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User Manual PDF - Heath Consultants

1. mM lt MODEM gt DIRECT E L COM 2 Z COM1 6 PRESS 3 PRESS2 PRESS 1 S amp A 75 T LL iW LU LUG re NM Seo on Pao moio E PIO PIO HHPI 9 290 Sroces r ote r r Lees Saag rrr Goa u uU ee S mpgs oono gu Oo uny fol e oe oy O U UJU UO To J13 J14 J11 J10 J7 J6 J9 J9 JP3 a DISPLAY GAS TEMP J GND 025 J BUTTON GAS TEMP 2 PROBE 2 J2 J8 DATA BATTERY l A eke ASSY 77R65 9320 REV F GND 3y INDEXB STOBE lt INDEX INPUT CR2032 INDEXA _ HVC ONLY STOBE 3V SYS J12 f BACKUP BATTERY 3 6V AA Lithium gjd P 1 OPEN MAIN 15VDC BATT GND o CONN J1 GND lor SONN J11 NOTE External connections to the pcboard should be made by acquiring locking harnesses for Modem connections J13 and External 12V power J11 Pulse input J14 amp 2
2. INDEX A A A A STOBE e 3V SYS lt Q U z BACKUP BATTERY E 3 Iuh i JP1 S oJ urge 3 6V AA Lithium ane z S a Optional D OPEN Peewee lt 1 5VDC o GND g 12VDC GND 0 Connect the RX TX GND amp CTS wires from the HDR to the modem using the modem harness required contact Heath Consultants Inc for this harness Plug in the jumper wire to JP5 Note 1 For Call out upon alarm feature The modem harness connects Pin 2 of JP5 to Pin 6 of J13 Modems that stay online 100 doesn t require this jumper Note 2 If the Analog Modem is NOT selected the calls will be dialed 2 minutes apart However if the Analog Modem is checked the calls will be completed ASAP Approximately 20 seconds Note 3 A Manual alarm must be reset in order to get a second Call out alert An Auto alarm will call out multiple times if the trip points are exceeded in succession 10 HDR Host Operating Software HDR Host is the companion software interface to the HDR instrument The application program provides for configuration calibration local and remote communication interrogation data collection and data processing The program is supplied on CD ROM media The self expanding executable setup file will guide the user throu
3. TCP P Network 166 142 14362 12345 MAASE No Alarm Detected Sanda ID ANY HOR Host 4 00 The Live Readings window will appear after the data has been gathered and communicated Note This screen updates each second Display 1 Live Readings EA a cn Serial Number 371 125002 Instrument Time f 6 41 47 Tue 13 Dec 2011 Site ID Instrument Time Zone GMT 06 00 Central Time US amp Canada Site Address 371125002 Centerpoint Test HDR Pressure 1 P1 0 07 PSIG PLs Ind Pressure 2 P2 0 0 PSIG sing Case Temperature 73 7 5 SSS Main Power Voltage ay PLs Out4 _ Lithium Voltage a 4 20 M a 29 14 Remote HDR IP modem communications are available for use using the HDR Host When finished exit remote IP modem communications by selecting Comm Network End Session The remote HDR will be logged off and the network session will end E HDR Host Security Display Configure Calibrate Kesum Data Tools HostSetup Help Modem gt Network 4 Start Session End Session Sandia ID Master Dialing Directory Test ISP Email Network 166 142 143 62 12345 RGD No Alarm Detected Sandia ID ANY HOR Host 4 00 30 HDR 325 Profiler Memory Capacity Table Example 10 min recording of 4 fields yields 350 days of Profiler data stored in the HDR The Profiler is selectable from 1 min up to 60 mins amp a total of up to 22 recordable fields The Profiler can record all of the followin
4. Heath Data Recorder HDR Series User s Manual amp Field Installation Guide Heath Consultants Incorporated Houston TX 713 844 1300 1 800 HEATH US www heathus com HDR Series HDR User s Manual amp Field Installation Guide Proprietary Notice The contents of this manual are proprietary to Heath Consultants Incorporated Reproduction of this manual in whole or in part is prohibited without the express written consent of Heath Consultants Incorporated Heath Consultants Incorporated operates under a continual product improvement program and reserves the right to make improvements and or changes without prior notification Purpose of this Manual The HDR is a powerful device that can be assembled and programmed in a variety of configurations The purpose of this manual is to provide information for use in instrument shop setup and field installations Models HDR Portable LS HPN 77R91 1001 1 HDR Wall Mount LS HPN 77R91 1002 2 HDR Pipe Mount LS HPN 77R91 1003 3 HDR Portable HPN 77R91 1001 HDR Wall Mount HPN 77R91 1002 HDR Pipe Mount HPN 77R91 1003 HPN 77R91 1070 rev C COPYRIGHT 2011 2015 Heath Consultants Incorporated Table of Contents HDR I S Series Purpose of this MANUAL i ii ci sessccasadnasscsswpascendoerawssebascasadnareusswbancaedabennebyesduassbeoewwbes 2 PEOC 0 01 01k e E E ee E 3 Heath Data Recorder HDR Overview ss sseessessessenssessesssrssessesserssessesserssessessesess
5. Equipped Pressure 1 Inlet Pressure 2 Outlet Pressure 3 Custom Name Temp Prob 1 Temp Probe Temp Prob 2 Pulse Input 1 Pulse Input 2 Pulse Input 3 User Friendly Names for Outputs Pulse Output 1 Pulse Output 1 Pulse Output 2 Pulse Output 2 Pulse Output 3 Pulse Output 4 4 20 MA Output 1 4 20 MA Output 2 Cancel Site info and Instrument Modem 1 Enter Site Address info Note Site address line 1 will be used to create filenames for downloaded reports 2 Set baud rate to match the remote modem if connected 3 Analog Modem checkbox affects the time between dialing out to Call out upon alarm Unchecked will cause the three calls to be 2 mins apart recommended for cellular modems to give the modem time to properly dial all three calls Checked will cause calls to go out ASAP best used with land line modems because they can dial all three calls fast 4 Set up Modbus here Parity amp Modbus mode ASCII or RTU RTU not active at this time Note The Schedule Reporting via E mail Alarm Notification via E Mail amp Access Telephone numbers isn t active at this time See below CONFIGURE Site Info and Instrument Modem Site Information Site Address is also used for file names Serial Number 371206002 Site Addresg T est Location Site ID 123456789 Any State Instrument Time Zone GMT 06 00 Central Time US amp Canada Instrument Modem Baud Rate 2400 Analog M
6. land line modem Multi drop harnesses external Radio modem Cell modem IP Modem surge protection Certifications Intrinsic Safe UL 913 and CSA C22 2 Class I Division 1 Group D CE EMC directive EN 61326 1 Corrosion Resistance MIL STD 810F 36 HDR Maintenance and Troubleshooting The following may serve as a quick troubleshooting guide if you encounter problems in operating the HDR Heath Data Recorder If any of these hints fail call factory for assistance Symptom e Verify that proper com port is selected in HDR Host Host Setup If a Serial to USB Will not log on Will not scroll Display is blank Not responding to applied pressure Pressure not correct in Profiler LCD is correct Not responding to temperature Possible Fault display Instrument shows Fault T probe or power cycle Instrument is locked up or not functioning correctly Error downloading Profiler file Invalid Host File adapter is used find out the proper com port selection in the Windows Device Manager If error Com not ready to send check to see that only 1 session of HDR Host is running and that no other program has the port open After correcting problem it may be necessary to reboot the computer Make sure that Default Sandia ID in Host Setup is set to 63 Check Com Cable Check battery voltage Check battery voltage Test scroll switch with ohmmeter Restart i
7. Firmware W O Cfg amp Cal This will save ALL Calibration Select the Hex file MeterHexHDR403 a43 select Open to Load the firmware file MeterHexHDR403 a43 Watch amp wait The program will show addresses and bytes written while programming the firmware Select Warm Start to get back to normal operation This will save ALL data stored Select Cold Start to erase all historical recorded data amp logs 9 Exit to normal operation 10 Reset the Time clock in the Config column Make sure the DATE is correct in Display 1 SS ee a HDR Host x Security Display Configure Calibrate Comm Data Host Setup Help Sort Alarm Log Import PDC Data COMI 19200 Baud Direct o No alarm Detected Sandia ID ANY HDR Host 4 03b1 VAR INSTRUMENT OPERATION WILL BE SUSPENDED DO YOU WISH TO CONTINUE a2 Update Instrument Firmware Hex File Hame hl Inst Prog Type Loader User Name 20 char Max Your Hare Here Update Curent Addresss Enter YOUR name Current Block Size Total Bytes Written Current Address Bytes Tested Bytes Different Status Loader communication established Select this to save Cal amp CFG Restart Instrument Application Instrun Firmware Warm Start Preserves All Logs Firmware WO Chg amp Cal C Firmware default Cig amp Call Benen Clears All Logs ae vey Select this to default Cal amp CFG Cancel
8. Select Instrument HEX File LJ HDR Firmware 403 443 Recent Desktop My Documents My Computer File name HOR Firmware _403 a43 X hy Network Files of type Instrument Hex File a43 Cancel Places Open as read only 33 Update Instrument Firmware Hex File Mame CAD ocuments and SettingsV4ll Users Documents Heath Cons Inst Prog Type Loader User Name 20 char Max Your Name Here Update Watch amp wait Curent Address 043800 512 Curent Block Size Total Bytes Written 1 0240 Curent Addresss Bites Tested Bytes Different Programming firmware Programming Flash ROM Restart Instrument Application Instrument Firmware Preserves All Logs a m Clears All Logs aes Cancel Update Instrument Firmware Hex File Name C Documents and Settings All Users Documents Heath Cons Inst Prog Type Loader User Mame 20 char Max Your Name Here Update Current Addresss OFE OO Curent Block Size 512 Total Bytes written 59904 Current Address Bytes Tested Bytes Different Successful Status Programm loaded successtully estart Instrument Application Instrument Firmware Warm Start Preserves All Logs f Firmware 4 0 Cfg amp Call C Firmware W default Cfg amp Call Load Verity Ta ter Clears All Logs Exit to normal operation E HDR Host Security Display Matis Calibrate Comm Data Tools Host Setup Help User Friendly Names Site Info Pul
9. secondary lightning strike damage damage caused by static electricity fields in the immediate area the above precautions are required However these precautions cannot prevent damage to an instrument that receives a direct lightning strike Battery Pack and Back up Batteries The HDR units utilize 1 1 5 volt encapsulated D cell alkaline battery as its primary power source The pack supplied with the HDR consists of an alkaline dry cell and a protection circuit Part number s on page 42 NOTE This battery is not rechargeable HDR units are shipped from the factory powered and ready to install in the field unless otherwise specified The HDR incorporates an on board uninterruptible power supply This consists of one factory installed AA lithium cell BT1 rated at 3 6 volts This cell is easily replaced in the field The HDR incorporates an on board battery CR2032 for backup of the profiler log This consists of a replaceable button style lithium battery BT2 located on the component side of the PCB Normal battery voltage should be displayed between the ranges of 1 2 to 1 5 volts for a new battery and when the primary power drops below 8 volts the unit will switch to lithium backup Under normal conditions the main battery pack should last up to four years and the lithium backup battery should last up to 1 year without power from the main battery Caution When the communication cable is connected to the in
10. A fra SSS Pulse Output ulse Uutputs Pressure 1 P1 0 00 PSIG Pulse Input 1 PLs In 1 11 000 Ft 3 Point Scale Rate Reg ed Sent Momentary Pulse Output 1 PLs Out 1 short Or oe 0 000 5 Pulse Output 2 PLs Out 2 Short Or Pis 1 Acc v hooo fO pps v ooo oo q a Temp Probe 1 T1 71 0F Pulse Output 1 PLs Out 1 Momentary On 5 Sec mE Pst Aca gt foo Tee oo00 lt os Pulse Output 2 PLs Out 2 Momentary On 5 Sec Case Temperature 4 20 Ma Transmitters Point Scale Main Power Voltage Lithium Voltage Reset Pulse Inputs Reset Pulse Outputs Cancel 17 Alarms Configuration set up to 16 alarms as necessary 1 Click the box next to the alarm to activate 2 Type the Name of the alarm to configure use any name to describe this alarm 3 Select the Point P1 P2 P3 T1 T2 Case Temp Batt Volt Lith volt to monitor 4 Select H L Lo Hi DIt Lo Low pressure alarm Hi High press alarm Dlt Delta difference from one read to another in a 1 second period either high or low 5 Select the Mode Auto Manual This is the alarm reset If set to Auto the alarm will reset automatically If set to Manual the alarm must be reset by holding the pushbutton for 4 seconds or from the host software Config column Reset instrument click Reset all active alarms click OR 6 Set the Set Val to the value that will trip the alarm 7 Set the Res
11. Host requires a screen setting of at least 800 X 600 The bottom of the window may sometimes be out of view Click Next to continue ie Setup HDR Host Welcome to the HOR Host Setup Wizard ade This will install HOR Host 4 02 on your computer ps IEATH B CONSULTANTS It is recommended that you close all other applications before continuing Click Next bo continue or Cancel to exit Setup Cancel 11 Accept the agreement Then click Next to continue ie Setup HDR Host License Agreement Please read the Following important information before continuing Please read the Following License Agreement You must accept the terms of this agreement before continuing with the installation LICENSE AGREEMENT HEATH CONSULTANTS INC READ CAREFULLY This Heath Consultants Inc End User License Agreement EULA is glegal agreement between you Ceither an individual or a single enti and Heath Consultants Inc For the software productis accompanying this EULA By installing copying or otherwise I do not accept the agreement Cancel Click Next to continue or change the default location of the HDR Host data files ie Setup HDR Host Select Destination Location Where should HDR Host be installed Setup will install HOR Host into the Following Folder To continue click Week IF you would like to select 4 different Folder click Browse E Program FilesiHeath Con
12. New Phone New IP Addr Edit Delete Report Cancel TCP IP Network No Session Not Logged On No Alarm Detected Sandia ID ANY HDR Host 4 00 6 To begin using the IP modem it must be wired correctly configured properly and powered up The HDR modem port baud rate must match the IP modem baud rate Refer to the IP modem manufacturer s users manual for further information on its use and configuration Heath provided IP modems will be pre configured at the factory 7 Select Comm Network Start Session to begin a network session HDR Host amp F X Security Display Configure Calibrate Jie sigii Data Tools HostSetup Help Modem A Networ start Sessio End Session Sandia ID Master Dialing Directory Test ISP Email TCP IP Network No Session Not Logged On No Alarm Detected Sandia ID ANY HDR Host 4 00 26 8 Double click the IP modem s site name or single click the site name and then click OK Editing is also available with this screen if needed gt lt Master Dialing Directory Dial SENEE COM Selection Select 4 TCP IP logon Site Number 166 142 143 82 12345 a Scu _NewPhoned Phone New IP Addr Edit Delete Report Cancel TCPAP Network No Session Not Logged On No Alarm Detected Sandia ID ANY HDR Host 4 00 While connecting to the IP modem a status window will appear The IP address and Port shown below are an example only The actual va
13. Real Time Clock click OK The window that appears on the screen is comparing the Host Standard Time to the Instrument s Standard Time Click OK or type lt enter gt This will set the instrument time clock to match the computer s clock Set Instrument Date and Time Host Standard Time 10 05 23 Thu 19 Jul 2012 GMT 06 00 Central Time US Canada Note The instrument doesn t adjust for Daylight Savings time Setting the HDR clock uses the Instrument Standard Time 10 05 23 Thu 19 Jul 2012 GMT 06 00 Central Time US Canada computer s time clock it s connected to HDR time 20 Set Access Control This sets the security passwords of the instrument 1 In HDR Host Go to the Configure Column Set Access Control in the instrument Host Access Settings Note logon and readonly are the instrument s Full Access Password logon defaulted passwords These can be changed to be Aead Unly Password eado Fa more secure Cancel 2 The Host Setup screen See below allows setting up the password in the computer When the Host password matches the instrument password access is granted amp no password will be prompted If these don t match a password window will be prompted Note This password will typically be the same for all devices so that one password entered in all instruments and all technician
14. Remote baud rates available are 300 1200 2400 default 4800 9600 and 19200 When configuring for a remote modem the Remote Modem Baud Rate in the unit must match the baud rate of the field modem being used Connect the RX TX amp GND from the modem to the instrument on J13 A wiring harness is required for this connection Note For proper remote communication using the native protocol Sandia the modem default mode needs to remain Modbus mode must be set to RTU amp Parity must be set to None Note If the external modem powers down to save power the CTS wire is required to wake the modem prior to dialing out upon alarm if this feature is enabled Otherwise the CTS wire isn t required for inbound communication Caution When connecting the HDR to an external modem it is recommended to connect external power to the instrument due to higher current demand CTS Only required for modems that power down Splice T gt TX Splice r b RX Splice N GND Splice iie O oe pm PRAERS le OOF TO CNM lS Bic ck 2 ES Ga Eh le J Q
15. closed for more than 4 seconds 4 Spare Parts amp Accessories Pressure Transducer The HDR may be equipped with a wide variety of ranges most of which are available in either gauge or absolute Temperature Probe Temperature Probes are normally supplied with six foot long metal sheathed cable Contact factory for non standard lengths The temperature probe is HPN 77R91 1035 Modem Internal Modem Assembly Retro Kit Part 77R61 9360 Contact the factory for other configurations Heath industrial modems are available in one of two configurations internal or external The standard HDR is ready for remote RS232 communications with modem wiring harness This will allow many different communication options CDMA Cellular IP Radio LAN or Satellite modems DESCRIPTION Communication Cable 6 9pin Battery Pack I S Black Battery Pack Non I S Blue or Yellow Lithium Back up Battery Coin Battery O Ring for battery pack holder Modem Internal 2400 Dial up Internal Modem Battery Pack Telephone Surge Protector Internal Modem Harness Pcb to modem harness Internal Modem Assembly Retro Kit Does not include surge protector Mounting Kits Standard Mounting kit Large Mounting kit Spare PC Boards Spare Main PCboard Spare Internal External Modem PCboard External Temp Probe 6 cable X 6 probe Spare Transducers External modem harness locking connector External modem harness for dial out upon al
16. open Short On Can be used to control a motorized regulator for remote pressure control 2 To set up the pulse outputs for remote pressure control a Go to the configure column Configure Pulse I O and 4 20 Ma Sender b In the Pulse Outputs area click under Use select Short On c Inthe Momentary area enter the number of seconds to keep the pulse output closed when the Pulse output button is clicked on the Display 1 screen d To set up the button on Display 1 go to Configure column Configure User Friendly names click Pulse Output 1 for pulse 1 amp or Pulse Output 2 for pulse 2 Enter a custom name if necessary Example Increase Decrease or Up Down Note After setting up pulse outputs for controlling a closure Go to Display 1 and click one of the four buttons at the bottom of the screen During the pulse closure a scroll bar will appear displaying the progress of the closure mo RO TR After clicking Pulse output 1 a scroll bar appears Configuring Pulse outputs for 5 second closure for 5 seconds during the Closure Configure Pulse 1 0 and 4 20 Ma Sender Display 1 Live Readings Pulse Inputs Serial Number 371 206002 Instrument Time 1 1 40 42 Thu 02 Aug 2012 ee ome Site ID Instrument Time Zone GMT 06 00 Central Time US amp Canada Pulse Input 1 PLs In 1 7 000 11 000 Ft 3 M Site Addes SA2 0 000 Ee fro
17. this channel if required 5 Go to Calibrate column Import Poly amp click Import poly for the pressure channel that will be added call Heath Consultants to get this transducer Poly file Go to the Calibrate column Calibration Wizard select the 2 point pressure channel added to be calibrated Click Begin and follow the instructions to complete the calibration Make sure to click the Save button first and then click the Finished button Go to Display 4 to confirm the calibration date stamp has been updated 22 a FTL Modbus Implementation 1 Modbus can be used as long as it is ACSI Modbus RTU is not currently active Packet framing Data bits 7 Parity Even Odd None Stop bit 1 Note 1 After setting Modbus to ASCH the remote port will not work using the Native protocol Sandia Note 2 The direct port will always work with Sandia protocol native 2 Set up Modbus in the Configure column Site Info a Baud rate should match the baud rate of the modem connected to the remote port of the instrument b Parity Even Odd None Select this option for Modbus c Modbus address Default is 001 Use this for multi dropping more than one unit to the same modem Range 001 255 d Modbus Mode ASCII RTU Select the type of Modbus required RTU is not active at this time Note Contact Heath Tech support for the Modbus address map DOWNLOADING AND PRINTING DATA To do
18. 1 The cable must be terminated with a RJ 11 connector Plug into surge protector if provided else plug directly to the modem The optional phone line surge suppressor will sacrifice itself to protect the equipment in the event of a destructive power surge on the phone line Caution Unit must be connected to proper ground to allow the surge suppressor to operate properly Caution Internal modem option is not currently certified for use in hazardous environments An external modem should be used when necessary Refer to drawing MTM 308 1 for field wiring requirements on external power and modem connections to maintain intrinsic safety Internal Modem Wiring with Call out upon Alarm Yellow CTS Wake up wire for Call Out Upon Alarm a N Blue TXM N Gray RXM N Red GND C gt ln Eza Q Z Olona f Cacao ae arene acca facoog eee et ion ei J13 Heath 2400 JP5 WIRED TO Baud Modem ees ao GND a BUTTON GAS TEMP o Jumper wire Wake up wire for Call Out Upon Alarm ASSY 77R65 9320 REV F GND 3y INDEX B CR2032 aoa dur euoud 000000 E
19. 567 tst S l flowPress Pest e p o o e A _ _orr Plow Press Pes x ficx feo zM o eo fiir M Send E Mail ajea ai dh _orr f Cancel Piz facts Bon x None _orF f flow Temp tempt ficx auto z o fso both x None or Cancel 18 Configure LCD sequence 1 Go to the configure column LCD Display Sequence Select the items to be viewed on the HDR LCD screen Leave any items un checked to hide them from the LCD In the example below if Low Press 1 alarm was active the low pressure alarm would not be visible on the LCD because it s unchecked but will show in the software Configure LCD Display Sequence Measurement Points Alarms when Active V P1 Pressure 1 in m V T1 Temp Probe 1 V Ambient Temperature V Battery Voltage l Lithium Voltage ALM11 Low Batt ALM12 Low Lith BREE RME EB BIBEE Be Select All Clear All Cancel The HDR has 3 types of data logs 1 Profiler Core log is programmable from 1 min up till 60 min interval Channels are selectable Ave Min Max Pressure 1 2 amp 3 Temp 1 amp 2 Case Temperature amp Battery voltage This log is capable of storing large amounts of data This log is circular first data in last data out To save this file go to Data Select Downloads Check off Profiler Click OR a To configure the Profiler go to Configure Column Profiler b Select each field to be re
20. Conie nre LCD Segue E see E A S S 19 GTS P OO a E A O E O E S 19 Wa EO e E E E E S 20 BTS LOS e E E E E E A E A 20 SRE TE COOK r E A T AA E A E E E E 20 Set Access Control Security access passwords ccccccccssseeeseecceccceseeeeeeeceeeeeesaeeneeeceeeeeeaaas 21 Reset Instrument Alarms logs etc seeseessssssssserresssssssccceessssssseceeessssssseceeesssssecereosssssseeeeeos 21 Auto Configure saving restoring instrument CFG esssssssssoeerssssssserrrssssssssererssssssseeerees 22 PGI aS O aee E E EE E EE E E 2 Modbus Tip lemiC Nall OMsiesscc cccesadsvesacessaccesassancocesancwenaduasacensaciesarsansacessncienadsuntaceesaciesadvesseedenesounes 23 POW lO ada and Prone Dali eesse ES 23 Configuring for use with an IP Modem ccccccccssssssseccececeeeeeeesseececeeeesaaesseeeceeeessaaesseeeeeees 24 30 HDR Profiler Memory Capacity Pap lei ti2 icsasnencadivemsanronnscacaunetids seneseedhtcosedcntubencacteavendsoossaacseiacene 31 HDR Firmware Update Procedure secsenresrocra n a 32 35 SEEI EE o T E A E E E A N AEE A E AN E 36 HDR Maintenance and TrouplesnOOtUn gc ocpecsctastuece cerita tasiacastentyssacabiaciscasietosiiedanetgbioxascastatsetghies 37 Periodic Maimtenance Annal CMC CRS oesiccicnassesswsceanecwcus saesaenernncondesaedaxcernecenontsacenctsaiwnessuseavartiacenes 38 Maintenance Procedures Calibration Main Battery change amp Backup Restore Inst 39 Back up Battery Replacement Procedure vc
21. Ey Oo vo OD O 0o O OO OD CJ O UO UO O UO netr U J13 SEA JP5 WIRED TO 9 Pin 1 a ie DISPLAY GND lo Modem Wakeup EPO op BUTTON GAS TEMP 2 7 RS 232 Jumper Wire Only required for modems that power down Non Heath Modem 2 Z ASSY 77R65 9320 O 3V STOBE CR2032 INDEX A STOBE 3V SYS OovU0o0D DO BACKUP BATTERY 5 3 6V AA Lithium Pt OPEN lol 12VDC Modem 1 5VDC_ Battery GND o t2vDC o 12V GND or GND gt External power is recommended When connected to external modems Internal Modem The HDR may be equipped with an internal modem and phone line surge suppressor The modem is pre configured and pre wired from the factory ready for remote communication If the HDR is equipped with the phone line suppressor it will be connected directly into the modem s RJ 11 connector A 12 volt battery pack 8 AA batteries is supplied but not connected when shipped The user must connect prior to remote communication Assuming one two minute call per day every day the battery should provide approximately 2 years of service To connect a phone line to the modem insert the phone cable through the wire gland into the case see Figure
22. Pulse outputs J10 Contact Heath Consultants customer service to get these harnesses JP1 This jumper switches the lithium power from the pcboard circuit JP5 When using the internal 2400 baud modem a special harness is required for Call out upon alarm feature This harness connects Pin 2 of JP5 to Pin 6 of J13 External modems that stay online 100 doesn t require this option Mounting amp Installation Housing Configuration The HDR is available in many configurations The maximum number of integral sensors is as follows e Pressure up to three e Temperature probes two plus internal case temp The housing type will determine whether sensor connections are made from the bottom or rear of the instrument as follows e Wall Panel mount bottom connect e 2 pipe mount bottom connect e Portable rear connect Pressure Connection s Connect up to 3 pressure inputs to the 1 4 NPT female connectors located on the bottom or back of the HDR housing After piping is complete check all connections to ensure that no leaks are present Temperature Probe s Installation If equipped up to 2 standard 6 foot long temperature probes 6 x 1 4 OD may be used and should be installed into the appropriately sized thermowell filled with a thermo conductive medium such as glycol or alcohol Insert the temperature probes into the thermowells through the standard 1 4 inch NPT male gland provided until the tip of the
23. SC or an authorized FSC shipped pre paid and adequately insured Return shipping and insurance will be at no charge to the purchaser HEATH does not assume liability for indirect or consequential damage or loss of any nature in connection with the use of any HEATH product There are no other warranties expressed implied or written except as listed above Obtaining Service To expedite the repair of your instrument please follow the following procedure 1 Contact HEATH Customer Service at 1 800 HEATH US to obtain a Return Authorization tracking number Repairs can be significantly delayed until authorization is obtained Specify your complete shipping and billing address Specify the person and contact information to be contacted for repair and shipping authorization Specify the instrument product name and serial number Include a brief description of the problem you are experiencing Specify the person and contact information to be contacted for additional information regarding the symptoms of the failure 2 Package and ship the HDR to the appropriate location 3 Please specify the tracking number product name and serial number on all correspondence cao of 43 Configuration Worksheet Complete this worksheet prior to leaving the meter shop to facilitate field configuration and documentation Always remember to download the IOR Snapshot or Configuration Log reports as a record of instrument configuration Site and Modem Informatio
24. arm External power harness 12V locking connector Pulse out harness locking connector Pulse Input harness locking connector HDR Host software 42 Heath PART 77R61 0070 77R91 1037 77R91 1091 77R65 8001 77R65 8002 77R63 0350 77R61 9370 77R61 9366 77R65 1465 77R61 9360 77R61 9220 77R61 9580 77R65 9320 3 77R65 9216 77R91 1035 Contact factory Contact factory Contact factory Contact factory Contact factory Contact factory Contact factory Service Information Warranties and Warranty Repair The HDR is warranted to be free from defects in material and workmanship for four 4 years from date of shipment exclusive of the batteries The warranty on authorized repairs in the Houston Factory Service Center FSC is ninety 90 days for materials and labor This repair warranty does not extend any other applicable warranties Our warranty covers only failures due to defects in materials or workmanship It does not cover failure due to damage which occurs in shipment unless due to improper packing It does not cover failures which result from accident misuse abuse neglect mishandling misapplication alteration modification or service other than the Houston FSC or other authorized repair center Batteries and damage from battery leakage are excluded from this warranty HEATH s responsibility is expressly limited to repair or replacement of any defective part provided the product is returned to HEATH F
25. attached to the computer 23 Configuring for use with an IP modem 1 Select Host Setup Configure Host MB HDR Host EX Security Display Configure Calibrate Comm Daf Tools Host Setup Help Ease figure e Host TCP IP Network No Session Not Logged On No Alarm Detected Sandia ID ANY HDR Host 4 00 2 Click the Network Port Selection and then click OK CDR Hos t Set Up X Por Selection o Type Name Baud ariy Pre Post C Direct v com1 i9200 T vjfe pP ATEK ATHO ATOT Cc poses v coms a y Z i ATEQVOX4 amp KO ATH ATDT Default Sandia ID 63 ANY Default Logon Password logon Company Name for Reports Heath Consultants Path for Backup Config Calib Files C Documents and Settings All Users Documents Heath Consultants HDRHost Conig Path for Profiler Files C Documents and Settings All Users Documents Heath Consultants HDRHost Profler Path for Log Files C Documents and Settings All Users Documents Heath Consultants HDRHost Logs Path for Import PLY Files C Documents and Settings All Users Documents Heath Consultants HDRHost Poly Path for Communications Directories and Files C Documents and Settings All Users Documents Heath Consultants HDR Hosti Comm Restore Defaults Restore User Session Only Cancel TCP IP Network No Session Not Logged on No Alarm Detected Sandia ID ANY HOR Host 4 00 24 3 Select Co
26. configuration options e Continuous LCD displays all inputs selectable with scroll button up to three pressures two temps ambient temp Main battery voltage B U Lithium battery voltage and active alarms These readings are updated every second e 16 fully customizable alarms with logging of time and readings at the time of trip amp reset on all selected alarms e Active alarms can be configured to blink the LCD reading every second Scroll LCD to read the active alarm e Alarms can be configured to reset automatically or manually e Alarm Log Records Alarm timestamps Set amp Reset e Delta alarms can identify and record spikes in the readings every second e Alarm call out to pager or phone up to 3 phone numbers upon any or all alarms e Profiler data recording up to 20 items Circular log Selectable intervals 1 min 5 min 10 min 15 min 30 min 60 min Time Ave Min Max Pressures 1 amp 2 amp 3 If equipped Ave Min Max Gas Temperature 1 amp 2 if equipped amp Ave Min Max ambient temp Main battery voltage amp pulse inputs e Profiler selectable memory size 50 400 up to 403 200 e Fast logs 3 independent high resolution event capture logs records and captures pressure data every second High Low or Delta selectable for one hour total 30 minutes before the trip point and 30 minutes after e Watch log provides an additional high resolution circular pressure data log Recording options ar
27. corded in the Profiler c Select the desired interval in minutes 1 min 5 min 10 min 15 min 30 min 60 minutes Note The more often the interval the less memory available in the HDR storage as seen in the Total size in days Note See the Profiler Memory Capacity table on page 31 to determine the best configuration for your requirements Configure Profiler Allocation Memory Allocated to Profiler 403200 Bytes Humber of Fields per Record 8 Record Interval in Minutes Total Size in Days 1050 00 2 98 Years Memory size will be displayed here Field Selection W Avg P1 Pressure 1 4 g T1 Temp Probe 1 I Min P1 Pressure 1 Min T1 Temp Probe 1 lw Max F1 Pressure 1 Max T1 Temp Probe 1 p E li Avg Ambient Temp Min Ambient Temp Max Ambient Temp Batten Voltage Clear All Cancel 19 Watch log Records pressure channel High resolution log selectable from 1 second data for 9 hours data storage up to 16 second averaged data to provide 6 days of stored data This log is circular first data in last data out To save this data go to Display column View Watchlog Select the timeframe amp start time click OK The data will appear automatically in Excel This is probably the best log to use for leak testing Configure Watch Log f Pressure 1 F1 m m Granularity 4 Second Average 36 hours Total bi 1 Second Readings 9 hours T otal 2 Second Average 18 ho
28. d to the instrument either by direct RS 232 or modem Replacing the lithium back up battery Warning Make sure the main battery voltage is at least 1 2 Vac 1 Remove the metal shield from the PCB Take care not to lose the hardware 2 Locate BT1 in the lower middle part of the PCB Refer to the photos below gt soo gt 4 aye wk arie Se 3 Lightly push down on the center retainer clip and use a small thin bladed screwdriver to gently pry the latches on the retainer clip free from the holder 4 Remove the lithium battery and retainer clip from the holder 5 Remove the retainer clip from the lithium battery Observe the correct polarity of the lithium battery in the holder and insert the new lithium battery into the holder A 40 k Install the retainer clip over the lithium battery and verify both latches seat properly onto the holder Replace the CR2032 coin cell back up battery per the following Warning make sure the main battery voltage is at least 1 2 Vac 1 Locate BT2 in the lower left corner of the PCB 2 laan de E ARA 3 eA i r aa a Sa A 3 Remove the old battery With the of the new CR2032 coin cell battery facing up and at an angle insert the battery under the two clips on the right hand side of the holder 4 OUSow IEATH CONSULTANTS gt Install the metal shield back over the PCB with its hardware Note To clear all alarms hold the scroll button
29. e logging data every second for 9 hours of memory storage or averaging 2 second data for 18 hours or 4 second ave for 36 hours or 8 second ave for 72 hours 3 days or 16 second ave for 144 hours 6 days and generates an Excel file automatically when viewed e Config Log Records configuration changes made to the instrument e Remote Communications Ready External Direct port amp Internal Remote RS232 s e Multi Drop ready Connect remotely to several instruments from one modem Up to 62 e Protocols included Sandia Native Modbus ASCII RTU available in a future release e PDC Portable Data Collector can download amp store up to 166 full profilers No PC needed to get field data e Units of measure PSIG Ozsi G H2O G kPa G or Bar G Deg F Deg C e Pressure ranges shown as PSIG 1 3 6 15 30 60 100 150 300 500 1000 2000 3000 5000 e HDR firmware can be upgraded via PC e Non volatile Flash memory saves Calibration Transducer Coefficients Configuration amp Site info if all power is lost e Housing is IP64 Aluminum Powder coated paint over chromate surface prep lockable stainless steel hasp closure e HDR Host is compatible with Windows 8 Windows 7 Win Vista and Win XP e HDR Host is very user friendly software for configuration calibration and data processing e Single PC Board design simplifies cabling and setup e Compact packaging for easy transport and installation HDR PCB LAYOUT
30. ed csi cnecosecscceaminssexeasiecensmanditeeasnnicacedwensweeumantonennuanewexanes 40 41 Spare Parno QIN ACCESS OTI OS acca serosa E a SE 42 Service Information Warranties and Warranty Repalt cccccccssssessecccecceeeesseeecceseeeasaeeeseeeeees 43 Concur on VV Ole NEO esse E E 44 SC e SOE a E E E A E EA E EA E N A T 45 Heath Data Recorder HDR Overview The HDR is a microprocessor based self contained system designed for the purpose of process monitoring using integral pressures and temperatures Figures 1 illustrates the location of major components and user interface items Temperature probe Ports 1 amp 2 LCD External Modem cable Port Display Pressure Ports 1 2 3 Scroll Button on bottom RS232 PC Comm Back up Battery under cover Modem Battery If equipped Internal 2400 baud Modem If equipped Primary Battery Primary Battery Connector External Power Connector Earth Ground Stud Figure 1 General configuration of the HDR emperor HDR Features e Handles up to three pressures 3 and two 2 temperatures plus ambient e Intrinsically safe Class I Div I Group D without internal modem e Measures records amp alarms on all connected sensors every second e Single Alkaline D battery provides power for up to 4 years e Single Lithium AA Backup battery will provide 100 operation for up to 1 year after main battery is depleted e Wall mount Pipe mount and Portable
31. ents Heath Consulkants HDR Hos Start Menu Folder Heath Consultants HOR 402 Additional tasks Additional icons Create a desktop icon For all users i Install Cancel 14 Click Finish to complete the installation Select the box to view the README TXT file 6 Setup HDR Host am Completing the HDR Host Setup Wizard l HEATH E Setup has finished installing HDR Host on your computer The BOOSSULTANTS application may be launched by selecting the installed icons Click Finish to exit Setup Quick Start Guide hy 2 Ce Run HDR Host Setup 4 02 exe to install the HDR Host software from the CD software disk provided After first time running of the software message Verify PC time is correct Check to remove if needed or leave to remind a Setup Host Setup Com 1 19200 Direct is most common If your com port is different than com 1 or you are using a USB to serial adapter find out the port number and select it Make sure to use the same USB port every time b Click OK to save the Host Setup Connect the communication cable from the PC to the instrument Using the HDR Host software Select Display Display1 Live Readings to confirm connection Optional To set up device naming conventions or enable devices Select Configure User friendly names Customize the names and enable devices as appropriate If no names are chose
32. erssessesserseessee 4 HOR P e A sat ieieeee 5 PRI PC Tay o0 eoa A E E A 6 Mounting amp Installa ON eiiie anai erien ha a aa a Ai Ena iaraa a arai 7 Hou e ON UT AIO 5 ccs toes E EE E E 7 Pressute s Connecti Osses a er eS ne ere ve een ene ree 7 Temperature Probe s Installation aes usmen ence sentvassenne qnensszavenustendasesendvadimue dnsoealoasswansenevenacdasaeencuussebasds 7 PV CCC al TVS PAA e E vosvsatesacectososees 7 Battery Pack Gc Back up Batteries sacscsaaanenerecsstvesneanndaccs esa Rene r a EEN EE 8 FEU Oy CI atc E E E E ct ssne eaacene eetesges 8 PEPSI IVAN cco css cays EE etcepnes E E E secre 9 Internal INO SIMs sacec rseonetexssedeusincssnaseaeaactiesutiosesapinestsaesuois E ES 10 Call out upon Alarm wiring when connected to Heath 2400 baud modem c cceeeeeeeeees 10 HDR Host Operans SOW Ossc aiia ia aaa a i Oae 11 SON Oe a E E ETE E 11 15 Oe ALET a E E AA N EE E EEA N E 15 HPR Coni SATION Dora sses EAE E a EO E OS 16 CrTi VIN ANC E E EA tie seste eastiaetecesses 16 Steino and Instrument Modem sce cercecien ce vasceeconceqondsosesaecronecoedsasnsotconeedonssaedarastiaaetoesiedsecsesenues 16 PUL OU US soccer a A R E E E E E E E E R 17 Al Con O E E AE S E S 18 Alarms Reset using scroll button ssseeenssessssseeeessssssssseeresssssssscerrrsssssseeerossssssseeresssssseeeeeees 18 Setting up Call Out upon alarm ccc cccccccccccccccececeeeeeeeeeeeeeeeeeeeeeeeseeeeeseseeseeeeeeeeeeeeeeeeseeeess 18
33. et Val to the value that will reset the alarm This value must be set higher than the trip point on the low alarms and must be set lower than the trip point on the high alarms The software will show a warning if this isn t correct Alarm Set Reset Value Error Entered Please correct entries 8 Logging is for logging the alarms on set amp or reset options include None all alarms will not be logged set amp reset Set will log the time amp date only the alarms that are tripped Reset will log the time amp date of the alarms that are reset Both will log the time amp date of all alarms when tripped and reset 9 Pls Out will allow a contact closure on one of the pulse outputs to allow a light or buzzer to better to alert the active alarm Note The pulse outputs need to be configured to use Alarm 10 Calling click to allow the instrument to Call out upon alarm Click Call pager and enter a Pager Display number that would display on the pager Note If no pager is used use a landline or cell number the phone will ring and the Pager Display tones will beep in your ear during the call Note Call Host and Send E Mail isn t active at this time Alarms Reset Using Scroll Button All active alarms can be reset manually by holding the scroll button closed for more than 4 seconds They can also be configured and reset by using the HDR Host A
34. g Pressure 1 2 3 Ave Min Max Temp 1 amp 2 Ave Min Max Ambient Temp Ave Min Max Ave Main Battery voltage Pulse Input counts Days of Memory Capacity poi 2 3s fsa fs e 7 ss Days of memory Days of memory 1400 280 293 33 200 175 2100 1050 700 525 420 350 300 2625 Days of memory 200 100 1400 1050 40 700 en0 605 _ Daya of memory Days of memory Lo wo fi 2 a 14 15 16 Days of memory 77 78 Days of memory Days of memory Days of memory 466 67 420 381 82 350 323 08 300 280 262 5 Days of memory Tra aa 40 75364 700 esl ae 600 sas Interval Days of memory Are a T a Ta T e 6 67 eat a aanl a ala 82 35 77 78 73 68 70 66 67 63 64 Days of memory 15min 123 53 116 67 110 53 105 100 95 45 Days of memory 30min 247 06 233 33 221 05 210 200 190 91 Days of memory 60 min 494 12 466 67 442 11 420 400 381 82 Days of memory Days of memory Days of memory 31 HDR Firmware Update Procedure This update will not delete any Cal CFG or saved data To get the firmware file contact Heath Consultants Inc tech support Go to the Tools column Select Update Instrument Program At the Warning screen select YES Enter YOUR User Name Min 3 digits Your initials or first name will work Select Load Do not change the selection
35. gh the installation process This install will work in Windows operating systems for Win XP Win Vista Win 7 amp Win 8 NOTE HDR Host must be on each workstation in a network that utilizes it The data can be sent to a network drive and be shared by other workstations that have HDR Host installed Remember to change the Data Paths of each workstation to use the same network drive and directory DO NOT INSTALL THIS SOFTWARE DIRECTLY ONTO THE NETWORK SERVER DRIVE Software Installation To install locate the file HDR Host Setup4 02 EXE Double click the file to install Follow the instructions to complete the installation process After the software is installed you may need to configure the com port to directly connect to the instrument Com 1 is very common however many newer computers are not equipped with a 9 pin connector for direct connect with the standard com cable A USB to Serial adapter may be required Follow the instructions included with the USB to serial adapter After the adapter is installed and connected to the PC go to Start Control Panel System Hardware Device Manager Ports click the to the left of ports Look for ATEN USB to Serial Bridge com xx Enter this port number in the HDR Host Host Setup Configure Host Direct Any port from 1 255 can be chosen Note Only the available ports will be listed in HDR Host Host setup Name dropdown NOTE HDR
36. libration Pressure 1 Fols Pressure 2 Calibration Pressure 2 Polys Pressure 3 Calibration Pressure 3 Polvs Select gt Temp Probe 1 Calibration Or Temp Probe 2 Calibration Select All E Battery Voltage Calibration Lithium Voltage Calibration Site Information User Friendly Names amp Equipped Flags Alarms Configuration Profiler Configuration General Configuration Excluding Above Instrument ATC wall be set to PC time Select All Clear All Cancel Adding a Transducer Additional pressure transducer s can be added up to 3 total Ranges available 1 3 6 15 30 60 100 150 300 500 1000 2000 3000 5000 all ranges are PSIG but can be converted to other units of measure To convert the Units of Measure change the Full Scale in the Calibrate column Edit Calibration terms Pressure 1 2 or 3 Example 1 PSIG converts to 16 OzsiG Full Scale 16 Example 2 1 PSIG converts to 27 68 InH2O Full Scale 27 68 Then change the Units of Measure in this same window Physically install the transducer into the bulkhead using the proper thread tape Remove the main pcboard cover plate Remove the 4 nuts on the corners of the pcboard Plug the transducer into the appropriate connector for the pressure channel to be added See page 6 for pcb layout Go to Configure column User Friendly names amp click the next available pressure channel type in a custom name for
37. lues will differ Connecting to 166 142 143 82 12345 Sandia ID ANY HDR Host 4 00 No Alarm Detected frea Network Connecting Not Logged on 21 10 11 Once connected the Host screen will indicate the connected IP address in yellow at the bottom of the window Security Display Configure Calibrate Comm Data Tools HostSetup Help TCP IP Network 166 142 143 82 12345 Not Log ed on No Alarm Detected Sandia ID ANY HDR Host 4 00 Select Security Logon Instrument to logon to the remote HDR When successful Logged ON will be indicated in green at the bottom of the window NOTE Please be patient while logging onto the remote HDR It can take several seconds to logon due to network traffic and delays MM HDR Host 3 EEJ Securit Display Configure Calibrate Comm Data Tools HostSetup Help ogon Insttumen Logoff Instrument Logon With Password Exit TCP AP No Alarm Detected Sandia ID ANY HDR Host 4 00 28 To illustrate remote IP modem communication select Display Display 1 Live Readings E HDR Host Security RSsEN Configure Calibrate Data Tools HostSetup Help i Display ie Readings Display 2 Status Display 3 Alarms Display 4 Calibration Log View Profiler Data view Fast Log View Watch Log View Configuration Log View Alarm Log View Modem Error Log View Hardware Fault Log View Firmware Exit
38. m Housing Dimensions 7 25 x 6 25 x 4 25 Weight 5 Ibs including battery and on pressure transducer Mounting Wall Pipe or Portable Pressure Connections X3 4 NPTF Temperature Probe X2 4 O D x 6 probe x 6 long armor 4 NPTM slip fitting Coating IP64 Aluminum Powder coated paint Heath blue over chromate surface prep Display Scroll Push button switch Security Stainless steel padlock hasp Electrical Primary Power Pack 1 5 volt 1 D cell alkaline battery with IS protection board Back Up Power 3 6 volt field replaceable lithium cell Transducer 10 millivolt per volt excitation 12 point polynomial compensation Temperature Sensor gas and air Integrated circuit type Display LCD continuous eight digits displays Press 1 2 3 Temp 1 amp 2 ambient temp batt volts amp any active alarms Performance Accuracy 0 5 of reading inclusive of linearity hysteresis repeatability long term drift amp temperature Temperature 40 F to 170 F Humidity 5 95 non condensing Primary Power Pack Life Up to 48 months 1 second sample interval Back Up Power Life Up to 12 months 1 second sample interval Options External power Allows connecting 6V 15VDC from external power source Inputs Digital pulse input with electronic recording of counts over time intervals 1 min up to 60 min Outputs Pulse output closure upon alarm or pulse counting repeating Communication Internal 2400 baud
39. m jumper JP1 Wait 2 mins Hold scroll button then connect the main battery first then connect lithium jumper The LCD should show Lodr Follow the procedure on page 32 35 selecting Firmware W default Cfg amp Cal and Cold Start to ensure all memory is cleared Then send config file Config Auto config Restore Instrument select instrument filename Restore All Rename move or delete the host profiler file and then re download the Profiler data This allows a new file to be created When calling the factory or your area representative for further troubleshooting please have the following information ready Customer Information 1 Name s 2 Company 3 Phone Number s 4 Location site I D Hardware Information 1 Model of Instrument Instrument Firmware Version Battery Voltage Instrument Serial Number Date of Manufacture Transducer Serial Number s If Applicable Any externally connected devices Phone Number If Applicable Most Recently Printed IOR Report If Applicable ee a et A a Periodic Maintenance Annual Checks Verify calibration and recalibrate if required Verify proper battery main voltage 1 2 1 5 volts Verify proper battery Lithium backup voltage 3 4 3 6 volts Change batteries if necessary Main batteries below 8 V Lithium backup battery below 3 4V Check for leaks at pressure connections Check for corrosion at wire terminations ee a a NOTE Heath C
40. mm Master Directory EE HDR Host Security Display Configure Calbrate Comm J Data Tools HostSetup Help Modem gt WO LEX Sandia ID Master Dialing Directory Test ISP Email TCP IP Network No Session Not Logged On No Alarm Detected Sandia ID ANY HDR Host 4 00 g c6 4 Click on the New IP Addr button F X Security Display Configure Calibrate Comm Data Tools HostSetup Help Master Dialing Directory 12 Bral Site Name SiteNumber ID Password COMSelection z New Pho G reaa DY Edit Delete Report Cancel Leene TCP IP Network No Session Not Logged on No Alarm Detected Sandia ID ANY HDR Host 4 00 25 5 Enter the IP address Port Number and choose a Name Location for the installation In the COM Selection drop down box click on Select 4 TCP IP and then click OK Click OK back on the Master Dialing Directory window to accept the information The screen shown below is an example using the Heath engineering HDR instrument x x r Ey 5 e SEI J z Master Kec ord entry Network A da 45 Site Name L f ht LBS SUE ds Zs IP Address 166 142 143 82 Port 12345 Name Location remote HDR Sandia lD 63 Password logon COM Selection Select 4 TCP IP M Mult Drop INO v Connection Quality Normal Recommended z Cercei lt gt OK
41. n Site Address Unit Serial Site ID Baud Rate Pager Phone Pager 2 Phone Pager 3 Phone User Friendly Names Profiler Setup P1 Sample Interval P2 Fields P3 T1 T Alarms ve u ee ee ee ee 44 Technical Support 1 800 HEATHUS 1 800 432 8487 Heath Consultants Incorporated Factory Service Center 9030 Monroe Road Houston Texas 77061 Phone 713 844 1350 Fax 713 844 1398 Heath Consultants Incorporated operates under a continual product improvement program and reserves the right to make improvements and or changes without prior notification Heath Consultants Incorporated 9030 Monroe Rd m Houston TX 77061 I A HEATH 1 800 HEA THUS E A E g ne Fax 713 844 1398 Ut INSULTAN IS www heathus com 45
42. n default values will be used To customize site information Select Configure Site Info and enter site address in lines 1 3 Initialize the Profiler to record pressures temperatures battery voltage etc over time Select Configure profiler then select the items you wish to record from and select the record interval from 1 to 60 minutes To maximize the data storage time select longer record intervals and the least record types necessary Select smaller record intervals for short term but very detailed data Configure the following as desired Set up the alarms Configure Alarms Configure Fast logs Configure Fast logs To configure the Watch log go to Configure Watch log To retrieve data or directly print a report Select Data and then select the desired download or report to view or print Download Profiler Alarm log IOR Snapshot Configuration Log Modem Error Log Print Profiler Print Alarm log Print IOR Snapshot Print Configuration Log Print Modem Error Log or View Saved Fast Logs 15 HDR Configuration Detailed User Friendly Names Allows custom channel names of active channels when required 1 Go to the Configure Column User Friendly Names 2 Click the check box next to the channel to add or type a custom name for the channel Note This custom name will follow the channel throughout the software amp reports CONFIGURE User Friendly Names User Friendly Names for Inputs
43. n active alarm will be indicated by the LCD display flashing once per second If the alarm mode is set to Auto and the alarm condition is resolved the alarm will reset automatically The alarm Set and Reset date time stamp will be recorded in the Alarm log when logging is set to Both in alarm configuration Setting up Call out upon alarm Call pager land line or cell phone a From the Configure Alarms screen select Calling Click Call Pager and enter any number in the Pager Display area b From the Configure Site info screen enter up to three phone numbers Pager 1 2 or 3 that the instrument will be calling same number three times three different numbers or any combination of numbers up to three c Pager Delay will set the delay time from the end of dialing the phone number to the time the Pager Display number will be sent to the pager Test call the pager number and time how long it takes to enter the Pager Display number If dialing strait to a cell phone or landline phone the Pager Display value doesn t matter Configure Alarms 1 8 Name Point HL Mode Set Val Reset Val Logging Pls Out Calling Setup Alarm 2 Calling iv High Press Pres 1 Hi Auto 100 00 30 00 Both None ON M Low Press Pres 1 le Auto 10 00 15 00 Both None ON Action taken when alarm becomes active Call Pager Pager Display 1234
44. nstrument Remove main power connector and then remove the lithium jumper on the PCB Wait 5 minutes reconnect the main power first with good battery then re connect the lithium jumper No data will be lost after restart Check Main battery voltage if good skip to step 4 Check lithium voltage Check lithium jumper is installed Restart instrument Remove main power connector and then remove the lithium jumper JP1 on the PCB Wait 5 minutes re connect the main power first with good battery then re connect the lithium jumper JP1 No data will be lost after restart Check connections of transducer wires Send the original Calibration file into the unit and verify calibration Config column Auto Config Restore Instrument Example filename 01234567 PCF Reset profiler to update the Profiler header Configure Column Reset Instrument Select Reset Profiler Click OK At the Confirm screen click Yes Warning This will erase all Profiler data If data is needed download Profiler data first Check connections of temperature probe wires Send original calibration file into the unit and verify calibration Replace with a known good temperature probe retest amp recalibrate Reset the Fault by going to the Configure Column Reset Instrument Select Reset Alarm and Fault logs Reload instrument firmware Remove all power Main batt amp Lithiu
45. odem Modem Init String ATEQVOSO 1 Parity Even X Modem Hangup String ATHO Sandia Unit ID 11 MODBUS Address 001 Pre RTS Delay 0 Units of 100 ms MODBUS Mode ASCII 4 Post RTS Delay 0 Units of 100 ms Scheduled Reporting via E Mail Frequency Never Recipient Not available with this firmware release Contact Sales T h ese t h ree mi features Er ia hal arent active rk MM IM Recipient Not available with this firmware release Contact Sales at th is time Copy Copy 2 Access Telephone Numbers i ISP Pager 1 555 555 5555 User Name Host Pager 2 555 555 5555 Password Call out to pager phone Dial With ATDT a Pager 3 555 555 5559 Pager Delay 3 featu re configu ration Cancel 16 Pulse outputs 1 The HDR has two pulse outputs that can be independently configured for Alarm closure for external visual or audible alert or to notify another device of the alarm or pulse repeating To set up the pulse outputs for alarm pulse closure Go to the Configure column Select Configure user friendly names Select the pulse output to activate click OK Then go to the configure column Configure Pulse I O and 4 20 Ma Sender In the Pulse Outputs area click under Use select Alarm to create a contact closure upon alarm Select Pulse to allow pulses to be sent when input pulses are configured Note The Force On Contact closed Force Off Contact
46. one Click Save button to save the calibration Then click the Finished button A message Procedure Complete Instrument operation has returned to normal Click OK button Temperature Probe Calibration SS eS 2S i a m O 11 12 13 14 15 16 17 18 19 Note Before removing temp probe from the pipeline read below Using HDR Host go to the Calibrate column select Calibration Wizard The HDR will lock in the last read Temperature until the calibration is complete Remove the temp probe from the pipeline amp place in insulated container of ice water 32DegF Select Two point Temperature Probe 1 Calibration Click Begin Temp Probe already has 32degF applied to the temp probe measure with a standard temperature gauge Click Next Wait 10 seconds to get a stable reading and click Next Enter Temperature reading indicated by standard gauge and click Next Apply 115 125deg F to the temp probe place in hot liquid in a insulated container measured with a standard temperature gauge Click Next Wait 10 seconds to get a stable reading and click Next Enter Temperature reading indicated by standard temperature gauge Click Next At the calibration comparison screen click Done Select Save button to save the calibration Then click the Finished button A message Procedure Complete Instrument
47. onsultants Incorporated recommends annual checks on these instruments 38 Maintenance Procedures Note During the calibration process the last read pressure and gas temp will be used LCD shows CAL to calculate Corrected volumes therefore it s recommended to get into the calibration mode BEFORE removing the live pressure or live gas temp so the profiler will not record the pressure drop of removing the live pressure or removing the live temp from the gas line Pressure Calibration oS oS Se a a a PRP PrP PRP RPP Pb ONDUBPWNRPR O 19 Note Before removing pressure from the HDR follow these steps below Using HDR Host go to the Calibrate column select Calibration Wizard The HDR will lock in the last read pressure until the calibration is complete Now connect a pressure gauge or dead weight tester Select Two Point Gas Pressure Calibration Click Begin Apply 20 of full scale pressure measured with standard reference gauge or deadweight Click Next Wait 10 seconds to get a stable reading and click Next Enter Pressure reading indicated by standard gauge and click Next Apply 80 of full scale pressure measured with standard reference gauge or deadweight Click Next Wait 10 seconds to get a stable reading and click Next Enter Pressure reading indicated by standard gauge Click Next At the calibration comparison screen click D
48. operation has returned to normal Click OK button Main battery change procedure Download all data amp backup the instrument first Make sure the lithium backup battery voltage is 3 5 3 6v If an alarm is active the display will be blinking once a second If an alarm is active press the scroll button to display the alarm description The lithium battery alarm display will read AI lith If no alarms are displayed pull the main battery connector off and remove the main battery Connect the new main battery and route the battery wire away from the index Secure the battery with o ring Note No data will be lost during this procedure Instrument Configuration Backup procedure Using HDR Host select the Configure column select Auto Configure select Backup Instrument select Save Instrument Configuration Restore procedure Using HDR Host select the Configure column select Auto Configure select Restore Instrument select Restore select the file to restore Select only the items to restore or choose All the above 39 Back up Battery Replacement Procedure This procedure describes how to replace the lithium back up battery BT1 HPN 77R65 8001 and the profiler back up coin cell battery BT2 HPN 77R65 8002 It is recommended to replace both batteries at the same time If configured the instrument will alert the user of a low lithium back up battery on the LCD and via being connecte
49. probe reaches the bottom of the well Secure excess armor cable length of the probe It will be necessary to isolate the pressure and temperature connections to the pipeline so as not to disturb the cathodic protection system Electrical Installation NOTE Refer to drawing MTM 308 1 for field wiring requirements for external power and modem connections to maintain intrinsic safety The HDR unit must be earth grounded to maintain safe operation and warranty The ground stud of the HDR located on the bottom of the instrument must be connected to a suitable known external earth ground usually a dedicated ground rod and NOT AC ground All of the major components in the HDR are bonded together and connected internally to this groundnut It is required that grounding be performed especially when an external modem and or external power supply which requires a dedicated ground rod in close proximity to the safe area is used All cabling connecting to the HDR must be shielded with all shields tied to case ground For multiple device interconnections modems power supplies etc the groundnut of the HDR must be tied directly to this same safe area ground rod rather than having a separate ground rod of its own The American Gas Association recommends grounding all electronic field devices to a driven ground rod This will help protect the device from transients including lightning and power surges on the pipeline To reduce the possibility of
50. rument Fault Configuration log Pulse inputs amp outputs watchlog or All the above All stored data will be erased Go to Configure column Reset Instrument select what to be reset in the instrument Note This option will NOT erase the HDR firmware Configuration Transducer Coefficients or Site Info Erasing the profiler WILL erase the stored data file in the HDR Use this feature while setting up a new unit 21 Auto Configure Allows saving and sending the Configuration Calibration Transducer Poly amp site info 1 To Save this file a Go to Configure column Auto Configure amp click Save Inst Config Cal amp Polys b Click Save Or type a custom filename amp click Save 2 To send restore this file to the instrument a Goto Configure column Auto Configure Send Config Cal amp Polys to Inst b Select the configuration file Example 325012345 cfg c Choose what to restore from the list 1 2 amp 3 Calibration 1 2 amp 3 Poly Temp probe 1 amp 2 Calibration Battery voltage amp Lithium calibration Site info User Friendly Names Equipped Flags Alarm Configuration Profiler Configuration amp General Configuration Or click the Select All button d Then go to Display 1 and make sure this unit is configured for your specific application Note Make sure not to send the calibration data from a different unit Selecting Data to Send To Instrument Pressure 1 Ca
51. s laptops will allow password free access to any instrument in the system 3 To use the Readonly mode Set the HDR Host Host setup Default Logon Password to readonly This will allow a user to see data but not change any configuration or calibrate Config amp Calibration columns are removed HDR Host Set Up Port Selection Type Mame Baud Parity Pre Past Moder Irit Hangup Dial Direct COM if fo C Modem COM3 19200 Nore eo o ATEOVOS4K0 aH ATDT C Direct FI 19200 None de fo E Network TCPAP zf i9200 None fo fo Default Sandia ID 63 ANY Default Logon Password CompanyName for Reporte ABC Gas Company 0 Path for Backup Config Calib Files C Documents and Settings 4ll Users Documents Heath Consultants HDA Host Config Path for Profiler Files C Documents and Settings 4ll Users Documents Heath Consultants HDR Host Profiler Path for Log Files C Documents and SettingsAll Users Documents Heath Consultants HDA Host Logs 2 Path for Import PLY Files C Documents and Settings 4ll Users Documents Heath Consultants HDA Host Poly 02 Fath for Communications Directories and Files C Documents and Settings 4ll Users DocumentssHeath Consultants HDA Host Comm 2 Restore Defaults Restore User Session Only Cancel Reset Instrument Allows resetting All Alarms Fast loggers 1 2 3 Profiler Fault log Clearing the Fault log also clears an inst
52. se I O and 4 20Ma Alarms 1 8 Alarms 9 16 LCD Display Sequence Profiler Fast Logging Watch Log Set Real Time Clock Set Access Control Reset Instrument H 1 0 Auto Configure Reset Date amp Time COM1 19200 Baud j Direct Not Logged On No Alarm Detected Sandia ID 4n HDR Host 4 03b1 Set Instrument Date and Time Host Standard Time 16 30 10 Tue 24 Jun 2014 GMT 06 00 Central Time US Canada Instrument Standard Time 16 30 06 Mon 23 Jun 2014 GMT 06 00 Central Time US Canada Reset Date amp Time Cancel New Firmware should look like this in Display View firmware View Firmware Instrument Firmware ID Instrument Com Butter Size 138 Vender ID Code Number 1 Data base ID Code Number 101 Model HDR 4 03 Firmware Date 11 14 12 MM DD Y R D Senal Number 322700421 r Firmware Update History Tue 24 Jun 2014 13 58 07 Name Here HOR Firme wed 18 Jun 2014 11 00 09 E Meternex LD Fri 13 Jun 2074 15 1416 Your Name Here MeterHexlD Tue 24 Dec 2013 11 36 00 JSB MeterHexlD Fri 13 Dec 2013 14 37 44 J5B MeterHexlD Fi 8 Mov 2013 13 58 32 JSB MeterHexlD Mon 13 Aug 2007 10 20 06 ALI MeterHesxlD Fri 10 Aug 2007 10 21 47 ALJ MeterHexlD Ww si Es 35 HDR Specifications Functionality Profiler Data Recording Circular log Large memory recording intervals include min 5 min 10 min 15 min 30 min 60 min Records Min Max Ave Press 1 2 3 Min Ma
53. strument higher than normal battery current is consumed Because of this it s recommended to limit the time connected to the instrument Caution The maximum voltage allowed on the Main battery input is 2 volts DC Only use the 1 5 volt battery pack supplied by Heath If this voltage is exceeded a protection fuse will blow and the warranty will be voided Note If all three batteries lose power the data that is stored in non volatile memory will not be lost This includes Calibration Poly transducer and configuration data Caution To maintain the Intrinsic Safe rating use only proper replacement batteries main battery pack HPN 77R91 1037 Lithium backup battery HPN 77R65 8001 and coin battery HPN 77R65 8002 Contact Heath Consultants Incorporated for replacement batteries and main battery packs Refer to Periodic Maintenance on pages 38 42 for replacement procedures amp part numbers External Power The HDR can be connected to an external power source 6 15VDC This connection is required when an external modem is used due to the RS232 load on the instrument A wiring harness is required to connect the external power to the 12 volt source Note Contact Heath Consultants Incorporated to get this harness External Modem The HDR is equipped with two RS232 communication ports The Direct Port is dedicated to local direct PC communication at 19200 baud using the HDR com cable The Remote Port is used for connecting a modem
54. sulkantsiHDR Host402 At least 2 1 MB of Free disk space is required 12 Click Next to continue or change the default location of the data log files ie Setup HDR Host fo Data and Log File Location Select the location For the HOR data and log directories Please select the location For the directories that contain the HOR logs and datatfiles Browse ie Setup HDR Host Select Start Menu Folder Where should Setup place the program s shortcuts EA Setup will create the program s shortcuts in the Following Start Menu Folder To continue click Wext IF you would like to select 4 different Folder click Browse Browse Cancel 13 Select additional icons Click Next to continue ie Setup HDR Host Select Additional Tasks Which additional tasks should be performed Select the additional tasks you would like Setup to perform while installing HOR Host then click Next Additional icons For all users For the current user only Click Next to continue installation ie Setup HDR Host Ready to Install Setup is now ready to begin installing HDR Host on your computer Click Install to continue with the installation or click Back iF you want bo review or change any settings Destination location C Program Files Heath Consulkants HDR Host402 Data Files will be installed to C Documents and Settings All Users Docum
55. urs Total 4 Second Average 36 hours Total 8 Second Average T2 hours Total p 16 Second Average 144 hours Total Cancel Fast log X3 Three separate logs recording 1 2 or 3 pressure channels only or any combination Low High or Delta Delta will record a specific pressure spike or drop within a second interval These three independent logs Capture the event with a trip point similar to an alarm This log records data every second for a total of 1 hour After the trip point is reached the data recording will continue for 30 more minutes and stop There are 3 modes 1 Running continuously recording data points waiting for a trip point 2 Pending Trip point has been reached but waiting to finish recording the rest of the 30 minute data 3 Stopped The trip point has been reached and 30 minutes has passed After these logs have stopped they can only be reset using the Fastlog reset Configure column Reset Instrument Reset Fast Log 1 2 3 The Fastlog data can be saved in a Binary file Graphical format that allows zooming in or out on the pressure trend line as well as Min Max amp Average readings This data can also be saved in a CSV format to view in Excel Configure Fast Logging Trip On Trip alue Logger 2 Enabled v Low 2 Pres 1 High 30 Logger 3 Enabled Iw Low 3 Pres 1 Delta 1 Cancel Set Real Time Clock l Go to the Configure Column Set
56. wnload data follow the steps below Run the HDR Host software Go to the Data column amp click Select Downloads Select the reports to download or click the select all button Optional Enter custom filename all reports will use Click OK button to save files Chee a To print Profiler data follow the steps below Run the HDR Host software Go to the Data column Choose Print Profiler Select the report to print High Granularity Daily or Monthly Choose the filename of file to report Choose the date amp time span to report on the calendars oi ae a ee Select Send output to a Console creates text file and displays the file on your screen This file can be saved b Printer prints report on the printer that is attached to the computer c File must type a filename for a text document that will be created Example Monthly doc d Spreadsheet selected data will be displayed in Excel automatically To print IOR Instrument Operational Report data follow the steps below Run the HDR Host software Go to the Data column Select the report to print Print IOR Snapshot Choose the filename of file to report Choose the time span to report on the calendars or choose Last Report ie ea os Select Send output to a Console creates text file and you can view the file on your screen b Printer prints report on the printer that is
57. x Ave Temp 1 amp 2 Min Max Ave Ambient Temp amp Batt volts Watch Log Provides an additional high resolution circular pressure data log Recording options are logging data every second for 9 hours of memory storage or averaging 2 second data for 18 hours or 4 second ave for 36 hours or 8 second ave for 72 hours 3 days or 16 second ave for 144 hours 6 days Fast logs 3 independent high resolution event capture logs records and captures pressure data every second Configuration Log Records timestamps configuration changes made to the instrument Calibration Log Records the time and date when the sensors are calibrated Alarm log Records timestamps and measured values of the alarms when Set amp Reset System Alarms High Low Delta Press 1 2 3 H L D Temp 1 2 Ambient Temp H L D Main and back up Battery Pressure ranges available shown as PSIG 1 3 6 15 30 60 100 150 300 500 1000 2000 3000 5000 Units of Measure PSIG PSIA InH20G InH20A InHg mmHg kPaG kPaA BarG BarA DegF DegC DegK OzsiG OzsiA Torr Inches Feet Centimeter Meters Volts MPH FPS Ft 3 M43 Amps Milliamps Non volatile Flash Memory Prevents loss of calibration and configuration if all power is lost Communication Two RS 232 multi drop addressable Sandia and modbus ASCII RTU available in future release HDR Host Win 7 amp 8 Win XP amp Win Vista Compatible amp works with HDR amp CDR instruments Mechanical Housing Aluminu

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