battery start-up
Contents
1. MONITORING AND CONTROL SOFTWARE The PowerShield software guarantees an effective and user frieadly mana gement of the UPS by displaying all the most important information such as input voltage load applied and battery Capacity It can also perform automatically shutdown operations send e mails sms and network messages when specific user selected events occur Installation operations Connect the RS232 communication portZ f the UPS to a COM communication port of the PC via the serial cable provided or connect the USB port of th UPS to a USB port of the PC using a standard USB cable Download the software from www riello ups com selecting the desired operating system Follow the installation program instructions For more detailed information aboutginstallation and use refer to the software manual which can be downloaded from our website www riello ups com CONFIGURATION SOFTWARE Using special software it is possible to configure the most important UPS parameters For a list of possible configurations refer to the UPS configuration paragraph We recommend the use of a cable not more than 3 metres long EN TROUBLESHOOTING An irregular operation of the UP2. HUES DIRECT powerprotection gt After a few seconds check that the display is turned on and that the UPS enters STAND BY mode 0 MENU 26 09 06 08 54 29 5 HISTORY 2 SYST STAND BY 6 WAVEFORM 3 TEMPERATURE 7 DIAGNOSTIC 4 COMMAND 8 CONFIGURATION STATUS STAND BY Cod S09 Cod t If an error message appears on display indicating a wrong cyclic sense of the input phases perform the following operations Open all the input and output isolators Wait for the display to turn off Open the battery fuse holders Open all the protections upstream the UPS Remove the protective panel covering the input terminal board Correct the position of the input wires so that the cyclic sense of the phases is respected Only if the separate bypass option is present check which terminal board input and or bypass thetcode error shown on display corresponds to see the Alarm codes paragraph correct the position of the wires following the indications on the terminal board Close the protective panel again Repeat the preliminary operations given in the previous page Press the lt button to access the start up menu
3. o 9 9 O Parallel board slot optional 4 Power board fans 2 Powershare socket Power out socket optional 5 Battery charger fan 3 Power relay board slot optional A YRS DIRECT powerprotection VIEW OF THE CONTROL PANEL 0 MENU 26 09 06 09 48 16 5 HISTORY 2 SYST STAND BY 6 WAVEFORM 3 TEMPERATURE 7 DIAGNOSTIC 4 COMMAND 8 CONFIGURATION STATUS LOAD ON INVERTER Cod S05 Cod lt Ct F1 2 F3 F4 O Mains power LED 5 Low battery LED 2 Battery power LED 6 ECO mode LED 3 Load on bypass FED 7 Graphic display 4 Stand by alarm LED F1 2 F3 F4 FUNCTION KEYS The function of each key is indicated at the bottom of the display and it varies according to the menu A P DIRECT powerprotection v P AIF SEPARATE BYPASS INPUT OPTIONAL THE OPTIONAL DI VERSION OF THE UPS SERIES HAS SEPARATE BYPASS AND INPUT LINES The UPS series with Separate Bypass allows a separate connect
4. Sample screens of the graphic display these screens are for indicative purpose only and may not reflect the actual situation GENERAL INFORMATION DISPLAY DATA BROWSE MENU UPS STATUS ERRORS FAULTS 3 BUTTON FUNCTIONS 4 Button Symbols 1 Area of the display that shows the date and time permanently and depending on the screen the page number or the title of4he menuscurrently active Main area of the display used to amp UPS measurements updated constantly in real time and to consult th various menus that the user can select by pressing the apposite function button Onge the desired menu has been selected this part of the display will show one or more pages containing all the data referred to the menu chosen This area of the display shows the UPS operating status The first ligeais always active and constantly shows the current status of the UPS The second dine is active only in presence of an error and or fault on the UPS and shows what kind of error fault has occurred On the right each line shows the code corresponding to the ongoing event This area is divided into four boxes each referring to the function button below it According to the menu active in that moment the display will show the function of the corresponding button in the relevant box To access the main menu To return to the previous menu or screen To scroll through t
5. DIRECT powerprotection N B A Tighten the clamps only after tightening the cables in their power terminals Perform the cables so that when the clamp is tightened they do not strain the power terminals R E P O This isolated input is used to turn off the UPS remotely in cas of emergency This UPS is provided from the factory with Remote Emergeney Power R E P O terminals short circuited see Views of the UPS connections If it is to be installed remote the SRort circuit and connect to the normally closed contact of the stopping device by using a cable that ensures a double isolati n connection In case of emergency the R E P O control is op ned by activating the stopping device the UPS enters stand by mode see USE section and powers off the load completely The R E P O circuit is self powered with SELV type Circuits Therefore no external power supply voltage is required When closed normal condition a maximum currentis pfesent EXTERNAL SYNG This non isolated input can be used to synchronise the inverter output with an opportune signal coming from an external source If it is to be installed itis necessary to gt Use an Isolation transformer with an isolated single phase output SELV within the range 12 24Vac with a power gt 0 5VA gt Connect the transformer secondary to the EXTERNAL SYNC terminal see Views of the U
6. 5 Noise lt A8dB A Colour RAL 7016 Ambient temperature O 0 540 C 0 2 100 load amp THDv lt 1 2 3 In order to keep the output voltage within the indicated precision range a recalibration may be necessary following a long period of use If the mains frequency is within 5 of the selected valuegthe UPS is Synchronised with the mains If the frequency is out of the tolerance range or in battery operation the frequency will be the selected 0 01 6 Mains Battery 0 100 load 6 O Mains battery mains 0 100 0 resistive load 9 The recharge current is adjusted automatically depending on the capacity of the battery installed U 20 25 C fora longer battery life U PS UPS Direct Ltd FEUES DIRECT support upsdirect com 2 44 0 8456 445 002 El www upsdirect com Column House London Road powerprotection Shrewsbury SY2 6NN England
7. From the left Input isolator Separate bypass isolator optional Manual bypass isolator Output isolator Terminal cover murs DIRECT powerprotection VIEWS OF THE UPS CONNECTIONS T pm pam 1 x 14 50 lali 7 pes O fa alfa oe o EXTERNAL SERVICE EXT CI SYNC BYPASS T_BATT 111111 ES pe O O O O Power connections EXTERNAL BATTERY INPUT SEPARATE BYPASS optional OUTPUT Connection for external synchronization signal Connection for remote maintenance bypass command Connection for external Battery Box temperature probe A YRS DIRECT powerprotection REAR VIEW OF THE UPS
8. Fur DIRECT powerprotection manuale d installazione ed uso installation and use manual installations und bedienungsanleitung manuel d installation et d utilisation manual de instalaci n y uso MULTI SENTRY MST 30 40 4 o 5 riello ups A YRS DIRECT powerprotection 4 INTRODUCTION Thank you for choosing our product Our company is specialised in designing developing and manufacturing uninterruptible power supplies UPS The UPS described in this manual is a high quality product which has been carefully designed and built in order to guarantee the highest levels of performance This manual contains detailed instructions for using and installing the product For information about using and getting the most out of your appliance this manual must be stored with care in the vicinity of the UPS and CONSULTED BEFORE OPERATING ON IT NOTE Some images contained within this document are for indication purposes only and therefore may not identically match the products in use ENVIRONMENTAL PROTECTION During the development of its products the company uses extensive resources with regard to all environmental aspects All our products pursue the objective defined in the environmental management system developed by the company in compliance with standards in force No hazardous materials such as CFC HCFC or asbestos are used this product When eval
9. 33 34 34 35 35 35 35 36 38 38 38 39 40 41 41 41 42 46 50 A P DIRECT OVERVIEW IIOEO OI o EO lt 4 MULTI SENTRY The UPSs in the MST series have been designed using state of the art technology in order to ensure the best performance for the user The use of the new control boards based on microprocessor architecture DSP uP inside together with the adoption of specific circuit solutions that use last generation components have allowed to reach high performances such as gt ZERO IMPACT SOURCE ensures low input distortion a power factor close to 1 and maximum generator set compatibility gt BATTERY CARE SYSTEM allows a customised management for different battery types and their continuous monitoring therefore enhancing battery efficiency and durability gt SMART INVERTER guarantees an extraordinary efficiency even at a low load percentage Moreover it ensures a stable low distortion output tension even in extreme operating conditions LLL LLM Ls Thanks to these and other features and thanks to its ease of use the MST series presents itself as a reference point among three phase UPSs A YRS DIRECT powerprotection FRONT VIEWS OF THE UPS 5 1 Control panel with graphic display 4 Wheels for moving the UPS 2
10. 8 6 7 DATE amp TIME 18 06 08 12 25 41 DATE amp TIME 18 06 08 12 24 53 STATUS LOAD ON INVERTER t a RILES DIRECT powerprotection MAINS START UP gt Close the SWIN and SWBYP if present and leave the SWMB maintenance isolator open After a few moments the UPS will be activated The condensers are pre charged and the Lock stand by led will start to flash The UPS is in stand by mode gt Press the button to access the start up menu When requested to confirm press YES and then press the button again to confirm All LEDs on display will turn on for about a second and you should hear a beep The start up sequence ends when the UPS enters the load on inverter status BATTERY START UP gt Keep the Cold Start button located behind the door pressed for about 5 seconds The UPS wille activated and the display will turn on gt Press the button to access the start up menu When requested to confirm press YES and themipress the button again to confirm All LEDs on display will turn on for about a second and the buzzer will beep once every 7 seconds The start up sequence ends when the UPS enters battery working mode Note if the sequence described above is not carried out within 1 minute the UPS will turf off automatically so
11. Front door with lock 5 Brake rod 3 Ventilation grid UPS DIRECT powerprotection oo Leo enar Lesen Lose L NARAH 22x58 gG 100A 500 TOO 11111 111 1 11 0111 111 1 1 11 111111 1 111 111111 1 11 1 111111 11 1 11 111111111111 f UOMO 0000000000000000000000000000000000000000000000000000000000000000000000000000 gg 1111 1 1 1 111 1 11 11 11 11 11 1 111 01111101 111 Slot for auxiliary communication board From the left Battery start button COLD START R E P O Remote Emergency Power Off connector Contact holder for AS400 USB communication port RS232 communication port Battery fuse holder isolator i
12. Sound D AA A Sound E Sound F M I S Sound G NN CA step of 1 sec This signal is emitted when the UPS is turned on or off using the apposite buttons A single beep confirms the start up the activationtef the battery test and the cancellation of the programmed switch off By keeping the power off button presSed the buzzer will emit in rapid succession sound A four times before confirming the switch off with a fifth beep This Signal is made when the UPS commutates to bypass in order to compensate the surge current due to the insertion of a distorting load This signal is emitted when the UPS switches to battery operation before the low battery signal sound D It is possible to silence the signal see the Graphic display paragraph This signal is made during battery operation when the low battery threshold is reached It is possible to silence the signal see the Graphic display paragraph This signal is emitted in the presence of an alarm or lock This signal is emitted if a battery overvoltage fault occurs This signal is made when the battery test fails The buzzer beeps ten times The alarm signal is maintained with the replace batteries LEDs on RILES DIRECT powerprotection SOFTWARE
13. This formula is applicable only if ta gt te If not the UPS installation requires an air conditioning system 3 The dispersion current of the load is added to that of the UPS on earth wire ect DIRECT powerprotection ELECTROMAGNETIC COMPATIBILITY This UPS product conforms to the current electromagnetic compatibility EMC regulations C2 class It may cause radio interference in the home environment The user may have to adopt supplementary measures This product is for professional use in industrial and commercial environments Connections to USB and RS232 connectors must be made with the cables provided or at least with shielded cables less than 3 metres long INSTALLATION ENVIRONMENT As for the installation area of the UPS and if necessary of the Battery Box follow carefully the following instructions Avoid dusty environments Make sure that the floor is level and that it is able to withstand the weight of the UPS and of the Battery Box Avoid environments which are too narrow as they could impede normal maintenance operations Therelative humidity should not exceed 90 with no condensation Make sure that the ambient temperature remains between 0 and 40 C while the UPS is operating This UPS can operate with an ambient temperature between 0 and 40 The recommended working temperature for the UPS and the batteries is between 20 and 25 In fact with a working temperature of 20 a battery has an average oper
14. characteristics Temperature 40 32104 F Relative humidity degree 95 max PREPARATION FOR INSTALLATION PRELIMINARY INFORMATION UPS Models MST 30 MST 40 Nominal power 30kVA 40kVA Operating temperature fp w 0 40 C Max relative humidity during operation 90 no condensation 1000 m at nominal power rating Max installation height 1 power for every 100 m over 1000 m max 4000 m Dimensions W x Dx H 440 x 850 X 1320 mm a Weight with no batteries 135kg 145kg a Weight with batteries 340kg 350kg gt Dissipated power with pomme resistive load 1 55 i h 1 i h pf 0 9 and buffer battery 4780 B T U h 5120 B T U h Dissipated power with naming distorting load DR E pfz0 7 and charged battery 4565 B T U h 4605 B T U h CP Flow rate of the f emove heat from the installation ar 11 11 E00 melh Current dispersion to earth lt 50 mA Protection level IP20 Cable input On the rear from the bottom 1 3 97 B T U h 1 kcal h 2 The following formula can be used to calculate the air flow rate Q mc h 3 1 x kcal h t4 te C Pdigs 5 the power expressed in kcal h dissipated by all the devices installed in the installation environment ta ambient temperature te external temperature In order to take leaks into account it is necessary to increase the value obtained by 10 The table shows an example of a flow rate with tg te 55 and a rated resistive load pf 0 9 Note
15. not to discharge the batteries unnecessarily SWITCHING OFF THE UPS From the main menu select OFF and press lt the submenu Then Select the option YES CONFIRM and press The UPS will enter stand by mode To switch off the UPS completely open the SWIN and SWBYP if present input isolators Note During long idle periods it is recommended to switch off the UPS and then while the display is off open the battery fuse holders GRAPHIC DISPLAY ect DIRECT powerprotection Located at the centre of the control panel there is a large graphic display which provides in the foreground and in real time a detailed overview of the UPS status The user can switch on and off the UPS consult the electrical measurements of the mains output battery etc and make the main machine settings directly from the control panel The display is divided into four main areas each with its own specific function 4 020kVA 018kW 26 09 06 10 25 09 0 MENU 26 09 06 10 25 49 L1 12 L3 OUTPUT LOAD 78 78 78 1 SYSTEM ON 5 HISTORY 15 6 15 6 15 6 2 OUTPUT POWER kW 140 140 140 2 SYST STANDBY 67 WAVERORM AUTONOMY TIME Jm L3 ms 3 TEMPERATURE 7 DIAGNOSTIC 0 SYSTEM TEMP 30 C 4 COMMAND 8 CONFIGURATION G STATUS LOAD ON INVERTER Cod S05 STATUS LOAD ON INVERTER Cod S05 Cod BATTERY REPLACE Cod A39 4 CA
16. of the batteries Disconnect the charging source before connecting or disconnecting the battery terminals Check whether the battery has been inadyertently earthed If this is the case disconnect the source from earth Contact with any part of thevearthed battery may cause an electric shock The likelihood can be reduced if the earthing connections are interrupted during installation and maintenance applicable to remote battery powering and equipment without earthing circuits v vy vy vy v v Risk of explosion if the battery is replaced by another of the incorrect type Refer to the following table to identify the correct quantities and models YM 12V A attery Type Valve regulated sealed lead acid rechargeable Number of batteries positive branch 20 20 Number of batteries negative branch Total rated battery voltage Poe Positive branch Total rated battery voltage EN DC Positive branch For correct interconnection of the batteries refer to the wiring diagrams available to service personnel only or to the battery kit installation manual A PE DIRECT powerprotection REMOVING THE UPS FROM THE PALLET CAUTION TO AVOID HARMING PEOPLE AND OR DAMAGING THE EQUIPMENT FOLLOW CAREFULLY THE FOLLOWING INSTRUCTIONS SOME OF THESE INSTRUCTIONS NEED TO BE CARRIED OUT BY TWO PEOPLE HAN Cut the straps and remove the cardboard box by Remove the 2 brackets sec ringathe UPS
17. output voltage set V rated load output 85 240 A P DIRECT powerprotection CONFIGURING THE UPS The following table shows all possible configurations available to tailor the UPS to your needs in the best way possible CP Control Panel Indicates that the configuration can be edited not only by the configuration software but also using the control panel if function editing is enabled on the panel SW Software Indicates that the configuration can be changed from the configuration software only Selecting the rated output frequency e 50 Hz Output frequency for the setting to be 50 Hz GOE CP active turn the UPS off z then back on e 200V e 208V Selects nominal e 220V CP Output Voltage Output voltage 230V e 230V Phase Neutral 240V 8 e 220 240 V Sw e ONLINE ECO CP Operating Mode 22608 ON LINE e SMART ACTIVE operating modes e STAND BY OFF FREQUENCY CONVERTER SW minimum load operation when the load Disabled is less than 5 Automatically switches off 2 4 Power off due to the UPS in battery C nabled Autonomy Sets the maximum time of gt Deels a SEEN E Disabled discharge SW limitation battery operation e 1 65000 in steps of 1 sec Sets the estimated 4 r d Low battery 1 255 in steps of 1 min pre alarm y emin 1 to 7 min from the panel Sw Sets the intervahof time Battery test f
18. resumes normal operation The rms value of the output voltage is set by the precise control of the DSP regardless of the input voltage while the output voltage frequency is synchronised within a tolerance range which can be set by the user with the input voltage in order to allow use of the bypass Outside this tolerance range the UPS desynchronises adopting the nominal frequency and the bypass can no longer be used free running mode FUP 4 DIRECT powerprotection REDUNDANT AUXILIARY POWER SUPPLY FOR AUTOMATIC BYPASS This UPS is provided with a redundant auxiliary power supply which allows the UPS to run on an automatic bypass even in the event of faults on the main auxiliary power supply If a fault occurs in the UPS shutting off the main auxiliary power supply the load will be powered anyway by the automatic bypass The multiprocessor board and the control panel are not powered therefore the LEDs and the display are off AUXILIARY POWER SHARE AND POWER OUT SOCKETS OPTIONALS The Power share socket is a programmable output socket which enables under certain operating circumstances the automatic disconnection of the load applied to it The events that determine this automatic disconnection of the power share socket can be selected by the user through the configuration software see Configuration software and Configuring the UPS paragraphs For example the disconnection could be selected aft
19. AN an output curreni which is about 1 5 the nominal current for 0 5s after which it shuts down BACKFEED This UPS is also equipped with an internal protection agai ckfeed through metal separation devices An optional output on the relay board is available f ivatind a release device to be installed upstream from the UPS This UPS has an internal device r pass power supply which in case a fault occurs activates the bypass automatically thus maintaining the lo red with no internal protection and with no limit on the power supplied to the load Under such emergency conditions any disturbance on the input line will affect the load Please see the paragra dur dant auxiliary power supply for automatic bypass in the USE section FAN DIRECT powerprotection EXTERNAL PROTECTION DEVICES CIRCUIT BREAKER When setting up the power supply line install a circuit breaker with trip curve C or D depending on the type of load upstream from the UPS as indicated in the following table Automatic external protection devices 30kVA 63A 63A 40kVA 80A 80A In the case of a non linear load oversize the neutral line N correctly after site assessment If the protection device upstream of the UPS interrupts the neutral conductor it must also gnt tcupt all the phase conductors at the same time quadripolar switch b Output protections recommended selectivity values i Normal fuses gL gG In N
20. ATION FOR INSTALLATION 12 PRELIMINARY INFORMATION 12 ELECTROMAGNETIC COMPATIBILITY 13 INSTALLATION ENVIRONMENT 13 INTERNAL BATTERIES 14 REMOVING THE UPS FROM THE PALLET 15 PRELIMINAR Y CONTENT CHECK 16 POSITIONING THE UPS 16 OPERATIONS TO ACCESS THE TERMINALS 5 16 ELECTRICAL CONNECTIONS 17 DIAGRAMS OF CONNECTIONS TO THE ELECTRICAL SYSTEM 17 UPS INTERNAL PROTECTIONS 20 EXTERNAL PROTEGTION DEVICES 21 CROSS SECTION OR THE CABLES 22 CONNECTIONS 22 CONNECTIONS OF THE MODEL WITH SEPARATE BYPASS 23 CABLE ROUTING 23 R E P O 24 EXTERNAL SYNC 24 REMOTE MAINTENANCE BYPASS CONNECTION 25 CONNECTING THE UPS TO THE BATTERY BOX OPTIONAL 26 SETTING THE NOMINAL BATTERY CAPACITY SOFTWARE CONFIGURATION 27 EXTERNAL TEMPERATURE PROBE 27 REMOTE SYNOPTIC PANEL OPTIONAL 27 ues powerprotection USE DESCRIPTION PRELIMINARY OPERATIONS AND FIRST START UP MAINS START UP BATTERY START UP SWITCHING OFF THE UPS GRAPHIC DISPLAY MENU DISPLAY OPERATING MODE MAINTENANCE BYPASS SWMB REDUNDANT AUXILIARY POWER SUPPLY FOR AUTOMATIC BYPASS AUXILIARY POWER SHARE AND POWER OUT SOCKETS OPTIONALS POWER WALK IN POWER REDUCTION FOR 200 208V PHASE NEUTRAL LOADS CONFIGURING THE UPS COMMUNICATION PORTS RS232 AND USB CONNECTORS COMMUNICATION SLOT AS400 PORT BUZZER SOFTWARE MONITORING AND CONTROL SOF WARE CONFIGURATION SOFTWARE TROUBLESHOOTING STATUS ALARM CODES TECHNICAL DATA 28 28 29 31 31 31 32
21. EL ME amamos 9 WKATX A OUT ATX power supply wake up COMMUNICATION SLOT This UPS is equipped with two expansion slots for accessory communication boards which allow the device to communicate using the main communication standards see the Front views of the UPS paragraph Here are some examples Second RS232 port Serial duplicator Ethernet agent with TCP IP HTTP and SNMP protocol RS232 4 RS485 port with JBUS MODBUS protocol v v ON ON For further information on the accessories available please visit the website mars DIRECT powerprotection AS400 PORT AS400 PORT 2 gt 3 2 S 3 5 gt o o B 5 2 2 8 Q m eN A 8 7 6 2 1 ON Z O 15 114 0_9 O Lock 15V POWER ccoo lg supply 15V 5 80mA max awe Whicb he isolated auxiliary power supply 15V 15 GND POWER 8 2 commands Remote ON Remote BYPASS b OFF refer gt anecting pin 2 to pin 15 for at least 3 seconds the UPS 2 REMOTE ON INPUT 1 istumedon 4 w 2 8 REMOTE OFF INPUT T By connecting pin 8 to pin 15 the UPS switches off instantly lt By connecting pin 7 to pin 15 the load power supply switches from inverter to bypass For as long as the connection remains the UPS keeps operating from the 7 REMOT 3 bypass even if the input mains voltage is absent If the BYPASS jumper is re
22. F THE FOLLOWING CODES F09 F10 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F11 F14 F15 F16 F17 L06 L07 108 109 L14 L15 L16 L17 L18 119 L20 L21 L22 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F03 F04 F05 A08 A09 A10 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F42 F43 F44 L42 L43 L44 A PE DIRECT owerprotection THE JUMPER IS MISSING FROM THE R E P O CONNECTOR see FRONT VIEWS OF THE UPS OR IT IS NOT INSERTED CORRECTLY MAINTENANCE BYPASS ISOLATOR SWMB CLOSED THE JUMPER IS MISSING FROM THE TERMINALS FOR THE REMOTE MAINTENANCE BYPASS J2 VIEWS OF THE UPS CONNECTIONS AMBIENT TEMPERATURE lt 0T FAULT IN HEAT SINK TEMPERATURE PROBE FAULT IN THE INPUT STAGE OF THE UPS o PHASE 1 HAS A MUCH LOWER VOLTAGE THAN THE OTHER TWO ANOMALOUS EOADS APPLIED FAULT IN THE INPUT OR OUTPUT STAGE OF THE UPS NO CONNECTION ON ONE OR MORE PHASES INTERNAL PROTECTION FUSES ON THE PHASES OR ON THE INPUT RELAY BROKEN INTERNAL PROTECTION FUSES ON THE BATTERIES BROKEN SOLUTION Assemble the jumper or make sure that it is inserted correctly Open the isolator SWMB located behind the door Insert the jumper Heat the environment wait heat sink temperature to rise above 0 C then start up the UPS Activate the maintenante bypass SWMB turn the UPS and gain and exclude the maintena
23. Li N L2 N L3 N Freg MAINS VOLTAGE 221V 220V 221V 50 0Hz BYPASS VOLTAGE 221V 220V 221V 50 0Hz OUTPUT VOLTAGE 230V 230V 230V 50 0 2 Li 12 OUTPUT CURRENT 20 3A 204A 20 14 OUTPUT IPEAK 287A 288A 284A STATUS LOAD ON INVERTER Cod 805 BATTERY REPLACE Cod A39 8 CONFIGURATION 4 1 LOAB ON BYPASS 4 2 LOAD ON INVERT 4 3 TEST 5 HISTORY 6 WAVEFORM 7 DIAGNOSTIC ON LINE SMART ACTIVE STAND BY OFF 200 PWR REDUCED 208 PWR REDUCED 240 50Hz D 8 4 OUTPUT FREQ 6oHz 8 5 1 INTERNAL 8 5 2 EXTERNAL 8 2 OPERATING MODE 8 3 OUTPUT VOLTAGE 8 5 BATT CAPACITY 8 6 1 AUTO RESTART 8 6 2 AUTO OFF 8 6 6 BATTERY LOW 8 7 DEFAULT CONFIG 8 8 NOMINAL VALUE 8 6 OTHERS ect DIRECT powerprotection OPERATING MODE The mode that guarantees the maximum protection for the load is the ON LINE mode in which the Energy for the load undergoes a double conversion and is reconstructed at the output in a perfectly sinusoidal manner with the frequency and the voltage set by a precise digital control of the DSP regardless of the input V F I In addition to the traditional ON LINE double conversion mode it is possible to select the following modes gt ECO LINE INTERACTIVE gt SMART SMART ACTIVE gt STBYOFF STAND BY OFF In order
24. M FROM THE BYPASS LINE OPEN ONLY IF BYPASS IS SEPARATE BYPASS ISOLATOR OPEN SWBYP ONLY IF BYPASS IS SEPARATE BATTERY CHARGER FAULT BATTERY FUSES BLOWN OR FUSE HOLDER ISOLATORS OPEN THE BATTERIES ARE DISCHARGED THE UPS WAITS FOR THE BATTERY VOLTAGE TO EXCEED THE SET THRESHOLD INPUT RELAY LOCKED FAULT IN TEMP PRQB QR UPS co SYSTEM N AUXILIARY SUPPLY STATIC BYPASS SWITCH THE LOAD APPLIED TO THE UPS IS TOO HIGH SHORT CIRCUIT AT OUTPUT SOLUTION Restore the protection device upstream WARNING check that there is no overload or short circuit at the output of the UPS Close the isolator located behind the door Open the battery fuse holders SWBATT and insert the maintenance bypass SWMB turn the UPS off completely Turn the UPS back on and if the problem persists contact the nearest service centre Replace the fuses or close the isolators SWBATT WARNING if necessary we recommend fuses be replaced with others of the same type 566 UPS internal protections Cu Wait for the b ies to r the SYSTE ent NW Activate the maintenance bypass SWMB switch off theSUPS open the SWIN and contact the nearest Service centre arge or force startup from C Activate the maintenance bypass SWMB turn the UPS off and back on again Exclude the maintenance bypass If the problem persists contact the nearest service centre Reduce the load to below the 100 threshold or user thres
25. N IN INPUT or BYPASS INPUT 0 1 version J2 SERVICE BYPASS L1 OUT L2 OUT OUTPUT L3 OUT N OUT Peripheral switchboard UPS internal connections INPUT switch isolator compliant with the indications given in the UPS internal protections section OUTPUT switch isolator compliant with the indications given in the UPS internal protections section SERVICE BYPASS switch isolator compliant with the indications given in the UPS internal protections section equipped with a normally closed auxiliary contact 9 A P DIRECT powerprotection CONNECTING THE UPS TO THE BATTERY BOX OPTIONAL THE CONNECTION BETWEEN THE UPS AND THE BATTERY BOX MUST BE MADE WITH THE DEVICES SWITCHED OFF AND UNPLUGGED FROM THE MAINS UPS SHUTDOWN PROCEDURE gt gt gt gt v v Turn off all the devices connected to the USP or use if installed the remote bypass option Turn off the UPS following the correct procedure see Switching off the UPS in the USE section Open all isolators and fuse holders in the UPS Isolate the UPS completely from the mains power supply by opening all the external protection devices located on the input and output lines Wait a few minutes before working on the UPS Remove the UPS terminal cover see Operations to access the terminals of the UPS CONNECTING THE BATTERY BOX gt v gt Make sure that the battery voltage of the Battery Box corres
26. PS connections using double isolation cable with a 1mm cross section Warning always respect the polarisation as in the figure below After installation enable the control using the configuration software DIRECT powerprotection REMOTE MAINTENANCE BYPASS CONNECTION An additional maintenance bypass may be installed on a peripheral switchboard see diagram below for example o allow replacing the UPS without interrupting the power supply to the load Note The Company provides this accessory already pre assembled in an IP65 plastic box lt is essential to connect the SERVICE BYPASS terminal see Views of the UPS connections to the auxiliary contact of the SERVICE BYPASS switch The closure of the SERVICE BYPASS switch will open this auxiliary contact which informs the UPS that the maintenance bypass has been inserted The absence of this connection may interrupt the power supply to the load and damage the UPS Use cables with cross sections in compliance with the indications given in the Cross section of the cables paragraph In order to connect the SERVICE BYPASS terminal to the auxiliary contact of the remote maintenance bypass isolator use 1mme double isolation cables If the UPS is connected to an isolation transformer check the compatibility between the remote maintenance bypass and the neutral regime of the installation REMOTE MAINTENANCE BYPASS INSTALLATION DIAGRAM L1 IN L2 IN L3 IN
27. Positive branch batteries missing or battery fuses open Negative branch batteries Missing or battery fuses open System temperature probe damaged 4 Systenrtemperature lt 0 C System temperature too high LS Temperature of heat sink 1 lt 0 C Wemperature of heat sink 2 lt 0 C ar 4 Temperature of heat sink 3 lt 0 C Internal battery temperature probe damaged A b Internal battery overtemperature External battery temperature probe damaged m Y External battery overtemperature Positive branch batteries must be replaced Negative branch batteries must be replaced KILES DIRECT powerprotection gt Faults These are more critical problems compared to the Anomalies as if they persist they may bring the UPS to a halt even in a very short time F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F14 F15 F16 F17 F19 F20 F21 F22 F23 F26 F27 F28 F29 F30 F31 F32 F33 F34 F37 F42 F43 F44 Internal communication error Wrong cyclic sense of the input phases Phase1 input fuse broken or input relay locked will not close Phase 2 input fuse broken or input relay locked will not close Phase3 input fuse broken or input relay locked will not close Phase 1 input relay locked will not open Phase 2 input relay locked will not open Phase 3 input relay locked will not open Precharge of positive branch condensers failed Precharge of negative branch condensers failed BOOST stage anomaly Wrong c
28. Press YES whed requested to confirm press to confirm and wait for a few seconds Make sure that the UPS enters ON LINE mode and that the load is of the inverter Open the input isolator SWIN and wait for a few Seconlds Check that the UPS enters battery working mode and that the load is still powered correctly You should hear a beep about once eveny 7 seconds Close the input isolater SWIN and wait for a few seconds Make sure that the UPS is not on battery working mode anymore and that the load is still powered correctly by the inverter To set up Date and Time access menu 8 6 7 see Menu display Use direction buttons to set up the desired value and the confirm button lt to proceed to the next menu To save the new set up return to the previous menu by pressing the button 0 MENU 26 09 06 09 55 47 1 SYSTEM ON 5 HISTORY 2 SYST STAND BY 6 WAVEFORM 3 TEMPERATURE 7 DIAGNOSTIC 4 COMMAND 8 CONFIGURATION STATUS LOAD ON INVERTER Cod 505 Cod t d TA 0 MENU 26 09 06 09 58 13 STATUS BATTERY WORKING Cod S04 Cod 0 MENU 26 09 06 09 59 31 1 SYSTEM ON 5 HISTORY 2 SYST STAND BY 6 WAVEFORM 3 TEMPERATURE 7 DIAGNOSTIC 4 COMMAND 8 CONFIGURATION STATUS LOAD ON INVERTER Cod S05 Cod a TA
29. S is frequently not due to malfunctions but to simple problems inconveniences or distractions Therefore the user is advised to consult the table below providing useful information on how to solve the most common problems WARNING the table below often refers to the use of the maintenance BYPASS Before restoring the correct operation of the UPS make sure that it is switched on and not in STAND BY In case it is in stand by turn the UPS on by accessing the SYSTEM ON menu and wait for the start up sequence to be completed before removing the maintenance BYPASS For further information read carefully the sequence described in the maintenance BYPASS SWMB paragraph NOTE For the exact meaning of the codes mentioned in the table please read the ALARM CODES section PROBLEM POSSIBLE CAUSE THE UPS CONNECTED TO THE MAINS DOES NOT SWITCH TO STAND BY MODE THE RED BLOCK STAND BY LED DOES NOT FLASH NO BEEP SOUNDS AND THE DISPLAY DOES NOT LIGHT UP NO POWER REACHES THE LOAD THE UPS OPERATES OFF THE BATTERIES EVEN THOUGH MAINS POWER IS PRESENT CONNECTION TO THE INPUT TERMINAL MISSING NEUTRAL CONNECTION MISSING THE ISOLATOR BEHIND THE DOOR SWIN IS OPEN SOLUTION Connect the mains to the terminals following the indications in the paragraph The UPS cannot operate neutral connection WARNIN e ce of this connection load could damage the UPS and t Connect the lo de th ina
30. ance on the equipment with no interruption of the power supply to the load gt With the mains voltage present the UPS must power the load through the inverter or the automatic bypass N B If the UPS is in battery power Mode activating the maintenance bypass may imply an interruption of the power supply to the load gt Close the maintenance bypass isolatot SW MB located behind the door This way the input is short circuited with the output gt Open the input switches SWIN the output switches SWOUT and the battery fuse holders SWBATT located behind the door The signakpanel is turned off Wait for the electrolytic condensers on the power board to discharge about 20 minutes andthen proceed with the maintenance operations N B During this phase with the load powered via the maintenance bypass any disturbance on the UPS power supply line would affect tfe equipment powered the load is connected directly to the mains The UPS is no longer active Moreoversthe auxiliary Power share and Power out sockets are no longer powered see Auxiliary power share sockets in the USE section Once these maintenance operations have been completed perform the following operations to restart the UPS gt Close the input and output isolators and the battery fuse holders The signal panel is reactivated Turn the UPS on again from the SYSTEM ON menu Wait for the sequence to be completed gt Open the maintenance bypass The UPS
31. ating life of 5 years whilst with a working temperature of 30 C the operating life is halved Avoid positioning the UPS in places exposed to direct sunlight or hot air To maintain the temperature in the installation area within the above mentioned range there must be a system to dispose of the dissipated heat the kW kcal h B T U h values dissipated by the UPS aregshowngin the table in the previous page The methods that can be used are the following Natural ventilation Forced ventilation recommended when the external temperature jis lower e g 20 C than the temperature at which the UPS or the Battery Box has to be operated e g 25 C Air conditioning system recommended when the external temperature is higher e g 30 C than the temperature at which the UPS or the Battery Box has to be operated e g325 C DIRECT powerprotection INTERNAL BATTERIES A CAUTION If the UPS has INTERNAL BATTERIES follow all the PRECAUTIONS AND SAFETY RULES listed below a The UPS has HAZARDOUS electrical voltages inside it even when the input and or battery switches are off The inside of the UPS is protected by safety panels which should not be removed by untrained personnel All installation and maintenance or operations involving access inside the UPS require the use of tools and may ONLY be performed by trained personnel The UPS contains an internal source of energy batteries All terminals and sockets
32. bypass SWMB Switch off the UPS wait for a minute and turn the UPS back on If the display does not turn on or if the sequence fails contact the nearest service centre leaving the UPS in manual bypass mode KILES DIRECT powerprotection _ 4 STATUS ALARM CODES By using a sophisticated self diagnostic system this UPS can check and indicate on the display panel its status and any error and or fault occurred during operation Whenever a problem arises the UPS signals the event by showing the code and the corresponding alarm on the display gt Status these codes indicate the current status of the UPS 501 Precharging 02 Load not powered stand by status S03 Start up phase 504 Load powered by bypass line S05 Load powered by inverter m S06 Battery operation S07 Waiting for batteries to recharge 4 A S08 Economy mode enabled S09 Ready for start up zi 10 UPS locked load not powered 611 UPS locked load on bypass 512 BOOST stage or battery charger locked load not powered 13 Frequency converter load p Weredibyinverter gt Commands these codes indicate that a command hasebeen activated CODE DESCRIPTION Remote Switch off command 602 Remei load on bypass command C03 on us y Remote start up command C04 Battery test running C05 as Manual bypass command C06 Emergency switch off command C07 A Remote battery charger switch off
33. command c08 Load on bypass command gt Warnings these messages refer to a specific configuration or operation of the UPS Low battery warning Programmed switch off enabled W03 Programmed switch off imminent W04 Bypass disabled W05 Synchronisation disabled UPS in Free running mode KILES DIRECT powerprotection gt Anomalies these are minor problems which do not bring the UPS to a halt but can reduce its performance or inhibit the use of some of its functions A03 A04 A05 A06 A07 A08 A09 A10 A11 A13 A14 A15 A16 A18 A19 A20 A21 A22 A23 A24 A25 Inverter not synchronised External synchronism failed Overvoltage on input line of Phase1 Overvoltage on input line of Phase2 Overvoltage on input line of Phase3 Undervoltage on input line of Phase1 Undervoltage on input line of Phase2 Undervoltage on input line of Phase3 Input frequency outside tolerance limits Voltage on bypass line of Phase1 out of tolerance limits Voltage on bypass line of Phase2 out of tolerance limits Voltage on bypass line of Phase3 out of tolerance limits Bypass frequency out of tolerance limits FA Voltage on bypass line out of tolerance limits High current peak on phase 1 output Fa High current peak on phase 2 output High current peak on phase 3 output Load on Phase1 gt user defihed threshold Load on Phase2 gt user definedithresHOld Load on Phase3 gt user definedgthreshold Output isolator
34. e BATTERY module are required only when the Battery Box is present see paragraph Connecting the UPS to the Battery Box optional ud DIRECT powerprotection CONNECTIONS OF THE MODEL WITH SEPARATE BYPASS The very first connection to be carried out is that of the protection conductor earth cable which must be connected to the terminal marked PE The UPS must not operate without being connected to an earthing system THE INPUT AND THE BYPASS NEUTRALS MUST ALWAYS BE CONNECTED THE INPUT AND BYPASS LINES MUST REFER TO THE SAME NEUTRAL POTENTIAL DO NOT CONNECT THE OUTPUT NEUTRAL TO THE INPUT OR BYPASS NEUTRAL Connect the input and output cables to the terminal board as shown in the figure below e PE PE PE PE BATT INPUT BYPASS OUTPUT O O O O Note 1 The protection conductor earth cable connection must be carried out through eyelet terminal stud M6 Note 2 Connections to the BATTERY module are required only when the ptionabB attery Box is present CABLE ROUTING It is recommended to wire the power cables routing them frgm the back under the UPS to the front of the machine ensuring they come up in the terminal area as shown The lower part of the structure also has slots that can be used to secure the cables using suitably sized clamps
35. earth of TT TN or IT type Therefore the phase rotation must be respected Optional TRANSFORMER BOXES to convert the distribution systems from 3 wires to 4 wires are available DIAGRAMS OF CONNECTIONS TO THE ELECTRICAL SYSTEM UPS with no modification of the neutral regime UPS with input galvanic isolation UPS with output galvanic isolation Output 1 DIRECT powerprotection UPS with no modification of the neutral regime and with separate bypass input 3P N Load v Output UPS with input galvanic isolation and with separate bypass input FUP A DIRECT powerprotection Separate bypass on separate lines When the separate bypass option is present protective devices should be placed on both the main power supply line and the bypass line Note The neutral of the input line and that of the bypass are commoned inside the equipment therefore they must refer to the same potential In case the two power supplies were different an isolation transformer would be necessary on one of the inputs UPS with no modification of the neutral regime and with separate bypass input connected to an independent power supply line or 3P N Bypass 3P Nor3P y UPS with separate bypass input connected to an independent power supply line and with input galvanic isola 3P N Load te bypass input connected to an independ
36. ent power supply line and with output galvanic isolation 3P or 3P N 3P N or 3P A FAN YES DIRECT powerprotection UPS INTERNAL PROTECTIONS The table below shows the sizes of the UPS isolators and the battery fuses SWBATT which are all accessible from the front of the UPS Moreover the table shows the maximum input and the nominal output currents Fuses must be replaced with ones of the same type and of the same rating as shown in the table Isolators and currents UPS Mod Non automatic switches Battery isolator Currents Input Output UPS input Separate bypass UPS output Maintenance Battery fuse current current A A SWIN SWBYP optional SWOUT SWMB SWBATT Nominal 4P 4A 30 63A 4P 63A 4P 80A gG 400V 22x58 46A kVA 40 100A 4P 100A 4P 100A gG 400V 22x58 61A The maximum input current refers to a nominal load PF 0 9 to a 346V input charger under a 7A charge SHORT CIRCUIT If a fault occurs on the load the UPS protects itself by limiting the value and t iorf of the current supplied short circuit current These values also depend on the UPS operating status at the time of the fault which can be either UPS in NORMAL OPERATION the load is instantly commutat ass line UPS 30kVA t 20000A s UPS 40kVA t 25000A s the input line is connected to the outpu internal protection locked after t gt 0 5s Le UPS in BATTERY OPERATION the UPS protects
37. er a given time of battery operation or when the end of battery charging pre alarm threshold is reached or when an overload occurs The Power out socket is connected directly to the UPS output and it is useful to power accessorie as modems for example Safety notes when the UPS is switched on if the output isolator SWOUT is op ockets will remain powered If the manual bypass isolator SWMB is inserted the output isolator SWO d and once the UPS is turned off the sockets are no longer powered e Po WER WALK IN This UPS is equipped in series with a Power Walk In mode which can ctivated and configured through the configuration software When the mode is active and mains power is je di ft utonomy period the UPS resumes absorbing progressively from it in order to prevent stress due to the pea generator set installed upstream The transient time s Dur 1 be set from 1 to 125 seconds The default value is 10 seconds the transient the necessary power is drawn partially from the batteries and partially from the mains maintaining a sinusoidal absorption Once the transient is over the battery charger is turned on again POWER REDUCTION FOR 2 PHASE NEUTRAL LOADS In case the output voltage is set to 200V or 2 HASE NEUTRAL see the Configuring the UPS paragraph the maximum power output of the UPS is reduced co ared to its nominal value as shown in the diagram below 230 220 208 200
38. h input output Synchronisation Disabled without input output synchronisation From bypass line From external input Disabled Enabled from the panel 1 255 in steps of 1 sec Enabled Disabled Min 1 sec Max 125 sec 0 5 Hz sec 1 Hz sec 1 5 Hz sec 2 Hz sec Not enabled Enabled e Settings enabled e Settings disabled e Controls enabled e Controls disabled Pressing the F1 and F4 keys at the same time for t gt 2 sec automatically resets the language to English Sw SW SW CP SW SW SW SW SW SW SW SW SW SW A UES DIRECT powerprotection te COMMUNICATION PORTS In the upper part of the UPS behind the door see Views of the UPS there are the following communication ports gt Serial port available with RS232 connector and USB connector NOTE the choice of one connector automatically excludes the other gt Expansion slots for additional COMMUNICATION SLOT interface boards gt 5400 port Moreover on the rear of the UPS it is possible to install as an option the power relay board 4 programmable contacts 250Vac 3A RS232 AND USB CONNECTORS RS232 CONNECTOR USB CONNECTOR PN NAME TYPE SIGNAL lli PNET SIGNAL IN Us VBUS 2 TX OUT TX 3 RX IN 8X Seriallino 4 7 5 GND POWER i OUT amp QA B
39. he various items on a menu or to move from one page to another while viewing data To confirm a selection To temporarily silence the buzzer press for more than 0 5 seconds To cancel a programmed switch on off press for more than 2 seconds The precision of these measurements is 1 for voltage measurements 3 for current measurements 0 1 for frequency measurements The indication of the autonomy time left is a mere ESTIMATE therefore it is not to be considered a perfectly accurate tool MENU DISPLAY UPS powerprotection 1 SYSTEM ON 2 SYST STAND BY 20 018kW 26 09 06 10 37 43 Li 12 3 OUTPUT LOAD DEC s 3 TEMPERATURE OUTPUT POWER IVA 456 156 156 QUTPUTPOWERKW 140 140 140 AUTONOMY TIME 5m 455 BATTERY CAPACITY 72 MNNEENN T SYSTEM TEMP 30 C STATUS LOAD ON INVERTER Cod S05 E 4 COMMAND a 5 A Main menu 020KVA 018kW 26 09 06 10 37 44 0 MENU 26 09 06 10 37 52 1 2 12 3 3 1 Freg A kr 2 OUTPUT VOLTAGE 398V 398V 398V 5009 lt 2 SYST STAND BY 6 WAVEFORM BAYTERVVOLTAGE Nie 26896 3 TEMPERATURE 7 DIAGNOSTIC BATTERY CURRENT 0455 LOA 4 COMMAND 8 CONFIGURATION STATUS LOAD ON INVERTER Cod S05 STATUS LOAD ON INVERTER od 505 Cod BATTERY REPLACE Cod A39 Ct 020 018kW 26 09 06 10 37 45
40. hold for the code A22 A23 or A24 Switch off the UPS Disconnect all the devices connected to the phase concerned by the short circuit Turn the UPS back on Reconnect the devices one by one until the fault is identified UPS DIRECT THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES A39 A40 AND THE RED REPLACE BATTERIES LED IS ON THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F34 F35 F36 L34 L35 L36 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F37 L37 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES L11 L12 L13 THE DISPLAY SHOWS NOTHING OR PROVIDES INCORRECT INFORMATION THE DISPLAY IS OFF THE FANS ARE OFF BUT THE LOAD IS POWERED THE BATTERIES HAVE FAILED THE PERIODIC EFFICIENCY TEST AMBIENT TEMPERATURE HIGHER THAN 40 C HEAT SOURCES CLOSE TO THE UPS VENTILATION SLITS OBSTRUCTED OR TOO CLOSE TO THE WALLS FAULT IN TEMPERATURE PROBE OR UPS COOLING SYSTEM AMBIENT TEMPERATURE HIGHER THAN 40 C HEAT SOURCES CLOSE TO THE UPS VENTILATION SLITS OBSTRUCTED OR TOO CLOSE TO THE WALLS FAULT IN THE TEMPERATURE PROBE OR IN THE BATTERY CHARGER COOLING SYSTEM It is recommended to replace the batteries of the UPS since they ate no longer able to maintain the charge for a sufficient autonomy Warning The replacement of the batteries must be carried out by qualified personnel Activate the maintenance bypass SWMB without
41. ion between the input and the bypass lines The UPS output is synchronised with the bypass line in order to avoid incorrect voltage changeovers during the alternate phases in case an automatic bypass or a maintenance isolator closure occurs INTERNAL TRANSFORMER THE OT OPTIONAL VERSION OF THE UPS SERIES DIFFERS FROM THE STANDARD VERSION IN THAT IT USES AN ISOLATION TRANSFORMER INSTEAD OF THE BATTERIES This series of UPS uses an isolation transformer connected to the UPS output terminals NOTE A separate bypass line is supplied on this UPS version The transformer is connected to the UPS output terminals so the values displayed those of the quantities measured upstream of the transformer The presence of the transformer inside the UPS modifies the system neutral arrangements The installation of a remote maintenance bypass parallel to the UPS is in amp empatible with inclusion of the transformer In any event if the remote maintenance bypass is inserted makg Sure aigthe time the remote bypass switch is closed that the UPS is isolated from the system by opening the input and or output switches A P DIRECT INSTALLATION ALL OPERATIONS DESCRIBED IN THIS SECTION MUST BE CARRIED OUT BY QUALIFIED PERSONNEL ONLY The company assumes no responsibility for any damage caused by flawed connections or by operations that are not described in this manual STORAGE OF THE UPS The storage area must respect the following
42. ls following the indications in t bs dir on Installation xy Close MAINS POWER MISSIN sure a mains power is present If necessary BLACKOUT battery start up to power the load INTERVENTION UPSTREAM PROT DEV gia CONNECTION TO THE OUTPUT TERMINALMISSING THE ISOEATOR BEHIND THE BOOR SWOUT IS OPEN THEUPS IS IN STAND BY MODE THE STAND BY OFF MODE HAS BEEN SELECTED MALFUNCTION OF THE UPS AND AUTOMATIC BYPASS OUT OF USE INTERVENTION OF THE UPSTREAM PROTECTION DEVICE THE INPUT VOLTAGE IS OUT OF THE ALLOWED OPERATING VALUES FOR MAINS POWER ENG the protection Warning make sure there is no overload or short circuit on the UPS output Connect the load to the terminals Close the isolator Run the start up sequence The operating mode must be changed In fact the STAND BY OFF emergency mode only powers the loads when a black out occurs Insert the maintenance bypass SWMB and contact the nearest service centre Restore the protection WARNING make sure there is no overload or short circuit on the UPS output Problem caused by the mains power Wait for the input mains voltage to return within the tolerance limits The UPS will return automatically to mains operation PROBLEM POSSIBLE CAUSE THE DISPLAY SHOWS C01 THE DISPLAY SHOWS C02 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES A30 A32 A33 A34 AND THE UPS DOES NOT START UP THE DISPLAY SHOWS ONE OR MORE O
43. may be live even without connecting the UPS to the mains The total battery voltage may be potentially dangerous it may generate an electric shock The battery compartment is protected by safety panels which should not be removed by untrained personnel All installation and maintenance of the batteries involve access inside the UPS and require the use of tools such operations may ONLY be performed by trained personnel Replaced batteries must be considered TOXIC WASTE and treated accordingly Do not dispose ofgbatteries in a fire they may explode Do not attempt to open the batteries they are maintenance free In addition the electrolyte is harmful to the skin and eyes and can be toxic Do not turn on the UPS if it is leaking fluid or if you see a residual white powder Do not allow water liquids in general and or other foreign objects to get inside the UPS Do not open the battery fuse holder while the UPS is powering the load battery operation mode The interruption of the battery DC may cause an electrical arc resulting in broken equipment and or fire In addition if there is no mains power the energy to power the load is provided by the batteries therefore opening the battery caps would lead to the shutdown of the load Follow these recommendations when working on the batteries Remove wristwatches rings and other metahobj cts Use tools with insulated handles Wear rubber shoes and gloves Do not lay tools or metal objects on top
44. moved in presence of the mains voltage the UPS resumes operating from the inverter If the jumper is removed in absence of the mains voltage the UPS resumes operating from the battery Indicates that the batteries are about to run out when OPUN SH contact 5 12 is closed BATTERY Indicates that the UPS is running on battery power when eer WORKING OUTPUT 2 contact 6 14 is closed 9 10 LOCK OUTPUT 3 When the contact is closed indicates that the UPS is locked 3 11 BYPASS OUTPUT 4 When the contact is closed indicates that the load is powered via the bypass N B The figure shows the contacts present inside the UPS which are capable of carrying a max current of 0 5A to 42Vdc The position of the contact indicated in the figure is with no alarm or signal present The output may be programmed using the configuration software The function indicated is selected by default factory setting RILES DIRECT powerprotection E BUZZER The status and the faults of the UPS are signalled by the buzzer which will emit a sound according to the various operating conditions of the UPS The various kinds of sounds are described below Sound A Sound B Sound C Sound D Sound E Sound F Sound G Sound 2 Sound B i 1 L OO E
45. nce bypass If theyproblem persists contact the nearest servi e centre Activate the main A bypass SWMB turn the UPS of ck on again and exclude the maint bypass If the problem persists contact th st Service centre De he SWIN switch on the UPS from the battery it for the sequence to be completed and close the IN Remove the load Insert the maintenance bypass SWMB turn the UPS off and back on again Exclude the maintenance bypass lf the problem persists contact the nearest service centre Activate the maintenance bypass SWMB turn the UPS off and back on again Exclude the maintenance bypass If the problem persists contact the nearest service centre Check the connections to the terminals Contact the nearest service centre Contact the nearest service centre PROBLEM POSSIBLE CAUSE THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES A13 A14 A15 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F19 F20 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES A26 A27 THE DISPLAY SHOWS THE CODE S06 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES 06 07 08 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES L01 L10 L38 L39 L40 L41 e THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES A22 A23 24 23 123 L24 L25 THE DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES L26 L27 L28 A YRS DIRECT owerprotection PROTECTION DEVICE UPSTREA
46. nded This preventive maintenance programme must be entrusted to specialised personnel authorised by the manufacturer Our Technical Servicing department is at your disposal for customised preventive maintenance options DIRECT powerprotection PRELIMINARY OPERATIONS AND FIRST START UP Visual check of the connection Make sure that all the connections have been made by following carefully the instructions given in the Connections paragraph Check that all the isolators are open Closure of the battery fuse holders Close the 4 battery fuse holders SWBATT as shown in the figure below BATTERIA BATTERY WARNING if an external Battery Box is present and the connection does not comply with the instructions given in Connecting the UPS to the Battery Box optional paragraph the battery fuses and other protections may result damaged In that case pleaserw contact the Customer Service department in order to prevent further damages to the UPS When the fuses are closed a small arc may occur due to charge of the condensers inside the UPS This is normal and does not cause faults and or damages UPS powering Close the protections upstream the UPS Closure of the input and output isolators Close the SWIN and SWBYPY if present input isolators Close the SWOUT output isolator but leave the SWMB maintenance isolator open INGRESSO INPUT USCITA OUTPUT SWIN SWOUT
47. ndent digital PFCAVerage current mode control on each phase gt 0 99 Programmable from 5 to 30 segai Second steps THDi lt 3 380 400 415 Vac 3 phase with neutral 4wire 50 60Hz 30kVA 27kW os 1 5xIn for t 2 500ms UY 40kVA 36kW t 1 0 5 3 resistive load 9 lt 1 with linear load lt 3 with distorting load 3 1 0 01 115 Infinite 125 10 min 133 1 min 150 1 min 168 5 sec gt 168 0 5 sec 110 10 min 125 1 min 133 1 min 150 5 sec gt 150 0 5 sec 110 Infinite 125 60 min 133 60 minutes 150 10 minutes gt 150 2 seconds High efficiency inverter with digital multiprocessor DSP uP voltage current control based on signal processing techniques with feedforward 0 LES powerprotection UPS Models MST 30 MST 40 BATTERY CHARGER STAGE Nominal voltage 240Vdc Maximum recharge current 6 10A Battery charger algorithm Two levels with temperature compensation Technology Analogue switching current under uP control PWM voltage and charge current adjustment Input voltage tolerance for recharging at 5 345 480 MODES AND EFFICIENCY True on line double conversion ECO mode Operating modes Smart Active mode Stand By Off Emergency Frequency Converter with batteries AC AC performance in on line mode Up to 96 5 performance Eco mode gt 99
48. nstalled it is necessary to configure the UPS to update the nominal capacity value total Ah of batteries inside the UPS external batteries To perform this operation use the dedicated configuration software EXTERNAL TEMPERATURE PROBE This NON ISOLATED input can be used to measure the temperature inside a remote Battery Box It is essential that only the kit provided by the manufacturer is used Any uses not conforming to the specifications may cause faults or breakdowns of the equipment As for installation connect the cable included in the special kit optional to the EXT T conne tor see Views of the UPS connections following the instructions in the manual After installation enable the outdoor temperature measuring function using the configuration software REMOTE SYNOPTIC PANEL OPTIONAL The remote synoptic panel allows remote monitoring of the UPS and therefore ensures a detailed real time overview of the machine status With this device it is possible to keep the mains the output and the battery measurements under control and detect any alarm For further information regarding the connection and use of this device please refer to its apposite manual murs DIRECT USE KO DESCRIPTION The purpose of this UPS is to ensure a perfect power supply voltage for the devices connected to it whether mains power is present or not Once it has been connected and powered the UPS generates a sinus
49. oidal alternating voltage with stable amplitude and frequency regardless of any sudden change or variation in the mains supply While the UPS draws energy from the mains the batteries are kept under charge controlled by the multiprocessor board This board also monitors continuously the amplitude and frequency of the mains voltage the amplitude and frequency of the voltage generated by the inverter the load applied the internal temperature and the state of battery efficiency The UPS block diagram is shown below with a description of its individual components SWMB Maintenance by pass switch oo Automatic PFC static by pass y CONVERTER INVERTER Line In Line Out dad coul M 25 SWIN Input Stand by SWOUT Input Relay il switch Output breaker breaker Battery charger SWBATT UPS block diagram IMPORTANT Our UPSs are designed and built for long durability even under the most stringent operating conditions However it is important to remember that they are electrical power equipments and therefore need regular checks Moreover some components inevitably have a life cycle of their own so for this reason they need to be checked regularly and if necessary be replaced This is referred in particular to the batteries the fans and in some cases to the electrolytic condensers Therefore a preventive maintenance programme is strongly recomme
50. ominal curr nt a Magnetothermal switches C curve In Nominal Ultrarapid fuses GF In Nomin urrefit 3 DIFFERENTIAL 7 In the absence of an input separating transformer the neutral fromtihe mains power supply is connected to the neutral of the UPS output This way the neutral regime of the equipment is not modified THE INPUT NEUTRAL IS CONNECTED TO THE OUTPUT NEUTRAL THE DISTRIBUTION SYSTEM THAT POWERS THE UPS IS NOT MODIFIED BY THE UPS damages to the UPS may be caused The neutral regime is modified only in presence of an isolation transformer or when the UPS operates with a neutral isolated upstream gt A When operating from mains power a differeftial switch located at the input can intervene as the output circuit is not isolated from the input circuit Anyhow other differential switches can be inserted at the output possibly coordinated with the switches at the input The differential switch located upstream must the following features Differential current adjusted to the sum of the UPS load It is strongly recommended to keep an adequate margin in order to avoid delayed interventions 100 min 300mA recommended type B or type A i delay greater than or equal to 0 1s WARNING make sure that the equipment is connected correctly to the input neutral or else URS DIRECT powerprotection CROSS SECTION OF THE CABLES We recommend that the INPUT OUTPUT and the BATTERY cable
51. or the automatic 40 hours mn panei SW battery test 5 Maximum load Se user i Disabled alarm threshold ey ases 0 103 insteps of 1 zu Selects the operating i bbs d d t db Sound alarm mode of the sound Reduced OR on CP math of momentary intervention of the bypass Y e Always connected e Disconnected after n seconds of Selects the operating battery operation mode of the auxiliary e d i d e Disconnected after n seconds from SW socket the end of discharge alarm signal e see configuration software manual Sets the Ah installed 5 Min 0 Max 999 Battery expansion 0 Ah in steps of 1 Ah CP e English e Spanish Am Selects the e italian e Polish display language Enghel e German e Russian CR e French e Chinese Date and time Sets the date and time CP Input frequency tolerance Bypass voltage thresholds Bypass voltage thresholds for ECO Activation sensitivity for ECO Power supply of load in stand by Bypass operation Inverter synchronization External Sync Start up delay Power Walk In Duration of Power Walk In DIRECT Advanced Functions Selects the allowed input frequency range for switching to bypass and for output synchronisation Selects the voltage range allowed for switching to bypass Selects the voltage range allowed for ECO mode operation Selects activation sensitivity during ECO mode operation Load on bypass power
52. ponds to that allowed by theaJPS check the data plate on the Battery Box and the UPS manual IMPORTANT make sure that SWBATT fuse holders of the UPS and Battery Box ar rop n Before making any connection read carefully the instructions in the Battery Box manual Connect the cables coming from the Battery Box to the UPS terminal board see figure below making sure to respect the polarisation The first connection to be made is that of the yellow green ptotection cable le cO 27 QO Once all these operations have been carried out replace the previously removed terminal covers on the UPS and on the Battery Box CHECKING INSTALLATION gt gt gt gt Insert the fuses in the SWBATT fuse holders of the Battery Box Close the SWBATT fuse holders of the Battery Box and the UPS Carry out the UPS start up procedure indicated in this manual After about 30 seconds check that the UPS is operating correctly simulate a black out by opening the SWIN input isolator of the UPS The load should continue to be powered and the battery power LED should light up on the UPS control panel The latter should beep at regular intervals Once the SWIN input isolator has been closed again the UPS should resume operating on mains power ec DIRECT powerprotection SETTING THE NOMINAL BATTERY CAPACITY SOFTWARE CONFIGURATION Once the BATTERY BOX has been i
53. s pass under the UPS As for the dimensioning of the cross section of the input and output cables please refer to the following table Cross section of cables mmz INPUT mains OUTPUT EXTERNAL BATTERY optional separate bypass optional 30 16 16 16 16 16 16 16 16 16 40 16 25 25 16 25 25 16 25 25 The cross sections shown in this table refer to a maximum length of 10 metres The maximum length of the cables for connection to the optional Battery Box is 3 metres Note the maximum cross section of the cables that can be inserted in the terminal board is e 25 mm2 for trailing cables e 35 mm2 per rigid cables As for UPSs with separate bypass please see the subsequent paragra connected to the terminal marked PE The U operate without being connected to an earthing The very first connection to be carried out is protection conductor earth cable which must be must system THE INPUT NEUTRAL MUST ALWAYS B DO NOT CONNECT THE OUTPUT NEUTI THE INPUT NEUTRAL Connect the input and output cables to the terminal d as shown in the figure below O PE O PE O PE BATT INPUT OUTPUT gt O O O Q Note 1 The protection conductor earth cable connection must be carried out through eyelet terminal stud M6 Note 2 Connections to th
54. supply with UPS off stand by status Selects the bypass line operating mode Selects the synchronisation source 5 Low 180V High 264 Low 200V High 253V Normal Disabled load NOT powered Enabled High s nsitiVity ass line for the inverter outpu m Waiting time for autematic restart after the mains power supply has been restored Enables the mode for gradual to mains lt wer duration of the gradual return to mains power only if Power Walk in is enabled Selects the Speed synchronisati synchronisation speed between inverter and bypass line External temperature probe optional UPS settings from the display UPS controls from the display Once these output voltage values are set the UPS output power is reduced see the Power reduction for 200V and 208V between the inverter and the bypass line Enables reading of the external temperature probe Disable UPS settings from the display panel Disable UPS controls from the display panel phase neutral loads paragraph 5 sec Disabled 10 sec 1 Hz sec Not enabled Settings enabled Controls enabled 0 25 0 5 0 75 1 10 in steps of 1 Low 180 220 in steps of 1V High 240 264 in steps of 1V Low 180 220 in steps of 1V High 240 264 in aN Low Normal High x En d powered pt Enabled High sensitivity Enabled Low sensitivity Disabled wit
55. switching off the UPS This way the fans will cool the heat sink more rapidly Eliminate the cause of the overtemperature and wait for the temperature of the heat sink to drop Exclude the maintenance bypass Insert the maintenance bypass M MB without switching off the UPS so that the fans While keeping running cool the heat sink more and Wait for the temperature of the heat SS to d the UPS off intenance bypass and if the problem persists i centre Eliminate the cause of te overtemperature Open the b ttery fus holder isolators SWBATT and wait for the temperature of the battery charger heat sink to drop Close th battery fuse holders If the problem persists contact the nearest service centre WARNING never open the SWBATT fuse holders during battery Operation STA RURTU A ULT THE DISPLAY HAS POWER SUPPLY PROBLEMS FAULT IN THE AUXILIARY POWER SUPPLIES THE UPS IS IN BYPASS SUPPORTED BY THE REDUNANT POWER SUPPLY Activate the maintenance bypass SWMB Switch off the UPS wait for a minute and turn the UPS back on Exclude the maintenance bypass and if the problem persists contact the nearest service centre Activate the maintenance bypass SWMB without opening the INPUT OUTPUT isolators Switch off the UPS wait for a minute and turn the UPS back on Exclude the maintenance bypass and if the problem persists contact the nearest service centre Activate the maintenance
56. t close L04 Phase 2 input fuse broken or input relay locked will not close L05 Phase 3 input fuse broken or input relay locked will not close L06 BOOST stage overvoltage positive L07 BOOST stage overvoltage negative L08 BOOST stage undervoltage positive L09 BOOST stage undervoltage negative L10 Static bypass switch fault L11 L1 bypass output locked A L12 L2 bypass output locked L13 L3 bypass output locked Fay L14 Phase 1 inverter overvoltage L15 Phase 2 inverter overvoltage A 2 L16 Phase 3 inverter overyoltage L17 Phase 1 inverter underVoltage L18 Phase 2 inverter undervoltage L19 Phase 3 invertenundervolfage L20 Continuous voltage at inverter outputor Sin curve of Phase 1 inverter distorted L21 Continuous voltage at inverter ottiput curve of Phase 2 inverter distorted L22 Continuous voltage at inVerter outp bor Sine curve of Phase 3 inverter distorted L23 Phase output overload L24 Phase 2 output overload L25 LA Phase 3 output overload L26 Short circuit at Phase 1 output L27 P A D Short circuit at Phase 2 output L28 Short circuit at Phase 3 output L29 Phase 1 output fuse broken or output relay locked will not close L30 Phase 2 output fuse broken or output relay locked will not close L31 t Phase 3 output fuse broken or output relay locked will not close L34 Phase 1 heat sink overtemperature L35 AN ae Phase 2 heat sink overtemperature L36 Phase 3 heat sink overtemperature i
57. to optimise the efficiency in ECO mode the load is normally powered from the bypass any interference on the mains can affect the load In absence of the mains or when the mains voltage exceeds its tolerance limit the UPS commutates to the normal ON LINE double conversion mode About five minutes after having returned within its tolerance limits the load is commutated back to bypass If the user cannot decide which is the most suitable operating mode between ON LINE and ECO the choice ycan be left to the SMART ACTIVE mode in which according to statistical data on the quality of the mains power supply the UPS autonomously decides in which mode to configure itself Finally in STAND BY OFF mode the UPS is set to operate as a back up device In presence of the mains power the load is not powered whilst in the event of a black oUt the load iS powered by the inverter via the batteries When the mains power is restored the load is powered off again The activationtime is less than 0 5 seconds MAINTENANCE BYPASS SWMB WARNING Maintenance inside the UPS must gt be carried out by qualified personnel trained by the manufacturer only In fact inside the equipm nt there may be a voltage even when the input output and battery switches are open Removal of the UPS panels by non qualified personnel may cause harm to the operator and damage to the equipment Listed below are the operations to be performed in ord r tescarry out the mainten
58. to the pallet by sliding it upwards Remove the packaging material unscrewing the screws marked A and B in the figure Remove the accessory box NOTE the accessory box can be either inside the packaging or behind the USP door T 4 NUN III 2 x I M The previously removed brackets can also be used as slides Secure the slides to the pallet by using the type A screws making sure they are aligned with the wheels Screw the brake rod completely so to separate it from the pallet Make sure that the door is firmly closed CAUTION Push the UPS from the rear with great care Given the weight of the equipment this operation needs to be carried out by two people NOTE It is recommended to keep all parts of the packaging for further use DIRECT powerprotection PRELIMINARY CONTENT CHECK After opening the package first check the content metal chutes warranty card user manual safety manual inspection certificate serial connection cable 4 x battery fuses to be inserted in the SWBATT fuse holders door key POSITIONING THE UPS When positioning the equipment the following points should be taken into account The wheels are intended for accurate positioning therefore for small movements only The plastic parts and the door are not suitable for pushing or gripping the UPS Sufficient space should be left in front of the equipment for it to be s
59. uating packaging the choice of material has been made favouring recyclable materials For correct disposal please separate and identify the type of material of which the packaging is made in the table below Dispose of all material in compliance with standards in f rce in th country in which the product is used DESCRIPTION MATERIAL Pallet Heat treated pine Packaging cofher Stratocell cardboard Box Cardboard Adhesive pad Stratocell Protective bag HD Polyethylene DISPOSING OF THE PRODUCT The UPS contains internal material that in case of dismiss disposal are considered TOXIC and HAZARDOUS WASTE such as electronic circuit boards and batteries Treat these materials according to the laws applicable referring to qualified service personnel Their proper disposal contributes to respect the environment and human health The reproduction of any part of this manual in whole or in part is forbidden without the prior consent of the manufacturer In order to make improvements the manufacturer reserves the right to modify the product described at any moment and without notice KILES DIRECT powerprotection CONTENTS OVERVIEW 5 MULTI SENTRY 5 FRONT VIEWS OF THE UPS 6 VIEWS OF THE UPS CONNECTIONS 8 REAR VIEW OF THE UPS 9 VIEW OF THE CONTROL PANEL 10 SEPARATE BYPASS INPUT OPTIONAL 11 INTERNAL TRANSFORMER 11 INSTALLATION 12 STORAGE OF THE UPS 12 PREPAR
60. witched and off and in order to allow carrying out maintenance operations on it 2 1 5 metres The rear part of the UPS should be placed at least at 30 cm from the wall to allow the air blown by the ventilation fans to outflow correctly should be placed on its upper surface Once the equipment has been positioned secure it with the apposite brake rod see FronfviewsSiof the UPS In earthquake prone zones or in mobile systems it is possible to use the brackets PS to the pallet to anchor the machine to the ground see figure below In normal conditions the brackets are not necessary OPERATIONS TO ACCESS THE TERMINALS OF THE UPS To carry out the following operations the UPS must be disconnected from the mains power supply switched off and with all the equipment switches and fuse holders open Follow the instructioms provided below to open the UPS Open th adoor using if necessary the key provided Remove the terminal cover in correspondence with the switches see Front views of the UPS Once the installation operations inside the equipment have been completed replace the terminal cover and close the door A YRS DIRECT powerprotection ELECTRICAL CONNECTIONS WARNING a 4 wire three phase distribution system is required The UPS must be connected to a power supply line made up of 3 phases neutral PE protective
61. yclic sense of the bypass phases Inverter phase 1 sine curve distorted Inverter phase 2 sine curve distorted Inverter phase 3 sine curve distorted fav Inverter stage anomaly Positive battery overvoltage A a Negative battery overvoltage Positive battery undervoltage gt Negative battery undervoltage Output overldad_47 Phase 1 output relay l cked will not open Phase 2output relaYilocked will not open Phas8 8 output relay locked will not open Phase 1 output Broketor output relay locked will not close Phase 2 output fuse broken or output relay locked will not close Phase 3 dUtputifuse broken or output relay locked will not close Battery charger stage anomaly X 4 Battery charger output fuse broken Heat sink overtemperature A Battery charger overtemperature BOOST 1 battery fuse broken oi BOOST 2 battery fuse broken BOOST 3 battery fuse broken EYES DIRECT powerprotection gt Locks these codes indicate that the UPS or one of its parts is locked Usually they are preceded by an alarm signal In case of faults and consequent locking of the inverter the latter will be turned off and the load will be powered via the bypass line this procedure is excluded for locks caused by serious and persistent overloads and for those caused by a short circuit 001 Incorrect auxiliary power supply 102 One or more internal cables disconnected L03 Phase 1 input fuse broken or input relay locked will no
62. z y gt Battery charger overtermperature L38 Phase 1 heat sink temperature probe damaged 139 Phase 2 heat sink temperature probe damaged L40 Phase 3 heat sink temperature probe damaged L41 Battery charger temperature probe damaged L42 BOOST 1 battery fuse broken L43 BOOST 2 battery fuse broken L44 BOOST 3 battery fuse broken KIYES DIRECT powerprotection TECHNICAL DATA INPUT STAGE Nominal voltage Nominal frequency Accepted input voltage tolerance due to no intervention of the battery referred to 400Vac Accepted input frequency tolerance due to no intervention of the battery referred to 50 60Hz Technology Input current harmonic distortion Input power factor Power Walk In mode OUTPUT STAGE Nominal voltage 2 Nominal frequency 9 Nominal apparent output power Nominal active output power Output power factor Short circuit current Precision of output voltage referred to a 400Vac output voltage Static stability e Dynamic stability Voltage harmonic distortion with linear and normalised distorting load Crest factor allowed with nominal load a Frequency precision in free running mode Inverter overloads PFoub Resistive load nu Inverter overloads Y PFout 0 9 Resistive load Bypass overload Technology 380 400 415 Vac 3 phase with neutral 4 wire 50 60Hz 20 100 load 40 20 950 load 20 40 72Hz High frequency IGBT or CoolMos with an indepe
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