fabrication guide
Contents
1. I ae In LG Hausys ae Fabrication Guide a TECH TOP As fabricator you need to take into account what type of leg design and type of frame as you lay out the top of a home or commercial desk Further please consider what kind of hardware is installed particularly the type of drawer slides whether under mount or side mounted together with distance from back panel to the end of drawer boxes Check and verify actual measurements against manufacturer drawing dimensions Do NOT install wireless charging pad directly on top of cabinet hardware By following the precautions it will save you money and time by not having to retrofit and or replace previously cut tops Please see FIGURE B e Precaution All electric wiring needs to be done by a licensed electrician LG Hausys is NOT providing electrical services and will not be held responsible for any additional cost associated with electrical work e Prohibited Do NOT install directly on top of table or desk frames and hardware Please consult drawing by manufacturer and check actual dimensions for proper support Note Please check drawing provided by manufacturer and onsite measurement before laying out the dimensions because you may have chance to have changes by an installer Home Desk Office Workstation FIGURE B Please check actual dimension with a drawing provided by manufacturer Note You may NOT have a support frame please check drawing provided by manufacturer before2. LG Hausys TECH TOP FABRICATION GUIDE SKU TECHTOPFAB 1 0 Table of Contents Product Definition ee MRT Y 03 1 What is TechTop dado ao erase th canes doses ES 03 2 Is my phone TechTop Ready 0 03 3 Coheni IN Te BOX ee ee 03 Product Specification iaa 04 o ee ea nee 04 2 Technical Specification menu ea 04 3 Coil Specification amp charging Area u augen cee 05 Charging Efficiency een an ee u 06 E Brscker DIMENSIONS ee 06 6 label re ee nee 07 7 Lertificatlons ee esse es 07 8 Handling and Storage espana 07 Maintenance amp Troubleshooting ee 08 T Trouble Shooting Instruction were ana nee ea 08 Del MIO ee ee ee 08 3 Wan esparto ee 08 Fabrication Guide O o O eed Gass ole ot oie eee cca tees te Pas nate opto bonne cces olen 10 rodado See alee ee eee ee 10 2 Base Cabinet Top Layout en 10 3 Furniture Top Layout se 11 4 Transaction Area Top Layout 13 5 Public amp Etc Area Top Layout sen 14 6 Wireless Charging Pad Fabrication Guide For HI MACS nn 15 Frequently Asked Questions eee 19 TECH TOP Product Definition 1 What is TechTop TechTop is an innovative solution that embeds wireless charging technology into surface material The technology is seamlessly embedded into HI MACS to stay connected at the right times 2 Is My Phone TechTop Ready TechTop is a solution for all mobile devices For those mobile phones that do not come already equipped with a Qi compatible receiver built in then an afford
3. III KE NM Why n I HCA K i MY Hi WN SS ae a Cae 7 Lita EF j Lt A L 1 i j fy a j F ri i Mh o le ii AF E F F E Fj i 0 4 a AAA AAN i a pa a aa eo if PR i hi EEE e oe na EEN En o a a i A FEA E Fi i a EHE ee Ole ies lag E a a a Y ag nn ARA y e o A EA a ae EE E A a E A ee ee Parameter Value D5 Charging Area 1 5 x 1 5 with respect to center of the coil LG Hausys Product Specification a TECHTOP 4 Charging Efficiency The charging efficiency of Tx varies depending on the vertical z axis distance between centers of coil and designated indicator or sticker on top surface e Greater the z axis distance less charging efficiency Tx displays e Following graph shows charging efficiency in various z axis distance Required thickness of 6 mm is optimal target or 9mm as maximum thickness from the top surface for the best performance for HI MACS solid surface material 70 0 60 0 eo E O O Efficienc Liu O O 20 0 7 6T 10 0 8T 10T 0 0 p Seer 12T 100mA 200mA 300mA 400mA 500mA 600mA 700mA 800mA 900mA 1 000mA Rx Load Current mA 5 Bracket Dimensions M KS CTQ 96 0 0 3 C70 76 2 0 2 Y MMM NNl T tT S N IR N N N Y N D sS gt gt LN To embed the device in the material a apply approximately Icm of silicone SECTION X X to the three spots of the bracket indi
4. laying out the top Drawer box LG Hausys ka Fabrication Guide TECH TOP 4 Transaction Area Top Layout a Reception Desk amp Front Desk Pods As fabricator you have to have a thorough knowledge of the manufacturer s shop drawings of these commercial furniture or cabinets before layout These spaces may not only be for information but may also have many other functions relating to computer workstations phones security box POS and security monitoring devices These multi function areas are very complicated in terms of layout of the tops and you will need to exercise caution and attention to detail Wiring and functionality of devices and electronic equipment may be affected Please see FIGURE C FIGURE C Front Views gt METAL SR METAL PPC E arre sema nor ans CUPO dass TOP u As ON qu EAS E CREE CONTE TOR he rn sus MT o PET pee coner KEPSOE CANTE BE erh f an i aan 2 eiri ne ah me p el no ques Lo qa z 2 Sia pt a e i paa aa En E Alam LA Sa ezzrpE E NTE gt De HH ro i 0 Front Desk Perspective View FIGURE C Section Views EAN METAL SEEMED POOR Pe Wy CAM LIE EMT FAME RECESSED BASE Pr CAPA LAME re META CH LG Hausys en Fabrication Guide TECH TOP As fabricator we strongly recommend a detailed familiarity with the scope and use of the furniture Please consult manufacturer s b Nurse Station amp Service Desks shop drawing and any instruct
5. Hausys e Fabrication Guide CH TOP FIGURE X 3 C72 96 0 0 3 DETA 76 2 0 2 N mu N Q Y Z Y Y Y g Y Y 7 4 7 Y Z 4 Y Y Y 7 Y Y Y 4 7 Y Z Y 4 Y Y Y 4 7 Y Y Y 7 Y y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 4 Z Y HK SI 4 ES een ea N SECTION X X e Place the HI MACS sheet on CNC with top surface facing up and route the surface down to 3mm for a specific inlay design When routing the center of the inlay must be vertically aligned with the center of the coil on the transmitter This applies only if inlay is requested by customer instead of attaching sticker LG Hausys ms Fabrication Guide TECH TOP e Fit the transmitter into the bracket with coil facing up towards bottom of the route out e Apply approximately 1 cm of silicon bond on three spots of the bracket See 5 Bracket dimension on page 6 e Do not apply the glue in the center of the coil e Place HI MACS upside down on a flat table and attach the device set transmitter in the bracket into the route out Ce 17 Fabrication Guide LG Hausys TECH TOP e After finishing regular fabrication of the countertop connect AC adaptor to power jack of the transmitter and electrical outlet e Wait until the bracket is completely glued and attached to the bottom surface e Check to see if power is on and charging is working properly by simply putting phone with standard Qi rec
6. able accessory is readily available to transform your phone to be compatible with TechTop regardless of manufacturer or brand Use of QI certified receiver is recommended for best performance Receiver My Phone is Ready to GO Embedded Receiver 3 Contents in the Box Slide in Type User Manual Containing Box ERROR Patch Type rss Plug in Type Dongle N Transmitter with Cover Power cord Items above come included with the purchase of Visit our website to learn more about model accessory TechTop transmitter power cord and user manual support www LGTechTop com Note TechTop is designed to charge all Qi enabled devices up to 5W with micro usb ports including cameras and mp3 players Receiver type color and size may vary LG Hausys Product Definition TECH TOP Product Specification 1 Dimensions O le 3 me le 2 E 3 rt gt a 2 Technical Specifications Measurement Items Conditions Specification 68 1mm w x 85 0mm h x 11 3mm d a O 10 ee ae O Charging Temperature SPACON Rx 5W Load WPC standard At lt 10 C Tx Surface Temperature Ambient Temperature 25 C Phone Dummy Power Consumption Standby Power Product only Product with adaptor lt 100mW Safety FOD WPC Ver 1 1 2 WPC Ver 1 1 2 New CR275 LG Hausys Product Specification TECH TOP 3 Coil Specifications amp Charging Area HH MEN
7. ated with electrical work e Prohibited Do NOT install directly on top of cabinet frames and hardware Please consult drawing by manufacturer and check actual dimensions for proper support Note Please check drawing provided by manufacturer and onsite measurement before laying out the dimensions because you may have chance to have changes by an installer FIGURE A1 A2 Do NOT install right on top of cabinet support frames Note You may NOT have a support frame please check actual drawing provided by manufacturer before laying out the top Cabinet support frames and near drawers Note You may NOT have a support frame Please check drawing provided by manufacturer before laying out the top 10 LG Hausys Fabrication Guide TECH TOP 3 Furniture Top Layout a Table As fabricator you need to take into account what type of leg design and type of frame as you lay out the top of a conference room table end table coffee table and table pedestal Further when designing for commercial spaces please consider placement of electrical outlets data ports and devices under or near the table Conference Room Table 84 000 Plan view of top 312 000 E 108 000 End Table Table Pedestal u jas DE CHAIR atl I oa u a L Coffee Table 35 5 A A NU IM Tm j MAN 1 NN A IN IN hi i NN
8. be held responsible for any additional cost associated with electrical work e Prohibited Do NOT install directly on top of table or desk frames and hardware Please consult drawing by manufacturer and check actual dimensions for proper support Note Please check drawing provided by manufacturer and onsite measurement before laying out the dimensions because you may have chance to have changes by an installer LG Hausys be Fabrication Guide TECH TOP 6 Wireless Charging Pad Fabrication Guide for HI MACS Wireless Charging Pad Implementation e Lay down a sheet of HI MACS on top of CNC with backside facing up Using CNC machine route on the HI MACS backside to the thickness of 6mm as optimal target or 9mm as maximum thickness from top surface for optimal performance e Route on an area that does not interfere with substrate and is easily accessible Refer back to precautions mentioned under sections in Fabrication Guide depending on the type of top layout m f wAY amp e When using substrate to cover all area on the bottom surface usual for commercial projects use following DWG CAD file to route out the substrate Use the same DWG file as Fig X to route HI MACS below the substrate for the transmitter e Avoid routing where the transmitter comes in contact with water and stream e Use the following digital image as input for CNC DWG CAD file is also available on Website for Download www LGTechTop com LG
9. cated with the Red circle as shown in the above image LG Hausys Product Specification Label 24 8 Barcode amp S N area 7 Certification q HE UL TECH TOP 39 0 0 2 gt mel a if a le sy k Fi Y j 7 N WIRELESS CHARGER LG Hausys MODEL S1FMO009 T A LA Havaya CERTIFICATION No Ber Tae Ez INPUT OC 12V LOA neat Reem en in HAKUFACTURER Hanrim Postech Co Ltd de KURAU IL EN O Tii 10 ay ne ADA de DAA En Pal Label detail Example image Qi is an interface global standard developed by the WPC Wireless Power Consortium for inductive electrical power transfer The Qi system comprises a power transmission pad and a compatible receiver in a portable device The charging system undergoes resonant inductive coupling in order to charge the device TechTop is officially Qi certified by WPC FCC Federal Communications Commission is an independent agency of the United States government which regulates interstate and international communications by many electrical devices such as radio television wire satellite and cable TechTop is FCC certified product Certification number 2ABEN S1FMO009 UL Underwriters Laboratories is a safety consulting and certification company for safety analysis of many new technologies most notably in electrical industry UL provides safety related certification validation testing inspection auditing advising and training services to its clients TechT
10. ear limited warranty applies to TechTop product only and excludes any labor fabrication or installation Need More Help Please visit us online to find the latest support information and online manuals Website www LGTechTop com To file a warranty claim please call 866 767 9764 proof of purchase is required Replacing TechTop transmitter a Access the bottom of the surface where the transmitter is installed and unplug the AC adaptor from the unit and power cord from the electrical unit b Detach the front and sides of the bracket from the bottom surface using a flat head screwdriver to remove the silicone bond from the surface LG Hausys i Maintenance amp Troubleshooting TECH TOP c Scrape off any silicone residue from the bottom of the surface with a scraper d Apply the silicone bond provided in your replacement kit to the three designated spots ae A F La H ri e Attach the replacement unit to the already routed out area and completely secure it with scotch tape until the silicone bond becomes completely hard It will take approximately 15 minutes to harden f Once the silicone has set and become hard remove the scotch tape g Connect the replacement AC power cord to the unit and plug in electrical outlet Place your phone with compatible Qi receiver on the charging indicator spot and wait a few seconds for the transmitter and receiver to connect Once you have a good connection your mobile phone
11. eiver to find correct charging spot located perpendicular to center of the coil e Recommend to place minimum 1 2 x1 2 mark to indicate charging area on the center of charger coil LG Hausys ia Fabrication Guide TECH TOP Frequently Asked Questions 1 What is the charging range of the transmitter The maximum charging range of the transmitter is 9 mm with HI MACS in between the receiver and the transmitter It is best recommended to set the range at 6 mm for the best performance 2 Do need to plug the transmitter in Yes the transmitter needs to be plugged into a GFCI Ground Fault Circuit Interrupter carried electrical outlet 3 Is the transmitter itself hard wired Yes the transmitter is hard wired with AC adapter 4 How do know if my phone is compatible with TechTop Visit following link to find out your phone compatibility with TechTop www LGTechTop com 5 What receiver do I need to purchase for my phone to make it compatible Visit following link to find out appropriate receiver for your phone www LGTechTop com The receivers need to be Qi certified to be compatible with TechTop 6 Where can purchase a compatible receiver from A compatible receiver can be purchased through Amazon or E bay The receiver needs to be Qi certified 7 How much do receivers cost Price for receivers varies by volume Please contact your LG Hausys representative for details 8 Will TechTop get warm when it s plugged i
12. ell phone and attempt to charge it again e Unplug the power cord from the electrical outlet and wait 20 seconds before plugging the power cord back in Place your phone on the indicator spot wait a few seconds for the transmitter to connect to the receiver and see if your battery is charging f Please contact our Warranty department See 3 Warranty on page 8 for more information if you need additional support NOTE TechTop transmitter is intuitive enough to stop charging if the battery is full The phone will not charge when the battery is at 100 2 Caution a The wireless charging transmitter is a sensitive electronic device To ensure proper operation install at least 1 foot away from below areas i High temperature area 1 Oven 2 Heater ii Steam or wet area 1 Dishwasher 2 Humidifier 3 Sink Vanity Bowl b Do not install the wireless charger underneath metallic material The transmitter transmits electric power through the material and metallic material interferes with power transmitting and may cause the unit to overheat 3 Warranty LG Hausys offers a 1 year limited warranty on TechTop product warranting that the product will be free of manufacturing defects This warranty covers product defects for a period of one year after the date of installation on product installed using LG Hausys surface material If during the warranty period the product should fail LG Hausys will replace the product free of charge This 1 y
13. f the TechTop User Manual Please contact techtop lghausys com to request a copy of the TechTop User Manual 16 Who do I call if my unit is having issues You can call following number for any technical issue 1 866 767 9764 17 Will using TechTop disrupt any of my other wireless devices such as internet home security etc Using TechTop will not disrupt other wireless devices 18 Can I use my phone while it s charging You can use your phone while it s charging as long as the phone is in an appropriate placement on top of TechTop 19 Can I charge multiple phones at the same time You cannot charge multiple phones at the same time using TechTop 20 Will TechTop charge other devices like tablets or laptops It is not compatible with tablets or laptops but will be available in near future 21 What is the warranty on TechTop 1 year warranty is provided for TechTop 22 Where can I find a troubleshooting guide should I have problems You can find a troubleshooting guide in this manual on page 8 section 3 23 Who do call when my TechTop isn t working See 1 Troubleshooting Instruction on page 8 24 What happens when TechTop reaches its life expectancy do buy another one When TechTop reaches its life expectancy you may contact LG Hausys authorized dealer or fabricator to replace the old unit to a new one Please go to www LGTechTop com to find the nearest dealer or fabricator 25 Can purchase the transmitter f
14. ions from supplied manual The fabricator needs to consider and get full knowledge of any and all electronic devices being used on the space Medical devices in particular are by nature sensitive Please install device at least 1 ft away from medical device to avoid potential interference If uncertain please consult with device manufacturer about any and all recommendations before fabricating in order to avoid issues and problems Please see FIGURE D e Precaution All electric wiring needs to be done by a licensed electrician LG Hausys is NOT providing electrical services and will not be held responsible for any additional cost associated with electrical work e Prohibited Do NOT install directly on top of table or desk frames and hardware Please consult drawing by manufacturer and check actual dimension for proper support Note Please check drawing provided by manufacturer and onsite measurement before laying out the dimensions because you may have chance to have changes by an installer FIGURE D Support Frames Space for Devices amp Equipments 5 Public amp Etc Area Top Layout As fabricator we strongly recommend you consider and understand the location of frame support panels legs drawer boxes electric and electronic wiring and all other factors affecting your layout e Precaution All electric wiring needs to be done by a licensed electrician LG Hausys is NOT providing electrical services and will not
15. n or only when my cell phone is charging on it If TechTop gets hot a How hot can expect my countertop to get Charging process occurs within 10 C range b Will the heat damage my countertop over time No it will not damage your countertop c Will the unit shut off as a safety precaution If so how long can keep my phone on the unit before it shuts off Yes the unit will shut off as a safety precaution if its temperature goes over 90 C 9 What is the life expectancy of TechTop The life expectancy of the transmitter embedded in TechTop is 5 years similar to ordinary consumer electronics 10 If my phone doesn t charge when placing it on TechTop how do know if it is because of the receiver or the transmitter Use the provided receiving unit with light indication to find out which is causing the problem 11 Will TechTop charge my phone faster than when charging with a cord No it will not charge faster than a cord but it is as efficient as 90 of charging with a cord 12 How long will it take to charge my phone with TechTop It usually takes 2 3hours to fully charge your phone from empty battery with TechTop LG Hausys A TECH TOP Frequently Asked Questions 13 How long is the cord that is supplied with TechTop 5 FT 14 How does TechTop work TechTop works by transmitting electromagnetism from the copper coil on the transmitter to a specific receiver for individual phone 15 Where can I get a copy o
16. op is UL certified product 8 Handling and Storage e Keep the transmitter dry and away from humidity water or moisture Installation of the device should be done at least 1 foot away from sinks and dishwasher to avoid damage e Do not use or store the device in high or cold temperatures Abnormal temperatures can damage the device Use in room temperature e Use the device for its intended purposes only Improper use may result in a risk of fire explosion or other hazard e Donot attempt to modify the device for any reason Any unauthorized modification can damage the device e Do not handle the device roughly dropping throwing shaking knocking e Do not shake or apply too much pressure on power jack of the device when plugging in the electrical adaptor e Keep the transmitter away from any electronically driven medical devices due to potential interference with the medical device LG Hausys 7 Product Specification TECHIOP Maintenance amp Troubleshooting 1 Troubleshooting Instruction What should do if my charger isn t working a Make sure your receiver on your mobile device is Qi compatible b Make sure your mobile phone is placed on the charging spot Receiver should be aligned with center of transmitter charge indicator spot c Make sure no metallic material is between the receiver and the transmitter which can conductively interrupt the transmission d Re connect individual receiving unit to the c
17. or TechTop without having my countertop replaced or fabricated You cannot purchase TechTop separately 26 Does LG Hausys manufacture TechTop LG Hausys manufactures the surface material but not the transmitter 27 Where is TechTop made The surface material is made from LG Hausys plant in the USA and the transmitter is made in Korea LG Hausys ae TECH TOP Frequently Asked Questions 28 Is TechTop safe for my health Yes TechTop is not harmful as it is FCC certified 29 What is Qi Standard Qi standard is a global wireless charging standard that enable wireless charging among Qi compatible devices All Qi compatible devices regardless of manufacturer or brand will charge wirelessly when placed on Qi wireless charging area 30 With having to route to 1 4 will the unit be visible in some colors The unit will not be visible in any color with the top routed to 1 4 from the bottom 31 Where can get the DFX file for fabrication guidelines You can download the DFX file from the website www LGTechTop com 32 How is the unit adhered to my countertop is it screwed in or glued A bracket is provided to cover the transmitter from the bottom which needs to be glued on the bottom surface LG Hausys a
18. will begin to charge h Pack the old unit into the box that was provided by LG Hausys TechTop after the warranty claim This is the box that contained the new transmitter with the packing slip 9 Maintenance amp Troubleshooting LG Hausys TECH TOP Fabrication Guide 1 Introduction This Section addresses some additional considerations for fabrication tops of the wireless charge device 2 Base Cabinet Top Layout There are two different cabinets in the cabinet group one is kitchen base cabinets and the other is vanity cabinets As fabricator you must consider the varying depths of the cabinets separating the kitchen and vanity cabinets when you lay out the tops For example the depth of a kitchen cabinet is 24 and the depth of vanity cabinets is 21 There are support frames at the front and back that measure between 4 to 6 Therefore the recommendation is that you do a control measurement even though you have been provided a cabinet drawing with the dimensions from the manufacturer By following the precautions it will save you money and time by not having to retrofit and or replace previously cut tops Finally please do NOT install wireless charging pad near water area and steam heat areas Please see example FIGURE A1 A2 e Precaution All electric wiring needs to be done by a licensed electrician LG Hausys is NOT providing electrical services and will not be held responsible for any additional cost associ
Download Pdf Manuals
Related Search