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Xiria Product Family User manual Xiria Product Family

1. Variable Description Unit system r Release s IEC IEC reference type Type switching device serial no Serial number year of man Year of manufacturing w o no Works order number f Rated frequency Hz l Rated mainly active load breaking current A loa Rated distribution line closed loop breaking current A laa Rated cable charging breaking current A Isa Rated earth faulth breaking current A lob Rated cable and line charging breaking current under earth fault A conditions lc Rated cable charging breaking current A lk Rated short time withstand current kA lis Rated short circuit making current kA lp Rated peak withstand current kA l Rated normal current A l T off Rated normal current of the circuit breaker in the transformer panel A lex Rated short circuit breaking current kA n Number of operations for mainly active load breaking tk Rated duration of short circuit S Ua Rated supply voltage of auxiliary circuits V Ua Rated short duration power frequency withstand voltage 1 minute kV r m s Up Uw Rated lightning impulse withstand voltage peak kV U Rated voltage kV Ut Rated voltage factor and corresponding rated time Vs Isolation level Rated isolation level KV Class M E C Classification according to IEC Operating sequence Rated operating sequence VA Rated output VA CL Accuracy Class IAC Internal Arc Classification AFLR Authorised personal only F Front L
2. 13 3 1 1 Transport assembly and storage conditions 13 3 1 2 Ambient conditions r a 13 3 2 SLAA AE UNE AA AA AA AA AA CR a ak 13 so MMC PAA AA AA AA AA 14 on Al PAA AA AA AA AA AA ak 14 3 2 3 Preparation prior to installation vwe at ko ei ya ik ai ta a a n an e kai a ak ka aa n aa a de 15 3 2 4 Setting up the unit 16 326 me 1610161019 SI NE HOO AA 16 3 3 Connecting th cables wawa 16 SON PV DES ON GAD EEE 16 3 3 2 Cable assembly instructions ccc eec eee eee ece eee eee nennen nnne nenne 17 3 3 3 Replacing the cable connection cone 19 3 3 4 Applying test current and test voltage to the cable 19 3 4 Connection of station earthing 20 3 5 Access to secondary compartlment 20 4 OA IO IN 22 4 1 Details or conirol PANGL Aaa 22 4 2 Manual S wik u u u AA 22 4 2 1 Switching operating position on off
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4. 22 4 2 2 Switch cable earthing on off 24 425 Gaining access to Cable AA 25 4 3 ITE OCS u L u AA AA AA PAA AA 27 ox MEE O LAMG AA EE Beje Bakou 27 4 3 2 Earthed position interlock 27 4 3 3 Interlock for circuit breaker load break switch opening button 28 4 3 4 Interlock for end position 28 E T N 994 570 G01 05 4 4 ST EE E 29 4 4 1 Voltage detectors err aan seeders innser 29 4 4 2 Overcurrent indicator eene nnne nnne nemen se nass 29 4433 AP OUE A CETTE 29 4 5 MOM TOMMY TAS WE NON tcm 30 5 REMOTE SIGNALLING AND REMOTE CONTROL 31 5 1 ce 31 5 2 Remote signalling option 31 5 3 PG IM OLS CONTO uren 31 5 3 1 24 V DC Remote tripping option a 31 5 3 2 24 V DC Remote closing option a 32 5 4 24 V DC Tripping for external protection 32 5 5 BO GA CUO i e T AG 32 6 INSPECTION AND MAINTENANCE eese 33 6 1 liliod CHO aie RO Pr PERS 33 6 2 TET DC CUOINS AA AA AA APA 33 6 2 1 Inspecting cable c
5. 25 C indoor IEC 62271 1 3 2 Installing the unit The unit is supplied packaged on a wooden pallet Provision for lifting is fitted to the top of the unit see Figure 3 1 The unit is secured to the pallet with bolts Leave the unit on the pallet as long as possible preferably until it reaches the assembly location The unit can be handled simply and safely providing the pallet and standard lifting equipment are used The installation of the unit includes the following actions 1 Lifting 2 Travelling 3 Preparation prior to installation 4 Installing the unit 5 Securing to the floor E C N 994 570 G01 05 3 2 1 Lifting WARNING The person in charge of lifting the Xiria unit must hold a certificate issued by the relevant authorities to certify that he she is authorised to carry out these operations After installation the lifting equipment 1 must not be removed 3 2 2 Travelling The unit is supplied packaged on a wooden pallet This means that it can be moved simply and safely on a pallet truck Leave the unit on the pallet as long as possible and carry it on the pallet right up to the assembly location Figure 3 2 Single panel Figure 3 3 Metering panel 994 570 G01 05 E T N 3 2 3 Preparation prior to installation The location of the unit is required to meet the conditions stated in par 3 1 2 1 Remove the packaging and check the contents 2 Remove the doors of the le
6. EIN Xiria Product Family User manual 994 570 G01 05 User manual Xiria Product Family 994 570 G01 05 Eaton Industries Netherlands B V P O box 23 7550 AA Hengelo The Netherlands tel 31 74 246 91 11 e mail info electric eaton com internet www eaton eu electrical Service emergency Eaton Electrical Solutions amp Services tel 31 74 246 68 88 Administrative data Issue number G01 05 Date of issue 24 05 2013 Translation of 994 570 G01 05 E T N CONTENTS 1 GENER Le 5 1 1 Explanation of used warnings 5 1 2 Safety relating to medium voltage installations 5 1 3 Tools aids and protection equipment 5 1 4 Product standards and guidelines used 6 1 5 Prodicltiniorimalioiuu uu ER 6 2 KIRIA SYSTEM DESCRIPTION 10 2 1 Xina System descrip NON AAAH AA a e a ki e 10 2 2 Cross section single line diagram and list of functions 11 2 3 Technical specifications general 12 3 INSTALLING THE UNIT ssis aa 13 3 1 Environmental requirements
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9. 4 Check the cable support The cables must be secure in the cable clamp blocks Check that the bolts are still tightened to a torque of 20 Nm see Cable assembly instructions in section 3 3 2 5 Check the earth connections e between cables and earth strip e between earth strip and enclosure e between earth strip and system earth 6 Close the cable connection compartment E T N 6 2 2 Inspecting switching functions Inspect the switching functions in accordance with the following procedure 1 Check with the person responsible for the unit whether the relevant unit is disconnected and ready for inspection 2 Verify in consultation with the person responsible for operations that the relevant panel is disconnected so that the inspection can be carried out safely Satisfy yourself at the same time that the cable connected is and will remain dead 3 Place the switch in the OFF position and the change over switch in the earthed position see section 4 2 4 Complete all switching operations described in section 4 5 Short form instructions Always carefully check that the operation produces the desired result Check the position indicators on the control panel and the actual position of the change over switch and the vacuum interrupter through the viewing windows See section 4 2 2 5 If an operation has not produced the required result according to the position indicators or when the actual position of the change over switc
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11. e check the position indicator The above switching operations are summarised for experienced users in tables shown in section 4 5 994 570 G01 05 Figure 4 10 Opening the cable connection compartment Figure 4 11 Example of an isolated plug with an earthing point Figure 4 12 Earth bar in the cable connection compartment E T N 4 3 Interlocks The Xiria unit is equipped as standard with built in interlocks to prevent accidental switching operations These interlocks are mechanical interlocks LIFE HAZARD Undesirable switching operations could result in the following danger to personnel operating and service personnel failure of power supply damage to the unit WARNING If a switching action cannot be achieved with normal operating force Check against section 4 whether the action to be carried out is permissible Notify Eaton ESS if the action is permissible according to the switching tables but cannot be accomplished with normal operating force 4 3 4 Built in interlocks The following interlocks have been applied e Interlock to prevent cable access from being opened if cable is not earthed Note Once the cable access has been opened the panel can be switched off to carry out cable tests this interrupts the cable earth link e Interlock to prevent operation of the change over switch when the circuit breaker or load break switch is active e n order prevent reflex atte
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13. primary cable connection 994 570 G01 05 A5 1 6 Allocation of the secondary connections for metering The switchboard is provided with a secondary front compartment Two thumb screws A are used to secure the cover in closed position When opened the cover turns to the front and the secondary components can be accesssed The wiring for the connection of external metering equipment can be connected through the holes in both side posts B The rectangular metal cover plates B must be removed to get access Terminal strip lead sealable for the connection of metering equipment Dimensions of the secondary front compartment Lu mt mtu m SO OSO O Q Ol 850 Icover open 09 01 27 rev Lal EX ev na Laga qu Tu Tore cert of Con ERIT 994 570 G01 05 E T N E T N E T N
14. 7 2 kV 30 kV WARNING Test accessories are needed to apply test current and test voltage to the connected cables 1 Earth the unit in accordance with section 4 2 2 2 Install the specified test accessories in accordance with the instructions of the plug and test accessory suppliers 3 The switch must not be activated until you and the person responsible for the unit are satisfied that the earthed connection can be opened safely with the switch 4 The unit requires to be earthed again in accordance with section 4 2 2 before the test accessories are removed on completion of the work 5 Safety precautions e The unit must be isolated from any possible normal source of supply other than the test device e Under no circumstances must it be possible for the unit to be powered up again by any source other than the external supply used for voltage testing e he applicable safety measures must be applied with respect to all personnel present during voltage testing E T N Figure 3 11 1 Primary cable 2 Pre assembled connectors 994 570 G01 05 3 4 Connection of station earthing The Xiria unit can be connected either to the left or to the right of the station earthing An earth bar to which the earth screens of the power cables and the system earth can be connected is located at the rear of every cable connection compartment See Figure 3 12 The earth bar is provided with 10 mm holes on both ends outside the
15. Accessories 668251 Operating handle 135 mm for ON OFF switching of the circuit breaker and the load break switch and for busbar earth position selection of the change over switch 668270 Operating handle 510 mm needed for operation of a Xiria unit inside a compact transformer station with limited access in the front area 688644 Document holder on the side to store documents and the short operating handle lwa LI Quick reference card showing the basic operations for ON OFF switching ima a EE earthing and testing Available in multiple languages dd 1 Fm Operating and maintenance manual available in multiple languages E C N 994 570 G01 05 Options 665417 Scissor type interlock used in combination with a padlock inserted in the access hole for the vacuum Interrupter It prevents switching ON and it prevents the operation of the change over switch 107926 Padlock used in combination with the scissor type interlock and for padlocking the earth interlock on the front 107079 Warning sign used when a panel is switched ON in earthed position and any further manual operation is not allowed Rear cover used when the switch room has no rear internal arc exhaust channel E6055889 Adapter WIC1 PC3 Used to connect the WIC1 1PE protection relay to a computer laptop via a USB connection for setting the protection parameters or retrieving the data stored in the relay memory Including c
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17. Lateral R Rear E T N 994570G0105 9 2 XIRIA SYSTEM DESCRIPTION 2 1 Xiria System description The Xiria switchgear panels are available for applications up to 24kV The system is fully metal enclosed and a highly compact and safe unit is achieved using high quality internal insulation All live primary components of the unit and the main components of the drive mechanisms are housed in a fully sealed enclosure This prevents any dust moisture and other environmental factors from affecting the proper operation of the system The enclosure is also arc resistant and thus provides conditions of optimum safety for the operator The cable compartments are available as an option in arc proof configuration Different panel versions are available among others a vacuum load break switch for ring cable connections a vacuum circuit breaker for the protection of mains transformers and cable connections The versions can be supplied in any combination and sequence The Xiria panels includes immediately visible position indication using viewing windows 1 on the control panel see Figure 2 1 The separation between cable and busbar system and the position of the vacuum interrupter are directly visible through the viewing windows This also provides safe visible and integrated earthing in combination with the short circuit proof load break switch or circuit breaker Cables are connected with cable connection cones suitable for u
18. T N Figure 5 1 Secondary space with cable duct and terminal strips Figure 5 2 994 570 G01 05 5 3 2 24 V DC Remote closing option The panels concerned are provided with e auxiliary contacts as described under remote signalling e acontroller e atrip coil e aclosing motor e aclosing pushbutton on the frontside of the panel If the supply voltage 24 V DC then an optional universal voltage converter is mounted For on site commissioning 1 Check that the power supply is live 2 Use the position indicator 9 to check that the change over switch is fully in the busbar position 3 The control knob for the selector 7 should be in the central position 4 Closing will follow once the load break switch or circuit breaker is opened and the closing contact on the relevant terminals of the terminal strip is closed The closing procedure starts with the spring being tensioned the actual closing takes place after approx 12 seconds 5 4 24 V DC Tripping for external protection option only for circuit breaker The panels concerned are provided with a trip coil only for 24 V DC An optional universal voltage converter is not possible in this design For on site commissioning 1 Check that the supply voltage is live 2 Use the position indicator 9 to check whether the change over switch is fully in the busbar position 3 Tripping will follow once the circuit breaker is closed and the tripping
19. and bottom of the unit and they can be connected to the arc channel of the building The pressure relief flaps at the rear can be sealed off using 3 2 5 Securing to the floor a cover plate available separately as an option e The Xiria unit must be fixed to the floor in four locations For further information see also the floor plan drawings in e The drilling pattern for fixing and cable holes is included Appendix 1 in Appendix 1 Floor plan e Use washers under bolt heads nuts 3 3 Connecting the cables 3 3 1 Types of cables Single core cables can be connected to the unit Three core cables can be connected if the dimensions of the associated splitting point fit into the cable compartment See for the available space for cable connection plugs Table 3 Table 3 Maximum dimensions for cable connectors inside the Xiria cable Cable Cablecompartmenttype type Non arc Panel type Arc resistant resistant carves aa ee ao s 9 eques mon sweTemeewso m m la Figure 3 6 Xiria cable compartment 994 570 G01 05 E T N Table 4 Short circuit capacity in relation to cable cones used Cone type EN 50181 Load break switch Maximum Plug type Cable type short circuit current C 630 17 5 24kV 16kA 1s bolted T plug Cu Al XLPE 3 6 12kV 20kA 1s M16 Cu Al XLPE Circuit A 200 17 5 24kV 16kA 0 6s plug type Cu Al XLPE breaker 3 6 12kV 20kA 0 4s L plug Cu Al XLPE Circuit C 500 17 5 24kV 16kA 1s bolted T plug
20. circuit breakers IEC62271 102 Alternating current disconnectors and earthing switches IEC62271 103 High voltage switches IEC62271 200 A C metal enclosed switchgear and control gear for rated voltages above 1 kV and up to and including 52 kV IEC62271 304 Additional requirements for enclosed switchgear and control gear from 1 kV to 72 5 kV to be used in severe climatic conditions IEC60529 Degrees of protection provided by enclosures IEC60044 1 Instrument transformers Part 1 Current transformers IEC60044 2 Instrument transformers Part 2 Inductive voltage transformers EN50181 Plug in type bushings above 1 kV up to 36 kV ISO 9001 2000 Quality ISO 14001 Environmental management 1 5 Product information The unit is equipped with type plates on the inside walls of the cable connection compartments see Figure 1 1 to Figure 1 6 The panel type plate includes e switch type e technical specifications e serial number and year of manufacture Eaton Industries Netherlands BV Medium Voltage E 1 eM P O box 23 7550 AA Hengelo f The Netherlands Pagong Zuia Fri apuka M V SWITCHGEAR IEC 62271 200 system KIRIA r2 9 AIR INSULATED w o no 539660 Serialno 1034XIRA290850041 Year of man 2010 jac ar ua 2ewoo Jo gt Main switching device 16kA ts J fp Figure 1 1 Example of system type plate CIRCUIT BREAKER IEC 62271 100 GENERAL PURPOSE SWITCH IEC 62271 1
21. clamps must be tightened to a torque of 20 Nm E T N 994 570 G01 05 Assembly steps if current transformers are installed around the primary cable The same steps should be followed as described at the standard assembly For easy connection of the primary cables the current transformers in the cable compartment can be removed and remounted For this the following steps should be taken 1 Open the cable compartment according to the standard instructions 2 Remove the current transformers for protection A by removing the two bolts on the front B The secondary wiring does not need to be disconnected 3 Behind these current transformers a mounting plate fixed with bolts C becomes visible Remove these bolts and remove the mounting plate 4 Thecurrent transformers for metering D can now be lifted and removed also remove the tywrap from the secondary wiring The secondary wiring does not need to be disconnected 5 Leadthe primary cables through the current transformers and remount the current transformers as described above Figure 3 8 OD 1 Current transformers for protection 2 Current transformers for metering REMARK 3 Cable clamps After remounting the current transformers the 4 Cable side voltage transformers earth screen connections of the primary cables must be connected to earth via the premounted earth wires F In this case any earth current through these connections will not influe
22. contact on the relevant terminals of the terminal strip is closed 5 5 Local closing The panels concerned can also be switched on locally using the local electrical closing pushbutton This is subject to the same conditions as the remote closing cycle Press the electrical closing pushbutton in order to close 1 Figure 5 3 Control elements 994 570 G01 05 E T N 6 INSPECTION AND MAINTENANCE 6 1 Introduction The XIRIA unit is theoretically a maintenance free system No specific components need to be maintained All primary live components are maintenance free and are housed in a sealed gas tight enclosure All other components have also been designed to be maintenance free The following components can be inspected e Correct fixing of cable and earth connections e enclosure for damage and contamination e protection relay e switching functions e voltage detection e the overcurrent indicator 6 2 Inspections 6 2 1 Inspecting cable connections Inspect the cable connection in accordance with the following procedure 1 Open the cable connection compartment in accordance with the procedure described in section 4 2 3 2 Clean the compartment with a dry cloth 3 Check the cable plug connection according to the plug supplier s instructions Ensure that the cable does not impart any mechanical strain on the plug The cable forces are to be absorbed by the cable support see Strain relief in section 3 3 2
23. in the earthed position Figure 4 8 Change over switch in the busbar position E T N 5 When the arrows and dots are not visible then check the operation of the voltage detection using the voltage detection tester 18 see Figure 4 9 WEGA 1 2 a insert the tester plugs in the contact sockets earth and L1 Test the detector by pressing the tester button The tested phase arrow and dot should now be present repeat the test for L2 and L3 if one or more arrows and dots do not appear this might be the result of a faulty voltage detector Should this be the case contact Eaton Ensure by other means that the cable is dead before carrying out any further switching operations 6 When the arrows and dots are visible then the functionality of the voltage detector can be tested as follows a Connect a wire from the tester between the contact sockets earth and L1 The arrow and dot indication from this phase must disappear b Repeat this test with the phases L2 and L3 NOTE Figure 4 9 Using the tester The detector also has a piezo test button on the front for testing the LCD screen only 7 Earth the cable by turning the switch ON Insert the operating handle with the arrow pointing up in the switch control point Turn the handle 190 clockwise You will hear the mechanism switch Remove the operating handle The cable is now connected to earth 8 Put the selector in the central position so that both ETN Are
24. involved in operations carried out on with or near electrical installations require to have been instructed on the safety requirements safety rules and instructions applicable to the operation of the installation Personnel must wear E T N suitable clothing which fits the body closely The person in charge of the operations must ensure that all requirements regulations and instructions are complied with The Xiria unit has been designed to ensure that it exceeds applicable regulations Furthermore primary component enclosures are arc resistant and interlocks have been fitted to prevent dangerous operations Operations when the unit has been isolated Switching off prior to carrying out operations on an isolated system is subject to a number of essential requirements 1 switching off complete isolation protection from reactivation checking whether the unit is dead provide short circuit proof protective earthing and a visible work in progress earth when needed 6 provide protection with respect to active components in the vicinity OL e om PO Safe layout of the work area Ensure that access and escape routes are free at all times Do not leave flammable materials in or near access and escape routes Flammable materials must not be stored in areas which could be affected by arcs In the event of a fire Never attempt to extinguish a fire on the switchgear unit before it is completely dead this applies to both prima
25. ped 7990 JCA 91 92uepio29e ur JO JeJEdWOJ aseud eulajre ue Buisn Aq ajqissod si uosueduioo aseyq uosubedujo seyd uon oejep abeyon 10 186uo Aue pasn aq usnu pue pabewep 3 kew yi ISIMIIYLO 3aAoqe payloads Aem ay u Aejdsip zenu y 1593 14 Duung ipasa eq jsnui 35 A3P ay saseud sayy je uo juasasd Jou afiejyon SABIdSIP YOJM ay JI Uuonuony gt IOD ELETO oa Heg jesiwyoe p uod aos Bursa abeyon Buunp SOAS jo Buwraw papejap 104 SJOP pug SMOLE Mannadsa pue SAKE fq pakedsip SI ju3said aDejo uogipuo ay suop Apvaueruyad si UONISJEP eDeyoA uongejedo snonugquoo Joj aan aq URI Z YOIM Was s Gunaajap aGejon pajes6anyn unsa obe oA 010 LLEO EG EN JBPIO uutuus sa jtrucuaun 4 madde pm jop pug Moe sioqui s paea BTL VOJ3M Sul JO Aejdsip avi YO Jasa UOGJIUNY HY VO woes MULIG Yee a pue Z YO3M yo sjulod 1534 BAN eui jo euo um JA 59 VONDJUNY SU jo seus WIDA DaWUOJ YOM Joj 363881 jeuogaung eur Bwsn 7 ese ju ui PRIBANSE eq PIM SOUS gy yuasad si abeyon au aseud euo JE ISPS JE 31 GIES AE VE Uu OSE pausnd eq VED fay SIU VORDUNS eui Ajan 0 duri LOUS e 10 paje gae OG que Aeydsip eyl jo sjoQui S ye 180 Ae dsi fen ou Burusnd Ag S GEVEAL Spouliasui 159 juasayip OM we ajay agis anowu SU ur Bunga JeGddesyp janw aseyd Buipuodsauo2 Du jo amp Aejdsip au 3004 ai uo squsod 189 3314 t JO BUC pue uisa ayi EBvnnans yous Aq mo peus si Siul Mes arpe aui ur Bunga BA SE uorpuco PayesLI VOU BY u JO
26. the circuit breaker remain possible Installation is as follows 1 Turn the selector 7 anticlockwise until the switch control point is revealed r 2 Fit the scissor type interlock 21 in control aperture Figure 4 15 Installing the scissor type interlock see Figure 4 15 3 Engage the scissors so that the openings are aligned Pass a padlock 19 through both holes see Figure 4 16 Figure 4 16 Padlock on scissor 994 570 G01 05 E T N 4 4 Signals The Xiria unit features voltage detectors on the cable side and can be fitted with overcurrent indicators and trip indicators as options 441 Voltage detectors The Xiria unit features voltage detectors in the control panel 12 conform IEC 61243 5 with LRM interface The voltage detector includes an LCD screen with indication arrows and dots one for each phase see Figure 4 17 These arrows and dots are present when the cable is live The voltage detector detects wheather the operating voltage is present at the cable connection of the panel concerned NOTE The visible dot shows that the detector is functioning correctly in accordance with the demands for voltage detecting systems as described in VDE 0682 art 415 This is a continuous internal function check In combination with the ORION 3 tester the voltage detectors can also be used for phase comparison between two adjacent live cables See appendix 4 for further information 4 4 2 Overcurrent ind
27. the padlock D through the hole on the right Figure 4 13 D The hasp diameter can be 1 12 mm 5 The earth position is now interlocked including the cable access door and the opening button 6 Putupa cable earthed warning sign if needed Remove the interlock as follows 1 Remove the padlock D Figure 4 13 D 2 Push part C upwards part B will automatically move backwards Figure 4 13 C 3 The earth position interlock is removed Figure 4 13 994 570 G01 05 4 3 3 Interlock for circuit breaker load break switch opening button The interlock on the opening button is to prevent the switch from being unintentionally opened Once this interlock is in place the flap in front of the opening button can no longer be lifted The switch can no longer be switched off manually However switching off by the protective relay if fitted or the optional remote control remains possible This interlock can be applied in every position of the panel Installation is as follows Hook a padlock 19 through the hole below the opening button see Figure 4 14 A paslock with a hasp of 1 12 mm can be applied 4 3 4 Interlock for end position This interlock is intended to prevent the unintentional closing of the switch and operation of the change over switch When the interlock is in place the operating handle cannot be inserted in the control points However turning off via the opening button and by the protective relay of
28. the panel to be opened is earthed e open the cable connection compartment by lifting the door and moving it forward Figure 4 10 Put up a cable earthed warning sign Use a high voltage tester to verify that the cable is dead Follow the cable connection supplier s instructions NOTE The cable compartments are available as an option in arc proof design The cable access doors of this optional version are not interchangeable with the standard doors Now if requested a visible back up earth can be installed by e connecting the earth terminal on the back up earth to the earth bar in the cable connection compartment see Figure 4 12 e fit the earthing equipment according to the plug supplier s instructions to all three phases of the cable connection see Figure 4 11 TIP It is still possible however to open the switch or circuit breaker in this situation This may be necessary in order to measure the cable If the switch requires to be interlocked against being closed on in this situation the scissor type interlock section 4 3 4 can be used for this purpose The panel requires to be returned to the neutral position on completion of the operations Proceed as follows e remove the back up earthing equipment when this is mounted e connect the cable connection plugs according to the supplier s instructions e Close the cable access door e remove any earthing interlocks fitted e open the switch
29. v 19 23i pue 5 y weg IV ZE 1 vii 5 pamjyu JOU suggpucc son 42 g 137 u a 6 ag panku s jculrs gape ue saunu QUEST DU JE pue sauseu pai UI yr Z lt I pany suogpuoo aogpsgul yo w 37 Wa parze ayi mds jumu up sauco sus Bununsegou ayo PANID 37 pas s md sp afnyon su Buvoyyou eagle Guunp AKON WAJE 99 jim kanaan esgud ou ui patina aus uon auo quo para Apup DEGUDA euo ANO 20 SU0U 86 Duo Sy UMOE 9g nui dep pai feuseyl cuejequn eseud 10 Ade vee peau eum deed eden eu pe e q4eyup aGeyon 409 vi pablinid ex eur Buun sau YAA Meydsip ostud yo 5 3 usad otee eur Arde jutsua UO SHUI eui uunristeus NG 01 pajtsogt 131 po s rjdsp o eyon sul imdep oSwpoA 5 OG Wage amp pou Apea au po uogeunp gu YO ad sua ay yo LAeydep eysa dn u Amdsip afeyon ay uo 31 ues z apow Apeay KO e 50319 08 pou YA sepow Buresedo ee u 1 sau Duunsgeu jo LABAN itu OG x po x 751 SRY Bet xodda fam 8161 OP G lt READ BIT Pe yo WASI Punog uo pawn w pun swa 9 9 prese Buyser yee s tur eoo Gunesado ui erya Auutisuos 0042 AJanta Jeah s ep DET pue frp unesco p ag 18 sseal g ayy awas AIEG pahabang Bag Addas sande Z YING seus wou WO NG Z op di wog apad jo Jan AIO Z eougpaduii pang zH OG kasadan psyey 5 GS 5 G2 aug sinyeimduug Gip U00566 Z290 JAN Oo Gapuoooe 06 eue FAI 104 tuqun eemd kadari Sle JOSS 2290 30 ot Bupusooe gt aue dead 104 Boute ereeud Ace aGego pue yum vr z c sue
30. 02 type NVRIZAA 2402 R29 type SVRI4AA 2406 R29 amp 200A e 315A Lra 16kA a loa 6b Us mwe 240A lo 55A Operating sequence O 3 min CO 3 min CO Ua 24VDC Cf CF Classification E2 C2 Classification E3 For more information refer to main nameplate Figure 1 2 Example of panel type plate for Figure 1 3 Example of panel type plate for load break switch circuit breaker 6 994 570 G01 05 E T N CURRENT TRANSFORMER IEC 60044 1 CTB 90 Make EATON CURRENT TRANSFORMER IEC 60044 1 type 75 5 A L1 L2 L3 type WIC1 W3H1 Make ELEQ 51 82 28 8 0 075 A L1 L2 L3 5VA Cl 0 2 ext 120 LA 0 1 VA CI 5P80 VA Cl 0 2 ext 120 C D 28 8 0 288 A L1 L2 L3 LA Test winding 10 A 3 s VA CI 0 2 ext 120 For system information refer to main plate Ik 20 kA tk 3s Figure 1 4 Rating plate of a current Figure 1 5 Rating plate of a current transformer for protection transformer for metering VOLTAGE TRANSFORMER IEC 60044 2 type UNECAK 12 D1 E Make ELEQ A N 1000013 ai n 10083 7 5V Cl 0 2 Sth 400VA da dn 100 3 30 VA Cl 3P Sth 100VA 1228 75KV fr en Figure 1 6 Rating plate of a voltage transformer Technical data General Rated voltage kV 3 6 7 2 12 17 5 24 Impulse withstand voltage kV 40 60 75 95 95 125 Power frequency withstand voltage kV 1m 10 20 28 38 42 38 50 Rated frequency NA oO eee eee ee Degree of protection in service DU G a C e C f a Deere PIP Degree of protection with d
31. BEJ yum uondepe SUI pue K5uerbej peye pwe abeyon pale Sy c Duipjcooe payesedo 8 Z YOM li Deque si cre Ved ZYBO 30A DI Durpiooos asa aeo A exdsip a gisod aug ul Pik ner LOVIA qi ein d in Ae EL WOKA Feast ones ROS mo suosrod pour Ayesupayo Aq JO VESDUDEN UB AQ payuesuedus aQ Ajuo Kew Z YOIM swajsAs Bugosiep abeyon pajeibawi Buwaya ayy Buinsaggo Ln Way sq pinoys sue jroeds QOL pue ped 010 JGA Un euspio35e ul aw Bry jo vOsuedwes aseyd e Due 10 pue BNVEJS Duuejado jo VONBUILWSYAP JO paan eq Auo keu L YO3M uogedapdde 10 UOLIS Z juasaid jou SI aGeyor DU JO MAS pojejsus ur uogoun JER Aeydsip payei amp ayur oy Buren Aq poguda og ue Aejdsip au Sasmud PANI ER 104 VEAU Wu sapnpu pue 021 Put I ved SOLO JAN 9 Buguosse sivaysis aGeyon Lumipawi jo ses Guyejado AYI JO ucueoipu pue VOJELWAYAP 10 SAAS SJESG YNUMS Oyu Dura so peutysep amp Z FOI SUL SUP BAN up AJ 2Burs og papouwvoi arnpoede ave yaipa 9 bc edi p ved 2890 IDA pira ag jo swayis Bugooyap Gen sos NAA md UR GONADO AZI L VOU wai gin MA piye wu quae L Haug uueunsiaoH H Bur 1dig esf J0 SUONINANSU OT ma LOQ ZLLSZOt v 4Q tunp 010 20Z0 LS ON apio 194205 Buunseaw ay jo juauno ayi Buunseoui 104 W ON ejnpoui Buunseay 900 9020 LS ON 49p10 D E uono OLO LLZO ZG ON 49pJO VO3M 19159 euonouny 3uauidinb3 100 00Z1 L5 ON J9p4O0 iessaoau jou 83 SJUBUSJUIEUI e seyew BULIOJIUOLU juejsuoo siu SL Pp ped 7890 JCA L
32. CORTES 4 2 3 Gaining access to cable The integrated earthing of the Xiria panel is now ON the cable is earthed to be short circuit proof through the switch NOTE The earthed position can now be locked as described in When gaining access to the cable the following par 4 3 2 basic rules apply at all times Disconnect the cable at both ends Procedure for switching cable earthing off The panel must be in the closed earthed 1 Check whether the cable earthing can be switched off position 2 Remove the padlock from the earthed position Secure this internal earthing by locking it with a interlock if it is still in place as described in personal padlock par 4 3 2 3 Switch OFF the switch of the relevant panel with push button 3 4 Check that the position indicator on the switch 4 indicates the OFF position 5 Rotate the selector 7 back to the central position both openings will be covered Verify that the cable can never be made live from the other end On request a visible back up earth can be installed in accordance with the cable plug supplier s instructions The panel is back in the neutral state e Switch OFF e change over switch to earth E T N 994 570 G01 05 Procedure 1 Switch on the integrated cable earthing in accordance with the instructions in section 4 2 2 To open the cable connection compartment e check using the single line diagram and position indicators whether the cable on
33. Cu Al XLPE breaker 3 6 12kV 20kA 1s M16 Cu Al XLPE 3 9 2 Cable assembly instructions Strain relief otrain relief prevents mechanical forces from being transmitted to other parts of the unit via the cable connection point Each panel is provided with three single phase plastic cable clamps or one three phase plastic cable clamp Figure 3 7 Assembly standard WARNING At delivery each cable cone type C is provided with a temporarily mounted allen key transport bolt M16 x 30 Figure 3 7 Cables with plastic cable clamps These bolts must be removed before connecting the cable Plinths can be removed for each panel when fitting the cables if so desired e Connect the cables to ensure that no mechanical forces are created at the cable connection point The maximum torque for a C type cone is 70 Nm The weight of the cable and tensile forces originating from the cable must be absorbed by the cable clamp blocks on the cable support e Secure all cables using cable clamp blocks This is in order to enable the short circuit forces to be absorbed in the event of any short circuit occurring e Seal all cable recesses in the floor properly Use polyurethane with a compact cellular structure for instance This will protect the cable connection compartment from rising damp and vermin e he cable clamp blocks are mounted on an adjustable frame in the cable connection compartment The bolts through the plastic cable
34. Figure 4 4 Turn the selector 7 back to the central position both openings 5 and 8 will then be covered Procedure for switching the operating position to the neutral position Turn the switch off with the opening button 3 Check that the position indicator on the switch 4 indicates the OFF position Turn the selector 7 clockwise so that the control point for the change over switch 8 is revealed Place the operating handle with the arrow pointing up in the control point of the change over switch 8 Turn the change over switch in earthed position by rotating the handle190 clockwise until you start to feel some resistance Additional resistance will be noticeable towards the end of this rotation The handle cannot be removed until earthing position of the change over switch has been reached Remove the handle and check that the position indicator 9 of the change over switch indicates the earthed position Turn the selector 7 back to the central position both openings 5 and 8 will then be covered E T N Figure 4 2 Neutral position Figure 4 3 Closed operating position Figure 4 4 Opened operating position 994 570 G01 05 4 2 2 Switch cable earthing on off In the operating position the cable is connected to the main busbar of the unit the switch is ON and the change over switch is in the busbar position Figure 4 5 Panel in neutral position Procedure for switching cable earthing o
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36. WIB1 E665267 WE2H1 16 56 A Cone A WIC1 WIB1 E665251 W3H1 32 112 A Cone A WIC1 WIB1 E665252 W4H1 64 224 A Cone A WIC1 WIB1 E665253 W5H1 128 448 A Cone A WIC1 WIB1 E6014721 WE2H3 16 56 A Cone C WIC1 WIB1 E6014719 W3H3 32 112 A Cone C WIC1 WIB1 E6014720 W4H3 64 224 A Cone C WIC1 WIB1 E6015274 W5H3 128 448 A Cone C WIC1 WIB1 Legacy options still available 612441 Piezo tester type CL Used for legacy voltage detection units with LED type voltage detection type JB Production of these voltage detectors has been stopped end 2009 E569987 Phase sequence indicator type SPC6000 Used for legacy voltage detection units with LED type voltage detection type JB Production of these voltage detectors has been stopped end 2009 994 570 G01 05 APPENDIX 1 FLOOR PLANS m SETS O77 1819UJ0juDJ UNM DIR xs 49 o8 2276209 Lion D OZ JUDI D ou 3UUIYI D gt Sg Hun do NY Ta 8001737 Vix DM GYL 3 DIJIX s SJUDISM juauoduio2 apos ajop sD l81 siy Of GUIPJODID 32UDJ3joj x Bulpuig SI uo psy pads jp BE ads jpuajDu NN 0077 JWV J LNOHLIM LHDIIH ONITIZ NI OS9z zWWOE9 SE LXE d I8v DNILN3A HV 113 318V 698 WUOOL 4000 ELT NWIHD A3 LINN dol 66 NIN
37. are pretested and preassembled on the cable cones of the circuit breaker panel 3 Parallel on these preassembled connectors the connectors type RSTI CC58 for the primary main cables can be mounted at site A5 1 5 Removing remounting the current transformers For easy connection of the primary cables the current transformers in the cable compartment can be removed and remounted Removing when the primary cables are mounted 1 Open the cable compartment according to the standard instructions 2 Remove the current transformers for protection A by removing the two bolts on the front B The secondary wiring does not need to be disconnected 3 Behind these current transformers a mounting plate fixed with bolts C becomes visible Remove these bolts and remove the mounting plate 4 The current transformers for metering D can now be lifted and removed also remove the tywrap from the secondary wiring The secondary wiring does not need to be disconnected Remounting Lead the primary cables through the current transformers and remount the current transformers as described above REMARK After remounting the current transformers the earth screen connections of the primary cables must be connected to earth via the premounted earth wires F In this case any earth current through these connections will not influence the metering results E T N RSTI 58 connection of the voltage transformers RSTI CC58 main
38. ble for a maximum 2 switching frequency of once a minute 5 1 Connection The unit concerned is fitted in the secondary space behind the front plate or in the top unit with a cable duct 2 and secondary terminal strip 1 The wiring to be connected to the terminal strip can be brought in through the side wall either from the left or the right hand side or via the flexible plate 3 in the top plate of the top unit 5 2 Remote signalling option The positions of the e load break switch or circuit breaker e change over switch e optional trip indicator 2 e optional overcurrent indicator are connected to the terminal strip using auxiliary contacts 5 3 Remote control 5 3 1 24 V DC Remote tripping option The panels concerned are provided with e auxiliary contacts as described under remote signalling e acontroller e atrip coil If the supply voltage 24 V DC then an optional universal voltage converter is mounted For on site commissioning 1 Check that the power supply is live 2 Use the position indicator 9 to check whether the change over switch is fully in the busbar position or in the earthed position 3 Use the position indicator 4 to check whether the load break switch or circuit breaker is closed 4 The control knob for the selector 7 should be in the central position 5 Tripping will follow once the closing contact on the relevant terminals of the terminal strip is closed E
39. by the relay manufacturer for inspection and maintenance of the protection relay 6 2 6 Inspecting the overcurrent indicator Refer to Appendix 4 of this manual for inspection and maintenance of the overcurrent indicator system 994 570 G01 05 Figure 6 1 Moisture indicator 6 3 Decommissioning the unit 6 3 1 Material processing after dismantling Eaton pays a great deal of attention to the environmentally friendly design aspects of its units and installations Eaton designs and manufactures in accordance with the ISO 14001 environmental standard As far as we are currently aware Xiria designs do not include any raw materials or other materials that pose a threat to the environment It is reasonable therefore not to expect any problems when Xiria products are processed as waste products at the end of their service life The materials used in Xiria units are suitable for re use At the end of the service life of a unit specialised companies will be able to dismantle a unit which has been disposed of All materials used are suitable for recycling An Environmental declaration stating which materials and material quantities are used in Xiria installations is available upon request Check out local regulations prior to dismantling your old installation TIP Eaton can deal with dismantling the unit as well disposing of and processing materials E T N 7 ACCESSORIES AND OPTIONS 7 1 Supplied accessories
40. d Guedneo uo Sa medal Lum ont 3500459554 saydepe u A 08 e oY HH segon asuodsay ANG o v Viti ego asuodsay wasi youn ubisag BED B21UY Ie 100 92020 25 ON 19020 RODE Z veuaApEHE TEEPE NUT HA I TT ES SSL HH NG USOERIEDE TESE DOE FESTET SSN Gust ey ed Busdnos uo 458 reda sayo yen o SAGEN tabes inui jo uogeod seyd stews ow jo eGeyon ino paye sq VED asa amonaj ayi yonye am pun Amdep paurquioo e g jj a odge POLET scuepuer ou co upsocoe socepaju MAT un sud sag agoedm so pun Map pepagucoaaonu es DT NODIO adi KOLO socpajuyatsa ABE ON vou eseud eu 0 E NOINO dAL puo 8SEJI lul 181S81 S ENON JONO GSEYA E T N 994 570 G01 05 APPENDIX 4 SHORT CIRCUIT INDICATOR xeu M DE WO L DO A 082 WA STP WOLL DY A 0EZ y 0001 x p 1001 lt i woor voor gt 4 OU wanno Busasado eui m VOL ul ueunsnips yes Buisnipe jjas 20 umas pany uya v 0001 v 008 v 009 w OC w 00 Y 002 fy 001 saqe peyesneu eg JUBLIND PUYS UOgeinsuco JIYE BIBULD SUBI feeds VINDIS AOJEI PU PNDNJ MOYS o pian v bpi Ju AG pas 2 yn2p uous HUS VURUNSJOH H 1dig APPENDIX 5 TARIFF METERING 12KV A5 1 The system A5 1 Standard system description The Xiria system with tariff metering type MA consists of a three or four panel switchboard with a circuit breaker in the right panel This circuit breaker is provided with built in cable side current and voltage transformers for ta
41. er in the most right panel number 3 Also the choke coil and the resistor for the anti ferro resonance filter connected to the tertiary windings are mounted in this part of the switchgear The connections on the voltage Choke coil and resistor anti ferro resonance filter Current transformers The current transformers for metering and protection of the circuit breaker panel 3 are mounted inside the cable compartment around the primary cables They are 994 570 G01 05 Primary cable clamps transformers are made with earth screened connectors type A The connections on the cable cones of the circuit breaker panel 3 are made with earth screened connectors type C mounted in parallel with the connectors for the primary cables Due to the limited mounting space inside the cable compartment these connectors are make Tyco type RSTI 58 and RSTI CC58 Voltage transformer Connector type A on the voltage transformer mounted on a metal sub frame for easy removing remounting without disconnecting the secondary wiring when the primary cables are mounted Current transformers for protection Current transformers for metering E T N A5 1 4 Connection of the primary main cables and the voltage transformers Due to the limited mounting space inside the cable compartment the primary cables and the voltage transformers are connected with connectors make Tyco type RSTI 58 The connectors and cables for the voltage transformers
42. f the change over switch 8 Switch the change over switch to the busbar position by turning the handle anti clockwise as far as it will go i e to approximately 190 Additional resistance will be noticeable towards the end of this rotation The handle cannot be removed until busbar position of the change over switch has been reached 994 570 G01 05 E T N Remove the handle and check that the position indicator 9 of the change over switch indicates the busbar position Turn the selector anti clockwise until the switch control point 5 is revealed Place the operating handle with the arrow pointing up in the switch control point 5 Switch the cable to busbar by turning the handle clockwise as far as it will go i e to approximately 190 The mechanism will switch audibly at that point Remove the handle and check that the position indicator 4 of the switch indicates the ON position In the viewing window the closed operating position is also visible see Figure 4 3 Turn the selector 7 back to the central position both openings 5 and 8 will then be covered NOTE On performing wrong switching operations the operation handle will bend to avoid damaging the mechanism Procedure for switching off the operating position 1 2 Press the opening button 3 Check that the position indicator 4 of the switch indicates the OFF position In the viewing window the opened operating position is also visible see
43. ft and right hand panels see Figure 3 4 TIP The door can only be removed if the panel is in the Cable earthed position See procedure in section 4 2 2 3 Remove the 4 fixing bolts 1 2 either side see Figure 3 5 and then remove the pallet 4 When positioning the unit check that e the cable openings in the floor are in the correct position e the floor is clean and level e the unit is not damaged Figure 3 4 Opening the cable access door 5 Slide the unit across the floor to its final location if necessary Apply a lever to the base plinths only Take care not to damage the unit 1 YA Figure 3 5 Location of fixing bolts E T N 994 570 G01 05 3 24 Setting up the unit The following rules apply to a set up with an arc channel e he channel is to be connected to a location where no danger can occur to personnel e The bore of the channel is to be a minimum of 0 15 m and the channel itself requires to be capable of withstanding overpressure of at least 0 5 bar e he area the arc channel is connected to must be capable of withstanding the overpressure also The Xiria system has been designed in accordance with the recommendations set out in IEC 62271 200 which theoretically prevents internal faults from occurring Moreover when set up correctly a Xiria unit will comply with this IEC standard for setting up with an arc channel The pressure relief flaps in the Xiria enclosure are located at the rear
44. g pushbutton for motor control option Switch position indicator Switch control point Switch function indicator Selector control knob 9 Change over switch control point 10 Change over switch position indicator 11 Trip indicator CB option 12 Ammeter CB option 13 Cable side voltage detector 14 Short circuit indicator LBS option 15 Inspection window 16 Moisture indicator 17 Door interlock F O D 9o N MM EN Figure 4 1 Control panels switch is already in the busbar position for instance during switching on switching with this change over switch is omitted 4 2 Manual switching 4 2 1 Switching operating position on off In the operating position the cable is connected to the main busbar of the unit Here the switch 5 is ON and the change over switch 8 is in the busbar position Initial position In the neutral position see Figure 4 2 e the switch is OFF see switch 4 position indicator e the change over switch is in earthed position see change over switch 9 position indicator e The selector 7 is in the central position This initial position has been selected to ensure that all switching operations are described If the change over Procedure for switching on the operating position 1 Turn the selector 7 clockwise until the control point of the change over switch 8 is revealed 2 Place the operating handle with the arrow pointing down in the control point o
45. gpuco eaj afeaos u gun malpas ous LOM NO peuie DG ue9 199 Sh tse Aexdaig bua prp Cac afeyoe aiz angor seuoosm Bang gj ge Cn 010 n vOIppuoo MUF O E ui s ugs s JOAO Qu ji LIAO ej JO I Ox uou6 24005 UDEN NG YO WOGON WON anej ques VOTES Freyd auipedtas ay uo qun dde pqus OU Ad pue SOL S JAN De oue ag JO Daugipo c pea Guns Buwaya au yo DLRLC ayi Wai aaua e suaojed OG Ansarat jou si p URL yo Guudpuoui JUsURULed eu oy aNG edes MEST sa n SPU xu yo ng W doni LONI EI mg UENO ANNO dul Hu Sud vore mi 1 wj n 2r0 oun n VAN ig sa EDER y L kawawa gyt s edeig GANAP VON papa Wani 51 2 Z WO TA wars Bupajap beyen oe Lag au Jeamint TT V93M adAj uajs s Bui3ajap afigyyon pajesfiayui NUDTSNUJSS HQUO uveunsyoH H Bur jdig E T N El icm 900 9020 2 ON 19640 No NI IWUTIYH mdere moods SIN GULO 25 ON 18010 AMOZ depe w 33AA KOO SOZD ZE ON 18610 A401 WERE VIIM C00 902025 ON PIO pepe S AI593w NOLSTY CON BOTO Ty ON epu amp 0j28u002 Jap sdepe FT W1 ssajdepe 5 APPENDIX 3 ORION 3 0 90079020158 2509 pue INOTPE WAHT UN Pu NOO ON Japan uoqmaopur Suuapun RNES yo payas IG pou p pun Gu pos ni ABISO eCego uo See je SE uo08 Oy jou esee peop amp aje au VIYM amp ip 90 DOUZJU AE SI Jun Gy ue passeudeo ueeq say uogng eg MYE IG e JO epoui pea su Bun yg s Z oudde vogna ayi jo uaisaudao patupu Ag e 10 epous ipea SUL Bunga jaya 06 Apeogemuogne e aan ou po Busa
46. h is checked shut down the unit and inform Eaton ESS 994 570 G01 05 6 2 3 Inspection of the moisture absorbing agent Check the operation of the moisture absorbing agent in the unit with a colour indicator This is located behind the centre viewing window of the right hand panel see Figure 6 1 The indicator should be pale blue in colour Under normal operating conditions the moisture level inside the Xiria unit is 1596 due to the Silica Gel bag placed inside before the enclosure is sealed When the moisture indicator turns to pink instead of blue the moisture level inside the switchgear unit is more than 4096 The type testing of the Xiria unit has been carried out with the enclosure flaps open under normal atmospheric humidity conditions of gt 50 60 When a too high level of humidity is detected by a pink coloured indicator e g at annual inspection then the unit can still be safely switched but arrangements should be made for the unit to be taken out of service A first visual inspection can be made to check for damages to the outside of the enclosure but where there is no visible damage detected Eaton can assist in a further investigation into the loss of integrety of the enclosure and possible rectification 6 2 4 Testing voltage detection Refer to Appendix 2 of this manual for inspection and maintenance of the voltage detection system 6 2 5 Inspecting the protection relay Refer to the manual provided
47. humidity conditions specified in the order cannot be guaranteed during the transport assembly and storage of the unit preventive measures must be taken in consultation with Eaton Care should be taken not to damage the unit even if the packaging has not been removed The packaging is only intended to prevent minor damage 3 1 2 Ambient conditions mem KOU Requirements for the floor e Minimum permissible floor loading 500 kg m and wall of the building The floor must be level and have a smooth finish to ensure that the carrier frame of the unit is evenly supported Provide cable recesses according to the floor plan see Appendix 1 The cable recesses in the floor can be sealed to prevent rising damp Polyurethane with a compact cellular structure can be used for this Requirements for At least 60 mm at the top This is equivalent to a minimum height of 1365 mm for the operating clearances around the area Xiria Left and right hand side minimum 50 mm Sufficient space should be available at the front and along the entire length of the unit for operational purposes and to be able to work safely with the normal test equipment When the IAC classification is applied according to IEC62271 200 an arc channel shall be taken into consideration see section 3 2 4 Requirements for escape e When the unit is installed in an accessible area escape routes shall be provided according to routes the local requirements Ambient conditions Class
48. icator The overcurrent indicator 13 see Figure 4 18 is activated by an overcurrent See Appendix 5 for further information 4 4 3 Trip indicator The trip indicator 10 see Figure 4 19 indicates whether the switch has been switched off by the protection relay Resetting can be done by hand via the reset button on the front E T N Figure 4 17 Voltage detectors Figure 4 19 Trip indicator 994 570 G01 05 4 5 Short form instructions In these short form instructions the following procedures are described e From closed service position to closed and locked earthed position e From closed and locked earthed position to closed service position Service position Cable earthed and O eo locked O eo Remove cable earth neutral position O Change over switch in busbar position Opening we Busbar disconnected NG neutral position x lt 6 Handle Handle Cable earthing and Closing into service locking position e gt 6 t Handle Handle Figure 4 20 Short form instructions UOINSOd payyra 0 UOINSOd BdIAJOS WOJJ UONISOd aJiAJ1as 0 UOINSOd payuea wo 994 570 G01 05 E T N 5 REMOTE SIGNALLING AND REMOTE CONTROL TIP For correct connection and operating voltages see the circuit diagrams delivered with the unit Remote signalling and electric remote control are available as options for Xiria switchgear units NOTE Remote control is suita
49. ingsschakelaar maana E EE Rated short time withstand current kA 20 1 20 1 20 1 20 1 20 1 Rated short time withstand current alternative kA 20 3 20 3 20 3 20 3 20 3 Minimum tripping time MSEC naaa Ua Mechanism type A rann O 3 min CO 3 min CO Load break switches Rated normal current Sa PAD maana Rated active load break current A se Or Rated short circuit making current kA 50 50 50 50 50 Rated short time withstand current kA s 20 1 20 1 20 1 20 1 20 1 Rated short time withstand current alternative kA s 20 3 20 3 20 3 20 3 20 3 Rated Cable Charging Breaking Current A sa SE EE Mechanical Endurance Class C c M2 50000 Mechanical Endurance Class as Earth Switch G Mia Mechanical Endurance Class Disconnector aan Ne Electrical Endurance Class rte nnn nnn nanan Er Electrical Endurance Class as Earth Switch G C K O eder Remote control options Wiring diagram 10w RS ann Standard auxiliary voltage AA NN Auxiliary voltage with voltage converter Q 36 72 V DC 36 60 V AC ES 100 353 V DC amp 100 240 V AC Auxiliary voltage tolerances ne 33087 23095 re Watt losses controller K7 5 W continuous when idle Power supply for closing motor Power supply for trip coil 994 570 G01 05 E T N Table 2 Explanation oftype plate data in accordance with IEC
50. le fixing clamps for primary cables 665868 36 52 mm single phase cables 665997 26 38 mm single phase cables 665867 75 100 mm three phase cables Voltage detector with LCD screen make Horstmann type WEGA 1 2 E6015230 3 4 15 kV E6015231 6 7 2 kV E6015232 10 15 kV E6015233 17 5 24 kV Voltage detector with LCD screen make Horstmann type WEGA 2 2 Equal to the 1 2 version however including aux voltage connection and signalling contacts 6038501 Mounting plate for mounting a WEGA detector in existing front panel with legacy LED indication Ammeter make ELEQ with current transformer in phase L2 in cable compartment on circuit breaker only Trip indicator for circuit breaker only E665245 SZ4H without aux contact E665246 SZ5H with aux contact E665258 Protection relay make Woodward SEG type WIC1 1PE Setting via adapter for computer connection E T N 994 570 G01 05 Options E569882 Protection relay make Woodward SEG type WIC1 2PE Setting via DIP switches on the front E569884 Protection relay make Woodward SEG type WIC1 3PE Setting via HEX switches on the front E6056904 Protection relay make Woodward SEG type WIB1 2PE Setting via DIP switches on the front E6031210 Protection device type TLF Time Limit Fuse protection Setting via LV fuses on the front Fuses are make GE Power Controls type XF Current transformers for protection with WIC1 and WIB1 protection relays E6056903 WE1H1 8 32A Around primary cable WIC1
51. m Appendix 1 1 panel 500 1325 1575 600 2 panels block type 760 1305 1555 600 3 panels block type 1110 1305 1555 600 4 panels block type 1460 1305 1555 600 5 panels block type 1810 1305 1555 600 Metering panel 850 1325 1575 750 Unit dimensions incl packing 1 panel 500 1600 1850 800 2 panels block type 1200 1600 1850 800 3 panels block type 1200 1600 1850 770 4 panels block type 1555 1600 1850 770 5 panels block type 1860 1600 1850 800 Metering panel 1200 1600 1850 800 Lifting and transport facilities The unit is fitted with special lifting fixtures The unit may only be lifted by these fixtures see section 3 2 1 Facilities to secure the Xiria The base of the unit has openings to secure the unit to the floor see section 3 2 5 994 570 G01 05 E T N 3 INSTALLING THE UNIT During shipment all switches are to be switched to the 3 1 Environmental requirements earthed position switch closed and change over switch in thed position 3 1 1 Transport assembly and storage ki dit conditions Special preventive measures may be required to avoid e moisture absorption in the packaging as a result of rain snow or condensation e vibrations during transport e damage to the pressure relief valves If the unit is shipped by air it should be carried in a cargo bay in which the air pressure is maintained at 1 atmosphere 10 throughout the entire flight If the temperature and
52. mpts to switch off a short circuit after switching on the opening button is equipped with an anti reflex flap 1 A number of switching positions can also be interlocked with padlocks WARNING After any temporary absence check that the necessary interlocks and eventually mounted back up earths are still in place 4 3 2 Earthed position interlock The earthed position interlock is intended to prevent the cable earthing from being interrupted unintentionally Cable earthing is achieved via the load break circuit breaker switch it therefore requires to be locked against opening to be sure that the cable is earthed Once this interlock has been installed the following operations are no longer possible E T N e Turning off the switch with the opening button e Electrical disconnection of the switch by the protective relay e Opening the door of the cable compartment The earthed position interlock can be installed if see section 4 2 2 e the change over switch is in the earthed position e the switch is ON e the cable access door is closed e the flap in front of the opening button is fully placed in front of this button The interlock is used as follows see Figure 4 13 1 Turn the selector 7 anti clockwise 2 Place the cover flap fully in front of the opening button A 3 Pull part B to the front part C will automatically move downward and part B stays in position Figure 4 13 C 4 Put the hasp of
53. n l Check the position indication to verify that the change over switch is in the earthed position An additional option is available to inspect the position of the change over switch through windows 14 at the front see Figure 4 5 Check the position of all three phases use a torch to provide additional light through an adjacent window check the position of the change over switch Figure 4 7 shows the change over switch in the earthed position Figure 4 8 shows the busbar position repeat this procedure for the other two phases If the panel is not in neutral position put it in this position now see section 4 2 1 Turn the selector anti clockwise the control point of the switch 5 is revealed Use the built in voltage detector to check that the cable is dead Arrows and dots visible Detector is functioning correctly and the cable is live Arrows and dots not visible cable is dead NOTE The visible dot shows that the detector is functioning correctly in accordance with the demands for voltage detecting systems as described in VDE 0682 art 415 This is a continuous internal function check 994 570 G01 05 Initial position In the neutral position see Figure 4 5 e the switch is OFF see switch 4 position indicator e the change over switch is in earthed position see position indicator of change over switch 9 e Selector 7 is in the central position Figure 4 7 Change over switch
54. n 9 papada 9 JOU qu SGt JI S Bu 18S xoJddel vong ej Dureseudep Agsug Ag payes e eq ue epou Apes eu jo uogeuno BUL apow Apea ayi ur popad vo pausys au bulpuelx3 9 perg i pajeada pagum jou suoggpuoa aocpaiu inq jurod 252 JE aang SEA paws mule aon pue Busay 03 p paoe e passed ee 0816638 PENNE suogpuooa STRAIN pur quod pag JE mqeyit we S NA Agmdsip KEISUDI ue 3 pal PEDER e po peujg ag jou fue Douopuous Jepayui VUIDE past JE 90810A ON uo uns 131 vask pageone e w pating aux Buunseew euo paw pea vi poun uz pabiro si aun Buunsgeu 8 usu s Z uum Aprann pwone pajnaexe ei Suucg von Buwopuou sepou t NG pue SL usaw sq FIUBJAYID eseud uu Ayeuou poutyws si Ads eseud Bul Glou ISHI paougequn sasgud uq GunseRy 131 Pay s Ande asye paveyey sseeud yICQ VO 31 VERS s feydeg seyd aeree Bayon Amdsip sjurod sa yoo Andan aseud ou alizyon ou Amosi prod jsa 200 so og ut pabibayd saue Guunseew W09 apaw Apea ui HIN e Bupoyuow aseud c 1100 vea 18 AGEYBAB SEIN pe mdsip 03 pai pageone e UDE 3520 1g ego ON pakaylep ans 131 vaaub papag e ur pe amp 6nyd dur Buurrseeu Gud S N Apes w aur Busowuow oBeyoA 7 pow Apes oyu 506 pun SU et Gul po uorenguo pauo aj juanbegors sakjpas SP Mo SSUES pun SUL VOKNO eu ISLAH O S G xeu WO euo 731 9 NG gun waging avi ssexisg e ul pe bnjd saun Suyrseew ou pou yo w HUN suoy gt uny sy 6uno6u23 pue wun su uo Buwang 4 suonannsu Bunesadgo IG
55. nce the metering results A B C D Figure 3 9 Connection of the primary cables when cable side voltage transformers are installed Due to the limited mounting space inside the cable compartment the primary cables and the voltage transformers are connected with connectors make Tyco type RSTI 58 The connectors and cables for the voltage transformers are pretested and preassembled on the cable cones of the circuit breaker Parallel on these preassembled connectors the connectors type RSTI CC58 for the primary main cables can be mounted at site RSTI 58 connecton at RSTI CC58 main the voltage primary cable transionnen connechon Figure 3 10 Cable connector 994 570 G01 05 E T N 3 3 3 Replacing the cable connection cone Damaged cable connection cones can be easily replaced by our service department A different type of cone can also be fitted in the circuit breaker panel at a later stage Two types are available A and C in accordance with EN 50181 Contact Eaton for further details 3 3 4 Applying test current and test voltage to the cable If cable side voltage transformers are installed in the panel make sure the primary cables are disconnected from the pre assembled connectors for the cable side voltage transformers The unit is suitable as standard for the following test voltages for a maximum of 10 minutes per phase System Test voltage voltage DC or AC peak value 24 kV 60 kV 17 5 kV 45 kV 12 kV 30 kV
56. onnection cables and software E6055901 Tester type WIC1 TU Used for on site diagnostic test of the WIC1 protection relay E6046006 Phase sequence indicator type Orion 3 0 Used for voltage test phase sequence test and interface test of the voltage detecting unit type WEGA The WEGA units are used on Xiria switchgear since December 2009 E6046005 Phase sequence indicator type Orion Compare Simplified version of the Orion 3 0 Used for voltage test and phase sequence test of the voltage detecting unit type WEGA These voltage indication units are used on Xiria switchgear since December 2009 E6046007 Functional tester for WEGA voltage detecting units The WEGA units are used on Xiria switchgear since December 2009 994 570 G01 05 E T N Options E6042323 Short circuit indicator type SIGMA It detects short circuit currents in medium voltage distribution networks It consists of a display unit accommodated in a plug in housing for panel mounting and three current transformers for short circuit sensing 668002 Short circuit indicator type ALPHA M It detects short circuit currents in medium voltage distribution networks It consists of a display unit accommodated in a plug in housing for panel mounting and three current transformers for short circuit sensing The ALPHA M unit is provided with a small mechanical generator on the front to reset and test the short circuit indication Cab
57. onnections wamama wamama aesstaeooesseoeroeoooseosesoosene 33 6 2 2 Inspecting switching functions 33 6 2 3 Inspection of the moisture absorbing agent 34 6 2 4 Testing voltage detection wamama wamama wa wawawanznznzananananananawanaa 34 6 2 5 Inspecting the protection relay 34 6 2 6 Inspecting the Overcurrent indicator 34 6 3 DECOMMISSIONING Ih ANN AA AA AA 34 6 3 1 Material processing after dismantling 34 7 ACCESSORIES AND OPTIONS 1 35 7 1 SUDI GA ACCESS ONC Lco dau ip ot FU twp ka ati AA cmd a p a dre Ez 35 APPENDIX 1 FLOOR PLAN Siwa san Oui oak tik Usu cuu a w suu D DUE a 39 APPENDIX 2 VOLTAGE DETECTING SYSTEM WEGA 45 APPENDIX 9 ORION JOANA GA 48 APPENDIX 4 SHORT CIRCUIT INDICATOR 49 APPENDIX 5 TARIFF METERING 12KV 50 994 570 G01 05 ETN 1 GENERAL The user must have authority to perform switching operations which means being qualified in accordance
58. oors covers OPEN PLA Classification according to IEC 62271 200 Loss of service continuity 0 aano LOO 2B en Partition elass aaa anan Pre Internal Arc Classification IAC OO Mp Internal arc resistance kA s 20 1 20 1 20 1 20 1 20 1 Internal arc resistance with absorber kA s 16 1 16 1 16 1 16 1 16 1 Ambient air temperature range NG um BO SEA ea Maximum altitude D e MOU Jen ie kaa Average Watt losses per panel VW a WAA Sound emission dB A AA CA en E T N 994 570 G01 05 Busbar system Rated normal current eRe Dapa Rated short time withstand current kA s 20 1 20 1 20 1 20 1 20 1 Rated short time withstans current alternative kA s 20 3 20 3 20 3 20 3 20 3 Rated peak withstand current kA 50 50 50 50 50 Circuit breakers Rated normal current JA sssssssa sasasss 200 500 630 eee eere eene Rated breaking current kA 20 20 20 20 20 Rated short circuit making current kA 50 50 50 90 90 Rated Capacitive Switching Current Class C G C CO ka a ek eee eis Rated Cable Charging Breaking Current A estat Dig aa AGA ao DC Time Constant MSG a GE DC Component UO en UA ERE Mechanical Endurance Class aa aan Mi Mechanical Endurance Class as Earth Switch Mer Mechanical Endurance Class Disconnector C G Gio f G f ye VU Electrical Endurance Class G Ga G ee f 1 11 C C C Tesee BA Electrische classificatie als aard
59. riff metering The other panels can be in any design All panels can be hand operated or provided with the standard Xiria options A5 1 2 Single line diagram of a three panel unit with tariff metering example Load break switch Load break switch Circuit breaker with tariff metering p Ini l HIHI 994 570 G01 05 E T N A5 1 3 Design specification of a switchboard with tariff metering with cable side current and voltage transformers in the right panel Choke coil and resistor for the anti ferro resonance filter L20 R20 Current transformers for metering phase L1 L2 and L3 T1 T2 T3 Current transformers for protection phase L1 L2 and L3 T4 T5 T6 Voltage transformers for metering phase L1 L2 and L3 T20 T21 T22 Earth connectors X9 X6 DINOO knife type fuses for secondary connection of the voltage transformers F20 en F21 MCB for the tertiary windings of the voltage transformers F24 Terminal strip for external metering equipment X2 and X3 Primary connectors for internal connection of the voltage transformers RSTI 58 Front primary connectors for the main primary cables RSTI CC58 F20F21 F24 X2 X3 X6 Connectors RSTI 58 en RSTI CC58 L20 R20 X9 T4 T5 T6 T1T213 T20 T21 T22 E T N 994 570 G01 05 Voltage transformers The voltage transformers are mounted inside the switchgear at the rear They are connected with preassembled internal primary cables to the circuit break
60. ry and secondary switchgear Even if non conducting extinguishing materials are used electricity may pass through the extinguishing equipment Never extinguish a fire on the unit with water Prevent water from flowing into the unit Keep well clear of the unit while the fire is being extinguished in the area around the unit 1 3 Tools aids and protection equipment Tools aids and protection equipment must meet the requirements of national and international standards insofar as they are applicable Drawings and documents Recent documents of the electrical installation must be available in order to gain sufficient understanding of the schematic layout of the switchgear unit Warning signs If necessary suitable warning signs shall be placed on the switchgear unit during operations to highlight possible hazards The warning signs must comply with the applicable standards insofar as they apply Performing measurements safely on the unit Suitable and safe measuring equipment must be used for measuring safely on the unit These instruments must be checked before and after use The instruments must also be inspected periodically in accordance with the applicable regulations 994 570 G01 05 1 4 Product standards and guidelines used Table 1 Current product standards used Standard Title IEC62271 1 Common specifications for high voltage switchgear and control gear standards IEC62271 100 High voltage alternating current
61. sai ybuAdoa ap Sjop sno 39 994 570 G01 05 E T N Ag 3112913 UODF JO WOU JOH LONI is ajop asosa ou CIE ei EERITSET SHH zoaw6QQZ t00 kel o lus LOU 7E78709 JALr ai JUMDJD SE SE EN gt 7 Ob 10 JAMUN 42 ESSZ OSI gzl DSI NY ld H0073 eg osi awou buwoup Pct M M panoxido spa wo O RI buimDIp pagpag Duipui SI U0 0I 1J9UG pris1cp OUajou pal JINS zv Di JSNVEL LNd3 amp sn2 INI zWWOE9 SE LXE J19v5 ZWWOGE OS LXE 318VJ J D 3 AIDIILIE WNOZ 30H01 XYW WNOZ ANCHO XYW H012J3NNOJ 1 HOLJ INN22 1L 3jNOJ2 2 JjNO2 J YOE9 13NYd SAT VCOS TINVd 9 8 L 9 ISNVYL LNIBYNI INI zWASS 0Z GY XE I19Y YOLSINNOJI MOU LI JNCJ V VOOZc 1 NVd 82 NI un e Q J n D E ONIIN3A GY OLE GJLIVJIIN SV S INVLSIO WNAINIK CV NV IcdeOC 14 sajou buxy awoJ4 XY uapnayog o0a uaJu2ai1 ayo Lla zuaqio aa ayo pa iasal 146 14doa ap sjid p sno SDIAJAS3J JONDNPOJdaJ E T N 994 570 G01 05 40 DIS ajcp 350331 tu N73 434 zv Sa30ido SH Fame og Dy CE D cge CN Em LOM GE78709 aun 0 ERES JU ASI JU A DJp iuba M 3 JOSIBAIUN AC NY le JCO 13 NYTd 80079 FE Ni sajoL buixj awoJ XY ELO awou buwoup 3 9 ver uw E sao dumi sucsuaup wajue Buimojp pajoja Cupu si uoyosyiseds DLO JOLBajow Dan Ts B
62. se with plugs 994 570 G01 05 E T N 2 2 Cross section single line diagram and list of functions Cable connected to the busbar Figure 2 1 Panel cross sections and single line diagrams 1 Viewing window 2 Earth contact change over switch 3 Busbar contact change over switch 4 Main busbars 5 Change over switch 6 Vacuum interrupter 7 Control panel 8 Cable connection The position of the disconnector can be viewed via the windows 1 Functions load break switch panel e Connect cable to busbar e Disconnect cable e Connect cable to earth e Test cable E T N Cable connected to earth Functions circuit breaker panel e Connect cable to busbar e Disconnect cable e Connect cable to earth e Protect outgoing feeder from overcurrents e Test cable 994 570 G01 05 2 3 Technical specifications general Item Explanation Specification Weight of the heaviest Nett kg Gross kg See delivery note for the transport unit 1 panel 320 350 exact value 2 panels 350 380 2 panels with plinth 410 440 3 panels 430 460 3 panels with plinth 520 550 4 panels 550 590 4 panels with plinth 670 710 5 panels 660 710 5 panels with plinth 810 860 Metering panel exclusive VT s 250 280 and CT s Metering panel inclusive VT s 400 430 and CT s Height incl Refer to the floor plan in Unit dimensions Width mm Height mm plinth mm Depth m
63. unit for the connection of the system earth Three M8 nuts are mounted on the earth bar in each cable compartment for the connection of the earth screens of the power cables Figure 3 12 Earth bar 3 5 Access to secondary compartment The front plate requires to be removed in order to gain access to the secondary compartment Procedure standard 1 Remove the screws at the bottom of the front plate see Figure 3 13 2 Move the bottom of the front plate forward lower it and remove it see Figure 3 14 3 The secondary compartment is now accessible e TN Figure 3 13 Position of front plate fixing screws Q vi Figure 3 14 Removing the front plate 994 570 G01 05 E T N Procedure Xiria E with top unit 1 Open top unit with key n 2 The secondary compartment is now accessible see Figure 3 15 aj 1 J Figure 3 15 Procedure Kiria Metering panel 1 Open integrated low voltage compartment see Figure 3 16 2 The secondary compartment is now accessible Figure 3 16 E T N 994 570 G01 05 4 OPERATION 4 1 Details of control panel The Xiria unit is equipped with two types of control panel one for the load break switch panel and one for the circuit breaker panel Figure 4 1 provides a summary of the control units on the control panels Earthed position interlock for padlock max 12 mm Padlock facility for off pushbutton Off pushbutton with anti reflex flap Electrical closin
64. with locally applicable guidelines government legislation and in house company regulations with respect to the operation of medium voltage installations Legal and other regulations and documents pertaining to accident prevention personal safety and environmental protection must be observed Operations involving the repair of the switchgear unit are to be carried out by or under the responsibility of Eaton Information with respect to these operations is therefore not included in this manual 1 1 Explanation of used warnings The manual uses the following names and signs to highlight important safety information LIFE HAZARD This warning indicates that non observance of the specified safety instructions WILL result in serious and permanent bodily injury or even death WARNING This warning indicates that non observance of the specified safety instructions COULD result in serious bodily injury or even death NOTE This note provides the user with additional information The user s attention is drawn to possible problems TIP Tips provide the user with suggestions and advice on how to make certain tasks easier or more convenient 1 2 Safety relating to medium voltage installations LIFE HAZARD Operations on medium voltage installations can be life threatening if the necessary procedures are not observed Always take suitable precautions before working on a medium voltage installation All personnel

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