positive red a
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