NEOS Manual - DITEC ENTREMATIC
Contents
1. ensure compliance of the motorised door or gate with safety regulations by installing the neces sary safety devices carry out the safety test 5 4 modifying parameters T 5 and P H if used from the A P menu refer to the installation manual of the CS12E CS12M control panel for the operating force adjustments in compliance with EN12453 and EN12445 3 Technical specifications co T D T ts usa oO N 1 2 in eo so 2 N IP2160EN 2015 05 08 Ditec NES1000EHP Ditec NES1000EHPJ Absorption 2A 4A E a Thrust 1000 N 1000 N Wingspeed O1 019m Ss OMOAI m s o Max stroke 20 m 20 m Maxwing weight 1000kg 1000kg Service class 4 INTENSE 4 INTENSE Ambient temperature 20 C 55 C 20 C 55 C Control panel CS12M CS12M 31 Operating instructions Service class 4 minimum 10 5 years of working life with 100 200 cycles per day Applications INTENSE for apartment block industrial and commercial entrances and car parks with vehicle access or access for intense pedestrian use Performance characteristics are to be understood as referring to the recommended weight ap prox 2 3 of maximum permissible weight When used with the maximum permissible weight a reduction in the above mentioned performance can be expected Service class running times and the number of consecutive cycles are to be taken as merely indicative having been statistically determined under average operating conditio2. use and maintenance These instructions must be kept and forwarded to all possible future users of the system This product must only be used for the specific purpose for which it was designed Any other use is to be considered improper and therefore dangerous The manufacturer cannot be held responsible for any damage caused by improper incorrect or unreasonable use Avoid operating in the proximity of the hinges or moving mechanical parts Do not enter within the operating range of the motorised door or gate while it is moving Do not obstruct the motion of the motorised door or gate as this may cause a dangerous Situation The motorised door or gate may be used by children over the age of 8 and by people with reduced physical sensorial or mental abilities or lack of experience or knowledge as long as they are properly supervised or have been instructed in the safe use of the device and the relative hazards Children must be supervised to make sure they do not play with the device nor play remain in the sphere of action of the motorised door or gate Keep remote controls and or any other command devices out of the reach of children to avoid any accidental activation of the motorised door or gate In the event of a product fault or malfunction turn off the power supply switch Do not attempt to repair or intervene directly and contact only qualified personnel Failure to comply with the above may cause a dangerous situation A
3. brown N blue yellow green inside the automation NOTE the maximum permisible section of the wire is AWG14 2 mm Unsheathe the power supply cable in line with the terminal and use a cable fastener to hold it in place see ref B In order to comply with essential requirements of standards in force reclose the cover once the wires have been connected to the terminal In the external automation section the connections to the mains power supply and any other low voltage wires 230V must be made on an independent channel separated from the connections to the command and safety devices SELV Safety Extra Low Voltage The channel must penetrate the automation through the holes on the base plate by a few cen timetres Make sure there are no sharp edges that may damage the power supply cable Make sure the mains power wires 230V and the accessory wires 24V are separated The cables must be double insulated Unsheathe them in line with the relative connection terminals and use cable fasteners see ref A or straps not supplied by us to hold them in place 43 9 Routine maintenance plan Perform the following operations and checks every 6 months according to the intensity of use of the automation Disconnect the 230 V power supply and batteries if fitted and release the gearmotor Visually check that the gate the fixing brackets and existing structure have suitable mechanical strength and are in good condition Check t
4. fault Contact Technical Service Faulty motor Contact Technical Service Faulty control panel Contact Technical Service The gate opens closes a short way Friction is present and then stops Contact Technical Service The remote control has limited range and doesn t work while the gate is The batteries are running down Replace them moving The lamp has blown Replace it The flashing light is not working The wires are damaged or detached or have short circuited Contact Technical Service 0 meee f The lamp has blown Replace it The gate open indicator light doesn t work The wires are damaged or detached or have short circuited Contact Technical Service Signalling and alarms for Ditec NEOS only XXI DEP No power supply Mains power supply present but gate ooo 1 flash stopped and waiting for commands Any every 5s external faults are not detected by the di O O agnostic LEDs flashing Mains power supply present normal DOD in sync with operation Flashing LED in sync with LAMPH FLASHING LIGHT Y oo 1 flash No mains power supply battery powered every 10s operation Q Q OYO saiyan Maintenance request alarm VO on the display O O steady on Release door open 1 flash Permanent alarm see ALARMS and or ee every 1s TROUBLESHOOTING If the problem persists contact Ditec ENTREMATIC Technical Service explaining the type of alarm indicated by the LEDs IP2160EN 2015 05 08 DETACH AND DE
5. supply terminal 35 Installation The given operating and performance features can only be guaranteed with the use of DITEC ac cessories and safety devices Unless otherwise specified all measurements are expressed in mm 7 1 Preliminary checks Check the stability of the wing derailing and lateral falls and the sliding wheels and that the upper guides do not cause any friction The sliding guide must be securely fixed to the ground for the full length within doorway and must have no irregularities that could hinder the movement of the wing The opening and closing stops must be fitted If the gate has slits make sure they are covered to prevent shearing points or install active safety edges on the columns Safety device should be installed at the end of the wing to reduce the collision force A RE en 36 IP2160EN 2015 05 08 IP2160EN 2015 05 08 7 2 Base plate position 1 Insert the anchor ties into the base plate and fix them with the supplied nuts 2 Insert the screws in the base plate secure them with the nuts and then bend the metal tab to prevent the screw from coming out Extract the preformed ties with a downwards movement using a hammer to ensure correct anchorage to the concrete Make a concrete base with the anchor ties and base plate embedded which must be level and clean and of the size indicated in the figure CROSSCRI CROSSCRN2 X 40 NES100P
6. ENTREMATIC Ditec NeoS NeoS E Sliding Gates Original instructions www ditecentrematic com Contents Subject Page 1E General safety precautions 29 General safety precautions for the user 30 72 Declaration of incorporation of partly completed machinery 31 2 1 Machinery Directive 31 3 Technical specifications 32 3 1 Operating instructions 33 4 Standard installation 34 5 Dimensions 35 6 Main components 35 T Installation 36 7 1 Preliminary checks 36 7 2 Base plate position 37 7 3 Gearmotor installation 38 7 4 Rack installation 39 7 5 Operation with encoder 40 7 6 Magnetic limit switch installation and adjustment 40 7 7 Chain drive kit installation 41 8 Electrical connections 43 oF Routine maintenance plan 44 Operating instructions 45 Key NES EER is symbotinscates usetut information tor the correct functioning ofthe product All the rights concerning this material are the exclusive property of Entrematic Group AB Although the contents of this publication have been drawn up with the greatest care Entrematic Group AB cannot be held responsible in any way for any damage caused by mistakes or omissions in this publication We reserve the right to make changes without prior notice Copying scanning and changing in any way are expressly forbidden unless authorised in writing by Entrematic Group AB 28 IP2160EN 2015 05 08 IP2160EN 2015 05 08 1 General safety precautions Failure to respect the info
7. LIVER TO THE CUSTOMER 48 i Installer s stamp Operator Date of intervention Technician s signature Customer s signature Intervention performed EJ Fo orv probiers anster itorrmatan contact te eat Serie Entrematic Group AB Lodjursgatan 10 SE 261 44 Landskrona Sweden www ditecentrematic com IP2160EN 2015 05 08 49 DETACH AND DELIVER TO THE CUSTOMER IP2160EN 2015 05 08 Entrematic Group AB Lodjursgatan 10 SE 261 44 Landskrona Sweden www ditecentrematic com ENTREMATIC
8. SU Mn CROSSCRI CROSSCRN2 X 40 NES100CKT 7 3 Gearmotor installation 15 410 x nt 11m TREAT ARO RAR AT nm AKO ATA cg a O OS 105 DS 9 Jo gt o a D o Q Q gt S o 0 9D A59 060 059 060 060 060 060 S Q On VK On LG Om LG On LP On PP On EP On TE Oni osod G On 7 ye g Release the gearmotor 1 see OPERATING INSTRUCTIONS Loosen the front screw 2 and remove the casing by pressing on its sides 3 4 Place the gearmotor on the base plate Adjustthe gearmotor horizontally by sliding italong the slots of the gearmotor base and vertically with four levelling screws A NB during the vertical adjustment keep the gearmotor slightly raised from the base plate so that the rack can be fixed and subsequent adjustments are possible After adjusting fix the gearmotor using screws B E 38 IP2160EN 2015 05 08 IP2160EN 2015 05 08 7 4 Rack installation Release the gearmotor see OPERATING INSTRUCTIONS and open the gate Place the rack against the pinion and sliding the gate manually fix it along its whole length NB To make it easier to align the rods correctly use a scrap piece of rack and rest it underneath the junction point as shown in the figure detail Once fixed vertically adjust the gearmotor
9. Working Methods installation premises system operating logic and the forces developed by the motorised door or gate The safety devices must protect against crushing cutting trapping and general danger areas of the motorised door or gate Display the signs required by law to identify hazardous areas Each installation must bear a visible indication of the data identifying the motorised door or gate When necessary connect the motorised door or gate to an effective earthing system that com plies with the current safety standards During installation maintenance and repair operations cut off the power supply before opening the cover to access the electrical parts The automation protection casing must be removed by qualified personnel only The electronic parts must be handled using earthed antistatic conductive arms The manufac turer of the motorisation declines all responsibility if component parts not compatible with safe and correct operation are fitted Only use original spare parts for repairing or replacing products The installer must supply all information concerning the automatic manual and emergency op eration of the motorised door or gate and must provide the user with the operating instructions 29 General safety precautions for the user A These precautions are an integral and essential part of the product and must be supplied to the user Read them carefully since they contain important information on safe installation
10. bricate the rack and pinion make regular checks to ensure the photocells are clean Do not use alkaline based prod ucts Do not use high pressure water jets The automatic system function selector switches and photocells could get damaged Do not use polishing detergents Do not rub with abra sive products as they could cause damage Reconnect the power supply then check the limit switches if fitted are working correctly the power adjustments are correct this operation must be carried out by qualified personnel the command devices 2 4 7 if fitted are working correctly the safety devices 5 6 8 if fitted are working correctly If the gate detects an obstacle while it is opening or closing it must reverse its movement or stop In the event of malfunctioning or ALARM you must CONTACT CUSTOMER SERVICE and inform them of the alarm visualised by the LEDs if fitted The following safety devices can be installed to protect the danger areas in accordance with EN 12453 and EN 12445 XEL2 5 LAB3 Safety photocells LAB4 3 SOFA 6 SOFB Safety edge 8 GOPAV Radio system for safety edges 47 Troubleshooting alarms Problem Possible cause No power Short circuited accessories Contact Technical Service Blown line fuse Contact Technical Service Release door microswitch open Check the position of the key The gate doesn t open or close Sa aa aan CE Mechanical
11. ex II A prior to initial machine start up conforms to the applicable essential safety requirements indicated in ANNEX I Chapter 1 of the Directive 2006 42 EC conforms to the Low Voltage Directive 2006 95 EC conforms to the Electromagnetic Compatibility Directive 2004 108 EC conforms to the R amp TTE Directive 1999 5 EC the technical documentation conforms to Annex VII B of the Directive 2006 42 EC the technical documentation is managed by Marco Pietro Zini with headquarters in Via Mons Banfi 3 21042 Caronno Pertusella VA ITALY a copy of technical documentation will be provided to national competent authorities following a Suitably justified request Landskrona 01 07 2014 21 Machinery Directive Pursuant to Machinery Directive 2006 42 EC the installer who motorises a door or gate has the same obligations as the manufacturer of machinery and as such must prepare the technical data sheet which must contain the documents indicated in Annex V of the Machinery Directive The technical data sheet must be kept and placed at the disposal of competent national authori ties for at least ten years from the date of manufacture of the motorised door drawup the EC Declaration of Conformity in accordance with Annex II A of the Machinery Direc tive and deliver it to the customer affix the EC marking on the motorised door or gate in accordance with point 1 7 3 of Annex of the Machinery Directive
12. fication bodies and valid for us age safety Refer to the Conformity Declaration Entrematic Group AB Lodjursgatan 10 SE 261 44 Landskrona Sweden NES600EH NES600EHP NES600EHJ NES1000EHP 230V 50 60 Hz 230V 50 60 Hz 120V 50 60 Hz 230V 50 60 Hz 1 5 A 300w 1 5 A 300w 3 A 300W 2 A 400W F2A FAA F2 5 A x 202 y 55 C IP24 CS12E CS12M CS12E CS12M 70 dB A NES1000EHPJ 120V 50 60 Hz 4 A 400W F6 3A CS12M Certifications of third parties supplied by accredited certification bodies and valid for us age safety Refer to the Conformity Declaration 46 IP2160EN 2015 05 08 DETACH AND DELIVER TO THE CUSTOMER DETACH AND DELIVER TO THE CUSTOMER IP2160EN 2015 05 08 Regular safety checks and safety accessories To meet the national international requisites and avoid any malfunctioning or risk of injury carry out the following operations and checks at least once every 6 months or according to the fre quency of use of the automation You are advised to have repairs and adjustments carried out by qualified personnel Disconnect the power supply A when carrying out cleaning or maintenance tasks In the event of lees problems Disconnect the power supply and visually check the automation 1 e check the electrical wires B check the condition of the gate C and the fixing brackets and make sure the sliding move ment is smooth and even clean the slide mechanism rack and pinion e lu
13. he gate gearmotor alignment the distance 2 3 mm between the groove of the pinion and the crest of the rack Clean the wheel s sliding guide the rack and pinion of the gearmotor and slightly lubricate the rack and pinion Manually check that the gate slides evenly and without friction Connect the 230 V power supply and batteries if fitted and lock the gearmotor Make sure the limit switches are working correctly Check the power adjustment Check that all control and safety functions are working correctly Li ss soe tne spares pretss 4h IP2160EN 2015 05 08 DETACH AND DELIVER TO THE CUSTOMER IP2160EN 2015 05 08 ENTREMATIC Operating instructions General precautions for safe use e Failure to observe the information in the User Manual may lead to personal injury or damage to the eguipment These instructions must be kept and forwarded to all possible future users of the system e The sliding gate must only be used for the specific purpose for which it was designed Any other use should be considered improper and therefore dangerous The manufacturer cannot be held responsible for any damage caused by improper in correct or unreasonable use e Do not use the sliding gate if it needs repairing or adjusting Disconnect the power supply when carrying out cleaning or maintenance tasks e The motorised gate may be used by children over the age of 8 and by people with reduced physical sensorial or mental abili
14. ns and are therefore not necessarily applicable to specific conditions of use Each automatic entrance has variable elements such as friction balancing and environmental factors all of which may substantially alter the performance characteristics of the automatic entrance or curtail its working life or parts thereof including the automatic devices themselves The installer should adopt suitable safety conditions for each particular installation 33 4 Standard installation 7 A x aT po Pa PP A ral D D in A Ref Code Description 2 GOL4 Remote control GOL4C A dn Key selector switch LAN4 Keypad GOL4M Wireless keypad 6 SOFA SOFB Safety edge GOPAV Radio system for safety edges A Connect the power supply to a type approved omnipolar switch with a contact opening distance of at least 3 mm not supplied The connections to the mains and low voltage wires 230V must be made on an independent channel separated from the connections to the command and safety devices SELV Safety Extra Low Voltage 34 IP2160EN 2015 05 08 IP2160EN 2015 05 08 5 Dimensions 335 210 NES 300 400 220 NES 600 1000 40 170 NES 300 400 180 NES 600 1000 Ha 307 NES 300 400 325 NES 600 1000 90 6 Main components k Description G Control panel 11 Key release 13 Battery kit 15 Power
15. ny repair or technical intervention must be carried out by qualified personnel Cleaning and maintenance work must not be carried out by children unless they are supervised To ensure that the system works efficiently and correctly the manufac turer s indications must be complied with and only qualified personnel must perform routine maintenance on the motorised door or gate In particular regular checks are recommended in order to verify that the safety devices are operating correctly Allinstallation maintenance and repair work must be documented and 30 IP2160EN 2015 05 08 IP2160EN 2015 05 08 made available to the user Only lock and release the door wings when the motor is switched off Do not enter within the operating range of the wing To dispose of electrical and electronic equipment correctly users must take the product to special recycling centres provided by the municipal authorities 2 Declaration of incorporation of partly com pleted machinery Directive 2006 42 EC Annex II B The manufacturer Entrematic Group AB with headquarters in Lodjursgatan 10 SE 261 44 Land skrona Sweden declares that the automation for Ditec sliding gates NES300EH NES300EHP NES400EH NES400EHP NES600EH NES600EHP NES1000EHP is designed to be installed on a manual gate to form a machine pursuant to Directive 2006 42 EC The manufacturer of the motorised gate must declare conformity with Directive 2006 42 EC ann
16. rmation given in this manual may cause personal injury or damage to the device Keep these instructions for future reference This installation manual is intended for qualified personnel only nstallation electrical connections and adjustments must be performed by qualified person nel in accordance with Good Working Methods and in compliance with the current regulations Read the instructions carefully before installing the product Bad installation could be dangerous Yk The packaging materials plastic polystyrene etc should not be discarded in the environ ment or left within reach of children as they are a potential source of danger Before installing the product make sure itis in perfect condition Do not install the product in explosive areas and atmospheres the presence of inflammable gas or fumes represents a serious safety hazard Before installing the motorisation device make all the necessary structural modifications to create safety clearance and to guard or isolate all the crushing shearing trapping and general hazardous areas ake sure the existing structure is up to standard in terms of strength and stability The mo orisation device manufacturer is not responsible for failure to observe Good Working Methods when building the frames to be motorised or for any deformation during use The safety devices photocells safety edges emergency stops etc must be installed taking into account applicable laws and directives Good
17. ties or lack of experience or knowledge as long as they are properly supervised or have been instructed in the safe use of the device and the relative hazards e Any cleaning or maintenance work by the user must be carried out directly by a responsible person or under his her supervi sion e Do not allow children to play or stay near the sliding gate Keep remote controls and or any other command devices out of the reach of children to prevent the sliding gate being accidentally activated Manual release instructions In the event of a fault or power failure insert the key and turn it clockwise and completely open the hatch Manually open the gate To lock the gate again close the hatch turn the key anticlock wise and remove the key Technical specifications Manufacturer Address Type Power Power Fuse Ambient temperature Degree of protection Control panel Acoustic pressure Certifications Manufacturer Address Type Power Power Fuse Ambient temperature Degree of protection Control panel Acoustic pressure Certifications Entrematic Group AB Lodjursgatan 10 SE 261 44 Landskrona Sweden NES300EH NES300EHP NES400EH NES400EHP 230V 50 60 Hz 230V 50 60 Hz 230V 50 60 Hz 230V 50 60 Hz 12A 12A ON 12A F1 6A F2A x ME y 55 C IP24 CS12E CS12M CS12E CS12M 70 dB A NES400EHJ 120V 50 60 Hz 24A FAA CS12E Certifications of third parties supplied by accredited certi
18. to give a play of about 2 to 3 mm between the pinion and the rack Secure the gearmotor Slightly lubricate the rack and pinion after assembly Manually check that the gate slides evenly and without friction 39 1 5 Operation with virtual encoder NEOS gearmotors do not reguire limit switches because they have a virtual encoder Mechanical opening and closing end stops must be installed The gate automatically slows when approaching the end stops WARNING when the gate reaches the opening or closing limit stop it reverses briefly to facilitate manual release of the gearmotor 7 6 Magnetic limit switch installation and adjustment For the installation of the limit switch kit refer to the Nes100FCM manual Manually place the wing in the open position and fix limit switch brackets A and B on rack C Repeat this operation with the wing in the closed position After a few manoeuvres adjust the position of limit switch brackets A and B so that the gate stops about 20 mm before reaching the opening and closing mechanical stops Li IP2160EN 2015 05 08 40 IP2160EN 2015 05 08 7 7 Chain drive kit installation H Release the gearmotor see OPERATING INSTRUCTIONS MJ Remove pinion 121 2 Fix pinion supporting plate A to the gearmotor Insert pinions BJ as ill
19. ustrated in the diagram 31 Pass the chain between the pinions by hand Fix cover plate C the diagram Connect chain E which was previously assembled on the gearmotor to tie rod F and fix it to bracket D Fix bracket D on the opposite side of the gate Connect chain E to tie rod F and fix it to bracket DI cut the excess chain NB Make sure that the distance between the pinion centre and tie rod F is correct when the gate is fully open and closed Secure the chain with nuts G Tighten the chain E with the tie rods F Slightly lubricate the chain E and the pinions after assembly E Right hand opening a tJ T Left hand opening 42 IP2160EN 2015 05 08 IP2160EN 2015 05 08 8 Electrical connections Tie not supplied Make sure that the yellow green conductor is at least 30 mm longer than the brown and blue conductors mains power supply An omnipolar disconnection switch with a contact opening distance of at least 3mm must be fitted on the mains supply Check there is an adequate residual current circuit breaker and overcurrent cutout upstream of the electrical system For the power supply use a HOSRN F 361 5 type electric cable Connect it to terminals L
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