InfraStruXure Type B
Contents
1. Local country specific centers go to www apc com support contact for contact information Contact the APC representative or other distributor from whom you purchased your APC product for information on how to obtain local customer support Entire contents copyright 2003 American Power Conversion All rights reserved Reproduction in whole or in part without permission is prohibited APC the APC logo NetShelter Symmetra and InfraStruXure are trademarks of American Power Conversion Corporation and may be registered in some jurisdictions All other trademarks product names and corporate names are the property of their respective owners and are used for informational purposes only 990 1467 05 20032. 2 Find the numbers that indicate the enclosure to which each power cable will supply power These numbers appear on the roof of the PDU where the power cables exit and they also appear on the ends of each power cable 38 80kW InfrastruXure Type B Installation Procedures Route and Attach Overhead Wiring The enclosures are not numbered Consult your APC InfraStruXure Configuration Buildout Tool to determine the enclosure associated with each Note Power cable 3 Beginning with the power cables for the enclosures farthest from the PDU run each power cable within the Shielding Trough along the row and if necessary across one or more Cable Ladders to the enclosure to which it will provide power Q Ensure that the L21 20 twist lock connector at the end of each power cable always lies on top of any longer power cables in the Shielding Trough Note 4 Connect the appropriate power cable to APC power management equipment in the enclosure in one of the four following ways For single feed devices without redundancy attach a power cable directly to a Rack PDU installed in a NetShelter VX Enclosure ooopopop0p00pppop Jooonoo For dual feed devices within a redundant system attach a power cable from each PDU into two different Rack PDUs in the NetShelter VX Enclosure 00000000000000000 Jo0000 o000000000000000d Jooooo 80kW InfrastruXure Type B 39 Installation Procedures Rou
3. www apc com InfraStruXure Type B 80 kW UPS Distribution to Rack Power Distribution in Rack Installation and Start up Manual 208 480 600V Contents no a AA AA AA AA OVETVIEW wu ia ied aie ee ea L Safety symbols used in this guide saa ccc e ene ene 1 Waming5 Xa vai ia er en ae he ea eek ee Installation Maintenance 0 000 eee ee 2 Maintenance performed while the PDU is receiving input power 0 cence ee 2 Total Power Offset ices KON a eke eae Oe a at ON wD 3 DANGER Risk of Electric Shock 2 0000 e ee eeueeeeaee 3 Emergency Power Off EPO 0000 eee eee nneeanes 3 EM itis oe ete cea tee AN ee 4 Site PLANNING ossidi a aa Weight and Dimensions 2 2 aasa D PDU with System BypasS 2 200 c eee eee 5 Symmetra PX UPS cee anakan 5 Battery Enclosure ccc eee es 6 NetShelter VX Enclosure cece eee e eee eee 6 Space ConsiderationS 000 cece eee eee 2 Weight Considerations 0 0 cee eee B Heat Output Xa agar eae erties eee Rh GO Electrical Requirements and Specifications 10 Procedures requiring a licensed electrician 00005 10 Upstream breaker sizing requirements 10 Basic Installation Procedure 0000 cena enna naaeae LL Tools Required AA hia ee ae MEERA Sad dha Le 80kW InfrastruXure Type B i Installation Procedures a LS Level the PDU UPS RDP NetShelter and Battery Enclosures 15 Exchange Side Pa
4. 122 mm 81 5 in 2070 mm Shielding Trough Dp a 72in t 183 mm 35 T sf 597 mm Sin 1071 9 mm 6 80kW InfrastruXure Type B Space Considerations Study the figures below to determine your space requirements for installing the PDU with System Bypass Symmetra PX UPS and Battery Enclosure Consult your local codes and the NEC for additional requirements gt 101 in 236 cm Ceiling Clearance Minimum Rear 208 V 36 in 91 cm 480 V 42 in 107 cm Minimum Front Clearance 208 V 36 in 91 cm 480 V 42 in 107 cm 80kW InfrastruXure Type B Weight Considerations Ensure that the floor and subfloor can support the total weight of the configuration when concentrated on the leveling feet If you are placing equipment on a raised floor consult the flooring manufacturer for loading requirements before installing equipment Component Maximum Weight PDU with System Bypass Symmetra PX UPS Battery Enclosure NetShelter VX Enclosure empty 21001b 953kg 17001b 775kg 21521b 976kg 3631b 165 kg 80kW InfrastruXure Type B Heat Output Consider the heat dissipation ratings of equipment to determine cooling requirements Additional cooling equipment may be required Heat output of the PDU with System Bypass and Symmetra PX UPS is shown below Component BTU hr PDU with System Bypass 208V 9 290 480V 9 234 600V 6 850 Symmetra PX UPS 23 222 Q Th
5. 9 10 11 12 13 14 Perecer erren 1 12 3 4 5 6 7 8 9 10 1112 MAINTENANCE BYPASS PCB 80kW InfrastruXure Type B 23 Connect DC Power Wiring Only qualified personnel trained by APC may connect the Battery Enclosure to the Symmetra PX UPS or to another Battery Enclosure Electrical Hazard Power and ground wires provided are for internal side panel wiring only These wires are not for use in external conduits Warning Wires provided are 1 0 AWG 75 C 167 F rated copper wires Cable lug type is YA25L2TC38 The recommended crimping tools are FCI MD7 34R Die is W25VT Note 24 80kW InfrastruXure Type B Installation Procedures Connect DC Power Wiring Cascade Battery Enclosures If you have multiple Battery Enclosures as part of your InfraStruXure system you can cascade Battery Enclosures to form a daisy chain to a Symmetra PX UPS Starting with the Battery Enclosure furthest away from the UPS 1 Route DC output cables and the ground cable coiled on the floor of the enclosure from one Battery Enclosure to the next Battery Enclosure through the adjacent holes in the side panels of the enclosures 2 Connect the DC output cables from one Battery Enclosure to the DC Input Breaker of the next Battery Enclosure to CT to CT to 3 Connect the ground wire from one Battery Enclosure to the grounding stud on t
6. for each row of your system wider for rows carrying many data cables narrower for rows carrying fewer As the back wall use a Shielding Partition that contains an opening for routing data cables As the front wall use solid Shielding Partitions to hide data cables for a clean appearance 80kW InfrastruXure Type B Installation Procedures Install Shielding Troughs and Shielding Partitions Install Shielding Troughs Use the procedure in this section for both the PDU and NetShelter Shielding Troughs Make sure you install the PDU Shielding Trough on the PDU with System Bypass NetShelter Shielding Trough Q When installing NetShelter Shielding Troughs be sure that the opening for routing data cables is facing the front of the enclosure Note Install Shielding Troughs along the back edge on the roof of each row of enclosures To install 1 Insert the rear set of fastening tabs into the square holes along the back of the roof 2 Squeeze the sides of the Shielding Trough towards each other at the bottom to insert the front fastening tabs 80kW InfrastruXure Type B 31 Installation Procedures Install Shielding Troughs and Shielding Partitions PDU Wide Shielding Trough When installing a PDU Shielding Trough drape the power cables whips over the UPS as shown After you have finished installating the Shielding Troughs in the row route Note the power cables using the Shielding Troughs 1 Squeeze the tw
7. manuals included with your Rack ATS Rack PDU or SA other InfraStruXure rack mount device See also 13 Route and attach power cables to RDPs and to each Rack ATS and or Rack PDUs See page 37 for detailed instructions See page 42 for detailed instructions 15 Start the system Only qualified APC trained personnel may perform a system start up See page 43 for detailed instructions 16 Configure the InfraStruXure Manager sA For instructions see the manual included with your InfraStruXure Manager See also 12 80kW InfrastruXure Type B Tools Required The following list of tools is required to perform the procedures in this manual Additional tools may be required for components not covered in this manual Tool Supplied 13 mm socket wrench No 17 mm socket wrench No T 20 screwdriver No Standard screwdriver No Level No Open ended wrench 14 mm for Yas adjusting the leveling feet Step ladder No Crimper No 80kW InfrastruXure Type B 13 Installation Procedures Level the PDU UPS RDP NetShelter and Battery Enclosures Leveling feet are attached under the enclosure at each corner The leveling feet can help provide a stable base if the selected floor space is uneven but they are not intended to compensate for a badly sloped surface To level the enclosure 1 Fit the 14 millimeter end of the open ended wrench included to the hex head just above the round pad on the bottom of
8. on your APC InfraStruXure devices The following devices need to be connected Automatic Transfer Switch Symmetra PX UPS Rack PDU Environmental Monitoring Unit PDU monitoring unit Route network cables to the InfraStruXure Manager Hub or Switch Overhead routing 1 Install Shielding Partitions and Cable Ladders See Cable Troughs Partitions and Ladders on page 30 2 Run the Cat 5 network cables provided from each APC device to the InfraStruXure Manager Hub a Start with the device farthest from the enclosure housing the InfraStruXure Manager and Hub or Switch and use the longest supplied Cat 5 cable b Bundle cables together and run the bundles in the data cable troughs along rows and across Cable Ladders if necessary 3 Connect each APC device s network cable to any available station port in the InfraStruXure Manager Hub or Switch Station ports are those with an x after the number e g 2x 42 80kW InfrastruXure Type B Start Up Procedure Safety Warnings This section provides instructions on how to perform a system start up Do not skip any steps in this procedure Only qualified APC trained personnel may perform a system start up Electrical Hazard A Do not install any batteries into the Battery Enclosure or power modules into the Symmetra PX UPS until instructed to do so Warning 80kW InfrastruXure Type B 43 Ensure that All Power is Off 1 Set the UPS System Enable
9. switch to OFF 3 Set the Main Input A and Bypass Input B switches and the Cross Tie Input X breaker if applicable on the PDU to the OFF position 44 80kW InfrastruXure Type B Start Up Procedure Ensure that All Power is Off 4 Open turn OFF the Q1 Q2 and Q3 breakers on the PDU 5 Set the upstream utility disconnect to OFF 80kW InfrastruXure Type B 45 Apply Power to the System lt gt R 2 Ensure A B C clockwise phase rotation at the top of the Main Input A switch on the PDU 1 Set the upstream utility breaker to ON using a phase rotation meter 3 Set the Main Input A switch on the PDU to ON A it CA 4 Verify A B C clockwise phase rotation at the top of the primary winding of the transformer using a phase rotation meter 5 Verify that the proper voltage is present on the secondary winding of the transformer 208 V metered phase to phase using a true RMS voltmeter 6 Install at least one battery module four battery units in the Battery Enclosure Install battery modules starting in the lowest available shelf Position the battery unit between the grooves and push it completely into the enclosure 46 80kW InfrastruXure Type B Start Up Procedure Apply Power to the System The DC bus in the Battery Enclosure is energized when battery modules are Aa installed even when the DC Disconnect breaker is open i
10. the leveling foot Turn the wrench clockwise to extend the leveling foot until it makes firm contact with the floor 2 Repeat step 1 for each of the remaining leveling feet 3 Use a level to determine which feet need further adjustment to level the enclosure Adjust as necessary 80kW InfrastruXure Type B 15 Exchange Side Panels Before installing the PDU with System Bypass Symmetra PX UPS and Battery Enclosure you will need to exchange side panels so that the adjacent panels will have matching holes for joining the enclosures together and for routing input and output wiring between them The following side panels will need to be exchanged e Adjacent side panels of a PDU and UPS e Adjacent side panels of an Battery Enclosure and a UPS e Adjacent side panels of two Battery Enclosures To exchange side panels follow the instructions below 1 Detach the ground wires from the side panels that you will be exchanging 16 80kW InfrastruXure Type B Installation Procedures Exchange Side Panels 2 Remove the solid side panels from the sides of the UPS that will be adjacent to the PDU and the Battery Enclosure in your planned configuration 3 Remove the side panels from the sides of the PDU and Battery Enclosure that will not be adjacent to the UPS PDU orBattery Enclosure 4 Remove the rear hole covers
11. 0kW InfrastruXure Type B Connect AC Power and Control Wiring Before you connect AC power and control wiring connect utility power to the PDU For instructions on how to connect utility power see the utility connection sheet included Note With the PDU documentation Only qualified personnel trained by APC may connect the AC power and control Electrical POS Hazard Attach AC power and control wiring to the UPS The power wires are coiled in the bottom of the PDU The PDU has five input wires and four output wires and if you ordered the optional bypass feed you will also have four wires for bypass connections Each set of wires is labeled and color coded The control wires for the UPS Maintenance Bypass control board and the UPS EPO control board are also coiled in the bottom of the PDU The diagram below provides an overview of the connections that you will make between the PDU and the UPS eee a Main Bypass _ EPO PDU UPS 80kW InfrastruXure Type B 21 Installation Procedures Connect AC Power and Control Wiring To make the connections you will need to remove the back lower panel of the UPS and the back panel of the PDU Use the opening in the side panels of the enclosures to run the wires Connect AC power wiring 1 If applicable attach t
12. ED above the Q2 breaker illuminates indicating that it is safe to operate the Q2 breaker Note 4 Open turn OFF the Q2 breaker on the PDU with System Bypass The UPS will display a Forced Bypass message on the display interface and the Fault LED will be red 54 80kW InfrastruXure Type B Start Up Procedure Verify Proper Phasing Return from maintenance bypass operation 1 Command the UPS into static bypass operation through the UPS display interface a Press the Esc key at to open the top level Top Level Menu menu mp Control Logging b Select Control on the top level menu and Status Display Setup Diags press the ENTER key Accessories Help Control Menu gt UPS Into Bypass Do Self Test c Select UPS Into Bypass on the Control Simulate Power Fail Graceful Reboot menu and press the ENTER key Graceful Turn Off Start Runtime Cal Turn Load On Confirmation Screen d On the next screen select Yes UPS into Confirm gt Yes UPS into Bypass Bypass and press the ENTER key No abe The H2 LED above the Q2 breaker illuminates indicating that it is safe to operate the Q2 breaker Note 80kW InfrastruXure Type B 55 Start Up Procedure Verify Proper Phasing 2 Close turn ON the Q2 breaker on the PDU with System Bypass UPS Q The H3 LED above the Q3 breaker illuminates indicating that it is safe to operate the Q3 brea
13. Read the label next to the terminal block to determine which terminals to use The default setting on the EPO interface is for a normally open switch Note 2 If you are attaching a normally closed switch change the EPO DIP switch default setting from a normally open to a normally closed setting 3 Ensure that the TEST ARM rocker switch is in the ARM position on the monitoring unit 28 80kW InfrastruXure Type B Installation Procedures Connect an Emergency Power Off Switch Safety warnings Hazardous voltage from the branch circuit must be isolated from the 24 VAC 24 VDC and contact closure 24 VAC and 24 VDC are considered Class 2 circuits as defined in Article 725 of the National Electrical Code NFPA 70 and Section 16 of the Canadian Electrical Code C22 1 A Class 2 circuit is a source having limited voltage and energy capacity as follows a If an Inherently Limited Power Source voltage and energy are limited to lt 30VAC lt 60 VDC 8A b If Not an Inherently Limited Power Source voltage and energy are limited to lt 30 VAC lt 60 VDC 250VA and the current is limited to 1000 Vmax The fuse is limited to 5A if lt 20 VAC or 20 VDC or 100 Vmax if lt 30 VAC or 60 VDC If you choose to use a 24 VAC 24 VDC or contact closure connection to the EPO use one of the following UL Listed wire types e CL2 Class 2 cable for general purpose use or e CL2P Plenum cable for use in ducts plenums and other space used f
14. an emergency 4 Wear protective eye gear rubber insulated gloves and rubber insulated boots 5 Use double insulated tools 6 Always follow local and site regulations when working on the PDU 2 80kW InfrastruXure Type B Safety Warnings Total Power Off 1 Set the Symmetra PX UPS System Enable switch to Off Set the DC Disconnect breaker of each Battery Enclosure to Off Set the PDU Main Input A switch to Off If applicable set the PDU Q10 Bypass Input B switch to Off Set the upstream utility circuit breaker to Off Nn A U N Disconnect the batteries in the Battery Enclosure by pulling them out approximately 25 mm from their normal position DANGER Risk of Electric Shock Hazardous live parts may exist inside the PDU because of the Symmetra PX UPS inverter even when the AC power is disconnected Test any electrical parts before Electrical touching them Emergency Power Off EPO Hazardous voltage from the branch circuit must be isolated from the 24 VAC 24 VDC and contact closure 24 VAC and 24 VDC are considered Class 2 circuits as defined in Article 725 of the National Electrical Code NFPA 70 and Section 16 of the Canadian Electrical Code C22 1 A Class 2 circuit is a source having limited voltage and energy capacity as follows a If an Inherently Limited Power Source voltage and energy are limited to lt 30VAC lt 60 VDC 8A b If Not an Inherently Limited Power Source voltage and en
15. bear sole responsibility for correcting such interference This Class A digital apparatus complies with Canadian ICES 003 Cet appareil numerique de le class A est conforme a la norme NMB 003 du Canada Site Planning 80kW InfrastruXure Type B Site Planning Weight and Dimensions PDU with System Bypass PDU with System Bypass Full Capacity 2100 Ib 953 kg Shielding Partitions J with trough os 4 72 in 88 78 in 749 3 mm 120 mm 2255 mm without trough 81 5 in 2070 mm E n 345 in 749 3 mm 876 3 mm Symmetra PX UPS Symmetra PX UPS Empty 600 Ib 265 kg 23 5 in 597 mm Ma Wide PDU Shielding Trough ssa 29 5in 7 7 28 in 185 mm 749 3 mm Symmetra PX UPS Full Capacity 1700 Ib 775 kg n pe gi n hee 81 5 in 1 2070 mm O aari A Power M odule 876 3 mm 60 Ib 26 kg Bag bj 130 mm lt N 19in 28in 480 mm 720 mm 80kW InfrastruXure Type Site Planning Weight and Dimensions Battery Enclosure XR Battery Enclosure XR Battery Enclosure Empty 552 Ib 250 kg Full Capacity 2152 Ib 976 kg 81 5 in 2070 mm lt 34 5 in 876 3 mm Battery Module 4 x 50 lb 4 x 23 kg 5 2 in 130 mm NetShelter VX Enclosure NetShelter VX base enclosure 2 2 597 mm Shielding Partitions Be 18RD 597 mm
16. between rows The Cable Ladders are 9feet and 8inches long You can adjust the length of the Cable Ladders in the following ways e Cut the ends with a hacksaw to shorten them e Insert the connectors only partially into the side rails to extend them Do not change the spacing between rows or the length and position of the Cable Ladders from the layout you planned with your APC representative when you placed Note JOW order For overhead wiring each PDU power cable is provided at a pre determined length Changes to the physical configuration of your system could cause some PDU power cables to be too short or too long Install Cable Ladders across rows To install the Cable Ladders for typical configurations 34 80kW InfrastruXure Type B Installation Procedures Install Cable Ladders 1 On each side rail of the Cable Ladders insert a ladder bracket 2 Attach the Cable Ladders to the Shielding Troughs or Shielding Partitions according to whether your enclosures are facing front to front or back to back For example Enclosures that face front to front Attach a wide Cable Ladder to the slots in the top of the Shielding Trough The Cable Ladder runs above the Shielding Partition and carries power cables between rows Attach a narrow Cable Ladder between the Shielding Partitions that have openings for routing data cables into th
17. d Attach Overhead Wiring 38 Route and attach RDP power cables 225a na a 38 Route and attach power cables to equipment racks 38 ii 80kW InfrastruXure Type B Route Data Cables to the InfraStruXure Manager Hub or Switch 42 Connect network cables to components 00000s 42 Route network cables to the InfraStruXure Manager Hub or Switch 2 0 00 cece eee ee 42 Start Up Procedure a aNG N43 Safety WarningS aa vat ita tao baie Ha anew 43 Ensure that All Power is Off 1 0 0 0 eee eee 44 Apply Power to the System 0 000 e cece eee 46 Start the UPS Using the Display Interface 49 Continue Start up at the PDU 0 ccc cee es 51 Verify Proper Phasing 2 0 0 cece eee 53 Place the UPS into bypass operation 0 000 cee enue 53 Return from maintenance bypass operation 55 Power the PDU Distribution Breakers 00000eeeaee 57 80kW InfrastruXure Type B iii Overview Safety symbols used in this guide Electrical Hazard gt Warning Note gt See also Indicates a hazard which if not avoided could result in injury or death Indicates a hazard which if not avoided could result in damage to a product or other property Indicates important information Indicates a heavy load that should not be lifted without assistance Indicates that more information is available on the same subject in a different
18. e data cable trough 80kW InfrastruXure Type B 35 Installation Procedures Install Cable Ladders Enclosures that face back to back Attach a wide Cable Ladder to the slots in the top of the Shielding Trough to route power cables into the Shielding Troughs Attach a narrow Cable Ladder to the slots in the middle of a Shielding Trough to route data cables under the Shielding Trough and into the data cable trough 36 80kW InfrastruXure Type B Install InfraStruXure Rack mount Devices Install the Rack Automatic Transfer Switches ATS Install a Rack ATS in the top of each enclosure for overhead wiring and in the bottom of each enclosure for wiring under the floor SA See the installation instructions in the manual included with your Rack ATS See also Install the Rack Power Distribution Units PDU Install Rack PDUs in the rear of the NetShelter VX enclosure in the channel directly behind the rear vertical mounting rails For overhead wiring make sure that the power cord is pointing toward the roof of the enclosure For under the floor wiring make sure that the power cord is pointing toward the floor SA See the installation instructions in the manual included with your Rack PDU See also Install the InfraStruXure Manager and Hub or Switch Install the InfraStruXure Manager in the enclosure closest to the PDU with S
19. e heat output is higher while batteries are charging Under normal operating conditions battery recharging periods are infrequent Note 80kW InfrastruXure Type B Electrical Requirements and Specifications Procedures requiring a licensed electrician A licensed electrician must connect utility power Procedures requiring a licensed electrician include Electrical e connection of utility conductors e installation of a 360 150 or 125 amp circuit breaker e connection to the main input switch e connection to a branch circuit To connect utility power see the utility connection instructions included with your SA PDU documentation See also Upstream breaker sizing requirements When you connect the PDU with System Bypass to utility you must install a circuit breaker to protect the PDU with System Bypass from short circuit current Input Voltage Circuit Breaker Sizing 208V 360A 480V 150A 600V 125A 10 80kW InfrastruXure Type B Basic Installation Procedure This section provides the basic steps that you need to perform when installing InfraStruXure Type B power and rack components Follow the references provided with each step for detailed instructions A Do not begin installing your InfraStruXure system without an APC Field Service Engineer present Warning 1 Unpack the components according to the unpacking instructions included on the outside of the packaging or in the component s manual Q Be sure
20. en the top level Top Level Menu menu gt Control Logging Status Display Setup Diags Accessories Help b Select Control and press the ENTER key c Select Turn Load On Off from the Control Menu Control menu and press the ENTER key UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal gt Turn Load On d On the next screen select Yes UPS Load Confirmation Screen ON and press the ENTER key Ona mp Yes UPS Load ON No Abort The interface will display the following screen UPS has been commanded to turn load power on The interface will display the following fault message e Select Start up on Batt and press the Low No AC input gt Start up on Batt Start Now ENTER key The interface will display the following screen UPS has been commanded to turn load power on 80kW InfrastruXure Type B 49 Start Up Procedure Start the UPS Using the Display Interface 50 The UPS interface displays the following fault screen f Press any key Bypass not available Input Freq Volt out of range Press any key The UPS interface displays the following fault screen g Press the Esc key End of Fault List Press Esc to exit or other keys to view list again The LOAD ON LED illuminat
21. ergy are limited to lt 30 VAC lt 60 VDC 250 VA and the current is limited to 1000 Vmax The fuse is limited to 5A if lt 20 VAC or 20 VDC or 100 Vmax if lt 30 VAC or 60 VDC If you choose to use a 24 VAC 24 VDC or contact closure connection to the EPO use one of the following UL Listed wire types e CL2 Class 2 cable for general purpose use or e CL2P Plenum cable for use in ducts plenums and other space used for environmental air or e CL2R Riser cable for use in a vertical run shaft from floor to floor or e CL2X Limited Use cable for use in dwellings and for use in raceway e For installation in Canada the cable should be CSA Certified type ELC extra low voltage control cable If you do not use a CL2 cable route the EPO wiring in conduit that does not contain any hazardous branch circuit wiring 80kW InfrastruXure Type B 3 Safety Warnings EMI This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with this user manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference The user will
22. es and the interface displays the following screen UPS load is on Press any key 80kW InfrastruXure Type B Continue Start up at the PDU 1 Close turn ON the Q1 breaker on the PDU with System Bypass to apply power to the UPS 2 Ensure A B C clockwise rotation at the UPS input bus bars using a phase rotation meter 3 Verify proper voltage is present at the UPS input bus bars 208 V metered phase to phase using a True RMS voltimeter 4 Ensure A B C clockwise rotation at the PDU Bypass terminal block using a phase rotation meter 5 Verify proper voltage is present at the PDU Bypass terminal block 208 V metered phase to phase using a True RMS voltimeter A The voltage for the bypass feed can only be 208 V phase to phase Warning 80kW InfrastruXure Type B 51 Start Up Procedure Continue Start up at the PDU 6 Set the PDU Bypass Input B switch to ON A 7 Ensure A B C clockwise rotation at the UPS Bypass bus bars using a phase rotation meter 8 Verify proper voltage is present at the UPS Bypass bus bars 208 V metered phase to phase using a True RMS voltimeter 9 Close turn ON the Q2 breaker on the PDU 52 80kW InfrastruXure Type B Verify Proper Phasing Place the UPS into bypass operation 1 Command the UPS into static bypass operation through the UPS display interface a Press the Esc key at to open the top level menu b Select Contro
23. from the panels that you removed in step 3 Connect Battery Enclosure Communication Cables 5 Route the communication cable through the hole between the UPS and the Battery Enclosure Route the cable from the side of the UPS to which it is attached around the back of the UPS through the hole on the other side of the UPS and to the front of the Battery Enclosure 6 Connect the cable to Port 1 on the first adjacent Battery Enclosure s XR Communication Card 7 Connect Port 2 on the first Battery Enclosure to Port 1 on the next Battery Enclosure Route the cable the same as described in step 5 Continue until all XR Communication Cards are connected 8 Locate the XR Communication Card terminator and insert it into the open port of the last Battery Enclosure in your configuration XR Battery Enclosure 2 XR Communications Card XR Battery Enclosure 1 The terminator is in Port 1 of the UPS XR Communication Card and Q To in Port 2 of the Battery Enclosure XR Communication Card Note 9 Install on the UPS the side panels that you removed from the PDU and the Battery Enclosure in step 3 10 Install on the PDU and the Battery Enclosure the solid side panel that you removed from the UPS in step 2 80kW InfrastruXure Type B 17 Attach the PDU UPS and Battery Enclosure 1 Move the PDU Symmetra PX UPS and Battery Enclos
24. he bypass wires L1 L2 L3 N to the four UPS bypass bus bars with corresponding colors and labels This connection is made only when the PDU has a Bypass Input Switch 2 Attach the input wires L1 L2 L3 N to the four UPS input bus bars with corresponding colors and labels 3 Attach the output wires L1 L2 L3 N to the four UPS output bus bars with corresponding colors and labels O The following illustration shows the UPS buswork and the order in which you need to make the connections The numbers in the illustration correspond to the the numbered steps above 1 3 Z 215 KISI 2 Gl lol amp oll o 4 lt VA NISI S PER 5 cw a ssedAq 11 anduy 14 ssedhq 77 22 80kW InfrastruXure Type B Installation Procedures Connect AC Power and Control Wiring Connect control wiring 4 Connect the EPO control wires from the PDU to the EPO board on the UPS TY aY a Yn 14 13 12 1110 9 8 7 6 5 4 3 2 1 EPO PCB 5 Connect the Maintenance Bypass control wire harness from the PDU to the Maintenance Bypass interface board of the UPS The wire harness s connector mates with the 12 pin terminal block on the board on the UPS 3 rat 02 035 LED LED Switchgear 12 8 Present 3 4 5 6 7
25. he next Battery Enclosure XR GND G NG To mo To Batte RT Ena XR paiba Battery Enclosure Battery Enclosure 0 XR XR CT XR AY AX DCINPUT G3 gt rk NE Nal FE gt NA XR XR CT XR A C OUTPUT 6 XR XR CT XR N Dc INPUT 80kW InfrastruXure Type B Installation Procedures Connect DC Power Wiring Connect power cables from the Battery Enclosure to the Symmetra PX UPS 1 Route the Battery Enclosure DC output cables to the Symmetra PX UPS through the hole in the adjacent side panels 2 Connect the Battery Enclosure DC output cables to the Symmetra PX UPS DC input terminal to CT to CT to A Tighten the lugs on the terminals only to the torque specified the power terminal lug diameter is 8 mm with a torque value of 53 Ib in 6Nm Warning 3 Connect the Battery Enclosure ground cable to the Symmetra PX UPS ground stud XR GND O EXO II LG O A D Hi O N BA NS D N cb I etal KA CT mu Batter
26. ker Note 3 Open turn OFF the Q3 breaker on the PDU with System Bypass The UPS automatically returns from Static Bypass 56 80kW InfrastruXure Type B Power the PDU Distribution Breakers 1 Ensure that the Q2 breaker on the PDU is closed ON When Q2 is closed both PDU distribution panels are energized Note 2 Close turn ON the PDU distribution panel breakers Q When the distribution panel breakers are closed the PDU power cables and connected equipment are energized Note HH T HT H 80kW InfrastruXure Type B 57 www apc com APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways e Visit the APC Web site to find answers to frequently asked questions FAQs to access documents in the APC Knowledge Base and to submit customer support requests www apc com Corporate Headquarters Connect to localized APC Web sites for specific countries each of which provides customer support information www apc com support Global support with FAQs knowledge base and e support e Contact an APC Customer Support center by telephone or e mail Regional centers APC headquarters U S Canada 1 800 800 4272 toll free Latin America 1 401 789 5735 USA Europe Middle East Africa 353 91 702020 Ireland Japan 0 35434 2021
27. l on the top level menu and press the ENTER key c Select UPS Into Bypass on the Control menu and press the ENTER key d On the next screen select Yes UPS into Bypass and press the ENTER key Top Level Menu mp Control Logging Status Display Setup Diags Accessories Help Control Menu gt UPS Into Bypass Do Self Test Simulate Power Fail Graceful Reboot Graceful Turn Off Start Runtime Cal Turn Load On Confirmation Screen Confirm UPS into Bypass The BYPASS LED illuminates and the following screens appear Q The H3 LED above the Q3 breaker illuminates but do not operate the breaker Note 80kW InfrastruXure Type B UPS has been commanded to go into Bypass UPS load is in Bypass Press any key 53 Start Up Procedure Verify Proper Phasing 2 Use a true RMS voltmeter to make sure that there is no difference in potential between L1 IN and L1 OUT L2 IN and L2 OUT and L3 IN and L3 OUT on the Q3 breaker The Q3 breaker must be in the OFF position The top side of Q3 will be utility voltage and the bottom side of Q3 will be the voltage from the UPS in static bypass Voltage should be less than 2 volts Q3 is a 4 pole breaker Be sure to measure L1 to L1 L2 to L2 and L3 to L3 Note 3 Close turn ON the Q3 breaker on the PDU with System Bypass UPS Dong ker Q The H2 L
28. nels 2 0 0 0 cucu e eee eee tees 10 Attach the PDU UPS and Battery Enclosure 18 Ensure that All Power is Off 0 000 cee e eee eae 19 How to ensure that all power is off 00 cea uaauaee 19 Connect AC Power and Control Wiring 21 Connect DC Power Wiring 1 20 c cece eee 24 Cascade Battery Enclosures 000 ene uue une aennaae 25 Connect power cables from the Battery Enclosure to the Symmetra PX UPS 200 cee ees 26 Connect an Emergency Power Off Switch 27 Choose a connection method 0000e eee eaannee 27 Connect a switch to the EPO interface xusuuuunas 28 Safety warnings 0200s eee aa ees 29 Install Shielding Troughs and Shielding Partitions 30 Shielding Troughs and Shielding Partitions for overhead wiring along rows 000 000 cece ae eannaae 30 Install Shielding Troughs 0000 e eee e naaa 31 Install Shielding Partitions 00000 ee neuen aeeae 33 Install Cable Ladders 000 cee cece ees OF Cable Ladders for overhead wiring across rows 34 Install Cable Ladders across rowS 00eeeuuaunnuee 34 Install InfraStruXure Rack mount Devices 37 Install the Rack Automatic Transfer Switches ATS 37 Install the Rack Power Distribution Units PDU 37 Install the InfraStruXure Manager and Hub or Switch 37 Install the remaining APC rack mounted devices 37 Route an
29. nsta 7 Install at least one power module in the Symmetra PX UPS Install power modules starting from the lowest available shelf Push each module completely into the enclosure 8 Secure the power module a Tighten the screws on each side of the power module b Turn the locking latch clockwise until the arrow on the knob faces the power module The power module will not start unless the locking latch is engaged Note 80kW InfrastruXure Type B 47 48 Start Up Procedure Apply Power to the System 9 Set the Battery Enclosure DC Disconnect breaker to ON 10 Set the UPS System Enable switch to ON When the System Enable switch is in the ON position the Startup screen appears on the display interface of the Symmetra PX UPS and then PowerView RM Rev 000 English Please wait the top level status screen appears on the display interface This may take up to 40 seconds Fuel IIIIIIIIIIII Load Il In 208V out000V 60Hz Runtime 1hr 2m 80kW InfrastruXure Type B Start the UPS Using the Display Interface 1 Read the messages displayed on the Symmetra PX UPS display interface Note any alarms and verify that they are Top Level Status Screen appropriate for start up conditions Fuel Tl Load 5 Ill In 208V out000V 60Hz Runtime lhr 2m 2 Command the UPS to apply power to the load a Press the Esc key to op
30. o sides of the PDU Shielding Trough to insert the fastening tabs into the set of square holes at the back of the roof of the enclosure 2 At the width you need for the power cables exiting the PDU install the other side of the Shielding Trough in the same manner toward the front of the roof of the enclsoure Netshelter VX ae Symmetra PX UPS 32 80kW InfrastruXure Type B Installation Procedures Install Shielding Troughs and Shielding Partitions Install Shielding Partitions Use the procedure in this section to install all Shielding Partitions You can install Shielding Partitions on any enclosure 1 Squeeze the two sides of a Shielding Partition to insert the fastening tabs into the set of square holes toward the back of the roof of the enclosure next to the Shielding Troughs already installed 2 At the width you need for the data cable trough install the other Shielding Partition in the same manner at the front of the roof of the enclsoure 80kW InfrastruXure Type B 33 Install Cable Ladders Cable Ladders for overhead wiring across rows After installing the Shielding Troughs and Shielding Partitions install the Cable Ladders between rows of enclosures Multiple rows of enclosures require a Cable Ladder Note Use wide Cable Ladders 12in 30 5cm where many power cables or data cables will run between rows use narrow Cable Ladders 6in 15 2cm where few power cables or data cables will run
31. or environmental air or e CL2R Riser cable for use in a vertical run shaft from floor to floor or e CL2X Limited Use cable for use in dwellings and for use in raceway e For installation in Canada the cable should be CSA Certified type ELC extra low voltage control cable If you do not use a CL2 cable route the EPO wiring in conduit that does not contain any hazardous branch circuit wiring 80kW InfrastruXure Type B 29 Install Shielding Troughs and Shielding Partitions Shielding Troughs and Shielding Partitions for overhead wiring along rows 30 If you ordered APC Shielding Troughs Shielding Partitions and Cable Ladders to route overhead wiring for your system assemble the Shielding Troughs and the Shielding Partitions along the rows of enclosures and assemble the Cable Ladders between rows Shielding Troughs There are two types of Shielding Troughs The PDU Wide Shielding Trough sits on top of the PDU with System Bypass The PDU Shielding Trough is two peices The power cables sit in between the two pieces when installed on the roof of the PDU The NetShelter Shielding Trough is two feet 61 cm in length and is not adjustable Each Shielding Trough has an opening in each side through which you route data cables to the Shielding Partitions Shielding Partitions There are two types of Shielding Partitions each of which forms a side wall of a trough for data cables You can customize the width of the trough
32. section of this manual Indicates that more information is available on the same subject in a different manual SAVE THESE INSTRUCTIONS This manual contains important instructions that must be followed during installation and maintenance of the InfraStruXure system 80kW InfrastruXure Type B 1 Warnings Installation Maintenance Only a certified electrician can perform these tasks e Connect the PDU to utility e Connect a switch to the EPO interface on the PDU Only a certified electrician or an APC Field Service Engineer can perform these tasks e Connect the PDU to the Symmetra PX UPS e Perform maintenance on the PDU When you connect the PDU to utility you must install a circuit breaker to protect the PDU against short circuit current Determine the type of circuit breaker that you need to install Input Voltage Circuit Breaker Sizing 208V 360A 480V 150A 600V 125A Maintenance performed while the PDU is receiving input power APC does not recommend that you perform maintenance of the PDU while it is receiving input power If you must perform maintenance while the PDU is receiving input power observe the following precautions to reduce the risk of electric shock 1 Never work alone 2 Perform the maintenance only if you are a certified electrician who is trained in the hazards of live electrical installation 3 Know the procedure for disconnecting electricity to the PDU and the data center in case of
33. te and Attach Overhead Wiring For single feed devices within a redundant system with an Automatic Transfer Switch connect a power cable to the Automatic Transfer Switch A and B feeds and connect the Automatic Transfer Switch power cord to a Rack PDU in the NetShelter VX Enclosure 00000000000000000 joooo0 For dual feed devices in a redundant system with an Automatic Transfer Switch connect a power cable from each PDU to the Automatic Transfer Switch s A and B feeds and another power cable from one PDU to a Rack PDU and the Automatic Transfer Switch s power cord to a second Rack PDU in the NetShelter VX Enclosure 00000000000000000 Jooooo oooq00000000000009 loocco Q Lay the cables neatly in the Shielding Trough to minimize cable build up Note 40 80kW InfrastruXure Type B Installation Procedures Route and Attach Overhead Wiring 5 From each NetShelter VX Enclosure run the power cable of the appropriate APC power management device out the roof of the enclosure through the notch in the rear side of the Shielding Trough to the connector of the appropriate power cable from the PDU Plug the two connectors together and twist them clockwise to lock 80kW InfrastruXure Type B 41 Route Data Cables to the InfraStruXure Manager Hub or Switch Connect network cables to components 1 Connect a Cat 5 network cable provided to the network or 10Base T ports
34. to search all boxes and packaging to make sure that they are empty before discarding Note 2 Determine the correct placement of your system components by studying your CTO report Move the Symmetra PX UPS PDU with System Bypass Battery Enclosure and NetShelter VX Enclosures to their final site If installing InfraStruXure on a raised floor make sure that the raised floor structure has a Ibs in rating that will support the full weight of the Warning InfraStruXure installation See Weight Considerations on page 8 3 Level the PDU UPS RDP NetShelter and Battery Enclosures For instructions on joining the PDU UPS and Battery Enclosure see page 15 CA For instructions on joining adjacent NetShelter VX Enclosures see the SE installation manual included with your enclosures See also 6 Ensure total power off See page 19 for detailed instructions 80kW InfrastruXure Type B 11 Site Planning Basic Installation Procedure 7 Connect utility power to the PDU A licensed electrician must connect utility power For instructions see the utility connection instruction sheet included with your SA PDU documentation See also 8 Connect AC power and control wiring See page 30 and page 34 for detailed instructions 12 Install the Rack Automatic Transfer Switches ATS Rack Power Distribution Units and other InfraStruXure rack mount devices For instructions see the
35. ures into position aligning the holes in the adjacent side panels 2 Level the PDU Symmetra PX UPS and Battery Enclosure by using a level and adjusting the leveling feet on each enclosure 3 Thread the chase nipple part number 820 0071 through the opening in the adjacent side panels of the enclosures The following enclosures will need to be attached e An adjacent PDU and UPS e An adjacent Battery Enclosure and UPS e Adjacent Battery Enclosures 4 Tighten the lock nut and the bushing on the chase nipple 18 80kW InfrastruXure Type B Ensure that All Power is Off Before you proceed ensure that power is off by following the procedure in this section E lectrical Haza A Do not install any batteries into the Battery Enclosure or power modules into the Symmetra PX UPS until instructed to do so Warning How to ensure that all power is off 1 Set the UPS System Enable switch to OFF Cm Ls 2 Set the Battery Enclosure DC Disconnect breaker to OFF if applicable 2 0 o ee 80kW InfrastruXure Type B 19 Installation Procedures Ensure that All Power is Off 3 Set the Main Input A and Bypass Input B switches and the Cross Tie Input X breaker if applicable on the PDU to the OFF position IT S 4 Open turn OFF the Q1 Q2 and Q3 breakers on the PDU 5 Set the upstream utility disconnect to OFF 20 8
36. y Enclosure Symmetra PX UPS Q RG ED IN Ji O a HA O 5 XR XR XR CT XR XR CT XR fe A DCINPUT N DCOUTPUT XR XR CT XR N DCINPUT no a IL 26 80kW InfrastruXure Type B Connect an Emergency Power Off Switch Choose a connection method Choose one of the following methods to connect a switch to the EPO interface e 24 VDC e 24 VAC e Contact closure Q Choose only one connection Te APC recommends a contact closure connection ote The EPO connections are made at the user connection plate The figure at right shows the two possible locations of the user connection plate It can either be mounted on the roof of the PDU enclosure or on the floor of the PDU Check your PDU for the exact location of the plate 80kW InfrastruXure Type B 27 Installation Procedures Connect an Emergency Power Off Switch On the user connection plate you can connect e An EPO switch e User contact closure switches e A network cable to the APC LAN Connect a switch to the EPO interface 1 Connect the switch to the EPO interface on the monitoring unit
37. ystem Bypass The CAT 5 data cables included with your configuration are at varying lengths based on the distance components will be installed from the PDU with System Bypass See the installation instructions in the manual included with your InfraStruXure Manager See also Install the remaining APC rack mounted devices Install the remaining devices according to the installation instrcutions in the manual included with each device 80kW InfrastruXure Type B 37 Route and Attach Overhead Wiring Route and attach RDP power cables If you have an Remote Distribution Panels RDPs as part of your system connect the RDP power cable on the RDP to the RDP power cable on the PDU The RDP cable terminates with an IEC 309 plug and the PDU cable terminates with an IEC 309 outlet If you ordered the alternative connection your PDU and RDP power cables do not terminate with IEC connectors see the manual included with your RDP for instructions Note On making the alternate connection between the RDP and the PDU Route and attach power cables to equipment racks If you ordered overhead wiring connect the prewired power cables of the PDU with System Bypass as follows 1 Install the Shielding Troughs Shielding Partitions and Cable Ladders so that you can route power cables from the PDU to the NetShelter VX Enclosures Z For installation instructions see Troughs and partitions for overhead wiring along rows on page 30
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