Two Post Lift Installation, Operation, and
Contents
1. Read and understand all safety wa ming procedures before operating the lift The lift in its standard version is not designed foroutdooruse Keep hands and feet away from any moving parts Keep feet clear of lift when lowering The lift may only be used by qualified staff properly trained for the specific use of the machine Do not wearunfit clothes such aslarge clothes with flounces tires etc which could get caught by moving partsof the machine The lift sumounding area must be free from people or objects which could be a danger for lifting operations The lift isonly designed to lift the entire body of vehicle having maximum weight not more than the lift capacity Always insure the safety devices are engaged before any attempt to work on or near vehicle 10 The vehicle must be centered and positioned in a stable correct way with respect to the postsand following the instructions given by manufacturer 11 Make sure that the machine and its devicesare working correctly according to the specific instructions for maintenance 12 Lowerthe lift to its lowest position when service finish 13 Do not modify the machine without manufacturer s advice 14 If the machine is not to be used any more owners are suggested to make it unusable by removing the power supply connections emptying the oil tank and disposing the liquids by right way If the lift isto be left unused fora long penod proceed asfollows2. STEP SEVEN MOUNTING THE COVER STEP EIGHT INSTALLING THE LIFTING ARMS Insta ll the swing arms the camages using the included pins Check for proper engagement of the arm lock STEP NINE HLL THE RESERVOIR STEP TEN MAKE THE ELEC TRIC AL HOOKUP TO POWER UNIT WARNING THE WRING MUST COMPLY WITH LOCAL CODE HAVE CERTIRED ELECTRICIAN MAKE THE ELECTRICAL HOOK UP TO THE POWER UNIT OPERA TION WARNING DO NOTPLACE ANY VEHICLE ON THE LIFT BEFORE TRIAL OPERATION CYCLE THE LIFT UP AND DOWN SEVERAL TIMES TO INSURE LATCHES CLICK TOGETHER AND AIR IS REMOVED FROM THE CYLINDERS BEFORE OPERATION a Checkallthe pipelines and joints before use The machine only can be used afterthere is not any leakage b The lift if its safety device malfunctions shall not be used c The machine shall not lift or lower an automobile if the center of gravity of automobile is not within the supporting range of the supporting device Otherwise the manufacturer will not bear any responsibility for the consequence resulted from the operation above mentioned d The staff oroperators shall be in a safe position when the machine lift orlower e When the lift with vehicle on reaches a desired height first of all the main switch must be tumed off before the automobile is repaired so as to prevent non operator or unauthorized person from pressing the start switch f Always lock the lift before going under the vehicle Never allow anyone to go unde
3. a Disconnect the energy source b Empty the control unit tank C Grease the moving parts which might be damaged by dust or drying out WARNING SIGNS All safety warning signs presented on the machine with the purpose to draw the operator s attention from dangerous or unsafe situations The labels must be kept clean and they have to be replaced if detached or damaged Read the meaning of the labels carefully and memorize it CAUTION A A CAUTION A Lift is only allowed to be used by trained operator Lift vehicle at the manufacturer s points Use height extenders when necessary to ensure good contact Only authorized personnel NET Remain clear of lift when Clear area if vehicle is allowed in lift area lowering or lifting vehicle in danger of falling Always use safety stands lj Locate the vehicle with Keep feet away from when removing installing l center gravity right adapter while lift lowering heavy components between two adapters Auxiliary adapters may Do notoverride Avoid excessive rocking reduce load capacity self closing lift controls 9f vehicle while on INTRODUCTION This guide has been made to supply the owner as well the user with the basic instructions fora correct use of the machine Read this guide carefully before using the machine and follow the instructions given by this guide to grant the machine a correct function efficiency and a long service life
4. The electro hydraulic lift iscomposed by two symmetnc vertical columns which must be safely anchored at ground Trolley isequipped inside each column The lift is operated by an electric motor controlling a hydraulic pump which delivers the hydraulic fluid to cylinders inside the columnsfor lifting two trolleys The 2 post lift is suitable for lifting motor vehicles having maximum weight asdescribed below Any other use isto be considered improper and imational and thus highly forbidden The constructor cannot be held responsibilities for any damage or injuries caused by an improper use or by the non observance of the following instructions SAFETY STRUC TURE TEC HNICAL DATA Lifting height 1900mm without adapters Minimum height 100mm Lifting capacity 3200kg see instruction label on the top of post 4000KG see instruction label on the top of post Lifting time 505 Power supply 220V single phase 380V three phase Please see nameplate before connecting 7 INSTALLA TION TOOLS AND EQUIPMENTS NEEDED Appropriate lifting equipment AW 32 46 orother good quality garage hydraulic oil Chalk line and tape measure Rotary Hammer Drill with 3 4 drill bit Sockets and Open wrench set Vise Grips BEFORE INSTALLATION 1 Identify the componentsand check for shortages Contact us immediately if shortage discovered 2 Installation adjusting and testing operationsare to be performed by qualified staff only 3
5. The lift must be installed on a level concrete floor having minimum thickness of 15cm and an extension of at least 1 5m from anchoring points 4 lift installation concrete surface must be relatively smoothes leveled in all directions After unloading the lift place itnearthe intended installation location Remove the shipping brandsand packing materials from the unit Remove the packing brackets and bolts holding the two columns together SPAC E REQUIRED Please referto the drawing fordetailed installation size INSTALLATION STEPS PLEASE READ THE FOLLOWING INSTRUCTIONS BEFORE ASSEMBLING THE LIFT STEP ONE DETERMINE LOCATION AND MARKS WITH CHALK ON THE HOOR 1 Determine which side will be the approach side and which side the power unit to be mounted 2 Once the location is selected use a chalk line to layout a grid forthe post locations and make an outline of the postson the floorateach location 3 Before proceeding double check measurements and make certain that the bases of each column are square and aligned with the chalk line STEP TWO MOUNTING TWO COLUMNS POWER UNIT COLUMN HRST THEN THE OTHER l Drilleach anchor hole in the concrete using a rotary hammer drill To assure full holding power do not ream the hole orallow drill to wobble 2 After drilling remove dust thoroughly from each hole and make certain that the column remains aligned with the chalk line during this process 3 f shimming is required insert th
6. FU1 Fue E 380V THREE PHASE 220V TWO PHASE NO NAME TYPEANDSZE 07 REMARK 1 jim o rey j COpxinoaca 1 2 8 PUSHBUTTON 2 1 2 3 M 20 2 9 1 o a ju OO O 5 FUE 7 220V 32A 380V 164 32 0000 6 R2 0 4102 7 HK SWITCH 1 26525 2 1 J 8 1501 916 JADUZ2ACM 1 0 10 TRANSFORMER JBG6NA Jl 11 92 UMTSWICH D4MC300 i 0 o WIRE DIAG RAM FOR CLEAR FLOOR TWO POSTLIFT 23 We ve tried to do our very best to provide complete and detailed information so that your installation and operation experience is free of problems But please feel free to contact us if you should run into any problems in installation and operation your new lift or have questions on some of the parts 24
7. Installation operation and maintenance manual TWO POST LIFT HCT2 1AL30 HCT2 1AL40 HCT2 5AL30 HCT2 5AL40 READ THIS ENTIRE MANUAL BEFORE INSTALLATION TO ENSURE A CORRECT OPERATION AND LONG SERVICE LIFE Fas IC T TECHNOLOGY 2 Tiraines str Riga LV 1058 Latvia Phone 371 67702 665 Fax 371 67702 664 USER S RECORD RECORD OF INSTALLATION SAFETY INSTRUCTIONS WARNING SIGNS INTRODUCTION INSTALLATION OPERATION MAINTENANCE TROUBLE SHOOTING OVERALL DIAGRAM SPACE REQUIRED HYDRAULIC CONNECTION WIRE ROPE INSTALL WIRING DIAGRAM TABLE OF CONTENT Oo OG Q 8 10 10 11 12 13 16 1 18 19 20 21 22 23 USER S RECORD RECORD BELOW INFORMATION WHICH LOCATED ON THE NAME PLATE ITEM NO SERIES NO DATE here blow listed persons have been qualified to use the machine after installation The course for use and maintenance has been carried out by a qualified technician RECORD OF INSIALLA TON MODEL NO SERIES NO CUSTOMER DATE OF INSTALLATION WE HEREBY DECLARED THAT THE ABOVE MENTIONED MACHINE HAS BEEN INSTALLED CORRECTLY ALL FUNCTIONS HAVE BEEN CHECKED AS WELL AS CORRECT OPERATING OF ALL SAFETY DEVICES WE CONSIDER THEREFORE THE MACHINE WORK GOOD CONDITIONS IN ALL RESPECTS Date of Installation The authorized technician SAFETY INSTRUC TIONS READ THE INSTRUC TIO NS ENTIRELY RE OPERATING Do not install the lift on any asphalt surface
8. dation over 3000 1 2 1Kg m 150 240 2900 3420 Above installation dimension isforbase plate and clearfloortwo post lift 17 HYDRAULIC CONNEC TION Linder pump istant cylinder main cylinder 2 assist cy Linden cylinder eh mI V 5 CN short oil tube long tie in short tie in long oil tube 4 300 1 Il E mo a ee 2 143 405 ess 2968 a Oil hose connecting for base plate two post lift 18 Oil hose connecting forclearfloortwo post lift 19 WIRE RO PE INSTALLA TION O 1 7 t me mja y D 4 2 3 Ur MI mat m FA LUN Wire connecting forbase plate two post lift 20 Wire connecting for clearfloortwo post lift WIRING DIAGRAM NO CODE NAME TYPEANDSIZE REMARK 1 Km o RHAY CJXIMOUACM 2 8 PUSHBUTTON 2 1 3 M X 38V20 22KW l o 411 1 _ _ 5 2200 32 380 6 32 1 6 R2 1 4 7 HK SWITCH 1W266520012 1 8 5 UMTSWICH 1 916 OCZ Ji ooo o 10 TRANSORMER JBG6NA 1 0 WIRE DIAG RAM FOR BASE PLATE TWO POSTLIFT 22 11813 FU1 FU
9. e greasing and wear condition of pins rollers bushes of trolley structure as well as arms and releva nt extensions if necessary replace the damaged parts by original spare parts 4 YEARLY MAINTENANCE Empty the tank and checkthe conditions of the hydraulic fluid Clearthe oil filter If the above maintenance operations are carried out there will be an advantage for the user who will find the equipment in perfect condition each time he restarts work TRO UBLE SHOO TING 1 MOTORDOES NOTRUN A B Es D Breaker orfuse blown Replace it Motorthermal overload tripped Wait foroverload to cool Faulty wiring connections Call electrician for checking Defective up button Call electrician for checking 2 MOTOR RUNS BUTWILL NOT RAISE A A piece of trash isunder check valve Push handle down and push the up button at the same time Hold for 10 15 seconds which should flush the system B Checkthe clearance between the plunger valves of the lowering handle C Remove the check valve coverand clearthe ball and seat D Oil level too low Oil level should be just underthe vent cap port when the lift is down 3 OILBLOWS OUT BREATHER OF POWER UNIT A Oil reservoir overfilled B Lift lowered too quickly while under a heavy load 4 MOTOR HUMS AND WILL NOTRUN A Impellerfan coverisdented Take off and straighten B Faulty wiring C all electrician for chec king C Bad capacitor Call electric
10. e shims as necessary under the base plate so that when the anchor bolts are tightened the columns will be plumb 4 With the shims and anchor bolts in place tighten by securing the nut to the base then tuming 2 3full tums clockwise DO NOTuse an impact wrench forthis procedure 5 Position the other column at the designated chalk locations and secure to the floor following the same 8 proceduresasoutlined step 1 2 3 4 STEP THREE MOUNTING THE OVERHEAD BEAM FOR CLEARHOOR LIFT 1 Usinga lifting device to raise the overhead beam into position on top of the columns Bolt the beam to columns with boltand nut and washer supplied with the product STEP FOUR MOUNTING POWER UNITand CONTROL BOX Attach the power unit to the power unit column with supplied tools and parts Fill the reservoir with hydraulic oil STEP HVE INSTALLING HYDRAULIC HOSE Install the hydraulic lines as shown in page 19 paying careful attention to keep the hosesclean and free of debris STEP SIX ROUTING THE EQUALIZER CABLES Raise and lock each carriage approximately 800mm high above the ground Make sure that the safety locks on each column are fully engaged before attempting to route equalizer cables Camages must be equal height from the floor before proceeding With the camagesin equal position from the floor route the equalizer cables as shown U Pp WNP After the equalizer cables have been routed adjust each cable so that they are equal tension
11. ian for checking D Low voltage Call electrician for checking E Lift overloaded 5 LIFT ERKS GOING UP AND DOWN A Airin hydraulic system Raise lift all the way to the top and retum to floor Repeat several times Do not let this overheat the powerunit 6 OILLEAKS A Power unit If the power unit leaks hydraulic oil around the tank mounting flange check the oil level in the tank The level should be two inches below the flange of the tank Check with a screwdnver B Rod end of the cylinder The rod seal of the cylinder is out Rebuild or replace the cylinder C Breather end of the cylinder the piston seal of the cylinderisout Rebuild orreplace the cylinder 7 UFTMAKES EXCESSIVE NOISE A Leg ofthe lift is dry and requires grease B Cylinderpulley assembly orcable pulley assembly is not moving smoothly C Mayhave excessive wearon pinsorcylinder yoke OVERALL DIAG RAM Overall diagram forbase plate two post lift ymmetric ams 13 20 Pa En En 7 R1100 R1100 3420 Overall diagram forbase plate two post lift asymmetric arms 14 Overall diagram forclearfloortwo post lift symmetric ams 15 za A mi po Q Qs MEE ER a mE co e edi c j 2680 Overall diagram forclearfloortwo post lift asymmetric ams 16 3880 SPACE UIRED M18 140 Expansion strength of concrete foun
12. r the lift when raising or lowering INSTRUCTIONS FOR USE 1 Make sure that you have read the operation oe manual before operation LA JD 2 Alwayslift the vehicle at the manufacturer POWER SWICTH recommended points Position the vehicle between columns 4 Adjust the swing lift arms so that the vehicle SZ POWER LAMP is positioned with the center of gravity of _ midway between pads 5 Raise the lift by pressing the push button on UP BUTTON control box until the padstouch firmly the right pointsand recheckifthe vehicle is 2 secure 6 Checkthe security of vehicle then perform maintenance orrepair work LOWERING THE LIFT 1 Pulling the wire rope of each column to release the safety lock before lowering 2 Lowering the lift by pressthe oil drain handle 3 Before driving away the vehicle position the anms and clearall the obstacles 10 MAINTENANCE Ever Etemal will give the user one year warranty of quality for the machine If something wrong with the machine within the term of service we will repairorreplace the product according to the users demand The manufacturer will not take any responsibility for improper installation and operation overload running wrong concrete ground that can not meet the requirements in the manual normal mechanical abrasion and insufficient maintenance The warranty will be carried out on the ba
13. sis of the type and serial number of the equipment Therefore the users shall provide them to the manufacturer without fail The several pieces of maintenance operations to be carried out are described below A low operating cost and a long life of the machine are from routine observation of there operations The listed intervention times are given for information and they refer to normal operating conditions They can change according to the kind of service environment frequency of use etc 1 DAILY PRE OPERATION CHECK The user should perform daily check Daily check of safety latch system is very important the discovery of device failure before needed could save you from expensive property damage lost production time serious personal injury even death Check safety lock audibly and visually while in operation Check hydraulic connections and hosesforleakage Check chain connections cable connections wiring and switch for damage Check bolts nut and screwsand tighten Check swing arm restraints 2 WEEKLY MAINTENANCE Checkthe cleannessof the mobile parts Checkthe safety device as previously described Check hydraulic fluid level as follow let the trolleys go up completely and in case they do not reach maximum height add Check and tighten bolts nuts and screws 3 MONTHLY MAINTENANCE Checkthe tightening of screws Check the hydraulic system seal and tighten the loose unions if necessary Check th
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