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D103-013 DF1 Router Technical Application Note

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1. DF1 Router Honeywell Serial Interface setup Technical Application Note A DF1R Document No D103 013 Document Revision 1 0 07 2015 CONTENTS N EE EE OE N tau 2 dd PurposeOf this D CuUMEN t ses EE Ee E 2 1 2 Adaitionallilormial Onse SR RR EE al Ee RE EI el GE GE N ele EE ERGE 2 1 5 UDO Sue ds E re ee we ee Ge ve ee ee Ge ee RE DE 2 2 AIEO DSS CHO HON RE EE cence EE GR AE EE oe GE Re EE EE ie 3 SA di EE EE RE EE E E E AAE E I EEE E EE 3 Suds Serial Cable WIFE ase in renina T AN RE OE OAEIAE EEA 4 SA DFL ROUTOF ED ser IE ENE ee eesti 4 BZ MADDIEE asses siese tenia oo se ol eo ee oe oe Ge Ee eke oe ge N Ee 4 3 2 2 EE ii RE RE EN 13 Pos di EE OE EE ED EE EE E 14 34 Honeywell etU es EE Re E Sams ncaa ee oe span ee Ee EE oe 14 N AE EE a rapresnewsa suet E A ET E 23 4 1 Serial Interface Array Tag CONSIGErations cccceeccssecccsececsecceeneeeeeceeeceeeneeneeetees 23 4 2 Example RSLogix and Slate code c cccccccsecccesccceseceeneceeeceeenceeeseeeecetencetsueeseeeetens 23 PROTO UNC AE EE RE EE EE EE 23 e aparian Preface 1 PREFACE 1 1 PURPOSE OF THIS DOCUMENT This document will assist the user to setup the Honeywell Serial Interface module to communicate with Logix PLC 5 SLC via the DF1 Router 1 2 ADDITIONAL INFORMATION The following resources contain additional information that can assist the user with the module installation and operation Resource Slate Installation DF1 Router
2. COUNTER DWORD 1 COUNTER DINT INT INT INT DataPack INT 400 er mans Logix Tag Read Complete FIGURE 12 TAG BROWSER TAG SELECTION The two figures below is an example of how DF1 messages are routed to the Logix tags using the Reactive Tag Map mode and size matches that of the DF1 File Number Failing to do this can result in i NOTE It is the user s responsibility to ensure that the Logix tag array datatype communication faults Document No D103 013 Revision 1 0 07 2015 Page 12 of 23 Setup Honeywell Serial Interface Read Write to File N11 DF1 message request for node 4 DF1 RS232 10 02 04 01 Logix Controller Mapping TargetName Logix Controller CIP Path NorthCPU 192 168 1 34 1 3 SouthCPU 192 168 1 8 1 0 Data File Logix Tag Mapping DF1Node DataFile Target Name Target Tag 7 Nt NorthcPU PowerStatus EtherNet IP 4 vi N7 SouthCPU v Utiliti gl Zi ws 192 168 18 192 168134 sy SouthCPU Crushing Controller in slot 0 Controller in slot 3 Tags Tags Utilitities INT 100 F PowerStatus INT 100 H Crushing REAL 10 FIGURE 13 REACTIVE TAG MODE CONFIGURATION IN SLATE 3 2 2 SERIAL PARAMETERS The serial parameters must be setup as shown in the figure below 5 DF1Router Configuration General Serial DF Transparent PCCC Reactive Tag Disabled Scheduled Ta
3. Access Help 21 Nov 83 11 40 50 AB_ARRAY1 B2 HPM OK 000 000 MEd BA MEd 000 MEd 000 2 000 12 000 SeA ee eee FIGURE 24 DATA POINT AB_ARRAY1 Document No D103 013 Page 22 of 23 Revision 1 0 07 2015 Notes 4 NOTES 4 1 SERIAL INTERFACE ARRAY TAG CONSIDERATIONS The Array Tag does not actually contain the data the data resides in the external ControlLogix processor or other PLC The SI actually writes to this external data and reads back the data This can be seen when a Numeric or flag is changed from Honeywell from a graphic like Figure 24 The data immediately changes within the external device written on exception Depending upon what AB DATA4 Scan Period is set to it may take some time to actually see the Honeywell information update It should also be noted that data must not be continually written to the Honeywell Array tag Any information written to the tag should be written only when it changes write on exception Within Honeywell even if the tag has not changed states it will continually be written to the state it is currently in even though it has not changed states If an Array Flag or Numeric is used within another tag such as a Logic Block each time that logic block executes the Flag or Numeric will be written The amount of data that can be written from a Serial Interface is approximately 10 writes second Note all Honeywell array tags configured to a Serial Interface contribute
4. User Manual DF1 Router Datasheet Example Code amp UDTs Ethernet wiring standard CIP Routing Map PLC SLC messages Link http www aparian com software slate http www aparian com products df1router www cisco com c en us td docs video cds cde cde205 220 420 installation uide cde205 220 420 hig Connectors html The CIP Networks Library Volume 1 Appendix C Data Management SLC to CompactLogix Migration Guide Chapter 3 Map PLC SLC Messages 1769 ap001_ en p pdf EtherNet IP Network Configuration Chapter 5 Mapping Tags enet um001_ en p pdf 1 3 SUPPORT Technical support will be provided via the Web in the form of user manuals FAQ datasheets etc to assist with installation operation and diagnostics For additional support the user can use either of the following Contact Us web link Support email www aparian com contact us Support aparian com Document No D103 013 Page 2 of 23 Revision 1 0 07 2015 Application Description 2 APPLICATION DESCRIPTION The Aparian DF1 Router can be used to enable the Honeywell TDC 3000 Serial Interface SI to exchange data with Logix SLC and PLC 5 controllers The below diagram is an example of a typical network setup Honeywell Serial Interface DF1 RS232 APARIAN DF1ROUTER FIGURE 1 EXAMPLE OF A TYPICAL NETWORK SETUP When setup correctly the Honeywell TDC 3000 will request data via the SI which will send a DF1 message request over RS
5. to the 10 writes second limit In the case of having an Array Flag or Numeric in a Logic Block it is possible to have the Logic Block configured to execute every second that is 4 writes of the 10 so extreme caution should be used when doing this 4 2 EXAMPLE RSLOGIX AND SLATE CODE To assist the user an example RSLogix 5000 project as well as an example Slate project has been placed on the Aparian website These two projects have been configured as a pair allowing the user to simply download both without additional work required REFERENCES Gibson D amp DeWitt K 2013 ControlLogix and 1770 KFC15 to Honeywell SI Serial Interface Connection and Testing Document No D103 013 Page 23 of 23 Revision 1 0 07 2015
6. 1 Logix Controller Mapping 10 02 07 01 DF1Node Address Logix Controller Path 192 168 1 8 1 0 192 168 1 8 Controller in slot 0 Controller in slot 3 FIGURE 7 EXAMPLE 2 TRANSPARENT ROUTING MAP NODE 7 3 2 1 2 REACTIVE TAG MODE The Reactive Tag routing mode allows mapping of virtual Data Files to Logix tags across multiple controllers This is similar to the Transparent PCCC mode except the mapping of data files to Logix tags is no longer managed in Logix but in the DF1 Router itself Thus the routing of the Node address to Logix controller as well as DF1 File Number to a Logix tag is managed by the DF1 Router where in transparent mode the DF1 File Number was routed to a tag by the Logix controller In the Reactive Tag mode the DF1 Router can operate completely independently from the Logix controller by directly reading and writing to Logix tags Document No D103 013 Page 8 of 23 Revision 1 0 07 2015 Setup S South Configuration i _ O x General Serial DF1 Transparent PCCC Disabled Reactive Tag Scheduled Tag Disabled Logix Controller Mapping max of 3 items Target Name Logix Controller Path Browse NorthCPU 192 168 134 1 3 be Logix Tag Mapping max of 20 items a Node Data File Target Name Target Tag Browse E E FIGURE 8 REACTIVE TAG MODE CONFIGURATION The Reactive Tag mode is configured in two ste
7. 232 to the DF1 Router The DF1 Router will then convert this message to the required format and relay it to the configured Logix SLC or PLC 5 controller 3 SETUP The following sections will describe the installation and configuration of all the required devices to assist the user with the initial setup Document No D103 013 Page 3 of 23 Revision 1 0 07 2015 Setup 3 1 SERIAL CABLE WIRING The serial cable pinout is shown in the figure below Honeywell FTA Pin Sig nal Aparian Serial Connector FIGURE 2 SERIAL CABLE PINOUT 3 2 DF1 ROUTER SETUP 3 2 1 MAPPING The DF1 Router must be setup in either Transparent PCCC mode or Reactive Tag mode In Transparent PCCC mode the Logix PLC mapping will be used to route the PLC 5 or PLC 2 emulated messages to Logix Tags In Reactive Tag mode the DF1 Router will map the PLC 5 or PLC 2 emulated messages directly to Logix Tags 3 2 1 1 TRANSPARENT PCCC MODE In transparent mode the DF1 Router will redirect a DF1 PCCC message to a Logix controller at a preconfigured path Therefore in this mode the module will rely on the Logix controller to map the DF1 request to the preconfigured Logix tag The transparent map configuration is a two step process First the DF1 Router must be configured to route specific DF1 addresses to a controller path The second step is to map the DF1 addresses to Logix tags using RSLogix 5000 To open the transparent map configuration
8. e following parameters must be configured IOPNUM Valid number are 1 40 This number represents which slot the SI module is placed within the Card Files Racks of Honeywell IOP s FTANUM Each SI module can have 2 FTA s connected to different systems For example FTA 1 can be an AB interface and FTA 2 can be a Modbus interface An illustration is shown in Figure 18 The connection identified as Unit O refers to FTA 1 and Unit 1 refers to FTA 2 DEVADDR This entry is the destination DF1 Node address which will be used by the DF1 Router to route the message The address is entered in Octal e g 13 whereas in the DF1Router mapping it must be configured in Decimal e g 11 SCANPRI This can be left at the default of Low AB DATA1 This is the Allen Bradley PLC family type and 5 should be entered In the ControlLogix configuration done above mapping was done to emulate the PLC 5 file structure Valid entries are 2 3 and 5 Each one of the entries represents the PLC 2 PLC 3 and PLC 5 respectively Document No D103 013 Page 16 of 23 Revision 1 0 07 2015 Setup AB DATA 2 This refers to the file type that was created in the mapping shown in Figure 1 This number is entered in decimal this parameter and the file number are both in Decimal and must match the file number done within the mapping AB DATA3 The Data type of the file being communicated The data types can be seen in Figure 18 and must be th
9. e same as the data type contained in the file configured in AB DATA2 The file type must also match what is configured in parameter EXTDATA ow 0 RE Bit Floating Point Numeric IEEE Single Precision ASCH String These Allen Bradley file types are read only and writes to these file types are ignored FIGURE 18 HONEYWELL DATA TYPES AB_DATA4 This is the frequency at which the Array tag within Honeywell is updated from the ControlLogix data file This can be set to 1 for a 1 second update The valid range is 0 256 seconds whereas 0 indicates as fast as possible Document No D103 013 Page 17 of 23 Revision 1 0 07 2015 Setup iii MatiweWindow gus23 File wiew Alarms Displays Control History Engineering Access Help Ready FIGURE 19 HONEYWELL PAGE 3 Document No D103 013 Page 18 of 23 Revision 1 0 07 2015 Model MU KFTAxx To IOP FTA Cable 50 meters 164 feet Maximum Length Model MU KLAMxx Part 51304465 Internal Cable Model MU KSXxx Part 51201426 External Cable or Setup Model MU TLAP02 Power Adapter Trim the shield short SN J Bi Serial Interface FTA Figure 2 1 Power Adapter to Serial Interface FTA Wiring FIGURE 20 SERIAL INTERFACE FTA CONNECTION Page 4 of the Array tag configuration is shown below in Figure 21 The only parameters that need to be entered are the Start Index a
10. g Disabled Protocol Ful Duplex v BAUD Rate 19200 Parity Even Error Detection BCC wo Embedded Responses Enabled Node Address P gt Retry Limit 3 g ACK Timeout 20 2 60 x50 ms Reply Msg Wait 5 260 x50 ms Enable Duplicate Detection FIGURE 14 DF 1 SERIAL SETTINGS FOR HONEYWELL SERIAL INTERFACE Document No D103 013 Revision 1 0 07 2015 Page 13 of 23 Setup Refer to the user manual for a detailed description of each parameter 3 3 LOGIX SETUP When the DF1 Router is setup in Transparent PCCC mode the user will need to map the PLCS messages to a Logix Tag using the Map PLC SLC Messages function When the DF1 Router is setup in Reactive Tag mode then no Logix configuration is required PLC2 5 SLC Mapping x PLC 5 SLC Mapping OK _ File Number Name S E PowerStatus Cancel di Help Crushing MET Utilities Delete Map PLC 2 Mapping Tag Name FIGURE 15 LoGIxX PLC SLC MAPPING 3 4 HONEYWELL SETUP This section will discuss in general terms the procedures for setting up the Honeywell system to accept the data from the ControlLogix For complete set up procedures please consult a Honeywell Technical Specialist All information communicated through the Serial Interface must be communicated through Array tags Figure 16 below is the first page of 5 in the configuration of a Honeywell Array tag The fi
11. ill allow the DF1 message initiator to effectively write to or read from a Logix tag using traditional File Numbers e g N7 F8 etc Document No D103 013 Page 10 of 23 Revision 1 0 07 2015 Setup inj xi General Serial DF1 Transparent PCCC Disabled Reactive Tag Scheduled Tag Disabled Logix Controller Mapping max of 3 items Target Name Logix Controller Path Browse NorthCPU 192 168 1 34 1 3 SouthCPU 192 168 1 8 1 0 r Logix Tag Mapping max of 20 items DF1 Node Data File Target Name Target Tag Browse s 4 H ont sl SouhCPU FIGURE 11 REACTIVE TAG MAPPING The module can emulate more than one destination DF1 Node Address and thus route multiple messages to different Logix controllers For this reason it is important to enter the correct associate DF1 Node address in each mapping record The next column is used to enter the DF1 data file It is important to enter only the file here e g N11 and not a data word address e g N11 0 The first element of the entered DF1 file e g N11 0 will then map to the first element of the Logix array and so on Below is an example of the target tag selection The Target Tag can be either entered manually or selected using the Tag Browser in Slate The Tag Browser requires the controller to be available on the network To browse to the tag click on the Browse button The Tag Bro
12. n DF1 Node Address This parameter is one of the destination addresses that the DF1 Router will accept Thus when the DF1 message initiator sends a message to a specific DF1 node address that has been configured in the module it will be accepted and routed to the paired Logix Controller Path This is the destination node address of the message and not the source address of the DF1 device Logix Controller Path The CIP path to the end device e g Logix controller Refer to the additional information section in this document for references to details routed CIP path information For example If the controller slot O is in a chassis with a Ethernet bridge IP address 192 168 1 20 connected to the local network the user would follow the format Ethernet bridge IP address chassis backplane port module slot etc 192 168 1 20 1 0 TABLE 1 TRANSPARENT MAP PARAMETERS Below are two examples of how DF1 messages are routed to the Logix controller Honeywell Serial Interface DF1 RS232 DF1 message request for node 4 DF1 Logix Controller Mapping 10 02 04 01 _ DF1 Node Address Logix Controller Path EF 7 192 16813413 14 192 168 1 101 1 0 b Controller in slot 0 Controller in slot 3 FIGURE 6 EXAMPLE 1 TRANSPARENT ROUTING MAP NODE 4 Document No D103 013 Page 7 of 23 Revision 1 0 07 2015 Setup Honeywell Serial Interface DF1 RS232 DF1 message reguest for node 7 DF
13. nd the number of Flags or Numerics depending upon what the Array tag is configured for The start index is typically O but could be any number The Flags or Numerics in Honeywell are offset from the Bits and Words in the ControlLogix array The Flags and Numerics in Honeywell are offset by 1 from the ControlLogix Bits and Words Document No D103 013 Revision 1 0 07 2015 Page 19 of 23 Setup it Mative Window gus23 File view Alarms Displays Control History Engineering Access Help 21 Nov 03 AB_LARRAYL 1 888 1 888 1 D eae OPERATOR BUPERWIS FHGIWNEER PROGRAM FIGURE 21 HONEYWELL PAGE 4 Page 5 of the Array tag configuration is shown below in Figure 22 None of these parameters are required to be entered Document No D103 013 Page 20 of 23 Revision 1 0 07 2015 Setup i NativeWindow gusz3 File wiew Alarms Displays Control History Engineering Access Help FIGURE 22 HONEYWELL PAGE 5 Figure 23 and 24 show the actual point detail of the data point AB Arrayl that one would see when the tag is operating in the system Document No D103 013 Page 21 of 23 Revision 1 0 07 2015 Setup 10 x Fie view Alarms Displays Control History Engineering Access Help ef ROW 83 11333 add AB_ARRAY1 NONE OPERATOR 1 808000 NUMERICS P 0000A 1 80000 La 00000 LOUY FIGURE 23 DATA POINTAB ARRAYI1 10 x File View Alarms Displays Control History Engineering
14. or all EtherNet IP devices If the Ethernet IP module is a bridge module it can be expanded by right clicking on the module and selecting the Scan option Document No D103 013 Page 5 of 23 Revision 1 0 07 2015 Setup 192 168 1 223 DF1 Router 192 168141 DF1 Router mmg oe a ER Add Child Node Properties Port Configuration FIGURE 4 SCANNING NODE IN THE TARGET BROWSER 5 Target Browser 192 168 1 223 DF1 Router 192 168 1 41 DF1 Router 192 168 1 101 1756 EN2TR B 00 1756 L62 B LOGIX5562 i 01 1756 EN2TR B 02 1756 IB16I A DCIN ISOL 03 1756 CNB E 11 003 i 01 1756 CNB E 11 003 02 1756 CNB E 11 003 19216814 1756 EN2TR B FIGURE 5 TARGET BROWSER SELECTION The required Logix controller can then be chosen by selecting it and clicking the Ok button or by double clicking on the controller module A maximum number of 20 controller mapping entries can be added The DF1 message initiator e g DCS gateway will send a read or write request to a specific DF1 address on RS232 The user must configure the DF1 Router to route the message destined for a specific DF1 address to a Logix controller This will allow the correct Logix controller to map the request to the Logix PLC SLC mapped tag For each route map the user must enter two parameters as described in the table below Document No D103 013 Page 6 of 23 Revision 1 0 07 2015 Setup Parameter Descriptio
15. ps First the user must create a Target Name CIP path to the destination Logix controller which will be used to link the DF1 File Number to the destination Logix tag The Logix controller paths can either be entered manually or the user can browse to them by clicking the Browse button The Target Browser will open and automatically scan for all available EtherNet IP devices If the Ethernet IP module is a bridge module it can be expanded by right clicking on the module and selecting the Scan option 192 168 1 223 DF1 Router 192 168 1 41 DF1 Router Select mig i a ER Add Child Node Properties Port Configuration FIGURE 9 SCANNING NODE IN THE TARGET BROWSER Document No D103 013 Page 9 of 23 Revision 1 0 07 2015 Setup 5 Target Browser 192 168 1 223 DF1 Router 192 168 1 41 DF1 Router 192 168 1 101 1756 EN2TR B H 00 1756 L62 B LOGIX5562 H 01 1756 EN2TR B i 02 1756 IB16I A DCIN ISOL i 03 1756 CNB E 11 003 i 01 1756 CNB E 11 003 i 02 1756 CNB E 11 003 192 168 1 4 1756 EN2TR B FIGURE 10 TARGET BROWSER SELECTION The required Logix controller can then be chosen by selecting it and clicking the Ok button or by double clicking on the controller module A maximum number of 8 controller mapping entries can be added The second part of the Reactive Tag mode is to configure the link between a DF1 node and File Number combination to a Logix tag This w
16. rst page of this configuration is information that is specific to the Honeywell system The user must know a valid Honeywell Unit a Network number NTWKNUM and a Node number NODENUM The Network and Node number refers to where the actual Honeywell serial interface module resides and it must match the actual hardware configuration or errors will occur and the tag will not be valid Document No D103 013 Page 14 of 23 Revision 1 0 07 2015 Setup MT ES EE gus23 E m x File View Alarms Displays Control History Engineering Access Help Say eelorl eo FIGURE 16 HONEYWELL PAGE 1 Page 2 of the Array tag configuration is shown below in Figure 17 The only parameters that must be configured on this page are the Slot Number SLOTNUM and the External Data EXTDATA type Within the Honeywell system configuration there are a limited number of Array tags that can be configured The user must enter a slot number that is unused in this field The External Data type refers to the type of data being communicated through this Array tag This data type must match the data type configured in AB DATA3 on page 3 of the configuration Document No D103 013 Page 15 of 23 Revision 1 0 07 2015 Setup fNativeWindow gus23 E Oj x File View Alarms Displays Control History Engineering Access Help Sao si Pale ens FO MEEN FIGURE 17 HONEYWELL PAGE 2 Page 3 of the Array tag configuration is shown below in Figure 18 Th
17. window by double clicking on the module in the tree or right clicking the module and selecting Configuration Once in the configuration Document No D103 013 Page 4 of 23 Revision 1 0 07 2015 Setup window select the third tab at the top Transparent PCCC The transparent PCCC map configuration is shown in the figure below S DF1Router Configuration al General Serial DF1 Transparent PCCC Reactive Tag Disabled Scheduled Tag Disabled DF1 Logix Controller Mapping max of 20 items Connection Class3 v l DF1 Node Address Logix Controller Path Browse 192 168 1 8 1 0 192 168 1 34 1 3 192 168 1 101 1 0 4 7 14 EN Ec Ea KE Ok Apply Cancel FIGURE 3 TRANSPARENT MAP CONFIGURATION The module can emulate more than one destination DF1 Node Address and thus route multiple messages to different Logix controllers For this reason it is important to enter the correct associate DF1 Node address in each mapping record When using PCCC messaging the connection class can be configured by selecting either Class 3 or Unconnected UCMM messaging This is done by selecting from the Connection drop down box in the Transparent PCCC tab The Logix controller paths can either be entered manually or the user can browse to them by clicking the Browse button The Target Browser requires the controller to be available on the network The Target Browser will open and automatically scan f
18. wser will open and scan all the tags inside that controller If the controller has been recently scanned in this Slate session then a cached version of the tags will be displayed A rescan of the tags can be triggered by selecting the Refresh button in the Tag Browser s toolbar All the non array tags will be disabled guiding the user to select a suitable tag destination Logix tag be a SINT array rather than a Boolean array Using the latter may result in unexpected results due to the packing format of Logix Boolean arrays NOTE When mapping PLC5 Boolean files e g B3 it is recommended that the Document No D103 013 Page 11 of 23 Revision 1 0 07 2015 Setup lolx HARE Crushing Demineralization Demineralization ClearCounters Demineralization DataMismatchCtr Demineralization East_Data Demineralization Enable Demineralization FileCompare Demineralization Immediate Demineralization Immediatel atch Demineralization InitializeMessages Demineralization InterStateT imer Demineralization ManualTrigger H Demineralization MessageDoneCtr oa Demineralization MessageEnable H Demineralization MessageErrorCtr Demineralization MessageTimeOQut Demineralization State Demineralization StateMax Demineralization StatePrevious t Demineralization West Data re Int Array 10 ts sa Ok Data Type REAL 10 CommunicationData BOOL COUNTER DataPack BOOL FileCompare400 BOOL BOOL BOOL TIMER DWORD 1

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